WO2017221517A1 - Photocurable resin composition, and pressure-sensitive adhesive or adhesive each comprising same - Google Patents
Photocurable resin composition, and pressure-sensitive adhesive or adhesive each comprising same Download PDFInfo
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- WO2017221517A1 WO2017221517A1 PCT/JP2017/014722 JP2017014722W WO2017221517A1 WO 2017221517 A1 WO2017221517 A1 WO 2017221517A1 JP 2017014722 W JP2017014722 W JP 2017014722W WO 2017221517 A1 WO2017221517 A1 WO 2017221517A1
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- acrylate
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
- C08F2/46—Polymerisation initiated by wave energy or particle radiation
- C08F2/48—Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F290/00—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups
- C08F290/02—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups on to polymers modified by introduction of unsaturated end groups
- C08F290/06—Polymers provided for in subclass C08G
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/67—Unsaturated compounds having active hydrogen
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J175/00—Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
- C09J175/04—Polyurethanes
- C09J175/14—Polyurethanes having carbon-to-carbon unsaturated bonds
Definitions
- the present invention relates to a photocurable resin composition and an adhesive / adhesive using the same.
- Patent Document 1 describes the use of polyurethane acrylate, polyisoprene acrylate, or the like as a touch panel adhesive / adhesive.
- Patent Document 2 describes using urethane acrylate using polycarbonate diol as an adhesive material.
- the adhesive / adhesive it may be required to have excellent moisture and heat resistance.
- the main object of the present invention is to provide a photocurable resin composition having excellent moisture and heat resistance and high heat resistance, and an adhesive / adhesive using the same.
- the photocurable resin composition according to the present invention includes a polymer crosslinking agent (A) and a hydroxyl group-containing acrylate (B), and may further include a polymerizable compound (C) as an optional component.
- the polymer crosslinking agent (A) includes a repeating unit represented by the following formula (1a), a repeating unit represented by the formula (1b), and a repeating unit represented by the formula (2): It is a polyurethane acrylate having a meth) acrylic group at the end.
- the photocurable resin composition according to the present invention has a polymer crosslinking agent (A ) In an amount of 60 parts by mass or more and 15 to 40 parts by mass of the hydroxyl group-containing acrylate (B).
- Z a represents a divalent cycloaliphatic hydrocarbon group having 6 to 18 carbon atoms.
- one carbon atom contained in Z a is a sulfur atom.
- Z b is a divalent straight-chain aliphatic hydrocarbon group having 2 to 12 carbon atoms or a divalent branch having 3 to 12 carbon atoms. and n of one carbon atom contained in .Z b showing the Jo aliphatic hydrocarbon group may be substituted by a sulfur atom.
- formula (1a), and n in formula (1b), the same or different And each represents a natural number of 1 to 40.
- R is a divalent linear aliphatic hydrocarbon group having 2 to 12 carbon atoms, and 3 to 12 carbon atoms.
- the adhesive / adhesive according to the present invention contains the photocurable resin composition.
- the “viscous / adhesive” includes both an adhesive and an adhesive.
- polyurethane (meth) acrylate is a general term for polyurethane acrylate having an acrylic group at the terminal and polyurethane methacrylate having a methacrylic group at the terminal.
- (meth) acryl group refers to an atomic group having at least one (meth) acryloyl group.
- the “(meth) acryloyl group” refers to a functional group excluding the hydroxyl group of (meth) acrylic acid.
- the photo-curable resin composition according to the present invention can be used as, for example, an adhesive / adhesive material.
- the adhesive / adhesive may be composed only of the photocurable resin composition according to the present invention, or may further contain other components.
- the photocurable resin composition according to the present invention includes a polymer crosslinking agent (A) and a hydroxyl group-containing acrylate (B).
- the photocurable resin composition according to the present invention may further contain a polymerizable compound (C) as an optional component.
- polymer crosslinking agent (A) includes a repeating unit represented by the following formula (1a), a repeating unit represented by the formula (1b), and a repeating unit represented by the formula (2): It is a polyurethane (meth) acrylate having a (meth) acrylic group at the end.
- the repeating unit represented by the formula (1a) or the formula (1b) is a component derived from “polycarbonate polyol” used when synthesizing “polyurethane (meth) acrylate”.
- Z a represents a divalent cycloaliphatic hydrocarbon group having 6 to 18 carbon atoms. One carbon atom contained in Z a may be replaced by a sulfur atom.
- Z b represents a divalent linear aliphatic hydrocarbon group having 2 to 12 carbon atoms or a divalent branched aliphatic hydrocarbon group having 3 to 12 carbon atoms. Show. One carbon atom contained in Zb may be substituted with a sulfur atom.
- the photocurable resin composition according to the present invention may contain a plurality of types of repeating units represented by formula (1a) or formula (1b).
- the repeating unit represented by the formula (2) is a constituent derived from “polyisocyanate” when synthesizing “polyurethane (meth) acrylate”.
- R represents a divalent linear aliphatic hydrocarbon group having 2 to 12 carbon atoms, a divalent branched aliphatic hydrocarbon group having 3 to 12 carbon atoms, a carbon atom It represents a divalent cyclic aliphatic hydrocarbon group having 6 to 18 carbon atoms or a divalent aromatic hydrocarbon group having 6 to 18 carbon atoms.
- the photocurable resin composition according to the present invention may include a plurality of types of repeating units represented by the formula (2).
- the “divalent cycloaliphatic hydrocarbon group having 6 to 18 carbon atoms” refers to “cycloaliphatic hydrocarbon having 6 to 18 carbon atoms”. A group without two hydrogens is shown. Specific examples of the divalent cycloaliphatic hydrocarbon group having 6 to 18 carbon atoms include, for example, 1,3-cyclohexylene group, 1,4-cyclohexylene group, 1,4-dimethylenecyclohexylene group ( Methylene-cyclohexylene-methylene group) and the like.
- a divalent linear aliphatic hydrocarbon group having 2 to 12 carbon atoms means “a linear fatty acid having 2 to 12 carbon atoms”.
- Specific examples of the “divalent linear aliphatic hydrocarbon group having 2 to 12 carbon atoms” include, for example, ethylene group, trimethylene group (propylene group), tetramethylene group (butylene group), pentamethylene group, hexamethylene group, Examples include a methylene group, a heptamethylene group, an octamethylene group, a nonamethylene group, a decamethylene group, an undecamethylene group, and a dodecamethylene group.
- preferred specific examples of the divalent linear aliphatic hydrocarbon group having 2 to 12 carbon atoms include a tetramethylene group, a pentamethylene group, and a hexamethylene group.
- a divalent branched aliphatic hydrocarbon group having 3 to 12 carbon atoms means “a branched aliphatic hydrocarbon group having 3 to 12 carbon atoms”. "Represents a group in which two hydrogen atoms are removed.
- Specific examples of the divalent branched aliphatic hydrocarbon group having 3 to 12 carbon atoms include, for example, 2-methyl-1,3-trimethyl group, 2- or 3-methyl-1,5-pentyl group, Examples include 2,2,4- or 2,4,4-trimethylhexamethylene group, 1,5-hexylene group and the like.
- the “divalent aromatic hydrocarbon group having 6 to 18 carbon atoms” refers to a group obtained by removing two hydrogen atoms from the “aromatic hydrocarbon having 6 to 18 carbon atoms”.
- Specific examples of the divalent aromatic hydrocarbon group having 6 to 18 carbon atoms include, for example, a phenylene group, a tolylene group, a xylylene group, a tetramethylxylylene group, and a 4,4′-diphenylenemethylene group. It is done.
- N in the formula (1a) and n in the formula (1b) may be the same or different and each represents a natural number of 1 to 40.
- n is preferably 2 to 30, and more preferably 3 to 25.
- the polymer crosslinking agent (A) has a (meth) acryl group at the terminal.
- the (meth) acryl group include “polyfunctional (meth) acryl group” and “monofunctional (meth) acryl group”.
- a polyfunctional (meth) acryl group or a monofunctional (meth) acryl group modified with an alkyleneoxy group such as an “ethyleneoxy group” or a “propyleneoxy group” is also a (meth) acryl group. Shall be included.
- the polyfunctional (meth) acryl group is, for example, a group represented by the following formula (a-1), a group represented by the formula (a-2), a group represented by the formula (b-1) or a formula ( It is preferably a group represented by b-2).
- the monofunctional (meth) acryl group is preferably a group represented by the following formula (c), for example.
- A represents a (meth) acryloyl group.
- formula (a-1), formula (a-2), formula (b-1), formula (b-2), and formula (c) a plurality of A may be the same or different. It may be.
- formula (a-1), formula (a-2), formula (b-1), formula (b-2), and formula (c) a part of A is replaced by hydrogen May be.
- m represents an integer of 2 to 8.
- the polymer crosslinking agent (A) can be obtained, for example, in the following manner. That is, a “polycarbonate polyol” having a repeating unit represented by the formula (1a) or the formula (1b), a “polyisocyanate” having a repeating unit represented by the formula (2), a formula (a-1), Reaction with “hydroxyl group-containing (meth) acrylate compound” or isocyanate group-containing (meth) acrylate compound represented by formula (a-2), formula (b-1), formula (b-2) or formula (c) Can be obtained.
- the reaction for generating the polymer crosslinking agent (A) is not particularly limited, and can be performed by, for example, a one-shot method or a prepolymer method.
- the reaction for forming the polymer crosslinking agent (A) is preferably performed at a temperature of 0 ° C. to 150 ° C., more preferably 20 ° C. to 100 ° C. by mixing polycarbonate polyol, polyisocyanate, catalyst, and solvent. After the reaction, a polymerization inhibitor, an antioxidant, and a hydroxyl group-containing or isocyanate group-containing (meth) acrylate compound are added to the obtained reaction solution, and the reaction is preferably performed at the same temperature.
- the obtained polyurethane (meth) acrylate is not necessarily stable to light and oxygen in the air, it is preferably used as a solution of polyurethane (meth) acrylate without being isolated or purified.
- the reaction for generating the polymer cross-linking agent (A) has a different molecular weight even if it is a plurality of types of polycarbonate polyols or the same type.
- Polycarbonate polyols may be used.
- Polycarbonate polyol The polycarbonate polyol used in the reaction for producing the polymer crosslinking agent (A) has a skeleton represented by the formula (1a) or the formula (1b). Such a polycarbonate polyol can be obtained, for example, by reacting a polyol with a carbonate ester in the presence of a catalyst.
- the polyol preferably used includes a polyol having a divalent cycloaliphatic hydrocarbon group having 6 to 18 carbon atoms, and a polyol having a linear divalent aliphatic hydrocarbon group having 2 to 12 carbon atoms. And a polyol having a divalent branched aliphatic hydrocarbon group having 3 to 12 carbon atoms. If it is the same kind of polyol, a plurality of different polyols among these polyols may be mixed and used.
- polyol having a divalent cycloaliphatic hydrocarbon group having 6 to 18 carbon atoms examples include 1,3-cyclohexanediol, 1,4-cyclohexanediol, 1,4-cyclohexanedimethanol and the like. Is mentioned.
- polyol having a linear divalent aliphatic hydrocarbon group having 2 to 12 carbon atoms examples include 1,2-ethanediol, 1,3-propanediol, 1,4-butane.
- polyol having a linear divalent aliphatic hydrocarbon group having 2 to 12 carbon atoms include 1,4-butanediol, 1,5-pentanediol, and 1,6-hexane. Diol etc. are mentioned.
- polyol having a divalent branched aliphatic hydrocarbon group having 3 to 12 carbon atoms examples include 2-methyl-1,3-propanediol and 2-methyl-1,5-pentanediol.
- 3-methyl-1,5-pentanediol, 2,2,4-trimethylhexanediol, 2,4,4-trimethylhexanediol, 1,5-hexanediol and the like can be mentioned.
- Examples of the carbonic acid ester preferably used include dialkyl carbonates such as dimethyl carbonate, diethyl carbonate and methyl ethyl carbonate; diaryl carbonates such as diphenyl carbonate; ethylene carbonate, propylene carbonate (4-methyl-1,3-dioxolan-2-one , Trimethylene carbonate), butylene carbonate (4-ethyl-1,3-dioxolan-2-one, tetramethylene carbonate), 5-methyl-1,3-dioxane-2-one and the like.
- carbonate ester used more preferably, dimethyl carbonate, diethyl carbonate, ethylene carbonate etc. are mentioned, for example. Only one of these carbonate esters may be used alone, or a plurality of carbonate esters may be mixed and used.
- the amount of carbonate ester to be used is preferably 0.8 mol to 2.0 mol, more preferably 0.9 mol to 1.5 mol, per 1 mol of polyol. By setting the amount of carbonate used within the above range, the desired polycarbonate polyol can be efficiently obtained at a sufficient reaction rate.
- a catalyst In carrying out the reaction for producing the polycarbonate polyol, a catalyst may be used.
- the catalyst preferably used for the reaction for producing the polycarbonate polyol include a transesterification catalyst.
- the transesterification catalyst include, for example, metals such as lithium, sodium, potassium, rubidium, cesium, magnesium, calcium, strontium, barium, zinc, aluminum, titanium, zirconium, cobalt, germanium, tin, cerium, and the like. And hydroxides, alkoxides, carboxylates, carbonates, hydrogen carbonates, sulfates, phosphates, nitrates, and organic metals.
- sodium hydride, titanium tetraisopropoxide, titanium tetrabutoxide, zirconium tetrabutoxide, zirconium acetylacetonate, zirconium oxyacetate, dibutyltin dilaurate, dibutyltin dimethoxide, and dibutyltin oxide are used as catalysts for the reaction to produce polycarbonate polyol.
