NZ626949B2 - Ion exchange membrane chromatography - Google Patents
Ion exchange membrane chromatography Download PDFInfo
- Publication number
- NZ626949B2 NZ626949B2 NZ626949A NZ62694912A NZ626949B2 NZ 626949 B2 NZ626949 B2 NZ 626949B2 NZ 626949 A NZ626949 A NZ 626949A NZ 62694912 A NZ62694912 A NZ 62694912A NZ 626949 B2 NZ626949 B2 NZ 626949B2
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- Prior art keywords
- antibody
- membrane
- ion exchange
- interest
- effluent
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D15/00—Separating processes involving the treatment of liquids with solid sorbents; Apparatus therefor
- B01D15/08—Selective adsorption, e.g. chromatography
- B01D15/26—Selective adsorption, e.g. chromatography characterised by the separation mechanism
- B01D15/36—Selective adsorption, e.g. chromatography characterised by the separation mechanism involving ionic interaction, e.g. ion-exchange, ion-pair, ion-suppression or ion-exclusion
- B01D15/361—Ion-exchange
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07K—PEPTIDES
- C07K1/00—General methods for the preparation of peptides, i.e. processes for the organic chemical preparation of peptides or proteins of any length
- C07K1/14—Extraction; Separation; Purification
- C07K1/16—Extraction; Separation; Purification by chromatography
- C07K1/165—Extraction; Separation; Purification by chromatography mixed-mode chromatography
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07K—PEPTIDES
- C07K1/00—General methods for the preparation of peptides, i.e. processes for the organic chemical preparation of peptides or proteins of any length
- C07K1/14—Extraction; Separation; Purification
- C07K1/16—Extraction; Separation; Purification by chromatography
- C07K1/18—Ion-exchange chromatography
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07K—PEPTIDES
- C07K16/00—Immunoglobulins [IG], e.g. monoclonal or polyclonal antibodies
- C07K16/06—Immunoglobulins [IG], e.g. monoclonal or polyclonal antibodies from serum
- C07K16/065—Purification, fragmentation
Abstract
Methods of enhancing efficiency of downstream chromatography steps for purification of proteins comprising: (a) passing a composition comprising a polypeptide of interest and various contaminants through an ion exchange membrane, wherein the polypeptide and the membrane have opposite charge, at operating conditions comprised of a buffer having a pH sufficiently distinct from the pI of the polypeptide to enhance the charge of the polypeptide and a low ionic strength effective to prevent the shielding of charges by buffer ions, which cause the membrane to bind the polypeptide and at least one contaminant, (b) overloading the ion exchange membrane such that at least one contaminant remains bound to the membrane while the polypeptide of interest is primarily in the effluent; (c) collecting the effluent from the ion exchange membrane comprising the polypeptide of interest; (d) subjecting the membrane effluent comprising the polypeptide of interest to a purification step of similar charge as the previous membrane, and (e) recovering the purified polypeptide from the effluent of the charged ion exchange chromatography purification step. ating conditions comprised of a buffer having a pH sufficiently distinct from the pI of the polypeptide to enhance the charge of the polypeptide and a low ionic strength effective to prevent the shielding of charges by buffer ions, which cause the membrane to bind the polypeptide and at least one contaminant, (b) overloading the ion exchange membrane such that at least one contaminant remains bound to the membrane while the polypeptide of interest is primarily in the effluent; (c) collecting the effluent from the ion exchange membrane comprising the polypeptide of interest; (d) subjecting the membrane effluent comprising the polypeptide of interest to a purification step of similar charge as the previous membrane, and (e) recovering the purified polypeptide from the effluent of the charged ion exchange chromatography purification step.
Description
ION EXCHANGE MEMBRANE CHROMATOGRAPHY
Field of the Invention
This invention relates generally to protein purification. In particular, the invention relates
to methods for improving the performance of downstream purification steps to remove
impurities through the use of upstream ion exchange membrane chromatography.
Background of the Invention
The large-scale, economic purification of proteins is an increasingly important problem
for the biotechnology industry. Generally, proteins are produced by cell culture, using either
eukaryotic or prokaryotic cell lines engineered to produce the protein of interest by insertion of a
recombinant plasmid containing the gene for that protein. These cells must be fed with a
complex growth medium, containing sugars, amino acids, and growth factors, usually supplied
from preparations of animal serum. Separation of the desired protein from the mixture of
compounds fed to the cells and from the by-products of the cells themselves to a purity
sufficient for use as a human therapeutic poses a formidable challenge.
Procedures for purification of proteins from cell debris initially depend on the
mechanism of expression for the given protein. Some proteins can be caused to be secreted
directly from the cell into the surrounding growth media; others are made intracellularly. For the
latter proteins, the first step of a purification process involves lysis of the cell, which can be
done by a variety of methods, including mechanical shear, osmotic shock, or enzymatic
treatments. Such disruption releases the entire contents of the cell into the homogenate, and in
addition produces subcellular fragments that are difficult to remove due to their small size.
These are generally removed by differential centrifugation or by filtration. The same problem
arises, although on a smaller scale, with directly secreted proteins due to the natural death of
cells and release of intracellular host cell proteins in the course of the protein production run.
Once a clarified solution containing the protein of interest without large cellular debris
components has been obtained, its separation from the remaining other proteins produced by the
cell is usually attempted using a combination of different chromatography techniques. These
techniques separate mixtures of proteins and other impurities on the basis of their charge, degree
of hydrophobicity, or size. Several different chromatography resins are available for each of
these techniques, allowing accurate tailoring of the purification scheme to the particular protein
involved. The essence of each of these separation methods is that proteins can be caused either
to move at different rates down a long column, achieving a physical separation that increases as
they pass further down the column, or to adhere selectively to the separation medium, being then
differentially eluted or displaced by different solvents or displacers. In some cases, the desired
protein is separated from impurities when the impurities specifically adhere to the column, and
the protein of interest does not, that is, the protein of interest is present in the "flow-through".
Publications concerning protein purification include Fahrner et al., Biotechnol Genet Eng Rev.
2001;18:301-27.
A typical large-scale purification process for antibodies is often built around the
employment of immobilized protein A as the primary capture and purification step in
combination with other column operations. Protein A is a cell wall protein from Staphylococcus
aureas with affinity for the Fc region of IgG. For this reason it is used extensively for IgG
purification. Protein A column operations in general deliver a product-related purity over 98%
with most process impurities washed away in the flow-through fraction. However, there are
numerous drawbacks to the use of Protein A chromatography. First, binding is usually done at a
neutral to slightly basic pH and elution is usually at an acidic pH. One of the potential problems
is that low pH can denature or partially denature the IgG. Because of this and the high product
purity required for clinical applications, additional concentrating and purifying steps are required
for separation of product-related isomers and removal of remaining amounts of host cell
proteins/DNA, cell culturing impurities, leached protein A, and viruses. A compounding
problem is that many of these impurities can interfere with the efficiency of downstream process
operational units for isolating purified antibodies. Another main problem is price; Protein A
columns are far more expensive than conventional ion exchange columns. Finally, there are
numerous scenarios where Protein A chromatography is either not suitable or cost prohibitive,
for example with the purification of polypeptides, antibody-like molecules, antibody fragments,
and/or full antibodies purified from certain cell systems.
The nature of the present invention addresses the above identified problems and in its
embodiments demonstrate an alternative purification method to those currently available in the
art using a Protein A step in antibody, antibody fragment and polypeptide purification; and/or to
at least provide the public with a useful choice.
Summary of the Invention
In one aspect the invention provides a method of enhancing efficiency of downstream
chromatography steps for purification of antibodies comprising:
a. passing a composition comprising an antibody of interest and various contaminants
through an ion exchange membrane, wherein the antibody and the membrane have opposite
charge, at operating conditions comprised of a buffer having a pH sufficiently distinct from the
pI of the antibody to enhance the charge of the antibody and a low ionic strength effective to
prevent the shielding of charges by buffer ions, which cause the membrane to bind the antibody
and at least one contaminant;
b. overloading the ion exchange membrane to a load density of 1000-5000 g/L such that
at least one contaminant remains bound to the membrane while the antibody of interest is
primarily in the effluent;
c. collecting the effluent from the ion exchange membrane comprising the antibody of
interest;
d. subjecting the membrane effluent comprising the antibody of interest to a ion
exchange chromatography step of similar charge as the previous membrane , and
e. recovering the purified antibody from the effluent of the charged ion exchange
chromatography step.
In another aspect the invention provides a method of enhancing efficiency of downstream
chromatography steps for purification of antibodies comprising:
a. passing a composition comprising an antibody of interest and various contaminants
through a cation exchange membrane, wherein the antibody and the membrane have opposite
charge, at operating conditions comprised of a buffer having a pH of about 1 to about 5 pH units
below the pI of the antibody and a conductivity of < about 40 mS/cm, which cause the
membrane to bind the antibody and at least one contaminant,
b. overloading the cation exchange membrane to a load density of 1000-5000 g/L such
that at least one contaminant remains bound to the membrane while the antibody of interest is
primarily in the effluent;
c. collecting the effluent from the cation exchange membrane comprising the antibody of
interest;
d. subjecting the membrane effluent comprising the antibody of interest to a cation
exchange chromatography purification step, and
e. recovering the purified antibody from the effluent of the cation exchange
chromatography purification step.
In another aspect the invention provides a method of enhancing efficiency of downstream
chromatography steps for purification of antibodies comprising:
a. passing a composition comprising an antibody of interest and various contaminants
through an anion exchange membrane, wherein the antibody and the membrane have opposite
charge, at operating conditions comprised of a buffer having a pH of about 1 to about 5 pH units
above the pI of the antibody and a conductivity of < about 40 mS/cm, which cause the
membrane to bind the antibody and the at least one contaminant,
b. overloading the anion exchange membrane to a load density of 1000-5000 g/L such
that at least one contaminant remains bound to the membrane while the antibody of interest is
primarily in the effluent;
c. collecting the effluent from the anion exchange membrane comprising the antibody of
interest;
d. subjecting the membrane effluent comprising the antibody of interest to a anion
exchange chromatography purification step, and
e. recovering the purified antibody from the effluent of the anion exchange
chromatography purification step.
In another aspect the invention provides a method of enhancing efficiency of downstream
chromatography steps for purification of antibodies comprising:
a. passing a composition comprising an antibody of interest and various contaminants
through an ion exchange monolith, wherein the antibody and the monolith have opposite
charge, at operating conditions comprised of a buffer having a pH sufficiently distinct
from the pI of the antibody to enhance the charge of the antibody and a low ionic
strength effective to prevent the shielding of charges by buffer ions, which cause the
monolith to bind the antibody and at least one contaminant;
b. overloading the ion exchange monolith to a load density of 1000-5000 g/L such that at
least one contaminant remains bound to the monolith while the antibody of interest is
primarily in the effluent;
c. collecting the effluent from the ion exchange monolith comprising the antibody of
interest;
d. subjecting the monolith effluent comprising the antibody of interest to a ion exchange
chromatography step of similar charge as the previous monolith , and
e. recovering the purified antibody from the effluent of the charged ion exchange
chromatography step.
In another aspect the invention provides a method of enhancing efficiency of downstream
chromatography steps for purification of antibodies comprising:
a. passing a composition comprising an antibody of interest and various contaminants
through an ion exchange depth filter, wherein the antibody and the depth filter have
opposite charge, at operating conditions comprised of a buffer having a pH sufficiently
distinct from the pI of the antibody to enhance the charge of the antibody and a low ionic
strength effective to prevent the shielding of charges by buffer ions, which cause the
depth filter to bind the antibody and at least one contaminant;
b. overloading the ion exchange depth filter to a load density of 1000-5000 g/L such that
at least one contaminant remains bound to the depth filter while the antibody of interest
is primarily in the effluent;
c. collecting the effluent from the ion exchange depth filter comprising the antibody of
interest;
d. subjecting the depth filter effluent comprising the antibody of interest to a ion
exchange chromatography step of similar charge as the previous depth filter , and
e. recovering the purified antibody from the effluent of the charged ion exchange
chromatography step.
Certain statements that appear below are broader than what appears in the statements of
the invention above. These statements are provided in the interests of providing the reader with
a better understanding of the invention and its practice. The reader is directed to the
accompanying claim set which defines the scope of the invention.
Described are methods for enhancing efficiency of downstream chromatography steps
for purification of proteins comprising (a) passing a composition comprising a polypeptide of
interest and various contaminants through an ion exchange membrane, wherein the polypeptide
and the membrane have opposite charge, at operating conditions comprised of a buffer having a
pH sufficiently distinct from the pI of the polypeptide to enhance the charge of the polypeptide
and a low ionic strength effective to prevent the shielding of charges by buffer ions, which cause
the membrane to bind the polypeptide and the at least one contaminant, (b) collecting a fraction
from the ion exchange membrane comprising the polypeptide of interest; (c) subjecting the
composition comprising the polypeptide to one or more further purification step(s), and (d)
recovering the purified polypeptide from the effluent.
In one alternative, described is a method of enhancing efficiency of downstream
chromatography steps for purification of proteins comprising (a) passing a composition
comprising a polypeptide of interest and various contaminants through a cation exchange
membrane, where the polypeptide and the membrane have opposite charge, at operating
conditions comprised of a buffer having a pH of about 1 to about 5 pH units below the pI of the
polypeptide and a conductivity of < about 40 mS/cm, which cause the membrane to bind the
polypeptide and the at least one contaminant, and (b) collecting a fraction from the ion exchange
membrane comprising the polypeptide of interest; (c) subjecting the composition comprising the
polypeptide to one or more further purification step(s), and (d) recovering the purified
polypeptide from the effluent.
In another alternative, described is a method of enhancing efficiency of downstream
chromatography steps for purification of proteins comprising (a) passing a composition
comprising a polypeptide of interest and various contaminants through an anion exchange
membrane, where the polypeptide and the membrane have opposite charge, at operating
conditions comprised of a buffer having a pH of about 1 to about 5 pH units above the pI of the
polypeptide and a conductivity of < about 40 mS/cm, which cause the membrane to bind the
polypeptide and the at least one contaminant, and (b) collecting a fraction from the ion exchange
membrane comprising the polypeptide of interest; (c) subjecting the composition comprising the
polypeptide to one or more further purification step(s), and (d) recovering the purified
polypeptide from the effluent.
In one aspect, the contaminant is a Chinese Hamster Ovary Protein (CHOP). In another
aspect, the contaminant is an E. coli Protein (ECP). In another aspect, the contaminant is
gentamicin. In still another aspect, the contaminant is polyethyleneimine (PEI).
In one embodiment the polypeptide comprises a CH2/CH3 region. In another
embodiment, the polypeptide is an antibody. In still another aspect, the antibody is a monoclonal
antibody.
In other aspects, the methods further comprise subjecting the composition comprising the
polypeptide to one or more further purification step(s) either before, during, or after steps a
through b described above, the purification step being, in one alternative, Fc-binding affinity
chromatography (e.g. Protein A chromatography) and, in another alternative, ion exchange
chromatography, using a column or membrane operated in bind/elute, flow-through, or
displacement mode. In still another aspect the ion exchange membrane is replaced by a monolith
or depth filter.
In addition, described is the preparation of a pharmaceutical composition by combining
the purified polypeptide with a pharmaceutically acceptable carrier.
Brief Description of the Drawings
Figure 1. Outline of antibody purification by using a CEX membrane to protect a CEX
column, with or without an initial protein A column.
Figure 2. Outline of non-antibody purification using a CEX membrane to protect a CEX
column as the initial step.
Figure 3. Yield for mAb 1 anion exchange pool at pH 5.5 and 6.4 mS/cm and at pH 8.0
and 5.0 mS/cm, Mustang™ S (Small-scale, 0.18 mL MV, 667 MV/hour).
Figure 4. Yield for mAb 2 cation exchange pool at pH 8.0, Mustang™ Q (Small-scale,
0.35 mL MV, 600 MV/hour).
Figure 5. CHOP clearance for mAb 3 Protein A pool at pH 5.5, 3.2 mS/cm, Mustang™ S
(Small-scale, 0.18 mL MV, 1333 MV/hour).
Figure 6. Clearance of impurities after overload with CEX membranes.
Figure 7. Mustang S binding strength of various species as determined by gradient
elution and normalizing to highest species concentration in each fraction.
Figure 8. Mustang S total bound mass of various species as calculated by the summation
of all gradient elution fraction masses and compared at different membrane load densities and
normalizing to maximum mass.
Figure 9. Mustang S membrane loaded with protein, washed with 20mM acetate buffer
until UV absorbance reaches baseline, and then eluted with 20mM acetate / gentamicin buffer to
demonstrate antibody displacement by gentamicin.
Figure 10. Outline depicting protocol for determining antibody dynamic binding
Capacity (DBC) on a CEX column (Fractogel SE Hicap) with or without utilizing CEX
membrane at various gentamicin concentrations.
