NZ723308B2 - A fluid distribution system for selectively distributing fluid from multiple locations and conduit arrangement for distributing fluid from multiple locations - Google Patents
A fluid distribution system for selectively distributing fluid from multiple locations and conduit arrangement for distributing fluid from multiple locations Download PDFInfo
- Publication number
- NZ723308B2 NZ723308B2 NZ723308A NZ72330815A NZ723308B2 NZ 723308 B2 NZ723308 B2 NZ 723308B2 NZ 723308 A NZ723308 A NZ 723308A NZ 72330815 A NZ72330815 A NZ 72330815A NZ 723308 B2 NZ723308 B2 NZ 723308B2
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- New Zealand
- Prior art keywords
- conduit
- fluid
- membrane
- openings
- pig
- Prior art date
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Classifications
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G25/00—Watering gardens, fields, sports grounds or the like
- A01G25/02—Watering arrangements located above the soil which make use of perforated pipe-lines or pipe-lines with dispensing fittings, e.g. for drip irrigation
- A01G25/023—Dispensing fittings for drip irrigation, e.g. drippers
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G25/00—Watering gardens, fields, sports grounds or the like
- A01G25/16—Control of watering
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B1/00—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means
- B05B1/02—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to produce a jet, spray, or other discharge of particular shape or nature, e.g. in single drops, or having an outlet of particular shape
- B05B1/04—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to produce a jet, spray, or other discharge of particular shape or nature, e.g. in single drops, or having an outlet of particular shape in flat form, e.g. fan-like, sheet-like
- B05B1/044—Slits, e.g. narrow openings defined by two straight and parallel lips; Elongated outlets for producing very wide discharges, e.g. fluid curtains
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B1/00—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means
- B05B1/02—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to produce a jet, spray, or other discharge of particular shape or nature, e.g. in single drops, or having an outlet of particular shape
- B05B1/04—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to produce a jet, spray, or other discharge of particular shape or nature, e.g. in single drops, or having an outlet of particular shape in flat form, e.g. fan-like, sheet-like
- B05B1/046—Outlets formed, e.g. cut, in the circumference of tubular or spherical elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B1/00—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means
- B05B1/14—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means with multiple outlet openings; with strainers in or outside the outlet opening
- B05B1/20—Perforated pipes or troughs, e.g. spray booms; Outlet elements therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B1/00—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means
- B05B1/30—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to control volume of flow, e.g. with adjustable passages
- B05B1/3006—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to control volume of flow, e.g. with adjustable passages the controlling element being actuated by the pressure of the fluid to be sprayed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B1/00—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means
- B05B1/34—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to influence the nature of flow of the liquid or other fluent material, e.g. to produce swirl
Abstract
Fluid distribution system comprising conduit (1) with openings (2), membrane (3) for covering of openings, deflector (211) for manipulating membrane (3, 7), activator (210) which is movable in the conduit with propulsion and control, the activator for communicating via deflector to manipulate membrane and uncover openings for fluid to be emitted from the conduit in relative vicinity. Such a system is stated to be an improvement on prior art systems particularly used for drip irrigation lines. ne and uncover openings for fluid to be emitted from the conduit in relative vicinity. Such a system is stated to be an improvement on prior art systems particularly used for drip irrigation lines.
Description
A fluid distribution system for selectively distributing fluid from multiple locations
and conduit arrangement for distributing fluid from multiple locations
Field of the Invention
[001] The present invention relates to a fluid distribution system for selectively
distributing fluid from multiple locations and a conduit arrangement for distributing fluid
from multiple locations.
The invention has been developed primarily for use in irrigation and will be
described hereinafter with reference to this application. r, it will be appreciated
that the ion is not limited to this ular field of use but is able to
applications ranging from irrigation, washing, flushing, spraying, , and any
application requiring a distributed dispersion of fluid from a conduit at selective ons
along its length.
Background of the Invention
[003] Fluid sion from a conduit is often achieved by the use of multiple outlets
disposed along its length.
One example is irrigation drip line which has multiple individual outlets distributed
evenly along its length, which emit fluid simultaneously when fluid pressure is applied to
the line. In high quality drip line, each emitter is individually, precisely regulated to
provide equal flow rates from each outlet. In r example, separately actuated
valves are often disposed along a conduit, to individually release fluid at their location,
such as in an agricultural flood irrigation system. Another example is a pressurized
sprinkler system for golf course turf, where individually controlled valves are deployed at
each sprinkler outlet point.
[005] There are shortcomings in each example, where a system such as irrigation dripline
or multiple simultaneously ing outlets requires considerable pressure and
energy to operate. Conversely, the method of numerous individually controllable outlets
while able to achieve more e and tailored dispersion l, requires expensive
valve components and sophisticated l systems, and so is ive to install and
maintain.
Many irrigation systems rely on elaborate apparatus or machinery to move conduit
and relocate exit points to provide effective distribution of tion fluids. In one
example, a moving orifice connection utilizes the “zipper” principle to zip open the
conduit ahead of the moving takeoff point and to zip it closed again as it moves past.
This is shown in Figure 60 where such a large uncontrolled g occurs that
weakens the structural integrity and on any localised failure will flood and destroy the
localised area.
The technical problem with prior art systems is that the choice of system for fluid
delivery and dispersion typically involves trade-offs between fluid use efficiency, system
cost, complexity, operational mance, lation, maintenance and running costs.
For example, a high pressure, high volume washing system is able to deliver an
emission plume to cover a large expanse and reach, and therefore requires fewer
outlets compared with a lower pressure system but at the expense of increased energy
and g costs. A lower power fluid delivery system typically requires outlets which
can be separately operated one at a time, and/or with the ability to be moved, requiring
numerous expensive valves and complex control systems, and in the extreme,
sophisticated apparatus to move emitter nozzles to the point of application, then with
the system being t to higher wear and maintenance costs.
It is an object of the invention to overcome or at least ameliorate one or more
problems of the prior art or to provide a viable alternative.
It is to be tood that, if any prior art information is referred to herein, such
reference does not constitute an admission that the ation forms part of the
common general knowledge in the art, in Australia or any other country.
Summary of the Invention
[010] The invention seeks to provide improvements in control and efficiency of
sing and dispersion of fluid (liquids and/or gases) from a length of conduit, as
able to applications g from irrigation, washing, flushing, spraying, drying,
and any ation requiring a distributed dispersion of fluid from a conduit at selective
locations along its length.
[011] According to a first aspect of the present invention, there is provided a fluid
distribution system for selectively distributing fluid from multiple locations, the system
including a conduit arrangement sing an enclosed elongated conduit having an
al perimeter for carrying fluid, and a plurality of openings along the length of the
conduit side wall of the t for allowing escape of the fluid. The at least one
membrane element is urged or biased at least discontinuously to the conduit internal
perimeter around at least one of said plurality of openings thereby having two
longitudinal edges in the longitudinal sense of the conduit and devoid of permanent
attachment means to the conduit along a longitudinal length spanning in the longitudinal
direction of the conduit at least one g in the side wall of said conduit The system
further has a deflector which manipulates the at least one udinal side of the
membrane to move away from the internal perimeter of the conduit wall to uncover a
y for fluid to escape from the at least one of said openings in the conduit side
wall wherein the membrane prevents escape of fluid until manipulated to uncover a
pathway from which fluid could escape the conduit from the at least one of said
openings in the conduit side wall.
[012] In particular forms of the invention there is provided a fluid distribution system for
selectively distributing fluid from multiple locations, the system including: a conduit
ement comprising:
a. an ed elongated conduit having a conduit side wall with an internal
perimeter for carrying fluid along the conduit side wall;
b. a plurality of openings along the length of the conduit side wall of the
conduit for allowing escape of the fluid; and
c. at least one closure means for ively opening and/or closing a
plurality of groups of one or more of the ity of openings along the
length of the conduit side wall of the conduit for allowing selective escape
of the fluid;
wherein the at least one closure means prevents escape of fluid until manipulated
between a closed and an open relative position to uncover a pathway from which fluid
could escape the conduit from the at least one of said openings in the conduit side wall.
In one form the fluid distribution system further includes a membrane which forms
the closure means over dual openings or group of related openings and a deflector
of the membrane which has an effect to physically alter openings between an open and
closed arrangement.
The fluid distribution system can further include an activator for activation of
closure means where the activator initiates or activates the closure means to undertake
selective opening or closing of respective ones of the closure means to uncover a
pathway for fluid to escape from the conduit through one or more of the plurality of
groups of one or more of the plurality of openings along the length of the conduit side
wall.
ably the fluid distribution system r includes control of units of fluid
distribution system for ively distributing fluid from particular locations.
Preferably there is further included control over fluid distribution system for
selectively distributing fluid from multiple locations to provide a sweep action from single
outlet or group of outlets or over multiple of the single outlets or multiple of the groups of
outlets.
It can be seen that the invention can provide a simple robust system capable of
providing a concentrated plume of fluid emission from a variable and movable location
along a conduit, and to utilize the dynamics of a moveable plume to deliver the fluid
close to the point of application, the ing characteristics being scalable and
adjustable to provide the flexibility to optimize the system mance, fluid use
efficiency, and energy consumption.
The invention in one form can provide a system which is capable of producing
emission from essentially any location or region along a length of conduit, controlled by
movable apparatus residing al to the conduit. The apparatus al to the conduit
is able to travel the length of the conduit internally, uncovering one or more gs
and allowing emission of conduit fluid in its vicinity.
The invention in one form can vary the length, size, shape, direction, velocity,
modulating characteristics, and longitudinal speed of an emission plume under the
l of apparatus internal to the conduit.
The invention in one form can provide various means of propulsion and control of
the tus performing the function of regulating the emission from the conduit in its
vicinity.
[021] Other aspects of the invention are also disclosed.
It can be seen that the invention provides an improved system for fluid delivery
and dispersion which typically involves trade-offs between fluid use efficiency, system
cost, complexity, operational performance, installation, maintenance and running costs.
For example, a high pressure, high volume washing system is able to deliver an
emission plume to cover a large expanse and reach, and therefore es fewer
outlets ed with a lower pressure system but at the expense of increased energy
and running costs. A lower power fluid delivery system typically requires outlets which
can be separately operated one at a time, and/or with the ability to be moved, requiring
numerous expensive valves and complex control systems, and in the extreme,
sophisticated tus to move emitter nozzles to the point of ation, then with
the system being subject to higher wear and maintenance costs.
The invention in one form can provide a simple robust system capable of providing
a concentrated plume of fluid emission from a variable and movable location along a
conduit, and to utilize the dynamics of a moveable plume to deliver the fluid close to the
point of application, the operating characteristics being scalable and adjustable to
e the flexibility to optimize the system performance, fluid use efficiency, and
energy consumption.
The invention can assist providing a system which is capable of producing
emission from essentially any location or region along a length of conduit, controlled by
movable apparatus residing internal to the conduit. The apparatus internal to the conduit
is able to travel the length of the conduit internally, uncovering one or more gs
and allowing emission of conduit fluid in its vicinity.
Also the ion can have various forms so as to vary the length, size, shape,
direction, velocity, ting characteristics, and longitudinal speed of an emission
plume under the l of apparatus internal to the conduit.
These ions can be provided by various means of propulsion and control of
the apparatus performing the function of regulating the emission from the conduit in its
vicinity.
l the advantageous effects of invention can include the system effectively
provides a controlled moving fluid delivery point from along a ntially enclosed and
robust conduit, which can be flexibly routed for large scale application, delivering
volume flow at d regions/locations. In its simplest form, the system can provide a
basic moving plume along a conduit without operator intervention. With the addition of
intelligent robotic control, the system can provide a variable, adjustable, directional, and
modulating emission plume, with all of the tus residing in and being protected
within the confines of the conduit.
[028] In concentrating the fluid delivery close to the point of application, the system can
operate at lower pressure and so requires less energy to operate than a system
consisting of numerous simultaneously operating fixed emitters. Also, the system has
reduced complexity and cost of installation as compared with equivalent multi-valve
systems.
[029] Since outlet openings are larger than in an equivalent system where there are
multiple emitters, the system has a lower susceptibility to blockage from fluid
particulates.
With the inherent ability to produce a ling plume, the invention lends itself to
applications where a longitudinal wave action or repetitive wave action can assist in
moving and cing solids, fluids and/or gases along a ntial distance, such as
in applications involving flushing, drying, aeration, stirring and propulsion of sludge
Brief Description of the Drawings
Notwithstanding any other forms which may fall within the scope of the present
invention, preferred ments of the invention will now be described, by way of
example only, with reference to the accompanying drawings in which:
Figure 1 – Oblique view of t with water emitting openings as slits, and end
showing resilient ne
Figure 2 – Oblique view of conduit cut away section, showing ne g
back and stretching along a udinal edge to allow fluid to exit
[034] Figure 3 – Oblique view of conduit with multiple membrane sections to localize the
fluid pressure impact on the membrane - Conduit is shown cut away and shortened to
uncover the end most section of membrane
Figure 4 – Cross sectional view of pipe with membrane and emitter holes on both
sides of attachment line – Type1 – Left diagram shows membrane covering emitter
openings; Middle diagram shows membrane peeled away from openings and fluid
emitting via the openings; Right hand diagram, shows ce of PIG apparatus for
manipulating the membrane.
Figure 5 – Cross sectional view of pipe with half-moon shaped Membrane and
fastening studs integral to the membrane.
[037] Figure 6 – Cross sectional view of pipe with membrane overlapping itself – Type 2
- Left m shows ne covering emitter openings; Middle diagram shows
membrane peeled away from openings and fluid emitting via the openings; Right hand
diagram, shows presence of PIG apparatus for manipulating the ne.
Figure 7 – Cross sectional view of pipe with single sided membrane – Type 3 - Left
diagram shows membrane covering emitter openings; Middle diagram shows
membrane peeled away from openings and fluid emitting via the openings; Right hand
diagram, shows presence of PIG apparatus for manipulating the membrane.
Figure 8 – Cross sectional view of pipe with membrane made of stiff pipe material
- Left diagram shows membrane covering emitter openings; Middle diagram shows
ne peeled away from openings and fluid emitting via the openings; Right hand
diagram, shows presence of PIG apparatus for manipulating the membrane.
Figure 9 – Cross sectional view of pipe topology for hand fabrication with PVC
pipe and rubber membrane - Left diagram shows membrane covering r gs;
Middle diagram shows membrane peeled away from gs and fluid ng via the
openings; Right hand diagram, shows presence of PIG apparatus for manipulating the
membrane.
Figure 10 – Cross sectional view of conduit manufactured with an interlocking
seam which also serves to fasten the ne – Type 3 - Left diagram shows
membrane covering emitter openings; Middle diagram shows membrane peeled away
from openings and fluid emitting via the openings; Right hand diagram, shows presence
of PIG tus for manipulating the membrane.
Figure 11 – Cross sectional view of pipe with integral membrane – Type 3 - Left
diagram shows membrane covering emitter outlets; Middle diagram shows membrane
peeled away from openings and fluid emitting via the openings; Right hand diagram,
shows presence of PIG apparatus for manipulating the membrane.
Figure 12 – Cross nal view of conduit as a rectangular cross section with
snap on lid - Left diagram shows ne covering emitter openings; Right hand
diagram shows membrane peeled away from openings and fluid emitting via the
openings.
[044] Figure 13 – Cross nal view of circular conduit section with snap on lid, where
the openings are in the lid - Left diagram shows membrane covering emitter openings;
Right hand diagram shows membrane peeled away from openings and fluid emitting via
the openings.
Figure 14 – Cross nal view of Two-part pipe with membrane doubling as a
seal in the pipe seam – Type 3 – Top diagram showing separate conduit components;
lower Left diagram shows membrane covering emitter openings; Lower middle diagram
shows membrane peeled away from openings and fluid emitting via the gs;
Lower right hand diagram, shows presence of PIG apparatus for manipulating the
membrane.
[046] Figure 15 – Cross sectional view of conduit with optional external flap for backflow
prevention, the outer flap being lifted by flow of fluid out of the conduit - Left diagram
shows membrane covering emitter openings; Middle m shows membrane peeled
away from openings and fluid emitting via the gs; Right hand diagram, shows
presence of PIG apparatus for manipulating the membrane.
[047] Figure 16 – Cross sectional view of t with membrane integral to conduit
manufactured as a single part extrusion, and membrane non-permanently restrained
along ded longitudinal edge – Upper left diagram showing membrane covering
emitter openings and latched closed by additional overhang member; Upper right
diagram shows membrane peeled away from openings and fluid emitting via the
openings; Lower right hand diagram, shows presence of PIG tus for lating
the membrane.
Figure 17 – Cross sectional view of conduit with integral membrane manufactured
as a single part extrusion, and ne formed with al Lever section acting from
the tip of the unrestrained long edge of membrane - Upper left diagram showing
membrane covering emitter openings; Upper right diagram shows membrane peeled
away from openings and fluid emitting via the openings; Lower right hand diagram,
shows presence of PIG apparatus for manipulating the membrane, applying force to the
membrane lever to uncover openings in its vicinity.
Figure 18 – Cross sectional view of conduit with hinged membrane and Integral
Lever acting from opposite side of membrane hinge line - Upper left diagram showing
membrane covering emitter openings; Upper right diagram shows membrane peeled
away from openings and fluid emitting via the openings; Lower right hand diagram,
shows presence of PIG apparatus for manipulating the membrane, ng force to the
membrane lever on te side of the attachment point acting as a hinge/fulcrum to
uncover openings in its vicinity.
[050] Figure 19 – Cross sectional view of t with le integral membranes, for
360 degree plume, balanced peeling force, in confines of rd pipe cross section –
Manufacture by die cutting into a standard pipe - Left diagram showing x4 membranes
covering emitter openings; Right hand diagram showing x4 membranes peeled away
from openings and fluid emitting via the openings.
[051] Figure 20 - Cross sectional view of conduit with membrane attached by y
rotating hinge - Left diagram showing membrane covering emitter gs; Center
diagram showing membrane peeled away from openings and fluid emitting via the
openings; Right hand diagram showing presence of membrane manipulating apparatus.
Figure 21 – Cross sectional view of conduit with ne retained in captive
area integral to conduit - Left m showing ne covering emitter openings;
Center diagram showing membrane peeled away from openings and fluid emitting via
the openings; Right hand diagram showing presence of membrane lating
apparatus; Lower diagram showing cutaway side view in reduced scale.
Figure 22 – Cross nal view of conduit with integral captive area to retain
membrane of circular cross n - Left diagram showing membrane covering emitter
openings; Center diagram showing membrane peeled out of captive area; Right hand
diagram showing presence of membrane manipulating apparatus; Lower diagram
showing cutaway side view in reduced scale. (A variation on Figure 21).
Figure 23 – Illustration of PIG with single broad finger wrapping from both sides for
g membrane - Left, a cut-away side view of PIG in pipe; Right, cross sectional
view taken at “A-A” –– For use with conduit design of Type 1 as per Figure 4, Figure 5,
and Type 2 as per Figure 6. (Note: Fluid pathways through protrusion are not e in
sectioned .
Figure 24 – PIG design side view , and cross section taken along “A-A” (right)
– Single broad finger for prizing membrane on one side only, and with slits to allow fluid
path to conduit emitter openings – For use with conduit design Type 3 as per Figure 7.
Figure 25 – Oblique view of PIG molded as one piece – Slits in body, ment
points at ends for connecting cable/chain – PIG design where slits in the body allow
fluid to flow under the membrane to the conduit openings. For use with conduit design
of Type 1 as per Figure 4, and Type 2 as per Figure 6, where the membrane peels
inward from the conduit from both sides of an ment line.
Figure 26 – Oblique view of PIG as per Figure 25, with propulsion cables
connected, set up for entry to conduit section also shown.
Figure 27 – Side view of PIG and conduit as per Figure 25, Figure 26 – Showing
PIG outside pipe, and attached to cable ready for assembly into the conduit – Side view
of PIG shows the cutout slits in the body resulting in a narrow ridge along the tip, giving
the body flexibility to bend through sections of curved t.
Figure 28 – PIG design where membrane manipulation is performed by a plurality
of wire loop fingers – The Left hand diagram is an oblique view of the PIG showing a
simple rectangular backbone and a plurality of membrane manipulating wire loop fingers
protruding therefrom; the Right hand diagram shows the cross section of the PIG in the
conduit, with the fingers engaged to separate the membrane from the conduit in the
vicinity of the openings.
Figure 29 – PIG design enhancement of Figure 28 in which rollers are used to
reduce friction and resistance to longitudinal movement - The Left hand diagram is an
oblique view of the PIG showing a simple rectangular backbone and a plurality of wire
loop fingers protruding therefrom, with significant finger loops having rollers; the Right
hand diagram shows the cross section of the PIG in the conduit, with the s
engaged to separate the membrane from the conduit in the vicinity of the openings with
the aid of the rollers.
[061] Figure 30 – PIG topology with piston at both ends and fluid feed path direct to
conduit gs - The t region between the pistons being relieved of pressure
from the supply at the 1st and/or 2nd ends, allows the membrane to be peeled back
more easily – The Left hand diagram is a side view of the PIG in the conduit, with the
fluid path from either end direct to the conduit wall, and with optional valves at each end
to enable fluid engagement for propulsion; The right hand diagram is a cross sectional
view taken at location A-A, showing the path of fluid flow from center directly to the
conduit side wall at the location of the gs.
Figure 31 – Membrane lation by Servo actuated fingers on PIG apparatus
–– Top diagram is cross sectional view; Bottom right is a side view of the conduit and
PIG apparatus; Bottom left is cross sectional view taken from side view at A-A.
Figure 32 – Side view of PIG apparatus with flexible, controllable membrane
manipulating members to also change fluid velocity & direction – Top diagram showing
d position; Lower diagram g the protruding members flexing to alter fluid
direction.
Figure 33 – PIG apparatus with active fins in vicinity of exit flow to adjust emission
plume characteristics and direction (2 axes of rotation shown) – Dedicated fins are
shown oned in the flow path of fluid travelling out of the conduit via the openings.
The Fins can be replaced with directional nozzles. Top Left diagram – PIG side view;
Top right diagram - front view; Middle left diagram – PIG bottom side view; Bottom left
diagram – PIG bottom view with moved deflecting elements; Bottom right diagram –
example of Nozzle as directing element.
[065] Figure 34 – Cutaway side view of PIG apparatus inside conduit, with fluid directing
nozzles movable by modulating member interacting with irregularities integral to the
conduit.
Figure 35 – Left, conduit side view showing internal membrane and membrane
guide attached to the membrane end; Right, cross sectional view – The membrane
guide being shaped to allow the leading fingers of PIG to engage and slide under the
membrane, while the conical end of a sealing piston would slide over the e.
Figure 36 – Side section view of t, membrane, and end guides in presence
of PIG – Top diagram shows conical piston of PIG gliding over the end guide; Bottom
m shows PIG fingers engaging under the end guide and uently under the
membrane as the PIG moves from Right to Left in the diagrams.
Figure 37 – Side view of PIG illustrating a sion method – rated with PIG
design as per Figure 28 located inside the conduit – PIG with end slug/piston to enable
propulsion by the conduit fluid supplied or released from the 2nd end, while bulk fluid is
being emitted from the conduit supplied from the 1st end of the t. (Conduit
membrane and openings are not shown).
Figure 38 – Cutaway Side view of PIG illustrating a propulsion method - For
symmetric bidirectional operation with opposing interconnected valves – Propulsion
control fluid enters the t from te end to bulk fluid delivery. The valves at
each end of the PIG are interconnected such that they are in opposite states (when one
is closed, the other is driven open). Each valve acts as a one-way valve which closes
when fluid flows from the conduit toward the PIG. The valve can be held in the closed
state by maintaining fluid pressure against the closed valve, which in turns maintains
the opposite end valve in the open position to receive delivery fluid from the other
t end, which is passed through the valve body and into the area of the PIG where
the membrane is manipulated away from the conduit wall, allowing fluid to exit the
conduit. (Conduit membrane and openings are not shown).
[070] Figure 39 – Cutaway side view of PIG apparatus inside conduit illustrating a
propulsion method ing independent actuator controlled valve bodies at each end.
(Conduit membrane and openings are not shown).
Figure 40 – Side view of PIG illustrating a propulsion method -– Control fluid is fed
down a concentric tube to the closed end of the conduit to force the PIG upstream of
bulk fluid flow, the PIG being sealed and slidable along the concentric inner control
tube. (Conduit membrane and openings are not shown).
Figure 41 – Side view of PIG propulsion method of Cable or chain drive – Top
diagram, PIG with cable attachments; Bottom diagram, conduit assembly with, sheaves
at either end, cable return path is via a ted path through the PIG –- To drive the
PIG toward the 1st end, the sheave at the 1st end is driven in the counter clockwise
ion, pulling the cable/chain directly. To drive the PIG toward the 2nd end the
sheave at the 1st end is driven in the counter ise direction. (Conduit membrane
and gs are not shown).
Figure 42 – Side view of PIG sion method – Propulsion force is generated
hydraulically by cable connected piston in a separate control tube – Supplying fluid to
the control tube at the 1st end pushes the control piston toward the 2nd end, and in turn
by cable ment via pulley, draws the PIG to toward the 1st end. Similarly moving
the PIG to toward the 2nd end involves supplying fluid pressure to the control tube at
the second end and releasing pressure from the l tube at the 1st end. (Conduit
ne and openings are not shown).
Figure 43 – Side view of PIG propulsion method - Propulsion force is generated
lically by cable connected pistons in separate control tubes for each direction – In
order to move the PIG toward the 1st end, fluid pressure is supplied to the lower control
tube at the 1st end, while controlling the release of fluid at the 2nd end. In order to move
the PIG toward the 2nd end, fluid re is ed to the upper control tube at the
2nd end while lling the release of fluid at the 1st end of the upper control tube.
(Conduit ne not shown).
Figure 44 – Side views of PIG propulsion method, t capped at far end - The
PIG able to move upstream against the bulk fluid delivery by reciprocating action
(oscillating valve) – The PIG backbone is hollow allowing fluid to pass from the conduit
1st end, to the 2nd end which is closed – The Top diagram shows a closed valve in the
slidable valve body and a spring in communication between the PIG valve body and rod
in the compressed state; The middle diagram shows the valve open allowing fluid to
flow from the conduit 1st end through the valve body to the area where the PIG fingers
have prized the membrane from the conduit wall, the slidable valve body then moving
toward the 1st end as the spring expands; The lower diagram shows the valve cycling to
the closed state resulting in the fluid pressure acting to compress the spring by moving
the piston at the 2nd end toward the valve body at the 1st end, and resulting in a net
movement of the PIG upstream shown as a distance “X”. (Conduit ne and
openings are not shown).
Figure 45 – Side views of PIG propulsion method using worm-like action, conduit
open at far end – The PIG able to move against the flow of fluid in a reciprocating action
– Top diagram shows first phase of reciprocating action; Middle diagram shows second
phase of reciprocating action; Bottom diagram shows third phase of reciprocating
action. (Conduit membrane and openings are not shown).
Figure 46 – Side views of PIG propulsion method using percussion, conduit open
at far end –The PIG able to move against the flow of fluid by reciprocating action - Top
m shows resting state and first phase of reciprocating action; Middle diagram
shows second phase of reciprocating action compressing a spring; Bottom diagram
shows third phase of reciprocating action, being the release of spring energy imparting
momentum to the apparatus. (Conduit membrane and openings are not shown).
Figure 47 – Side view of PIG in conduit with communication and Sensing line on a
self-tensioning reel to sense, gauge position of, and icate with PIG (Conduit
openings and membrane are not .
Figure 48 – Side view of generic PIG design with on board fluid to electrical power
generation, power storage, program control circuitry, propulsion ism, controlled
manipulator for interacting with fluid emission control apparatus integral to the conduit,
actuator controlled movable fluid directing elements.
[080] Figure 49 – Simple floor/yard washing application - Conduit installed down one
side of the yard, and g plume reaching across the floor/yard with a plume
directional bias in the ion of the washing wave. (Conduit membrane and gs
are not shown).
Figure 50 – Wide yard washing application – A conduit system is installed along
each long edge of the yard, the respective washing plumes opposing and optionally
synchronized in position and movement. (Conduit membrane and openings are not
shown).
Figure 51 - Irrigation paddock layout – Type 1 (A common header line feeds
multiple parallel individually valved bution lines).
[083] Figure 52 - Irrigation paddock layout – Type 2 (A header line feeds multiple
individually valved outlet lines, with a common return path).
Figure 53 - Irrigation paddock layout – Type 3 (A single distribution line is routed
as a te loop, back and forth to cover a defined area, and return to a common
valve point. The area shown is sloping in the direction indicated by the arrow, and
emission is from the downhill side of the conduit).
Figure 54 – Large duct (eg Sewer pipe) flushing technique by travelling orifice
inside a small concentric t. (Conduit membrane and openings are not shown).
Figure 55 – c emission plume – Emission plume patterns and dynamics
are influenced in combination by the shape of the conduit openings, the shape of
membrane prizing elements on the PIG apparatus, and the active control of flow
directing elements as in Figure 31, Figure 32, Figure 33, Figure 34, Figure 67, Figure
68, Figure 69.
Figure 56 – e view of conduit with ne attachment at ends only
Figure 57 – Oblique cutaway view of t with membrane having magnetically
responsive elements attached.
Figure 58 – Cross sectional view of t with magnetically responsive
membrane integrated with adjacent control conduit for carriage of magnetically
responsive apparatus – The Left hand diagram shows the membrane in the closed
position; the Right hand diagram shows the presence of apparatus manipulating the
membrane by magnetic ction.
Figure 59 – Cross sectional view of conduit with magnetically sive
membrane integrated with adjacent control conduit for carriage of magnetically
responsive apparatus - The Lower diagram shows the membrane in the closed on;
the Upper diagram shows the presence of apparatus in the adjacent conduit,
manipulating the membrane by magnetic interaction.
Figure 60 – PRIOR ART - Pipe Zipped open and closed to produce movable
orifice.
Figure 61 – PIG Apparatus in conduit, where communications to common point
and l computer system is by sonic signaling
[093] Figure 62 – PIG tus in conduit, receiving electrical power and signaling via
electrical AC loop (single conductor type shown)
Figure 63 – Cross sectional view of conduit ing a stiff inner former (half pipe)
to retain the membrane and facilitate the assembly process
(The former reduces or eliminates the need for multiple membrane fasteners along
its length, and also acts to constrain the PIG device from rotation).
Figure 64 – Oblique view of conduit of Figure 63, utilizing a stiff inner former to
retain the membrane and facilitate the assembly process
Figure 65 – Method of assembly of conduit of Figure 63, (Steps A, B, C shown)
Step A. Lay out and cut membrane to size, B. Attach membrane to resilient former,
C Insert membrane and former into conduit.
Figure 66 – PIG device for use in conduit of Figure 63
Top diagram:- Side view of section cut along center of the length of pig.
Middle diagram:- Front end view as sectioned at position AA. Lower diagram:- Oblique
view
[0101] Figure 67 – PIG device for use in t of Figure 63, showing t
options of the membrane manipulating component with s topologies producing
different output plume characteristics.
Upper diagram:- Oblique view of PIG with insert s A, B, C, D.
Lower diagram:- Side view of PIG with insert options A, B, C, D.
[0104] Option A. es a dynamically changing spray plume as pig moves past
holes in conduit, B. produces a higher volume further reaching plume, C. with
progressively angled vanes produces a plume angled in one direction away from
perpendicular to the conduit, with a ssively changing angle as pig moves past
holes in conduit. D. produces a further reaching plume angled toward (or away from) the
direction of pig travel.
Figure 68 – PIG device with a fluid path through to a nozzle assembly at the
point of outlet, which engages with conduit holes as they move into range and
subsequently disengages as the holes move out of range.
Left hand diagram:- Side view of Pig in conduit with membrane shown prized
away from conduit wall. Right hand diagram:- End section view of Pig in conduit taken
at location AA.
Figure 69 – Nozzle assembly of Figure 68, comprising a slotted frame, for
loosely constraining a laterally e carriage with a directional nozzle and locating
pins for maintaining nozzle alignment with conduit holes, and a strap linkage between
the frame/PIG and nozzle head partially encircling the nozzle head to impart a rotation
and modulation adjustment of the nozzle as the carriage moves ve to the PIG.
Top:- PIG nozzle assembly as viewed from inside the PIG/conduit, (ie in the
direction looking out through the t holes).
Views A,B,C,D - Side section view of Nozzle assembly within the PIG against
the conduit wall, the section view taken at the location of the conduit holes.
View A. Nozzle carriage not yet d with conduit holes
View B. Nozzle carriage initial engagement with conduit holes, and fluid flow
through nozzle
View C. Nozzle carriage moves relative to pig as pig moves forward, the
strap applying a rotation to the nozzle.
View D. Nozzle carriage approaching end of travel moves up ramps in frame
and disengages with holes before returning under spring force to position A. resulting in
a cycle of reciprocation.
Figure 70 – g edges of membrane sections in a t (akin to Figure
3), are urged into the oncoming fluid flow by the presence of external magnetically
responsive material, resulting in the fluid momentum then prizing the membrane section
from the t wall and exposing the t g(s) - (control magnet is external
to main conduit, eg transported by adjacent external conduit, not shown)
Views A,B,C,D show different l states, where left hand diagrams are
side views of conduit showing conduit walls, conduit openings/holes and ne
sections, and right hand diagrams are end on views of conduit showing t holes
and membrane positions.
View A. shows fluid passing through conduit with all membrane sections
covering conduit holes.
[0117] View B. shows the presence of an external magnet applying a force to the
membrane leading edge, urging the leading edge into the oncoming fluid flow.
View C. shows fluid momentum applying force to further move the membrane
leading edge and subsequently all of the membrane section from the conduit wall
exposing conduit openings and allowing fluid to flow from the t.
[0119] View D. shows fluid flowing in the reverse direction, applying a g force
to the membrane opposite end leading edge, and returning the membrane to the
conduit wall thereby closing/resetting any open membrane sections.
Figure 71 – A special case of Figure 70 in which the conduit opening is a
significant proportion of the conduit diameter, and the membrane therefore also
requiring a higher stiffness/resilience can be hinged such that when open, fluid flow past
the hole is substantially blocked y forcefully diverting fluid out of the conduit hole
and away from any other downstream holes (not shown) which may have been
previously open.
Views A,B,C,D show different control states. The left hand diagrams are side
views of conduit showing conduit walls, a t g/hole and a membrane
section. Right hand diagrams are end views of conduit showing t hole and
membrane position.
View A. shows fluid passing through conduit with the membrane section
covering/sealing the conduit hole.
View B. shows the presence of an external magnet applying a force to the
membrane leading edge, urging the leading edge into the oncoming fluid flow.
View C. shows fluid momentum having applied a force to further move the
membrane to the fully open position, diverting fluid out of the the conduit opening.
View D. shows fluid flowing in the reverse direction, applying a closing force
to the membrane thereby returning it to the conduit wall and closing the conduit opening
(and any other similar openings not shown).
Figure 72 – An implementation of Figure 71, utlizing a rigid hinged flap as the
membrane, with a subsequent hinged flap as the leading edge, the outlet ed with
a nozzle for use in high pressure, high flow sequential distribution systems, such as in a
cosmetic fountain.
[0127] Top left: Side view, g unhindered through flow path with flaps in
closed position
Top right: End view, also showing control tube in place.
Lower: e cutaway view and l tube with control PIG in vicinity to
impart force by magnetic field to a leading edge flap.
[0130] Figure 73 – The valve system of Figure 72 adapted for use as a row cropping
siphon starter, is ed with a saddle to hold a Siphon tube at a suitable ce
from the nozzle outlet.
View A. shows fluid passing through conduit with the membrane section
covering/sealing the conduit hole.
View B. shows the presence of an external magnetic PIG in a control tube
ng a force to the membrane leading edge flap, urging the leading edge into the
oncoming fluid flow.
View C. shows fluid momentum having applied a force to further move the
membrane flap to the fully open position, diverting fluid out of the t opening,
through the nozzle and into the intake end of a siphon tube.
View D. e view showing harnesses for maintaining the control tube and
siphon tube position.
Figure 74 – ment of multiple valve units of Figure 73 for use in starting
a system of multiple row crop siphons
Upper diagram – oblique view of le Siphon starter units connected to
common supply and control lines.
Middle diagram – Side view of Siphon tubes with the head end submerged in
a supply channel/ditch, the siphon tubes passing over the ditch bank to supply water to
crops.
Lower middle diagram – oblique view of Siphon tubes with head end
including the l and supply lines ged in a supply channel/ditch, the siphon
tubes passing over the ditch bank to supply water to crops.
Bottom m – System tion arrangement of cascade connected
siphon starter units and siphon tubes connected to a dedicated control box and pump.