- catalysts for the reaction to produce polycarbonate polyol Preferably used.
- only one of these catalysts may be used alone, or a plurality of types may be mixed and used.
- the amount of the catalyst used is preferably 0.001 mmol to 0.1 mmol, more preferably 0.005 mmol to 0.05 mmol, more preferably 0, relative to 1 mol of the polyol. 0.01 mmol to 0.03 mmol.
- the catalyst may be charged in the entire amount at the start of the reaction, or may be divided and added during the reaction.
- the reaction temperature of the reaction for producing the polycarbonate polyol can be appropriately adjusted according to the type of carbonate, but is preferably 50 ° C. to 250 ° C., more preferably 70 ° C. to 230 ° C.
- the range of the preferable reaction temperature is the same when the reaction for producing the polycarbonate polyol is carried out by either the one-stage method or the two-stage method.
- the reaction pressure of the reaction for producing the polycarbonate polyol is not particularly limited as long as it is within the pressure range in which the reaction can be performed while removing the low-boiling components, and is preferably 1 atm or 1 atm or less.
- the polyisocyanate used in the reaction for producing the polymer crosslinking agent (A) has a skeleton represented by the formula (2).
- the polyisocyanate preferably used in the reaction for forming the polymer crosslinking agent (A) includes a polyisocyanate having a linear divalent aliphatic hydrocarbon group having 2 to 12 carbon atoms, and having 3 carbon atoms.
- a polyisocyanate having a divalent branched aliphatic hydrocarbon group of ⁇ 12 a polyisocyanate having a divalent cyclic aliphatic hydrocarbon group of 6 to 18 carbon atoms, a divalent having 6 to 18 carbon atoms
- polyisocyanates having an aromatic hydrocarbon group Only one of these polyisocyanates may be used alone or a plurality of types may be mixed and used.
- a part or all of the structure of the polyisocyanate may be derivatized such as isocyanurate, carbodiimidization or biuretization.
- polyisocyanate having a linear divalent aliphatic hydrocarbon group having 2 to 12 carbon atoms examples include hexamethylene diisocyanate.
- polyisocyanate having a divalent branched aliphatic hydrocarbon group having 3 to 12 carbon atoms examples include 2- or 3-methyl-1,5-pentyl diisocyanate, 2,2,4- or 2, Examples include 4,4-trimethylhexamethylene diisocyanate.
- polyisocyanates having a divalent cycloaliphatic hydrocarbon group having 6 to 18 carbon atoms examples include 1,4-cyclohexylene diisocyanate, methylcyclohexylene diisocyanate, 4,4′-methylenebiscyclohexyl diisocyanate, and isophorone.
- examples include diisocyanate, cyclohexane-1,2-diylbis (methylene) diisocyanate, and norbornyl diisocyanate.
- polyisocyanate having a divalent aromatic hydrocarbon group having 6 to 18 carbon atoms examples include phenylene diisocyanate, 2,4-tolylene diisocyanate, 2,6-tolylene diisocyanate, diphenylmethane-4,4 ′. -Diisocyanate, naphthalene-1,5-diisocyanate, 3,3'-dimethyl-4,4'-biphenylene diisocyanate, polymethylene polyphenyl isocyanate, tetramethylxylylene diisocyanate, xylylene diisocyanate (XDI) and the like.
- the hydroxyl group-containing polyfunctional (meth) acrylate compound used in the reaction for forming the polymer crosslinking agent (A) is represented by the formula (a-1), the formula (a-2), the formula (b-1) or the formula (b- It is not particularly limited as long as it has a group represented by 2) and has a hydroxyl group at the terminal, or an ethyleneoxy-modified product or a lactone-modified product.
- hydroxyl group-containing polyfunctional (meth) acrylate compound preferably used, pentaerythritol tri (meth) acrylate, pentaerythritol di (meth) acrylate, trimethylolpropane di (meth) acrylate, dipentaerythritol penta (meth) acrylate, di Pentaerythritol tetra (meth) acrylate, dipentaerythritol tetra (meth) acrylate, dipentaerythritol tri (meth) acrylate, dipentaerythritol di (meth) acrylate, ditrimethylolpropane tri (meth) acrylate, ditrimethylolpropane di (meta) ) Acrylates, ethyleneoxy-modified products, propyleneoxy-modified products, and lactone-modified products.
- pentaerythritol tri (meth) acrylate, dipetaerythritol penta (meth) acrylate, and dipentaerythritol tetra (meth) acrylate are more preferably used as the hydroxyl group-containing polyfunctional (meth) acrylate compound.
- the reaction for generating the polymer crosslinking agent (A) only one of the hydroxyl group-containing polyfunctional (meth) acrylate compounds may be used alone, or a plurality of types may be used in combination. Good.
- a saturated polyfunctional (meth) acrylate compound that does not contain a hydroxyl group may be used.
- the hydroxyl group-containing monofunctional (meth) acrylate compound used in the reaction for generating the polymer crosslinking agent (A) includes those having a group represented by the formula (c), ethyleneoxy-modified products and lactone-modified products, If it is an isomer, it will not specifically limit.
- hydroxyl group-containing monofunctional (meth) acrylate compound examples include, for example, hydroxyethyl (meth) acrylate, hydroxypropyl (meth) acrylate, hydroxybutyl (meth) acrylate, hydroxypentyl (meth) acrylate, and hydroxyhexyl (meth).
- examples thereof include acrylate, hydroxy (heptyl) methacrylate, hydroxyoctyl (meth) acrylate, and the like.
- hydroxyethyl (meth) acrylate, hydroxypropyl (meth) acrylate, and hydroxybutyl (meth) acrylate are more preferably used as the hydroxyl group-containing monofunctional (meth) acrylate compound.
- the reaction for generating the polymer crosslinking agent (A) only one of the hydroxyl group-containing monofunctional (meth) acrylate compounds may be used alone, or a plurality of types may be mixed and used.
- a saturated monofunctional (meth) acrylate compound not containing a hydroxyl group may be used.
- the isocyanate group-containing monofunctional (meth) acrylate compound used in the reaction for generating the polymer crosslinking agent (A) has a group represented by the formula (c), and these ethyleneoxy modified products and lactone modified products. If it is an isomer, it will not specifically limit.
- isocyanate group-containing monofunctional (meth) acrylate compound preferably used include, for example, 2- (meth) acryloyloxyethyl isocyanate, 2- (2- (meth) acryloyloxyethyloxy) ethyl isocyanate, 1,1 -Bis ((meth) acryloyloxymethyl) ethyl isocyanate and the like. Only one of these isocyanate group-containing (meth) acrylate compounds may be used alone, or a plurality of types may be mixed and used. Moreover, you may use the saturated monofunctional (meth) acrylate compound which does not contain an isocyanate group in reaction which produces
- reaction catalyst that reacts polycarbonate polyol and polyisocyanate to produce urethane, and reacts polycarbonate polyol, polyisocyanate, and acrylate compound to produce a polymer crosslinking agent (urethane (meth) acrylate)
- Catalyst Reaction rate in reaction to produce urethane by reacting polycarbonate polyol and polyisocyanate or reaction to produce polymer cross-linking agent (urethane (meth) acrylate) by reacting polycarbonate polyol, polyisocyanate and acrylate compound
- a known polymerization catalyst can be used, for example, organic tin compounds such as dibutyltin diacetate and dibutyltin dilaurate, and organic titanium such as titanium tetraacetylacetonate and titanium diisopropoxybis (ethylacetoacetate).
- organic zirconium compounds such as zirconium tetraacetylacetonate and zirconium dibutoxybis (ethylacetoacetate), and tertiary amines such as triethylamine are preferably used.
- the amount of the catalyst used is preferably 0.0005 to 0.1% by mass, more preferably 0.001 based on the total amount of the polycarbonate polyol, polyisocyanate, and hydroxyl group-containing or isocyanate group-containing (meth) acrylate compound. It is -0.05 mass%.
- solvent In the reaction for producing the polymer crosslinking agent (A), a solvent having low reactivity with an isocyanate group can be appropriately used.
- Specific examples of the solvent preferably used in the reaction for generating the polymer crosslinking agent (A) include, for example, ketones such as acetone, methyl ethyl ketone, methyl isobutyl ketone, and cyclohexanone; ethyl acetate, butyl acetate, propylene glycol monomethyl ether acetate, Esters such as propylene glycol monoethyl ether acetate and dipropylene glycol monomethyl ether acetate; ethylene glycol dimethyl ether, ethylene glycol diethyl ether, dipropylene glycol dimethyl ether, dipropylene glycol diethyl ether, triethylene glycol dimethyl ether, triethylene glycol diethyl ether, tetrahydrofuran , Ethers such as dioxane;
- the use of the solvent improves the uniformity and agitation of the reaction solution and prepares an adhesive with a high solid content concentration. Is possible.
- Chain extender In the reaction for producing the polymer crosslinking agent (A), in the reaction for producing urethane by reacting polycarbonate polyol and polyisocyanate, the chain extender is used for the purpose of increasing the molecular weight by extending the chain of urethanes. Can be used.
- the chain extender to be used can be appropriately selected depending on the purpose and application.
- chain extender preferably used include, for example, water; ethylene glycol, 1,3-propanediol, 1,4-butanediol, 1,5-pentanediol, 1,6-hexanediol, neopentyl glycol 1,10-decanediol, 1,1-cyclohexanedimethanol, 1,4-cyclohexanedimethanol, tricyclodecane dimethanol, xylylene glycol, bis (p-hydroxy) diphenyl, bis (p-hydroxyphenyl) propane 2,2-bis [4- (2-hydroxyethoxy) phenyl] propane, bis [4- (2-hydroxyethoxy) phenyl] sulfone, 1,1-bis [4- (2-hydroxyethoxy) phenyl] cyclohexane
- Low molecular polyol such as polyester polyol, poly Polymer polyols such as stearamide polyol, polyether polyol
- chain extender for example, "Latest polyurethane application technology” (CMC Co., Ltd., issued in 1985) can be referred to.
- polymer polyol for example, “Polyurethane foam” (Polymer Publication, 1987) can be referred to.
- Polymerization inhibitor In the reaction to produce the polymer crosslinking agent (A), polymerization of the raw material hydroxyl group-containing polyfunctional (meth) acrylate compound, hydroxyl group-containing monofunctional (meth) acrylate compound, and poly (thio) urethane (meth) acrylate produced
- a polymerization inhibitor and an antioxidant are preferably present.
- examples of polymerization inhibitors and antioxidants include hydroquinone, p-methoxyphenol, 2,4-dimethyl-6-t-butylphenol, 2,6-t-butyl-p-cresol, p-benzoquinone, 2,5 -Dihydroxy-p-benzoquinone and the like are used.
- only 1 type in these polymerization inhibitors and antioxidants may be used independently, and multiple types may be mixed and used.
- the addition amount of the polymerization inhibitor and the antioxidant is preferably 0.00005% by mass to 0.01% by mass with respect to the total amount of the polycarbonate polyol, polyisocyanate, hydroxyl group-containing or isocyanate group-containing (meth) acrylate compound. More preferably, it is 0.0001% by mass to 0.005% by mass, and more preferably 0.0003% by mass to 0.003% by mass.
- hydroxyl group-containing (meth) acrylate compound examples include pentaerythritol tri (meth) acrylate, pentaerythritol di (meth) acrylate, trimethylolpropane di (meth) acrylate, and dipentaerythritol penta (meth).
- hydroxyethyl (meth) acrylate, hydroxypropyl (meth) acrylate, and hydroxybutyl (meth) acrylate are more preferably used. Only one kind of these hydroxyl group-containing acrylates may be used alone, or a plurality of kinds may be mixed and used. Moreover, you may use together the saturated monofunctional (meth) acrylate compound which does not contain a hydroxyl group.
- the photocurable resin composition according to the present invention may further contain any polymerizable compound (C) other than the hydroxyl group-containing acrylate (B).
- the photocurable resin composition according to the present invention may not contain any polymerizable compound (C) other than the hydroxyl group-containing acrylate (B).
- polymerizable compound (C) preferably used include, for example, methyl (meth) acrylate, ethyl (meth) acrylate, isopropyl (meth) acrylate, n-butyl (meth) acrylate, and t-butyl (meth) acrylate.
- (Meth) acrylic acid alkyl esters such as isobutyl (meth) acrylate, 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 3-hydroxypropyl (meth) acrylate, 4-hydroxybutyl (meth) ) Monofunctional (meth) acrylate compounds such as acrylate; butanediol di (meth) acrylate, hexanediol di (meth) acrylate, ethoxylated hexanediol di (meth) acrylate, propoxylated hexanediol di (meth) a Relate, diethylene glycol di (meth) acrylate, polyethylene glycol di (meth) acrylate, polypropylene glycol di (meth) acrylate, neopentyl glycol di (meth) acrylate, ethoxylated neopentyl glycol di (meth)
- the photocurable resin composition according to the present invention further includes a photopolymerization initiator (D).
- a photopolymerization initiator (D) preferably used include, for example, acetophenone, 2,2-diethoxyacetophenone, p-dimethylaminoacetophenone, benzophenone, 2-chlorobenzophenone, 4,4′-bisdiethylaminobenzophenone, Benzoin ethyl ether, benzoin-n-propyl ether, benzoin isopropyl ether, benzoin isobutyl ether, benzoin n-butyl ether, benzoin dimethyl ketal, thioxanthone, p-isopropyl- ⁇ -hydroxyisobutylphenone, 2,2-dimethoxy-2-phenylacetophenone 1-hydroxycyclohexyl phenyl ketone, 2-methyl-1 [4-
- the preferred amount of use of the photopolymerization initiator (D) is preferably 0.3% by mass to 10% by mass with respect to the mass of the polyurethane acrylate (A), the hydroxyl group-containing acrylate (B) and the polymerizable compound (D). is there.
