WO2007105755A1 - Method of removing building material containing asbestos and apparatus for removing building material containing asbestos - Google Patents
Method of removing building material containing asbestos and apparatus for removing building material containing asbestos Download PDFInfo
- Publication number
- WO2007105755A1 WO2007105755A1 PCT/JP2007/055070 JP2007055070W WO2007105755A1 WO 2007105755 A1 WO2007105755 A1 WO 2007105755A1 JP 2007055070 W JP2007055070 W JP 2007055070W WO 2007105755 A1 WO2007105755 A1 WO 2007105755A1
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- WO
- WIPO (PCT)
- Prior art keywords
- work
- removal
- asbestos
- building material
- containing building
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G23/00—Working measures on existing buildings
- E04G23/08—Wrecking of buildings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J11/00—Manipulators not otherwise provided for
Definitions
- the present invention relates to a technology for an asbestos-containing building material removal system and an asbestos-containing building material removal work device.
- Asbestos-containing building materials such as asbestos-containing spray materials, heat insulating materials, and fireproof covering materials have been produced until recently, and have been used in many buildings during high-growth periods.
- the building containing asbestos-containing building materials is covered with a tent, etc., and asbestos-containing building material dust generated during the removal work is scattered around the work site and contaminates the surrounding environment.
- asbestos-containing building material dust generated during the removal work is scattered around the work site and contaminates the surrounding environment.
- Patent Document 1 Registered Utility Model No. 3116813
- the present situation is that the removal work relies on manual work in which field workers enter the work space and perform work.
- the work space is extremely dangerous as the asbestos-containing building material is extremely dusty. It is a steep space.
- the contents of the removal work include spraying the wetting agent, peeling work, finishing work, packing the removed asbestos-containing building material, spraying the solidifying agent, etc., but manual removal work (conventional method)
- field workers must enter the work space themselves. Therefore, the worker must enter a very dangerous space for a long time and perform harsh work.
- workers are required to wear protective clothing with strict exposure prevention measures.However, it is dangerous to wear protective clothing because it is a long-time operation after entering dangerous work spaces. There is no change. For this reason, there is a risk that health hazards may occur at site workers due to dust from asbestos-containing building materials generated during removal operations.
- the present invention has been made in view of the above-described problems, and prevents dust and the like of asbestos-containing building materials from contaminating the surrounding environment of the work site, and transfers waste and equipment used from the work site.
- the purpose is to prevent cross-contamination of the surrounding environment when moving, and to reduce the chances of field workers entering the work space and prevent health problems for field workers.
- the asbestos-containing building material removal system of the present invention is an asbestos-containing building material removal system for removing asbestos-containing building materials on the ceiling, wall surface, etc. of a building, wherein the working space includes the asbestos-containing building material. And a work preparation room, and a preparation process for isolating the work space and the work preparation room from an external cover,
- a storage device that stores the removal work device in a state of being isolated from the outside communicates with the work preparation chamber, isolates the work space, the work preparation chamber, and the storage device from the outside, and removes the storage device from the storage device.
- a removal work process for removing asbestos-containing building materials in the work space by the removal work device
- the removal work device executes all or part of the removal work process by remote control or teaching 'program of external force in the work space.
- the range of work objects to be removed is subdivided into unit work ranges, and the removal work in each unit work range is sequentially performed. By repeating the procedure, the asbestos-containing building materials within the scope of the work are removed.
- the removal work device is equipped with a dustproof jacket, and the atmospheric pressure in the dustproof jacket is maintained at a higher pressure than the work space, After completion of the removal work process, the dustproof jacket is removed and discarded from the removal work device in a state of being isolated from the outside.
- the internal pressure of the work space, the work preparation room, and the storage device is kept at a lower pressure than the outside.
- the dust or the like of the asbestos-containing building material floating in the work space is charged to the positive electrode or the negative electrode, and the dust collecting member is charged to a different polarity.
- a moving means for moving in the work space a fixing means for temporarily fixing in the work space, and a multi-joint arm described later
- Elevating means for elevating and lowering a gantry provided with a robot wherein each means is remotely operated or taught by a 'program
- Robot with articulated arm to be executed by the program
- the asbestos-containing building material removal work apparatus of the present invention is provided with means for confirming images of work environment, work status, and work position.
- the range of work objects to be removed is subdivided into unit work ranges, and each unit work range is operated by remote operation or teaching 'program.
- the asbestos-containing building materials in the range to be worked are removed by repeatedly performing the removal work in step 1 and repeating the removal work in each unit work range in order.
- the work reference point of each unit work range and the inclination of the unit work range, which is a subdivision of the work target range to be removed, are detected. Detecting means for
- Storage means for storing a teaching program that starts the removal work in the unit work range from a work reference point, executes the work according to the inclination, and repeatedly executes the removal work in each unit work range sequentially;
- the work reference point and inclination of the teaching program are corrected to the detected work reference point and inclination and executed.
- a position reference point is set in the work space including the asbestos-containing building material, and the position information of the work target to be removed is coordinated from the position reference point.
- Detecting means for detecting position information of the removal work device Detecting means for detecting position information of the removal work device
- the position information of the removal work device by the detecting means is lost due to slippage of the carriage, the position information is reset by returning to the position reference point by remote operation or teaching 'program.
- the asbestos-containing building material removal work apparatus of the present invention has the articulated arm.
- the robot is detachable from the carriage base, and the robot having the articulated arm can be attached to a traveling carriage that can be used at high places.
- the work space, work preparation room, storage device, and removal work device are isolated from the outside through the preparation process, carry-in process, removal work process, and carry-out process. Therefore, dust generated by removing asbestos-containing building materials can be prevented from scattering outside from the work space, work preparation room, storage device, and removal work device. Therefore, it is possible to prevent dust from building materials containing asbestos from contaminating the surrounding environment of the work site, and to prevent secondary contamination of the surrounding environment when moving the removal equipment used as equipment from the work site. it can. Moreover, since the removal work process is performed by the removal work device, the opportunity for the field worker to enter the work space can be reduced, and the health problems of the field worker can be prevented.
- the removal work device executes all or part of the removal work process by the remote operation or teaching 'program from outside the work space. Work of field workers is reduced. For this reason, opportunities for field workers to enter the work space can be reduced, and health problems for field workers can be prevented.
- the asbestos-containing building material removal system of the present invention even if the work target has a complicated shape by subdividing the work target range to be removed into sub-unit work ranges. Can be regarded as a set of unit work ranges. By removing the operation of the removal work performed in the unit work range in advance and repeating this operation for each unit work range, even if the work target has a complicated shape, the operation of the simple removal work can be repeated. This can be done easily. Even if the removal device is executed by a remote operation or teaching 'program, the removal operation can be performed by a simple remote operation or simple teaching' program.
- the air pressure in the dust-proof jacket mounted on the removal work device is maintained at a higher pressure than the work space.
- This facilitates cleaning of dust and the like after completion of the removal work process, and it is also easy to prevent secondary contamination of the surrounding environment when the removal work device is moved at the work site.
- the internal pressure of the work space, the work preparation room and the storage device is kept at a lower pressure than the outside. Contamination can be prevented.
- the asbestos-containing building material removal system of the present invention by removing static electricity from dust and the like that has been charged and floating, the dust and the like are likely to sink, and the floating time can be shortened. For this reason, it becomes easy to remove dust and the like from the work space, it is possible to prevent contamination of the surrounding environment due to scattering of dust and the like, and it is possible to shorten the time required for removing asbestos-containing building materials.
- the removal work process is performed by the removal work apparatus that is operated by remote operation or teaching 'program, thereby reducing the opportunity for field workers to enter the work space. Can prevent health problems for field workers.
- the operator can execute the removal work apparatus by remote operation or teaching 'program while confirming the image of the work environment, work status, and work position. Therefore, the removal work by the removal work device can be performed reliably.
- the unit work It can be considered as a set of ranges.
- the operation of removal work to be performed in the unit work range by the remote operation or teaching 'program is determined in advance, and this operation Can be easily performed by repeating the operation of simple removal work even if the work object has a complicated planar shape.
- the removal work in the unit work range starts from the work reference point, is executed in accordance with the inclination, and is performed in each unit work range.
- the removal operation can be sequentially repeated.
- the removal work in each unit work range can be executed repeatedly while correcting the teaching program according to the work reference point detected by the detecting means and the inclination of the work range. Therefore, even a three-dimensionally complicated work target can be easily performed by repeating a simple removal operation.
- the operation is performed by remote control or instruction program.
- the position reference point may be two or more. For example, by using two position reference points, it becomes easier to match the position information in the data storage unit with the position reference point, and the removal work device can quickly obtain the position information.
- FIG. 1 is a schematic diagram of an asbestos-containing building material removal system according to Embodiment 1 of the present invention.
- FIG. 2 is a schematic diagram of a work space 11, a work preparation room 12, a container 13 as a storage device, and a removal work device 21 according to the first embodiment.
- FIG. 3 is a simplified perspective view of the asbestos-containing building material removal work apparatus 21 according to Embodiment 1 of the present invention.
- Fig.4 Schematic diagram of the tour.
- FIG. 1 is a schematic diagram of a system for removing asbestos-containing building materials according to Embodiment 1 of the present invention
- FIG. 2 shows a work space 11, a work preparation room 12, a container 13 as a storage device, and a removal work device according to Embodiment 1.
- Fig. 21 is a schematic diagram of Fig. 3
- Fig. 3 is a simplified perspective view of the asbestos-containing building material removal working device 21 according to Example 1 of the present invention
- Fig. 4 is a schematic diagram of the tool
- Fig. 5 is a marking 18 for the work target.
- FIG. 1 is a schematic diagram of a system for removing asbestos-containing building materials according to Embodiment 1 of the present invention
- FIG. 2 shows a work space 11, a work preparation room 12, a container 13 as a storage device, and a removal work device according to Embodiment 1.
- Fig. 21 is a schematic diagram of Fig. 3
- Fig. 3 is a simplified perspective view of the asbestos-containing
- FIG. 6 is a schematic diagram of a state where the removal work device 21 is moved below the unit work range 17.
- the work is carried out in a relatively large public facility such as a school or a gymnasium as a building, but the asbestos-containing building material according to the present invention can be used even in a house, condominium, venue, etc.
- a removal system can be applied.
- the preparation process is a process in which the work space 11 including the asbestos-containing building material 16 and the work preparation chamber 12 are communicated with each other, and the work space 11 and the work preparation chamber 12 are isolated from the outside.
- the interior of the work space 11 is a vinyl sheet. Strictly cure with a curing sheet such as, and separate work space 11 from the outside. The work space 11 is sucked with a dust remover (not shown) or the like so as to be maintained at a pressure lower than the atmospheric pressure.
- a separate passage 14 is provided to communicate with the work preparation room 12 described later.
- a work preparation chamber 12 is communicated with the outside of the work space 11.
- the work preparation room 12 for example, a room adjacent to the work space 11 is used.
- the entire work preparation room 12 is carefully cured with a curing sheet such as a vinyl sheet to isolate the work preparation room 12 from the outside. If there is no adjacent room and it cannot be used as the work preparation room 12, the work preparation room 12 is configured by dividing the work space 11 with a vinyl sheet or the like.
- a passage 14 provided in the work space 11 communicates with the work preparation chamber 12, and the passage 14 is partitioned by a door or the like so that the work space 11 and the work preparation chamber 12 can be isolated from each other.
- the work preparation chamber 12 is sucked with a dust remover (not shown) or the like so as to be maintained at a pressure lower than the atmospheric pressure. Further, the work preparation room 12 is provided with a separate passage 15 for communicating with a container 13 as a storage device described later.
- the carry-in process is a process of moving the post-processing removal work device 21 stored in the storage device to the work space 11.
- the removal work device 21 will be described in detail later, but a carriage 22 for moving in the work space 11, a plurality of tools used to remove the asbestos-containing building material 16, and an articulated joint that performs the removal work of the asbestos-containing building material 16 And a robot 41 having an arm.
- the storage device is a container 13 sealed so as not to disperse the internal dust to the outside, and stores the removal work device 21 in a state where the external working force is isolated.
- the inside of the container 13 is sucked with a dust removing device (not shown) or the like so as to be kept at a pressure lower than the atmospheric pressure.
- a dust removing device (not shown) or the like so as to be kept at a pressure lower than the atmospheric pressure.
- the removal work device 21 is stored separately from the outside, the container 13 is hermetically sealed and dust is not emitted to the outside, so the inside of the container 13 may be the same as the atmospheric pressure.
- the passage 15 provided in the work preparation chamber 12 communicates with the container 13, and the passage 15 is partitioned by a door or the like so that the work preparation chamber 12 and the container 13 can be isolated from each other. To do.
- the removal work device 21 has a work preparation before entering the work space 11.
- a disposable dustproof jacket 44 is installed in the room 12.
- the dustproof jacket 44 prevents dust and the like generated during the removal work of the asbestos-containing building material 16 from adhering to the removal work device 21.
- the internal pressure of the dustproof jacket 44 higher than the external pressure, it is possible to prevent dust from entering the jacket and to make it difficult for the dust and the like to adhere to the removal work device 21. This makes it easier to clean dust after the removal process.
- the internal space of the removal work device 21 may be kept higher than the external pressure. In this case, dust or the like can be prevented from entering the inside of the removal work device 21.
- the work space 11, the work preparation chamber 12, and the container 13 communicate with each other, and the work space 11, the work preparation chamber 12, and the container 13 are external. It is isolated from.
- the removal work device 21 is moved from the container 13 to the work space 11 through the work preparation room 12.
- the removal device can run on its own, but if there is a difference, it should be moved using lifting means.
- the passage 14 between the work space 11 and the work preparation room 12 is closed so that the work space 11 is isolated from the outside.
- the removal work device 21 is connected to power peripheral devices such as electricity and aerodynamic power and control lines.
- the removal work step is a step of removing the asbestos-containing building material 16 by the removal work device 21 carried into the work space 11.
- the removal work process includes a removal work process 1, a removal work process 2 (peeling work), and a removal work process 3 (finishing work). Detailed contents of the removal work device 21 and the removal work process will be described later.
- the unloading process is a process of moving the removal work device 21 from the work space 11 to the container 13 and unloading the removal work device 21 after the removal work step is completed.
- the work space 11, the work preparation chamber 12, and the container 13 are communicated with each other and separated from the outside, and the removal work device 21 is cleaned, and then the removal work from the work space 11 to the container 13 is performed.
- Move device 21 At this time, the power peripheral equipment such as electricity and pneumatic power of the removal work device 21 and the control line are also removed.
- Removal work equipment 21 Cleaning is performed by applying an air flow (air shower) to the removal work device 21 in the work space 11 to remove dust attached to the dustproof jacket 44. After removing the dust, move the removal work device 21 to the work preparation room 12.
- the dustproof jacket 44 is removed, and the dustproof jacket 44 is discarded in a disposal container. Since the removal work device 21 is equipped with a dustproof jacket 44, the amount of dust or the like adhering to the removal work device 21 is extremely small. Further, since the dustproof jacket 44 is removed in the work preparation chamber 12 and thrown into a waste container for disposal, the amount of dust brought into the container 13 from the work preparation chamber 12 is extremely small. This makes it easy to prevent secondary contamination of the surrounding environment when the removal work device 21 is moved from the work site. Then, the removal work device 21 is unloaded from the building while being isolated from the outside.
- the work space 11, the work preparation room 12, the container 13 and the removal work device 21 are isolated from the outside through the preparation process, the carry-in process, the removal work process, and the carry-out process. Therefore, the dust generated by the removal work of the asbestos-containing building material 16 can be prevented from being scattered from the work space 11, the work preparation room 12, the container 13 and the removal work device 21 to the outside. Therefore, it prevents dust from asbestos-containing building materials 16 from contaminating the surrounding environment of the work site, and prevents secondary contamination of the surrounding environment when the removal equipment 21 that is the equipment used is moved at the work site. be able to.
- the removal work process is performed by the removal work device 21, so that the opportunity for the field worker to enter the work space 11 can be reduced, and the health hazard of the field worker can be reduced. Can be prevented.
- the removal work device 21 includes a carriage 22 and a robot 41 having a tool and an articulated arm.
- Table 1 shows the general specifications of the trolley 22 of the removal work device 21, the robot 41, and the spreader such as the wetting agent.
- Movement means Maximum traction 7 0 O kg type Articulated arm Number of axes 6 axes
- the carriage 22 includes moving means for moving in the work space 11, fixing means for temporarily fixing in the work space 11, and lifting means for raising and lowering the pedestal 23. .
- the moving means is for moving the removal work device 21 on the floor surface of the work space 11, and as shown in FIG. 3, the wheel 25 supporting the carriage 22 and the wheel 25 are driven to drive the carriage 22. And a drive device (not shown) for moving the.
- the moving means is preferably capable of traveling even if the removed pieces of the asbestos-containing building material 16 are scattered on the floor surface. In this example, the maximum tractive force of the moving means is 700 kg.
- the fixing means temporarily fixes the removal work device 21 at an arbitrary point on the floor surface in the work space 11, and is removed by a reaction when the tool is pressed against the ceiling or the like during the removal work. This is to prevent the position of 21 from shifting.
- the fixing means is composed of an anchor jack 26 that can be extended downwards of the carriage 22, and during fixing, the anchor jack 26 is pressed against the floor surface to temporarily position the removal work device 21. Fix it.
