WO2014019403A1 - Sensor having multiple magnet blocks evenly distributed in housing - Google Patents
Sensor having multiple magnet blocks evenly distributed in housing Download PDFInfo
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- WO2014019403A1 WO2014019403A1 PCT/CN2013/076754 CN2013076754W WO2014019403A1 WO 2014019403 A1 WO2014019403 A1 WO 2014019403A1 CN 2013076754 W CN2013076754 W CN 2013076754W WO 2014019403 A1 WO2014019403 A1 WO 2014019403A1
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- WIPO (PCT)
- Prior art keywords
- digital
- hall
- pin
- permanent magnet
- annular groove
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Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01P—MEASURING LINEAR OR ANGULAR SPEED, ACCELERATION, DECELERATION, OR SHOCK; INDICATING PRESENCE, ABSENCE, OR DIRECTION, OF MOVEMENT
- G01P3/00—Measuring linear or angular speed; Measuring differences of linear or angular speeds
- G01P3/42—Devices characterised by the use of electric or magnetic means
- G01P3/44—Devices characterised by the use of electric or magnetic means for measuring angular speed
- G01P3/48—Devices characterised by the use of electric or magnetic means for measuring angular speed by measuring frequency of generated current or voltage
- G01P3/481—Devices characterised by the use of electric or magnetic means for measuring angular speed by measuring frequency of generated current or voltage of pulse signals
- G01P3/487—Devices characterised by the use of electric or magnetic means for measuring angular speed by measuring frequency of generated current or voltage of pulse signals delivered by rotating magnets
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D5/00—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable
- G01D5/12—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means
- G01D5/244—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing characteristics of pulses or pulse trains; generating pulses or pulse trains
- G01D5/245—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing characteristics of pulses or pulse trains; generating pulses or pulse trains using a variable number of pulses in a train
- G01D5/2451—Incremental encoders
Definitions
- the present invention belongs to the technical field of magnetic induction providing signals, and more particularly to a technique for performing multi-point magnetic induction to provide a control signal on a rotating member.
- the Chinese patent 201020295192.0 "Hook-type torque sensing device" applied by Yebao Vehicle Industry (Kunshan) Co., Ltd. discloses a sensing device for assisting bicycles.
- the sensing device includes a magnetic member and an elastic member to cooperate, and the torque is transmitted.
- Sensing device After a long period of use, the change in the elastic modulus of the elastic member causes a change in the control effect of the sensing signal and the controlled motor, and the assisting effect becomes incompatible with the human assisting need.
- the design of the elastic member is complicated and the manufacturing cost is high.
- the Chinese patent 01201843.0 Automatic assisted bicycle automatic detecting device
- the magnetic disk has a spring on the inner disc, and the inner and outer discs are spring-reset.
- the electric signals generated by the two Halls on the inner and outer discs are used to indicate the force, speed and steering. .
- Elastic parts are not durable: After a long period of use, the change of the elastic modulus of the elastic parts will cause the control signal and the control effect of the controlled motor to change, and the boosting effect becomes incompatible with the human assistance needs. Complex and costly.
- Disadvantages (2) Output sine wave so that the edge distance of the disk group can not be less than 4 cm, generally 5 cm is preferred, and the number of available magnetic disk groups is too small, the human-machine cooperation is not ideal: each disk group is the same, then Huo The output of the sine wave is used as the control signal. As the control signal, the sine wave must have a certain peak-to-valley difference. Since the patented magnetic disk group requires a certain length to indicate the forward and reverse movement, the circular groove is rotated at a diameter of 20 cm. There are up to 8 disk groups on the circular track, generally 5 is preferred, Hall can have a sine wave signal with control function.
- the technical solution of the patent 01201843.0 is used to assist the bicycle, the number of the magnetic disk group is limited to 8 or less, the control signal is too small, and the man-machine cooperation is not ideal.
- the signal pattern of the Hall output is close to a horizontal line. The signal has no control function and cannot control the motor, so that when the power is particularly needed, the power function is lost.
- the size of the turntable The diameter is less than 20 cm, and the number of disk sets is limited to 8 groups.
- the number of disk sets cannot be increased arbitrarily, which makes the man-machine coordination unsatisfactory, and the power is not activated at the start.
- the power demand does not match the power supply.
- the rider does not match.
- the comfort is poor; if the number of disk sets is forcibly increased, the sensing signal loses the power control function.
- Permanent magnet magnet is used to indicate the fixed position of the pedal, and three Halls indicate the position of the pedal: Since the pedal and the moving disc are synchronously rotated, one position is fixed at two positions on the moving disc corresponding to the two pedals. Permanent magnet steel, where is the position of a certain pedal, then the corresponding permanent magnet magnet is also turned to the position; but only when there is a position in the Hall, the control signal can be sent through the Hall to command the motor of the bicycle. The power needed to turn.
- Disadvantages (2) Cannot use only one Hall, and the three Halls must cause the original control error of the three control signals, so that the power demand model is distorted, and naturally the power output is inconsistent with the power demand: the assist bicycle is either one or two. Motors that control the motor's sensing signal can only be input to the motor controller with a sensing signal to control the motor. Purpose; while the patent uses three Hall control motors, it is necessary to combine the three control signals of the three Halls into one combined control signal before inputting to the motor controller. The sensing parameters of the three Halls cannot be the same, especially since the sensing parameters of the three Halls may vary greatly due to changes in ambient temperature and long usage time. The result is the same boosting demand when different Halls are used.
- the output is different voltages, which causes the motor to produce different boosting outputs.
- the boosting output is inconsistent with the boosting demand.
- the output of different Halls may be the same voltage, which causes the motor to produce the same boosting output. A problem arises in which the boost output is inconsistent with the boost demand.
- the combined control signal is easy to generate signal drift, so that the combined control signal does not match the motor controller, and the demand model is distorted: the sensing parameters of the three Halls may vary greatly due to changes in ambient temperature and long use time.
- the three control signal connection points of the three Halls must change, and the combined control signal generated by the same power demand will produce a segmented signal drift, and the combined control signal will generate signal distortion as a whole, that is, the power demand model distortion If the motor controller selects any one of the three control signals as the reference, the problem that the boosting output and the boosting demand are inconsistent will be generated.
- the sensing site can not be increased arbitrarily, the sensing site is too small, the motor is not stable, making the rider feel very uncomfortable: because of the disadvantages (1) and disadvantages (2) are the most If the number of erres is greater than one, it is obvious that the number of Halls is more and more, and the disadvantages (1) and (2) are more serious. Therefore, the power-assisted bicycle provided by this patent can only be a power-assisted bicycle that makes the rider feel very uncomfortable.
- the blind area of the signal reaches a 42-degree angle.
- the start-up requires assistance, it does not get the boost: It is well known that people step on the bicycle pedal with the minimum moment at the apex, and the angle from the apex of 10-45 degrees is the area most in need of assistance. However, the angle between the Halls of the patent is 42.5-43.5 degrees. There is no Hall in the 10-42 degree angle range from the apex of the pedal, and there is no control signal. The result is the most need for assistance. However, the motor that assists the bicycle does not help.
- this patent is a technical solution for controlling the assist mode with multiple Halls, because only a plurality of Halls can be used to indicate the rotational position of the pedal, and multiple control signals of multiple Halls must have original errors, and the combined control signals are combined. It is easy to generate signal drift, which can cause the distortion of the power demand model, that is, the same power demand at different times, but obtain different power-assising effects; the more the number of Halls, the more serious the distortion of the power-assisted demand model, which limits the number of Halls. When the number of Halls is small and the motor is running, it is not stable, making the rider feel uncomfortable and unable to get help at startup. It is necessary to make the demand demand model undistorted, and the motor must run smoothly.
- the object of the present invention is to provide a sensor for obtaining speed and acceleration signals by rotating a permanent magnet block on a disk with only one Hall and an annular groove, and digitally processing the signal to obtain a signal of an optimum power assisted model signal.
- the number of permanent magnet blocks can be increased as much as possible, and the displacement information of the circular groove can be used to maximize the output information.
- the Hall and the plurality of permanent magnet blocks are fixed by a combination member to fix the relative position of the sensor. Use on a booster bicycle without flexibility Parts and other mechanical measuring torque, the motor runs smoothly to assist the bicycle sensor.
- an annular groove rotating disk uses the same plurality of permanent magnet blocks to alternate the south and north magnetic polarities on the side of the Hall, so that the Hall generates
- the signal is a rectangular wave, which makes the signal control function stronger and more numerous. For assisted bicycles, there is more information about the state of the pedals.
- the relative position of the sensing element Hall and the plurality of permanent magnet blocks is fixed by a mechanical structural assembly to make the sensing signal stable and reliable.
- the rectangular wave signal outputted by the Hall is converted into a digital signal, so that the digital signal of the Hall is digitally processed, and a mathematical model for assisting the human body function can be added in the process of digitizing, and the mathematical model can be assisted by human and machine. Make random adjustments. It can overcome the sinusoidal signal outputted by the Hall of the prior art, and it is difficult to carry out digital processing. Only the analog signal processing can be performed, and the assisting model which can be adjusted arbitrarily can be added, and the assisting model which can only extract the condition limited by the speed signal can be overcome and overcome. The problem that makes the man-machine unable to cooperate.
- the structure of the invention is:
- a sensor in which a plurality of magnetic blocks are hooked in the housing includes a sensing element sequentially connected, a power assist model processor 21, a digital-to-analog converter 27, and an operational amplifier 28;
- the sensing element is an element that changes the rotational motion of the annular groove rotating disk 1 into a rectangular wave signal output
- the sensing element comprises an annular groove rotating disk 1, an annular groove fixing plate 40, a Hall 3 and a plurality of permanent magnet blocks 2.
- the plurality of permanent magnet blocks 2 have the same size, the same shape, the same magnetic flux, and the annular groove.
- the concave groove of the rotating disk 1 and the annular groove fixing disk 40 are opposite to each other, and the annular groove fixing disk 40 is fitted in the annular groove of the circular groove rotating disk 1, so that the two disks can be rotated relative to each other.
- the outer casing, the concave surface of the two discs is sandwiched into a hollow ring 41; a plurality of permanent magnet blocks 2 are fixedly disposed on the annular groove rotating disc 1 at the position of the hollow ring 41, and the plurality of permanent magnet blocks 2 are rounded
- the trajectory distribution that is, the distance between each permanent magnet block 2 to the center of the circle where the circular trajectory line 5 is located is the same, and the distance between the adjacent two permanent magnet blocks 2 is the same;
- the magnetic pole of each permanent magnet block 2 is magnetic pole N and S
- the poles respectively rotate on the two sides of the annular groove, and the magnetic polarities of the adjacent two permanent magnet blocks 2 are opposite.
- the magnetic polarity distribution pattern of all the permanent magnet blocks 2 on the rotating disk 1 of an annular groove is N pole and S pole. N pole, S pole, N pole, S pole ⁇ ;
- a Hall 3 is fixedly disposed on the annular groove fixing plate 40 of the hollow ring 41, and the Hall 3 is disposed close to the permanent magnet block.
- Hall 3 is a Hall that generates a rectangular wave output signal to the opposite magnetic polarity
- the assist model processor 21 is a signal form converter that converts the digital signal rotated by the rotating disk 1 into a digital signal of the assisting model;
- the assist model processor 21 includes an analog to digital conversion and speed calculator 24, a boost model memory 25 and a boost model calculator 26;
- the analog-to-digital conversion and speed calculator 24 is connected to the Hall 3 of the sensing element; the analog-to-digital conversion and speed calculator 24 calculates the rate of change between the rectangular waves of the rectangular wave signal input from the Hall 3 to represent the rotating disk 1 Rotating speed;
- the analog-to-digital conversion and speed calculator 24 is coupled to the assist model calculator 26, which is also coupled to the boost model calculator 26; the boost model calculator 26 uses the rotational speed of the rotating disk 1 of the analog-to-digital conversion and speed calculator 24 to select the boost A certain boosting model function in the model memory 25, and substituting the rotating disk 1 rotational speed condition into the assisting model function to calculate a suitable assisting model digital signal, that is, the assisting model calculator 26 outputs the assisting model digital signal; [3]
- the converter 27 is an analog signal that converts the power assist model digital signal into a power assist model;
- the boost model calculator 26 is connected to the digital-to-analog converter 27, and the digital-to-analog converter 27 converts the assist model digital signal of the assist model calculator 26 into the assist model analog signal;
- the operational amplifier 28 is a boost model analog signal that converts the assist model analog signal of the digital-to-analog converter 27 into a rated voltage range.
- the annular groove rotating disk 1 is fitted with the annular groove fixing plate 40, and is relatively rotatable, thereby ensuring that the rotating position of the rotating disk 1 in the annular groove is not changed, and the sensing positions of the Hall 3 and all the permanent magnetic blocks 2 are not changed, so that
- the output signal of the Hall 3 is only related to the rotation of all the permanent magnet blocks 2, and is independent of the objects of the annular groove rotating disk 1 and the annular groove fixing disk 40; if the annular groove rotates the disk 1 and the annular groove fixing disk 40 is made of a metal material, and may have a shielding effect. Therefore, the ring 3 and the annular groove fixing plate 40 are used to rotate the Hall 3 and all the permanent magnet blocks 2 in the hollow ring 41 for sensing, thereby improving the Hall 3 The reliability and authenticity of the signal.
- the annular groove fixing plate 40 When the annular groove fixing plate 40 is fixed to an object, the annular groove is rotated to rotate the disk 1, and the respective permanent magnets 2 on the annular groove rotating disk 1 are swept over the Hall 3 on the annular groove fixing plate 40.
- Each permanent magnet block 2 can cause the Hall 3 to generate an electrical signal. Since the magnetic polarities of the adjacent two permanent magnet blocks 2 are opposite, that is, the magnetic polarities of all the permanent magnet blocks 2 are alternately facing the Hall 3 in the south and the north, the Hall 3 generates an electric signal as a rectangular wave signal, and the rectangular wave signal is convenient. Digitize the signal for digital control.
- the Hall 3 can only generate a sine wave signal, so it can only be used for analog control; once the Hall 3 changes in the sensing parameters, the simulation Control can be distorted.
- the present invention realizes digital control by using a rectangular wave signal without causing a problem of controlling distortion.
- the annular groove rotating plate 1 may be a plastic plate, a high-strength plate, a copper plate, an aluminum plate or the like which is not easily deformed.
- the annular groove rotates the disk 1 to rotate, and the center of the rotation is the center of the circle in which the plurality of permanent magnet blocks 2 are distributed in a circular shape.
- the plurality of permanent magnet blocks 2 are arranged in a circular shape in a circular annular shape, so that the movement state of all the permanent magnet blocks 2 on the rotating disk can be felt by only one Hall 3, that is, the annular groove is rotated.
- the movement speed of all permanent magnet blocks 2 on the disc, and the change in speed, or acceleration, this Hall 3 can use the motion state of the permanent magnet block 2
- the continuous electrical signal is expressed, and since all the permanent magnet blocks 2 are respectively fixed on the annular groove rotating disk, that is, the annular groove rotating disk 1, the continuous electric signal generated by the Hall 3 can express the annular groove rotating disk. The state of motion. If this continuous electrical signal is used to control other objects, this continuous electrical signal is the control signal.
- the sensor signal processor If it is used to control the motor of the bicycle, it is also necessary to use a single-chip microcomputer or other electronic components as the sensor signal processor to convert the position, velocity and acceleration in the control signal into a boost signal that needs assistance.
- the function of the conversion is the power.
- the Hall 3 is located close to the permanent magnet block 2 and can sense the magnetic flux of the permanent magnet block 2, and aims to sense the motion state of the permanent magnet block 2 by using the Hall 3, thereby feeling the motion state of the ring groove rotating disk 1, that is, the motion. Position, speed, acceleration.
- the opposite magnetic polarity of the adjacent permanent magnet block 2 is an important technical feature.
- the magnetic polarity distribution pattern of all the permanent magnet blocks 2 is N pole, S pole, N pole, S pole, N pole, S pole... 3 outputs a rectangular wave signal of high and low phase. Because the ring groove is a limited size rotation disk, it is necessary to obtain as many accurate change signals as possible in one rotation. Of course, a rectangular wave should be selected. The peak-to-valley value of the rectangular wave signal changes for a short period of time, and can generate as many signals as possible with control in a certain period of time.
- the structures of the adjacent permanent magnet blocks 2 having opposite magnetic polarities generate rectangular waves, and the structures of the adjacent permanent magnet blocks 2 having the same magnetic polarity generate sinusoidal waves, particularly when used to assist bicycles, the annular groove as a sensing member rotates.
