TW202422257A - Determination device, determination method, program, and plant system - Google Patents
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Abstract
[課題] 提供一種能夠準確地判定工廠中的異常之判定裝置、判定方法、判定裝置用的程式及工廠系統。 [解決手段] 判定裝置(10)具備:資料取得部(110),從設置於工廠(11)之複數個感測器取得資料;及判定部(130),依據由資料取得部(110)取得之資料和表示複數個資料間的相關之統計模型(151),判定異常的有無。複數個感測器中包括預測對象感測器。判定部(130)利用從複數個感測器中的、設置於與預測對象感測器相同的系統中並且測量與預測對象感測器相同種類的物理量之感測器取得之資料,計算從預測對象感測器取得之資料的預測值,並依據該預測值和從預測對象感測器取得之資料的實測值,判定異常的有無。 [Topic] Provide a determination device, determination method, program for the determination device, and factory system capable of accurately determining abnormalities in a factory. [Solution] The determination device (10) comprises: a data acquisition unit (110) for acquiring data from a plurality of sensors installed in the factory (11); and a determination unit (130) for determining the presence or absence of abnormalities based on the data acquired by the data acquisition unit (110) and a statistical model (151) representing the correlation between the plurality of data. The plurality of sensors includes a prediction target sensor. The determination unit (130) calculates a predicted value of the data obtained from the prediction target sensor using data obtained from a sensor among a plurality of sensors that is installed in the same system as the prediction target sensor and measures the same type of physical quantity as the prediction target sensor, and determines the presence or absence of an abnormality based on the predicted value and the measured value of the data obtained from the prediction target sensor.
Description
本發明有關一種判定工廠中的異常之判定裝置、判定方法、判定裝置用的程式及工廠系統。The present invention relates to a determination device, a determination method, a program for the determination device and a factory system for determining abnormalities in a factory.
例如,在發電工廠或焚化工廠等工廠中,一邊藉由感測器取得運轉中的各部的溫度或壓力等資料,一邊始終監視各資料是否為正常值。在一部分的資料成為異常值的情況下,依據對應之感測器的位置等推測異常的原因,並採取用於使其恢復到正常狀態的適當的措施。For example, in power plants and incineration plants, sensors are used to obtain data such as temperature and pressure of various operating parts, and the data are always monitored to see if they are normal values. If some data become abnormal values, the cause of the abnormality is estimated based on the location of the corresponding sensor, and appropriate measures are taken to restore it to normal.
在判定所取得之特定的資料是否為正常值時,例如,如下述專利文獻1中所記載那樣,根據狀況計算針對該資料的預測值,並判定該資料的實測值從所計算出之預測值偏離了多少即可。再者,這裡所提及之「預測值」係指,在假設工廠整體正常動作的情況下,預測為上述特定的資料所表示之值。 [先前技術文獻] [專利文獻] When determining whether the acquired specific data is a normal value, for example, as described in the following patent document 1, the predicted value for the data is calculated according to the situation, and it is determined how much the actual measured value of the data deviates from the calculated predicted value. In addition, the "predicted value" mentioned here refers to the value predicted to be represented by the above-mentioned specific data under the assumption that the factory as a whole operates normally. [Prior art document] [Patent document]
[專利文獻1] 日本特開昭64-21509號公報[Patent Document 1] Japanese Patent Application Publication No. 64-21509
[發明所欲解決之問題][The problem the invention is trying to solve]
針對各資料的上述預測值,例如,能夠使用對該資料產生影響之其他複數個資料的實測值和統計模型進行計算。統計模型為表示複數個資料間的相關之模型(例如,數學式),係依據正常情況下預先取得之各資料而製作者。The above-mentioned predicted value of each data can be calculated, for example, using the measured values of other multiple data that affect the data and a statistical model. The statistical model is a model (for example, a mathematical formula) that expresses the correlation between multiple data, and is prepared based on each data obtained in advance under normal circumstances.