- the elevating means elevates and lowers a gantry 23 for fixing a robot 41 having an articulated arm, which will be described later.
- a pedestal 23 is mounted on a guide rail 24 erected on the carriage 22 so as to be movable up and down, and the pedestal 23 is moved up and down with respect to the carriage 22 between the pedestal 23 and the carriage 22.
- a lifting device (not shown) is provided, and the platform 23 is moved up and down to position the robot 41 having an articulated arm at an appropriate height with respect to the asbestos-containing building material 16 to be worked.
- the lifting load of the lifting means is 180 kg
- the vertical stroke is 950mm.
- the moving means, the fixing means, and the elevating means are configured to be operated by remote operation, but the moving means, the fixing means, and the elevating means may be configured to be operated by a teaching program.
- the tool is attached to a tool attaching portion 42 provided at a tip portion of a robot 41 having an articulated arm, which will be described in detail later, and is removed by being pressed against an asbestos-containing building material 16 that is a work target. This is for performing each operation included in the operation process.
- each tool is provided with a tool plate 32 corresponding to a master plate 43 described later provided in a robot 41 having an articulated arm.
- a number of tools are prepared for each operation included in the removal work process or for each removal target.Work surface detection tool 33, wetting agent spray tool 34, peeling tool 35, finishing tool 36, solidifying agent spray Tool 37 etc. are provided.
- Each tool is placed side by side on a tool stand (not shown) provided below the robot 41 having an articulated arm.
- the work surface detection tool 33 is a tool for detecting the height of a work target such as a ceiling.
- the work surface detection tool 33 detects that the work object such as the ceiling is touched, and detects the height of the ceiling or the like at that time.
- the spray tool 34 for the wetting agent is a tool for spraying the wetting agent to the work target. Before the peeling work, a wetting agent is sprayed on the work object to moisten it, and the dust is prevented from scattering when the asbestos-containing building material 16 is peeled off.
- a wetting agent supply hose (not shown) is connected to the wetting agent spray tool 34, and the wetting agent supply hose is connected to a tank 27a provided in the carriage 22 and a spreader (not shown). Has been. In this example, the maximum discharge rate of the spreader is 6 liters per minute and the maximum pressure is 22 MPa.
- the peeling tool 35 is a tool for peeling the asbestos-containing building material 16 also with the ground surface force.
- the peeling tool 35 is composed of a spatula-like member 35a and an air-type vibration device 35b. As shown in FIG. 4, the spatula-like member 35a is placed between the asbestos-containing building material 16 and the ground surface, and the air-type vibration is applied. By assembling the spatula member 35a back and forth by the device 35b, the asbestos-containing building material 16 is peeled off.
- the finishing tool 36 is a tool for removing the asbestos-containing building material 16 with the peeling tool 35 and then polishing and peeling the asbestos-containing building material 16 remaining on the removal surface.
- the finishing tool 36 has a structure in which a large number of wires 36b are implanted around the rotating portion 36a, and a dust collecting suction port (not shown) is provided near the rotating wire 36b for sucking dust generated by polishing. Z).
- a suction hose is connected to the dust collection suction port, and the suction hose is connected to a dust collector provided on the carriage 22.
- the spray agent 37 for the solid agent is a tool for spraying the solid agent on the work target. After the work with the finishing tool 36, a solidifying agent is sprayed on the work object to contain the dust of the asbestos-containing building material 16 remaining in the work object.
- the solidifying agent spray tool 37 is connected to a solidifying agent supply hose (not shown), and the solidifying agent supply hose is connected to a tank 27b provided in the carriage 22 and a spreader (not shown). Be beaten!
- the robot 41 having the articulated arm remotely operates each operation included in the removal operation process performed by attaching the tool and replacement of the tool performed at the end of each operation. Or teaching 'to be executed by the program.
- the robot 41 having the articulated arm has six axes, and is provided on a pedestal 23 that can be raised and lowered provided on the carriage 22.
- a tool mounting portion 42 is provided at the tip of the robot 41 having an articulated arm, and a master plate 43 for mounting the tool is provided at the other end of the tool mounting portion 42.
- the robot 41 having an articulated arm is operated, the tool can be directed to the work target at a desired position and angle within a predetermined range.
- the load capacity of the robot 41 is 10 kg, and the reach is 1300 mm.
- the tool attachment portion 42 is provided at the tip of the robot 41 having an articulated arm, and is a portion to which a tool for removing the asbestos-containing building material 16 is detachably attached.
- a tool mounting portion 42 is provided with a master plate 43, and each tool is provided with a tool plate 32 corresponding to the master plate 43.
- a fitting portion having a pneumatic locking mechanism is formed on the master plate 43 side, and a fitting portion into which the fitting portion is fitted is formed on the tool plate 32 side.
- a robot with an articulated arm by engaging the mating part of the master plate 43 and the mating part of the tool plate 32 and operating the pneumatic locking mechanism 4
- the tool is attached to the tool mounting part 42 of 1.
- the fitting portion and the fitted portion are separated by releasing the lock mechanism, and the tool is detached from the tool mounting portion 42.
- the robot 41 having the articulated arm can automatically exchange a tool according to each operation included in the removal operation process or a shape to be removed by a program. It should be noted that the tool is automatically replaced by the program when each operation included in the removal process is completed.
- a camera 51 is provided near the tip of the articulated arm.
- the camera 51 is installed so that it can monitor information necessary for the movement of the removal work device 21, the lifting and lowering of the pedestal 23, and the operation of the robot 41 having an articulated arm.
- the work status and work position images can be checked on the monitor 55.
- a stationary camera 52 is installed at the work site, and information regarding the removal work device 21 can also be monitored by this stationary force camera 52.
- the carriage 22 is provided with a robot 41 having an articulated arm and a control device 53 for controlling the moving means of the carriage 22 and the like.
- the control device 53 is connected to a control panel 54 for remotely operating the removal work device 21.
- the vertical operation panel 54 includes a moving means, a fixing means, an elevating means, a robot 41 having an articulated arm, a spray tool 34 for a wetting agent, a spray tool 37 for a solidifying agent, a camera 51, etc.
- An operation unit for operation is provided.
- the information from the camera 51 provided near the tip of the robot 41 having the articulated arm and the stationary camera 52 placed at the work site is displayed on the monitor 55 installed near the operation control panel 54 while watching this. Operate using the control panel 54.
- the operator can operate the removal work device 21 by remote operation while checking the image of the work environment, the work situation, and the work position, so that the removal work by the removal work device 21 can be reliably performed. it can.
- wireless communication means may be used as a means for remote control.
- the removal work process is performed by the removal work device 21 that is operated by remote operation as described above, the opportunity for the field worker to enter the work space 11 can be reduced, and the field worker has a health disorder. Occurrence can be prevented. [0066] Next, the contents of the removal work process for removing the asbestos-containing building material 16 provided in the building using the removal work device 21 will be described.
- the range of the work object to be removed is subdivided and divided into unit work ranges 17, 17...
- the work objects to be removed By dividing the work objects to be removed into unit work areas 17, even work objects with complex shapes can be regarded as a set of simple unit work areas 17, making removal work easier.
- a sudden change of surface for example, the side of the beam
- the ceiling surface can be regarded as a set of simple planes.
- this operation is sequentially repeated for each unit work range 17 so that even if the work target has a complicated shape. It can be done easily by repeating simple removal operations. Even if the removal work device 21 is executed by a remote operation or teaching 'program, the removal work can be performed by a simple remote operation or simple teaching' program.
- the marking 18 in the present embodiment does not include a sudden surface change portion in the unit work range 17, for example, a ceiling with a side of 60cm on the work target.
- the child marking 18 is performed.
- the marking 18 is used by the operator to visually recognize the unit work range 17 on the monitor 55 in the removal work process, and the size of the grid can be arbitrarily changed.
- the removal work is facilitated by shortening the length of one side of the lattice.
- marking 18 is performed by drawing a line with asbestos-containing building material 16 to be worked with spray paint or the like.
- the removal work device 21 is moved below the unit work range 17 as shown in FIGS.
- the anchor jack 26 is operated by remote control, and the removal work device 21 is temporarily fixed below the unit work range 17.
- the tool selects the work surface detection tool 33 and detects the height of the work object such as the ceiling.
- the work surface detection tool 33 detects the contact with the work object such as a ceiling and detects the height of the unit work range 17. Inspection The height taken out is taken as the reference height for the peeling work in the unit work range 17.
- the tool is replaced with a spray tool 34 for the wetting agent, and the wetting agent is sprayed on the unit working range 17.
- a wetting agent for example, “Austector S” manufactured by Kawaguchi Pharmaceutical Co., Ltd. diluted with 10 times water is used. It is preferable that the wetting agent is spread evenly throughout the spray tool 34. Therefore, the wetting agent can be easily and uniformly produced by pre-teaching and programming the operation of the robot 4 1 having an articulated arm so that the spray tool 34 is reciprocated while slightly shifting the position on the unit work range 17. Can be sprayed.
- the tool is replaced with a peeling tool 35.
- the asbestos-containing building material 16 is peeled off from the ground surface by the peeling tool 35.
- the peeling tool 35 applies the spatula-like member 35a between the asbestos-containing building material 16 and the ground surface, and advances the robot 41 having an articulated arm while vibrating the spatula-like member 35a by the air vibration device 35b.
- the asbestos-containing building material 16 is peeled off.
- the entire unit work range 17 is peeled off evenly, and the asbestos-containing building material 16 in the unit work range 17 is peeled off.
- the peeling work can be easily performed without unevenness. it can.
- the removal work device 21 is moved below the unit work range 17.
- the anchor jack 26 is operated by remote control, and the removal work device 21 is temporarily fixed below the unit work range 17.
- the tool is working Select the surface detection tool 33 and detect the height of the work target such as the ceiling. The detected height is taken as the reference height for finishing work in this unit work range 17.
- the tool is replaced with a finishing tool 36.
- the asbestos-containing building material 16 is removed with the peeling tool 35 using the finishing tool 36, the asbestos-containing building material 16 remaining on the removal surface is polished and peeled off.
- the finishing tool 36 has a structure in which a large number of wires 36b are implanted around the rotating portion 36a. The rotating wire 36b is brought into contact with the removal surface, and the asbestos-containing building material 16 is polished and peeled off. It is preferable to polish and remove the removal surface with the finishing tool 36 evenly.
- polishing and peeling can be easily performed without unevenness. can do .
- the work with the finishing tool 36 is performed while sucking dust from the dust collection suction port provided in the vicinity of the wire 36b, so that the amount of dust spreading in the work space 11 can be suppressed. it can.
- an appropriate size tool is selected according to the removal target.
- the tool is replaced with a spray agent 37 for the solid agent, and the solid agent is sprayed over the unit working range 17.
- a solidifying agent is sprayed on the work target to contain the dust of the asbestos-containing building material 16 remaining on the work target.
- the solidifying agent for example, “Austector S” manufactured by Kawaguchi Pharmaceutical Co., Ltd. diluted with the same amount of water is used. It is preferable to spray the solid glaze with the spray tool 37 evenly throughout. Therefore, by teaching and programming in advance the operation of the robot 41 having the articulated arm so that the spray tool 37 is reciprocated while shifting the position little by little on the unit work range 17, it is possible to easily and uniformly fix the spray tool 37.
- the agent can be sprayed.
- the “packing the removed asbestos-containing building material” is an operation for storing and transporting the asbestos-containing building material 16 that has fallen to the floor surface by the peeling and finishing operations in a disposal bag.
- the special break is a break that is different from the usual lunch break, and is a break that is established by using a part of the work time, and is a break that is necessary because it is a harsh manual work. There is one special break each morning and afternoon.
- Table 3 shows the area of asbestos-containing building material 16 that can be removed when four workers work for one day (8 hours) using the conventional method. Asbestos-containing building materials 16 have different hardnesses, and the areas of asbestos-containing building materials 16 that can be removed in one day (8 hours) differ depending on the hardness. Soft power, if the type, but the asbestos-containing building materials 16 in the area of about 75 m 2 can be removed a day four, usually of about 50 m 2 per day at four If it is the hardness asbestos-containing building materials 16 If it is a hard type, 4 people will remove asbestos-containing building materials 16 of about 25m 2 per day.
- Table 4 shows the experimental conditions.
- a fireproof coating material “Spray Ace Wet N” (registered trademark) manufactured by Nippon Rock Wool Co., Ltd., which is a simulated material of asbestos-containing building material 16, was used as the work target.
- the hardness of sprayed “Spray Ace N” (registered trademark) is equivalent to a hard type asbestos-containing building material.
- Table 5 shows the results of an operation experiment of the removal work device 21 according to the present example.
- the required time shown in Table 5 is the time required for work in the unit work range (60cm x 60cm).
- the time required for each work was repeated 10 times in an experiment in which the work range of 2 units was continuously worked, and the average value of the time taken per work range of 1 unit was calculated from the result, which was used as the time required for each work. .
- the movement time between unit work ranges (40 seconds) and tool change (40 seconds) are included in the removal work time (540 seconds) of the unit work range using the peeling tool and finishing tool. Based on this operation experiment, the work contents other than the “packing of removed asbestos-containing building materials” among the work contents that were performed by the conventional method were removed. It was confirmed that it can be carried out using device 21.
- Table 6 shows the contents of the comparison and the time required for each operation.
- the work target “Spray Ace Wet N” (registered trademark) in the operation experiment corresponds to a hard asbestos-containing building material.
- the data for the conventional method is the standard time required for removing 25m 2 of hard asbestos-containing building materials by four workers working one day (8 hours).
- the time required for each work in the conventional method is four times (4 persons) of the work time data (1 person) shown in Table 2.
- the data of the removal work device 21 is based on the assumption that one removal work device 21 is operated by one operator.
- the required time is approximately 69 times the required time shown in Table 5.
- the work time shown in Table 5 is the time required for work in the unit work range (0.36 m 2 ). To remove 25 m 2 , which is about 69 times the area, This is because it takes about 69 times the time required for the unit work range.
- “packing of removed asbestos-containing building materials” is a work that is manually performed by the operator for both the conventional construction method and the removal work device 21 that are not performed by the removal work device 21. Since it does not occur, comparative item power is also excluded.
- “preparation before work” and “tidy-up and change of clothes after work” are also excluded from the comparison items because they are preparations performed by an operator that is not the work performed by the removal work device 21.
- “special break” is included in the comparison item because it is a part of the work time of the conventional method, which is not the usual lunch break. In the work using the removal work device 21, the operator operates the removal work device 21 without entering the work space, so it is not necessary to provide a special break.
- the total time required for the work listed in the comparison item is 1320 minutes. Of these, the time to enter the workspace is 1080 minutes excluding special breaks.
- the total time required for the work listed in the comparison item is 655 minutes. During this time, since the operator (operator) is operating the removal work device 21 outside the work space, the access time to the work space during work is 0 minutes. Therefore, by using the removal work device 21, the entry time of the worker into the work space can be reduced by 1080 minutes (18 hours).
- Example 2 of the present invention In the asbestos-containing building material removal system according to Example 2 of the present invention, ionized gas is discharged into the work space 11, and the dust of the floating asbestos-containing building material 16 is removed. . In this case, it is easy to sink the dust etc. by removing the charged dust and the like, and the floating time can be shortened. This makes it easy to remove dust, etc. from the work space 11, can prevent contamination of the surrounding environment due to scattering of dust, etc., and shortens the time required to remove the asbestos-containing building material 16 be able to.
- the removal work device 21 detects the work reference point of each unit work range 17 that is a subdivision of the work target range to be removed and the inclination of the unit work range 17. And a teaching program that starts the removal work in the unit work range 17 from the work reference point, executes it in accordance with the inclination, and repeatedly executes the removal work in each unit work range 17 in order. Storage means. Based on the detection signal of the detection means of the removal work device 21, the work reference point and the inclination of the teaching program are corrected to the detected work reference point and the inclination and executed.
- the removal work in the unit work range 17 is started from the work reference point according to the teaching program, and is executed according to the inclination.
- the removal operation in range 17 can be repeated in sequence.
- the removal work in each unit work range 17 can be sequentially and repeatedly performed while correcting the teaching program according to the work reference point detected by the detecting means and the inclination of the work range. Therefore, even a three-dimensionally complicated work target can be easily performed by repeating a simple removal operation.
- the carriage 22 may slip or the like.
- the removal work device 21 returns to the position reference point, resets the position information, and returns to the removal work again.
- the same parts as those in the first embodiment are denoted by the same reference numerals, and detailed description thereof is omitted.
- the removal work device 21 sets a position reference point in the work space 11 including the asbestos-containing building material 16, and sets the position information of the work target to be removed from the position reference point.
- a data storage unit that stores the coordinate information and a detection unit that detects the position information of the removal work device 21 are provided.
- the position information of the removal work device 21 by the detection unit is lost.
- the position information is reset by remote control or teaching 'program to reset the position information.
- the removal work device 21 even if the position information of the removal work device 21 by the detecting means is lost due to slipping of the carriage 22, the remote operation or the teaching program Since the position information is reset by returning to the position reference point, it is possible to prevent the operation from being continued or stopped while the position information of the removal work device 21 is lost. Further, it is possible to quickly return to the removal work using the position information of the work target to be removed stored in the data storage unit.