Operation - Apply fluid to main line in forward direction, then move pig
towards the source (by applying separate fluid to the control line), to sequentially open
each valve for a finite duration. A valve being temporarily open results in a high velocity
jet up into the siphon tube to forcefully fill the tube thereby priming the siphon tube and
allowing bulk fluid to continue to siphon from the channel/ditch to the outlet side and
thereby apply water the crops.
Figure 75 – A conduit having a membrane with an inwardly protruding
longitudinal lip like edge adapted to engage with rotational fluid motion such as a vortex
to prize the membrane from the conduit wall and expose conduit openings, and
conversely with opposite fluid rotation replacing the membrane against the conduit wall.
Right hand m – Illustrates how a clockwise fluid motion acts to prize
the membrane from the conduit wall and expose conduit gs for fluid to escape.
Left hand diagram – Illustrates how a counter clockwise fluid motion acts to
replace a membrane t the conduit wall.
[0144] Figure 76 – Side view of a conduit of Figure 75 with a flap/fin hinged such
that it is able to respond to the presence of a magnetic PIG in an adjacent conduit such
that its leading edge is lifted into the oncoming fluid flow which forcefully lifts and fully
exposes the fin to the fluid flow at an angle so as to deflect linear fluid momentum to
produce a circular motion which can subsequently exert force to the longitudinal
membrane lip to separate it from the conduit wall and thereby uncover conduit
openings, the flap/fin able to retreat to a lay down sed on on cessation of
fluid flow and absence of the PIG, also then allowing the membrane to retreat to the
conduit wall and cover the conduit openings.
Figure 77 – Side view of a conduit as a ion on Figure 76, in which the
leading edge end preparation or end piece of the membrane section (as opposed to the
longitudinal edge) performs the ction with the circular fluid momentum in ting
the peeling process of the membrane section from the conduit wall, which subsequently
propagates down the length of the section to progressively peel the remainder of the
membrane section from the conduit wall.
[0146] Figure 78 – Illustration of the controlling process of a conduit of Figure 76,
the conduit having a membrane section and ponding diverting fin/flap hinged at
the conduit wall and cantilevered with a magnetically responsive element for responding
to the presence of a magnetic PIG travelling in a separate control conduit.
In each diagram A,B,C,D – the left hand view illustrates a side section of
conduit and adjacent control onduit. The right hand view illustrates the
corresponding conduit end view.
View A. shows fluid passing h the conduit with the in in the laydown
position allowing fluid to pass through unhindered, and the membrane section in
the d position covering/sealing the conduit opening(s).
[0149] View B. shows the presence of an external magnetic PIG in the control tube
exerting a force of attraction force to the hinged flap/fin cantilever, urging the leading
edge away from the conduit wall and into the oncoming fluid flow.
View C. shows fluid momentum having applied a force to further move and
hold the flap/fin at its hinged rotational limit, where it remains exposed at an angle to the
oncoming fluid flow to divert fluid around the perimeter of the conduit where it in turn
acts on the longitudinal lip of the membrane section peeling it from the t wall,
exposing conduit openings and allowing fluid to escape.
View D. shows fluid having been first stopped to allow the membrane section
to return to its relaxed on against the conduit wall, ed by a reversal of flow to
forcefully return the flap/fin to the lay-down or reset on.
[0153] Figure 79 – A conduit and separate control tube with a plurality of groups of
membrane ns and fins/flaps (similar to Figure 78) distributed along its length, the
membrane fabricated as a continuous length and with cutouts to define the membrane
sections. A plurality of flaps/fins integral to and distributed along a continuous former (of
conduit length) the fins each being effectively hinged to the former, the former residing
against the conduit wall such that each flap/fin is in optimal offset alignment with its
respective membrane section.
In diagrams A,B,C – the left hand view illustrates a side section of conduit,
and the presence of a magnetic PIG in an adjacent control line/conduit. The right hand
view illustrates the corresponding conduit end view.
[0155] View A. is a y view of conduit with no fluid flow and all membrane
sections in relaxed position covering the conduit opening(s), a magnetic PIG applying a
force of attraction to the ever of the in in its vicinity results in the flap’s leading
edge being lifted away from the former.
View B. is a side view of the conduit with all hidden edges visible, and with
fluid flow resulting in fluid um having applied a force to further move and hold
the flap/fin (which was lifted by the adjacent PIG), to its hinged rotational limit, where it
remains exposed at an angle to the oncoming fluid flow to divert fluid around the
perimeter of the conduit where it in turn acts on the longitudinal lip of the membrane
n separating it from the conduit wall, exposing conduit openings and ng fluid
to escape.
View C. is a y view from the top of the conduit showing the same
condition as View B.
View D. is an oblique view of the conduit with a cutaway n showing the
PIG and flaps/fins in its vicinity under the same conditions as View B..
In operation, an external magnet transported in the separate control tube
attracts magnetic responsive material on the inner fulcrum side of a hinged fin, resulting
in the leading edge of the fin moving away from the wall into the flow of fluid, the flow
then holding and effectively latching the fin in a raised position where it s
ng fluid creating a vortex in the conduit, which in turn acts on the inward
protruding leading edge of the sectioned membrane separating it from the conduit wall,
exposing conduit openings and ng fluid to escape.
[0160] Figure 80, Figure 81, Figure 82, Figure 83 – A t system as described
in Figure 78, with an additional flap/fin similar to that described in Figure 78, but hinged
at the opposite angle to the flow path such that when deployed, s fluid flow around
the conduit in the opposite direction to return the membrane section to the conduit wall
and cover the openings, the flap/fin also situated upstream of the flap performing the
membrane opening function, such that it shadows the downstream fin and effectively
overrides the previous operation of the downstream flap/fin. In each Figure, top left is
conduit side view, Top right is the corresponding end conduit view, bottom left is t
top view, bottom right is corresponding t end view.
Figure 80 – Fluid passing through the conduit unhindered, the membrane
section and flaps/fins in the relaxed state ed into the former, and the membrane
covering conduit openings preventing fluid escaping the conduit.
Figure 81 – A PIG with a magnetic responsive element has moved into the
vicinity of the first Flap/Fin urging the leading edge of the Fin out of its recess and into
the ng fluid flow.
[0163] Figure 82 – The fluid flow continues to lift and hold the Flap/Fin at the end of
its hinged travel, while causing fluid to divert around the conduit perimeter and incident
with the protruding longitudinal lip of the membrane, thereby manipulating the
membrane edge and peeling the ne from the conduit wall, y uncovering
conduit openings.
[0164] Figure 83 – the PIG has progressed in the l tube to be in the vicinity of
the upstream flap/fin, applying a force of attraction to the flap/fin cantilever, urging the
flap/fin to rotate on its hinge axis, thus moving the leading edge of the fin into the
oncoming fluid path, the moving fluid then continuing to raise and hold the flap/fin at the
end of its hinged travel and causing fluid to divert around the t perimeter in the
opposite direction of rotation resulting from the previous (downstream) fin, the fluid
rotation thereby replacing the membrane section against the t wall and
preventing r fluid from escaping the conduit.
Figure 84 – A conduit of type depicted in Figure 80, Figure 81, Figure 82,
Figure 83, where each successive control element is in communication with the next
control element by way of mechanical or fluid linkage (hydraulic or tic),
providing automatic propagation of the emission plume
[0166] Left hand diagram is a top view of t showing membrane ns,
control flaps, and linkages between successive flaps.
Right hand diagram is an end on view of t showing membrane
sections and control flaps and linkages embedded in a low profile former.
Figure 85 – A thin profile single piece ribbing element for reinforcing and
reducing load on membrane near conduit openings.
View A – Ribbing for use in conduit with a single line row of openings. Left
hand diagram is side view. Right hand side is end on view.
View B - Ribbing for use in conduit with a two rows of openings. Left hand
diagram is side view. Right hand side is end on view.
[0171] View C – Conduit with ribbing and membrane in place. Left hand diagram is
side view. Right hand side is end on view.
Figure 86 – A conduit inline membrane valve element ing a resilient
membrane and rigid flap combination, producing a distribution system llable
merely by fluid flow conditions alone.
[0173] View A – Closed state, with membrane under stretch holding the membraneflap
combination covering the conduit opening, fluid able to flow freely through conduit.
Left hand diagram is side view of short section of conduit. Right hand side is end on
view.
View B – Side view of the action for resetting the valve, induced by a reverse
flow in conduit. iary flap moves in response to reverse flow to unseat the
membrane flap).
View C – Side view of completion of the reset action, with fluid flow
continuing in the conduit and able to reset all other such membranes in the conduit.
View D – Side view of the open state of the valve following a reset action.
View E – Side view of flow in forward ion with fluid g out of the
conduit opening, while also ning the membrane and positioning the associated
flap for subsequent e following cessation of the fluid flow.
Figure 87 – Operation of a conduit system utilizing a plurality of inline valve
elements described in Figure 86, showing sequential operation and the reset process.
View A – First two membrane valve elements in the closed state, with flow
being diverted from the third downstream opening, with flow being prevented from
passing to the next downstream valve.
View B – Next phase in the ce following on from view A, the fluid flow
having been ceased and restarted allowing the previous valve to close, thereby
exposing the next opening for fluid on (simply cycling fluid flow from “on” to “off”
to “on” moves emission to the next ream opening).
View C – The reset s, whereby fluid flow from the opposite end
(reverse flow), results in all valves being reset to the open state. (Fluid emission then
occurs from the first upstream valve when fluid flow resumes in the forward direction).
Figure 88 – An enhancement to the PIG of Figure 66, with a membrane
returning element in the form of a spring wire.
Right hand diagram is an oblique view of PIG, with membrane returning wire
spring elements, each protruding from the ends of the PIG body and extending
longitudinally toward the opposite end of the PIG, but also outward toward a conduit
wall (not shown), to provide a low contact surface to a membrane in providing a
returning force to the membrane at the trailing end of the PIG as it moves longitudinally
in a t to ensure that a prized membrane is again returned to its seated on
against the conduit internal wall at the trailing end of the PIG.
Left hand diagram is end on section view of PIG taken at the center line, and
showing the wire return spring elements.
Figure 89 – Illustration of alternative to Figure 70, where a magnetic force of
attraction acting in conjunction with a built in fulcrum in the leading edge separates the
leading edge from the conduit wall.
Views A,B show different control , where left hand diagrams are side
views of conduit g conduit walls, t openings/holes and membrane
ns, and right hand diagrams are end on views of t showing conduit holes
and membrane positions.
View A. shows the presence of an external magnet applying a force of
attraction which is translated by a fulcrum in the leading edge acting against the conduit
wall to urge the leading edge into the oncoming fluid flow.
View B. shows fluid momentum ng force to further move the membrane
leading edge and subsequently all of the membrane section from the conduit wall
exposing conduit openings and allowing fluid to flow from the t.
Figure 90 – Illustration of arrangement including conduit sing apparatus
with powered means to impart rotational momentum to fluid in order to manipulate
conduit membrane without making physical contact with the membrane
A conduit with membrane of type similar to Figure 77, is able to be separated
from the conduit wall to uncover openings and enable emission in response to onal
fluid momentum generated by autonomous conduit traversing apparatus with a powered
motor driven rotating shaft with fins, such as a propeller, rotor or impeller, causing fluid
on in its vicinity. Depending on relative flow rates, the rotor may achieve fluid
rotation when unpowered or fixed to the apparatus.
Figure 91 – Illustration of onships between conduit flow rates, emission
flow and PIG velocity as mathematical equations in a conduit system employing a
piston, plug or slug for propulsion
A conduit with openings (openings not shown), membrane and PIG with
membrane lator for uncovering openings, and sealable piston, plug or slug,
produces emission flow ‘Fe’ from the conduit determined by the ential between
inflow ‘F1’ and outflow ‘F2’ represented as equation ‘Fe = F1 – F2’. Additionally
longitudinal PIG velocity ‘v’ is determined as ‘v = F1 / A’, where ‘A’ is the conduit
ive cross sectional area, also noting that inflow ‘F1’ and outflow ‘F2’ can be
positive or negative values.
Figure 92 – Illustration of various shaping devices for sing internal to a
control tube or conduit for imparting a strategically shaped distortion effect to the control
tube outer surface as the shaping device traverses al to a control tube
In each depiction, upper left is side-on view, and right hand side is the
corresponding end on view. Low left is the top view, and right hand side is the
corresponding end on view.
Diagram ‘A’ Top left depicts a simple shaping device with an arch shape in a
single plane, and with piston/plug/slug at each end for sealing and receiving fluid
pressure inside a t.
[0196] Diagram ‘B’ depicts a similar single plane arch where the shaping device
including end plugs are a uniform thickness.
Diagram ‘C’ s a complex shaping device, with opposing arches on one
plane to provide poise, and a single arch in an orthogonal plane for performing an
actuation function.
[0198] Figure 93 – Illustration of a shaping device or PIG with back pressure applied
in the control tube to exacerbate the shape and thereby increase the distortion or
shaping effect to the control tube or conduit
The upper diagram shows the shaping device in a relaxed state with the
control tube having little or no back pressure.
[0200] The lower diagram shows the shaping device experiencing pressure from
both ends of the control tube against sealed piston plug or slug at each of the ends of
the , the device able to respond to an end to end compressive force by changing
its shape such as by way of an increase in curvature and hence an se in control
tube distortion in the vicinity of the shaping device.
[0201] Figure 94 – Illustration of a conduit system comprising a conduit with
openings and a membrane disposed internally against the conduit wall for ng the
openings, the membrane having integral provision for a control tube to be ed or
housed close and adjacent to a longitudinal edge, and a shaping device passing internal
to the control tube able to be propelled longitudinally by tely applied fluid
pressure in the control tube
The upper left diagram is a side on cutaway view taken at ‘aa’, and shows a
simple arched shaping device ting the membrane from the conduit wall and
uncovering openings, the shaping device maintaining rotational poise as the rotation
angle of least resistance. Upper right is the corresponding end section view taken at
‘bb’.
The lower left diagram is a top view of conduit with positions cc and dd
superimposed. Lower right is a cutaway view taken at ‘ee’
Figure 95 – Illustration of a conduit system utilizing a spiral shaping device in
a control tube for performing a circular actuation function in manipulating a membrane
from the conduit wall to uncover t gs.
m ‘A’ is a side view of a spiral shaping device, the backbone being a
spiral in the longitudinal direction, the spiral being offset such that entry and exit
positions are at the base. Upper left is side-on view, and right hand side is the
corresponding end on view. Low left is the top view, and right hand side is the
corresponding end on view.
Diagram ‘B’ left depicts the g device producing a spiral shaped
distortion in the control tube. Right hand diagram is end on view depicting the circular
motion of a point on the control tube as the shaping devices passes through, the control
tube resting under gravity on the base of the conduit.
[0207] Diagram ‘C’ shows end on view of control tube in conduit with a membrane
disposed to the conduit overlaying the control tube and covering conduit openings.
m ‘D’ left is a side view of conduit taken at ‘dd’ showing the ce
of the shaping device, separating the membrane from the conduit wall at ‘cc’ and
maintaining rotational poise against the base of the conduit. Right is end on section
taken at ‘cc’
Figure 96 – Illustration of a conduit system utilizing a particular g
device in a control tube for performing actuation in a motion of a strategic trajectory to
manipulate a membrane from the conduit wall to uncover conduit openings.
m ‘A’ is a side view of the profiled g device, the backbone being
a series of sweeping snake like bends in the udinal direction. Upper left is side-on
view, and right hand side is the corresponding end on view. Low left is the top view, and
right hand side is the corresponding end on view.
Diagram ‘B’ left depicts the g device producing a snake-like profile
shaped distortion in the control tube. Right hand diagram is end on view depicting the
motion of a point on the control tube as the shaping devices passes through.
Diagram ‘C’ shows end on views of conduit and positions of control tube and
ne at major stages in the passage of the shaping device through the control
tube; ‘1’ control tube at rest and retained by membrane, ‘2’ pushing under first side of
membrane to create a counter poise, ‘3’ pushing under second side of ne
establishing rotational counter poise, ‘4’ separating the control tube and membrane from
the conduit wall to create a fluid path to t holes.
Diagram ‘D’ left is a side view of conduit taken at ‘dd’ showing the presence
of the shaping device, ting the membrane from the conduit wall at ‘cc’ and
maintaining rotational poise against the base of the conduit. Right is end on section
taken at ‘cc’.
Diagram ‘E’ left is a top view of conduit taken at ‘ff’ and superimposed with
view at ‘gg’, showing the ce of the shaping device, separating the membrane
from the conduit wall at ‘ee’ and maintaining rotational poise against the base of the
t. Right is end on section taken at ‘ee’.
[0215] Figure 97 – Illustration of a conduit system utilizing a simple shaping device
in a control tube for performing actuation in levering an effective hinged and sectioned
membrane from the conduit wall to uncover conduit openings.
Diagram ‘A’, side view and corresponding end view of conduit cutaway
section with shaping device absent and fluid being retained in the conduit
[0217] m ‘B’, side view and corresponding end view of conduit y
section with shaping device present and fluid being emitted from the t
Diagram ‘C’, top view and ponding end view of conduit y section
with shaping device present and fluid being emitted from the conduit
Figure 98 – Illustration of a conduit system utilizing a simple shaping device
in a control tube for performing actuation in levering an effective hinged and sectioned
membrane from the conduit wall to uncover conduit openings. Similar to Figure 97, but
with the shaping device directing force away from the conduit wall.
Diagram ‘A’, side view and corresponding end view of conduit cutaway
section with shaping device absent and fluid being retained in the conduit
[0221] Diagram ‘B’, side view and corresponding end view of conduit cutaway
section with shaping device present and fluid being emitted from the conduit
Diagram ‘C’, top view and corresponding end view of conduit y section
with g device present and fluid being emitted from the conduit
Figure 99 – Illustration of a conduit system as a ion to Figure 97 with a
simplified cross section
Diagram ‘A’, side view and ponding end view of t cutaway
section with shaping device absent and fluid being ed in the conduit
Diagram ‘B’, end view of conduit cutaway section with shaping device
present and fluid being emitted from the conduit
[0226] Figure 100 – Illustration of a conduit system as a variation to Figure 97 where
the effective hinge position is closer to the conduit openings for improved response to
control tube distortion
Diagram ‘A’ - left is end on view with membrane at rest covering conduit
openings, right shows a distorted control tube producing expansion of the membrane
groove causing the membrane side to rotate about an ive hinge axis and y
separate from the conduit wall and allow fluid to escape via uncovered openings.
Diagram ‘B’ – As per diagram ‘A’ with a subtle variation in hinge formation
Figure 101 – ration of a conduit system utilizing a semi rigid symmetrical
membrane former with spring like properties with built in shaped recess or groove for
l tube, and membrane liner laminate the membrane including holes which are
misaligned with openings in the conduit
m ‘A’ – left is cross section view of conduit with membrane former in
relaxed state applying even pressure to the conduit via the membrane lining while also
retaining the control tube in position. Right hand view is as per left view but with the
membrane and former being separated from the conduit wall by the control tube in the
presence of a simple arched shaping device not shown, the membrane being separated
from the conduit wall in the region of the membrane holes, thereby providing a fluid path
through the membrane into the separated region between the membrane and conduit
wall where openings in the conduit are exposed allowing fluid to be released from the
conduit.
Diagram ‘B’ – A similar topology to that of diagram ‘A’, but where the control
tube is a soft material such as a woven fabric allowing it to compress and flatten in the
absence or a reduction of fluid pressure, thereby covering conduit gs, while the
membrane openings are also covered producing a double stage seal. In the presence of
a shaping device such as a simple sphere or cylinder in the control tube, the shaping
device dictates the outer surface of the control tube instead of being flattened or
distorted against the conduit inner surface thereby uncovering openings in the conduit,
while also separating the membrane from the conduit wall in the vicinity, and ring
holes in the membrane to create a fluid path from the conduit interior to exterior. Fluid
pressure in the control tube can be released to localize conduit emissions to only the
vicinity of the g device, or increased to expand the control tube and produce
emission from the entire conduit simultaneously.
Figure 102 – Illustration of a conduit system being an extension and ion
of Figure 101 utilizing soft flexible materials, enabling a simple ssion welding
process to combine membrane, control tube and conduit along an external longitudinal
seam
ms A, B, C - Left is cross nal view of a conduit topology in
absence of shaping device. Right is a corresponding diagram of in the ce of a
shaping device in the control tube, distorting the control tube relative to its natural shape
in the absence of the shaping , to manipulate the membrane to uncover openings
and allow fluid to escape.
Diagram A – A conduit formed as an outer sheath welded along a seam,
encompassing two separate conduits, one acting as a control tube and the other acting
as a membrane, both the membrane and sheath having misaligned holes.
[0235] Diagram B – As per diagram A but where the membrane is also melded in
the seam joining the outer sheath as a conduit to ensure stable alignment of the
membrane relative to the outer sheath.
Diagram C – As per diagram B but where the control tube is also melded in
the seam joining the outer sheath as a conduit to ensure stable ent the control
tube, membrane and conduit.
Figure 103 – Illustration of a conduit system with an al membrane liner
completely assing the conduit internal cross section, the liner including provision
for housing or attachment of a control tube along its length, the liner having holes which
are misaligned with conduit gs
Diagram A – Left is a side view of conduit along ‘aa’. Right is an end view of
conduit showing a continuous membrane pressed against the conduit interior by internal
fluid pressure, preventing fluid from exiting the membrane hole, and conduit hole.
Diagram B – Left is a side view of conduit along ‘cc’. Right is a cross section
of conduit taken at location bb
Figure 104 – Illustration of a conduit system with a simple al thin
membrane liner tely encompassing the conduit al cross section and having
through holes or openings to expose the conduit wall, an internal dummy tube fixed in
place immediately above conduit gs for protection and providing poise to an
adjacent control tube between membrane and conduit interior
Diagram A – Left is a side view of conduit along ‘aa’. Right is an end view of
conduit showing a continuous ne pressed against the conduit interior by internal
fluid pressure, preventing fluid from exiting the membrane and conduit holes.
m B – Left is a side view of conduit along ‘cc’ and superimposed with
section of control tube at ‘dd’. Right is a cross section of conduit taken at location ‘bb’.
Figure 105 – Illustration of a t system where a shaping device in a
control tube acts tangentially to produce a separating action within a membrane
retaining former at one side of the conduit, causing rotation of a finger like sion
around the conduit interior and under a narrow resilient membrane exposing conduit
openings
Diagram A – Left is a side section view of conduit along ‘bb’. Right is a cross
section view of conduit along ‘aa’ showing a continuous membrane pressed against the
conduit interior by internal fluid pressure, preventing fluid from exiting conduit openings.
Diagram B – Left is a side section view of t along ‘dd’ showing the
presence of a shaping device in the control tube. Right is a cross n of conduit
taken at on cc showing a finger like protrusion penetrating under the membrane
uncovering conduit openings and allowing fluid to escape.
[0246] Figure 106 – Illustration of a conduit system where a shaping device in a
l tube acts radially in producing a separating action within a membrane retaining
former at one side of the conduit, causing symmetric rotation of opposing finger like
protrusions around both sides of the conduit interior and under a narrow resilient
ne exposing conduit openings
[0247] Diagram A – Left is a side section view of conduit along ‘bb’. Right is a cross
section view of conduit along ‘aa’ showing a continuous membrane pressed against the
conduit interior by retaining members and internal fluid pressure, preventing fluid from
exiting conduit openings.
Diagram B – Left is a side section view of conduit along ‘dd’ showing the
presence of a g device in the control tube. Right is a cross section of conduit
taken at location cc showing a finger like protrusions penetrating under the membrane
uncovering t openings and allowing fluid to escape.
Figure 107 – Illustration of a conduit system where l tube is al to
a narrow continuous ne with narrowed edges for enhanced sealing, the
membrane retained against the conduit wall by a retaining former acting as a spring, a
shaping device in the control tube acts ly to directly prize the membrane from the
conduit wall to expose conduit openings
Note: The formation of the spring retainer can be adapted to encourage the
membrane to also incur rotation in se to the ce of a shaping device
[0251] Diagram A – Left is a side section view of conduit along ‘bb’. Right is a cross
section view of conduit along ‘aa’ showing a continuous membrane pressed t the
conduit interior by retaining spring former, preventing fluid being emitted from conduit
openings.
Diagram B – Left is a side section view of conduit along ‘dd’ showing the
presence of a shaping device in the control tube. Right is a cross section of conduit
taken at location cc showing the direct action of the shaping device in separating the
membrane from conduit wall uncovering openings to allowing fluid to escape.
Figure 108 – Illustration of various shaping devices for traversing internal to a
control tube and producing distortion in the cross section of the outer surface of the
control tube the communication from which can be utilized in performing actuation
functions
[0254] Diagrams A, B, C, D – Left is side view, right is corresponding end view
Diagram A – An elongated shaping device with d rectangular ends for
sealing inside a flexible control tube, the base and sides being substantially flat to aid in
maintaining rotational poise such as for use in a suitable guide channel, and the middle
having a smooth outward sion for icating to an actuated member via the
control tube outer surface, the middle area being correspondingly narrowed to not
exceed circumference tions in the control tube.
Diagram B – An enhancement to that of diagram ‘A’ in which a wheel with its
axis perpendicular to the longitudinal direction is positioned to e its outer rolling
surface as an extension to the outward protrusion to reduce friction and propensity for
damage in encountering resistance from the control tube and actuated communicating
members.
Diagram C – An enhancement to that of diagram ‘A’ in which the smooth
outward sion emanating from the ted body perpendicular to the longitudinal
axis is repeated at separate udinal positions and in each position radiating from
the center at a different rotational angle, enabling a member in communication with the
outside e of the control tube to e actuation regardless of the rotational
orientation of shaping device in the control tube.
Diagram D – A simple elongated circular cylindrical shaping device, for use in
conduit which is not naturally circular in cross section, whereby the presence of the
shaping device expands the control tube in at least one dimension its presence
ensuring a member in communication with the control tube or always receives
actuation. The elongated circular cylinder can also be used in a thin walled lay-flat type
conduit or control tube, where fluid pressure being released from the control tube
exposes the tion of the shaping device leaving only members in communication
with the control tube in its ty in an actuated state.
Diagram E – A cal shaping device being a simplified variation of
diagram ‘D’.
Figure 109 – Illustration of a conduit system of the type such as in Figures
76-84, where the control tube transporting a ic PIG is d replaced with a
control tube for transporting a shaping , the control tube disposed internal to the
conduit and positioned for its outer surface to be in communication with hinged flaps/fins
such that they are deployed in the ce of a shaping device
Diagram A – Left, is side view of conduit system along ‘cc’ where a shaping
device in an al control tube acts directly in deploying flaps/fins to divert fluid flow
around the conduit to in turn interact with an inward protruding member(s) or lip(s) of the
membrane to separate it from the conduit wall, ring conduit openings and
allowing fluid to emitted. Right is end on view taken at ‘aa’.
Diagram B – Right is end on view taken at ‘bb’
Figure 110 – Illustration of a shaping device in a control tube with
communication to actuated members arranged to respond to differential tion of the
control tube
[0264] Upper diagram is a side view depiction of a control tube and actuated
members ed pivotally to the control tube.
Lower diagram is a corresponding top view.
Figure 111 – Illustration of a control tube and shaping device ming the
function of actuating an inwardly opening flap valve in a “pipe and riser” type irrigation
system.
Diagram A – Left is a side view of a shaping device in the form of an offset
spiral for traversing internal to a control tube and producing a circular motion to the
outer e of any point of a the control tube as it moves past a particular location.
Right is the corresponding end view.
[0268] Diagram B – Left is a top view of the shaping device of diagram ‘A’. Right is
the corresponding end view.
Diagram C – Left is a side view of the shaping device of diagram ‘A’ present
in a control tube. Right is end view taken along section line ‘aa’ superimposed with ‘cc’
depicting the control tube motion within a main fluid delivery conduit, with an off-take
and having disposed within the off-take a hinged inwardly acting flap valve with
ication member protruding into the path of the control tube for imparting
ion to the control valve. The control valve shown in the closed state.
Diagram D – Left is a side view of the conduit system taken along section line
‘dd’, with the valve in the process of transitioning from closed to open in response to
movement of the shaping device into the vicinity. Right, is an end view taken along
n line ‘cc’, showing the valve flap being peeled open by the control tube acting
against the communication member.
Figure 112 – Illustration of overview of fluid distribution system comprising
conduit with openings, membrane for covering of openings, deflector for lating
ne, activator which is e in the conduit with propulsion and control, the
activator for commuicating via deflector to manipulate ne and uncover openings
for fluid to be emitted from the conduit in relative vicinity.
Figure 113 – Illustration of ew of fluid distribution system comprising
conduit with gs, membrane for covering of openings, deflector(s) for manipulating
membrane, a control tube external to the conduit, activator which is movable in the
control tube with propulsion and control, the activator communicating via deflector to
manipulate membrane and uncover gs for fluid to be emitted from the conduit in
relative vicinity.
Figure 114 – Illustration of overview of fluid distribution system comprising
conduit with openings, membrane for ng of openings, deflector(s) for manipulating
membrane, a control tube internal to the conduit, activator which is movable in the
control tube with propulsion and control, the activator communicating via deflector to
manipulate membrane and uncover openings for fluid to be emitted from the conduit in
relative vicinity.
Description of Embodiments
It should be noted in the following description that like or the same reference
numerals in different embodiments denote the same or similar features.
In the general structure of the invention as shown in s 112, 113 and
114 there is shown a general outline of preferred embodiments of the fluid distribution
system of the invention for selectively distributing fluid from multiple locations.
In particular in Figure 112 there is a fluid distribution system for selectively
distributing fluid from multiple locations, the system including a conduit arrangement
comprising: an enclosed elongated conduit having a conduit side wall with an al
perimeter for carrying fluid along the conduit side wall; a plurality of openings along the
length of the t side wall of the conduit for ng escape of the fluid; and at least
one closure means for selectively opening and/or closing a plurality of groups of one or
more of the plurality of openings along the length of the conduit side wall of the conduit
for allowing selective escape of the fluid; wherein the at least one closure means
prevents escape of fluid until manipulated between a closed and an open relative
position to uncover a pathway from which fluid could escape the conduit from the at
least one of said openings in the conduit side wall. It further includes a membrane
which forms the closure means over individual gs or group of related openings
and a deflector of the membrane which has an effect to physically alter openings
between an open and closed arrangement. It still further includes an activator for
tion of closure means where the activator initiates or activates the closure means
to undertake selective opening or closing of respective ones of the e means to
uncover a y for fluid to escape from the conduit through one or more of the
plurality of groups of one or more of the plurality of openings along the length of the
conduit side wall.
[0277] In particular Figure 112 is an ew of fluid distribution system comprising
t with openings, membrane for covering of openings, deflector for manipulating
membrane, activator which is movable in the conduit with propulsion and l, the
activator for communicating via deflector to manipulate membrane and uncover
openings for fluid to be emitted from the conduit in relative vicinity.
[0278] Figure 113 has the control tube external to the conduit, tor which is
movable in the control tube with propulsion and control, the activator communicating via
deflector to manipulate membrane and uncover openings for fluid to be emitted from the
conduit in relative vicinity.
Figure 114 has a l tube internal to the conduit, activator which is
movable in the control tube with propulsion and control, the activator communicating via
deflector to manipulate membrane and uncover gs for fluid to be emitted from the
conduit in ve vicinity.
Control of units of the fluid distribution system can allow for selectively
distributing fluid from ular locations. In particular control over fluid distribution
system for selectively distributing fluid from multiple locations to provide a sweep action
from single outlet or group of outlets or over multiple of the single outlets or multiple of
the groups of outlets.
With reference to the drawings, an ly sing a conduit 1 of
Figures 1-22 with a first end 5a, and second end 5b, for transmitting or receiving fluid,
having a ity of openings along its length 2 for emitting fluid, and a membrane 3
disposed inside the conduit for covering said openings to normally restrict the exit of
fluid from the conduit, and carriage apparatus disposed inside the conduit ed from
here on as an enhanced form of Pipe tion Gauge (PIG) 4 of Figures 23-34,
movable along the length of the conduit is able to manipulate the membrane to
selectively uncover openings in the wall of the conduit.
The PIG apparatus comprising one or more finger-like protrusions 6 for
selectively applying force to a particular location or region of the conduit to displace the
membrane from the conduit wall 7, and allow fluid to flow out through one or more
t openings 8, the membrane resilient material able to stretch longitudinally 9
(Figure 2) in response to the longitudinal edge 11 being ced away from the
conduit wall 7 in a localized region of the conduit, allowing the remainder of the
membrane ns not receiving an interference force to remain substantially seated
against the t wall 10 (figure 2) and covering the conduit emitter holes or
openings, restricting the release of fluid from the conduit in these portions.
The system includes a conduit arrangement which interacts with a deflector
to uncover a pathway for fluid to escape from the at least one of said openings in the
conduit side wall. The conduit arrangement has an enclosed elongated conduit having
an internal perimeter for carrying fluid, and a plurality of openings along the length of the
conduit side wall of the conduit for allowing escape of the fluid.
A continuous membrane t is attached discontinuously to the conduit
internal ter around at least one of said plurality of openings thereby having two
longitudinal edges in the longitudinal sense of the conduit. The edges are devoid of
permanent attachment means to the conduit along a longitudinal length spanning in the
udinal direction of the conduit at least one opening in the side wall of said conduit.
Thereby a deflector can manipulate one udinal side of the membrane to
move away from the internal perimeter of the conduit wall to r a pathway for fluid
to escape from the at least one of said openings in the conduit side wall. n the
membrane prevents escape of fluid until manipulated to uncover a pathway from which
fluid could escape the conduit from the at least one of said openings in the conduit side
wall.
The system can include control of the deflector wherein the apparatus has
disposed elements influencing the passage of fluid through the conduit wall with a
member attached and able to communicate with repeating irregularities along the
conduit, d to producing a modulating movement to said elements in response
encountering larities as the apparatus moves longitudinally, such that an emission
plume from the conduit produces a repeatedly changing characteristic as the apparatus
moves.
General Characteristics
[0288] It can be seen that the embodiments of the invention comprise one or more
of the characteristics of:
a. Conduit arrangement having a fluid flow between conduit side walls
i. Individual openings that allow fluid flow independently of other
openings;
ii. Related openings that operate together in unison or in sequence;
b. Closure Means
i. Membrane shape and connection which forms a closure over
individual openings or group of related openings;
ii. Switch means which forms a mechanical flip flop to switch between
covering
iii. Mechanisms which have an effect on openings to physically alter
openings between an open and closed arrangement;
c. tor
i. Direct or indirect activation of closure means where the activator
tes or activates the closure means with a direct action or in an
indirect manner through an intermediary mechanism or electrical or
ic connection;
ii. Activator vely located to closure means, or movable to be
moved adjacent to each one or each group of closure means or
distantly located from closure means such at an end of the conduit
to activate closure means from a distance.
d. Deflector which manipulates the at least one closure means to r a
pathway for fluid to escape from the conduit through one or more of the plurality of
groups of one or more of the plurality of openings along the length of the conduit side
wall of the conduit and having types of:
i. force deflector for transfer of an electrical, magnetic or pressure
wave signal or force for effecting manipulation or deflection of
closure means.
ii. Physical deflector for physical contact within conduit such as PIG
for transport within conduit;
iii. Fluid pressure wave for physical activation to deflector to deflect or
manipulate closure means;
iv. Physical deflector for physical contact within conduit such as a
shaping device which shapes t and ting membrane to
open e means and with the g device transportable
down the conduit to form a deflecting shape;
v. al deflector such as a pivoting or bendable shaping at fixed
location for redirecting of fluid momentum
vi. Physical tor for indirect contact within conduit via deflected
fluid momentum, such as a compliant shaping at fixed location
within t.
e. Propulsion means for propelling deflector or activator along the conduit to
manipulate or deflect the at least one closure means by means of:
i. Fluid flow
ii. Physical drive such as connecting wires
iii. Secondary element such as Magnetic PIG
f. Fluid sal means for dispersing the fluid out of an open individual opening or
group of openings in a defined or definable effect, which can be of the types of:
i. ve interaction of activator, openings and deflector providing
resultant effect;
ii. Individual interaction with g providing active effect.
g. Control of units of fluid distribution system for selectively distributing fluid from
particular locations.
i. Control of activator
ii. Control of deflector
iii. Control of sion means;
iv. l of Fluid Dispersal means
v. Simultaneous control of a plurality of individual units with single
means.
h. Control over fluid distribution system for ively distributing fluid from multiple
ons.
i. Providing a sweep action from single outlet or group of outlets
ii. Providing a sweep action over multiple outlets or group of outlets
It should be understood that each feature or sub-feature are not considered
to be equivalent or obvious variations but have been separately ed in various
directions to provide multiple different and separate novel combinations. Each
combination must therefore been understood in its particular effectiveness and novelty
and uniqueness.
