NZ722028B2 - Antifouling coating composition and its use on man-made structures - Google Patents

Abstract

The invention pertains to an antifouling coating composition comprising a copper acrylate polymer, 2-(p-chlorophenyl)-3-cyano-4-bromo-5-trifluoromethyl pyrrole (tralopyril), and solvent, with the coating composition being substantially free of further biocidal compounds, wherein the copper acrylate polymer is present in an amount of 60-99 wt.% and the tralopyril is present in an amount of 0.1-30wt.%, the weight percentages for copper acrylate polymer and tralopyril being calculated on the dry weight of the coating composition.In one embodiment, the coating composition comprises 30-70 wt% of solvent, the weight percentage of solvent being calculated on the wet weight of the coating composition. It has been found that the coating composition according to the invention combines a good antifouling performance against both weed and shell fouling, for at least 12 months, i.e. a yacht season, with a high gloss finish, and, when a suitable application method is used, a smooth and level surface. polymer is present in an amount of 60-99 wt.% and the tralopyril is present in an amount of 0.1-30wt.%, the weight percentages for copper acrylate polymer and tralopyril being calculated on the dry weight of the coating composition.In one embodiment, the coating composition comprises 30-70 wt% of solvent, the weight percentage of solvent being calculated on the wet weight of the coating composition. It has been found that the coating composition according to the invention combines a good antifouling performance against both weed and shell fouling, for at least 12 months, i.e. a yacht season, with a high gloss finish, and, when a suitable application method is used, a smooth and level surface.

Description

ANTIFOULING COATING COMPOSITION AND ITS USE ON MAN-MADE STRUCTURES This invention ns to an antifouling coating composition with desirable properties, which is suited as coating on man-made structures immersed in an aquatic environment. The invention also pertains to a s for protecting a man-made ure immersed in a fouling aquatic environment using an uling coating composition according to the invention, and to a de structure immersed in a fouling aquatic environment coated with an antifouling coating composition according to the invention.

Man-made structures such as ship- and boat hulls, buoys, drilling platforms, oil production rigs, and pipes which are immersed in water are prone to fouling by aquatic organisms such as green and brown algae, barnacles, mussels, and the like. Such structures are commonly of metal, but may also comprise other structural materials such as wood, fibre-glass or concrete. This fouling is a nuisance on boat hulls, because it increases frictional ance during movement through the water, the consequence being reduced speeds and increased fuel costs. It is a nuisance on static structures such as the legs of drilling platforms and oil production rigs, firstly because the resistance of thick layers of fouling to waves and currents can cause unpredictable and potentially dangerous stresses in the ure, and, secondly, e fouling makes it difficult to inspect the structure for defects such as stress cracking and corrosion. It is a nuisance in pipes such as cooling water intakes and outlets, because the effective cross-sectional area is reduced by fouling, with the uence that flow rates are reduced. An uling coating composition will generally be applied as a top-coat on ed areas of the structure to inhibit the settlement and growth of aquatic organisms such as les and algae, generally by the release of a biocide for the aquatic organisms.

Traditionally, antifouling coating itions have comprised a relatively inert binder with a biocidal pigment that is leached from the coating composition.

Among the binders which have been used are vinyl resins and rosin or rosin derivatives. Vinyl resins are water-insoluble and coating compositions based on them use a high pigment concentration so as to have t between the pigment particles to ensure leaching. Rosin is a hard brittle resin that is very slightly soluble in water. Rosin-based uling coating compositions have been referred to as soluble matrix or ablating coating compositions. The biocidal pigment is very gradually leached out of the matrix of rosin binder in use, leaving a skeletal matrix of rosin, which becomes washed off the hull surface to allow leaching of the biocidal pigment from deep within the g composition 1O film.

Many successful antifouling coating compositions in recent years have been "self-polishing copolymer" g compositions based on a polymeric binder to which biocidal tri-organotin moieties are chemically bound and from which the al es are gradually hydrolysed in an aquatic environment. In such binder systems, the side groups of a linear polymer unit are split off in a first step by reaction in the aqueous medium, the polymer ork that remains becoming water-soluble or water-dispersible as a result. In a second step, the water-soluble or water-dispersible framework at the surface of the coating ition layer on the ship is washed out or d. Such coating composition systems are described for example in GB-A-1 457 590.

As the use of tri-organotin has been prohibited world-wide, there is a need for alternative antifouling substances that can be used in antifouling compositions.

Various alternative antifouling compositions which do not contain tri-organotin have been described in the art.

W02005/005516 describes an antifouling coating composition which comprises a silyl ester copolymer, and an ient having biocidal properties for aquatic organisms.