Figure 11. Effect of gentamicin concentration on Fractogel SE Hicap antibody DBC.
Figure 12. Comparison of gentamicin DBC on two CEX membranes (Mustang S and
Natrix S).
Figure 13. Fractogel SE Hicap antibody DBC with overloaded Natrix S pool showing
30% DBC improvement.
Figure 14. Effect of PEI % used in extraction process on SP Sepharose Fast Flow
(SPSFF) protein DBC showing 36 to 51 g/L improvement as less PEI is used.
Figure 15. Effect of PEI % using in extraction process on SPSFF showing decreased
step yield and increased pool impurities as more PEI is used.
Figure 16. Natrix S DBC of protein, ECP, and PEI showing PEI breakthrough at 330
mg/mL membrane compared to protein and ECP breakthrough at 123 mg/mL membrane.
Detailed Description of the Preferred Embodiment
Definitions:
Herein, numerical ranges or amounts prefaced by the term “about” expressly include the
exact range or exact numerical amount.
The “composition” to be purified herein comprises the polypeptide of interest and one or
more contaminants. The composition may be “partially purified” (i.e., having been subjected to
one or more purification steps, such as protein A chromatography) or may be obtained directly
from a host cell or organism producing the polypeptide (e.g., the composition may comprise
harvested cell culture fluid).
As used herein, "polypeptide" refers generally to peptides and proteins having more than
about ten amino acids. Preferably, the polypeptide is a mammalian protein, examples of which
include: renin; a growth hormone, including human growth hormone and bovine growth
hormone; growth hormone releasing factor; parathyroid hormone; thyroid stimulating hormone;
lipoproteins; alphaantitrypsin; insulin A-chain; insulin B-chain; proinsulin; follicle
stimulating hormone; calcitonin; luteinizing hormone; glucagon; clotting factors such as factor
VIIIC, factor IX, tissue factor, and von Willebrands factor; anti-clotting factors such as Protein
C; atrial natriuretic factor; lung surfactant; a plasminogen activator, such as urokinase or human
urine or tissue-type plasminogen activator (t-PA); bombesin; thrombin; hemopoietic growth
factor; tumor necrosis factor-alpha and -beta; enkephalinase; RANTES (regulated on activation
normally T-cell expressed and secreted); human macrophage inflammatory protein (MIP
alpha); a serum albumin such as human serum albumin; Muellerian-inhibiting substance; relaxin
A-chain; relaxin B-chain; prorelaxin; mouse gonadotropin-associated peptide; a microbial
protein, such as beta-lactamase; DNase; IgE; a cytotoxic T-lymphocyte associated antigen
(CTLA), such as CTLA-4; inhibin; activin; vascular endothelial growth factor (VEGF);
receptors for hormones or growth factors; protein A or D; rheumatoid factors; a neurotrophic
factor such as bone-derived neurotrophic factor (BDNF), neurotrophin-3, -4, -5, or -6 (NT-3,
NT-4, NT-5, or NT-6), or a nerve growth factor such as NGF- ; platelet-derived growth factor
(PDGF); fibroblast growth factor such as aFGF and bFGF; epidermal growth factor (EGF);
transforming growth factor (TGF) such as TGF-alpha and TGF-beta, including TGF- 1, TGF-
2, TGF- 3, TGF- 4, or TGF- 5; insulin-like growth factor-I and -II (IGF-I and IGF-II); des(1-
3)-IGF-I (brain IGF-I), insulin-like growth factor binding proteins (IGFBPs); CD proteins such
as CD3, CD4, CD8, CD19 and CD20; erythropoietin; osteoinductive factors; immunotoxins; a
bone morphogenetic protein (BMP); an interferon such as interferon-alpha, -beta, and -gamma;
colony stimulating factors (CSFs), e.g., M-CSF, GM-CSF, and G-CSF; interleukins (ILs), e.g.,
IL-1 to IL-10; superoxide dismutase; T-cell receptors; surface membrane proteins; decay
accelerating factor; viral antigen such as, for example, a portion of the AIDS envelope; transport
proteins; homing receptors; addressins; regulatory proteins; integrins such as CD11a, CD11b,
CD11c, CD18, an ICAM, VLA-4 and VCAM; a tumor associated antigen such as HER2, HER3
or HER4 receptor; and fragments and/or variants of any of the above-listed polypeptides as well
as antibodies, including antibody fragments, binding to any of the above-listed polypeptides.
A “contaminant” is a material that is different from the desired polypeptide product. The
contaminant includes, without limitation: host cell materials, such as Chinese Hamster Ovary
Proteins (CHOP) or E. coli Proteins (ECP); leached protein A; nucleic acid; a variant, fragment,
aggregate, isomer or derivative of the desired polypeptide; another polypeptide; endotoxin; viral
contaminant; aminoglycoside antibiotic components (e.g., gentamicin, streptomycin, neomycin,
kanamycin); or an ionic polymer added to the purification process (e.g., polyethyleneimine
(PEI), polyvinylamine, polyarginine, polyvinylsulfonic acid, polyacrylic acid), etc.
The term “C 2/C 3 region” when used herein refers to those amino acid residues in the
Fc region of an immunoglobulin molecule. In preferred embodiments, the C 2/C 3 region
comprises an intact C 2 region followed by an intact C 3 region, and most preferably a Fc
region of an immunoglobulin. Examples of C 2/C 3 region-containing polypeptides include
antibodies, immunoadhesins and fusion proteins comprising a polypeptide of interest fused to, or
conjugated with, a C 2/C 3 region.
In preferred embodiments of the invention, the antibody to be purified herein is a
recombinant antibody. A “recombinant antibody” is one which has been produced in a host cell
which has been transformed or transfected with nucleic acid encoding the antibody, or produces
the antibody as a result of homologous recombination. "Transformation" and "transfection" are
used interchangeably to refer to the process of introducing nucleic acid into a cell. Following
transformation or transfection, the nucleic acid may integrate into the host cell genome, or may
exist as an extrachromosomal element. The “host cell” includes a cell in in vitro cell culture as
well as a cell within a host animal. Methods for recombinant production of polypeptides are
described in US Patent No. 5,534,615, expressly incorporated herein by reference, for example.
The term "antibody" is used in the broadest sense and specifically covers monoclonal
antibodies (including full length monoclonal antibodies), polyclonal antibodies, multispecific
antibodies (e.g., bispecific antibodies), and antibody fragments so long as they retain, or are
modified to comprise, a C 2/C 3 region as herein defined.
The antibody herein is directed against an “antigen” of interest. Preferably, the antigen is
a biologically important polypeptide and administration of the antibody to a mammal suffering
from a disease or disorder can result in a therapeutic benefit in that mammal. However,
antibodies directed against non-polypeptide antigens (such as tumor-associated glycolipid
antigens; see US Patent 5,091,178) are also contemplated. Where the antigen is a polypeptide, it
may be a transmembrane molecule (e.g., receptor) or ligand such as a growth factor. Exemplary
antigens include those polypeptides discussed above. Preferred molecular targets for antibodies
useful in the present invention include CD polypeptides such as CD3, CD4, CD8, CD19, CD20
and CD34; members of the HER receptor family such as the EGF receptor (HER1), HER2,
HER3 or HER4 receptor; cell adhesion molecules such as LFA-1, Mac1, p150,95, VLA-4,
ICAM-1, VCAM and av/b3 integrin including either a or b subunits thereof (e.g., anti-CD11a,
anti-CD18 or anti-CD11b antibodies); growth factors such as VEGF; IgE; blood group antigens;
flk2/flt3 receptor; obesity (OB) receptor; mpl receptor; CTLA-4; polypeptide C etc. Soluble
antigens or fragments thereof, optionally conjugated to other molecules, can be used as
immunogens for generating antibodies. For transmembrane molecules, such as receptors,
fragments of these (e.g., the extracellular domain of a receptor) can be used as the immunogen.
Alternatively, cells expressing the transmembrane molecule can be used as the immunogen.
Such cells can be derived from a natural source (e.g., cancer cell lines) or may be cells which
have been transformed by recombinant techniques to express the transmembrane molecule.
Examples of antibodies to be purified herein include, but are not limited to: HER2
antibodies including trastuzumab (HERCEPTIN®) (Carter et al., Proc. Natl. Acad. Sci. USA,
89:4285-4289 (1992), U.S. Patent No. 5,725,856) and pertuzumab (OMNITARG™)
(WO01/00245); CD20 antibodies (see below); IL-8 antibodies (St John et al., Chest, 103:932
(1993), and International Publication No. WO 95/23865); VEGF or VEGF receptor antibodies
including humanized and/or affinity matured VEGF antibodies such as the humanized VEGF
antibody huA4.6.1 bevacizumab (AVASTIN®) and ranibizumab (LUCENTIS®) (Kim et al.,
Growth Factors, 7:53-64 (1992), International Publication No. WO 96/30046, and WO
98/45331, published October 15, 1998); PSCA antibodies (WO01/40309); CD11a antibodies
including efalizumab (RAPTIVA®) (US Patent No. 5,622,700, WO 98/23761, Steppe et al.,
Transplant Intl. 4:3-7 (1991), and Hourmant et al., Transplantation 58:377-380 (1994));
antibodies that bind IgE including omalizumab (XOLAIR®) (Presta et al., J. Immunol.
151:2623-2632 (1993), and International Publication No. WO 95/19181;US Patent No.
,714,338, issued February 3, 1998 or US Patent No. 5,091,313, issued February 25, 1992, WO
93/04173 published March 4, 1993, or International Application No. PCT/US98/13410 filed
June 30, 1998, US Patent No. 5,714,338); CD18 antibodies (US Patent No. 5,622,700, issued
April 22, 1997, or as in WO 97/26912, published July 31, 1997); Apo-2 receptor antibody
antibodies (WO 98/51793 published November 19, 1998); Tissue Factor (TF) antibodies
(European Patent No. 0 420 937 B1 granted November 9, 1994); α -α integrin antibodies (WO
98/06248 published February 19, 1998); EGFR antibodies (e.g., chimerized or humanized 225
antibody, cetuximab, ERBUTIX as in WO 96/40210 published December 19, 1996); CD3
antibodies such as OKT3 (US Patent No. 4,515,893 issued May 7, 1985); CD25 or Tac
antibodies such as CHI-621 (SIMULECT®) and ZENAPAX® (See US Patent No. 5,693,762
issued December 2, 1997); CD4 antibodies such as the cM-7412 antibody (Choy et al., Arthritis
Rheum 39(1):52-56 (1996)); CD52 antibodies such as CAMPATH-1H (ILEX/Berlex)
(Riechmann et al., Nature 332:323-337 (1988)); Fc receptor antibodies such as the M22
antibody directed against Fc RI as in Graziano et al., J. Immunol. 155(10):4996-5002 (1995));
carcinoembryonic antigen (CEA) antibodies such as hMN-14 (Sharkey et al., Cancer Res.
55(23Suppl): 5935s-5945s (1995)); antibodies directed against breast epithelial cells including
huBrE-3, hu-Mc 3 and CHL6 (Ceriani et al., Cancer Res. 55(23): 5852s-5856s (1995); and
Richman et al., Cancer Res. 55(23 Supp): 5916s-5920s (1995)); antibodies that bind to colon
carcinoma cells such as C242 (Litton et al., Eur J. Immunol. 26(1):1-9 (1996)); CD38
antibodies, e.g., AT 13/5 (Ellis et al., J. Immunol. 155(2):925-937 (1995)); CD33 antibodies
such as Hu M195 (Jurcic et al., Cancer Res 55(23 Suppl):5908s-5910s (1995)) and CMA-676 or
CDP771; EpCAM antibodies such as 17-1A (PANOREX®); GpIIb/IIIa antibodies such as
abciximab or c7E3 Fab (REOPRO®); RSV antibodies such as MEDI-493 (SYNAGIS®); CMV
antibodies such as PROTOVIR®; HIV antibodies such as PRO542; hepatitis antibodies such as
the Hep B antibody OSTAVIR®; CA 125 antibody OvaRex; idiotypic GD3 epitope antibody
BEC2; αvβ3 antibody (e.g., VITAXIN®; Medimmune); human renal cell carcinoma antibody
such as ch-G250; ING-1; anti-human 17-1An antibody (3622W94); anti-human colorectal tumor
antibody (A33); anti-human melanoma antibody R24 directed against GD3 ganglioside; anti-
human squamous-cell carcinoma (SF-25); human leukocyte antigen (HLA) antibody such as
Smart ID10 and the anti-HLA DR antibody Oncolym (Lym-1); CD37 antibody such as TRU
016 (Trubion); IL-21 antibody (Zymogenetics/Novo Nordisk); anti-B cell antibody (Impheron);
B cell targeting MAb (Immunogen/Aventis); 1D09C3 (Morphosys/GPC); LymphoRad 131
(HGS); Lym-1 antibody, such as Lym -1Y-90 (USC) or anti-Lym-1 Oncolym (USC/Peregrine);
LIF 226 (Enhanced Lifesci.); BAFF antibody (e.g., WO 03/33658); BAFF receptor antibody
(see e.g., WO 02/24909); BR3 antibody; Blys antibody such as belimumab; LYMPHOSTAT -
B™; ISF 154 (UCSD/Roche/Tragen); gomilixima (Idec 152; Biogen Idec); IL-6 receptor
antibody such as atlizumab (ACTEMRA™; Chugai/Roche); IL-15 antibody such as HuMax-Il-
15 (Genmab/Amgen); chemokine receptor antibody, such as a CCR2 antibody (e.g., MLN1202;
Millieneum); anti-complement antibody, such as C5 antibody (e.g., eculizumab, 5G1.1;
Alexion); oral formulation of human immunoglobulin (e.g., IgPO; Protein Therapeutics); IL-12
antibody such as ABT-874 (CAT/Abbott); Teneliximab (BMS-224818; BMS); CD40
antibodies, including S2C6 and humanized variants thereof (WO00/75348) and TNX 100
(Chiron/Tanox); TNF-α antibodies including cA2 or infliximab (REMICADE®), CDP571,
MAK-195, adalimumab (HUMIRA™), pegylated TNF-α antibody fragment such as CDP-870
(Celltech), D2E7 (Knoll), anti-TNF-α polyclonal antibody (e.g., PassTNF; Verigen); CD22
antibodies such as LL2 or epratuzumab (LYMPHOCIDE®; Immunomedics), including
epratuzumab Y-90 and epratzumab I-131, Abiogen’s CD22 antibody (Abiogen, Italy), CMC 544
(Wyeth/Celltech), combotox (UT Soutwestern), BL22 (NIH), and LympoScan Tc99
(Immunomedics).
Examples of CD20 antibodies include: “C2B8," which is now called “rituximab”
(“RITUXAN®”) (US Patent No. 5,736,137); the yttrium-[90]-labelled 2B8 murine antibody
designated “Y2B8" or “Ibritumomab Tiuxetan” (ZEVALIN®) commercially available from
IDEC Pharmaceuticals, Inc. (US Patent No. 5,736,137; 2B8 deposited with ATCC under
accession no. HB11388 on June 22, 1993); murine IgG2a “B1," also called “Tositumomab,”
optionally labelled with I to generate the “131I-B1" or “iodine I131 tositumomab” antibody
(BEXXAR™) commercially available from Corixa (see, also, US Patent No. 5,595,721); murine
monoclonal antibody “1F5" (Press et al., Blood 69(2):584-591 (1987)) and variants thereof
including “framework patched” or humanized 1F5 (, Leung, S.; ATCC deposit
HB-96450); murine 2H7 and chimeric 2H7 antibody (US Patent No. 5,677,180); humanized
2H7 (, Lowman et al.,); 2F2 (HuMax-CD20), a fully human, high-affinity
antibody targeted at the CD20 molecule in the cell membrane of B-cells (Genmab, Denmark;
see, for example, Glennie and van de Winkel, Drug Discovery Today 8: 503-510 (2003) and
Cragg et al., Blood 101: 1045-1052 (2003); ; US2004/0167319); the human
monoclonal antibodies set forth in and US2004/0167319 (Teeling et al.,); the
antibodies having complex N-glycoside-linked sugar chains bound to the Fc region described in
US 2004/0093621 (Shitara et al.,); monoclonal antibodies and antigen-binding fragments
binding to CD20 (, Tedder et al.,) such as HB20-3, HB20-4, HB20-25, and
MB20-11; CD20 binding molecules such as the AME series of antibodies, e.g., AME 33
antibodies as set forth in and US2005/0025764 (Watkins et al., Eli
Lilly/Applied Molecular Evolution, AME); CD20 binding molecules such as those described in
US 2005/0025764 (Watkins et al.,); A20 antibody or variants thereof such as chimeric or
humanized A20 antibody (cA20, hA20, respectively) or IMMU-106 (US 2003/0219433,
Immunomedics); CD20-binding antibodies, including epitope-depleted Leu-16, 1H4, or 2B8,
optionally conjugated with IL-2, as in US 2005/0069545A1 and (Carr et al.,);
bispecific antibody that binds CD22 and CD20, for example, hLL2xhA20 (WO2005/14618,
Chang et al.,); monoclonal antibodies L27, G28-2, 93-1B3, B-C1 or NU-B2 available from the
International Leukocyte Typing Workshop (Valentine et al., In: Leukocyte Typing III
(McMichael, Ed., p. 440, Oxford University Press (1987)); 1H4 (Haisma et al., Blood 92:184
(1998)); anti-CD20 auristatin E conjugate (Seattle Genetics); anti-CD20-IL2
(EMD/Biovation/City of Hope); anti-CD20 MAb therapy (EpiCyte); anti-CD20 antibody TRU
015 (Trubion).