Four of the primary embodiments are disclosed but various embodiments are
disclosed in the drawings and described also hereinafter.
[0291] First Embodiment
Referring to Figures 4, 7, and 23 and 24, there is shown an important first
preferred type of embodiment in which there is a fluid distribution system for selectively
distributing fluid from multiple locations, the system including:
a. a conduit arrangement comprises an enclosed elongated t having
an internal perimeter for carrying fluid, and a plurality of openings along
the length of the conduit side wall of the t for allowing escape of the
fluid;
b. at least one membrane element attached discontinuously to the conduit
internal perimeter around at least one of said plurality of openings thereby
having two longitudinal edges in the longitudinal sense of the conduit and
devoid of permanent attachment means to the conduit along a longitudinal
length spanning in the longitudinal direction of the conduit at least one
g in the side wall of said conduit;
c. a deflector which manipulates the at least one longitudinal side of the
ne to move away from the internal perimeter of the t wall to
r a pathway for fluid to escape from the at least one of said
openings in the conduit side wall;
wherein the membrane prevents escape of fluid until manipulated to uncover a y
from which fluid could escape the conduit from the at least one of said openings in the
conduit side wall.
This first embodiment has the deflector in the form of a movable PIG
apparatus 4 shown in Figure 23, which travels down the conduit.
[0294] The PIG has a first and second end for descriptive es, the first end
being closest to the first end of the conduit 5a in which it can , and the second
end being closest to the second end of the conduit 5b, the body comprising a backbone
in the form of a semi rigid rod 30, with a first and second end, the backbone aligned
such that the first end is the first end of the body and the second end of the backbone
rod is the second end of the body, the backbone rod being substantially smaller than the
cross section of the conduit, and substantially longer than the width of cross section of
the conduit;
A locating means holds the backbone at a fixed location within the conduit
cross section by way of guide prongs or loops 31 ing from the backbone rod to the
conduit wall from at least three angular positions at the first end, and a piston, (plug or
slug) 32 disposed at the second end of the rod, sealable and slidable against the
internal walls of the conduit 1;
A ne engaging means, as a shaped protrusion 6 emanating from the
backbone rod upward as drawn in Figure 23, toward the internal wall of said conduit,
and then protruding separately left and right around both sides of the conduit cross
section, each protrusion ng partly around the internal perimeter of the cross
section of the conduit in a finger-like manner for penetrating underneath separate
unrestrained longitudinal edges 11 of the membrane on left and right hand side of a
conduit, and also the protrusion ing longitudinally along the upper wall of the
t as drawn in Figure 23, and narrowing at the leading and trailing ends 33 for the
purpose of a gradual entry of the protrusion underneath the membrane as it is prized
away from the conduit wall 7 and allowing fluid within the conduit to pass out through
conduit openings 2 which as a result are uncovered in the vicinity of the location where
it is prized away from the wall, resulting in emission 8 of any pressurized fluid from the
conduit in the vicinity of the longitudinal on of the PIG apparatus in the conduit. In
the first embodiment, the protrusion also has embedded s 34 creating paths for
fluid to flow from the conduit interior to the location of the openings in the conduit wall.
In another ment of the PIG apparatus rated in Figure 24, the
finger like protrusion 6, adapted to displacing a longitudinal edge of substantial length of
membrane, has a large extent in the conduit longitudinal axis compared with the t
cross sectional dimension, and a plurality of cutouts 35 in the form of slits, grooves or
holes, each providing a passage through the body from the conduit interior to the region
of the openings at the wall of the conduit for fluid to pass 8 from inside to outside of the
conduit.
Second Embodiment
There is an important second embodiment in that in the example shown in
Figure 67 “B”, a large fluid path and single laterally radiating channel with a large
longitudinal dimension relative to the size of conduit openings, s in a more
ned and perpendicular emission plume from each conduit opening with a reduced
animation vibrancy as compared with the fluid directing insert of Figure 67 “A”,
In another example shown in Figure 67 “C”, the fluid is directed across the
surface of the fluid directing insert by a series of vanes, where the vanes at one
longitudinal end of the fluid ing insert are substantially perpendicular to the
longitudinal direction of the PIG, with the angle being progressively more slanted from
the dicular for vanes closer to the opposite longitudinal end, such that the
emission plume from a conduit opening in alignment with the fluid directing insert
undergoes a subtle graduating change of ion as the PIG progresses longitudinally
with successive vanes channeling fluid at a progressively changed angle of flow to the
conduit opening, resulting in the emission plume from each opening performing an
individual sweeping action for adding a longitudinal component to the movement of
debris or foreign matter, with the intention of progressing it to within range of the next
conduit opening to in effect perform a ssive long range sweeping action in the
direction of movement of the PIG in the conduit such as rated in Figures 49 and 50,
in another example shown in Figure 67 “D”, parallel fluid channels are provided across
the surface of the fluid directing insert similar to as described in relation to Figure 67 “A”,
but cut in at a constant slant to the udinal surface, providing an angled fluid path
and resulting in fluid emission from the conduit with a consistent longitudinal component
to the plume direction, useful in applications where it is advantageous to displace
foreign matter or gases in the direction of movement of the PIG in the conduit, such as
for use in displacing smoke from a long corridor by the emission of fluid such as water
or air from a conduit system as herein described, residing longitudinally in the or.
Such a system can be adapted to perform a range of tasks involving the
application of chemicals such as in crop fertigation and ation processes,
(fertilizer, herbicide, icides etc), or for applying surface ents such as the
application of sealers, anticorrosion, and colored coatings to ary bodies such as in
a manufacturing s.
While it is evident from the above that there is an infinitum of combinations of
conduit opening shape, size and formation of fluid direction insert, each producing a
unique fluid plume characteristic, in some cases it is desirable to achieve even tighter
control of the emission characteristics, one such example application is in a high
performance large expanse surface area washing system, where zed fine nozzle
control is required to maximize the effective working span.
In a PIG topology similar to that ed in Figure 68 and similar to Figure
30 and 66, additional provision is made for mounting a nozzle assembly 110 embedded
in the fluid path for alignment with conduit openings. The nozzle assembly 110
comprises a Nozzle frame 111 having parallel side walls and enclosed at the ends
forming a single slotted frame, the frame having cutouts into the side walls from the top
of the slot ng a pair of opposing recessed inclines 117 at each end. The nozzle
ly also comprising a nozzle carriage 114 with an elongated body loosely slidable
in the slot of the Nozzle frame, the carriage having pointed locating pins 113 protruding
downward from the base, the locating pins being sized and positioned for a neat fit into
conduit openings. The nozzle carriage also having an extraction pin 118 located at each
of the lower extremities, extending across the body and ding on either side, the
pins slidable on the e of the base of respective recessed cutouts of the nozzle
frame, such that when sliding to either extreme, s in the extraction pins riding up
an incline 117 and lifting the nozzle carriage.
[0304] The nozzle frame also has fitted near the center of the carriage a nozzle 112
extending through the carriage to provide a fluid path there through, the nozzle being
mounted at an angle away from perpendicular and somewhat toward the direction of
travel of the PIG apparatus. The nozzle has a nozzle head 119 hollow in the center and
attached to the nozzle, rotatable about the nozzle axis and spring loaded with a bias
such that it returns to one onal extreme, also has an attachment point such as a
grooved recess on the outer circumference for the attachment of a strap. A nozzle
suitable for this application is one of the type which provides a variable focus, variable
dispersion, and optionally variable ion dependent on the rotational position of the
nozzle head. The details of nozzle design are not covered in this description as this is
considered standard knowledge of a person skilled in the art of nozzle design. The
nozzle assembly also comprises a return spring 115 such as a coiled wire spring
ed at one end to the center of one of the end walls of the nozzle frame, and the
other to the t end of the nozzle carriage and biased to be in tension such that it
urges the nozzle carriage to rest toward the end of its travel in the slot. The nozzle
assembly also optionally comprising a non-elastic but flexible modulating strap 116 such
as a thin metal strip with attachment points at the ends, with one end attached to the
nozzle frame and the other wrapped partially around and attached to the nozzle head
119.
In operation and with reference to drawings, in figure 69, drawing “A” the
nozzle frame is supported by the PIG framework longitudinally against the internal wall
of a t and in line with conduit gs, the nozzle carriage residing in the nozzle
carriage slot, with the locating studs able to slide against the conduit as the PIG moves
longitudinally, fluid in the conduit is able to pass around the nozzle carriage and escape
through the conduit openings,
In “B” the conduit has progressed to align with the locating studs allowing the
studs to lower into the openings and the nozzle carriage to seat t the t wall,
urged outward by the flow and pressure of the conduit internal fluid, and once seated in
place, blocks fluid from the opening stud filled openings, but provides a fluid path
through the nozzle and out through the opening which is currently in alignment the
nozzle, the nozzle able to project fluid at an angle away from perpendicular to the
conduit.
[0307] In “C” the t has progressed relative to the PIG with the nozzle ge
still in alignment with the conduit openings, but nearing the end of its travel in the nozzle
frame slot, with the nozzle carriage extraction pins approaching the nozzle frame
extraction ramp. The nozzle carriage, in moving relative to the nozzle frame causes the
modulating strap to impart a rotation to the nozzle head 119 thereby able to
progressively change the focus, dispersion and/or direction of the plume while providing
a period of sustained emission from a fixed location.
In “D”, the conduit has progressed further causing the tion pins of the
nozzle carriage to to ride up the extraction ramp, thereby removing the ng studs
from the t holes and allowing the tensioned return spring 115 to drive the nozzle
carriage back to the starting end in the nozzle frame slot as shown in “A”, with the
nozzle head rotation also retreating to the initial starting point of rotation.
The reciprocation cycle of the nozzle carriage repeating continuously while
the PIG progresses in the conduit. It should also be noted that the nozzle assembly in
providing a loose guide to the nozzle carriage enables the system a degree of tolerance
in the positioning of the conduit holes relative to the rotational alignment of the PIG, the
nozzle carriage studs also being tapered are able to engage the t holes t
necessarily being accurately in onal alignment.
In summary, the nozzle assembly described, provides a high level of control
of a modulated fluid plume from a t system, and can be adapted to performing
the task of sweeping unwanted debris from a large surface area such as depicted in
Figure 49 for a yard washing system such as an animal yard, utilizing water as a wash
fluid where the conduit system described is deployed along the side of a yard area, the
yard ideally having a gradual slope, the conduit being generally parallel to the direction
of the slope, the conduit openings facing toward the yard to project a fluid plume across
the yard.
The yard washing system comprising a conduit 1, with membrane and PIG 4
with a nozzle ly 110 as described (not shown), a pump 84, individually
controllable valves 85 for separately controlling fluid directed to each end of the conduit,
the valves each connected to a control system (not shown), the nozzle assembly of the
PIG configured to direct fluid across the yard with an angle component in the direction
of the slope. With the pump supplying fluid pressure, the valve directing fluid to the
downhill end of the conduit is opened, propelling the PIG toward the uphill side of the
yard, projecting water as across the yard, wetting and breaking up any heavy debris
such as animal manure mounds. On reaching the end of its travel the valve is closed,
and the other valve directing fluid to the uphill end of the conduit is opened forcing the
uphill end valve of the PIG to close and thereby forcing the PIG to move along the
conduit in the ll direction.
The control system then also opens the valve supplying fluid to the ll
side of the conduit, thereby supplying fluid to the downhill side of the PIG, the end valve
of which being open allows water to flow to the nozzle assembly in the PIG which
thereby directs a fluid plume across the yard. The reciprocation action of the nozzle
assembly previously described is adapted to shifting debris both across and down the
slope, whereby at the ing of the cycle when the nozzle ge first engages with
the conduit the nozzle is provides a substantial dispersion to the fluid plume and
directed slightly downward a downward g debris away from the conduit, across
the yard and angled somewhat in the downhill ion, as the PIG moves ve to
the conduit, the nozzle head is rotated as previously described, reducing the dispersion
by narrowing the plume, while also marginally ing the direction in lifting the plume
thereby gradually increasing the reach across the yard.
With each reciprocation cycle producing a sweeping action across the yard
area, the system is further improved through l control of the rate of the sweep,
whereby a head of washing fluid is encouraged to build up ahead of the plume,
gathering and ng debris across the yard with increasing momentum and volume,
keeping debris which has broken free of the surface in flotation in a pooling wave which
then continues to form a stream and flow toward the lowest point of the yard, the
repeated pooling action producing a substantial improvement in performance and
effectiveness of the yard washing system.
By regulating the flow rate to the uphill end of the conduit the control system
can control the speed of the PIG in the conduit. Further ment can be made in
more finely modulating the PIG speed during the nozzle reciprocation cycle. The start
and end of the nozzle reciprocation cycle can be easily detected remotely by the control
system comprising a pressure and flow meter. The detection of periodic changes in
pressure and or flow as the nozzle carriage engages and disengages with the conduit
can be used by the control system to determine the beginning and end of the
reciprocating cycle, to which such a predefined modulation profile must be
synchronized. With knowledge of the reciprocation cycle, the l system can deduce
the precise position of the PIG in the conduit, by counting the number of cycles from
since being in a known position such as at the end of the conduit where the flow
ceases.
[0315] Third Embodiment
ing to Figures 25 to 28 With further reference to the PIG apparatus 4 of
Figure 25, the first and/or second ends of the finger-like protrusion 6, are progressively
narrowed and st nearest the conduit wall, forming bladed edges 36, adapted to
sliding close to the conduit wall for peeling the end edge of a membrane laying y
against a conduit wall away so that the der of protrusion 6 can progress between
the membrane and conduit as the apparatus moves longitudinally in the conduit. A
further feature of the bladed edge of the sion is a profile slanting at an angle away
from perpendicular to the conduit udinal axis, adapted to make for a smooth and
progressive engagement of the sion members 6 as the tus 4 moves along
the conduit from a region of conduit wall with no membrane, to sliding into a section
where membrane is present and for engaging gradually with the membrane at the
membrane narrow end, which is normally seated against the t wall, thus avoiding
any sudden shudder as the PIG apparatus encounters a leading edge of new section of
membrane.
[0317] In another embodiment of the PIG apparatus as shown in Figure 28, there is
a plurality of finger-like sions 6 each in the form of solid, semi rigid wire loops
emanating from and terminating on a backbone rod 30 of the body 4, their shape
adapted to prizing a membrane 3 away from the inner wall of a conduit as the PIG
apparatus moves longitudinally within a conduit. The wire loops emanating from the
backbone rod, de toward and along the al perimeter of a conduit wall with
the tip of the loop reaching furthest behind a ne being closest to the wall to
impart progressively less lift to a membrane, the loop therefore having an inward bend
39 as viewed from the perspective of the t cross section. The connection of each
loop can be angled away from perpendicular to the conduit longitudinal direction to
improve resistance to bending when moving longitudinally in a conduit. The loops closer
to the leading and trailing loops 40 at the first and second ends can be progressively
smaller and lay closer to the conduit wall to provide a progressive take-up of the
membrane and to distribute the stretch that the membrane rained edge 11
experiences in being prized away from a conduit wall over a longer expanse of
membrane. A further enhancement of the loop topology for the PIG apparatus is the
inclusion of one or more longitudinal strips or wires crossing adjacent loops in the
conduit longitudinal direction (not shown) to aid in lifting and guiding the membrane over
the loops as the apparatus moves longitudinally in a conduit. Another variation to the
embodiment is use of a mesh structure in forming the profile described for the multiple
loops.
Fourth Embodiment
[0319] Referring to Figure 54 shows a conduit 1 residing within a larger duct for the
purpose of providing a controlled, selective, positional or moving release of fluid to the
als of the larger duct for the purpose of for example but not limited to irrigation of
and/or displacing unwanted debris from the larger duct for example in the s of
repeated automated flushing where the larger conduit is a human bowel, or for the
propulsion of sewerage where the larger conduit is a sewer pipe, or for tically
ling particulate matter where the larger pipe is a pneumatic conveyer. In other
application ilities, the t can reside in an open channel for the purpose of
providing a controlled, selective, positional or moving e of fluid to the internals of
the channel for example but not limited to the purpose of propelling sediment from an
irrigation channel, propelling a mining waste slurry along an open channel, or for
blasting debris from a drainage network such as a house spouting. In another
application example, the conduit lays above ground for the purpose of but not limited to
supplying irrigation water ively at relatively high volume and low pressure to open
plains, or is buried below ground to deliver irrigation water directly to plant root systems
in the sub-surface, or is buried below ground, surrounded in porous material such as
screening stones enabling the irrigation water to rise to the surface and controllably
flood the surrounding region, or can be buried below the ground surface where irrigation
water is blasted to the e under high pressure, displacing any soil directly in front
of the ng holes. In another application the conduit is installed for the purpose
washing of large areas shown in Figure 49, and Figure 50 where a pump 84 delivers
fluid under pressure via valves 85 to conduit 1 which can release fluid in the presence of
PIG tus 4. The movement of the PIG apparatus in the conduit and the direction,
intensity and pattern of fluid emission therefrom can be controlled by the valving and
PIG apparatus to provide a repeatable and transitioning washing plume. The system
also has applicability in animal yards, processing plants, or factories, where controlled
and automated delivery of a moving washing plume can displace debris and clean large
surface areas. In r embodiment, the conduit system can be submersed in a fluid
tank such as a dam to perform a stirring or agitation function. The submerged system
can be supplied with gaseous fluid to additionally perform an aeration function often
required for systems utilizing methods of biological decomposition. In another
application the system of selective control of fluid emission from a conduit described
here can be adapted for use as a fountain system for cosmetic display purposes,
producing a moving and animated emission plume, ted by internal tus
and/or changes in the applied re. In another application the ple described is
built into a filtration system, and enabled periodically to m the cleaning of an
nt filter (ie replacing the normal manual process of eg removing a cartridge filter
and using a hand held re cleaner to remove debris).
[0320] Conduit arrangement;
Figures 4, 5, 26 - First Embodiment
A conduit 1 with a membrane 3 disposed internally, has at least one point of
attachment to the conduit to prevent it moving, sliding or ng relative to the conduit
during manipulation by apparatus moving internal to the conduit and during general
movement and flexing of the conduit. The means of attachment of the membrane in the
first embodiment is a single udinal line of ent attachment 12 by a plurality
of individual fasteners as shown in Figures 4, 5, 26.
The membrane 3 has at least one longitudinal edge 11 which is free of
permanent ment points in a longitudinal region spanning the openings in the
conduit, and over a sufficient arc section of the conduit cross section to allow the
membrane, when moved away from the conduit wall 7 along the longitudinal edge to
enable a fluid path 8 from the t to openings 2 in the conduit wall. This enables a
protruding member of the PIG apparatus 6 to reach from the body of the PIG apparatus
4 in the conduit interior, toward and around the perimeter of the conduit wall and
underneath the longitudinal edge 11 of the membrane, prizing it away from the conduit
wall thereby uncovering either partially or completely, any openings 2 in the vicinity. The
PIG apparatus 4 is able to slide udinally 13 in the conduit while continually prizing
the membrane away from the conduit wall 7 along its longitudinal edge 11 in its vicinity
without interference by membrane fastening 12 as the protrusion 6 s wedged
between the membrane and t wall as it slides longitudinally 13 along the conduit.
In the first embodiment as illustrated in Figure 4, the membrane emanates
from both sides 3 of the longitudinal line of attachment 12, around the cross section of
the conduit and covering emitter holes 2 spaced longitudinally on either side of the
attachment line. In the first embodiment, the membrane is made of a resilient material
such as rubber or polyurethane.
In another embodiment, Figure 6 the membrane asses the conduit
interior and overlaps the opposite longitudinal edge 11. In another ment, Figure
7, the membrane emanates and covers emitter openings on only one side of the line of
ing. In another embodiment, Figure 8, the membrane has a high degree of
ess. The membrane can be fabricated from similar material to the conduit such as
Poly Vinyl Chloride (PVC). In another embodiment, Figure 10, the membrane is
fastened along one edge by being wedged in the seam of the conduit during
manufacture.
In r embodiment, Figure 11 the membrane is integral to the
construction of the cross section of the conduit, and predominantly of the same material,
where the membrane 3 is an inward substantially tangential protrusion to the conduit
wall 1, and where the conduit wall can be recessed to allow the ding membrane to
form part of the wall of the conduit when in the relaxed or closed position, and where the
t cross section can be adapted for manufacture in an ion type fabrication
process. atively the membrane can be welded to the conduit to create the integral
cross section.
In other embodiments shown in Figures 12, 13, 14, the conduit can be
constructed as a two part section with opposing interlocking hook-like longitudinal edges
which can snap and lock together to form a complete conduit, and the ne is
wedged along one longitudinal side into the conduit snap hook seam. The membrane
can be treated or shaped along the long edge to provide ed sealing when locked
in the conduit seam, by way of shaped barbs 14 (Figure 14), or resilient sealing
compound or strip material.
[0328] An enhancement to the first embodiment shown in Figure 15, is the additional
attachment of a membrane external to the conduit 15, extending from the attachment
line 12 around the outside of the conduit 1 and over the openings 2, biased to normally
cover the openings to prevent backflow of fluid into the conduit. The membrane can be
attached along a longitudinal edge by the same attachment holding the internal
membrane 12. Such a membrane external to the conduit can be adapted to provide a
desirable fluid dispersion characteristic where at lower pressure and the emission from
a conduit hole is widely sed, and for higher re the emission plume is able to
push the outer membrane away from the conduit resulting in d impingement to
the flow, enabling a system with the ability to modulate the fluid delivery pressure to be
adapted to producing an even distribution and application of fluid to an e of
region in the vicinity of the conduit.
In another embodiment shown in Figure 16, a membrane internal to the
conduit has a means of releasable attachment to the conduit along the rained
longitudinal edge in the form of an nging latch or catch, which can be released
and engaged in se to force by apparatus moving internal to the conduit. The
means of releasable attachment is a resilient hook-like protrusion from the conduit wall
16, overhanging the releasable longitudinal edge 11 of the membrane 3. The hook-like
protrusion is continuous along the length of the conduit, and can be formed as part of an
extrusion type process of the conduit fabrication. In r embodiment, there is a
plurality of hook-like protrusions along the length of conduit, or there are breaks in the
otherwise continuous hook-like protrusion (not shown). In another embodiment the hook
like sions are separate attachments to the conduit.
In another embodiment as shown in Figure 17, the membrane 3, has an
integral lever protrusion 17 for responding to outward force by apparatus al to the
conduit, the protrusion ing from the unrestrained udinal edge 11 back over
the membrane, and extending past the point of attachment 12. When force is applied to
the lever protrusion in an outwardly direction toward the conduit wall, for example by
tus internal to the t 4, results in the leading edge 11 being lifted away from
the conduit wall resulting in a fluid path 8 under the membrane 7, through to conduit
openings 2. In another embodiment shown in Figure 18, the membrane 3 has an
integral lever protrusion 17 extending from the point of attachment of the membrane 12
in a direction away from the membrane and toward the conduit interior. The membrane
point of attachment to the conduit is narrow and resilient such that it acts to hinge the
membrane and lever assembly. When force is applied to the lever in a direction toward
the conduit wall, the lever and membrane rotate as one unit about the hinge-like
attachment point, moving the membrane longitudinal edge 11 away from the conduit
wall 7 and allowing a fluid path 8 out of the conduit from the conduit interior via one or
more t openings 2. The resilient nature of the ment can serve to spring bias
the membrane such that it returns to cover the conduit openings in the absence of
manipulation force.
In another embodiment shown in Figure 19, multiple independent
membranes 3 are disposed around the perimeter of a conduit 1. Each membrane can
be prized away from the wall of the conduit to uncover respective openings 2 in the
conduit wall. With ly shaped conduit openings adapted to provide a wide angle
sion, and with multiple gs spaced around the cross section of the conduit, a
360 degree plume of fluid from the conduit can be produced, with all membranes
manipulated away from the conduit wall at a particular location simultaneously. It is a
benefit of the embodiments shown in Figures 4,5,6,19 for the membranes 3 to be
disposed as opposing diametrically mirrored pairs to balance and neutralize the
onal torque experienced by apparatus 4 with protruding members 6 in peeling back
an unrestrained membrane edge 11 from the wall of the conduit.
[0332] In another embodiment shown in Figure 20, the membrane is attached to the
conduit 12 by a rotatable hinge joint disposed longitudinally within the conduit, allowing
a ntially rigid ne to rotate axially about the hinge point of attachment.
In another embodiment as shown in Figure 3, the membrane is divided into
segments in the longitudinal ion of the conduit, with each segment able to cover
one or more openings 2 in the conduit wall. The membrane being discontinuous along
the length of conduit reduces the degree of longitudinal stretch that the longitudinal
edge 11 must undergo when being prized away from the conduit wall, thereby also
reducing the force required by any apparatus in manipulating the membrane in the
presence of conduit fluid pressure. A segmented membrane as such can be fabricated
from a uous membrane piece with ic cutouts along the longitudinal edge,
thereby enabling the membrane to perform as described with the teristics of a
segmented membrane longitudinal edge but with the advantage of the membrane being
a single component for handling and assembly purposes.
A further enhancement to the multiple segment membrane 3 in the conduit
longitudinal direction as shown in Figure 3, is the treatment of the ends and
unrestrained corners 18 to be non-perpendicular to the udinal edge 11. This is to
facilitate and reduce the abruptness of the entry of members of tus moving
longitudinally in the conduit for manipulating the membrane, to gain access under the
membrane as it slides longitudinally into the region of conduit where the membrane
s. In Figure 3, the corners 18 are trimmed such that the leading edge is slanted
and the corners rounded. In another embodiment as shown in Figures 35, 36, the end
treatment of the membrane 3 is by way of the addition of a resilient extension 19,
adapted to seat between the membrane 3 and the conduit 1 and extend udinally in
the conduit to effectively extend the membrane in the longitudinal direction, with the
outer edge 20 ly separated from the conduit wall. When PIG apparatus 4 of
Figure 36 approaches the end treatment leading edge 20, the acute angle of incidence
pushes the membrane against the conduit wall to enable the apparatus to float over the
membrane, then as membrane manipulation protrusion members 6 approach, they slide
underneath the raised front edge 20 and continue under the membrane, separating the
longitudinal edge 11 from the conduit wall thereby providing a path for conduit fluid to
reach and escape via conduit gs 2.
[0335] In another embodiment (not shown) the membrane has disposed bracing
material in the form of fibers or g bars disposed udinally to increase its
lateral ess, while maintaining le resilience in the direction tangential to the
conduit perimeter still allowing it to bend when peeled away from the conduit wall. The
additional udinal rigidity reduces or eliminates the tendency for the resilient
membrane to bubble out of the conduit gs in response to conduit fluid pressure,
and is especially beneficial where the membrane is segmented or is short longitudinally,
and where it is practical to prize from the conduit wall, the entire longitudinal edge of the
membrane evenly along its length thereby avoiding any need to for the membrane to
stretch.
In another embodiment Figure 85, as suitable to a uous longitudinal
membrane system in which the longitudinal edge is required to stretch in order for it to
be prized from the conduit wall in order to uncover conduit openings, the conduit has
disposed a plurality of substantially radial, semi rigid bracing ribs disposed longitudinally
between the t and membrane, each rib covering a radial arc section of the
t cross section including all or part of a conduit opening thereby reducing or
ating the exposure of the membrane material to the full pressure differential
enced in covering and sealing a conduit opening. The ribs can be attached to a
longitudinal backbone and manufactured as a single piece such as a cutout from similar
conduit, with the ribbing backbone fastened to the membrane or to the conduit wall such
as at the ends of the conduit, enabling each of the ribs to be separately prized from the
t wall in combination with the membrane by movable apparatus residing internal
to the conduit. The rib ends can be progressively narrower toward the radial ends
allowing for a sufficient radial expanse of membrane material beyond the tip of the rib to
the membrane longitudinal edge 11 for sealing against the conduit wall.
The ribs can also be in the form of individual stiffening patches attached to
the ne at positions corresponding to the conduit holes, patches of fabric
embedded in a laminated membrane, or radial fibres in the membrane allowing the
membrane to stretch longitudinally.
In another embodiment relatively stiff ar shaped patches ar e
incorporated within an inner membrane te at positions corresponding to t
openings.
In r embodiment the ribbed component is fabricated from the same or
similar conduit as used for the outer conduit (eg PVC pipe), with an arc section d
to form longitudinal edges along which sections between sive corresponding
conduit openings are removed leaving protruding ribs.
The cutouts are made with substantial curvature such that longitudinally
moving apparatus ters a gradual rise and fall on encountering ribs edges. The
ribbed component as described can reside n the membrane and t wall, or
alternatively can reside to the inboard side of the membrane to both reduce the strain
that the membrane experiences in sealing the t hole against fluid pressure as
well as doubling to retain the membrane position, or atively be embedded in the
membrane, where an internal lamination layer of r thickness to the ribbing layer a
cutaway section which is replaced by the g profile. To achieve its intent of
providing strength and reinforcement to the ne in the region of the conduit
openings the ribbing material requires a degree of strength and rigidity to prevent the
membrane from protruding out through the conduit openings to mitigate stress and
possibly damage to the membrane in being pressed against the low radius edges of the
conduit openings in response to conduit fluid pressure.
In another ment shown in Figure 21, the membrane 3 is not fastened
to the conduit but is instead retained or caged by hook shaped protrusions 21 extending
inward from the conduit wall forming a retaining chamber with the hook ends facing
toward each other, the hooks being elongate and extending the length of the conduit.
The hook ends passing lly over the inner surface of the membrane acts to retain
the membrane within the retaining chamber in proximity of the conduit wall and covering
emitter holes 2, the membrane being sufficiently resilient s encaged by the hooks
enclosing the longitudinal edges. The membrane is able to be forcibly peeled from the
cage by membrane manipulating apparatus 4 as it traverses longitudinally within the
conduit, the peeled out portion of membrane 7 then residing in the conduit interior and
away from the conduit wall, thereby allowing fluid to escape 8 past the hooks 21 and out
through the emitter holes in the conduit wall in the vicinity of the removed membrane.
The membrane is able to be replaced back eath the hooks and against the
conduit wall by internally traversable sliding apparatus 4 adapted to apply force to the
ne and the hooks in its trail as it moves longitudinally within the conduit, the
sliding apparatus guiding the membrane into the hook caged area such that it is
retained behind the hooks thereby ng the openings in the conduit in its trail.
In releasing the membrane from the cage, either the membrane or the hooks
or both must be resilient and distort under force of apparatus performing the ne
manipulation. The membrane described can have a rectangular cross section or can be
manufactured as a ar cross section as shown in Figure 22, in which case the
membrane is a compression fit against the retaining cage side walls. In another
embodiment, where the membrane is rectangular in cross section, the hooks protrude
inward substantially further than the membrane thickness resulting in a loose fit to the
membrane in the hooked retaining cage, and where the hooks are a plurality of hooks
(not shown) suitably separated along the conduit length (instead of a continuous
elongate section along the conduit’s longitudinal axis), the membrane on being
manipulated inward toward the conduit interior becomes seated against the hooks,
enabling fluid to flow through the space between adjacent hook protrusions and under
the membrane to the gs in the conduit wall allowing fluid to be released from the
conduit.
In another embodiment show in Figure 57, a conduit 1 has a membrane 3 on
which are disposed magnetically responsive elements 24 enabling it to be peeled away
from and subsequently replaced against conduit openings 2 by apparatus residing
internal to the conduit (not shown) or by apparatus residing al to the conduit (not
shown) and having magnetically responsive materials or ents, and being
adapted to engage magnetically with the membrane to apply force directed radially
inward toward the conduit interior to force the membrane away from the conduit wall,
and/or sely to apply force by magnetic field in a ion outward from the
conduit or to replace the membrane against the conduit wall such that it covers the
conduit openings. The membrane could also se or n magnetically
responsive material.
In another embodiment, shown in Figure 58 a main conduit 1 is attached to a
second independent control conduit 25 running parallel and adjacent to the main
conduit. A membrane 3 ed within the main t for normally covering conduit
openings 2, has magnetically responsive material or ents 24 such as
molybdenum permanent magnet ts embedded along its unrestrained longitudinal
edge 11. Apparatus 4 resides and is movable longitudinally inside the control conduit
, and ns magnetically responsive elements 26. The apparatus 4 plugs and
slides in the control conduit, and can be accurately oned longitudinally by
independently controlling fluid transfer into and out of the control conduit. The magnetic
elements 26 disposed to the apparatus 4 are arranged such that the polar alignment
relative to the elements on the conduit membrane 24 e a force of magnetic
repulsion 27. When the apparatus 4 is moved along the control t, the magnetic
force pushes the membrane away from the conduit wall 7 uncovering openings 2 and
allowing fluid to escape the conduit 8 in the vicinity of the apparatus. It shall be noted
that the position of the control conduit relative to the ic elements 24 of the
membrane, could alternatively be aligned such that a force of attraction would result in
the membrane being prized from the conduit wall, (instead of a force of repulsion). As
common knowledge to a person skilled in the art, a le combination of magnets,
their polarization and relative orientation can produce a force of attraction or repulsion
as desired. It may be preferable and less expensive to use as the magnetically
responsive elements in the membrane, a magnetically attractable but gnetic
material such as non-magnetized iron or metal along the length of membrane, which will
communicate with either a permanent magnet or electro-magnet 26 of the apparatus 4
in the second conduit. The apparatus 4 could also optionally e an opposite ty
ic element at its trailing end to assist with returning the membrane to its closed
position. It should also be noted that the second being the control conduit, lying
nt to the main conduit can be joined at time of fabrication or manufactured as a
single cross section for example by an ion, pultrusion or pultruding process.
In another embodiment shown in Figure 59, a membrane 3 is attached to a
main conduit 1 at a narrow point 12 as viewed from the perspective of the conduit cross
section, resulting in a longitudinal line of attachment along the t, the attachment
being narrow and resilient allows the membrane to be effectively hinged along the line
of attachment. The membrane protrudes back beyond the line of attachment and into
the conduit interior forming a lever 17 onto which is disposed magnetically responsive
material or elements 24. A second independent control conduit 25 g parallel to
the main conduit has disposed udinally slidable apparatus 4 comprising
magnetically responsive material and/or elements 26 able to provide a force of
attraction to the magnetic elements 24 on the membrane lever 17. When the apparatus
is t in the adjacent control conduit 25, the membrane lever 17 is urged toward the
main conduit wall, thereby levering the ne 7 away from the conduit wall and
uncovering openings 2 for fluid to flow 8 from the main conduit 1 resulting in an
emission plume in the vicinity of the location of the apparatus 4.
In the first embodiment, the conduit openings are substantially angled,
irregular shaped slits with rounded ends and spaced evenly along the conduit length, to
produce a dynamically waving plume as shown in Figure 55, when apparatus 4 moves
longitudinally within the conduit. The shape of the openings along with their distribution
as rows, arrays, groups or patterns can be adapted to produce a desired emission
plume pattern.
[0347] In the first embodiment, Figures 1, 2, 3, 4, 6, 26, the membrane 3 is a thin
substantially flat gular strip of resilient material such as rubber or polyurethane,
and can be reinforced with s ves or woven fabric. In other embodiments
shown in Figure 17, 18, 19, 20, 63 the membrane cross section has treatment along the
unrestrained longitudinal edge 11 in the form of shaping where the longitudinal tip edge
is progressively tapered and thinner toward a distinct edge making contact with the
conduit wall, d to optimizing the sealing capability. In another embodiment shown
in Figure 63, 64, 65, a membrane retainer former 100 is fabricated from a half section of
the same or r uction as the outer conduit, and serves to retain the
membrane position, provide rotational constraint to internally moving apparatus, and
also aid the assembly process whereby the membrane is first attached to the former
with a fastener 23 at each end prior to being inserting into the conduit.
In another ment as illustrated in Figure 5, the membrane cross
section is shaped to provide lowest stiffness close to the unrestrained longitudinal edge,
and progressively higher ess closer to the line of restraint or attachment to the
t by a progressive increase in membrane thickness toward the restrained
longitudinal line of attachment, adapted to require a continuous and progressive force in
peeling the membrane from the conduit wall. This is especially useful in circumstances
where the force is only able to be applied close to the unrestrained longitudinal edge of
the membrane, and also for the benefit of ing improved transfer of the closing bias
force from the fastening longitudinal line 12 across the membrane in returning the
membrane to the conduit wall when the prizing force is no longer present.
In another embodiment shown in Figure 56 the membrane longitudinal line of
permanent attachment includes only attachment to the conduit at each of the far ends
23, with the membrane being under sufficient n by the ends of ment to
simulate the function of being continuously fastened down the entire length of at least
one udinal edge, the membrane can be prized away from the conduit wall along an
unrestrained longitudinal edge, allowing fluid to flow under the membrane and out
h the holes in the conduit wall, and when no longer prized away from the wall, the
membrane can return under bias from the fastening restraint and conduit internal fluid
re to cover the holes in the conduit wall. Where the conduit is a single piece and
any apparatus moving internal to the conduit can remain ently engaged, the end
edge of the membrane as shown in Figure 56 can be completely fastened to the conduit
across its end, 23 and not just confined to a narrow longitudinal line, to thereby also
assist in biasing the longitudinal edges toward the conduit wall.
