NZ614821B2 - Air purifier - Google Patents
Air purifier Download PDFInfo
- Publication number
- NZ614821B2 NZ614821B2 NZ614821A NZ61482112A NZ614821B2 NZ 614821 B2 NZ614821 B2 NZ 614821B2 NZ 614821 A NZ614821 A NZ 614821A NZ 61482112 A NZ61482112 A NZ 61482112A NZ 614821 B2 NZ614821 B2 NZ 614821B2
- Authority
- NZ
- New Zealand
- Prior art keywords
- deodorizing element
- heating unit
- deodorizing
- air
- air purifier
- Prior art date
Links
Classifications
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L9/00—Disinfection, sterilisation or deodorisation of air
- A61L9/015—Disinfection, sterilisation or deodorisation of air using gaseous or vaporous substances, e.g. ozone
- A61L9/02—Disinfection, sterilisation or deodorisation of air using gaseous or vaporous substances, e.g. ozone using substances evaporated in the air by heating or combustion
- A61L9/03—Apparatus therefor
- A61L9/032—Apparatus therefor comprising a fan
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2257/00—Components to be removed
- B01D2257/90—Odorous compounds not provided for in groups B01D2257/00 - B01D2257/708
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2258/00—Sources of waste gases
- B01D2258/06—Polluted air
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2259/00—Type of treatment
- B01D2259/40—Further details for adsorption processes and devices
- B01D2259/40083—Regeneration of adsorbents in processes other than pressure or temperature swing adsorption
- B01D2259/40088—Regeneration of adsorbents in processes other than pressure or temperature swing adsorption by heating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2259/00—Type of treatment
- B01D2259/45—Gas separation or purification devices adapted for specific applications
- B01D2259/4508—Gas separation or purification devices adapted for specific applications for cleaning air in buildings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
- B01D53/06—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with moving adsorbents, e.g. rotating beds
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F8/00—Treatment, e.g. purification, of air supplied to human living or working spaces otherwise than by heating, cooling, humidifying or drying
- F24F8/10—Treatment, e.g. purification, of air supplied to human living or working spaces otherwise than by heating, cooling, humidifying or drying by separation, e.g. by filtering
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F8/00—Treatment, e.g. purification, of air supplied to human living or working spaces otherwise than by heating, cooling, humidifying or drying
- F24F8/10—Treatment, e.g. purification, of air supplied to human living or working spaces otherwise than by heating, cooling, humidifying or drying by separation, e.g. by filtering
- F24F8/108—Treatment, e.g. purification, of air supplied to human living or working spaces otherwise than by heating, cooling, humidifying or drying by separation, e.g. by filtering using dry filter elements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F8/00—Treatment, e.g. purification, of air supplied to human living or working spaces otherwise than by heating, cooling, humidifying or drying
- F24F8/50—Treatment, e.g. purification, of air supplied to human living or working spaces otherwise than by heating, cooling, humidifying or drying by odorisation
Abstract
air purifier that efficiently restores the capacity of a deodorizing element (62) by locally heating the element is disclosed. The air purifier is provided with a case having an intake and outlet connected by an air passage (r) with a fan for passing air through the passage. A heating unit (63) heats the deodorizing element (62) and a position-changing means (64) changes the positional relationship between the heating unit (63) and the deodorizing element (62). A control means controls the fan, the heating unit (63), and the position-change means (64). The deodorizing element (62) has the ability to recover its deodorizing capacity when heated by the heating unit (63) and is rotatably attached to the frame of the air purifier. The heating unit (63) faces the deodorizing element (62) and a cover (65d) is provided on the opposing side of the heating unit (63) with the deodorizing element (62) in-between. The cover (65d) radiates heat from the heating unit (63) back towards the deodorising element (62) for efficient heating of the local area. heats the deodorizing element (62) and a position-changing means (64) changes the positional relationship between the heating unit (63) and the deodorizing element (62). A control means controls the fan, the heating unit (63), and the position-change means (64). The deodorizing element (62) has the ability to recover its deodorizing capacity when heated by the heating unit (63) and is rotatably attached to the frame of the air purifier. The heating unit (63) faces the deodorizing element (62) and a cover (65d) is provided on the opposing side of the heating unit (63) with the deodorizing element (62) in-between. The cover (65d) radiates heat from the heating unit (63) back towards the deodorising element (62) for efficient heating of the local area.
Description
DESCRIPTION
Title of Invention
AIR PURIFIER
Technical Field
The present invention relates to an air purifier that
passes indoor air sucked into a body by a blower through a
deodorizing portion to remove an odor component in the air
to deodorize the indoor air.
Background Art
Conventionally, there is an air purifier including: a
body case; an air inlet formed in a front surface of the
body case; an air outlet formed in a rear of an upper
surface of the body case; a fan provided in the body case
for sucking air from the air inlet and blowing out the air
to the air outlet; a fan motor for driving the fan; and a
dust collection filter provided upstream of the fan for
collecting dust in the sucked air, wherein a deodorizing
portion formed of a catalyst attached to a surface of an
absorbent for absorbing an odor component, and a heating
portion for heating to recover a deodorizing function of the
deodorizing portion are provided near the air outlet.
Such an air purifier drives the fan to take indoor air
from the air inlet into the body case, remove dust using the
dust collection filter, and then deodorizes the indoor air
by the odor component in the indoor air flowing down to the
deodorizing portion being absorbed by the absorbent in the
deodorizing potion.
The absorbent in the deodorizing portion having
absorbed an odor is heated by the heating portion, and thus
the odor component is removed therefrom, thereby recovering
a deodorizing function (for example, Patent Literature 1).
Citation List
Patent Literature
Patent Literature 1: Japanese Patent Laid-Open No.
2001-38126 (Figure 1)
Summary of Invention
Problem to be Solved by the Invention
(followed by page - 3a -)
However, in the air purifier described in the Citation
List, a heater that is the heating portion for heating the
absorbent to remove the odor absorbed by the absorbent is
secured to the absorbent, and thus there are parts with a
short distance and a long distance between the heater and
the absorbent.
Thus, a part of the absorbent close to the heater can
be efficiently heated to remove an odor, while heat from the
heater may be inefficiently transferred to a part of the
absorbent remote from the heater, and there is a possibility
that an odor cannot be completely removed.
Since the heater is simply provided on the absorbent,
the heat from the heater easily escapes to an outside of the
absorbent.
Thus, such a configuration cannot sufficiently recover
an odor absorbing capacity of the absorbent, which may
reduce a deodorizing function of the air purifier.
The present invention is achieved to solve the above
described problems, and has an object to provide an air
purifier that can efficiently recover a function of an
absorbent that absorbs an odor, and can efficiently reduce
an odor in indoor air, and/or to at least provide the public
with a useful choice.
- 3a -
(followed by page )
[0006a]
The term "comprising" as used in this specification and
claims means "consisting at least in part of". When
interpreting statements in this specification and claims
which include the term "comprising", other features besides
the features prefaced by this term in each statement can
also be present. Related terms such as "comprise" and
"comprised" are to be interpreted in a similar manner.
[0006b]
In this specification where reference has been made to
patent specifications, other external documents, or other
sources of information, this is generally for the purpose of
providing a context for discussing the features of the
invention. Unless specifically stated otherwise, reference
to such external documents or such sources of information is
not to be construed as an admission that such documents or
such sources of information, in any jurisdiction, are prior
art or form part of the common general knowledge in the art.
