NZ743373B2 - Lightweight spacecraft dispenser - Google Patents

Abstract

The invention relates to a dispenser (1) for lightweight spacecraft, consisting of a ring structure with multiple payload ports (2), the surface (3) of the ring structure being at least partially spherical. The spherical geometry of the satellite dispenser is to provide better adaptation to standard mechanisms of current small to medium sized launch vehicles. The satellite dispenser is made from composite materials to reduce the weight and allow for cheaper launch. The spherical ring structure is enabling simplified distribution of satellites into orbit due to being more compatible with different delivery setups. mechanisms of current small to medium sized launch vehicles. The satellite dispenser is made from composite materials to reduce the weight and allow for cheaper launch. The spherical ring structure is enabling simplified distribution of satellites into orbit due to being more compatible with different delivery setups.

Description

James & Wells Ref: 309473NZ Lightweight spacecraft dispenser Field of the invention The present invention relates to a lightweight spacecraft dispenser, especially for launching small satellites.

Background of the invention The demand for small spacecraft launches requires effective, reliable and affordable multiple launch systems, which must avoid possible risks to the primary spacecraft.

Currently there are manufacturers that deliver turn-key launch systems for small spacecraft in the range from 20 kg to 300 kg (micro and mini-satellites). Various systems are already known which refer to distributors or dispensers for small satellites.

There is a system called ESPA (“EELV Secondary Payload Adapter”; EELV standing for “Evolved Expendable Launch Vehicle”), developed by CSA Engineering, Inc., that uses a metallic ring concept, based on a thick monolithic aluminium alloy cylinder, with several ports, and which was first built in 2001. The article “Adapter Ring for Small Satellites on Re- sponsive Launch Vehicles” (Joseph R. Maly, Vann M. Stavast, Gregory E. Sandford, Michael E. Evert, CSA Engineering, Inc.; 7 Responsive Space Conference, April 27-30, 2009, Los Angeles, California), describes a modular multi-payload adapter for small launch vehicles based on the ESPA ring US 8789797 B2 refers to “Payload adapters including antenna assemblies, satellite assem- blies and related systems and methods”. It discloses a payload adapter with a ring structure having an opening. A circular sidewall extends between opposite ends of the ring structure, and the ring structure may include several payload ports.

EP 2407384 B1, referred to a “Dual evolved expendable launch vehicle (EELV) secondary payload adaptor (ESPA) port small satellite design”, discloses an apparatus and a method that provide payload volume for larger satellites. In one or more embodiments, the apparatus and method include a plurality of small satellite components, a payload adaptor ring, and at least one pivoting hinge system. In at least one embodiment, the plurality of small satellite components includes at least one payload, one bus, and/or one solar panel. The small satel- lite components are mounted on the payload adaptor ring. At least one pivoting hinge system connects together at least two of the small satellite components. Upon deployment of the small satellite components from the payload adaptor ring, at least one pivoting hinge system James & Wells Ref: 309473NZ combines together at least two small satellite components, thereby creating at least one sin- gle larger satellite.

US 8720830 B1, referred to an “Efficient Solar Panel Wing-Stowage on a Space Launch Ve- hicle”, discloses an adapter assembly for interconnection with a launch vehicle, which com- prises a structure with an adapter. Generally, the adapter assembly is positioned between two separable components of a launch vehicle along a longitudinal axis of the launch vehicle to structurally interconnect the components. In an embodiment, a solar panel having a stowed state and a deployed state is interconnected to the adapter assembly. In a stowed state, the solar panel can be positioned within the interior space of the adapter assembly to utilize space within the launch vehicle that would otherwise not be fully utilized.

US 5613653 A refers to a “Multisatellite distributor for launcher”, and discloses a distributor held in the upper stage of a satellite launcher. The launcher has an outer protection surface.

Satellites are clustered around a central hub and placed symmetrically at angular intervals and at two levels. The satellites are held in place on the central hub by interface units, which have mechanical fixing/release mechanisms and electrical interfaces between the satellite and launcher.

Although there are several launch systems for small spacecraft, there is a need to provide alternative dispensers which allow a better adaptation to standard mechanisms.

Summary of the invention Therefore, the object of the invention is to provide a lightweight spacecraft dispenser that solves the above-mentioned drawback.

The invention relates to provide a lightweight spacecraft dispenser which consists of a ring structure with several payload ports, characterized in that the lightweight dispenser is made from composite materials and in that the surface of the ring structure is at least partially spherical.

The main advantage of this configuration is that the shape change allows a better fixing of the small satellites or spacecraft to be launched.

Other features and advantages of the present invention will become apparent from the fol- lowing detailed description of illustrative non-limiting embodiments of its object in relation to the accompanying figures.

James & Wells Ref: 309473NZ Brief description of the drawings Fig. 1 shows a perspective view of a lightweight spacecraft dispenser of the invention.

Fig. 2 shows a perspective view of another embodiment of a lightweight spacecraft dispenser of the invention.

Fig. 3 shows a view of a primary spacecraft mounted on a lightweight spacecraft dispenser of the invention.

Detailed description of the invention Figure 1 shows a lightweight spacecraft dispenser 1 which consists of a ring structure with several payload ports 2. The ring structure has two opposite ends, and a surface 3 extends between these two opposite ends.

The surface 3 of the lightweight spacecraft dispenser 1 can be at least partially spherical. In the embodiment of figure 1, the surface 3 of the lightweight spacecraft dispenser 1 is com- pletely spherical.

Figure 2 shows a lightweight spacecraft dispenser 1. An adaptor 5 is placed on one of the ends of the ring structure.

Figure 3 shows a primary spacecraft 4 mounted on the lightweight spacecraft dispenser 1 of figure 2. In figure 3 it can also be seen that the adaptor 5 is connected to the primary space- craft 4, and can have a tapered shape. Figure 3 also shows a small satellite 6, which can be coupled in its corresponding payload port 2.

According to another embodiment, the payload ports 2 comprise secondary mounts with flanges.

The use of composites for manufacturing the spacecraft dispenser 1 allows for weight reduc- tion. For instance, an ESPA configuration of a height of 1,05 m and 6 ports of 610 mm of diameter weights about 168 kg. For a configuration according to the invention (for instance, using Epoxy/M40J) the weight would be about 120 kg.

By using composite materials, the dispenser 1 can provide an important mass reduction with respect to the existing ESPA ring concept dispensers. That allows a potential increase in the spacecraft masses.

James & Wells Ref: 309473NZ Also, the use of automatic manufacturing techniques (such as AFP, Automated Fiber Place- ment) for composites would allow for cost reduction.

Although the present invention has been fully described in connection with preferred embod- iments, it is apparent that modifications may be introduced within its scope, not considering this as limited by these embodiments, but by the content of the following claims.

James & Wells Ref: 309473NZ

Claims (5)

1.- Lightweight spacecraft dispenser, which consists of a ring structure with several payload ports, characterized in that the lightweight spacecraft dispenser is made from composite ma- terials and in that the surface of the ring structure is at least partially spherical. 5

2.- Lightweight spacecraft dispenser, according to claim 1, wherein the surface of the ring structure is completely spherical.

3.- Lightweight spacecraft dispenser, according to claim 1 or 2, wherein the structure is an integral composite material structure.

4.- Lightweight spacecraft dispenser, according to any of claims 1 to 3, wherein the payload 10 ports comprise secondary mounts with flanges.

5.- Lightweight spacecraft dispenser, according to any of claims 1 to 4, wherein it comprises an adaptor on one of the ends of the ring structure.