NZ726941B2 - Electrolytic brush assembly - Google Patents

Abstract

Disclosed herein is an electrolytic brush assembly comprising a handle assembly; a shroud extending from the handle assembly, the shroud having an aperture at a distal end thereof; a brush connecting assembly for releasably connecting a brush to the handle assembly whereby the brush extends through the aperture of the shroud; and a sensor configures to sense conditions such as temperature, fumes and brush extension. There is also a means for adapting the brush assembly in response to the sensed conditions. The handle assembly comprises an adjustment sub-assembly for selectively moving the brush connecting assembly and a brush connected thereto relative to the handle assembly and the aperture of the shroud. This can solve problems such as the accidental striking of the shroud during use of the brush assembly. the aperture of the shroud; and a sensor configures to sense conditions such as temperature, fumes and brush extension. There is also a means for adapting the brush assembly in response to the sensed conditions. The handle assembly comprises an adjustment sub-assembly for selectively moving the brush connecting assembly and a brush connected thereto relative to the handle assembly and the aperture of the shroud. This can solve problems such as the accidental striking of the shroud during use of the brush assembly.

Description

Disclosed herein is an electrolytic brush assembly comprising a handle assembly; a shroud ing from the handle assembly, the shroud having an aperture at a distal end thereof; a brush connecting assembly for releasably connecting a brush to the handle assembly whereby the brush extends through the aperture of the shroud; and a sensor ures to sense conditions such as temperature, fumes and brush extension. There is also a means for adapting the brush assembly in response to the sensed conditions. The handle assembly comprises an adjustment sembly for selectively moving the brush connecting assembly and a brush connected thereto relative to the handle assembly and the aperture of the . This can solve problems such as the accidental striking of the shroud during use of the brush assembly.

NZ 726941 ELECTROLYTIC BRUSH ASSEMBLY TECHNICAL FIELD The present ion relates generally to electrolytic cleaning of metals, and more particularly to a conductive brush assembly used in electrolytic cleaning of metal welds.

OUND TO THE INVENTION During the process of welding a metal, it is common for the metal to become discoloured by the welding process. For e, when welding stainless steel, the chromium content of the metal is depleted, exposing iron and causing a localised discolouration of the ess steel, known as "heat tint". In other applications, oxides form during the welding s, leaving unattractive deposits on the surface of the metal, or otherwise discolouring the metal.

It is common practice that after a metal has been welded, the oured surfaces are cleaned to remove or reduce the heat tint. In the past, this has typically been performed by a variety of methods, such as using an abrasive, bead ng or exposing the discoloured region to strong acids.

More recently, cleaning of welded joints has been performed using an electrically charged brush having conductive filaments, in conjunction with an electrolyte, to clean a metal surface by applying a concurrent chemical reaction, heat and electric current. The simultaneous electrolytic and high temperature ng action has proven successful in efficient cleaning of welded metals, particularly in cleaning stainless steel.

Known electrically charged brushes having conductive filaments can, however, suffer from a number of drawbacks. For example, known brushes can perform poorly because their relatively long filaments tend to flop on their sides, particularly when wet with electrolyte, rather than presenting erect filament ends as the working contact point. Applying th e electrolyte to a weld with the filaments can therefore be somewhat haphazard, which is problematic because the electrolyte is typically highly acidic and ge likely to cause damage.

The conductive brush for cleaning welded ess steel disclosed in international PCT publication such a ck. The brush disclosed in this patent application has a body ted to a fixed length of conductive brush filaments and a sheath arranged around the filaments. The sheath has an aperture through which the filaments extend having a profile of a particular geometry to shape the filaments retained within the sheath. The sheath is also e with respect to the body and filaments, the movement adjusting the portion of brush filaments that protrude from the aperture, thereby adjusting the effective length and ess of the filaments.

Whilst the brush disclosed in earlier brushes (e.g. as noted above), it also has a number of drawbacks.

For example, the position of the sheath with respect to the filaments or body is freely adjustable and is unable to be locked. During use, this es a user to ly maintain the position of the sheath or else the sheath may move from the d position (e.g. when accidentally knocked whilst cleaning a weld, as can often happen), thereby adjusting the ive length and stiffness of the filaments. Such a requirement typically necessitates a two handed operation which, in addition to the cleaning manipulations, can make the brush very unergonomic to handle.

A need exists for a conductive brush assembly which overcomes, or at least ameliorates, one or more of the disadvantages of the prior art ements.

