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SE435243B - Method of producing a compressed object from a metal alloy - Google Patents
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SE435243B - Method of producing a compressed object from a metal alloy - Google Patents

Method of producing a compressed object from a metal alloy

Info

Publication number
SE435243B
SE435243B SE8101868A SE8101868A SE435243B SE 435243 B SE435243 B SE 435243B SE 8101868 A SE8101868 A SE 8101868A SE 8101868 A SE8101868 A SE 8101868A SE 435243 B SE435243 B SE 435243B
Authority
SE
Sweden
Prior art keywords
mold
temperature
pores
metal
glass
Prior art date
Application number
SE8101868A
Other languages
Swedish (sv)
Other versions
SE8101868L (en
Inventor
T Garvare
Original Assignee
Asea Ab
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Asea Ab filed Critical Asea Ab
Priority to SE8101868A priority Critical patent/SE435243B/en
Publication of SE8101868L publication Critical patent/SE8101868L/en
Publication of SE435243B publication Critical patent/SE435243B/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D27/00Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting
    • B22D27/09Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting by using pressure
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22FCHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
    • C22F1/00Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Dental Prosthetics (AREA)

Abstract

The invention concerns a method of producing an entirely dense, pore-free object 1 from a metal alloy. The object is shaped by casting in a thin-wall casting mould 2. The object 1 with surrounding casting mould 2 is surrounded by a gas-tight layer 10, of glass for example. The object 1 is heated to a temperature at which the material in the object 1 is plastically deformable and subjected to a gas pressure on all sides. The glass layer 10 prevents gas from getting into the object 1 and into pores 3, 5, 6 and cracks 4 therein. The mould 2 prevents glass from getting into pores 3, 5 and cracks 4 which emerge at the surface of the object. The pressure forces together any cracks 4 and pores 3, 5, 6 and produces a perfectly dense, homogeneous object 1. <IMAGE>

Description

151 20 25 50 55 810186841 tränga in i metallföremâlets eventuella, mot ytan öppna porer. Formmateria- let hindrar materialet i det omgivande gastäta skiktet att komma i kontakt med metallföremâlet och hindrar därigenom detta material att tränga in i öppna porer. Under inverkan av gastrycket sammanpressas eventuella porer eller sprickor och erhålles ett helt tätt och homogent metallföremål. 151 20 25 50 55 810186841 penetrate into the pores of the metal object, which are open towards the surface. The molding material prevents the material in the surrounding gas-tight layer from coming into contact with the metal object and thereby prevents this material from penetrating into open pores. Under the influence of the gas pressure, any pores or cracks are compressed and a completely dense and homogeneous metal object is obtained.

Större' frihet vid val av material erhålles ooh kaesationsprooenten kan _ reduceras radikalt.Greater freedom in the choice of material is obtained and the caution percentage can be radically reduced.

Efter gjutning avlägsnas ingötet. Beroende på. hur mycket av ingötet som avlägsnats sättes en propp i ingjutskaualen eller göres en avtätning kring själva ingötet så att det vid preseningen omgivande gaeogenomträmgliga materialet hindras från att tränga in i gjutformen. För den nämnda avtät- ningen kan användas gjutformsmaterial. Tätningen kan ske med en slamma som anbringas i ingjutskanalen eller som anbringas lming ett från formen utskjutande ingötsparti.After casting, the ingot is removed. Depends on. how much of the ingot has been removed, a plug is placed in the casting channel or a seal is made around the ingot itself so that the permeable material surrounding the tarpaulin is prevented from penetrating into the mold. For the mentioned seal, molding material can be used. The sealing can be done with a sludge which is applied in the casting channel or which is applied to a casting portion projecting from the mold.

