NZ618159B2 - Production of a tower - Google Patents
Production of a tower Download PDFInfo
- Publication number
- NZ618159B2 NZ618159B2 NZ618159A NZ61815912A NZ618159B2 NZ 618159 B2 NZ618159 B2 NZ 618159B2 NZ 618159 A NZ618159 A NZ 618159A NZ 61815912 A NZ61815912 A NZ 61815912A NZ 618159 B2 NZ618159 B2 NZ 618159B2
- Authority
- NZ
- New Zealand
- Prior art keywords
- pylon
- segment
- concrete
- shuttering
- pylon segment
- Prior art date
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 50
- 238000009416 shuttering Methods 0.000 claims abstract description 155
- 239000004567 concrete Substances 0.000 claims abstract description 131
- 238000009434 installation Methods 0.000 claims abstract description 37
- 238000000034 method Methods 0.000 claims abstract description 32
- 230000008569 process Effects 0.000 claims description 21
- 238000005259 measurement Methods 0.000 claims description 13
- 238000012545 processing Methods 0.000 claims description 7
- 230000004075 alteration Effects 0.000 claims description 4
- 238000012937 correction Methods 0.000 claims description 2
- 238000009415 formwork Methods 0.000 abstract description 5
- 238000006073 displacement reaction Methods 0.000 description 15
- 238000005096 rolling process Methods 0.000 description 12
- 150000002500 ions Chemical class 0.000 description 10
- 239000011178 precast concrete Substances 0.000 description 10
- 238000004873 anchoring Methods 0.000 description 7
- 229910000831 Steel Inorganic materials 0.000 description 6
- 238000011068 loading method Methods 0.000 description 6
- 239000010959 steel Substances 0.000 description 6
- 238000010276 construction Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 230000008094 contradictory effect Effects 0.000 description 3
- 230000006872 improvement Effects 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 230000006978 adaptation Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 238000005266 casting Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 239000011150 reinforced concrete Substances 0.000 description 2
- 230000002787 reinforcement Effects 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 230000009194 climbing Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 238000011089 mechanical engineering Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000005555 metalworking Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0063—Control arrangements
- B28B17/0072—Product control or inspection
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B21/00—Methods or machines specially adapted for the production of tubular articles
- B28B21/02—Methods or machines specially adapted for the production of tubular articles by casting into moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B21/00—Methods or machines specially adapted for the production of tubular articles
- B28B21/76—Moulds
- B28B21/82—Moulds built-up from several parts; Multiple moulds; Moulds with adjustable parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/005—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects with anchoring or fastening elements for the shaped articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0029—Moulds or moulding surfaces not covered by B28B7/0058 - B28B7/36 and B28B7/40 - B28B7/465, e.g. moulds assembled from several parts
- B28B7/0035—Moulds characterised by the way in which the sidewalls of the mould and the moulded article move with respect to each other during demoulding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/02—Moulds with adjustable parts specially for modifying at will the dimensions or form of the moulded article
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/22—Moulds for making units for prefabricated buildings, i.e. units each comprising an important section of at least two limiting planes of a room or space, e.g. cells; Moulds for making prefabricated stair units
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/343—Structures characterised by movable, separable, or collapsible parts, e.g. for transport
- E04B1/34315—Structures characterised by movable, separable, or collapsible parts, e.g. for transport characterised by separable parts
- E04B1/34331—Structures characterised by movable, separable, or collapsible parts, e.g. for transport characterised by separable parts mainly constituted by three-dimensional elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/343—Structures characterised by movable, separable, or collapsible parts, e.g. for transport
- E04B1/34336—Structures movable as a whole, e.g. mobile home structures
- E04B1/34347—Anchoring means therefor
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G13/00—Falsework, forms, or shutterings for particular parts of buildings, e.g. stairs, steps, cornices, balconies foundations, sills
- E04G13/02—Falsework, forms, or shutterings for particular parts of buildings, e.g. stairs, steps, cornices, balconies foundations, sills for columns or like pillars; Special tying or clamping means therefor
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H12/00—Towers; Masts or poles; Chimney stacks; Water-towers; Methods of erecting such structures
- E04H12/02—Structures made of specified materials
- E04H12/12—Structures made of specified materials of concrete or other stone-like material, with or without internal or external reinforcements, e.g. with metal coverings, with permanent form elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H12/00—Towers; Masts or poles; Chimney stacks; Water-towers; Methods of erecting such structures
- E04H12/16—Prestressed structures
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H12/00—Towers; Masts or poles; Chimney stacks; Water-towers; Methods of erecting such structures
- E04H12/34—Arrangements for erecting or lowering towers, masts, poles, chimney stacks, or the like
- E04H12/341—Arrangements for casting in situ concrete towers or the like
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H12/00—Towers; Masts or poles; Chimney stacks; Water-towers; Methods of erecting such structures
- E04H12/34—Arrangements for erecting or lowering towers, masts, poles, chimney stacks, or the like
- E04H12/342—Arrangements for stacking tower sections on top of each other
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H12/00—Towers; Masts or poles; Chimney stacks; Water-towers; Methods of erecting such structures
- E04H2012/006—Structures with truss-like sections combined with tubular-like sections
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/24—Measuring arrangements characterised by the use of optical techniques for measuring contours or curvatures
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
Abstract
method for accurately producing a tower segment of a concrete tower is disclosed. The tower may be used in a wind energy installation. The method consists of the steps: providing a segment mould (2) having at least one formwork (1) for defining a mould of the tower segment that is to be produced and for filling with concrete; filling the segment mould (2) with concrete in order to form the tower segment by the subsequent hardening of the concrete; measuring the tower segment thus hardened for creating a three-dimensional, virtual actual model of said tower segment; producing said three-dimensional actual model; comparing the three-dimensional actual model with a predefined mould, in particular a stored three-dimensional, virtual target model; and determining a deviation between both virtual models and changing the segment mould (2), in particular changing the at least one formwork (1) when the deviation exceeds a first predefined threshold value. A movable shuttering, a contoured tower and fastening anchor are also disclosed. nd for filling with concrete; filling the segment mould (2) with concrete in order to form the tower segment by the subsequent hardening of the concrete; measuring the tower segment thus hardened for creating a three-dimensional, virtual actual model of said tower segment; producing said three-dimensional actual model; comparing the three-dimensional actual model with a predefined mould, in particular a stored three-dimensional, virtual target model; and determining a deviation between both virtual models and changing the segment mould (2), in particular changing the at least one formwork (1) when the deviation exceeds a first predefined threshold value. A movable shuttering, a contoured tower and fastening anchor are also disclosed.
Description
/175406
Production of a tower
The present invention concerns a process for the production of a pylon
segment of a concrete pylon of a wind power installation and a shuttering for
production of such a pylon segment. The invention further concerns a production
apparatus for the production of such pylon segments. In addition the invention
concerns a concrete pylon comprising pylon segments and a wind power
installation having such a concrete pylon. The invention r concerns a
concrete pylon group which es at least two different concrete pylons and the
ion concerns a wind park having such a concrete pylon group. The ion
also concerns a process for the tion of concrete pylons of wind power
installations. The invention also concerns a fastening anchor for securing a pylon
segment of a concrete pylon to be constructed of a wind power installation upon
transport on a ed truck. Furthermore the invention concerns a securing
apparatus for securing a pylon segment of a concrete pylon to be constructed of
a wind power installation upon transport on a flat-bed truck. The present invention
further concerns an tus for measuring a said pylon t.