- the position reference point may be two or more. For example, by setting two position reference points, it becomes easier to match the position information and the position reference point in the data storage unit, and the removal work device 21 can quickly obtain the position information.
- a robot 41 having a multi-joint arm is detachable from a mount 23 of a carriage 22, and the robot having the multi-joint arm is, for example, as shown in FIG. It can be mounted on the boom 62 of the aerial work vehicle 61.
- the present invention can be applied to the use of the asbestos-containing building material removal system and the asbestos-containing building material removal work device.
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Abstract
Description
明 細 書 Specification
石綿含有建材の除去システム、石綿含有建材の除去作業装置 技術分野 Asbestos-containing building material removal system, asbestos-containing building material removal work equipment
[0001] 本発明は、石綿含有建材の除去システム及び石綿含有建材の除去作業装置の技 術に関する。 TECHNICAL FIELD [0001] The present invention relates to a technology for an asbestos-containing building material removal system and an asbestos-containing building material removal work device.
背景技術 Background art
[0002] 石綿を含有した吹付け材、保温材、耐火被覆材等の石綿含有建材は、最近まで生 産が続けられてきており、高度成長期には多くの建造物に使用されてきた。 [0002] Asbestos-containing building materials such as asbestos-containing spray materials, heat insulating materials, and fireproof covering materials have been produced until recently, and have been used in many buildings during high-growth periods.
近年、そのような石綿含有建材から飛散した粉塵等が建造物の使用者等へ及ぼす 健康障害が懸念されており、深刻な社会問題になっている。また、既存の石綿含有 建材を除去する際に、石綿含有建材の粉塵が作業現場の周辺に飛散して、周辺の 環境を汚染することも懸念されて ヽる。 In recent years, there has been concern about the health problems that dust and the like scattered from such asbestos-containing building materials have on users of buildings, which has become a serious social problem. Moreover, when removing existing asbestos-containing building materials, there is a concern that dust from asbestos-containing building materials may be scattered around the work site and contaminate the surrounding environment.
このため、建造物に使用されてきた既存の石綿含有建材を周辺環境の汚染を防ぎな 力 Sら除去することは、社会的な緊急課題となっている。 For this reason, it is an urgent social issue to remove the existing asbestos-containing building materials that have been used in buildings and prevent the contamination of the surrounding environment.
[0003] 従来、建造物に使用されてきた既存の石綿含有建材を除去するための装置が開 発されている。 [0003] Conventionally, devices for removing existing asbestos-containing building materials that have been used in buildings have been developed.
カゝかる装置によれば、石綿含有建材が使用された建造物をテント等で覆うなどして、 除去作業時に発生した石綿含有建材の粉塵が作業現場の周辺に飛散して周辺環 境を汚染することを防止している (例えば、特許文献 1参照。 ) o According to the equipment, the building containing asbestos-containing building materials is covered with a tent, etc., and asbestos-containing building material dust generated during the removal work is scattered around the work site and contaminates the surrounding environment. (For example, refer to Patent Document 1.) o
特許文献 1 :登録実用新案第 3116813号公報 Patent Document 1: Registered Utility Model No. 3116813
発明の開示 Disclosure of the invention
発明が解決しょうとする課題 Problems to be solved by the invention
[0004] しかしながら、上記従来の石綿含有建材の除去作業装置によれば、除去作業で使 用した機材等を作業現場から移動させる際に、これらから石綿含有建材の粉塵等が 飛散して周辺環境を汚染する二次汚染のおそれがある。 [0004] However, according to the conventional asbestos-containing building material removal work device, when the equipment used in the removal work is moved from the work site, the asbestos-containing building material dust and the like are scattered from the surrounding environment. There is a risk of secondary contamination.
[0005] また、除去作業は、現場作業者が作業空間に立ち入って作業を行う手作業に頼つ ているのが現状である。作業空間は石綿含有建材の粉塵等が著しく多い、非常に危 険な空間である。除去作業の作業内容としては、湿潤剤の散布、剥離作業、仕上げ 作業、除去された石綿含有建材の袋詰め、固化剤の散布等があるが、手作業による 除去作業 (従来工法)では、作業空間内で行われる作業については、現場作業者が 自ら作業空間に立ち入って行う必要がある。従って、作業者は非常に危険な空間内 に長時間立ち入って過酷な作業を行わなくてはならない。また、作業者は暴露防止 対策が厳重に施された防護服の着用が義務付けられているが、危険な作業空間に 立ち入っての長時間作業であるため、防護服を着用していても危険であることに変り はない。このため、除去作業時に発生する石綿含有建材の粉塵等によって、現場作 業者に健康障害が発生するおそれがある。 [0005] In addition, the present situation is that the removal work relies on manual work in which field workers enter the work space and perform work. The work space is extremely dangerous as the asbestos-containing building material is extremely dusty. It is a steep space. The contents of the removal work include spraying the wetting agent, peeling work, finishing work, packing the removed asbestos-containing building material, spraying the solidifying agent, etc., but manual removal work (conventional method) For work performed in the space, field workers must enter the work space themselves. Therefore, the worker must enter a very dangerous space for a long time and perform harsh work. In addition, workers are required to wear protective clothing with strict exposure prevention measures.However, it is dangerous to wear protective clothing because it is a long-time operation after entering dangerous work spaces. There is no change. For this reason, there is a risk that health hazards may occur at site workers due to dust from asbestos-containing building materials generated during removal operations.
[0006] 本発明は上記課題に鑑みてなされたものであり、石綿含有建材の粉塵等が作業現 場の周辺環境を汚染することを防止し、かつ廃棄物や使用機材等を作業現場から移 動させる際の周辺環境の二次汚染を防止し、しかも、現場作業者が作業空間に立ち 入る機会を減らして、現場作業者の健康障害を防止することを目的とする。 [0006] The present invention has been made in view of the above-described problems, and prevents dust and the like of asbestos-containing building materials from contaminating the surrounding environment of the work site, and transfers waste and equipment used from the work site. The purpose is to prevent cross-contamination of the surrounding environment when moving, and to reduce the chances of field workers entering the work space and prevent health problems for field workers.
課題を解決するための手段 Means for solving the problem
[0007] 本発明の解決しょうとする課題は以上の如くであり、次にこの課題を解決するため の手段を説明する。 [0007] The problem to be solved by the present invention is as described above. Next, means for solving the problem will be described.
[0008] 即ち、本発明の石綿含有建材の除去システムにおいては、建造物の天井、壁面等 における石綿含有建材を除去する、石綿含有建材の除去システムであって、 前記石綿含有建材を含む作業空間と作業準備室とを連通させ、前記作業空間と前 記作業準備室とを外部カゝら隔離させる準備工程と、 [0008] That is, the asbestos-containing building material removal system of the present invention is an asbestos-containing building material removal system for removing asbestos-containing building materials on the ceiling, wall surface, etc. of a building, wherein the working space includes the asbestos-containing building material. And a work preparation room, and a preparation process for isolating the work space and the work preparation room from an external cover,
除去作業装置を外部から隔離した状態で格納する格納装置を、前記作業準備室 に連通させ、前記作業空間と、前記作業準備室と、前記格納装置とを外部から隔離 させるとともに、前記格納装置から前記作業空間に前記除去作業装置を移動させる 搬入工程と、 A storage device that stores the removal work device in a state of being isolated from the outside communicates with the work preparation chamber, isolates the work space, the work preparation chamber, and the storage device from the outside, and removes the storage device from the storage device. A carrying-in step of moving the removal working device to the working space;
前記除去作業装置によって前記作業空間での石綿含有建材の除去を行う除去作 業工程と、 A removal work process for removing asbestos-containing building materials in the work space by the removal work device;
前記除去作業工程終了後、前記作業空間と、前記作業準備室と、前記格納装置と を連通させて外部から隔離させるとともに、前記作業空間から前記格納装置に前記 除去作業装置を移動させた後、前記格納装置を前記作業準備室から離脱させ、前 記除去作業装置を外部力 隔離した状態で搬出する搬出工程と、 After completion of the removal work process, the work space, the work preparation chamber, and the storage device are communicated with each other and separated from the outside, and the work space is transferred to the storage device from the work space. A removal step of removing the storage device from the work preparation chamber after moving the removal work device, and carrying out the removal work device in a state of being isolated from the external force;
を含むものである。 Is included.
[0009] 本発明の石綿含有建材の除去システムにおいては、前記除去作業装置は、作業 空間の外部力 の遠隔操作又は教示 'プログラムにより、除去作業工程の全部又は 一部を実行するものである。 [0009] In the asbestos-containing building material removal system of the present invention, the removal work device executes all or part of the removal work process by remote control or teaching 'program of external force in the work space.
[0010] 本発明の石綿含有建材の除去システムにおいては、前記除去作業工程において、 除去作業を行う作業対象の範囲を細分化して単位作業範囲に分け、各単位作業範 囲での除去作業を順次繰り返すことにより、作業対象の範囲の石綿含有建材の除去 作業を行うものである。 [0010] In the asbestos-containing building material removal system of the present invention, in the removal work step, the range of work objects to be removed is subdivided into unit work ranges, and the removal work in each unit work range is sequentially performed. By repeating the procedure, the asbestos-containing building materials within the scope of the work are removed.
[0011] 本発明の石綿含有建材の除去システムにおいては、前記除去作業装置には、防 塵用ジャケットが装着されるとともに、前記防塵用ジャケット内の気圧は作業空間より 高圧に保たれており、除去作業工程終了後、防塵用ジャケットは外部から隔離された 状態で前記除去作業装置から除去廃棄されるものである。 [0011] In the asbestos-containing building material removal system of the present invention, the removal work device is equipped with a dustproof jacket, and the atmospheric pressure in the dustproof jacket is maintained at a higher pressure than the work space, After completion of the removal work process, the dustproof jacket is removed and discarded from the removal work device in a state of being isolated from the outside.
[0012] 本発明の石綿含有建材の除去システムにおいては、前記作業空間、作業準備室 及び格納装置の内部気圧を外部より低圧に保つものである。 [0012] In the asbestos-containing building material removal system of the present invention, the internal pressure of the work space, the work preparation room, and the storage device is kept at a lower pressure than the outside.
[0013] 本発明の石綿含有建材の除去システムにおいては、前記作業空間にイオン化した 気体を放出し、浮遊して!/、る石綿含有建材の粉塵等の除電を行うものである。 [0013] In the asbestos-containing building material removal system of the present invention, ionized gas is discharged into the work space and floated! /, And the asbestos-containing building material dust is discharged.
[0014] 本発明の石綿含有建材の除去システムにおいては、前記作業空間に浮遊している 石綿含有建材の粉塵等を正極又は負極に帯電させ、集塵部材を異極に帯電させる ものである。 [0014] In the asbestos-containing building material removal system of the present invention, the dust or the like of the asbestos-containing building material floating in the work space is charged to the positive electrode or the negative electrode, and the dust collecting member is charged to a different polarity.
[0015] また、本発明の石綿含有建材の除去作業装置においては、作業空間内を移動す るための移動手段と、前記作業空間内で一時定着するための定着手段と、後記多関 節アームを有するロボットを設けた架台を昇降させるための昇降手段とを備え、前記 各手段が遠隔操作又は教示 'プログラムにより作動する台車と、 [0015] Further, in the asbestos-containing building material removal work device of the present invention, a moving means for moving in the work space, a fixing means for temporarily fixing in the work space, and a multi-joint arm described later Elevating means for elevating and lowering a gantry provided with a robot, wherein each means is remotely operated or taught by a 'program,
除去作業工程に含まれる各作業別又は除去対象別に使用される複数のツールと、 前記除去作業工程に含まれる各作業と前記各作業終了毎に行う前記ツールの交 換とを遠隔操作又は教示'プログラムによって実行する多関節アームを有するロボッ トと、 Remote operation or teaching of a plurality of tools used for each work or removal target included in the removal work process, and each work included in the removal work process and replacement of the tool performed at the end of each work. Robot with articulated arm to be executed by the program And
を備え、前記台車の移動手段による作業対象への接近と、除去作業工程に含まれ る各作業の実行と、前記各作業間に行われる前記ツールの交換と、次の作業対象へ の移動とを順次繰り返すものである。 An approach to the work object by the moving means of the carriage, execution of each work included in the removal work process, replacement of the tool performed between each work, and movement to the next work object. Are sequentially repeated.
[0016] 本発明の石綿含有建材の除去作業装置においては、作業環境、作業状況及び作 業位置の映像を確認する手段を備えたものである。 [0016] The asbestos-containing building material removal work apparatus of the present invention is provided with means for confirming images of work environment, work status, and work position.
[0017] 本発明の石綿含有建材の除去作業装置においては、除去作業を行う作業対象の 範囲を細分ィ匕して単位作業範囲に分け、遠隔操作又は教示 'プログラムにより作動し て各単位作業範囲での除去作業を実行し、前記各単位作業範囲での除去作業を順 次繰り返して実行することにより、作業対象の範囲の石綿含有建材の除去作業を行う ものである。 [0017] In the asbestos-containing building material removal work device of the present invention, the range of work objects to be removed is subdivided into unit work ranges, and each unit work range is operated by remote operation or teaching 'program. The asbestos-containing building materials in the range to be worked are removed by repeatedly performing the removal work in step 1 and repeating the removal work in each unit work range in order.
[0018] 本発明の石綿含有建材の除去作業装置においては、除去作業を行う作業対象の 範囲を細分化したものである前記各単位作業範囲の作業基準点と前記単位作業範 囲の傾斜を検出する検出手段と、 [0018] In the asbestos-containing building material removal work apparatus of the present invention, the work reference point of each unit work range and the inclination of the unit work range, which is a subdivision of the work target range to be removed, are detected. Detecting means for
前記単位作業範囲での除去作業を作業基準点から開始し、傾斜に応じて実行し、 前記各単位作業範囲での除去作業を順次繰り返して実行する教示 ·プログラムを記 憶する記憶手段と、 Storage means for storing a teaching program that starts the removal work in the unit work range from a work reference point, executes the work according to the inclination, and repeatedly executes the removal work in each unit work range sequentially;
を備え、 With
前記検出手段の検出信号により、教示'プログラムの作業基準点及び傾斜を検出さ れた作業基準点及び傾斜に補正して実行するものである。 Based on the detection signal of the detection means, the work reference point and inclination of the teaching program are corrected to the detected work reference point and inclination and executed.
[0019] 本発明の石綿含有建材の除去作業装置においては、石綿含有建材を含む作業空 間内に位置基準点を設定し、除去作業を行う作業対象の位置情報を前記位置基準 点からの座標情報として記憶するデータ記憶部と、 [0019] In the asbestos-containing building material removal work device of the present invention, a position reference point is set in the work space including the asbestos-containing building material, and the position information of the work target to be removed is coordinated from the position reference point. A data storage unit for storing information;
前記除去作業装置の位置情報を検出する検出手段とを備え、 Detecting means for detecting position information of the removal work device,
台車がスリップ等することにより、前記検出手段による除去作業装置の位置情報が 失われたとき、遠隔操作又は教示 'プログラムにより前記位置基準点に復帰して、位 置情報をリセットするものである。 When the position information of the removal work device by the detecting means is lost due to slippage of the carriage, the position information is reset by returning to the position reference point by remote operation or teaching 'program.
[0020] 本発明の石綿含有建材の除去作業装置においては、前記多関節アームを有する ロボットが台車の架台と着脱自在であり、前記多関節アームを有するロボットは、高所 にも使用可能なる走行台車に装着可能としたものである。 [0020] The asbestos-containing building material removal work apparatus of the present invention has the articulated arm. The robot is detachable from the carriage base, and the robot having the articulated arm can be attached to a traveling carriage that can be used at high places.
発明の効果 The invention's effect
[0021] 本発明の効果として、以下に示すような効果を奏する。 [0021] As the effects of the present invention, the following effects are obtained.
[0022] 本発明の石綿含有建材の除去システムにお ヽては、準備工程、搬入工程、除去作 業工程、搬出工程を通じて、作業空間、作業準備室、格納装置及び除去作業装置 を外部と隔離させた状態とするため、石綿含有建材の除去作業によって発生した粉 塵等が、作業空間、作業準備室、格納装置及び除去作業装置から外部へ飛散する ことを防止できる。従って、石綿含有建材の粉塵等が作業現場の周辺環境を汚染す ることを防止し、かつ使用機材である除去作業装置を作業現場から移動させる際の 周辺環境の二次汚染を防止することができる。また、除去作業工程は除去作業装置 によって行うため、現場作業者が作業空間に立ち入る機会を減らすことができ、現場 作業者の健康障害を防止することができる。 [0022] In the asbestos-containing building material removal system of the present invention, the work space, work preparation room, storage device, and removal work device are isolated from the outside through the preparation process, carry-in process, removal work process, and carry-out process. Therefore, dust generated by removing asbestos-containing building materials can be prevented from scattering outside from the work space, work preparation room, storage device, and removal work device. Therefore, it is possible to prevent dust from building materials containing asbestos from contaminating the surrounding environment of the work site, and to prevent secondary contamination of the surrounding environment when moving the removal equipment used as equipment from the work site. it can. Moreover, since the removal work process is performed by the removal work device, the opportunity for the field worker to enter the work space can be reduced, and the health problems of the field worker can be prevented.