Materialet som bildar det gesogenomträngliga skiktet utgöres med fördel av glas. Gjutfomen kan omges av glaspartikler, som vid uppvärmning till pressningstemperatur bildar det gastäta skiktet. Gjutformen kan placeras i en upptill öppen behållare och omges av glespartiklar eller annat mate- rial som bildar en gjutfomen omgivande smälta som hindrar tryckgas att koma i kontakt med formen under pressningen.The material which forms the permeable layer is advantageously made of glass. The mold can be surrounded by glass particles, which when heated to pressing temperature form the gas-tight layer. The mold can be placed in an open container at the top and surrounded by sparse particles or other material which forms a mold surrounding melt which prevents pressurized gas from coming into contact with the mold during pressing.

Uppfinningen beskrivas närmare under hänvisning till bifogade figur. I figuren betecknar 1 ett föremål av en metellegering som gjutits i en form 2. I det gjutna föremålet 1 finnes defekter i form av en vid ytan öppen por 5, en från ytan utgående spricka 4, en genom föremålet 1 gående por 5 samten helt sluten por 6. Föremålets 1 ingöt har avlägsnats och en plugg 7 har insatts i ingjutskanalen. Föremålet 1 i sin gjutform 2 har placerats i en plåtbehållare 8 på stöd 9. Kring gjutformen 2 har ifyllts ett glas- pulver 10 som vid uppvärmning mjuknar och bildar ett gasogenomträngligt skikt. Behållaren8 är placerad i en tryckugn 11. Denna innehåller ett tryokkärl 12 med ett ingängat look 15. Inom ett isolerande hölje 14, 15 bildas ett ugnsrum 16. Innanför isoleringen 14, 15 fizmes motståndsele- ment 17 som föreörjes med ström genom tilledarna 18 och 19. Tryokmedium tillföras genom ledningen 20. vid pressningen uppvärmes föremålet 1, omgivande form 2 och behållaren 8 med glaepulvret 10 till sådan temperatur att materialet i Üföremålet 1 är 10 15 20 25 8101868-1 plastiskt deformerbart och glaepulvret bildar ett gaeogenomträngligt hölje kring formen 2. Ugnen tryckeättes genom att gas införas genom ledningen 20.The invention is described in more detail with reference to the accompanying figure. In the figure, 1 denotes an object of a metal alloy cast in a mold 2. In the cast object 1 there are defects in the form of a pore 5 open at the surface, a crack 4 emanating from the surface, a pore 5 passing through the object 1 and completely closed. pore 6. The ingot of the object 1 has been removed and a plug 7 has been inserted in the casting channel. The object 1 in its mold 2 has been placed in a sheet metal container 8 on support 9. Around the mold 2 a glass powder 10 has been filled which, when heated, softens and forms a gas-impermeable layer. The container 8 is placed in a pressure furnace 11. This contains a pressure vessel 12 with a recessed look 15. Within an insulating casing 14, 15 an oven space 16 is formed. Inside the insulation 14, 15 fissure resistance elements 17 which are supplied with current through the conductors 18 and 19 Pressure medium is supplied through the line 20. during pressing, the object 1, surrounding mold 2 and the container 8 are heated with the glaze powder 10 to such a temperature that the material in the object 1 is plastically deformable and the glaze powder forms a permeable casing around the mold 2. The furnace is pressure sealed by introducing gas through the line 20.

Under inverkan av gaetryoket eammanpressae föremålet 1, varvid porerna 3, 5 och 6 och spriokan 4 samantryckee och därigenom elimineras. Ett helt tätt och homogent föremål 1 erhålles. Eur fort och iïzllständigt sprickor och porer elimineras under pressningen beror på. preesningatemperaturen och på. geetrycket. Erforderlig preesningetemperatur är även beroende av mate- rialet i föremålet 1.Under the influence of the gaetryoket, the object 1 is compressed, the pores 3, 5 and 6 and the spray 4 compressing and thereby being eliminated. A completely dense and homogeneous object 1 is obtained. Eur quickly and completely cracks and pores are eliminated during pressing due. the preening temperature and on. geetrycket. The required pressing temperature also depends on the material in the object 1.

