Deprecated: The each() function is deprecated. This message will be suppressed on further calls in /home/zhenxiangba/zhenxiangba.com/public_html/phproxy-improved-master/index.php on line 456
NZ756041B2 - Management system for commercial electric vehicles - Google Patents
[go: Go Back, main page]

NZ756041B2 - Management system for commercial electric vehicles - Google Patents

Management system for commercial electric vehicles Download PDF

Info

Publication number
NZ756041B2
NZ756041B2 NZ756041A NZ75604117A NZ756041B2 NZ 756041 B2 NZ756041 B2 NZ 756041B2 NZ 756041 A NZ756041 A NZ 756041A NZ 75604117 A NZ75604117 A NZ 75604117A NZ 756041 B2 NZ756041 B2 NZ 756041B2
Authority
NZ
New Zealand
Prior art keywords
battery
management system
controller
optimise
vehicle
Prior art date
Application number
NZ756041A
Other versions
NZ756041A (en
Inventor
Tony Fairweather
Warren Fairweather
Original Assignee
SEA Automotive Pty Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SEA Automotive Pty Ltd filed Critical SEA Automotive Pty Ltd
Priority to NZ767681A priority Critical patent/NZ767681A/en
Priority claimed from PCT/AU2017/050346 external-priority patent/WO2018136990A1/en
Publication of NZ756041A publication Critical patent/NZ756041A/en
Publication of NZ756041B2 publication Critical patent/NZ756041B2/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L15/00Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles
    • B60L15/20Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles for control of the vehicle or its driving motor to achieve a desired performance, e.g. speed, torque, programmed variation of speed
    • B60L15/2009Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles for control of the vehicle or its driving motor to achieve a desired performance, e.g. speed, torque, programmed variation of speed for braking
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2240/00Control parameters of input or output; Target parameters
    • B60L2240/40Drive Train control parameters
    • B60L2240/42Drive Train control parameters related to electric machines
    • B60L2240/423Torque
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2240/00Control parameters of input or output; Target parameters
    • B60L2240/40Drive Train control parameters
    • B60L2240/42Drive Train control parameters related to electric machines
    • B60L2240/425Temperature
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2240/00Control parameters of input or output; Target parameters
    • B60L2240/40Drive Train control parameters
    • B60L2240/54Drive Train control parameters related to batteries
    • B60L2240/545Temperature
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2240/00Control parameters of input or output; Target parameters
    • B60L2240/40Drive Train control parameters
    • B60L2240/54Drive Train control parameters related to batteries
    • B60L2240/547Voltage
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2240/00Control parameters of input or output; Target parameters
    • B60L2240/60Navigation input
    • B60L2240/66Ambient conditions
    • B60L2240/662Temperature
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L3/00Electric devices on electrically-propelled vehicles for safety purposes; Monitoring operating variables, e.g. speed, deceleration or energy consumption
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L3/00Electric devices on electrically-propelled vehicles for safety purposes; Monitoring operating variables, e.g. speed, deceleration or energy consumption
    • B60L3/0023Detecting, eliminating, remedying or compensating for drive train abnormalities, e.g. failures within the drive train
    • B60L3/0046Detecting, eliminating, remedying or compensating for drive train abnormalities, e.g. failures within the drive train relating to electric energy storage systems, e.g. batteries or capacitors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L3/00Electric devices on electrically-propelled vehicles for safety purposes; Monitoring operating variables, e.g. speed, deceleration or energy consumption
    • B60L3/0023Detecting, eliminating, remedying or compensating for drive train abnormalities, e.g. failures within the drive train
    • B60L3/0061Detecting, eliminating, remedying or compensating for drive train abnormalities, e.g. failures within the drive train relating to electrical machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L3/00Electric devices on electrically-propelled vehicles for safety purposes; Monitoring operating variables, e.g. speed, deceleration or energy consumption
    • B60L3/12Recording operating variables ; Monitoring of operating variables
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L50/00Electric propulsion with power supplied within the vehicle
    • B60L50/50Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L58/00Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles
    • B60L58/10Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries
    • B60L58/24Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries for controlling the temperature of batteries
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L58/00Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles
    • B60L58/10Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries
    • B60L58/24Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries for controlling the temperature of batteries
    • B60L58/26Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries for controlling the temperature of batteries by cooling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L58/00Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles
    • B60L58/10Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries
    • B60L58/24Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries for controlling the temperature of batteries
    • B60L58/27Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries for controlling the temperature of batteries by heating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L7/00Electrodynamic brake systems for vehicles in general
    • B60L7/10Dynamic electric regenerative braking
    • GPHYSICS
    • G07CHECKING-DEVICES
    • G07CTIME OR ATTENDANCE REGISTERS; REGISTERING OR INDICATING THE WORKING OF MACHINES; GENERATING RANDOM NUMBERS; VOTING OR LOTTERY APPARATUS; ARRANGEMENTS, SYSTEMS OR APPARATUS FOR CHECKING NOT PROVIDED FOR ELSEWHERE
    • G07C5/00Registering or indicating the working of vehicles
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/425Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing
    • H01M10/4257Smart batteries, e.g. electronic circuits inside the housing of the cells or batteries
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/62Heating or cooling; Temperature control specially adapted for specific applications
    • H01M10/625Vehicles
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/63Control systems
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/425Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing
    • H01M2010/4271Battery management systems including electronic circuits, e.g. control of current or voltage to keep battery in healthy state, cell balancing
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M2220/00Batteries for particular applications
    • H01M2220/20Batteries in motive systems, e.g. vehicle, ship, plane
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/64Electric machine technologies in electromobility
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/7072Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/72Electric energy management in electromobility
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T90/00Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02T90/10Technologies relating to charging of electric vehicles
    • Y02T90/14Plug-in electric vehicles
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T90/00Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02T90/10Technologies relating to charging of electric vehicles
    • Y02T90/16Information or communication technologies improving the operation of electric vehicles