SUMMARY OF THE INVENTION According to a first aspect of the invention, there is provided a brush assembly for electrolytically ng a metal surface, said assembly comprising: a handle assembly; a shroud extending from the handle assembly, the shroud having an aperture at a distal end thereof; a brush connecting ly for releasably connecting a brush comprising conductive filaments to the handle assembly, whereby the brush extends through the aperture of the shroud; and at least one sensor configured to sense one or more conditions selected from a temperature of a brush connected to the connecting assembly, an extent to which a brush connected to the ting assembly extends through the aperture of the shroud, and an amount of fumes contained in a volume defined by the shroud; and a means for adapting the brush assembly in response to the sensed conditions; wherein the handle assembly comprises an adjustment sub-assembly for selectively moving the brush connecting ly and a brush connected thereto relative to the handle assembly and the aperture of the .

According to a second aspect of the invention, there is provided a brush assembly for olytically cleaning a metal e, said assembly comprising: a handle assembly; a shroud extending from the handle assembly, the shroud having an aperture at a distal end thereof; a brush comprising conductive filaments releasably connected to the handle assembly and extending h the aperture of the ; and at least one sensor configured to sense one or more conditions selected from a temperature of a brush connected to the connecting assembly, an extent to which a brush connected to the connecting assembly extends through the aperture of the shroud, and an amount of fumes contained in a volume defined by the ; and a means for adapting the brush assembly in response to the sensed ions; wherein the handle assembly comprises an adjustment sub-assembly for selectively moving the brush relative to the handle assembly and the aperture of the shroud. ments of the second aspect of the invention may be the same as the embodiments of the first aspect of the invention as described herein.

Other aspects are also disclosed.

BRIEF DESCRIPTION OF THE DRAWINGS Preferred embodiments of the present invention will now be described, by way of example only, with reference to the accompanying drawings in which: Figure 1 is a ctive view of an electrolytic brush assembly in accordance with an embodiment of the present ion; Figure 2 is a cut-away side view of the brush assembly shown in Figure 1; Figure 3 is a detailed view of the brush of the brush assembly shown in Figures 1 and 2; Figure 4 is an exploded view of an ative embodiment of a brush connecting assembly in accordance with an embodiment of the present invention; and Figure 5 is a view of the brush connecting assembly of Figure 4 in an assembled state.

DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS As noted above, the present invention s to an electrolytic brush assembly. In its fi rst aspect, the electrolytic brush assembly comprises a handle assembly; a shroud ing from the handle assembly, the shroud having an aperture at a distal end thereof; and a brush connecting assembly for releasably connecting a brush to the handle assembly such that the brush extends through the aperture of the shroud. The handle assembly comprises an adjustment sub-assembly for selectively moving the brush connecting ly and a brush connected thereto relative to the handle assembly and the aperture of the shroud.

In its second aspect, the electrolytic brush assembly comprises a handle assembly; a shroud extending from the handle assembly, the shroud having an aperture at a distal end thereof; and a brush releasably connected to the handle assembly and extending through the aperture of the . The handle assembly comprises an adjustment sub-assembly for selectively moving the brush relative to the handle assembly and the aperture of the shroud.

The electrolytic brush lies of the present invention advantageously use a brush which is both ably connectable to the assembly and selectively moveable in order to control the amount of the brush which extends through the shroud’s aperture. Providing an electrolytic brush assembly in which the brush is replaceable is advantageous because s tend to wear out with use and, in many prior art electrically charged brushes, the brushes are either not replaceable, or are replaceable but itate that the brushes be switched off, allowed to cool down and cleaned (to remove any caustic electrolytic cleaning chemicals) beforehand. ing an electrolytic brush ly in which the brush is selectively moveable in order to control the amount of the brush which s through the shroud’s aperture is ageous because the brush may be moved (relative to the handle assembly and aperture of the shroud) such that the proportion of the brush’s filaments extending through the shroud’s aperture can be selectively adjusted (e.g. by a user or automatically) based on factors such as wear on the brush and the relative stiffness of the brush’s exposed filaments. rmore, accidentally striking the shroud during use of the electrolytic brush assembly will not cause it to move and thus affect the shape of the brush. As noted above, this can be a problem with existing electrically charged brushes.

Actuating the adjustment sub-assembly need not be a two-handed operation and may, in some embodiments, be conducted whilst the electronic brush assembly is in use. The adjustment sub-assembly may, in some embodiments, be quickly and easily actuated in order to fine tune the performance of the brush in response to a particular application (e.g. the brush can be extended if a weld ing cleaning is in a hard to reach position or retracted in order to enable the brush to be more precisely controlled). Further, when performing such adjustments it is not necessary for a user to touch (or risk inadvertently touching) the hot and caustic brush filaments.

