NZ619526B2 - Plug with pressure release valve - Google Patents

Abstract

inflatable plug with a pressure release valve (1.36) for releasing excess pressure within a bladder (38) of the plug is disclosed. The plug is used to seal pipes for testing the integrity of pipe systems. The valve (1.38) has a valve core (1.44) with an inlet (1.48) in fluid communication with an interior void (42) of the bladder and an outlet (1.50) in fluid communication with the external environment (52). An elastomeric seal (1.54) under hoop stress about a portion of the valve core seals the outlet until over pressure in the bladder causes the seal to become elastically deflected to allow excess pressure to be released. n interior void (42) of the bladder and an outlet (1.50) in fluid communication with the external environment (52). An elastomeric seal (1.54) under hoop stress about a portion of the valve core seals the outlet until over pressure in the bladder causes the seal to become elastically deflected to allow excess pressure to be released.

Description

TITLE OF THE INVENTION 2 [0001] Plug with Pressure e Valve ooouoxmhw APPLICANT(S)/INVENTOR(S) Inventor One: Richard E. Larson Citizenship: U.S.A.

Residence: 9020 Meadow Way Victoria, MN 55386-4518 Inventor Two: Steven R. Cole 11 Citizenship: U.S.A. 12 nce: 614 Brookmere Drive 13 Collierville, TN 38017-6878 14 CROSS REFERENCE TO RELATED APPLICATIONS

[0010] Not applicable. 16 STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR 17 DEVELOPMENT 18 [001 1] Not applicable. 19 REFERENCE TO COMPACT DISC(S)

[0012] Not applicable. 21 BACKGROUND OF THE INVENTION 22 [0015] 1. Field of the Invention: The present invention s, in general, to plugs for 23 use in pipe systems and, in particular, to a pneumatic plug for use in pipe systems, in which 24 the plug has a pressure release valve.

[0020] 2. Information Disclosure Statement: Drain, waste, and vent (“DWV”) pipe or 26 plumbing systems often include access openings or ports that allow the interior of the pipes 27 of the pipe system to be inspected and/or cleaned. se, sewer systems often include 28 sewer pipes that empty into manholes or catch basins through openings or ports in the 29 e or catch basin chambers. Access opening configurations for such pipe systems can vary in size and shape, although many configurations are standardized. In one common 31 uration, an access opening (often referred to as a “clean-out”) is provided at the end ®OO\]O\UI-I>UJN>—A of a relatively short section of cylindrical pipe that s away from the axis of the main pipe section. outs may extend from a main pipe section at any angle. Those that extend approximately 90 degrees from the main pipe section are commonly called “clean- out tees” (referring to the e created by the intersecting pipe sections). Other access openings include, but are not limited to, roof vents, storm drains, closet bends, and pipe ends, and the sewer pipe openings or ports in a manhole or catch basin r.

Access openings may also be used to test the integrity of the pipe system. Such a test is conducted by placing temporary plugs into all openings of the DWV system to create a closed system, and then pressurizing the now-closed system with a fluid, such as DJbeJUJbJUJNNNNNNNNNNHHHHHHHHHH UI#UJNl—‘OCOOQOUI#UJNl—‘OCOOQGUI-hUJNl—‘O water or air, for a period of time to determine if the DWV system is leak free, in which case it will hold a rated pressure for the test duration. After successful testing, the plugs are removed. Such temporary plugs can generally be categorized into ical plugs and pneumatic plugs. ng mechanical plugs typically include devices that seal pipe systems via mechanical activation, such as by turning a threaded connection member to expand an elastomeric ring that seals an inner e of a pipe section. Existing pneumatic plugs include elongate elastomeric bladders that are attached directly to a source of fluid such as, typically and preferably, an air source. The bladders are inserted into the pipe system through the clean-outs or other access openings and are then inflated with the fluid so as to seal the pipe section as the bladder expands within the pipe. After testing, the temporary plugs are deflated or deactivated and then removed from the pipe system. In addition to the testing of DWV systems and/or sewer systems, it is often desired to seal a pipe line during a maintenance function, in which flow through the pipe is d for maintenance purposes even though pressure testing of the pipe system is not being performed.