- the photocurable resin composition of the present invention may further include a photosensitizer, an antioxidant, a yellowing inhibitor, an ultraviolet absorber, a visible light absorber, a colorant, a plasticizer, a stabilizer, and a filler as necessary.
- An additive such as an agent may be added as long as the effects of the present invention are not impaired.
- photosensitizer preferably used include, for example, triethylamine, diethylamine, N-methyldiethanolamine, ethanolamine, 4-dimethylaminobenzoic acid, methyl 4-dimethylaminobenzoate, ethyl 4-dimethylaminobenzoate, Examples thereof include isoamyl 4-dimethylaminobenzoate.
- the photocurable resin composition of the present invention may contain a thermoplastic organic polymer. By containing the thermoplastic organic polymer, the properties of the cured product of the photocurable resin composition can be improved.
- thermoplastic organic polymer preferably used include, for example, polystyrene, polymethyl methacrylate, methyl methacrylate-ethyl acrylate copolymer, poly (meth) acrylic acid, styrene- (meth) acrylic acid copolymer, ( And (meth) acrylic acid-methyl methacrylate copolymer, polyvinyl butyral, cellulose ester, polyacrylamide, and saturated polyester. Only one of these thermoplastic organic polymers may be used alone, or a plurality of types may be mixed and used.
- the photocurable resin composition according to the present invention has a polymer crosslinking agent (A ) Is preferably included in an amount of 60 parts by mass or more, and more preferably 65 parts by mass or more.
- a polymer crosslinking agent (A ) Is preferably included in an amount of 60 parts by mass or more, and more preferably 65 parts by mass or more.
- the photocurable resin composition according to the present invention is a polymer crosslinking agent. It is preferable to contain 90 parts by mass or less of (A), and preferably 85 parts by mass or less.
- the photocurable resin composition according to the present invention has a hydroxyl group-containing acrylate (B). 15 parts by mass or more is preferable, and 20 parts by mass or more is preferable. However, when there is too much content of a hydroxyl-containing acrylate (B), heat resistance and moist heat resistance may fall.
- the photocurable resin composition according to the present invention has a hydroxyl group-containing acrylate ( B) is preferably contained in an amount of 40 parts by mass or less, more preferably 35 parts by mass or less.
- the photocurable resin composition according to the present invention has a polymerizable compound (C). Is not necessarily essential, but if the content of the polymerizable compound (C) is too large, the heat resistance may decrease. Therefore, when the total amount of the polymer crosslinking agent (A), the hydroxyl group-containing acrylate (B), and the polymerizable compound (C) is 100 parts by mass, the photocurable resin composition according to the present invention has a polymerizable compound ( It is preferable to contain 15 parts by mass or less of C).
- the photocurable resin composition according to the present invention is cured by irradiating energy rays such as ultraviolet rays.
- the photocurable resin composition of the present invention is, for example, a known ultraviolet light irradiation device such as a xenon lamp, a xenon-mercury lamp, a metal halide lamp, a high pressure mercury lamp, a low pressure mercury lamp, or a UV-LED lamp. It can be cured by irradiating with predetermined ultraviolet rays.
- Cumulative radiation of the ultraviolet irradiating upon curing the photocurable resin composition according to the present invention is preferably 0.05J / cm 2 ⁇ 10J / cm 2, more preferably 0.1J / cm 2 ⁇ 5J / cm 2 .
- the photocurable resin composition according to the present invention is cured by irradiation with energy rays.
- an adhesive agent can be comprised by using the photocurable resin composition which concerns on this invention.
- the photocurable resin composition before irradiating energy has viscosity
- the said photocurable resin composition can comprise an adhesive material.
- the adhesive / adhesive according to the present invention may contain other components in addition to the photocurable resin composition according to the present invention.
- the adhesive / adhesive according to the present invention is applied onto, for example, a plastic substrate, a flexible print substrate, a glass substrate, and a substrate on which a thin film such as indium tin oxide (ITO) is formed.
- a thin film such as indium tin oxide (ITO) is formed.
- plastic substrate preferably used as the substrate include acrylic resin, PC (polycarbonate), PBT (polybutylene terephthalate), PPS (polyphenylene sulfide), modified PPE (polyphenylene ether), PET (polyethylene terephthalate), and COP ( Examples thereof include base materials composed of cycloolefin polymer), TAC (triacetate cellulose) and the like.
- the base material may be an antireflection film, an antifouling film, a transparent conductive film constituting a touch panel, or the like.
- IPDI isophorone diisocyanate
- IPDI isophorone diisocyanate
- IPDI isophorone diisocyanate
- Table 1 shows the polymer crosslinking agent (A) of the type shown in Table 1, the hydroxyl group-containing acrylate (B), the polymerizable compound (C) other than the hydroxyl group-containing acrylate (B), the photopolymerization initiator (D), and other components. And weighed and mixed until uniform. Then, it filtered with the syringe filter with a pore of 1.0 micrometer, and obtained the photocurable resin composition.
- Table 2 shows the types and amounts of the polyurethane acrylate (A), the hydroxyl group-containing acrylate (B), the polymerizable compound (C) other than the hydroxyl group-containing acrylate (B), the photopolymerization initiator (D), and other components.
- a photocurable resin composition was prepared in the same manner as in Example 1 except that the above was changed. Comparative Example 5 was prepared according to the method described in Japanese Patent No. 4530913.
- UV-3000B Polyester polyurethane acrylate (manufactured by Nippon Synthetic Chemical Co., Ltd.)
- UC-203 esterified product of polyisoprene polymer non-maleic anhydride and 2-hydroxyethyl methacrylate (manufactured by Kuraray Co., Ltd.)
- 4-HBA 4-hydroxybutyl acrylate (manufactured by Tokyo Chemical Industry Co., Ltd.)
- 2-HBMA 2-hydroxybutyl methacrylate (trade name: light ester HOB (N)), manufactured by Kyoeisha Chemical Co., Ltd.
- LA Lauryl acrylate (Aldrich)
- FA-512M Dicyclopentenyloxyethyl methacrylate (trade name: FA-512M, manufactured by Hitachi Chemical Co., Ltd.)
- IBXA Isobornyl acrylate (trade name: IBXA, manufactured by Osaka Organic Chemical Industry Co., Ltd.)
- Clearon P-85 Terpene-based hydrogenated resin (manufactured by Yasuhara Chemical Co., Ltd.)
- Polybest P110 Liquid polybutadiene polymer (Evonik)
- IRGACURE 184 photopolymerization initiator, 1-hydroxy-cyclohexyl phenyl ketone, manufactured by BASF Lucirin TPO: photopolymerization initiator, diphenyl (2,4,6-trimethoxybenzoyl) phosphine oxide, manufactured by BASF)
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Abstract
Description
本発明は、光硬化性樹脂組成物及びそれを用いた粘・接着剤に関する。 The present invention relates to a photocurable resin composition and an adhesive / adhesive using the same.
従来、粘・接着剤として、紫外線や可視光線等の活性エネルギー線の照射により硬化する光硬化性樹脂組成物が用いられている。例えば、その一例が下記の特許文献1及び特許文献2に記載されている。 Conventionally, a photocurable resin composition that is cured by irradiation with active energy rays such as ultraviolet rays and visible rays has been used as an adhesive / adhesive. For example, an example is described in Patent Document 1 and Patent Document 2 below.
例えば、特許文献1には、タッチパネル用粘・接着剤として、ポリウレタンアクリレートやポリイソプレン系アクリレート等を用いることが記載されている。 For example, Patent Document 1 describes the use of polyurethane acrylate, polyisoprene acrylate, or the like as a touch panel adhesive / adhesive.
特許文献2には、粘着材として、ポリカーボネートジオールを用いたウレタンアクリレートを用いることが記載されている。 Patent Document 2 describes using urethane acrylate using polycarbonate diol as an adhesive material.
粘・接着剤の用途によっては、優れた耐湿熱性や高い耐熱性を有することが要求される場合がある。 Depending on the use of the adhesive / adhesive, it may be required to have excellent moisture and heat resistance.
本発明の主な目的は、優れた耐湿熱性及び高い耐熱性を有する光硬化性樹脂組成物及びそれを用いた粘・接着剤を提供することにある。 The main object of the present invention is to provide a photocurable resin composition having excellent moisture and heat resistance and high heat resistance, and an adhesive / adhesive using the same.
本発明に係る光硬化性樹脂組成物は、高分子架橋剤(A)と、水酸基含有アクリレート(B)とを含み、任意成分として重合性化合物(C)をさらに含んでいてもよい。高分子架橋剤(A)が、下記の式(1a)で表される繰り返し単位と、式(1b)で表される繰り返し単位と、式(2)で表される繰り返し単位とを含む、(メタ)アクリル基を末端に有するポリウレタンアクリレートである。本発明に係る光硬化性樹脂組成物は、高分子架橋剤(A)、水酸基含有アクリレート(B)及び重合性化合物(C)の総量を100質量部としたときに、高分子架橋剤(A)を60質量部以上含み、水酸基含有アクリレート(B)を15質量部~40質量部含む。 The photocurable resin composition according to the present invention includes a polymer crosslinking agent (A) and a hydroxyl group-containing acrylate (B), and may further include a polymerizable compound (C) as an optional component. The polymer crosslinking agent (A) includes a repeating unit represented by the following formula (1a), a repeating unit represented by the formula (1b), and a repeating unit represented by the formula (2): It is a polyurethane acrylate having a meth) acrylic group at the end. When the total amount of the polymer crosslinking agent (A), the hydroxyl group-containing acrylate (B) and the polymerizable compound (C) is 100 parts by mass, the photocurable resin composition according to the present invention has a polymer crosslinking agent (A ) In an amount of 60 parts by mass or more and 15 to 40 parts by mass of the hydroxyl group-containing acrylate (B).
(式(1a)において、Zaは、炭素原子数が6~18の二価の環状脂肪族炭化水素基を示す。式(1a)において、Zaに含まれる一つの炭素原子が硫黄原子に置換されていてもよい。式(1b)において、Zbは、炭素原子数が2~12の二価の直鎖状脂肪族炭化水素基、又は炭素原子数が3~12の二価の分岐状脂肪族炭化水素基を示す。Zbに含まれる一つの炭素原子が硫黄原子に置換されていてもよい。式(1a)のnと、式(1b)のnとは、同一又は異なっていてもよく、それぞれ、1~40の自然数を示す。式(2)において、Rは、炭素原子数が2~12の二価の直鎖状脂肪族炭化水素基、炭素原子数が3~12の二価の分岐状脂肪族炭化水素基、炭素原子数が6~18の二価の環状脂肪族炭化水素基又は炭素原子数が6~18の二価の芳香族炭化水素基を示す。) (In the formula (1a), Z a represents a divalent cycloaliphatic hydrocarbon group having 6 to 18 carbon atoms. In the formula (1a), one carbon atom contained in Z a is a sulfur atom. In the formula (1b), Z b is a divalent straight-chain aliphatic hydrocarbon group having 2 to 12 carbon atoms or a divalent branch having 3 to 12 carbon atoms. and n of one carbon atom contained in .Z b showing the Jo aliphatic hydrocarbon group may be substituted by a sulfur atom. formula (1a), and n in formula (1b), the same or different And each represents a natural number of 1 to 40. In the formula (2), R is a divalent linear aliphatic hydrocarbon group having 2 to 12 carbon atoms, and 3 to 12 carbon atoms. A divalent branched aliphatic hydrocarbon group, a divalent cyclic aliphatic hydrocarbon group having 6 to 18 carbon atoms, or a carbon atom number of Represents a divalent aromatic hydrocarbon group of 6 to 18.)
本発明に係る粘・接着剤は、上記光硬化性樹脂組成物を含む。 The adhesive / adhesive according to the present invention contains the photocurable resin composition.
なお、本発明において、「粘・接着剤」には、粘着材と接着剤との両方が含まれるものとする。 In the present invention, the “viscous / adhesive” includes both an adhesive and an adhesive.
本発明において、「ポリウレタン(メタ)アクリレート」とは、末端がアクリル基を有するポリウレタンアクリレートと、末端がメタアクリル基を有するポリウレタンメタアクリレートとの総称である。 In the present invention, “polyurethane (meth) acrylate” is a general term for polyurethane acrylate having an acrylic group at the terminal and polyurethane methacrylate having a methacrylic group at the terminal.
本発明において、「(メタ)アクリル基」とは、(メタ)アクリロイル基を少なくとも1つ有する原子団を示す。「(メタ)アクリロイル基」とは、(メタ)アクリル酸の水酸基を除いた官能基を示す。 In the present invention, “(meth) acryl group” refers to an atomic group having at least one (meth) acryloyl group. The “(meth) acryloyl group” refers to a functional group excluding the hydroxyl group of (meth) acrylic acid.
本発明によれば、優れた耐湿熱性及び高い耐熱性を有する光硬化性樹脂組成物及びそれを用いた粘・接着剤を提供することができる。 According to the present invention, it is possible to provide a photo-curable resin composition having excellent moisture and heat resistance and high heat resistance, and an adhesive / adhesive using the same.
本発明に係る光硬化性樹脂組成物は、例えば、粘・接着剤の材料として使用することができる。粘・接着剤は、本発明に係る光硬化性樹脂組成物のみにより構成されていてもよいし、その他の成分をさらに含んでいてもよい。 The photo-curable resin composition according to the present invention can be used as, for example, an adhesive / adhesive material. The adhesive / adhesive may be composed only of the photocurable resin composition according to the present invention, or may further contain other components.