The term "monoclonal antibody" as used herein refers to an antibody obtained from a
population of substantially homogeneous antibodies, i.e., the individual antibodies comprising
the population are identical except for possible naturally occurring mutations that may be
present in minor amounts. Monoclonal antibodies are highly specific, being directed against a
single antigenic site. Furthermore, in contrast to conventional (polyclonal) antibody preparations
which typically include different antibodies directed against different determinants (epitopes),
each monoclonal antibody is directed against a single determinant on the antigen. The modifier
"monoclonal" indicates the character of the antibody as being obtained from a substantially
homogeneous population of antibodies, and is not to be construed as requiring production of the
antibody by any particular method. For example, the monoclonal antibodies useful in
accordance with the present invention may be made by the hybridoma method first described by
Kohler et al., Nature 256:495 (1975), or may be made by recombinant DNA methods (see, e.g.,
U.S. Patent No. 4,816,567). In a further embodiment, “monoclonal antibodies” can be isolated
from antibody phage libraries generated using the techniques described in McCafferty et al.,
Nature, 348:552-554 (1990). Clackson et al., Nature, 352:624-628 (1991) and Marks et al., J.
Mol. Biol., 222:581-597 (1991) describe the isolation of murine and human antibodies,
respectively, using phage libraries. Subsequent publications describe the production of high
affinity (nM range) human antibodies by chain shuffling (Marks et al., Bio/Technology, 10:779-
783 (1992)), as well as combinatorial infection and in vivo recombination as a strategy for
constructing very large phage libraries (Waterhouse et al., Nuc. Acids. Res., 21:2265-2266
(1993)). Thus, these techniques are viable alternatives to traditional monoclonal antibody
hybridoma techniques for isolation of monoclonal antibodies. Alternatively, it is now possible to
produce transgenic animals (e.g., mice) that are capable, upon immunization, of producing a full
repertoire of human antibodies in the absence of endogenous immunoglobulin production. For
example, it has been described that the homozygous deletion of the antibody heavy-chain
joining region (J ) gene in chimeric and germ-line mutant mice results in complete inhibition of
endogenous antibody production. Transfer of the human germ-line immunoglobulin gene array
in such germ-line mutant mice will result in the production of human antibodies upon antigen
challenge. See, e.g., Jakobovits et al., Proc. Natl. Acad. Sci. USA, 90:2551 (1993); Jakobovits et
al., Nature, 362:255-258 (1993); Bruggermann et al., Year in Immuno., 7:33 (1993); and
Duchosal et al., Nature 355:258 (1992).
The monoclonal antibodies herein specifically include "chimeric" antibodies
(immunoglobulins) in which a portion of the heavy and/or light chain is identical with or
homologous to corresponding sequences in antibodies derived from a particular species or
belonging to a particular antibody class or subclass, while the remainder of the chain(s) is
identical with or homologous to corresponding sequences in antibodies derived from another
species or belonging to another antibody class or subclass, as well as fragments of such
antibodies, so long as they exhibit the desired biological activity (U.S. Patent No. 4,816,567; and
Morrison et al., Proc. Natl. Acad. Sci. USA 81:6851-6855 (1984)).
The term “hypervariable region” when used herein refers to the amino acid residues of
an antibody which are responsible for antigen-binding. The hypervariable region comprises
amino acid residues from a “complementarity determining region” or “CDR” (i.e., residues 24-
34 (L1), 50-56 (L2) and 89-97 (L3) in the light chain variable domain and 31-35 (H1), 50-65
(H2) and 95-102 (H3) in the heavy chain variable domain; Kabat et al., Sequences of
Polypeptides of Immunological Interest, 5th Ed. Public Health Service, National Institutes of
Health, Bethesda, MD. (1991)) and/or those residues from a “hypervariable loop” (i.e., residues
26-32 (L1), 50-52 (L2) and 91-96 (L3) in the light chain variable domain and 26-32 (H1), 53-55
(H2) and 96-101 (H3) in the heavy chain variable domain; Chothia and Lesk J. Mol. Biol.
196:901-917 (1987)). "Framework" or "FR" residues are those variable domain residues other
than the hypervariable region residues as herein defined.
"Humanized" forms of non-human (e.g., murine) antibodies are chimeric antibodies that
contain minimal sequence derived from non-human immunoglobulin. For the most part,
humanized antibodies are human immunoglobulins (recipient antibody) in which residues from a
hypervariable region of the recipient are replaced by residues from a hypervariable region of a
non-human species (donor antibody) such as mouse, rat, rabbit or nonhuman primate having the
desired specificity, affinity, and capacity. In some instances, Fv framework region (FR) residues
of the human immunoglobulin are replaced by corresponding non-human residues. Furthermore,
humanized antibodies may comprise residues which are not found in the recipient antibody or in
the donor antibody. These modifications are made to further refine antibody performance. In
general, the humanized antibody will comprise substantially all of at least one, and typically
two, variable domains, in which all or substantially all of the hypervariable loops correspond to
those of a non-human immunoglobulin and all or substantially all of the FR regions are those of
a human immunoglobulin sequence. The humanized antibody optionally also will comprise at
least a portion of an immunoglobulin constant region (Fc), typically that of a human
immunoglobulin.
The choice of human variable domains, both light and heavy, to be used in making the
humanized antibodies is very important to reduce antigenicity. According to the so-called "best-
fit" method, the sequence of the variable domain of a rodent antibody is screened against the
entire library of known human variable-domain sequences. The human sequence which is
closest to that of the rodent is then accepted as the human framework (FR) for the humanized
antibody (Sims et al., J. Immunol., 151:2296 (1993); Chothia et al., J. Mol. Biol., 196:901
(1987)).
Another method uses a particular framework derived from the consensus sequence of all
human antibodies of a particular subgroup of light or heavy chains. The same framework may be
used for several different humanized antibodies (Carter et al., Proc. Natl. Acad. Sci. USA,
89:4285 (1992); Presta et al., J. Immnol., 151:2623 (1993)).
It is further important that antibodies be humanized with retention of high affinity for the
antigen and other favorable biological properties. To achieve this goal, according to a preferred
method, humanized antibodies are prepared by a process of analysis of the parental sequences
and various conceptual humanized products using three-dimensional models of the parental and
humanized sequences. Three-dimensional immunoglobulin models are commonly available and
are familiar to those skilled in the art. Computer programs are available which illustrate and
display probable three-dimensional conformational structures of selected candidate
immunoglobulin sequences. Inspection of these displays permits analysis of the likely role of the
residues in the functioning of the candidate immunoglobulin sequence, i.e., the analysis of
residues that influence the ability of the candidate immunoglobulin to bind its antigen. In this
way, FR residues can be selected and combined from the recipient and import sequences so that
the desired antibody characteristic, such as increased affinity for the target antigen(s), is
achieved. In general, the CDR residues are directly and most substantially involved in
influencing antigen binding.
"Antibody fragments" comprise a portion of a full length antibody, generally the antigen
binding or variable region thereof. Examples of antibody fragments include Fab, Fab', F(ab') ,
and Fv fragments; diabodies; linear antibodies; single-chain antibody molecules; and
multispecific antibodies formed from antibody fragments. Various techniques have been
developed for the production of antibody fragments. Traditionally, these fragments were derived
via proteolytic digestion of intact antibodies (see, e.g., Morimoto et al., Journal of Biochemical
and Biophysical Methods 24:107-117 (1992) and Brennan et al., Science, 229:81 (1985)).
However, these fragments can now be produced directly by recombinant host cells. For example,
the antibody fragments can be isolated from the antibody phage libraries discussed above.
Alternatively, Fab'-SH fragments can be directly recovered from E. coli and chemically coupled
to form F(ab') fragments (Carter et al., Bio/Technology 10:163-167 (1992)). In another
embodiment, the F(ab') is formed using the leucine zipper GCN4 to promote assembly of the
F(ab') molecule. According to another approach, F(ab') fragments can be isolated directly from
recombinant host cell culture. Other techniques for the production of antibody fragments will be
apparent to the skilled practitioner.
In other embodiments, the antibody of choice is a single chain Fv fragment (scFv). See
WO 93/16185. "Single-chain Fv" or "sFv" antibody fragments comprise the V and V domains
of antibody, wherein these domains are present in a single polypeptide chain. Generally, the Fv
polypeptide further comprises a polypeptide linker between the V and V domains which
enables the sFv to form the desired structure for antigen binding. For a review of sFv see
Pluckthun in The Pharmacology of Monoclonal Antibodies, vol. 113, Rosenburg and Moore eds.
Springer-Verlag, New York, pp. 269-315 (1994).
The term "diabodies" refers to small antibody fragments with two antigen-binding sites,
which fragments comprise a heavy chain variable domain (V ) connected to a light chain
variable domain (V ) in the same polypeptide chain (V - V ). By using a linker that is too short
L H L
to allow pairing between the two domains on the same chain, the domains are forced to pair with
the complementary domains of another chain and create two antigen-binding sites. Diabodies are
described more fully in, for example, EP 404,097; WO 93/11161; and Hollinger et al., Proc.
Natl. Acad. Sci. USA 90:6444-6448 (1993).
The expression “linear antibodies” when used throughout this application refers to the
antibodies described in Zapata et al., Polypeptide Eng. 8(10):1057-1062 (1995). Briefly, these
antibodies comprise a pair of tandem Fd segments (V -C 1-V -C 1) which form a pair of
H H H H
antigen binding regions. Linear antibodies can be bispecific or monospecific.
“Multispecific antibodies” have binding specificities for at least two different epitopes,
where the epitopes are usually from different antigens. While such molecules normally will only
bind two antigens (i.e., bispecific antibodies, BsAbs), antibodies with additional specificities
such as trispecific antibodies are encompassed by this expression when used herein. Examples
of BsAbs include those with one arm directed against a tumor cell antigen and the other arm
directed against a cytotoxic trigger molecule such as anti-Fc RI/anti-CD15, anti-
HER2 HER2
p185 /Fc RIII (CD16), anti-CD3/anti-malignant B-cell (1D10), anti-CD3/anti-p185 ,
anti-CD3/anti-p97, anti-CD3/anti-renal cell carcinoma, anti-CD3/anti-OVCAR-3, anti-CD3/L-
D1 (anti-colon carcinoma), anti-CD3/anti-melanocyte stimulating hormone analog, anti-EGF
receptor/anti-CD3, anti-CD3/anti-CAMA1, anti-CD3/anti-CD19, anti-CD3/MoV18, anti-neural
cell ahesion molecule (NCAM)/anti-CD3, anti-folate binding protein (FBP)/anti-CD3, anti-pan
carcinoma associated antigen (AMOC-31)/anti-CD3; BsAbs with one arm which binds
specifically to a tumor antigen and one arm which binds to a toxin such as anti-saporin/anti-Id-1,
anti-CD22/anti-saporin, anti-CD7/anti-saporin, anti-CD38/anti-saporin, anti-CEA/anti-ricin A
chain, anti-interferon- (IFN- )/anti-hybridoma idiotype, anti-CEA/anti-vinca alkaloid; BsAbs
for converting enzyme activated prodrugs such as anti-CD30/anti-alkaline phosphatase (which
catalyzes conversion of mitomycin phosphate prodrug to mitomycin alcohol); BsAbs which can
be used as fibrinolytic agents such as anti-fibrin/anti-tissue plasminogen activator (tPA), anti-
fibrin/anti-urokinase-type plasminogen activator (uPA); BsAbs for targeting immune complexes
to cell surface receptors such as anti-low density lipoprotein (LDL)/anti-Fc receptor (e.g., Fc RI,
or Fc RIII); BsAbs for use in therapy of infectious diseases such as anti-CD3/anti-herpes
simplex virus (HSV), anti-T-cell receptor:CD3 complex/anti-influenza, anti-Fc R/anti-HIV;
BsAbs for tumor detection in vitro or in vivo such as anti-CEA/anti-EOTUBE, anti-CEA/anti-
HER2
DPTA, anti-p185 /anti-hapten; BsAbs as vaccine adjuvants; and BsAbs as diagnostic tools
such as anti-rabbit IgG/anti-ferritin, anti-horse radish peroxidase (HRP)/anti-hormone, anti-
somatostatin/anti-substance P, anti-HRP/anti-FITC, anti-CEA/anti- -galactosidase. Examples of
trispecific antibodies include anti-CD3/anti-CD4/anti-CD37, anti-CD3/anti-CD5/anti-CD37 and
anti-CD3/anti-CD8/anti-CD37. Bispecific antibodies can be prepared as full length antibodies or
antibody fragments (e.g., F(ab') bispecific antibodies).
Antibodies with more than two valencies are contemplated. For example, trispecific
antibodies can be prepared. Tutt et al., J. Immunol. 147: 60 (1991).
A “naked antibody” for the purposes herein is an antibody that is not conjugated to a
cytotoxic moiety or radiolabel.
An “intact antibody” herein is one which comprises two antigen binding regions, and an
Fc region. Preferably, the intact antibody has a functional Fc region.
"Treatment" refers to both therapeutic treatment and prophylactic or preventative
measures. Those in need of treatment include those already with the disorder as well as those in
which the disorder is to be prevented.
A "disorder" is any condition that would benefit from treatment with the antibody
purified as described herein. This includes both chronic and acute disorders and diseases and
those pathological conditions which predispose the mammal to the disorder in question.
The phrase “ion exchange chromatography” refers to a separation technique in which
compounds are separated based on their net charge. Molecules are classified as either anions
(having a negative charge) or cations (having a positive charge). Some molecules (e.g.,
polypeptides) may have both anionic and cationic groups.
An ion-exchange resin or ion-exchange polymer is an insoluble matrix (or support
structure) normally in the form of small (1–2 mm diameter) beads, fabricated from an organic
polymer substrate. Horie et al. Pure Appl. Chem. (2004) Vol. 76, No. 4, pp. 889-906. The
material has highly developed structure of pores on the surface of which are sites with easily
trapped and released ions. The trapping of ions takes place only with simultaneous releasing of
other ions; thus the process is called ion-exchange. There are multiple different types of ion-
exchange resin which are fabricated to selectively prefer one or several different types of ions.
Most typical ion-exchange resins are based on cross linked polystyrene. The required
active groups can be introduced after polymerization, or substituted monomers can be used. For
example, the cross linking is often achieved by adding 0.5-25% of divinylbenzene to styrene at
the polymerization process. Non-cross linked polymers are used only rarely because they are
less stable. Cross linking decreases ion- exchange capacity of the resin and prolongs the time
needed to accomplish the ion exchange processes. Particle size also influences the resin
parameters; smaller particles have larger outer surface, but cause larger head loss in the column
processes.
There are four main types of ion exchange resins differing in their functional groups:
strongly acidic (typically, sulfonic acid groups, e.g. sodium polystyrene sulfonate or
polyAMPS); strongly basic, (quaternary amino groups, for example, trimethylammonium
groups, e.g. polyAPTAC); weakly acidic (mostly, carboxylic acid groups); weakly basic
(primary, secondary, and/or ternary amino groups, e.g. polyethylene amine). There are also
specialized types: chelating resins (iminodiacetic acid, thiourea, and many others).
An ion exchange chromatography membrane will bind a compound with an overall
positive or negative charge. Binding sites are located along the pores of the adsorber. The
compound is transported to the binding site by convection. A positively charged membrane
(anion exchanger) will bind a compound with an overall negative charge. Conversely, a
negatively charged membrane (cation exchanger) will bind a compound with an overall positive
charge.