Means for Solving the Problem
In accomplishing the above object, there is provided an
air purifier comprising: a body case having an inlet and an
outlet opening outward, and having an air trunk that
provides communication between the inlet and the outlet;
blowing means that is included in the body case, and
introduces indoor air through the air trunk from the inlet
to the outlet; a deodorizing element that is provided in the
air trunk, and through which the introduced air can pass; a
heating unit that locally heats the deodorizing element; a
frame made of synthetic resin and including the deodorizing
element and the heating unit; position changing means for
changing a relative positional relationship between the
heating unit and the deodorizing element; and control means
for controlling energization of the blowing means, the
heating unit, and the position changing means, wherein the
deodorizing element is heated by the heating unit to recover
a deodorizing function, and is rotatably mounted to the
frame, the heating unit is secured to the frame while facing
the deodorizing element, and a lid covering the heating unit
is provided on a facing side of the heating unit via the
deodorizing element.
Advantageous Effects of Invention
According to the present invention, an air purifier can
be provided that can take in more indoor air, efficiently
reduce an odor in indoor air, and can reliably efficiently
recover a function of an absorbent that absorbs an odor.
Brief Description of Drawings
Figure 1(a) is a front view showing an air purifier A
according to Embodiment 1, Figure 1(b) is a top view showing
the air purifier A, and Figure 1(c) is a side view showing
the air purifier A.
Figure 2 is a front view (a), a top view (b) and a side
view (c) showing a state in which a front panel, a prefilter
and a HEPA filter were removed from an air purifier A shown
in Figure 1.
Figure 3 is an exploded perspective view of an air
purifier A shown in Figure 1.
Figure 4 is a Y-Y vertical cross-sectional view of an
air purifier A shown in Figure 1.
Figure 5(a) is a front perspective view of an air
purifier A shown in Figure 1, and Figure 5(b) is a rear
perspective view of an air purifier A shown in Figure 1.
Figure 6 is a perspective view showing a state in which
a front panel, a prefilter and a HEPA filter were removed
from an air purifier A shown in Figure 5(a).
Figure 7(a) is a front view showing a state in which a
front panel was removed from an air purifier A according to
Embodiment 1, and Figure 7(b) is a Z-Z cross-sectional view
of an air purifier A shown in Figure 7(a).
Figure 8(a) is a front perspective view of a
deodorizing portion of an air purifier A according to
Embodiment 1, and Figure 8(b) is a rear perspective view of
the deodorizing portion.
Figure 9 is an exploded perspective view of a
deodorizing portion of an air purifier A shown in Figure
8(b).
Figure 10 is a front perspective view of a deodorizing
element according to Embodiment 1.
Figure 11 is a positional relationship between a
optical sensor and a deodorizing element according to
Embodiment 1.
Figure 12 is an illustration showing a X-X cross-
section shown in Figure 11(a).
Figure 13(a) is a plan view showing a back surface of a
heating unit of an air purifier A according to Embodiment 1,
and Figure 13(b) is a Z-Z cross-sectional view of the
heating unit.
Figure 14(a) is a perspective view showing a back
surface of a heating unit shown in Figure 10, and Figure
14(b) is a perspective view showing a front surface of a
heating unit shown in Figure 10.
Figure 15 is a front view (a), a top view (b) and a
side view (c) showing an air purifier A according to
Embodiment 1.
Figure 16(a) is a front perspective view of an air
purifier A shown in Figure 15, and Figure 16(b) is a rear
perspective view of the air purifier A.
Figure 17 is a bottom view of an air purifier shown in
Figure 15.
Modes for Carrying Out the Invention
(Embodiment 1)
Now, Embodiment 1 of the present invention will be
described with reference to the drawings.
With reference to Figures 1 to 6, an air purifier A
according to this embodiment includes a body case C that
forms an outer shell, and various functional components such
as a deodorizing portion 60 provided in the body case C.
The body case C has a box shape made of resin, and
includes various components such as a front panel 10, a
front case 20, and a rear case 40.
The front case 20 includes, as a base, a frame 21
having a rectangular shape on front view and a predetermined
depth. A rectangular front opening 22 is formed on a front
side of the frame 21, and an opening on a rear side is
covered with a partition plate 23.
A circular rear opening 24 that opens rearward is
formed in the partition plate 23. Specifically, in the
front case 20, the front opening 22 and the rear opening 24
communicate with each other.
The rear opening 24 in the partition plate 23 has a
circular shape, and a center of the opening is offset to a
left from a lateral center when seen from the front of the
body. The rear opening 24 opens in a position facing a fan
opening 44d of a blowing fan 44 described later, and forms a
bell mouth around the fan opening 44d.
Next, a lower side of the frame 21 of the front case 20
entirely protrudes forward beyond left and right sides to
form a lower protrusion 25.
An upper side of the frame 21 protrudes forward beyond
the left and right sides to form an upper protrusion 28, and
an operating portion 26 including a plurality of operation
buttons and an LED forming a display portion is provided on
an upper front part of the upper side.
Correspondingly to the operating portion 26, an
operating board (not shown) on which the operation buttons
and the LED are mounted is provided on an upper inner part
of the upper side of the frame 21. The operating board is
electrically connected to a control portion 47 described
later.
Next, the front panel 10 has a rectangular shape on
front view, and is configured to cover the front opening 22
of the front case 20 from the front.
Laterally extending slits are formed in a front surface
of the front panel 10 to form an air inlet 11 (hereinafter,
an inlet 11) that provides communication in a front-rear
direction of the front panel 10. Specifically, the front
panel 10 ensures ventilation so that air can flow through
the front panel 10 in the front-rear direction.
Next, the rear case 40 has a rectangular shape on front
view, has a front opening 41 on a front side and an opening
to be an air outlet 42 (hereinafter, an outlet 42) in an
upper surface, and is formed into a box shape with a closed
rear surface 43. The outlet 42 is located on a right side
when seen from the front of the body.
On the rear surface 43, a blowing fan 44 as blowing
means for taking indoor air into the air purifier, and a
partition plate 45 of a scroll shape that forms an air trunk
for introducing air flowing down from the blowing fan 44 to
the outlet 42 are provided.
Also, in a space formed by the rear case 40 and the
partition plate 45 below the partition plate 45, the control
portion 47 is provided that controls each component of the
air purifier A based on a predetermined program.
Further, a louver 46 that changes a direction of air
blown from the outlet 42 into a room or closes the outlet 42
is provided near the outlet 42 in an upper part inside the
rear case 40.
A grid is mounted to the opening of the outlet 42 so
that the louver 46 is not directly touched.
Next, as the blowing fan 44, a multi-blade fan (sirocco
fan) having multiple blades with a predetermined width
mounted in a rotational direction is used. Specifically,
the blowing fan 44 includes multiple blades 44a located at
positions from a predetermined radius from a rotating shaft.
The blowing fan 44 is mounted to the rear surface 43 of
the rear case 40 so that a motor 44b that rotationally
drives the blades 44a has a rotating shaft 44c directed
forward and extending horizontally.
A fan opening 44d surrounded by the blades 44a opens
forward.
The blowing fan 44 is thus mounted to the rear case 40,
and thus the blowing fan 44 sucks air from the fan opening
44d directed forward in an axial direction of the rotating
shaft 44c, and discharges the air radially of the blowing
fan 44 including an upper part of the blowing fan 44.
A center of rotation of the blowing fan 44 is offset to
a left from a lateral center when seen from the front of the
body, and in this state, the fan opening 44d faces the rear
opening 24. The blowing fan 44 is configured to rotate to
the left when seen from the front of the body and thus suck
air.
Next, the partition plate 45 substantially vertically
stands on the rear surface 43 of the rear case 40 so as to
surround the blowing fan 44, one end thereof is connected to
a right end 42a as an opening edge of the outlet 42, and the
other end thereof is connected to a left end 42b of the
outlet 42.