但是,上述中的「對該資料產生影響之其他複數個資料」的種類或數量龐大,並且若工廠的規模變大,則這樣的資料會進一步變得龐大。因此,預測值的計算中所需的統計模型大部分非常複雜,為了得到準確的統計模型,需要預先使用龐大的樣本數量的資料來進行學習。However, the types and quantities of the "other multiple data that affect the data" mentioned above are huge, and if the scale of the factory increases, such data will become even larger. Therefore, most of the statistical models required for the calculation of the predicted value are very complicated, and in order to obtain an accurate statistical model, it is necessary to use a large number of sample data for learning in advance.
然而,可用於學習的時間是有限的,並且很多情況下難以使用足夠的樣本數量的資料來進行學習。若以較少的樣本數量的資料完成統計模型的學習,則預測值的計算精度會變低,因此與實測值相比較,難以判定異常的有無。亦即,對於所測量之各資料,難以觀察到正常時與異常時的差異。However, the time available for learning is limited, and in many cases it is difficult to use a sufficient number of sample data for learning. If the statistical model is learned with a small number of sample data, the calculation accuracy of the predicted value will become low, so it will be difficult to determine the presence or absence of abnormalities when compared with the measured values. In other words, it is difficult to observe the difference between normal and abnormal times for each measured data.
本發明的目的在於提供一種能夠準確地判定工廠中的異常之判定裝置、判定方法、判定裝置用的程式及工廠系統。 [解決問題之技術手段] The purpose of the present invention is to provide a determination device, determination method, program for the determination device and factory system that can accurately determine abnormalities in a factory. [Technical means for solving the problem]
本發明之判定裝置為判定工廠中的異常之判定裝置,其具備:資料取得部,從設置於工廠之複數個感測器取得資料;及判定部,依據由資料取得部取得之資料和表示複數個資料間的相關之統計模型,判定異常的有無。設置於工廠之複數個感測器中包括預測對象感測器。上述判定裝置的判定部利用從複數個感測器中的、設置於與預測對象感測器相同的系統中並且測量與預測對象感測器相同種類的物理量之感測器取得之資料,計算從預測對象感測器取得之資料的預測值,並依據該預測值和從預測對象感測器取得之資料的實測值,判定異常的有無。The determination device of the present invention is a determination device for determining abnormalities in a factory, and comprises: a data acquisition unit that acquires data from a plurality of sensors installed in the factory; and a determination unit that determines the presence or absence of abnormalities based on the data acquired by the data acquisition unit and a statistical model representing the correlation between the plurality of data. The plurality of sensors installed in the factory include a prediction target sensor. The determination unit of the determination device calculates a predicted value of the data acquired from the prediction target sensor using data acquired from a sensor among the plurality of sensors that is installed in the same system as the prediction target sensor and measures the same type of physical quantity as the prediction target sensor, and determines the presence or absence of abnormalities based on the predicted value and the measured value of the data acquired from the prediction target sensor.
在這樣的構成的判定裝置中,利用從設置於與預測對象感測器相同的系統中並且測量與預測對象感測器相同種類的物理量之感測器取得之資料,計算由預測對象感測器取得之資料的預測值。在該情況下,預測值的計算中所使用之統計模型表示由相同系統且相同種類的物理量構成之資料間的關係,因此與包含複數種類的物理量的情況相比,容易進行數學式等的表現,變得比較簡單。因此,即使用於統計模型的學習之資料數量較少的情況下,與以往相比,亦能夠高精度地計算預測值。在發生異常的情況下,藉由預測對象感測器實際取得之實測值和作為正常時的值而計算出的預測值之差變得顯著,因此能夠依據兩者準確地判定異常的有無。 [發明之效果] In a determination device having such a configuration, a predicted value of data obtained by the prediction target sensor is calculated using data obtained from a sensor that is installed in the same system as the prediction target sensor and measures the same type of physical quantity as the prediction target sensor. In this case, the statistical model used in the calculation of the predicted value represents the relationship between data consisting of the same system and the same type of physical quantity, so it is easier to express it in a mathematical expression than in the case of including multiple types of physical quantities. Therefore, even if the amount of data used to learn the statistical model is small, the predicted value can be calculated with higher accuracy than in the past. In the event of an abnormality, the difference between the actual measured value obtained by the predicted sensor and the predicted value calculated as the normal value becomes significant, so the presence or absence of an abnormality can be accurately determined based on the two. [Effect of the invention]
依據本發明,提供一種能夠準確地判定工廠中的異常之判定裝置、判定方法、判定裝置用的程式及工廠系統。According to the present invention, a determination device, a determination method, a program for the determination device and a factory system are provided which can accurately determine abnormalities in a factory.