Although some existing pneumatic plugs may display a maximum inflation pressure on the e of the r, this does not provide protection for overinflation, but instead relies on the diligence of the operator and the existence and accuracy of an air inlet re gauge. If the meric bladders of such pneumatic plugs become overinflated, problems could occur. The result when nflation occurs can be damage to the plug, damage to the pipe, inconvenience and delay of the testing process, or injury to the user if the plug explodes due to nflation. Known prior art solutions to this problem involve using an external pressure regulator or external pressure release device on the air inlet, but these solutions are cumbersome and are often ignored by operators, or the operator may be careless when using such regulators or pressure release valves. Pressure regulators do work but increase the inflation time, and they must be tely set prior to use. Furthermore, 2012/041435 ®OO\]O\UI-I>UJN>—A each different type of pneumatic plug lly requires a different pressure g to be made by the operator to accommodate plugs for different pipe diameters. External pressure e valves are also known to work, but are subject to failure if they become plugged and are typically unreliable for making accurate pressure settings. Such external pressure release valves must also be attached between the plug and the inflation hose, are often bulky, and also slow down the inflation process.

Some existing tic plugs include integrated pressure release devices.

However, such prior art pressure release devices tend to leak, do not e repeatable results, and may disrupt g of the pipe . Specifically, some pneumatic plugs DJbeJUJbJUJNNNNNNNNNNHHHHHHHHHH UI#UJNl—‘OCOOQOUI#UJNl—‘OCOOQGUI-hUJNl—‘O include e valves that have mechanical springs and seals, and have been found to be prone to fouling and often tend to t contamination. Other pneumatic plugs include release valves that are positioned on the backside of the elastomeric bladder, venting into the pipe system being tested, and tend to expel the plug out of the pipe system and clean-out access, thereby disrupting the testing process.

One example of such a prior art plug is that made by Cheme Industries, Inc., Minneapolis, Minnesota, U.S.A., and sold under the trademark LONG TEST-BALL. This pneumatic plug has the disadvantage of having mechanical parts including springs and seals that tend to leak or not tely release pressure at a repeatably accurate value.

Another pneumatic plug is made by GT Water Products, Inc., Moorpark, California, U.S.A., and sold under the trademark SAFE-T-SEAL, and has a pressure release on the bottom of the plug, remote from the pressurizing inlet and venting into the pipe system, which can cause the plug to be forced out of the pipe as the relieved pressure expels into the sealed pipe system being tested.

Still another prior art pneumatic plug is that disclosed in US. Patent 7,597,118 (issued October 9, 2009), fully included herein by reference, in which a portion of the elastomeric bladder is elastically deflected to unblock a pressure release l when the bladder becomes overinflated.

As a result, there is a need for an improved tic plug for use with a pipe section having a generally cylindrical internal pipe wall. The pneumatic plug should be easy to use and should not require the operator to make additional settings or readings. It should be reliable, e repeatable results, and it should not require additional external equipment or otherwise disrupt testing of the pipe system.

It is therefore desirable to have a pneumatic plug for use in pressure testing a pipe system, in which the plug includes a pressure release valve in its on end remote from the pressurized pipe system being tested, wherein the re release valve provides a repeatable chosen release pressure, and in which the pressure release valve is more reliable N than prior art pneumatic plug pressure release valves. ooouoxmhw BRIEF SUMMARY OF THE INVENTION Several preferred embodiments of the pressure release valve of the present invention are disclosed as a part of a pneumatic plug. The common feature of all embodiments is that an elastomeric seal stretchingly surrounds a portion of a valve core of the pressure release valve of the plug, and the seal, being under hoop stress around the n of the valve core, seals a pressure release outlet until pressure within the plug overcomes the hoop stress of the seal so that excess fluid pressure within the plug is allowed to escape from an interior void of the plug’s bladder when the plug’s bladder 11 becomes overinflated. 12 [0110] It is an object of the present ion to provide a plug for use in pressure 13 testing a pipe system, in which the plug includes a pressure release valve in an inflation end 14 of the plug remote from the pressurized pipe system being tested. It is a further object of the t ion that the pressure release valve provide a repeatable chosen release 16 re, in which a given design and structure of the pressure e valve can be easily 17 and simply adapted to accommodate different desired release pressures, and in which the 18 pressure release valve is more reliable than prior art pneumatic plug re release valves. 19 BRIEF DESCRIPTION OF THE L VIEWS OF THE G