Wind power installations, in particular those with a horizontal rotor axis as
shown in Figure 1, are nowadays enjoying increasing popularity.
Such wind power installations have a pod having an aerodynamic rotor.
That pod with rotor can be of a weight of far more than 100t, depending on the
size of the respective installation. The pod is supported on a pylon which can be
in the form of a concrete pylon or a steel pylon and which has to carry the load of
the pod and transmit it to a foundation. That load includes a load due to the
weight of the pod and a load because of the wind pressure on the rotor in operation
of the wind power installation.
Concrete pylons of wind power installations which the present invention takes as
its basic starting point are made up of pylon ts, namely precast concrete
parts of steel reinforced concrete. In that way
they are fundamentally different from concrete pylons which are
constructed from so-called on-site concrete, that is to say directly on site
by means of a climbing shuttering or formwork, as is usual for example
with sion towers. In that t the demands made on a te
pylon of a wind power installation are ent from another concrete pylon
or tower. One of the specific s is also the wind loading which has
already been described above on the rotor, and thus on the pod and
accordingly on the head of the pylon.
In accordance with a form of a wind power installation the pylon
converges conically from below from its foundation upwardly towards its
head. The pylon segments which are placed in superposed relationship for
that purpose are to be riately d to each other at the junction
locations. That involves in particular the shape and diameter of the
segments in question in the region in which they are placed one upon the
other. If a deviation between two segments to be placed one upon the
other is excessively great here the concrete pylon in question can no longer
be produced with an adequate manufacturing quality. At least one of the
pylon segments to be assembled is then to be sorted out as reject and
replaced by a suitable segment of better dimensions which in particular are
more accurately observed. At least one shuttering used for production of
the reject pylon segment has to be ly modified or replaced. Sorting
out such a reject pylon segment and possibly replacing a shuttering which
has been used gives rise to unnecessary costs and can lead to a time delay
when constructing a wind power installation.
A conically converging wind power installation pylon composed of a
multiplicity of pylon ts, namely precast concrete parts, requires a
correspondingly large number of different pylon segments. Those different
pylon ts require a corresponding number of shutterings, that is to
say formworks for pouring the respective concrete pylon segment. If wind
power installations of differing size are produced then that needs concrete
pylons of correspondingly different sizes and accordingly the number of
necessary pylon segments and necessary shuttering ements
increases. In particular when involving larger pylons and a larger number of
different pylons the number of different pylon segments and shutterings
required rises to a corresponding degree and can become a logistical
and/or organisational m in the rise in question dealing with
production of the pylon segments. At least expenditure on logistics and
organisation increases considerably.
To produce concrete pylon parts, that is to say te segments,
namely precast concrete parts, concrete shutterings are used, which form a
cavity into which the concrete is poured. A corresponding reinforcement is
also provided therein and, after the concrete has set, it is removed from
the shuttering and then subjected to further processing. An inner and an
outer shuttering can be used for tion of frustoconical pylon segments
or corresponding segment portions. Accordingly an inner and an outer
shuttering are required. After the concrete has set the outer shuttering
which can weigh 5t to 10t can be lifted away by means of a crane so that
the hardened precast concrete part is accessible and can be transported in
turn by means of a crane for further processing. That operation is
complicated and expensive and requires a high degree of involvement of
correspondingly heavy machines, which in turn ses the effort involved
in production and makes production more expensive.
In that respect y the pylon segments are to be transported by
means of a flat-bed truck from the production factory which produced the
pylon segments in the form of precast concrete parts, to the respective
location for erection of a wind power installation so that a concrete pylon of
a wind power installation can be set up there by means of those pylon
ts.
As such segments are substantially in the shape of a ted cone
casing or a segment of a ted cone casing they give rise to particular
problems upon transportation on such a flat-bed truck. In that case the
precast concrete parts are y to be transported in the standing position
because that requires the smallest amount of space when they are being
transported. Concrete segments are sometimes produced as large as
possible, but nonetheless so small that they can still be transported on
road. In that respect generally permissible maximum dimensions apply. A
particular requirement is that such a large pylon t or a plurality
thereof are to be securely and safely transported on the road by means of a
flat-bed truck. If they are not sufficiently tightly strapped down by mistake
there is the risk that in a bend they tip off the low-bed truck or undesirably
slide around when the truck brakes. That can occur in particular when the
pylon segment is strapped down by strapping which can come loose by
virtue of slight ge e of the rounded urations of the
respective pylon segment.
Therefore the object of the present invention is to address at least
one of the above-mentioned ms, and in ular to improve
production and transport of pylon segments of concrete pylons of wind
power lations. In particular the invention seeks to e more
accurate production and/or a simplification in the manufacture of pylon
segments and/or an improvement in the manufacture of ent concrete
pylons for wind power installations and/or the ort of pylon segments
of concrete pylons of wind power installations. At the least the invention
seeks to propose an alternative solution.
According to the invention there is proposed a process for the
production of a pylon segment of a concrete pylon of a wind power
installation according to claim 1. Accordingly a shuttering which forms a
segment mould is filled with concrete. When the concrete has hardened it
is of the shape predetermined by the segment mould and thus forms the
pylon segment. The segment mould can for example substantially consist
of two shutterings which are so arranged relative to each other that formed
therebetween is a space for filling with concrete and for predetermining the
shape of the pylon segment to be manufactured. After the concrete has set
to form a pylon segment the pylon segment is measured to e a
three-dimensional virtual actual model of the pylon segment. In this
connection the expression a hardened pylon segment is used to denote
such a segment which is so hard, in which therefore the concrete has set to
such an extent, that the pylon segment retains its shape and can be
subjected to further processing. At that moment it is not yet necessary for
the pylon segment to have y reached its final th which is
required when being fitted into a te pylon.
The pylon segment is ed in such a way that a threedimensional
actual model can be produced and such an actual model is
then produced, namely as a virtual model. If for example – to use a simple
case for explanatory purposes – a pylon segment is produced, which is to
have a frustoconical casing, then a few measurement values may already
be sufficient to produce a model of a frustoconical casing having the
specific dimensions of the pylon segment. Purely tically, the recordal
of three measurement points is sufficient for numerically determining and
modelling a circular outside edge such as for example an upper outer edge
of the pylon segment. It will be noted however that in such a case, it is not
possible to determine deviations from a circle. If ions such as for
example deformation of a circle towards an ical shape are to be
ined for that upper outer edge as referred to above by way of
example, then further measurement points are required. Other regions of
the measured pylon segment can be detected in the ing procedure –
using further measurement points – for example by way of a linear
relationship.
Basically, redundancy in determination of the object by recording
more and in particular markedly more measurement points is to be
proposed as theoretically necessary. In that case, the problem can arise
that the shape which is basically adopted – such as for example an elliptical
shape – does not contain every measurement point in accordance with the
concrete modelling thereof. Nonetheless it is possible to effect modelling if
for example the least squares method is used for calculating the modelled
portion from the measurement points.
The virtual model can also be composed of finite elements. That can
depend inter alia on the underlying uisites and in particular whether
the basic starting point adopted is compliance with certain basic shapes or
whether in that respect nothing is yet to be laid down in the modelling
procedure.