本発明に係る光硬化性樹脂組成物は、高分子架橋剤(A)と、水酸基含有アクリレート(B)と、を含む。本発明に係る光硬化性樹脂組成物は、任意成分として重合性化合物(C)をさらに含んでいてもよい。 The photocurable resin composition according to the present invention includes a polymer crosslinking agent (A) and a hydroxyl group-containing acrylate (B). The photocurable resin composition according to the present invention may further contain a polymerizable compound (C) as an optional component.
(1)高分子架橋剤(A)
本発明において、高分子架橋剤(A)は、下記の式(1a)で表される繰り返し単位と、式(1b)で表される繰り返し単位と、式(2)で表される繰り返し単位とを含む、(メタ)アクリル基を末端に有するポリウレタン(メタ)アクリレートである。
(1) Polymer crosslinking agent (A)
In the present invention, the polymer crosslinking agent (A) includes a repeating unit represented by the following formula (1a), a repeating unit represented by the formula (1b), and a repeating unit represented by the formula (2): It is a polyurethane (meth) acrylate having a (meth) acrylic group at the end.
式(1a)又は式(1b)で表される繰り返し単位は、それぞれ、「ポリウレタン(メタ)アクリレート」を合成する際に使用する「ポリカーボネートポリオール」に由来する構成成分である。 The repeating unit represented by the formula (1a) or the formula (1b) is a component derived from “polycarbonate polyol” used when synthesizing “polyurethane (meth) acrylate”.
式(1a)において、Zaは、炭素原子数が6~18の二価の環状脂肪族炭化水素基を示す。Zaに含まれる一つの炭素原子が硫黄原子に置換されていてもよい。
式(1b)において、Zbは、炭素原子数が2~12の二価の直鎖状脂肪族炭化水素基、又は炭素原子数が3~12の二価の分岐状脂肪族炭化水素基を示す。Zbに含まれる一つの炭素原子が硫黄原子に置換されていてもよい。
In the formula (1a), Z a represents a divalent cycloaliphatic hydrocarbon group having 6 to 18 carbon atoms. One carbon atom contained in Z a may be replaced by a sulfur atom.
In the formula (1b), Z b represents a divalent linear aliphatic hydrocarbon group having 2 to 12 carbon atoms or a divalent branched aliphatic hydrocarbon group having 3 to 12 carbon atoms. Show. One carbon atom contained in Zb may be substituted with a sulfur atom.
本発明に係る光硬化性樹脂組成物には、複数種類の式(1a)又は式(1b)で表される繰り返し単位が含まれていてもよい。 The photocurable resin composition according to the present invention may contain a plurality of types of repeating units represented by formula (1a) or formula (1b).
式(2)で表される繰り返し単位は、「ポリウレタン(メタ)アクリレート」を合成する際に「ポリイソシアネート」に由来する構成成分である。 The repeating unit represented by the formula (2) is a constituent derived from “polyisocyanate” when synthesizing “polyurethane (meth) acrylate”.
式(2)において、Rは、炭素原子数が2~12の二価の直鎖状脂肪族炭化水素基、炭素原子数が3~12の二価の分岐状脂肪族炭化水素基、炭素原子数が6~18の二価の環状脂肪族炭化水素基又は炭素原子数が6~18の二価の芳香族炭化水素基を示す。 In the formula (2), R represents a divalent linear aliphatic hydrocarbon group having 2 to 12 carbon atoms, a divalent branched aliphatic hydrocarbon group having 3 to 12 carbon atoms, a carbon atom It represents a divalent cyclic aliphatic hydrocarbon group having 6 to 18 carbon atoms or a divalent aromatic hydrocarbon group having 6 to 18 carbon atoms.
本発明に係る光硬化性樹脂組成物には、複数種類の式(2)で表される繰り返し単位が含まれていてもよい。 The photocurable resin composition according to the present invention may include a plurality of types of repeating units represented by the formula (2).
式(1a)、及び式(2)のそれぞれにおいて、「炭素原子数6~18の二価の環状脂肪族炭化水素基」とは、「炭素原子数6~18の環状脂肪族炭化水素」から2つの水素を除いた基を示す。炭素原子数6~18の二価の環状脂肪族炭化水素基の具体例としては、例えば、1,3-シクロヘキシレン基、1,4-シクロヘキシレン基、1,4-ジメチレンシクロヘキシレン基(メチレン-シクロヘキシレン-メチレン基)等が挙げられる。 In each of the formula (1a) and the formula (2), the “divalent cycloaliphatic hydrocarbon group having 6 to 18 carbon atoms” refers to “cycloaliphatic hydrocarbon having 6 to 18 carbon atoms”. A group without two hydrogens is shown. Specific examples of the divalent cycloaliphatic hydrocarbon group having 6 to 18 carbon atoms include, for example, 1,3-cyclohexylene group, 1,4-cyclohexylene group, 1,4-dimethylenecyclohexylene group ( Methylene-cyclohexylene-methylene group) and the like.
式(1b)、及び式(2)のそれぞれにおいて、「炭素原子数2~12の二価の直鎖状脂肪族炭化水素基」とは、「炭素原子数2~12の直鎖状の脂肪族炭化水素」から2つの水素を除いた基を示す。「炭素原子数2~12の二価の直鎖状脂肪族炭化水素基」の具体例として、例えば、エチレン基、トリメチレン基(プロピレン基)、テトラメチレン基(ブチレン基)、ペンタメチレン基、ヘキサメチレン基、ヘプタメチレン基、オクタメチレン基、ノナメチレン基、デカメチレン基、ウンデカメチレン基、ドデカメチレン基等が挙げられる。なかでも、炭素原子数2~12の二価の直鎖状脂肪族炭化水素基の好ましい具体例としては、テトラメチレン基、ペンタメチレン基、ヘキサメチレン基が挙げられる。 In each of the formula (1b) and the formula (2), “a divalent linear aliphatic hydrocarbon group having 2 to 12 carbon atoms” means “a linear fatty acid having 2 to 12 carbon atoms”. A group obtained by removing two hydrogens from "group hydrocarbon". Specific examples of the “divalent linear aliphatic hydrocarbon group having 2 to 12 carbon atoms” include, for example, ethylene group, trimethylene group (propylene group), tetramethylene group (butylene group), pentamethylene group, hexamethylene group, Examples include a methylene group, a heptamethylene group, an octamethylene group, a nonamethylene group, a decamethylene group, an undecamethylene group, and a dodecamethylene group. Among these, preferred specific examples of the divalent linear aliphatic hydrocarbon group having 2 to 12 carbon atoms include a tetramethylene group, a pentamethylene group, and a hexamethylene group.
式(1b)、及び式(2)のそれぞれにおいて、「炭素原子数3~12の二価の分岐状脂肪族炭化水素基」とは、「炭素原子数3~12の分岐状脂肪族炭化水素」から2つの水素原子を除いた基を示す。炭素原子数3~12の二価の分岐状脂肪族炭化水素基の具体例としては、例えば、2-メチル-1,3-トリメチル基、2-又は3-メチル-1,5-ペンチル基、2,2,4-又は2,4,4-トリメチルヘキサメチレン基、1,5-ヘキシレン基等が挙げられる。 In each of the formula (1b) and the formula (2), “a divalent branched aliphatic hydrocarbon group having 3 to 12 carbon atoms” means “a branched aliphatic hydrocarbon group having 3 to 12 carbon atoms”. "Represents a group in which two hydrogen atoms are removed. Specific examples of the divalent branched aliphatic hydrocarbon group having 3 to 12 carbon atoms include, for example, 2-methyl-1,3-trimethyl group, 2- or 3-methyl-1,5-pentyl group, Examples include 2,2,4- or 2,4,4-trimethylhexamethylene group, 1,5-hexylene group and the like.
式(2)において、「炭素原子数6~18の二価の芳香族炭化水素基」とは、「炭素原子数6~18の芳香族炭化水素」から2つの水素原子を除いた基を示す。炭素原子数6~18の二価の芳香族炭化水素基の具体例としては、例えば、フェニレン基、トリレン基、キシリレン基、テトラメチルキシリレン基、4,4’-ジフェニレンメチレン基等が挙げられる。 In the formula (2), the “divalent aromatic hydrocarbon group having 6 to 18 carbon atoms” refers to a group obtained by removing two hydrogen atoms from the “aromatic hydrocarbon having 6 to 18 carbon atoms”. . Specific examples of the divalent aromatic hydrocarbon group having 6 to 18 carbon atoms include, for example, a phenylene group, a tolylene group, a xylylene group, a tetramethylxylylene group, and a 4,4′-diphenylenemethylene group. It is done.
式(1a)のnと、式(1b)のnとは、同一又は異なっていてもよく、それぞれ、1~40の自然数を示す。式(1)において、nは、2~30であることが好ましく、3~25であることがより好ましい。 N in the formula (1a) and n in the formula (1b) may be the same or different and each represents a natural number of 1 to 40. In the formula (1), n is preferably 2 to 30, and more preferably 3 to 25.
本発明において、高分子架橋剤(A)は、(メタ)アクリル基を末端に有している。(メタ)アクリル基としては、「多官能(メタ)アクリル基」と「単官能(メタ)アクリル基」とが挙げられる。 In the present invention, the polymer crosslinking agent (A) has a (meth) acryl group at the terminal. Examples of the (meth) acryl group include “polyfunctional (meth) acryl group” and “monofunctional (meth) acryl group”.
なお、本発明においては、多官能(メタ)アクリル基、単官能(メタ)アクリル基が「エチレンオキシ基」や「プロピレンオキシ基」等のアルキレンオキシ基で変性されたものも(メタ)アクリル基に含まれるものとする。 In the present invention, a polyfunctional (meth) acryl group or a monofunctional (meth) acryl group modified with an alkyleneoxy group such as an “ethyleneoxy group” or a “propyleneoxy group” is also a (meth) acryl group. Shall be included.
多官能(メタ)アクリル基は、例えば、下記式(a-1)で表される基、式(a-2)で表される基、式(b-1)で表される基又は式(b-2)で表される基であることが好ましい。 The polyfunctional (meth) acryl group is, for example, a group represented by the following formula (a-1), a group represented by the formula (a-2), a group represented by the formula (b-1) or a formula ( It is preferably a group represented by b-2).
単官能(メタ)アクリル基は、例えば、下記式(c)で表される基であることが好ましい。 The monofunctional (meth) acryl group is preferably a group represented by the following formula (c), for example.
式(a-1)、式(a-2)、式(b-1)、式(b-2)及び式(c)のそれぞれにおいて、Aは(メタ)アクリロイル基を示す。式(a-1)、式(a-2)、式(b-1)、式(b-2)及び式(c)のそれぞれにおいて、複数のAは、同一であってもよいし、異なっていてもよい。式(a-1)、式(a-2)、式(b-1)、式(b-2)及び式(c)のそれぞれにおいて、複数のAのうちの一部のAが水素により置換されていてもよい。 In each of formula (a-1), formula (a-2), formula (b-1), formula (b-2) and formula (c), A represents a (meth) acryloyl group. In each of formula (a-1), formula (a-2), formula (b-1), formula (b-2), and formula (c), a plurality of A may be the same or different. It may be. In each of formula (a-1), formula (a-2), formula (b-1), formula (b-2), and formula (c), a part of A is replaced by hydrogen May be.
式(c)において、mは2~8の整数を示す。 In the formula (c), m represents an integer of 2 to 8.
(高分子架橋剤(A)の合成方法)
高分子架橋剤(A)は、例えば、以下の要領で得ることができる。すなわち、式(1a)又は式(1b)で表される繰り返し単位を有する「ポリカーボネートポリオール」と、式(2)で表される繰り返し単位を有する「ポリイソシアネート」と、式(a-1)、式(a-2)、式(b-1)、式(b-2)又は式(c)で表される「水酸基含有(メタ)アクリレート化合物」又はイソシアネート基含有(メタ)アクリレート化合物とを反応させることによって得ることができる。この高分子架橋剤(A)を生成させる反応は、特に限定されないが、例えば、ワンショット法やプレポリマー法等により行うことができる。
(Synthesis method of polymer cross-linking agent (A))
The polymer crosslinking agent (A) can be obtained, for example, in the following manner. That is, a “polycarbonate polyol” having a repeating unit represented by the formula (1a) or the formula (1b), a “polyisocyanate” having a repeating unit represented by the formula (2), a formula (a-1), Reaction with “hydroxyl group-containing (meth) acrylate compound” or isocyanate group-containing (meth) acrylate compound represented by formula (a-2), formula (b-1), formula (b-2) or formula (c) Can be obtained. The reaction for generating the polymer crosslinking agent (A) is not particularly limited, and can be performed by, for example, a one-shot method or a prepolymer method.
具体的には、高分子架橋剤(A)を生成させる反応は、ポリカーボネートポリオール、ポリイソシアネート、触媒、及び溶媒を混合して、好ましくは0℃~150℃、更に好ましくは20℃~100℃で反応させた後、得られた反応液に、重合禁止剤、酸化防止剤、及び水酸基含有又はイソシアネート基含有(メタ)アクリレート化合物を加え、更に同温度で反応させる方法によって好適に行われる。 Specifically, the reaction for forming the polymer crosslinking agent (A) is preferably performed at a temperature of 0 ° C. to 150 ° C., more preferably 20 ° C. to 100 ° C. by mixing polycarbonate polyol, polyisocyanate, catalyst, and solvent. After the reaction, a polymerization inhibitor, an antioxidant, and a hydroxyl group-containing or isocyanate group-containing (meth) acrylate compound are added to the obtained reaction solution, and the reaction is preferably performed at the same temperature.