[0023] 本発明の石綿含有建材の除去システムにおいては、作業空間の外部からの遠隔 操作又は教示 'プログラムにより、除去作業装置が除去作業工程の全部又は一部を 実行するため、作業空間内における現場作業者の作業が軽減される。このため、現 場作業者が作業空間に立ち入る機会を減らすことができ、現場作業者の健康障害を 防止することができる。 [0023] In the asbestos-containing building material removal system of the present invention, the removal work device executes all or part of the removal work process by the remote operation or teaching 'program from outside the work space. Work of field workers is reduced. For this reason, opportunities for field workers to enter the work space can be reduced, and health problems for field workers can be prevented.
[0024] 本発明の石綿含有建材の除去システムにお 、ては、除去作業を行う作業対象の範 囲を細分化して単位作業範囲に分けることにより、複雑な形状を有する作業対象で あっても、単位作業範囲の集合であるとみなすことができる。単位作業範囲で行う除 去作業の動作を予め決定しておき、この動作を単位作業範囲ごとに順次繰り返すこ とにより、複雑な形状の作業対象であっても、簡単な除去作業の動作の繰り返しによ つて容易に行うことができる。また、除去作業装置が遠隔操作又は教示 'プログラムに よって実行される場合であっても、簡単な遠隔操作あるいは簡単な教示 'プログラム によって除去作業を行うことができる。 [0024] In the asbestos-containing building material removal system of the present invention, even if the work target has a complicated shape by subdividing the work target range to be removed into sub-unit work ranges. Can be regarded as a set of unit work ranges. By removing the operation of the removal work performed in the unit work range in advance and repeating this operation for each unit work range, even if the work target has a complicated shape, the operation of the simple removal work can be repeated. This can be done easily. Even if the removal device is executed by a remote operation or teaching 'program, the removal operation can be performed by a simple remote operation or simple teaching' program.
[0025] 本発明の石綿含有建材の除去システムにおいては、除去作業装置に装着された 防塵用ジャケット内の気圧は作業空間より高圧に保たれているため、防塵用ジャケッ ト内に石綿含有建材の粉塵等が侵入し難ぐ除去作業装置に粉塵等が付着し難くな る。このため、除去作業工程終了後の粉塵等の清掃が容易になるとともに、除去作業 装置を作業現場力 移動させる際の周辺環境の二次汚染を防止することが容易とな る。 [0025] In the asbestos-containing building material removal system of the present invention, the air pressure in the dust-proof jacket mounted on the removal work device is maintained at a higher pressure than the work space. As a result, it becomes difficult for dust, etc. to adhere to the removal equipment, where asbestos-containing building materials do not easily enter the chamber. This facilitates cleaning of dust and the like after completion of the removal work process, and it is also easy to prevent secondary contamination of the surrounding environment when the removal work device is moved at the work site.
[0026] 本発明の石綿含有建材の除去システムにおいては、作業空間、作業準備室及び 格納装置の内部気圧を外部より低圧に保っため、外部に石綿含有建材の粉塵等が 発散し難ぐ周辺環境の汚染を防止することができる。 [0026] In the asbestos-containing building material removal system according to the present invention, the internal pressure of the work space, the work preparation room and the storage device is kept at a lower pressure than the outside. Contamination can be prevented.
[0027] 本発明の石綿含有建材の除去システムにおいては、帯電して浮遊している粉塵等 を除電することにより、粉塵等が沈下しやすくなり、浮遊時間を短縮することができる。 このため、作業空間から粉塵等を除去することが容易となり、粉塵等が飛散すること による周辺環境の汚染を防止することができ、しかも石綿含有建材の除去に要する 期間を短縮することができる。 [0027] In the asbestos-containing building material removal system of the present invention, by removing static electricity from dust and the like that has been charged and floating, the dust and the like are likely to sink, and the floating time can be shortened. For this reason, it becomes easy to remove dust and the like from the work space, it is possible to prevent contamination of the surrounding environment due to scattering of dust and the like, and it is possible to shorten the time required for removing asbestos-containing building materials.
[0028] 本発明の石綿含有建材の除去システムにお 、ては、浮遊して!/、る粉塵等をクーロ ンカを利用して集塵することができるため、作業空間から粉塵等を除去することが容 易となり、粉塵等が飛散することによる周辺環境の汚染を防止することができ、しかも 石綿含有建材の除去に要する期間を短縮することができる。 [0028] In the asbestos-containing building material removal system according to the present invention, dust can be collected from the working space because it can float and collect dust and the like using a cooler. Therefore, it is possible to prevent contamination of the surrounding environment due to scattering of dust and the like, and to shorten the time required for removing asbestos-containing building materials.
[0029] また、本発明の石綿含有建材の除去作業装置においては、遠隔操作又は教示'プ ログラムにより作動する除去作業装置によって除去作業工程を行うため、現場作業者 が作業空間に立ち入る機会を減らすことができ、現場作業者の健康障害を防止する ことができる。 [0029] Further, in the asbestos-containing building material removal work apparatus according to the present invention, the removal work process is performed by the removal work apparatus that is operated by remote operation or teaching 'program, thereby reducing the opportunity for field workers to enter the work space. Can prevent health problems for field workers.
[0030] 本発明の石綿含有建材の除去作業装置においては、オペレータが作業環境、作 業状況及び作業位置の映像を確認しながら、遠隔操作又は教示'プログラムによる 除去作業装置の実行を行うことができるため、除去作業装置による除去作業を確実 に行うことができる。 [0030] In the asbestos-containing building material removal work apparatus of the present invention, the operator can execute the removal work apparatus by remote operation or teaching 'program while confirming the image of the work environment, work status, and work position. Therefore, the removal work by the removal work device can be performed reliably.
[0031] 本発明の石綿含有建材の除去作業装置においては、除去作業を行う作業対象の 範囲を細分化して単位作業範囲に分けることにより、複雑な形状を有する作業対象 であっても、単位作業範囲の集合であるとみなすことができる。遠隔操作又は教示' プログラムにより単位作業範囲で行う除去作業の動作を予め決定しておき、この動作 を単位作業範囲ごとに順次繰り返し実行することにより、平面形状が複雑な作業対象 であっても、簡単な除去作業の動作の繰り返しによって容易に行うことができる。 [0031] In the asbestos-containing building material removal work apparatus according to the present invention, even if a work target having a complicated shape is divided into a unit work range by subdividing the range of the work target to be removed, the unit work It can be considered as a set of ranges. The operation of removal work to be performed in the unit work range by the remote operation or teaching 'program is determined in advance, and this operation Can be easily performed by repeating the operation of simple removal work even if the work object has a complicated planar shape.
[0032] 本発明の石綿含有建材の除去作業装置においては、教示 'プログラムによって、単 位作業範囲での除去作業を作業基準点から開始し、傾斜に応じて実行し、前記各 単位作業範囲での除去作業を順次繰り返して実行することができる。また、検出手段 によって検出された作業基準点及び作業範囲の傾斜に応じて教示'プログラムを補 正しながら前記各単位作業範囲での除去作業を順次繰り返して実行することができ る。このため、立体的に複雑な形状の作業対象であっても、簡単な除去作業の動作 の繰り返しによって容易に行うことができる。 [0032] In the asbestos-containing building material removal work apparatus of the present invention, according to the teaching 'program, the removal work in the unit work range starts from the work reference point, is executed in accordance with the inclination, and is performed in each unit work range. The removal operation can be sequentially repeated. Further, the removal work in each unit work range can be executed repeatedly while correcting the teaching program according to the work reference point detected by the detecting means and the inclination of the work range. Therefore, even a three-dimensionally complicated work target can be easily performed by repeating a simple removal operation.
[0033] 本発明の石綿含有建材の除去作業装置においては、台車がスリップ等することに より、前記検出手段による除去作業装置の位置情報が失われても、遠隔操作又は教 示 ·プログラムにより前記位置基準点に復帰して、位置情報をリセットするようにしたた め、除去作業装置の位置情報が失われたまま除去作業を続行又は停止することを防 止することができ、また、データ記憶部に記憶された除去作業を行う作業対象の位置 情報を用いて迅速に除去作業に復帰することができる。尚、位置基準点は 2点以上と してもよい。例えば位置基準点を 2点とすることにより、データ記憶部の位置情報と位 置基準点を合わせやすくなり、除去作業装置が迅速に位置情報を得ることができるよ うになる。 [0033] In the asbestos-containing building material removal work device of the present invention, even if the position information of the removal work device by the detecting means is lost due to slipping of the carriage, the operation is performed by remote control or instruction program. By returning to the position reference point and resetting the position information, it is possible to prevent the removal work from continuing or stopping while the position information of the removal work device is lost, and to store data. It is possible to quickly return to the removal work using the position information of the work target to be removed stored in the section. The position reference point may be two or more. For example, by using two position reference points, it becomes easier to match the position information in the data storage unit with the position reference point, and the removal work device can quickly obtain the position information.
[0034] 本発明の石綿含有建材の除去作業装置においては、台車に設けられた架台の昇 降では届かな!/、高所に設けられた石綿含有建材の除去作業であっても、他の台車 に多関節アームを有するロボットを取り付けることにより、高所での除去作業を行うこと ができる。また、作業対象の高さに応じて複数の多関節アームを有するロボットを準 備する必要がないため経済的に除去作業を行うことができる。 [0034] In the asbestos-containing building material removal work apparatus of the present invention, it cannot be reached by the ascending / descending of the platform provided on the carriage! / By attaching a robot with an articulated arm to the carriage, it is possible to perform removal work at a high place. Further, since it is not necessary to prepare a robot having a plurality of articulated arms according to the height of the work target, the removal work can be performed economically.
図面の簡単な説明 Brief Description of Drawings
[0035] [図 1]本発明の実施例 1に係る石綿含有建材の除去システムの模式図。 FIG. 1 is a schematic diagram of an asbestos-containing building material removal system according to Embodiment 1 of the present invention.
[図 2]実施例 1に係る作業空間 11、作業準備室 12、格納装置としてのコンテナ 13及 び除去作業装置 21の模式図。 FIG. 2 is a schematic diagram of a work space 11, a work preparation room 12, a container 13 as a storage device, and a removal work device 21 according to the first embodiment.
[図 3]本発明の実施例 1に係る石綿含有建材の除去作業装置 21の斜視簡略図。 [図 4]ツーノレの模式図。 FIG. 3 is a simplified perspective view of the asbestos-containing building material removal work apparatus 21 according to Embodiment 1 of the present invention. [Fig.4] Schematic diagram of the tour.
圆 5]作業対象にマーキング 18した状態の模式図。 圆 5] Schematic view of marking 18 on the work target.
圆 6]除去作業装置 21を単位作業範囲 17の下方に移動させた状態の模式図。 圆 7]本発明の実施例 6に係る石綿含有建材の除去作業装置 21の模式図。 符号の説明 圆 6] Schematic view of the removal work device 21 moved below the unit work range 17.圆 7] Schematic diagram of the asbestos-containing building material removal work device 21 according to Example 6 of the present invention. Explanation of symbols
11 作業空間 11 Workspace
12 作業準備室 12 Work preparation room
13 格納装置としてのコンテナ 13 Container as enclosure
14、 15 通路 14, 15 passage
16 石綿含有建材 16 Building materials containing asbestos
17 単位作業範囲 17 Unit work range
18 マーキング 18 Marking
21 除去作業装置 21 Removal work device
22 台車 22 trolley
23 架台 23 frame
24 案内レール 24 guide rail
25 車輪 25 wheels
26 アンカージャッキ 26 Anchor jack
27a, 27b タンク 27a, 27b tank
32 ツーノレプレート 32 Touro plate
33 作業面検出ツール 33 Work surface detection tool
34 湿潤剤用のスプレーツール 34 Spraying tool for wetting agents
35 剥離ツール 35 Peeling tool
35a ヘラ状部材 35a Spatial members
35b エア式振動装置 35b Pneumatic vibrator
36 仕上げツール 36 Finishing tools
36a 回転部 36a Rotating part
36b ワイヤ 37 固化剤用のスプレーツール 36b wire 37 Spraying tools for solidifying agents
41 多関節アームを有するロボット 41 Robot with articulated arm
42 ツール取付部 42 Tool mounting
43 マスタープレート 43 Master plate
44 防塵用ジャケット 44 Dustproof jacket
51 カメラ 51 Camera
52 定置カメラ 52 Stationary camera
53 制御装置 53 Control unit
54 操縦操作盤 54 Control panel
55 モニター 55 Monitor
61 高所作業車 61 Aerial platforms
62 ブーム 62 Boom
発明を実施するための最良の形態 BEST MODE FOR CARRYING OUT THE INVENTION
[0037] 次に、発明の実施の形態について図を用いて説明する。 Next, an embodiment of the invention will be described with reference to the drawings.
実施例 1 Example 1
[0038] 本発明の実施例 1に係る石綿含有建材の除去システムについて、図を用いて説明 する。図 1は、本発明の実施例 1に係る石綿含有建材の除去システムの模式図、図 2 は、実施例 1に係る作業空間 11、作業準備室 12、格納装置としてのコンテナ 13及び 除去作業装置 21の模式図、図 3は、本発明の実施例 1に係る石綿含有建材の除去 作業装置 21の斜視簡略図、図 4は、ツールの模式図、図 5は、作業対象にマーキン グ 18した状態の模式図、図 6は、除去作業装置 21を単位作業範囲 17の下方に移動 させた状態の模式図である。本実施例では、建造物として学校や体育館等の比較的 室内の広い公共施設等で作業を行うことを前提としているが、家屋やマンション、ェ 場等であっても本発明に係る石綿含有建材の除去システムを適用することができる。 [0038] An asbestos-containing building material removal system according to Example 1 of the present invention will be described with reference to the drawings. FIG. 1 is a schematic diagram of a system for removing asbestos-containing building materials according to Embodiment 1 of the present invention, and FIG. 2 shows a work space 11, a work preparation room 12, a container 13 as a storage device, and a removal work device according to Embodiment 1. Fig. 21 is a schematic diagram of Fig. 3, Fig. 3 is a simplified perspective view of the asbestos-containing building material removal working device 21 according to Example 1 of the present invention, Fig. 4 is a schematic diagram of the tool, and Fig. 5 is a marking 18 for the work target. FIG. 6 is a schematic diagram of a state where the removal work device 21 is moved below the unit work range 17. In this example, it is assumed that the work is carried out in a relatively large public facility such as a school or a gymnasium as a building, but the asbestos-containing building material according to the present invention can be used even in a house, condominium, venue, etc. A removal system can be applied.
[0039] (準備工程) [0039] (Preparation process)
図 1に示すように、準備工程は、石綿含有建材 16を含む作業空間 11と作業準備室 12とを連通させ、前記作業空間 11と前記作業準備室 12とを外部から隔離させるェ 程である。図 2に示すように、作業空間 11である室内は、内部全体をビニールシート 等の養生シートで厳重に養生して、作業空間 11と外部とを隔離する。作業空間 11内 は除塵装置(図示せず)などで吸引して、大気圧より低い圧力に保たれるようにする。 また、後に説明する作業準備室 12と連通させるための通路 14を別に区切って設ける As shown in FIG. 1, the preparation process is a process in which the work space 11 including the asbestos-containing building material 16 and the work preparation chamber 12 are communicated with each other, and the work space 11 and the work preparation chamber 12 are isolated from the outside. . As shown in Fig. 2, the interior of the work space 11 is a vinyl sheet. Strictly cure with a curing sheet such as, and separate work space 11 from the outside. The work space 11 is sucked with a dust remover (not shown) or the like so as to be maintained at a pressure lower than the atmospheric pressure. In addition, a separate passage 14 is provided to communicate with the work preparation room 12 described later.
[0040] 図 1に示すように、前記作業空間 11の外側には作業準備室 12を連通させる。図 2 に示すように、作業準備室 12としては、例えば、作業空間 11に隣接する部屋を利用 する。作業準備室 12内は全体をビニールシート等の養生シートで厳重に養生して、 作業準備室 12と外部とを隔離する。尚、隣接する部屋が存在せず、作業準備室 12 として利用できな 、場合はビニールシートなどで作業空間 11を区切って作業準備室 12を構成する。前記作業空間 11に設けられた通路 14で作業準備室 12と連通させ るようにし、この通路 14は扉等で仕切ることにより、作業空間 11と作業準備室 12とを 各々隔離できるようにする。作業準備室 12内は除塵装置(図示せず)などで吸引して 、大気圧より低い圧力に保たれるようにする。また、作業準備室 12には後に説明する 格納装置としてのコンテナ 13と連通させるための通路 15を別に区切って設ける。 As shown in FIG. 1, a work preparation chamber 12 is communicated with the outside of the work space 11. As shown in FIG. 2, as the work preparation room 12, for example, a room adjacent to the work space 11 is used. The entire work preparation room 12 is carefully cured with a curing sheet such as a vinyl sheet to isolate the work preparation room 12 from the outside. If there is no adjacent room and it cannot be used as the work preparation room 12, the work preparation room 12 is configured by dividing the work space 11 with a vinyl sheet or the like. A passage 14 provided in the work space 11 communicates with the work preparation chamber 12, and the passage 14 is partitioned by a door or the like so that the work space 11 and the work preparation chamber 12 can be isolated from each other. The work preparation chamber 12 is sucked with a dust remover (not shown) or the like so as to be maintained at a pressure lower than the atmospheric pressure. Further, the work preparation room 12 is provided with a separate passage 15 for communicating with a container 13 as a storage device described later.