以下,一邊參照圖式,一邊對本實施方式進行說明。為了便於理解說明,在各圖式中,對相同的構成要件盡量標註相同的符號,並省略重複說明。Hereinafter, the present embodiment will be described with reference to the drawings. In order to facilitate the understanding of the description, the same components are marked with the same symbols as much as possible in each drawing, and repeated description is omitted.
本實施方式之判定裝置10構成工廠系統PS的一部分,係用於判定後述的工廠11中的異常的裝置。工廠11中的「異常」例如包括如配管的噴破那樣,因物理故障而導致工廠11無法動作之狀態、或工廠11停止之可能性高的狀態等。又,例如,由於某種原因而工廠11的運轉效率顯著降低等,不伴隨物理故障而脫離良好的運轉狀態的情況亦包含在上述的「異常」中。The
在說明判定裝置10之前,主要一邊參照圖1,一邊對工廠系統PS的構成進行說明。如圖1所示,工廠系統PS具備工廠11、DCS12、判定裝置10和監視終端20。Before explaining the
本實施方式的工廠11為包括未圖示的鍋爐之發電工廠。在鍋爐中,藉由高溫的排氣的熱而產生水蒸汽,藉由該水蒸汽驅動發電機的渦輪機。在工廠11運行時,始終監視排氣系統或水系統等中的各部的資料(溫度或壓力等),並進行控制以使各個資料維持正常值。再者,工廠11可以為如本實施方式的發電工廠,亦可以為其他種類的工廠。例如,可以為焚化工廠或化學工廠。The
DCS12亦被稱為「分散控制系統(Distributed Control System)」,係進行工廠11的控制之裝置。DCS12進行工廠11的一部分(例如,鍋爐)的控制,但亦可以進行工廠11整體的控制。The DCS 12 is also called a "distributed control system" and is a device for controlling the
DCS12向設置於工廠11之各種機器(例如,送風機)的每一個發送控制訊號,控制工廠11的動作。又,DCS12從設置於工廠11的各部之複數個感測器的每一個接收訊號,取得工廠11的狀態。圖2所示之表中,按每個系統匯總了設置於工廠11之複數個感測器。這裡所提及之「系統」例如係如排氣系統或水系統、電力系統等那樣,構成相同種類的媒體流動之一系列的路徑之系統。DCS12 sends control signals to each of the various machines (e.g., blowers) installed in the
在本實施方式中,工廠11中存在由系統A、系統B及系統C構成之3個系統,在每個系統中設置有複數個感測器。在圖2的例子中,在系統A的各部設置有S11至S18共計8個感測器。其中,S11、12、13為用於測量壓力的感測器,S14、15、16為用於測量溫度的感測器,S17、16為用於測量流量的感測器。圖2所示之系統B、系統C所示之感測器(S21等)的數量或種類如圖2所示。再者,各系統中實際設置之感測器的個數比圖2所示之數量多。In the present embodiment, there are three systems in the
如上所述,判定裝置10為用於判定工廠11中的異常的裝置。判定裝置10構成為具有未圖示的CPU、ROM、RAM等之電腦系統,例如,設置於與工廠11相同的場地內。判定裝置10例如亦可以構成為位於與工廠11不同位置之雲端伺服器。As described above, the
判定裝置10能夠在DCS12之間進行雙方通訊。判定裝置10藉由經由DCS12之通訊取得設置於工廠11之各感測器的各個實測值。代替這樣的態樣,判定裝置10亦可以直接接收來自各感測器的訊號。The
監視終端20為作為使用者之間的介面而設置之終端裝置。使用者藉由操作監視終端20,能夠輸入判定裝置10的動作設定等中所需的資訊。又,監視終端20藉由使各種資訊顯示於畫面200,能夠將基於判定裝置10之判定結果報知給使用者。監視終端20可以為設置於特定位置之固定型的終端,亦可以為能夠由使用者攜帶之移動通訊終端。監視終端20能夠視為係判定裝置10的一部分。The
繼續一邊參照圖1,一邊對判定裝置10的構成進行說明。判定裝置10具備資料取得部110、選定部120、判定部130、報知部140、記憶部150作為表示其功能之要件。The structure of the
資料取得部110為進行從設置於工廠11之複數個感測器取得資料之處理之部分。資料取得部110經由與DCS12的通訊反復取得來自設置於工廠11之所有感測器的資料。The
選定部120係進行如下處理之部分:從由資料取得部110取得之複數個資料中,選定用於在判定部130的處理中使用的資料。對於選定部120進行之處理的具體內容,在後面進行說明。The
判定部130係進行如下處理之部分:依據由資料取得部110取得之資料(具體而言,由選定部120選定之資料)和統計模型,判定工廠11中的異常的有無。「統計模型」係表示由各感測器取得之複數個資料間的相關之模型,例如,表現為數學式。統計模型在工廠11整體正常動作時依據從各感測器取得之資料而被預先製作,並被記憶在後述的記憶部150中。統計模型可以在工廠11正常動作期間,每次學習並更新。The