Specifically, the partition plate 45 surrounds the
blowing fan 44, forms a bag shape by the opposite ends being
connected to the opening edges of the outlet 42, forms a
trunk of air blown out from the blowing fan 44, and is
placed in the rear case 40.
For the air trunk formed by the partition plate 45 and
leading to the outlet 42, the blowing fan 44 is placed to
the left from the lateral center of the body of the air
purifier A, and thus a space between a right side of the fan
44 and the partition plate 45 is larger than a space between
a left side of the fan 44 and the partition plate 45.
The blowing fan 44 and the partition plate 45 are thus
configured, and air blown out from the blowing fan 44 flows
along the partition plate 42 to the outlet 42 while rotating
to the left with rotation of the blowing fan 44.
At this time, the blowing fan 44 is offset to the left
when seen from the front of the body, and a large space is
formed between the right side of the blowing fan 44 and the
partition plate 45. Thus, air can efficiently flow from the
blowing fan 44 to the outlet 42 opening in the right upper
part of the body.
Specifically, the flow of air from the blowing fan 44
to the outlet 42 can be efficiently formed within a limited
lateral width of the body.
In this embodiment, the center of the blowing fan 44 is
offset to the left and the outlet 42 is offset to the right,
but the center of the blowing fan may be offset to the right
and the outlet 42 may be offset to the left. In this case,
a space between the left side of the blowing fan 44 and the
partition plate is larger than a space between the right
side of the blowing fan 44 and the partition plate, and the
blowing fan rotates to the right.
Next, the louver 46 includes a plurality of plate-like
wind direction plates 46a, a link mechanism 46c that
connects the plurality of wind direction plates 46a and
moves the wind direction plates 46a to a predetermined angle,
and a drive portion (not shown) such as a motor that drives
the link mechanism 46c.
In the louver 46, the plurality of plate-like wind
direction plates 46a are arranged in parallel at
predetermined intervals on the opening of the outlet 42.
Each wind direction plate 46a is journaled on the outlet 42
by shafts 46d formed at opposite ends of the wind direction
plate 46a.
A drive portion that drives the link mechanism 46c is
connected to the control portion 47 described later, and
driven by a predetermined program depending on states of the
air purifier A, thereby changing a direction of the louver
Next, with reference to Figures 8 and 9, a deodorizing
portion 60 is a component through which indoor air taken
into the air purifier A is passed to remove an odor from the
air. The deodorizing portion 60 includes a frame 61 as a
base on which various components are provided, a deodorizing
element 62, a heating unit 63 that locally heats the
deodorizing element 62, and drive means 64 as position
changing means for moving the deodorizing element 62 and
changing a relative positional relationship between the
heating unit 63 and a facing part of the deodorizing element.
First, the frame 61 is made of synthetic resin, has a
rectangular shape on front view, and has a predetermined
width. An outer shape of the frame 61 is sized to be fitted
into the front opening 22 of the front case 20. A resin
material of the frame 61 is thermoplastic resin having a
heat-resistant temperature of 90°C to 110°C (for example,
ABS resin).
As such, a highly heat-resistant component is partially
used in the air purifier A, thereby ensuring formability and
good appearance design at low cost as compared to use of a
frame 61 entirely made of a highly heat-resistant material.
In the frame 61, an intermediate partition plate 65 is
provided so as to block an opening of the frame 61 (so as to
partition the opening in the front-rear direction).
A circular opening 65 that provides communication in
the front-rear direction of the frame 61 is formed in the
intermediate partition plate 65. A central support 65b is
located at a center of the opening 65a, and a plurality of
beams 65c are formed extending radially from the central
support 65b to an opening edge of the opening 65a. The beam
65c supports the central support 65b. The central support
65b has a shaft 65j protruding rearward.
With reference to Figure 7, the center of the opening
65a, that is, the central support 65b is located on the
lateral center (on a centerline L) when seen from the front
of the body.
An optical sensor 70 is provided in a part near the
shaft 65j where the central support 65b connects to the beam
65c. The optical sensor 70 includes a light emitting
portion 71 and a light receiving portion 72. The light
emitting portion 71 and the light receiving portion 72 are
placed to face each other with a predetermined space
therebetween radially of the opening 65a with reference to
the shaft 65j.
The optical sensor 70 is connected to the control
portion 47, and when the light receiving portion 72 detects
a light emitted from the light emitting portion 71 (ON
state), a detection signal is transmitted to the control
portion 47.
Further, a frame 65h that allows air to flow into the
opening 65a is provided on the front side of the opening 65a.
The frame 65h prevents a user from directly touching the
deodorizing element 62 describe later.
Further, on a back surface (rear surface) of the
intermediate partition plate 65, a ring-like guide portion
65e is formed standing rearward to surround the opening 65a.
A receiving portion 65f that receives the deodorizing
element 62 described later when mounted to the guide portion
65e is provided on an edge of the guide portion 65e so as to
protrude inward of the opening 65a.
The guide portion 65e is located on an outside of a
circular opening edge of the circular opening 65a.
Specifically, a gap r is formed between the edge of the
opening 65a and the guide portion 65e. A diameter of the
ring formed by the guide portion 65e is sized to hold
therein the deodorizing element 62 including components
described later.
A fan-like region that is located below the central
support 65b of the opening 65a in the intermediate partition
plate 65, and formed with a predetermined open angle equally
extending to the left and right around the central support
65b is covered with a plate fan-like lid 65d.
The lid 65d is made of stainless, and secured to the
beam 65c by a screw or the like from the rear side (back
side) of the intermediate partition plate 65.
The lid 65d is placed to face the heating unit 63
described later with the deodorizing element 62 therebetween.
The lid 65d is sized to cover a heater unit 63a of the
heating unit 63 when facing the heater unit 63a.
Specifically, the heating unit 63 and the lid 65d face
each other with the deodorizing element 62 therebetween to
form a heating space for the deodorizing element 62
described later.
A side of the lid 65d facing the heating unit 63 is
painted black to be heat resistant so that heat from the
heating unit 63 passing through the deodorizing element to
the lid 65d is more strongly transferred to the deodorizing
element 62.
With such a configuration, when the lid 65d is heated
by the heat from the heating unit 63, the heat is radiated
from the surface of the lid 65d painted black toward the
deodorizing element 62 to further increase a temperature of
the deodorizing element 62. Specifically, the lid 65d is
painted black to efficiently generate radiation heat.
Other than black as described above, the surface of the
lid 65d may be a gloss surface, and thus the heat from the
heating unit 63 passing through the deodorizing element to
the lid 65d can be strongly reflected toward the deodorizing
element 62.
As such, the lid 65d is formed to have a black surface
or a gloss surface, thereby more efficiently increasing a
temperature of a catalyst that constitutes the deodorizing
element 62.
Further, a plate-like protective member 65k is provided
in a part, facing the lid 65d, on the front side of the
intermediate partition plate 65. The protective member 65k
has a fan shape that can cover the lid 65d, and is made of a
highly heat-resistant material (for example, SPS
(syndiotactic polystyrene) resin).
As such, the protective member 65k that covers the lid
65d from the front side of the intermediate partition plate
65 is provided to prevent heat deformation of the frame due
to heat generation of the heating unit 63. This can
eliminate an influence of a rotational operation of the
deodorizing element 62 due to heat deformation of the frame.
A heat insulating material 66 is provided between the
protective member 65k and the lid 65d. The heat insulating
material 66 is thus provided to prevent heat transfer to the
protective member 65k due to a temperature increase of the
lid 65d, prevent heat radiation from the lid 65d, prevent
heat transfer to the frame, and prevent a temperature
increase of the frame.