[0500] Fig. l is a view g a pneumatic plug with pressure release valve of the 21 present invention inserted into a pipe. 22 [0510] Fig. 2 is a sectional view taken along a diameter of a first embodiment of the 23 present ion, with the pressure release valve of the first embodiment shown in outline. 24 [0520] Fig. 3 is an end view of the first embodiment of the present invention, taken substantially along the line 3-3 shown in Fig. 2. 26 [0530] Fig. 4 is an ed partial end view of the first embodiment of the present 27 invention, showing a portion of the end view of Fig. 3 and being taken substantially along 28 the line 4-4 shown in Fig. 2. 29 [0540] Fig. 5 is a partial sectional view of the first embodiment of the present invention, taken along a diameter of the pressure release valve of the first embodiment, with the 31 sectional view being taken substantially along the line 5-5 shown in Fig. 3 and with the 32 Schrader inflation valve being shown in dotted outline for clarity. 33 [0550] Fig. 6 is a partial sectional view of the first embodiment of the present invention, ®OO\]O\UI-I>UJN>—A taken along a different diameter of the pressure release valve of the first embodiment than that shown in Fig. 5, with the sectional view being taken substantially along the line 6-6 shown in Fig. 3, and also showing release of overinflation pressure by elastic deflection of the elastomeric seal.

Fig. 7 is a side view of the valve core of the first embodiment of the present invention with a nal view of the elastomeric seal prior to fitting onto the valve core so as to cause the seal to have hoop stress.

Fig. 8 is a partial side sectional view of the second embodiment of the present invention, taken along a diameter of the pressure release valve of the second embodiment, NMNNNNNNNHHHHHHHHHH OOQOM-hUJNHOQOOQOUI-hWNl—‘O with the er inflation valve being shown in dotted outline for clarity.

Fig. 9 is an end view of the second embodiment of the present invention, taken substantially along the line 9-9 shown in Fig. 8.

Fig. 10 is a erse nal view of the second embodiment of the present ion, taken substantially along the line 10-10 shown in Fig. 11.

Fig. 11 is a partial sectional view of the second embodiment of the present invention, taken along a diameter of the pressure release valve of the second embodiment, and with the Schrader inflation valve being shown in dotted outline for y.

Fig. 12 is a partial sectional view of the second embodiment of the present invention, r to Fig. 11 but showing e of flation pressure by elastic deflection of the elastomeric seal.

Fig. 13 is a side view of the valve core of the second embodiment of the present invention with a sectional view of the elastomeric seal prior to fitting onto the valve core so as to cause the seal to have hoop stress.

Fig. 14 is a partial side sectional view of the third embodiment of the present invention, taken along a diameter of the pressure release valve of the third embodiment.

Fig. 15 is a partial sectional view of the third embodiment of the present invention, taken along a diameter of the re release valve of the second embodiment and with some parts of the Schrader inflation valve insert being removed for clarity. 29 ED DESCRIPTION OF THE INVENTION

[1000] Referring to the figures of the drawings, various preferred embodiments of the 31 present invention are shown. As seen best in Fig. 1, all embodiments of the present 32 invention are plugs 30 for use in sealing a pipe 32 having a generally cylindrical internal 33 pipe wall 34, and the difference between the different embodiments is the ure of the 34 pressure release valve (1.36, 2.36, 3.36) that is mounted into one end 38 of the plug 30. As ®OO\]O\UI-I>UJN>—A with prior art plugs, the plug 30 preferably may have a plurality of well-known ribs 28 encircling the plug to e improved g of the plug 30 with the pipe wall 34 in a manner well-known to those skilled in the art. There are many similarities between the s embodiments, and only the differences between the embodiments will be discussed in detail, it being understood that similar structure for the various embodiments serves similar purpose. The reference numerals for the various parts of the embodiments shall be understood to have a prefix identifying the particular embodiments (e. g., “1.”, “2.”, “3.”, etc.) and a suffix identifying the particular structure (e. g., “36”, etc.), such that reference numerals with the same suffix are understood to be similar structure particular to each of the DJbeJUJbJUJNNNNNNNNNNHHHHHHHHHH UI#UJNl—‘OCOOQOUI#UJNl—‘OCOOQGUI-hUJNl—‘O different embodiments (e. g., “1.36”, “2.36”, “3.36”). Reference numerals without a prefix (e. g., “30”) shall be understood to indicate structure that is substantially the same for all embodiments.