判定部130例如能夠將由複數個感測器測量之資料輸入到統計模型,並計算由特定的感測器取得之資料的預測值,作為其輸出。關於如此計算出之「預測值」,係在假設工廠11整體正常動作的情況下,預測為上述特定的感測器所表示之值。因此,在由該感測器實際取得之實測值從所計算出之預測值大幅偏離的情況下,判定部130能夠判定為在工廠11中出現了異常。For example, the
報知部140係進行報知基於判定部130之判定結果之處理之部分。報知部140藉由將判定結果顯示於監視終端20的畫面200,向使用者進行報知。對於基於報知部140之報知的具體態樣,在後面進行說明。The
記憶部150為設置於判定裝置10之非揮發性的記憶裝置,例如,為HDD或SSD。記憶部150可以為設置於與判定裝置10不同的位置之檔案伺服器。記憶部150中記憶有包括上面所述之統計模型之判定裝置10所進行之處理中所需的各種資訊。The
如後面所說明那樣,統計模型對應於設置於工廠11之各個感測器而個別地製作,各個統計模型記憶於記憶部150中。以下,將記憶於記憶部150中之各個統計模型亦稱為「統計模型151」。As described later, a statistical model is individually created for each sensor installed in the
對於由判定裝置10執行之處理的概要,一邊參照圖3一邊進行說明。圖3中,示意性描繪有判定裝置10的各部中的資訊的流程。The outline of the processing executed by the
以下,將設置於工廠11之複數個感測器中,用於異常判定之特定的感測器亦稱為「預測對象感測器」。判定部130從複數個感測器中,選定任意1個感測器作為預測對象感測器,並計算預測對象感測器中的上述「預測值」。之後,將預測對象感測器中的實測值和預測值進行比較,從而判定異常的有無。Hereinafter, a specific sensor used for abnormality determination among the plurality of sensors installed in the
資料取得部110取得來自包括預測對象感測器之所有感測器的資料,並將該資料發送至選定部120。選定部120從這些資料中,選定從設置於與預測對象感測器相同的系統中且測量與預測對象感測器相同種類的物理量之感測器取得之資料。例如,在圖2的S14成為預測對象感測器的情況下,選定部120選定設置於相同系統A並且測量與S14相同的「溫度」之感測器即S15及S16。選定部120將如此選定之資料發送至作為判定部130的一部分的預測值計算部131。在圖3中,如此發送之資料表示為「d2」。The
選定部120將從資料取得部110發送之資料中的、由預測對象感測器取得之實測值的資料,發送至作為判定部130的一部分的異常度計算部132。在圖3中,如此發送之資料表示為「d1」。The
預測值計算部131從記憶於記憶部150中之複數個統計模型151中,讀出與預測對象感測器對應之統計模型151。該統計模型151係被預先製作的,表示從設置於與預測對象感測器相同的系統中且測量與預測對象感測器相同種類的物理量之感測器取得之資料(亦即,圖3的d2)和由預測對象感測器測量之資料的相關。The predicted
預測值計算部131依據上述的統計模型151和由選定部120選定之資料(d2),計算由預測對象感測器測量之資料的預測值,並將該預測值發送至異常度計算部132。在圖3中,如此發送之預測值表示為「d1’」。The predicted
如上所述,由預測對象感測器取得之資料的實測值d1和由預測對象感測器測量之資料的預測值d1’這兩者被發送到異常度計算部132。As described above, both the actual value d1 of the data obtained by the prediction target sensor and the predicted value d1' of the data measured by the prediction target sensor are sent to the
預測值d1’係在工廠11整體正常動作的前提下被計算出的。因此,在工廠11中未發生異常的情況下,實測值d1成為與預測值d1’大致相等的值,兩者之差變小。另一方面,在工廠11中發生了異常的情況下,實測值d1成為從預測值d1’偏離之值,兩者之差變大。因此,實測值d1與預測值d1’之差表示工廠11中發生之異常的程度。The predicted value d1' is calculated under the premise that the
異常度計算部132計算表示工廠11中發生之異常的程度之指標即「異常度」。在本實施方式中,異常度被計算為實測值d1與預測值d1’之差作為歸一化而得到之值。例如,異常度被計算為0至1的範圍的值。在該情況下,在實測值d1與預測值d1’一致的情況下,異常度成為0。又,隨著實測值d1與預測值d1’之差變大而異常度變大,在該差變大到某種程度以後,異常度被計算為1。The