Next, with reference to Figure 10, the deodorizing
element 62 has a disk planar shape, and includes a honeycomb
core made of ceramic or aluminum, having a plurality of
openings like honeycomb openings, and coated or impregnated
with a catalyst by a binder.
As the catalyst, a catalyst is used having a property
of absorbing an odor (particularly, ammonia odor) such as a
catalyst with platinum or manganese.
An opening portion 62c is formed at a center of the
deodorizing element 62, and an element frame 62a that is
made of stainless and holds the deodorizing element 62 is
provided on a front surface directed forward when the
deodorizing element 62 is provided in the frame 61.
On the deodorizing element 62, a plurality of angle
plates 62d are provided at a predetermined distance from the
center of the deodorizing element 62 (center of the opening
portion 62c). The angle plate 62d vertically stands on the
surface of the deodorizing element 62, and the surface of
each angle plate 62d is directed toward the center of the
deodorizing element 62.
The angle plates 62d are located at the same distance
from the center of the deodorizing element 62, and adjacent
angle plates 62d are provided at a predetermined interval.
Specifically, the plurality of angle plates 62d are
annularly placed around the center of the deodorizing
element 62.
In this embodiment, the angle plates 62d are placed
adjacent to each other at intervals of an open angle θ of
45° around the deodorizing element 62.
The distance between the center of the deodorizing
element 62 and the angle plate 62d is equal to a distance
between the center of the central support 65d (shaft 65j)
described above and a gap between the light emitting portion
71 and the light receiving portion 72 facing each other.
As described above, the deodorizing element 62 is
formed of a honeycomb core, and the element frame 62a
provided on the front surface has a predetermined opening.
Thus, air can flow through the deodorizing element 62 in the
front-rear direction.
Further, a gear portion 62b is provided around the
deodorizing element 62 in a peripheral edge of the
deodorizing element 62.
A diameter of the deodorizing element 62 including the
gear portion 62b is larger than a diameter of the circular
opening 65a formed in the intermediate partition plate 65.
Next, with reference to Figures 13 and 14, the heating
unit 63 includes a heater unit 63a as heating means for
heating the deodorizing element 62, and a case 63b having a
predetermined inner space that houses the heater unit 63a
therein.
The heater unit 63a is electrically connected to the
control portion 47, and energization is controlled depending
on states of the air purifier A.
The heater unit 63a includes a plate-like heat
generation portion 63f, and a heater portion 63g that heats
the heat generation portion 63f. Further, the heat
generation portion 63f has a fan-like planar shape, and a
surface thereof is painted (black) to be heat resistant so
as to increase emissivity of heat received from the heater
portion 63f.
Specifically, in the heater unit 63a, the plate-like
heat generation portion 63f receives the heat generated by
the heater portion 63g, and the heat generation portion 63f
radiates heat from the entire plate surface, thereby heating
the facing deodorizing element 62 with reduced
irregularities.
When the heater unit 63a is set to a heating capacity
such that when the heater unit 63a is energized for a
predetermined time, a part facing the deodorizing element 62
placed with a predetermined gap from the heater unit 63a can
be heated to a predetermined temperature at which an odor
absorbed by the deodorizing element 62 can be removed.
As the heater portion 63g, a PTC heater of
semiconductor ceramic mainly consisting of barium titanate
is used.
The PTC heater has self-temperature controllability,
does not require external temperature control, and does not
perform intermittent control as a thermostat. Thus, the PTC
heater can be stably used without generation of spark or
noise.
Next, the case 63b has a recess 63c that holds the
heater unit 63a therein, and a flange portion 63d extending
from an opening peripheral edge of the recess 63c.
The recess 63c has a fan shape matching the planar
shape of the heater unit 63a, and the heater unit 63a is
provided therein so as to face an opening of the recess 63c.
The flange portion 63d has a screw hole 63e through which a
screw is passed when the heating unit 63 is mounted to a
predetermined position.
The heating unit 63 configured as described above has a
fan-like planar shape matching the shape of the heat
generation portion of the heater unit 63a, and the opening
of the recess 63c also has a fan shape.
Next, with reference to Figures 8 and 9, the drive
means 64 is position changing means for rotating the
deodorizing element 62 and changing a relative positional
relationship between the heating unit 63 and the facing part
of the deodorizing element, that is, changing the part of
the deodorizing element 62 facing the heating unit 63.
The drive means 64 includes a motor 64a, and a bracket
64b that holds the motor 64a. A gear is mounted to a
rotating shaft of the motor 64a. The motor 64a is
electrically connected to the control portion 47, and
energization is controlled depending on the states of the
air purifier A.
With reference to Figures 4, 7 to 9, the deodorizing
element 62, the heating unit 63, and the drive means 64 are
mounted to the frame 61 as described below to configure the
deodorizing portion 60.
First, the opening portion 62c of the deodorizing
element 62 as a bearing rotatably fits the shaft 65j
provided on the central support 65b from a back side of the
frame 61. Specifically, the central support 65b rotatably
supports the deodorizing element 62.
As such, the deodorizing element 62 is mounted to the
central support 65b, and thus the center of rotation of the
deodorizing element 62 is located at the lateral center when
seen from the front of the body.
The rotating shaft 44c as the center of rotation of the
blowing fan 44 is offset to the left from the lateral center
when seen from the front of the body, and thus the center of
rotation of the blowing fan 44 is offset to the left from
the center of rotation of the blowing fan 44.
Thus, the deodorizing element 62 is rotatably placed in
the frame 61 with the deodorizing element 62 facing the
opening 65a inside the guide portion 65e formed on the back
(rear) surface of the frame 61.
In this state, the receiving portion 65f that protrudes
inward of the opening 65a at the edge of the guide portion
65e and receives the deodorizing element 62 holds the
deodorizing element 62 from a rear (back) side so as not to
significantly prevent movement of the deodorizing element 62
in a rotational direction.
The deodorizing element 62 is thus mounted to the frame
61, and the deodorizing element 62 is rotatably held to face
the opening 65a in the intermediate partition plate 65 in a
space surrounded by a back surface of the intermediate
partition plate 65 (gap r), the guide portion 65e, and the
receiving portion 65f.
The deodorizing element 62 may be held by the guide
portion 65e rather than the shaft 65j provided on the
central support 65b and the opening portion 62a of the
deodorizing element 62 being configured in the relation of
the shaft and the bearing as described above.
With reference to Figures 11 and 12, with the
deodorizing element 62 being held in the frame 61, the
distance between the center of the deodorizing element 62
and the angle plate 62d is equal to the distance between the
center of the central support 65d (shaft 65j) and the gap
formed between the light emitting portion 71 and the light
receiving portion 72. Thus, the deodorizing element 62 is
mounted to the central support 65d, and the angle plate 62d
can be located in the gap formed between the light emitting
portion 71 and the light receiving portion 72.
Thus, the angle plate 62d can block direct facing
between the light emitting portion 71 and the light
receiving portion 72.
Specifically, the deodorizing element 62 is supported
by the shaft 65j and rotated, and thus the angle plate 62d
passes through the gap between the light emitting portion 71
and the light receiving portion 72. Thus, the angle plate
62d causes the light emitting portion 71 and the light
receiving portion 72 to directly face each other (state in
Figure 11(b)), or the blocks the facing state (state in
Figure 11(a)), and a detection/non-detection state of a
light by the light receiving portion 72 can be formed
depending on the rotation angle of the deodorizing element
As such, the optical sensor 70 including the light
emitting portion 71 and the light receiving portion 72, and
the angle plate 62d overlap in the front-rear direction to
configure angle detection means for detecting a rotation
angle of the deodorizing filter 62.