- the disc is generally limited to a diameter of 10-15 cm. In this limited range, a signal with a control function is obtained, and one rotation is made, and the rectangular wave is generated 7 to 9 times more than the number of pulses that the sine wave can provide.
- the structure with the opposite magnetic polarity of the adjacent permanent magnet block 2 has a better control effect on the assist bicycle, and the person and the car cooperate better, and the rider feels more comfortable.
- the assist model processor 21 is a signal form converter that converts the digital signal rotated by the rotating disk 1 into a digital signal of the assist model;
- the assist model processor 21 includes an analog-to-digital conversion and speed calculator 24, a boost model memory 25, and a boost model calculator 26; the rectangular wave signal of the Hall 3 in the sensing element is converted into an analog-to-digital conversion and speed calculator 24 A digital signal indicating the rotational speed of the rotating disk 1, and then using the rotational speed digital signal to select a power assisted mathematical model suitable for a certain rotational speed from the assist model memory 25; finally, the rotational speed digital signal is substituted into the assisting model calculator 26 to calculate a speed suitable for the speed.
- Power model digital signal That is, the assist model calculator 26 can output the boost model digital signal.
- the digital-to-analog converter 27 is an analog signal that converts the power-assisted model digital signal into a power-assisted model.
- the assist model calculator 26 is connected to the digital-to-analog converter 27, which converts the assist model digital signal of the assist model calculator 26 into a boost model analog signal. In order to output an analog signal of the boost model to the motor controller 29 which can only process the analog signal.
- the operational amplifier 28 is an assist model analog signal that converts the assist model analog signal of the digital-to-analog converter 27 into a rated voltage range.
- the digital-to-analog converter 27 is connected to the operational amplifier 28.
- the power-assisted model analog signal of the digital-to-analog converter 27 solves the power-assisted model problem, but the voltage of the power-assisted model signal cannot meet the needs of the motor controller 29, so an operational amplifier is also used.
- the 28 assisted model analog signal required to convert the boost model analog signal into the rated voltage range can be transmitted to the motor controller 29.
- the signals output by the signal processing components in the sensor of the present invention are:
- Hall 3 outputs a rectangular wave signal
- the assist model processor 21 outputs the assist model digital signal
- the magnetic block rotational speed calculator 24 calculates and outputs a digital signal of the rotational speed of the annular groove rotating disk 1;
- the assist model memory 25 stores a plurality of boost model function spares, and outputs a digital signal of the selected boost model function;
- the boost model calculator 26 calculates and outputs a boost model digital signal to be used for the control function;
- the digital-to-analog converter 27 outputs an assist model analog signal that converts the power model digital signal into a power model
- the operational amplifier 28 outputs an assist model analog signal that converts the assist model analog signal into a rated voltage range
- the thermistor R6 ensures that the operational amplifier 28 outputs a boost model analog signal of the rated voltage range, that is, the standard boost model analog signal.
- a thermistor R6 is provided to solve the problem of the analog model analog signal drift, and the thermistor R6 is connected between the input terminal and the output terminal of the operational amplifier 28.
- Hall 3 digital-to-analog converter 27 and operational amplifier 28 are both semiconductor devices and have the function of processing analog signals. It is easy to drift signal parameters with temperature changes, especially in summer and winter, and the bicycles are all outdoors. The effect of temperature variation on the signal parameter drift is obvious. Therefore, it is better to perform signal drift correction on the signal output from the operational amplifier 28 to obtain a standard power assist model analog signal that is not affected by temperature changes, and pass the standard assist model analog signal to the motor controller 29
- the motor 30 is controlled to operate, and the person riding the bicycle does not feel the difference in the summer and winter power assist effects.
- the boost model processor 21 is a single chip microcomputer 31 to which a clock circuit 32 is connected.
- the functions of the analog-to-digital conversion and speed calculator 24, the boost model memory 25, and the boost model calculator 26 are completed by the single chip microcomputer 31.
- the clock signal of the clock circuit 32 is for distinguishing the rectangular wave signals input from the Hall 3, and it is preferable that the length of each clock signal is 0.001 second.
- the mechanical component of the sensor is structurally related to the sensing component: the mechanical component of the sensor comprises an annular groove rotating disk 1 and a fitting annular groove fixing disk 40, and the sensing component of the sensor comprises a plurality of permanent magnet blocks 2 and a Hall 3 , the single chip microcomputer 31, the digital-to-analog converter 27 and the operational amplifier 28; four electronic components of the Hall 3, the single chip microcomputer 31, the digital-to-analog converter 27 and the operational amplifier 28 which are sequentially connected in the sensing unit are disposed on a circuit board 59;
- the annular groove of the hollow ring 41 rotates the inner wall of the disk 1 to fix a plurality of permanent magnet blocks 2, and the inner wall of the annular groove fixing disk 40 of the hollow ring 41 fixes the circuit board 59, the circuit board
- the Hall 3 on 59 is set to sense the magnetic flux of the permanent magnet block 2, and the Hall 3 can output the position of the varying electrical signal according to the change in the magnetic flux.
- the sensing component is the sensing function of the sensor; the mechanical component has two functions. The first is to fix the relative position of each component in the sensing component, so that each component can form a sensing functional whole, and the second is to This sensing function is fixed on the electric bicycle as a whole, and makes the sensing function as a whole to sense the movement state of the electric bicycle.
- the four electronic components of the sequentially connected Hall 3, the single chip microcomputer 31, the digital-to-analog converter 27 and the operational amplifier 28 are arranged on a circuit board 59, which is advantageous for integration, modularization and miniaturization of the four electronic components.
- the four electronic components are integrally fixed to the inner wall of the annular groove fixing disk 40 of the hollow ring 41, which simplifies the process of manufacturing the sensor.
- Hall 3 is UGN3075
- power model processor 21 is AT89S52 single chip
- digital to analog converter 27 is ADC-C8E
- operational amplifier 28 is OF-17F
- OF A thermistor R6 is connected between the input terminal 2 of the -17F operational amplifier 28 and the output terminal 6; the connection relationship of each component is as follows:
- the signal output terminal 3 of Hall 3 is connected to the 12-pin INTO [P32] of the single chip microcomputer 31 ;
- MCU 31's 39-pin P00 is connected to the digital-to-analog converter 27's 12-pin B8;
- Mp 31 of the MCU 31 pin P01 is connected to the digital-to-analog converter 27 of the 11-pin B7;
- MCU 31's 37-pin P02 is connected to the digital-to-analog converter 27's 10 feet B6;
- the 36-pin P03 of the MCU 31 is connected to the 9-pin B5 of the digital-to-analog converter 27;
- MCU 31's 35-pin P04 is connected to the digital-to-analog converter 27's 8-pin B4;
- the 34-pin P05 of the MCU 31 is connected to the 7-pin B3 of the digital-to-analog converter 27;
- the 32-pin P06 of the MCU 31 is connected to the 6-pin B2 of the digital-to-analog converter 27;
- the 32-pin P07 of the MCU 31 is connected to the 5-pin B1 of the digital-to-analog converter 27;
- the 4-pin of the digital-to-analog converter 27 is connected to the 2 pin of the operational amplifier 28;
- the 2-pin of the digital-to-analog converter 27 is connected to the 3 pin of the operational amplifier 28;
- the 6th pin of the operational amplifier 28 is the analog signal output.
- the OF-17F operational amplifier 28 has a thermistor R6 connected to the input pin 2 and the output pin 6 and a capacitor C6 connected in parallel with the thermistor R6.
- the thermistor R6 is 5K
- the capacitor C6 is 8 ⁇
- the 4 pin and the 2 pin of the operational amplifier 28 are grounded with 1.25k R5. Make it possible to use the thermistor R6 to adjust the operational amplifier.
- the analog signal voltage range of the 286 pin output is stable between 0.8--4.2V.
- a bearing 42 is provided between the outer surface of the inner ring of the annular groove fixing disk 40 and the inner surface of the inner ring of the annular groove rotating disk 1.
- the bearing 42 maintains a good relative rotation between the annular groove fixing disk 40 and the annular groove rotating disk 1 for a long time.
- the Hall 3 is disposed at a position facing the circular trajectory 5 of the plurality of permanent magnet blocks 2. Because Hall 3 is able to feel the gap forever The magnetic block 2 magnetic flux and output electrical signal components, in order to minimize the volume of the permanent magnet block 2, so that the permanent magnet block 2 is placed as much as possible on the annular groove rotating disk 1, so as to minimize the permanent magnet block 2 can be sensed by the Hall 3; the Hall 3 should be placed at a position facing the circular trajectory 5, and is preferably located close to a circular trajectory that can penetrate all of the permanent magnet blocks 2.
- the annular groove rotating disk 1 is provided with a center hole in a circle in which the circular track line 5 of the plurality of permanent magnet blocks 2 is located. If the annular groove rotating disk 1 is to be worn over a rotating shaft, the annular groove rotating disk 1 is provided with a hole for threading the rotating shaft; to ensure that the annular groove rotates the disk 1 while rotating with the rotating shaft, The Hall 3 can sense the motion signal of each permanent magnet block 2 on the rotating disk 1 of the annular groove, and the through hole on the rotating disk 1 of the annular groove should be disposed on the circular trajectory 5 of the plurality of permanent magnet blocks 2.
- the center of the circle is the center hole.
- the center hole is not necessarily circular, and may be a square, a triangle or the like so as to be sleeved with a rotating shaft of a square shape, a triangle shape, etc., but the inner space of the center hole must include the circle of the circular trajectory line 5
- the center can use a Hall 3 to sense the motion signal of all the permanent magnet blocks 2 on the rotating disk of the annular groove rotating disk 1 to rotate the disk.
- the annular groove rotating disk 1 is a plastic plate, an aluminum plate, or a copper plate of a non-magnetic material. Since the present invention is a structure in which the magnetic polarities of the adjacent permanent magnet blocks 2 are opposite to each other, the edges of the adjacent permanent magnet blocks 2 can be made to be close to each other, and the Hall 3 can output an electric signal having a control function.
- the invention has the advantages of simple structure, low cost, unlimited number of permanent magnet blocks on the permanent magnet block ring, output of standard pulse signals, no signal dead zone, and complete representation of only one Hall of output signals.
- the entire motion state of the moving plate and the output signal are not distorted and drifted, which is used to assist the bicycle, so that the assisting output and the assisting requirement can be highly matched to make the rider feel comfortable.
- the magnetic polarity of adjacent permanent magnet blocks is opposite, and the number of permanent magnet blocks is not limited.
- the sensing points can be increased as much as possible: Since the magnetic polarity is opposite, the rectangular wave signal is output, and the adjacent permanent magnet blocks have no gap even if they are The output signal is still a number, can be The differentiated rectangular wave signal still has a control function, that is, it does not output a non-changing linear signal without control function.
- the number of permanent magnets can be increased as much as possible on the rotating disk of the ring groove of a predetermined size, and the sensing point can be increased as much as possible. As many sensor signals as possible indicate the speed of the pedal movement of the bicycle, accurately indicating the state of motion.
- the magnetic polarity of adjacent permanent magnet blocks is opposite. There may be more permanent magnet blocks and more sensing points.
- the motion state of the rotating disk of the annular groove is accurate: for the bicycle used to assist the bicycle, the ring of the permanent magnet block is fixed.
- the size of the rotating disk of the groove is strictly limited. Generally, the diameter of the rotating disk of the annular groove can only be within 10-15 cm. In order for the Hall to obtain the magnetic pole signal of the permanent magnetic block under the condition of spacing, the diameter of the permanent magnetic block is at least For the ⁇ 0. 6-0.
- the adjacent permanent magnet blocks have the same magnetic polarity, the adjacent permanent magnet blocks are spaced by 5 cm, and on the rotating disk of the diameter of 10-15 cm, only 5-8 permanent magnets can be set.
- the motor control accuracy of the assist bicycle is naturally increased by 7-9 times, which makes the rider's assistance demand accuracy also improved by 7-9 times.
- the degree of cooperation between the vehicle and the person is greatly improved, and the rider's comfort is greatly increased. It is no longer a quick and uncomfortable feeling of the prior art moped.
- this patent can set up to 35-73 permanent magnet blocks around the ring groove rotating disk with a diameter of 10-15 cm. The average angle between them is 5-10 degrees.
- the pedals used to assist bicycles, when starting or running, the pedals have 4-7 permanent magnet blocks from a range of 10 degrees from the apex of 10-45 degrees (a signal at a 10 degree angle from the apex) ), Hall can output 4-7 control signals to respond to the power demand, and it can achieve excellent technical effects that can be obtained at any position and at any time with help, so that the car and people can cooperate well, and the rider feels labor-saving. Comfortable.
- Only one Hall is used.
- One control signal indicates the entire motion state of the rotating disk of the ring groove.
- the control signal is completely consistent with the motion state of the rotating disk of the ring groove.
- the control signal is exactly the same as the human demand:
- the block is fixed on the rotating disk of the annular groove, and the permanent magnet block rotates synchronously with the rotating disk of the annular groove, and the motion signal of all the permanent magnetic blocks is sensed by one Hall, and the control signal of the Hall output and the rotating groove of the annular groove are rotated.
- the state of motion is exactly the same, with the needs of people
- the search is completely consistent, and the control signal does not have the original segmentation error and signal drift problem. Even if the Hall sensing parameter changes, the entire control signal moves in parallel.
- the control effect of the changed Hall control signal changes systematically. If used to assist bicycles, the power demand model will not be distorted, and the assist output and the power demand still maintain the matching relationship of the original model. It is easy for the rider to grasp the systematic change of the power assist performance.
- the Hall signal can be digitized, the digital signal is converted into a power-assisted model digital signal with a rotating disk speed element, and the power-assisted model digital signal is converted into a power-assisted model analog signal, and finally the power-assisted model analog signal is changed.
- the signal of the rotation of the magnetic block is digitized.
- a mathematical assisting model is added, so that the control signal finally outputted by the sensor contains the added assisting model. Since the mathematical assist model is artificially set, the mathematical assist model can always be set to a model that is suitable for human-machine cooperation as much as possible.
- the sensor of the present invention can output a control signal that can realize human-machine coordination.
- the magnetic poles of the existing bicycle-assisted bicycle sensors have the same magnetic pole on the same side, and the Hall cannot obtain the rectangular wave signal, so that the Hall signal cannot be digitized, and the control model can only partially modify the Hall signal, so A control signal that achieves the best fit of the output man-machine.
- the final output control signal will not have signal drift:
- the thermistor R6 feedback adjustment of the output signal of the operational amplifier can solve the drift of the analog model analog signal by semiconductor devices such as Hall, digital-to-analog converter and operational amplifier. The problem is that the sensor finally outputs a standard boost model analog signal that is not subject to ambient temperature changes.
- FIG. 1 is a schematic structural view of a sensing element of a plurality of N-S alternating permanent magnet blocks of an annular groove rotating disk;
- FIG. 2 is a schematic structural view of a sensing element of a high density plurality of N-S alternating permanent magnet blocks on an annular groove rotating disk;
- Figure 3 is a schematic cross-sectional view of the sensor
- FIG. 4 is a block diagram of signal flow of a Hall, a power assist model processor, a digital to analog converter, and an operational amplifier;
- Figure 5 is a circuit diagram of a Hall, a microcontroller, a digital-to-analog converter, and an operational amplifier.
- 1 is an annular groove rotating disk
- 2 is a permanent magnet block
- 3 is a Hall
- 5 is a circular trajectory line
- 21 is a power assist model processor
- 24 is an analog to digital conversion and speed calculator
- 25 is a power assist model memory.
- 26 is the power model calculator
- 27 is the digital-to-analog converter
- 28 is the operational amplifier
- 29 is the motor controller
- 30 is the motor
- 31 is the single-chip microcomputer
- 32 is the clock circuit
- 40 is the annular groove fixed disk
- 41 is hollow The ring
- 42 is the bearing
- 59 is the circuit board.
- Embodiment 1 A sensor in which a plurality of magnetic blocks are uniformly distributed in a casing
- the sensor of this embodiment comprises a sensing element, a boosting model processor 21, a digital-to-analog converter 27 and an operational amplifier 28;
- the sensing element is an element that converts the rotational motion of the rotating disk 1 into a rectangular wave signal output
- the annular groove rotating disk 1 and the annular groove fixing disk 40 are sized so that the annular groove fixing disk 40 can be fitted in the ring shape.
- the concave groove rotates the annular groove of the disk 1 to form a fitting inner hollow outer casing of two disks, the concave surfaces of the two disks are sandwiched into a hollow ring 41; the annular groove at the position of the hollow ring 41 rotates the disk 1
- the annular groove rotating disk 1 and the annular groove fixing disk 40 are injection molded from high-strength plastic.