The electrolytic brush assemblies of the present invention comprise a handle assembly. The handle ly may have any form, as long as it can be held in the hand of an operator (preferably one hand only) and provide the functions described herein.

The electrolytic brush assembly of the present invention may be more ergonomic to use than existing electrically charged brushes. Many existing ically charged brushes are similar to paint brushes, where the user’s wrist needs to be bent in order to clean the welds. Typically, the electrolytic brush assembly of the present invention will be ergonomically ed for ease of operation by a user, thus ing the risk of injury by overuse. In some embodiments, the handle ly may ore include grips such as a pistol grip handle, for example, which can help to make the assembly easier for the user to operate. The electrolytic brush assembly of the t invention may, for example, be provided in the form of a T-shape, with the brush and the handle being at right angles to each other, such that a user’s wrist is substantially in line with their arm when operating the brush.

Furthermore, in some embodiments of the present invention (some of which are bed in further detail below), it may be necessary for conduits to pass through the electrolytic brush assembly (e.g. to carry in electrolytic cleaning fluid or carry out potentially toxic fumes). In such embodiments, g these tubes through a pistol grip handle (or other gripable handle) would provide a more suitable weight balance in the brush, again making it be more ergonomic for the user.

The handle assembly comprises an adjustment sub-assembly for selectively moving the brush connecting assembly and/or brush relative to the handle assembly and the aperture of the shroud.

The adjustment sub-assembly may include any suitable components, provided that they are operable to selectively move the brush in the manner described herein. In some ments, for example, the adjustment embly comprises a sheath; a rod slidably received within the , the rod being connected to the brush connecting assembly; and an actuator for moving the rod within the sheath. Actuating the rod causes the brush ting assembly and/or brush to move relative to the handle assembly and the aperture of the .

The actuator in the adjustment sub-assembly may include any suitable ents, provided again that they achieve the function described herein. In some embodiments, for example, the actuator may comprise a rotatable sleeve having an inner thread functionally connected to the rod.

Rotation of the rotatable sleeve causes linear movement of the rod within the . As noted above , such linear movement causes the brush connecting assembly and/or brush to move relative to the handle assembly and the aperture of the shroud.

The actuator may be actuated either ly (e.g. by a user rotating the sleeve when they want to expose more of the brush’s filaments to provide extra reach or a softer tip, or retract the brush to provide a firmer tip) or automatically (e.g. in se to the length of the exposed brush g below a predetermined ).

The electrolytic brush assembly of the present invention also comprises a shroud extending from the handle assembly. Th e shroud has an aperture at a distal end thereof, through which the end of any brush releasably connected to the handle assembly extends, such that it can be applied to a welded surface in order to clean the weld.

The shroud may have any form, provided that it is suitable for use with the electrolytic brush assembly described herein. Typically, the shroud will be shaped such that it can comfortably house the brush and any other components of the assembly intended to be received therein. The shroud may n openings such that any fumes etc. that may form and heat generated by the electrical connections can dissipate into the environment.

Alternatively, the shroud may contain no openings (i.e. except the aperture), such that fumes can be extracted and remotely disposed (as described below) and/or ng fluids can be pumped into the shroud and hence onto the bush filaments (as described below).

The re of the shroud (i.e. through which the brush s) may have any suitable shape. As will be appreciated, the shape of the shroud’s aperture will affect the pattern which the brush filaments make. Typically, the aperture will be circular or rectangular, although other shapes may be advantageous in some stances.

Typically, the shroud is fixed with respect to the handle assembly so that it cannot be moved, even in the event of it being struck during operation of the electrolytic brush assembly. Typically, the shroud encloses a volume surrounding the non-exposed portion of the brush, with conditions within the volume being monitorable (as discussed below) in order to better control the operation of the electrolytic brush assembly.

In some embodiments, for example, a volume defined by the shroud may be fluidly ted to conduits (e.g. in the handle assembly), wherein the conduits are y connectable to an external extraction pump, thereby allowing fumes created within the volume to be extracted during operation.

In some embodiments, for example, a volume defined by the shroud may be fluidly connected to conduits (e.g. in the handle ly), wherein the conduits are y connectable to a source of electrolytic cleaning fluid, thereby allowing the cleaning fluid to be continuously delivered (as needed) to the filaments of the brush. Such a continuous delivery of cleaning fluid represents a significant improvement over existing electrically charged brushes, which require the brush to be regularly dipped into a container of the cleaning fluid. The fluid may be continuously delivered via these conduits, or delivered only upon demand by the user (e.g. by squeezing a trigger on the pistol grip handle).