考慮實測值d1與預測值d1’之差的符號,可以計算異常度作為-1至1的值。在該情況下,在實測值d1顯著大於預測值d1’的情況下,異常度成為1,在實測值d1顯著小於預測值d1’的情況下,異常度成為-1。Considering the sign of the difference between the measured value d1 and the predicted value d1', the anomaly can be calculated as a value from -1 to 1. In this case, when the measured value d1 is significantly larger than the predicted value d1', the anomaly becomes 1, and when the measured value d1 is significantly smaller than the predicted value d1', the anomaly becomes -1.
再者,藉由異常度計算部132計算出之異常度只要能夠用作表示在工廠11中發生之異常的程度之指標,則可以為藉由與上述不同的方法計算出之值。例如,亦可以將實測值d1與預測值d1’之差直接用作異常度。Furthermore, the abnormality calculated by the
由異常度計算部132計算出之異常度被發送至報知部140。報知部140藉由將異常度顯示在監視終端20的畫面200上,向使用者進行報知。The abnormality calculated by the
如上所述,本實施方式之判定裝置10的判定部130構成為,利用從設置於工廠11之複數個感測器中的、設置於與預測對象感測器相同的系統中且測量與預測對象感測器相同種類的物理量之感測器取得之資料,計算從預測對象感測器取得之資料的預測值(d1’),並依據該預測值(d1’)和從預測對象感測器取得之資料的實測值(d1),判定異常的有無。As described above, the
預測值的計算中所使用之統計模型151被製作為表示由與預測對象感測器相同系統且相同種類的物理量構成之資料間的關係的模型。亦即,作為不包含由設置於與預測對象感測器不同的系統之感測器測量之資料、或與由預測對象感測器測量之資料不同的種類的物理量的資料之模型,製作有統計模型151。其結果,本實施方式的統計模型151與包含複數種類的物理量的情況相比,容易進行數學式等的表現,因此成為比較簡單的模型。The
其結果,即使在用較少的資料數量進行統計模型的學習的情況下,在預測值計算部131中,與以往相比,亦能夠高精度地計算預測值。在發生異常的情況下,預測值d1’與實測值d1之差顯著,因此判定部130能夠依據兩者的比較來準確地判定異常的有無。As a result, even when learning a statistical model with a small amount of data, the predicted
再者,在由選定部120選定並被發送至預測值計算部131之資料d2中,亦可以包含從預測對象感測器取得之實測值的資料。例如,在藉由深層學習來每次更新統計模型151的構成中,在設為包含基於預測對象感測器之實測值的資料之形式的統計模型的基礎上,使用該模型進行預測值的計算為較佳。Furthermore, the data d2 selected by the
由此可知,本實施方式的判定部130能夠僅利用從複數個感測器中的、設置於與預測對象感測器相同的系統中且測量與預測對象感測器相同種類的物理量之感測器取得之資料,或者利用對該資料加上由預測對象感測器測量之資料而得到之資料,計算從預測對象感測器取得之資料的預測值,並依據該預測值和從預測對象感測器取得之資料的實測值,判定異常的有無。Therefore, it can be seen that the
一邊參照圖4的流程圖,一邊對藉由判定裝置10執行之處理的具體流程進行說明。關於圖4所示之一系列的處理,在進行工廠11運轉之期間內,在每經過預定周期時,藉由判定裝置10反復執行。The specific flow of the processing performed by the
在最初的步驟ST1中,藉由資料取得部110進行取得來自設置於工廠11之所有感測器的資料之處理。在步驟ST1中進行之處理對應於本實施方式中的「取得工序」及「資料取得處理」。In the first step ST1, the
在步驟ST1之後的步驟ST2中,例如藉由判定部130進行從設置於工廠11之感測器中,決定1個預測對象感測器之處理。在本實施方式中,設置於工廠11之複數個感測器的每一個被一個一個依序決定為預測對象感測器,依據各個預測對象感測器中的實測值與預測值的比較,判定異常的有無。各個感測器決定為預測對象感測器之順序能夠任意設定。In step ST2 after step ST1, for example, the
在步驟ST2之後的步驟ST3中,藉由選定部120進行從設置於與預測對象感測器相同的系統中且測量與預測對象感測器相同種類的物理量之感測器取得之資料,亦即,選定用於計算預測值之資料之處理。In step ST3 following step ST2, the
在步驟ST3之後的步驟ST4中,藉由圖3的預測值計算部131進行從記憶部150讀出與預測對象感測器對應之統計模型151之處理。在之後的步驟ST5中,預測值計算部131依據由步驟ST4讀出之統計模型151和由步驟ST3選定之預測值計算用的資料(圖3的d2),計算由預測對象感測器測量之資料的預測值。In step ST4 following step ST3, the predicted