Abstract

management system for a commercial electric vehicle (EV), comprising: a controller area network (CAN) comprising a plurality of CAN buses connected to a plurality of components of the EV; and a vehicle controller connected to the CAN and configured to monitor and/or control the plurality of components of the EV based on CAN signals; wherein the plurality of CAN buses and their respective components comprise: a drive CAN bus connected to a motor controller system; a battery CAN bus connected to a battery system comprising a high-voltage (HV) battery; and a telematics CAN bus connected to a telematics system. The vehicle controller is further configured to: measure operating temperature of the motor controller and adjust speed of a cooling pump and a radiator fan to maintain a predetermined operating temperature; and monitor a state of battery contactors of the HV battery and optimize an amount of time required to start the EV. ents of the EV based on CAN signals; wherein the plurality of CAN buses and their respective components comprise: a drive CAN bus connected to a motor controller system; a battery CAN bus connected to a battery system comprising a high-voltage (HV) battery; and a telematics CAN bus connected to a telematics system. The vehicle controller is further configured to: measure operating temperature of the motor controller and adjust speed of a cooling pump and a radiator fan to maintain a predetermined operating temperature; and monitor a state of battery contactors of the HV battery and optimize an amount of time required to start the EV.

Description

MENT SYSTEM FOR CIAL ELECTRIC VEHICLES Field The present invention relates to a management system for commercial electric vehicles (EVs). ound Commercial EVs, such as heavy duty electric trucks and vans, comprise numerous main and auxiliary components including electric motors, batteries, inverters, air compressors, cooling pumps, power ng pumps, radiator fans, etc. The efficient and safe packaging of these components into integrated power packs for commercial EVs is described in Australian provisional patent application AU 2016900910 by the applicant of the present application. This application is hereby incorporated by reference.
A need exists for fully integrated systems to monitor and manage all s of the operation and performance of heavy duty commercial EVs to increase fleet efficiency, reduce operating costs, and improve driver safety.
Summary ing to the present invention, there is ed a , comprising a management system for a commercial electric vehicle (EV), comprising: a controller area network (CAN) comprising a plurality of CAN buses connected to a plurality of components of the EV; and a vehicle controller connected to the CAN and configured to monitor and/or control the plurality of components of the EV based on CAN signals; wherein the plurality of CAN buses and their respective components se: a drive CAN bus connected to a motor controller system comprising a motor controller connected to an electric motor; a battery CAN bus connected to a battery system comprising: a highvoltage (HV) y; and a telematics CAN bus connected to a telematics system; wherein the vehicle controller is further configured to: measure operating temperature of the motor controller and adjust speed of a cooling pump and a radiator fan to maintain a predetermined ing temperature; and monitor a state of battery contactors of the HV battery and optimize an amount of time required to start the EV.
The motor ller system may comprise a motor controller connected to an ic motor, wherein the vehicle controller is configured to control torque of the electric motor to t rollback to thereby maintain position of the EV when in drive with brake The vehicle controller may be further configured to control regenerative braking by determining if the EV is ng and adjusting a regeneration current supplied by the electric motor to a high-voltage (HV) battery of the EV.
This area has been left intentionally blank.
The vehicle ller may be further configured to ine an application rate of an accelerator pedal of the EV and r power supplied by the motor controller to optimise and report on driving efficiency of a driver of the EV.
The battery system may comprise a battery management system (BMS) connected to the HV battery, wherein the vehicle controller is configured to monitor battery temperature and optimise current supplied to the HV battery based on the battery temperature.
This area has been left intentionally blank.