In the electrolytic brush assembly of the present invention, the brush is either releasably connectable to the handle assembly via a brush connecting assembly, or is provided releasably connected to the handle ly. As noted above, ably connecting the brush to the assembly enables the brush to be easily replaced at the end of its useful life.

The brush may be releasably connected to the brush connecting assembly by any suitable mechanism. Typically, the brush is releasably connectable to the brush connecting assembly by a quick release ism, which enables a spent brush to be quickly and easily disconnected and a new brush to be y and easily connected. Typically, such nection would not necessitate a user handling the brush, as it will likely be hot and/or contaminated with potentially corrosive chemicals such as acids.

In some embodiments, for example, the quick release mechanism may se a female quick-connect coupler for receiving an end of the brush, the female quick-connect coupler comprising an outer sleeve slidable relative to an inner body, the outer sleeve being biased in a direction in which the brush is d within the female quick-connect coupler, the female quick-connect r releasing the brush when the outer sleeve is urged in an opposite direction.

In some embodiments, for example, the shroud may comprise an obstruction, the ction being arranged to contact the outer sleeve of the female quick-connect coupler upon the brush connecting assembly being moved towards the aperture of the shroud, thereby urging the outer sleeve in the opposite ion and releasing the brush from the female quick-connect coupler. As such, a brush would be automatically ejected once spent by simply continuing to actuate the ment sub-assembly.

In some embodiments, the electrolytic brush assembly of the present invention may have additional features in order to provide additional functionality and ages to those discussed above. For example, in some embodiments, the assembly may further comprise at least one sensor. The at least one sensor may be adapted to sense any one or more parameters relevant to the operation of the electrolytic brush assembly.

For example, the at least one sensor may sense a temperature of a brush ted to the connecting assembly, an extent to which a brush connected to the connecting assembly extends through the aperture of the shroud, and/or an amount of fumes contained in a volume defined by the shroud.

In embodiments of the present ion having such sensors, the assembly may further comprise means for adapting the assembly in response to the sensed conditions.

For example, in embodiments where the electrolytic brush assembly of the present invention comprises at least one sensor for sensing an extent the brush extends through the re of the , the assembly may, for example further se a driver for driving the actuator; and a controller for lling the drive means based upon input from the at least one sensor.

For example, in embodiments where the electrolytic brush assembly of the present invention comprises a sensor for sensing a temperature of a brush connected to the connecting assembly (the ature of which is dependent on the wetness of the brush and which may not be visually able by the user), the assembly may, for example, further comprise a reservoir of cleaning fluid, a pump and t(s) adapted to deliver the cleaning fluid to the brush.

For example, in embodiments where the electrolytic brush assembly of the present invention comprises a sensor for sensing an amount of fumes contained in a volume defined by the shroud, the assembly may, for e, further comprise conduit(s) and an extraction pump for extracting the fumes and disposing of them safely.

Specific embodiments of the present invention will now be described below, by way of example only, with reference to the accompanying drawings.

Where nce is made in any one or more of the accompanying drawings to features which have the same reference numerals, those features have for the purposes of this description the same function(s) or operation(s), unless the contrary intention appears.

Figure 1 is a perspective view of an electrolytic brush assembly 100 in accordance with an embodiment of the t invention. Figure 2 is a cutaway side view of the brush assembly 100 shown in Figure 1. Figure 3 is a detailed view of the brush 110 of the brush assembly 100 shown in Figures 1 and 2.

The brush assembly 100 is used for cleaning metals. More particularly, the brush assembly has a brush 110 having conductive filaments 111 which are electrically charged. The brush assembly 100 is used in conjunction with an olyte (not illustrated) to clean a metal surface by applying a concurrent chemical reaction, heat and ic current.

The brush assembly 100 has a handle assembly 150 for gripping an end 112 of the brush 110 and conducting electrical current to the filaments 111 of the brush 110.

The handle assembly has a pistol grip handle 150. A distal end of the handle 150 is ed with an electrical connection 152 for receiving an ical cable 153. The inside of the handle 150 is ically conductive for contacting electrical current to the remainder of the brush assembly 100 as appropriate, while the outside surface of the handle is insulated, allowing the brush ly 100 to be handled.

The handle assembly also has a brush connecting assembly in the form of a gripping sub-assembly 120 for griping the end 112 of the brush 110. The operation of the gripping sub-assembly 120 is described in detail below.