Exempel : Ett metallföremål 1 bestående av en nickelbaserad legering med sanmaneätt- 111118911 16,0 % of: 815 æ G0: 117 í H0» 216 f wo 117 % Tar 0|9 f m3! 3¶4 f A19 5,4 9% m, 0,17 94 c, o,o1 76 n, o,1o gt z och resten Ni nu framställts genom gjutning i form 2 framställd av HOLOCHITE. Detta formmaterial 'oeetår i huvudsak av zirkonizmoxid. Föremålet 1 med omgivande form 2 angavs av ett poröst skikt av glas 1o ma följande sammansättning: 80,5 :é S102, 12,2 f 13205, 2,8 ß 11203, 4,0 96 nazo, 0,4 76 xzo och o,5 f» ceo. röremalet 1 med om- givande form 2 och glasekikt 10 avgasadee därefter i en vekuumugzi vid en temperatur av 300°C ooh ett tryck av 1 m. Efter avsvalning överfördes kroppen 1 till en tryck-ugn. Denna evakuerades vid rumstemperatur, varefter ugnen fylldes med vätgas till atmosfärstryok. Därefter höjdes temperaturen till 1000°C, varvid glaset bildade ett gasogenomträngligt hölje. Argongas tillfördes ugnen xmder samtidig värmning till deas att ett tryck av 150 MPa och en temperatur av 1200°G erhölls. Detta tryck och denna temperatur upp- rätthölle under två timmar. Genom denna tryokpåverkan vid hög temperatur förelöts alla sprickor och porer så. att ett helt tätt föremål 1 erhölls.Example: A metal object 1 consisting of a nickel-based alloy with sanmaneätt- 111118911 16.0% of: 815 æ G0: 117 í H0 »216 f wo 117% Tar 0 | 9 f m3! 3¶4 f A19 5.4 9% m, 0.17 94 c, o, o1 76 n, o, 1o gt z and the rest Ni is now produced by casting in form 2 produced by HOLOCHITE. This molding material is composed mainly of zirconia. The object 1 with surrounding shape 2 was indicated by a porous layer of glass 10o ma the following composition: 80.5: s S102, 12.2 f 13205, 2.8 ß 11203, 4.0 96 nazo, 0.4 76 x , 5 f »ceo. the stirring 1 with ambient shape 2 and glass layer 10 is then degassed in a vacuum oven at a temperature of 300 ° C and a pressure of 1 m. After cooling, the body 1 was transferred to a pressure oven. This was evacuated at room temperature, after which the furnace was filled with hydrogen to atmospheric pressure. Thereafter, the temperature was raised to 1000 ° C, whereby the glass formed a gas impermeable casing. Argon gas was fed to the furnace while simultaneously heating until a pressure of 150 MPa and a temperature of 1200 ° G were obtained. This pressure and temperature were maintained for two hours. Due to this pressure effect at high temperature, all cracks and pores were pre-soaked. that a completely tight object 1 was obtained.

Efter avslutad behandlingsoykel fick ugnen svalna och uttogs föremålet 1 och avlägenades omgivande fornmaterial och glasskikt.After completion of the treatment cycle, the oven was allowed to cool and the object 1 was removed and the surrounding antique material and glass layers were removed.

Claims (4)