In this case the nce to a virtual model is used to mean that the
model is not physically present but is t in the form of a model in a
data sing apparatus, in particular a s computer. In the same
fashion, the basis adopted is a reference model, to which the virtual actual
model produced from the pylon segment is compared in terms of
geometrical dimensions in order to quantitatively and qualitatively
determine geometrical deviations. Here the reference to the actual model
means the model of the measured pylon segment. Minor deviations
between the actual model and the measured pylon segment cannot be
avoided.
After comparison of the three-dimensional actual model with a
predetermined form like the virtual reference model, the detected
deviations are ted. In that respect the respective greatest deviations
are considered in particular in portion-wise fashion, such as for example the
greatest deviation in respect of height of the measured segment in relation
to the predetermined segment, the greatest deviation in the diameter of an
outside r, which is horizontal in accordance with requirements, of the
actual model with respect to the reference model, the greatest ion in
a wall thickness of the actual model from that of the reference model and
the greatest deviation of a non-circular outside contour of the actual model
from a circular e contour predetermined by the reference model.
Those are only examples of such deviations. It is also possible to use
deviations other than the respectively greatest deviation, such as for
example a mean deviation. That at least one deviation is then compared to
a predetermined first limit value. That limit value is accordingly
predetermined in ence on the permissible tolerances and also in
dependence on whether a respective maximum deviation value, an e
deviation value or another deviation value forms the basis for the
comparison procedure. If that limit value is exceeded the form used, in
particular a shuttering employed, is to be appropriately adapted.
tion can be effected for example by applying material to the
shuttering or removing material therefrom, or by deformation of the
shuttering. In the extreme case replacement of the shuttering in question
is considered.
ably measurement of the respective pylon segment is effected
by a laser measuring device. Such a laser measuring device can also
three-dimensionally determine a multiplicity of ement points and is
preferably d to input the recorded measurement values into a data
processing system or to prepare the latter so that the actual model can be
calculated and the described comparison can be implemented.
Preferably measurement of the pylon segment is effected with an
accuracy of 5 mm or higher, in particular 2 mm or higher, and further
preferably 1 mm or higher. The first predetermined limit value is
preferably 10 mm or less, in particular 5 mm or less and further preferably
2 mm or less.
A degree of accuracy in the millimetre range is achieved for a
concrete segment by the proposed procedure. In that t it is to be
observed that such pylon segments can regularly be of an outside
dimension, that is to say a width, of 5 m. If – in relation to a plan view –
part-circular segments are produced, such as for e semicircular
segments or quarter-circular segments, they can be of a still greater
udinal direction – in on to preferred transport on the road – and
can be correspondingly intended for even larger pylon diameters.
Nonetheless a degree of cy in the millimetre range is
proposed, which goes beyond the usual levels of cy with the
aforementioned order of ude for concrete elements.
In accordance with an embodiment it is proposed that a maximum
deviation of a horizontal section of the actual model, in relation to the
riate orientation of the pylon segment, from a circle or segment of a
circle, is preset as the first predetermined limit value. The pylon segments
to be produced are intended to be arranged in mutually superposed
relationship when constructing a concrete pylon of a wind power
installation. Therefore a very high degree of fitting accuracy for the directly
mutually superposed pylon segments, namely the pylon segments which
are placed one upon the other, is to be observed to ensure stability of the
pylon to be produced. Those deviations relate to a horizontal section, that
is to say a section transverse relative to the vertical axis of the concrete
pylon. They make themselves perceptible in particular when g pylon
segments one upon the other and are therefore to be observed as
accurately as possible.
A further configuration provides that the produced and measured
pylon segment is treated as reject if the deviation between the virtual
actual model and the ermined form, in particular ore the virtual
nce model, s a second predetermined limit value, which is
greater than the first ermined limit value. Monitoring of two limit
values is thus ed, and if the value exceeds the first limit value that
only leads to an improving modification to the concrete mould – in
particular the shuttering - , whereas an excessive ion which is above
the second limit value also leads to the part being rejected. If therefore
the first limit value is exceeded but the second is not, it is assumed that
the pylon segment produced is still within acceptable limits. The deviations
are only of such a magnitude that tion of the concrete mould, in
particular the shuttering, is intended for an improvement in the next pylon
segment to be produced. The aim of monitoring the first limit value is
therefore to continuously monitor and improve the quality of the pylon
segment produced, and thus the pylon to be produced overall. Accordingly
the first limit value can be selected to be very small.
It is only when the second limit value is exceeded – which should
happen as rarely as possible – that this leads to the part being rejected and
thus leads to the need to produce a new and improved pylon segment to
replace the pylon segment which has just been sorted out as reject.
Preferably the process is such that in ence on the given
deviation, a correction value is ated for alteration to the segment
mould or for alteration to at least one shuttering forming the segment
mould. The comparison of the virtual actual model with the virtual
reference model makes it possible to detect a qualitative and quantitative
deviation. Accordingly the deviations in terms of quality, quantity and
location of the actual model from the reference model are very well known.
The necessary changes to the shuttering can be correspondingly calculated
therefrom as the shuttering substantially represents a negative form of the
produced and measured pylon segment.
According to the invention there is also ed an apparatus for
measuring a pylon segment in accordance with claim 7. Accordingly there
is ed a measuring device for measuring geometrical ions of
the pylon segment, in particular a laser measuring device. In addition
there is provided a data processing device, in particular a computer,
adapted to produce a virtual model from the geometrical data recorded by
the measuring device and to implement a comparison of the virtual model
with a predetermined form, in particular a comparison with the already
existing virtual model, that is to say a comparison of actual model with
reference model.
Preferably the measuring apparatus is adapted for carrying out a
process as described above. Insofar as further apparatus components like
a concrete mould or ring and/or an apparatus for modifying such a
concrete mould or shuttering are necessary for the process, they
respectively form a part of the measuring apparatus which in that respect
can also be referred to as an sation apparatus or production
apparatus for a pylon segment. Preferably the ing apparatus has
fastening means with which it can be fastened to a pylon segment and/or a
shuttering in order thus to measure that pylon segment or a pylon segment
produced therewith.
The described measurement with subsequent comparison of the
stated models thus concerns a final check in which the finished concrete
segments are examined with a laser measuring method and corresponding
laser measuring apparatus after they are finished. In particular this
involves ng whether the contour is correct and in particular whether
the segments are ly round. In that case the finished t is
scanned by means of the laser measuring system and a three-dimensional
image is produced therefrom in the computer, which is compared to a 3-D
model, that is to say the ideal form. This involves detecting slight
ions and possibly ly adapting the shuttering. Thus for example
a slight deviation from the optimum can be detected, whereupon
adaptation of the shuttering is effected t however the ed
segment having to be designated as a reject. Rather, subsequent
adjustment is already proposed as the primary aspect, to achieve
optimisation of manufacture. In that respect, the aim is levels of accuracy
in the millimetre range, and those levels are also attained, which could be
usual for mechanical engineering, that is to say metal-working procedures,
with orders of magnitude of the articles to be finished, but not in relation to
general concrete production of such orders of magnitude.
y reproducibility of the produced concrete segments is also
achieved by the proposed on. Besides a l improvement in
quality, this also permits interchangeability of elements which basically
should be identical but which are not entirely the same because of
manufacturing fluctuations. Such elements can be replaced by each other,
by virtue of an ement in ucibility. That can be advantageous
for example in parts storage because it is no longer necessary to identify
each individual segment, but only types of t, including the size
thereof.