- the magnetic flux is 0. 8cm, the magnetic flux is 0. 8cm, the magnetic flux is 0. 8cm, the magnetic flux is 0. 8cm, the magnetic flux is 0. 8cm, the magnetic flux It is a value of 146---279(B ⁇ H)max/KJ ⁇ m" 3.
- the structure of the ring groove rotating disk 1, permanent magnet block 2, and Hall 3 is as follows:
- All the permanent magnet blocks 2 are distributed in a circular trajectory, and each permanent magnet block 2 is fixed on a circular trajectory line 5 having a diameter of 9.0 cm, that is, the distance from the center of each circular portion of the permanent magnet block 2 to the circular trajectory line 5. The distance between the same, adjacent permanent magnet blocks 2 is the same.
- All the permanent magnet blocks 2 disposed on one surface of the rotating disk 1 are arranged in such a manner that the magnetic polarities of the adjacent permanent magnetic blocks 2 are opposite, that is, the magnetic polarity distribution pattern of all the permanent magnet blocks 2 on one surface of the rotating disk 1 is N pole, S Pole, N pole, S pole, N pole, S pole...
- a Hall 3 is fixedly disposed on the annular groove fixing plate 40 in the hollow ring 41.
- the signal output line of the Hall 3 passes through the annular groove fixing plate 40, and the Hall 3 is disposed close to the permanent magnet block 2.
- the Hall 3 is disposed in the range of the circular trajectory line 5 where each of the permanent magnet blocks 2 is located, and the Hall 3 maintains a distance of 0.3 cm from each of the permanent magnet blocks 2 in the rotating state, so that each permanent magnet block that rotates 2 When passing through Hall 3, Hall 3 can generate a corresponding rectangular wave electrical signal output.
- the rotating disk 1 is provided with a center hole at the center of the circular trajectory 5 of the permanent magnet block 2, and the center hole is used for the pedal center shaft or the rotating shaft of the assist bicycle.
- the assist model processor 21 is a converter that converts the digital signal rotated by the rotating disk 1 into a signal form of the assist model digital signal;
- the assist model processor 21 includes an analog to digital conversion and speed calculator 24, a boost model memory 25, and a boost model calculator 26;
- the analog-to-digital conversion and speed calculator 24 is connected to the Hall 3 of the sensing element; the analog-to-digital conversion and speed calculator 24 calculates the rate of change between the rectangular waves of the rectangular wave signal input from the Hall 3 to represent the rotating disk 1 Rotating speed;
- the analog to digital conversion and speed calculator 24 is coupled to the boost model calculator 26, and the boost model memory 25 is also assisted.
- the model calculator 26 is connected; the assist model calculator 26 selects one of the assist model functions in the assist model memory 25 by the digital signal of the rotational speed of the rotating disk 1 of the analog-to-digital conversion and speed calculator 24, and finally substitutes the rotational speed digital signal into the assisting force.
- the model calculator 26 calculates a power assist model digital signal suitable for the rotational speed of the rotating disk 1. That is, the assist model calculator 26 can output the assist model digital signal.
- the digital-to-analog converter 27 is an analog signal that converts the power-assisted model digital signal into a power-assisted model.
- the assist model calculator 26 is connected to the digital-to-analog converter 27, which converts the assist model digital signal of the assist model calculator 26 into a boost model analog signal. In order to output an analog signal of the assist model to the motor controller 29 which can only process the analog signal.
- the operational amplifier 28 is a boost model analog signal that converts the assist model analog signal of the digital-to-analog converter 27 into a rated voltage range.
- the digital-to-analog converter 27 is connected to the operational amplifier 28.
- the power-assisted model analog signal of the digital-to-analog converter 27 solves the power-assisted model problem, but the voltage of the power-assisted model signal cannot meet the needs of the motor controller 29, so an operational amplifier is also used.
- the auxiliary model analog signal required to convert the assist model analog signal into the rated voltage range can be transmitted to the motor controller 29 to achieve the purpose of the motor controller 29 controlling the motor 30 for the purpose of assisting.
- Embodiment 2 A sensor with high density and multi-magnetic block hook distribution in a housing
- the annular groove in the hollow ring 41 rotates the disk 1 surface diameter of 10.
- the ring groove rotating disk 1 is set 40 permanent magnet blocks 2, 40 permanent magnet blocks 2 diameter respectively
- the magnetic flux is one of 146-279 (B ⁇ H)max/KJ ⁇ m- 3 .
- the Hall 3 maintains a separation distance of 0.2 cm from each of the permanent magnet blocks 2 in the rotating state, so that each of the rotating permanent magnet blocks 2 passes through the Hall 3, and the Hall 3 can generate a corresponding rectangular wave electric signal output.
- the structures of the other rotating disk 1, permanent magnet block 2, and Hall 3 are the same as those in the first embodiment.
- Embodiment 3 A sensor with a specific circuit and a plurality of magnetic blocks in a housing
- the sensor of the embodiment comprises a sensing element, a boosting model processor 21, a digital-to-analog converter 27 and an operational amplifier 28;
- Hall 3 in the sensing element is UGN3075; the other components and components in the sensing element are the same as in Embodiment 1;
- Power model processor 21 Selecting the single-chip microcomputer 31 to complete all functions, the single-chip 31 selects AT89S52. That is, the AT89S52 MCU 31 performs all functions of the analog-to-digital conversion and speed calculator 24, the assist model memory 25, and the boost model calculator 26.
- Digital-to-analog converter 27 uses ADC-C8E.
- the operational amplifier 28 selects OF-17F, the OF-17F operational amplifier 28 has a 5k thermistor R6 connected between the input 2 pin and the output 6 pin; and the thermistor R6 is also connected with 8P capacitor in parallel. C6. Digital to Analog Converter 27 The 4 pin is grounded with the 1.25k R5 between the 2 pins of the operational amplifier 28. It can be used to adjust the analog signal voltage range of the output of the operational amplifier 286 by the thermistor R6 to be stable between 0.8 and 4.2V.
- connection relationship of each electronic component is as follows:
- the signal output terminal 3 of Hall 3 is connected to the 12-pin INTO [P32] of the single chip microcomputer 31 ;
- the 39-pin P00 of the MCU 31 is connected to the 12-pin B8 of the digital-to-analog converter 27;
- Mp 31 of the MCU 31 pin P01 is connected to the digital-to-analog converter 27 of the 11-pin B7;
- MCU 31's 37-pin P02 is connected to the digital-to-analog converter 27's 10 feet B6;
- the 36-pin P03 of the MCU 31 is connected to the 9-pin B5 of the digital-to-analog converter 27;
- MCU 31's 35-pin P04 is connected to the digital-to-analog converter 27's 8-pin B4;
- the 34-pin P05 of the MCU 31 is connected to the 7-pin B3 of the digital-to-analog converter 27;
- the 32-pin P06 of the MCU 31 is connected to the 6-pin B2 of the digital-to-analog converter 27;
- the 32-pin P07 of the MCU 31 is connected to the 5-pin B1 of the digital-to-analog converter 27;
- the 4-pin of the digital-to-analog converter 27 is connected to the 2 pin of the operational amplifier 28;
- the 2-pin of the digital-to-analog converter 27 is connected to the 3 pin of the operational amplifier 28;
- the 6th pin of the operational amplifier 28 is the analog signal output.
- the mechanical component of the sensor is structurally related to the sensing component:
- the mechanical component of the sensor comprises an annular groove rotating disk 1 and a fitting annular groove fixing disk 40, and the sensing component of the sensor comprises a plurality of permanent magnet blocks 2 Hall 3, single chip microcomputer 31, digital to analog converter 27 and operational amplifier 28; four electronic components of Hall 3, single chip microcomputer 31, digital to analog converter 27 and operational amplifier 28 which are sequentially connected in the sensing unit are provided on one circuit board 59
- a plurality of permanent magnet blocks 2 are fixed on the inner wall of the annular groove rotating disk 1 of the hollow ring 41, and the circuit board 59 is fixed on the inner wall of the annular groove fixing disk 40 of the hollow ring 41.
- the Hall 3 on the circuit board 59 is disposed in the upper wall.
- the magnetic flux of the permanent magnet block 2 is sensed, and the Hall 3 can output the position of the varying electrical signal according to the change in the magnetic flux.
- the sensing component is the sensing function of the sensor; the mechanical component has two functions. The first is to fix the relative position of each component in the sensing component, so that each component can form a sensing functional whole, and the second is to This sensing function is fixed on the electric bicycle as a whole, and makes the sensing function as a whole to sense the movement state of the electric bicycle.
- the four electronic components of the sequentially connected Hall 3, the single chip microcomputer 31, the digital-to-analog converter 27 and the operational amplifier 28 are arranged on a circuit board 59, which is advantageous for integration, modularization and miniaturization of the four electronic components.
- the four electronic components are integrally fixed to the inner wall of the annular groove fixing disk 40 of the hollow ring 41, which simplifies the process of manufacturing the sensor.
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Measurement Of Length, Angles, Or The Like Using Electric Or Magnetic Means (AREA)
- Control Of Motors That Do Not Use Commutators (AREA)
Description
在壳体内多磁块均匀分布的传感器 a sensor with multiple magnetic blocks evenly distributed in the housing
技术领域 Technical field
本发明属于磁感应提供信号的技术领域,特别是涉及在一个转动部件上,进行多点位 磁感应提供控制信号的技术。 The present invention belongs to the technical field of magnetic induction providing signals, and more particularly to a technique for performing multi-point magnetic induction to provide a control signal on a rotating member.
背景技术 Background technique
野宝车料工业(昆山)有限公司申请的中国专利 201020295192.0《勾爪式力矩传感装 置》公开了一种助力自行车用传感装置, 传感装置包括磁性件和弹性件配合, 感受力矩的 传感装置。使用时间长后,弹性件的弹性系数变化就会导致传感信号与被控电机的控制效 果发生变化, 助力效果变得与人的助力需要不配合。而且用弹性件的设计结构复杂, 制造 成本高。 The Chinese patent 201020295192.0 "Hook-type torque sensing device" applied by Yebao Vehicle Industry (Kunshan) Co., Ltd. discloses a sensing device for assisting bicycles. The sensing device includes a magnetic member and an elastic member to cooperate, and the torque is transmitted. Sensing device. After a long period of use, the change in the elastic modulus of the elastic member causes a change in the control effect of the sensing signal and the controlled motor, and the assisting effect becomes incompatible with the human assisting need. Moreover, the design of the elastic member is complicated and the manufacturing cost is high.
北京科技大学申请的中国专利 01201843.0《电动助力自行车自动检测装置》公开了一 种电动助力自行车自动检测装置,无接触检测蹬力、速度和转向,该装置在相对运动的内、 外轮盘上分别设磁片, 内轮盘上有弹簧, 内、外轮盘之间用弹簧复位, 用支架上的两个霍 尔测内、 外轮盘上相对运动的磁片产生的电信号表示蹬力、 速度和转向。 The Chinese patent 01201843.0 "Automatic assisted bicycle automatic detecting device" applied by Beijing University of Science and Technology discloses an automatic assisting bicycle automatic detecting device, which detects contact force, speed and steering without contact, and the device is respectively set on the inner and outer roulettes of relative motion. The magnetic disk has a spring on the inner disc, and the inner and outer discs are spring-reset. The electric signals generated by the two Halls on the inner and outer discs are used to indicate the force, speed and steering. .
缺点 (1 ) 用弹性件不耐久: 使用时间长后, 弹性件的弹性系数变化就会导致传感信 号与被控电机的控制效果发生变化, 助力效果变得与人的助力需要不配合, 结构复杂, 成 本高。 Disadvantages (1) Elastic parts are not durable: After a long period of use, the change of the elastic modulus of the elastic parts will cause the control signal and the control effect of the controlled motor to change, and the boosting effect becomes incompatible with the human assistance needs. Complex and costly.
缺点 (2) 输出正弦波使磁片组边缘距离不能小于 4厘米, 一般以 5厘米为佳, 而使 可设磁片组数太少, 人机配合不理想: 各磁片组相同, 则霍尔输出的是正弦波作为控制信 号,作为控制信号正弦波必需有一定峰谷差值, 由于该专利的磁片组需要一定长度表示正 反向运动, 在直径为 20厘米的环形凹槽转动盘圆形轨迹上最多设 8个磁片组, 一般以 5 个为佳,霍尔才能有控制功能的正弦波信号。也就是说, 01201843.0专利的这种技术方案, 用于助力自行车, 磁片组数量受限止在 8个以内, 控制信号太少, 人机配合不理想。但如 果多于 8个磁片组, 在人踏车较快时, 霍尔输出的信号图形接近为一条水平线, 该信号没 有控制功能, 不能控制电动机, 使其特别需要助力时, 失去助力功能。 Disadvantages (2) Output sine wave so that the edge distance of the disk group can not be less than 4 cm, generally 5 cm is preferred, and the number of available magnetic disk groups is too small, the human-machine cooperation is not ideal: each disk group is the same, then Huo The output of the sine wave is used as the control signal. As the control signal, the sine wave must have a certain peak-to-valley difference. Since the patented magnetic disk group requires a certain length to indicate the forward and reverse movement, the circular groove is rotated at a diameter of 20 cm. There are up to 8 disk groups on the circular track, generally 5 is preferred, Hall can have a sine wave signal with control function. That is to say, the technical solution of the patent 01201843.0 is used to assist the bicycle, the number of the magnetic disk group is limited to 8 or less, the control signal is too small, and the man-machine cooperation is not ideal. However, if there are more than 8 disk sets, when the person is treading faster, the signal pattern of the Hall output is close to a horizontal line. The signal has no control function and cannot control the motor, so that when the power is particularly needed, the power function is lost.
缺点 (3 )信号盲区达 45度角, 启动时需要助力的时候确得不到助力: 众所周知, 人 踩自行车脚踏板在顶点力矩最小, 从离开顶点 10-45度角是最需要助力的区域, 但该专利 各磁片组之间的夹角为 45度, 在脚踏板离开顶点 10-45度角区域没有一个磁片组, 也就 没有一个控制信号, 其结果是最需要助力的时候, 但助力自行车的电机确不能助力。 Disadvantages (3) The blind area of the signal reaches a 45-degree angle. When the power is needed at the start, there is no power. It is well known that people step on the bicycle pedal with the smallest moment at the apex, and the angle from the apex of 10-45 degrees is the area most in need of assistance. However, the angle between the various magnetic disk groups of the patent is 45 degrees, and there is no magnetic disk group in the 10-45 degree angle region from the apex of the pedal, and there is no control signal, and the result is that when the power is most needed However, the motor that assists the bicycle does not help.
总之, 除用弹性件不耐久又结构复杂外, 因霍尔与磁片组的配合结构特点, 转盘大小 直径为 20厘米以内, 限止了磁片组数量为 8组, 磁片组数不能随意增加, 使人机配合不 理想, 而且启动时得不到助力, 助力需求与提供助力不匹配, 骑车人的舒适性差; 如强行 增加磁片组数量, 其传感信号又失去助力控制功能。 In short, in addition to the elastic parts are not durable and complex in structure, due to the matching structure of the Hall and the magnetic sheet group, the size of the turntable The diameter is less than 20 cm, and the number of disk sets is limited to 8 groups. The number of disk sets cannot be increased arbitrarily, which makes the man-machine coordination unsatisfactory, and the power is not activated at the start. The power demand does not match the power supply. The rider does not match. The comfort is poor; if the number of disk sets is forcibly increased, the sensing signal loses the power control function.