In this embodiment, the angle plates 62d are placed at
predetermined intervals of the open angle θ of 45° from the
center of the deodorizing element 62. Thus, for each
rotation of 45° of the deodorizing element 62, a light from
the light emitting portion 71 to the light receiving portion
72 is blocked.
Specifically, a light detection signal transmitted to
the control portion is interrupted for each rotation of 45°
of the deodorizing element 62.
Thus, the control portion can properly detect the
rotation angle of the deodorizing element 62. Finer setting
of the angle allows detection of a finer rotation angle of
the deodorizing element 62.
Then, with the deodorizing element 62 being placed on
the frame 61 as described above, the heating unit 63 is
mounted to the frame 61 so as to partially cover the
deodorizing element 62 as described below.
First, the heating unit 63 is placed to span a part
from the center to the lower side of the deodorizing element
62 so as not to prevent rotation of the deodorizing element
In this state, the opening of the recess 63c provided
with the heater unit 63a is directed forward so that the
heater unit 63a of the heating unit 63 directly closely
faces the deodorizing element 62.
The heating unit 63 is screwed to the central support
65b located in the opening portion 62c of the deodorizing
element 62, and a mounting position formed in the
intermediate partition plate 65 located outside the
deodorizing element 62.
In this state, the heating unit 63 and the lid 65d face
each other via the deodorizing element 62. The heating unit
63 having a fan-like planar shape covers the part from the
center of rotation to the lower side of the deodorizing
element 62 with the same area on the left and right.
With the configuration as described above, the heating
unit 63 is secured to the frame 61 so as not to prevent
movement of the deodorizing element 62 in the rotational
direction.
The heating unit 63 and the lid 65d face each other and
are placed in the frame 61, and thus a space storing heat
from the heater unit 63a is formed with the deodorizing
element 62 placed between the heating unit 63 and the lid
65d. Further, the heat generation portion 63f is painted to
increase heat emissivity, and thus efficiently radiates heat
received from the heater portion 63g.
Thus, the heating unit 63 is configured to efficiently
locally heat the part of the facing deodorizing element 62.
Next, in the drive means 64, a bracket 64b is secured
to the intermediate partition plate 65 with the motor 64a
being held by the bracket 64b. At this time, the gear
mounted to the rotating shaft of the motor 64a meshes with
the gear 62b provided on the deodorizing element 62.
The drive means 64 is placed between the opening 65a
and a corner 65g of the intermediate partition plate 65 on
the back surface of the intermediate partition plate 65.
Further, the drive means 64 is preferably provided in a part
between a corner 65g located in an upper part remote from
the heating unit 63 among four corners 65g and the opening
65a.
The drive means 64 is thus provided, and energization
control by the control portion 47 drives the motor 64a to
allow the deodorizing element 62 to be rotated with respect
to the frame 61, and allow a part of the deodorizing element
62 facing the heating unit 63 to be changed.
Specifically, a relative positional relationship
between the heating unit 63 and the deodorizing element 62
can be changed.
The drive portion 64 is provided between the opening
65a and the corner 65g, and thus a dead space around the
opening 65a formed in the rectangular intermediate partition
plate 65 can be effectively used. Further, the drive means
64 is provided in a position remote from the heating unit 63,
and thus the drive portion 64 is insulated from the
influence of heat from the heating unit 63.
Next, the front panel 10, the front case 20, the rear
case 40, and the deodorizing portion 60 thus configured are
assembled with other functional components as described
below to configure the air purifier A.
First, the rear case 40 is mounted to the rear surface
of the front case 20 with the opening 41 being directed
forward. At this time, the opening 44d of the blowing fan
44 provided in the rear case 40 faces the rear opening 24
formed in the partition plate 23 provided in the front case
. The center of the rear opening 24 matches the axis of
the rotating shaft of the blowing fan 44 in the front-rear
direction.
Then, the deodorizing portion 60 is mounted to the
front case 20 in such a manner that the frame 61 is inserted
into the front case 20 from the front opening 22 of the
front case 20, and an outer periphery of the frame 61 is
held in the front case 20.
As such, with the deodorizing portion 60 being mounted
to the front case 20, the rear side of the deodorizing
portion 60 (side on which the heating unit 63 is mounted) is
placed toward the rear opening 24 of the front case 20, and
the heating unit 63 is located between the deodorizing
element 62 and the rear opening 24.
The deodorizing element 62 faces the partition plate 23
and the rear opening 24 of the front case 20 that forms a
bell-mouth around the opening 44d of the blowing fan 44 with
a predetermined space D therebetween so as not to prevent an
airflow from the deodorizing element 62 to the rear opening
As such, a distance is ensured between an air sucking
portion of the blowing fan 44 and a component compressing an
airflow such as the deodorizing element 62, thereby ensuring
air sucking efficiency of the blowing fan 44 and preventing
a reduction in aerodynamic performance.
The space D is about 40 mm to 60 mm.
The heating unit 63 is located in the space D thus
formed.
Then, a HEPA filter 12 of substantially the same size
as the opening of the frame 61 is provided in the frame 61
of the deodorizing portion 60 mounted to the front case 20,
and a prefilter 13 is provided to cover a front surface of
the HEPA filter 12.
Then, the front panel 10 is provided between the upper
protrusion 28 and the lower protrusion 25 on the front case
on the front side of the prefilter 13 to configure the
air purifier A.
The HEPA filter 12 is a filter for removing fine dust
such as pollen, mite feces, mold spore, and house dust
contained in air.
The prefilter 13 is a coarse filter for previously
removing large dust contained in air before the HEPA filter
filters the air, and for maintaining an effect of the HEPA
filter for a long period.
Next, with reference to Figure 4, in the air purifier A
configured as described above, an air trunk R is formed that
takes in indoor air, purifies and deodorizes the air, and
discharges the air into a room. The air trunk R will be
described with an air purifying operation state of the air
purifier A and a flow of air taken in.
First, a user operates the operating portion 26 to
input to the control portion 47, and thus a predetermined
program for operating the air purifier A is executed.
When the blowing fan 44 is driven after the operation
start described above, a suction force is generated for
taking indoor air from the air inlet 11 into the air
purifier A, and the indoor air flows into the air inlet 11.
The air taken in from the air inlet 11 flows rearward
in the air purifier A, large dust is removed from the air by
the prefilter 13, and then fine dust is removed by the HEPA
filter 12.
Then, the air from which dust is removed flows further
rearward and reaches the deodorizing portion 60, passes
through the opening 65a, and reaches the deodorizing element
62 placed to face the opening 65a. The deodorizing element
62 has many openings in the form of a honeycomb from the
front surface to the back surface, and a catalyst that
absorbs an odor is applied to the front surface.
Thus, air containing an odor passes through the
openings in the form of a honeycomb when passing from the
front side to the back side of the deodorizing element 62,
and the catalyst applied to the deodorizing element 62
absorbs the odor contained in the air, thereby removing the
odor from the air.
"Removing the odor from the air" includes a state where
the odor is completely removed from the air, and also a
state where the odor is reduced from the state of the air
before passing through the deodorizing element 62.
The air purifier A is continuously operated as
described above, and thus absorbed odors are accumulated in
the deodorizing element 62. With increasing absorbed odors,
a deodorizing capacity of the deodorizing element 62 is
reduced.
Then, the air from which the dust and the odor are
removed flows further rearward from the deodorizing element
62, passes through the rear opening 24 that opens in the
partition plate 23 of the front case 20, and flows to the
blowing fan 44 placed to face the rear opening 24.