Ion exchange membranes can be further categorized as either strong or weak. Strong ion
exchange membranes are charged (ionized) across a wide range of pH levels. Weak ion
exchange membranes are ionized within a narrow pH range. The four most common ion
exchange chemistries are:
Type of Ion Exchange Common Abbreviation Functional Group
Strong Anion Q Quarternary Ammonium
Weak Anion D Diethylamine
Strong Cation S Sulfonic Acid
Weak Cation C Carboxylic Acid
In general, ion exchange membranes have pore sizes of 0.1 to 100 μm. As a reference,
Sartobind Q (Sartorius AG) is a strong anion exchange membrane having a nominal pore size of
3-5 μm and is commercially available in a single or multiple layer format, and Mustang Q (Pall
Corporation) is a strong anion exchange membrane having a nominal pore size of 0.8 μm and is
likewise commercially available in a single or multiple layer format. As another reference,
Sartobind S (Sartorius AG) is a strong cation exchange membrane having a nominal pore size of
3-5 μm and is commercially available in a single or multiple layer format, and Mustang S (Pall
Corporation) is a strong cation exchange membrane having a nominal pore size of 0.8 μm and is
similarly commercially available in a single or multiple layer format. As another reference,
Natrix S (Natrix Separations, Inc.) is a strong cation exchange membrane comprised of a non-
woven highly fibrous durable polymeric substrate encased within a high surface area macro-
porous hydrogel.
A “nominal” pore size rating describes the ability of the membrane to retain the majority
of particulates at 60 to 98% the rated pore size.
The “pH” of a solution measures the acidity or alkalinity relative to the ionization of a
water sample. The pH of water is neutral, i.e., 7. Most pH readings range from 0 to 14. Solutions
with a higher [H+] than water (pH less than 7) are acidic; solutions with a lower [H+] than water
(pH greater than 7) are basic or alkaline. pH can be measured using a pH meter. Buffer pH may
be adjusted using an acid or base like HCl or NaOH.
The “pI” or “isoelectric point” of a molecule such as a polypeptide refers to the pH at
which the polypeptide contains an equal number of positive and negative charges. The pI can be
calculated from the net charge of the amino acid residues of the polypeptide or can be
determined by isoelectric focusing. The amphoteric nature of polypeptides to have both anionic
and cationic groups may be manipulated. The pH of a polypeptide may be lowered to the point
where the desired polypeptide behaves as a cation (having a positive charge). Alternatively, the
pH of a polypeptide may be increased to the point where the desired polypeptide behaves as an
anion (having a negative charge).
The term “conductivity” refers to the ability of a solution to conduct an electric current
between two electrodes. The basic unit of conductivity is the siemens (S), formerly called the
mho. Conductivity is commonly expressed in units of mS/cm. Since the charge on ions in
solution facilities the conductance of electrical current, the conductivity of a solution is
proportional to its ion concentration. Both these measurements correlate well with the ionic
strength. Ionic strength is closely related to the concentration of electrolytes and indicates how
effectively the charge on a particular ion is shielded or stabilized by other ions in an electrolyte.
The main difference between ionic strength and electrolyte concentration is that the former is
higher if some of the ions are more highly charged. Another difference between the two is that
ionic strength reflects the concentration of free ions, and not just of how much salt was added to
a solution. Conductivity can be measured using a conductivity meter, such as various models of
Orion conductivity meters. Conductivity of a solution may be altered by changing the
concentration of ions therein. For example, the concentration of a buffering agent and/or the
concentration of a salt (e.g., sodium chloride, sodium acetate, or potassium chloride) in the
solution may be altered in order to achieve the desired conductivity. Preferably, the salt
concentration of the various buffers is modified to achieve the desired conductivity.
For membrane chromatography, the “flow rate” is usually described as membrane
volumes per hour (MV/h).
For membrane chromatography, the “load density” is often expressed as grams of
composition processed per liter of membrane.
A "buffer" is a solution that resists changes in pH by the action of its acid-base conjugate
components. Various buffers which can be employed depending, for example, on the desired pH
of the buffer are described in Buffers. A Guide for the Preparation and Use of Buffers in
Biological Systems, Gueffroy, D., Ed. Calbiochem Corporation (1975).
By “purifying” a polypeptide from a composition comprising the polypeptide and one or
more contaminants is meant increasing the degree of purity of the polypeptide in the
composition by removing (completely or partially) at least one contaminant from the
composition. A “purification step” may be part of an overall purification process resulting in a
"homogeneous" composition. “Homogeneous” is used herein to refer to a composition
comprising at least about 70% by weight of the antibody of interest, based on total weight of the
composition, preferably at least about 80% by weight, more preferably at least about 90% by
weight, even more preferably at least about 95% by weight.
By “binding” a molecule to an ion exchange membrane is meant exposing the molecule
to the ion exchange membrane under appropriate conditions (pH and/or conductivity) such that
the molecule is reversibly immobilized in or on the ion exchange membrane by virtue of
electrostatic interactions between the molecule and a charged group or charged groups of the ion
exchange membrane.
By “washing” the ion exchange membrane is meant passing an appropriate buffer
through or over the ion exchange membrane.
By “eluting” a molecule (e.g., antibody or contaminant) from an ion exchange membrane
is meant to remove the molecule therefrom.
For membrane chromatography, “flow-through” refers to binding of impurities to the
membrane while the compound is unretained.
For membrane chromatography, “competitive adsorption” refers to more than one
component binding to the membrane at a given condition.
For membrane chromatography, “overload chromatography” refers to promoting
competitive adsorption of both the compound of interest and impurities to the membrane. The
membrane is loaded beyond the binding capacity of a compound. By exploiting the differential
binding strength of the compound and impurities, wherein the impurity binds more strongly, the
compound is displaced by the impurities and desorbs from the membrane and flows into the
membrane effluent.
“Displacement chromatography” refers to a chromatography technique in which a
sample is placed onto a column or membrane and is then displaced by a solute that is more
strongly adsorbed than the components of the original mixture. The result is that the components
are resolved into consecutive “rectangular” zones of highly concentrated pure substances rather
than solvent-separated “peaks”. Tugcu (1994) Methods in Molecular Biology: Vol 421 Affinity
Chromatography: Methods and Protocols pp 71-89. Higher product concentration, higher purity,
and increased throughput may be obtained compared to other modes of chromatography.
Displacement chromatography is an efficient technique for the purification of proteins from
complex mixtures at high column loadings in a variety of applications. Displacement
chromatography is well suited for obtaining mg quantities of purified proteins from complex
mixtures using standard analytical chromatography columns at the bench scale. It is also
particularly well suited for enriching trace components in the feed. Displacement
chromatography can be readily carried out using a variety of resin systems including, ion
exchange, HIC and RPLC. Freitag and Breier. (1995) J. Chromatogr. A 691, 101–112.
The phrase “mixed mode” refers to a sorbent that has the ability to separate compounds
based on two different mechanisms, e.g. a separation based on hydrophilicity/hydrophobicity
differences between polypeptides overlaid on a separation based on net charge. This is often
accomplished by using a multi-modal ligand that may interact with a target molecule in several
different ways including ionic interaction and hydrogen bonding or hydrophobic interaction.
Sorbents like GE Healthcare Capto™ MMC and Capto™ Adhere are examples of “mixed
mode” chromatography resins.
A “depth filter” is a variety of filter that uses a porous filtration medium to retain
particles throughout the medium, rather just on the surface of the medium. These filters are
commonly used when the fluid to be filtered contains a high load of particles because, relative to
other types of filters, they can retain a large mass of particles before becoming clogged.
A “monolith” refers to a chromatographic media comprised of a porous substrate that
has been chemically altered for a specific application. Ion exchange monoliths have been
developed as an alternative to chromatographic resin, typically demonstrating high permeability
and short diffusion distances resulting in better mass transport and lower pressures, enabling
their use at higher flow rates and/or shorter residence times.
Modes for Carrying Out the Invention and/or the methods described
Described are methods for purifying a polypeptide from a composition (e.g., an aqueous
solution) comprising the polypeptide and one or more contaminants. The composition is
generally one resulting from the recombinant production of the polypeptide, but may be that
resulting from production of the polypeptide by peptide synthesis (or other synthetic means) or
the polypeptide may be purified from a native source of the polypeptide. Preferably the
polypeptide is a C 2/C 3 region-containing polypeptide. In preferred embodiments, the
C 2/C 3 region-containing polypeptide is an antibody.
Recombinant Production of Antibodies
For recombinant production of the polypeptide, the nucleic acid encoding the
polypeptide sequence is isolated and inserted into a replicable vector for further cloning
(amplification of the DNA) or for expression. DNA encoding the polypeptide is readily isolated
and sequenced using conventional procedures (e.g., by using oligonucleotide probes that are
capable of binding specifically to genes encoding the heavy and light chains of an antibody).
Many vectors are available. The vector components generally include, but are not limited to, one
or more of the following: a signal sequence, an origin of replication, one or more marker genes,
an enhancer element, a promoter, and a transcription termination sequence (e.g., as described in
US Patent 5,534,615, specifically incorporated herein by reference).
Suitable host cells for cloning or expressing the DNA in the vectors herein are
prokaryote, yeast, or higher eukaryotic cells. Suitable prokaryotes for this purpose include
eubacteria, such as Gram-negative or Gram-positive organisms, for example, Enterobacteriaceae
such as Escherichia, e.g., E. coli, Enterobacter, Erwinia, Klebsiella, Proteus, Salmonella, e.g.,
Salmonella typhimurium, Serratia, e.g., Serratia marcescans, and Shigella, as well as Bacilli
such as B. subtilis and B. licheniformis (e.g., B. licheniformis 41P disclosed in DD 266,710
published 12 April 1989), Pseudomonas such as P. aeruginosa, and Streptomyces. One preferred
E. coli cloning host is E. coli 294 (ATCC 31,446), although other strains such as E. coli B, E.
coli X1776 (ATCC 31,537), and E. coli W3110 (ATCC 27,325) are suitable. These examples
are illustrative rather than limiting.
In addition to prokaryotes, eukaryotic microbes such as filamentous fungi or yeast are
suitable cloning or expression hosts for antibody encoding vectors. Saccharomyces cerevisiae,
or common baker's yeast, is the most commonly used among lower eukaryotic host
microorganisms. However, a number of other genera, species, and strains are commonly
available and useful herein, such as Schizosaccharomyces pombe; Kluyveromyces hosts such as,
e.g., K. lactis, K. fragilis (ATCC 12,424), K. bulgaricus (ATCC 16,045), K. wickeramii (ATCC
24,178), K. waltii (ATCC 56,500), K. drosophilarum (ATCC 36,906), K . thermotolerans, and
K. marxianus; yarrowia (EP 402,226); Pichia pastoris (EP 183,070); Candida; Trichoderma
reesia (EP 244,234); Neurospora crassa; Schwanniomyces such as Schwanniomyces
occidentalis; and filamentous fungi such as, e.g., Neurospora, Penicillium, Tolypocladium, and
Aspergillus hosts such as A. nidulans and A. niger.
Suitable host cells for the expression of glycosylated polypeptide are derived from
multicellular organisms. Examples of invertebrate cells include plant and insect cells. Numerous
baculoviral strains and variants and corresponding permissive insect host cells from hosts such
as Spodoptera frugiperda (caterpillar), Aedes aegypti (mosquito), Aedes albopictus (mosquito),
Drosophila melanogaster (fruitfly), and Bombyx mori have been identified. A variety of viral
strains for transfection are publicly available, e.g., the L-1 variant of Autographa californica
NPV and the Bm-5 strain of Bombyx mori NPV, and such viruses may be used as the virus
herein described, particularly for transfection of Spodoptera frugiperda cells. Plant cell cultures
of cotton, corn, potato, soybean, petunia, tomato, and tobacco can also be utilized as hosts.
However, interest has been greatest in vertebrate cells, and propagation of vertebrate
cells in culture (tissue culture) has become a routine procedure. Examples of useful mammalian
host cell lines include, but are not limited to, monkey kidney CV1 cells transformed by SV40
(COS-7, ATCC CRL 1651); human embryonic kidney cells (293 or 293 cells subcloned for
growth in suspension culture, Graham et al., J. Gen Virol. 36:59 (1977)); baby hamster kidney
cells (BHK, ATCC CCL 10); Chinese hamster ovary cells/-DHFR (CHO, Urlaub et al., Proc.
Natl. Acad. Sci. USA 77:4216 (1980)); mouse sertoli cells (TM4, Mather, Biol. Reprod. 23:243-
251 (1980)); monkey kidney cells (CV1 ATCC CCL 70); African green monkey kidney cells
(VERO-76, ATCC CRL-1587); human cervical carcinoma cells (HELA, ATCC CCL 2); canine
kidney cells (MDCK, ATCC CCL 34); buffalo rat liver cells (BRL 3A, ATCC CRL 1442);
human lung cells (W138, ATCC CCL 75); human liver cells (Hep G2, HB 8065); mouse
mammary tumor (MMT 060562, ATCC CCL51); TRI cells (Mather et al., Annals N.Y. Acad.
Sci. 383:44-68 (1982)); MRC 5 cells; FS4 cells; and human hepatoma cells (Hep G2). Often,
CHO cells are preferred for the expression of antibodies, and may be advantageously used to
produce the antibodies purified in accordance with the present invention.
Host cells are transformed with the above-described expression or cloning vectors for
polypeptide production and cultured in conventional nutrient media modified as appropriate for
inducing promoters, selecting transformants, or amplifying the genes encoding the desired
sequences.
The host cells used to produce the polypeptide as described herein may be cultured in a
variety of media. Commercially available media such as Ham's F10 (Sigma), Minimal Essential
Medium ((MEM), (Sigma), RPMI-1640 (Sigma), and Dulbecco's Modified Eagle's Medium
((DMEM), Sigma) are suitable for culturing the host cells. In addition, any of the media
described in Ham et al., Meth. Enz. 58:44 (1979), Barnes et al., Anal. Biochem.102:255 (1980),
U.S. Pat. Nos. 4,767,704; 4,657,866; 4,927,762; 4,560,655; or 5,122,469; WO 90/03430; WO
87/00195; or U.S. Patent Re. 30,985 may be used as culture media for the host cells. Any of
these media may be supplemented as necessary with hormones and/or other growth factors (such
as insulin, transferrin, or epidermal growth factor), salts (such as sodium chloride, calcium,
magnesium, and phosphate), buffers (such as HEPES), nucleotides (such as adenosine and
thymidine), aminoglycoside antibiotics (such as gentamicin), trace elements (defined as
inorganic compounds usually present at final concentrations in the micromolar range), and
glucose or an equivalent energy source. Any other necessary supplements may also be included
at appropriate concentrations that would be known to those skilled in the art. The culture
conditions, such as temperature, pH, and the like, are those previously used with the host cell
selected for expression, and will be apparent to the ordinarily skilled artisan.
When using recombinant techniques, the polypeptide can be produced intracellularly, in
the periplasmic space, or directly secreted into the medium. If the polypeptide is produced
intracellularly, as a first step, the particulate debris, either host cells or lysed cells (e.g., resulting
from homogenization), is removed, for example, by centrifugation or ultrafiltration. Where the
polypeptide is secreted into the medium, supernatants from such expression systems may be
concentrated using a commercially available protein concentration filter, for example, an
Amicon or Millipore Pellicon ultrafiltration unit.
One embodiment considers the impact of gentamicin on CEX columns. Gentamicin, and
other aminoglycoside antibiotics, can be used as a bactericidal additive in the cell culture
applications to prevent non-resistant contaminations. When added to a cell culture it must be
removed as a process related impurity. Typical removal is accomplished using an affinity
chromatography step, however, in some processes an affinity step may not be the first
purification step.
As a cationic aminoglycoside antibiotic, gentamicin is positively charged at or below
neutral pH. If a CEX column were the first chromatography step, with the intention of binding
the polypeptide of interest at or below neutral pH, gentamicin would be competing for binding
sites on the column. Previous work has demonstrated that gentamicin will bind stronger than an
antibody to a CEX membrane or resin, The effect on a CEX column is an apparent decrease in
antibody binding capacity.
Another embodiment considers the impact of polyethyleneimine (PEI), or other cationic
polymers, on CEX columns. PEI can be used as a pre-harvest flocculation agent in an E.coli
polypeptide purification processes. When PEI is added after a cell homogenization step, it acts
as an impurity binder and makes both centrifugation and filtration more robust processes. A
concern with incorporating this step is the effect of any extra PEI that isn’t used to flocculate
impurities because it then remains in the purification pools that eventually come in contact with
the CEX columns.
There are many different forms of PEI, ranging from linear or branched polymers, and
they can contain primary, secondary, or tertiary amines. The shape of the PEI isn’t as much of a
concern as the fact that it is positively charged at the majority of processing conditions.
Therefore it will bind to a CEX column very strongly. Furthermore, the first chromatography
step for most E.coli proteins may be a CEX column due to their relatively high binding
capacities. Additionally, due to the strong binding of the CEX column to PEI, it occasionally
requires the use of a weaker CEX column so that the PEI can be eluted from the column after
each run.
Previous work has demonstrated that when varying levels of PEI are used for
flocculation, the binding capacity of the CEX column will increase as lower PEI levels are used.
It has also been observed that the CEX chromatography step yield will increase with lower
levels of PEI in the load.
Using a similarly charged ion exchange membrane prior to an ion exchange column to
decrease impurities can result in increases in binding capacity, yield, impurity clearance, all of
which can enable a more efficient process and reduced operating costs.