WO 06984 W02005/075582 describes an antifouling coating ition which comprises a film-forming polymer with an acrylic backbone in combination with a copper- based biocide.

US6069189 describes a light- and bright-colored antifouling paint comprising a barnac|ecide in combination with an algicide. In one embodiment copper te is described as film-forming polymer. The barnac|ecide preferably is 2- trifluoromethylbromocyanoparachlorophenyl pyrrole. Seanine, lrgarol 1051, and Preventol A4S are used as algicide.

It has been found very difficult to obtain a coating which combines a good antifouling performance against both weed and shell fouling, for at least 12 months, Le. a yacht season, with a high gloss , and preferably a smooth and level e. It has been found that this can be solved by the provision of a coating with a very specific composition.

The invention pertains to an antifouling coating composition sing a copper acrylate polymer, 2-(p-chlorophenyl)cyanobromotrifluoromethyl pyrrole (tralopyril), and solvent, with the coating composition being substantially free of further biocidal compounds, wherein the copper acrylate polymer is present in an amount of 60-99 wt.% and the tralopyril is present in an amount of 0.1-30 wt.%, the weight percentages for copper acrylate polymer and tralopyril being calculated on the dry weight of the coating composition.

In one embodiment, the coating composition comprises 30-80 wt% of solvent, the weight percentage of solvent being calculated on the wet weight of the coating composition.

In the present specification, the wording "calculated on the dry weight of the coating composition" means that the calculation is based on the g composition excluding the solvent. On the other hand, the wording "calculated on the wet weight of the g composition" means that the calculation is based on the coating composition including the solvent.

The term solvent encompasses comprises those ingredients which are liquid at 0-50°C, which are not reactive with the copper te polymer and which possess a vapour pressure of more than 0.01 kPa at 25°C or a boiling point of below 250°C at 1 here pressure.

It has been found that the coating composition according to the ion combines a good antifouling performance against both weed and shell fouling, for at least 12 months, Le. a yacht season, with a high gloss finish, and, when a suitable application method is used, a smooth and level e.

The invention will be discussed in more detail below.

The compound 2-(p-chlorophenyl)cyanobromotrifluoromethyl pyrrole is a biocide known as yril. It is commercially available under the trade name Econea. It is known as a barnaclecide. It has been found that the use of a copper acrylate polymer in combination with tralopyril as e, with the composition not containing further biocides, makes for a coating composition which shows good anti-fouling mance, not only against shell fouling for which yril is known to be effective, but also against fouling with weed.

Additionally, the coating ition according to the invention has a predictable life, ving away at a constant rate to give at least 12 months performance. Additionally, the coating according to the invention shows high gloss, and, depending on the application method, shows a very smooth and level surface.

The addition of further biocides, in particular zinc pyrithione, has been found to detrimentally affect the properties of the coating. Therefore, the coating composition according to the invention is substantially free of further biocidal components. If this requirement is not met, the advantageous effects of the present invention are not obtained. In the context of the present invention the indication substantially free of means that the ent in question is not present in such an amount that the properties of the coating composition are detrimentally affected. Within the framework of the present application, a biocidal nd is a compound that is used in an uling coating composition to provide a biocidal effect on aquatic fouling organisms.

For the present specification this means that the coating composition comprises less than 1 wt.% of other biocides than tralopyril, more preferred the coating composition comprises less than less than 0.1 wt.% of other biocides than tralopyril, the wt.% being calculated based upon the total content of the coating composition. In one embodiment, the coating composition is free from further al components.

An additional e of the present invention is that the ition according to the invention can be obtained with a low t volume concentration. This makes for a glossy smooth surface.

In one embodiment, the pigment volume concentration (PVC) is less than 30%, in particular less than 20%, more in particular less than 15%, still more in particular less than 10%. It may be possible for the PVC to be lower, e.g., less than 7%, or less than 5%.

The composition according to the invention comprises 0.1-30 wt.% of tralopyril, ated on the dry weight of the coating composition. When the amount of tralopyril is below 0.1 wt.%, the antifouling effect of the present invention will not be obtained. When the amount of tralopyril is too high, no additional antifouling effect will be obtained, while the cost of the coating composition will be increased and the further performance may be affected. To obtain an effective coating composition it may be preferred for the amount of tralopyril to be at least 0.5 wt.%, in particular at least 1 wt.%, more in ular at least 2 wt.%, still more in particular at least 4 wt.%. On the other hand, to balance the cost and properties of the coating composition, it may be preferred for the amount of tralopyril to be at most 20 wt.%, in particular at most 15 wt.%, more in particular at most 12 wt.%, even more in particular at most 10 wt.%.