According to the invention there is also proposed a shuttering for the
production of a pylon segment of a concrete pylon of a wind power
installation according to claim 9. Such a shuttering is based on a pylon
segment having an inner concave and an outer convex surface, as is the
case with a cylindrical case segment or a case segment in the shape of a
truncated cone. An inner shuttering element is provided for moulding
purposes for the inner concave surface which in use also faces towards the
interior of the concrete pylon to be produced. That shuttering element can
be for example a er or a truncated cone or the like. A ponding
outer shuttering element is provided for the outer convex surface which is
also substantially to form a part of the outside e of the concrete pylon
to be produced. The inner shuttering element can also be referred to as an
inner shuttering or an inner shutter element, and the outer shuttering
element can be referred to as an e shuttering element or outer
shuttering.
Both shuttering elements are adapted to be put together in such a
way that formed between them is a receiving space for receiving a mass of
concrete for casting the pylon segment to be produced. The two shuttering
elements are therefore fitted er in such a way that this defines an
annular gap or the like or a part thereof.
The outer shuttering, that is to say the outer shuttering element, has
a displacement apparatus, in particular a plurality of wheels, for removing
the outer shuttering from the pylon segment in the horizontal ion
after hardening of the pylon segment, in particular for pulling the outer
shuttering away, in order to clear the finished pylon t.
After removal of the outer shuttering in that way the pylon segment
which has just been produced is thus substantially free from one side and
still lies with its other concave side against the inner shuttering.
Nonetheless that pylon segment can now be removed from its position for
example with a factory crane and moved to the position for further
processing or r transport.
Hitherto it was known for the shuttering also to be lifted by means of
a factory crane, frequently by means of the same factory crane with which
the concrete segment is . That is based on the idea that the
shuttering is often of a similar weight to the finished pylon t. The
shuttering can be of a weight of 5t to 10t. Such a heavy object can
scarcely be handled manually and for that reason factory cranes which can
manage such weights were and are used. It was now recognised however
that manual handling is eless partly possible, but it is at least
possible to manage handling without the factory crane. That can simplify
handling and can reduce the time for which the y crane is in use.
According to the invention it was realised that the outer shuttering is
admittedly of great weight, but in return only needs to be displaced over a
short distance. Added to that is the fact that factory floors in industrial
production factories are often flat and horizontal. ore the problem of
moving a heavy shuttering is concentrated on overcoming the onal
force involved when moving the shuttering horizontally. Therefore there is
provided a displacement apparatus which is ed to reduce any
frictional forces. In particular that is to be achieved by wheels or rollers.
Preferably the displacement apparatus has wheels or rollers for
displacement of the outer shuttering element, that is to say the outer
ring, on rails. As the shuttering upon l from the finished
pylon segment is only intended to clear that and expose it, and is then to
be pushed back into its moulding position again afterwards, displacement
on rails is advantageous because the rails predetermine the direction of
movement and no further degree of m is required for nt of
the shuttering. When the outer shuttering is pushed back into its initial
position for the production of a further pylon segment the rails provide that
the shuttering very accurately reaches its intended position. That is also
substantially simpler than using a factory crane as cated positioning
is not required.
Preferably there is proposed a lever means ed for pulling or
pushing the outer shuttering in order in that case in particular also to
release the outer shuttering from the ed pylon segment. In that
way it is possible to overcome an adhesive force which acts between the
freshly hardened pylon segment and the outer shuttering. For that purpose
the outer shuttering only needs to be moved by a very small distance and it
is therefore possible to provide a very great lever . In that way the
outer shuttering can be pulled away from the finished pylon segment and
such a lever can possibly be used again in order to r pull the outer
shuttering. Preferably an engagement point to which such a lever can be
fitted is let into the factory floor or a production floor, immediately beside
the outer shuttering element which is to be pulled away, or there is
provided an auxiliary support such as for example a base support member
which rests on the factory floor and is itself supported against an object
such as for e a base support stand on which the pylon segment is
cast and which can be referred to as the production floor. The auxiliary
support has an engagement point, in particular an engagement recess
and/or engagement projection, for fitting the lever thereto. In that respect
lever can be interpreted in the sense of a general design configuration,
namely a long metal bar or steel tube. That can be fitted to the
engagement point, such as for example in the engagement recess, and can
be fixed a short distance thereabove in the lower region to the outer
shuttering. The transmission of a high force is now possible by way of the
other end of that lever – that is to say the bar or steel tube - . The lever
ratio of that example depends on the ratio of the total length of the lever to
the spacing of the engagement point in the factory floor to the engagement
point on the outer shuttering, and a tilt angle.
Preferably there is provided a lift means for lifting the outer
shuttering or the outer shuttering element after hardening of the pylon
segment so that the outer shuttering element can be so lifted that it only
still puts a load on the travel apparatus. To t the liquid concrete
from flowing out in the filling operation and prior to hardening, the movable
outer shuttering, during the production procedure, should be applied fixedly
to a support e therebeneath, namely so firmly and sealingly that no
te can escape. The described lift means are provided to be able to
release an outer shuttering which has been set in position so fixedly in that
way.
ably there is provided a separating means for ting the
outer shuttering element from the pylon segment, comprising a pressure
means, in particular a pressure screw for exerting a ting pressure for
releasing the outer shuttering element from the pylon segment. Such a
separating means is fixedly fastened to the outer shuttering element and
by means of the pressure means can exert a pressure against a support
element such as another outer shuttering element of the same concrete
mould or another object, or conversely the separating means is arranged
on the t element and s against the outer shuttering element
for separation purposes and y presses it away from the pylon
segment.
Preferably the shuttering is d to trigger the lift movement of
the lift means by a screw nt, in particular by means of a
compressed air screwing means. The screwing movement makes it
possible to achieve good force transmission, in which case it is possible also
to achieve a self-locking action on the part of the lift device. Preferably
ion is provided by means of a compressed air screwing means. That
means that the lift device has a suitable engagement location for such a
compressed air screwing means and in particular that for actuation
purposes it has a common screw head, for example a hexagonal screw
head, of one of the sizes of 16 to 32 mm. In addition the lift device is
preferably designed for a usual rotary speed and a usual torque of a
compressed air screwing means.
The underlying idea here is that actuation of the lift device for g
the heavy outer shuttering can be very time-consuming and involve a great
deal of force, for manual actuation. By adaptation to a compressed air
screwing means, such a screwing means which is often present in
production factories can also advantageously be used for actuation of the
lift device. The necessary onal complication and expenditure is thus
slight. In that case, if the cement apparatus has a ity of
distributed wheels or rollers, the lift means is so distributed that there is a
lift means for each , each wheel or each pair of rollers or each pair of
wheels or each group of rollers or each group of wheels. For example three
wheels can be distributed over the outer shuttering to displace it on three
rails, wherein there are provided three lift means, namely one for each
wheel. If the outer shuttering is firstly set down on the factory floor or a
production floor for finishing the pylon segment it can be lifted by means of
actuation of the three lift means so that it only rests on said three rollers
and can be atively easily displaced by way of said three rails. The
ting means is ably also adapted to be actuated by a
compressed air screwing means. The separating means, in particular the
re screw, is for that purpose adapted in a corresponding manner to
the lift means.