得られたポリウレタン(メタ)アクリレートは、光や大気中の酸素に必ずしも安定ではないため、特に単離・精製することなく、ポリウレタン(メタ)アクリレートの溶液として使用することが好ましい。 Since the obtained polyurethane (meth) acrylate is not necessarily stable to light and oxygen in the air, it is preferably used as a solution of polyurethane (meth) acrylate without being isolated or purified.
本発明の高分子架橋剤(A)の機能や特性等を向上させるために、高分子架橋剤(A)を生成させる反応に、複数種のポリカーボネートポリオールや、同一種であっても分子量が異なるポリカーボネートポリオールを使用してもよい。また、同一の理由により、ポリイソシアネートを複数種使用してもよい。 In order to improve the function and characteristics of the polymer cross-linking agent (A) of the present invention, the reaction for generating the polymer cross-linking agent (A) has a different molecular weight even if it is a plurality of types of polycarbonate polyols or the same type. Polycarbonate polyols may be used. Moreover, you may use multiple types of polyisocyanate for the same reason.
(ポリカーボネートポリオール)
高分子架橋剤(A)を生成させる反応において使用するポリカーボネートポリオールは、式(1a)又は式(1b)で表される骨格を有する。このようなポリカーボネートポリオールは、例えば、ポリオールと、炭酸エステルとを、触媒の存在下で反応させることによって得られる。
(Polycarbonate polyol)
The polycarbonate polyol used in the reaction for producing the polymer crosslinking agent (A) has a skeleton represented by the formula (1a) or the formula (1b). Such a polycarbonate polyol can be obtained, for example, by reacting a polyol with a carbonate ester in the presence of a catalyst.
好ましく用いられるポリオールとしては、炭素原子数6~18の二価の環状脂肪族炭化水素基を有するポリオール、炭素原子数が2~12の直鎖状の二価の脂肪族炭化水素基を有するポリオール、炭素原子数3~12の二価の分岐状脂肪族炭化水素基を有するポリオール等が挙げられる。同種類のポリオールであれば、これらのポリオールのうちの異なる複数のポリオールを混合して用いてもよい。 The polyol preferably used includes a polyol having a divalent cycloaliphatic hydrocarbon group having 6 to 18 carbon atoms, and a polyol having a linear divalent aliphatic hydrocarbon group having 2 to 12 carbon atoms. And a polyol having a divalent branched aliphatic hydrocarbon group having 3 to 12 carbon atoms. If it is the same kind of polyol, a plurality of different polyols among these polyols may be mixed and used.
炭素原子数が6~18の二価の環状脂肪族炭化水素基を有するポリオールの具体例としては、例えば、1,3-シクロヘキサンジオール、1,4-シクロヘキサンジオール、1,4-シクロヘキサンジメタノール等が挙げられる。 Specific examples of the polyol having a divalent cycloaliphatic hydrocarbon group having 6 to 18 carbon atoms include 1,3-cyclohexanediol, 1,4-cyclohexanediol, 1,4-cyclohexanedimethanol and the like. Is mentioned.
炭素原子数が2~12の直鎖状の二価の脂肪族炭化水素基を有するポリオールの具体例としては、例えば、1,2-エタンジオール、1,3-プロパンジオール、1,4-ブタンジオール、1,5-ペンタンジオール、1,6-ヘキサンジオール、1,7-ヘプタンジオール、1,8-オクタンジオール、1,9-ノナンジオール、1,10-デカンジオール、1,11-ドデカンジオール、1,12-ウンデカンジオール等が挙げられる。炭素原子数が2~12の直鎖状の二価の脂肪族炭化水素基を有するポリオールのより好ましい具体例としては、1,4-ブタンジオール、1,5-ペンタンジオール、1,6-ヘキサンジオール等が挙げられる。 Specific examples of the polyol having a linear divalent aliphatic hydrocarbon group having 2 to 12 carbon atoms include 1,2-ethanediol, 1,3-propanediol, 1,4-butane. Diol, 1,5-pentanediol, 1,6-hexanediol, 1,7-heptanediol, 1,8-octanediol, 1,9-nonanediol, 1,10-decanediol, 1,11-dodecanediol 1,12-undecanediol and the like. More preferable specific examples of the polyol having a linear divalent aliphatic hydrocarbon group having 2 to 12 carbon atoms include 1,4-butanediol, 1,5-pentanediol, and 1,6-hexane. Diol etc. are mentioned.
炭素原子数が3~12の二価の分岐状脂肪族炭化水素基を有するポリオールの具体例としては、例えば、2-メチル-1,3-プロパンジオール、2-メチル-1,5-ペンタンジオール又は3-メチル-1,5-ペンタンジオール、2,2,4-トリメチルヘキサンジオール、2,4,4-トリメチルヘキサンジオール、1,5-ヘキサンジオール等が挙げられる。 Specific examples of the polyol having a divalent branched aliphatic hydrocarbon group having 3 to 12 carbon atoms include 2-methyl-1,3-propanediol and 2-methyl-1,5-pentanediol. Alternatively, 3-methyl-1,5-pentanediol, 2,2,4-trimethylhexanediol, 2,4,4-trimethylhexanediol, 1,5-hexanediol and the like can be mentioned.
好ましく用いられる炭酸エステルとしては、例えば、炭酸ジメチル、炭酸ジエチル、炭酸メチルエチル等の炭酸ジアルキル;炭酸ジフェニル等の炭酸ジアリール;エチレンカーボネート、プロピレンカーボネート(4-メチル-1,3-ジオキソラン-2-オン、トリメチレンカーボネート)、ブチレンカーボネート(4-エチル-1,3-ジオキソラン-2-オン、テトラメチレンカーボネート)、5-メチル-1,3-ジオキサン-2-オン等の環状カーボネートが挙げられる。なかでも、より好ましく用いられる炭酸エステルとしては、例えば、ジメチルカーボネート、ジエチルカーボネート、エチレンカーボネート等が挙げられる。これらの炭酸エステルのうちの1種のみを単独で用いてもよいし、複数種類の炭酸エステルを混合して用いてもよい。 Examples of the carbonic acid ester preferably used include dialkyl carbonates such as dimethyl carbonate, diethyl carbonate and methyl ethyl carbonate; diaryl carbonates such as diphenyl carbonate; ethylene carbonate, propylene carbonate (4-methyl-1,3-dioxolan-2-one , Trimethylene carbonate), butylene carbonate (4-ethyl-1,3-dioxolan-2-one, tetramethylene carbonate), 5-methyl-1,3-dioxane-2-one and the like. Especially, as carbonate ester used more preferably, dimethyl carbonate, diethyl carbonate, ethylene carbonate etc. are mentioned, for example. Only one of these carbonate esters may be used alone, or a plurality of carbonate esters may be mixed and used.
炭酸エステルの使用量は、ポリオール1モルに対して、好ましくは0.8モル~2.0モル、更に好ましくは0.9モル~1.5モルである。炭酸エステルの使用量を上記範囲とすることにより、十分な反応速度で、効率良く目的とするポリカーボネートポリオールを得ることができる。 The amount of carbonate ester to be used is preferably 0.8 mol to 2.0 mol, more preferably 0.9 mol to 1.5 mol, per 1 mol of polyol. By setting the amount of carbonate used within the above range, the desired polycarbonate polyol can be efficiently obtained at a sufficient reaction rate.
(ポリカーボネートポリオールを製造する際の触媒)
ポリカーボネートポリオールを生成させる反応を行うにあたり、触媒を用いてもよい。ポリカーボネートポリオールを生成させる反応に好ましく用いられる触媒としては、例えば、エステル交換触媒が挙げられる。エステル交換触媒の具体例としては、例えば、リチウム、ナトリウム、カリウム、ルビジウム、セシウム、マグネシウム、カルシウム、ストロンチウム、バリウム、亜鉛、アルミニウム、チタン、ジルコニウム、コバルト、ゲルマニウム、スズ、セリウム等の金属、及びそれらの水酸化物、アルコキシド、カルボン酸塩、炭酸塩、炭酸水素塩、硫酸塩、リン酸塩、硝酸塩、有機金属等が挙げられる。なかでも、水素化ナトリウム、チタンテトライソプロポキシド、チタンテトラブトキシド、ジルコニウムテトラブトキシド、ジルコニウムアセチルアセトナート、オキシ酢酸ジルコニウム、ジブチルスズジラウレート、ジブチルスズジメトキシド、ジブチルスズオキサイドが、ポリカーボネートポリオールを生成させる反応の触媒として好ましく用いられる。ポリカーボネートポリオールを生成させる反応には、これらの触媒のうちの1種のみを単独で用いてもよいし、複数種類を混合して用いてもよい。
(Catalyst for producing polycarbonate polyol)
In carrying out the reaction for producing the polycarbonate polyol, a catalyst may be used. Examples of the catalyst preferably used for the reaction for producing the polycarbonate polyol include a transesterification catalyst. Specific examples of the transesterification catalyst include, for example, metals such as lithium, sodium, potassium, rubidium, cesium, magnesium, calcium, strontium, barium, zinc, aluminum, titanium, zirconium, cobalt, germanium, tin, cerium, and the like. And hydroxides, alkoxides, carboxylates, carbonates, hydrogen carbonates, sulfates, phosphates, nitrates, and organic metals. Among them, sodium hydride, titanium tetraisopropoxide, titanium tetrabutoxide, zirconium tetrabutoxide, zirconium acetylacetonate, zirconium oxyacetate, dibutyltin dilaurate, dibutyltin dimethoxide, and dibutyltin oxide are used as catalysts for the reaction to produce polycarbonate polyol. Preferably used. In the reaction for producing the polycarbonate polyol, only one of these catalysts may be used alone, or a plurality of types may be mixed and used.
ポリカーボネートポリオールを生成させる反応において、触媒の使用量は、ポリオール1モルに対して、好ましくは0.001ミリモル~0.1ミリモル、更に好ましくは0.005ミリモル~0.05ミリモル、より好ましくは0.01ミリモル~0.03ミリモルである。使用する触媒の量を上記範囲とすることにより、後処理を煩雑とすることなく、効率良く目的とするポリカーボネートポリオールを得ることができる。 In the reaction for producing the polycarbonate polyol, the amount of the catalyst used is preferably 0.001 mmol to 0.1 mmol, more preferably 0.005 mmol to 0.05 mmol, more preferably 0, relative to 1 mol of the polyol. 0.01 mmol to 0.03 mmol. By setting the amount of the catalyst to be used within the above range, the desired polycarbonate polyol can be obtained efficiently without complicating the post-treatment.
なお、触媒は、反応開始時に全量の触媒を投入してもよく、反応中に分割して投入してもよい。 In addition, the catalyst may be charged in the entire amount at the start of the reaction, or may be divided and added during the reaction.
ポリカーボネートポリオールを生成させる反応の反応温度は、炭酸エステルの種類に応じて適宜調整することができるが、好ましくは50℃~250℃、更に好ましくは70℃~230℃である。上記好ましい反応温度の範囲は、ポリカーボネートポリオールを生成させる反応を一段法又は二段法のいずれで行った場合も同様である。 The reaction temperature of the reaction for producing the polycarbonate polyol can be appropriately adjusted according to the type of carbonate, but is preferably 50 ° C. to 250 ° C., more preferably 70 ° C. to 230 ° C. The range of the preferable reaction temperature is the same when the reaction for producing the polycarbonate polyol is carried out by either the one-stage method or the two-stage method.
ポリカーボネートポリオールを生成させる反応の反応圧力は、低沸点成分を除去しながら反応させることができる圧力の範囲内ならば特に制限されず、好ましくは一気圧又は一気圧以下である。上記好ましい反応圧力の範囲でポリカーボネートポリオールを生成させる反応を行うことにより、逐次反応や副反応が生じ難く、効率良く目的とするポリカーボネートポリオールを好適に得ることができる。 The reaction pressure of the reaction for producing the polycarbonate polyol is not particularly limited as long as it is within the pressure range in which the reaction can be performed while removing the low-boiling components, and is preferably 1 atm or 1 atm or less. By carrying out the reaction for producing the polycarbonate polyol within the above preferred reaction pressure range, the desired polycarbonate polyol can be suitably obtained efficiently with little occurrence of sequential reactions and side reactions.
(ポリイソシアネート)
高分子架橋剤(A)を生成させる反応において使用するポリイソシアネートは、式(2)で表される骨格を有する。
(Polyisocyanate)
The polyisocyanate used in the reaction for producing the polymer crosslinking agent (A) has a skeleton represented by the formula (2).
高分子架橋剤(A)を生成させる反応において好ましく用いられるポリイソシアネートとしては、炭素原子数が2~12の直鎖状の二価の脂肪族炭化水素基を有するポリイソシアネート、炭素原子数が3~12の二価の分岐状脂肪族炭化水素基を有するポリイソシアネート、炭素原子数が6~18の二価の環状脂肪族炭化水素基を有するポリイソシアネート、炭素原子数が6~18の二価の芳香族炭化水素基を有するポリイソシアネート等が挙げられる。これらのポリイソシアネートのうちの1種のみを単独で用いても良いし、複数種類を混合して用いてもよい。また、ポリイソシアネートの構造の一部又は全部がイソシアヌレート化、カルボジイミド化又はビウレット化等誘導化されていてもよい。 The polyisocyanate preferably used in the reaction for forming the polymer crosslinking agent (A) includes a polyisocyanate having a linear divalent aliphatic hydrocarbon group having 2 to 12 carbon atoms, and having 3 carbon atoms. A polyisocyanate having a divalent branched aliphatic hydrocarbon group of ˜12, a polyisocyanate having a divalent cyclic aliphatic hydrocarbon group of 6 to 18 carbon atoms, a divalent having 6 to 18 carbon atoms And polyisocyanates having an aromatic hydrocarbon group. Only one of these polyisocyanates may be used alone or a plurality of types may be mixed and used. Moreover, a part or all of the structure of the polyisocyanate may be derivatized such as isocyanurate, carbodiimidization or biuretization.