王乃康申请的中国专利 03264387.X《时间型电动助力自行车传感器》 公开了不用弹 性件, 只用动、 定两个转盘, 动盘上面镶嵌两个永磁磁钢, 定盘上面镶嵌三个霍尔元件, 自行车踏板转一周, 每个霍尔产生两个脉冲, 则三个霍尔元件产生六个脉冲。分折可得三 个特点, 四个缺点如下: Wang Naikang applied for the Chinese patent 03264387.X "Time-type electric power-assisted bicycle sensor" disclosed that without the elastic member, only two rotating and fixed turntables were set, two permanent magnets were set on the moving plate, and three Halls were set on the fixed plate. The component, the bicycle pedal rotates once a week, each Hall produces two pulses, and the three Hall elements produce six pulses. There are three characteristics of the fold, and the four shortcomings are as follows:
特点 (1 ) 为获得六个脉冲信号, 只能是各永磁磁钢相同磁极在一面: 每个霍尔要产 生两个脉冲, 则只能是两个永磁磁钢的相同磁极设在动盘的同一面, 即在动盘的某一面, 两个永磁磁钢都是北极或都是南极。假如在动盘的同一面, 一个永磁磁钢为北极, 另一个 为南极, 则踏板转一周, 每个霍尔就只能产生一个脉冲, 三个霍尔就只有三个脉冲, 这就 不合乎该专利说明书记载了。为了增加脉冲数, 提高控制效果, 只能是各永磁磁钢相同磁 极在一面。 Features (1) In order to obtain six pulse signals, only the same magnetic pole of each permanent magnet steel can be on one side: two pulses are generated for each Hall, then only the same magnetic pole of two permanent magnets can be set. The same side of the disk, that is, on one side of the moving plate, the two permanent magnets are all north or both. If on the same side of the moving plate, one permanent magnet is the north pole and the other is the south pole, then the pedal turns one week, each Hall can only produce one pulse, and the three Halls only have three pulses, which is not It is described in the patent specification. In order to increase the number of pulses and improve the control effect, only the same magnetic pole of each permanent magnet steel is on one side.
特点 (2) 永磁磁钢用于表示踏板固定位置, 三个霍尔表示踏板运动位置: 由于踏板 与动盘是同步转动,所以在与两个踏板对应的动盘上两个位置分别固定一个永磁磁钢,某 一个踏板转在什么位置, 则对应的永磁磁钢也转在什么位置; 但只有转在有霍尔的位置, 才能通过霍尔发出控制信号, 指挥助力自行车的电机产生需要的助力转动。 Features (2) Permanent magnet magnet is used to indicate the fixed position of the pedal, and three Halls indicate the position of the pedal: Since the pedal and the moving disc are synchronously rotated, one position is fixed at two positions on the moving disc corresponding to the two pedals. Permanent magnet steel, where is the position of a certain pedal, then the corresponding permanent magnet magnet is also turned to the position; but only when there is a position in the Hall, the control signal can be sent through the Hall to command the motor of the bicycle. The power needed to turn.
特点 (3 ) 因为一个霍尔不能表示转一周中不同时段踏板运动的位置, 则就不能只用 一个霍尔: 踏板在转一周中的不同时段, 对助力需求是有很大差别的, 要体现这种助力需 求的变化,该专利用三个霍尔分别设在 180度角以内的三个位置,两个永磁磁钢分别设在 两个踏板位置,踏板转在有霍尔的位置,该霍尔就输出信号表示踏板到达了该霍元的位置。 但用多个霍尔又存在下面的缺点。 Features (3) Because a Hall cannot indicate the position of pedaling in different periods of the week, you can't use only one Hall: The pedals are very different in the different time periods of the week. This change in boosting demand, the patent uses three Halls respectively set at three positions within a 180 degree angle, two permanent magnets are respectively placed in two pedal positions, and the pedal is turned to a position with a Hall. The Hall outputs a signal indicating that the pedal has reached the position of the fire. However, the use of multiple Halls has the following disadvantages.
作为助力自行车传感器的这些特点会有三个缺点: These features, as a booster bicycle sensor, have three drawbacks:
缺点 (1 ) 用两个没有差异性的永磁磁钢分别表示两个踏板的固定位置, 就只能用多 个霍尔来表示踏板的转动位置:两个永磁磁钢没有差异性,优点是可以不分左右脚的分别 表示两个踏板的固定位置, 使其左右脚发生助力需求, 可产生相同的电机助力效果; 但缺 点是永磁磁钢本身就不能表示踏板的转动位置,而只能用多个霍尔设在不同的转角位置来 表示踏板的转动位置, 所以不能只用一个霍尔, 而必需用多个霍尔。 Disadvantages (1) Two permanent magnets with no difference are used to indicate the fixed position of the two pedals. Only the Hall can be used to indicate the rotational position of the pedal: there is no difference between the two permanent magnets. It is possible to indicate the fixed positions of the two pedals regardless of the left and right feet, so that the left and right feet can generate the same power assist effect; but the disadvantage is that the permanent magnet steel itself cannot indicate the rotational position of the pedal, but only It is possible to use multiple Halls at different corner positions to indicate the rotational position of the pedal, so it is not possible to use only one Hall, but multiple Halls are necessary.
缺点 (2) 不能只用一个霍尔, 而三个霍尔必然造成三个控制信号有原始分段误差, 使助力需求模型失真, 自然产生助力输出与助力需求不一致:助力自行车不论是一个或两 个电机,其控制电机的传感信号只能用一个传感信号输入电机控制器才能达到控制电机的 目的;而该专利用三个霍尔控制电机,则必需把三个霍尔的三个控制信号合并为一个合并 控制信号后才能输入电机控制器。三个霍尔的传感参数不可能一样,特别是由于环境温度 变化、使用时间长后,三个霍尔的传感参数可能差异很大,其结果造成相同的助力需求时, 不同霍尔的输出的是不同电压,导致电机产生不同的助力输出,助力输出与助力需求不一 致; 同理相同的助力需求时, 不同霍尔的输出的又可能是相同电压, 导致电机产生同一种 助力输出, 也产生助力输出与助力需求不一致的问题。 Disadvantages (2) Cannot use only one Hall, and the three Halls must cause the original control error of the three control signals, so that the power demand model is distorted, and naturally the power output is inconsistent with the power demand: the assist bicycle is either one or two. Motors that control the motor's sensing signal can only be input to the motor controller with a sensing signal to control the motor. Purpose; while the patent uses three Hall control motors, it is necessary to combine the three control signals of the three Halls into one combined control signal before inputting to the motor controller. The sensing parameters of the three Halls cannot be the same, especially since the sensing parameters of the three Halls may vary greatly due to changes in ambient temperature and long usage time. The result is the same boosting demand when different Halls are used. The output is different voltages, which causes the motor to produce different boosting outputs. The boosting output is inconsistent with the boosting demand. When the same boosting demand is used, the output of different Halls may be the same voltage, which causes the motor to produce the same boosting output. A problem arises in which the boost output is inconsistent with the boost demand.
缺点 (3 ) 合并控制信号易产生信号漂移, 使合并控制信号与电机控制器不匹配, 助 力需求模型失真:由于环境温度变化、使用时间长后,三个霍尔的传感参数可能差异很大, 三个霍尔的三个控制信号连接点必然变化,则相同的助力需求产生的合并控制信号就会产 生分段性的信号漂移, 合并控制信号作为一整体产生信号失真, 即助力需求模型失真, 造 成电机控制器选用三个控制信号的任何一个作为基准都会产生助力输出与助力需求不一 致的问题。 Disadvantages (3) The combined control signal is easy to generate signal drift, so that the combined control signal does not match the motor controller, and the demand model is distorted: the sensing parameters of the three Halls may vary greatly due to changes in ambient temperature and long use time. The three control signal connection points of the three Halls must change, and the combined control signal generated by the same power demand will produce a segmented signal drift, and the combined control signal will generate signal distortion as a whole, that is, the power demand model distortion If the motor controller selects any one of the three control signals as the reference, the problem that the boosting output and the boosting demand are inconsistent will be generated.
缺点 (4) 传感位点不能随意增加, 传感位点太少, 电机运行就不平稳, 使骑车的人 感觉很不舒服: 由于有缺点 (1 )和缺点 (2)都最因为霍尔数量大于一个造成的, 很明显 霍尔数量越量越多, 缺点 (1 )和缺点 (2)表现越严重。 所以, 该专利提供的助力自行车 只能是使骑车的人感觉舒适性很不好的助力自行车。 Disadvantages (4) The sensing site can not be increased arbitrarily, the sensing site is too small, the motor is not stable, making the rider feel very uncomfortable: because of the disadvantages (1) and disadvantages (2) are the most If the number of erres is greater than one, it is obvious that the number of Halls is more and more, and the disadvantages (1) and (2) are more serious. Therefore, the power-assisted bicycle provided by this patent can only be a power-assisted bicycle that makes the rider feel very uncomfortable.
缺点 (5 )信号盲区达 42度角, 启动时需要助力的时候确得不到助力: 众所周知, 人 踩自行车脚踏板在顶点力矩最小, 从离开顶点 10-45度角是最需要助力的区域, 但该专利 各霍尔之间的夹角为 42.5-43.5度, 在脚踏板离开顶点 10-42度角区域没有一个霍尔, 也 就没有一个控制信号, 其结果是最需要助力的时候, 但助力自行车的电机确不能助力。 Disadvantages (5) The blind area of the signal reaches a 42-degree angle. When the start-up requires assistance, it does not get the boost: It is well known that people step on the bicycle pedal with the minimum moment at the apex, and the angle from the apex of 10-45 degrees is the area most in need of assistance. However, the angle between the Halls of the patent is 42.5-43.5 degrees. There is no Hall in the 10-42 degree angle range from the apex of the pedal, and there is no control signal. The result is the most need for assistance. However, the motor that assists the bicycle does not help.
总之,该专利是用多个霍尔控制助力模式的技术方案, 因为只能用多个霍尔来表示踏 板的转动位置,多个霍尔的多个控制信号必然有原始误差,其合并控制信号又易产生信号 漂移,都可造成助力需求模型失真,即不同时间的相同助力需求,但获得不同的助力效果; 霍尔数量越量越多, 助力需求模型失真越严重, 限止了霍尔了数量, 霍尔少数量了又产生 电机运行就不平稳, 使骑车的人感觉很不舒服, 而且启动时得不到助力。使其要助力需求 模型不失真, 和要电机运行平稳这两个问题上总是顾此失彼, 不可兼得。 In short, this patent is a technical solution for controlling the assist mode with multiple Halls, because only a plurality of Halls can be used to indicate the rotational position of the pedal, and multiple control signals of multiple Halls must have original errors, and the combined control signals are combined. It is easy to generate signal drift, which can cause the distortion of the power demand model, that is, the same power demand at different times, but obtain different power-assising effects; the more the number of Halls, the more serious the distortion of the power-assisted demand model, which limits the number of Halls. When the number of Halls is small and the motor is running, it is not stable, making the rider feel uncomfortable and unable to get help at startup. It is necessary to make the demand demand model undistorted, and the motor must run smoothly.
发明内容 Summary of the invention
本发明的目的是提供只用一个霍尔和环形凹槽转动盘上各个永磁块获得速度和加速 度信号、并对信号进行数字化处理成为以最佳助力模型信号输出的传感器,是一种在可感 应区域内,能尽量增加永磁块数量,最大限度利用环形凹槽转动盘位移信息,输出信息多, 霍尔和多个永磁块用一个组合件固定相对位置的传感器。使用在助力自行车上,不用弹性 件和其它机械测定力矩, 电机运行平稳的助力自行车传感器。 SUMMARY OF THE INVENTION The object of the present invention is to provide a sensor for obtaining speed and acceleration signals by rotating a permanent magnet block on a disk with only one Hall and an annular groove, and digitally processing the signal to obtain a signal of an optimum power assisted model signal. In the sensing area, the number of permanent magnet blocks can be increased as much as possible, and the displacement information of the circular groove can be used to maximize the output information. The Hall and the plurality of permanent magnet blocks are fixed by a combination member to fix the relative position of the sensor. Use on a booster bicycle without flexibility Parts and other mechanical measuring torque, the motor runs smoothly to assist the bicycle sensor.
本发明的构思是:在一个霍尔可感受范围内,一个环形凹槽转动盘上用相同的多个永 磁块向霍尔的那一面进行南、北磁极性交替变化, 使霍尔产生的信号为矩形波, 使信号的 控制功能更强、 数量更多。 对于助力自行车, 表达脚踏板运动状态的信息量更多。 The idea of the present invention is: in a Hall sensible range, an annular groove rotating disk uses the same plurality of permanent magnet blocks to alternate the south and north magnetic polarities on the side of the Hall, so that the Hall generates The signal is a rectangular wave, which makes the signal control function stronger and more numerous. For assisted bicycles, there is more information about the state of the pedals.
用一个机械结构的组合件固定传感元件霍尔和多个永磁块的相对位置,使其传感信号 稳定可靠。 The relative position of the sensing element Hall and the plurality of permanent magnet blocks is fixed by a mechanical structural assembly to make the sensing signal stable and reliable.
把霍尔输出的矩形波信号变为数字信号,方使对霍尔的数字信号进行数字化处理,在 数字化处理过程中可加入使人机能配合的助力数学模型,助力数学模型是可按人机配合进 行随意调整的。可以克服现有技术霍尔输出的正弦波信号难以进行数字化处理,只能进行 模拟化信号处理而不能加入可随意调整的助力模型、克服了只能提取受速度信号条件限止 的助力模型、 克服了使人机不能配合的问题。 The rectangular wave signal outputted by the Hall is converted into a digital signal, so that the digital signal of the Hall is digitally processed, and a mathematical model for assisting the human body function can be added in the process of digitizing, and the mathematical model can be assisted by human and machine. Make random adjustments. It can overcome the sinusoidal signal outputted by the Hall of the prior art, and it is difficult to carry out digital processing. Only the analog signal processing can be performed, and the assisting model which can be adjusted arbitrarily can be added, and the assisting model which can only extract the condition limited by the speed signal can be overcome and overcome. The problem that makes the man-machine unable to cooperate.
本发明的结构是: The structure of the invention is:
在壳体内多磁块均勾分布的传感器, 包括依次连接的传感元件、助力模型处理器 21、 数模转换器 27和运算放大器 28; 其特征在于: A sensor in which a plurality of magnetic blocks are hooked in the housing includes a sensing element sequentially connected, a power assist model processor 21, a digital-to-analog converter 27, and an operational amplifier 28;
[ 1 ] 传感元件是把环形凹槽转动盘 1的转动运动变为矩形波信号输出的元件; [1] The sensing element is an element that changes the rotational motion of the annular groove rotating disk 1 into a rectangular wave signal output;
传感元件包括一块环形凹槽转动盘 1、环形凹槽固定盘 40、一个霍尔 3和多枚永磁块 2, 多枚永磁块 2的大小相同、 形状相同、 磁通量相同, 环形凹槽转动盘 1和环形凹槽固 定盘 40两者的凹面相对, 环形凹槽固定盘 40嵌合在环形凹槽转动盘 1的环形凹槽之中, 成两个盘能相对转动的嵌合内空外壳, 两个盘的凹面夹成一个空心环 41 ; 在空心环 41位 置的环形凹槽转动盘 1上固定设置有多枚永磁块 2,该多枚永磁块 2均勾地呈圆形轨迹分 布, 即每枚永磁块 2到圆形轨迹线 5所在圆中心的距离相同、相邻两枚永磁块 2之间的距 离相同; 每枚永磁块 2磁极性的 N极和 S极分别在环形凹槽转动盘 1的两面, 相邻两枚 永磁块 2的磁极性相反, 一块环形凹槽转动盘 1上全部永磁块 2的磁极性分布方式是 N 极、 S极、 N极、 S极、 N极、 S极 ······; The sensing element comprises an annular groove rotating disk 1, an annular groove fixing plate 40, a Hall 3 and a plurality of permanent magnet blocks 2. The plurality of permanent magnet blocks 2 have the same size, the same shape, the same magnetic flux, and the annular groove. The concave groove of the rotating disk 1 and the annular groove fixing disk 40 are opposite to each other, and the annular groove fixing disk 40 is fitted in the annular groove of the circular groove rotating disk 1, so that the two disks can be rotated relative to each other. The outer casing, the concave surface of the two discs is sandwiched into a hollow ring 41; a plurality of permanent magnet blocks 2 are fixedly disposed on the annular groove rotating disc 1 at the position of the hollow ring 41, and the plurality of permanent magnet blocks 2 are rounded The trajectory distribution, that is, the distance between each permanent magnet block 2 to the center of the circle where the circular trajectory line 5 is located is the same, and the distance between the adjacent two permanent magnet blocks 2 is the same; the magnetic pole of each permanent magnet block 2 is magnetic pole N and S The poles respectively rotate on the two sides of the annular groove, and the magnetic polarities of the adjacent two permanent magnet blocks 2 are opposite. The magnetic polarity distribution pattern of all the permanent magnet blocks 2 on the rotating disk 1 of an annular groove is N pole and S pole. N pole, S pole, N pole, S pole ······;
在空心环 41的环形凹槽固定盘 40上固定设置有一个霍尔 3,霍尔 3设在接近永磁块 A Hall 3 is fixedly disposed on the annular groove fixing plate 40 of the hollow ring 41, and the Hall 3 is disposed close to the permanent magnet block.