The air flowing to the blowing fan 44 flows from a
front side in an axial direction of the blowing fan 44 into
the fan opening 44d surrounded by the blade 44a, and is
discharged to the outside of the blowing fan 44 radially of
the blowing fan 44 including the upper part of the blowing
fan 44.
The air discharged from the blowing fan 44 is guided to
the rear case 40 by the partition plate 45, adjusted in wind
direction when passing through the louver 46, and blown out
as purified air through the air outlet 42 upward of the air
purifier A from inside the air purifier A.
Thus, the air trunk R horizontally connects to a rear
portion of the air purifier body from the air inlet 11,
turns upward at the rear portion and reaches the air outlet
Specifically, in the air trunk R, in terms of the
airflow, dust filtration filters such as the prefilter 13
and the HEPA filter 12 are placed upstream of the
deodorizing element 62, and a bent portion at which the
direction of the airflow is changed to be bent upward is
formed downstream of the deodorizing element 62. A sirocco
fan as the blowing fan 44 is located in the bent portion.
The sirocco fan takes in air from the direction of the
rotating shaft of the fan, and discharges the taken air
radially of the fan. This forms a linear flow of the indoor
air rearward from the front side of the body case C, and can
efficiently change the wind direction toward the outlet 42.
The deodorizing element 62, the prefilter 13, the HEPA
filter 12, and the front surface of the opening 44d of the
blowing fan 44 are placed perpendicularly to the direction
of air flowing through the air trunk R.
Thus, the air flows straight to the deodorizing element,
and the air hits perpendicularly to each filter surface,
thereby providing a good flow of air.
The opening 65a is located at a vertical center on the
front side of the body case C, and a relationship between a
projected area X of the body case C on front view and an
area Y of the opening 65a on front view is "Y ≥ 0.6X."
Next, for the deodorizing element 62 that has absorbed
many odors and been reduced in deodorizing performance
through an air purifying operation (deodorizing operation)
as described above, an operation for recovering the
deodorizing performance of the deodorizing element 62 will
be described.
The control portion 47 performs an operation for
recovering the deodorizing performance as described below at
predetermined timing, for example, when a cumulative
operation time from an operation start or a previous
operation for recovering the deodorizing performance of the
deodorizing element 62 exceeds a predetermined time.
In a state where the blowing fan 44 stops, that is,
after the air purifier A finishes the air purifying
operation, or in a state where the air purifier A does not
perform the air purifying operation, the control portion 47
energizes the heater unit 63a to cause the heater unit 63a
to generate heat, and heat the part of the deodorizing
element 62 facing the heater unit 63a to a predetermined
temperature for a predetermined time.
The heating temperature and the heating time of the
deodorizing element 62 are sufficient for removing the odor
absorbed by the deodorizing element 62.
For the heated part of the deodorizing element 62, the
front side is covered with the lid 63d painted to increase
heat emissivity, and the rear side is covered with the
heating unit 63 (heater unit 63a). Thus, heat generated
from the heater unit 63a and heat radiated from the lid 63d
can efficiently heat the deodorizing element 62.
The deodorizing element 62 is located between the
heater unit 63a and the lid 63d, and thus heat radiated from
these members is easily stored near the deodorizing element
62, thereby more efficiently heating the deodorizing element
Next, as described above, when the operation for
recovering the deodorizing performance of the part facing
the heating unit 63 is finished, the control portion 47
operates the drive means 64 for rotating the deodorizing
unit 62 to rotate the deodorizing unit 62 by a predetermined
angle.
By this operation, the part of the deodorizing element
62 facing the heating unit 63 and having been heated is
offset in the rotational direction with respect to the
heating element 63.
For the above described steps, the control portion 47
controls each component using a control program including
process steps as described below.
First, in a state where the light from the light
emitting portion 71 to the light receiving portion 72 is
blocked by the angle plate 62d (in a state where the
previous recovery step of the deodorizing element has been
finished), the drive means 64 is driven to rotate the
deodorizing element 62 in a predetermined direction.
Then, when the control portion 47 detects that the
angle plate 62d rotating with the deodorizing element 62 has
blocked the light from the light emitting portion 71 to the
light receiving portion 72, the control portion 47 stops the
drive means 64 to stop rotation of the deodorizing element
Specifically, the deodorizing element 62 is
rotationally driven, and the angle plate 62d next to the
angle plate 62d that has blocked the light to the light
receiving portion 72 in an initial state, on the opposite
side in the rotational direction of the deodorizing element
62 blocks the light from the light emitting portion 71 to
the light receiving portion 72. Thus, the deodorizing
element 62 is rotated by a predetermined angle and stopped.
Next, the control portion 47 energizes the heating unit
63 for a predetermined time with the deodorizing element 62
being stopped to heat the part of the deodorizing element 62
facing the heating unit 63, thereby recovering the
deodorizing capacity of the deodorizing element 62.
The above described control program may include a
process step of stopping the operation of the drive means
and performing a predetermined error display in a case where
the light from the light emitting portion is not again
blocked by the angle plate even if the drive means as
position changing means of the deodorizing element is
operated for a predetermined time.
From the above, the part of the deodorizing unit 62
having been heated is moved out of the position between the
heating unit 63 and the lid 63d, and a part of the
deodorizing element 62 having newly absorbed many odors is
located between the heating unit 63 and the lid 63d and
heated, thereby recovering the deodorizing capacity.
The open angle θ of rotation of the deodorizing unit 62
is preferably the same as or smaller than the open angle of
the heating portion 63f of the fan-like heater unit 63a.
Specifically, an angle formed by adjacent angle plates and
the center of the deodorizing element 62 is preferably the
same as or smaller than the open angle of the heating
portion 63f of the fan-like heater unit 63a.
The rotation angle is thus set, and during one turn of
the deodorizing unit 62, all parts of the deodorizing unit
62 stay in front of the heating portion 63f and are heated.
The deodorizing unit 62 may be moved immediately after
heating, or immediately before a next air purifying
operation.
The components of the air purifier A are configured as
described above to obtain the advantages as described below.
As in this embodiment, the relative positional
relationship between the deodorizing element 62 and the
heating unit 63 that locally heats the deodorizing element
62 can be changed to reduce a size of the heating unit 63.
The reduction in size of the heating unit 63 has an
advantage that, for example, there is no need to place a
large heater that faces the all parts of the deodorizing
element 62 to reliably heat the all parts of the deodorizing
element 62, thereby simplifying the structure and reducing
cost.
The relative positional relationship between the
heating unit 63 and the deodorizing element 62 can be
changed. Thus, when the all parts of the deodorizing
element 62 are to be deodorized, the part of the deodorizing
element 62 facing the heating unit 63 may be changed, and
the heating unit 63 does not need to cover the all parts of
the deodorizing element 62.
Specifically, the part of the deodorizing element 62
facing the heating unit 63 may be always limited, and thus
the heating unit 63 minimally prevents the flow of air
through the deodorizing element 62. Thus, more air can flow
through the deodorizing element 62, and more odors can be
removed from the air at a time.
Further, the relative positional relationship between
the deodorizing element 62 and the heating unit 63 can be
changed, and thus the heating unit 63 can reliably face and
heat each part of the deodorizing element 62.
This can reduce irregular heating between the parts of
the deodorizing element 62, and efficiently recover the
deodorizing capacity of the deodorizing element 62.
In particular, the deodorizing element 62 is formed
into a disk shape, and the deodorizing element 62 is
rotatably provided with respect to the body with the center
of the deodorizing element 62 matching the lateral center of
the air purifier body. Thus, the lateral size of the body
can be maximally used to maximize the deodorizing element 62,
thereby ensuring a larger deodorizing area of the
deodorizing element.