The plugs of all embodiments are substantially similar, and a description of the representative one shown in Figs. 1 and 2 suffices for all embodiments. As shown in Fig. l, plug 30 includes an inflatable bladder 40 having an interior void 42 defined within the bladder 40. As shown in the drawing figures, common to all embodiments of pressure release valve 1.36, 2.36, 3.36 is that they each include a valve core 1.44, 2.44, 3.44, preferably constructed of brass for durability, respectively having one or more re release passageways 1.46, 2.46, 3.46 therethrough, each having a pressure release inlet 1.48, 2.48, 3.48 being in fluid ication with interior void 42 and with each respective pressure release passageway 1.46, 2.46, 3.46 also respectively having a pressure release outlet 1.50, 2.50, 3.50 in fluid ication with an exterior nment 52 outside of bladder 40. It should be understood that other als, such as um, steel, etc., could be used to construct the valve core, but brass is the preferred material. Preferably, re release passageways 1.46, 2.46, 3.46 are formed by a pair of transverse bores through valve cores 1.44, 2.44, 3.44 at right angles with respect to each other, thereby producing four angularly-spaced pressure e passageways for the valve cores 1.44, 2.44, 3.44. mental prototypes of pressure release valves 1.36, 2.36, 3.36 were constructed with bores 1.46 having a diameter of 0.0785 inch (0.199 cm) and with bores 2.46, 3.46 having a diameter of 0. 100 inch (0.254 cm).

All embodiments of the pressure e valve 1.36, 2.36, 3.36 of the present ion have an elastomeric seal 1.54, 2.54, 3.54 respectively having a first seal portion 1.56, 2.56, 3.56 under hoop stress about a respective portion 1.58, 2.58, 3.58 of the valve core 1.44, 2.44, 3.44 and respectively selectively sealing the pressure release outlet 1.50, 2.50, 3.50 from exterior environment 52 outside of bladder 40 such that, when overinflation ®OO\]O\UI-I>UJN>—A of the bladder occurs, the first seal n 1.56, 2.56, 3.56 becomes elastically deflected, in a manner after described in detail, to unseal the pressure release outlet 1.50, 2.50, 3.50 from the exterior environment 52 so as to allow excess fluid pressure within the bladder to be released through the pressure e eway 1.46, 2.46, 3.46 and out the pressure release outlet 1.50, 2.50, 3.50 into the exterior environment 52. After sufficient excess fluid pressure within the bladder has been released, the hoop stress of the elastomeric seal 1.54, 2.54, 3.54 then causes the first seal portion 1.56, 2.56, 3.56 to reseal the pressure release outlet 1.50, 2.50, 3.50 from the exterior nment 52 in a manner hereinafter described in detail.

DJbeJUJbJUJNNNNNNNNNNHHHHHHHHHH UI#UJNl—‘OCOOQOUI#UJNl—‘OCOOQGUI-hUJNl—‘O [1030] Preferably, all embodiments of the re release valve 1.36, 2.36, 3.36 of the present invention include an inflation passageway 1.60, 2.60, 3.60 through the valve and in fluid communication with interior void 42, with the inflation passageway 1.60, 2.60, 3.60 ably being axially disposed in the valve core 1.44, 2.44, 3.44, and with an inflation valve 1.62, 2.62, 3.62 being interposed between the inflation passageway and the exterior environment, in a manner hereinafter described in detail. Preferably, in each embodiment, the inflation valve is a well-known Schrader valve having a depressible stem 1.64, 2.64, 3.64 that, in a manner well-known to those skilled in the art, opens the Schrader valve during inflation of the bladder 40 and that, when released, closes the Schrader valve after inflation, thereby causing fluid pressure to be retained within the inflated bladder 40 during testing of the pipe system. In all preferred ments of the pressure release valve 1.36, 2.36, 3.36 of the present invention, the pressure release inlets 1.48, 2.48, 3.48 open into the inflation passageway 1.60, 2.60, 3.60 so that the inflation path into the void 42 and the deflation of void 42 through eways 1.46, 2.46, 3.46 is through the common fluid communication inflation passageway 1.60, 2.60, 3.60, thereby placing pressure release passageways 1.46, 2.46, 3.46 into fluid communication with void 42 through on passageway 1.60, 2.60, 3.60. The term der valve”, as used herein, shall be understood not to mean a specific inflation valve from a particular vendor, but instead the term der valve” is used generically to refer to well-known so-called “tank valves” that provide for inflation from an air source that often has a hose that may be threadedly received upon external threads of the valve, with such valves lly having an axial valve stem that, when the stem is depressed into the valve, allow pressure to be released through the valve.