2并能感受每个永磁块 2磁通量的位置, 霍尔 3与永磁块 2之间有间距; 霍尔 3是对相反 磁极性产生矩形波输出信号的霍尔; 2 and can feel the position of each permanent magnet block 2 magnetic flux, there is a gap between the Hall 3 and the permanent magnet block 2; Hall 3 is a Hall that generates a rectangular wave output signal to the opposite magnetic polarity;
[2]助力模型处理器 21是把转动盘 1转动的数字信号变为助力模型数字信号的信号形式 转换器; [2] The assist model processor 21 is a signal form converter that converts the digital signal rotated by the rotating disk 1 into a digital signal of the assisting model;
助力模型处理器 21包括模数转换和速度计算器 24、 助力模型存储器 25和助力模型 计算器 26; 模数转换和速度计算器 24与传感元件的霍尔 3连接;模数转换和速度计算器 24把霍 尔 3输入的矩形波信号计算出各矩形波之间的变化速度表示转动盘 1的转速; The assist model processor 21 includes an analog to digital conversion and speed calculator 24, a boost model memory 25 and a boost model calculator 26; The analog-to-digital conversion and speed calculator 24 is connected to the Hall 3 of the sensing element; the analog-to-digital conversion and speed calculator 24 calculates the rate of change between the rectangular waves of the rectangular wave signal input from the Hall 3 to represent the rotating disk 1 Rotating speed;
模数转换和速度计算器 24与助力模型计算器 26连接, 助力模型存储器 25也与助力 模型计算器 26连接; 助力模型计算器 26用模数转换和速度计算器 24的转动盘 1转速选 择助力模型存储器 25中的某一种助力模型函数, 并将转动盘 1转速条件代入助力模型函 数, 计算出适合的助力模型数字信号, 即助力模型计算器 26输出助力模型数字信号; [3 ] 数模转换器 27是把助力模型数字信号转换成助力模型的模拟信号; The analog-to-digital conversion and speed calculator 24 is coupled to the assist model calculator 26, which is also coupled to the boost model calculator 26; the boost model calculator 26 uses the rotational speed of the rotating disk 1 of the analog-to-digital conversion and speed calculator 24 to select the boost A certain boosting model function in the model memory 25, and substituting the rotating disk 1 rotational speed condition into the assisting model function to calculate a suitable assisting model digital signal, that is, the assisting model calculator 26 outputs the assisting model digital signal; [3] The converter 27 is an analog signal that converts the power assist model digital signal into a power assist model;
助力模型计算器 26与数模转换器 27连接,数模转换器 27把助力模型计算器 26的助 力模型数字信号转换成助力模型模拟信号; The boost model calculator 26 is connected to the digital-to-analog converter 27, and the digital-to-analog converter 27 converts the assist model digital signal of the assist model calculator 26 into the assist model analog signal;
[4] 运算放大器 28是把数模转换器 27的助力模型模拟信号转换成额定电压范围的助力 模型模拟信号。 [4] The operational amplifier 28 is a boost model analog signal that converts the assist model analog signal of the digital-to-analog converter 27 into a rated voltage range.
[一] 对传感元件的说明: [1] Description of the sensing element:
环形凹槽转动盘 1与环形凹槽固定盘 40即嵌合, 又能相对转动, 保证了在环形凹槽 转动盘 1转动状态,霍尔 3与全部永磁块 2的感应位置不变化,使霍尔 3的输出信号只与 全部永磁块 2的转动有关,而与环形凹槽转动盘 1与环形凹槽固定盘 40以下的物件无关; 如果环形凹槽转动盘 1与环形凹槽固定盘 40用金属材料, 又可有屏蔽作用, 所以, 用环 形凹槽转动盘 1与环形凹槽固定盘 40将霍尔 3与全部永磁块 2置于空心环 41进行感应, 提高了霍尔 3信号的可靠性、 真实性。 The annular groove rotating disk 1 is fitted with the annular groove fixing plate 40, and is relatively rotatable, thereby ensuring that the rotating position of the rotating disk 1 in the annular groove is not changed, and the sensing positions of the Hall 3 and all the permanent magnetic blocks 2 are not changed, so that The output signal of the Hall 3 is only related to the rotation of all the permanent magnet blocks 2, and is independent of the objects of the annular groove rotating disk 1 and the annular groove fixing disk 40; if the annular groove rotates the disk 1 and the annular groove fixing disk 40 is made of a metal material, and may have a shielding effect. Therefore, the ring 3 and the annular groove fixing plate 40 are used to rotate the Hall 3 and all the permanent magnet blocks 2 in the hollow ring 41 for sensing, thereby improving the Hall 3 The reliability and authenticity of the signal.
当把环形凹槽固定盘 40固定在某一物件上, 转动环形凹槽转动盘 1, 环形凹槽转动 盘 1上的各个永磁块 2扫过环形凹槽固定盘 40上的霍尔 3时, 每个永磁块 2都能使霍尔 3产生电信号。 由于相邻两枚永磁块 2的磁极性相反, 即全部永磁块 2的磁极性南、 北交 替的面对霍尔 3, 则霍尔 3产生电信号为矩形波信号, 矩形波信号方便进行数字化处理信 号, 用于实现数字化控制。 现有技术是全部永磁块 2的用同一个磁极性面向霍尔 3, 霍尔 3就只能产生正弦波信号, 所以只能用于模拟控制; 一但霍尔 3的感应参数变化, 模拟控 制就可能失真。 而本发明用矩形波信号实现数字化控制, 不会产生控制失真的问题。 When the annular groove fixing plate 40 is fixed to an object, the annular groove is rotated to rotate the disk 1, and the respective permanent magnets 2 on the annular groove rotating disk 1 are swept over the Hall 3 on the annular groove fixing plate 40. Each permanent magnet block 2 can cause the Hall 3 to generate an electrical signal. Since the magnetic polarities of the adjacent two permanent magnet blocks 2 are opposite, that is, the magnetic polarities of all the permanent magnet blocks 2 are alternately facing the Hall 3 in the south and the north, the Hall 3 generates an electric signal as a rectangular wave signal, and the rectangular wave signal is convenient. Digitize the signal for digital control. In the prior art, all of the permanent magnet blocks 2 are facing the Hall 3 with the same magnetic polarity, and the Hall 3 can only generate a sine wave signal, so it can only be used for analog control; once the Hall 3 changes in the sensing parameters, the simulation Control can be distorted. However, the present invention realizes digital control by using a rectangular wave signal without causing a problem of controlling distortion.
环形凹槽转动盘 1可以是塑料板、 高强度绝板、铜板、铝板等不易变形的材料板。使 用传感元件时,环形凹槽转动盘 1要转动,转动的中心就是多个永磁块 2成圆环形分布所 在圆的中心。 The annular groove rotating plate 1 may be a plastic plate, a high-strength plate, a copper plate, an aluminum plate or the like which is not easily deformed. When the sensing element is used, the annular groove rotates the disk 1 to rotate, and the center of the rotation is the center of the circle in which the plurality of permanent magnet blocks 2 are distributed in a circular shape.
多个永磁块 2在圆环形范围内,成圆环形分布的目的在于可以只用一个霍尔 3感受环 形凹槽转动盘上全部永磁块 2的运动状态,即感受环形凹槽转动盘上全部永磁块 2的运动 速度, 以及速度的变化, 或称加速度, 这一个霍尔 3就能把永磁块 2的运动状态用一个连 续的电信号来表达,又因为全部永磁块 2是分别固定在环形凹槽转动盘即环形凹槽转动盘 1上的, 则霍尔 3产生的连续电信号就能表达环形凹槽转动盘的运动状态。如果把这个连 续电信号用于控制其它物体,这个连续电信号就是控制信号。如果用于控制助力自行车的 电机,还需要用单片机或其它电子元件作为传感信号处理器,把控制信号中的位置、速度、 加速度要索转换成需要助力多少的助力信号,换算的函数就是助力需求模型,或称助力模 型。 The plurality of permanent magnet blocks 2 are arranged in a circular shape in a circular annular shape, so that the movement state of all the permanent magnet blocks 2 on the rotating disk can be felt by only one Hall 3, that is, the annular groove is rotated. The movement speed of all permanent magnet blocks 2 on the disc, and the change in speed, or acceleration, this Hall 3 can use the motion state of the permanent magnet block 2 The continuous electrical signal is expressed, and since all the permanent magnet blocks 2 are respectively fixed on the annular groove rotating disk, that is, the annular groove rotating disk 1, the continuous electric signal generated by the Hall 3 can express the annular groove rotating disk. The state of motion. If this continuous electrical signal is used to control other objects, this continuous electrical signal is the control signal. If it is used to control the motor of the bicycle, it is also necessary to use a single-chip microcomputer or other electronic components as the sensor signal processor to convert the position, velocity and acceleration in the control signal into a boost signal that needs assistance. The function of the conversion is the power. A demand model, or a help model.
霍尔 3设在接近永磁块 2并能感受永磁块 2磁通量的位置,目的在于用霍尔 3感受永 磁块 2的运动状态,从而感受环形凹槽转动盘 1的运动状态, 即运动位置、速度、加速度。 The Hall 3 is located close to the permanent magnet block 2 and can sense the magnetic flux of the permanent magnet block 2, and aims to sense the motion state of the permanent magnet block 2 by using the Hall 3, thereby feeling the motion state of the ring groove rotating disk 1, that is, the motion. Position, speed, acceleration.
相邻永磁块 2的磁极性相反是很重要的技术特征,全部永磁块 2的磁极性分布方式是 N极、 S极、 N极、 S极、 N极、 S极……, 使霍尔 3输出高、 低相间的矩形波信号, 因为作为大小受限止的环形凹槽转动盘,转动一周要获得尽量多的精确变化信号, 当然应 是选用矩形波。矩形波信号的峰谷值变化的时间短, 可在一定的时间内, 产生尽量多的有 控制意义的信号。相邻永磁块 2的磁极性相反的结构产生矩形波,而相邻永磁块 2的磁极 性相同的结构产生正弦波,特别是用于助力自行车时,作为传感部件的环形凹槽转动盘一 般限止在直径为 10-15厘米, 在这种限范围要获得有控制功能的信号, 转动一周, 产生矩 形波比产生正弦波可提供的脉冲个数多 7-9倍。 自然, 相邻永磁块 2的磁极性相反的结构 对助力自行车的控制效果更的, 人与车配合更好, 乘骑人感觉更舒服。 The opposite magnetic polarity of the adjacent permanent magnet block 2 is an important technical feature. The magnetic polarity distribution pattern of all the permanent magnet blocks 2 is N pole, S pole, N pole, S pole, N pole, S pole... 3 outputs a rectangular wave signal of high and low phase. Because the ring groove is a limited size rotation disk, it is necessary to obtain as many accurate change signals as possible in one rotation. Of course, a rectangular wave should be selected. The peak-to-valley value of the rectangular wave signal changes for a short period of time, and can generate as many signals as possible with control in a certain period of time. The structures of the adjacent permanent magnet blocks 2 having opposite magnetic polarities generate rectangular waves, and the structures of the adjacent permanent magnet blocks 2 having the same magnetic polarity generate sinusoidal waves, particularly when used to assist bicycles, the annular groove as a sensing member rotates. The disc is generally limited to a diameter of 10-15 cm. In this limited range, a signal with a control function is obtained, and one rotation is made, and the rectangular wave is generated 7 to 9 times more than the number of pulses that the sine wave can provide. Naturally, the structure with the opposite magnetic polarity of the adjacent permanent magnet block 2 has a better control effect on the assist bicycle, and the person and the car cooperate better, and the rider feels more comfortable.
[二]助力模型处理器 21的说明:助力模型处理器 21是把转动盘 1转动的数字信号变为 助力模型数字信号的信号形式转换器; [II] Description of the assist model processor 21: The assist model processor 21 is a signal form converter that converts the digital signal rotated by the rotating disk 1 into a digital signal of the assist model;
助力模型处理器 21包括模数转换和速度计算器 24、 助力模型存储器 25和助力模型 计算器 26; 把传感元件中霍尔 3的矩形波信号, 用模数转换和速度计算器 24变为表示转 动盘 1转动速度的数字信号, 再用转速数字信号从助力模型存储器 25中选择适合某种转 速的助力数学模型; 最后把转速数字信号代入助力模型计算器 26, 计算出适合这种速度 的助力模型数字信号。 即助力模型计算器 26就能输出助力模型数字信号。 The assist model processor 21 includes an analog-to-digital conversion and speed calculator 24, a boost model memory 25, and a boost model calculator 26; the rectangular wave signal of the Hall 3 in the sensing element is converted into an analog-to-digital conversion and speed calculator 24 A digital signal indicating the rotational speed of the rotating disk 1, and then using the rotational speed digital signal to select a power assisted mathematical model suitable for a certain rotational speed from the assist model memory 25; finally, the rotational speed digital signal is substituted into the assisting model calculator 26 to calculate a speed suitable for the speed. Power model digital signal. That is, the assist model calculator 26 can output the boost model digital signal.
[三]对数模转换器 27的说明:数模转换器 27是把助力模型数字信号转换成助力模型的 模拟信号。 [3] Description of the digital-to-analog converter 27: The digital-to-analog converter 27 is an analog signal that converts the power-assisted model digital signal into a power-assisted model.
助力模型计算器 26与数模转换器 27连接,数模转换器 27把助力模型计算器 26的助 力模型数字信号转换成助力模型模拟信号。 以便向只能处理模拟信号的电机控制器 29输 出助力模型的模拟信号。 The assist model calculator 26 is connected to the digital-to-analog converter 27, which converts the assist model digital signal of the assist model calculator 26 into a boost model analog signal. In order to output an analog signal of the boost model to the motor controller 29 which can only process the analog signal.
[四] 对运算放大器 28的说明: 运算放大器 28是把数模转换器 27的助力模型模拟信号 转换成额定电压范围的助力模型模拟信号。 数模转换器 27与运算放大器 28连接, 数模转换器 27的助力模型模拟信号虽然解决 了助力模型问题, 但助力模型信号的电压还不能满足电机控制器 29的需要, 所以还要用 运算放大器 28把助力模型模拟信号转换成额定电压范围需要的助力模型模拟信号, 才能 传输给电机控制器 29。 [4] Description of Operational Amplifier 28: The operational amplifier 28 is an assist model analog signal that converts the assist model analog signal of the digital-to-analog converter 27 into a rated voltage range. The digital-to-analog converter 27 is connected to the operational amplifier 28. The power-assisted model analog signal of the digital-to-analog converter 27 solves the power-assisted model problem, but the voltage of the power-assisted model signal cannot meet the needs of the motor controller 29, so an operational amplifier is also used. The 28 assisted model analog signal required to convert the boost model analog signal into the rated voltage range can be transmitted to the motor controller 29.
本发明传感器中各信号处理部件输出的信号为: The signals output by the signal processing components in the sensor of the present invention are:
霍尔 3输出矩形波信号; Hall 3 outputs a rectangular wave signal;
助力模型处理器 21输出助力模型数字信号; The assist model processor 21 outputs the assist model digital signal;
磁块转速计算器 24计算并输出环形凹槽转动盘 1的转速数字信号; The magnetic block rotational speed calculator 24 calculates and outputs a digital signal of the rotational speed of the annular groove rotating disk 1;
助力模型存储器 25存有多种助力模型函数备用,输出已选定的助力模型函数的数字信号; 助力模型计算器 26计算并输出将用于控制功能的助力模型数字信号; The assist model memory 25 stores a plurality of boost model function spares, and outputs a digital signal of the selected boost model function; the boost model calculator 26 calculates and outputs a boost model digital signal to be used for the control function;
数模转换器 27输出把助力模型数字信号转换成的助力模型模拟信号; The digital-to-analog converter 27 outputs an assist model analog signal that converts the power model digital signal into a power model;
运算放大器 28输出把助力模型模拟信号转换成额定电压范围的助力模型模拟信号; The operational amplifier 28 outputs an assist model analog signal that converts the assist model analog signal into a rated voltage range;
热敏电阻 R6保证运算放大器 28输出的是额定电压范围的助力模型模拟信号, 即标 准助力模型模拟信号。 The thermistor R6 ensures that the operational amplifier 28 outputs a boost model analog signal of the rated voltage range, that is, the standard boost model analog signal.
为解决助力模型模拟信号漂移问题设有热敏电阻 R6, 热敏电阻 R6连接在运算放大 器 28的输入端和输出端之间。 A thermistor R6 is provided to solve the problem of the analog model analog signal drift, and the thermistor R6 is connected between the input terminal and the output terminal of the operational amplifier 28.