The BMS may comprise a HV power distribution box configured to selectively activate and deactivate a plurality of auxiliary components of the EV to optimise efficiency of the EV.
The plurality of auxiliary components may comprise the motor controller, a HV heater in a cabin of the EV, a HV air conditioning (AC) compressor, an air compressor, a power steering pump, a HV charger, and combinations thereof.
The telematics system may be configured to collect and analyse a plurality of parameters relating to the EV, a driver of the EV, or both.
The plurality of parameters may comprise acceleration, braking, cornering, battery regeneration, cabin temperature, speed, payload delivery, delivery route, delivery time, stics, repair, maintenance, and combinations thereof.
The telematics system may be further configured to communicate the plurality of ters to a computing device sing a vehicle entertainment , a desktop computer, a laptop computer, a tablet computer, a smartphone, and combinations The telematics system may be further configured to generate a dashboard on the computing device displaying the plurality of parameters.
The HV heater may be configured to: optimise activation of heater elements based on environmental and user conditions; isolate itself from HV power in case of a fault condition; and adjust fluid in/out temperature based on environmental and user conditions.
The HV AC compressor may be configured to: optimise activation of heater elements based on environmental and user ions; isolate itself from HV power in case of a fault condition; and adjust fluid in/out temperature based on environmental and user conditions.
The cooling pump may be configured to have a variable speed based on inputs from low-voltage (LV) controls to optimise efficiency of the EV.
The cooling pump may be further configured to have a variable speed based on inputs from the LV controls to optimise efficiency of the EV.
The battery system may further se a HV r, and wherein the vehicle controller is configured to evaluate operating ions of the EV through the CAN and control the HV charger to optimise power ed by HV direct t (DC) to charge the HV battery.
The present invention also provides a method of operating an EV using the system described above.
The present invention further provides an EV comprising the system described above.
Brief Description of Drawings Embodiments of the ion will now be described by way of example only with reference to the anying drawings, in which: Figure 1 is a functional block diagram of an electrical system of an EV according to an embodiment of the present invention; Figure 2 is a functional block diagram of a CAN architecture of a management system of the EV; Figure 3 is a functional block diagram of a drive ller system of the EV; Figure 4 is a functional block diagram of a battery system of the EV; Figure 5 is a functional block diagram of a HV power distribution box of the EV; Figure 6 is a functional block m of a battery system of the EV; Figure 7 is a screenshot of a dashboard of operational/performance parameters of the EV generated by the telematics system of the management system; Figure 8 is a functional block diagram of a HV heater of the EV; Figure 9 is a functional block diagram of an AC compressor of the EV; Figure 10 is a onal block diagram of a cooling pump of the EV; Figure 11 is a onal block diagram of a cooling loop architecture of the EV; Figure 12 is a functional block m of a cooling fan of the EV; Figure 13 is a functional block diagram of a DC/DC inverter of the EV; and Figures 14 and 15 are functional block diagrams HV charger of the EV.
Description of Embodiments Referring to Figure 1, a commercial EV 10 generally comprises an electric power pack 12 configured to closely fit between an opposed pair of frame rails 14 of a chassis 16 of a commercial vehicle. The commercial vehicle may be a mid- or front-engine commercial vehicle comprising, for example, a van, a bus, or a truck. Further, the commercial e may be a glider to be converted into a new commercial EV 10, or a diesel or petrol commercial vehicle to be ted or retrofitted to electric power. The electric power pack 12 may configured generally as described in Australian provisional patent application AU 2016900910.