It should be noted that, in all embodiments, first seal n 1.56, 2.56, 3.56 preferably has one or more closed ribs 1.66, 2.66, 3.66 (shown at exaggerated in the drawings for purposes of illustration, and best seen in Figs. 7 and 13) that extend radially ®OO\]O\UI-I>UJN>—A inward to engage portion 1.58, 2.58, 3.58 of the valve core 1.44, 2.44, 3.44, so as to form a better sealing of the pressure release outlets 1.50, 2.50, 3.50. In all embodiments of pressure release valve 1.36, 2.36, 3.36, both elastomeric seal 1.54, 2.54, 3.54 and valve core 1.44, 2.44, 3.44 are preferably substantially cylindrically symmetrical. It should be further noted that, in all embodiments of pressure release valve 1.36, 2.36, 3.36, the inner diameter 1.58, 2.58 of first seal n 1.56, 2.56 is less than the outer diameter 1.70, 2.70 of portion 1.58, 2.58 of the valve core 1.44, 2.44 prior to stretchingly fitting meric seal 1.54, 2.54 onto valve core 1.44, 2.44 (see Figs. 7 and 13). As hereinafter explained, the ure of seal 2.54 and valve core 2.44 is the same as the structure of seal 3.54 and valve core 3.44, DJbeJUJbJUJNNNNNNNNNNHHHHHHHHHH UI#UJNl—‘OCOOQOUI#UJNl—‘OCOOQGUI-hUJNl—‘O such that Fig. 13 suffices for showing the structure of both the second and third embodiments of pressure release valve 2.36, 3.36. Because the inner diameter of the first seal portion of the tched meric seal is smaller than the outer diameter of the portion of the valve core that is engaged by the first seal portion, the first seal portion of the elastomeric seal is caused to be under hoop stress about the valve core when fitted thereon, thereby causing the elastomeric seal to selectively seal the re release outlet 1.50, 2.50, 3.50 fiom the exterior environment 52 in a manner hereinafter described in detail.

With all embodiments, elastomeric seal 1.54, 2.54, 3.54 is preferably made of rubber having characteristics of a preferred tensile strength at least 2800 pounds minimum, a preferred durometer rating of 52 Shore A (+/- 4), and an tion rating of 500% (+/ 50). The radial thickness of first seal portion 1.56, 2.56, 3.56 preferably has a thickness of about 0.100 inch to about 0.200 inch (about 0.254 cm to about 0.508 cm), which yields a pressure release value when installed on a valve core of between about 5 psig and 45 psig.

It will be understood that the pressure release value is determined by the characteristics of the rubber used for elastomeric seal 1.54, 2.54, 3.54, the radial thickness of first seal portion 1.56, 2.56, 3.56, and the hoop stress of first seal portion 1.56, 2.56, 3.56 around portion 1.58, 2.58, 3.58 of valve core 1.44, 2.44, 3.44. The hoop stress is understood to be determined by the relative dimensions of the valve core’s outer er (e.g., outer er 1.70, 2.70 of portion 1.58, 2.58 of the valve core 1.44, 2.44) as compared to the seal’s inner diameter (e.g., inner diameter 1.58, 2.58) (z'.e., the amount that the seal has to be stretched to go on to the valve core). For example, a valve core having an outer diameter of 0.250 inch (0.635 cm) with a seal having an inner diameter of 0.225 inch (0.5715 cm) stretched thereon produced a pressure e value of 15 psig. When the same seal is fitted around a valve core having a larger outer diameter of 0.300 inch (0.762 cm), the pressure release value increased to 22 psig. Thus, by varying the seal thickness and the hoop stress (determined by the ve dimensions of the valve core’s outer er as compared to ®OO\]O\UI-I>UJN>—A the seal’s inner diameter), re release values of 25 psig, 30 psig, 35 psig, and 40 psig can be obtained as needed for various size plugs (larger plugs require a pressure release rating of about 25 psig, s smaller size plugs require a pressure release rating of about 40 psig). Experimental testing has shown that different batches of seals, having the same dimensions and nominal characteristics (durometer rating, tensile strength rating, and elongation rating) can vary in the resulting pressure release values that are produced, thereby necessitating quality control and testing of each batch of valves to ensure that the desired pressure release rating is ed after the valve is assembled.