The coating composition according to the invention ses 60-99 wt.% of a copper acrylate polymer, calculated on the dry weight of the coating composition. It may be preferred for the composition to comprise at least 70 wt.% of the copper acrylate polymer, in particular at least 75 wt.%, more in particular at least 85 wt.%. The maximum content of copper acrylate polymer is ined by the minimum amount of other components, and may be at most 98 wt.%, or at most 96 wt.%.

In one embodiment, the coating composition according to the invention 1O comprises 30-80 wt.% of solvent. Where the amount of solvent is very low, obtaining a coating with high gloss and, ing on the application method, a smooth and level surface may be difficult. The addition of very high amounts of solvents is not advantageous, because it entails large volumes of material which will not end up in the final coating composition. It may be preferred for the coating composition to comprise at least 40 wt.% of solvent, in particular at least 50 wt.%, more in ular at least 55 wt.%. It may also be preferred for the amount of t to be at most 75 wt.%, in particular at most 70 wt.%, more in particular at most 65 wt.%. The solvent content is calculated on the wet weight of the coating composition.

In one embodiment, the composition contains 0-15 wt.% of further components, ated on the wet weight of the coating composition, wherein further components are all compounds which are not solvent, copper acrylate polymer, and yril. It may be preferred for the composition to comprise 0-10 wt.% of further compounds, in ular 0-5 wt.%, calculated on the wet weight of the coating composition.

In one embodiment, the present invention pertains to a coating composition comprising 60-99 wt.% of a copper acrylate polymer, in particular 70-98 wt.%, more in ular 78-98 wt.%, and 2-30 wt.% of tralopyril, in particular 2-15 wt.%, more in particular 2-10 wt.%, still more in particular 4-10 wt.%, wherein the percentages of copper acrylate polymer and tralopyril are calculated on the dry weight of the coating composition, and 40-80 wt.% of solvent, in particular 50-70 wt.% of solvent, more in particular 55-65 wt.% of solvent, and 0-15 wt.% of further compounds, in particular 0-10 wt.%, more in particular 0-5 wt.%, wherein the percentages of solvent and other components are calculated on the wet weight of the coating composition, with the coating ition being substantially free of further biocidal compounds.

In the coating ition according to the invention, a copper acrylate polymer is used. Copper acrylate polymers suitable for use in coating compositions are known in the art. They encompass copper and an acrylic backbone. Suitable copper acrylates for use in antifouling coating compositions, are, e.g., described in 56 and EP0779304 to Nippon Paint, and /075582 to Akzo Nobel Coatings International.

In one embodiment, the copper acrylate polymer is a compound comprising an acrylic backbone bearing at least one terminal group of the formula: wherein X ents M is copper, n is an integer of 1 to 2; R represents an organic e selected from ; and R1 is a monovalent organic residue.

In a red embodiment, X is , and R represents .

The parent acrylic polymer having a -COOH group in place of -X-[O-M-R]x preferably has an acid value of 25-350 mg KOH/g. Such hydrolysable polymers can be prepared by the processes of EP-A-204456 and 2276. Most preferably the hydrolysable polymer has a copper content of 03-20% by weight.

The copper acrylate polymer is preferably a copolymer comprising an acrylic or methacrylic ester whose alcohol residue includes a bulky hydrocarbon l or a soft segment, for example a ed alkyl ester having 4 or more carbon atoms or a cycloalkyl ester having 6 or more atoms, a polyalkylene glycol 1O monoacrylate or monomethacrylate optionally having a terminal alkyl ether group or an adduct of 2—hydroxyethyl acrylate or methacrylate with caprolactone, as described in EP-A-779304.

It is preferred for R to be the residue of an organic monobasic ylic acid which has a g point greater than 115°C and an acid value between 50 and 950 mg KOH/gram, in particular between 100 and 300 mg KOH/gram, more in particular between 150 and 250 mg KOH/gram. There is no particular upper limit on the boiling point and R may be the e of a substantially non-volatile acid. The material will generally have a boiling or decomposition temperature below 500°C. The organic monobasic carboxylic acid may be referred to as a high-boiling acid. The acid may be aliphatic, aromatic, linear, branched, alicyclic or heterocyclic. It is particularly preferred for R to be the residue of one or more of the following acids: benzoic acid, salicylic acid, 3,5-dichlorobenzoic acid, lauric acid, stearic acid, nitro-benzoic acid, linoleic acid, ricinoleic acid, 12- y stearic acid, fluoroacetic acid, pulvic acid, otinic acid, naphthol- 1-caboxylic acid, p-oxy-benzoic acid, acetic acid, dichloroacetic acid, naphthenic acid, p-phenyl c acid, lithocholic acid, phenoxy acetic acid, 2,4- dichlorophenoxy acetic acid, oleic acid, versatic acid, nicotinic acid, llic acid and the like, or a enoid acid having an abietane, pimarane, isopimarane or labdane skeleton such as, for example, abietic acid, neoabietic acid, levopimaric acid, dextropimaric acid, sandaracopimaric acid, and the like which may be used individually or in combination.