The handle assembly further has a shroud 140 from which the filaments 111 of the brush 110 extends. The shroud 140 has an aperture 142 which controls the shape of the filaments 111 extending therefrom and prevents the filaments 111 from splaying out during use. The shroud 140 also has venting holes 144 along the length thereof. The venting holes 144 allow hot fluid and steam to exit the shroud 140 during operation. The shroud 140 is fixed relative to the non-moving parts of the handle ly. ingly, the aperture 142 has a fixed position relative to the nonmoving parts, and more particularly, relative to the pistol grip handle 150.

Referring to Figure 2, the handle assembly further has an adjustment subassembly 130 for selectively moving the gripping sub-assembly 120, and thus the brush 110 gripped therein, towards and away from the aperture 142 of the shroud 140. Operation of the adjustment sub-assembly 130 thus controls the effective length of the filaments 111 extending from the aperture 142 of the shroud 140. Also, the adjustment sub-assembly 130 may be used to replenish the effective length of the filaments 111 extending from the aperture 142 as the distal ends of the filaments 111 are depleted with use.

The adjustment sub-assembly 130 includes an inner rod 132 slidably received within a sheath 134. The sheath 134 is also fixed ve to the non-moving parts of the handle assembly, and is electrically connected to the conductive parts of the handle 150. The sheath 134 is further ically connected to the rod 132 h a sliding contact 135. Thus, electrical current is able to flow from the handle 150, through the sheath 134, to the rod 132 via the sliding contact 135, to the gripping subassembly 120 and finally to the brush 110, and more particularly to the filaments 111 of the brush 110.

The rod 132 has a pin 138 extending therefrom, through a slot 139 ed in the sheath 134. The slot 139 prevents the rod 132 from rotating within the sheath 134, thereby restricting the movement of the rod 132 relative to the sheath 134 to linear movement only. The rod 132 is mechanically and electrically connected to the ng sub-assembly 120.

The adjustment sub-assembly 130 r es a rotatable sleeve 136 rotatable relative to the non-moving parts of the handle assembly. The rotatable sleeve 136 is insulated with respect to the voltage of the sheath 134 and typically rotated by hand. The rotatable sleeve 136 has a screw thread 137 on the inner surface thereof. The thread 137 engages the pin 138 of the rod 132. When the rotatable sleeve 136 rotates, the helical structure of the thread 137 ts the rotation of the rotatable sleeve 136 into linear movement of the rod 132 relative to the sheath 134. Dependent upon the direction of the rotation of the rotatable sleeve 136, the rod 132 and the connected brush 110 are moved towards or away from the re 142 of the shroud 140.

Having described the ion of the adjustment sub-assembly 130, the operation of the gripping sub-assembly 120 is now described in detail. The gripping sub-assembly 120 ts mainly of a female quick-connect coupler for receiving the end 112 of the brush 110. The female quick- connect coupler includes an outer sleeve 122 slidable relative to the inner body of the r. The sleeve 122 is biased towards the receiving end of the coupler by a spring 124. The inner body of the coupler includes balls 126. The balls 126 are urged towards a centre axis of the coupler when the sleeve 122 is in the rest on towards the receiving end of the coupler.

While the sleeve 122 is slid against the bias of the spring 124, the balls 126 are free to move away from the axis of the coupler.

Referring also to Figure 3, the brush 110 has a recess 115 which, when the brush 110 is received in the coupler, the balls 126 move into, and are retained in, the recess 115 when the sleeve 122 is slid by the spring 124 towards the receiving end of the coupler, thereby locking the brush 110 in place.

Referring to Figure 2, the shroud 140 includes an obstruction in the form of a ridge 146. When the adjustment sub-assembly 130 is used to move the gripping sub-assembly 120 towards the re 142 of the shroud 140, at some point the sleeve 122 of the coupler of the gripping sub-assembly 120 contacts the ridge 146 of the shroud 140. Movement of the gripping subassembly 120 beyond this point towards the aperture 142 causes the ridge 146 to urge against the sleeve 122, sliding the sleeve 122 away from the ing end of the coupler and against the bias of the spring 124, thus releasing the balls 126. With the balls 126 released, the balls 126 are no longer forced into the recess 115 of the brush 110, and the brush 110 is released from the gripping sub-assembly 120.