Now that the common structure of all embodiments has been bed, specific WWWUJUJNNNNNNNNNNHHHHHHHHHH #UJNl—‘OQOOQOUI-hUJNl—‘OQOOQQUIhWNHO differences between the embodiments can now be discussed in .

The “internal” version (embodiment 1.36) of the pressure release valve of the present ion may be used when a lower profile is desired for the plug e, on some plugs, the “external” versions (embodiments 2.36 and 3.36) might extend too far outside the plug, which might make the valve tible to damage and/or breaking when used.

To supplement the disclosure hereinabove, and referring to Figs. 2 through 6, the specific structure of pressure release valve 1.36 can now be ned in greater detail.

Molded into the end 38 of plug 30 is a rically-symmetric rigid fitting 1.72 comprising inner and outer pieces 1.74 and 1.76. Inner piece 1.76, preferably made of brass, has internal l/4 NPT pipe threads 1.78 that threadedly engage with external l/4 NPT pipe threads 1.80 of valve body 1.82, also preferably made of brass, of re release valve 1.36. It should be understood that other als, such as aluminum, steel, etc., could be used to construct these parts, but brass is the preferred material. It should also be understood that other thread sizes could be used as well if desired, but 1/4 NPT pipe threads are preferred because of their common use in industry.

Valve core 1.44 has external l/4 NPT pipe threads 1.84 that threadedly engage al pipe threads 1.86 of valve body 1.82. It should also be tood that other thread sizes could be used as well if desired, but l/4 NPT pipe threads are preferred because of their common use in industry. Elastomeric seal 1.54 has an inwardly radially-extending flange or second portion 1.88 forming an axial bore 1.90 that becomes an upper end extension of inflation passageway 1.60 when elastomeric seal 1.54 is received onto valve core 1.44. As best seen by comparing Fig. 7 with Fig. 5, when valve core 1.44, with elastomeric seal 1.54 fitted thereon, is threadedly received into valve body 1.82 by engagement of external threads 1.84 of valve core 1.44 with internal threads 1.86 of valve body 1.82, flange second portion 1.88 becomes entrappingly sealed between valve body 1.82 and valve core 1.44, as best seen in Figs. 5 and 6. l [1110] Valve body 1.82 further has internal l/4 NPT pipe threads 1.90 for edly 2 receiving the mating external l/4 NPT pipe threads of inflation valve 1.62, preferably a 3 well-known Schrader valve. It should be understood that other thread sizes for inflation 4 valve 1.62 could be used as well if desired, but 1/4 NPT pipe threads are preferred because of their common use in industry. Still further, valve body 1.82 has a cylindrical recess 1.92 6 that forms an annulus gap 1.94 around seal portion 1.56 so that seal portion 1.56 may 7 become elastically deflected, as shown in Fig. 6 (compare with Fig. 5), to allow excess fluid 8 pressure within bladder 40 to be released, in a manner hereinafter bed. Valve body 9 1.82 further has a plurality of venting bores 1.96 that put annulus gap 1.94 in fluid ication with exterior environment 52. When flation of bladder 40 , the 11 excess fluid re within bladder 40 causes f1rst seal portion 1.56 to become elastically 12 deflected radially outward, y unsealing pressure release outlet 1.50 and allowing the 13 excess pressure to escape along path 1.98, then through bores 1.96, then out to exterior 14 environment 52 as by path 1.100 (see Figs. 4, 5 and 6).