In another embodiment, individual nozzles (not shown) can be attached to
the outside of the conduit at each of the openings, each nozzle can include a jutting
pipe section to penetrate into and be retained in the wall of the conduit by way of an
integral barb at the circumference of the end of the jutting pipe, the end of the jutting
pipe residing inside the conduit which can be shaped as an outward facing flange
d to both optimally seal against the membrane and to prevent damage to the
membrane when it is pressed against the nozzle flange by the conduit internal fluid
pressure.
[0351] In the first embodiment, the conduit wall is relatively stiff pipeline of Poly Vinyl
Chloride (PVC), however it can be fabricated from any material such as Polyethylene,
ium, Steel, Stainless Steel, or metal alloy. In another ment, the conduit is
thin, soft, le material such as reinforced PVC, Polyethylene or Polythene, which
when in the form of a conduit can expand in the presence of internal fluid pressure, and
which can be flattened and rolled up when not in use. In another ment, the
conduit is flexible and includes polyvinyl chloride (PVC) polyethylene, polypropylene,
very low-density polyethylene (VLDPE), linear low-density polyethylene (LLDPE),
flexible polypropylene (FPP), ethylene interpolymer alloy (EIA), ethylene propylene
diene monomer (EPDM), or other flexible composite materials suitable for medical
applications, where the system may be used in applications such as in repeated or
ic flushing or irrigation of wounds, organs and internal ducts.
Deflector types;
There are various types of tors which can be propelled down the
conduit.
Firstly the arrangement of travel dictates a ntial number of
characteristics. The propelling of the deflector can be in:
a. a linear arrangement.
b. a rotational arrangement.
c. a spiralling ement.
[0355] PIG APPARATUS FOR MANIPULATING A CONDUIT MEMBRANE
In this section of the description, where various embodiments of the PIG
apparatus are described, it shall be assumed unless otherwise stated that PIG
apparatus 4, resides and is e longitudinally internal to a conduit 1, having a
membrane 3 disposed therein, covering one or more openings 2 in the conduit wall, the
PIG apparatus having the ability to manipulate the ne and/or elements of the
conduit to affect fluid e from the conduit.
The first embodiment of the PIG apparatus 4 shown in Figure 23, has a first
and second end for ptive purposes, the first end being closest to the first end of
the conduit 5a in which it can reside, and the second end being closest to the second
end of the conduit 5b, the body comprising a backbone in the form of a semi rigid rod
, with a first and second end, the backbone aligned such that the first end is the first
end of the body and the second end of the backbone rod is the second end of the body,
the backbone rod being substantially smaller than the cross section of the t, and
substantially longer than the width of cross section of the conduit;
a. a locating means to hold the ne at a fixed location within the
conduit cross section by way of guide prongs or loops 31 ing from
the backbone rod to the conduit wall from at least three angular positions
at the first end, and a piston, (plug or slug) 32 disposed at the second end
of the rod, sealable and slidable against the internal walls of the conduit 1;
b. and a membrane ng means, as a shaped protrusion 6 emanating
from the backbone rod upward as drawn in Figure 23, toward the internal
wall of said conduit, and then protruding separately left and right around
both sides of the conduit cross section, each sion wrapping partly
around the internal perimeter of the cross section of the conduit in a
finger-like manner for penetrating underneath separate unrestrained
longitudinal edges 11 of the membrane on left and right hand side of a
conduit, and also the protrusion ing longitudinally along the upper
wall of the conduit as drawn in Figure 23, and narrowing at the leading
and trailing ends 33 for the purpose of a gradual entry of the protrusion
underneath the membrane as it is prized away from the conduit wall 7 and
allowing fluid within the conduit to pass out through conduit openings 2
which as a result are uncovered in the vicinity of the location where it is
prized away from the wall, resulting in emission 8 of any pressurized fluid
from the conduit in the vicinity of the longitudinal position of the PIG
apparatus in the t. In the first embodiment, the protrusion also has
embedded cutouts 34 creating paths for fluid to flow from the conduit
interior to the location of the openings in the conduit wall.
In another embodiment of the PIG apparatus illustrated in Figure 24, the
finger like protrusion 6, adapted to displacing a longitudinal edge of substantial length of
membrane, has a large extent in the conduit longitudinal axis compared with the conduit
cross sectional ion, and a ity of cutouts 35 in the form of slits, grooves or
holes, each providing a passage through the body from the conduit interior to the region
of the openings at the wall of the conduit for fluid to pass 8 from inside to outside of the
conduit.
A further feature of the embodiment of the PIG apparatus 4 rated in
Figure 25, 26, 27 is that the entire moving unit is fabricated as a single piece d
for manufacture using a molding process, the body in cross section comprising two
arcuate protrusions ing rically away from each other and narrowing as
they extend partially around a conduit or, the respective ends representing two
finger-like protrusions 6 which can each separately prize two longitudinal edges 11 of a
membrane 3 away from openings 2 in the wall of a conduit 1. The PIG apparatus in the
conduit longitudinal direction s the range of intended t openings, and is
typically longer than the cross nal diameter of the conduit. One or more cutouts 35
perpendicular to the conduit longitudinal direction provide paths for fluid to flow from a
conduit interior to conduit openings near the tips of the finger-like sions. Where
the cutouts 35 are a plurality of shaped slits, the body resembles a rib cage connected
along the tips of the protrusion as ridge lines 38. Where the conduit is fabricated from
resilient material the narrow ridges forming the backbone allow a degree of flex to
enable the PIG apparatus to traverse conduits which are not completely straight and
have a degree of bend. A further feature of the PIG apparatus illustrated in Figures 25,
26, 27 is that the body has attachment points at first and/or second ends for the
attachment of cable, chain, , plug or slug for use in propulsion of the PIG
apparatus.
[0360] With further reference to the PIG apparatus 4 of Figure 25, the first and/or
second ends of the finger-like protrusion 6, are progressively narrowed and thinnest
nearest the conduit wall, g bladed edges 36, d to sliding close to the
conduit wall for peeling the end edge of a membrane laying tightly against a conduit wall
away so that the remainder of protrusion 6 can progress between the membrane and
conduit as the apparatus moves longitudinally in the conduit. A further feature of the
bladed edge of the sion is a profile slanting at an angle away from perpendicular
to the conduit udinal axis, d to make for a smooth and progressive
engagement of the protrusion members 6 as the apparatus 4 moves along the conduit
from a region of conduit wall with no membrane, to sliding into a section where
membrane is present and for engaging gradually with the membrane at the membrane
narrow end, which is ly seated against the conduit wall, thus avoiding any
sudden shudder as the PIG apparatus ters a g edge of new section of
membrane.
In another ment of the PIG apparatus as shown in Figure 28, there is
a plurality of finger-like protrusions 6 each in the form of solid, semi rigid wire loops
emanating from and terminating on a backbone rod 30 of the body 4, their shape
adapted to prizing a membrane 3 away from the inner wall of a conduit as the PIG
apparatus moves longitudinally within a conduit. The wire loops emanating from the
backbone rod, protrude toward and along the internal perimeter of a conduit wall with
the tip of the loop reaching furthest behind a membrane being closest to the wall to
impart progressively less lift to a membrane, the loop therefore having an inward bend
39 as viewed from the ctive of the conduit cross section. The connection of each
loop can be angled away from perpendicular to the conduit longitudinal direction to
improve ance to bending when moving longitudinally in a conduit. The loops closer
to the leading and trailing loops 40 at the first and second ends can be progressively
smaller and lay closer to the conduit wall to provide a progressive take-up of the
membrane and to distribute the stretch that the membrane unrestrained edge 11
experiences in being prized away from a conduit wall over a longer expanse of
membrane. A further enhancement of the loop topology for the PIG apparatus is the
inclusion of one or more longitudinal strips or wires crossing adjacent loops in the
conduit longitudinal direction (not shown) to aid in lifting and guiding the membrane over
the loops as the apparatus moves longitudinally in a conduit. Another ion to the
embodiment is use of a mesh structure in forming the e described for the multiple
loops.
In r embodiment of the PIG apparatus as shown in Figure 29, rollers 41 are
disposed on individual membrane manipulating finger ns 6 to reduce the
ance to longitudinal movement of the PIG apparatus along the conduit due to
friction of prised back membrane 7 and conduit 1 against the finger sections, the
membrane being under fluid pressure against the finger sections which experience
substantial compression force as they move along the conduit. Such rollers can be
arranged to roll t the ne and/or against the conduit wall. Rollers can also
be disposed to the PIG body to roll against a counterpoise rail in the conduit. Such a
counterpoise can be in the opposite membrane edge, or a longitudinal ridge along a
membrane retaining element within the conduit.
A method of keeping a PIG apparatus 4 in rotational ent within a
t in some embodiments is by way of guide prongs used for centering or locating
the apparatus at a set location within a conduit cross section, also being adapted to
control and prevent rotation of the PIG apparatus about the longitudinal axial of the
conduit, by aligning against one or more specific irregularities in the conduit cross
section (not shown), such as a protrusion, inner corner, recess or plurality of inline
conduit fastening studs, with any rotational force, resulting typically from the action of a
finger like sion on the PIG apparatus in engaging with the membrane, being
countered by the force of the guide prongs pressing t one side of one or more
larities in the cross section. The conduit can be purpose manufactured to include
integral irregularities in its cross section for this purpose, such as a sharp inside corner
in a rectangular conduit Figure 12, 16, or in Figure 11, an inward rectangular protrusion
22 in a circular t.
[0363] Another embodiment of the PIG apparatus 4 has disposed material or
components responsive to, or which can generate ic fields to engage with
magnetically responsive material or elements for the purpose of imparting a force to
manipulate or assist in manipulating a membrane within a conduit (not shown). The use
of magnetically responsive materials and components for manipulating the membrane
instead of protruding members needing to physically contact the membrane, ates
or reduces the force of contact of the PIG apparatus against the membrane, thereby
reducing if not eliminating friction and wear. The magnetic components on the PIG
tus for generating magnetic fields can be permanent magnets or electro-magnets
(not shown).
It should be understood that there are other means of controlling the release
of fluid from a t, such as traditional valves which can be adapted to be responsive
to the presence of a ic field, such that when a PIG apparatus 4 is in the ty
of such a valve will enable fluid to be emitted from the conduit.
In another embodiment of the PIG apparatus 4 as shown in Figure 31, the
rotational on of the ne engaging member(s) 6 is actively controlled by
electronic or fluid activated rotational servo mechanism 50 comprising motor 51, and
control system (not shown), which is able to determine, change and control the rotation
and thus the level of engagement with the membrane 3 and hence the degree of
membrane manipulation and displacement away from the conduit wall.
The PIG apparatus comprises separate sections, a first section having a
body from which protruding guide prongs or loops 31 radiate d toward the conduit
wall for locating its position within the conduit, and at least one guide prong in
communication with a longitudinal irregularity 22 in the conduit wall for resisting rotation
relative to the conduit longitudinal axis, and a rotational servo actuator 50 disposed
thereon, for controlling the rotational position of a shaft extending out and along the
t longitudinal axis forming the backbone rod 30 of the PIG apparatus, which in
turn has disposed finger-like protruding members 6 along its length, each extending
radially outward and then around the conduit wall for protruding under a membrane 3.
A PIG's fingers may not need to protrude between conduit and membrane if
ne is fitted with inboard rail for PIG in the fluid delivery conduit to communicate
and apply direct inboard pull force in prizing or levering membrane away from t
wall. (ie PIG s then not having to protrude underneath the membrane). Such a rail
along the membrane could be in the form of a thin laminate ed along udinal
edge and normally laying against rest of the membrane, providing an longitudinal pocket
acting as an inward rail or to enable an adapted member of ACTIVATOR/DEFLECTOR
apparatus to engage and apply force in pulling the ne from the conduit wall
(applicable to both membrane with longitudinal edge and especially to full encircling
type membrane with holes offset from conduit holes).
When the actuator is powered to impart rotational force, the first section
remains stationary due to the conduit irregularity 22 acting as a rotational counterpoise
to resist on, whereas the backbone rod 30 of the PIG apparatus rotates relative to
the conduit, moving the membrane manipulating member(s) 6 either into or out of
engagement with the membrane and controlling the degree of manipulation and
displacement of the ne away from the openings 2 in the conduit wall. In
changing the degree of ne lation, the actuator control system is thereby
able to control the rate of flow of fluid from the conduit 8.
Multiple separate actuation s could be deployed to control separate
tandem banks (not shown) of membrane manipulating members to enable active l
of the emission plume width and directional teristics. Alternatively or in addition to
rotation about the conduit longitudinal axis, an actuation mechanism can be adapted to
impart a motion of the ne manipulating member(s) 6, radially toward or away
from the conduit wall (not shown) to thereby control the degree of membrane
manipulation.
A further alternative or onal method of adjusting the membrane
manipulation (not shown) is for an actuation mechanism to manipulate a member 6 of
irregular cross sectional shape, by imparting a rotation or twist on an axis substantially
perpendicular to the longitudinal axis of the conduit, to change the degree of
displacement of the membrane from the wall of the conduit. As such, multiple degrees
of adjustment of ne manipulating members, can produce a broad spectrum of
ion of possibilities for adjustment in fluid emission characteristics from the conduit.
In another embodiment of the PIG apparatus 4 shown in Figure 32, the
protrusions 6 performing the displacement of the membrane 3 (not shown) away from
conduit openings 2 (not shown) are flexible, and are each attached to a linkage member
56 at a distance from the point of attachment to the PIG apparatus backbone rod 30.
The linkage member is in turn attached to a servo actuator and control system 51
mounted on the PIG tus. When the actuator is driven, the linkage member 56
urges the protrusions 6 to flex and bend. The distorted surfaces of the protrusions 6
then change the direction of fluid flow while also performing their y function of
interacting with fluid exit control apparatus of the conduit such as the prizing of a
membrane away from conduit openings to allow fluid to flow from the conduit. By
controlling the actuation mechanism the angle and/or position of surfaces located in the
vicinity of the exiting fluid stream from the conduit alters the direction of fluid flow 8 as it
exits the conduit, thereby affecting the dispersion n of the fluid plume emitted from
the conduit, and can be used to modulate or adjust the emission plume for example to
compensate for environmental nces such as wind.
In a further enhancement, the PIG apparatus 4 as shown in Figure 33, has
disposed separate dedicated fluid directing elements 52 such as fins, blades or nozzles,
disposed in the vicinity of the location of PIG apparatus members 6 controlling the
release of fluid from the conduit in their vicinity. The fluid directing elements are adapted
to change the direction of fluid flow to r holes 2 in the conduit, to vary or adjust the
emission plume from the conduit. The fluid deflecting elements 52 can be fixed to the
PIG apparatus, or connected by flexible or mechanical joint 53 to enable adjustment of
for-aft angle, and axially rotatable joint 54 to allow adjustment of twist angle. Further
s of angle and position ment can be added to the directing elements as
desired. The moveable elements jointed at 53 and/or 54 can be connected to an
actuator, example 51, to provide automated control of the fluid directing elements for
adjusting and modulating the fluid plume from the conduit. The fluid directing ts
can also be modulated through communication with irregularities along the conduit wall,
such as the conduit openings 2, membrane fastenings 12, and treatment of membrane
longitudinal edges in the form of dedicated outer edge profiling/shaping or ripples (not
shown). In operation, as the PIG tus moves along inside the conduit, one or
more s in communication between the movable fluid directing surfaces 52
deployed on the PIG apparatus and the irregularities in the conduit wall s a
modulating adjustment to the fluid directing elements as the apparatus moves, which
may be desirable for improved fluid dispersion control.
In one embodiment of the control of the PIG tus shown in Figure 34,
movable control surfaces or nozzles 55 for deflecting or redirecting the fluid flow have a
modulating member attached 57, which is in communication with repeating irregularities
in the conduit, in this case, the openings 2 in the t wall. As the PIG apparatus
moves along the t, the modulating member is able to recess into and out of the
openings, causing the ting member to rotate about the hinge point at which the
control es or nozzles 53 are attached, thereby also changing the angle of the
nozzles ve to the conduit wall, and modulating the velocity of the fluid plume from
the conduit in a repeating pattern as the PIG apparatus progresses along the conduit.
By linking fluid deflecting or directing surfaces to members in communication with
repeating irregularities in the conduit wall such as openings, fastening points or edge
treatment of a ne such as a rippling udinal edge line, enables a
dynamically repeating pattern of changing emission plume from the conduit, without the
need for complex automation control and ion mechanisms.
[0374] As with conduit configurations explained earlier with reference to Figures
4,5,6,19, where there are ed around the conduit perimeter multiple separate
membrane longitudinal edges to be manipulated, so to the PIG apparatus 4 is suitably
adapted to act on each of the individual membranes disposed around the conduit
perimeter. As such the PIG apparatus 4 has multiple membrane manipulating members
6 disposed around the cross section of the apparatus (not shown) for manipulating each
of the membranes as required. The separate manipulating members deployed around
the cross section of the PIG apparatus can be in line or staggered longitudinally and can
be adapted to produce a twist shaped fluid plume which when moving longitudinally in
concert with a moving PIG tus, can impart a rotation to any fluid or debris outside
the t.
In another embodiment of the PIG apparatus as shown in Figure 30, the
region of conduit 1 in the vicinity of a protruding member performing the membrane
manipulation is isolated by pistons 32 disposed at each end of the tus, and a
fluid path is ed through a piston from at least one end, and into the region where
the ne is being manipulated 7, the path leading directly to the conduit wall
underneath the membrane where there are conduit openings 2 for fluid to escape the
conduit. The fluid path is terminated in a sealed and le connection with the conduit
wall 28, allowing high pressure fluid to reach the conduit openings form the first end of
the t 5a, while leaving the region between the pistons where the membrane is
being manipulated, at low pressure, thereby reducing the stress on the membrane and
membrane manipulating members, this reducing the effort in manipulating the
membrane.
It should be noted that the membrane manipulating apparatus described
herein works also with other variants of conduit, such as the type with a single slot
opening down its length, in addition to the type disclosed herein with multiple individual
openings.
[0377] NE MANIPULATION ASSISTED BY FLUID MOMENTUM
Other embodiments of fluid distributed system which provide the ability to
selectively control fluid emission from regions along a conduit utilizing a membrane or
the like located internal to the conduit, take advantage of fluid momentum in the conduit
to actively manipulate the membrane away from conduit gs by arranging an
interception of the fluid path.
In one such embodiment, with reference to Figure 70, a conduit 1, with
openings 2, has a plurality of membrane sections 130 laying against the inside wall of
the conduit covering openings thereby preventing fluid in the conduit from escaping.
The membrane sections can be te individual sections or can be the result of a
formation resulting from periodic cutouts in the longitudinal edge of a continuous length
of ne where the udinal line passing through the deepest points of the
cutouts forms an effective or apparent longitudinal line of attachment 12 of the
membrane segments and as previously described and with nce to Figure 3.
The membrane being in sections, limits the force required to peel it from the
wall as the section is essentially decoupled from the full expanse of the membrane over
the length of the t which is held in place by fluid pressure acting against the
membrane ally in the region of the conduit gs. In this embodiment, each
membrane section has a leading edge 132 in the form of a protruding extension to the
end of the membrane section which, while at rest, lays t the conduit wall, the
leading edge being tapered and r toward the conduit wall such that passing fluid
in the forward direction normally results in an d force being applied to the leading
edge thereby holding the front edge of the ne section against the conduit wall.
The membrane section leading edge 132 also comprises a magnetically responsive
element 134, configured to respond to the presence of a controlling ic element
135 located outside the conduit by urging the outermost tip of the leading edge into the
path of fluid flow.
The magnetic configuration shown Figure 70, requires a force of repulsion to
m the intended action of pushing the leading edge away from the conduit wall,
necessitating opposing magnetic polarities between the controlling magnet element and
the ically responsive element in the membrane edge. In operation, fluid can
initially pass through the conduit unhindered, with all ne sections at rest against
the conduit wall blocking any fluid emission from conduit openings Figure 70 “A”.
When a magnet 135 is placed (appropriately oriented) in the ty of the
magnetically responsive element of the leading edge of a membrane n end, the
leading edge is repelled away from the conduit wall and into the path of oncoming fluid
Figure 70 “B”.
With sufficient speed of fluid flow the repelled leading edge receives an
additional force from the incident fluid which further separates the leading edge from the
conduit wall, progressively peeling the longitudinal edge of the ne section from
the leading to the trailing end, exposing conduit holes and allowing fluid to be emitted
from the conduit, Figure 70 “C”.
In practice the supply fluid pressure can be reduced momentarily to reduce
the ing force of the fluid differential re in the vicinity of the conduit openings
to allow the membrane to be released from the conduit wall, a useful technique where it
is impractical to provide a high fluid flow rate ve to the geometry, physique and
resilience of the leading edge and membrane structure and relative size of conduit
openings. The membrane sections are returned to the conduit wall to close the
openings by ng or terminating the fluid flow reduce or removing the force on the
leading edge allowing it and the membrane section to return to rest against the conduit
wall, Figure 70 “D”.
[0385] Depending on the orientation of the conduit, the effect of gravity may prevent
the membrane from resting against the t wall in its natural state, in which case a
e flow can be applied to act against suitably formed ne section end
trailing edges 133 which become the leading edges under reverse flow conditions. A
membrane section end trailing edge 133 is attached to or is part of the end edge of the
membrane, and forms a ng end at an angle sufficient to ensure that for a
membrane which is displaced from the conduit wall, that a reverse flow in the conduit is
incident on the tapering surface resulting in a returning force being applied to the
membrane edge thereby moving the edge toward the conduit wall followed
progressively by the entire membrane section from one longitudinal end to the other. It
should be noted that the detailed shaping of the membrane section end leading and
trailing edge members would ideally be d by design to minimize the propensity to
of the membrane edges to impart fluid rotation, and may itate integral stator fins
ed to the conduit and/or membrane to counteract parasitic or in fact age
fluid rotation depending on any membrane manipulating influence required to counteract
the effect of gravity on the membrane.
This embodiment has the age of being able to control each membrane
individually or simultaneously by the use of one or more controlling magnets from inside
or outside of the conduit, the controlling magnets also able to be transported in the form
of a PIG in a separate control tube situated adjacent to or integral to, internal to or
wrapping in a spiral manner around the conduit. The magnet can also be delivered to a
required location by autonomous or remotely controlled vehicle such as Unmanned
Aerial Vehicle (UAV) or t traversing robot, or semi permanently fixed in place by
strap or er.
Another advantage of this ment is the city of manufacture,
where the membrane section end leading and trailing edge formations can be fashioned
entirely by the cutting profile in an otherwise uous ne.
[0388] Another advantage of this embodiment is its ence to failure of any one
membrane section which can be easily decommissioned by simply plugging the relevant
opening(s), and allowing the remainder of the conduit system to operate as normal.
In this embodiment various combinations of magnetic arrangement are
possible. Where the control magnetic element would be deployed external to the
conduit, the membrane end leading edge needing to be ted from the internal
conduit wall as the first step in the control action to r conduit opening(s) requires
an effective force of repulsion. A lower cost alternative to using a statically polarized
magnet deployed on each membrane leading end edge, is the deployment of low cost
magnetically sive material such as iron in conjunction with a fulcrum mechanism
to the membrane section end leading edge.
In Figure 89 the membrane section end leading edge is shaped to provide an
effective fulcrum point 137, and the magnetically responsive material deployed to the
membrane section end leading edge to the opposite side of the fulcrum point relative to
the g edge extremity. When a Controlling magnetic element is ed externally
in the vicinity of the magnetically responsive t of the Membrane section end, a
force of attraction urges the magnetically responsive element toward the conduit wall,
resisted by the effective fulcrum point 137 against the conduit, distorting he body of the
section end leading edge by and separating the leading edge from the conduit wall.
In another embodiement, with reference to Figure 90, a variation to that
explained in relation to Figure 70 and Figure 89, the indirect activation by ic
interaction instead replaced by indirect action by fluid connection from an active PIG 4
with propulsion for movment along the conduit, with powered rotating surfaces such as
fins, blades, rotors, propellers for producing fluid flow local to the region of the conduit
where membrane manipulation is ed.
A PIG 4, has an internal computerised control , a motor 190, a shaft
191 protruding from and receiving rotational power from the motor, the shaft having
attached fins/propeller/rotor/ impeller for converting onal energy from the motor into
fluid motion local to the PIG, the PIG also having a traction wheel 81 attached to a
traction motor within the PIG body, and an internal power source and control syste, the
control system also in having communication with the motor 190.
Under the management to the internal computerised control system the PIG
is able to impart kinetic energy to the fluid in its vicinity in a direction resulting in fluid
being incident on an inward protruding surface of membrane, the ion, position and
angle of the shaft, in the conduit and attitude of attached fins being adapted to produce
deflection and manipulation of the membrane in its vicinity whereby on tion of the
motor 190 on the PIG the membrane is able to be manipulated to uncover openings and
allow fluid to escape the conduit. Further, on reversing the motor direction, and/or
changing the shaft angle and/or by way of a separate motor the ne
manipulation is able to be reversed to again cover the openings. The advantage of
such a system of control is the means of tion without making contact with the
closure means. Such a PIG can be intelligent and autonomous or under l via
computerised l and wireless communication to a central management system or
in the other extreme can be a simple as a the motor, shaft and attached fins, powered
through a cable which also provides propulsion by pulling from the end of the conduit.
In another embodiment shown in Figure 71, a conduit opening or hole 2 is a
substantial proportion of the conduit diameter. A formed membrane section 140 being
substantially rigid and shaped to the internal profile of the conduit is located or to
the conduit and covers the conduit hole providing a substantial seal to the conduit hole.
[0395] A hinge member 141 being a resilient, pliable elongate piece attached to the
conduit ream of the conduit opening at one end and to the formed membrane
section at the other, allows the formed membrane section to lift away from and open the
conduit hole. In the fully open position the shape of the formed membrane section is
such that it forms a substantial seal against the conduit, restricting or blocking continued
fluid flow and forcing fluid to be diverted out of the conduit opening.
A leading edge member 142 is an elongated body with a hinged attachment
to the leading end of the formed membrane section. The hinge having a limited range of
nt to ensure that the leading edge member cannot fold back over or under the
formed membrane section, while ensuring that at one rotation extremity, incident
forward path fluid would produce a force to the leading edge acting in the direction away
from the conduit wall. At the other e of hinged rotation the leading edge is able to
lay flat against the conduit wall along with the formed membrane section and at least
out of influence of the fluid path. A magnetically responsive element 143 is ed to
or embedded in the leading edge member, the element being magnetically polarized to
produce a force of repulsion in the presence of a ic field. A control tube 144
being a continuous conduit laying adjacent to conduit 1 g in the ty of the
magnetically responsive element carries a controlling magnetic element 135 in the form
of a PIG, which can be led by a separate fluid.
In operation, the g edge. In operation, fluid can initially pass through
the conduit unhindered, with all formed ne sections at rest against the conduit
wall blocking any fluid emission from conduit gs Figure 71 “A”.
When a lling magnetic t 135 in the control tube moves into the
vicinity of the magnetically responsive element 143 of the a leading edge member the
magnetic repulsive force urges the leading edge of the leading edge member away from
the conduit wall and into the path of oncoming fluid Figure 71 “B”.
With sufficient speed of fluid flow the raised leading edge now intercepting
the oncoming fluid path moves to the full extent of hinged rotation and thereby transfers
the force to the leading end of the formed membrane section 140 separating it from the
conduit wall. The formed membrane section then rapidly rotates about its hinged point
provided the by hinge member 141 and ssing to its fully open position resting
against the opposite conduit wall exposing the conduit hole and allowing fluid to be
emitted from the conduit, Figure 71 “C”.
In practice the supply fluid pressure can be reduced momentarily to reduce
the retaining force of the fluid differential pressure in the vicinity of the t opening
to allow the formed membrane section to be released from the conduit wall. The
membrane sections are returned to the conduit wall to close the openings by reducing
or terminating the fluid flow to reduce or remove the force on the leading edge allowing
it and the membrane section to return to rest against the t wall Figure 71 “D”.
Depending on the orientation of the t, the effect of gravity may prevent
the formed membrane section from resting against the conduit wall in its natural state, in
which case a reverse flow can be applied to ully return the formed ne
section to the closed on covering the conduit opening.
The formed membrane section can have directional reinforcement to prevent
it falling h the hole but allowing the leading edge to gradually peel from the front
end, reducing the force required to lift the front edge. A directional reinforcement to an
otherwise resilient, e formed membrane section can provide a progressive hinge
whereby the effective hinge point propagates perpendicular to its effective axis of
rotation, along the membrane section. It should also be noted that the configuration of
formed membrane section can be such the leading edge and hinge axis is not
completely perpendicular to conduit udinal axis, but at an offset angle to allow the
leading edge and optionally directionally reinforced formed membrane n to peel
back and to the side both reducing the abrupt nature of the final opening stage and also
allowing the ional reinforcement to also be at an angle to the perpendicular to
thereby provide a component of rigidity in the peeled back formation for diverting and
blocking further fluid flow past the open section and ting the formed membrane
section from merely folding over to the direction of the fluid path.
[0403] An alternative configuration of the leading edge means, involves the use of a
fulcrum to translate a force of magnetic attraction to an external controlling magnetic
element into an inward force at the leading edge of the internal membrane through
utilization of a non-polarized magnetically responsive element (for lower cost). The
magnetically responsive element can provide a bulk section to which an attractive force
is exerted, the bulk section being normally separated from the conduit and adjoining a
n which is in contact with the conduit forming a fulcrum, followed by an adjoining
section forming a lever which can rest against a section of the formed membrane
section or g edge. In the presence of the ic field of an external controlling
magnetic element the bulk section of the magnetically responsive element is urged
away from the conduit interior, opposed by the m point against the conduit, in turn
causing the lever to apply a force to the leading edge separating it from the conduit wall.
[0404] Such a fulcrum based magnetically responsive element can be deployed
inside the conduit, or can be attached at the leading edge of the formed membrane
section replacing the need for a leading edge member.
Such a magnetically responsive element can be configured to be deployed to
the outside of the formed membrane section, where the bulk section is a length of sheet
metal extending from under the membrane and g out of the conduit hole along the
outside of the formed membrane section, the t hole edge against the sheet metal
acting as the fulcrum point, and extension beyond the conduit hole toward the
membrane leading edge acting as the lever. In operation, the sheet metal is at rests in
the conduit hole along or against the e of the formed ne section. In the
presence of an external controlling magnetic element, the bulk of the sheet metal
section is pulled outward from the conduit and ne, with the conduit hole edge
being the lever pivot point, and the section of sheet metal protruding between the
membrane and conduit wall then acting to separate the leading edge of the ne
from the conduit wall for the fluid flow to then intercept and complete the s. Such
a sheet metal section could be fastened to the leading edge of the membrane at the end
of the lever, or pivotally fastened to the conduit.
It should also be noted that the hinge member can alternatively be a similar
but larger profile extending past the edges of the more rigid formed membrane section
to enhance the sealing capacity of the membrane n. The hinge member can also
be a cutout from a large expanse continuous membrane within the conduit, and the
more rigid formed membrane n then acting as a bone or could be considered as
reinforcement to the large expanse continuous membrane, which also acts as the hinge.
The hinge member can e spring loading for self-return to the resting position
against the conduit wall. The hinge can additionally or alternatively be an mation
of pliable material and a metal spring clip designed to slip over and clamp to the
downstream edge of the conduit opening, the clip optionally being fastened or riveted to
the t to prevent it slipping off.
[0407] The formed ne section (pre-prepared) can be assembled simply by
forcefully inserting it into the t opening forcing the sides to fold inward under
spring force to allow entry into the conduit followed by attaching the hinged end to the
conduit.
[0060a] Figure 72 shows a varied entation of the conduit system (as
described previously with reference to Figure 71), where the conduit n with the
opening and membrane section is isolated into a separate component, and a conduit
system is assembled by joining separate pipe sections between successive such
components. The ent comprises a rounded edge rectangular extrusion as the
conduit 1 and has molded inserts at each end for connection of Polythene pipe which
becomes a uation of the conduit. At one end, the molded insert has a hinge pin
146 for hinged attachment to a formed membrane section or flap 140. The formed
membrane section or flap is rotatable about the hinge point in one direction to cover an
opening in the conduit wall to a nozzled outlet 145 while providing an unrestricted fluid
path through the conduit section, and in the other direction to uncover the g to
the outlet nozzle while closing off the forward fluid path in the conduit to thereby force
diversion of all fluid to the . The leading end of the formed membrane section has
a leading edge hinge pin 147 for attachment of a leading edge member 143. A leading
edge member of semi rigid material is a substantial width of the conduit section, and
s upstream in the conduit and attached rotatable about the leading edge hinge
pin 147 to the formed membrane section. The length of the leading edge is at least
sufficient to ensure that with the formed membrane section resting against the conduit
wall to cover to opening, the leading edge member can rotate a maximum of
approximately 45 degrees to the point where the leading edge rests on the opposite
conduit wall or an angle to which it can be guaranteed that fluid incident on the front end
of the ramping leading edge is able to cause the formed ne section to separate
from the opening while under maximum fluid pressure and rotate to the fully open
position, requiring that the leading edge of the leading edge member is able to slide
along the conduit wall and not jam as a result of excessive friction angle. With the
formed membrane section covering the opening and the leading edge member against
the same wall, the leading edge of the leading edge member is shadowed from forward
path fluid by the upstream end molding pipe end attachment such that when closed it is
out of the direct fluid path through the conduit section. The leading edge member also
has embedded a magnetically responsive t 143 in the form of a polarized
magnetic disc, positioned to align with the path of a control tube 144, such that in the
presence of a controlling magnetic element in the form of a magnetic PIG being
transported in the control tube, a ive force is d to the leading edge member
urging it’s leading edge into the path of the oncoming fluid. A coil spring d axial to
and central the membrane hinge pin is biased to urge the formed membrane section
against the t wall. Similarly a coil spring located axial to and central to the leading
edge hinge pin is biased to also urge the leading edge member against the conduit wall.
In operation, and with reference to Figure 73 “A”, the formed membrane section 140
and the leading edge member 142 are at rest and urged against the conduit wall by the
coil springs, covering the opening and allowing fluid to pass through the conduit section
unhindered. When a controlling magnetic t is present in the control tube Figure
73 “B”, in the vicinity of the ically responsive element of the leading edge
member a repulsive force urges the leading edge away from the edge and into the flow
path, the fluid then forcing the leading edge member to rotate to its full extent and
substantially block the flow of fluid in the conduit, the fluid um and re then
acting to in turn pull the formed membrane section from the conduit wall to uncover the
conduit opening and allow fluid to pass out through the nozzle Figure 73 “C”. The fluid
flow is simply ceased to allow the formed membrane and leading edge members to
return to the closed position. The leading edge of the leading edge member can be
narrowed at the inboard side of the leading edge where it is may be an advantage to
minimize the effort in moving it into the fluid path.
The valve section depicted in Figure 73 has been adapted to the task of
starting multiple s in an agricultural row cropping irrigation application Figure 74,
where typically many siphon tubes pass over a supply channel bank to feed tion
water to individual ng rows. The act of initiating the siphon action in a siphon tube
is typically a manual process and becomes labor intensive where many such tubes are
in use.
In Figure 73, a stem emanates perpendicular from the t section in line
with the , holds a saddle 148 formed as a pair of spaced rings into which the end
of a siphon tube can be placed such that the end of the siphon tube is held a fixed
distance from the nozzle to directly receive fluid from the nozzle.
[0411] A retainer 149, is in the form of a flat rigid member with a hole r than
the size of the siphon tube, and attached at one side to a non-stretch strap ntially
dicular to the ring which in turn is connected to the stem a substantial distance
from the ring, the strap ing a spring bias to hold the unattached side of the ring
away from the assembly. When the end of a siphon tube is pushed toward the ring, the
ring allows the tube to pass through and to be seated against an internal flange in the
. A force applied to remove the siphon tube from the saddle is results in the ring
gripping the tube and resisting its removal from the saddle, while ng it to rotate if
necessary. The tube can be easily removed from the saddle by simply pushing the
unattached end of the ring to make it perpendicular to the tube. The same ring retainer
system can be employed at each end pipe end entry of the conduit for ease of assembly
and disassembly.
In operation, an array of siphon tubes are each separated started by causing
one valve section to open at a time to feed high velocity water up into the siphon tube,
forcefully replacing any trapped air with water, thereby priming the siphon.