[0041] (搬入工程) [0041] (Import process)
次に、図 1に示すように、搬入工程は、格納装置に格納された後記除去作業装置 2 1を前記作業空間 11に移動させる工程である。除去作業装置 21は後に詳細に説明 するが、作業空間 11内を移動するため台車 22と、石綿含有建材 16の除去作業に用 いる複数のツールと、石綿含有建材 16の除去作業を行う多関節アームを有するロボ ット 41とを備えたものである。図 2に示すように、格納装置は、内部の粉塵を外部に発 散させないよう密閉したコンテナ 13であり、除去作業装置 21を外部力 隔離した状 態で格納するものである。コンテナ 13内部は除塵装置(図示せず)などで吸引して、 大気圧より低い圧力に保たれるようにする。尚、除去作業装置 21を外部と隔離して格 納している場合は、コンテナ 13は密閉されており、粉塵は外部に発散されないため、 コンテナ 13内部は大気圧と同じであってもよい。また、前記作業準備室 12に設けら れた通路 15でコンテナ 13と連通させるようにし、この通路 15は扉等で仕切ることによ り、作業準備室 12とコンテナ 13とを各々隔離できるようにする。 Next, as shown in FIG. 1, the carry-in process is a process of moving the post-processing removal work device 21 stored in the storage device to the work space 11. The removal work device 21 will be described in detail later, but a carriage 22 for moving in the work space 11, a plurality of tools used to remove the asbestos-containing building material 16, and an articulated joint that performs the removal work of the asbestos-containing building material 16 And a robot 41 having an arm. As shown in FIG. 2, the storage device is a container 13 sealed so as not to disperse the internal dust to the outside, and stores the removal work device 21 in a state where the external working force is isolated. The inside of the container 13 is sucked with a dust removing device (not shown) or the like so as to be kept at a pressure lower than the atmospheric pressure. When the removal work device 21 is stored separately from the outside, the container 13 is hermetically sealed and dust is not emitted to the outside, so the inside of the container 13 may be the same as the atmospheric pressure. In addition, the passage 15 provided in the work preparation chamber 12 communicates with the container 13, and the passage 15 is partitioned by a door or the like so that the work preparation chamber 12 and the container 13 can be isolated from each other. To do.
[0042] 図 2に示すように、前記除去作業装置 21には、作業空間 11に入れる前に作業準 備室 12において、使い捨ての防塵用ジャケット 44を装着させる。防塵用ジャケット 44 は、石綿含有建材 16の除去作業中に発生する粉塵等が除去作業装置 21に着塵す ることを防止するものである。防塵用ジャケット 44の内圧は外気圧より高く保つことに より、ジャケット内に粉塵が侵入しないようにすることができ、除去作業装置 21に粉塵 等が付着し難くすることができる。このため、除去作業工程終了後の粉塵等の清掃が 容易になる。尚、除去作業装置 21の内部空間を、外気圧より高く保つようにしてもよ い。この場合、除去作業装置 21の内部に粉塵等が侵入することを防止できる。 [0042] As shown in FIG. 2, the removal work device 21 has a work preparation before entering the work space 11. In the room 12, a disposable dustproof jacket 44 is installed. The dustproof jacket 44 prevents dust and the like generated during the removal work of the asbestos-containing building material 16 from adhering to the removal work device 21. By keeping the internal pressure of the dustproof jacket 44 higher than the external pressure, it is possible to prevent dust from entering the jacket and to make it difficult for the dust and the like to adhere to the removal work device 21. This makes it easier to clean dust after the removal process. Note that the internal space of the removal work device 21 may be kept higher than the external pressure. In this case, dust or the like can be prevented from entering the inside of the removal work device 21.
[0043] 図 2に示すように、この状態では、前記作業空間 11と、前記作業準備室 12と、前記 コンテナ 13とは連通しており、作業空間 11、作業準備室 12、コンテナ 13は外部から 隔離された状態となっている。前記コンテナ 13から前記作業準備室 12を経て前記作 業空間 11に前記除去作業装置 21を移動させる。除去作業装置は自走できるが、段 差がある場合には、昇降手段等を用いて移動させるようにする。除去作業装置 21を 作業空間 11に搬入した後、作業空間 11と作業準備室 12の通路 14を閉鎖して、作 業空間 11を外部から隔離した状態とする。除去作業装置 21には電気、空気動力等 の動力周辺機器、及び制御線の接続を行う。 [0043] As shown in FIG. 2, in this state, the work space 11, the work preparation chamber 12, and the container 13 communicate with each other, and the work space 11, the work preparation chamber 12, and the container 13 are external. It is isolated from. The removal work device 21 is moved from the container 13 to the work space 11 through the work preparation room 12. The removal device can run on its own, but if there is a difference, it should be moved using lifting means. After the removal work device 21 is carried into the work space 11, the passage 14 between the work space 11 and the work preparation room 12 is closed so that the work space 11 is isolated from the outside. The removal work device 21 is connected to power peripheral devices such as electricity and aerodynamic power and control lines.
[0044] (除去作業工程) [0044] (Removal work process)
次に、図 1に示すように、除去作業工程は、作業空間 11に搬入された除去作業装 置 21によって石綿含有建材 16の除去を行う工程である。除去作業工程は、除去作 業工程 1、除去作業工程 2 (剥離作業)、除去作業工程 3 (仕上げ作業)を含んでいる 。除去作業装置 21及び除去作業工程の詳しい内容については、後の説明において 行う。 Next, as shown in FIG. 1, the removal work step is a step of removing the asbestos-containing building material 16 by the removal work device 21 carried into the work space 11. The removal work process includes a removal work process 1, a removal work process 2 (peeling work), and a removal work process 3 (finishing work). Detailed contents of the removal work device 21 and the removal work process will be described later.
[0045] (搬出工程) [0045] (Unloading process)
次に、図 1に示すように、搬出工程は、前記除去作業工程終了後、除去作業装置 2 1を作業空間 11からコンテナ 13に移動させて、除去作業装置 21を搬出する工程で ある。前記作業空間 11と、前記作業準備室 12と、前記コンテナ 13とを連通させて外 部から隔離させ、除去作業装置 21を清掃した上で、前記作業空間 11から前記コン テナ 13に前記除去作業装置 21を移動させる。このとき、除去作業装置 21の電気、 空気動力等の動力周辺機器、及び制御線の撤収も同時に行う。除去作業装置 21の 清掃は、作業空間 11内において、除去作業装置 21に空気流 (エアーシャワー)を当 てて行い、防塵用ジャケット 44に付着した粉塵等を落とす。粉塵等を落とした後、除 去作業装置 21を作業準備室 12に移動させる。作業準備室 12では、防塵用ジャケッ ト 44を外し、防塵用ジャケット 44は、廃棄用容器に捨てる。除去作業装置 21は防塵 用ジャケット 44を装着しているため、除去作業装置 21への粉塵等の付着量は極めて 少ない。また、防塵用ジャケット 44は作業準備室 12内で取り外し、廃棄容器に捨て て処分されるため、作業準備室 12からコンテナ 13に持ち込まれる粉塵の量は極めて 微量である。これにより、除去作業装置 21を作業現場から移動させる際の周辺環境 の二次汚染を防止することが容易となる。そして、前記除去作業装置 21を外部から 隔離した状態で建造物から搬出する。 Next, as shown in FIG. 1, the unloading process is a process of moving the removal work device 21 from the work space 11 to the container 13 and unloading the removal work device 21 after the removal work step is completed. The work space 11, the work preparation chamber 12, and the container 13 are communicated with each other and separated from the outside, and the removal work device 21 is cleaned, and then the removal work from the work space 11 to the container 13 is performed. Move device 21. At this time, the power peripheral equipment such as electricity and pneumatic power of the removal work device 21 and the control line are also removed. Removal work equipment 21 Cleaning is performed by applying an air flow (air shower) to the removal work device 21 in the work space 11 to remove dust attached to the dustproof jacket 44. After removing the dust, move the removal work device 21 to the work preparation room 12. In the work preparation room 12, the dustproof jacket 44 is removed, and the dustproof jacket 44 is discarded in a disposal container. Since the removal work device 21 is equipped with a dustproof jacket 44, the amount of dust or the like adhering to the removal work device 21 is extremely small. Further, since the dustproof jacket 44 is removed in the work preparation chamber 12 and thrown into a waste container for disposal, the amount of dust brought into the container 13 from the work preparation chamber 12 is extremely small. This makes it easy to prevent secondary contamination of the surrounding environment when the removal work device 21 is moved from the work site. Then, the removal work device 21 is unloaded from the building while being isolated from the outside.
[0046] 上記石綿含有建材の除去システムによれば、準備工程、搬入工程、除去作業工程 、搬出工程を通じて、作業空間 11、作業準備室 12、コンテナ 13及び除去作業装置 21を外部と隔離させた状態とするため、石綿含有建材 16の除去作業によって発生し た粉塵等が、作業空間 11、作業準備室 12、コンテナ 13及び除去作業装置 21から 外部へ飛散することを防止できる。従って、石綿含有建材 16の粉塵等が作業現場の 周辺環境を汚染することを防止し、かつ使用機材である除去作業装置 21を作業現 場力 移動させる際の周辺環境の二次汚染を防止することができる。 [0046] According to the above asbestos-containing building material removal system, the work space 11, the work preparation room 12, the container 13 and the removal work device 21 are isolated from the outside through the preparation process, the carry-in process, the removal work process, and the carry-out process. Therefore, the dust generated by the removal work of the asbestos-containing building material 16 can be prevented from being scattered from the work space 11, the work preparation room 12, the container 13 and the removal work device 21 to the outside. Therefore, it prevents dust from asbestos-containing building materials 16 from contaminating the surrounding environment of the work site, and prevents secondary contamination of the surrounding environment when the removal equipment 21 that is the equipment used is moved at the work site. be able to.
[0047] また、上記石綿含有建材の除去システムによれば、除去作業工程は除去作業装置 21によって行うため、現場作業者が作業空間 11に立ち入る機会を減らすことができ 、現場作業者の健康障害を防止することができる。 [0047] Further, according to the above asbestos-containing building material removal system, the removal work process is performed by the removal work device 21, so that the opportunity for the field worker to enter the work space 11 can be reduced, and the health hazard of the field worker can be reduced. Can be prevented.
[0048] また、作業空間 11、作業準備室 12及びコンテナ 13の内部気圧を外部より低圧に 保つことにより、外部に石綿含有建材 16の粉塵等が発散し難ぐ周辺環境の汚染を 防止することができる。 [0048] In addition, by keeping the internal pressure of the work space 11, the work preparation room 12 and the container 13 at a lower pressure than the outside, it is possible to prevent contamination of the surrounding environment in which asbestos-containing building materials 16 are difficult to emit dust, etc. Can do.
[0049] 続いて、本発明に係る除去作業装置 21について説明する。除去作業装置 21は台 車 22と、ツールと多関節アームを有するロボット 41とを備えている。表 1に除去作業 装置 21の台車 22、ロボット 41及び湿潤剤等の散布機の概略仕様について示す。 [0049] Next, the removal work device 21 according to the present invention will be described. The removal work device 21 includes a carriage 22 and a robot 41 having a tool and an articulated arm. Table 1 shows the general specifications of the trolley 22 of the removal work device 21, the robot 41, and the spreader such as the wetting agent.
[0050] [表 1] 除去作業装置の概略仕様 [0050] [Table 1] Outline specifications of removal equipment
構成 製造元 機種 主な仕様 Configuration Manufacturer Model Main specifications
昇降荷重 1 8 O kg 昇降手段 Lifting load 1 8 O kg Lifting means
台車 京町産業車両 LM 5 0 0改良型 ストローク 9 5 O tnm Dolly Kyomachi Industrial Vehicle LM 5 0 0 Improved Stroke 9 5 O tnm
移動手段 最大牽引 7 0 O kg タイプ 多関節アーム 軸数 6軸 Movement means Maximum traction 7 0 O kg type Articulated arm Number of axes 6 axes
ロボット 川崎重工業 F S 0 1 O C C Robot Kawasaki Heavy Industries F S 0 1 O C C
可搬重量 1 O kg Payload 1 O kg
リーチ 1 . 3 m Reach 1.3 m
3本ワグナー' 最大吐出量 o 1/ min 3 Wagner 'Maximum discharge rate o 1 / min
散布機 F 3 5 0 - B Spreader F 3 5 0-B
スプレーテック 最大圧力 2 2 Mpa Spray Tech Maximum pressure 2 2 Mpa
[0051] 前記台車 22は、作業空間 11内を移動するための移動手段と、作業空間 11内で一 時定着するための定着手段と、架台 23を昇降させるための昇降手段とを備えている 。前記移動手段は、作業空間 11の床面で除去作業装置 21を移動させるためのもの であり、図 3に示すように、台車 22を支持する車輪 25と、前記車輪 25を駆動させて 台車 22を移動させる駆動装置(図示せず)とを備えている。移動手段は、床面に石 綿含有建材 16の除去片が飛散しても走行できるものであることが好ましい。本実施 例では、移動手段の最大牽引力は 700kgである。 [0051] The carriage 22 includes moving means for moving in the work space 11, fixing means for temporarily fixing in the work space 11, and lifting means for raising and lowering the pedestal 23. . The moving means is for moving the removal work device 21 on the floor surface of the work space 11, and as shown in FIG. 3, the wheel 25 supporting the carriage 22 and the wheel 25 are driven to drive the carriage 22. And a drive device (not shown) for moving the. The moving means is preferably capable of traveling even if the removed pieces of the asbestos-containing building material 16 are scattered on the floor surface. In this example, the maximum tractive force of the moving means is 700 kg.
[0052] 前記定着手段は、作業空間 11内の床面の任意地点で除去作業装置 21を一時定 着させるものであり、除去作業中にツールを天井等に押し付けた際の反作用で除去 作業装置 21の位置がずれることを防止するためのものである。定着手段は、図 3に 示すように、台車 22の下方に向けて伸縮自在のアンカージャッキ 26から構成され、 定着時には、アンカージャッキ 26を床面に押し付けて、除去作業装置 21の位置を一 時固定する。 [0052] The fixing means temporarily fixes the removal work device 21 at an arbitrary point on the floor surface in the work space 11, and is removed by a reaction when the tool is pressed against the ceiling or the like during the removal work. This is to prevent the position of 21 from shifting. As shown in FIG. 3, the fixing means is composed of an anchor jack 26 that can be extended downwards of the carriage 22, and during fixing, the anchor jack 26 is pressed against the floor surface to temporarily position the removal work device 21. Fix it.
[0053] 前記昇降手段は、後記多関節アームを有するロボット 41を固定する架台 23を上下 方向に昇降させるものである。図 3に示すように、台車 22に立設された案内レール 24 に架台 23が上下方向に昇降自在に取り付けられており、架台 23と台車 22の間には 台車 22に対して架台 23を上下させる昇降装置(図示せず)が設けられており、架台 2 3を昇降させて多関節アームを有するロボット 41を作業対象である石綿含有建材 16 に対して適切な高さに位置させる。本実施例では、昇降手段の昇降荷重は 180kg、 上下方向のストロークは 950mmである。ここで、前記移動手段、定着手段、昇降手 段は、遠隔操作により作動するように構成されているが、前記移動手段、定着手段、 昇降手段を教示 ·プログラムによって作動するように構成してもよ 、。 The elevating means elevates and lowers a gantry 23 for fixing a robot 41 having an articulated arm, which will be described later. As shown in FIG. 3, a pedestal 23 is mounted on a guide rail 24 erected on the carriage 22 so as to be movable up and down, and the pedestal 23 is moved up and down with respect to the carriage 22 between the pedestal 23 and the carriage 22. A lifting device (not shown) is provided, and the platform 23 is moved up and down to position the robot 41 having an articulated arm at an appropriate height with respect to the asbestos-containing building material 16 to be worked. In this embodiment, the lifting load of the lifting means is 180 kg, The vertical stroke is 950mm. Here, the moving means, the fixing means, and the elevating means are configured to be operated by remote operation, but the moving means, the fixing means, and the elevating means may be configured to be operated by a teaching program. Yo ...
[0054] 前記ツールは、後に詳しく説明する多関節アームを有するロボット 41の先端部に設 けられるツール取付部 42に取り付けられ、作業対象となる石綿含有建材 16に押し付 けられるなどして除去作業工程に含まれる各作業を行うためのものである。図 4に示 すように、各ツールには、多関節アームを有するロボット 41に設けられる後記マスタ 一プレート 43に対応するツールプレート 32が設けられている。ツールは、除去作業 工程に含まれる各作業別又は除去対象別に複数用意されており、作業面検出ツー ル 33、湿潤剤用のスプレーツール 34、剥離ツール 35、仕上げツール 36、固化剤用 のスプレーツール 37等を備える。各ツールは多関節アームを有するロボット 41下方 に設けられるツール置台(図示せず)に並べて載置されている。 [0054] The tool is attached to a tool attaching portion 42 provided at a tip portion of a robot 41 having an articulated arm, which will be described in detail later, and is removed by being pressed against an asbestos-containing building material 16 that is a work target. This is for performing each operation included in the operation process. As shown in FIG. 4, each tool is provided with a tool plate 32 corresponding to a master plate 43 described later provided in a robot 41 having an articulated arm. A number of tools are prepared for each operation included in the removal work process or for each removal target.Work surface detection tool 33, wetting agent spray tool 34, peeling tool 35, finishing tool 36, solidifying agent spray Tool 37 etc. are provided. Each tool is placed side by side on a tool stand (not shown) provided below the robot 41 having an articulated arm.