[1120] To supplement the disclosure above, and referring to Figs. 8 through 13, 16 the specific structure of pressure release valve 2.36 can now be explained in r detail. 17 [1130] As with the first embodiment 1.36, for the second embodiment 2.36, molded into 18 the end 38 of plug 30 is a cylindrically-symmetric rigid fitting 2.72 comprising outer and 19 inner pieces 2.74 and 2.76. Inner piece 2.76, preferably made of brass, has internal 1/4 NPT pipe s 2.78 that threadedly engage with external l/4 NPT pipe threads 2.84 of valve 21 core 2.44. It should be understood that other materials, such as aluminum, steel, etc., could 22 be used to construct these parts, but brass is the preferred material. It should also be 23 understood that other thread sizes could be used as well if d, but 1/4 NPT pipe threads 24 are preferred because of their common use in ry.

[1140] Elastomeric seal 2.54 has an inwardly radially-extending flange or second 26 portion 2.88 that is received into a circumferential groove 2.102 of valve core 2.44, and 27 preferably has a beveled end 2.104 (see Fig. 13) for easing the stretching fitting of seal 2.54 28 onto valve core 2.44. After elastomeric seal 2.54 has been stretchingly f1tted onto valve 29 core 2.44, a brass ferrule 2.104 is fitted about seal 2.54 and a first portion 2.106 of ferrule 2.104 is crimped onto seal 2.54 over second portion 2.88 so as to crimpingly seal second 31 portion 2.88 to valve core 2.44. It should be understood that other materials, such as 32 aluminum, steel, etc., could be used to construct the ferrule, but brass is the preferred 33 material. Ferrule 2.104 also has an uncrimped second portion 2.108 that forms an annulus 34 gap 2.94 around seal portion 2.56 so that seal portion 2.56 may become elastically deflected, as shown in Fig. 12 (compare with Fig. 11), to allow excess fluid pressure within WO 70747 \UI-I>UJN>—A bladder 40 to be released, in a manner hereinafter described. When crimpingly received over seal 2.54, a gap 2.110 is left between the top of e 2.104 and the outer circumferential top flange 2.112 of valve core 2.44. When flation of r 40 occurs, the excess fluid pressure within bladder 40 causes f1rst seal portion 2.56 to become elastically deflected radially d, thereby unsealing pressure release outlet 2.50 and allowing the excess pressure to escape along path 2.98 and out to exterior environment 52 through gap 2.110, as best seen in Fig. 12.

Flange 2.112 of valve core 2.44 preferably has opposed flat portions 2.114 for gripping by a wrench when threadedly ing the al threads 2.84 of valve core 2.44 DJbeJUJbJUJNNNNNNNNNNHHHHHHHHHH UI#UJNl—‘OCOOQOUI#UJNl—‘OCOOQGUI-hUJNl—‘O into internal threads 2.78 of inner piece 2.76 of fitting 2.72. Preferably, a fiber washer 2.116 is provided to seal the bottom of ferrule 2.104 to inner piece 2.76 of fitting 2.72.

Similar to pressure release valve 1.36, valve core 2.44 of re release valve 2.36 preferably has al l/4 NPT pipe threads 2.90 for threadedly receiving the mating external l/4 NPT pipe s of inflation valve 2.62, preferably a well-known Schrader valve. It should also be understood that other thread sizes could be used as well if desired, but 1/4 NPT pipe threads are preferred because of their common use in industry.

Referring now to Figs. 14 and 15, the third embodiment 3.36 of the pressure release valve of the present invention can now be described. The third embodiment 3.36 is identical in all respects to the second embodiment 2.26 except for the mounting of the inflation valve 3.62. Rather than have a separate inflation valve (again, preferably a Schrader valve) that is threadedly received into the valve core as in the second embodiment 2.26, for the third embodiment, the outer body 3.118 of the inflation valve 3.62 of the third embodiment 3.36 is integrally formed with the valve core 3.44, and a well-known Schrader valve core 3.120 is threadedly ed into outer body 3.118 with the resulting similar structure and function as in the second embodiment 2.36. The other structure of the third embodiment 3.36 need not be described in detail because, except for the mounting of the inflation valve 3.62, the description of the second embodiment 2.36 suffices for the third embodiment 3.36.