In an embodiment there is proposed a production apparatus which
has travel rails for guiding the displacement apparatus of the abovedescribed
outer shuttering element which can also be referred to as the
outer shuttering. Preferably the travel rails are arranged on a floor, in
particular a factory floor. In addition, provided on the floor is a lever
attachment point, in particular a recess for ment of a or the lever for
at least partially awing the outer shuttering from the hardened pylon
segment. Thus such a production apparatus concerns a production factory
or a part thereof, in which an outer shuttering according to the invention is
provided. The production factory is adapted in particular in regard to rails
and attachment point to the above-described displaceable outer shuttering.
Thus that solution overcomes ms involved in previous
cture of te segments, in which hitherto outer shuttering
elements and in particular conical shuttering halves which form the
described outer shuttering were moved into position by crane. It is now
proposed that such shutterings – these can be half-shutterings, thirdshutterings
, quarter-shutterings and the like – are displaceable, namely
they are supported in particular on a rail system in order to push them into
the position for manufacture of a concrete segment and to push them or
pull them away therefrom again after hardening of the segment. Preferably
there are provided separating means which push two half-shutterings away
from each other and y provide for initial release of such a halfshuttering
or the like, in particular an outer ring, from the hardened
pylon segment. Such a separating means can act similarly to a screw, and
can have a screw as a pressure means, namely a pressure screw, and can
convert a rotary movement into an axial force for separation of the
elements. That separating means is preferably also of such a configuration
that it can be actuated by means of a compressed air screwing means.
The lift means can preferably be so designed that actual lifting of the
shuttering is ed by means of one or more appropriately strong springs
and the shuttering is d into its position for finishing a concrete part
by ng acting against the spring force, that is to say compressing the
springs. That is preferably to be intended for use with a compressed air
screwing means as described above. The corresponding springs can thus
be so ed that they are only a little less strong than would be
necessary for lifting the shuttering in question. In order now to lower the
shuttering the pressing force needed is only of a value corresponding to the
amount by which the spring is stronger than the force due to the weight of
the shuttering. If ore the shuttering weighs for example 10t and the
s are designed for 11t, they only need to be pushed down by the
above-mentioned screws with an additional force of a tonne. Without using
those springs, instead a lifting force for completely lifting the 10t would
have to be applied by screwing. It will be appreciated that said ary
forces are distributed among the number of lift means.
In on there is proposed a process for the production of a pylon
segment of a concrete pylon of a wind power installation ing to claim
17. Accordingly the following production steps are successively performed.
Firstly a mass of concrete is poured between an inner shuttering
element and an outer shuttering element, and hardens in the following
step. After hardening the outer shuttering element is separated from a
counterpart body like a further outer shuttering element. For that purpose
in particular one or more screws of the one outer shuttering element is or
are screwed against the counterpart body in order thereby to provide for
such separation. In particular the procedure is operating here against an
adhesion force between the respective outer ring element and the
freshly cast and hardened pylon t.
Next the outer shuttering element is lifted by means of a suitable lift
means so that it only still applies a load to a displacement apparatus
ed on the outer ring element. Finally the outer ring
element which is supported in that way can be pulled away in a horizontal
ion, using the displacement apparatus. Preferably lifting is effected
by means of a lift means which is fixedly connected to the displacement
apparatus, wherein the lift means is actuated by means of an automatic
ng means, in particular a compressed air screwing means, in order
thereby to produce the lifting movement. Preferably, when producing a
concrete segment, the outer shuttering element is firstly lowered by means
of the lift means by the lift means being actuated by means of an
automatic screwing means.
In particular such a production process employs the above-described
shuttering and/or the above-described production apparatus for
manufacture of pylon segments using such a shuttering.
ing to the invention there is also proposed a concrete pylon of
a wind power installation according to claim 21. It includes a plurality of
pylon segments of differing size and made of concrete, which are placed
one upon the other and which are made from steel-reinforced concrete,
that is to say which have a steel reinforcement. The pylon is therefore
made from precast concrete parts. In that respect the shape of the
concrete pylon is so selected that it has an external contour which follows
an e-function. Talking in graphic terms, such a concrete pylon, if it were
lying horizontally in such a way that its pylon head is towards the left and
its pylon base towards the right, is of a contour whose upper line
corresponds to an e-function in its general usual form.
In particular the periphery U of the concrete pylon decreases from a
periphery U0 in the lower region of the pylon – here once again it is
assumed that the pylon is in the operationally appropriate standing on
– in particular at the pylon base above a foundation, with increasing height
h with an e-function, namely in accordance with the a:
U = U0*e-h*c
The variable c can be used here as an ment factor for
adjusting an elongation or gradient. At the same time the adjusting factor
c is used for standardisation of the exponent so that the exponent is unitless.
The use of that e contour or increase or reduction in periphery
in accordance with an e-function affords a precast concrete part pylon
which is of a r configuration substantially in its upper region and at
the same time es a stable pylon base, with the transitions being
continuous. The slender upper part of the pylon is of significance in
ular also in the case of wind power installations because the pylon
represents a wind shadow which should be kept as small as possible for the
respectively passing rotor blade.
To construct such a concrete pylon with a contour in accordance with
an e-function from precast te parts, they are to be appropriately
manufactured. The shutterings which are used for manufacture of the
ponding pylon segments must be appropriately adapted to ensure
said e-function of the concrete pylon in its entirety.
The e-function can also be approximated by pylon segments in the
sense of a polygon and in particular by segments each having a straight,
that is to say non-curved, contour portion.
According to the invention there is also proposed a concrete pylon
group sing at least a first and a second concrete pylon of a wind
power installation according to claim 23. Each of those concrete pylons has
a plurality of mutually superposed pylon segments of different size and of
concrete. A pylon segment or a plurality of pylon segments arranged at the
same height form a segment plane. In the simplest case, in particular in
the upper region of the pylon, the segment plane can be formed by an
individual, substantially frustoconical pylon segment. In the case of larger
segment planes which are arranged in particular further rdly, they
are composed of a plurality such as for example two half-shuttering
portions.
In that case the concrete group has at least two pylons of differing
sizes, wherein the first pylon is larger than the second pylon, namely has
more segment planes than the second pylon, at least one further segment
plane than the . In that respect it is proposed that the first and
second pylons have segment planes with identical pylon segments but at
different heights.
It is thus proposed that identical segment planes are proposed for
ent concrete pylons and thus identical pylon segments are used for
ent pylons. In particular it is proposed that use is made of respective
concrete pylons which have an e contour as described above, in
accordance with an e-function. In relation to the above-indicated formula
however that means that the ery U0 at the pylon base is also of
different size, for pylons of differing sizes. Preferably the pylons are the
same in portion-wise manner in their upper regions. Expressed in
simplified terms, the larger concrete pylon corresponds to the r
concrete pylon, wherein some more pylon segments are placed under that
smaller te pylon. The actual construction of a concrete pylon is
naturally ed in a different way, namely successively from the
foundation, that is to say from the pylon base.
If the concrete pylon group es for example a first concrete
pylon with 20 segment planes and a second concrete pylon with 10
segment planes, wherein in each case the first segment plane forms the
uppermost segment and the twentieth segment plane of the large pylon or
the tenth segment plane of the small pylon forms the ost segment
plane, it is proposed for that configuration by way of example that the first
to tenth segment planes of the large pylon and of the small pylon are of the
same size. The large pylon, for its construction, can therefore have
recourse for the first to tenth planes, to the structure of the small pylon. In
that respect some details may possibly be different. In particular, the tenth
plane of the small pylon might have an opening for a door which is not to
be provided in the tenth plane of the large pylon.