After removal of the brush 110, a replacement brush 110 may be fitted, after which the adjustment sub-assembly 130 is used to move the gripping sub-assembly 120 away from the aperture 142 of the shroud 140, and thus away from the ridge 146 of the shroud 140. The bias of the spring 124 causes the sleeve 122 to slide towards the receiving end of the coupler, thus forcing the balls 126 into the recess 115 of the replacement brush 110, thereby locking the ement brush 110 in place.

The end 112 of the brush 110 has a conical frustum shape, and the gripping sub-assembly 120 has a complementary shape, thereby ensuring effective electrical contact between the gripping sub-assembly 120 and the brush 110.

The end 112 of the brush 110 also has an entrance 116 to a passage (not illustrated) extending through the brush 110 towards the filaments 111.

The end 112 also has an "o"-ring 118 which seals with the gripping sub- assembly 120 when the brush is d therein. The rod 132 of the adjustment sub-assembly 130 is hollow. Fluid may be delivered through the hollow rod 132 to the filaments 111 of the brush 110 during operation.

The shroud 140 may be y connected through conduits (not illustrated) in the handle assembly to an external extraction pump, allowing fumes d during operation to be extracted.

The electrolytic brush assembly 100 described herein is particularly suitable for use in an automatic electrolytic ng application. The electrolytic brush ly 100 may be further provided with sensors (not illustrated) for g the length of the filaments 111 protruding from the aperture 142 of the shroud 140. An electric stepper motor (not illustrated) may also be provided for rotating the outer sleeve 136 to thereby further extend the filaments 111 h the aperture 142. A controller (not illustrated) may control the electric stepper motor based upon input from the sensor i.e. the length of the filaments 111 protruding from the aperture 142. A fluid pump (not illustrated) may also be provided for providing fluid to the filaments 111.

Referring now to Figures 4 and 5, an alternative form of a brush connecting ly in the form of gripping sub-assembly 200 is shown. Gripping subassembly 200 is adapted to be received within a shroud (e.g. shroud 140) and attached to the handle assembly (e.g. via rod 132) of an electrolytic brush assembly (e.g. electrolytic brush assembly 100). As described below, gripping sub-assembly 200 is particularly adapted to grip a cylindrically shaped brush (not shown), but would also be capable of gripping tapered brushes such as bush 110. ng sub-assembly 200 includes a hollow tube 202 having a number of deformable portions with tapered ridges shown generally at 204, a pin 206, a cylindrical sleeve 208, a spring 210 and an end cap 212. As can be seen in Figure 5, during ly, the sleeve 208 is slid over the hollow tube 202 until it abuts the ridges of deformable portions 204, where it is prevented from travelling any further. Spring 210 is then slid over the hollow tube 202 and inside of the sleeve 208, until it abuts flange 214 inside of the sleeve 208. End cap 212 is then slid over the hollow tube 202 until the opposite end of the spring is contained therein. End cap 212 can be moved towards sleeve 208 simply by compressing the spring 210. Once assembled, the pin 206 is passed through hollow tube 202 in the manner shown in Figure 5 so that all of the components are retained on the hollow tube.

In use, forcing the sleeve 208 towards the end cap 212 (i.e. against the bias of spring 210) moves the sleeve off the ridges of deformable ns 204. able portions 204 are therefore able to be spread apart slightly, for example in order to receive an riately shaped cylindrical portion of a brush (not . Inserting the brush into the open end 216 of the hollow tube 202 can be achieved whilst the sleeve 208 has been forced towards the end cap 212. However , once such a force is released, the bias of the spring 210 pushes the sleeve 208 back onto the ridges of able portions 204 such that deformable portions 204 are compressed together and thus securely retain the brush therebetween.

Hollow tube 202 is formed from an electrically conducting material such that, once retained therein, a current supplied to the hollow tube 202 (e.g. via the rod 132, as discussed above) is passed into the bush (not shown) and its filaments. Further, as the hollow tube 202 is hollow, it is possible to pump fluids such as olytic cleaning fluids therethrough and hence onto the filaments of a brush.

Operation of the gripping sub-assembly 200 in an electrolytic brush assembly such as olytic brush assembly 100 may be similar to that described above with respect to gripping sub assembly 120. In particular, it is noted that ridge 146 of shroud 140 would force the sleeve 208 s the end cap 212 (i.e. against the bias of spring 210) in order for the gripping sub-assembly to automatically be able to eject a spent brush (i.e. once the adjustment sub-assembly has pushed the gripping sub assembly that far) and e a replacement brush, as described above.