霍尔 3、 数模转换器 27和运算放大器 28都是半导体器件, 又有处理模拟信号功能, 很易随温度变化而使信号参数产生漂移, 特别是夏天和冬天, 助力自行车又都在室外,温 度变化产生信号参数漂移的效果明显, 所以, 最好对运算放大器 28输出的信号进行信号 漂移修正,获得不受温度变化影响的标准助力模型模拟信号,将标准助力模型模拟信号通 过电机控制器 29控制电机 30运行,骑助力自行车的人就不会感到夏天和冬天助力效果不 同的问题。 Hall 3, digital-to-analog converter 27 and operational amplifier 28 are both semiconductor devices and have the function of processing analog signals. It is easy to drift signal parameters with temperature changes, especially in summer and winter, and the bicycles are all outdoors. The effect of temperature variation on the signal parameter drift is obvious. Therefore, it is better to perform signal drift correction on the signal output from the operational amplifier 28 to obtain a standard power assist model analog signal that is not affected by temperature changes, and pass the standard assist model analog signal to the motor controller 29 The motor 30 is controlled to operate, and the person riding the bicycle does not feel the difference in the summer and winter power assist effects.
助力模型处理器 21是单片机 31,单片机 31上连接有时钟电路 32。用单片机 31完成 模数转换和速度计算器 24、 助力模型存储器 25和助力模型计算器 26的功能。 时钟电路 32的时钟信号是用于对霍尔 3输入的矩形波信号进行区分的作用, 优选每个时钟信号的 长度为 0.001秒。 The boost model processor 21 is a single chip microcomputer 31 to which a clock circuit 32 is connected. The functions of the analog-to-digital conversion and speed calculator 24, the boost model memory 25, and the boost model calculator 26 are completed by the single chip microcomputer 31. The clock signal of the clock circuit 32 is for distinguishing the rectangular wave signals input from the Hall 3, and it is preferable that the length of each clock signal is 0.001 second.
传感器的机械部件与传感部件结构关系: 传感器的机械部件包括环形凹槽转动盘 1 和相嵌合的环形凹槽固定盘 40,传感器的传感部件包括多个永磁块 2、霍尔 3、单片机 31、 数模转换器 27和运算放大器 28; 传感部件中依次相连的霍尔 3、 单片机 31、 数模转换器 27和运算放大器 28四个电子元件设在一块电路板 59上;在空心环 41的环形凹槽转动盘 1内壁固定多个永磁块 2, 在空心环 41的环形凹槽固定盘 40内壁固定电路板 59, 电路板 59上的霍尔 3设在能感受永磁块 2的磁通量, 并且霍尔 3能根据磁通量变化输出变化电 信号的位置。传感部件是传感器的传感功能部件; 机械部件是有两个功能, 第一是固定传 感部件中的各个元件的相对位置,使各个元件能组成一个传感功能性整体,第二是把这一 个传感功能性整体固定在电动自行车上,并使这个传感功能性整体能传感电动自行车的运 动状态。把依次相连的霍尔 3、单片机 31、数模转换器 27和运算放大器 28四个电子元件 设在一块电路板 59上, 有利这四个电子元件集成化、 模块化、 小型化, 方便把这四个电 子元件整体统一固定在空心环 41的环形凹槽固定盘 40内壁,使生产制造传感器的工艺简 化。 The mechanical component of the sensor is structurally related to the sensing component: the mechanical component of the sensor comprises an annular groove rotating disk 1 and a fitting annular groove fixing disk 40, and the sensing component of the sensor comprises a plurality of permanent magnet blocks 2 and a Hall 3 , the single chip microcomputer 31, the digital-to-analog converter 27 and the operational amplifier 28; four electronic components of the Hall 3, the single chip microcomputer 31, the digital-to-analog converter 27 and the operational amplifier 28 which are sequentially connected in the sensing unit are disposed on a circuit board 59; The annular groove of the hollow ring 41 rotates the inner wall of the disk 1 to fix a plurality of permanent magnet blocks 2, and the inner wall of the annular groove fixing disk 40 of the hollow ring 41 fixes the circuit board 59, the circuit board The Hall 3 on 59 is set to sense the magnetic flux of the permanent magnet block 2, and the Hall 3 can output the position of the varying electrical signal according to the change in the magnetic flux. The sensing component is the sensing function of the sensor; the mechanical component has two functions. The first is to fix the relative position of each component in the sensing component, so that each component can form a sensing functional whole, and the second is to This sensing function is fixed on the electric bicycle as a whole, and makes the sensing function as a whole to sense the movement state of the electric bicycle. The four electronic components of the sequentially connected Hall 3, the single chip microcomputer 31, the digital-to-analog converter 27 and the operational amplifier 28 are arranged on a circuit board 59, which is advantageous for integration, modularization and miniaturization of the four electronic components. The four electronic components are integrally fixed to the inner wall of the annular groove fixing disk 40 of the hollow ring 41, which simplifies the process of manufacturing the sensor.
本发明的传感器各部件的优选型号和具体连接方式为: 霍尔 3是 UGN3075 , 助力模 型处理器 21是 AT89S52单片机 31,数模转换器 27是 ADC-C8E;运算放大器 28是 OF-17F, OF-17F运算放大器 28的输入端 2脚与输出端 6脚之间连接有热敏电阻 R6; 各部件连接 关系如下: The preferred model and specific connection method of the components of the sensor of the present invention are: Hall 3 is UGN3075, power model processor 21 is AT89S52 single chip 31, digital to analog converter 27 is ADC-C8E; operational amplifier 28 is OF-17F, OF A thermistor R6 is connected between the input terminal 2 of the -17F operational amplifier 28 and the output terminal 6; the connection relationship of each component is as follows:
霍尔 3的信号输出端 3脚连接单片机 31的 12脚 INTO [P32]; The signal output terminal 3 of Hall 3 is connected to the 12-pin INTO [P32] of the single chip microcomputer 31 ;
单片机 31的 39脚 P00连接数模转换器 27的 12脚 B8; MCU 31's 39-pin P00 is connected to the digital-to-analog converter 27's 12-pin B8;
单片机 31的 38脚 P01连接数模转换器 27的 11脚 B7; Mp 31 of the MCU 31 pin P01 is connected to the digital-to-analog converter 27 of the 11-pin B7;
单片机 31的 37脚 P02连接数模转换器 27的 10脚 B6; MCU 31's 37-pin P02 is connected to the digital-to-analog converter 27's 10 feet B6;
单片机 31的 36脚 P03连接数模转换器 27的 9脚 B5 ; The 36-pin P03 of the MCU 31 is connected to the 9-pin B5 of the digital-to-analog converter 27;
单片机 31的 35脚 P04连接数模转换器 27的 8脚 B4; MCU 31's 35-pin P04 is connected to the digital-to-analog converter 27's 8-pin B4;
单片机 31的 34脚 P05连接数模转换器 27的 7脚 B3 ; The 34-pin P05 of the MCU 31 is connected to the 7-pin B3 of the digital-to-analog converter 27;
单片机 31的 33脚 P06连接数模转换器 27的 6脚 B2; The 32-pin P06 of the MCU 31 is connected to the 6-pin B2 of the digital-to-analog converter 27;
单片机 31的 32脚 P07连接数模转换器 27的 5脚 B1 ; The 32-pin P07 of the MCU 31 is connected to the 5-pin B1 of the digital-to-analog converter 27;
数模转换器 27的 4脚连接运算放大器 28的 2脚; The 4-pin of the digital-to-analog converter 27 is connected to the 2 pin of the operational amplifier 28;
数模转换器 27的 2脚连接运算放大器 28的 3脚; The 2-pin of the digital-to-analog converter 27 is connected to the 3 pin of the operational amplifier 28;
运算放大器 28的 6脚为模拟信号输出端。 The 6th pin of the operational amplifier 28 is the analog signal output.
OF-17F运算放大器 28的输入端 2脚与输出端 6脚之间连接有热敏电阻 R6, 而且热敏电 阻 R6两端还并联有电容 C6。 优选热敏电阻 R6为 5K, 电容 C6为 8Ρ, 数模转换器 27的The OF-17F operational amplifier 28 has a thermistor R6 connected to the input pin 2 and the output pin 6 and a capacitor C6 connected in parallel with the thermistor R6. Preferably, the thermistor R6 is 5K, the capacitor C6 is 8Ρ, and the digital-to-analog converter 27
4脚与运算放大器 28的 2脚之间用 1.25k的 R5接地。 使其可用热敏电阻 R6调节运算放 大器 286脚输出的模拟信号电压范围稳定在 0.8--4.2V之间。 The 4 pin and the 2 pin of the operational amplifier 28 are grounded with 1.25k R5. Make it possible to use the thermistor R6 to adjust the operational amplifier. The analog signal voltage range of the 286 pin output is stable between 0.8--4.2V.
环形凹槽固定盘 40 内圈的外表面与环形凹槽转动盘 1 内圈的内表面之间设有轴承 42。轴承 42使环形凹槽固定盘 40与环形凹槽转动盘 1之间能长时间保持良好的相对转动。 A bearing 42 is provided between the outer surface of the inner ring of the annular groove fixing disk 40 and the inner surface of the inner ring of the annular groove rotating disk 1. The bearing 42 maintains a good relative rotation between the annular groove fixing disk 40 and the annular groove rotating disk 1 for a long time.
霍尔 3设在正对多枚永磁块 2的圆形轨迹线 5的位置。因为霍尔 3是能有间距感受永 磁块 2磁通量而输出电信号的部件,又为了尽量减小永磁块 2的体积,使其在环形凹槽转 动盘 1上尽量多的设置永磁块 2, 使尽量减小的永磁块 2都能被霍尔 3感应; 霍尔 3应设 在正对圆形轨迹线 5的位置,而且最好设在接近能贯穿全部永磁块 2的圆形轨迹线的位置。 The Hall 3 is disposed at a position facing the circular trajectory 5 of the plurality of permanent magnet blocks 2. Because Hall 3 is able to feel the gap forever The magnetic block 2 magnetic flux and output electrical signal components, in order to minimize the volume of the permanent magnet block 2, so that the permanent magnet block 2 is placed as much as possible on the annular groove rotating disk 1, so as to minimize the permanent magnet block 2 can be sensed by the Hall 3; the Hall 3 should be placed at a position facing the circular trajectory 5, and is preferably located close to a circular trajectory that can penetrate all of the permanent magnet blocks 2.
环形凹槽转动盘 1在多枚永磁块 2的圆形轨迹线 5所在圆范围内设有中心孔。如果环 形凹槽转动盘 1要穿套在一个转动轴上使用,环形凹槽转动盘 1上就要设一个穿套转动轴 的孔;为保证环形凹槽转动盘 1在随转动轴转动时,霍尔 3能感受环形凹槽转动盘 1上每 个永磁块 2的运动信号,则环形凹槽转动盘 1上的穿套孔应设在多个永磁块 2的圆形轨迹 线 5所在圆范围的中心, 成为中心孔。 也就是说, 中心孔不一定是圆形, 可以是方形、三 角形等形状, 以便可以与方形、三角形等形状的转动轴相套, 但中心孔的内空一定包括圆 形轨迹线 5所在圆的中心,才能使用一个霍尔 3感受环形凹槽转动盘 1环形凹槽转动盘上 全部永磁块 2的运动信号。 The annular groove rotating disk 1 is provided with a center hole in a circle in which the circular track line 5 of the plurality of permanent magnet blocks 2 is located. If the annular groove rotating disk 1 is to be worn over a rotating shaft, the annular groove rotating disk 1 is provided with a hole for threading the rotating shaft; to ensure that the annular groove rotates the disk 1 while rotating with the rotating shaft, The Hall 3 can sense the motion signal of each permanent magnet block 2 on the rotating disk 1 of the annular groove, and the through hole on the rotating disk 1 of the annular groove should be disposed on the circular trajectory 5 of the plurality of permanent magnet blocks 2. The center of the circle is the center hole. That is to say, the center hole is not necessarily circular, and may be a square, a triangle or the like so as to be sleeved with a rotating shaft of a square shape, a triangle shape, etc., but the inner space of the center hole must include the circle of the circular trajectory line 5 The center can use a Hall 3 to sense the motion signal of all the permanent magnet blocks 2 on the rotating disk of the annular groove rotating disk 1 to rotate the disk.
环形凹槽转动盘 1是不导磁材料的塑料板、铝材板、铜材板的某一种。 由于本发明是 相邻永磁块 2的磁极性相反的结构, 能使相邻永磁块 2的边缘几乎可相贴也能使霍尔 3 输出有控制功能的电信号。 The annular groove rotating disk 1 is a plastic plate, an aluminum plate, or a copper plate of a non-magnetic material. Since the present invention is a structure in which the magnetic polarities of the adjacent permanent magnet blocks 2 are opposite to each other, the edges of the adjacent permanent magnet blocks 2 can be made to be close to each other, and the Hall 3 can output an electric signal having a control function.
本发明的优点: 结构简单、成本低、永磁块环上的永磁块数量不受限止、输出标准的 脉冲信号、没有信号盲区、只用一个霍尔的一组输出信号就能完全表示动盘的全部运动状 态、输出信号不会失真不漂移, 用于助力自行车, 使助力输出与助力需求能高度配合而使 骑车人感觉很舒服。 The invention has the advantages of simple structure, low cost, unlimited number of permanent magnet blocks on the permanent magnet block ring, output of standard pulse signals, no signal dead zone, and complete representation of only one Hall of output signals. The entire motion state of the moving plate and the output signal are not distorted and drifted, which is used to assist the bicycle, so that the assisting output and the assisting requirement can be highly matched to make the rider feel comfortable.
( 1 ) 结构简单, 不用弹性件, 无机械故障: 用霍尔感受多个永磁块转动输出信号, 用中国专利 01201843.0提供的速度可推算力矩的原理, 可用多种数学模型推算助力自行 车的力矩参数, 用于控制助力自行车的电机, 实现助力。 不用弹性件、 结构简单、 成本低 于用弹性件和机械受力的传感器。 避免了长时间使用后, 各机械部件变形、 无机械故障、 配合不佳的问题。 (1) Simple structure, no elastic parts, no mechanical failure: Use Hall to feel the rotation output signal of multiple permanent magnet blocks, and use the principle of speed provided by Chinese patent 01201843.0 to calculate the torque principle. Various mathematical models can be used to calculate the torque of the bicycle. Parameters, used to control the motor that assists the bicycle to achieve power. It does not use elastic parts, has a simple structure, and is less costly than a sensor that uses elastic members and mechanical forces. It avoids the problem of deformation of various mechanical parts, no mechanical failure, and poor fit after prolonged use.
(2) 磁极性相反, 输出矩形波信号, 具有精确控制功能: 由于相邻两枚永磁块的磁 极性相反,并且霍尔选用对相反磁极性产生矩形波输出信号的霍尔,则相邻两枚永磁块无 论间距多少, 即使相邻两枚永磁块之间没有间隙, 霍尔也同样能输出矩形波信号。如用于 助力自行车,用矩形波的输出信号来控制助力自行车的电机优于用正弦波, 因为矩形波能 作到信号在任何时间点,表示运动速度的信号含义精确,从而可精确表示助力自行车踏板 的运动速度, 以便用踏板精确的速度推算出该运动状态正确的助力需求。 (2) The magnetic polarity is opposite, output rectangular wave signal, with precise control function: Since the magnetic polarity of two adjacent permanent magnet blocks is opposite, and Hall selects Hall which produces rectangular wave output signal for opposite magnetic polarity, adjacent Regardless of the spacing between the two permanent magnet blocks, Hall can output a rectangular wave signal even if there is no gap between two adjacent permanent magnet blocks. For power-assisted bicycles, it is better to use a rectangular wave output signal to control the motor of the assisted bicycle than to use a sine wave, because the rectangular wave can be used as a signal at any point in time, and the signal indicating the speed of motion is accurate, so that the assisted bicycle can be accurately represented. The speed of the pedal's movement, in order to use the pedal's precise speed to calculate the correct power demand for the sport.
( 3 ) 相邻永磁块的磁极性相反, 永磁块数量不受限止, 可尽量增加传感点位: 由于 磁极性相反, 输出矩形波信号, 相邻永磁块即使无间隙, 其输出的信号仍然是有个数、可 区分的矩形波信号,仍然具有控制功能,也就是说不会输出没有控制功能的无变化直线形 信号。如用于助力自行车, 由于与踏板联动的环形凹槽转动盘直径大小受限止, 就可在规 定大小的环形凹槽转动盘上, 尽量增加永磁块数量、尽量增加传感点位、用尽量多的传感 信号表示自行车踏板运动速度, 精确表示运动状态。 (3) The magnetic polarity of adjacent permanent magnet blocks is opposite, and the number of permanent magnet blocks is not limited. The sensing points can be increased as much as possible: Since the magnetic polarity is opposite, the rectangular wave signal is output, and the adjacent permanent magnet blocks have no gap even if they are The output signal is still a number, can be The differentiated rectangular wave signal still has a control function, that is, it does not output a non-changing linear signal without control function. For the purpose of assisting the bicycle, since the diameter of the rotating groove of the annular groove associated with the pedal is limited, the number of permanent magnets can be increased as much as possible on the rotating disk of the ring groove of a predetermined size, and the sensing point can be increased as much as possible. As many sensor signals as possible indicate the speed of the pedal movement of the bicycle, accurately indicating the state of motion.