Accordingly, for production purposes, it is only necessary to produce
and provide pylon segments for a total of 20 different segment ,
instead of for 30 different segment planes. If a further medium pylon is to
be added, which for example has 15 segment planes, there is no need to
provide a pylon segment of a fresh size. For these three different concrete
pylons which are given by way of example, it is then only necessary to
provide pylon segments for 20 different pylon segment planes d of for
45 pylon segments.
That has a particularly advantageous effect for concrete pylons with
a pylon contour following an e-function. Here the large wind power
installation pylon which is in the shape of an e-function has in its upper
region an e-function shape corresponding to that of a smaller pylon. In
that respect the large pylon also forms an l contour in the shape of
an e-function without kinked or otherwise discontinuous transitions. The efunction
shape s the described modular uction of the pylons of
differing sizes.
There is also proposed a wind park which includes a concrete pylon
according to the invention and a concrete pylon group according to the
invention with concrete . In that respect the term wind park is used
to denote an arrangement of a plurality of wind power installations which
each have a respective concrete pylon and which are subject to a common
overall control and/or which use a common connecting point for feeding
electric energy into an electric network.
According to the invention there is also ed a process for the
tion of concrete pylons of wind power installations according to claim
26. In accordance therewith this involves concrete pylons with a plurality
of ly superposed pylon segments of differing sizes. The process
therefore concerns the manufacture of concrete pylons from precast
concrete parts.
Firstly pylon segments are made from steel-reinforced te in 1
to k different sizes wherein k is a whole positive number of greater than 2,
wherein at least one respective pylon t is produced for each size of
1 to k. Therefore a plurality of pylon segments such as for example two
half-shuttering ns can also be used for the same planes.
A plurality of pylon segments are then selected from the pylon
segments produced in that way, to construct a concrete pylon, wherein the
selection is dependent on the size of the pylon to be constructed. For
ng a concrete pylon of a first size, at least one pylon segment of each
of sizes 1 to k is used. For ucting a concrete pylon of a second size
at least one pylon segment of each of the sizes 1 to j is used. The variable
j is a whole number greater than 1 and less than k. In that case the
concrete pylon of the second size is smaller than the concrete pylon of the
first size and the smaller concrete pylon uses fewer pylon segments for
building it than the larger concrete pylon. Finally the respective pylon is
built up, using the selected pylon segments.
In other words the process proposes that, when constructing the
pylon, the ary pylon segments are selected only in accordance with
the size thereof, and the same pylon segments are used for large and small
pylons. The pylon ts of the sizes 1 to j are thus intended for the
large and the small pylon. The large pylon only additionally requires the
pylon segments of the sizes j+1 to k, or the size k, if j+1 is identical to k.
Preferably the pylon segments of the sizes 1 to j for constructing the
second smaller concrete pylon are identical to the pylon segments of the
sizes 1 to j for constructing the first larger concrete pylon.
It is thus ageous that the same pylon segments are used for
constructing the concrete pylon of the first sizes, as for constructing the
concrete pylon of the second size, and in addition further pylon ts
are used for ucting the concrete pylon of the first size. In that
respect the same pylon segments are used for an upper pylon region and
the further pylon segments which are not used in on to the smaller
one are used for a lower pylon region which is correspondingly arranged
beneath the upper pylon region.
Preferably concrete pylons are constructed as bed above or
concrete pylons for concrete groups are ucted as described above or
concrete pylons for a wind park as described above.
In addition there is proposed a pylon segment for constructing a
te pylon of a wind power installation, which is adapted to construct a
concrete pylon as described above or a concrete pylon group as described
above. In particular the pylon segment is suitably adapted to the shape of
the concrete pylon to be constructed in order in the constructed condition
of the pylon to form a sub-portion thereof.
According to the invention there is proposed a fastening anchor for
securing a pylon segment of a concrete pylon to be constructed of a wind
power installation when transporting the pylon segment on a flat-bed truck
in accordance with claim 30. That fastening anchor has an anchoring
portion to be concreted in the pylon segment. Tensile loadings are then to
be applied by way thereof to the pylon segment. In addition there is
provided an elongate, in particular rical shaft region fixedly connected
to the anchoring portion. That shaft region is so adapted for being
concreted in the pylon segment that a connecting side that is remote from
the ing portion terminates with an outside of the pylon segment.
The shaft region has a female screwthread for screwing in a ting eye
for fastening a shackle. In addition or alternatively the anchoring region
has a portion which is enlarged in comparison with the shaft region in order
to have a firm hold in the pylon segment and to transmit tensile loadings to
the pylon segment.
That ing anchor is adapted to be fixedly concreted in the pylon
segment, in ular in a wall thereof, wherein only an opening is
accessible from the or, in particular to screw therein a further
fastening means. Thus a ing eye can be screwed in there and then
the pylon segment can be strapped down fast on a flat-bed truck – for
example by means of es - .
Preferably the fastening anchor is made from steel to be able to
carry the highest possible loading.
According to the invention there is further proposed a pylon segment
according to claim 32 for constructing a te pylon of a wind power
installation. That is characterised by at least one fastening anchor which is
let into a wall of the pylon t or which is passed through the wall to
fasten the pylon segment upon transport on a flat-bed truck by means of
the fastening anchor, in particular to tie it down, wherein the fastening
anchor has a female hread accessible from the exterior for screwing
in a connecting eye for ing a shackle.
Such a pylon segment uses in particular a fastening anchor as
described above and can thus advantageously be strapped down when
being orted on a flat-bed truck. That fastening option by means of a
female screwthread in the fastening anchor permits specifically targeted
lashing down on a flat-bed truck. The corresponding lashing belts or cables
or chains only need to be fastened to the fastening anchor and to the flat-
bed truck. Short lashing straps or the like can be used depending on the
respective position of the fastening anchor in the pylon segment. The
fastening anchor also provides a clearly defined attachment point which
cannot slip. In addition a described connecting eye can be easily screwed
out of the pylon segment, namely the fastening anchor, after transport,
and does not impede further construction of the concrete pylon. If desired
the remaining opening of the fastening anchor can be closed at the outside
of the segment by a blind plug.
Preferably such a fastening anchor is concreted in place upon
manufacture of the concrete segment in question. If the anchor is not
concreted in place in that way, then using a subsequently produced bore, a
fastening anchor which is adapted to that bore is lly passed through
the segment wall and used for fixing and lashing down the transport
segment upon transport thereof.
Advantageously the fastening anchor has an elongate, in particular
cylindrical shaft region provided on one side with an anchoring region and
on another side with an opening to a female screwthread. The shaft region
is preferably concreted into the pylon t in such a way that with one
side it terminates with a surface of the pylon segment in such a fashion
that the connecting eye can be screwed from the outside into the female
screwthread.
To ensure a secure hold for the fastening anchor in the concrete it
has an anchoring region which is markedly enlarged in comparison with the
shaft region. That ing region is to be completely concreted in the
pylon segment in order thereby to transmit loadings which can occur when
lashing down the pylon segment, to the pylon segment.
According to the invention there is also ed a securing
tus according to claim 36. Such a ng apparatus includes a
ing anchor as described above, a ting screw for screwing into
the female screwthread of the fastening , wherein said connecting
screw has a fastening portion for fixing a shackle therein such as for
example an eye, and optionally such a shackle is provided for fastening to
the connecting screw as part of the securing apparatus. In that way the
pylon segment can be easily and securely tied down by means of such a
securing apparatus – or a plurality thereof – on a flat-bed truck.