炭素原子数が2~12の直鎖状の二価の脂肪族炭化水素基を有するポリイソシアネートとしては、例えば、ヘキサメチレンジイソシアネート等が挙げられる。 Examples of the polyisocyanate having a linear divalent aliphatic hydrocarbon group having 2 to 12 carbon atoms include hexamethylene diisocyanate.
炭素原子数が3~12の二価の分岐状脂肪族炭化水素基を有するポリイソシアネートとしては、例えば、2-又は3-メチル-1,5-ペンチルジイソシアネート、2,2,4-又は2,4,4-トリメチルヘキサメチレンジイソシアネート等が挙げられる。 Examples of the polyisocyanate having a divalent branched aliphatic hydrocarbon group having 3 to 12 carbon atoms include 2- or 3-methyl-1,5-pentyl diisocyanate, 2,2,4- or 2, Examples include 4,4-trimethylhexamethylene diisocyanate.
炭素原子数が6~18の二価の環状脂肪族炭化水素基を有するポリイソシアネートとしては、例えば、1,4-シクロヘキシレンジイソシアネート、メチルシクロヘキシレンジイソシアネート、4,4’-メチレンビスシクロヘキシルジイソシアネート、イソホロンジイソシアネート、シクロヘキサン-1,2-ジイルビス(メチレン)ジイソシアネート、ノルボルニルジイソシアネート等が挙げられる。 Examples of polyisocyanates having a divalent cycloaliphatic hydrocarbon group having 6 to 18 carbon atoms include 1,4-cyclohexylene diisocyanate, methylcyclohexylene diisocyanate, 4,4′-methylenebiscyclohexyl diisocyanate, and isophorone. Examples include diisocyanate, cyclohexane-1,2-diylbis (methylene) diisocyanate, and norbornyl diisocyanate.
炭素原子数が6~18の二価の芳香族炭化水素基を有するポリイソシアネートとしては、例えば、フェニレンジイソシアネート、2,4-トリレンジイソシアネート、2,6-トリレンジイソシアネート、ジフェニルメタン-4,4’-ジイソシアネート、ナフタレン-1,5-ジイソシアネート、3,3’-ジメチル-4,4’-ビフェニレンジイソシアネート、ポリメチレンポリフェニルイソシアネート、テトラメチルキシリレンジイソシアネート、キシリレンジイソシアネート(XDI)等が挙げられる。 Examples of the polyisocyanate having a divalent aromatic hydrocarbon group having 6 to 18 carbon atoms include phenylene diisocyanate, 2,4-tolylene diisocyanate, 2,6-tolylene diisocyanate, diphenylmethane-4,4 ′. -Diisocyanate, naphthalene-1,5-diisocyanate, 3,3'-dimethyl-4,4'-biphenylene diisocyanate, polymethylene polyphenyl isocyanate, tetramethylxylylene diisocyanate, xylylene diisocyanate (XDI) and the like.
(水酸基含有多官能(メタ)アクリレート化合物)
高分子架橋剤(A)を生成させる反応において使用する水酸基含有多官能(メタ)アクリレート化合物は、式(a-1)、式(a-2)、式(b-1)又は式(b-2)で表される基を有し、末端に水酸基を有するものや、これらのエチレンオキシ変性品やラクトン変性品であれば特に限定されない。
(Hydroxyl-containing polyfunctional (meth) acrylate compound)
The hydroxyl group-containing polyfunctional (meth) acrylate compound used in the reaction for forming the polymer crosslinking agent (A) is represented by the formula (a-1), the formula (a-2), the formula (b-1) or the formula (b- It is not particularly limited as long as it has a group represented by 2) and has a hydroxyl group at the terminal, or an ethyleneoxy-modified product or a lactone-modified product.
好ましく用いられる水酸基含有多官能(メタ)アクリレート化合物としては、ペンタエリスリトールトリ(メタ)アクリレート、ペンタエリスリトールジ(メタ)アクリレート、トリメチロールプロパンジ(メタ)アクリレート、ジペンタエリスリトールペンタ(メタ)アクリレート、ジペンタエリスリトールテトラ(メタ)アクリレート、ジペンタエリスリトールテトラ(メタ)アクリレート、ジペンタエリスリトールトリ(メタ)アクリレート、ジペンタエリスリトールジ(メタ)アクリレート、ジトリメチロールプロパントリ(メタ)アクリレート、ジトリメチロールプロパンジ(メタ)アクリレート、又は、これらのエチレンオキシ変性品やプロピレンオキシ変性品、ラクトン変性品が挙げられる。なかでも、ペンタエリスリトールトリ(メタ)アクリレート、ジペタエリスリトールペンタ(メタ)アクリレート、ジペンタエリスリトールテトラ(メタ)アクリレートが水酸基含有多官能(メタ)アクリレート化合物としてより好ましく用いられる。なお、高分子架橋剤(A)を生成させる反応において、上記の水酸基含有多官能(メタ)アクリレート化合物のうちの1種のみを単独で用いてもよいし、複数種類を混合して用いてもよい。また、高分子架橋剤(A)を生成させる反応において、水酸基を含有しない飽和多官能(メタ)アクリレート化合物を用いてもよい。 As the hydroxyl group-containing polyfunctional (meth) acrylate compound preferably used, pentaerythritol tri (meth) acrylate, pentaerythritol di (meth) acrylate, trimethylolpropane di (meth) acrylate, dipentaerythritol penta (meth) acrylate, di Pentaerythritol tetra (meth) acrylate, dipentaerythritol tetra (meth) acrylate, dipentaerythritol tri (meth) acrylate, dipentaerythritol di (meth) acrylate, ditrimethylolpropane tri (meth) acrylate, ditrimethylolpropane di (meta) ) Acrylates, ethyleneoxy-modified products, propyleneoxy-modified products, and lactone-modified products. Of these, pentaerythritol tri (meth) acrylate, dipetaerythritol penta (meth) acrylate, and dipentaerythritol tetra (meth) acrylate are more preferably used as the hydroxyl group-containing polyfunctional (meth) acrylate compound. In the reaction for generating the polymer crosslinking agent (A), only one of the hydroxyl group-containing polyfunctional (meth) acrylate compounds may be used alone, or a plurality of types may be used in combination. Good. In the reaction for generating the polymer crosslinking agent (A), a saturated polyfunctional (meth) acrylate compound that does not contain a hydroxyl group may be used.
(水酸基含有単官能(メタ)アクリレート化合物)
高分子架橋剤(A)を生成させる反応において使用する水酸基含有単官能(メタ)アクリレート化合物は、式(c)で表される基を有するものや、これらのエチレンオキシ変性品やラクトン変性品、異性体であれば特に限定されない。
(Hydroxyl-containing monofunctional (meth) acrylate compound)
The hydroxyl group-containing monofunctional (meth) acrylate compound used in the reaction for generating the polymer crosslinking agent (A) includes those having a group represented by the formula (c), ethyleneoxy-modified products and lactone-modified products, If it is an isomer, it will not specifically limit.
好ましく用いられる水酸基含有単官能(メタ)アクリレート化合物としては、例えば、ヒドロキシエチル(メタ)アクリレート、ヒドロキシプロピル(メタ)アクリレート、ヒドロキシブチル(メタ)アクリレート、ヒドロキシペンチル(メタ)アクリレート、ヒドロキシヘキシル(メタ)アクリレート、ヒドロキシ(ヘプチル)メタアクリレート、ヒドロキシオクチル(メタ)アクリレート等が挙げられる。なかでも、ヒドロキシエチル(メタ)アクリレート、ヒドロキシプロピル(メタ)アクリレート、ヒドロキシブチル(メタ)アクリレートが水酸基含有単官能(メタ)アクリレート化合物としてより好ましく用いられる。高分子架橋剤(A)を生成させる反応において、上記水酸基含有単官能(メタ)アクリレート化合物のうちの1種のみを単独で用いてもよいし、複数種類を混合して用いてもよい。また、高分子架橋剤(A)を生成させる反応において、水酸基を含有しない飽和単官能(メタ)アクリレート化合物を用いてもよい。 Examples of the hydroxyl group-containing monofunctional (meth) acrylate compound preferably used include, for example, hydroxyethyl (meth) acrylate, hydroxypropyl (meth) acrylate, hydroxybutyl (meth) acrylate, hydroxypentyl (meth) acrylate, and hydroxyhexyl (meth). Examples thereof include acrylate, hydroxy (heptyl) methacrylate, hydroxyoctyl (meth) acrylate, and the like. Of these, hydroxyethyl (meth) acrylate, hydroxypropyl (meth) acrylate, and hydroxybutyl (meth) acrylate are more preferably used as the hydroxyl group-containing monofunctional (meth) acrylate compound. In the reaction for generating the polymer crosslinking agent (A), only one of the hydroxyl group-containing monofunctional (meth) acrylate compounds may be used alone, or a plurality of types may be mixed and used. In the reaction for generating the polymer crosslinking agent (A), a saturated monofunctional (meth) acrylate compound not containing a hydroxyl group may be used.
(イソシアネート基含有(メタ)アクリレート化合物)
高分子架橋剤(A)を生成させる反応において使用するイソシアネート基含有単官能(メタ)アクリレート化合物は、式(c)で表される基を有するものや、これらのエチレンオキシ変性品やラクトン変性品、異性体であれば特に限定されない。
(Isocyanate group-containing (meth) acrylate compound)
The isocyanate group-containing monofunctional (meth) acrylate compound used in the reaction for generating the polymer crosslinking agent (A) has a group represented by the formula (c), and these ethyleneoxy modified products and lactone modified products. If it is an isomer, it will not specifically limit.
好ましく用いられるイソシアネート基含有単官能(メタ)アクリレート化合物の具体例としては、例えば、2-(メタ)アクリロイルオキシエチルイソシアネート、2-(2-(メタ)アクリロイルオキシエチルオキシ)エチルイソシアネート、1,1、-ビス((メタ)アクリロイルオキシメチル)エチルイソシアネート等が挙げられる。これらのイソシアネート基含有(メタ)アクリレート化合物のうちの1種のみを単独で用いてもよいし、複数種類を混合して用いてもよい。また、高分子架橋剤(A)を生成させる反応において、イソシアネート基を含有しない飽和単官能(メタ)アクリレート化合物を用いてもよい。 Specific examples of the isocyanate group-containing monofunctional (meth) acrylate compound preferably used include, for example, 2- (meth) acryloyloxyethyl isocyanate, 2- (2- (meth) acryloyloxyethyloxy) ethyl isocyanate, 1,1 -Bis ((meth) acryloyloxymethyl) ethyl isocyanate and the like. Only one of these isocyanate group-containing (meth) acrylate compounds may be used alone, or a plurality of types may be mixed and used. Moreover, you may use the saturated monofunctional (meth) acrylate compound which does not contain an isocyanate group in reaction which produces | generates a polymeric crosslinking agent (A).
(ポリカーボネートポリオールとポリイソシアネートとを反応させてウレタンを生成させる反応の触媒であり、かつポリカーボネートポリオールとポリイソシアネートとアクリレート化合物とを反応させて高分子架橋剤(ウレタン(メタ)アクリレート)を生成させる反応の触媒)
ポリカーボネートポリオールとポリイソシアネートとを反応させてウレタンを生成させる反応や、ポリカーボネートポリオールとポリイソシアネートとアクリレート化合物とを反応させて高分子架橋剤(ウレタン(メタ)アクリレート)を生成させる反応においては、反応速度を向上させるために公知の重合触媒を用いることができ、例えば、ジブチルスズジアセテート、ジブチルスズジラウレート等の有機スズ化合物や、チタンテトラアセチルアセトネート、チタンジイソプロポキシビス(エチルアセトアセテート)等の有機チタン化合物や、ジルコニウムテトラアセチルアセトネート、ジルコニウムジブトキシビス(エチルアセトアセテート)等の有機ジルコニウム化合物や、トリエチルアミン等の三級アミンが好適に使用される。
(Reaction catalyst that reacts polycarbonate polyol and polyisocyanate to produce urethane, and reacts polycarbonate polyol, polyisocyanate, and acrylate compound to produce a polymer crosslinking agent (urethane (meth) acrylate)) Catalyst)
Reaction rate in reaction to produce urethane by reacting polycarbonate polyol and polyisocyanate or reaction to produce polymer cross-linking agent (urethane (meth) acrylate) by reacting polycarbonate polyol, polyisocyanate and acrylate compound For example, a known polymerization catalyst can be used, for example, organic tin compounds such as dibutyltin diacetate and dibutyltin dilaurate, and organic titanium such as titanium tetraacetylacetonate and titanium diisopropoxybis (ethylacetoacetate). Compounds, organic zirconium compounds such as zirconium tetraacetylacetonate and zirconium dibutoxybis (ethylacetoacetate), and tertiary amines such as triethylamine are preferably used.