[0055] ここで、前記作業面検出ツール 33は、天井等の作業対象の高さを検出するための ツールである。作業面検出ツール 33は、天井等の作業対象に接触したことを検知し て、そのときの天井等の高さを検出する。 Here, the work surface detection tool 33 is a tool for detecting the height of a work target such as a ceiling. The work surface detection tool 33 detects that the work object such as the ceiling is touched, and detects the height of the ceiling or the like at that time.
[0056] 前記湿潤剤用のスプレーツール 34は、作業対象に湿潤剤を散布するためのツー ルである。剥離作業の前に湿潤剤を作業対象に散布して湿潤させ、石綿含有建材 1 6を剥離させる場合に粉塵が飛散することを抑制する。湿潤剤用のスプレーツール 3 4には湿潤剤供給ホース(図示せず)が接続されており、前記湿潤剤供給ホースは台 車 22に設けられたタンク 27a及び散布機(図示せず)に接続されている。本実施例で は、散布機の最大吐出量は毎分 6リットル、最大圧力は 22Mpaである。 [0056] The spray tool 34 for the wetting agent is a tool for spraying the wetting agent to the work target. Before the peeling work, a wetting agent is sprayed on the work object to moisten it, and the dust is prevented from scattering when the asbestos-containing building material 16 is peeled off. A wetting agent supply hose (not shown) is connected to the wetting agent spray tool 34, and the wetting agent supply hose is connected to a tank 27a provided in the carriage 22 and a spreader (not shown). Has been. In this example, the maximum discharge rate of the spreader is 6 liters per minute and the maximum pressure is 22 MPa.
[0057] 前記剥離ツール 35は、石綿含有建材 16を下地面力も剥離させるためのツールで ある。剥離ツール 35はヘラ状部材 35aとエア式振動装置 35bとから構成されており、 図 4に示すように、ヘラ状部材 35aを石綿含有建材 16と下地面との間に当てて、エア 式振動装置 35bによりヘラ状部材 35aを前後に振動させることにより、石綿含有建材 16を下地面力 剥離させるものである。 [0057] The peeling tool 35 is a tool for peeling the asbestos-containing building material 16 also with the ground surface force. The peeling tool 35 is composed of a spatula-like member 35a and an air-type vibration device 35b. As shown in FIG. 4, the spatula-like member 35a is placed between the asbestos-containing building material 16 and the ground surface, and the air-type vibration is applied. By assembling the spatula member 35a back and forth by the device 35b, the asbestos-containing building material 16 is peeled off.
[0058] 前記仕上げツール 36は、剥離ツール 35で石綿含有建材 16を除去した後、除去面 に残った石綿含有建材 16を研磨して剥離させるためのツールである。図 4に示すよう に、仕上げツール 36は回転部 36aの周囲に多数のワイヤ 36bが植設された構成で あり、回転するワイヤ 36bの近辺には、研磨によって発生した粉塵を吸引する集塵吸 引口(図示せず)が設けられている。集塵吸引口には吸引ホースが接続されており、 吸引ホースは台車 22に設けられた集塵装置に接続されている。尚、仕上げツール 3 6は、除去対象となる部分形状に合わせて、大小適切なサイズのものを選択できるよ うに複数用意することが好まし 、。 [0058] The finishing tool 36 is a tool for removing the asbestos-containing building material 16 with the peeling tool 35 and then polishing and peeling the asbestos-containing building material 16 remaining on the removal surface. As shown in Figure 4 In addition, the finishing tool 36 has a structure in which a large number of wires 36b are implanted around the rotating portion 36a, and a dust collecting suction port (not shown) is provided near the rotating wire 36b for sucking dust generated by polishing. Z). A suction hose is connected to the dust collection suction port, and the suction hose is connected to a dust collector provided on the carriage 22. In addition, it is preferable to prepare multiple finishing tools 36 so that the appropriate size can be selected according to the shape of the part to be removed.
[0059] 前記固ィ匕剤用のスプレーツール 37は、作業対象に固ィ匕剤を散布するためのツー ルである。仕上げツール 36による作業の後に固化剤を作業対象に散布して、作業対 象に残った石綿含有建材 16の粉塵を封じ込める。固化剤用のスプレーツール 37〖こ は固化剤供給ホース(図示せず)が接続されており、前記固化剤供給ホースは台車 2 2に設けられたタンク 27b及び散布機(図示せず)に接続されて!ヽる。 [0059] The spray agent 37 for the solid agent is a tool for spraying the solid agent on the work target. After the work with the finishing tool 36, a solidifying agent is sprayed on the work object to contain the dust of the asbestos-containing building material 16 remaining in the work object. The solidifying agent spray tool 37 is connected to a solidifying agent supply hose (not shown), and the solidifying agent supply hose is connected to a tank 27b provided in the carriage 22 and a spreader (not shown). Be beaten!
[0060] 次に、前記多関節アームを有するロボット 41は、前記ツールを装着して行う除去作 業工程に含まれる各作業と、前記各作業終了毎に行う前記ツールの交換とを遠隔操 作又は教示 'プログラムによって実行するものである。図 3に示すように、前記多関節 アームを有するロボット 41は 6軸のものであり、前記台車 22に設けられた昇降自在の 架台 23に設けられている。多関節アームを有するロボット 41の先端部にはツール取 付部 42が設けられており、ツール取付部 42の他端部にはツールを取り付けるための マスタープレート 43が設けられている。多関節アームを有するロボット 41を作動させ ると、所定の範囲内において所望の位置と角度でツールを作業対象に向けることが できる。本実施例では、ロボット 41の可搬重量は 10kg、リーチは 1300mmである。 Next, the robot 41 having the articulated arm remotely operates each operation included in the removal operation process performed by attaching the tool and replacement of the tool performed at the end of each operation. Or teaching 'to be executed by the program. As shown in FIG. 3, the robot 41 having the articulated arm has six axes, and is provided on a pedestal 23 that can be raised and lowered provided on the carriage 22. A tool mounting portion 42 is provided at the tip of the robot 41 having an articulated arm, and a master plate 43 for mounting the tool is provided at the other end of the tool mounting portion 42. When the robot 41 having an articulated arm is operated, the tool can be directed to the work target at a desired position and angle within a predetermined range. In this embodiment, the load capacity of the robot 41 is 10 kg, and the reach is 1300 mm.
[0061] 前述のように、前記ツール取付部 42は、多関節アームを有するロボット 41の先端に 設けられ、石綿含有建材 16を除去するためのツールが着脱自在に取り付けられる部 分である。図 4に示すように、ツールの着脱手段として、ツール取付部 42には、マスタ 一プレート 43を設けており、各ツールには、前記マスタープレート 43に対応するツー ルプレート 32を設けている。マスタープレート 43側には空気圧によるロック機構を有 する嵌合部が形成されており、ツールプレート 32側には、前記嵌合部が嵌合する被 嵌合部が形成されて 、る。マスタープレート 43の嵌合部とツールプレート 32の被嵌 合部が嵌合し、空気圧によるロック機構が作動して、多関節アームを有するロボット 4 1のツール取付部 42にツールが装着される。ツール交換時にツールを離脱させる場 合は、前記ロック機構を解除することにより、嵌合部と被嵌合部が分離してツールが ツール取付部 42から離脱される。 [0061] As described above, the tool attachment portion 42 is provided at the tip of the robot 41 having an articulated arm, and is a portion to which a tool for removing the asbestos-containing building material 16 is detachably attached. As shown in FIG. 4, as a tool attachment / detachment means, a tool mounting portion 42 is provided with a master plate 43, and each tool is provided with a tool plate 32 corresponding to the master plate 43. A fitting portion having a pneumatic locking mechanism is formed on the master plate 43 side, and a fitting portion into which the fitting portion is fitted is formed on the tool plate 32 side. A robot with an articulated arm by engaging the mating part of the master plate 43 and the mating part of the tool plate 32 and operating the pneumatic locking mechanism 4 The tool is attached to the tool mounting part 42 of 1. When the tool is to be detached when replacing the tool, the fitting portion and the fitted portion are separated by releasing the lock mechanism, and the tool is detached from the tool mounting portion 42.
[0062] 前記多関節アームを有するロボット 41は、除去作業工程に含まれる各作業別、又 は除去対象の形状等に応じたツールをプログラムによって自動交換することができる 。尚、除去作業工程に含まれる各作業が終了したときにプログラムによってツールを 自動交換でさるようにしてちょ 、。 [0062] The robot 41 having the articulated arm can automatically exchange a tool according to each operation included in the removal operation process or a shape to be removed by a program. It should be noted that the tool is automatically replaced by the program when each operation included in the removal process is completed.
[0063] 図 3に示すように、前記多関節アームの先端付近には、カメラ 51が設けられている 。カメラ 51は、除去作業装置 21の移動、架台 23の昇降、多関節アームを有するロボ ット 41の操縦などに必要な情報がモニタリングできるように設置され、このカメラ 51で 撮影される作業環境、作業状況及び作業位置の映像をモニター 55で確認すること ができるようになつている。また、作業現場には定置カメラ 52が設置され、この定置力 メラ 52によっても除去作業装置 21に関する情報をモニタリングできるようにして 、る。 As shown in FIG. 3, a camera 51 is provided near the tip of the articulated arm. The camera 51 is installed so that it can monitor information necessary for the movement of the removal work device 21, the lifting and lowering of the pedestal 23, and the operation of the robot 41 having an articulated arm. The work status and work position images can be checked on the monitor 55. In addition, a stationary camera 52 is installed at the work site, and information regarding the removal work device 21 can also be monitored by this stationary force camera 52.
[0064] 図 3に示すように、台車 22には、多関節アームを有するロボット 41及び台車 22の移 動手段等を制御するための制御装置 53が設けられている。また、前記制御装置 53 には、除去作業装置 21を遠隔操作するための操縦操作盤 54が接続されている。操 縦操作盤 54には、台車 22の移動手段、定着手段、昇降手段、多関節アームを有す るロボット 41、湿潤剤用のスプレーツール 34、固化剤用のスプレーツール 37、カメラ 51等を操作する操作部が設けられている。前記多関節アームを有するロボット 41の 先端付近に設けられたカメラ 51及び作業現場に置かれた定置カメラ 52からの情報を 操縦操作盤 54の付近に設置されたモニター 55に映し出し、これを見ながら操縦操 作盤 54によって操作を行う。このように、オペレータが作業環境、作業状況及び作業 位置の映像を確認しながら、遠隔操作で除去作業装置 21の操作を行うことができる ため、除去作業装置 21による除去作業を確実に行うことができる。尚、遠隔操作のた めの手段として無線通信手段を用いてもょ ヽ。 As shown in FIG. 3, the carriage 22 is provided with a robot 41 having an articulated arm and a control device 53 for controlling the moving means of the carriage 22 and the like. The control device 53 is connected to a control panel 54 for remotely operating the removal work device 21. The vertical operation panel 54 includes a moving means, a fixing means, an elevating means, a robot 41 having an articulated arm, a spray tool 34 for a wetting agent, a spray tool 37 for a solidifying agent, a camera 51, etc. An operation unit for operation is provided. The information from the camera 51 provided near the tip of the robot 41 having the articulated arm and the stationary camera 52 placed at the work site is displayed on the monitor 55 installed near the operation control panel 54 while watching this. Operate using the control panel 54. As described above, the operator can operate the removal work device 21 by remote operation while checking the image of the work environment, the work situation, and the work position, so that the removal work by the removal work device 21 can be reliably performed. it can. Note that wireless communication means may be used as a means for remote control.
[0065] また、上記の如く遠隔操作により作動する除去作業装置 21によって除去作業工程 を行うこととしたため、現場作業者が作業空間 11に立ち入る機会を減らすことができ 、現場作業者が健康障害を発生することを防止することができる。 [0066] 次に、除去作業装置 21を用いて、建造物に設けられた石綿含有建材 16を除去す る除去作業工程の内容について説明する。 [0065] Further, since the removal work process is performed by the removal work device 21 that is operated by remote operation as described above, the opportunity for the field worker to enter the work space 11 can be reduced, and the field worker has a health disorder. Occurrence can be prevented. [0066] Next, the contents of the removal work process for removing the asbestos-containing building material 16 provided in the building using the removal work device 21 will be described.
[0067] 除去作業工程 1では、図 1、図 5に示すように、除去作業を行う作業対象の範囲を 細分ィ匕して単位作業範囲 17、 17 · ·に分けてマーキング 18を行う。除去作業を行う 作業対象を単位作業範囲 17に分けることにより、複雑な形状を有する作業対象であ つても、単純な単位作業範囲 17の集合であるとみなすことができ、除去作業が容易と なる。例えば、図 5に示すように、作業対象である天井に梁等の凹凸部がある場合で あっても、ある単位作業範囲 17内に急激な面の変化部分 (例えば、梁の側面)を含 まないように単位作業範囲 17を設定すれば、天井面は単純な平面の集合であるとみ なすことができる。そして、除去作業装置 21が単位作業範囲 17で行う除去作業の動 作を予め決定しておけば、この動作を単位作業範囲 17ごとに順次繰り返すことにより 、複雑な形状の作業対象であっても、簡単な除去作業の動作の繰り返しによって容 易に行うことができる。また、除去作業装置 21が遠隔操作又は教示'プログラムによ つて実行される場合であっても、簡単な遠隔操作あるいは簡単な教示 'プログラムに よって除去作業を行うことができることとなる。 [0067] In the removal work step 1, as shown in FIGS. 1 and 5, the range of the work object to be removed is subdivided and divided into unit work ranges 17, 17... By dividing the work objects to be removed into unit work areas 17, even work objects with complex shapes can be regarded as a set of simple unit work areas 17, making removal work easier. . For example, as shown in Fig. 5, even if there is an uneven part such as a beam on the ceiling that is the work target, a sudden change of surface (for example, the side of the beam) is included within a unit work range 17. If the unit work range 17 is set so that it does not occur, the ceiling surface can be regarded as a set of simple planes. If the operation of the removal work performed by the removal work device 21 in the unit work range 17 is determined in advance, this operation is sequentially repeated for each unit work range 17 so that even if the work target has a complicated shape. It can be done easily by repeating simple removal operations. Even if the removal work device 21 is executed by a remote operation or teaching 'program, the removal work can be performed by a simple remote operation or simple teaching' program.
[0068] 本実施例におけるマーキング 18は、図 5に示すように、単位作業範囲 17内に急激 な面の変化部分を含まないように、例えば、作業対象となる天井に 1辺が 60cmの格 子状のマーキング 18を行う。前記マーキング 18は除去作業工程において、オペレー タが単位作業範囲 17をモニター 55で視認して認識するためのものであり、この格子 の寸法は任意に変更できる。作業対象が複雑な形状である場合は、格子の一辺の 長さを短くすることで、除去作業が容易となる。マーキング 18の手段としては、例えば 、作業対象の石綿含有建材 16にスプレー塗料等でラインを引いてマーキング 18を 行う。 [0068] As shown in Fig. 5, the marking 18 in the present embodiment does not include a sudden surface change portion in the unit work range 17, for example, a ceiling with a side of 60cm on the work target. The child marking 18 is performed. The marking 18 is used by the operator to visually recognize the unit work range 17 on the monitor 55 in the removal work process, and the size of the grid can be arbitrarily changed. When the work target has a complicated shape, the removal work is facilitated by shortening the length of one side of the lattice. As a means for marking 18, for example, marking 18 is performed by drawing a line with asbestos-containing building material 16 to be worked with spray paint or the like.
[0069] 除去作業工程 2では、図 1、図 6に示すように、除去作業装置 21を単位作業範囲 1 7の下方に移動させる。遠隔操作によりアンカージャッキ 26を作動させて、除去作業 装置 21を単位作業範囲 17の下方に一時定着する。次にツールは作業面検出ツー ル 33を選択し、天井等の作業対象の高さを検出する。作業面検出ツール 33は、天 井等の作業対象に接触したことを検知して、単位作業範囲 17の高さを検出する。検 出された高さがこの単位作業範囲 17での剥離作業の基準高さとされる。 [0069] In the removal work step 2, the removal work device 21 is moved below the unit work range 17 as shown in FIGS. The anchor jack 26 is operated by remote control, and the removal work device 21 is temporarily fixed below the unit work range 17. Next, the tool selects the work surface detection tool 33 and detects the height of the work object such as the ceiling. The work surface detection tool 33 detects the contact with the work object such as a ceiling and detects the height of the unit work range 17. Inspection The height taken out is taken as the reference height for the peeling work in the unit work range 17.