It shall also be understood that, without departing from the spirit and scope of the present invention, a modified version of the first embodiment 1.62 is possible whereby the Schrader on valve 1.62 of the first embodiment 1.36 of the present invention may instead be integrally formed with valve body 1.82 and a Schrader valve core ed therein as with the third preferred embodiment 3.36, rather than the inflation valve 1.62 being screwingly received into the valve body 1.82 as shown for the first embodiment disclosed hereinabove. 1 [1190] To use any of the embodiments of the present invention, plugs 30 are inserted 2 into all openings of the DWV system or sewer system being tested, or into a pipe that is 3 being blocked in order to m a maintenance fianction (see Fig. 1) and the bladder 40 is 4 inflated with a fluid, typically air, through inflation valve 1.62, 2.62, 3.62. If an overinflation of the bladder 40 occurs, elastomeric seal 1.54, 2.54, 3.54 will become 6 elastically deflected, as before described, so as to allow excess fluid pressure within 7 the bladder 40 to escape out into the exterior environment 52. When sufficient excess fluid 8 pressure has been released from within bladder 40, the hoop stress of elastomeric seal 1.54, 9 2.54, 3.54 will cause the resealing of the pressure e outlet 1.50, 2.50, 3.50. While all plugs 30 are sealing their respective openings of the DWV system, the now-closed DWV ll system is then pressurized with a fluid such as water or air, for a period of time to determine 12 if the DWV system is leak free, in which case it will hold a rated pressure for the test 13 duration. After successful testing or when the maintenance function has been completed 14 such that flow blockage is no longer required, the temporary plugs 30 are then d and removed. 16 INDUSTRIAL APPLICABILITY 17 [1200] The plug with re release valve of the present invention is used to 18 temporarily seal access openings of a drain, waste, and vent (“DWV”) pipe or plumbing or 19 sewer system so that the DWV or sewer system may be re tested for leaks, or to block flow h a pipe while a maintenance on is being performed. The pressure release 21 valve of the plug releases excess pressure within a bladder of the plug when overinflation 22 of the bladder occurs during sealing of the plug within a pipe or access opening. 23 [1210] Although the t invention has been described and illustrated with respect to 24 a preferred embodiment and a preferred use therefor, it is not to be so limited since modifications and changes can be made therein which are within the full intended scope of 26 the invention.

Claims (1)

1.: 1: A plug for use in sealing a pipe having a generally cylindrical internal pipe wall, said plug comprising an inflatable bladder having an interior void defined within said bladder; said plug further comprising a pressure release valve being d into an end of said plug, said pressure release valve including: (a) a valve core having a pressure release passageway hrough, said pressure release passageway having a pressure release inlet in selective fluid communication with said interior void and further having a pressure release outlet in fluid communication with an exterior environment e said bladder, said pressure e inlet and said pressure release outlet being joined by a bore through said valve core; (b) an elastomeric seal having a first seal portion always under hoop stress about a portion of said valve core and selectively sealing said pressure release outlet from said exterior environment, wherein, when overinflation of said r occurs, said first seal n becomes elastically deflected to unseal said pressure release outlet from said or environment and thereby allow excess fluid pressure within said bladder to be released through said pressure release passageway and out said pressure release outlet into said exterior environment, said hoop stress causing said first seal portion to reseal said pressure release outlet from said or environment after sufficient excess fluid pressure within said bladder has been released. 2: The plug as recited in claim 1, in which said pressure release valve further includes an inflation passageway therethrough in fluid ication with said or void and an inflation valve interposed between said inflation passageway and said exterior environment. 3: The plug as recited in claim 2, in which said pressure release inlet opens into said inflation passageway such that said pressure release passageway is in fluid communication with said interior void through said inflation passageway. 4: The plug as recited in claim 3, in which said valve core is received into a valve body, entrappingly sealing a second portion of said elastomeric seal between said valve core and said valve body. 5: The plug as recited in claim 4, in which said inflation valve is a er valve. 6: The plug as recited in claim 1, in which said pressure release valve es a ferrule that crimpingly seals a second portion of said elastomeric seal to said valve core. 7: The plug as recited in claim 6, in which said pressure release inlet opens into said inflation passageway such that said pressure release eway is in fluid communication with said interior void through said inflation passageway. 8: The plug as recited in claim 7, in which said inflation valve is a Schrader valve.