The inventors have found that the arrangement described above can result in an ical connection between the brush and the electrolytic brush assembly that is less prone to developing hot spots and up of carbon over time, resulting in a more consistent electrical connection therebetween. The arrangement is also a screw-less fitting, meaning that the brush does not need to be rotated in order for it to be inserted into the gripping sub-assembly 200, which can damage the filaments of the brush during insertion and necessitate that a user handle the (contaminated) spent brush during its removal.

The foregoing describes only some embodiments of the present invention, and modifications and/or changes can be made o without ing from the scope and spirit of the invention, the embodiments being illustrative and not restrictive.

In the claims which follow and in the preceding description of the invention, except where the context requires otherwise due to express language or necessary implication, the word "comprise" or variations such as "comprises" or "comprising" is used in an inclusive sense, i.e. to y the presence of the stated features but not to preclude the presence or addition of further features in various embodiments of the invention.

It is to be understood that any prior art publication referred to herein does not constitute an admission that the publication forms part of the common l knowledge in the art. 1. A brush assembly for electrolytically cleaning a metal surface, said assembly comprising: a handle assembly; a shroud extending from the handle assembly, the shroud having an aperture at a distal end thereof; a brush connecting assembly for releasably connecting a brush comprising conductive filaments to the handle assembly, whereby the brush extends through the aperture of the shroud; and at least one sensor configured to sense one or more ions selected from a temperature of a brush connected to the connecting assembly, an extent to which a brush connected to the connecting assembly extends through the aperture of the shroud, and an amount of fumes contained in a volume defined by the shroud; and a means for adapting the brush assembly in response to the one or more sensed conditions; wherein the handle assembly comprises an adjustment sub-assembly for ively moving the brush connecting assembly and a brush connected thereto relative to the handle assembly and the aperture of the shroud. 2. The brush ly according to claim 1 wherein the adjustment sub-assembly ses: a sheath; a rod slidably received within the sheath, the rod being ted to the brush connecting assembly; and an actuator for moving the rod within the , y moving the brush connecting assembly and a brush connected thereto relative to the handle assembly and the aperture of the shroud. 3. The brush assembly according to claim 2 wherein the actuator comprises a rotatable sleeve having an inner thread functionally connected to the rod, whereby rotation of the ble sleeve causes linear movement of the rod within the sheath, thereby moving the brush connecting assembly and a brush connected thereto relative to the handle assembly and the aperture of the shroud. 4. The brush assembly according to any one of claims 1 to 3 wherein the brush is releasably connectable to the brush connecting assembly by a quick release mechanism.

. The brush assembly according to claim 4 wherein the quick release mechanism comprises a female quick-connect coupler for receiving an end of the brush, the female quick-connect coupler comprising an outer sleeve slidable relative to an inner body, the outer sleeve being biased in a direction in which the brush is gripped within the female quick-connect coupler, the female connect coupler releasing the brush when the outer sleeve is urged in an opposite direction. 6. The brush assembly according to claim 5 wherein the shroud comprises an ction, the obstruction being arranged to contact the outer sleeve of the female quick-connect r upon the brush connecting assembly being moved towards the aperture of the shroud thereby urging the outer sleeve in the opposite ion and releasing the brush from the female quick-connect coupler. 7. The brush assembly according to any one of claims 1 to 6 wherein the handle assembly further comprises a pistol grip . 8. The brush assembly according to any one of claims 1 to 7 wherein a brush connected to the connecting assembly is fluidly ted to the handle assembly for receiving a fluid from the handle ly; and the means for adapting the brush assembly comprises, within the handle assembly, a pump and conduit(s) adapted to deliver the cleaning fluid to the brush from a fluid reservoir. 9. The brush assembly according to any one of claims 1 to 8 wherein the means for adapting the brush assembly comprises conduits in the handle assembly that are fluidly connectable to an external extraction pump; and a volume defined by the shroud is fluidly connected thereto thereby allowing fumes created within the volume to be extracted during ion.

. The brush assembly according to claim 2 wherein the at least one sensor is configured at least for sensing an extent to which a brush connected to the brush connecting assembly extends through the aperture of the shroud, and the means for adapting the brush assembly comprises: a driver for driving the actuator; and a controller for lling the driver based upon input from the at least one sensor. 11. A brush ly for electrolytically cleaning a metal surface, said assembly comprising: a handle ly; a shroud extending from the handle assembly, the shroud having an aperture at a distal end thereof; a brush comprising conductive filaments releasably connected to the handle assembly and extending through the aperture of the shroud; and at least one sensor configured to sense one or more conditions ed from a temperature of a brush connected to the connecting ly, an extent to which a brush connected to the connecting ly extends h the aperture of the shroud, and an amount of fumes contained in a volume defined by the shroud; and a means for adapting the brush assembly in se to the sensed conditions; wherein the handle assembly comprises an adjustment sub-assembly for selectively moving the brush relative to the handle assembly and the aperture of the shroud.