8101868--1 _ PATENPKRAV8101868--1 _ PATENPKRAV 1. sätt ett fremetäne ett för-sätet föremål (1) ev en eetellegermg, kännet eeknec därav, ett e.) encmväggiggutfem (2) frem- ställes på i och för sig känt sätt, b) gjutformen (2) fyllas med-emâlt metall som får stelna, e) gjutfomen (2) med innofllutet bildat metall- föremållfi) omges av ett material (10) som bildar ett icke gaegenomträng- ligt hölje vid en temperatur vid vilken metallföremålet (1) är plastiskt formbart och d) metallföremálet (1) förtätae genom varm ieostatisk press- ning vid en temperatur vid vilken metellföremálet (1) är plastiekt form- 'bazt. '1. put a front tooth, a pre-seated object (1) or a single-element body, known as a technique thereof, an e.) A single-wall gutter (2) is produced in a manner known per se, b) the mold (2) is filled with enamel metal which is allowed to solidify, e) the mold (2) with inwardly formed metal object fi) is surrounded by a material (10) which forms a non-permeable casing at a temperature at which the metal object (1) is plastically malleable and d) the metal object ( 1) densify by hot ionostatic pressing at a temperature at which the metal article (1) is plastically formed. ' 2. Sätt enligt patentkrav 1, k ä. n n e t e c k n a. t därav, att gjut- formen (2) avtätas vid imgötet av ett till gjutfomen avpaesat material.2. A method according to claim 1, characterized in that the mold (2) is sealed at the mold by a material adapted to the mold. 3. Sätt enligt patentkrav 1, k ä. n n e t e c k n a. t därav, att gjut- fomen omges av glaspartiklar (10) som vid u till preeeninge- temperahl: bildar ett gaeogenomträngligt skikt.3. A method according to claim 1, characterized in that the mold is surrounded by glass particles (10) which at u to preeeninge- temperahl: form a highly impermeable layer. 4. Sätt enligt patentkrav 1, klä n n e t e c k n a t därav, att gjut- femen (2) p1eee1-ee 1 en bemueee (a) men gleepereiklee (10) eller meet material som vid pressningstemperatur 'bildar en smälta och hindrar tryck- gas att komme. i kontakt med gjutfomen (2) och föremålet 1) under press- ningen.4. A method according to claim 1, characterized in that the casting (2) p1eee1-ee 1 a bemueee (a) but gleepereiklee (10) or meet material which at pressing temperature 'forms a melt and prevents pressurized gas from entering. in contact with the mold (2) and the object 1) during pressing.
SE8101868A 1981-03-24 1981-03-24 Method of producing a compressed object from a metal alloy SE435243B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
SE8101868A SE435243B (en) 1981-03-24 1981-03-24 Method of producing a compressed object from a metal alloy

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
SE8101868A SE435243B (en) 1981-03-24 1981-03-24 Method of producing a compressed object from a metal alloy

Publications (2)

Publication Number Publication Date
SE8101868L SE8101868L (en) 1982-09-25
SE435243B true SE435243B (en) 1984-09-17

Family

ID=20343418

Family Applications (1)

Application Number Title Priority Date Filing Date
SE8101868A SE435243B (en) 1981-03-24 1981-03-24 Method of producing a compressed object from a metal alloy

Country Status (1)

Country Link
SE (1) SE435243B (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1993017819A1 (en) * 1992-03-06 1993-09-16 Abb Cerama Ab Method of healing surface-connected defects in castings
WO1999019099A1 (en) * 1997-10-13 1999-04-22 Flow Holdings Gmbh (Sagl) Limited Liability Company A method and a device for molding objects
WO2000027567A1 (en) * 1998-11-06 2000-05-18 Volvo Lastvagnar Ab Method and device for chill moulding

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1993017819A1 (en) * 1992-03-06 1993-09-16 Abb Cerama Ab Method of healing surface-connected defects in castings
WO1999019099A1 (en) * 1997-10-13 1999-04-22 Flow Holdings Gmbh (Sagl) Limited Liability Company A method and a device for molding objects
US6558589B1 (en) 1997-10-13 2003-05-06 Flow Holdings Gmbh (Sagl) Limited Liability Company Method and a device for molding objects
WO2000027567A1 (en) * 1998-11-06 2000-05-18 Volvo Lastvagnar Ab Method and device for chill moulding
US6422295B1 (en) 1998-11-06 2002-07-23 Volvo Lastvagnar Ab Method and device for chill molding

Also Published As

Publication number Publication date
SE8101868L (en) 1982-09-25

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