The Membrane Ion Exchange Chromatography Method of the Invention
In the preferred embodiment, the composition to be subjected to the purification method
herein is a recombinantly produced polypeptide, preferably an intact antibody, expressed by a
Chinese Hamster Ovary (CHO) or E.coli recombinant host cell culture. Optionally, the
composition has been subjected to at least one purification step prior to membrane ion exchange
chromatography. The composition contains the polypeptide of interest and one or more
contaminants, such as Chinese Hamster Ovary Proteins (CHOP); E.coli Proteins (ECP); leached
protein A; nucleic acid; a variant, fragment, aggregate or derivative of the desired antibody;
another polypeptide; endotoxin; viral contaminant; aminoglycoside antibiotic components (e.g.,
gentamicin); or an ionic polymer added to the purification process (e.g., polyethyleneimine
(PEI), polyvinylamine, polyarginine, polyvinylsulfonic acid, polyacrylic acid), etc.
Examples of additional purification procedures which may be performed prior to, during,
or following the membrane ion exchange chromatography method include fractionation on a
hydrophobic interaction chromatography (e.g., on PHENYL-SEPHAROSE™), ethanol
precipitation, thermal precipitation, polyethylene glycol (PEG) precipitation, isoelectric
focusing, Reverse Phase HPLC, chromatography on silica, chromatography on HEPARIN
SEPHAROSE , anion exchange chromatography, cation exchange chromatography, mixed
mode ion exchange, chromatofocusing, SDS-PAGE, ammonium sulfate precipitation,
hydroxyapatite chromatography, gel electrophoresis, dialysis, hydrophic charge induction
chromatography, high performance tangential flow filtration (HPTFF), and affinity
chromatography (e.g., using protein A, protein G, an antibody, or a specific substrate, ligand or
antigen as the capture reagent).
When using recombinant techniques, the polypeptide can be produced intracellularly, in
the periplasmic space, or directly secreted into the medium. If the polypeptide is produced
intracellularly, as a first step, the particulate debris, either host cells or lysed fragments, is
removed, for example, by centrifugation or filtration. Where the polypeptide is secreted into the
medium, the recombinant host cells may be separated from the cell culture medium by
centrifugation or filtration, for example.
In the case of isolating antibodies, the majority of the purification occurs during protein
A affinity chromatography, if used as the first step. Protein A is a bacterial cell wall protein that
binds specifically to the Fc region of antibodies. When immobilized onto chromatography
media, protein A provides a technique for purifying recombinant antibodies because it can
selectively bind antibodies in complex solutions, allowing impurities to flow through.
The basic protocol of protein A affinity column is straightforward: bind at about neutral
pH and elute at acid pH. Protein A immobilized on a solid phase is used to purify the C 2/C 3
region-containing polypeptide. The solid phase is preferably a column comprising a glass, silica,
agarose, or polystyrenedivinylbenzene surface for immobilizing the protein A. Preferably, the
solid phase is a controlled pore glass column, silicic acid column, or highly cross-linked agarose
column. A Mabselect SuRe™ column, commercially available from GE Healthcare, is an
example of a highly cross-linked agarose protein A column effective at purifying antibodies.
Sometimes, the column has been coated with a reagent, such as glycerol, in an attempt to
prevent nonspecific adherence to the column. The PROSEP A™ column, commercially
available from Millipore Corporation, is an example of a protein A controlled pore glass column
which is coated with glycerol. The solid phase for the protein A chromatography is equilibrated
with a suitable buffer.
The contaminated preparation derived from the recombinant host cells is loaded on the
equilibrated solid phase using a loading buffer which may be the same as the equilibration
buffer. As the contaminated preparation flows through the solid phase, the polypeptide is
adsorbed to the immobilized protein A, and other contaminants (such as Chinese Hamster Ovary
Proteins, CHOP, where the polypeptide is produced in a CHO cell, gentamicin, and
polyethyleneimine (PEI)) bind nonspecifically to the solid phase.
The next step performed sequentially entails removing the contaminants bound to the
solid phase by washing the solid phase with a solution containing a salt, amino acid, and/or
hydrophobic electrolyte solvent in an intermediate wash step. In preferred embodiments, the salt
in this wash is potassium phosphate, the amino acid is arginine, and the hydrophobic electrolyte
is TEMAC and/or TEAC. While a single solute may be present in the wash, in certain
embodiments, two or more such solutes may be used. The solute(s) are preferably added to a pH
buffered solution having a pH at about neutrality.
Following the intermediate wash step of the preceding paragraph, the polypeptide of
interest is recovered from the column. This is normally achieved using a suitable elution buffer.
The polypeptide may, for example, be eluted from the column using an elution buffer having a
low pH, e.g., in the range from about 2 to about 5, and preferably in the range from about 2.5 to
about 3.5. Examples of elution buffers for this purpose include citrate or acetate buffers.
Membrane ion exchange chromatography is performed as claimed herein. A decision is
first made as to whether an anion or cation exchange membrane is to be employed. Although the
isoelectric point (pI) of some antibodies ranges from approximately 6.7 to 9.4, the pI of many
antibodies is high (often >8 and sometimes >9). In general, a cation exchange membrane may be
used for antibodies with pI’s greater than about 8, and an anion exchange membrane may be
used for antibodies with pI’s less than about 8.
For membrane cation exchange chromatography run in overload mode, the pH of the load
material is adjusted to about 1 to about 5 pH units below the pI of the antibody, the conductivity
of the load material is adjusted to < about 40 mS/cm, depending on the pH, and the antibody is
then pumped through the membrane. In some embodiments, the pH of the load material is
adjusted to about 1 to about 4 pH units, about 1 to about 3 pH units, about 1 to about 2 pH units,
or about 1 pH unit, below the pI of the antibody. In other embodiments, the conductivity of the
load material is adjusted to < about 20 mS/cm or < about 10 mS/cm, depending on the pH.
Because the pH of the load is less than the pI of the antibody, the antibody (which has become
positively charged) will NOT flow through initially. Rather, the antibody will be
electrostatically bound to the negative functional groups of the cation exchanger. This is because
the antibody (positive) and membrane (negative) have opposite charge. Since the pI of many
contaminants, e.g., host cell proteins, such as CHOP or ECP, aminoglycoside antibiotics, such as
gentamicin, and ionic polymer additives, such as polyethyleneimine (PEI), that elute with the
antibody during protein A affinity chromatography is only slightly different from the pI of the
antibody, that is, the pIs may differ by only about 0.05 to about 0.2 pI units, these contaminants,
like the “basic” antibodies, will also bind to the membrane. In purification schemes where
Protein A chromatography is not used, gentamicin or PEI or other impurities will remain in high
enough concentrations to disrupt the performance of an IEX column unless a membrane is used.
Without being bound by theory, it appears that for membrane cation exchange chromatography
run in overload mode, at pH and conductivity conditions that induce charge with minimal ionic
shielding, competitive adsorption occurs and the contaminants preferentially bind to the
membrane, or otherwise effectively “displace” the antibody from the membrane (RR Drager ,
FE Regnier, J Chromatogr. 359:147-55 (1986)), allowing the antibody to “elute” from the matrix
or flow through after binding and be recovered in the effluent.
For membrane anion exchange chromatography run in overload mode, the pH of the load
material is adjusted to about 1 to about 5 pH units above the pI of the antibody, the conductivity
of the load material is adjusted to < about 40 mS/cm, depending on the pH, and the antibody is
then pumped through the membrane. In some embodiments, the pH of the load material is
adjusted to about 1 to about 4 pH units, about 1 to about 3 pH units, about 1 to about 2 pH units,
or about 1 pH unit, above the pI of the antibody. In other embodiments, the conductivity of the
load material is adjusted to < about 20 mS/cm or < about 10 mS/cm, depending on the pH.
Because the pH of the load is greater than the pI of the antibody, the antibody (which has
become negatively charged) will NOT flow through initially. Rather, the antibody will be
electrostatically bound to the positive functional groups of the anion exchanger. This is because
the antibody (negative) and membrane (positive) have opposite charge. Since the pI of many
contaminants, e.g., host cell proteins, such as CHOP, that elute with the antibody during protein
A affinity chromatography is only slightly different from the pI of the antibody, that is, the pIs
may differ by only about 0.05 to about 0.2 pI units, these contaminants, like the “acidic”
antibodies, will also bind to the membrane. Without being bound by theory, it appears that for
membrane anion exchange chromatography run in overload mode, at pH and conductivity
conditions that induce charge with minimal ionic shielding, competitive adsorption occurs and
the contaminants preferentially bind to the membrane, or otherwise effectively “displace” the
antibody from the membrane (RR Drager , FE Regnier, J Chromatogr. 359:147-55 (1986)),
allowing the antibody to “elute” from the matrix or flow through after binding and be recovered
in the effluent.
In one example, membrane chromatography is run on either a standard chromatography
system or a custom chromatography system like an AKTA™ Explorer (GE Healthcare)
equipped with pressure gauges, sensors, and pump plus pump controllers. In this example, the
membrane device is installed downstream of a pressure gauge. In said example, the pH and
conductivity detectors are installed downstream of the membrane device. Continuing with this
example, the system is thoroughly flushed with water and then with equilibration buffer before
the installation of the membrane. Continuing further with the example, the system with the
membrane is flushed with equilibration buffer until the solution pH and conductivity outlet
match the equilibration buffer specification (about five membrane volumes) and a stable
baseline is observed. Continuing even further with this example, the feed material is loaded by a
pump at 333 – 2667 MV/hour, pH 5.5 (for purification of a hypothetical “basic” antibody) or pH
8.0 (for purification of a hypothetical “acidic” antibody), and a conductivity of approximately 4
mS/cm. Continuing still further with this example, the operation backpressure, and pH and
conductivity changes during the operation are recorded. Finally, in this example, the polypeptide
in the membrane effluent is collected immediately when an ultraviolet (UV) absorbance trace at
280 nm is 0.2 absorbance units over the baseline. After loading the feed material, the membrane
is washed with an appropriate wash buffer, and the pool collection is stopped once the UV trace
at 280 nm is below 0.2 absorbance units, and the samples from the pool in the membrane
effluent fraction are assayed for polypeptide concentration, dimer/aggregation level, host cell
proteins, DNA, and leached protein A. The step recovery is typically calculated using the
polypeptide loaded and the polypeptide in the membrane effluent. The membrane is traditionally
one-time-use only.Regarding analytical assays, polypeptide content (polypeptide concentration)
may be determined by absorbance at 280 nm using a Beckman spectrophotometer. Polypeptide
aggregation may be determined by size-exclusion chromatography. Host cell protein, e.g.,
CHOP or ECP, levels may be analyzed by an enzyme-linked immunosorbent assay (ELISA).
Host-cell DNA may be quantitated by employment of TaqMAN PCR (polymerase chain
reaction). Leached protein A may be performed using the immunochemical ELISA-based
method recommended by the protein A resin vendor. Gentamicin may be analyzed by ELISA
and polyethyleneimine (PEI), levels may be quantitated by Q Sepharose Fast Flow
chromatography or nuclear magnetic resonance (NMR).
The following buffers are hypothetically designed and tested for use with the S
membrane: (1) 89 mM acetic acid, 127 mM TRIS base, 21 mM citric acid, pH 5.5, 6.0 mS/cm,
(2) 28 mM MES, 95 mM NaCl, pH 6.0, 11 mS/cm, (3) 200 mM NaOAc, pH 5.5, 12 mS/cm, (4)
100 mM NaOAc, pH 5.5, 6.4 mS/cm, (5) 96 mM acetic acid, 65 mM TRIS, pH 5.0, 3.6 mS/cm,
(6) 25 mM MOPS, pH 7.1, 0.8 mS/cm, (7) 50 mM HEPES, 90 mM NaCl, pH 7.0, 10 mS/cm, (8)
0.5x phosphate buffered saline (PBS), 4.5 mM acetic acid, pH 5.0, 8.0 mS/cm, 25 mM NaOAc,
pH 5.0, 6.0 mS/cm.
The following buffers are hypothetically designed and tested for use with the Q
membrane: (1) 50 mM TRIS, 15 mM NaCl, pH 8.0, 4.3 mS/cm, (2) 25 mM TRIS, pH 8.0, 1.3
mS/cm, (3) 60 mM TRIS, 118 mM NaCl, pH 8.0, 15.7 mS/cm, (4) 50 mM TRIS, 50 mM
NaOAc, pH 8.0, 7.0 mS/cm, (5) 25 mM HEPES, 85 mM NaOAc, pH 7.0, 6.5 mS/cm, and (6) 91
mM acetic acid, 130 mM TRIS, pH 8.0, 5.0 mS/cm, (7) 75 mM glycine, 9 mM phosphoric acid,
115 mM TRIS, pH 8.9, 0.8 mS/cm (8) 25 mM TRIS, 5 mM NaCl, pH 8.9, 1.0 mS/cm. (9) 25
mM TRIS, 10 mM NaCl, pH 9.0, 1.5 mS/cm, (10) 1x phosphate buffered saline (PBS), pH 7.3,
.2 mS/cm
Additionally, any buffer system can be pH adjusted up or down with the addition of
acetic acid, citric acid, HEPES, hydrochloric acid, phosphoric acid, sodium hydroxide, TRIS, or
other such acidic and basic buffers to reach a suitable pH. Any buffer system can also be
conductivity adjusted up or down using purified water, water for injection (WFI), sodium
acetate, sodium chloride, potassium phosphate, or other such low and high salt containing
buffers to reach a suitable conductivity.
Development of the competitive adsorption membrane chromatography step involves
running the load material through the membrane at various levels of pH and conductivity. The
retention of the polypeptide, either polypeptide of interest or contaminant, can be enhanced
when the molecule has a large electrostatic interaction. Electrostatic interactions can be
enhanced when operating under conditions where the polypeptides are highly charged, i.e., when
using a buffer having a pH sufficiently distinct from the pI of the polypeptide, enhancing the
charge of the polypeptide, and a low ionic strength to prevent the shielding of charges by buffer
ions. In contrast, electrostatic interactions can be reduced when operating under conditions
where the polypeptides are poorly charged, i.e., when using a buffer having a pH sufficiently
close to the pI of the polypeptide, reducing the charge of the polypeptide, and a high ionic
strength to permit the shielding of charges by buffer ions. As a result, polypeptides having
different physico-chemical properties can be separated by membrane adsorption by optimizing
buffer solution. Some molecules can be retained on a given membrane while other ones flow
through based on the appropriate selection of the pH and ionic strength of the buffer.
The polypeptide preparation obtained according to the membrane ion exchange
chromatography method herein may be subjected to additional purification steps, if necessary.
Exemplary further purification steps have been discussed above.
Referring to Figure 1, one example of a successful purification scheme for an antibody is
a recovery process entailing an initial capture step of protein A affinity chromatography,
followed by a cation exchange column in run in bind and elute mode, followed by a final
polishing step or steps.
Referring to Figure 1, one example of an improved purification scheme is a recovery
process entailing an initial capture step of protein A affinity chromatography, followed by a
cation exchange membrane run in overload mode protecting a cation exchange column run in
bind and elute mode, followed by a final polishing step or steps.
Referring to Figure 1, another example of an improved purification scheme is a recovery
process entailing an initial cation exchange membrane run in overload mode protecting a cation
exchange column run in bind and elute mode, followed by a polishing step or steps.
Referring to Figure 2, one example of a successful purification scheme for a non-
antibody is a recovery process entailing an initial capture step of cation exchange
chromatography, followed by a final polishing step or steps.
Referring to Figure 2, one example of an improved purification scheme is a recovery
process entailing an initial cation exchange membrane run in overload mode protecting a cation
exchange column run in bind and elute mode, followed by a polishing step or steps.
Unlike applications that use the IEX membranes primarily as a sole purification step or
final polishing step, the membranes in the present purification method are being used to protect
a similarly charged ion exchange membrane (e.g. a cation exchange membrane placed directly in
front of a cation exchange resin). This is beneficial because the membranes are more selective
for impurities than polypeptides/antibodies so they reduce or eliminate the impurities going onto
the column. The impurities can also displace the polypeptide / antibody so that it eventually
makes its way onto the column. The membranes can be used either continuously or non-
continuously with the aforementioned column.
Using the membranes prior to the similarly charged ion exchange column in this
purification method may be advantageous whenever impurities in the load are decreasing the
performance of the cation exchange column. By removing those impurities with the membrane,
it may allow the cation exchange column to be loaded to higher binding capacity, resulting in a
reduced column size or a decreased number of cycles per run. Alternatively, by removing those
impurities with a membrane, it may allow the cation exchange column to have an increase step
yield, or have a longer resin lifetime before being discarded, or result in decreased impurity
levels in the cation exchange pool, or decrease the number of downstream polishing steps. It
may also allow a cation exchange column to replace a protein A affinity column which may be
advantageous if a cheaper alternative to protein A affinity resin were needed, or if the
polypeptide of interest will not bind to a protein A affinity resin. Using a cation exchange
membrane and cation exchange column in continuous operation may be advantageous by
reducing total processing time, buffers, or equipment such as tanks or chromatography skids.