Further, the inlet 11 of the air purifier A is formed
in the front surface of the body, and the outlet 42 is
formed in either a side surface, a top surface, or a back
surface of the body.
With such a configuration, the inlet 11 opening wide
can easily face a source of an odor, and thus can more
quickly suck the odor and remove the odor from the indoor
air.
The outlet 11 is formed in either the side surface, the
top surface, or the back surface of the body. Thus,
purified air hardly flows to the source of the odor and
diffusion of the odor can be prevented.
Further, the deodorizing element 62 is rotatably
supported in the body case C, and the heating unit 63 is
secured to the body case C close to the surface of the
deodorizing element 62.
Thus, the heating unit 63 that causes the heater unit
63a to generate heat is secured in the body case C, and
there is no need to consider countermeasures against heat in
a wide range in the body case C due to routing of a wire for
supplying power to generate heat, or a positional change of
a hot part in the body case C.
Also, the deodorizing element 62 is rotated to change
the part facing the heating unit 63, and thus the
deodorizing element 62 may be simply moved in one direction
to cause the all parts of the deodorizing element 62 to face
the heating unit 63 without irregularities.
Further, the optical sensor 70 including the light
emitting portion 71 and the light receiving portion is
provided on the central support on a securing side in the
air purifier, and the angle plates 62d that block the light
from the light emitting portion 71 to the light receiving
portion 72 are annularly arranged at predetermined intervals
around the center of the deodorizing element rotated by the
drive means. Thus, the control portion can detect whether
the light from the light receiving portion 72 is detected,
and thus can detect a rotation angle of the deodorizing
element 62.
Thus, rotation of the deodorizing element 62 can be
controlled depending on the size of the heating unit 63
facing the deodorizing element 62. The heating unit 63 can
appropriately face the part of the deodorizing element 62 to
be heated at timing of heating for recovering the
deodorizing capacity of the deodorizing element 62.
In particular, if the angle plates are provided around
the center of the deodorizing element at intervals equal to
or smaller than the open angle of the heating plate, the
deodorizing element can be controlled in rotation at a
rotation angle equal to or smaller than the open angle of
the heating plate, thereby causing the heating plate to face
the deodorizing element without irregularity. Thus, the all
parts of the deodorizing element can be continuously heated.
Further, according to the control program used by the
control portion 47, first, in the state where the light from
the light emitting portion 71 to the light receiving portion
72 is blocked by the angle plate 62d, the drive means 64 is
driven to rotate the deodorizing element 62 in the
predetermined direction. Then, when the control portion 47
detects that the angle plate 62d that is rotated with the
deodorizing element 62 has blocked the light from the light
emitting portion 71 to the light receiving portion 72, the
control portion stops the drive means 64 to stop rotation of
the deodorizing element 62.
Specifically, the deodorizing element 62 is
rotationally driven, and the angle plate 62d next to the
angle plate 62d that has blocked the light to the light
receiving portion 72 in an initial state, on the opposite
side in the rotational direction of the deodorizing element
62 blocks the light from the light emitting portion 71 to
the light receiving portion 72. Thus, the deodorizing
element 62 is rotated by a predetermined angle and stopped.
Next, the control portion 47 energizes the heating unit
63 for a predetermined time with the deodorizing element 62
being stopped to heat the part of the deodorizing element 62
facing the heating unit 63, thereby recovering the
deodorizing capacity of the deodorizing element 62.
The heating of the deodorizing element 62 is thus
controlled, and thus the part of the deodorizing element 62
to be heated can appropriately face the heating unit to
perform heating without any part that is not heated.
The control program may include a process step of
stopping the operation of the drive means 64 and performing
a predetermined error display in a case where the light from
the light emitting portion 71 is not again blocked by the
angle plate even if the drive means 64 as position changing
means of the deodorizing element 62 is operated for a
predetermined time.
With such a control program, the control portion 47 can
recognize a case where the deodorizing element 62 is not
operated even if the position changing means is operated,
and thus can appropriately respond to perform an error
display or a stop of the operation, or the like.
Next, the deodorizing element 62 has a disk shape, and
thus a rotation region of the deodorizing element 62 can be
minimized with respect to an area of the deodorizing element
62 seen in the direction of the rotating shaft.
Specifically, the placement region of the deodorizing
element 62 in the body case C can be minimized.
The deodorizing element 62 is rotated to change the
surface facing the heating unit 63. Thus, when the
deodorizing element 62 has a disk shape, the heater unit 63a
of the heating unit 63 having a size in a diametrical
direction of the deodorizing element 62 at least equal to or
smaller than a rotation radius of the deodorizing element 62
can heat many regions of the deodorizing element 62.
Further, the deodorizing element 62 has a disk shape,
and thus has a configuration for achieving the above
described advantages. Also, the circular shape can form a
maximum region for an opening area of the body case C as the
rectangular opening, and thus a larger region allowing
deodorization can be formed.
Thus, more air can flow through the deodorizing element
62, thereby increasing an air volume while maintaining the
deodorizing capacity.
Next, the surface of the deodorizing element 62 is
coated or impregnated with a catalyst having an ammonia
decomposition function. Thus, an air purifier can be
configured that can quickly deodorize pet odors or odors in
nursing care in hospitals, care facilities, and care sites.
In particular, in this embodiment, odors can be removed
from more air in a short time, thereby solving a problem of
odors in nursing care in a place used by many people such as
hospitals or care facilities.
Next, the blowing fan as blowing means is located in
the air trunk, the deodorizing element 62 is located
upstream of the blowing fan 44 in the air trunk R, and the
heating unit 63 is located between the blowing fan 44 and
the deodorizing element 62.
With such a configuration, a space provided for
reducing compression (loss of an airflow) caused around the
deodorizing element 62 and the opening 44d of the blowing
fan 44 can be used to place the heating unit 63.
Next, the heating unit 63 includes the case 63b having
an open side facing the deodorizing element 62 and having a
predetermined inner space, and the electrical heater unit
63a that is located in the inner space of the case 63b and
radiates heat through the opening. The heater unit 63a is
set to a heating capacity such that when the heater unit 63a
is energized for a predetermined time, the facing part of
the deodorizing element 62 can be heated to a predetermined
temperature. Thus, the odors absorbed by the deodorizing
element 62 can be removed.
The case 63b has a fan shape, and thus can cover the
deodorizing element 62 in a minimum area. The open angle of
the fan shape is set with reference to a rotation angle of
one turn of the deodorizing element 62.
Next, the control portion 47 includes the control
program for driving the drive means 64 as the position
changing means at predetermined timing and rotating the
deodorizing element 62.
Thus, when the deodorizing element 62 is heated, the
control portion 47 can automatically cause the part of the
deodorizing element 62 to be deodorized to face the heating
unit 63.
The above described control program has a process step
of driving the drive means 64 at predetermined timing,
rotating the deodorizing element by a predetermined rotation
angle, then stopping the deodorizing element, and energizing
the heating unit for a predetermined time in the stop state.
Thus, a series of operations from the rotation to the
heating of the deodorizing element 62 can be automatically
performed by the control portion 47.
Next, in the air trunk R, the dust filtration filters
12, 13 are placed upstream of the deodorizing element 62,
the front panel 10 as a frame having ventilation is
removably mounted to the front side of the body case C.
With the frame being removed from the body case C, the dust
filtration filters can be taken forward of the body case C.
With such a configuration, the dust filtration filter
can be removed from the front side of the body case C,
thereby increasing a maintenance property of the dust
filtration filters to which large dust tends to adhere.
Next, the air trunk R is bent upward on a downstream
side of the deodorizing element 62, and the blowing fan 44
is placed in the bent portion. The blowing fan 44 is a
multi-blade fan that rotates around the rotating shaft
extending horizontally, and also feeds air upward, which is
introduced from the front side of the body case C.