[0413] A magnetic PIG in the control tube is then propelled to the next valve in the
sequence, which on opening, prevents further flow to previously operated valves. The
previously primed siphons tubes are able to continue to draw water from the supply
channel up into the submerged tube held in the saddle, allowing it to pass over the
channel bank to supply the crop.
[0414] To stop the siphons, repeat the starting process but with the main supply line
fed with air instead of water, which can achieved with the inclusion of a one way air
intake valve in the conduit close to the pump or supply, the valve allowing air to enter
the conduit when under vacuum. Then repeatedly enabling and disabling the water
supply in a burst like manner, allows air to be drawn into the conduit, the t
effectively then pressurized with air and small plugs of water, which when emitted and
directed into a siphon tube can effectively perform the reverse of the siphon starting
process.
The system lends itself to ease of ment and maintenance by simple
replacement of an individual such ent.
The advantage of this t system is the ability to support high flow rates,
at high or low pressure, with lower ction to diverting fluid than a diaphragm type
valve and with little or no restriction to normal non diverting fluid, and less bulky than
equivalent mance diaphragm valve, and less prone to fouling by debris in the fluid.
In another embodiment, with reference to Figures 86, 87, a conduit,
membrane system is adapted to performing a sequential valve action with only one
conduit g able to release fluid at any one time, the position of fluid release being
propagated to the next opening in the conduit when fluid re is released and then
lied.
A conduit 1 comprising a plurality of conduit segments 180, each segment
having an opening 2 and membrane segment 181 for covering the opening, the
membrane segment being resilient, pliable and elastic, the membrane segment
attached to the conduit 183 by passing through a slot in the conduit wall where it is
retained by barbed clips or the like preventing it from being pulled into the t.
A membrane rcement member 182 being resilient and semi rigid, is a
substantially flat elongate piece with a tapered leading edge, is entangled with the
membrane such that the ne lays between the membrane reinforcement
member and the conduit wall, the ne reinforcement member thereby able to
transfer fluid pressure against its inboard face to the membrane in the surrounding
vicinity of the opening, thereby both enhancing the sealing capacity of the membrane,
while relieving pressure from the membrane directly over the opening. The membrane
reinforcement member 182, has a slit near and parallel to the tapered edge, and a pair
of adjacent slits along the opposite edge. The ne emanating from the conduit
wall at its attachment 183, passes through the first of the double slits in the membrane
reinforcement member forming an effective point of attachment 184, then back through
the adjacent slit, then across the surface and through the slit nearest the tapered edge
of membrane reinforcement member, where it is fastened by similar retaining clips or
barbs 187. The barbs can be integral to the membrane or membrane reinforcement
member.
The conduit wall is provided with a ding fulcrum point 186, as a
protrusion emanating from the inside wall of the conduit, a short distance from the
membrane attachment to the conduit such that the attachment point 183 is located
n the conduit opening 2 and the protruding fulcrum point 186. When the end
edge of the membrane reinforcement member which extends beyond the end closest to
where the membrane emanating from the conduit wall is entangled 184 into the pair of
slits, becomes seated on the protruding fulcrum point of the conduit, the membrane
segment from the t wall is under tension and thereby urges the membrane
reinforcement member and entangled membrane to seat t the conduit opening.
[0421] A releaser flap 185 being substantially flat and te is hinged along one
edge to the protruding fulcrum 186 with a hinge axis perpendicular to the longitudinal
direction of the conduit, and the opposite edge of the releaser flap having an inward
bend such that it forms a raised lip when lying against the conduit wall in the direction of
the hinge being fully rotated away from the reinforcement member. The raised lip is
adapted to intercepting oncoming fluid, for conduit fluid flow in the reverse direction, and
conversely providing minimal restriction to fluid flow in the forward direction. The
releaser flap when rotated away from the conduit wall comes in contact with the end of
the membrane reinforcement member close to the hinge axis and able to provide
leverage to the membrane reinforcement member.
[0422] The er flap when raised from the conduit wall, provides a substantial
interruption to conduit reverse fluid flow and thereby transfers force from the fluid
momentum incident on the flap face urging the membrane reinforcement member along
the t thereby unseating it from the protruding m. When not seated on the
protruding m, the ne reinforcement member dangles under gravity from its
membrane attachment with the conduit, leaving the conduit opening uncovered while
substantially blocking forward path flow in the t past the conduit opening. The
dangling membrane reinforcement member, floats up to allow fluid to pass in the
reverse direction, whereas fluid flow in the forward direction is substantially all diverted
to the opening, the incident fluid t the membrane reinforcement member urges it
both downward and along the direction of fluid flow such that the upper edge of the
membrane reinforcement member moves over the protruding fulcrum point causing the
membrane section connecting the conduit wall to stretch under tension. Subsequent
cessation of forward fluid flow allows the membrane tension to the lift the membrane
reinforcement member against the protruding fulcrum and up against the conduit
opening and away from conduit fluid flow such that when fluid flow is resumed in the
forward direction, fluid passes freely through the conduit section, while fluid pressure
acting against the membrane reinforcement member pushes it against the conduit wall
further sealing the conduit opening.
In ion, with reference to Figure 87 “A”, a conduit system comprising a
plurality of joined conduit segments 180, is supplied with fluid at the first end 5a
ing in fluid flowing in the forward direction in the conduit which passes through any
segments where the flap is seated against the conduit wall, but is diverted to the
g of the first segment encountered where the corresponding membrane
reinforcement member is ng into the conduit, resulting in fluid being emitted from
the conduit 8.
The pressure of the diverting fluid t the membrane reinforcement
member urges it to retreat back and overlap the fulcrum point also pushing the releaser
flap back such that it becomes seated against the conduit wall, the membrane section
ing the conduit acting as a spring under n. When fluid flow is stopped,
sufficient n in the membrane is able to lift the membrane reinforcement section up
against the m point such that it lays against the t wall where it then rests
covering the opening.
[0425] On fluid being re-applied, Figure 87 “B”, fluid is emitted from the next
opening. Each time the flow and cessation cycle is repeated the point of emission is
moved to the next opening along the t.
On applying fluid from the opposite end (second end 5b) of the conduit
Figure 87 “C”, the fluid becomes incident on the lip of each of the releaser flaps, causing
them to separate from the conduit wall and rotate into the reversed fluid flow where they
each forcefully lever their respective membrane rcing members to become
unseated from their fulcrum points and to thereby dangle in the conduit. Fluid can again
then be applied in the forward direction to once again begin emission from the first
segment.
[0427] The conduit system thereby provides a fluid application and distribution
system enabling high flow rates and optionally high pressure, with individual control
over each outlet, simply by way of on-off control and reversal of the fluid supply. Such
control can be achieved in a simple form by the conduit making a complete loop back to
the fluid source or pump, the fluid source being connected to the second end 5b via
simple inline control valve, and to the first end 5a also by simple inline l valve, end
5a having in addition, a release valve to vent fluid from the conduit at the first end when
fluid is supplied to the second end to enable reverse flow in the t. In operation, to
reset all valves, the inline valve at the first end is lly , the release valve open,
the inline valve at the second end 5b is then opened momentarily allowing fluid to flow
from the source/pump through the conduit in the reverse direction and out through the
release valve, the fluid flowing in the conduit acting on each of the er flaps to
resetting or unseat all valves. The release valve is then , and the inline valve at
the second end closed, while the inline valve at the first end is open, allowing fluid to
flow in the forward direction and be d from the first opening. As desired, the inline
valve at the first end (or pump) is cycled off then on in order to transfer the emission
point to the next opening of the conduit.
[0428] For ed sealing, the conduit wall or membrane reinforcement member
182 can optionally provide a protruding ridge in the surround of the opening, to
concentrate and guarantee a minimum force to the membrane through a full 360
s of the opening. The protruding fulcrum point 186 from the conduit can
alternatively be ed as a raised section or ridge at the end of the releaser flap,
such that when the releaser flap lays against the conduit wall, the membrane
reinforcement member edge is able to seat on the raised section or ridge of the releaser
flap, which then acts as the fulcrum point to the membrane reinforcement member
g it seated against the conduit wall under the tension of the membrane.
A further simplification may be achieved by hinging the releaser flap to the
membrane reinforcement member via an intermediate short link. The short link being
hinged to the releaser flap substantially close to its raised section or ridge, and in turn to
the end edge of the membrane reinforcement member, the length of the short link
sufficient to allow on such that the end of the releaser flap raised section or ridge
can seat under the membrane reinforcement member when the releaser flap lays
against the conduit wall, while allowing the releaser flap to lift and be rotated under and
the influence of oncoming fluid flow levering the raised section/ridge out from under the
membrane reinforcement member, releasing the membrane tension and allowing the
membrane reinforcement section to be released from the conduit wall and dangle in the
conduit.
A further simplification may involve the entanglement of the releaser flap in
the membrane section attaching the conduit wall via a slit in the end of the er flap,
providing hinge like functionality as previously described.
The conduit system as described relies on the force of gravity to ensure that
a dangling membrane reinforcement member lays across the conduit substantially
preventing forward fluid flow, however an additional spring member could be employed
to act n the membrane reinforcement member and the conduit, to work in place
of the force of gravity for conduit systems having an ary ation.
The releaser flap, hinge and membrane reinforcing member could be an
integral mechanism enabling a simple assembly to the conduit. A groove provided on
the mechanism could allow the wall of the conduit on the downstream side of the
opening to slide into and thereby retain the mechanism in place. The ly process
to the conduit could then involve insertion of the integral ism through the conduit
opening, followed by a push of the mechanism in the downstream direction to engage
the groove with the conduit wall. The membrane reinforcement member alternatively
could be recessed inside a “T” section off-take from the conduit opening. The releaser
flap can be hinged to the membrane reinforcement member approximately midway
along the membrane reinforcement member, ng it also to recess into the “T”
section while maintaining a full range of hinge rotation. As such the releaser flap being
hinged offset at a ce from the effective hinge point of the membrane
reinforcement member requires the on of a mechanical e arm attached to
the releaser flap close to but offset from its hinge point, the linkage arm in turn in
communication with and able to unseat or release the membrane reinforcement
member from its fulcrum point in response to reverse fluid flow in the conduit acting to
rotate the er flap.
The conduit could also be of circular or irregular shaped cross section.
The system described can provide an alternative low cost method of control
for “Pipe and Riser” type irrigation systems which ise require elaborate and
expensive externally powered actuation mechanisms to perform the controlling
operation.
The method of releasing or unseating the membrane reinforcement member
can alternatively be achieved by an actuation means such as an electric solenoid or by
magnetic interaction from an external magnet means to provide individual control over
each valve where more versatility of control is ed.
[0436] The hinged membrane arrangement in the assembly performing the valve
action could be replaced by a valve of the pilot driven diaphragm type valve, to l
the e of fluid from the conduit, where a bolt for blocking a pressure equalizing pilot
hole in the diaphragm, is driven away from the pilot hole to allow pressure equalization
as in standard diaphragm valves, in response to magnetic interaction with a
magnetically sive control element in an adjacent control tube (instead of an
electric solenoid as typically performing the action).
Another embodiment shown in Figure 75 a conduit 1 has openings or holes 2
in the side wall and a membrane section 3 residing internally and able to cover the
openings, the membrane 3 having an effective line of attachment longitudinal in the
conduit 12, and a formed lip 160 along the opposite longitudinal edge which is able to
be urged by a separate force to displace it from the conduit wall and uncover conduit
openings 2 allowing conduit fluid to be emitted from the conduit. The formed lip 160 as
viewed from the cross section of the conduit, is in the form of a protrusion extending
from the longitudinal edge and toward the t interior. The formed lip being
continuous along the edge of the ne in the longitudinal direction, results in little
or no impedance to fluid flowing through the conduit.
For fluid flow in the conduit with any transverse circular component, such as
in a spiraling path through the conduit, the formed lip presents as interference, and
causes fluid to be diverted, resulting in a force being d to the lip.
[0439] For fluid flowing clockwise in the conduit of Figure 75 (Right hand m),
fluid flow being incident on the side of the lip closer to the t call results in the lip
incurring a force tending to separate the lip and subsequently the connected leading
edge of the membrane, from the t wall.
Conversely, fluid flow in the opposite ion becomes incident on the
d side of the formed lip of Figure 75 (Left hand diagram), deflecting fluid toward
the conduit interior, forcing the lip and ne toward the conduit wall.
The t has a flap/fin 161, hinged at the conduit wall 162 with an axis of
rotation at an angle in the order of midway between the longitudinal line of the conduit
and perpendicular to the conduit allowing the flap/fin at one extreme of rotation to lay
down in the conduit with its unhinged edges facing head-on to the oncoming fluid path,
the fin laying close to the t wall to minimize disruption to conduit fluid flow. In in
the other extreme of rotation the flap/fin is raised up in the conduit, presenting as
interference to longitudinal fluid flow, causing incident fluid to divert toward the conduit
wall and around the interior of the conduit resulting in a vortex or spiraling fluid flow
downstream of the flap/fin. The flap is located upstream or in line with the ne
section such that it is able to experience spiraling fluid resulting from the flap/fin. The
flap/fin comprises magnetically responsive material and is polarized so that it can be
repelled from a similarly zed magnetic body.
A control tube 144 being a separate tube or conduit is oned such that it
passes in the vicinity of the flap/fin in the conduit PIG. A controlling magnetic element
135 in the form of a PIG and comprising a polarized magnet is propelled in the l
tube by a separate fluid. In operation, the conduit 1 has a fluid flowing udinally in
the conduit, the flap/fin is laying close to the conduit and the membrane is covering the
conduit openings such that fluid is retained within the conduit.
Another fluid on being driven into the control tube, propels the controlling
ic element through the interior of the control tube and into range of the flap/fin,
repelling the flap/fin away from the control magnetic element causing it to rotate about
its hinge axis and presenting the unhinged leading edge of the flap/fin to the oncoming
fluid flow, g some fluid to divert under the flap fin, driving it further into the interior
of the t causing the hinge to rotate to the end of its travel. A continuing stream of
longitudinal fluid flow in the t on being diverted around the conduit interior by the
standing fin results in fluid becoming incident on the formed lip of the membrane, urging
it and subsequently the entire membrane section from the conduit wall, uncovering the
openings and allowing fluid to be emitted from the conduit. The l magnetic
element can be propelled in the control tube to another location with a r such
flap/fin and membrane arrangement and thereby cause fluid to be simultaneously
emitted from the second, or multiple such locations.
When fluid flow in the t is reduced or ceased, the in retreats due
to gravity or by suitably adapted spring loading between the flap and conduit, and the
membrane retreats to its resting state against the conduit wall, effectively closing all
conduit openings.
A fixed stator fin or fins can be attached to a location in the conduit in line
with or downstream of the ne section, adapted to neutralize fluid rotation
downstream of the in and membrane combination to prevent similar such
ream combinations from being manipulated unintentionally.
As an alternative to the a formed lip along the full length of the longitudinal
edge of a membrane section of Figure 76, the formed lip can be applied only to a finite
length of the membrane section toward the upstream end as in Figure 77. This can be
ented as a formed lip attachment 163 to the upstream end of the membrane,
where the bulk of a membrane section can be a simple flat formation such as flat rubber
sheet for reduced cost. In operation, an am flap diverts longitudinal fluid around
the conduit perimeter becoming incident on the lip of the formed lip attachment, which
lifts separates from the t wall and in turn separating the membrane end, peeling it
toward the interior of the conduit and into the oncoming fluid path, causing the
membrane section to peel progressively in a longitudinal ion from the upstream
end to the downstream end.
An alternative implementation of the flap/fin utilizes a cantilever to enable
non-polarized lower cost magnetic material to be used. With reference to Figure 78, 79,
the flap/fin has a protrusion beyond the hinge to act as a cantilever, the cantilever
comprising or having disposed non-polarized magnetically responsive material such as
iron. When the control magnetic element in the control tube is in the vicinity of the
flap/fin, a force of attraction urges the cantilever of the flap fin toward the conduit wall
causing the flap to rotate about the hinged axis thereby moving the flap/fin away from
the conduit wall and into the oncoming fluid.
In a fluid distribution system comprising a conduit with a plurality of such
flap/fin membrane combinations as described, a pump supplies fluid to the upstream
end of the conduit. The downstream end of the conduit being connected to the intake of
the pump via a pressure and flow control valve to form a closed loop. With fluid initially
passing through the conduit and returning to the pump, a control ic element is
led at a constant speed in the control tube by a separate fluid being injected at
one end. As the control ic element passes h the vicinity of a flap/fin, the
corresponding membrane section is separated from the conduit wall causing the conduit
to emit fluid from the corresponding openings. As the l magnetic t
continues along the conduit successive sections begin to emit fluid. The control valve
can be closed to increase the pressure in the conduit to maximize the emission. The
pump can be stopped and started periodically to terminate the flow and allow all flap/fin
membrane combinations to reset. The pump is again started and with the control
magnetic element continuing to move, on from the conduit resumes again from
the next successive flap/fin membrane combination, thereby providing a system with an
apparent moving point of emission.
[0449] In r ment, an enhancement to flap/fin membrane combination
described above in aphs …TBD), and with reference to Figures 80, 81, 82, 83, an
onal flap/fin similar to that described in paragraph ..TBD, but of mirror image, is
located am of the first flap and hinged in the conduit at an opposite angle to the
first such that when the flap/fin is separated from the conduit wall it causes fluid to divert
in the opposite ion to the first flap, and thereby return the membrane to the conduit
wall. In Figure 80, a conduit 1 having openings 2, a membrane 3 with formed lip 160 at
its g edge, attached or retained in the conduit such that it covers conduit
openings, has a flap/fin with a hinge axis at one side, with a separate protrusion
extending from the hinge axis to form a cantilever, the cantilever comprising or having
disposed magnetically responsive material. The flap/fin having tabs protruding from
either ends of the hinge axis for providing the hinging operation. A mounting former 167
residing in the conduit is an elongate section extending the length of the conduit shaped
to e a raised floor when seated against the conduit wall. The mounting former has
a plurality of cutouts in the shape of the flap/fin and tab points to define a hinge axis for
each flap/fin. The flap/fin is mounted such that its tabs coincide with the corresponding
opposing tab points in the former, thereby ing the flap fin while allowing it to rotate
about the hinge axis, where at one extreme the flap/fin lays against the conduit and
recessed in the cutout provided by the mounting former, and at the other extreme of
rotation the flap stands substantially perpendicular to the mounting former, the axis of
rotation being diagonal to the conduit udinal direction presents the face of the fin
when ng perpendicular, at an angle to the fluid path to deflect fluid to the side and
ultimately around the conduit. A second flap of substantially mirror image to the first has
a corresponding cutout in the mounting former with an effective hinge axis at the
opposite angle to the longitudinal direction to the first flap. The first flap upstream
closest to the membrane, is hinged to divert fluid around the conduit such that it is
incident with the face of the formed lip of the membrane closest to the conduit wall for
separating the membrane from the conduit wall. The second flap is located further
upstream and hinged to the angle opposite of the longitudinal line relative to the first
flap/fin to divert fluid in the opposite direction and thus return the membrane to the
conduit wall and close the conduit openings. A control tube for transporting a controlling
magnetic t runs adjacent to the conduit.
In operation with reference to Figure 80, the membrane section is initially at
rest against the conduit wall an covering conduit openings, and both the first and
second flap/fin are laying recessed in the tive cutout in the mounting former,
enabling fluid to flow unhindered through the conduit with all fluid being retained. With
reference to Figure 81, a fluid is supplied to the control tube from the downstream end,
propelling the controlling ic element in upstream direction of fluid flow in the
conduit, where it moves into the vicinity of the first flap producing a force of attraction
between the controlling ic element and the magnetically responsive material of
the flap cantilever, urging the cantilever toward the conduit wall and conversely the
flap/fin leading edge into the oncoming fluid. With reference to Figure 82, some fluid
then diverting under the flap results in a change in fluid momentum y applying
further force to the fin driving it to its full hinge extent, where it juts into the conduit
interior and ts ng fluid around the conduit to be incident on the formed lip
of the membrane thereby separating the membrane from the conduit wall, uncovering
openings and allowing fluid to be emitted from the t. With reference to Figure 83,
the controlling magnetic element still proceeding steadily in the opposite direction to
conduit flow, moves into the vicinity of the second flap/fin, where it similarly flips up unto
the fluid flow, causing a diversion of fluid around to the side and around the t wall
but in this case the diverting fluid rotating in the conduit in the opposite direction and
acting to return membrane to the t wall, ng the previously uncovered
gs thereby terminating fluid emission. The second flap performing the cessation
of emission is adapted to shadow the first in.
A fluid distribution system comprising a conduit and a ity of ations of first
and second flap/fin and membrane sections as described, is connected to a pump for
supplying fluid to the conduit in the forward direction with the other end of the conduit
returning to the fluid source or oir via a control valve. With fluid initially passing
through the conduit and returning to the pump, a control ic element is propelled
at a constant speed in the control tube toward the conduit am end by a te
fluid. As the control magnetic element passes through the vicinity of a first flap/fin, the
corresponding membrane n is separated from the t wall causing the conduit
to emit fluid from the ponding opening(s). When fluid is being emitted, the control
valve can be closed or reduced to increase the pressure in the conduit to maximize the
emission, and can be open again to increase the flow as required for performing the
membrane state changes. As the control magnetic element continues along the conduit
it encounters the second flap causing fluid emission from the combination to cease.
The control magnetic element continues to progress past successive
combinations, uncovering conduit openings for emission and uently closing
them. On reaching the end, the PIG in the control tube can be returned to the starting
position by reversal of the flow in the control tube. The pump can be stopped and
started to terminate the flow and allow all flap/fin membrane combinations to reset. The
process can then be repeated.
The second flap/fins can be ally offset to be out of longitudinal
alignment with the first flap/fins such that the magnetic responsive material is
onsive to a magnetic PIG in first control line, but a second control tube positioned
adjacent to the conduit and optimally aligned with the magnetically responsive material
of the second flap/fins can transport a second magnetic PIG to interact with separately
with the second flap/fins which when activated results in emission from respective
conduit opening being terminated, thereby enables l of the number of openings
and thus the expanse of conduit emitting fluid at any one time. The e of emission
can be dynamically changed, by controlling where the distance between the PIG
performing the opening action to that of the PIG in the other control tube performing the
closing .
The control tube(s) can be deployed internal to the conduit cross section, or
integral to the mounting former internal to the conduit.
[0454] For cost and simplicity, the ng former and flaps can be manufactured
as a layered composite of laser-cut cutouts, utilizing integral hinges formed by of
compression or pinching lines in continuous polymer sections, and/or integrated with the
membrane material, which has conforming properties provide a hinging effect.
Fins can be restricted in their hinged range of motion by the fin edge making
contact with the t wall.
[0456] The membrane section t need to be rectangular, but can be short with
a rounded edge instead of a straight edge.
Membrane(s) can be deployed to cover openings around the interior of the
conduit and not necessarily restricted to a longitudinal line in in the t, and
longitudinal edges need not be parallel to the longitudinal line of the conduit, and in fact
the longitudinal edge as described need not be longitudinal as there is no need for
sliding apparatus to contact he membrane. The hinged flaps/fins for performing the
deflection of fluid also need not be restricted to a udinal line in the conduit but
could be deployed arbitrarily or otherwise, such as in a spiraling . The hinged
flaps fins can benefit from an offset and cascading positioning of deployment around the
conduit, whereby a leading flap/fin responds to activation by an activator, and
subsequent flap fins downstream, and offset on ent longitudinal lines in the conduit
act as slaves and activate in response to diverting fluid from the first activated fin to
result in a larger total deflecting surface for diverting fluid to membranes which may be
required where relative flow rates in the conduit are limiting and the total fluid deflection
effect needs to be zed.
NOTE: In this description, use of the terminology trained longitudinal
edge” implies that the membrane longitudinal edge can be released h urging, but
does not preclude having a natural built in tendency to be urged against the conduit wall
due to its own formation.
[0459] NOTE: The meaning of “Longitudinal line of attachment” of the membrane
should be construed as an effective hinging point as the membrane can be held in place
by an internal retainer and not ally attached or fastened to the t.
Where the conduit is not linear, for example has a continuous or short bend
the longitudinal line should be considered as along an equivalent line, not necessarily
linear.
A linear ntially flat membrane can be disposed or laid inside a conduit
in a spiraling manner, with the advantage that the longitudinal edge can abut itself on
successive turns in the spiral the gap between sive turns able to be controlled at
the time of assembly.
The advantage of using a field coupled PIG in a separate conduit in this
manner enables operation to continue in case of a failure of any one t, where a
failing t can be disabled by simply plugging the corresponding hole/opening from
the outside the conduit allowing the remainder of the system to continue operation.
In another embodiment, with reference to Figure 84, a conduit of Figure 80,
81, 82, 83, includes linkages between successive control flaps/fins in order to
communicate and propagate the control state to the next successive control t in
the t to thereby produce an apparent travelling emission plume from the conduit
without the need for travelling apparatus.
Option 1: Communication by mechanical linkage.
The communicating linkage between successive ins is an
interconnecting rod or lever attached l at one end to the ream flap/fin a
short distance along the cantilever from the downstream flap/fin effective hinge point to
the conduit such that the rod or lever produces a relatively longitudinal movement in
response to the flap/fin rotating about its hinge axis. The other end of the linkage lever
extending longitudinally upstream along the conduit is able to impart a corresponding
hinged rotation to the next in in response to hinged rotation of the driving flap/fin
due to oncoming fluid momentum acting t its leading edge and face as it opens
into the oncoming fluid flow.
A simple mechanism is fashioned to produce state based behavior, whereby
the first action of the driving in is a preparation stroke only, such that when flow is
ceased, the driving in is prevented from fully retreating but a subsequent
resumption of flow resulting in another stroke of the driving flap/fin then lifts the
subsequent flap/fin into the oncoming fluid, where it in turn responds to fluid flow to
produce a full stroke of the driven flap/fin then resetting the ism to allow the
process to be repeated. The driven flap/fin also then in turn becomes the diving flap/fin
and imparts the corresponding action to the next upstream flap/fin via another such
mechanism and so on. Thus a cyclic action of flow cessation and resumption acts to
progress the effective point of emission from the conduit.
The said mechanism in one implementation comprises a channeled guide
path in the flap/fin mounting former. The rod or lever has a protruding pin adapted to
traversing the led guide path, which is able to move the rod end sideways in
response to repeated fore and aft movement. With sufficient sideways movement the
rod s aligned with the communicating contact point of the driven flap/fin.
At the initial starting point, the pin in the channel results in the rod being
st sideways and out of ent with the driven flap/fin, the channel progressing
diagonally sideways forward and back in a saw-tooth zigzag pattern, the rod end
moving ys and returning on the first saw tooth is prevented from ting
completely after the first cycle, thus holding the driving flap/fin slightly open on the first
flow cessation. The channel making a continued path with a further saw tooth, moves
the rod end further sideways on the next forward movement of the driving flap/fin
rotation due to flow resumption, the rod end then in communication alignment with the
driven flap/fin, causes it to fully rotate on its hinged axis, were a protruding member on
the driven flap/fin lifts the rod end to unseat the pin from the guide path while also
forcing the rod to retreat sideways to its l starting position in wait for the next time
the driving flap/fin is activated.
Option 2: Communication by fluid e.
The communicating linkage between successive flap/fins is a fluid path in a
dedicated miniature fluid channel passing internal to the conduit between the driven flap
and the driving flap, terminated at each end in a ner with a flexible surface to
enable its volume to compress and expand, the le surface in communication with
the driving and driven flaps thereby acting as actuation points. The cantilever of the
driving flap/fin is in communication with the surface of the first container, resulting in
compression against the flexible surface as the driving flap rotates about its hinge axis
into the fluid flow due to bulk fluid momentum in the conduit, resulting in the channel
becoming pressurized and causing a corresponding change in volume of the
corresponding container at the driven flap/fin, where the flexible surface acts directly
against the flap face to te it from the conduit wall and in turn enable the
momentum of bulk fluid in the conduit to complete the action in rotating the flap/fin to its
full extent where it acts to divert bulk fluid in the conduit and thereby perform its
membrane manipulating on as required.
The rate of propagation of the control state from one flap to the next, can be
reduced by restricting or ing the fluid channel, and/or increasing the distance
between the driven flap and the le surface of the corresponding container, thereby
ng the rate of fluid flow in addition to sing the displacement volume required
before making contact with the driven flap, thus lengthening the delay in the propagation
process. The system thereby provides a l propagation of the emission point from
the conduit, with the speed of propagation ined largely by the overall inherent
conduit system topology and .
The flaps/fins can be cutouts in a continuous former which s against
the conduit wall, and the communication channels provided as cutout or slits in a thin
dedicated layer immediately adjacent to the conduit wall, covered by a continuation of
membrane material followed by the former covering the membrane, the ion points
being openings in the former with exposure of flexible membrane to form the said
actuation points acting against the flaps/fins.
[0473] Resilience to failure of any one flap can be achieved by the simultaneous
communication to and operation of two or more subsequent sections, such that each
flap interacts with and effectively propagates its control state to two or more subsequent
flaps.
This could be implemented on a micro or nano scale as in fluidics eg
for biomedical purposes.
Propulsion means;
There are various types of propulsion means for the deflector is propelled
down the conduit.
The system can be passive in the sense that direct flow of the fluid to be
distributed out the outlets propels the deflector down the conduit in one longitudinal
direction along the conduit. However the propulsion of the deflector can be by travel of
the fluid in both longitudinal directions along the conduit.
The system can be passive in the sense that the propulsion of the deflector is
by a propulsion means to selectively propel the deflector in the conduit. Examples of
this are:
a. the propulsion means effecting propulsion of the deflector is by a secondary fluid.
b. the propulsion means effecting propulsion of the deflector is by a moving magnetic
means.
c. the propulsion means ing propulsion of the deflector is by a pulling means.
[0479] Control of propulsion means;
A fluid distribution system l can use the control of relative fluid flow in
both longitudinal directions along the conduit to control the direction and displacement
of the deflector along the conduit.
A fluid distribution system control can use the pulling means g
propulsion of the deflector in both longitudinal directions along the conduit to control the
direction and displacement of the deflector along the conduit.
However more detail control is used in order to obtain a fluid distribution
effect.
PROPULSION OF PIG TUS
[0484] [0040] A significant aspect of the system is the provision of means for
propelling a PIG apparatus 4 along inside a conduit, where the conduit and PIG
apparatus have the additional teristic of enabling fluid emission from the conduit
in the vicinity of the PIG tus. The capacity of a conduit to emit fluid in response to
internal manipulation by PIG apparatus provides varied characteristics, and
opportunities for propulsion methods compared with traditional PIG and ne
s as will become apparent in the discussion of the following embodiments.
[0041] In one topology of PIG apparatus 4 as shown in Figure 23 and Figure
24, sion force is generated by fluid pressure against a , slug or plug 32
disposed at one end of the body or backbone 30 of the apparatus, substantially sealing
against the internal ter of the conduit while being able to slide longitudinally
within the conduit. The piston 32 is deployed on the apparatus close to the second end
5b of the conduit, and able to impart a propulsive force to the apparatus dependent on
the difference in fluid pressure between the first end 5a and second end 5b of the
conduit. With fluid pressure supplied to the conduit at the first end 5a for emission from
the conduit 8 in the vicinity of the PIG apparatus 4, the position of the PIG apparatus in
the conduit is determined and controlled by the volume of fluid (where the fluid is a
liquid) in the conduit supplied at the second end 5b, where an increase in volume under
pressure applies propulsive force to the piston 32 and moves the apparatus toward the
conduit first end 5a against the ng bulk fluid , and a decrease in volume at
the second end 5b, allows fluid pressure from the conduit first end 5a to propel the
tus toward the conduit second end 5b. It should be realized that the emission
characteristics of the conduit in the vicinity of the PIG apparatus provide the
characteristic for this operating mode in which position is determined solely and
precisely by the control of fluid red from the second end 5b while a continuous
pressurized delivery of fluid which is released via conduit openings in the ty of the
apparatus is delivered from the first end for emission from the conduit. The piston, plug
or slug 32 can be further enhanced to have ends of a d profile shown in Figure
36, and Figure 37 to enable it to transition through conduit into areas with membrane
sections without fouling on the leading edge of the membrane as it travels through the
conduit.
[0486] [0042] In another embodiment of PIG apparatus 4 as shown in Figure 38, the
PIG apparatus is adapted for symmetric operation in both directions, having a valve
body 60 disposed at the first end 5a which plugs the conduit while being able to slide in
the conduit and having a passage through the valve body from the conduit first end 5a
into the PIG body area 4 with a hinged flap valve 61 disposed therein, the valve flap
g toward the conduit first end 5a, and biased to close when fluid flows from the
first end of the conduit toward the flap and into the valve body of the first end,
The PIG having an cal valve body 60 disposed at the second end 5b
which plugs the conduit while being able to slide in the conduit, but having a passage
h the valve body from the conduit second end 5b into the PIG body area 4 with a
hinged flap valve 61 disposed therein, the valve flap opening toward the conduit second
end 5b, and biased to close when fluid flows from the second end 5b of the conduit
toward the flap and into the valve body of the second end,
The valves at first and second ends of the apparatus being in communication
by linkage rod 62 connecting the valves together such that when one is forced closed
the other is driven open and vice versa,
Fluid being injected at the first end 5a of the conduit forces the first end 5a
valve closed, and opens the valve at the second end 5b, the first end of the conduit can
then be locked closed by maintaining fluid pressure against the valve when it is in the
closed state. Any fluid then injected at the conduit second end 5b flows into the valve at
the second end of the tus which is held open by the pressure against the flap at
the first end which applies continuous force via the connecting rod 62 to keep the flap at
the second end open while fluid continues to flow through the valve body at the second
end and into the PIG body area where it is able to flow out the uncovered openings in
the conduit where the membrane (not shown) is peeled away from the conduit wall.
Fluid can then be injected at the first end to drive the PIG toward the second end
applying propulsive force against the closed flap at the first end, while fluid continues to
be delivered from the conduit second end 5b which continues to flow out of the
uncovered conduit openings in the vicinity of the PIG body as it moves toward the
second end,
The system being symmetrical allows the process to be reversed and the
PIG to move toward the first end 5a of the t 1 in response to fluid being injected
at the second end, while fluid is being delivered from the first end to flow out of the
conduit emitter holes 8 in the vicinity of the PIG body.
It should be noted that other types of one-way valve can also be used
including a sliding type valve.
[0043] In one embodiment of PIG apparatus as shown in Figure 39, the PIG
apparatus 4 is symmetrical with a valve body 60 sealed and slidable in a conduit 1,
disposed at each end of a backbone rod 30, each valve body with a valve 61 disposed
n and connected separately to individual servo actuators 51 also disposed on the
apparatus, each ted and operated separately by single control system on the
PIG apparatus (not shown). The ne rod 30 has disposed apparatus 6 for
interacting with and manipulating emission regulating apparatus disposed to the t
1 within which the PIG apparatus resides, for controlling the fluid emission 8 from the
conduit in the vicinity of the PIG apparatus. With fluid being delivered simultaneously at
both the first end 5a, and second end 5b of the conduit 1, the PIG apparatus has
te autonomy of control of both its position and movement along the conduit in
addition to the rate of on of fluid from the conduit, where closing a valve at one
end engages fluid pressure from that end, urging the PIG apparatus toward the end with
the open valve which allows fluid to pass into the apparatus and out through the conduit
8, resulting in a lower pressure against which the PIG apparatus can move. Closing
both valves results in no fluid being emitted from the conduit and no movement. As such
it can be seen that by modulating both valves, the control system on the PIG apparatus
has complete control of the speed of movement in either direction as well as complete
control of fluid flow out of the conduit.
[0493] In another embodiment, PIG apparatus shown in Figure 66 is suited for to
use in a conduit configuration depicted in Figures 63, 64, 65, resulting in a system which
is able to deliver pressurized fluid from a region local to the position of the moving PIG
in the t, and with an ed emission plume which can be altered or
ized by replacing a fluid directing insert on the PIG. In s 63, 64, a conduit
of circular cross section 1, having a plurality of openings 2 distributed longitudinally, has
placed internally a membrane 3 partially encircling the internal perimeter of the conduit
such that the position of one longitudinal edge is optimized such that it extends
sufficiently to normally cover and seal all openings, while on being prized away from the
internal wall of the conduit provides m exposure for fluid to escape from the
openings. A resilient former 100 (optional) extends imately the length of the
membrane in the conduit and h an sufficient arc section (approximately semicircular
) to enable it to impart a ing force to the membrane, while also acting to
maintain the ne position which is especially beneficial for conduit of substantial
length with a relatively thin membrane(s) of low structural resilience. The former 100
also acts to guide and maintain the rotational position of PIG apparatus as it traverses
the conduit, The former 100 can also act as an assembly aid, where the assembly
process depicted in Figure 65 involves first attaching the former to the membrane near
the ends 23 prior to insertion in the conduit. The membrane and former can also
optionally be ed to the t 12.