In one embodiment, a copper acrylate is used which can be ed as follows: i) polymerization of an unsaturated organic acid monomer and an additional unsaturated monomer and either reacting the resulting acrylic resin with a metal compound and a sic acid or reacting said acrylic resin with a metal salt of a monobasic acid or ii) reacting an unsaturated organic acid monomer with a metal compound and a monobasic acid or reacting an unsaturated organic acid monomer with a metal salt of a monobasic acid and polymerizing the resulting metal- 1O containing unsaturated r with another unsaturated monomer.

In view of the higher yield method i) is preferred.

The unsaturated organic acid monomer mentioned above can be selected from the group of unsaturated compounds having at least one carboxyl group, for example unsaturated monobasic acids such as (meth) acrylic acid; rated dibasic acids and monoalkyl esters thereof, such as maleic acid ive of its monoalkyl esters and itaconic acid inclusive of its monoalkyl esters; unsaturated monobasic acid hydroxyalkyl ester-dibasic acid adducts, such as 2-hydroxyethyl (meth)acrylate-maleic acid , oxyethyl (meth)acrylate-phthalic acid adduct, and 2-hydroxyethyl acrylate-succinic acid adduct. In this specification, the term (meth)acrylic acid is used to mean whichever of methacrylic acid and acrylic acid.

The additional unsaturated monomer can be selected from various esters of (meth)acrylic acid, e.g. alkyl (meth)acrylates, the ester moieties of which contain 1 to 20 carbon atoms, such as methyl (meth)acrylate, ethyl (meth)acrylate, i- propyl (meth)acrylate, n-butyl (meth)acrylate, i-butyl (meth)acrylate, t-butyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, lauryl acrylate and stearyl (meth)acrylate; hydroxy-containing alkyl (meth)acrylates, the ester moieties of which contain 1 - 20 carbon atoms, such as 2-hydroxypropyl (meth)arylate and 2-hydroxyethyl acrylate; cyclic hydrocarbon esters of (meth)acrylic acid, such as phenyl (meth)acrylate and cyclohexyl (meth)acrylate; polyalkylene glycol esters of (meth)acrylic acid, such as polyethylene glycol mono (meth) acrylate and polyethylene glycol mono (meth) acrylate with a degree of polymerization in the range of 2 to 50; 01-3 alkoxyalkyl (meth)acrylate; (meth)acrylamide; vinyl compounds such as styrene, alpha -methylstyrene, vinyl acetate, vinyl propionate, vinyl te, vinyltoluene and nitrile; esters of crotonic acid; and diesters of unsaturated dibasic acids, such as maleic acid diesters and itaconic acid diesters. Of the above-mentioned esters of (meth)acrylic acid, the ester moieties are ably alkyl groups containing 1 to 8 carbon atoms, more preferably an alkyl groups containing 1 to 6 carbon 1O atoms. The preferred specific compounds are methyl (meth)acrylate, ethyl (meth)acrylate, butyl (meth)acrylate and exyl (meth)acrylate.

The above-mentioned unsaturated organic acid monomers and other unsaturated monomers may each be used alone or in a mixture of two or more species.

The copper te polymer preferably has an acid value of 25 to 350 mg KOH/g. If the acid value is below 25 mg KOH/g, the amount of metal salt to be attached to the side chain is too low for effective antifouling and self-polishing ties. If it is above 350 mg KOH/g, the hydrolysis rate will be too high so that the service life of the antifouling coating is strongly reduced. It is preferred for the copper te polymer to have an acid value in the range of 25 to 150 mg KOH/g, more specifically 60-80 mg KOH/g.

If so desired, the antifouling coating composition may comprise one or more non-biocidal pigments, and/or additives such as one or more thickening or thixotropic agents, one or more wetting agents, plasticisers, fillers, a liquid carrier such as an organic t, organic non-solvent or water, etc., all as conventional in the art.