在步驟ST5之後的步驟ST6中,藉由圖3的異常度計算部132進行計算異常度之處理。如上所述,異常度計算部132依據由預測對象感測器取得之實測值的資料(圖3的d1)和由步驟ST5計算出之預測值(圖3的d1’)的比較,計算異常度。在步驟ST6中進行之處理對應於本實施方式中的「判定工序」及「判定處理」。在步驟ST6之後的步驟ST7中,藉由報知部140進行在監視終端20的畫面200上顯示異常度之處理。In step ST6 after step ST5, the
在步驟ST7之後的步驟ST8中,判定針對設置於工廠11之所有感測器,是否完成了異常度的計算及報知。在針對所有感測器完成了的情況下,結束圖4所示之一系列的處理。在存在還未被選定為預測對象感測器之感測器的情況下,進入到步驟ST9。在步驟ST9中,選定還未被選定為預測對象感測器之感測器中的一個,進行將其決定為下一個預測對象感測器之處理。以後,再次執行步驟ST3以後的處理。In step ST8 after step ST7, it is determined whether the calculation and notification of the abnormality have been completed for all sensors installed in the
作為重複這樣的處理之結果,判定部130針對設置於工廠11之複數個感測器的每一個,個別地判定將該感測器設為預測對象感測器時的異常的有無。又,報知部140個別地報知與複數個感測器的每一個對應之判定結果。亦即,針對複數個感測器的每一個,計算並報知將該感測器設為預測對象感測器時的異常度。再者,設定為預測對象感測器之感測器可以為如本實施方式那樣的所有感測器,亦可以僅為設置於工廠11之一部分的感測器。As a result of repeating such processing, the
一邊參照圖5,一邊對基於報知部140之報知的態樣的一例進行說明。在進行報知時,在監視終端20的畫面200上,顯示有時序圖形201、202、203和異常度分布圖210。An example of the notification by the
時序圖形202、203分別為按時序顯示針對圖2的感測器S14、S15計算出之異常度的變化之圖形。時序圖形201為按時序顯示由感測器S14、S15測量之資料之差(溫度差)之圖形。The
再者,成為以時序圖形顯示之對象的感測器亦可以為除了上述以外的感測器。作為時序圖形而成為顯示對象的資料只要能夠藉由使用者對監視終端20進行之操作而任意地設定即可。Furthermore, the sensor to be displayed in the time series graph may be other than the above-mentioned sensors. The data to be displayed in the time series graph may be arbitrarily set by the user through the operation of the
異常度分布圖210在表示工廠11整體之構成圖上,顯示多個表示設置於各部之感測器之圖標211。顯示有圖標211之位置與在工廠11設置有感測器之位置對應。又,圖標211的顏色表示針對所對應之感測器由判定部130計算出之異常度的值。例如,圖標211由從針對對應感測器所計算出之異常度愈接近0則愈接近藍色、異常度愈接近1或-1則愈接近紅色的漸變色中選擇之顏色顯示。各個圖標211的顏色根據在圖4的步驟ST6中計算出之異常度,在後面的步驟ST7的處理時被更新。亦即,本實施方式的報知部140藉由改變顯示於異常度分布圖210上之各圖標211的顏色,個別地報知與各感測器的每一個對應之判定結果。The anomaly distribution diagram 210 displays a plurality of
再者,顯示於異常度分布圖210上之圖標211可以僅針對與由選定部120選定之資料(亦即,用於計算預測值之資料)對應之感測器顯示,亦可以針對設置於工廠11之所有感測器顯示。Furthermore, the
又,如上所述,圖標211可以用顏色表示異常度的值,但亦可以用2種類的顏色等顯示異常度是否超過預定的閾值的判定結果。換言之,報知部140可以包括其程度(亦即異常度)來報知工廠11的各部中的異常的有無,亦可以僅單純地報知異常的有無。As described above, the
藉由判定裝置10進行之如上的判定方法例如由記憶在設置於判定裝置10中之非揮發性的記憶裝置(未圖示)中之程式來實現。按照該程式而使判定裝置10的判定部130等動作,藉此執行如上所述之「資料取得處理」或「判定處理」等。程式的一部分或全部可以從外部發送至判定裝置10,並暫時寫入到判定裝置10的記憶裝置。The above determination method performed by the