なお、当該触媒については、吉田敬治著「ポリウレタン樹脂」(日本工業新聞社刊、1969年)の第23~32頁を参照することができる。 As for the catalyst, pages 23 to 32 of Keiji Yoshida “Polyurethane resin” (published by Nihon Kogyo Shimbun, 1969) can be referred to.
前記触媒の使用量は、ポリカーボネートポリオール、ポリイソシアネート、及び水酸基含有又はイソシアネート基含有(メタ)アクリレート化合物の合計量に対して、好ましくは0.0005~0.1質量%、更に好ましくは0.001~0.05質量%である。 The amount of the catalyst used is preferably 0.0005 to 0.1% by mass, more preferably 0.001 based on the total amount of the polycarbonate polyol, polyisocyanate, and hydroxyl group-containing or isocyanate group-containing (meth) acrylate compound. It is -0.05 mass%.
この範囲とすることで、十分な反応速度を得ることができるとともに、触媒の残存量が少ないため後処理が煩雑とならない。 In this range, a sufficient reaction rate can be obtained and the post-treatment is not complicated because the remaining amount of catalyst is small.
(溶媒)
高分子架橋剤(A)を生成させる反応においては、イソシアネート基との反応性が低い溶媒を適宜使用することができる。高分子架橋剤(A)を生成させる反応において好ましく用いられる溶媒の具体例としては、例えば、アセトン、メチルエチルケトン、メチルイソブチルケトン、シクロヘキサノン等のケトン類;酢酸エチル、酢酸ブチル、プロピレングリコールモノメチルエーテルアセテート、プロピレングリコールモノエチルエーテルアセテート、ジプロピレングリコールモノメチルエーテルアセテート等のエステル類;エチレングリコールジメチルエーテル、エチレングリコールジエチルエーテル、ジプロピレングリコールジメチルエーテル、ジプロピレングリコールジエチルエーテル、トリエチレングリコールジメチルエーテル、トリエチレングリコールジエチルエーテル、テトラヒドロフラン、ジオキサン等のエーテル類;ベンゼン、トルエン、キシレン、テトラメチルベンゼン等の芳香族炭化水素類;ジメチルホルムアミド、ジエチルホルムアミド、ジメチルアセトアミド等のアミド類;ジメチルスルホキシド等のスルホキシド類等が挙げられる。高分子架橋剤(A)を生成させる反応においては、これらの溶媒の1種のみを単独で用いてもよいし、複数種類の溶媒を混合して用いてもよい。溶媒を使用することで、ポリウレタンアクリレートの溶液を得ることができる。
(solvent)
In the reaction for producing the polymer crosslinking agent (A), a solvent having low reactivity with an isocyanate group can be appropriately used. Specific examples of the solvent preferably used in the reaction for generating the polymer crosslinking agent (A) include, for example, ketones such as acetone, methyl ethyl ketone, methyl isobutyl ketone, and cyclohexanone; ethyl acetate, butyl acetate, propylene glycol monomethyl ether acetate, Esters such as propylene glycol monoethyl ether acetate and dipropylene glycol monomethyl ether acetate; ethylene glycol dimethyl ether, ethylene glycol diethyl ether, dipropylene glycol dimethyl ether, dipropylene glycol diethyl ether, triethylene glycol dimethyl ether, triethylene glycol diethyl ether, tetrahydrofuran , Ethers such as dioxane; benzene, toluene, xylene Emissions, aromatic hydrocarbons such as tetramethyl benzene; dimethylformamide, diethylformamide, amides such as dimethylacetamide; sulfoxides such as dimethyl sulfoxide and the like. In the reaction for producing the polymer crosslinking agent (A), only one of these solvents may be used alone, or a plurality of kinds of solvents may be mixed and used. By using a solvent, a polyurethane acrylate solution can be obtained.
高分子架橋剤(A)を生成させる反応には、溶媒が必ずしも必要ではないが、溶媒を用いることで、反応液の均一性や攪拌性が向上すると共に、高固形分濃度の接着剤の調製が可能となる。 Although a solvent is not necessarily required for the reaction for producing the polymer crosslinking agent (A), the use of the solvent improves the uniformity and agitation of the reaction solution and prepares an adhesive with a high solid content concentration. Is possible.
(鎖延長剤)
高分子架橋剤(A)を生成させる反応においては、ポリカーボネートポリオールとポリイソシアネートとを反応させてウレタンを生成させる反応において、ウレタン同士を鎖延長させて分子量を増大させることを目的として、鎖延長剤を用いることができる。使用する鎖延長剤は、目的や用途に応じて適宜選択できる。
(Chain extender)
In the reaction for producing the polymer crosslinking agent (A), in the reaction for producing urethane by reacting polycarbonate polyol and polyisocyanate, the chain extender is used for the purpose of increasing the molecular weight by extending the chain of urethanes. Can be used. The chain extender to be used can be appropriately selected depending on the purpose and application.
好ましく用いられる鎖延長剤の具体例としては、例えば、水;エチレングリコール、1,3-プロパンジオール、1,4-ブタンジオール、1,5-ペンタンジオール、1,6-ヘキサンジオール、ネオペンチルグリコール、1,10-デカンジオール、1,1-シクロヘキサンジメタノール、1,4-シクロヘキサンジメタノール、トリシクロデカンジメタノール、キシリレングリコール、ビス(p-ヒドロキシ)ジフェニル、ビス(p-ヒドロキシフェニル)プロパン、2,2-ビス[4-(2-ヒドロキシエトキシ)フェニル]プロパン、ビス[4-(2-ヒドロキシエトキシ)フェニル]スルホン、1,1-ビス[4-(2-ヒドロキシエトキシ)フェニル]シクロヘキサン等の低分子ポリオール;ポリエステルポリオール、ポリエステルアミドポリオール、ポリエーテルポリオール、ポリエーテルエステルポリオール、ポリカーボネートポリオール、ポリオレフィンポリオール等の高分子ポリオール;エチレンジアミン、イソホロンジアミン、2-メチル-1,5-ペンタンジアミン、アミノエチルエタノールアミン、ジエチレントリアミン、トリエチレンテトラミン、テトラエチレンペンタミン、ペンタエチレンヘキサミン等のポリアミン等が挙げられる。 Specific examples of the chain extender preferably used include, for example, water; ethylene glycol, 1,3-propanediol, 1,4-butanediol, 1,5-pentanediol, 1,6-hexanediol, neopentyl glycol 1,10-decanediol, 1,1-cyclohexanedimethanol, 1,4-cyclohexanedimethanol, tricyclodecane dimethanol, xylylene glycol, bis (p-hydroxy) diphenyl, bis (p-hydroxyphenyl) propane 2,2-bis [4- (2-hydroxyethoxy) phenyl] propane, bis [4- (2-hydroxyethoxy) phenyl] sulfone, 1,1-bis [4- (2-hydroxyethoxy) phenyl] cyclohexane Low molecular polyol such as polyester polyol, poly Polymer polyols such as stearamide polyol, polyether polyol, polyether ester polyol, polycarbonate polyol, polyolefin polyol; ethylenediamine, isophoronediamine, 2-methyl-1,5-pentanediamine, aminoethylethanolamine, diethylenetriamine, triethylenetetramine And polyamines such as tetraethylenepentamine and pentaethylenehexamine.
なお、鎖延長剤については、例えば、「最新ポリウレタン応用技術」(株式会社CMC社、1985年に発行)を参照することができる。前記高分子ポリオールについては、例えば、「ポリウレタンフオーム」(高分子刊行会、1987年)を参照することができる。 For the chain extender, for example, "Latest polyurethane application technology" (CMC Co., Ltd., issued in 1985) can be referred to. As for the polymer polyol, for example, “Polyurethane foam” (Polymer Publication, 1987) can be referred to.
(重合禁止剤)
高分子架橋剤(A)を生成させる反応においては、原料の水酸基含有多官能(メタ)アクリレート化合物、水酸基含有単官能(メタ)アクリレート化合物や、生成したポリ(チオ)ウレタン(メタ)アクリレートの重合や酸化を抑制するために、重合禁止剤や酸化防止剤を存在させることが好ましい。重合禁止剤や酸化防止剤としては、例えば、ハイドロキノン、p-メトキシフェノール、2,4-ジメチル-6-t-ブチルフェノール、2,6-t-ブチル-p-クレゾール、p-ベンゾキノン、2,5-ジヒドロキシ-p-ベンゾキノン等が使用される。なお、これらの重合禁止剤や酸化防止剤のうちの1種のみを単独で用いてもよいし、複数種類を混合して用いてもよい。
(Polymerization inhibitor)
In the reaction to produce the polymer crosslinking agent (A), polymerization of the raw material hydroxyl group-containing polyfunctional (meth) acrylate compound, hydroxyl group-containing monofunctional (meth) acrylate compound, and poly (thio) urethane (meth) acrylate produced In order to suppress oxidation and oxidation, a polymerization inhibitor and an antioxidant are preferably present. Examples of polymerization inhibitors and antioxidants include hydroquinone, p-methoxyphenol, 2,4-dimethyl-6-t-butylphenol, 2,6-t-butyl-p-cresol, p-benzoquinone, 2,5 -Dihydroxy-p-benzoquinone and the like are used. In addition, only 1 type in these polymerization inhibitors and antioxidants may be used independently, and multiple types may be mixed and used.
重合防止剤や酸化防止剤の添加量は、ポリカーボネートポリオール、ポリイソシアネート、水酸基含有又はイソシアネート基含有(メタ)アクリレート化合物の合計量に対して、好ましくは0.00005質量%~0.01質量%、更に好ましくは0.0001質量%~0.005質量%、より好ましくは0.0003質量%~0.003質量%である。重合防止剤や酸化防止剤の添加量を上記範囲とすることにより、重合や酸化を十分に抑止でき、また反応後の後処理が煩雑とならない。 The addition amount of the polymerization inhibitor and the antioxidant is preferably 0.00005% by mass to 0.01% by mass with respect to the total amount of the polycarbonate polyol, polyisocyanate, hydroxyl group-containing or isocyanate group-containing (meth) acrylate compound. More preferably, it is 0.0001% by mass to 0.005% by mass, and more preferably 0.0003% by mass to 0.003% by mass. By setting the addition amount of the polymerization inhibitor and the antioxidant within the above ranges, polymerization and oxidation can be sufficiently suppressed, and post-treatment after the reaction is not complicated.
(水酸基含有アクリレート(B))
本発明において、好ましく用いられる水酸基含有(メタ)アクリレート化合物としては、例えば、ペンタエリスリトールトリ(メタ)アクリレート、ペンタエリスリトールジ(メタ)アクリレート、トリメチロールプロパンジ(メタ)アクリレート、ジペンタエリスリトールペンタ(メタ)アクリレート、ジペンタエリスリトールテトラ(メタ)アクリレート、ジペンタエリスリトールテトラ(メタ)アクリレート、ジペンタエリスリトールトリ(メタ)アクリレート、ジペンタエリスリトールジ(メタ)アクリレート、ジトリメチロールプロパントリ(メタ)アクリレート、ジトリメチロールプロパンジ(メタ)アクリレート、又は、これらのエチレンオキシ変性品やプロピレンオキシ変性品、ラクトン変性品等の多官能(メタ)アクリレート化合物、ヒドロキシエチル(メタ)アクリレート、ヒドロキシプロピル(メタ)アクリレート、ヒドロキシブチル(メタ)アクリレート、ヒドロキシペンチル(メタ)アクリレート、ヒドロキシヘキシル(メタ)アクリレート、ヒドロキシ(ヘプチル)メタアクリレート、ヒドロキシオクチル(メタ)アクリレート等の単官能(メタ)アクリレート化合物等が挙げられる。なかでも、ヒドロキシエチル(メタ)アクリレート、ヒドロキシプロピル(メタ)アクリレート、ヒドロキシブチル(メタ)アクリレートがより好ましく用いられる。これらの水酸基含有アクリレートの1種のみを単独で用いてもよいし、複数種類を混合して用いてもよい。また、水酸基を含有しない飽和単官能(メタ)アクリレート化合物を併用してもよい。
(Hydroxyl-containing acrylate (B))
Examples of the hydroxyl group-containing (meth) acrylate compound preferably used in the present invention include pentaerythritol tri (meth) acrylate, pentaerythritol di (meth) acrylate, trimethylolpropane di (meth) acrylate, and dipentaerythritol penta (meth). ) Acrylate, dipentaerythritol tetra (meth) acrylate, dipentaerythritol tetra (meth) acrylate, dipentaerythritol tri (meth) acrylate, dipentaerythritol di (meth) acrylate, ditrimethylolpropane tri (meth) acrylate, ditrimethylol Propane di (meth) acrylate, or these polyfunctional (meth) acrylates such as ethyleneoxy modified products, propyleneoxy modified products, and lactone modified products Compounds, hydroxyethyl (meth) acrylate, hydroxypropyl (meth) acrylate, hydroxybutyl (meth) acrylate, hydroxypentyl (meth) acrylate, hydroxyhexyl (meth) acrylate, hydroxy (heptyl) methacrylate, hydroxyoctyl (meth) And monofunctional (meth) acrylate compounds such as acrylate. Of these, hydroxyethyl (meth) acrylate, hydroxypropyl (meth) acrylate, and hydroxybutyl (meth) acrylate are more preferably used. Only one kind of these hydroxyl group-containing acrylates may be used alone, or a plurality of kinds may be mixed and used. Moreover, you may use together the saturated monofunctional (meth) acrylate compound which does not contain a hydroxyl group.