As an e, as suitable plasticisers that may be used in the present invention, the following materials may be exemplified: chlorinated paraffins, and aromatic phosphate esters such as triisopropylphenyl phosphate. These materials may be used individually or in combination.

The antifouling g composition ing to the present ion additionally may comprise one or more pigments known in the art. Suitable pigments include zinc oxide, barium sulphate, calcium sulphate, te, titanium dioxide, ferric oxide and organic pigments such as a phthalocyanine or azo t.

The coating composition can additionally contain conventional thickeners, particularly thixotropes such as silica, ite or polyamide wax and/or 1O stabilisers, for example zeolites or aliphatic or aromatic amines such as dehydroabietylamine.

As discussed above, in one embodiment the coating composition ing to the ion comprises a solvent. Suitable solvents are water and organic solvents. Water may be preferred for environmental reasons. Where water is used, the copper acrylate polymer will be present in the form of an emulsion, and the g composition will contain emulsifyers as is known in the art.

Organic solvents may be preferred for manufacturing reasons. Suitable organic solvents are known in the art, and include aromatic hydrocarbons such as xylene, toluene and trimethylbenzene, alcohols such as n-butanol, ether alcohols such as butoxyethanol or methoxypropanol, esters such as butyl acetate or isoamyl acetate, ether-esters such as ethoxyethyl acetate or methoxypropyl acetate, ketones such as methyl isobutyl ketone or methyl isoamyl ketone, aliphatic hydrocarbons such as white spirit, or a mixture of two or more of these solvents.

The coating composition can be manufactured by s known in the art. In general, the method encompasses combining the s components of the coating composition in a solvent being an organic solvent or water.

The invention also pertains to a process for protecting a man-made structure immersed in a fouling aquatic environment wherein the structure is coated with an antifouling coating composition as described above.

Examples of man-made structures that can be provided with the coating according to the ion include ship and boat hulls, buoys, ng platforms, oil production rigs, and pipes. They can be made of metal, concrete, wood, fiberglass or plastic.

The coating can be provided onto the man-made structures using methods 1O known in the art. Examples of suitable methods include rolling, spraying, and brushing. Application though spraying is preferred, as it leads to a smoother application, resulting in higher gloss.

The coating composition of the present invention is ly applied as a topcoat on man-made ures. As such it can be d in the normal coating scheme for new structures. However, it is also possible to use it as a topcoat in the maintenance and repair of ng structures. In one embodiment, it is provided for as a topcoat over a coating layer that contains biocidal copper and/or zinc and/or a rosin material.

The invention also pertains to a man-made structure immersed in a fouling aquatic environment coated with an antifouling coating composition according to the invention. For more details on the de structure and the coating composition nce is made to what is stated above.

The antifouling coating may have a thickness after curing of, e.g, 75 to 150 microns, in particular 90-120 microns.

In one ment, the man-made ure used in the present invention is a ship or boat hull, in particular a ship or boat hull of fiberglass or plastic.

It is noted that the embodiments of coating ition described herein may be combined with each other in manners clear to the skilled person. This applies to all properties and compositions. All embodiments and properties described for the coating are also able to the process for protecting man- made structures, and to the de structures provided ith.

The present invention will be elucidated by the following Examples, without being limited thereto or thereby. 1O es In the examples, tralopyril is provided as biocide, provided under the trade name Econea.

The copper acrylate resin has the following properties: It has an acrylic backbone bearing at least one terminal group of the formula I above, wherein X is —C— ,M is copper, n is 1, and R is a residue derived from naphthenic acid.

The residue has an acid value of 200 mg KOH/gram. The resin has an acid value of 66-72 mg KOH/gram.

In the ing, the composition of the coating is ed as weight %, calculated on the wet coating composition. The pigment volume concentration (PVC) is in volume % on the dry volume of the coating.

The indication "further ingredients" stands for thixotropes and color pigments, and in some cases co-binders such as hydrocarbon resin and/or rosin.

Comparable compositions where used in coating compositions which are compared.

Example 1 This example shows the effect of the ition according to the invention, comprising only tralopyril as biocide in comparison with a ition comprising CuSCN and N’-tert-butyl-N-cyclopropyl(methylthio)-1,3,5-triazine- 2,4-diamine (lrgarol 1051).

Coating compositions were prepared by high-speed mixing of the constituents mentioned in table 1a.