[附記] 在以下記載能夠根據上述各實施方式掌握之技術思想。 (附記1) 一種判定裝置,其判定工廠中的異常,前述判定裝置具備:資料取得部,從設置於工廠之複數個感測器取得資料;及判定部,依據由資料取得部取得之資料和表示複數個資料間的相關之統計模型,判定異常的有無,複數個感測器中包括預測對象感測器,判定部利用從複數個感測器中的、設置於與預測對象感測器相同的系統中並且測量與預測對象感測器相同種類的物理量之感測器取得之資料,計算從預測對象感測器取得之資料的預測值,並依據該預測值和從預測對象感測器取得之資料的實測值,判定異常的有無。 (附記2) 如附記1的判定裝置,其中,還具備: 選定部,從由資料取得部取得之複數個資料中,選定從設置於與預測對象感測器相同的系統中且測量與預測對象感測器相同種類的物理量之感測器取得之資料。 (附記3) 如附記1或2的判定裝置,其中, 用於計算預測值之資料中還包括從預測對象感測器取得之資料。 (附記4) 如附記1至3中任一項的判定裝置,其中,還具備: 報知部,報知基於判定部之判定結果。 (附記5) 如附記4的判定裝置,其中, 判定部針對複數個感測器的每一個,個別地判定將該感測器設為預測對象感測器時的異常的有無,報知部個別地報知與複數個感測器的每一個對應之判定結果。 [Note] The following is a list of technical ideas that can be mastered based on the above implementation methods. (Note 1) A determination device for determining abnormalities in a factory, the determination device comprising: a data acquisition unit for acquiring data from a plurality of sensors installed in the factory; and a determination unit for determining the presence or absence of abnormalities based on the data acquired by the data acquisition unit and a statistical model representing the correlation between the plurality of data, wherein the plurality of sensors include a prediction target sensor, the determination unit calculates a predicted value of the data acquired from the prediction target sensor using data acquired from a sensor among the plurality of sensors that is installed in the same system as the prediction target sensor and measures the same type of physical quantity as the prediction target sensor, and determines the presence or absence of abnormalities based on the predicted value and the measured value of the data acquired from the prediction target sensor. (Appendix 2) A determination device as in Appendix 1, further comprising: A selection unit that selects data obtained from a sensor that is installed in the same system as the prediction target sensor and measures the same type of physical quantity as the prediction target sensor from the plurality of data obtained by the data acquisition unit. (Appendix 3) A determination device as in Appendix 1 or 2, wherein the data used to calculate the predicted value also includes data obtained from the prediction target sensor. (Appendix 4) A determination device as in any one of Appendixes 1 to 3, further comprising: A notification unit that notifies the determination result based on the determination unit. (Appendix 5) A determination device as in Appendix 4, wherein the determination unit determines the presence or absence of abnormality when each of the plurality of sensors is set as a prediction target sensor, and the notification unit individually notifies the determination result corresponding to each of the plurality of sensors.