[0070] 次に、図 1に示すように、ツールを湿潤剤用のスプレーツール 34に交換し、単位作 業範囲 17に湿潤剤を散布する。剥離作業の前に湿潤剤を散布して石綿含有建材 1 6を湿潤させることにより、石綿含有建材 16を剥離させる場合に粉塵が飛散すること を抑制することができる。湿潤剤として例えば、川口薬品株式会社製「ァステクター S 」を 10倍の水で希釈したものを用いる。スプレーツール 34による湿潤剤の散布は、全 体に満遍なく散布することが好ましい。従って、スプレーツール 34を単位作業範囲 1 7上で少しずつ位置をずらせながら往復させるように多関節アームを有するロボット 4 1の動作を予め教示 'プログラムしておくことにより、容易にムラなく湿潤剤を散布する ことができる。 [0070] Next, as shown in FIG. 1, the tool is replaced with a spray tool 34 for the wetting agent, and the wetting agent is sprayed on the unit working range 17. By spraying a wetting agent before the peeling operation to wet the asbestos-containing building material 16, it is possible to suppress dust scattering when the asbestos-containing building material 16 is peeled off. As a wetting agent, for example, “Austector S” manufactured by Kawaguchi Pharmaceutical Co., Ltd. diluted with 10 times water is used. It is preferable that the wetting agent is spread evenly throughout the spray tool 34. Therefore, the wetting agent can be easily and uniformly produced by pre-teaching and programming the operation of the robot 4 1 having an articulated arm so that the spray tool 34 is reciprocated while slightly shifting the position on the unit work range 17. Can be sprayed.
[0071] 次に、図 1に示すように、ツールを剥離ツール 35に交換する。前記剥離ツール 35 により、石綿含有建材 16を下地面から剥離させる。剥離ツール 35は、ヘラ状部材 35 aを石綿含有建材 16と下地面との間に当てて、エア式振動装置 35bによりヘラ状部 材 35aを振動させながら多関節アームを有するロボット 41を前進させることで石綿含 有建材 16を剥離させる。単位作業範囲 17の全体についてムラなく剥離作業を行い、 単位作業範囲 17の石綿含有建材 16を剥離させるようにする。例えば、剥離ツール 3 5を前後させながら少しずつ平行に位置をずらすように多関節アームを有するロボッ ト 41の動作を予め教示 'プログラムしておくことにより、容易にムラなく剥離作業を行う ことができる。 Next, as shown in FIG. 1, the tool is replaced with a peeling tool 35. The asbestos-containing building material 16 is peeled off from the ground surface by the peeling tool 35. The peeling tool 35 applies the spatula-like member 35a between the asbestos-containing building material 16 and the ground surface, and advances the robot 41 having an articulated arm while vibrating the spatula-like member 35a by the air vibration device 35b. As a result, the asbestos-containing building material 16 is peeled off. The entire unit work range 17 is peeled off evenly, and the asbestos-containing building material 16 in the unit work range 17 is peeled off. For example, by pre-teaching and programming the operation of the robot 41 with an articulated arm so that the position is gradually shifted in parallel while moving the peeling tool 35 back and forth, the peeling work can be easily performed without unevenness. it can.
[0072] 図 1に示すように、この単位作業範囲 17の除去作業工程 2 (剥離作業)終了後、次 の単位作業範囲 17の除去作業工程 2 (剥離作業)を行う場合は、アンカージャッキ 2 6を作動させて一時定着を解除し、除去作業装置 21を次の単位作業範囲 17に移動 させて、除去作業工程 2 (剥離作業)を最初から行うようにするが、以下の説明では、 作業対象の全体について除去作業工程 2 (剥離作業)が終了したとして、次に除去 作業工程 3 (仕上げ作業)を開始する場合につ!、て説明する。 [0072] As shown in FIG. 1, when the removal work process 2 (peeling work) of the next unit work range 17 is performed after the removal work process 2 (peeling work) of the unit work range 17 is completed, the anchor jack 2 6 is operated to release the temporary fixing, and the removal work device 21 is moved to the next unit work range 17 so that the removal work process 2 (peeling work) is performed from the beginning. Assuming that the removal work process 2 (peeling work) has been completed for the entire object, the case where the removal work process 3 (finishing work) is started next will be described.
[0073] 図 1に示すように、除去作業工程 3を開始する場合、まず、除去作業装置 21を単位 作業範囲 17の下方に移動させる。遠隔操作によりアンカージャッキ 26を作動させて 、除去作業装置 21を単位作業範囲 17の下方に一時定着する。次にツールは作業 面検出ツール 33を選択し、天井等の作業対象の高さを検出する。検出された高さが この単位作業範囲 17での仕上げ作業の基準高さとされる。 As shown in FIG. 1, when the removal work process 3 is started, first, the removal work device 21 is moved below the unit work range 17. The anchor jack 26 is operated by remote control, and the removal work device 21 is temporarily fixed below the unit work range 17. Then the tool is working Select the surface detection tool 33 and detect the height of the work target such as the ceiling. The detected height is taken as the reference height for finishing work in this unit work range 17.
[0074] 次に、図 1に示すように、ツールを仕上げツール 36に交換する。仕上げツール 36 により、剥離ツール 35で石綿含有建材 16を除去した後、除去面に残った石綿含有 建材 16を研磨して剥離させる。仕上げツール 36は回転部 36aの周囲に多数のワイ ャ 36bが植設された構成であり、回転するワイヤ 36bを除去面に接触させて石綿含 有建材 16を研磨、剥離させる。仕上げツール 36による除去面の研磨、剥離は、全体 に満遍なく行うことが好ましい。従って、仕上げツール 36を単位作業範囲 17上で少 しずつ位置をずらせながら往復させるように多関節アームを有するロボット 41の動作 を予め教示 'プログラムしておくことにより、容易にムラなく研磨、剥離することができる 。また、仕上げツール 36での作業は、ワイヤ 36bの近辺に設けられた集塵吸引口か ら粉塵等を吸引させながら行うことで、作業空間 11に発散する粉塵等の量を抑制す ることができる。尚、仕上げツール 36は、除去対象となる部分形状に合わせて、複数 用意されて ヽる場合は、除去対象に合わせて適切なサイズのものを選択するように する。 Next, as shown in FIG. 1, the tool is replaced with a finishing tool 36. After the asbestos-containing building material 16 is removed with the peeling tool 35 using the finishing tool 36, the asbestos-containing building material 16 remaining on the removal surface is polished and peeled off. The finishing tool 36 has a structure in which a large number of wires 36b are implanted around the rotating portion 36a. The rotating wire 36b is brought into contact with the removal surface, and the asbestos-containing building material 16 is polished and peeled off. It is preferable to polish and remove the removal surface with the finishing tool 36 evenly. Therefore, by pre-teaching and programming the operation of the robot 41 with the articulated arm so that the finishing tool 36 is reciprocated while shifting the position little by little on the unit work range 17, polishing and peeling can be easily performed without unevenness. can do . The work with the finishing tool 36 is performed while sucking dust from the dust collection suction port provided in the vicinity of the wire 36b, so that the amount of dust spreading in the work space 11 can be suppressed. it can. In addition, when a plurality of finishing tools 36 are prepared according to the partial shape to be removed, an appropriate size tool is selected according to the removal target.
[0075] 次に、図 1に示すように、ツールを固ィ匕剤用のスプレーツール 37に交換し、単位作 業範囲 17に固ィ匕剤を散布する。仕上げツール 36による研磨、剥離の後に固化剤を 作業対象に散布して、作業対象に残った石綿含有建材 16の粉塵を封じ込める。固 ィ匕剤として例えば、川口薬品株式会社製「ァステクター S」を同量の水で希釈したもの を用いる。スプレーツール 37による固ィ匕剤の散布は、全体に満遍なく散布することが 好ましい。従って、スプレーツール 37を単位作業範囲 17上で少しずつ位置をずらせ ながら往復させるように多関節アームを有するロボット 41の動作を予め教示 ·プロダラ ムしておくことにより、容易にムラなく固ィ匕剤を散布することができる。 [0075] Next, as shown in FIG. 1, the tool is replaced with a spray agent 37 for the solid agent, and the solid agent is sprayed over the unit working range 17. After polishing and peeling with the finishing tool 36, a solidifying agent is sprayed on the work target to contain the dust of the asbestos-containing building material 16 remaining on the work target. As the solidifying agent, for example, “Austector S” manufactured by Kawaguchi Pharmaceutical Co., Ltd. diluted with the same amount of water is used. It is preferable to spray the solid glaze with the spray tool 37 evenly throughout. Therefore, by teaching and programming in advance the operation of the robot 41 having the articulated arm so that the spray tool 37 is reciprocated while shifting the position little by little on the unit work range 17, it is possible to easily and uniformly fix the spray tool 37. The agent can be sprayed.
[0076] 図 1に示すように、この単位作業範囲 17の除去作業工程 3 (仕上げ作業)終了後、 次の単位作業範囲 17の除去作業工程 3 (仕上げ作業)を行う場合は、除去作業装置 21を次の単位作業範囲 17に移動させて、除去作業工程 3 (仕上げ作業)を最初から 行うようにするが、作業対象の全体について除去作業工程 3 (仕上げ作業)が終了し た場合は、次に搬出工程に移行するようにする。 [0077] 次に、本実施例に係る除去作業装置 21の動作実験の結果について、従来工法に よる石綿含有建材 16の除去作業と比較しながら説明する。 [0076] As shown in FIG. 1, when the removal work process 3 (finishing work) in the next unit work range 17 is performed after the removal work process 3 (finishing work) in the unit work range 17 is completed, the removal work device 21 is moved to the next unit work range 17 so that the removal work process 3 (finishing work) is started from the beginning, but when the removal work process 3 (finishing work) is completed for the entire work target, Next, the process proceeds to the unloading process. [0077] Next, the result of the operation experiment of the removal work device 21 according to the present embodiment will be described in comparison with the removal work of the asbestos-containing building material 16 by the conventional method.
[0078] 従来工法では、現場作業者が作業空間に入って手作業で石綿含有建材 16の除 去を行っている。表 2に、従来工法における標準的な作業内容と作業時間の配分を 示す。表 2は、作業者 1人当たりの 1日の総作業時間を 480分 (8時間)とした場合に、 各作業に配分される時間 (分)を示している。尚、「除去された石綿含有建材の袋詰 め」とは、剥離作業、仕上げ作業によって床面に落下した石綿含有建材 16を廃棄用 袋に収容して搬出するための作業である。また、特別休憩とは、通常の昼休みとは別 の休憩であって、作業時間の一部を使って設けられる休憩であり、過酷な手作業で あるがゆえに必要となる休憩である。特別休憩は午前と午後に各 1回づっ設けられて いる。 [0078] In the conventional method, an on-site worker enters the work space and removes the asbestos-containing building material 16 manually. Table 2 shows the standard work contents and work time allocation in the conventional method. Table 2 shows the time (minutes) allocated to each work, assuming that the total daily work time per worker is 480 minutes (8 hours). The “packing the removed asbestos-containing building material” is an operation for storing and transporting the asbestos-containing building material 16 that has fallen to the floor surface by the peeling and finishing operations in a disposal bag. The special break is a break that is different from the usual lunch break, and is a break that is established by using a part of the work time, and is a break that is necessary because it is a harsh manual work. There is one special break each morning and afternoon.
[0079] [表 2] [0079] [Table 2]
[0080] 表 3に、上記従来工法で 4人の作業者が 1日(8時間)作業した場合に除去できる石 綿含有建材 16の面積を示す。石綿含有建材 16は硬さの異なるものがあり、硬さの違 いによって 1日(8時間)で除去できる石綿含有建材 16の面積が異なっている。柔ら 力 、タイプであれば、 4人で 1日に約 75m2の面積の石綿含有建材 16を除去できるが 、普通の硬さであると 4人で 1日に約 50m2の石綿含有建材 16の除去となり、硬いタイ プであると 4人で 1日に約 25m2の石綿含有建材 16の除去となる。 [0080] Table 3 shows the area of asbestos-containing building material 16 that can be removed when four workers work for one day (8 hours) using the conventional method. Asbestos-containing building materials 16 have different hardnesses, and the areas of asbestos-containing building materials 16 that can be removed in one day (8 hours) differ depending on the hardness. Soft power, if the type, but the asbestos-containing building materials 16 in the area of about 75 m 2 can be removed a day four, usually of about 50 m 2 per day at four If it is the hardness asbestos-containing building materials 16 If it is a hard type, 4 people will remove asbestos-containing building materials 16 of about 25m 2 per day.
[0081] [表 3] 従来工法での 1日の作業量 [0081] [Table 3] Daily work with the conventional method
石綿含有建材のタイプ 柔ら力、い 普通 硬い Type of asbestos-containing building material Softness, good Normal Hard
人員 (人) 4 4 4 Personnel (people) 4 4 4
除去面積 (nf) 7 5 5 0 2 5 Removal area (nf) 7 5 5 0 2 5
[0082] 続いて、本実施例に係る除去作業装置 21の動作実験の結果について説明する。 [0082] Subsequently, the result of the operation experiment of the removal work device 21 according to the present embodiment will be described.
表 4に、実験条件について示す。この動作実験では、作業対象として、石綿含有建 材 16の模擬材料である日本ロックウール株式会社製の耐火被覆材「スプレーエース ウエット N」(登録商標)を天井面に吹き付け加工したものを使用した。「スプレーエー スウエット N」(登録商標)を吹き付けカ卩ェしたものの硬さは、硬いタイプの石綿含有建 材に相当するものである。 Table 4 shows the experimental conditions. In this operation experiment, a fireproof coating material “Spray Ace Wet N” (registered trademark) manufactured by Nippon Rock Wool Co., Ltd., which is a simulated material of asbestos-containing building material 16, was used as the work target. . The hardness of sprayed “Spray Ace N” (registered trademark) is equivalent to a hard type asbestos-containing building material.
[0083] [表 4] [0083] [Table 4]
[0084] 表 5に、本実施例に係る除去作業装置 21の動作実験の結果について示す。表 5に 示す所要時間は、単位作業範囲(60cm X 60cm)につ 、て作業を行う場合に必要と なる時間である。各作業の所要時間は、 2単位作業範囲を連続して作業させる実験 を 10回繰り返し、その結果から 1単位作業範囲あたりにかかる時間の平均値を算出 し、それを各作業の所要時間としている。尚、単位作業範囲間の移動時間 (40秒)と ツール交換 (40秒)は剥離ツールと仕上げツールによる単位作業範囲の除去作業時 間(540秒)に含まれている。この動作実験により、従来工法で行っていた作業内容 のうち、「除去された石綿含有建材の袋詰め」以外の作業については、除去作業装 置 21を用いて実施できることが確認された。 [0084] Table 5 shows the results of an operation experiment of the removal work device 21 according to the present example. The required time shown in Table 5 is the time required for work in the unit work range (60cm x 60cm). The time required for each work was repeated 10 times in an experiment in which the work range of 2 units was continuously worked, and the average value of the time taken per work range of 1 unit was calculated from the result, which was used as the time required for each work. . The movement time between unit work ranges (40 seconds) and tool change (40 seconds) are included in the removal work time (540 seconds) of the unit work range using the peeling tool and finishing tool. Based on this operation experiment, the work contents other than the “packing of removed asbestos-containing building materials” among the work contents that were performed by the conventional method were removed. It was confirmed that it can be carried out using device 21.
[0085] [表 5] [0085] [Table 5]
[0086] 次に、本実施例に係る除去作業装置 21の動作実験の結果を、従来工法による石 綿含有建材 16の除去作業と比較しながら説明する。表 6に、対比した作業内容と、 各作業の所要時間を示す。表 6に示すように、動作実験における作業対象「スプレー エースウエット N」(登録商標)は硬いタイプの石綿含有建材に相当するものである。 このため、従来工法のデータは、硬いタイプの石綿含有建材を 4人の作業者が 1日( 8時間)作業して 25m2除去する場合の標準的な所要時間である。尚、従来工法の各 作業の所要時間は、表 2に示した作業時間(1人分)のデータを 4倍 (4人分)したもの である。 [0086] Next, the results of the operation experiment of the removal work apparatus 21 according to the present example will be described in comparison with the removal work of the asbestos-containing building material 16 by the conventional method. Table 6 shows the contents of the comparison and the time required for each operation. As shown in Table 6, the work target “Spray Ace Wet N” (registered trademark) in the operation experiment corresponds to a hard asbestos-containing building material. For this reason, the data for the conventional method is the standard time required for removing 25m 2 of hard asbestos-containing building materials by four workers working one day (8 hours). The time required for each work in the conventional method is four times (4 persons) of the work time data (1 person) shown in Table 2.