Optionally, the polypeptide is conjugated to one or more heterologous molecules as
desired. The heterologous molecule may, for example, be one which increases the serum half-
life of the polypeptide (e.g., polyethylene glycol, PEG), or it may be a label (e.g., an enzyme,
fluorescent label and/or radionuclide), or a cytotoxic molecule (e.g., a toxin, chemotherapeutic
drug, or radioactive isotope etc).
A therapeutic formulation comprising the polypeptide, optionally conjugated with a
heterologous molecule, may be prepared by mixing the polypeptide having the desired degree of
purity with optional pharmaceutically acceptable carriers, excipients or stabilizers (Remington's
Pharmaceutical Sciences 16th edition, Osol, A. Ed. (1980)), in the form of lyophilized
formulations or aqueous solutions. “Pharmaceutically acceptable” carriers, excipients, or
stabilizers are nontoxic to recipients at the dosages and concentrations employed, and include
buffers such as phosphate, citrate, and other organic acids; antioxidants including ascorbic acid
and methionine; preservatives (such as octadecyldimethylbenzyl ammonium chloride;
hexamethonium chloride; benzalkonium chloride, benzethonium chloride; phenol, butyl or
benzyl alcohol; alkyl parabens such as methyl or propyl paraben; catechol; resorcinol;
cyclohexanol; 3-pentanol; and m-cresol); low molecular weight (less than about 10 residues)
polypeptide; proteins, such as serum albumin, gelatin, or immunoglobulins; hydrophilic
polymers such as polyvinylpyrrolidone; amino acids such as glycine, glutamine, asparagine,
histidine, arginine, or lysine; monosaccharides, disaccharides, and other carbohydrates including
glucose, mannose, or dextrins; chelating agents such as EDTA; sugars such as sucrose, mannitol,
trehalose or sorbitol; salt-forming counter-ions such as sodium; metal complexes (e.g., Zn-
protein complexes); and/or non-ionic surfactants such as TWEEN , PLURONICS or
polyethylene glycol (PEG).
The active ingredients may also be entrapped in microcapsule prepared, for example, by
coacervation techniques or by interfacial polymerization, for example, hydroxymethylcellulose
or gelatin-microcapsule and poly-(methylmethacylate) microcapsule, respectively, in colloidal
drug delivery systems (for example, liposomes, albumin microspheres, microemulsions, nano-
particles and nanocapsules) or in macroemulsions. Such techniques are disclosed in Remington's
Pharmaceutical Sciences 16th edition, Osol, A. Ed. (1980).
The formulation to be used for in vivo administration must be sterile. This is readily
accomplished by filtration through sterile filtration membranes.
Sustained-release preparations may be prepared. Suitable examples of sustained-release
preparations include semipermeable matrices of solid hydrophobic polymers containing the
polypeptide, which matrices are in the form of shaped articles, e.g., films, or microcapsule.
Examples of sustained-release matrices include polyesters, hydrogels (for example, poly(2-
hydroxyethyl-methacrylate), or poly(vinylalcohol)), polylactides (U.S. Pat. No. 3,773,919),
copolymers of L-glutamic acid and ethyl-L-glutamate, non-degradable ethylene-vinyl acetate,
degradable lactic acid-glycolic acid copolymers such as the LUPRON DEPOT (injectable
microspheres composed of lactic acid-glycolic acid copolymer and leuprolide acetate), and poly-
D-(-)hydroxybutyric acid.
The polypeptide purified as disclosed herein or the composition comprising the
polypeptide and a pharmaceutically acceptable carrier is then used for various diagnostic,
therapeutic or other uses known for such polypeptides and compositions. For example, the
polypeptide may be used to treat a disorder in a mammal by administering a therapeutically
effective amount of the polypeptide to the mammal.
The following example(s) are offered by way of illustration and not by way of limitation.
The disclosures of all citations in the specification are expressly incorporated herein by
reference.
EXAMPLES
Example 1
Introduction
This study focuses on the purification of monoclonal antibodies using ion exchange
membranes in competitive adsorption mode to enhance the efficiency of downstream columns.
Since membranes operating in competitive adsorption mode bind many impurities more strongly
than monoclonal antibodies or other polypeptides of interest, the membrane effectively removes
impurities that can have a detrimental effect on a similarly charged, downstream column.
This approach is counter-intuitive to many purification processes which try to eliminate
redundant cation exchange or anion exchange purification steps. In this application, a redundant
membrane prior to a downstream column can enhance the performance of the column such that
the overall process is more efficient.
One recombinant DNA derived mAb, one recombinant DNA derived one-armed
antibody, and one recombinant DNA derived polypeptide were selected for analysis based on
their molecular variety. The mAb was produced in CHO cell cultures and varied in degrees of
purification ranging from no chromatography purification to three column chromatography steps
(Protein A, anion exchange, and cation exchange). The one-armed antibody was produced in
E.coli cell cultures and had been purified through a Protein A chromatography step. The
polypeptide was produced in E.coli cell cultures and had no prior chromatography purification.
Feedstreams were chosen based on residual levels of impurities that could negatively affect a
chromatography column.
This study explores the ability for impurities, such as gentamicin and polyethyleneimine
(PEI), to negatively affect ion exchange columns and the ability of ion exchange membranes,
such as Mustang™ S and Natrix S, to clear those impurities resulting in improved column
performance.
Materials and Methods
Feedstream
The feedstreams were taken from industrial, pilot, or small-scale cell culture batches
(Genentech Inc., South San Francisco, California) initially produced for commercial or research
purposes. Feedstreams had varying degrees of purification, meaning the cells were separated and
the clarified fluid was or was not purified over at least one column chromatography step. Each
feedstream contained a target therapeutic polypeptide and a quantifiable level of impurities. The
composition of each feedstream varied depending on the individual polypeptide process and the
level of purification. Table 1 shows feedstream characteristics for each of the antibodies,
polypeptides, or monovalent antibodies used in this study.
Table 1: Feedstream characteristics.
Molecular
Molecule Upstream Cond. Conc. IgG pI
Weight
Product Nomenclature pH
Type Process (mS/cm) (g/L) type
(kDa)
Protein A,
Monoclonal Anion
mAb 1 Anion Exchange 8.0 5.0 5.4 1 144 9.3
antibody Exchange Pool
Flow-Through
Protein A,
Monoclonal Cation Cation
mAb 2 5.5 9.0 4.1 1 145 7.7
antibody Exchange Exchange Pool
Bind/Elute
Centrate 1.2 -
Centrifugation 7.6 10.5
(HCCF) 1.4
Protein A 5.9 -
Protein A 5.5 3.2
Pool 6.9
Protein A,
Anion
Anion Exchange 5.5 6.0 4.8
Monoclonal
Exchange Pool
mAb 3 b 1 149 8.9
Flow-Through
antibody
Protein A,
Anion
Exchange,
UF/DF Pool 6.2 4.2 31.6
Cation
Exchange,
UF/DF
Extraction, PEI
Monovalent Monovalent Conditioning,
Protein A Pool 6.7 2.5 4.7 N/A 97 8.3
Antibody 1 antibody Centrifugation,
Protein A
Extraction, PEI
Polypeptide 6.6 -
Polypeptide Conditioning, Centrate 7.0 8.0 N/A 60 9.1
1 7.5
Centrifugation
Feedstock samples for all products were collected from industrial, pilot, and small-scale processes.
Pool pH and conductivity have been previously adjusted to ensure adequate product stability.
The isoelectric point (pI) was calculated based on the amino acid sequence for each mAb.
Polypeptide Quantification
The concentration of polypeptide was determined using three methods. When impurity
levels were too low to have an appreciable effect on UV absorbance, a UV-spectrophotometric
scan at 280 and 320 nm was used. When impurity levels or color may have had an appreciable
effect on UV absorbance, an analytical affinity column or ion exchange column was used to
quantify antibody or polypeptide concentrations, respectively.
For samples tested by UV-spectrophotometric scan, the samples containing polypeptide
were diluted with appropriate non-interfering diluent into the range of 0.1 to 1.0 AU. Sample
preparation and spec scan readings were performed in duplicate and the average value was
-1 -1
recorded. The absorption coefficient for the polypeptides tested was 1.45 – 1.70 (mg/mL) cm .
The absorbance at 280 and 320 nm, dilution factor, path length (1 cm), and absorption extinction
coefficient were used to calculate the mAb concentration using the equation known as the Beer-
Lambert Law.
A280 - A320
Protein Concentration (mg/mL) x dilution factor
abs.coeff.
For samples tested by analytical affinity columns, the samples containing antibody were
diluted with appropriate non-interfering diluent, if needed, into the range of 0.025 – 4.0 mg/mL.
Alternatively, the injection volume could be doubled or halved for lower or higher concentration
samples, respectively. Sample preparation and HPLC testing were performed in duplicate and
the average value was recorded. As a generic antibody HPLC assay, the sample concentration
results are corrected for the specific antibody by using the corresponding absorption extinction
coefficient against the reference material’s antibody absorption extinction coefficient.
For samples tested by analytical ion exchange column, the samples containing
polypeptide were diluted with appropriate non-interfering diluent, if needed, into the range of
0.1 – 0.8 mg/mL. Sample preparation and HPLC testing were performed in duplicate and the
average value was recorded. The sample concentration results are determined by integrating the
area under the injection peak and correlated to a standard curve using reference material.
CHO Host Cell Proteins (CHOP) Quantification
An enzyme linked immunosorbent assay (ELISA) was used to quantitate the levels of
CHOP. Affinity-purified goat anti-CHOP antibodies were immobilized on microtiter plate wells.
Dilutions of the samples containing CHOP, standards, and controls, were incubated in the wells,
followed by incubation with goat anti-CHOP antibodies conjugated to horseradish peroxidase.
The horseradish peroxidase enzymatic activity was detected with o-phenylenediamine
dihydrochloride. The CHOP was quantitated by reading absorbance at 492 nm in a microtiter
plate reader. A computer curve-fitting program was used to generate the standard curve and
automatically calculate the sample concentration. The assay range for the ELISA was typically 5
ng/ml to 320 ng/ml. For each sample, 2-4 dilutions were assayed and the values were averaged.
CHOP values were divided by the protein concentration and the results were reported in units of
ppm (ng CHOP/mg protein).
E. Coli Proteins (ECP) Quantification
An enzyme linked immunosorbent assay (ELISA) was used to quantitate the levels of
ECP in a similar manner as for CHOP Quantification.
Gentamicin Quantification
An enzyme linked immunosorbent assay (ELISA) was used to quantitate the levels of
gentamicin. Goat polyclonal antibody to gentamicin-BSA is immobilized on microtiter plate
wells. Gentamicin competes with biotin-gentamicin for binding to the antibody. The amount of
bound biotin-gentamicin is measured with horseradish peroxidase-streptavidin whose enzymatic
activity is detected with tetramethyl benzidine (TMB). Samples are diluted with the ELISA
assay diluent according to the acceptable dilution established during sample qualification. The
gentamicin is quantitated by reading absorbance at 450 nm in a microtiter plate reader. A
minimum 4-parameter computer curve-fitting program is used to generate the standard curve and
automatically calculate the sample concentration. Typically, the reporting range for the standard
curve in the gentamicin assay is 0.58 ng/mL to 90 ng/mL. For each sample, 2-4 dilutions were
assayed and the values were averaged. Gentamicin values were divided by the protein
concentration and the results were reported in units of ppm (ng gentamicin/mg protein).
Polyethyleneimine Quantification
All data was recorded on a Bruker 600 MHz spectrometer equipped with a 5mm
gradient-equipped TCI cryoprobe and an auto sampler. Data was acquired using a spin-echo
pulse sequence designed to minimize resonance signals from the protein in solution. An
excitation sculpting pulse sequence coupled with a presaturation pulse sequence was designed to
minimize the resonance signal from water in solution. Prior to the NMR measurement, D O was
added to all samples to a final concentration of 10% (630 mL of sample + 70 mL of D O).
The quantitative NMR assay is a general analytical method and can be applied to an
exceptionally large number of organic molecules. Generally, every molecule has a unique set of
NMR signals with characteristic resonance frequencies, relative peak intensities, line widths, and
coupling patterns. The only criteria for the NMR assay to be suitable for determining
concentration of a small, proton-containing molecule is that the NMR signal of analyte and the
buffer components do not overlap. The NMR assay is accurate and precise over a large range of
analyte concentrations (for example, 1 ug/mL to 154,500 ug/mL for propylene glycol.)
Chromatography Membranes
The membranes tested were the Mustang™ S (Pall Corporation, East Hills, New York)
and Natrix S (Natrix Separations, Burlington, Canada). The Mustang™ S and Natrix S are
strong cation exchange membranes that effectively bind positively-charged proteins and viral
particles. The Mustang™ S is made of polyethersulfone (PES) with 0.8 µm pores and modified
with a form of sulfonic acid. The Natrix S membrane consists of a polymeric hydrogel formed
within a flexible porous support matrix. The support matrix provides mechanical strength, while
the hydrogel properties determine the separation chemistry of the product. To increase binding
capacity the manufacturer can combine multiple layers of membrane into each device. The total
number of layers and thickness vary depending on the manufacturer and the size of the device
being fabricated. Membrane volume (MV) is the physical volume of the membrane (solids and
voids) and is measured in units of mL. A variety of membrane devices representing multiple
scales were used in this study. Table 2 lists the pertinent specifications for each membrane
tested.
Table 2: Strong cation exchange membrane characteristics.
Membrane
Pore
Layers Volume
Size
Membrane Manufacturer Device Part No.
(MV)
No. mL m
Mustang™ 25 mm
MSTG25S6 6 0.18 0.8
S Acrodisc®
Pall
Corporation
Mustang™
Coin MSTG18Q16 16 0.35 0.8
mm
Syringe NX1001 1 0.23 N/A
Natrix
Column
Natrix S Separations,
50 mm
Inc.
Syringe NX1101 1 0.75 N/A
Column
Chromatography Resins
The resins tested were the Fractogel SE Hicap (EMD Chemicals Inc., Gibbstown, New
Jersey) and SP Sepharose Fast Flow (GE Healthcare Life Sciences, Piscataway, New Jersey).
The Fractogel SE Hicap and SP Sepharose Fast Flow resins are strong cation exchange resins.
The Fractogel SE Hicap resin is made of cross linked polymethacrylate particles of 40 – 90 µm
diameter with pore size of about 800 Å. The functional ligand is covalently attached to the
particle with a long, linear polymer chain. The SP Sepharose Fast Flow resin is made of highly
cross-linked agarose particles of 45 - 165 µm diameter with a ~4,000,000 Da exclusion limit.
Sepharose Fast Flow is a cross-linked derivative of Sepharose with a sulfopropyl ligand as the
functional group. The cross-linking method is proprietary to the manufacturer.
Membrane and Resin Purification Systems
Small-scale tests were performed with an AKTA Explorer™ 100 (GE Healthcare,
Fairfield, Connecticut), which is a programmable process purification system that includes an
integrated metering pump, pressure sensor, and in-line pH, conductivity, and UV sensor. The
Explorer system was programmed and controlled through a computer running UNICORN™
v5.10 software (GE Healthcare, Fairfield, Connecticut). Small-scale tests were also performed
using a manual system consisting of a Masterflex® L/S® digital economy drive peristaltic pump
(Cole Parmer, Vernon Hills, Illinois), in-line DTX™ Plus TNF-R pressure sensor (Becton
Dickinson, Franklin Lakes, New Jersey), and a AND EK-1200i balance (A&D Company, Ltd.,
Tokyo, Japan). The balance was used to physically monitor the flow rate of the pump by
measuring mass accumulation. Mass was converted to volume assuming a feedstream density of
1.0 g/mL. The pressure from the in-line transducers and mass from the balance were
continuously monitored using a NetDAQ™ 2640A/41A network data acquisition system (Fluke,
Everett, Washington) which was linked to a computer running Trendlink™ version 3.1.1
(Canary Labs Inc., Martinsburg, Pennsylvania) and RsCom version 2.40 (A&D Company, Ltd.,
Tokyo, Japan) software for pressure and mass collection, respectively.
Membrane Flow Through Sample Collection Techniques
Flow through samples were collected in three different ways. Grab samples and fractions
were the most common. A grab sample is a small instantaneous aliquot of flow through taken at
a specific throughput. Fractions are larger flow through samples and are defined by throughput
ranges. Flow through was also collected as a single large pool. Pool analysis is effective, but
grab samples and fractions are generally more useful for monitoring mAb and impurity levels
because consecutive samples can be combined to show trends.