More specifically, the ic power pack 12 may comprise main and auxiliary components of the EV 10 including a radiator fan 18, a HV battery 20, a BMS 22, a motor controller (or microcontroller unit (MCU)) 24, an electric motor 26, a HV heater 28, a HV AC compressor 30, a cooling pump 32, a DC/DC converter 34, an air compressor 36, a steering compressor 38, 24 V fuses 40, a vehicle controller (or vehicle management unit (VMU)) 42, vehicle interfaces 44 (eg, accelerator pedal, brake pedal, drive selector, g ventilation and air conditioning (HVAC) controls, etc), a HV power distribution box 46, a telematics system 48, and a HV charger 50 connectable to charging infrastructure 52.
Figure 2 illustrates a CAN architecture of a ment system 54 for the EV . The CAN 56 may comprise a ity of CAN buses connected to the main and auxiliary components of the electric power pack 12 described above of the EV 10. The CAN buses may comprise a drive CAN bus 58, a battery CAN bus 60, and a telematics CAN bus 62. The HV AC compressor 30 may also be connected to the CAN 56 by a further CAN bus 64. The vehicle ller 42 may be connected to the CAN 56 and configured to r and/or control the plurality of components of the EV 10 based on CAN signals. Each of the components can be connected to their respective CAN buses at CAN nodes. Each CAN node may be configured as an input/output device or as an ed computer or ller with a CAN interface and re. Sensors (not shown) may be associated with or embedded in the components may also be connected to the CAN buses at CAN nodes.
The drive CAN bus 58 may be connected to a motor controller system that comprises the motor controller 24 and the electric motor 26. The vehicle controller 42 may be configured to control torque of the electric motor 26 to t rollback to thereby maintain position of the EV 10 when in drive with brake applied. The vehicle controller 42 may be further ured to control regenerative braking by determining if the EV 10 is coasting and adjusting a regeneration current supplied by the electric motor 26 to the HV y 20 of the EV 10. The vehicle controller 42 may be further configured to measure operating temperature of the motor controller 24 and adjust speeds of the cooling pump 32 and the or fan 18 to maintain a predetermined operating temperature. The vehicle controller 42 may be further configured to determine an application rate of an accelerator pedal 44 of the EV 10 and monitor power supplied by the motor controller 24 to optimise and report on driving efficiency of a driver of the EV 10.
The battery CAN bus 60 may be connected to a battery system that comprises the BMS 22 and the HV battery 20. The e controller 42 may be configured to monitor battery temperature and optimise current supplied to the HV battery 20 based on the battery temperature. The vehicle controller 42 may be further configured to monitor a state of battery tors of the HV battery 20 and optimise an amount of time required to start the EV 10. The BMS 22 may comprise the HV power distribution box 46 that is configured to selectively activate and deactivate a ity of auxiliary components of the EV 10 to optimise operating efficiency of the EV 10. The plurality of auxiliary components may comprise the motor controller 24, the HV heater 28, the HV AC compressor 30, the air compressor 36, the power steering pump 38, the HV r 50, and combinations thereof.
The telematics CAN bus 62 may be connected to the telematics system 48 that is configured to collect and analyse a plurality of parameters relating to the EV 10, a driver of the EV 10, or both. The plurality of parameters may se acceleration, braking, cornering, battery regeneration, cabin temperature, speed, d delivery, delivery route, delivery time, stics, repair, nance, and combinations thereof. The telematics system may be further configured to communicate the plurality of parameters to a computing device comprising a vehicle entertainment system, a desktop computer, a laptop computer, a tablet computer, a smartphone, and combinations thereof.
Referring to Figure 7, the telematics system 48 may be further configured to te a dashboard (or graphical user interface) 66 on the computing device displaying one or more of the plurality of ional and/or performance parameters.
The telematics system may implement and embody a "TDDR" principal as follows: • (T)ruck = commercial EV 10 stics and operational optimisation displayed through an online dashboard. This e diagnostics tool will allow both proactive and reactive vehicle monitoring, diagnostics and repair. An example being the ive reporting of a vehicle LED light failure prior to the EV 10 returning to the depot, so maintenance crews are prepared to repair the vehicle when it returns. • er = telemetry to optimise driver interaction with the commercial EV , and subsequently optimise vehicle performance. It has been proven in global studies that a driver can have up to 15% impact on the overall performance of an EV, hence monitoring driver interaction with the commercial EV 10 (and subsequently having the y to reward good driver performance), is a key benefit of the telematics system.