The multi-blade fan (sirocco fan) takes in air from the
direction of the rotating shaft of the fan, and discharges
the taken air radially of the fan. This forms a linear flow
of the indoor air rearward from the front side of the body
case C, and can efficiently change the wind direction toward
the outlet 42.
Next, the heating unit 63 is mounted to the body below
the center of rotation of the deodorizing element 62.
As such, the heating unit including the heater unit 63a
or the like and having a certain level of weight is placed
in a lower position to lower the center of gravity of the
air purifier A. Thus, the air purifier A that can be stably
placed on a floor surface can be configured.
Besides, the opening 65a is located at the vertical
center on the front side of the body case C, and a
relationship between a projected area A of the body case C
on front view and an area B of the inlet on front view is "B
≥ 0.6A."
This relationship allows the opening 65a and the inlet
to take in indoor air to a maximum with respect to the area
of the body case C on front view, and the air purifier that
can take in and pass more indoor air to the deodorizing
element 62 can be configured.
Next, the air purifier A configured as described above
is movable with a configuration as shown in Figures 15 to 17.
This will be now described in detail. The air purifier
A according to this embodiment includes the body case C as
the outer shell and various functional components such as
the deodorizing portion 60 provided in the body case C.
The body case C is made of resin, includes multiple
components such as the front panel 10, the front case 20,
and the rear case 40, and front and side planar shapes form
a vertically rectangular outer shell.
Then, four wheels 90 are provided on a bottom of the
body case C. Among the four wheels, two are provided on a
bottom of the front case 20, and two are provided on a
bottom of the rear case 40. When the body case C is seen
from the front, one wheel is placed on the left and one
wheel is placed on the right so as to be symmetrical with
respect to the center of the body case C.
On the upper rear part of the upper side of the frame
21 that constitutes the front case 20, a handle 91 is
provided gripped by a user when moving the air purifier A.
The handle 91 is placed so that a central axis of a
grip 91a is laterally placed at the center of the top
surface of the body case C. The handle 91 is located
between the heating unit 63 and the blowing fan 44 in the
front-rear direction of the body case C. A height L of the
grip 91a from the floor surface is 700 mm or less.
With the components being thus placed, the wheels 90
are configured to be rotatable at least longitudinally of
the grip 91a.
As described above, the wheels are provided on the body
case C so as to be rotatable longitudinally of the grip 91a
of the handle 91, thereby allowing even a large air purifier
A to be easily pushed and pulled.
In particular, the handle 91 is located between the
heating unit 63 and the blowing fan 44 in the front-rear
direction of the body case C, and thus the handle 91 is
located substantially between parts with high weight density.
Thus, when the handle 91 is gripped to push and pull the air
purifier, the air purifier A can be moved at a position
having relatively good balance of weight.
This provides the air purifier A easily carried by a
user.
The air purifier A of this embodiment is configured so
that the height L of the grip 91a of the handle 91 from the
floor surface is 700 mm or less.
With such a configuration, the handle 91 can be easily
gripped by a user, regardless of gender, without greatly
bending down because an average height of dactylus points
(vertical distance from a floor surface to a dactylus point
of a middle finger when a human stands on the floor surface)
of Japanese adults is about 662 mm as a whole (male: about
695 mm, female: about 632 mm).
Further, a depth S of the air purifier A of this
embodiment is about 300 mm.
With such a configuration, when the air purifier A is
laterally pushed and pulled, the air purifier A is within a
shoulder width of a human regardless of gender because an
average shoulder width of Japanese adjusts is about 409 mm
as a whole (male: about 426 mm, female: about 394 mm).
Thus, the air purifier A can be easily moved even in a
narrow passage or place.
Further, a width of a corridor in ordinary houses is
about 850 mm to 900 mm, and thus when the air purifier A is
transversely placed on a corridor, a space of about 550 mm
to 600 mm can be ensured.
Thus, even if the air purifier A is placed on a
corridor in ordinary houses, a sufficient space can be
ensured through which a human or an object can pass.
Further, a width of a corridor in care facilities is
about 1800 mm or more, and thus when the air purifier A is
transversely placed on a corridor, a space of about 1500 mm
can be ensured.
Thus, even if the air purifier A is placed on a
corridor in care facilities, a sufficient space can be
ensured through which a human or an object can pass.
Also, a width of a generally used wheelchair is about
700 mm, and thus even if the air purifier A is placed on a
corridor in care facilities, wheelchairs can pass each other.
Description of Reference Characters
A air purifier
C body case
R air trunk
front panel
11 air inlet
12 HEPA filter
13 prefilter
front case
21 frame
23 partition plate
26 operating portion
40 rear case
42 air outlet
44 blowing fan
45 partition plate
46 louver
46a wind direction plate
46c link mechanism
47 control portion
60 deodorizing portion
61 frame
62 deodorizing element
63 heating unit
64 drive means
65 intermediate partition plate
65d lid
66 heat insulating material
67 cover
90 wheel
91 handle
91a grip
Claims (7)
1. An air purifier comprising: a body case having an inlet and an outlet opening outward, and having an air trunk that provides communication between the inlet and the outlet; blowing means that is included in the body case, and introduces indoor air through the air trunk from the inlet to the outlet; a deodorizing element that is provided in the air trunk, and through which the introduced air can pass; a heating unit that locally heats the deodorizing element; a frame made of synthetic resin and including the deodorizing element and the heating unit; position changing means for changing a relative positional relationship between the heating unit and the deodorizing element; and control means for controlling energization of the blowing means, the heating unit, and the position changing means, wherein the deodorizing element is heated by the heating unit to recover a deodorizing function, and is rotatably mounted to the frame, the heating unit is secured to the frame while facing the deodorizing element, and a lid covering the heating unit is provided on a facing side of the heating unit via the deodorizing element.
2. The air purifier according to claim 1, wherein the lid is painted to increase heat emissivity.
3. The air purifier according to claim 1 or 2, wherein a protective member made of a highly heat-resistant material is provided on a part of the frame where the lid is placed.
4. The air purifier according to claim 3, wherein a heat insulating material is provided between the lid and the protective member.
5. The air purifier according to any one of claims 1 to 4, wherein the synthetic resin material of the frame is thermoplastic resin having a heat-resistant temperature of 90°C to 110°C.
6. The air purifier according to claim 1, substantially as herein described with reference to any embodiment disclosed.
7. An air purifier substantially as herein described with reference to any embodiment shown in the accompanying drawings.
Applications Claiming Priority (15)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2011-094875 | 2011-04-21 | ||
| JP2011094875 | 2011-04-21 | ||
| JP2011-151364 | 2011-07-08 | ||
| JP2011151364 | 2011-07-08 | ||
| JP2011188765 | 2011-08-31 | ||
| JP2011-188765 | 2011-08-31 | ||
| JP2011-188764 | 2011-08-31 | ||
| JP2011188764 | 2011-08-31 | ||
| JP2011-212405 | 2011-09-28 | ||
| JP2011212405 | 2011-09-28 | ||
| JP2011212404 | 2011-09-28 | ||
| JP2011-212404 | 2011-09-28 | ||
| JP2011-214646 | 2011-09-29 | ||
| JP2011214646 | 2011-09-29 | ||
| PCT/JP2012/059452 WO2012144342A1 (en) | 2011-04-21 | 2012-04-06 | Air purifier |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| NZ614821A NZ614821A (en) | 2015-01-30 |
| NZ614821B2 true NZ614821B2 (en) | 2015-05-01 |
Family
ID=
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