[0087] [表 6] [0087] [Table 6]
作業性の比較 Comparison of workability
作業対象のタイプ 硬いタイプ Work target type Hard type
除去スペース 平坦な天井 Removal space flat ceiling
作業条件 作業者 4名 1名 Working conditions Workers 4 people 1 person
除去作業装置 1台 Removal device 1 unit
除去面積 2 5 m Removal area 2 5 m
所要時間 (分) Time required (minutes)
作業内容 Work contents
現在工法 除去作業装置 Current method Removal work equipment
湿潤剤の散布 1 2 0 1 4 Wetting agent application 1 2 0 1 4
剥離作業 3 6 0 Peeling work 3 6 0
6 2 5 6 2 5
仕上げ作業 4 8 0 Finishing work 4 8 0
特別休憩 (午前 ·午後各 1回) 2 4 0 0 Special break (once each morning / afternoon) 2 4 0 0
固化剤の散布 1 2 0 1 6 Application of solidifying agent 1 2 0 1 6
比較項目の全所要時間 1 3 2 0 6 5 5 Total time required for comparison items 1 3 2 0 6 5 5
作業空間への立ち入り時間 1 0 8 0 0 Access time to work space 1 0 8 0 0
[0088] 表 6において、除去作業装置 21のデータは、 1人のオペレータで 1台の除去作業 装置 21を操作する場合を想定したものである。所要時間は、表 5に示した所要時間 の約 69倍としている。約 69倍としたのは、表 5に示した作業時間は単位作業範囲(0 . 36m2)の作業での所要時間であり、約 69倍の面積である 25m2を除去するために は、単位作業範囲の所要時間の約 69倍の時間を要するためである。 [0088] In Table 6, the data of the removal work device 21 is based on the assumption that one removal work device 21 is operated by one operator. The required time is approximately 69 times the required time shown in Table 5. The work time shown in Table 5 is the time required for work in the unit work range (0.36 m 2 ). To remove 25 m 2 , which is about 69 times the area, This is because it takes about 69 times the time required for the unit work range.
[0089] また、「除去された石綿含有建材の袋詰め」については、除去作業装置 21が行う作 業ではなぐ従来工法、除去作業装置 21ともに作業者が人手で行う作業であり、差 異は生じないため、比較項目力もは除外している。また、「作業前準備」及び「作業後 の片付け、着替え」についても同様に、除去作業装置 21が行う作業ではなぐ作業 者が行う準備であるため、比較項目からは除外している。一方、「特別休憩」について は、通常の昼休みではなぐ従来工法の作業時間の一部であるため、比較項目に含 めている。除去作業装置 21を用いた作業では、オペレータは作業空間に立ち入らず に除去作業装置 21を操作するため、特別休憩を設ける必要はなぐ 0分である。 [0089] In addition, “packing of removed asbestos-containing building materials” is a work that is manually performed by the operator for both the conventional construction method and the removal work device 21 that are not performed by the removal work device 21. Since it does not occur, comparative item power is also excluded. Similarly, “preparation before work” and “tidy-up and change of clothes after work” are also excluded from the comparison items because they are preparations performed by an operator that is not the work performed by the removal work device 21. On the other hand, “special break” is included in the comparison item because it is a part of the work time of the conventional method, which is not the usual lunch break. In the work using the removal work device 21, the operator operates the removal work device 21 without entering the work space, so it is not necessary to provide a special break.
[0090] 表 6において、従来工法では、比較項目に挙げられた作業の全所要時間は 1320 分である。このうち、作業空間への立ち入り時間は、特別休憩を除いた 1080分であ る。一方、除去作業装置 21を用いた作業では、比較項目に挙げられた作業の全所 要時間は 655分である。この間、作業者 (オペレータ)は作業空間の外で除去作業装 置 21を操作しているため、作業中の作業空間への立ち入り時間は、 0分である。従つ て、除去作業装置 21を用いることにより、作業者の作業空間への立ち入り時間を 10 80分( 18時間)減少させることができる。 [0090] In Table 6, in the conventional method, the total time required for the work listed in the comparison item is 1320 minutes. Of these, the time to enter the workspace is 1080 minutes excluding special breaks. The On the other hand, in the work using the removal work device 21, the total time required for the work listed in the comparison item is 655 minutes. During this time, since the operator (operator) is operating the removal work device 21 outside the work space, the access time to the work space during work is 0 minutes. Therefore, by using the removal work device 21, the entry time of the worker into the work space can be reduced by 1080 minutes (18 hours).
[0091] また、除去作業装置 21を用いた上で、 1人の作業者で除去作業の全てを行うとする と、表 6の作業内容の他に、作業前準備 (30分)、特別休憩 (60分)、除去された石綿 含有建材の袋詰め(360分)、作業後の片付け、着替え (30分)が必要となり (表 2参 照)、これらに要する時間は 480分である。そうすると、除去作業装置 21を用いた上 で、 1人の作業者で除去作業の全てを行うとすると、これに要する時間は 655分 +48 0分 = 1135分となる。これは、 1人 1日の作業時間が 480分であるから、 1135分 ÷4 80分 = 2. 365となり、約 2. 5人分の作業量となる。従って、除去作業装置 21を用い ることにより、従来工法で 4人必要であった作業量が 4人一 2. 5人 = 1. 5人となり、 1 . 5人分の省力化を図ることができる。 [0091] Also, if the removal work device 21 is used and one worker performs all of the removal work, in addition to the work contents shown in Table 6, preparation before work (30 minutes), special break (60 minutes), packing of removed asbestos-containing building materials (360 minutes), cleaning up after work, changing clothes (30 minutes) are required (see Table 2), and the time required for these is 480 minutes. Then, if the removal work device 21 is used and one worker performs all of the removal work, the time required for this is 655 minutes + 480 minutes = 1135 minutes. This is because the work time per person per day is 480 minutes, so 1135 minutes ÷ 4 80 minutes = 2.365, which is about 2.5 people's work. Therefore, by using the removal work device 21, the amount of work that was required by 4 people in the conventional construction method is 4 people 1 2.5 people = 1.5 people, and it is possible to save labor for 1.5 people. it can.
実施例 2 Example 2
[0092] 本発明の実施例 2に係る石綿含有建材の除去システムでは、作業空間 11にイオン 化した気体を放出し、浮遊している石綿含有建材 16の粉塵等の除電を行うようにす る。この場合、帯電して浮遊している粉塵等を除電することにより、粉塵等が沈下しや すくなり、浮遊時間を短縮することができる。このため、作業空間 11から粉塵等を除 去することが容易となり、粉塵等が飛散することによる周辺環境の汚染を防止すること ができ、し力も石綿含有建材 16の除去に要する期間を短縮することができる。 [0092] In the asbestos-containing building material removal system according to Example 2 of the present invention, ionized gas is discharged into the work space 11, and the dust of the floating asbestos-containing building material 16 is removed. . In this case, it is easy to sink the dust etc. by removing the charged dust and the like, and the floating time can be shortened. This makes it easy to remove dust, etc. from the work space 11, can prevent contamination of the surrounding environment due to scattering of dust, etc., and shortens the time required to remove the asbestos-containing building material 16 be able to.
実施例 3 Example 3
[0093] 本発明の実施例 3に係る石綿含有建材の除去システムでは、作業空間 11に浮遊し ている石綿含有建材 16の粉塵等を正極又は負極に帯電させ、集塵部材を異極に帯 電させるようにする。この場合、浮遊している粉塵等をクーロン力を利用して集塵する ことができるため、作業空間 11から粉塵等を除去することが容易となり、粉塵等が飛 散することによる周辺環境の汚染を防止することができ、しかも石綿含有建材 16の除 去に要する期間を短縮することができる。 実施例 4 [0093] In the asbestos-containing building material removal system according to Example 3 of the present invention, dust or the like of the asbestos-containing building material 16 floating in the work space 11 is charged to the positive electrode or the negative electrode, and the dust collecting member is attached to a different polarity. Try to get electricity. In this case, since floating dust can be collected using Coulomb force, it becomes easy to remove dust from the work space 11, and contamination of the surrounding environment due to dust scattering. In addition, the period required for removing the asbestos-containing building material 16 can be shortened. Example 4
[0094] 本発明の実施例 4に係る石綿含有建材の除去作業装置 21では、除去作業を行う 作業対象の範囲を細分ィ匕したものである各単位作業範囲 17が傾斜している場合、 記憶されている教示 'プログラムを自ら補正して除去作業を実行する点が実施例 1の 除去作業装置 21と大きく異なる。実施例 1と同一部分は同一符号を付して詳しい説 明は省略する。 [0094] In the asbestos-containing building material removal work device 21 according to Embodiment 4 of the present invention, when each unit work range 17 that is a subdivision of the work target to be removed is inclined, the memory is stored. The point of executing the removal work by correcting the teaching 'program by itself is greatly different from the removal work device 21 of the first embodiment. The same parts as those in Embodiment 1 are denoted by the same reference numerals, and detailed description thereof is omitted.
[0095] 本実施例に係る除去作業装置 21は、除去作業を行う作業対象の範囲を細分化し たものである各単位作業範囲 17の作業基準点と、前記単位作業範囲 17の傾斜を検 出する検出手段と、前記単位作業範囲 17での除去作業を作業基準点から開始し、 傾斜に応じて実行し、前記各単位作業範囲 17での除去作業を順次繰り返して実行 する教示 ·プログラムを記憶する記憶手段と、を備える。この除去作業装置 21の検出 手段の検出信号により、教示'プログラムの作業基準点及び傾斜を検出された作業 基準点及び傾斜に補正して実行するようにする。 [0095] The removal work device 21 according to the present embodiment detects the work reference point of each unit work range 17 that is a subdivision of the work target range to be removed and the inclination of the unit work range 17. And a teaching program that starts the removal work in the unit work range 17 from the work reference point, executes it in accordance with the inclination, and repeatedly executes the removal work in each unit work range 17 in order. Storage means. Based on the detection signal of the detection means of the removal work device 21, the work reference point and the inclination of the teaching program are corrected to the detected work reference point and the inclination and executed.
[0096] 実施例 4に係る除去作業装置 21によれば、教示'プログラムによって、単位作業範 囲 17での除去作業を作業基準点から開始し、傾斜に応じて実行し、前記各単位作 業範囲 17での除去作業を順次繰り返して実行することができる。また、検出手段によ つて検出された作業基準点及び作業範囲の傾斜に応じて教示 'プログラムを補正し ながら前記各単位作業範囲 17での除去作業を順次繰り返して実行することができる 。このため、立体的に複雑な形状の作業対象であっても、簡単な除去作業の動作の 繰り返しによって容易に行うことができる。 [0096] According to the removal work apparatus 21 according to the fourth embodiment, the removal work in the unit work range 17 is started from the work reference point according to the teaching program, and is executed according to the inclination. The removal operation in range 17 can be repeated in sequence. In addition, the removal work in each unit work range 17 can be sequentially and repeatedly performed while correcting the teaching program according to the work reference point detected by the detecting means and the inclination of the work range. Therefore, even a three-dimensionally complicated work target can be easily performed by repeating a simple removal operation.
実施例 5 Example 5
[0097] 本発明の実施例 5に係る石綿含有建材の除去作業装置 21では、除去作業装置 2 1が位置情報に基づいて除去作業を行っている場合に、仮に台車 22がスリップ等す ることにより、前記位置情報を失った場合でも、除去作業装置 21が位置基準点に復 帰して位置情報をリセットして再度除去作業に復帰する点が実施例 1と大きく異なる。 実施例 1と同一部分は同一符号を付して詳しい説明は省略する。 [0097] In the asbestos-containing building material removal work device 21 according to Embodiment 5 of the present invention, when the removal work device 21 is performing the removal work based on the position information, the carriage 22 may slip or the like. Thus, even if the position information is lost, the removal work device 21 returns to the position reference point, resets the position information, and returns to the removal work again. The same parts as those in the first embodiment are denoted by the same reference numerals, and detailed description thereof is omitted.
[0098] 本実施例に係る除去作業装置 21は、石綿含有建材 16を含む作業空間 11内に位 置基準点を設定し、除去作業を行う作業対象の位置情報を前記位置基準点からの 座標情報として記憶するデータ記憶部と、除去作業装置 21の位置情報を検出する 検出手段とを備え、台車 22がスリップ等することにより、前記検出手段による除去作 業装置 21の位置情報が失われたとき、遠隔操作又は教示 'プログラムにより前記位 置基準点に復帰して、位置情報をリセットするようにして 、る。 [0098] The removal work device 21 according to the present embodiment sets a position reference point in the work space 11 including the asbestos-containing building material 16, and sets the position information of the work target to be removed from the position reference point. A data storage unit that stores the coordinate information and a detection unit that detects the position information of the removal work device 21 are provided. When the carriage 22 slips, the position information of the removal work device 21 by the detection unit is lost. When this occurs, the position information is reset by remote control or teaching 'program to reset the position information.
[0099] 実施例 5に係る除去作業装置 21によれば、台車 22がスリップ等することにより、前 記検出手段による除去作業装置 21の位置情報が失われても、遠隔操作又は教示 · プログラムにより前記位置基準点に復帰して、位置情報をリセットするようにしたため 、除去作業装置 21の位置情報が失われたまま作業続行又は停止することを防止す ることができる。また、データ記憶部に記憶された除去作業を行う作業対象の位置情 報を用いて迅速に除去作業に復帰することができる。尚、位置基準点は 2点以上とし てもよい。例えば位置基準点を 2点とすることにより、データ記憶部の位置情報と位置 基準点を合わせやすくなり、除去作業装置 21が迅速に位置情報を得ることができる ようになる。 [0099] According to the removal work device 21 according to the fifth embodiment, even if the position information of the removal work device 21 by the detecting means is lost due to slipping of the carriage 22, the remote operation or the teaching program Since the position information is reset by returning to the position reference point, it is possible to prevent the operation from being continued or stopped while the position information of the removal work device 21 is lost. Further, it is possible to quickly return to the removal work using the position information of the work target to be removed stored in the data storage unit. The position reference point may be two or more. For example, by setting two position reference points, it becomes easier to match the position information and the position reference point in the data storage unit, and the removal work device 21 can quickly obtain the position information.
実施例 6 Example 6
[0100] 本発明の実施例 6に係る石綿含有建材の除去作業装置 21について説明する。こ の実施例では、高所での除去作業を行うことができる点が実施例 1と大きく異なる。実 施例 1と同一部分は同一符号を付して詳しい説明は省略する。 [0100] The asbestos-containing building material removal work apparatus 21 according to Embodiment 6 of the present invention will be described. This embodiment is greatly different from the first embodiment in that the removal work at a high place can be performed. The same parts as those in Example 1 are denoted by the same reference numerals, and detailed description thereof is omitted.
[0101] 本実施例に係る除去作業装置 21は、多関節アームを有するロボット 41が台車 22 の架台 23と着脱自在であり、前記多関節アームを有するロボットは、図 7に示すよう に、例えば高所作業車 61のブーム 62に装着可能としている。 [0101] In the removal work device 21 according to the present embodiment, a robot 41 having a multi-joint arm is detachable from a mount 23 of a carriage 22, and the robot having the multi-joint arm is, for example, as shown in FIG. It can be mounted on the boom 62 of the aerial work vehicle 61.
[0102] 実施例 6に係る除去作業装置 21によれば、台車 22に設けられた架台 23の昇降で は届かない高所に設けられた石綿含有建材 16の除去作業であっても、高所作業車 61に多関節アームを有するロボットを取り付けることにより、高所での除去作業を行う ことができる。また、この場合、作業対象の高さに応じて複数の多関節アームを有す るロボットを準備する必要がないため経済的に除去作業を行うことができる。 産業上の利用可能性 [0102] According to the removal work device 21 according to Example 6, even if the removal work of the asbestos-containing building material 16 provided at a high place that cannot be reached by raising and lowering the mount 23 provided on the carriage 22, the high place By attaching a robot having an articulated arm to work vehicle 61, it is possible to perform removal work at a high place. Further, in this case, it is not necessary to prepare a robot having a plurality of articulated arms according to the height of the work object, so that the removal work can be performed economically. Industrial applicability
[0103] 本発明は、石綿含有建材の除去システム及び石綿含有建材の除去作業装置の用 途にち適用することがでさる。 [0103] The present invention can be applied to the use of the asbestos-containing building material removal system and the asbestos-containing building material removal work device.
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2006-071688 | 2006-03-15 | ||
| JP2006071688A JP2009133058A (en) | 2006-03-15 | 2006-03-15 | System and working device for removing asbestos-containing building material |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2007105755A1 true WO2007105755A1 (en) | 2007-09-20 |
Family
ID=38509571
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP2007/055070 Ceased WO2007105755A1 (en) | 2006-03-15 | 2007-03-14 | Method of removing building material containing asbestos and apparatus for removing building material containing asbestos |
Country Status (2)
| Country | Link |
|---|---|
| JP (1) | JP2009133058A (en) |
| WO (1) | WO2007105755A1 (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2009184811A (en) * | 2008-02-08 | 2009-08-20 | Hiroyuki Sakamoto | Unmanned spray robot device and unmanned spray method of asbestos processing solvent within elevator hall |
| JP2009235838A (en) * | 2008-03-28 | 2009-10-15 | Hiroshima Univ | Asbestos removal apparatus |
| GB2586045A (en) * | 2019-07-31 | 2021-02-03 | Soletanche Freyssinet | Surveying and dismantling system |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4968866B2 (en) * | 2007-03-08 | 2012-07-04 | 株式会社メンテックワールド | Asbestos automatic removal device and method of using the same |
| JP5051547B2 (en) * | 2008-06-24 | 2012-10-17 | 独立行政法人産業技術総合研究所 | Coating material heat treatment equipment |
| JP6795298B2 (en) * | 2015-03-06 | 2020-12-02 | 日本総合リサイクル株式会社 | Asbestos removal system |
| JP7138386B1 (en) | 2022-04-21 | 2022-09-16 | 株式会社アスマップ | Asbestos scattering prevention work system and asbestos removal method using the same |
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Also Published As
| Publication number | Publication date |
|---|---|
| JP2009133058A (en) | 2009-06-18 |
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