Table 1a Composition 1 Comparative according to the ition A invenflon Biocide 7.8 wt.% Econea 22.3 wt.% CuSCN and 2.2 wt.% lrgarol 1051 Copper acrylate polymer 31.8 wt.% 27.6 wt.% Solvent 58.2 wt.% 44.4 wt.% Other ents 2.2 wt.% 3.5 wt.% PIGMENT VOLUME 14.6% 28.6% CONCENTRATION Panels were roller-coated with the coating composition and kept for 12 months in seawater attached to a raft located in West Palm Beach, Florida. After 12 months, the fouling coverage of the panel was determined. Table 1b gives the percentages of the panel which were, respectively clean, covered with slime, covered with weed, and covered with shells.

Table 1b ition 1 Comparative according to the composition A invenflon % clean 99% 10% % slime 0 0 % weed 0 0 % shell 1% 90% WO 06984 As can be seen from Table 1b, both compositions showed no fouling by slime and weed. However, the comparative composition ed severely from fouling by shells, while the ition according to the invention was almost tely clean.

Example 2 This example shows the effect of the presence of tralopyril in a copper acrylate coating composition, in comparison with a composition not containing tralopyril.

Coating compositions were prepared by high-speed mixing of the constituents mentioned in table 2a.

Table 2a Composition 2 Comparative according to the . . . . composntion B Invennon Biocide 1.0 wt.% Econea 0 Copper acrylate polymer 31.0 wt.% 31.4 wt.% Solvent 56.7 wt.% 57.3 wt.% Other components 11.3 wt.% 11.3 wt.% PIGMENT VOLUME 3.8% 2.2% CONCENTRATION Panels were roller-coated with the coating composition and kept for 10 months in seawater at m, United Kingdom. After 10 months, the fouling coverage of the panel was determined. Table 2b gives the percentages of the panel which were, respectively clean, covered with slime, covered with weed, and covered with shells.

Table 2b Composition 2 Comparative according to the composition B invenflon % clean 20% 5% % slime 80% 0 % weed 0 10% % shell 0 85% As can be seen from Table 2b, the composition according to the invention showed a 20% clean surface. The comparative composition suffered severely from g by shells, and additionally by some fouling by weed, and showed less clean surface than the composition according to the invention. It should also be noted that the composition according to the invention is effective at very low Pigment Volume trations. 1O e 3 This example compares a composition of the invention with a composition which additionally comprises zinc pyrithione.

Coating compositions were prepared by high-speed mixing of the constituents mentioned in table 3a.

Table 3a Composition 3 Comparative according to the composition C invenflon e 4.0 wt.% Econea 2.0 wt.% Econea and 2.0 wt.% Zinc pyrithione Copper acrylate polymer 17 wt.% 17 wt.% t 55wt.% 55 wt.% Other ingredients 24wt.% 24 wt.% PIGMENT VOLUME 7.72% 7.72% CONCENTRATION Panels were roller-coated with the coating composition and kept for 8 months in seawater attached to a raft located in Brazilian waters. After 8 months, the fouling coverage of the panel was determined. Table 3b gives the percentages of the panel which were, respectively clean, covered with slime, covered with weed, and d with shells.

Table 3b Composition 3 Comparative according to the composition C invenflon % clean 20% n.d. % slime 80% 10% % weed 0 n.d. % shell 10% 60% n.d. stands for not determined. It appeared that the ative coating C had worn off on ird of the panel following 8 months of immersion, making a 1O meaningful determination of the percentages clean, slime, and weed not possible.

As can be seen from Table 3b, the composition according to the invention showed 20% clean surface, was completely free of weed and showed a lot less shell (only 10%) than comparative composition C. Further, the coating was intact and not g any evidence of polish through. The comparative composition however polished away too fast, which makes it unsuitable for commercial use.

Example 4 Further to Example 3 above, this example investigates the effect of zinc pyrithione on the me of the uling coating.

Coating compositions were prepared by high-speed mixing of the constituents mentioned in table 4a. 2015/050077 Table 4a Composition 4 . according to the Comparfil've . . composntion D Invennon e 6.0 wt.% Econea 6.0 wt.% zinc pyrithione Copper acrylate polymer 36.9 wt.% 36.9 wt.% Solvent 53.0 wt.% 53.0 wt.% Other ingredients 4.1 wt.% 4.1 wt.% PIGMENT VOLUME 9.9% 9.5% CONCENTRATION Panels were roller-coated with the coating composition and kept for 13 months in seawater at Newton s, United Kingdom. After 13 months, it appeared that on the panel ing to the invention 100% of the coating was still present. In contrast, on the panel provided with the comparative coating composition only 15% of the coating remained. Apparently, the use of zinc ione detrimentally affects the properties of the antifouling coating.

Example 5 This example compares a composition of the invention with a composition which comprises a silyl acrylate resin rather than a copper acrylate resin.