[0494] The PIG depicted in Figure 66 for use in this conduit is an adapted
implementation of that described in relation to Figure 38 (paragraph 0042), where the
PIG ts predominantly of an assembly of moldable components, comprising a long
core body 4 with hollow threaded end for fastening of end components, tapering from
each of the ends toward a thinner inner region, and having a hollow path for fluid to flow
from each end to a fluid off-take 102 located midway along the body, the external area
of the off-take being shaped to receive a range of interchangeable fluid directing inserts
101, each having a hollow fluid path corresponding to the fluid off-take 102 of the PIG
body and being suitably shaped to mate with and attach to the PIG the body, the fluid
directing insert provided with end tabs 103 for position retention.
This provides the main membrane manipulating element in the form of a
finger like protrusion radiating symmetrically from the center outward and
circumferentially with respect to the PIG center and gradually tapering to outer side
edges and also tapering smoothly at the longitudinal ends, with the outer surface
shaped to mate substantially sealably against a conduit inner perimeter and providing a
hollow fluid path from the PIG body off-take to the outer surface to be in contact with a
conduit, the overall shape of the fluid directing insert d to separating the
membrane longitudinal edges from the conduit wall while minimizing the h
experienced at all points of the membrane under manipulation, while also providing a
close contact low leakage ace for fluid to the conduit wall, and where the region of
the fluid path from the fluid off-take to the outer surface can be fitted with fluid directing
elements in the form of vanes, nozzles and moveable elements to produce fluid
emission characteristics from the conduit as suited to a particular end use application.
The PIG ends comprise a valve body inner, having a hollow center for fluid to
pass, threaded at one end for attachment to the PIG body, and dly flanged at the
other for retaining a resilient conduit sealing member, the end of the flange ing a
surface against which an end plug can seal, and a center guide ring for guiding a
longitudinal push rod, the guide ring held central to the hollow center by radial spokes.
The PIG ends also sing an outer flange piece slidable on the valve body inner,
with an outward flange at one end for ssing against the resilient conduit sealing
member and flat at the other end to receive a compression force while able to be
rotated during fastening.
[0497] The PIG ends also compriss an intermediate piece, hollow and slidable on
the valve body inner, and with an end e for providing compression force to the
outer flange piece while allowing rotation, and with the other end providing a tabbed
interface for simultaneously mating against both the PIG body and the fluid directing
insert, and an outwardly protrusion in a form of a shaped horn projecting outward away
from the tabbed end in the longitudinal direction, the horn projection forming a tidy
extension to the fluid directing insert, which in combination with fluid ing insert
provide the PIG membrane manipulating on, with leading/trailing end edges 36
provided on the horn shape of the intermediate piece.
The PIG ends also comprise a resilient conduit sealing member constructed
as a shape resembling a hollow elongated sphere of approximately constant wall
ess, and with a circular hole cut through the center forming a path through which
fluid can pass and of sufficient diameter to enable it to be slidable on the outer e
of the valve body inner. The outer perimeter of the resilient conduit sealing member also
optionally having one or more raised circumferential ridges on the ost profile
shaped to both reduce friction while optimizing fluid sealing capacity when moving while
in contact with a conduit internal perimeter. The cross nal shape of the resilient
conduit sealing member effectively es an inward taper at the leading edges of the
PIG so as to not foul or catch on irregularities of a conduit wall when moving through a
conduit.
The PIG is led by g the valve body inner through the resilient
conduit sealing member such that the flanged end resides inside the resilient conduit
sealing member, then g the outer flange piece over the valve body inner such that
its flange opposes that of the valve body inner. The intermediate piece is then slid onto
valve body inner which is then screwed into the PIG body. The appropriate insert is
placed in position and the end pieces tightened, thereby clamping the resilient conduit
sealing member in place, whilst also compressing and mating the interlocking tabs of
the intermediate piece with the fluid directing .
[0500] The PIG also comprises a valve component comprising a rod extending
through the center of the PIG slidable in the guide rings of the PIG end pieces, and with
resilient discs mounted axially at each of the rod ends, the discs having a suitable
diameter to provide a fluid seal when seated against the outer flange of the valve body
inner, the rod length sufficient to ensure that when one disc is seated against the flange
of one end of the PIG, the other disc is separated from the ponding flange of the
valve body inner at the other end of the PIG providing a substantial fluid path into the
PIG body and vice versa.
In operation, the PIG is inserted into a conduit of the type described, with
initial rotational orientation such that the PIG leading edges 36 are approximately
consistent with the alignment of the longitudinal edges of the conduit membrane. Fluid
pressure is applied at the end of the conduit with sufficient flow to propel the valve disc
and rod against the flange of the valve body, y blocking further fluid from entering
the PIG and propelling the PIG along the conduit. As the PIG moves in the conduit the
membrane is prized from the conduit wall by the membrane manipulating elements,
beginning with the leading edges of the intermediate piece and continuing with the
finger like sions of the fluid directing insert. The PIG is held in rotational alignment
by the opposing forces of the longitudinal prized back edges of the ne against
the finger like protrusions of the fluid directing insert. When fluid pressure is then also
applied to the opposite end of the conduit while retaining fluid pressure at the first end,
fluid passes through the open valve into the PIG body, through the off-take into the fluid
path of the fluid directing insert to the conduit perimeter and out through any aligned
t openings in range of the fluid path interface of the PIG to the conduit wall.
[0502] It should be noted that in the described system, conduit holes in Figures 63,
64, 65 are shown provided along one line only but, but with a symmetrical membrane
configuration which could support duplication of the openings on the corresponding
te side. In this case the symmetry of the membrane configuration serves to more
elegantly maintain the membrane alignment. For a system with only one row of conduit
outlets, the fluid directing insert and conduit construction could be mmetrical to
maximize clearance for a more l fluid path to the region of the conduit holes.
r, the pattern and arrangement of conduit holes need not be restricted to a linear
arrangement, where in fact any arrangement of holes which can be covered by
ne provide further possibilities for varied characteristics of the emission plume.
[0503] An enhancement to the PIG previously described in relation to Figures 66, 67
is shown in Figure 88 in which a membrane replacing member 104 consisting of a
resilient sion emanating from the PIG body toward the region of membrane
manipulating member(s), and can be looped back to another attachment point on the
PIG body, and able to apply outward force to the ne, to ensure that it its
longitudinal edge is returned to the conduit wall as the PIG moves away from a location,
especially in the region following entry of the PIG to a membrane section, where the end
of the membrane provides a reduced ing force to the conduit wall compared with a
region midway along a membrane/conduit which benefits from the additional returning
force of the adjacent expanse of membrane which is retained against the conduit wall in
part by the conduit fluid pressure.
The membrane replacing member can be in the form of a spring wire loop
extending longitudinally and away from the PIG body toward the membrane
lating member, and ing to another attachment point on the PIG, the
longitudinal disposition reducing possibility for entanglement with conduit irregularities.
The attachment point closer to the end of the PIG can be in the form of a sliding guide
hole into which the spring wire can recede to accommodate the approach of a
membrane edge. A membrane replacing member can be positioned at each end of the
PIG for bidirectional operation, and could alternatively be in the form of a solid
protrusion or cutout (not shown) in a ne manipulating member 6 to provide a
defined pathway for the longitudinal edge of a membrane to pass.
As it is the intention of to e options for changed characteristics of
emission plume, the following are examples of enhancements and ions to the fluid
ing insert for producing various emission characteristics, where;
In one example shown in Figure 67 diagram “A”, the fluid path from the offtake
opening to the outer surface is provided as a series of separate parallel deep
channels across the surface to be in t with the conduit internal perimeter,
effectively providing a series of separate fluid paths to t openings. As a channel
moves into alignment with a conduit hole/opening fluid begins to flow through a
widening gap pinched between the hole edge and the channel edge, resulting in a fluid
spray directed at an acute angle to the conduit in the te direction to the
movement of the PIG, the spray angle changing and becoming perpendicular to the
conduit as the PIG moves and the channel aligns with the conduit opening, followed by
the spray angle moving toward the te acute angle as the channel and hole
uently move out of alignment and the gap pinches off as the pig progresses
longitudinally. In Figure 67 diagram A’s depiction of parallel multiple cross channels,
and where the conduit openings are of similar diameter to the channel width, and
separated by a distance of similar magnitude to the length of the fluid directing insert,
the fluid directing insert therefore results in an animating effect as it moves in the
conduit, where each individual conduit opening emits a spray plume moving from fore to
aft of the conduit dicular as each cross channel progresses into and out of
alignment with the conduit opening. The insert described can e a spray plume
with seemingly rapidly changing direction and dispersion, whilst the general region of
on progresses at a moderate rate along the conduit,
In r example shown in Figure 67 “B”, a large fluid path and single
laterally radiating channel with a large longitudinal ion relative to the size of
conduit openings, results in a more sustained and perpendicular emission plume from
each conduit opening with a reduced ion vibrancy as compared with the fluid
directing insert of Figure 67 “A”,
In another example shown in Figure 67 “C”, the fluid is directed across the
surface of the fluid ing insert by a series of vanes, where the vanes at one
longitudinal end of the fluid directing insert are substantially perpendicular to the
longitudinal direction of the PIG, with the angle being progressively more slanted from
the perpendicular for vanes closer to the opposite longitudinal end, such that the
emission plume from a conduit opening in alignment with the fluid directing insert
undergoes a subtle graduating change of direction as the PIG progresses longitudinally
with sive vanes channeling fluid at a progressively changed angle of flow to the
conduit opening, resulting in the on plume from each opening performing an
individual sweeping action for adding a longitudinal component to the movement of
debris or foreign , with the intention of progressing it to within range of the next
conduit opening to in effect m a progressive long range sweeping action in the
direction of nt of the PIG in the conduit such as illustrated in Figures 49 and 50,
in another example shown in Figure 67 “D”, parallel fluid channels are
provided across the surface of the fluid directing insert similar to as described in relation
to Figure 67 “A”, but cut in at a constant slant to the longitudinal e, providing an
angled fluid path and resulting in fluid emission from the conduit with a consistent
udinal component to the plume direction, useful in applications where it is
advantageous to ce foreign matter or gases in the direction of movement of the
PIG in the conduit, such as for use in displacing smoke from a long corridor by the
emission of fluid such as water or air from a conduit system as herein described,
residing longitudinally in the corridor.
[0510] Such a system can be adapted to perform a range of tasks ing the
application of als such as in crop fertigation and chemigation processes,
(fertilizer, herbicide, insecticides etc), or for applying surface treatments such as the
application of sealers, anticorrosion, and colored coatings to arbitrary bodies such as in
a manufacturing process.
[0511] While it is evident from the above that there is an infinitum of combinations of
conduit opening shape, size and formation of fluid direction insert, each producing a
unique fluid plume characteristic, in some cases it is desirable to achieve even tighter
control of the emission characteristics, one such example application is in a high
performance large expanse surface area washing system, where optimized fine nozzle
control is required to ze the effective working span. In a PIG topology similar to
that depicted in Figure 68 and similar to Figure 30 and 66, additional provision is made
for mounting a nozzle assembly 110 embedded in the fluid path for alignment with
t openings.
The nozzle assembly 110 comprises a Nozzle frame 111 having parallel side
walls and enclosed at the ends forming a single slotted frame, the frame having cutouts
into the side walls from the top of the slot creating a pair of opposing ed es
117 at each end. The nozzle assembly also sing a nozzle ge 114 with an
elongated body loosely slidable in the slot of the Nozzle frame, the carriage having
pointed locating pins 113 protruding downward from the base, the locating pins being
sized and positioned for a neat fit into t openings. The nozzle carriage also
having an extraction pin located at each of the lower extremities, extending across the
body and protruding on either side, the pins slidable on the surface of the base of
respective recessed cutouts of the nozzle frame, such that when g to either
extreme, results in the extraction pins riding up an incline 117 and lifting the nozzle
carriage.
The nozzle frame also has fitted near the center of the carriage a nozzle 112
extending through the ge to provide a fluid path there through, the nozzle being
mounted at an angle away from perpendicular and somewhat toward the direction of
travel of the PIG apparatus. The nozzle has a nozzle head 119 hollow in the center and
attached to the nozzle, rotatable about the nozzle axis and spring loaded with a bias
such that it returns to one onal extreme, also has an attachment point such as a
grooved recess on the outer circumference for the attachment of a strap. A nozzle
suitable for this application is one of the type which provides a variable focus, variable
dispersion, and optionally variable direction ent on the rotational position of the
nozzle head. The details of nozzle design are not covered in this description as this is
considered standard knowledge of a person skilled in the art of nozzle design. The
nozzle assembly also comprises a return spring 115 such as a coiled wire spring
attached at one end to the center of one of the end walls of the nozzle frame, and the
other to the closest end of the nozzle carriage and biased to be in tension such that it
urges the nozzle carriage to rest toward the end of its travel in the slot. The nozzle
assembly also optionally comprising a non-elastic but flexible modulating strap 116 such
as a thin metal strip with attachment points at the ends, with one end attached to the
nozzle frame and the other wrapped partially around and attached to the nozzle head
119.
[0514] In ion and with reference to drawings, in Figure 69, drawing “A” the
nozzle frame is supported by the PIG framework longitudinally against the internal wall
of a conduit and in line with t openings, the nozzle carriage residing in the nozzle
ge slot, with the locating studs able to slide against the conduit as the PIG moves
udinally, fluid in the conduit is able to pass around the nozzle carriage and escape
through the t openings,
In “B” the conduit has progressed to align with the locating studs allowing the
studs to lower into the openings and the nozzle carriage to seat against the conduit wall,
urged outward by the flow and pressure of the conduit internal fluid, and once seated in
place, blocks fluid from the g stud filled openings, but provides a fluid path
through the nozzle and out through the opening which is currently in alignment the
nozzle, the nozzle able to project fluid at an angle away from perpendicular to the
conduit.
In “C” the conduit has progressed relative to the PIG with the nozzle carriage
still in alignment with the t openings, but nearing the end of its travel in the nozzle
frame slot, with the nozzle carriage extraction pins approaching the nozzle frame
extraction ramp. The nozzle carriage, in moving relative to the nozzle frame causes the
modulating strap to impart a rotation to the nozzle head 119 thereby able to
progressively change the focus, dispersion and/or direction of the plume while providing
a period of sustained emission from a fixed on.
[0517] In “D”, the conduit has progressed further causing the extraction pins of the
nozzle ge to ride up the extraction ramp, thereby removing the locating studs from
the t holes and allowing the tensioned return spring 115 to drive the nozzle
carriage back to the starting end in the nozzle frame slot as shown in “A”, with the
nozzle head rotation also retreating to the initial starting point of rotation.
[0518] Optionally, especially for circular conduits, the nozzle frame 111 includes a
tapering 131 toward the rearward end, against which extraction pins 118 of the nozzle
carriage impart force if out of alignment as the carriage slides rearward toward the end
of travel in the slot of the nozzle frame, urging the PIG body housing the nozzle carriage
to move or rotate and realign with the line of the conduit openings or pattern of t
openings.
The reciprocation cycle of the nozzle carriage repeating continuously while
the PIG progresses in the conduit. It should also be noted that the nozzle assembly in
providing a loose guide to the nozzle carriage enables the system a degree of tolerance
in the positioning of the conduit holes ve to the onal alignment of the PIG, the
nozzle carriage studs also being tapered are able to engage the conduit holes without
necessarily being accurately in rotational alignment.
[0520] In summary, the nozzle assembly bed, provides a high level of control
of a modulated fluid plume from a t system, and can be adapted to performing
the task of sweeping unwanted debris from a large surface area such as depicted in
Figure 49 for a yard washing system such as an animal yard, utilizing water as a wash
fluid where the conduit system described is deployed along the side of a yard area, the
yard ideally having a gradual slope, the conduit being lly parallel to the ion
of the slope, the conduit openings facing toward the yard to project a fluid plume across
the yard. The yard washing system comprising a conduit 1, with membrane and PIG 4
with a nozzle assembly 110 as described (not shown), a pump 84, dually
llable valves 85 for separately controlling fluid ed to each end of the conduit,
the valves each connected to a control system (not shown), the nozzle assembly of the
PIG configured to direct fluid across the yard with an angle component in the direction
of the slope. With the pump supplying fluid pressure, the valve directing fluid to the
downhill end of the conduit is opened, propelling the PIG toward the uphill side of the
yard, projecting water as across the yard, wetting and breaking up any heavy debris
such as animal manure mounds. On reaching the end of its travel the valve is closed,
and the other valve directing fluid to the uphill end of the conduit is opened forcing the
uphill end valve of the PIG to close and thereby forcing the PIG to move along the
conduit in the downhill direction. The control system then also opens the valve
supplying fluid to the downhill side of the conduit, thereby supplying fluid to the downhill
side of the PIG, the end valve of which being open allows water to flow to the nozzle
assembly in the PIG which thereby s a fluid plume across the yard. The
reciprocation action of the nozzle assembly previously described is adapted to shifting
debris both across and down the slope, whereby at the beginning of the cycle when the
nozzle carriage first engages with the conduit the nozzle is provides a substantial
dispersion to the fluid plume and directed slightly downward a downward pushing debris
away from the conduit, across the yard and angled somewhat in the downhill direction,
as the PIG moves ve to the conduit, the nozzle head is rotated as usly
described, reducing the dispersion by narrowing the plume, while also marginally
ing the direction in lifting the plume thereby gradually increasing the reach across
the yard. With each reciprocation cycle producing a sweeping action across the yard
area, the system is further improved through l control of the rate of the sweep,
whereby a head of washing fluid is encouraged to build up ahead of the plume,
gathering and floating debris across the yard with increasing momentum and volume,
keeping debris which has broken free of the surface in flotation in a pooling wave which
then continues to form a stream and flow toward the lowest point of the yard, the
repeated pooling action producing a substantial improvement in performance and
effectiveness of the yard washing system.
[0521] By regulating the flow rate to the uphill end of the t the control system
can control the speed of the PIG in the conduit. Further refinement can be made in
more finely ting the PIG speed during the nozzle reciprocation cycle. The start
and end of the nozzle reciprocation cycle can be easily detected remotely by the control
system comprising a pressure and flow meter. The detection of periodic changes in
pressure and or flow as the nozzle carriage engages and disengages with the t
can be used by the control system to determine the beginning and end of the
reciprocating cycle, to which such a predefined modulation profile must be
synchronized. With dge of the reciprocation cycle, the control system can deduce
the precise position of the PIG in the conduit, by counting the number of cycles from
since being in a known position such as at the end of the conduit where the flow
ceases.
In a dual conduit yard washing system of Figure 50, opposing washing
plumes from the respective ts along the side of the yard, can be deliberately
red in ion, with the position of the each PIG precisely known by the control
system, the control system can produce a herringbone action y one plume is
moved ahead of the other then stopped followed by the opposite side then cleaning up
any missed debris and pushing it back to the other side before stopping and repeating
from the other side, where in effect, the alternating, overlapping action can result in a
more complete cleaning process.In consideration of alternative techniques for imparting
a change to, or modulating the nozzle setting synchronous with or dependent on the
position of the PIG relative to the position of conduit openings, described previously in
on to the mechanism involving the modulating strap 116, it should be noted that the
strap 116 could be replaced by a chain or belt, or further, the PIG body or nozzle frame
could provide a linear gear rack, and the nozzle head provide gear teeth to act as a
pinion for engaging with the linear gear rack as in a rack and pinion mechanism (not
shown), thereby able to impart rotation to the nozzle head when the nozzle carriage
moves relative to the PIG body. Another alternative is by way of a simple lever pivotally
attached at the ends to the nozzle assembly /PIG and to the nozzle, imparting rotation
to the nozzle and directly changing the nozzle direction, where the nozzle has a pivotal
ment to the nozzle carriage. The advantage of these techniques of modulating the
fluid plume as a function of cement, is that the modulating profile can be intricately
managed ly by a control system able to detect the engagement /disengagement
of the nozzle carriage by sensing flow and pressure changes, and able to deduce and
l the position of the nozzle carriage relative to the PIG and hence the degree of
nozzle modulation by metering the flow to the end of the t propelling the PIG to
determine the displacement from the starting point in the reciprocation cycle where the
nozzle carriage first engaged.
[0523] In another embodiment a wheel on the PIG, rides against the surface of the
conduit inner and rotates when the PIG moves relative to the conduit, the wheel axle
attached by linkage or gearing to a nozzle member to impart a cyclic change to the
nozzle characteristic as the PIG moves in the conduit.
Another technique for producing an animating variation to the nozzle
teristics in producing a modulating fluid plume, is by the imparting of rotation of
one or more nozzle s in response to fluid flow in the ty of the nozzle, for
example by way of the nozzle ly also comprising a turbine and geared fluid
directing mechanism. Detailed design examples of such nimating nozzles typically
by the use of integrated turbine can be readily found in prior art, the finer details of
which are therefore considered out of scope in this patent.
In another ment of PIG apparatus as shown in Figure 40 a control
tube 63 is disposed inside, and extending substantially the length of the conduit 1, and
passes through the body of the PIG apparatus 4. The PIG apparatus having a piston,
plug or slug 32 sealed and slidable in the conduit, the PIG apparatus having a hole
therethrough for the control tube 63 to pass, the PIG apparatus hole being sealed and
slidable on the control tube, preventing fluid transfer between the conduit first end 5a
and second end 5b past the PIG apparatus. The conduit second end 5b being sealed
closed by end cap 64, and the control tube reaching the vicinity of the end of the conduit
and being tethered in place (not shown) with a gap to allow fluid to transfer between the
l tube and conduit end cap 64. The control tube can be connected to an
independent fluid control source at the first end of the conduit 5a, for supplying
pressurized fluid via the tube to the conduit second end 5b to apply fluid pressure
against the piston, plug or slug 32 of the PIG apparatus 4 for propelling it toward the first
end 5a of the conduit, while bulk fluid is delivered via the conduit first end and expelled
from the conduit 8 via openings (not shown) in the vicinity of where conduit membrane 3
is displaced by members 6 of the PIG apparatus. The PIG apparatus and hence
location of fluid emission from the conduit can be moved toward the second end 5b of
the conduit by releasing fluid from the l tube at the first end 5a to release pressure
from the second end of the conduit ng the PIG to move toward the second end 5b
under the pressure of the bulk fluid being injected to the conduit at the first end 5a.
In another ment of PIG apparatus as shown in Figure 41, ment
points 65 are provided at each end of the PIG apparatus body 4 for tion of a
cable or chain. The PIG apparatus can also provide a dedicated through path for the
returning cable 69 of a Capstan pulley 66 and drive cog/winch arrangement in which a
drive cog 68 with an ion motor 82 is disposed at the first end 5a of the conduit for
pulling a cable or chain running through the conduit and attaching to the PIG apparatus
at its first end, the other end of the cable 69 passing from the other side of the drive cog
along inside the conduit, through the PIG and around the sheave or pulley 66 inside the
second end of the conduit and returning to connect to the PIG apparatus at the second
end,
The PIG can be propelled to the second end 5b of the conduit by rotating the
drive cog 67 in one direction, and back to the first end of the t 5a by ng in
the other direction.
In another embodiment of the propulsion of PIG tus as shown in
Figure 42, the PIG apparatus 4 has attachments predominantly as described previously
in reference to Figure 41, for cord attachment 65 at both ends. Disposed within the
conduit is an internal control tube 63 extending the length of a conduit 1 and plugged at
each end by attachment 70, the attachment 70 having a hole for a cord to pass
sealable therethrough, and a connection to external fluid supply 71. Also disposed
within the t is a pulley or sheave 66 mounted with rotational axis perpendicular
the conduit longitudinal axis, and positioned ve to the tube attachment 70 such that
a cord connected to the PIG apparatus at the first end 5a in the conduit can pass
around the pulley and enter the hole in the control tube attachment and pass into the
control tube, where it is connected to a piston, slug or plug 72 disposed sealed and
slidable within the control tube. The opposite end 5b of the conduit 1 having an identical
cord connection arrangement at the opposite end of the PIG apparatus and around a
pulley 66 at the second end 5b, into the control tube and connected to the other side of
the piston 72 inside the control tube. The PIG apparatus is moved for example toward
the t first end 5a by injecting Fluid into the control tube 71 at the first end 5a, and
allowing fluid to vent from the control tube 71 at the second end 5b, while delivering bulk
fluid for emission 8 from t openings (not shown) in the vicinity if the PIG
apparatus. sely the PIG apparatus is moved toward the conduit second end 5b
by injecting fluid to the l tube 71 at the second end 5b and venting the control
tube 71 at the first end 5a.
A variation in the topology to that bed usly in relation to Figure 42
is shown in Figure 43, where there is a control tube 63 shown below the main conduit 1
and Piston 72 for propelling the PIG toward the first end, and a second control tube 63
shown above the main conduit 1, and second piston 72 for propelling the PIG apparatus
toward the second end 5b. The control tubes 63 (upper and lower for illustration
purposes only) are external to and typically adjacent to the conduit 1, and
/sheaves 66 for redirecting and returning the cord interconnecting the respective
ends of the PIG apparatus to the respective s in respective control tubes, are
positioned external to the conduit, with the cord g sealably through a hole in the
conduit 1 end cap, and similarly through a hole in the end attachment 70 of the
respective control tube. To move the PIG apparatus toward the first end of the conduit
5a, fluid pressure is applied to the first end of the lower control tube as drawn in Figure
43, and vented at a controlled rate from the second end 5b of the control tube 73. More
precise position control of the PIG apparatus can be achieved by lling the fluid
vented volume at the second end 5b of the lower control tube compared with controlling
the volume of fluid injection to the control tube at the first end 5a which may be subject
to onerous sealing and potential e around the tube cord entry seal in the control
tube end attachment 70. Conversely, the PIG tus is moved toward the second
end of the conduit 5b, by injecting fluid to the upper control tube 71 at the second end
5b, and precisely controlling the volume of fluid released 73 at the first end 5a to control
the distance of nt of the PIG apparatus toward the second end 5b. It should be
noted that the separate control tubes and pulleys could be integrated within the conduit
1, as in Figure 42, and likewise the single control tube depiction of Figure 42 could be
placed external to the main conduit 1.
[0530] In one embodiment of PIG apparatus 4 as shown in Figure 44 the PIG
apparatus is adapted to crawling by reciprocating action, upstream of the fluid flow
delivered from the first end of the conduit 5a, the second end of the conduit 5b being
capped 64 to prevent fluid from escaping from the conduit; The PIG comprises a hollow
center rod 30 providing a passage for fluid to pass from first end 5a to the second end
5b of the conduit, the rod at its first end has disposed a valve body 60, the valve body
plugging the conduit 1 while being slideable in the conduit and also being sealed and
le on the rod 30 and a spring 43 disposed on the rod urging the valve body toward
the first end 5a the valve body having a passage to allow fluid to pass from the conduit
first end 5a into the body area 4 of the PIG apparatus, the passage having disposed
internally a valve 61 with a mechanism to toggle it cyclically open and close (not
shown),
With reference to the top m of Figure 44, in the first phase of the
reciprocating cycle the valve 61 is in the closed position and fluid pressure from the first
end of the conduit pushes the valve body along the rod 30 toward the second end 5b
compressing the spring 43. In the second phase of reciprocation, the valve 61 cycles
open as shown in the middle diagram, fluid flows through the valve body 60 into the PIG
body area and s from the conduit 8 via conduit emitter holes (not shown),
allowing the spring to then decompress as the valve body moves towards the first end
of the t. In the third phase as shown in the bottom diagram, the valve cycles
closed again, fluid pressure against the valve body from the first end of the conduit
urges the valve body toward the second end 5b, fluid also passing through the rod to
the second end of the t, resulting in both the valve body 60 and the piston 32
being urged toward each other, until the spring is fully compressed. The reciprocation
cycle repeats, with each cycle moving the PIG apparatus incrementally upstream
toward the first end of the conduit. In this topology the valve body requires equal or
greater resistance to sliding in the conduit as ed with that of the remainder of the
PIG apparatus, as such, a one-way acting brake 59 can be fitted to the valve body to
increase the resistance of the valve body to sliding in the conduit toward the second end
5b, to ensure that fluid pressure against the valve body and Piston assembly results in
the piston moving toward the first end 5a, and the valve body remaining stationary
during this phase of the reciprocating cycle.
In another embodiment of PIG apparatus as shown in Figure 45, the method
of propulsion is by way of a worm-like action and able to derive propulsive motion in
both directions in the conduit from fluid pressure being supplied only to the conduit at
the first end 5a with the second end 5b open,
The PIG apparatus 4 has a hollow ne 30 residing longitudinally inside
a conduit 1, conduit fluid control apparatus 6 disposed toward the center of the rod, a
piston 32 sealed and le in the t is fixed to the rod at the second end 5b, the
rod extending h and beyond the piston toward the second end 5b and having a
slave piston 42 sealed and slidable on the extended end rod, the second end 5b of the
rod being capped to both provide a fluid seal and also to retain the piston 42 from
sliding off the second end of the rod, a coil spring 43 is disposed concentric to the rod
n the end cap and the slave piston 42, urging the slave piston along the rod
toward the fixed piston 32.
The fixed piston 32 has a fluid path from the rod center, out to the second
end of the piston, and also a fluid path through the piston from the second end 5b to the
region of the conduit fluid l apparatus 6. A valve 61 disposed in the fluid path of
the piston 32 is controllable to provide two states, the first state blocks the flow of fluid
through the piston while enabling a path form the rod first end 5a to the second end 5b
of the piston, and the second state enables the flow of fluid through the piston while
blocking the flow of fluid through the rod from the first end 5a. A valve body 60 is sealed
and slidable on the rod at the first end 5a, and sealed and slidable in the conduit. A coil
spring 43 is disposed to the rod between a stop on the rod and the valve body to urge
the valve body toward the first end 5a of the rod. The valve body has a fluid path from
the first end of the conduit 5a through to the region of the conduit fluid control apparatus
6. A valve 61 is disposed in the fluid path of the valve body to prevent fluid from passing
when closed, or ng fluid to flow freely from the conduit first end 5a to the region of
the fluid control tus 6 when open. The valve body 60, piston 32, and slave piston
42 have each disposed a one-way brake 59 acting against the conduit wall to resist
movement of the respective components in the conduit toward the second end 5b. The
valve 61 in the valve body 60 and the valve 61 in the piston 32 are each controlled
cyclically and autonomously by control apparatus (not shown) to produce a
reciprocating action,
as shown in Figure 45, the top diagram shows the first phase of the
reciprocating cycle with the valve body open allowing fluid flow into the area of the
conduit fluid l apparatus 6 and allowing fluid to be released from the conduit 8,
while allowing the valve body spring 43 to relax and the valve body 60 to retreat toward
the first end 5a against the bulk fluid flow,
The second phase of the reciprocation cycle shown in the middle diagram of
Figure 45, the valve 61 in the valve body 60 is closed, blocking the fluid flow through the
valve body. The valve 61 in piston 32 is open to fluid flow from the first end of the
conduit 5a via the rod 30, applying fluid pressure from the conduit first end 5a to the
region between the slave piston 42 and the piston 32, resulting in the assembly of the
piston 32, rod 30, and conduit fluid emission control apparatus 6 moving toward the first
end of the conduit t the ance of the one way brake of the slave piston 42,
compressing both the spring 43 acting against the slave piston and also the spring 43
acting against the valve body,
The third phase of the reciprocation cycle is shown in the lower diagram of
Figure 45, where the valve 61 in the piston 32 is closed to fluid from the first end of the
conduit 5a via the rod 30, but has an open fluid path through the piston from the region
between the slave and fixed pistons, into the region of the conduit fluid emission control
apparatus 6 which is at low re with the valve in the valve body being closed to
bulk fluid from the first end of the conduit, thereby allowing the slave piston 42 to retreat
toward the piston 32 under spring force as fluid bleeds form the area between the
pistons and into the region of conduit fluid emission control apparatus 6, where fluid can
escape the conduit,
The cycle then repeats with the first phase of the reciprocation cycle, with the
PIG tus moving toward the first end 5a of the conduit against the bulk fluid
supply, while the second end of the conduit is open, and never receiving or venting any
fluid.
The PIG apparatus can also move toward the conduit second end 5b in the
direction of the bulk fluid flow, by ing the respective one-way brakes 51 of the
valve body 60, piston 32 and slave piston 42 and closing the valve 61 in the valve body
60 thereby engaging the fluid pressure of the supply fluid against the valve body to
move the PIG apparatus toward the second end.
Propulsion by percussion
In another embodiment of PIG apparatus as shown in Figure 46, the PIG
apparatus 4 residing in a conduit 1, is adapted to moving by percussive reciprocating
action against the flow of bulk fluid fed into the conduit from the first end 5a,
The PIG apparatus has a backbone rod 30, with conduit fluid emission
control members 6 disposed toward the center thereon, a piston plug or slug 32
ed at the second end 5b of the rod being also sealable and slidable in the
conduit, the piston ally having attached a one way brake 59 acting against the
conduit wall for resisting motion toward the second end 5b of the conduit, and a valve
body 60 sealed and slidable on the rod 30, and sealed and slidable in the conduit, the
valve body having a path for fluid to pass from the first end 5a of the conduit h the
valve body into the region of the conduit fluid emission control members 6, where it can
be released from the conduit 8 in ance with methods (not shown) explained
earlier in this description.
A valve 61 is disposed in the fluid path of the valve body for blocking fluid
flowing through the valve body when closed, and allowing it to flow freely when opened,
the valve being cyclically lled (not shown) to oscillate between open and closed
states. The valve body being slidable on the backbone rod 30, is limited in its range of
sliding nt by end stops disposed to the rod on either side of the valve body, a
spring 43 disposed between the second end 5b of the valve body and end stop, urges
the valve body to be pressed hard up against the end stop at the first end 5a of the
valve body,
[0544] The first phase of the reciprocating action shown as the top diagram in Figure
46, the valve 61 is in the open state, ng fluid to pass freely through the valve body
and out through the conduit wall 8 in the region of the fluid on control members 6,
the valve body being d against the end stop by the spring 43,
The second phase of the reciprocating action shown as the middle diagram
in Figure 46, the valve 61 has cycled to the closed state, resulting in fluid pressure from
the conduit first end 5a pushing the valve body toward the second end 5b, compressing
the spring against the action of the one-way brake 59 at the piston 32,
The third phase of the reciprocating action shown as the bottom diagram in
Figure 46, the valve 61 has cycled to the open state, relieving the pressure against the
valve body and allowing it to retreat toward the conduit first end 5a as the spring energy
tes momentum in the valve body, the valve body then colliding against the end
stop on the rod where the momentum is then shared in a percussive action with the
entire PIG apparatus 4 which then moves incrementally toward the conduit first end
upstream to the bulk fluid flow,
The reciprocation cycle repeats continually, the PIG apparatus thereby
crawling toward the first end of the conduit t the bulk fluid supply, while the
second end of the conduit remains open, and never receiving or g any fluid.
Downstream motion can be achieved by releasing the brake 59 and closing the valve
It should be noted that variations in types of valves, springing ques
such as pneumatic s and connecting rods, for example a plurality of rods, or even
an arily shaped body with a through-path can achieve the same g principles
disclosed herein. It should also be noted that the movable valve body described in
relation to figures 44, 45, 46 could also be ented as a combination of a valve
body which is fixed to the apparatus, and a separate piston, plug or slug able to move
relative to the apparatus and respond to upstream fluid pressure by moving relative to
the apparatus. The components of the apparatus described in relation to figures 44, 45,
46 namely the slidable pistons, one way brakes, movable valve body, and springs, shall
also be known collectively as providing a reciprocating locomotion means.
The advantage of being able to crawl in both directions of a conduit which is
supplied by fluid from one end only as described, greatly reduces the cost and
complexity of conduit network installation, virtually eliminating the need for control
valves and conduit return paths to achieve bidirectional motion of the PIG apparatus in
producing a fluid emission plume from a t.
In another embodiment of PIG apparatus as shown in Figure 48, motion is
produced by on-board battery driven electric on motor driving a traction wheel,
caterpillar tracks or vibrating ratchet mechanism. The PIG apparatus has ed a
fluid turbine 80, connected to an electrical energy e and control module 83, and a
traction motor 82 with traction members, in this case wheels 81 in communication with
the conduit wall in which the apparatus s, and mechanisms for manipulating
apparatus 91 of the conduit for controlling fluid emission 8 from the conduit. Fluid
passing into the region of the PIG apparatus and exiting 8 from the conduit, also passes
h turbine 80 generating electric energy, which in turn is either stored on board 83,
or used to generate motion of the PIG apparatus in the t by the traction members
in communication with the conduit wall.