(4) 相邻永磁块的磁极性相反, 可设置永磁块多、 传感点位多, 对环形凹槽转动盘 的运动状态表示精确:对用于助力自行车, 固定永磁块的环形凹槽转动盘大小受到严格限 止, 一般环形凹槽转动盘直径只能在 10-15厘米以内, 为了使霍尔在有间距的条件下获得 永磁块的磁极信号, 其永磁块的直径至少为 Φ 0. 6-0. 8厘米, 则直径 10-15厘米的环形凹 槽转动盘的周边无间隙的可设置 35-73 个永磁块 [ ( 10-1 ) *3.14/0.8=35 ; ( 15-1 ) *3.14/0.6=73 ], 即脚踏板转一周, 霍尔可获得 35-73个信号用于控制助力自行车的电机。 但如果是相邻永磁块磁极性相同的现有技术, 相邻永磁块按 5厘米间距, 则在直径 10-15 厘米环形凹槽转动盘上, 最多只能设置 5-8 个永磁块 [ ( 10-1 ) *3.14/5.8=5 ; ( 15-1 ) *3.14/5.6=8 ]。 可见, 本专利技术比现有技术可以多设置永磁块 7-9倍 [35/5=6; 73/8=9], 多设置 30-65个永磁块 [35-5=30; 73-8=65 ]。 所以, 环形凹槽转动盘转一周, 本专利技 术比现有技术增加了 7-9倍的环形凹槽转动盘转动位点信号。对助力自行车的电机控制精 确度自然提高了 7-9倍, 使骑车人对助力需求精确度也提高了 7-9倍, 车与人的配合程度 大大提高,骑车人的舒适感大大增加,不再是现有技术的助力车那种一快一慢不舒服的感 觉。 本发明请人根据实际的体验, 当环形凹槽转动盘上大致均勾的设置 15个永磁块时, 基本消除了现有技术只设 5-8个永磁块使助力车那种一快一慢不舒服的感觉;当环形凹槽 转动盘上大致均勾的设置 20个永磁块时, 车与人的配合己能满足人的需要, 乘骑助力车 的感觉已很舒服。 (4) The magnetic polarity of adjacent permanent magnet blocks is opposite. There may be more permanent magnet blocks and more sensing points. The motion state of the rotating disk of the annular groove is accurate: for the bicycle used to assist the bicycle, the ring of the permanent magnet block is fixed. The size of the rotating disk of the groove is strictly limited. Generally, the diameter of the rotating disk of the annular groove can only be within 10-15 cm. In order for the Hall to obtain the magnetic pole signal of the permanent magnetic block under the condition of spacing, the diameter of the permanent magnetic block is at least For the Φ 0. 6-0. 8 cm, the annular groove with a diameter of 10-15 cm can be set with 35-73 permanent magnet blocks without gaps around the rotating disk [ ( 10-1 ) * 3.14 / 0.8 = 35 ; ( 15-1 ) *3.14/0.6=73 ], that is, the pedals turn one revolution, Hall can get 35-73 signals to control the motor of the bicycle. However, if the magnetic poles of the adjacent permanent magnet blocks have the same magnetic polarity, the adjacent permanent magnet blocks are spaced by 5 cm, and on the rotating disk of the diameter of 10-15 cm, only 5-8 permanent magnets can be set. Block [ ( 10-1 ) *3.14/5.8=5 ; ( 15-1 ) *3.14/5.6=8 ]. It can be seen that the patented technology can set the permanent magnet block 7-9 times more than the prior art [35/5=6; 73/8=9], and set more 30-65 permanent magnet blocks [35-5=30; 73 -8=65 ]. Therefore, the annular groove rotates the disk one turn, and the patented technology increases the rotational position of the ring groove by 7-9 times than the prior art. The motor control accuracy of the assist bicycle is naturally increased by 7-9 times, which makes the rider's assistance demand accuracy also improved by 7-9 times. The degree of cooperation between the vehicle and the person is greatly improved, and the rider's comfort is greatly increased. It is no longer a quick and uncomfortable feeling of the prior art moped. According to the actual experience of the present invention, when 15 permanent magnet blocks are arranged on the rotating groove of the annular groove, substantially eliminating 5-8 permanent magnet blocks in the prior art, the speed of the bicycle is fastened. Slow and uncomfortable feeling; when the circular groove is roughly hooked on the rotating disk to set 20 permanent magnet blocks, the cooperation between the car and the person can satisfy the needs of the person, and the feeling of riding the bicycle is very comfortable.
( 5 )没有信号盲区,任何时候的助力需求都会获得相匹配的助力:本专利在直径 10-15 厘米的环形凹槽转动盘周边最多可设置 35-73 个永磁块, 各永磁块之间平均夹角为 5-10 度。 用于助力自行车, 在启动或运行时, 脚踏板从离开顶点 10-45度角的 35度区域内, 有 4-7个永磁块(在离开顶点 10度角的位置就有一个信号了), 则霍尔可输出 4-7个控制 信号反应助力需求,能实现任何位置、任何时间有助力就能获得相应助力的优良技术效果, 使车与人的配合良好, 骑车人感到省力又舒适。 (5) There is no signal blind zone, and the assisting demand will be matched at any time: this patent can set up to 35-73 permanent magnet blocks around the ring groove rotating disk with a diameter of 10-15 cm. The average angle between them is 5-10 degrees. Used to assist bicycles, when starting or running, the pedals have 4-7 permanent magnet blocks from a range of 10 degrees from the apex of 10-45 degrees (a signal at a 10 degree angle from the apex) ), Hall can output 4-7 control signals to respond to the power demand, and it can achieve excellent technical effects that can be obtained at any position and at any time with help, so that the car and people can cooperate well, and the rider feels labor-saving. Comfortable.
( 6) 只用一个霍尔, 一个控制信号表示环形凹槽转动盘的全部运动状态, 控制信号 与环形凹槽转动盘的运动状态完全一致,控制信号与人的需求完全一致: 多个永磁块是固 定在环形凹槽转动盘上的,永磁块与环形凹槽转动盘同步转动,用一个霍尔感受全部的永 磁块运动信号,则霍尔输出的控制信号与环形凹槽转动盘的运动状态完全一致,与人的需 求也就完全一致,控制信号不会有原始分段误差和信号漂移问题。即使霍尔传感参数发生 变化,也是整个控制信号平行移动,只要接收霍尔控制信号的电机控制器的接收范围较宽, 变化了的霍尔控制信号的控制效果成系统性改变。如用于助力自行车,助力需求模型不会 失真,助力输出与助力需求仍然保持原来模型的匹配关系,骑车人很容易掌握这种助力性 能的系统性改变。 (6) Only one Hall is used. One control signal indicates the entire motion state of the rotating disk of the ring groove. The control signal is completely consistent with the motion state of the rotating disk of the ring groove. The control signal is exactly the same as the human demand: The block is fixed on the rotating disk of the annular groove, and the permanent magnet block rotates synchronously with the rotating disk of the annular groove, and the motion signal of all the permanent magnetic blocks is sensed by one Hall, and the control signal of the Hall output and the rotating groove of the annular groove are rotated. The state of motion is exactly the same, with the needs of people The search is completely consistent, and the control signal does not have the original segmentation error and signal drift problem. Even if the Hall sensing parameter changes, the entire control signal moves in parallel. As long as the receiving range of the motor controller receiving the Hall control signal is wide, the control effect of the changed Hall control signal changes systematically. If used to assist bicycles, the power demand model will not be distorted, and the assist output and the power demand still maintain the matching relationship of the original model. It is easy for the rider to grasp the systematic change of the power assist performance.
( 7) 用能相对转动的环形凹槽转动盘环形凹槽固定盘合成壳体, 固定了霍尔与全部 永磁块的相对位置, 避免了壳体外的环境干扰, 提高了霍尔信号的可靠性、真实性, 还方 便了安装、 调试、 维修等。 (7) Rotating the disk with the relatively rotatable annular groove to fix the disk to form the housing, fixing the relative position of the Hall and all the permanent magnet blocks, avoiding environmental interference outside the casing and improving the reliability of the Hall signal. Sexuality, authenticity, and convenience for installation, commissioning, maintenance, etc.
( 8 ) 可以对霍尔信号进行数字化处理, 把数字信号转换成带有转动盘转速要素的助 力模型数字信号,再把助力模型数字信号转换成助力模型模拟信号,最后把助力模型模拟 信号变为稳定电压范围的、具有额定功率的电机控制器可用的控制信号。总之, 就是把磁 块转动的信号进行数字化处理, 在数字化处理处理过程中, 加入数学的助力模型, 使传感 器最后输出的控制信号中, 含有加入的助力模型。 因为数学的助力模型是人为设定的, 所 以,总可以把数学的助力模型设定成尽量适合人机配合的模型,则本发明的传感器可输出 能实现人机配合的控制信号。而现有助力自行车传感器的磁块相同磁极在同一面,霍尔不 能获得矩形波信号,也就无法对霍尔信号进行数字化处理,其控制模型只能是对霍尔信号 进行局部修改, 所以不能实现输出人机最佳配合的控制信号。 (8) The Hall signal can be digitized, the digital signal is converted into a power-assisted model digital signal with a rotating disk speed element, and the power-assisted model digital signal is converted into a power-assisted model analog signal, and finally the power-assisted model analog signal is changed. Control signals available for motor controllers with rated power in a stable voltage range. In short, the signal of the rotation of the magnetic block is digitized. In the process of digitization processing, a mathematical assisting model is added, so that the control signal finally outputted by the sensor contains the added assisting model. Since the mathematical assist model is artificially set, the mathematical assist model can always be set to a model that is suitable for human-machine cooperation as much as possible. The sensor of the present invention can output a control signal that can realize human-machine coordination. However, the magnetic poles of the existing bicycle-assisted bicycle sensors have the same magnetic pole on the same side, and the Hall cannot obtain the rectangular wave signal, so that the Hall signal cannot be digitized, and the control model can only partially modify the Hall signal, so A control signal that achieves the best fit of the output man-machine.
( 9) 最后输出的控制信号不会有信号漂移: 用热敏电阻 R6对运算放大器的输出信 号进行反馈调节,可以解决霍尔、数模转换器和运算放大器等半导体器件使助力模型模拟 信号漂移的问题, 使传感器最后输出的是不受环境温度变化的标准助力模型模拟信号。 附图说明 (9) The final output control signal will not have signal drift: The thermistor R6 feedback adjustment of the output signal of the operational amplifier can solve the drift of the analog model analog signal by semiconductor devices such as Hall, digital-to-analog converter and operational amplifier. The problem is that the sensor finally outputs a standard boost model analog signal that is not subject to ambient temperature changes. DRAWINGS
图 1是环形凹槽转动盘多个 N-S交替永磁块的传感元件结构示意图; 1 is a schematic structural view of a sensing element of a plurality of N-S alternating permanent magnet blocks of an annular groove rotating disk;
图 2是环形凹槽转动盘上高密度多个 N-S交替永磁块的传感元件结构示意图; 2 is a schematic structural view of a sensing element of a high density plurality of N-S alternating permanent magnet blocks on an annular groove rotating disk;
图 3是传感器的剖面结构示意图; Figure 3 is a schematic cross-sectional view of the sensor;
图 4是霍尔、 助力模型处理器、 数模转换器、 运算放大器的信号流向方框图; 4 is a block diagram of signal flow of a Hall, a power assist model processor, a digital to analog converter, and an operational amplifier;
图 5是霍尔、 单片机、 数模转换器、 运算放大器的电路图。 Figure 5 is a circuit diagram of a Hall, a microcontroller, a digital-to-analog converter, and an operational amplifier.
图中 1是环形凹槽转动盘、 2是永磁块、 3是霍尔、 5是圆形轨迹线、 21是助力模型处理 器、 24是模数转换和速度计算器、 25是助力模型存储器、 26是助力模型计算器、 27是数 模转换器、 28是运算放大器、 29是电机控制器、 30是电机、 31是单片机、 32是时钟电 路、 40是环形凹槽固定盘、 41是空心环、 42是轴承、 59是电路板。 In the figure, 1 is an annular groove rotating disk, 2 is a permanent magnet block, 3 is a Hall, 5 is a circular trajectory line, 21 is a power assist model processor, 24 is an analog to digital conversion and speed calculator, and 25 is a power assist model memory. 26 is the power model calculator, 27 is the digital-to-analog converter, 28 is the operational amplifier, 29 is the motor controller, 30 is the motor, 31 is the single-chip microcomputer, 32 is the clock circuit, 40 is the annular groove fixed disk, 41 is hollow The ring, 42 is the bearing, and 59 is the circuit board.
具体实施方式 实施例 1、 在壳体内多磁块均勾分布的传感器 detailed description Embodiment 1. A sensor in which a plurality of magnetic blocks are uniformly distributed in a casing
如图 1、 3、 4, 本实施例传感器包括依次连接的传感元件、 助力模型处理器 21、 数模转换 器 27和运算放大器 28; 1, 3, 4, the sensor of this embodiment comprises a sensing element, a boosting model processor 21, a digital-to-analog converter 27 and an operational amplifier 28;
[ 1 ] 传感元件是把转动盘 1的转动运动变为矩形波信号输出的元件; [1] The sensing element is an element that converts the rotational motion of the rotating disk 1 into a rectangular wave signal output;
用一个环形凹槽转动盘 1和一个环形凹槽固定盘 40两者的凹面相对, 环形凹槽转动 盘 1和环形凹槽固定盘 40的大小正好使环形凹槽固定盘 40能嵌合在环形凹槽转动盘 1 的环形凹槽之中,合成两个盘能相对转动的嵌合内空外壳,两个盘的凹面夹成一个空心环 41; 在空心环 41位置的环形凹槽转动盘 1上固定设置有 20个永磁块 2。环形凹槽转动盘 1和环形凹槽固定盘 40用高强度塑料注塑成形。 With the concave surface of both the annular groove rotating disk 1 and an annular groove fixing disk 40, the annular groove rotating disk 1 and the annular groove fixing disk 40 are sized so that the annular groove fixing disk 40 can be fitted in the ring shape. The concave groove rotates the annular groove of the disk 1 to form a fitting inner hollow outer casing of two disks, the concave surfaces of the two disks are sandwiched into a hollow ring 41; the annular groove at the position of the hollow ring 41 rotates the disk 1 There are 20 permanent magnet blocks 2 fixed on the top. The annular groove rotating disk 1 and the annular groove fixing disk 40 are injection molded from high-strength plastic.
空心环 41内的环形凹槽转动盘 1面直径 10. 0厘米, 在环形凹槽转动盘 1设 20个永 磁块 2, 20个永磁块 2的直径分别为 0. 8厘米的, 磁通量为 146---279(B · H)max/KJ · m"3 中的某一个值。 环形凹槽转动盘 1、 永磁块 2、 霍尔 3的结构如下: 8厘米的磁磁量, The magnetic flux is 0. 8cm, the magnetic flux is 0. 8cm, the magnetic flux is 0. 8cm, the magnetic flux is 0. 8cm, the magnetic flux It is a value of 146---279(B · H)max/KJ · m" 3. The structure of the ring groove rotating disk 1, permanent magnet block 2, and Hall 3 is as follows:
全部永磁块 2均勾地呈圆形轨迹分布,每个永磁块 2固定在直径 9.0厘米圆形轨迹线 5上, 即每个永磁块 2到圆形轨迹线 5所在圆中心的距离相同、相邻永磁块 2之间的距离 相同。 All the permanent magnet blocks 2 are distributed in a circular trajectory, and each permanent magnet block 2 is fixed on a circular trajectory line 5 having a diameter of 9.0 cm, that is, the distance from the center of each circular portion of the permanent magnet block 2 to the circular trajectory line 5. The distance between the same, adjacent permanent magnet blocks 2 is the same.