Coating compositions were prepared by high-speed mixing of the constituents mentioned in table 5a.

Table 5a ition 5 ative according to the composntion E. . .Invennon.

Biocide 4.0 wt.% Econea 3.0 wt.% Econea Copper acrylate r 36.1 wt.% 0 Silyl acrylate polymer1 0 47.3 wt.% Solvent 58.2 wt.% 48.4 wt.% Other ingredients 1.7 wt.% 0.3 wt.% PIGMENT VOLUME 7.0% 3.8% CONCENTRATION 1 The silyl acylate polymer is Polyace NSP-100 cially available from Nitto Kasei.

Panels were roller-coated with the coating composition and kept for 8 months in seawater at Newton Ferrers, United Kingdom. After 8 months, the fouling coverage of the panel was determined. Table 5b gives the percentages of the panel which were, respectively clean, covered with slime, covered with weed, and covered with shells.

Table 5b Composition 5 Comparative according to the composition E invenflon % clean 100% 0 % slime 0 70% % weed 0 20% % shell 0 10% As can be seen from Table 5b, the composition according to the invention showed 100% clean surface. In contrast, the comparative composition comprising silyl acrylate rather than copper acrylate shows heavy g and 0% clean surface.

Example 6 This example compares a composition of the invention with a ition which comprises a zinc te resin rather than a copper acrylate resin.

Coating compositions were prepared by high-speed mixing of the constituents mentioned in table 6a.

Table 6a Composition 6 Comparative according to the composntIon F. . .invennon.

Biocide 4.0 wt.% Econea 4.0 wt.% Econea Copper acrylate polymer 36.1 wt.% 0 Zinc acrylate polymer1 0 47.3 wt.% Solvent 58.2 wt.% 47.9 wt.% Other ingredients 1.7 wt.% 0.8 wt.% PIGMENT VOLUME 7.0% 5.4% CONCENTRATION 1 The zinc e polymer is RC4343 commercially available from ational paint.

Panels were roller-coated with the coating composition and kept for 8 months in seawater at Newton Ferrers, United Kingdom. After 8 months, the fouling coverage of the panel was determined. Table 6b gives the percentages of the panel which were, respectively clean, covered with slime, covered with weed, and covered with shells.

Table 6b Composition 6 Comparative ing to the composition F invenflon % clean 80% 0 % slime 20% 0 % weed 0 50% % shell 0 50% As can be seen from Table 6b, the composition according to the invention showed 80% clean surface. In contrast, the comparative composition sing zinc acrylate rather than copper acrylate shows 0% clean surface.

Example 7 This example es a composition of the invention with a composition which ses 4,5-dichloron-octylisothizolinone ne 211) as biocide instead of tralopyril.

Coating compositions were prepared by high-speed mixing of the tuents mentioned in table 7a.

Table 7a Composition 7 Comparative according to the . . . . composmon G Invennon Biocide 5.2 wt.% Econea 5.8 wt.% SeaNine 211 Copper acrylate polymer 27.6 wt.% 27.6 wt.% Solvent 65.3 wt.% 65.4 wt.% Other ingredients 1.9 wt.% 1.3 wt.% PIGMENT VOLUME 12.1% 16.0% CONCENTRATION Panels were roller-coated with the coating composition and kept for 12 months in seawater at Oyster Bay, New York. After 12 months, the fouling coverage of the panel was determined. Table 7b gives the percentages of the panel which were, respectively clean, covered with slime, covered with weed, and covered with shells.

Table 7b Composition 7 Comparative according to the composition G invenflon % clean 50% 0 % slime 40% 0 % weed 10% 30% % shell 0 70% As can be seen from Table 7b, the composition according to the ion showed 50% clean surface. In contrast, the comparative composition comprising SeaNine 211 rather than tralopyril shows 0% clean surface.

Claims (36)

Claims

1. Antifouling coating composition sing a copper acrylate polymer, 2- (p-chlorophenyl)cyanobromotrifluoromethyl pyrrole (tralopyril), 5 and t, with the coating composition being substantially free of further biocidal compounds, n the copper acrylate polymer is present in an amount of 60-99 wt.% and the tralopyril is present in an amount of 0.1-30 wt.%, the weight percentages for copper acrylate polymer and tralopyril being calculated on the dry weight of the coating 10 composition.

2. uling coating ition according to claim 1 comprising 30-80 wt% of solvent, the weight percentage of solvent being calculated on the wet weight of the coating ition.