Dynamic Binding Capacity (DBC) Techniques
The dynamic binding capacities (DBC) of membranes and resins were determined by
loading the feedstream onto the media at a typical process flow rate. This was preferred rather
than letting the media soak in the load feedstream, as typically done to determine a static binding
capacity. For this application, the DBC was a more appropriate measure of the medias’
performance. The DBC was determined by taking flow through grab samples or fractions
during the loading phase. Using the specific throughput for grab samples or the volume of all
fractions and the concentration of the polypeptide or impurity for all grab samples or fractions
enabled a DBC graph to be generated. Additionally, if the polypeptide or impurity
concentrations in the load material was known, a graph could be generated to compare the
filtrate concentrations (C) to the load concentration (C ). In this case, a C/C value of 0
indicates the filtrate concentration is much lower than the load concentration, while a C/C value
of 1 indicates the filtrate concentration is similar to the load concentration.
Experimental
Feedstock was removed from cold storage (2-8 C or ≤ -70 C) and allowed to equilibrate
to room temperature. It was then optionally pH and/or conductivity adjusted from the conditions
shown in Table 1 using appropriate titrating agent (i.e. 1.5 M tris base or 1 M citric acid) or
diluent (purified water or 5 M sodium chloride). It was then filtered offline using an AcroPak™
(Pall Corporation, East Hills, New York), AcroPak 1000 (Pall Corporation, East Hills,
New York), or 1000 mL vacuum filter (Thermo Fisher Scientific, Rochester, New York) to
remove any precipitates that may have formed during cold storage or conditioning.
The purification system was prepared by flushing the load and flow through lines using
purified water or appropriate buffer. The membrane was placed in-line downstream of the feed
pump and pressure sensor and then it was flushed with 50 – 500 MV of purified water or
equilibration buffer. After flushing, the feedstream was loaded onto the membrane and a
variable amount was loaded at a constant flow rate of 333 – 2667 MV/hour. During the load
phase the flow through was sampled as necessary. The membrane was then optionally chased
with buffer to collect any residual product. To maintain retention of impurities on the
membrane, the chase (a.k.a wash buffer) buffer was generally similar in pH and equal to or
lower in conductivity to the feed.
The resulting membrane grab samples, fractions, or pools were then analyzed to
determine polypeptide and/or impurity concentrations.
In some cases, the resulting membrane pools were then loaded onto a resin. Resin
chromatography was only performed using an Äkta Explorer so that UV, pH, and conductivity
could be trended real-time and pooling could be facilitated by the in-line UV sensor. During the
load phase the flow through was sampled as necessary.
In some cases the membrane was eluted. Membrane elution was only performed using
the Äkta Explorer so that pooling could be facilitated by the in-line UV sensor. The membrane
was eluted using a high salt buffer (20 mM sodium acetate and 350 mM sodium chloride, pH
.5). Additionally, in some cases the membrane was eluted with a gradient of two buffers, (20
mM sodium acetate, 0 mM sodium chloride, pH 5.5 and 20 mM sodium acetate, 2000 mM
sodium chloride, pH 5.5) from 0 – 100% over 20 mL.
In some cases the resin was eluted. Resin elution was only performed using the Äkta
Explorer so that pooling could be facilitated by the in-line UV sensor. The resins were eluted
using a high salt buffer gradient (50 to 500 mM sodium acetate, pH 5.5) or a high salt step (50
mM HEPES, 200 mM sodium chloride, 0.05% Triton, 1 mM DTT, pH 7.5) at a constant flow
rate of 200 cm/hr and was pooled from 0.5 – 1.0 OD or 1.25 – 1.25 OD for the Fractogel SE
Hicap and SP Sepharose Fast Flow, respectively.
Results
Small-scale Cation Exchange Membrane Yield
MAb 1 anion exchange pool at pH 8.0 and 5.0 mS/cm and mAb 1 anion exchange pool
that was adjusted to pH 5.5 and 6.4 mS/cm using 1M citric acid, were processed over a
Mustang™ S membrane at 667 MV/hour. The Mustang™ S membrane used was a 0.18 mL
Acrodisc® device. The mAb 1 feedstreams at pH 5.5 and pH 8.0 were both below the pI of the
antibody, and therefore positively charged. Feed and flow through grab samples were analyzed
for antibody concentration. Although initial samples show some antibody binding to the
membrane, Figure 3 shows yield is similar at both pH conditions, increased rapidly under 1000
g/L load density, and ≥ 96% is attainable after a load density of approximately 5000 g/L.
Small-scale Anion Exchange Membrane Yield
For comparison purposes mAb 2 was selected for testing using an anion exchange
membrane above the isoelectric point of 7.7. Proteins are prone to deamidation and aggregation
at high pH so similar tests were not performed on mAb 1. Cation exchange pool at pH 5.5 and 9
mS/cm was pH adjusted to 8.0 using 1.5 M tris base. The feedstock was then split into three
separate pools and conductivity was adjusted using purified water. The first pool was at 10
mS/cm, the second and third pools were adjusted to 7 mS/cm and 4 mS/cm, respectively. All
three pools were maintained at pH 8.0. Each feedstream was then processed over a small-scale
0.35 mL Mustang™ Q at constant flow rate of 600 MV/hour. The mAb 3 at pH 8.0 was 0.3 pH
units above the pI and therefore the antibody was negatively charged. Load and flow through
pools were analyzed for antibody concentration. Figure 4 shows yield is similar at all three pH
conditions, increased rapidly initially under 200 g/L load density, and ≥ 96% after
approximately 1000 g/L load density.
Small-scale Cation Exchange Membrane Impurity Clearance
To evaluate cation exchange membrane impurity clearance, mAb 3 Protein A pool at pH
.5 and 3.2 mS/cm was processed over a small-scale 0.18 mL Mustang™ S membrane at a
constant flow rate of 1333 MV/hour. The mAb 3 load was 3.4 units below the calculated pI and
therefore the antibody was positively charged. Load, flow through fractions, and elution samples
were analyzed and the results for CHOP are shown in Figure 5. The data show the Mustang™ S
initially reduced CHOP from 438 to 109 ppm. CHOP increased to 318 ppm as load density
approached 55,300 g/L. The membrane was eluted using a solution containing high salt. The
salt ions are used to shield the charges, thus disrupting the electrostatic interactions and causing
the proteins to desorb from the membrane surface and move freely into the mobile phase.
Analysis of the elution pool shows an enrichment of impurities confirming that CHOP bind to
the membrane due to electrostatic forces.
To further evaluate adsorber performance, mAb 3 anion exchange pool at pH 5.5 and 6.0
mS/cm was processed over a small-scale 0.18 mL Mustang™ S membrane at a constant flow
rate of 667 MV/hour. The mAb 3 pH was 3.4 pH units below the pI and therefore the antibody
was positively charged. Feed and flow through grab samples were analyzed for mAb, CHOP,
and gentamicin concentrations. To compare the feed and grab sample concentrations, a C/C
graph (grab sample / load) as a function of membrane load density was generated. As shown in
Figure 6, mAb C/C values are near 1.0 from 2 to 16 kg/L load densities, suggesting that the
grab sample concentrations are nearly identical to the load concentration, and once again yield
would be high. Conversely, the CHOP and gentamicin C/C values are low, at ≤ 0.2 from 2 to
16 kg/L load densities, suggesting that the grab sample concentrations are much lower than the
load concentration and the Mustang™ S is removing the majority of these impurities despite
being overloaded with mAb.
Small-scale Cation Exchange Membrane Binding Selectivity
To evaluate whether the cation exchange membranes are selective for binding certain
impurities versus mAb, a series of experiments were designed and executed using mAb 3
Protein A pool. This pool was chosen due to its higher level of impurities, including high
molecular weight species (HMWS), dimer, low molecular weight species (LMWS), gentamicin,
and CHOP. The Protein A pool was adjusted to pH 5.5 and 4.4 mS/cm. Prior to loading, each
Mustang™ S membrane was equilibrated with 20 mM sodium acetate, pH 5.5 and 1.3 mS/cm
buffer. Four experiments were performed, each loading a 0.18 mL Mustang™ S membrane at
1333 MV/hour to load densities of 1000, 5000, 10000, or 15000 g/L. After loading, the
membranes were washed with 20 mM sodium acetate, pH 5.5 and 1.3 mS/cm buffer. After
washing, a gradient elution using wash buffer and 20 mM sodium acetate, 2M sodium chloride,
pH 5.1 and ~500 mS/cm was used to elute the membrane. The gradient was formed over 20 mL,
and elution fractions were taken every 2 mL to be analyzed. For the four experiments, the
elution fractions were analyzed for all impurities and mAb concentrations. At any given load
density experiment, the fractions could be compared to determine when an impurity or mAb was
eluting from the membrane, with later eluting species being bound more tightly than earlier
eluting species. Figure 7 shows the % normalized concentrations of the various species
analyzed across the 10 fraction elution for the 5000 g/L load density experiment The position of
each peak suggests that mAb monomer is binding the weakest to the membrane since it elutes
earliest. In increasing order of binding strength, monomer is followed by HMWS, Dimer,
CHOP, LMWS, and gentamicin. Although many species are eluting at a similar position in the
gradient, this graph clearly shows gentamicin binds much stronger than the competing species.
Additionally, for each load density, the total mass of each impurity or mAb bound to the
column could be calculated, and compared across the various load density experiments. Figure
8 shows the % normalized mass of each species as a function of increasing membrane load
density. The direction of the lines indicates whether the species’ mass is increasing or
decreasing. mAb monomer, which was previously shown to bind the weakest, has decreasing
levels of mass as load density increases. Conversely, dimer, HMWS, CHOP, gentamicin, and
LMWS are all increasing in mass as load density increases. This confirms the previous binding
strength results and suggests that mAb monomer is decreasing due to other species continually
binding to the membrane.
Small-scale Cation Exchange Membrane Displacement
To determine if a strong binding species such as gentamicin can elute mAb monomer, as
a hypothesis to explain the binding selectivity results, an experiment was performed using mAb
3 Protein A pool. The Protein A pool was adjusted to pH 5.5 and 4.2 mS/cm. The experiment
was performed by equilibrating the 0.18 mL Mustang™ S membrane with 20 mM sodium
acetate, pH 5.4. The mAb 1 Protein A pool was loaded until the UV trend clearly showed mAb
breakthrough. The membrane was then washed with equilibration buffer before an elution
buffer comprised of equilibration buffer and 2 g/L gentamicin was used to elute the membrane.
It should be noted that the equilibration buffer and elution buffer were of identical pH and
conductivity to prevent any effects on mAb binding to the membrane. Figure 9 shows the
chromatogram, including UV, pH, and conductivity trends, during the load, wash, and elution
phases. The chromatogram shows that the wash phase was sufficient in returning the UV trend
to baseline before the elution phase was initiated. It also shows that during the elution phase, a
large UV peak is observed without any significant change to the pH or conductivity trends. This
demonstrates that gentamicin can effectively displace bound mAb monomer from a cation
exchange membrane.
CEX Membranes Gentamicin Binding Comparison
To determine the CEX membrane binding capacity of gentamicin, experiments were
performed testing the 0.18 mL Mustang™ S membrane and the 0.23 mL Natrix S. A PBS buffer
at pH 7.2 was adjusted with 2.0M acetic acid and PW to a final pH of 5.00 and conductivity of
8.10 mS/cm. The adjusted buffer was then spiked with mAb 3 UF/DF pool and gentamicin to
final concentrations of approximately 1.0 mg/mL and 40,000 ng/mL. The resulting spiked
solution was used as the load feedstream.
To perform the experiments, both membranes were flushed with PW, equilibrated with
the adjusted buffer, loaded with the spiked solution, and washed with the adjusted buffer.
During the loading phase, 4 mL flow-through grab samples were collected for the Mustang™ S
at 20, 40, 60, and 80 mL. For the Natrix S, a 4 mL flow-through grab sample was collected at
mL and then every 60 mL for a total of 19 samples. All samples were then analyzed for mAb
and gentamicin concentration and compared to the load concentrations to create a C/C graph
versus membrane load density as shown in Figure 10.
Although not plotted, the mAb concentration reaches a C/C value of 1.0, suggesting that
the step would be high yielding for antibody in the flow-through. Gentamicin C/C values,
conversely, reach 1.0 much later, suggesting that both membranes are binding significant levels.
The Mustang™ S had a gentamicin binding capacity between 4.4 and 8.9 g/L while the Natrix
S had a higher gentamicin binding capacity and showed slower breakthrough. At 50 g/L, the
C/C value was 0.3 and the breakthrough curve was somewhat linear up to about 125 g/L and a
C/C value of about 0.8. After 125 g/L the breakthrough curve flattens out suggesting that the
membrane may still be binding gentamicin while possibly displacing small levels of mAb.
These results show that different CEX membranes have different gentamicin binding
capacities and breakthrough curves. The Natrix S, with its higher binding capacity and gradual
breakthrough, would make a more effective membrane for removing gentamicin. Additionally,
by binding higher levels of gentamicin, it would be expected that more mAb is displaced,
resulting in a higher yielding operation.
CEX Resins and the Effects of Strongly Binding Aminoglycoside Antibiotics
To determine what effect a strongly binding impurity such as gentamicin may have on a
packed column of CEX resin, a series of experiments were designed to test both model
feedstreams and actual feedstreams, with or without a CEX membrane protecting the column.
Figure 11 shows the various experiments, antibody and impurity concentrations, and steps
needed to perform these experiments.
First, using a model feedstream of PBS spiked with mAb 3 UF/DF pool and varying
levels of gentamicin, a Fractogel SE Hicap resin was tested for antibody binding capacity by
generating breakthrough curves. The PBS was first adjusted with 1.0M acetic acid to pH 5.0,
then adjusted with PW to a conductivity of 8.0 mS/cm. The UF/DF pool was spiked into the
adjusted buffer to a mAb concentration of approximately 1.6 mg/mL.
For each chromatography experiment performed, the Fractogel SE Hicap was first
equilibrated with 25 mM sodium acetate at pH 5 prior to loading with the desired feedstream.
After loading, the column was washed with 50 mM sodium acetate at pH 5.5, washed with 25
mM HEPES at pH 7.7, washed with 50 mM sodium acetate at pH 5.5, eluted using 350 mM
sodium acetate at pH 5.5, regenerated using 1 M NaCl and 0.5N NaOH, and then stored in 0.1N
NaOH until the column’s next use.
Without spiking gentamicin, a first experiment was performed and showed an antibody
DBC of 108 g/L. Next, the above adjustment and spiking was performed with the addition of
gentamicin to a final concentration of 24,100 mg/mL. This experiment showed a decreased
antibody DBC of 89 g/L. That condition was repeated with a gentamicin concentration of
,500, and the antibody DBC of 88 g/L was calculated. This data shows that using a model
system of PBS, purified antibody, and varying levels of gentamicin, the presence of gentamicin
decreases antibody DBC on the Fractogel SE Hicap resin from 108 mg/mL to approximately 88
g/L.
Next, two experiments were performed using harvested cell culture fluid (HCCF)
containing approximately 0.9 mg/mL mAb 3, 24,100 – 30,000 ng/mL gentamicin, and 408,000
ng/mL CHOP. Using HCCF at gentamicin levels consistent with the model feedstream,
antibody DBCs of 68 and 71 g/L. A possible explanation for the difference between the model
feedstream DBCs of 88 and 89 g/L and the DBCs of 68 and 71 g/L using HCCF is the presence
of high levels of CHOP in the feedstream.
Figure 12 shows all antibody breakthrough curves from the above mentioned
experiments, as well as impurity levels of the feedstream, and approximated DBCs. The runs
were also performed in a randomized order to avoid possible degradation of the column or
gentamicin carryover from run to run. The order of experiments is listed in the table
accompanying Figure 12. There was no correlation between order of experiments and antibody
DBC, so it is unlikely that the column was degrading or that gentamicin carryover was affecting
subsequent runs.
Finally, knowing that the presence of gentamicin in the feedstream shows a significant
decrease in column DBCs and that CEX membranes are able to bind gentamicin without binding
significant levels of antibody, two experiments were performed to test whether a CEX
membrane could protect and improve performance on a CEX resin. Because the Natrix S
showed improved binding capacity of gentamicin over the Mustang™ S it was used to protect
the Fractogel SE Hicap. 2L of HCCF were thawed, adjusted to pH 5 with 2M acetic acid,
adjusted to 8 mS/cm with PW, and off-line sterile filtered to remove any effects from the
freezing and thawing of the feedstream. From this adjusted and filtered feedstream, the load was
split with one portion being loaded onto the column while the other portion was processed
through a 0.75 mL Natrix S and then loaded onto the Fractogel SE Hicap. For both column load
phases, 15 mL fractions were taken for about 60 samples each. The adjusted HCCF, Natrix
flow-through, and Fractogel SE Hicap fractions were analyzed for antibody and gentamicin
concentrations. The resulting HCCF and Natrix flow-through feedstream antibody and impurity
concentrations, as well as the resulting Fractogel SE Hicap breakthrough curves are shown in
Figure 13. The resulting data shows the Natrix successfully reduced gentamicin levels in the
adjusted HCCF from 24,100 ng/mL to 870 ng/mL. CHOP levels were slightly decreased from
408,000 ng/mL to 328,000 ng/mL. The antibody concentration was slightly lower at 0.83
mg/mL compared to the adjusted HCCF concentration of 0.88 mg/mL, representing a yield of
about 94%. Finally, the resulting CEX column breakthrough curves show column had an
antibody DBC of 72 g/L using the adjusted HCCF and an antibody DBC of 94 g/L using the
Natrix flow-through. This represents an approximate 30% increase in DBC by passing a
gentamicin containing feedstream through a CEX membrane prior to loading on the CEX
column.