Preferably the connecting screw has a support edge for supporting
the ting screw in the screwed-in condition at or against a segment
wall of the pylon segment. If the fastening anchor is concreted in the pylon
segment in such a way that only an opening of a female screwthread
terminates with a surface of the pylon segment in question, then the
connecting screw with the support edge can be screwed therein until its
support edge presses against that wall of the pylon segment. That
provides a firm and esistant connection between the connecting screw
and the pylon segment. The female hread into which the screw is
screwed provides a tensile loading and prevents the screw from coming
loose from the pylon t. In that case the support edge prevents a
tilting movement of the connecting screw. That is ageous in
particular for a tying-down arrangement which does not extend in the axial
direction of the connecting screw or the female screwthread, but inclinedly
or even perpendicularly thereto.
Optionally there is provided a buffer disc for arrangement between
the support edge and the segment wall. That buffer disc can be made for
example from a plastic material in order optionally to accommodate
elasticities and/or to compensate for slight surface inaccuracies of the
segment wall.
ing to the invention there is further proposed a process for the
production of a pylon segment according to claim 38. This concerns a
pylon segment for ucting a concrete pylon of a wind power
installation. Firstly there is ed a shuttering for pouring the pylon
segment in the form of a precast concrete part. Then or in that case a
fastening anchor as described above is arranged in a desired position and
so fixed that it can retain its position when concrete is poured into the
shuttering. Then the concrete is poured into the shuttering so that the
pylon segment is produced and the fastening anchor is cast in the
predetermined position.
In particular a pylon segment as described above with ing
anchor fitted therein is produced in that way.
In principle the described processes for the production of pylon
segments or for the construction of concrete pylons can be combined
er or individual features from individual described processes can be
combined together if that is not technically contradictory. The described
pylon ts can also be combined in the sense that features which
have been described in r context can be used if that is not
technically contradictory. The same applies to the described concrete
pylons. In relation thereto in principle all bed features can also be
combined if that is not technically contradictory.
By way of example a pylon segment provided for the construction of
a concrete pylon having a contour in the shape of an e-function, can have a
fastening anchor or other transport securing aids, as was described at
another location.
The invention is described by way of example hereinafter by means
of embodiments with reference to the accompanying Figures.
Figure 1 shows a perspective view of a wind power installation,
Figure 2 shows a perspective view of a shuttering for a pylon
segment,
Figure 3 shows a portion of a displaceable shuttering with a lever
system and a part of a displacement apparatus as a perspective view,
Figure 4 shows a detail of a displaceable shuttering including a part
of a lift means and a separating means for separating two shutterings in
the form of half-shuttering ns from each other,
Figure 5 shows a securing apparatus for securing a pylon segment
upon transport in its proper arrangement in a partly nal diagrammatic
side view,
Figure 6 shows a diagrammatic perspective view of a fastening
anchor,
Figure 7 shows a plan view of a connecting eye with a shackle fitted
therein,
Figure 8 diagrammatically shows a side view of a pylon segment
fastened by means of two securing apparatuses on a flat-bed truck, and
Figure 9 shows a plan view of the view in Figure 8.
Some aspects of the present invention are described by way of
example hereinafter by means of embodiments by way of e.
Although some s are described separately they can nonetheless also
be ed with the others in accordance with the invention r as
that does not represent a cal contradiction. Hereinafter identical
nces are used for similar but possibly non-identical features. At any
event however identical references identify functionally identical features.
Figure 2 shows a shuttering 1 provided for the production of a pylon
segment of an approximately frustoconical configuration. Alternatively it
would be possible in principle to produce for example two half-case portions
which fitted together are of a substantially conical configuration. For
that purpose the shuttering has an inner shuttering element and two outer
ring elements 2 in the shape of half-case portions. The two outer
shuttering ts 2 are fixedly assembled at two contact edges 4 and
together afford a frustoconical casing embracing the pylon segment or the
pylon t to be produced. The two outer ring elements in the
form of half-case portions are fixedly joined together by means of
connecting screws 6 at the contact edges 4. Formed between those two
outer shuttering elements 2 which are connected in that way and an inner
shuttering element which cannot be seen in Figure 2 is an annular gap into
which liquid concrete is to be introduced to produce a pylon segment. In
that respect Figure 2 shows an entirely general structure of such a
shuttering 1 which can also be used without features according to the
invention.
Figure 3 shows a portion of an outer shuttering element 2 provided
with a displacement apparatus. That displacement apparatus includes a
plurality of rolling blocks 8, of which one is shown in Figure 3. The rolling
block 8 has a wheel 10 which projects downwardly out of the rolling block
and can roll on the illustrated y floor 12 in order y to permit
movement or displacement of the outer shuttering element 2.
The wheel 10 is mounted movably in the rolling block 8 and is urged
by means of a spring downwardly out of the rolling block 8 into the
illustrated position. The wheel 10 can be pulled into the g block
against a spring force of the spring by means of an actuating element,
namely an actuating screw 14. In that way the outer shuttering element 2
which is fixed to the g block 8 moves downwardly. The actuating
screw 14 is adapted in respect of its shape, size and accessibility for
actuation by means of a compressed air screwing means. Downward
movement or also g again can thus be easily implemented by a
compressed air screwing means or a pressure air screwing means. The
rolling block 8 thus forms a lift means with which the outer shuttering
element 2 can be raised or lowered and which is combined with a wheel 10
for displacement of the outer shuttering element 2. That is only an
example of a ation of a lift means having a wheel or a roller.
Figure 3 also shows a lever means 16 which substantially comprises
a lever bar 18. The lever bar 18 is movably connected in its lower region at
a connecting hinge 20 to the outer shuttering element 2 by way of a tie bar
In addition a lever attachment rail 24 is arranged on the factory floor
12. The lever attachment rail 24 forms a support aid. The lever bar 18 can
be attached to those lever attachment points 26 with an attachment portion
28 ed in its lower part. The outer shuttering element 2 can be pulled
back by pulling in the handle region 30 arranged upwardly on the lever bar,
namely towards the right in the view shown in Figure 3, in order y to
liberate a hardened concrete segment. The lever attachment rail 24 can be
adapted to be mobile in order to be used at different outer shuttering
ts 2.
Figure 4 shows another portion of the outer shuttering element 2 in
Figure 3. A further rolling block 8 with a further actuating screw 14 can be
seen in that portion. This rolling block 8 also has a wheel 10 which projects
rdly out of the rolling block 8 and thus bears the outer shuttering
element 2 at the illustrated height above the y floor 12. The wheel
cannot be seen here by virtue of the perspective view adopted. Figure 4
r shows a running rail 32 which guides the rolling block 8 with its
downwardly projecting wheel. The running rail 32 can also be referred to
as a travel rail.
Figure 4 also shows a part of a finished pylon segment 34 and a
mould bottom 36 with which two outer shuttering elements 2 and an inner
shuttering element together form a concrete mould for production of the
rated pylon segment. Figure 4 shows an opened position in which the
outer shuttering element 2 has already been pulled away from the pylon
segment 34 to clear it.