In another embodiment of PIG apparatus also as shown in Figure 48, electric
power to charge the battery is generated by energy extracted from the bulk fluid flow in
the conduit by turbine, rotating piston or reciprocating piston type electric generator
integral to the PIG system 80, and being in the fluid path to intercept the flow of fluid as
it transfers either to the conduit second end or out past the conduit membrane 92 and
out through the holes in the conduit in the vicinity of the PIG (not shown). The ic
power for propulsion can alternatively be delivered via a low e AC inductive loop
as shown in Figure 62 formed by a single insulated wire 87 g the length of and
concentric to the t, passing through inductive transformer 89 in the PIG, the loop
circuit being closed by earth or conductive fluid connection at each end of the conduit.
In another embodiment, electric power for propulsion as shown in Figure 47 is delivered
to the PIG apparatus via an insulated lead 87, which can be fed from a recoiling spool
86 at one end of the conduit through which electrical power is supplied. The lead can be
a single insulated wire, with the return path via the tive capacity of the fluid
residing or flowing in the t.
It should be realized that the propulsion methods described herein are
particular to a general method of selective release of fluid from the conduit in the vicinity
of the PIG apparatus for venting and releasing fluid as part of the propulsion
methodology. Although this description is typically with reference to the methods
outlines in this description for producing a selective release of fluid from a conduit, it
shall be understood that the methods of propulsion described here are applicable to any
method for causing a ive e of fluid from a conduit in the presence of
movable apparatus being led, and not limited to only those methods of fluid
release described herein.
[0553] Control over fluid distribution system for selectively distributing fluid from
multiple locations.
PIG APPARATUS – CONTROL, COMMUNICATIONS AND SENSING
In the following section of the ption apparatus in the form of a device
known in prior art as a ne tion Gauge (PIG) 4, for traversing internal to a
fluid carrying conduit 1 has the onal capability of being able to interact with fluid
emission control apparatus disposed along the conduit for controlling individual or
continuous fluid emission points, holes or valves along its length, the Pipeline Inspection
Gauge (PIG) apparatus able to interactively controlled and monitored by central
computer management system, to adjust and assist the emission apparatus of the
conduit in its vicinity for the selective control of fluid release at any point along the
conduit traversable by the apparatus, the PIG apparatus comprising in combination;
a. a body which can fit internal to a t comprising a means of
propulsion within the conduit, a means of selectively engaging and
ng force to emission control apparatus disposed along and integral
to the conduit, a means of communicating information such to and from a
central computer management system.
In one embodiment shown in Figure 61, a computerized management system
90 located external to a conduit 1 is in communication with PIG tus 4 by way of
sonic signaling via the fluid in the conduit, the conduit wall serving as a wave guide. A
sonic transducer 88 (transmitter and/or receiver) is disposed on or in the conduit
typically at one end thereof, to it and/or e sonic signals to and from conduit
fluid, and similarly the PIG apparatus has disposed sonic transmitter and/or receiving
apparatus 88 for corresponding with the signal messages transferred via the fluid in the
conduit.
[0557] In one embodiment shown in Figure 62, communication signaling and power
er is along the conduit to the PIG apparatus by single conductor alternating
current (AC) ive loop. A single insulated conductor 87 disposed internal to the
conduit 1 and running the length of the conduit and passing h the PIG body 4, the
PIG able to slide freely on the conductor, the PIG having disposed therein an inductive
transformer 89 encompassing said conductor to extract energy and transmit and receive
electrical signal messages, the conductor being attached to a probe at the far end of the
conduit, the probe being in contact with the conduit fluid and/or in contact with the earth,
the near end of the conduit having Alternating Current (AC) generation apparatus, is
attached to the conductor and to a probe which is in contact with the conduit fluid and/or
the earth, such that the return path for AC electric t is via the conduit fluid and/or
external earth.
[0558] A variation to this embodiment for use where the fluid return path is nonconductive
includes a second separate conductor (not shown) consisting of an insulated
or non-insulated conductive wire connected to the first conductor at the conduit far end
and ing outside of the transformer on the PIG, which can be either inside or
outside of the t. As such the dual conductor forms a single loop from an AC
generation source through the inductive transformer, thereby providing a means of
signal and energy transfer to and from the PIG tus, without the need for a high
maintenance galvanic tion to the PIG apparatus.
In another embodiment, the ication with the PIG apparatus is by way
of electromagnetic radio signals, the PIG apparatus having disposed therein a radio
transmitter and/or receiver for transmitting and receiving radio signals.
In one embodiment of the control of the PIG apparatus the speed of
movement is controlled by modulating the bleed of fluid from one side of the PIG
through to the other, the PIG apparatus having disposed a plug, piston or slug,
substantially sealed around the conduit ter for blocking fluid flow past the PIG in
the conduit, a passage h said , plug or slug for fluid to pass, a valve
disposed within said passage which blocks the flow of fluid when closed, and electronic
m control circuitry and electronic program control circuitry driving a servo or
in communication with the valve. When the valve is open fluid flows in the PIG
apparatus and out through openings in the t wall, and when closed the fluid
pressure imparts propulsive force to the PIG apparatus. The electronic control circuitry
on the PIG apparatus can control the speed of movement in the conduit by modulating
the valve and hence the amount of propulsive force derived from the fluid.
In one ment of shown in Figure 48, the control of the PIG apparatus 4
the means of ively engaging with fluid emission control elements disposed along
the conduit is controlled by electronic program controlled try 83 disposed on the
PIG apparatus connected to actuators to manipulate elements of the conduit which are
able to affect the release of fluid from the t in the PIG vicinity,
The PIG having disposed thereon, electronic control circuitry, one or more
actuators in communication with the electronic control circuitry, rigid or resilient
protrusions connected hingeably, slideably or flexibly to the PIG tus, said
protrusions being in mechanical communication with the ion means and able to
move in se to electronic control programming to engage ally with said
conduit emission control elements of the conduit to adjust and te the emissions
from the conduit in the vicinity of the PIG apparatus.
In one embodiment of the control of the PIG apparatus shown in Figure 48
the means of selectively engaging with fluid emission control apparatus disposed along
the conduit is by way of electromagnetic field generated on the PIG apparatus which is
able to engage with magnetically responsive elements on the t fluid emission
control apparatus in the vicinity,
The PIG having disposed thereon, onic control circuitry 83 and one or
more components for generating a magnetic field 91 in communication with the
electronic control circuitry and able to manipulate conduit emission control apparatus 92
disposed on the conduit 1.
In one embodiment of the control of the PIG apparatus also shown in Figure
48 the control surfaces for directing the flow of fluid in its path to the conduit emission
points are able to be actively moved under electronic m control, to vary and
modulate the emission plume from the conduit,
In the PIG apparatus 4 is disposed one or more vanes or fluid deflecting
elements 52 adapted to redirecting the fluid to produce a desired emission plume, each
connected to the PIG body by movable joint 93 and located in the passage of fluid flow
within the conduit and in the vicinity of conduit fluid emission 8, onic program
control circuitry 83 connected to one or more ors 51 disposed on the PIG body,
the actuator(s) being in physical communication with the fluid deflecting elements 52 for
the purpose of forcibly setting and g the position and angle of the deflecting
elements in the path close to the point of emission from the conduit.
In one embodiment of the control of the PIG apparatus as shown in the
ation of Figure 48, and Figure 61, the PIG has disposed electronic program
control circuitry 83, and ications transceiver 88, electronic pressure and flow
sensors 94 disposed in the vicinity of the controlled emission points of the conduit and
also in the conduit at either ends substantially away from the vicinity of controlled fluid
on from the conduit for deducing flow volumes, rates and conditions of the fluid
ng and leaving the conduit including for ng the transverse speed of the PIG
in the conduit, one or more cameras disposed thereon (not shown) for visually
inspecting the inside of the conduit and one or more electronic actuators disposed
thereon and able to physically or magnetically engage with emission l elements
92 disposed on the conduit in its ty, and also disposed within the PIG body area in
the fluid path in the vicinity of the conduit emission, fluid deflecting elements 52
attached by movable joint 93 to one or more actuators 51 connected and controlled by
the electronic program control circuitry 83, a propulsion mechanism 82 connected to
and controlled by the electronic l circuitry, the program thereby able to control the
speed of movement of the PIG apparatus, the shape and intensity of the fluid dispersion
from the t, both autonomously and in se to commands from a l
management system and to report status and all sensed data via the communication
back to a central computer management system 90.
SHAPING DEVICE
With reference to Figures 92 to 111, there is shown a means of imparting
mechanical actuation to a physical member in communication with a control tube or
conduit at any location along its length. This can be derived from the displacement of its
outer surface ing from the influence of an internal shaping device, able to traverse
internally and be propelled in the control tube or conduit, such as by
a. the influence of fluid pressure in the l tube, or
b. by cable/chain attachment to a winch,
the shaping device having a characteristic shape in the longitudinal and/or lateral
directions different to the natural or predetermined shape of the control tube, thereby
imposing a displacement to the internal surface and subsequently indirectly to the
external surface of the control tube in the vicinity of the internal shaping .
Any physical member in communication with the external surface of the
control tube is actuated in response to surface movement or displacement of the control
tube resulting from the shaping device transitioning into and then out of the vicinity of
the physical member under ion, as the shaping device proceeds along the control
tube.
Such a method of actuation is particularly useful in the task of remotely
managing the manipulating of l elements such as membranes which gate the flow
of fluid through openings in a conduit system, and especially where there are multiple
such elements deployed in a distributed manner along a conduit system for managing
the application and distribution of fluid from the conduit where an element or sub group
of elements is expected to be in operation at any one time, and where the control
process benefits from an inherent sequential operation or effective managed travelling
point of operation.
The actuation method need not be confined to the control of fluids in a
conduit system but can be used in any application requiring managed tial control
such as in the control of buted gating in feed delivery to animal yards.
In an embodiment of a conduit system for lling fluid distribution from
along its length, a conduit has openings or holes in the side wall along its length, a
membrane or membranes disposed internally normally covering the conduit openings to
t fluid from being released from the conduit, and also disposed internal to the
conduit along its length, a l tube, which itself is a smaller diameter conduit for
transporting a g device, the control tube outer surface being in communication
either directly or indirectly with both the conduit wall and membrane(s).
A shaping device able to slide inside the control tube includes one or more
slide-able pistons, plugs or slugs for sealing t the internal walls of the control tube
and preventing fluid from moving past the g device in the control tube, the
shaping device having a body shape which is irregular along its length adapted to
distorting the external profile of the l tube in such a way that the control tube
external surface traverses a particular route, path or trajectory in the l plane of the
conduit as the shaping device moves past a particular point, such that a communicating
member t at a particular location in the conduit which is in ication with
the control tube external surface becomes actuated in a manner adapted to cause
manipulation of the membrane such that conduit openings become exposed when the
shaping device is in the vicinity, and subsequently covered as the shaping device
retreats.
With bulk fluid being supplied to the conduit at one or both ends, the conduit
emits fluid from openings in the region of the vicinity of the shaping device where the
membrane is under lation and conduit openings are red. A separate fluid
supplied to the control tube at one end propels the shaping device toward the other end
of the conduit, therefore causing the region of fluid e to propagate along the
conduit as desired.
In another embodiment, with reference to Figure 94, a conduit system
comprising a conduit of substantially circular cross section 1, with openings 2 along its
length, a membrane 3 disposed internally to cover the openings and normally
preventing fluid from being released from the conduit, the ne being of resilient
semi stiff material, and of a narrow e in cross section encircles at least half of the
al perimeter of the conduit thereby providing two longitudinal edges in the t,
the membrane natural outside diameter sized larger than the internal diameter of the
conduit so as to e a built in continuous d force to the conduit.
[0577] The membrane is positioned in the conduit such that the unrestrained
longitudinal edge 11 is as close as practicable to the conduit openings while affording
adequate sealing of the openings. The unrestrained longitudinal edge 11 in cross
section includes an inward protrusion, hollowed to house a control tube longitudinally in
the conduit, a l tube then able to be slid into the membrane from one end during
assembly. The membrane can be fastened to the conduit in one or more places to
ensure stable alignment of the leading edge 11 with the conduit openings.
A shaping device 200 comprising a shaping element 201, the shaping
element consisting of a stiff, smooth rod with an arched bend, the rod diameter being a
significant portion of the control tube diameter is able to slide in the control tube, the
arch bend radius being large compared with the rod diameter, the shaping element
having disposed a piston, plug or slug 202 at each end, the piston, plug or slug adapted
to sealing against the l tube interior to enable fluid pressure applied to the control
tube to urge and propel the shaping device udinally in the control tube.
The shaping device in the control tube imposes the form of the shaping
element to the control tube outer surface which in turn manipulates the membrane by
directly communicating the distorted shape profile to the membrane leading edge which
is y urged away from the conduit wall, uncovering conduit gs and allowing
fluid to be emitted from the conduit. On applying sufficient fluid pressure to the l
tube, the shaping device is led along the control tube, thereby moving the on
of membrane manipulation and hence the region of conduit emission.
[0580] For a suitably adapted shaping device the degree of membrane manipulation
and hence the restriction to emission flow from the conduit can be ed or
modulated by applying and ting fluid pressure to the l tube from both ends
of the conduit, whereby applying pressure to both ends directs an inward force to the
ends of the arch of the shaping element as depicted in Figure 93, causing the shaping
device to distort and exacerbate the shape profile and hence increase the degree of
membrane lation and thereby reduce the restriction to the fluid emission from the
conduit at the location of the shaping device. The membrane protrusion forming the
housing for the control tube is a source of structural rigidity and resistance to membrane
manipulation which can be reduced by treatment in the form of periodic slits in the
longitudinal direction of the conduit, each slit penetrating from inboard the conduit, partly
through the protrusion forming the control tube housing, but leaving the membrane layer
adjacent to the conduit intact and continuous.
In another embodiment with reference to Figure 95, a conduit system
comprising a conduit of substantially circular cross section 1, with openings 2 along its
length, a membrane 3 disposed ally to cover the openings and normally prevent
fluid from being released from the conduit, the membrane being of resilient flexible
material, and of a narrow profile in cross section encircles approximately half of the
internal perimeter of the conduit thereby providing two udinal edges in the t.
The ne is positioned in the conduit such that the unrestrained
longitudinal edge 11 is as close as practicable to the conduit gs while affording
adequate sealing of the openings. A control tube of approximately circular cross section
lies between the membrane and the conduit with sufficient distance from the longitudinal
edge 11 to be inboard of the t openings such that the ne can lay flat over
the openings, the control tube being longitudinal in the conduit. The membrane can be
fastened to the conduit in one or more places to ensure stable alignment of the leading
edge 11 with the conduit openings.
[0583] A shaping device 200 comprising a shaping element 201, the shaping
element consisting of a stiff, smooth rod bent in the shape of a spiral with the ends
protruding offset from the spiral central axis, the rod diameter being a significant portion
of the control tube diameter is able to slide in the control tube, the spiral bend radius
being large compared with the rod diameter, the shaping element having disposed a
piston, plug or slug 202 at each end, the piston, plug or slug adapted to sealing against
the control tube interior to enable fluid pressure d to the control tube to urge and
propel the g device longitudinally in the control tube.
The shaping device in the control tube imposes the form of the shaping
element to the control tube outer surface in this case a spiral which produces a circular
motion of any point on the surface of the control tube, the circular motion lifting the
membrane and ensuring membrane is ced from the conduit wall for any rotational
alignment of the shaping device. The control tube can be glued or welded to the
membrane and/or a groove can be added to the conduit to prevent it ng out from
under the membrane. The membrane can be attached to the conduit to the opposite
side of the control tube.
In another embodiment, with reference to Figure 96, a conduit system
comprising a conduit 1 with openings 2 and a membrane 3 disposed internally against
the conduit wall for covering the openings, the membrane being resilient but semi rigid
encircles the t cross section leaving a longitudinal gap between the longitudinal
edges.
A control tube 144 is disposed internal to the conduit and resides between
the conduit and membrane in the gap n the membrane longitudinal edges and is
held in position by the natural retaining spring force of the membrane, the longitudinal
edges of which are held away from the t wall by the presence of the control tube,
the conduit gs positioned a short distance under the membrane away from the
l tube beyond where the membrane first makes sealable contact with conduit. The
membrane being of simple form can be manufactured by cutting a longitudinal slit in a
pipe.
A shaping device 200 with a shaping element 201 in the form of a strategic
snake-like e comprising a longitudinal arch bend extending from one end in an
approximately horizontal plane followed by a bend toward the opposing side of center
when viewed end on, then a bend in an r direction both upward and back toward
the center, the shaping device being symmetrical has a mirror image of the bend profile
extending between the middle of the device and the opposite end.
The presence of the shaping device inside the l tube imposes its e
on the outer e of the control tube which thus appears to have a series of snake
like bends at the location of the g device, the control tube being substantially
straight elsewhere. The first bend from the end of the g device being in the
horizontal plane pushes under the membrane to the left hand side when viewed end on
in the diagram, causing the membrane to lift under increased strain thereby exerting an
opposing force to be used by the next bend which is to the opposite side (right hand
side in the diagram) which causes the control tube to penetrate under the other
membrane edge, the control tube then having increased pressure from both sides of the
snake like bend in having penetrated under the respective opposite edges of the
membrane on successive bends is thereby locked or at least restrained from rotation,
the subsequent bend toward the middle of the shaping device forces the control tube
inboard in the main conduit, separating the control tube from the conduit wall and r
separating the membrane to r gs, thereby providing a fluid path between
the conduit wall and the control tube to the conduit openings allowing fluid in the main
t to escape. The symmetry of the shaping device results in a finite length of
membrane under manipulation. On fluid pressure being applied to one end of the
control tube, the shaping device is urged and becomes propelled toward the opposite
end, the location of membrane manipulation and hence fluid emission thereby also
being moved along the conduit.
The control tube can be shaped with a flatter profile and/or the shape of the
membrane edges can include an inward bend for improved tolerance in retention of the
control tube.
In another embodiment, with nce to Figure 97, A t system
comprising a conduit 1 with openings 2, and a membrane 3 disposed internally, the
ne having a cross sectional profile formed such as by way of an extrusion
process, the profile having a first side extending as a narrowing protrusion around the
perimeter to one side the conduit encompassing more than half of the conduit interior
circumference and sized to apply continuous d force to the conduit to thereby act
as the retained or fixed section of the membrane, the thicker end providing a
rectangular cutout inward from the conduit wall to form a groove in which to house a
control tube to be disposed longitudinally in the conduit, the membrane 3 extending on
its second side around the conduit interior beyond and to the opposite side of the cutout
as a narrowing protrusion to cover conduit openings before terminating prior to reaching
the opposing ing end of the first side of the membrane.
The interconnection of first and second sides of the membrane inboard of the
rectangular cutout is by a narrowed bendable section, formed as a curve extending
back into and then out of the rectangular cutout or groove, the interconnection being
thinnest close to the control tube and thereby forming an ing hinge axis about
which the second side of the membrane can rotate to allow the thinnest end to separate
from the conduit wall and uncover conduit openings enabling fluid to escape from the
conduit 8. To reduce the effort in rotating the second side of the ne in
separating it from the conduit wall, the second side can be cut into sections in the
longitudinal direction, by making periodic cross cuts or slits through the second half of
the extrusion and also h to and including the interconnecting hinge, leaving the
first side as the ne.
A shaping device 200 present in the control tube, having a shaping element
201 in the form of a simple arched curve in the longitudinal direction and piston, plug or
slug 202 at one or both ends distorts the l tube and imposes the arch shape of the
shaping element to the outer surface of the control tube at its location which has the
effect of expanding the slot or groove in the membrane at its location, causing the
second side of the membrane to rotate about its effective hinge point and uncover
openings in the conduit thereby allowing fluid to be emitted from the conduit. On
applying fluid pressure to the control tube, the shaping device is urged and ultimately
propelled in the longitudinal direction, moving the point of fluid release in the conduit,
with previously open ne sections ing to rest against the conduit wall as
the shaping device retreats, to again cover conduit openings and prevent r fluid
release.
Optionally the slits in the membrane can be confined to the region of the
groove and interconnecting hinge leaving the longitudinal edge and region covering
conduit openings continuous and able to cover conduit openings irrespective of
udinal alignment in the conduit.
In another embodiment, with reference to Figure 98, a conduit system
comprising a conduit 1 with openings 2, and a membrane 3 disposed internally being
similar to that as described previously with reference to Figure 97, where the membrane
in cross section is formed as a first and second side, the first side providing a built in
d force to retain the membrane position in the conduit, achieved by
encompassing a substantial half of the conduit interior in circular conduits, and with an
effective hinge connection between the first and second sides by way of a narrowing of
the e interconnecting the two sides close to the conduit wall.
[0595] The effective hinge axis formed by the ed profile onnecting the
two sides near the conduit wall enables the second side to rotate under al
influence and thereby become separated from the conduit wall to uncover conduit
openings, the narrowed interconnection providing a built in force to ly urge the
second side to lay against the conduit wall and cover openings. The second side of the
membrane provides a recess jutting inward from the t wall located between the
effective hinge point and the region of conduit openings, the recess providing a groove
for a control tube to reside longitudinally in the conduit and to be loosely retained
against the conduit wall. The second side of the membrane can be cut into ns in
the longitudinal direction by way of periodic slits parallel to the cross section of the
conduit, with each section then attached only by the hinge formation to the first side, the
first side remaining continuous without slits longitudinally and thereby providing a
ne to the membrane.
Optionally the slits can confined to the region of the groove formation which
is a major contributor to rigidity, leaving the region of the longitudinal edge which covers
conduit openings continuous in the udinal direction, the membrane thereby only
requiring rotational alignment in the conduit to ensure conduit openings are covered.
A shaping device 200 present in the control tube, having a shaping element
201 in the form of a simple arched curve in the udinal direction and piston, plug or
slug 202 at one or both ends, distorts the control tube and imposes its arch shape to the
outer surface of the control tube which at its location has the effect of separating the
membrane groove away from the conduit wall causing the second side of the
membrane to rotate about its effective hinge point and to uncover openings in the
conduit thereby allowing fluid to be emitted from the conduit. On applying fluid pressure
to the control tube, the shaping device is urged and ultimately propelled in the
longitudinal direction, moving the point of fluid release in the t with previously
open membrane sections ing to the conduit wall as the shaping device retreats, to
again cover openings and prevent further fluid release.
The region of the membrane in the vicinity of the conduit openings can
include a soft laminate or coating to enhance sealing.
In another embodiment and with reference to figure 101, Diagram ‘A’ a
conduit system comprising a conduit 1 with openings 2, and a membrane 3 disposed
internally, the membrane comprising a thin former 198 partially ling the conduit
interior and terminating in opposing but separated udinal edges, the center of the
former having a smooth bend inboard to the conduit to provide a recess space for a
semi rigid control tube 144 to reside longitudinally in between the conduit wall and
membrane, the former in its relaxed state applying continuous, even outward pressure
to the conduit wall. An optional lining or softer laminate or coating to the outside of the
membrane former provides enhanced g lity against the conduit wall. The
membrane and lining have cutouts or holes 199 adjacent to the region of the control
tube recess, but are of sufficient distance beyond where the membrane first makes
contact with the conduit wall, such that in its relaxed state the membrane holes are
sealed by the t wall. The conduit openings are positioned in the region of the
recess for the control tube and out of alignment with the holes in the membrane.
A g device 200 with a shaping member 201 in the form of a simple
arched bend is able to reside and be propelled longitudinally internal to the control tube.
In the ce of the arched shaping device the l tube is pushed inboard to the
conduit interior, bending the ne and separating it progressively from the conduit
including the location of the membrane holes which then allow fluid to pass through to
the t gs and be emitted from the conduit.
In another embodiment and with reference to figure 101, m ‘B’, being a
variation to that as explained with reference to diagram ‘A’, where the control tube 144
is a soft material such as a woven fabric or le PVC tubing, allowing it to compress
and flatten in the absence of or a reduction of fluid pressure increasing its contact area
with the conduit interior such that it covers the conduit openings, while the membrane
openings are also sealed by the conduit wall thereby ing a double stage seal.
In the presence of a shaping device 200 in the control tube such as a simple
sphere or cylinder, the shaping device dictates the outer e of the control tube
d of being flattened or distorted against the conduit inner surface, thereby
uncovering openings in the conduit, while also ting the membrane from the
conduit wall in the vicinity, and uncovering holes 199 in the ne to create a fluid
path from the conduit interior to exterior. Fluid pressure in the control tube can be
released to localize conduit emissions to only the vicinity of the shaping device, or
increased to expand the control tube and produce emission from the entire conduit
simultaneously.
In another embodiment with reference to Figure 102, diagram ‘A’, a conduit
system comprising a conduit 1 with openings 2, and a membrane 3 disposed internally
is manufactured from soft materials such as flexible PVC, where the membrane consists
of a hose with holes 199 along its length, the control tube also being a flexible hose and
the conduit being formed from a sheet of flexible material such as PVC, with holes along
its length, ng around both membrane hose and control tube hose and being
compression welded, glued or sewn along one or more seams to form an enclosed
conduit.
Since the orientation and alignment of the holes is al to the ion of
the conduit system, the control tube hose and membrane hose can be first attached to
the sheet forming the conduit, by fastening, gluing or spot welding, prior to the final
ng and ing of the sheet as the conduit outer. In other variations in the
manufacturing process, Figure 102 diagram ‘B’ shows the membrane hose being also
formed from an open sheet, with all hoses welded in the same seam. Figure 102,
diagram ‘C’ depicts all components of the conduit system to be manufactured from a
single sheet of material and welded in an dual seam, the seam ng correct
alignment between conduit membrane and control tube as well as the correct relative
misalignment of conduit and membrane holes. In diagram C, the formation of the control
tube by the use of the seam results in a non-circular internal cross n, which can
benefit from a correspondingly irregular shaping device and thereby able to maintain a
consistent onal alignment, the shaping device can utilize a changing cross
sectional profile in being d to optimizing the task of membrane manipulation.
[0605] In operation, the l tube can be reduced in pressure to allow the soft
material to collapse and thereby close emission along the conduit except for the vicinity
of the shaping device. The ability to simply pressurize and thereby expand the entire
control tube can cause manipulation of the entire length of membrane enabling fluid to
be emitted from all openings simultaneously. A method of operation where the control
tube is momentarily pressurized to move the shaping device a short distance and then
depressurized to confine conduit emission from only the location of the shaping device,
can be repeated in a cyclic manner.
In another embodiment with reference to Figure 103, a conduit 1 having
gs 2 and a membrane disposed internally 3, the membrane being thin and
uniform, completely encompasses the conduit interior, itself a hable material, the
membrane as viewed from the end of the conduit, having an integral housing for a
control tube to be effectively retained or attached longitudinally along the membrane
interior, the membrane having holes 199 or openings adjacent to the line of the control
tube housing, the membrane holes being misaligned from the conduit openings by
being on different arc sections of the conduit, the conduit openings can be d in
line with the control tube where the ne affords additional rigidity resulting from
the structure of the control tube housing to better withstand the full pressure ential
at the conduit opening.
A shaping device 200 present in the control tube, having a shaping element
201 in the form of a simple arched curve in the longitudinal direction and piston, plug or
slug 202 at one or both ends, distorts the l tube and imposes its arch shape to the
outer surface of the control tube which at its location has the effect of directly separating
the membrane control tube g and thus membrane away from the conduit wall
ring both membrane and t openings allowing fluid to be emitted from the
conduit. On applying fluid pressure to the control tube, the shaping device is urged and
ultimately propelled in the udinal direction, moving the point of fluid release in the
conduit. An implementation and simplification of this topology uses a simple enclosed
rubber tube as a membrane, with the control tube attached, fastened, glued or sewn to
the outside.
In another embodiment with reference to Figure 104, a conduit 1 having
openings 2 and a membrane disposed internally 3, the membrane being thin and
uniform, completely encompasses the conduit interior with holes or cutouts 199 along its
length, as a variation on that explained in relation to Figure 103, a simple flexible tube
like thin membrane protected from conduit openings by a dummy tube ed to the
inside of the conduit such as by the use of straps passing through the t openings
and around the dummy tube, such that it resides along the area of the conduit openings
to provide separation and protection of the thin membrane from conduit openings.
The membrane can be attached to the dummy tube to maintain correct
rotational alignment to ensure and in correct misalignment of the membrane
holes 199 with the t openings as well as being an aid in the assembly of the
ne to the conduit.
[0610] The conduit can also be a thin lay-flat hose, and the membrane a similar
such hose. The control tube could also be a thin lay-flat type hose. A suitable shaping
device for use could be a simple arch type shaping element as depicted in the diagram,
or alternatively could be a pronounced omnidirectional cross sectional shaping device
such as shown in Figure 108, m ‘C’ used to separate the membrane from the wall
as well as allow fluid to pass between itself in the control tube and the conduit wall to
the conduit openings.
In r ment with reference to Figure 105, a conduit 1 having
openings 2 and a ne 3, the membrane being resilient and continuous in the
longitudinal ion, and covering a relatively narrow arc section against the conduit
wall, a former 198, located al to the conduit, the former also performing the tasks
of housing and retaining a control tube, and responding to the control tube distortion by
rotating a member causing penetration between the conduit and membrane separating
it from the conduit wall, the former also having ding members extending to the
inside of the membrane for retaining it against the conduit wall.
[0612] The former being of a resilient material is formed such as by way of an
extrusion, where in cross n comprises a first and a second side, the first side
protruding around the conduit internal perimeter and over one side of the membrane
applying outward pressure to one side of the membrane retaining it in position against
the conduit wall while also serving to retain the body of the former in position within the
conduit by ng continuous outward pressure against the conduit. The first side
es one side of a recess inward from the t wall, the recess being te
the membrane for the purpose if housing a control tube, the first side connected by a
narrowed interconnecting bridge protruding inboard to the center of the t and
back to the conduit perimeter to complete the other side of the recess for the housing of
a control tube as the second side. T he second side protrudes around the side of the
other of the conduit perimeter toward the other edge of the membrane where it narrows
to a fine point against the conduit wall.
The narrowed bridging section interconnecting the first and second sides of
the former allows a degree of flex and acts as an ive hinge axis near the center of
the conduit about which the second side can rotate. A control tube being a te
resilient and semi rigid tube or t is loosely housed or encaged longitudinally by
both the groove formed as the recess in the former, and the conduit wall. A shaping
device 200 comprising a shaping element in the form of a simple arched bend in a rod
and terminated at one or both ends by a piston, plug or slug is able to slide in the
control tube and be propelled by fluid re applied separately to the control tube.
The presence of the shaping device inside the control tube impresses its shape to the
outer surface of the control tube at its longitudinal position at which it resides, the
control tube being inside the recess ed by the former, forces the recess to expand
or take on the arch shape in the longitudinal direction.
The first side of the former is continuous longitudinally and provides a high
degree of rigidity, whereas the longitudinal rigidity of the second side of the former is
d by the provision of sectioned cuts or slits through its section repeated
periodically in the longitudinal direction. The arch of the shaping device causes the
recess to expand tangentially to the conduit wall, being the path of least ance and
therefore the preferred direction of poise for the shaping device, the second side of the
former therefore rotating about the effective hinge axis causing the pointed end
resembling a finger like protrusion to penetrate between the ne edge and the
conduit wall, separating the membrane from the conduit and uncovering conduit
openings thereby allowing fluid to be emitted from the conduit in the vicinity of the
shaping device. The membrane can be ed and fastened in place to the first side
of the former to aid in the assembly process.
In another embodiment, with reference to Figure 106, a conduit system of
similar topology to that as described with reference to Figure 105, has a variation in the
construction of the former 198, where the former is symmetrical in that the first and
second sides are mirror images of each other. The first and second side each
protruding around the respective side of the conduit interior toward the membrane and
terminating in a point prior to ng the membrane.
Where the first and second sides meet is provided a recess or void for
housing a control tube. The first and second sides are joined by a narrowed
interconnecting sion to the side of the conduit te the membrane and
inboard of the recess or void for housing of a control tube, the interconnecting
protrusion ore acting as a bridge over the recess for the housing of the control
tube and acting as an effective hinge point about which the first and second sides can
rotate. The void for housing the control tube is inboard and away from the edge of the
conduit, the sides of the void tapering toward each other closer to the conduit wall. Each
side of the former has a protrusion emanating from the respective side and narrowing
toward the opposite side of the membrane, and making physical contact and applying a
constant retaining force to the membrane. Retention of the membrane against the
conduit wall is alternatively achieved by a separate retaining system or by narrowing
protrusions from the membrane toward and seating against the .
A circular, semi rigid control tube residing longitudinally in the void which
presents as a groove in the longitudinal direction, can be distorted in the presence of a
shaping device 200 with a shaping element 201 such as a simple arched bend, forcing
the control tube at the peak of the arch to press outwards in the narrowing groove
toward the t wall, thereby separating the groove and forcing the two sides of the
former to rotate toward and under the ne, thereby evenly separating the
membrane form the conduit wall to uncover openings and allowing fluid to be emitted
from the t.
[0618] In another embodiment, with reference to Figure 107, a similar shaped
membrane in a conduit system as described with reference to Figure 106 has attached
inboard, a continuous g for encaging of a l tube 144 along its length. A
separate retaining device in the form of a narrow profile encircling the conduit from the
opposite side and indented inward to form a cradle seating against and suspending the
membrane and housing profile with a spring retaining force against the conduit interior,
the retaining device having periodic slits through the cradle region to reduce longitudinal
rigidity. A simple shaping device 200 present inside a l tube encaged
longitudinally within the ne housing, the g device having a shaping
element in the form of a simple arch, forces the control tube and in turn the membrane
structure to bend directly inboard to the conduit or and r openings in the
conduit wall allowing fluid to be emitted from the conduit. The membrane housing
section for encaging the control tube can benefit from cutouts or slits periodically in the
longitudinal direction to reduce longitudinal rigidity.
The membrane longitudinal edges can be tapered to be narrower near the
conduit surface for enhanced sealing. Repeating surface patterns in the form of raised
ridge or membrane-like micro profiles encircling or separating longitudinally individual
openings or groups of conduit openings, can provide improved sealing to t fluid
passing from areas of manipulated membrane longitudinally between the membrane
and conduit to other gs, thereby separately sealing individual or groups of
openings.
In a ion to Figure 107, the cross sectional shape of the membrane can
be adapted to locating into a guide channel formed by guide walls within the conduit
cross section, such that the membrane is always in ent with conduit openings.
In a further variation of Figure 107, the control tube itself doubles as the
membrane, where the opening in the membrane for receiving a control tube acts as the
control tube for receiving a shaping device.
[0622] In another embodiment, with reference to Figure 109, a conduit system
similar to that described with reference to Figures 76 – 84, a variation in which the
control tube transporting a magnetic PIG is instead replaced with a control tube for
orting a shaping device, the l tube disposed internal to the conduit and
positioned for its outer surface to be in communication with hinged flaps/fins 161 such
that they are actuated and deployed when a suitably adapted shaping device traverses
the l tube in the vicinity of the flap/fin.
In another ment with reference to figure 110, an enhanced
arrangement for the communication of and imparting of actuation motion from a system
utilizing a control tube for the transporting of a g device is provided as a
differential mode of communication as opposed to a direct mode of ication of
actuation , resulting in a system providing a lower sensitivity to build tolerance
and re variation. A control tube 144 for transporting a shaping device 200 has an
actuated member 203 with an effective pivoting or hinge attachment to the control tube.
The actuated member also has one or more other points of contact or communication to
the control tube e.
[0624] On experiencing distortion to the control tube as a result of the presence of a
shaping device 200 where the surface of the control tube at the point(s) of
communication are raised above the pivot attachment, the actuated member undergoes
rotational actuation about the pivot point. Such a differential mode of communication is
sensitive only to the differential distortion caused by a shaping device and is not
responsive to the absolute pressure, size or positional tolerance of the l tube. As
such a lay-flat type control tube can be pressurized to its full size or depressurized to its
lay flat state without resulting in actuation of any attached actuated members.
In another embodiment with reference to figure 111, a conduit fluid delivery
and application system comprising a main fluid delivery conduit 1 having one or more
off-take outlets 204 such as in but not limited to a “pipe and riser” type irrigation system,
each off-take outlet having disposed a valve such as a hinged flap valve 205 for
ly preventing fluid from ng via the off-take, a control tube 144 passing in
the vicinity of each of the off-take valves requiring individual control, a communicating
member(s) 206 in communication with the outer surface of the control tube and in turn
in communication with the ke valve provides motion actuation to the control valve
when a suitably adapted shaping device 200 is propelled and moves into the vicinity of
the ication member, such that the valve state s from closed to open
allowing fluid to be released from the conduit system via the particular off-take.