CEX Membrane ECP and PEI Breakthrough
To test whether similar performance could be observed using a CEX membrane with
other impurities, such as ECPs or PEI, an experiment was performed using Monovalent
Antibody 1 Protein A pool and a 0.23 mL Natrix S membrane. The Protein A pool used had
been previously adjusted to pH 6.7 using 1.5M TRIS base, and diluted to a conductivity of 2.5
mS/cm using PW. The load, which had an antibody concentration of 4.7 g/L, 130 ug/mL PEI,
and 8,870 ng/mL ECP, was loaded onto an equilibrated Natrix S and flow-through fractions of 2
mL for 10 samples followed by 5 mL fractions for 12 samples were taken. The flow-through
fractions were then analyzed for antibody, PEI, and ECP concentration which were then used to
generate a C/C versus the membrane’s antibody load density. Figure 14 shows that both
antibody and ECPs break through the CEX membrane at approximately 123 mg/mL. Because
the PEI level of quantification is 30 ug/mL, the first few samples were at or below that level, and
Figure 14 shows a C/C0 value of 0.23 since it was unknown what concentration of PEI exists in
those samples. Disregarding the PEI levels at 0.23, PEI appears to break through at 330 mg/mL,
significantly later than both antibody and ECPs. These results suggest that CEX membranes are
also effective in removing ionic polymers without negatively effecting antibody yield.
CEX Resins and the Effects of Strongly Binding Ionic Polymers
To determine what effect a strongly binding impurity such as PEI may have on a packed
column of CEX resin, a series of experiments were performed evaluating the levels of PEI used
during the extraction of Polypeptide 1 and their effect on a SP Sepharose Fast Flow column.
Because the feedstream was more impure for this product, it was not possible to quantify the PEI
levels going onto the column, instead the levels of PEI used during extraction were noted.
For these experiments, the extracted product was conditioned with varying levels of PEI
ranging from 0.75 to 1.05%, diluted with PW, and centrifuged to produce 4 centrate samples.
Each centrate sample, at approximately pH 7.0 and 8.0 mS/cm was then loaded onto the SP
Sepharose Fast Flow column with flow-through samples collected and analyzed for polypeptide
concentration. The resulting data was used to generate a C/C graph as a function of resin
polypeptide load density. Figure 15 shows the breakthrough curves and the corresponding DBC
of the column for each centrate tested. As shown in the table, as PEI % increases during the
extraction process, the column’s DBC decreases.
Additionally, on a second set of experiments using Polypeptide 1, centrates of varying
PEI % were loaded onto the SP Sepharose Fast Flow column, with the column subsequently
being washed and eluted for each experiment. The resulting pools from each experiment were
then analyzed for polypeptide concentration, ECPs, and product size by size exclusion
chromatograph. Figure 16 shows that the pools generated using increasing levels of PEI %
during extraction result in decreases in step yield and the pool increasing levels of impurity,
such as ECPs, product aggregates, or dimers.
Although experiments were not performed using a CEX membrane prior to this CEX
column, knowing that PEI can be bound by the Natrix S from previous experiments and seeing
the decreased CEX column’s performance as a function of PEI %, it could be hypothesized that
using a CEX membrane on this feedstream would improve not only the binding capacity of the
column, but also the resulting pool.
Conclusion
Ion exchange membranes were shown to be effective at removing impurities at pH and
conductivity conditions that cause protein binding. By operating via overload chromatography
and promoting competitive adsorption between impurities and the protein of interest, yields were
shown to be ≥ 96% after load densities of 1000 – 5000 g/Lm were achieved. Cation exchange
membranes were shown to bind and significantly reduce impurities such as CHOP and
gentamicin in the membrane flow through fractions, with C/C values < 0.2 to load densities of
16,000 g/L . The cation exchange membranes were also shown to exhibit selectivity for
binding certain impurities versus antibody using more crude feedstreams containing high
molecular weight species, dimer, low molecular weight species, gentamicin, and CHOP. In
these studies, it was shown that these impurities bind with varying strength, increasing
membrane load densities show continued binding of impurities while antibody bound to the
membrane decreases, and small molecular weight, highly charged species such as gentamicin
bind much stronger than the competing species. Furthermore, competitive adsorption and
displacement chromatography were confirmed to occur by eluting antibody from a cation
exchange membrane using buffer containing gentamicin. Two cation exchange membranes, the
Mustang™ S and Natrix S, were shown to have dynamic binding capacities for gentamicin of
4.4 – 8.9 g/L and 50 g/L , respectively. The breakthrough curve for the Natrix S was also
shown to be more gradual than the Mustang™ S. The Natrix S is designed to have higher
binding capacities than traditional membranes, and this property along with the gradual
breakthrough makes it well suited for clearing impurities.
Cation exchange resins were shown to exhibit varying dynamic binding capacities in the
presence of gentamicin, with DBC decreasing as gentamicin concentrations in the feedstream
increase. A Fractogel SE Hicap column decreased in DBC from 108 to 88 g/L using a model
feedstream containing 0 to 30,500 ng/mg gentamicin. Using a representative feedstream, the
Fractogel SE Hicap showed DBCs of 68-71 g/L. The usefulness of a cation exchange
membrane was verified when it was able to decrease gentamicin concentrations in that
feedstream from 24,100 ng/mg to 870 ng/mg gentamicin with a yield of 94%. The decreased
gentamicin concentration feedstream enabled the Fractogel SE Hicap to have a DBC of 94 g/L
compared to a 72 g/L when directly compared. Much like gentamicin, cation exchange
membranes were shown to bind highly charged ionic polymers such as PEI in the presence of a
monovalent antibody and ECPs. Finally, cation exchange resins were shown to be negatively
affected by varying PEI concentrations in the feedstream, resulting in decreased dynamic
binding capacity and increased pool impurities as PEI concentrations increased. The SP
Sepharose Fast Flow column was shown to decrease from 51 g/L to 36 g/L as PEI increases
from 0.75% to 1.05% upstream. In a separate study, step yield decreased from 96% to 70%,
ECPs increased from 155 ng/mg to 904 ng/mg, aggregate increased from 2.5% to 17.3%, and
dimer increased from 3.7% to 5.9% as the PEI concentration used upstream increased from 0.6%
to 1.1%. The use of a cation exchange membrane prior to the SP Sepharose Fast Flow column
was not tested, but knowing that the column is negatively impacted by PEI and a membrane is
effective in binding PEI, a properly sized membrane should reduce PEI % going onto the
column leading to higher binding capacities and yield, while also decreasing pool impurity
concentrations.
Better purification technologies are constantly emerging. As higher binding capacity ion
exchange resins are developed, their use as a Protein A affinity resin alternative seems likely due
to decreased operating costs. However, when subjected to feedstreams of increasing impurity
levels, or impurities such as gentamicin or PEI not typically observed in downstream
applications, their true effectiveness may be decreased. The use of an ion exchange membrane
prior to such an ion exchange resin can protect the column by decreasing the impurities loaded
onto the column. This can lead to several improvements for the column, such as higher dynamic
binding capacities, increased step yields, or decreased pool impurity concentrations. By
selecting an appropriate membrane with sufficient impurity binding capacity, volume, and
permeability, the two steps may be operated continuously, further reducing operating time and
ultimately purification process costs.
The foregoing written specification is considered to be sufficient to enable one skilled in
the art to practice the invention. The present invention is not to be limited in scope by the
construct deposited, since the deposited embodiment is intended as a single illustration of certain
aspects of the invention and any constructs that are functionally equivalent are within the scope
of this invention. The deposit of material herein does not constitute an admission that the
written description herein contained is inadequate to enable the practice of any aspect of the
invention, including the best mode thereof, nor is it to be construed as limiting the scope of the
claims to the specific illustrations that it represents. Indeed, various modifications of the
invention in addition to those shown and described herein will become apparent to those skilled
in the art from the foregoing description and fall within the scope of the appended claims.
The term ‘comprising’ as used in this specification and claims means ‘consisting at least
in part of’. When interpreting statements in this specification and claims which includes the
‘comprising’, other features besides the features prefaced by this term in each statement can also
be present. Related terms such as ‘comprise’ and ‘comprised’ are to be interpreted in similar
manner.
In this specification where reference has been made to patent specifications, other
external documents, or other sources of information, this is generally for the purpose of
providing a context for discussing the features of the invention. Unless specifically stated
otherwise, reference to such external documents is not to be construed as an admission that such
documents, or such sources of information, in any jurisdiction, are prior art, or form part of the
common general knowledge in the art.
Claims (33)
1. A method of enhancing efficiency of downstream chromatography steps for purification of antibodies comprising: a. passing a composition comprising an antibody of interest and various contaminants 5 through an ion exchange membrane, wherein the antibody and the membrane have opposite charge, at operating conditions comprised of a buffer having a pH sufficiently distinct from the pI of the antibody to enhance the charge of the antibody and a low ionic strength effective to prevent the shielding of charges by buffer ions, which cause the membrane to bind the antibody and at least one contaminant; 10 b. overloading the ion exchange membrane to a load density of 1000-5000 g/L such that at least one contaminant remains bound to the membrane while the antibody of interest is primarily in the effluent; c. collecting the effluent from the ion exchange membrane comprising the antibody of interest; 15 d. subjecting the membrane effluent comprising the antibody of interest to a ion exchange chromatography step of similar charge as the previous membrane , and e. recovering the purified antibody from the effluent of the charged ion exchange chromatography step.
2. The method of claim 1 wherein the ion exchange membrane has a pore size of 0.1 to 100 20 μm.
3. A method of enhancing efficiency of downstream chromatography steps for purification of antibodies comprising: a. passing a composition comprising an antibody of interest and various contaminants through a cation exchange membrane, wherein the antibody and the membrane have opposite 25 charge, at operating conditions comprised of a buffer having a pH of about 1 to about 5 pH units below the pI of the antibody and a conductivity of < about 40 mS/cm, which cause the membrane to bind the antibody and at least one contaminant, b. overloading the cation exchange membrane to a load density of 1000-5000 g/L such that at least one contaminant remains bound to the membrane while the antibody of interest is 30 primarily in the effluent; c. collecting the effluent from the cation exchange membrane comprising the antibody of interest; d. subjecting the membrane effluent comprising the antibody of interest to a cation exchange chromatography purification step, and e. recovering the purified antibody from the effluent of the cation exchange 5 chromatography purification step.
4. The method of claim 3 wherein the pH is about 1 to about 4 pH units below the pI of the antibody.
5. The method of claim 3 wherein the pH is about 1 to about 3 pH units below the pI of the antibody. 10
6. The method of claim 3 wherein the pH is about 1 to about 2 pH units below the pI of the antibody.
7. The method of claim 3 wherein the pH is about 1 pH unit below the pI of the antibody.
8. The method of claim 3 wherein the conductivity is < about 20 mS/cm.
9. The method of claim 3 wherein the conductivity is < about 10 mS/cm. 15
10. A method of enhancing efficiency of downstream chromatography steps for purification of antibodies comprising: a. passing a composition comprising an antibody of interest and various contaminants through an anion exchange membrane, wherein the antibody and the membrane have opposite charge, at operating conditions comprised of a buffer having a pH of about 1 to about 5 pH units 20 above the pI of the antibody and a conductivity of < about 40 mS/cm, which cause the membrane to bind the antibody and the at least one contaminant, b. overloading the anion exchange membrane to a load density of 1000-5000 g/L such that at least one contaminant remains bound to the membrane while the antibody of interest is primarily in the effluent; 25 c. collecting the effluent from the anion exchange membrane comprising the antibody of interest; d. subjecting the membrane effluent comprising the antibody of interest to a anion exchange chromatography purification step, and e. recovering the purified antibody from the effluent of the anion exchange 30 chromatography purification step.
11. The method of claim 10 wherein the pH is about 1 to about 4 pH units above the pI of the antibody.
12. The method of claim 10 wherein the pH is about 1 to about 3 pH units above the pI of the antibody. 5
13. The method of claim 10 wherein the pH is about 1 to about 2 pH units above the pI of the antibody.
14. The method of claim 10 wherein the pH is about 1 pH unit above the pI of the antibody.
15. The method of claim 10 wherein the conductivity is < about 20 mS/cm.
16. The method of claim 10 wherein the conductivity is < about 10 mS/cm. 10
17. The method of any one of claims 1 to 16 wherein the membrane is a mixed mode adsorber.
18. The method of any one of claims 1 to 17 wherein the contaminant is a host cell protein
19. The method of claim 18 wherein the host cell protein is a Chinese Hamster Ovary Protein (CHOP). 15
20. The method of claim 18 wherein the host cell protein is an E.coli protein (ECP).
21. The method of any one of claims 1 to 17 wherein the contaminant is an aminoglycoside antibiotic.
22. The method of claim 21 wherein the aminoglycoside antibiotic is gentamicin.
23. The method of any one of claims 1 to 17 wherein the contaminant is an ionic polymer 20
24. The method of claim 23 wherein the ionic polymer is polyethyleneimine (PEI).
25. The method of any one of claims 1 to 24 wherein the antibody is a monoclonal antibody.
26. The method of any one of claims 1 to 25 wherein the further purification step(s) comprises ion exchange chromatography.
27. The method of any one of claims 1 to 25 wherein the further purification step(s) run 25 continuously during steps a through e, said purification step being ion exchange chromatography.
28. The method of claim 26 or 27, wherein the ion exchange chromatography comprises a cation exchange column.
29. The method of claim 26 or 27, wherein the ion exchange chromatography comprises an 30 anion exchange column.
30. The method of any one of claims 1 to 29 further comprising preparing a pharmaceutical composition by combining the purified antibody with a pharmaceutically acceptable carrier.
31. A method of enhancing efficiency of downstream chromatography steps for purification of antibodies comprising: 5 a. passing a composition comprising an antibody of interest and various contaminants through an ion exchange monolith, wherein the antibody and the monolith have opposite charge, at operating conditions comprised of a buffer having a pH sufficiently distinct from the pI of the antibody to enhance the charge of the antibody and a low ionic strength effective to prevent the shielding of charges by buffer ions, which cause the monolith to bind the antibody and at least 10 one contaminant; b. overloading the ion exchange monolith to a load density of 1000-5000 g/L such that at least one contaminant remains bound to the monolith while the antibody of interest is primarily in the effluent; c. collecting the effluent from the ion exchange monolith comprising the antibody of interest; 15 d. subjecting the monolith effluent comprising the antibody of interest to a ion exchange chromatography step of similar charge as the previous monolith , and e. recovering the purified antibody from the effluent of the charged ion exchange chromatography step.
32. A method of enhancing efficiency of downstream chromatography steps for purification of 20 antibodies comprising: a. passing a composition comprising an antibody of interest and various contaminants through an ion exchange depth filter, wherein the antibody and the depth filter have opposite charge, at operating conditions comprised of a buffer having a pH sufficiently distinct from the pI of the antibody to enhance the charge of the antibody and a low ionic strength effective to prevent the 25 shielding of charges by buffer ions, which cause the depth filter to bind the antibody and at least one contaminant; b. overloading the ion exchange depth filter to a load density of 1000-5000 g/L such that at least one contaminant remains bound to the depth filter while the antibody of interest is primarily in the effluent; 30 c. collecting the effluent from the ion exchange depth filter comprising the antibody of interest; d. subjecting the depth filter effluent comprising the antibody of interest to a ion exchange chromatography step of similar charge as the previous depth filter , and e. recovering the purified antibody from the effluent of the charged ion exchange chromatography step.
33. A method according to any one of claims 1 to 32, substantially as herein described with reference to any embodiment thereof.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US201161579285P | 2011-12-22 | 2011-12-22 | |
| US61/579,285 | 2011-12-22 | ||
| PCT/US2012/070373 WO2013096322A1 (en) | 2011-12-22 | 2012-12-18 | Ion exchange membrane chromatography |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| NZ626949A NZ626949A (en) | 2016-11-25 |
| NZ626949B2 true NZ626949B2 (en) | 2017-02-28 |
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