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NZ792139B2 - Enhancement of reinforcing fibers, their applications, and methods of making same - Google Patents
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NZ792139B2 - Enhancement of reinforcing fibers, their applications, and methods of making same - Google Patents

Enhancement of reinforcing fibers, their applications, and methods of making same

Info

Publication number
NZ792139B2
NZ792139B2 NZ792139A NZ79213917A NZ792139B2 NZ 792139 B2 NZ792139 B2 NZ 792139B2 NZ 792139 A NZ792139 A NZ 792139A NZ 79213917 A NZ79213917 A NZ 79213917A NZ 792139 B2 NZ792139 B2 NZ 792139B2
Authority
NZ
New Zealand
Prior art keywords
fiber
master batch
fibers
resin
nano
Prior art date
Application number
NZ792139A
Other versions
NZ792139A (en
Inventor
Daniel T Biddle
Christopher P Lovett
Original Assignee
Forta Llc
Filing date
Publication date
Application filed by Forta Llc filed Critical Forta Llc
Priority claimed from NZ750644A external-priority patent/NZ750644A/en
Publication of NZ792139A publication Critical patent/NZ792139A/en
Publication of NZ792139B2 publication Critical patent/NZ792139B2/en

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
    • B27N3/04—Manufacture of substantially flat articles, e.g. boards, from particles or fibres from fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/06—Fibrous reinforcements only
    • B29C70/08—Fibrous reinforcements only comprising combinations of different forms of fibrous reinforcements incorporated in matrix material, forming one or more layers, and with or without non-reinforced layers
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B20/00—Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
    • C04B20/0048—Fibrous materials
    • C04B20/0068—Composite fibres, e.g. fibres with a core and sheath of different material
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/34—Non-shrinking or non-cracking materials
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • D—TEXTILES; PAPER
    • D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00—Formation of filaments, threads, or the like
    • D01D5/08—Melt spinning methods
    • D—TEXTILES; PAPER
    • D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F1/00—General methods for the manufacture of artificial filaments or the like
    • D01F1/02—Addition of substances to the spinning solution or to the melt
    • D01F1/10—Other agents for modifying properties
    • D—TEXTILES; PAPER
    • D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
    • D01F6/02—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D01F6/04—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolymers obtained by reactions only involving carbon-to-carbon unsaturated bonds from polyolefins
    • D—TEXTILES; PAPER
    • D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F8/00—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
    • D01F8/04—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers
    • D01F8/06—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers with at least one polyolefin as constituent
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2505/00—Industrial
    • D10B2505/02—Reinforcing materials; Prepregs
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C5/00—Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
    • E04C5/07—Reinforcing elements of material other than metal, e.g. of glass, of plastics, or not exclusively made of metal
    • E04C5/073—Discrete reinforcing elements, e.g. fibres

Abstract

The invention relates to composite reinforcing fibers infused or compounded with pulp fibers and/or nano-fibers. The composite reinforcing fibers are composed of polymer, e.g., polymer resin. The pulp fibers and/or nano-fibers impart improved tensile strength to the composite reinforcing fibers, as well as a resulting product formed by the fibers. The composite reinforcing fibers may be used in a variety of cementitious applications, wherein traditional reinforcing fibers are typically used.

Claims (3)

CLAIMS :
1. A method of preparing a composite reinforcing fiber, comprising: obtaining a water soluble resin; obtaining a fiber component, comprising: a blend, comprising: pulp fiber; and nano-fiber composed of a al selected from the group consisting of carbon, aramid, polyacrylonitrile and mixtures thereof; compounding the water soluble resin and the fiber component to form a master batch; obtaining a synthetic polymer resin; and feeding the master batch and the tic polymer resin into an extruder to form an extruded composite reinforcing fiber.
2. A fiber reinforced cementitious material, sing: a itious material; and an extruded, ite reinforcing fiber, comprising: a substantially uniform mixture, comprising: a resin comprising synthetic polymer; and a master batch, sing: a water-soluble resin; and a fiber blend, comprising: pulp fiber; and nano-fiber, wherein the extruded, composite reinforcing fiber is distributed in the itious material.
3. A dry blend, fiber reinforced, cementitious composition, comprising: a cementitious material; a synthetic polymer resin; a master batch, comprising: a water-soluble resin; and reinforcement fiber compounded with the water-soluble resin, the reinforcement fiber selected from the group ting of pulp fiber, nano-fiber, and blends thereof, wherein the master batch is extruded with the synthetic polymer resin prior to dry blending with the cementitious material.
NZ792139A 2017-09-11 Enhancement of reinforcing fibers, their applications, and methods of making same NZ792139B2 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US201662385410P 2016-09-09 2016-09-09
NZ750644A NZ750644A (en) 2016-09-09 2017-09-11 Enhancement of reinforcing fibers, their applications, and methods of making same

Publications (2)

Publication Number Publication Date
NZ792139A NZ792139A (en) 2025-05-02
NZ792139B2 true NZ792139B2 (en) 2025-08-05

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