3. Antifouling coating composition according to claim 1 or 2, wherein the amount of tralopyril is at least 0.5 wt.%, and/or at most 20 wt.%, the weight percentages for tralopyril being calculated on the dry weight of the coating composition.

4. Antifouling coating composition according to claim 3, wherein the amount of yril is at least 1 wt.%.

5. Antifouling coating composition according to claim 3, wherein the amount 25 of tralopyril is at least 2 wt.%.

6. Antifouling coating composition according to claim 3, wherein the amount of tralopyril is at least 4 wt.%. 30

7. Antifouling coating composition according to any one of claims 3 to 6, wherein the amount of tralopyril is at most 15 wt.%.

8. Antifouling coating composition according to any one of claims 3 to 6, n the amount of tralopyril is at most 12 wt.%.

9. Antifouling coating composition according to any one of claims 3 to 6, 5 wherein the amount of tralopyril is at most 10 wt.%.

10. Antifouling coating composition according to any one of the preceding claims, wherein the coating composition comprises at least 70 wt.% of copper acrylate polymer, and/or at most 98 wt.%, the weight tages 10 for copper acrylate polymer being calculated on the dry weight of the coating composition.

11. Antifouling g composition according to claim 10, n the coating composition ses at least 78 wt.% of copper acrylate 15 polymer.

12. Antifouling coating composition according to claim 10, wherein the coating composition comprises at least 85 wt.% of copper te polymer.

13. Antifouling coating composition according to any one of claims 10 to 12, wherein the coating composition comprises at most 96 wt.% of copper te polymer. 25

14. Antifouling coating composition according to any one of the preceding claims, wherein the coating composition comprises at least 40 wt.% of solvent, and/or at most 75 wt.%, the weight percentage of solvent being ated on the wet weight of the coating composition. 30

15. Antifouling coating composition according to claim 14, wherein the coating composition comprises at least 50 wt.% of solvent.

16. Antifouling coating composition according to claim 14, wherein the coating composition comprises at least 55 wt.% of solvent.

17. uling coating composition according to any one of claims 14 to 16, 5 n the coating composition comprises at most 70 wt.% of solvent.

18. Antifouling coating composition according to any one of claims 14 to 16, wherein the g composition comprises at most 65 wt.% of solvent. 10

19. Antifouling coating composition according to any one of the preceding claims, wherein the composition comprises 0-15 wt.% of further ents, wherein further components are all nds which are not solvent, copper acrylate polymer, and tralopyril, the weight percentages of further components being calculated on the wet weight of 15 the coating composition.

20. Antifouling coating composition according to claim 19, wherein the composition comprises 0.10 wt.% of further ents. 20

21. Antifouling coating composition according to claim 19, n the composition comprises 0.5 wt.% of r components.

22. uling coating composition according to any one of the preceding claims, wherein the coating composition has a pigment volume 25 concentration (PVC) of less than 30%.

23. Antifouling coating composition according to claim 22, wherein the coating composition has a pigment volume concentration (PVC) of less than 20%.

24. Antifouling coating composition according to claim 22, wherein the coating composition has a pigment volume concentration (PVC) of less than 15%. 5

25. Antifouling coating composition according to claim 22, wherein the coating composition has a pigment volume tration (PVC) of less than 10%.

26. uling coating ition according to claim 22, wherein the 10 coating composition has a pigment volume concentration (PVC) of less than 7%.

27. Antifouling coating composition according to claim 22, wherein the coating composition has a pigment volume concentration (PVC) of less 15 than 5%.

28. Antifouling coating composition according to any one of the preceding claims wherein the copper acrylate polymer has an acrylic backbone bearing at least one terminal group of the formula: wherein X ents M is ; n is an integer of 1 to 2; R represents an organic residue selected from and R1 is a monovalent organic residue.

29. Antifouling coating ition according to claim 28 wherein X 5 represents , and R ents , wherein R1 is a monovalent organic residue.

30. Process for protecting a man-made structure ed in a fouling c environment wherein the structure is coated with an antifouling 10 coating composition according to any one of the preceding claims.

31. Process according to claim 30, wherein the coating composition is d through spraying. 15

32. Man-made structure immersed in a g aquatic environment coated with an antifouling coating composition according any one of claims 1 to

33. Man-made structure according to claim 32, which is a ship or boat hull.

34. Man-made structure according to claim 33, wherein the ship or boat hull is made of fiberglass or plastic.

35. Man-made structure according to any one of claims 32 to 34, wherein the 25 antifouling coating has a thickness after curing of 75 to 150 microns.

36. Man-made structure according to claim 35, n the antifouling coating has a thickness after curing of 90 to 120 microns.