Figure 4 also shows on the outer shuttering element 2 a separating
means 38 which can also be referred to as a separating element. In the
closed condition, when concrete can be poured into such a mould or can
harden therein, the outer shuttering element 2 as shown in Figure 4 is
ted to a further outer shuttering element 2 at its contact edge 4, as
can be seen in Figure 2. The separating means 38 is ed to
implement or facilitate tion of two outer shuttering elements 2
connected in that way. The separating means 38 has a fastening and guide
portion 40 with which the separating element is y connected to the
outer shuttering element 2. A pressure screw 42 is provided on the
fastening and guide n 40, as a further component of the separating
means 38. In relation to that screw 42, the other outer shuttering element
which is not shown in Figure 4, in the region of its contact edge, has a
pressure region against which the screw 42 is to be screwed. When the
screw 42 is screwed against that pressure region – which corresponds to
screwing towards the left in Figure 4 – the two outer shuttering elements 2
are pressed apart in that way. The screw 42 is also adapted to be actuated
with a compressed air or pressure air screwing means. The hexagonal
shape of the head 44 of the pressure screw 42 corresponds in its size and
nature to the actuating screw 14 of the rolling block 8. Accordingly, both
the actuating screw 14 and also the pressure screw 42 can be ed by
one and the same tool in a simple fashion.
An outer shuttering element like the outer shuttering element 2 is
thus efficiently displaceable in that rollers or wheels are ed for
displacement thereof and/or separating elements like the separating
element 38 are provided for separating two outer shuttering ts
and/or a lift means like the rolling block 8 is provided for lifting and
lowering the outer shuttering t and/or a lever means like the lever
bar 18 with its tie bar 22 and the lever attachment rail 24 are provided.
Figure 5 shows a securing arrangement 50 for securing a pylon
segment in transportation thereof, comprising a fastening anchor 52 having
a shaft region 54 and an anchoring region 56. The securing arrangement
50 further es a ting eye 58 which is screwed into a female
hread 60 in the shaft region 54 of the fastening anchor 52. A
connecting shackle 62 is ed to the connecting eye 58. Figure 5
shows the ng arrangement 50 in a partly sectional side view, with the
fastening anchor 52 being let into the wall of a pylon segment 64. The
connecting eye 58 is thereby fastened to the wall 64 of the pylon segment
in such a way as to be tensile force-resistant and tilt-resistant, and the
pylon segment can be lashed down by way of the shackle 62.
Figure 6 shows a diagrammatic perspective view of the ing
anchor 52. The anchoring region 56 is here in the form of a rectangular
base and is welded to the shaft region 54. The shaft region 54 is hollow
and in its upper portion in Figure 6 has a female screwthread 60 into which
a connecting eye or screw can be screwed. After transport has been
performed, any lashing can be released and the ting eye can be
unscrewed from the fastening anchor 52. To avoid the ingress of moisture
or other foreign substances, a blind plug can then be screwed into the
female screwthread 60 or fitted in some other way into the shaft region 54
in the region of the female screwthread 60. Preferably such a blind plug is
made from plastic material, in particular in the form of a plastic injection
moulding.
Figure 7 shows a plan view on an enlarged scale of the ting
eye 58 with buffer disc 66 and connecting shackle 62 shackled thereto.
The connecting eye 58 which can generally also be referred to as a
connecting screw has a screw portion 70 for screwing into the female
screwthread 60 of the fastening anchor 52. The shackle 62 is fixed to the
connecting eye 58 by means of a fastening screw 72 and fastened and
secured by means of a nut 74 and a securing pin 76. In ple the
shackle 62 can also be provided as part of a g arrangement, for
example as part of lashing chains or lashing straps in order then to be
ed by means of the fastening screw 72 to the connecting eye 58 to
prepare for lashing down.
Figures 8 and 9 diagrammatically show a pylon segment 80 which is
lashed down by means of lashing chains 78. In this case a fastening
anchor 52 is let into the wall 64 of the pylon segment 80. The lashing
chains 78 are connected to the pylon segment 80 by way of a respective
connecting eye 58 and a connecting shackle 62, and at the same time
connected to the support 82. The support 82 is only diagrammatically
rated and can represent for e a load surface of a flat-bed truck.
This therefore affords a simple and efficient ing and in
particular lashing option for the pylon segment 80 upon transport thereof.
A lashing arrangement in which a lashing strap would be passed over the
upper edge 84 of the pylon segment 80 entails a high risk of slipping, which
can be avoided by the illustrated solution. With that solution, the fastening
anchor 52 is easily incorporated in manufacture of the pylon segment 80,
that is to say when casting it. That can also be effected in a simple fashion
by the fastening anchor 52 being y arranged in the desired position in
the concrete shuttering or mould in question, when pouring the te
pylon segment 80.
Claims (10)
1. A process for the production of a pylon segment of a te pylon of a wind power installation including the steps: - ing a t mould having at least one shuttering for predetermining a shape of the pylon segment to be produced and for filling with concrete, - filling the segment mould with concrete so that upon subsequent hardening of the concrete the pylon segment is formed, - measuring the pylon segment hardened in that way for the production of a three-dimensional virtual actual model of said pylon segment, - producing said three-dimensional actual model, - comparing the three-dimensional actual model to a to a stored dimensional virtual reference model and ining a ion between the two virtual models, and - modifying the at least one shuttering, if the deviation exceeds a first predetermined limit value.
2. A process according to claim 1 characterised in that a laser measuring device is used for measuring the pylon segment.
3. A process according to claim 1 or claim 2 characterised in that measurement of the pylon segment is effected with an accuracy of 5 mm or higher, and/or the first predetermined limit value is 10 mm or less.
4, A process according to claim 3 characterised in that measurement of the pylon segment is effected with an accuracy of 1 mm or higher., and/or the first predetermined limit value is 5 mm or less.
5. A s according to any one of the ing claims characterised in that a maximum deviation of a horizontal section of the actual model, in relation to the appropriate orientation of the pylon segment, from a circle or segment of a circle, is preset as the first predetermined limit value.
6. A process according to any one of the preceding claims characterised in that the produced and measured pylon segment is treated as reject if the deviation between the l actual model and the predetermined form s a second predetermined limit value, wherein the second predetermined limit value is greater than the first predetermined limit value.
7. A process according to any one of the preceding claims wherein in dependence on the given deviation, a correction value is ated for alteration to the segment mould or for alteration to at least one shuttering forming the segment mould.
8. A measuring apparatus for measuring a pylon segment ing - a measuring device for ing geometrical dimensions of the pylon t, and - a data processing device, adapted to produce a virtual model from the geometrical data recorded by the measuring device and to implement a comparison of the virtual model with a predetermined form characterised in that the measuring apparatus is adapted to be used in a process according to any one of claims 1 to 7 and wherein the ing apparatus has fastening means with which it can be fastened to a pylon segment and/or a shuttering in order thus to measure that pylon t or a pylon segment produced therewith.
9. A measuring apparatus according to claim 8 characterised in that the measuring device is a laser measuring device.
10. A process for the production of a pylon segment of a concrete pylon of a wind power installation substantially as hereinbefore described with reference to accompanying
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102011078016.5 | 2011-06-22 | ||
| DE102011078016A DE102011078016A1 (en) | 2011-06-22 | 2011-06-22 | tower manufacturing |
| PCT/EP2012/061333 WO2012175406A2 (en) | 2011-06-22 | 2012-06-14 | Production of a tower |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| NZ618159A NZ618159A (en) | 2016-04-29 |
| NZ618159B2 true NZ618159B2 (en) | 2016-08-02 |
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ID=
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