The control tube can be located internal or external to the main conduit, and
the control valve can be any valve adapted to changing state in response to physical
ion. The off-take valve can be of a type which springs closed after actuation force
is d or can be a latching type valve, held open by continued fluid flow, in which
case multiple valves can be open simultaneously by the operation of one shaping
device.
Alternatively the valve can be a double acting type valve requiring a separate
actuation force to perform the closing function, the g action can be provided by a
separate shaping device or a separate shaping element on the shaping device acting
inside a single common control tube producing the appropriate actions to performing
both the opening and the closing actuation functions in the same or separate passes of
the same or separate shaping devices, or can be a separate shaping device in a
separate control tube. A counter poise 207 may be required to provide an opposing
surface against which the shaping device develops the actuating force. A counter poise
can take the form of an irregularity such as a protrusion, post, corner or groove against
or within which a control tube can seat.
The control tube and shaping device method can also be used to operate
diaphragm/pilot type valves in off-takes deployed along the conduit.
[0629] The Control tube can alternatively be disposed external to the conduit with
actuation communicated via le communication member(s) h conduit
openings to valves such as hinge type flaps covering holes in the conduit, or
diaphragm/pilot type .
Interpretation
[0630] A conduit system comprising:
a. 1. a ry carriage for transporting fluid to from openings in the sidewall
of the conduit system, with a membrane etc
b. 2. a control carriage for transportation of an activator
i. Located ally to ry carriage, or
ii. d externally to delivery carriage, or
iii. dent with delivery carriage (ie one and the same) (Note: the
delivery carriage doubles as l carriage for the case of direct
acting PIG)
MEMBRANE
A Membrane is an element which forms a closure over openings in the
conduit. In particular it is locatable along the t side wall to substantially close the
openings of the conduit and movable away from the conduit side wall to allow fluid path
through the openings.
[0632] In the invention the ne is moved or lated d to the
conduit interior for allowing flow to move through the openings to the outboard of the
conduit. Conversely with the membrane on the outer side of the conduit, the membrane
is moved or manipulated outside the conduit exterior which allows flow through the
openings to the inside of the conduit. Therefore membrane is moved or manipulated in
each case into the volume of higher pressure in order to create an open fluid path
through the openings.
A PIG in this description and claims refers to the term “Pipe Inspection
Gauge”, abbreviated “PIG”, known generally in industry as apparatus able to move
internal to a conduit or pipeline along its length for a range of purposes most typically for
inspecting and ng the inside surfaces of pipelines. In this description and claims it
shall be understood to have the additional capability of manipulating or communicating
with elements al to the conduit in which it resides, for the purpose of enabling a
release of fluid from the conduit in its vicinity. It can be separate or integral with an
activator and/or deflector.
Activator:
An activator is propelled within the control carriage of the conduit system and
represents the location where fluid is to be emitted from the ry carriage.
[0635] - PIG system - It represents the PIG body as transported in a single
ge conduit, propelled by;
a. Direct fluid in fluid delivery conduit or by cable/chain, percussion etc
b. Magnetic Indirect system - It represents a magnetic PIG which is
transported in a te l conduit, led by
c. Direct fluid in control conduit or by cable/chain etc
Shaping PIG system - It represents a Shaping device (PIG) which is
orted an a control tube/conduit within the fluid ry carriage, propelled by
a. Direct fluid in control conduit or by cable/chain etc
b. Sequential valve System - It represents the current open valve receiving
fluid, and is propelled;
i. to the next open flap by cessation of forward fluid flow
ii. to the previous (and tely first flap) by reversal of fluid flow
Deflector:
A mechanism for manipulating said membrane in response to the presence
of an ACTIVATOR. Implementations of DEFLECTOR:
a. - PIG system - Protrusions such as Fingers on a physical ACTIVATOR,
ie PIG (ie the DEFLECTOR is mounted on the ACTIVATOR)
b. - Magnetic ct system - Hinged Flap/Fins in conduit able to respond
to the presence of an, ACTIVATOR ( Magnetic PIG in l tube) to
change angle and thereby redirect fluid to the membrane for indirect
manipulation by fluid force.
c. - Shaping PIG system - The outer surface of the control tube moving and
interacting directly or ctly to manipulate the membrane in response
to the presence of an ACTIVATOR (Shaping device in control tube).
d. - Sequential valve System - The membrane flap, er flap and elastic
connection to the conduit, responding to fluid flow/momentum to close or
open the valve acting as the ACTIVATOR.
In accordance with:
[0638] As described herein, ‘in ance with’ may also mean ‘as a function of’
and is not necessarily limited to the integers specified in relation thereto.
Implementation:
It will be understood that the steps of methods discussed are performed in
one embodiment by an appropriate processor (or processors) of a processing (i.e.,
computer) system executing ctions (computer-readable code) stored in storage. It
will also be understood that the invention is not limited to any particular implementation
or mming technique and that the invention may be implemented using any
appropriate techniques for implementing the functionality described . The
invention is not limited to any particular programming ge or operating system.
Means For Carrying out a Method or Function
Furthermore, some of the embodiments are described herein as a method or
combination of elements of a method that can be implemented by a processor of a
processor device, computer system, or by other means of carrying out the function.
Thus, a processor with the necessary instructions for carrying out such a method or
element of a method forms a means for carrying out the method or element of a
method. Furthermore, an element described herein of an apparatus embodiment is an
e of a means for carrying out the on performed by the element for the
purpose of carrying out the invention.
Connected
Similarly, it is to be noticed that the term ted, when used in the claims,
should not be interpreted as being limitative to direct connections only. Thus, the scope
of the expression a device A connected to a device B should not be limited to devices or
systems wherein an output of device A is directly connected to an input of device B. It
means that there exists a path between an output of A and an input of B which may be
a path including other devices or means. “Connected” may mean that two or more
elements are either in direct physical or electrical t, or that two or more elements
are not in direct contact with each other but yet still co-operate or interact with each
other.
Embodiments:
Reference throughout this specification to “one embodiment” or “an
embodiment” means that a ular feature, structure or characteristic described in
connection with the embodiment is included in at least one embodiment of the present
ion. Thus, appearances of the phrases “in one embodiment” or “in an
embodiment” in various places throughout this specification are not necessarily all
referring to the same embodiment, but may. Furthermore, the particular es,
ures or characteristics may be combined in any suitable manner, as would be
apparent to one of ordinary skill in the art from this sure, in one or more
embodiments.
Similarly it should be appreciated that in the above description of e
embodiments of the invention, various features of the invention are sometimes grouped
er in a single embodiment, , or description thereof for the purpose of
streamlining the disclosure and aiding in the understanding of one or more of the
various inventive aspects. This method of disclosure, however, is not to be interpreted
as reflecting an intention that the d invention requires more features than are
expressly d in each claim. Rather, as the following claims reflect, inventive
aspects lie in less than all features of a single foregoing disclosed embodiment. Thus,
the claims following the Detailed Description of Specific Embodiments are hereby
expressly incorporated into this Detailed Description of Specific Embodiments, with
each claim standing on its own as a separate embodiment of this invention.
rmore, while some embodiments described herein include some but
not other features included in other embodiments, combinations of features of different
embodiments are meant to be within the scope of the invention, and form different
embodiments, as would be understood by those in the art. For example, in the following
claims, any of the claimed embodiments can be used in any combination.
Specific Details
[0645] In the description provided herein, us specific details are set forth.
r, it is understood that embodiments of the invention may be practiced without
these specific details. In other instances, well-known methods, structures and
techniques have not been shown in detail in order not to obscure an understanding of
this description.
Terminology
In describing the preferred ment of the invention illustrated in the
drawings, specific terminology will be resorted to for the sake of clarity. However, the
invention is not intended to be d to the specific terms so selected, and it is to be
understood that each ic term es all technical equivalents which operate in a
similar manner to accomplish a similar technical purpose. Terms such as "forward",
"rearward", "radially", herally", "upwardly", "downwardly", and the like are used as
words of convenience to provide reference points and are not to be construed as
limiting terms.
Different Instances of Objects
As used herein, unless otherwise specified the use of the ordinal adjectives
“first”, “second”, “third”, etc., to describe a common , merely indicate that different
instances of like s are being ed to, and are not intended to imply that the
objects so described must be in a given sequence, either temporally, spatially, in
ranking, or in any other manner.
sing and Including
[0648] In the claims which follow and in the preceding description of the invention,
except where the context requires otherwise due to express language or necessary
implication, the word “comprise” or variations such as “comprises” or “comprising” are
used in an ive sense, i.e. to specify the ce of the stated features but not to
preclude the presence or addition of further features in various embodiments of the
invention.
Any one of the terms: including or which includes or that includes as used
herein is also an open term that also means ing at least the elements/features that
follow the term, but not excluding others. Thus, ing is synonymous with and
means comprising.
Scope of Invention
Thus, while there has been described what are believed to be the preferred
embodiments of the invention, those skilled in the art will recognize that other and
further modifications may be made thereto t departing from the spirit of the
invention, and it is intended to claim all such changes and modifications as fall within
the scope of the invention. For example, any formulas given above are merely
entative of procedures that may be used. Functionality may be added or deleted
from the block diagrams and operations may be interchanged among functional blocks.
Steps may be added or deleted to methods described within the scope of the present
invention.
Although the ion has been bed with reference to specific
examples, it will be appreciated by those skilled in the art that the invention may be
embodied in many other forms.
For e the system of fluid dispersion and control described herein
provides many opportunities and methods for achieving the main goal of being able to
universally control and manage a movable fluid plume from within a length of conduit.
The diverse range of applications described are each subject to different levels of
ance and sensitivity to performance, accuracy of fluid application, durability,
system complexity, production, installation and maintenance costs, and therefore
demand different combinations of approaches to chosen mechanisms for fluid release,
propulsion, sensing and control, hence there are many combinations and variations to
the embodiments described, and as such the scope should not be limited to only those
described.
It should be realized that the s methods bed for the control of
fluid release from the conduit, the propulsion of and control of the PIG apparatus, while
each is required and relevant to the system goals, each can be adapted for use in
variants of systems using alternative methods, for example some sion methods
disclosed can be used for s employing other techniques for controlled fluid
emission from a conduit and should not be limited for use in conjunction with only the
techniques of membrane manipulation described herein. Some methods of propulsion
disclosed herein rely on the ability to release fluid from the conduit in the vicinity of the
location of the PIG apparatus in order to impart motion to the PIG apparatus in the
t, and any method of achieving the controlled release of fluid from the conduit
would be a suitable foundation to achieve the outcomes of the propulsion s
described.
The conduit can be le lay-flat hose such as thin PVC or woven fabric
such as fire hose which squashes flat and can be rolled up.
In discussion of elements utilizing magnetics to impart force to a remote
element, it should be understood that a force of tion can be achieved with
combinations of two parts separately providing at least one component generating a
magnetic field either electrically by way of electro–magnet or by virtue of contained
inherently magnetically zed material, where opposite magnetic polarities produce
a force of attraction, (ie North and South Poles) and conversely like polarities produce a
force of repulsion. A force of tion can also be achieved between a ically
generating element and a non-magnetically generating element containing a
magnetically responsive material such as iron.
[0656] In this system, where there is a plurality or vast deployment of a particular
component such as a bution along a membrane in the conduit system, the
preference is to use a lower cost the lower cost non-magnetically generating element
containing a magnetically responsive material such as iron, and the moveable
component such as the PIG which s a higher component cost to contain the
magnetically generating element. In such topologies where a force of repulsion is
required, the component to which movement is imparted employs a fulcrum to reverse
or change the direction of the force, however it should be realized that all combinations
of above described methods of ing force can achieve the same overall e.
It should also be noted that electrostatic force generating techniques could instead be
utilized where magnetic force generating techniques have been described.
In consideration of a need for a pressure differential to create a resultant
force, a vacuum must also be considered as valid means of producing a pressure
differential such as for use in the propulsion of tus such as activator, deflector,
shaping device, magnetic or al PIG, in a conduit or l tube.
[0658] It should also be realized that the conduit system described herein also
provides functionality for fluid flow in the reverse direction from outside of the conduit
through openings in the side wall where the membrane is under manipulation by the
influence of activator and/or deflector, and as the system lends itself to applications
such as the drainage of fluids and evacuation of gases over a vast region, the system
further enhanced by the application of negative pressure or vacuum to the conduit to
forcefully extract and remove fluids located nt to the conduit for transport to other
locations outside of the conduit.
The membrane topology as described as being ed against the conduit
wall by built in spring force or by releasable attachment can be enhanced to further
benefit operation with reverse fluid flow by the ing of membrane to the external
surface of the conduit to cover openings, the external ne manipulated by way
a. Members of movable PIG apparatus or deflector able to protrude through
the conduit to apply outward force to the membrane;
b. An activator in the form of a shaping device in a control tube located
internal or external to the conduit producing a force directly, or indirectly
via a al deflector to the membrane;
c. An activator in the form of a magnetically responsive PIG in a control tube
located internal or al to the conduit ing a force of magnetic
attraction or repulsion directly or indirectly via a physical deflector to the
membrane.
[0660] In consideration of the fluid distribution system where the conduit throughout
the discussion is generally implied to be a fully enclosed conduit such as a pipe, the
system also can have application where the conduit with gs is not an enclosed
conduit but is open along the length such as in an open channel with openings in the
sides or base of the channel and an internal membrane for preventing fluid escape form
the openings. Openings in such an open channel t can additionally or
alternatively take the form of irregularities or cutouts in the longitudinal edges of the
channel.
Further, the shaping device which is movable within a control tube located
either internal or external to a main fluid conduit with openings such as in a fluid delivery
system as herein described for providing a distortion to the control tube to affect
lation of conduit closure means such a membrane or flap valve can further
additionally or separately induce distortion to the main fluid conduit such that the entire
group of conduits consisting of fluid delivery conduit and l tube, and/or including
any auxiliary conduit making up a cluster of ting conduits can be moved by
aggressive distortion of a suitably adapted g device to thereby reposition or result
in a change in position or angle of the conduit to affect the position, location or angle of
the openings and therefore pondingly effect fluid emission from the conduit. Such
a g device performing such aggressive distortion of the t as stated could
be a PIG moving in the fluid delivery line and/or the PIG for ming direct membrane
manipulation, or a dedicated shaping device in additional control tube for imparting
conduit position change of the overall conduit system
The system of fluid dispersion and control described herein provides many
opportunities and methods for achieving the main goal of being able to universally
control and manage a movable fluid plume from within a length of conduit. The diverse
range of applications described are each subject to different levels of importance and
sensitivity to mance, accuracy of fluid application, durability, system complexity,
production, installation and maintenance costs, and therefore demand different
combinations of approaches to chosen mechanisms for fluid release, sion,
sensing and control, hence there are many combinations and variations to the
embodiments described, and as such the scope should not be limited to only those
described.
It should be realized that the various methods described for the control of
fluid release from the conduit, the propulsion of and l of the PIG tus, while
each is required and relevant to the system goals, each can be adapted for use in
variants of systems using alternative methods, for example some propulsion methods
disclosed can be used for systems employing other ques for controlled fluid
emission from a conduit and should not be limited for use in conjunction with only the
techniques of membrane manipulation described herein. Some methods of propulsion
disclosed herein rely on the ability to release fluid from the conduit in the vicinity of the
location of the PIG tus in order to impart motion to the PIG apparatus in the
conduit, and any method of achieving the controlled release of fluid from the conduit
would be a suitable foundation to achieve the outcomes of the propulsion s
described.
[0064] The conduit can be flexible lay-flat hose such as thin PVC or woven
fabric such as fire hose which squashes flat and can be rolled up.
[0665] [0065] In discussion of elements ing magnetics to impart force to a
remote element, it should be understood that a force of attraction can be achieved with
combinations of two parts tely providing at least one component generating a
magnetic field either electrically by way of electro–magnet or by virtue of ned
inherently ically polarized al, where opposite magnetic polarities produce
a force of attraction, (ie North and South Poles) and conversely like polarities produce a
force of repulsion. A force of attraction can also be achieved n a magnetically
generating element and a non-magnetically generating element containing a
magnetically responsive material such as iron. In this , where there is a plurality
or vast deployment of a particular component such as a distribution along a membrane
in the conduit system, the preference is to use a lower cost the lower cost nonmagnetically
generating element containing a magnetically responsive material such as
iron, and the moveable component such as the PIG which affords a higher component
cost to contain the magnetically generating element. In such topologies where a force of
repulsion is required, the component to which movement is ed employs a m
to reverse or change the direction of the force, however it should be realized that all
combinations of above bed methods of imparting force can achieve the same
l outcome. It should also be noted that electrostatic force generating techniques
could instead be utilized where magnetic force ting techniques have been
described.
Industrial Applicability
It is apparent from the above, that the arrangements described are applicable
to the irrigation industry or other fluid delivery industries.
Drawings – Reference Numerals
1 Conduit 66 Pulley/sheave
2 Openings in conduit side wall 67 Cable/chain/cord
3 Membrane 68 Drive cog/Winch
4 Carriage apparatus (PIG) core body or 69 Returning cable
backbone 70 Control tube end attachment
5a First end of conduit 71 Control tube fluid ment
5b Second end of conduit 72 Piston in control tube
6 Membrane manipulating member on 73 Control tube release port
carriage apparatus (PIG) 80 Electric generator
7 Membrane under manipulation 81 Traction wheel
8 Fluid path from conduit out through 82 Propulsion motor
conduit side wall openings 83 Power storage and control
9 Stretch of membrane unrestrained 84 Pump
longitudinal edge 85 Valve
Membrane rained udinal 86 ing spool
edge seated against the conduit wall 87 Conductor
11 Membrane unrestrained longitudinal 88 Transmitter and/or receiver
edge 89 Electrical Inductive Transformer
12 Attachment of membrane to conduit 90 Central er system
13 Longitudinal direction of motion relative 91 Manipulator
to conduit, of carriage apparatus (PIG) 92 Conduit emission control apparatus
14 Shaped barb on membrane edge 93 Movable joint
External Flap covering conduit openings 94 Sensor – Pressure, Flow
16 Releasable hook-like protrusion from 100 Membrane retainer/former
conduit 101 Fluid emission directing insert
17 Lever member integral to membrane 102 Fluid off-take
18 ne rained corner 103 Mating tabs
19 Shaped end extension to ne 104 Membrane ing member
Raised ends of shaped membrane 110 Nozzle assembly
extension 111 Nozzle frame
21 Conduit hook-like ing protrusions 112 Rotatable Nozzle
22 Conduit irregularity - rotational 113 Locating stud
counterpoise 114 Nozzle carriage
23 ne end attachment only 115 Return spring
24 Magnetically responsive elements on 116 Modulating strap
ne 117 Extraction Ramp
Second adjacent conduit 118 Extraction Pin
26 Magnetically responsive element of 119 Nozzle head
ge apparatus (PIG) 130 Membrane n
27 Force of magnetic interaction 131 Realignment taper
28 Sealed, Slidable connection with conduit 132 Membrane section end - leading edge
wall 133 ne section end - trailing edge
29 134 Membrane section end - magnetically
Semi rigid rod of carriage apparatus responsive element
(PIG) 135 Controlling magnetic element
31 Guide/locating prongs or loops of 136 Fluid flow
carriage apparatus (PIG) 137 Membrane section end - m
32 Piston, Plug or Slug of carriage 140 Formed membrane section/flap
apparatus (PIG) 141 Hinge member
33 Leading/trailing ends of membrane 142 Leading edge member
manipulating protrusion of carriage 143 magnetically responsive t
apparatus (PIG) 144 Control tube
34 Fluid through paths in membrane 145 nozzle outlet
manipulating member of carriage 146 membrane hinge pin
apparatus (PIG) 147 Leading edge Hinge pin
Cut-outs or slits in membrane 148 Saddle for Siphon tube
lating member of carriage 149 Retainer for siphon tube
apparatus (PIG) 160 formed lip
36 Blade-like leading/trailing edges of 161 flap/fin
membrane manipulating members of 162 hinge
ge apparatus (PIG) 163 membrane end formed lip
37 165 cantilever
38 Ridge line of membrane manipulating 166 hinge tabs
member of carriage apparatus (PIG) 167 mounting former
39 Inward bend of membrane manipulating 168 cut-out/recess
member of ge apparatus (PIG) 169 Opposing/reversing Flap/Fin
40 Leading and trailing membrane 180 Linkage
manipulating members of carriage 176 Rib
apparatus (PIG) 177 Rib-backbone
41 Rollers ed to ne 180 Conduit segment
manipulating members of carriage 181 Membrane segment
apparatus (PIG) 182 Membrane reinforcement member
42 Slave piston 183 Membrane attachment to conduit
43 Spring 184 Membrane attachment to rcement
50 Rotational actuation of membrane member
manipulating member of carriage 185 Releaser Flap
apparatus (PIG) 186 Protruding fulcrum point
51 or motor 187 Membrane fastening to reinforcement
52 Fluid deflecting element member
53 Hinge Joint for fluid directing element 190 Motor
54 Rotating joint for fluid directing t 191 Shaft
55 Nozzle as alternative fluid directing 192 fins/propeller/rotor/ impeller
element 198 Former
56 Actuator Linkage 199 Membrane hole or cutout
57 Modulating member 200 Shaping device
58 201 Shaping element
59 One way brake 202 Piston, Plug or Slug of Shaping device
60 Valve body le within conduit 203 Actuated member
61 Valve 204 Off-take outlet
62 Valve linkage/connecting rod 205 Hinged flap valve
63 Control Tube 206 Communicating member
64 Conduit end cap 207 Counter poise
65 Cable/chain attachment point 210 tor
211 Deflector
212 Propulsion
Claims (31)
1. A fluid distribution system for selectively distributing fluid from multiple locations, the system including: a. a conduit arrangement having: 5 i. at least one enclosed elongated conduit having a conduit side wall with an internal perimeter for carrying fluid along the conduit side wall; ii. at least one opening along the length of the conduit side wall of the conduit for allowing escape of the fluid; and 10 b. at least one e including i. a membrane which forms the closure over individual gs or group of related openings and ii. a deflector of the membrane which has an effect to physically alter openings between an open and closed arrangement for 15 selectively opening and closing at least one group of the at least one g along the length of the conduit side wall of the conduit for allowing selective escape of the fluid; c. an activator being a physical body le longitudinally along the conduit arrangement; 20 wherein the activator causes the deflector to undertake selective opening or closing of respective ones of the closures to uncover a pathway for fluid to escape from the conduit through one or more of the at least one group of the at least one openings along the length of the conduit side wall.
2. A fluid distribution system according to claim 1 further control over fluid bution 25 system for selectively distributing fluid from multiple locations to provide a sweep action from single outlet or group of outlets or over multiple of the single outlets or multiple of the groups of outlets.
3. A fluid bution system according to claim 1 or 2 wherein the activator provides direct or indirect activation of closure means where the activator initiates or 30 tes the e means with a direct action or in an indirect manner through an intermediary mechanism or electrical or magnetic connection including a sion means for propelling tor or activator along the conduit to manipulate or deflect the at least one closure means wherein the propulsion means effecting propulsion of the deflector is by a secondary fluid and wherein the activator is relatively movable to be moved adjacent to each one or each group of closure means to activate closure means adjacent the closure means.
4. A fluid distribution system according to claim 3 the system further including: at 5 least one deflector which manipulates the at least one closure means to r a pathway for fluid to escape from the conduit through one or more of the plurality of groups of one or more of the plurality of openings along the length of the conduit side wall of the conduit n the at least one closure means is at least one closure element extending 10 along an inside of the conduit side wall being a membrane disposed ally to cover the openings for normally preventing fluid from being released from the conduit, the membrane being of resilient semi stiff material, and of a narrow profile in cross section which encircles at least half of the internal perimeter of the t thereby providing two longitudinal edges in the conduit for deflection of at 15 least one edge wherein the membrane prevents escape of fluid until manipulated to uncover a pathway from which fluid could escape the conduit from the at least one of said openings in the conduit side wall and n the deflector manipulates along one longitudinal side of the membrane to move away from the internal perimeter of the conduit wall wherein the membrane 20 ts escape of fluid until manipulated to uncover a y from which fluid could escape the conduit from the at least one of said openings in the conduit side wall and further including a propulsion means for propelling deflector or activator along the conduit to manipulate or deflect the at least one closure means.
5. A fluid distribution system according to claim 4 wherein at least one closure 25 means is at least one membrane element attached discontinuously to the conduit internal perimeter around at least one of said plurality of gs y having two udinal edges in the longitudinal sense of the t and devoid of permanent attachment means to the conduit along a longitudinal length spanning in the longitudinal direction of the conduit at least one opening in the side wall of 30 said conduit.
6. A fluid distribution system according to claim 3,4 or 5 the system further including a fluid dispersal means wherein the fluid dispersal means is a relative interaction of activator, openings and deflector providing ant effect for dispersing the fluid out of an open individual g or group of gs in a defined or definable effect and with further control over fluid distribution system for selectively distributing fluid from multiple locations to provide a sweep action from single outlet or group of outlets or over multiple of the single outlets or multiple of the groups of outlets.. 5
7. A fluid distribution system according to claim 6wherein the fluid dispersal means is a relative interaction of activator in the form of fluid flow control of a tor in form of a PIG flowing down the conduit, and the PIG has shapings cting the fluid flow from the conduit to the at least one openings to provide a resultant dispersal effect. 10
8. A fluid distribution system according to claim 6 wherein the fluid dispersal means is an activator in the form of an active PIG with propulsion for movement along the conduit and an internal computerised control system for controlling movement and for ing membrane to be manipulated to uncover and recover openings and thereby allow fluid to escape the t. 15
9. A fluid distribution system according to any one of claims 3 to 8 wherein the affecting membrane to be manipulated to r gs and allow fluid to escape the conduit is by the activator in the form of a PIG being adapted to impart kinetic energy to the fluid in its vicinity in a direction resulting in fluid being incident on an inward protruding surface of membrane, y the membrane is able to 20 be manipulated to uncover openings and allow fluid to escape the conduit.
10. A fluid distribution system according to claim 3 to 6 wherein the control of relative fluid flow in both longitudinal ions along the conduit controls the direction and displacement of the deflector along the t.
11. A fluid distribution system according to any one of claims 3 to 6 wherein the 25 sion of the activator is by a propulsion means to selectively propel the tor in the conduit.
12. A fluid distribution system according to claim 11 wherein the propulsion means of the activator effecting propulsion of the deflector is by a secondary fluid.
13. A deflector apparatus for lating one or more members of a conduit 30 assembly to influence the flow of fluid through a conduit wall of said conduit assembly, the tor apparatus having a body serving as an activator with the ability to travel longitudinally within a conduit of the conduit assembly, the deflector apparatus comprising in combination: i. a body as an activator being a physical body moveable longitudinally along the conduit assembly on which is disposed a means of propulsion for affecting movement within a conduit, and ii. a membrane manipulator mounted on the body being a means of 5 manipulating said conduit assembly to alter the passage of fluid through the conduit wall of a conduit in the conduit assembly in the ty of the membrane manipulator; wherein the means of propulsion undertakes to alter the position of the deflector apparatus within a conduit of the conduit ly, and the membrane 10 manipulator manipulates a membrane of the conduit assembly in its vicinity, the membrane normally covering one or more fluid paths through a wall in a conduit of the conduit assembly thereby altering the flow of fluid to or from the conduit assembly in the vicinity of the on of the deflector tus.
14. The deflector of claim 13 wherein the means of manipulating a conduit assembly 15 es one or more deflector protrusions emanating from the body of said tor apparatus, said protrusions slidable longitudinally inside a conduit of the conduit assembly by the activator, and adapted for use where the conduit assembly ses a membrane disposed to normally cover openings in the conduit wall, such that said one or more deflector sions interacts with the 20 membrane in the vicinity thereby influencing the passage of fluid through the conduit wall in its vicinity.
15. The deflector of claim 13 or 14 n the means of manipulating a conduit ly is by ic interaction with the conduit assembly, the deflector apparatus having disposed magnetically responsive elements adapted to apply 25 manipulating force to said conduit assembly in which there are disposed complementary magnetically responsive elements, to thereby alter the passage of fluid through the conduit wall in its vicinity.
16. The deflector apparatus of claim 13, 14 or 15 wherein the sion means is a piston, plug or slug ed to the deflector apparatus to one longitudinal side of 30 the membrane manipulator, which can slide substantially sealably in a conduit and thereby convert differential fluid pressure across said piston, plug or slug in the conduit to a longitudinal propulsive force to the apparatus.
17. The deflector apparatus of claim 13, 14, 15 or 16 wherein the propulsion means is at least one piston, plug or slug disposed to the deflector apparatus separately to each longitudinal side of the membrane manipulator, the body providing a fluid path through each of the piston, plug or slug to the conduit wall in the vicinity of the membrane manipulator, the separate fluid paths from each longitudinal end each tely having a valve for varying the restriction to the flow of fluid in its 5 respective fluid path, wherein the control of a valve to restrict the flow of fluid acts to engage the conduit fluid to produce a force of propulsion to the deflector apparatus thereby able to provide movement of the apparatus within the conduit, the relative valve states thereby controlling both the propulsion and flow of fluid through the conduit wall in the region of the membrane manipulator. 10
18. A system for distributing fluid comprising a conduit with a distributed controllable membrane valving system deployed longitudinally, and tus residing internal to the conduit, having a means to interact with and control the g system of the conduit, and having disposed a means of sion for ing movement of said apparatus along the conduit. 15
19. A system for distributing fluid of claim 18 wherein the apparatus has ed in addition, a means to control the velocity and direction of fluid in the path to said conduit valving system.
20. A method of releasing fluid from selected openings along a conduit sing: a. providing a conduit with a conduit arrangement having a fluid flow 20 between t side walls and individual openings along the conduit, b. ing closure means in the form of a membrane which forms a closure over individual gs or group of related openings that allows fluid flow from selected openings independently of other openings; and c. deflecting of one or more of the closure means to selectively switch 25 selected openings between an open and closed ement wherein the step of: the deflecting of one or more of the closure means to selectively switch between an open and closed arrangement is by propelling a deflector apparatus travelling down a conduit system, internal or external to said conduit and having means to manipulate said membrane wherein control 30 of a propulsion means propels the apparatus udinally in the conduit wherein the activator being a al body moveable longitudinally along the conduit arrangement is relatively located to the closure means, or movable to be moved adjacent to each one or each group of the closure means or distantly located from the closure means such at an end of the conduit to activate closure means from a distance wherein the deflector lates the at least one closure means to uncover a pathway for fluid to escape from the t through one or more of the plurality of 5 groups of one or more of the plurality of openings along the length of the conduit side wall of the conduit and having types of: a. force deflector for transfer of an electrical magnetic or pressure wave force for effecting manipulation or deflection of closure means. b. Physical deflector for physical contact within conduit such as PIG 10 for transport within conduit; c. Fluid re wave for physical activation to deflector to deflect or manipulate closure means; d. Physical deflector for physical contact within conduit such as a shaping device which shapes conduit and deflecting membrane to open 15 closure means and with the shaping device transportable down the conduit to form a ting shape; e. al deflector such as a pivoting or le shaping at fixed location for redirecting of fluid um f. Physical deflector for indirect contact within conduit via deflected 20 fluid momentum, such as a compliant g at fixed location within conduit g. Physical deflector comprising one or more shapings attached within the conduit which in the presence of an tor become urged into the fluid path of the conduit causing a deflection and redirecting of fluid 25 um toward a deflector of the closure in turn deflecting and affecting the state of the closure.
21. A method of releasing fluid according to claim 20 wherein control of units of fluid distribution system for selectively distributing fluid from particular locations is by one or more of: 30 a. l of activator b. Control of deflector c. Control of propulsion means; d. Control of Fluid Dispersal means wherein fluid dispersal of the fluid out of an open individual opening or group of openings is in a defined or definable effect, by relative interaction of activator, openings and deflector providing resultant .
22. A method of releasing fluid according to claim 20 or 21 further including providing 5 a valve at each end of conduit and controlling movement of point of emission whereby fluid supplied to one end of t, pressure is reduced and flow increased by ment of valve at an end of conduit, the activator is propelled to new position to activate the tor and cause manipulation of the at least one closure followed by an increase in fluid pressure by closing the end valve to 10 se on from the conduit and maintain the state of closure manipulation.
23. A method of releasing fluid according to claim 20, 21 or 22 further including providing PIG with piston plug or slug at one end; and ing to the conduit a valve arrangement to supply, and block fluid at the first end, and to independently 15 supply block and release fluid at the second end of conduit, With PIG piston end toward the second end of the conduit according to the steps of: 1. Supply fluid to the second end while blocking fluid at second end to move the PIG toward the first end while ing fluid and air from the conduit. 20 2. Supply fluid at the first end which becomes emission from the conduit. 3. Release fluid form the first end to allow the PIG to retreat and the point of fluid emission to progress down the conduit. 4. Supply fluid to the second end to move the point of emission back toward the first end; 25 wherein repeating steps 2 to 4 provides a sweeping action of flow.
24. A method of releasing fluid according to claim 20, 21, 22 or 23 r including providing an activator with a deflector forming a symmetric PIG with communicating valve bodies at ends; and providing a valve arrangement to the conduit to supply, block and release fluid independently from both first and second 30 ends of conduit, by steps of: a. Supply fluid to first end while releasing fluid at second end momentarily to change PIG internal valve state. b. Block both valves, supply fluid at second end to cause fluid on from conduit. c. Supply fluid to first end to push PIG and on of emission from conduit toward the second end. 5 d. Repeat steps 1, 2, and 3 from opposite ends to move PIG in the other direction; wherein a sweeping action of flow is provided.
25. A method of releasing fluid according to any one of claims 20 to 24 using membrane manipulation by way of indirection activation of a separate hinged or 10 compliant fluid deflecting surface in the t, activated by urging a leading edge into the t fluid flow, to thereby ct fluid flow to be incident with a protruding surface of or attached to a membrane to thereby act to separate the ne from the conduit wall and uncover openings, where activation is induced by; 15 a. field force (magnetically or electrostatically)by PIG in fluid delivery conduit b. field force (magnetically or electrostatically)by PIG in separate control tube which is i. Internal to main fluid delivery t 20 ii. External to main fluid ry conduit c. Physical force generated by a shaping device distorting the control tube in direct or indirect communication with hinged fluid deflecting surfaces.
26. A fluid distribution system according to any one of claims 1 to 12 wherein the activator is a shaping device for manipulation of a closure wherein the shaping 25 device has a shape for providing longitudinal or cross-sectional distortion to containing surfaces within the conduit arrangement, resulting in deflection and manipulation of the closure of the at least one openings of the conduit arrangement allowing the escape of fluid in its vicinity.
27. A fluid distribution system according to claim 26 wherein the shaping device 30 comprises a piston, plug or slug formation as part of or additional to the shape of the g device, for sealing against containing surfaces to engage fluid flow for propulsion within the conduit arrangement.
28. A fluid distribution system according to claim 27 wherein for sealing against containing es for propulsion therein the shaping device is itself deformed by increasing the fluid back pressure, thereby altering or enhancing the distortion and hence degree of closure manipulation.
29. A fluid distribution system according to claim 26, 27 or 28 wherein the g device is contained e within a separate control tube forming part of the 5 conduit arrangement, whereby said distortion and deflection by the shaping device act indirectly via the control tube es to subsequently result in deflection and manipulation of the closure of the t arrangement allowing the escape of fluid in its vicinity.
30. A fluid distribution system ing to claim 29 wherein the shaping device for 10 traversing internal to a control tube is adapted to producing distortion in the cross section of the outer surface of the control tube the communication from which can be utilized in ming actuation functions.
31. A fluid bution system according to claim 26, 27, 28, 29 or 30 wherein the shaping device which is movable within a control tube located either internal or 15 external to a main fluid conduit with openings such as in a fluid delivery system as herein bed for providing a distortion to the control tube to affect manipulation of closure of the at least one opening of the conduit arrangement such as a membrane or flap valve, the shaping device can further additionally or separately induce distortion to the main fluid conduit such that the entire group of conduits 20 forming the conduit arrangement including the fluid delivery conduit and control tube, and including any auxiliary conduit making up a cluster of coextending conduits can be moved by aggressive distortion of a suitably adapted shaping device to thereby reposition or result in a change in position or angle of the conduit to affect the on, location or angle of the gs and therefore 25 correspondingly affect fluid emission from the conduit. DRAWINGS 5b 11 1 st
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AU2014900171A AU2014900171A0 (en) | 2014-01-20 | System and methods in fluid dispersion control | |
| AU2014900171 | 2014-01-20 | ||
| PCT/AU2015/000028 WO2015106315A1 (en) | 2014-01-20 | 2015-01-20 | A fluid distribution system for selectively distributing fluid from multiple locations and conduit arrangement for distributing fluid from multiple locations |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| NZ723308A NZ723308A (en) | 2021-11-26 |
| NZ723308B2 true NZ723308B2 (en) | 2022-03-01 |
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