在转动盘 1一个面设置的全部永磁块 2成相邻永磁块 2的磁极性相反的方式排列,即 转动盘 1一个面上全部永磁块 2的磁极性分布方式是 N极、 S极、 N极、 S极、 N极、 S极……。 All the permanent magnet blocks 2 disposed on one surface of the rotating disk 1 are arranged in such a manner that the magnetic polarities of the adjacent permanent magnetic blocks 2 are opposite, that is, the magnetic polarity distribution pattern of all the permanent magnet blocks 2 on one surface of the rotating disk 1 is N pole, S Pole, N pole, S pole, N pole, S pole...
在空心环 41内的环形凹槽固定盘 40上固定设置有一个霍尔 3,霍尔 3的信号输出线 从环形凹槽固定盘 40穿出, 霍尔 3设在接近永磁块 2的位置, 即霍尔 3设在每个永磁块 2所在圆形轨迹线 5范围内,霍尔 3与转动状态的每个永磁块 2保持 0.3厘米的间隔距离, 使转动的每个永磁块 2在经过霍尔 3时, 霍尔 3能产生一个对应的矩形波电信号输出。 A Hall 3 is fixedly disposed on the annular groove fixing plate 40 in the hollow ring 41. The signal output line of the Hall 3 passes through the annular groove fixing plate 40, and the Hall 3 is disposed close to the permanent magnet block 2. , that is, the Hall 3 is disposed in the range of the circular trajectory line 5 where each of the permanent magnet blocks 2 is located, and the Hall 3 maintains a distance of 0.3 cm from each of the permanent magnet blocks 2 in the rotating state, so that each permanent magnet block that rotates 2 When passing through Hall 3, Hall 3 can generate a corresponding rectangular wave electrical signal output.
转动盘 1在该全部永磁块 2所在圆形轨迹线 5中心设有中心孔,中心孔用于套在助力 自行车的踏板中轴或转轮转轴上用。 The rotating disk 1 is provided with a center hole at the center of the circular trajectory 5 of the permanent magnet block 2, and the center hole is used for the pedal center shaft or the rotating shaft of the assist bicycle.
[2]助力模型处理器 21是把转动盘 1转动的数字信号变为助力模型数字信号的信号形式 的转换器; [2] The assist model processor 21 is a converter that converts the digital signal rotated by the rotating disk 1 into a signal form of the assist model digital signal;
助力模型处理器 21包括模数转换和速度计算器 24、 助力模型存储器 25和助力模型 计算器 26; The assist model processor 21 includes an analog to digital conversion and speed calculator 24, a boost model memory 25, and a boost model calculator 26;
模数转换和速度计算器 24与传感元件的霍尔 3连接;模数转换和速度计算器 24把霍 尔 3输入的矩形波信号计算出各矩形波之间的变化速度表示转动盘 1的转速; The analog-to-digital conversion and speed calculator 24 is connected to the Hall 3 of the sensing element; the analog-to-digital conversion and speed calculator 24 calculates the rate of change between the rectangular waves of the rectangular wave signal input from the Hall 3 to represent the rotating disk 1 Rotating speed;
模数转换和速度计算器 24与助力模型计算器 26连接, 助力模型存储器 25也与助力 模型计算器 26连接; 助力模型计算器 26用模数转换和速度计算器 24的转动盘 1转动速 度的数字信号选择助力模型存储器 25中的某一种助力模型函数, 最后把转速数字信号代 入助力模型计算器 26, 计算出适合这种转动盘 1转速的助力模型数字信号。 即助力模型 计算器 26就能输出助力模型数字信号。 The analog to digital conversion and speed calculator 24 is coupled to the boost model calculator 26, and the boost model memory 25 is also assisted. The model calculator 26 is connected; the assist model calculator 26 selects one of the assist model functions in the assist model memory 25 by the digital signal of the rotational speed of the rotating disk 1 of the analog-to-digital conversion and speed calculator 24, and finally substitutes the rotational speed digital signal into the assisting force. The model calculator 26 calculates a power assist model digital signal suitable for the rotational speed of the rotating disk 1. That is, the assist model calculator 26 can output the assist model digital signal.
[3 ] 数模转换器 27是把助力模型数字信号转换成助力模型的模拟信号。 [3] The digital-to-analog converter 27 is an analog signal that converts the power-assisted model digital signal into a power-assisted model.
助力模型计算器 26与数模转换器 27连接,数模转换器 27把助力模型计算器 26的助 力模型数字信号转换成助力模型模拟信号。 以便向只能处理模拟信号的电机控制器 29输 出助力模型的模拟信。 The assist model calculator 26 is connected to the digital-to-analog converter 27, which converts the assist model digital signal of the assist model calculator 26 into a boost model analog signal. In order to output an analog signal of the assist model to the motor controller 29 which can only process the analog signal.
[4] 运算放大器 28是把数模转换器 27的助力模型模拟信号转换成额定电压范围的助力 模型模拟信号。 [4] The operational amplifier 28 is a boost model analog signal that converts the assist model analog signal of the digital-to-analog converter 27 into a rated voltage range.
数模转换器 27与运算放大器 28连接, 数模转换器 27的助力模型模拟信号虽然解决 了助力模型问题, 但助力模型信号的电压还不能满足电机控制器 29的需要, 所以还要用 运算放大器 28把助力模型模拟信号转换成额定电压范围需要的助力模型模拟信号, 才能 传输给电机控制器 29, 达到电机控制器 29控制电机 30进行助力为目的的运行。 The digital-to-analog converter 27 is connected to the operational amplifier 28. The power-assisted model analog signal of the digital-to-analog converter 27 solves the power-assisted model problem, but the voltage of the power-assisted model signal cannot meet the needs of the motor controller 29, so an operational amplifier is also used. 28 The auxiliary model analog signal required to convert the assist model analog signal into the rated voltage range can be transmitted to the motor controller 29 to achieve the purpose of the motor controller 29 controlling the motor 30 for the purpose of assisting.
实施例 2、 高密度在壳体内多磁块均勾分布的传感器 Embodiment 2. A sensor with high density and multi-magnetic block hook distribution in a housing
如图 2、 3、 4, 空心环 41内的环形凹槽转动盘 1面直径 10. 0厘米, 在环形凹槽转动 盘 1 设 40 个永磁块 2, 40 个永磁块 2 的直径分别为 0. 6 厘米的, 磁通量为 146— 279(B · H)max/KJ · m— 3中的某一个值。 霍尔 3与转动状态的每个永磁块 2保持 0.2 厘米的间隔距离,使转动的每个永磁块 2在经过霍尔 3时,霍尔 3能产生一个对应的矩形 波电信号输出。 其它转动盘 1、 永磁块 2、 霍尔 3的结构同于实施例 1。 2, 3, 4, the annular groove in the hollow ring 41 rotates the disk 1 surface diameter of 10. 0 cm, in the ring groove rotating disk 1 is set 40 permanent magnet blocks 2, 40 permanent magnet blocks 2 diameter respectively For a value of 0.6 cm, the magnetic flux is one of 146-279 (B · H)max/KJ · m- 3 . The Hall 3 maintains a separation distance of 0.2 cm from each of the permanent magnet blocks 2 in the rotating state, so that each of the rotating permanent magnet blocks 2 passes through the Hall 3, and the Hall 3 can generate a corresponding rectangular wave electric signal output. The structures of the other rotating disk 1, permanent magnet block 2, and Hall 3 are the same as those in the first embodiment.
实施例 3、 有具体电路的在壳体内多磁块均勾分布的传感器 Embodiment 3: A sensor with a specific circuit and a plurality of magnetic blocks in a housing
如图 1、 3、 5, 本实施例传感器包括依次连接的传感元件、 助力模型处理器 21、 数模转换 器 27和运算放大器 28; 1, 3, 5, the sensor of the embodiment comprises a sensing element, a boosting model processor 21, a digital-to-analog converter 27 and an operational amplifier 28;
[ 1 ]传感元件中的霍尔 3选用 UGN3075; 传感元件中其它的元件和元件的结构同于实施 例 1; [1] Hall 3 in the sensing element is UGN3075; the other components and components in the sensing element are the same as in Embodiment 1;
[2] 助力模型处理器 21 选用单片机 31 完成全部功能, 单片机 31 选用 AT89S52。 即 AT89S52单片机 31完成模数转换和速度计算器 24、 助力模型存储器 25和助力模型计算 器 26的全部功能。 [2] Power model processor 21 Selecting the single-chip microcomputer 31 to complete all functions, the single-chip 31 selects AT89S52. That is, the AT89S52 MCU 31 performs all functions of the analog-to-digital conversion and speed calculator 24, the assist model memory 25, and the boost model calculator 26.
[3 ] 数模转换器 27选用 ADC-C8E。 [3] Digital-to-analog converter 27 uses ADC-C8E.
[4] 运算放大器 28选用 OF-17F, OF-17F运算放大器 28的输入端 2脚与输出端 6脚之 间连接有 5k的热敏电阻 R6; 而且热敏电阻 R6两端还并联有 8P电容 C6。数模转换器 27 的 4脚与运算放大器 28的 2脚之间用 1.25k的 R5接地。 使其可用热敏电阻 R6调节运算 放大器 286脚输出的模拟信号电压范围稳定在 0.8--4.2V之间。 [4] The operational amplifier 28 selects OF-17F, the OF-17F operational amplifier 28 has a 5k thermistor R6 connected between the input 2 pin and the output 6 pin; and the thermistor R6 is also connected with 8P capacitor in parallel. C6. Digital to Analog Converter 27 The 4 pin is grounded with the 1.25k R5 between the 2 pins of the operational amplifier 28. It can be used to adjust the analog signal voltage range of the output of the operational amplifier 286 by the thermistor R6 to be stable between 0.8 and 4.2V.
各电子部件连接关系如下: The connection relationship of each electronic component is as follows:
霍尔 3的信号输出端 3脚连接单片机 31的 12脚 INTO [P32 ] ; The signal output terminal 3 of Hall 3 is connected to the 12-pin INTO [P32] of the single chip microcomputer 31 ;
单片机 31的 39脚 P00连接数模转换器 27的 12脚 B8 ; The 39-pin P00 of the MCU 31 is connected to the 12-pin B8 of the digital-to-analog converter 27;
单片机 31的 38脚 P01连接数模转换器 27的 11脚 B7; Mp 31 of the MCU 31 pin P01 is connected to the digital-to-analog converter 27 of the 11-pin B7;
单片机 31的 37脚 P02连接数模转换器 27的 10脚 B6; MCU 31's 37-pin P02 is connected to the digital-to-analog converter 27's 10 feet B6;
单片机 31的 36脚 P03连接数模转换器 27的 9脚 B5 ; The 36-pin P03 of the MCU 31 is connected to the 9-pin B5 of the digital-to-analog converter 27;
单片机 31的 35脚 P04连接数模转换器 27的 8脚 B4; MCU 31's 35-pin P04 is connected to the digital-to-analog converter 27's 8-pin B4;
单片机 31的 34脚 P05连接数模转换器 27的 7脚 B3; The 34-pin P05 of the MCU 31 is connected to the 7-pin B3 of the digital-to-analog converter 27;
单片机 31的 33脚 P06连接数模转换器 27的 6脚 B2; The 32-pin P06 of the MCU 31 is connected to the 6-pin B2 of the digital-to-analog converter 27;
单片机 31的 32脚 P07连接数模转换器 27的 5脚 B1 ; The 32-pin P07 of the MCU 31 is connected to the 5-pin B1 of the digital-to-analog converter 27;
数模转换器 27的 4脚连接运算放大器 28的 2脚; The 4-pin of the digital-to-analog converter 27 is connected to the 2 pin of the operational amplifier 28;
数模转换器 27的 2脚连接运算放大器 28的 3脚; The 2-pin of the digital-to-analog converter 27 is connected to the 3 pin of the operational amplifier 28;
运算放大器 28的 6脚为模拟信号输出端。 The 6th pin of the operational amplifier 28 is the analog signal output.
[ 5 ] 传感器的机械部件与传感部件结构关系: 传感器的机械部件包括环形凹槽转动 盘 1和相嵌合的环形凹槽固定盘 40, 传感器的传感部件包括多个永磁块 2、 霍尔 3、 单片 机 31、数模转换器 27和运算放大器 28 ; 传感部件中依次相连的霍尔 3、 单片机 31、数模 转换器 27和运算放大器 28四个电子元件设在一块电路板 59上;在空心环 41的环形凹槽 转动盘 1内壁固定多个永磁块 2, 在空心环 41的环形凹槽固定盘 40内壁固定电路板 59, 电路板 59上的霍尔 3设在能感受永磁块 2的磁通量, 并且霍尔 3能根据磁通量变化输出 变化电信号的位置。传感部件是传感器的传感功能部件; 机械部件是有两个功能, 第一是 固定传感部件中的各个元件的相对位置,使各个元件能组成一个传感功能性整体,第二是 把这一个传感功能性整体固定在电动自行车上,并使这个传感功能性整体能传感电动自行 车的运动状态。把依次相连的霍尔 3、单片机 31、数模转换器 27和运算放大器 28四个电 子元件设在一块电路板 59上, 有利这四个电子元件集成化、 模块化、 小型化, 方便把这 四个电子元件整体统一固定在空心环 41的环形凹槽固定盘 40内壁,使生产制造传感器的 工艺简化。 [5] The mechanical component of the sensor is structurally related to the sensing component: The mechanical component of the sensor comprises an annular groove rotating disk 1 and a fitting annular groove fixing disk 40, and the sensing component of the sensor comprises a plurality of permanent magnet blocks 2 Hall 3, single chip microcomputer 31, digital to analog converter 27 and operational amplifier 28; four electronic components of Hall 3, single chip microcomputer 31, digital to analog converter 27 and operational amplifier 28 which are sequentially connected in the sensing unit are provided on one circuit board 59 A plurality of permanent magnet blocks 2 are fixed on the inner wall of the annular groove rotating disk 1 of the hollow ring 41, and the circuit board 59 is fixed on the inner wall of the annular groove fixing disk 40 of the hollow ring 41. The Hall 3 on the circuit board 59 is disposed in the upper wall. The magnetic flux of the permanent magnet block 2 is sensed, and the Hall 3 can output the position of the varying electrical signal according to the change in the magnetic flux. The sensing component is the sensing function of the sensor; the mechanical component has two functions. The first is to fix the relative position of each component in the sensing component, so that each component can form a sensing functional whole, and the second is to This sensing function is fixed on the electric bicycle as a whole, and makes the sensing function as a whole to sense the movement state of the electric bicycle. The four electronic components of the sequentially connected Hall 3, the single chip microcomputer 31, the digital-to-analog converter 27 and the operational amplifier 28 are arranged on a circuit board 59, which is advantageous for integration, modularization and miniaturization of the four electronic components. The four electronic components are integrally fixed to the inner wall of the annular groove fixing disk 40 of the hollow ring 41, which simplifies the process of manufacturing the sensor.
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| CN117310202A (en) * | 2022-06-24 | 2023-12-29 | 核电运行研究(上海)有限公司 | A Hall speed sensor special for nuclear power and its manufacturing method |
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| CN102826173A (en) * | 2012-07-28 | 2012-12-19 | 成都宽和科技有限责任公司 | Sensor with multiple magnetic blocks evenly distributed in the housing |
| CN202783641U (en) * | 2012-07-28 | 2013-03-13 | 成都宽和科技有限责任公司 | Sensor with multiple magnetic blocks evenly distributed in the housing |
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| JP2012116227A (en) * | 2010-11-29 | 2012-06-21 | Techway Industrial Co Ltd | Transmission sensing device of gear shift cable for power-assisted bicycle |
| CN202225989U (en) * | 2011-08-23 | 2012-05-23 | 杨文彬 | Electric bicycle middle shaft with power assisting sensor device |
| CN102501940A (en) * | 2011-11-17 | 2012-06-20 | 尚林山 | Intelligent bottom bracket shell device |
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| CN2640915Y (en) * | 2003-06-23 | 2004-09-15 | 王乃康 | Timing sensor of electric boosting bicycle |
| EP2452866A1 (en) * | 2010-11-11 | 2012-05-16 | Techway Industrial, Co., Ltd. | Derailleuer cable detecting assembly for an electric-auxiliary bicycle |
| CN102826173A (en) * | 2012-07-28 | 2012-12-19 | 成都宽和科技有限责任公司 | Sensor with multiple magnetic blocks evenly distributed in the housing |
| CN202783641U (en) * | 2012-07-28 | 2013-03-13 | 成都宽和科技有限责任公司 | Sensor with multiple magnetic blocks evenly distributed in the housing |
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| CN108420402A (en) * | 2017-02-08 | 2018-08-21 | 欧根·卡根 | modular equipment |
| CN108420402B (en) * | 2017-02-08 | 2022-09-02 | 欧根·卡根 | Modular device |
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