Operational/performance parameters that may be monitored include acceleration, braking, cornering, battery regeneration, cab temperatures and speed.
• (D)elivery = ability to interface the "Smart Truck" with payload deliveries and receiver communication. An enormous opportunity to reduce the substantial cost of missed deliveries for a vast range of reasons. A development intention being to allow the vehicle to proactively communicate intended delivery times to home deliveries, and allowing the receiver to respond (by smartphone response) confirmation of that time, a ed new time or authorising the driver to leave the consignment in a particular on. The assurance of a ry providing a dramatic ion in er-consignment for the operator for an issue that is a , growing (due to increased online shopping activity) and expensive issue in Australia and other widely phically-dispersed markets.
• (R)oute = relates to the importance of route data collection for route planning and real-time optimisation. With daily delivery route profiles changing ically, route planning is a critical function of optimised service delivery. Data collection is key to this function, so ensuring that the telematics system of the management system 54 can continuously collect route data, so that both periodical and real-time route sation can be performed, is critical. An example may be a home delivery receiver requesting a changed delivery time in advance, requiring the vehicle to vary its t scheduled route to a more efficient route allowing all required deliveries and collections still to be made that particular day.
Currently, there is no global provider of integrated telemetry that offers this full suite of data collection and analysis for commercial EVs. With all four aspects of TDDR is optimised, a benchmark level of operational and service performance may be provided. Real time (in-vehicle) software updates, ensure each vehicle utilising the telematics functionality of the management system 54 has the most recent software and is continuously diagnosing improvements.
Figures 8 to 15 illustrate components of the electrical system of the EV 10 and their integration in the management system 54. Referring to Figure 8, the HV heater 28 may be configured to: optimise activation of heater elements based on nmental and user conditions; isolate itself from HV power in case of a fault condition; and adjust fluid in/out temperature based on environmental and user conditions.
Similarly, as illustrated in Figure 9, the HV AC compressor 36 may be configured to: optimise activation of heater elements based on environmental and user conditions; isolate itself from HV power in case of a fault condition; and adjust fluid in/out temperature based on environmental and user conditions. ing to s 10, the cooling pump 32 may be configured to have a variable speed based on inputs from LV ls to se ency of the EV 10.
The cooling pump 32 may be r configured to have a variable speed based on inputs from the LV controls to optimise efficiency of the EV 10.
Figure 11 illustrates a cooling loop ecture of the EV 10. The cooling configuration provided by the cooling loop provides optimised series/parallel cooling system for e level electrical components, including the motor controller 24, electric motor 26 and HV charger 50.
Figures 12 and 13 respectively illustrate example functional implementations of the cooling fan 18 and the DC/DC inverter 34 in the EV 10.
Referring to Figures 14 and 15, the vehicle controller 42 may be configured to evaluate operating conditions of the EV 10 through the CAN 56 and control the control the HV charger 50 to optimise power supplied by HV direct current (DC) to charge the HV y 20.
Embodiments of the present invention provide fully integrated monitoring, management and telematics systems for commercial EVs that are useful to increase fleet efficiency, reduce operating costs, and improve driver safety.
For the purpose of this specification, the word "comprising" means "including but not limited to," and the word "comprises" has a corresponding meaning.
The above embodiments have been described by way of example only and cations are possible within the scope of the claims that follow.