(重合性化合物(C))
本発明に係る光硬化性樹脂組成物は、水酸基含有アクリレート(B)以外の任意の重合性化合物(C)をさらに含んでいてもよい。本発明に係る光硬化性樹脂組成物は、水酸基含有アクリレート(B)以外の任意の重合性化合物(C)を含んでいなくてもよい。
(Polymerizable compound (C))
The photocurable resin composition according to the present invention may further contain any polymerizable compound (C) other than the hydroxyl group-containing acrylate (B). The photocurable resin composition according to the present invention may not contain any polymerizable compound (C) other than the hydroxyl group-containing acrylate (B).
好ましく用いられる重合性化合物(C)の具体例としては、例えば、メチル(メタ)アクリレート、エチル(メタ)アクリレート、イソプロピル(メタ)アクリレート、n-ブチル(メタ)アクリレート、t-ブチル(メタ)アクリレート、イソブチル(メタ)アクリレート等の(メタ)アクリル酸アルキルエステルや、2-ヒドロキシエチル(メタ)アクリレート、2-ヒドロキシプロピル(メタ)アクリレート、3-ヒドロキシプロピル(メタ)アクリレート、4-ヒドロキシブチル(メタ)アクリレート等の単官能(メタ)アクリレート化合物;ブタンジオールジ(メタ)アクリレート、ヘキサンジオールジ(メタ)アクリレート、エトキシ化ヘキサンジオールジ(メタ)アクリレート、プロポキシ化ヘキサンジオールジ(メタ)アクリレート、ジエチレングリコールジ(メタ)アクリレート、ポリエチレングリコールジ(メタ)アクリレート、ポリプロピレングリコールジ(メタ)アクリレート、ネオペンチルグリコールジ(メタ)アクリレート、エトキシ化ネオペンチルグリコールジ(メタ)アクリレート、トリメチロールプロパントリ(メタ)アクリレート、エトキシ化トリメチロールプロパントリ(メタ)アクリレート、プロポキシ化トリメチロールプロパントリ(メタ)アクリレート、トリス(2-ヒドロキシエチル)イソシアヌレートトリ(メタ)アクリレート、グリセリントリ(メタ)アクリレート等のトリ(メタ)アクリレート、ペンタエリスリトールトリ(メタ)アクリレート、ジペンタエリスリトールトリ(メタ)アクリレート、ジトリメチロールプロパントリ(メタ)アクリレート、ペンタエリスリトールテトラ(メタ)アクリレート、ジトリメチロールプロパンテトラ(メタ)アクリレート、ジペンタエリスリトールテトラ(メタ)アクリレート、ジペンタエリスリトールペンタ(メタ)アクリレート、ジトリメチロールプロパンペンタ(メタ)アクリレート、ジペンタエリスリトールヘキサ(メタ)アクリレート、ジトリメチロールプロパンヘキサ(メタ)アクリレート等の多官能(メタ)アクリレート化合物、又はこれらのエチレンオキシ変性品やプロピレンオキシ変性品、ラクトン変性品等が挙げられる。これらの重合性化合物(C)のうちの1種のみを単独で用いてもよいし、複数種類を混合して用いてもよい。 Specific examples of the polymerizable compound (C) preferably used include, for example, methyl (meth) acrylate, ethyl (meth) acrylate, isopropyl (meth) acrylate, n-butyl (meth) acrylate, and t-butyl (meth) acrylate. (Meth) acrylic acid alkyl esters such as isobutyl (meth) acrylate, 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 3-hydroxypropyl (meth) acrylate, 4-hydroxybutyl (meth) ) Monofunctional (meth) acrylate compounds such as acrylate; butanediol di (meth) acrylate, hexanediol di (meth) acrylate, ethoxylated hexanediol di (meth) acrylate, propoxylated hexanediol di (meth) a Relate, diethylene glycol di (meth) acrylate, polyethylene glycol di (meth) acrylate, polypropylene glycol di (meth) acrylate, neopentyl glycol di (meth) acrylate, ethoxylated neopentyl glycol di (meth) acrylate, trimethylolpropane tri ( Tri) such as meth) acrylate, ethoxylated trimethylolpropane tri (meth) acrylate, propoxylated trimethylolpropane tri (meth) acrylate, tris (2-hydroxyethyl) isocyanurate tri (meth) acrylate, glycerin tri (meth) acrylate, etc. (Meth) acrylate, pentaerythritol tri (meth) acrylate, dipentaerythritol tri (meth) acrylate, ditrimethylol group Pantri (meth) acrylate, pentaerythritol tetra (meth) acrylate, ditrimethylolpropane tetra (meth) acrylate, dipentaerythritol tetra (meth) acrylate, dipentaerythritol penta (meth) acrylate, ditrimethylolpropane penta (meth) acrylate, Examples include polyfunctional (meth) acrylate compounds such as dipentaerythritol hexa (meth) acrylate and ditrimethylolpropane hexa (meth) acrylate, or ethyleneoxy-modified products, propyleneoxy-modified products, and lactone-modified products. Only 1 type in these polymeric compounds (C) may be used independently, and multiple types may be mixed and used.
(光重合開始剤(D))
本発明に係る光硬化性樹脂組成物は、光重合開始剤(D)をさらに含むことが好ましい。好ましく用いられる光重合開始剤(D)の具体例としては、例えば、アセトフェノン、2,2-ジエトキシアセトフェノン、p-ジメチルアミノアセトフェノン、ベンゾフェノン、2-クロロベンゾフェノン、4,4’-ビスジエチルアミノベンゾフェノン、ベンゾインエチルエーテル、ベンゾイン-n-プロピルエーテル、ベンゾインイソプロピルエーテル、ベンゾインイソブチルエーテル、ベンゾインn-ブチルエーテル、ベンゾインジメチルケタール、チオキサントン、p-イソプロピル-α-ヒドロキシイソブチルフェノン、2,2-ジメトキシ-2-フェニルアセトフェノン、1-ヒドロキシシクロへキシルフェニルケトン、2-メチル-1[4-(メチルチオ)フェニル]-2-モルフォリノプロパン-1-オン、2-ヒドロキシ-2-メチル-1-フェニルプロパン-1-オン、2,4,6,-トリメチルベンゾフェノン、4-メチルベンゾフェノン、ビス(2,4,6-トリメチルベンゾイル)-フェニルフォスフィンオキサイド、2,2-ジメトキシ-1,2-ジフェニルエタノン等が挙げられるが、好ましくは1-ヒドロキシシクロヘキシルフェニルケトン、ビス(2,4,6-トリメチルベンゾイル)フェニルフォスフィンオキサイド等が挙げられる。これらの光重合開始剤(D)のうちの1種のみを単独で用いてもよいし、複数種類を混合して用いてもよい。
(Photopolymerization initiator (D))
It is preferable that the photocurable resin composition according to the present invention further includes a photopolymerization initiator (D). Specific examples of the photopolymerization initiator (D) preferably used include, for example, acetophenone, 2,2-diethoxyacetophenone, p-dimethylaminoacetophenone, benzophenone, 2-chlorobenzophenone, 4,4′-bisdiethylaminobenzophenone, Benzoin ethyl ether, benzoin-n-propyl ether, benzoin isopropyl ether, benzoin isobutyl ether, benzoin n-butyl ether, benzoin dimethyl ketal, thioxanthone, p-isopropyl-α-hydroxyisobutylphenone, 2,2-dimethoxy-2-phenylacetophenone 1-hydroxycyclohexyl phenyl ketone, 2-methyl-1 [4- (methylthio) phenyl] -2-morpholinopropan-1-one, 2-hydroxy 2-methyl-1-phenylpropan-1-one, 2,4,6, -trimethylbenzophenone, 4-methylbenzophenone, bis (2,4,6-trimethylbenzoyl) -phenylphosphine oxide, 2,2-dimethoxy Examples include -1,2-diphenylethanone, and preferably 1-hydroxycyclohexyl phenyl ketone and bis (2,4,6-trimethylbenzoyl) phenylphosphine oxide. Only one of these photopolymerization initiators (D) may be used alone, or a plurality of them may be mixed and used.
光重合開始剤(D)の好ましい使用量は、ポリウレタンアクリレート(A)、水酸基含有アクリレート(B)及び重合性化合物(D)の質量に対して、好ましくは0.3質量%~10質量%である。光重合開始剤(D)の使用量を上記範囲とすることにより、十分な反応速度を得ることができるとともに、光重合開始剤の残存量を少なくすることができるため、精製工程を簡略化することができる。 The preferred amount of use of the photopolymerization initiator (D) is preferably 0.3% by mass to 10% by mass with respect to the mass of the polyurethane acrylate (A), the hydroxyl group-containing acrylate (B) and the polymerizable compound (D). is there. By making the usage-amount of a photoinitiator (D) into the said range, while being able to obtain sufficient reaction rate and remaining amount of a photoinitiator can be decreased, a refinement | purification process is simplified. be able to.
(その他の成分)
本発明の光硬化性樹脂組成物には、必要に応じて更に光増感剤、酸化防止剤、黄変防止剤、紫外線吸収剤、可視光吸収剤、着色剤、可塑剤、安定剤、充填剤等の添加剤を本発明の効果が損なわれない範囲で添加されていてもよい。
(Other ingredients)
The photocurable resin composition of the present invention may further include a photosensitizer, an antioxidant, a yellowing inhibitor, an ultraviolet absorber, a visible light absorber, a colorant, a plasticizer, a stabilizer, and a filler as necessary. An additive such as an agent may be added as long as the effects of the present invention are not impaired.
好ましく用いられる光増感剤の具体例としては、例えば、トリエチルアミン、ジエチルアミン、N-メチルジエタノールアミン、エタノールアミン、4-ジメチルアミノ安息香酸、4-ジメチルアミノ安息香酸メチル、4-ジメチルアミノ安息香酸エチル、4-ジメチルアミノ安息香酸イソアミル等が挙げられる。 Specific examples of the photosensitizer preferably used include, for example, triethylamine, diethylamine, N-methyldiethanolamine, ethanolamine, 4-dimethylaminobenzoic acid, methyl 4-dimethylaminobenzoate, ethyl 4-dimethylaminobenzoate, Examples thereof include isoamyl 4-dimethylaminobenzoate.
本発明の光硬化性樹脂組成物は、熱可塑性有機重合体を含んでいてもよい。熱可塑性有機重合体を含有させることによって、光硬化性樹脂組成物の硬化物の特性を改善し得る。 The photocurable resin composition of the present invention may contain a thermoplastic organic polymer. By containing the thermoplastic organic polymer, the properties of the cured product of the photocurable resin composition can be improved.
好ましく用いられる熱可塑性有機重合体の具体例としては、例えば、ポリスチレン、ポリメチルメタクリレート、メチルメタクリレート-エチルアクリレート共重合体、ポリ(メタ)アクリル酸、スチレン-(メタ)アクリル酸共重合体、(メタ)アクリル酸-メチルメタクリレート共重合体、ポリビニルブチラール、セルロースエステル、ポリアクリルアミド、飽和ポリエステル等が挙げられる。これらの熱可塑性有機重合体のうちの1種のみを単独で用いてもよいし、複数種類を混合して用いてもよい。 Specific examples of the thermoplastic organic polymer preferably used include, for example, polystyrene, polymethyl methacrylate, methyl methacrylate-ethyl acrylate copolymer, poly (meth) acrylic acid, styrene- (meth) acrylic acid copolymer, ( And (meth) acrylic acid-methyl methacrylate copolymer, polyvinyl butyral, cellulose ester, polyacrylamide, and saturated polyester. Only one of these thermoplastic organic polymers may be used alone, or a plurality of types may be mixed and used.
(本発明に係る光硬化性樹脂組成物における各成分の配合比)
本発明に係る光硬化性樹脂組成物は、高分子架橋剤(A)、水酸基含有アクリレート(B)及び重合性化合物(C)の総量を100質量部としたときに、高分子架橋剤(A)を60質量部以上含むことが好ましく、65質量部以上含むことがより好ましい。高分子架橋剤(A)の含有量を上記範囲とすることにより、耐熱性及び耐湿熱性の高い粘・接着剤組成物が得られる。但し、高分子架橋剤(A)の含有量が多すぎると、耐湿熱性が低下する場合がある。従って、本発明に係る光硬化性樹脂組成物は、高分子架橋剤(A)、水酸基含有アクリレート(B)及び重合性化合物(C)の総量を100質量部としたときに、高分子架橋剤(A)を90質量部以下含むことが好ましく、85質量部以下含むことが好ましい。
(Compounding ratio of each component in the photocurable resin composition according to the present invention)
When the total amount of the polymer crosslinking agent (A), the hydroxyl group-containing acrylate (B) and the polymerizable compound (C) is 100 parts by mass, the photocurable resin composition according to the present invention has a polymer crosslinking agent (A ) Is preferably included in an amount of 60 parts by mass or more, and more preferably 65 parts by mass or more. By setting the content of the polymer crosslinking agent (A) in the above range, a pressure-sensitive adhesive composition having high heat resistance and high heat and humidity resistance can be obtained. However, when there is too much content of a polymer crosslinking agent (A), heat-and-moisture resistance may fall. Therefore, when the total amount of the polymer crosslinking agent (A), the hydroxyl group-containing acrylate (B) and the polymerizable compound (C) is 100 parts by mass, the photocurable resin composition according to the present invention is a polymer crosslinking agent. It is preferable to contain 90 parts by mass or less of (A), and preferably 85 parts by mass or less.
本発明に係る光硬化性樹脂組成物は、高分子架橋剤(A)、水酸基含有アクリレート(B)及び重合性化合物(C)の総量を100質量部としたときに、水酸基含有アクリレート(B)を15質量部以上含むことが好ましく、20質量部以上含むことが好ましい。但し、水酸基含有アクリレート(B)の含有量が多すