US9521353B2 - Recorder - Google Patents
Recorder Download PDFInfo
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- US9521353B2 US9521353B2 US14/231,931 US201414231931A US9521353B2 US 9521353 B2 US9521353 B2 US 9521353B2 US 201414231931 A US201414231931 A US 201414231931A US 9521353 B2 US9521353 B2 US 9521353B2
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
- H04N5/00—Details of television systems
- H04N5/76—Television signal recording
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- G—PHYSICS
- G11—INFORMATION STORAGE
- G11B—INFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
- G11B27/00—Editing; Indexing; Addressing; Timing or synchronising; Monitoring; Measuring tape travel
- G11B27/02—Editing, e.g. varying the order of information signals recorded on, or reproduced from, record carriers
- G11B27/031—Electronic editing of digitised analogue information signals, e.g. audio or video signals
- G11B27/034—Electronic editing of digitised analogue information signals, e.g. audio or video signals on discs
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
- H04N5/00—Details of television systems
- H04N5/76—Television signal recording
- H04N5/765—Interface circuits between an apparatus for recording and another apparatus
- H04N5/77—Interface circuits between an apparatus for recording and another apparatus between a recording apparatus and a television camera
- H04N5/772—Interface circuits between an apparatus for recording and another apparatus between a recording apparatus and a television camera the recording apparatus and the television camera being placed in the same enclosure
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
- H04N9/00—Details of colour television systems
- H04N9/79—Processing of colour television signals in connection with recording
- H04N9/80—Transformation of the television signal for recording, e.g. modulation, frequency changing; Inverse transformation for playback
- H04N9/82—Transformation of the television signal for recording, e.g. modulation, frequency changing; Inverse transformation for playback the individual colour picture signal components being recorded simultaneously only
- H04N9/8205—Transformation of the television signal for recording, e.g. modulation, frequency changing; Inverse transformation for playback the individual colour picture signal components being recorded simultaneously only involving the multiplexing of an additional signal and the colour video signal
Definitions
- the present disclosure relates to a recorder that records a measurement value, and more particularly, to a recorder that has a function of recording an image in association with a measurement value.
- camera devices for industrial application have become widespread due to increased connectivity and price reduction of the camera devices, and thus capturing a moving image and a still image of a monitoring object by using a camera device in a plant has become widespread.
- FIG. 18 is a diagram illustrating a configuration of a system that performs monitoring, on a monitoring object 450 within a plant, by collection of measurement values using a temperature sensor 430 and collection of images using a camera 410 having a digital communication output function.
- Image data from the digital communication output camera 410 is input to a PC 460 through a general-purpose network communication path 400 .
- Analog measurement data from the temperature sensor 430 is converted into digital measurement data in an A/D communication converter 440 and is input to a paperless recorder 300 through the network communication path 400 .
- the A/D communication converter 440 is not necessary.
- Image data input to the PC 460 is recorded in the PC 460 and is displayed on a display device of the PC 460 .
- Measurement data input to the paperless recorder 300 is recorded in the paperless recorder 300 and is displayed on a display device of the paperless recorder 300 .
- FIG. 19 is a block diagram illustrating a configuration of the paperless recorder 300 .
- the paperless recorder 300 can perform trend display for displaying in real time a value of measurement data that is input thereto and reproduction display for reading out and displaying a value of recorded measurement data.
- the paperless recorder 300 includes a digital communication module 310 , an ADC 320 , a measurement value input processor 330 , a timepiece 340 , a file saving processor 350 , a file saving region 360 , a file reproduction processor 370 , a display processor 380 , and a display device 390 .
- the digital communication module 310 receives measurement data through the network communication path 400 .
- the ADC 320 directly receives measurement data from an analog output sensor (not shown) to perform digital conversion processing.
- the measurement value input processor 330 performs input processing of the measurement data that is received by the digital communication module 310 or the ADC 320 .
- the timepiece 340 specifies a time when the measurement data is received.
- the file saving processor 350 saves the measurement data as a time-series measurement value file 361 in the file saving region 360 .
- the file saving region 360 is a non-volatile storage region where the time-series measurement value file 361 as a recording result of the paperless recorder 300 is stored.
- the time-series measurement value file 361 is a file in which a time when the measurement data is received and a measurement value are associated with each other and are recorded in time series.
- the file reproduction processor 370 reads out the time-series measurement value file 361 from the file saving region 360 to perform reproduction processing, and transmits the time-series measurement value file to the display processor 380 .
- the display processor 380 performs trend display processing based on the measurement data that is input by the measurement value input processor 330 and reproduction display processing of the measurement data using the file reproduction processor 370 , and displays a waveform, a value, and the like on the display device 390 .
- image data can be saved in association with measurement data in a recorder such as a paperless recorder.
- a recorder such as a paperless recorder.
- many pieces of image data of a monitoring object in a plant are not necessarily important in a later analysis due to a lack of changes and have a larger data size than measurement data.
- image data which is consecutively input is simply saved in association with measurement data, a saving region of measurement data which is an original recording object may be suppressed.
- Exemplary embodiments of the invention provide a recorder which can effectively record an image in association with a measurement value.
- a recorder which receives measurement data and image data comprises:
- a file saving processor configured to record the measurement data in a first file in time series, to temporarily store the image data with information for associating the image data with the measurement data that is regarded as being received at the same time, to record image data corresponding to a point in time when a trigger is generated and also a given number of image data before the trigger is generated and a given number of image data after the trigger is generated, in the temporarily stored image data, in a second file, to create a third file in which the measurement data recorded in the first file and the image data recorded in the second file are associated with each other, and to associate the first file, the second file, and the third file with each other to save the associated files.
- the recorder may further comprise:
- a display processor configured to control a display device to display a waveform of measurement data which is being received, wherein the display processor is configured to control the display device to additionally display a mark on the measurement data with which the temporarily stored image data is associated.
- the display processor may control the display device to display image data that is associated with measurement data corresponding to the selected mark.
- the recorder may further comprise:
- a reproduction processor configured to control a display device to display a waveform of the measurement data recorded in the first file, wherein the reproduction processor is configured to control the display device to additionally display a mark on the measurement data with which the image data recorded in the second file is associated.
- the reproduction processor may control the display device to display image data that is associated with measurement data corresponding to the selected mark.
- the file saving processor may be configured to archive the first file, the second file, and the third file in one file to associate the files with each other.
- the file saving processor may be configured to record contents of the first file, the second file, and the third file in one file to associate the files with each other.
- the trigger may be generation of an alarm which is caused by the received measurement data.
- the trigger may be based on a user's operation.
- the user's operation may be a selection for a waveform which is being displayed
- the file saving processor may be configured to regard a trigger as being generated at a time when measurement data to be selected in the waveform is received.
- FIG. 1 is a block diagram illustrating a configuration of a paperless recorder according to an embodiment.
- FIG. 2 is a diagram illustrating a data structure of a time-series measurement value buffer.
- FIG. 3 is a diagram illustrating a data structure of an image ring buffer.
- FIG. 4 is a diagram illustrating a data structure of an image-attached measurement value file.
- FIG. 5 is a flowchart explaining data collecting and saving operations of a paperless recorder.
- FIG. 6 is a flowchart explaining the processing at the time of receiving image data.
- FIG. 7 is a flowchart explaining the processing at the time when an alarm is generated.
- FIG. 8 is a flowchart explaining the processing performed during counting.
- FIG. 9 is a flowchart explaining the processing of saving the image-attached measurement value file.
- FIG. 10 is a flowchart explaining an operation during trend display in the paperless recorder.
- FIGS. 11A and 11B are diagrams explaining contents displayed on the paperless recorder.
- FIG. 12 is a flowchart explaining reproduction and display operations of the image-attached measurement value file that is recorded in a file saving region.
- FIG. 13 is a flowchart explaining an operation during the reproduction of the image-attached measurement value file.
- FIG. 14 is a block diagram illustrating a first modified example of the present invention.
- FIG. 15 is a block diagram illustrating a second modified example of the present invention.
- FIG. 16 is a block diagram illustrating a third modified example of the present invention.
- FIGS. 17A and 17B are diagrams illustrating user's trigger operations.
- FIG. 18 is a diagram illustrating a configuration of a system that performs monitoring, on a monitoring object within a plant, by collection of measurement values using a temperature sensor and collection of images using a camera having a digital communication output function.
- FIG. 19 is a block diagram illustrating a configuration of a related-art paperless recorder.
- FIG. 20 is a diagram illustrating a data structure of a related-art time-series measurement value file.
- FIG. 1 is a block diagram illustrating a configuration of a paperless recorder 100 according to this embodiment.
- the paperless recorder 100 includes a digital communication module 110 , an ADC 112 , a measurement value input processor 120 , an image processor 124 , a timepiece 128 , an alarm processor 130 , a trigger processor 132 , a file saving processor 140 , a saving buffer region 150 , a file saving region 160 , a file reproduction buffer 170 , a file reproduction processor 172 , a display processor 180 , and a display device 182 .
- the digital communication module 110 performs data transmission and reception through the general-purpose network communication path 400 such as Ethernet (registered trademark). Although not shown in the drawing, the digital communication output camera 410 as illustrated in FIG. 18 and the AD communication converter 440 having the temperature sensor 430 connected thereto are connected to the network communication path 400 , and the digital communication module 110 receives image data captured by the digital communication output camera 410 and measurement data measured by the temperature sensor 430 . Any format and type of image data such as color, monochrome, or infrared light may be used.
- the ADC 112 directly receives measurement data from an analog output sensor (not shown) to perform digital conversion processing.
- the measurement value input processor 120 inputs the measurement data received from the digital communication module 110 or the ADC 112 and stores the input data in the saving buffer region 150 .
- the image processor 124 inputs the image data received by the digital communication module 110 and stores the input data in the saving buffer region 150 .
- the timepiece 128 specifies a time when the measurement data and the image data are received.
- the alarm processor 130 When the input measurement data satisfies alarm conditions which are set in advance, the alarm processor 130 generates an alarm.
- the alarm conditions can be set depending on, for example, the range of a measurement value and the degree of change in the measurement value.
- the trigger processor 132 causes the file saving processor 140 to save image data that is input before and after the alarm is generated.
- image data is saved using the generation of an alarm as a trigger of image saving.
- a given number of pieces of image data before the trigger time point and a given number of pieces of image data after the trigger time point are saved as one group.
- the given number of pieces of image data before the trigger time point in one group is defined as the number of pre-trigger image data.
- the given number of pieces of image data after the trigger time point in one group is defined as the number of post-trigger image data.
- the number of pre-trigger image data and the number of post-trigger image data are set in advance.
- pieces of image data before and after the generation of an alarm which are beneficial to analysis of a measurement value, rather than all pieces of image data that are input, are set to be objects to be saved, and thus the image data can be effectively recorded.
- the file saving processor 140 saves measurement data and image data that is input before and after a trigger is generated. At the time of saving the image data, the image data is associated with measurement data.
- the file saving processor 140 includes a post-trigger counter 142 for counting the number of pieces of image data after a trigger is generated. The file saving processing performed by the file saving processor 140 will be described later in detail.
- the saving buffer region 150 is an operation area of the file saving processor 140 , and is a storage region where measurement data, image data, and the like are temporarily stored. As illustrated in the drawing, the saving buffer region 150 includes a time-series measurement value buffer 151 , an image ring buffer 152 , and an image-attached measurement value file buffer 153 .
- the time-series measurement value buffer 151 is a buffer for temporarily storing measurement data.
- the time-series measurement value buffer 151 stores measurement data in a data structure, for example, as illustrated in FIG. 2 .
- measurement data is stored in time series using, as one record, a measurement value number 151 a for identifying measurement data, a time 151 b which is a time when a measurement value is input, and a measurement value 151 c.
- the image ring buffer 152 is a buffer for temporarily storing image data.
- the image ring buffer 152 prepares a data region where the given number (the number of pre-trigger image data) of image data before the trigger time point and the given number (the number of post-trigger image data) of image data after the trigger time point, which are to be described later, can be simultaneously stored in addition to at least the latest image data.
- the image ring buffer 152 stores image data in a data structure, for example, as illustrated in FIG. 3 .
- image data is stored in an FIFO format using, as one record, an image buffer number 152 a for identifying an image buffer, a corresponding measurement value number 152 b indicating a measurement value number of measurement data input at the same time as when the stored image data is input, and an image 152 c.
- the file saving region 160 is a non-volatile storage region (for example, non-volatile memory) where an image-attached measurement value file 190 which is a recording result of the paperless recorder 100 is stored.
- FIG. 4 is a diagram illustrating a data structure of the image-attached measurement value file 190 .
- the image-attached measurement value file 190 is a file in which four files or data of a time-series measurement value file 191 , a numbered image file 192 , file management data 193 , and trigger group management data 194 are collectively archived in one file.
- the corresponding measurement value and image are strongly associated with each other, the convenience of file management is improved.
- the time-series measurement value file 191 is a file for saving a measurement value. As illustrated in the drawing, measurement data that is temporarily stored in the time-series measurement value buffer 151 is saved as it is in time series by using, as one record, the measurement value number 191 a , the time 191 b , and the measurement value 191 c . It is preferable that the time-series measurement value file 191 be compatible with the time-series measurement value file 361 of the paperless recorder 300 of the related art.
- the numbered image file 192 saves, in time series, image data before and after an alarm is generated, in pieces of image data that are temporarily stored in the image ring buffer 152 by using, as one record, an image number 192 a and an image 192 b which are sequential identifiers.
- the file management data 193 is data for associating a measurement value of the time-series measurement value file 191 with an image of the numbered image file 192 , and manages, as one record, a file management number 193 a , a measurement value number 193 b , and an image number 193 c.
- the trigger group management data 194 is data in which data regarding a generated trigger is stored as a trigger group, and is created as one record for each trigger.
- Each record is constituted by a trigger group management number 194 a , a leading file management number 194 b , a trigger point file management number 194 c, an ending file management number 194 d , an image number 194 e , and an image cumulative number 194 f.
- the trigger group management number 194 a is a number for identifying a trigger group.
- the leading file management number 194 b is a file management number indicating leading image data included in the trigger group.
- the trigger point file management number 194 c is a file management number indicating image data corresponding to a point in time when an alarm serving as a trigger for creating the trigger group is generated.
- the ending file management number 194 d is a file management number indicating image data of an end point included in the trigger group.
- the image number 194 e of images is the number of pieces of image data included in the trigger group.
- the image cumulative number 194 f is a cumulative number up to image data included until the trigger group in the image-attached measurement value file 190 .
- the file reproduction buffer 170 is a buffer region that is used when the file reproduction processor 172 reproduces the image-attached measurement value file 190 stored in the file saving region 160 .
- the file reproduction processor 172 reproduces the image-attached measurement value file 190 that is stored in the file saving region 160 .
- the display processor 180 performs trend display processing based on the measurement data that is input by the measurement value input processor 120 or reproduction display processing of the measurement data using the file reproduction processor 172 , and displays a waveform, a value, and the like on the display device 182 .
- the display device 182 is a touch panel-type display device.
- the paperless recorder 100 performs initial setting prior to data collection (S 101 ). Items of the initial setting include the number of pre-trigger image data, the number of post-trigger image data, a trigger condition, and a file saving timing.
- the number of pre-trigger image data is the number of pieces of image data before a trigger is generated which are saved when the trigger is generated.
- the number of post-trigger image data is the number of pieces of image data after a trigger is generated which are saved when the trigger is generated.
- the number of pre-trigger image data and the number of post-trigger image data can also be changed during the data collection.
- the trigger condition is an item to be set in regards to a condition serving as an image saving trigger.
- setting is performed with respect to an alarm generation condition.
- the alarm generation condition can be set to, for example, a case where a measurement value exceeds a predetermined value.
- a specific alarm may be set as a trigger.
- the file saving timing is an item to be set in regards to a timing when the image-attached measurement value file 190 is saved.
- a recorded file is divided under predetermined conditions for capacity limit and handling convenience of a file.
- the file saving timing is setting for establishing the conditions, and can be set depending on, for example, a file size, the number of measurement points, and a measurement time.
- reception time is not required to be strictly set to the same time, but may be provided with predetermined duration.
- the processing at the time of receiving image data (S 107 ) will be described with reference to a flowchart of FIG. 6 .
- the received image data is saved in the image 152 c of the image ring buffer 152 (S 1071 ).
- the measurement value number 151 a added to measurement data that is received at the same time is recorded in the corresponding measurement value number 152 b (S 1072 ).
- an image and a measurement value at the same time are associated with each other.
- a mark is displayed which indicates that an image corresponding to a trend display screen is present (S 1073 ).
- This mark can be made by disposing a white inverted triangular mark 212 at a position corresponding a time when the image data is received, in a waveform display region 210 where a trend waveform is displayed, for example, as illustrated in FIG. 11A .
- the file saving processor 140 resets the post-trigger counter 142 so as to be in a countable state (S 1091 ).
- the post-trigger counter 142 is a counter that counts the number of images, incrementing is not performed at this point in time.
- the post-trigger counter 142 terminates the counting with the number of post-trigger image data which is set in the initial setting (S 101 ).
- new trigger group data of the trigger group management data 194 is created, and the trigger group management number 194 a is recorded (S 1092 ).
- the most recent image buffer number of the image ring buffer 152 at a trigger time point is temporarily saved (S 1093 ).
- the given number (the number of pre-trigger image data) of pieces of image data before a trigger time point are read out from image ring buffer 152 based on the image buffer number saved in the processing (S 1093 ) of the image ring buffer 152 at the trigger time point and are recorded in the image 192 b of the numbered image file 192 in the image-attached measurement value file buffer 153 (S 1115 ). At this time, a unique number is recorded in the image number 192 a.
- the image data at the trigger time point and the given number (the number of post-trigger image data) of pieces of image data after the trigger time point are read out from the image ring buffer 152 and are recorded in the image 192 b of the numbered image file 192 in the image-attached measurement value file buffer 153 (S 1116 ). At this time, a sequential number is recorded in the image number 192 a.
- the measurement value number 193 b and the image number 193 c are recorded in the file management data 193 , in addition to the sequential file management number 193 a , in the image-attached measurement value file buffer 153 (S 1117 ). Meanwhile, the measurement value number 193 b can be specified with reference to the corresponding measurement value number 152 b of the image ring buffer 152 .
- pieces of information of the trigger group data are also established by information being recorded in the file management data 193 , pieces of information of the leading file management number 194 b , the trigger point file management number 194 c , the ending file management number 194 d , the image number 194 e , and the image cumulative number 194 f are recorded (S 1092 ) in the trigger group data that is created in the processing (S 1118 ).
- the time-series measurement value file 191 , the numbered image file 192 , the file management data 193 , and the trigger group management data 194 which are recorded in the image-attached measurement value file buffer 153 are archived in one image-attached measurement value file 190 and are saved in the file saving region 160 (S 1132 ).
- the images 152 c corresponding to the specified measurement value numbers 151 a and 152 b are read out from the image ring buffer 152 and are displayed on the trend display screen (S 203 ).
- FIG. 11B illustrates an example of the trend display screen on which an image is displayed.
- the mark 212 which is selected by a user and has the corresponding image displayed therein is displayed in black, and thus the mark can be distinguished from a mark which does not have the corresponding image displayed therein.
- an image 214 is displayed above the waveform display region 210 , another display method may be used.
- the image 214 may be displayed by overlapping the waveform display region 210 .
- the measurement value 191 c of the time-series measurement value file 191 is read out to display a waveform on a reproduction display screen (S 212 ). Then, it is determined whether an image corresponding to the measurement value is present, with reference to the file management data 193 (S 213 ).
- a mark is displayed at a corresponding position of the reproduction display screen.
- the mark in the reproduction display screen can be configured in a similar manner to the mark in the trend display screen illustrated in FIG. 11A .
- the image number 193 c corresponding to the specified measurement value number is specified with reference to the file management data 193 (S 223 ), and the image 192 b corresponding to the specified image number is read out from the numbered image file 192 and is displayed on the reproduction display screen (S 224 ).
- An image displayed on the reproduction display screen can be configured in a similar manner to the image that is displayed on the trend display screen illustrated in FIG. 11B .
- the paperless recorder 100 has been described. Meanwhile, the recorder of the present invention is not limited to the configuration of the paperless recorder 100 according to the above-described embodiment and can be modified in various ways.
- the image-attached measurement value file 190 may be reproduced in the paperless recorder 100 and is displayed on the display device 182 of the paperless recorder 100 , the image-attached measurement value file 190 may be reproduced on a PC 500 connected thereto through the network communication path 400 and may be displayed on a display device 550 of the PC 500 as illustrated in FIG. 14 .
- a digital communication module 510 a file reproduction buffer 520 , a file reproduction processor 530 , and a display processor 540 which have the same functions as the respective blocks of the paperless recorder 100 are constructed in the PC 500 , and the digital communication module 510 acquires the image-attached measurement value file 190 from the paperless recorder 100 through the network communication path 400 and stores the acquired file in the file reproduction buffer 520 . Then, the file reproduction processor 530 performs reproduction processing, and thus a measurement value and an associated image can be displayed on the display device 550 of the PC 500 .
- the measuring equipment of the present invention can also be applied to a data logger 600 as illustrated in FIG. 15 .
- the data logger 600 Since the data logger 600 does not have a display function, the data logger has a configuration in which the file reproduction buffer 170 , the file reproduction processor 172 , the display processor 180 , and the display device 182 are excluded from the paperless recorder 100 , and has the same configuration as the paperless recorder 100 with regard to other blocks. For this reason, the same reference numerals are attached for convenience. In this case, trend display and reproduction display which are similar to those in the above-described embodiment can be performed by the PC 500 connected thereto through the network communication path 400 .
- an external trigger reception module 145 can be provided in the paperless recorder 100 so that a user's trigger operation or a predetermined trigger input from another device can be used as a trigger of image data saving.
- the user's trigger operation can be received through a saving trigger button 136 , for example, as illustrated in FIG. 17A .
- An external trigger reception unit 134 generates a trigger at a point in time when the operation of the saving trigger button 136 is received, and saves images before and after the trigger.
- a trigger operation may be received by a selection of any point on a waveform through an operation using a touch panel.
- the external trigger reception module 134 generates a trigger at a time corresponding to a measurement value having received a touch operation and saves images before and after the trigger.
- a trigger is regarded as being generated at a time when a measurement value corresponding to a point A on a waveform is input. In this case, since the trigger is generated backwards, the capacity of the image ring buffer 152 is increased.
- the time-series measurement value file 191 , the numbered image file 192 , the file management data 193 , and the trigger group management data 194 are archived in one image-attached measurement value file 190 and are saved in the file saving region 160 , but the time-series measurement value file 191 , the numbered image file 192 , the file management data 193 , and the trigger group management data 194 are sufficient if they are associated with each other, and are not necessarily archived in one file. For example, they may be stored in the same folder, or file names that are clearly associated with each other may be attached thereto.
- the time-series measurement value file 191 , the numbered image file 192 , the file management data 193 , and the trigger group management data 194 may be configured as one file without being archived.
- the image-attached measurement value file may be divided into four regions, and contents of the time-series measurement value file 191 , the numbered image file 192 , the file management data 193 , and the trigger group management data 194 may be recorded in the respective regions.
- image data from the plurality of digital communication output cameras 410 may be received.
- the image data may be associated with measurement data based on a reception time.
- a measurement function may be added to the digital communication output camera 410 , and measurement data and image data may be received from the digital communication output camera 410 .
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| JP6615325B2 (ja) * | 2016-04-22 | 2019-12-04 | 株式会社Fuji | 対基板作業機 |
| JP7336177B2 (ja) * | 2017-12-25 | 2023-08-31 | 横河電機株式会社 | 光パワーメータ |
| JP2025002032A (ja) | 2023-06-21 | 2025-01-09 | 横河電機株式会社 | 情報提供装置、情報提供方法及び情報提供プログラム |
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| US20140293044A1 (en) | 2014-10-02 |
| JP5979064B2 (ja) | 2016-08-24 |
| JP2014202526A (ja) | 2014-10-27 |
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