Claims (17)

Claims 1.
1. A management system for a commercial electric vehicle (EV), comprising: a controller area network (CAN) comprising a plurality of CAN buses connected to a ity of components of the EV; and a vehicle controller connected to the CAN and configured to monitor and/or control the plurality of components of the EV based on CAN signals; wherein the plurality of CAN buses and their respective components comprise: a drive CAN bus connected to a motor controller system comprising a motor controller connected to an electric motor; a battery CAN bus connected to a battery system comprising a oltage (HV) battery; and a tics CAN bus ted to a telematics system; wherein the vehicle controller is further configured to: e operating temperature of the motor ller and adjust speed of a cooling pump and a radiator fan to in a predetermined operating temperature; and monitor a state of battery contactors of the HV battery and optimize an amount of time required to start the EV.
2. The management system of claim 1, wherein the vehicle controller is configured to control torque of the electric motor to prevent ck to thereby maintain position of the EV when in drive with brake applied.
3. The management system of claim 2, wherein the e controller is further configured to control regenerative braking by determining if the EV is coasting and adjusting a ration current supplied by the electric motor to the HV battery of the EV.
4. The management system of claim 3, wherein the vehicle controller is further ured to determine an application rate of an accelerator pedal of the EV and monitor power supplied by the motor controller to optimise and report on driving efficiency of a driver of the EV.
5. The management system of claim 1, wherein the battery system comprises a battery management system (BMS) connected to the HV battery, and wherein the vehicle controller is configured to monitor battery temperature and optimise current supplied to the HV battery based on the battery temperature.
6. The management system of claim 5, wherein the BMS comprises a HV power distribution box configured to selectively te and deactivate a plurality of ary components of the EV to optimise efficiency of the EV.
7. The management system of claim 6, wherein the plurality of auxiliary components comprise the motor controller, a HV heater in a cabin of the EV, a HV air conditioning (AC) compressor, an air compressor, a power steering pump, a HV charger, and combinations thereof.
8. The management system of claim 1, wherein the telematics system is ured to collect and analyse a plurality of ters relating to the EV, a driver of the EV, or both.
9. The management system of claim 8, wherein the plurality of parameters comprise acceleration, g, cornering, battery ration, cabin temperature, speed, payload delivery, delivery route, delivery time, diagnostics, repair, maintenance, and combinations thereof.
10. The management system of claim 9, wherein the tics system is further configured to communicate the plurality of parameters to a computing device comprising a vehicle entertainment system, a desktop computer, a laptop computer, a tablet computer, a smartphone, and combinations thereof.
11. The management system of claim 10, n the telematics system is further configured to generate a dashboard on the computing device ying the plurality of parameters.
12. The management system of claim 7, wherein the HV heater is configured to: optimise activation of heater ts based on environmental and user conditions; isolate itself from HV power in case of a fault condition; and adjust fluid in/out temperature based on environmental and user conditions.
13. The management system of claim 7, wherein the HV AC compressor is configured to: optimise activation of heater elements based on environmental and user conditions; isolate itself from HV power in case of a fault condition; and adjust fluid in/out temperature based on environmental and user conditions.
14. The management system of any one of the ing claims, wherein the cooling pump is configured to have a le speed based on inputs from lowvoltage (LV) ls to optimise efficiency of the EV.
15. The ment system of any one of the preceding claims, wherein the battery system further comprises a HV charger, and wherein the vehicle controller is configured to evaluate operating conditions of the EV through the CAN and control the HV charger to optimise power supplied by HV direct current (DC) to charge the HV battery.
16. A method of operating an EV using the management system of claim 1.
17. An EV, sing the management system of claim 1.
NZ756041A 2017-01-25 2017-04-18 Management system for commercial electric vehicles NZ756041B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
NZ767681A NZ767681A (en) 2017-01-25 2017-04-18 Management system for commercial electric vehicles

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
AU2017900220A AU2017900220A0 (en) 2017-01-25 Management system for commercial electric vehicles
AU2017900220 2017-01-25
PCT/AU2017/050346 WO2018136990A1 (en) 2017-01-25 2017-04-18 Management system for commercial electric vehicles

Publications (2)

Publication Number Publication Date
NZ756041A NZ756041A (en) 2020-09-25
NZ756041B2 true NZ756041B2 (en) 2021-01-06

Family

ID=

Similar Documents

Publication Publication Date Title
AU2021236438B2 (en) Management system for commercial electric vehicles
US10377389B2 (en) Load management to extend electric vehicle range
CN101734251A (en) Stroke-increasing electric automobile control system and control method thereof
Lhomme et al. Energy savings of a hybrid truck using a ravigneaux gear train
Karamuk Review of electric vehicle powertrain technologies with OEM perspective
CN117774709A (en) A pure electric tractor system and power management strategy
CN104169152A (en) Isolation contactor transition polarity control
WO2013015817A1 (en) Motor vehicle with multiple bus power system
NZ756041B2 (en) Management system for commercial electric vehicles
HK40074098A (en) Management system for commercial electric vehicles
BR112019015091B1 (en) MANAGEMENT SYSTEM FOR A COMMERCIAL ELECTRIC VEHICLE, METHOD OF OPERATION OF AN ELECTRIC VEHICLE AND ELECTRIC VEHICLE
Yu et al. Motor-Temperature-Aware Optimal Energy Management for Dual-Motor Electric Buses
KR20210076389A (en) The performance evaluation system for used electric vehicle
Kwee et al. Electric Drive System for Mobile Machinery
Nikowitz et al. System Optimization and Vehicle Integration
Barcik et al. A control algorithm to follow the limitations of an electric vehicle motor using the Tm4 Sumo drive as an example
Soultanis Electric Conversion of a Retro-Era Vehicle
Eglseer et al. Development and Build-up of a Hybrid Commercial Vehicle
Collins Second Generation Electric Vehicle Development at the University of Kansas