以上,一邊參照具體例一邊對本實施方式進行了說明。但是,本揭示並不限定於這些具體例。在這些具體例中,只要具備本揭示的特徵,則本領域技術人員進行適當設計變更的部分亦包括在本揭示的範圍內。前述之各具體例所具備之各要件及其配置、條件、形狀等不應限定於例示者,而能夠適當變更。前述之各具體例所具備之各要件只要不產生技術上的矛盾,則能夠適當改變組合。 本申請案係主張基於2022年11月29日申請之日本專利申請第2022-190180號的優先權。該日本申請案的全部內容係藉由參閱而援用於本說明書中。 Above, the present embodiment is described with reference to specific examples. However, the present disclosure is not limited to these specific examples. In these specific examples, as long as they have the characteristics of the present disclosure, the parts that are appropriately designed and changed by technical personnel in this field are also included in the scope of the present disclosure. The various requirements and their configurations, conditions, shapes, etc. possessed by the aforementioned specific examples should not be limited to the examples, but can be appropriately changed. The various requirements possessed by the aforementioned specific examples can be appropriately changed in combination as long as they do not cause technical contradictions. This application claims priority based on Japanese Patent Application No. 2022-190180 filed on November 29, 2022. The entire contents of the Japanese application are cited in this specification by reference.
10:判定裝置 11:工廠 110:資料取得部 120:選定部 130:判定部 140:報知部 PS:工廠系統 10: Judgment device 11: Factory 110: Data acquisition unit 120: Selection unit 130: Judgment unit 140: Notification unit PS: Factory system
[圖1]係示意地表示實施方式之工廠系統的整體構成之圖。 [圖2]係將設置於工廠之複數個感測器,按每個系統匯總表示之圖。 [圖3]係用於說明判定裝置所具備之判定部等的功能之圖。 [圖4]係表示藉由判定裝置執行之處理的流程之流程圖。 [圖5]係表示顯示於監視終端的畫面上之資訊的一例之圖。 [Figure 1] is a diagram schematically showing the overall structure of a factory system of the implementation method. [Figure 2] is a diagram showing a plurality of sensors installed in the factory, summarized for each system. [Figure 3] is a diagram for explaining the functions of the determination unit, etc., of the determination device. [Figure 4] is a flow chart showing the flow of processing performed by the determination device. [Figure 5] is a diagram showing an example of information displayed on the screen of the monitoring terminal.
10:判定裝置 10: Judgment device
11:工廠 11: Factory
12:DCS 12:DCS
20:監視終端 20: Monitoring terminal
110:資料取得部 110: Data Acquisition Department
120:選定部 120:Selection Department
130:判定部 130: Judgment Department
140:報知部 140: Report Department
150:記憶部 150: Memory Department
151:統計模型 151: Statistical Model
200:畫面 200: Screen
PS:工廠系統 PS: Factory system
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| Publication number | Publication date |
|---|---|
| TWI899657B (en) | 2025-10-01 |
| JPWO2024116622A1 (en) | 2024-06-06 |
| WO2024116622A1 (en) | 2024-06-06 |
| KR20250116015A (en) | 2025-07-31 |
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