* * * * * * Fig. 1 110 112 139 137 134 124 132 140 122 138 126 135 136 120 130 Fig. 2 Fig. 2 Fig. 3 216 Figure 4 210 202 Figure 5

Claims (11)

CLAIMS:

1. A brush assembly for electrolytically cleaning a metal surface, said assembly comprising: a handle assembly; a shroud extending from the handle assembly, the shroud having an aperture at a distal end thereof; a brush connecting assembly for releasably connecting a brush comprising conductive filaments to the handle assembly, whereby the brush extends through the aperture of the shroud; and at least one sensor configured to sense one or more conditions selected from a temperature of a brush connected to the connecting assembly, an extent to which a brush connected to the connecting assembly extends through the aperture of the shroud, and an amount of fumes contained in a volume defined by the shroud; and a means for adapting the brush assembly in response to the one or more sensed conditions; wherein the handle assembly comprises an adjustment sub-assembly for selectively moving the brush connecting assembly and a brush connected thereto relative to the handle assembly and the aperture of the shroud.

2. The brush assembly according to claim 1 wherein the adjustment sub-assembly comprises: a sheath; a rod slidably received within the sheath, the rod being connected to the brush connecting assembly; and an actuator for moving the rod within the sheath, thereby moving the brush connecting assembly and a brush connected thereto relative to the handle assembly and the aperture of the shroud.

3. The brush assembly according to claim 2 wherein the actuator comprises a rotatable sleeve having an inner thread functionally connected 20 to the rod, whereby rotation of the rotatable sleeve causes linear movement of the rod within the sheath, thereby moving the brush connecting assembly and a brush connected thereto relative to the handle assembly and the aperture of the shroud.

4. The brush assembly according to any one of claims 1 to 3 wherein the brush is releasably connectable to the brush connecting assembly by a quick release mechanism.

5. The brush assembly according to claim 4 wherein the quick release mechanism comprises a female quick-connect coupler for receiving an end of the brush, the female quick-connect coupler comprising an outer sleeve slidable relative to an inner body, the outer sleeve being biased in a direction in which the brush is gripped within the female quick-connect coupler, the female quick-connect coupler releasing the brush when the outer sleeve is urged in an opposite direction.

6. The brush assembly according to claim 5 wherein the shroud comprises an obstruction, the obstruction being arranged to contact the outer sleeve of the female quick-connect coupler upon the brush connecting assembly being moved towards the aperture of the shroud thereby urging the outer sleeve in the opposite direction and releasing the brush from the female quick-connect coupler.

7. The brush assembly according to any one of claims 1 to 6 wherein the handle assembly further comprises a pistol grip handle.

8. The brush assembly according to any one of claims 1 to 7 wherein a brush connected to the connecting assembly is fluidly connected to the handle assembly for receiving a fluid from the handle assembly; and the means for adapting the brush assembly comprises, within the handle assembly, a pump and conduit(s) adapted to deliver the cleaning fluid to the brush from a fluid reservoir. 21

9. The brush assembly according to any one of claims 1 to 8 wherein the means for adapting the brush assembly comprises conduits in the handle assembly that are fluidly connectable to an external extraction pump; and a volume defined by the shroud is fluidly connected thereto thereby allowing fumes created within the volume to be extracted during operation.

10. The brush assembly according to claim 2 wherein the at least one sensor is configured at least for sensing an extent to which a brush connected to the brush connecting assembly extends through the aperture of the shroud, and the means for adapting the brush assembly comprises: a driver for driving the actuator; and a controller for controlling the driver based upon input from the at least one sensor.

11. A brush assembly for electrolytically cleaning a metal surface, said assembly comprising: a handle assembly; a shroud extending from the handle assembly, the shroud having an aperture at a distal end thereof; a brush comprising conductive filaments releasably connected to the handle assembly and extending through the aperture of the shroud; and at least one sensor configured to sense one or more conditions selected from a temperature of a brush connected to the connecting assembly, an extent to which a brush connected to the connecting assembly extends through the aperture of the shroud, and an amount of fumes contained in a volume defined by the shroud; and a means for adapting the brush assembly in response to the sensed conditions; wherein the handle assembly comprises an adjustment sub-assembly for selectively moving the brush relative to the handle assembly and the aperture of the shroud.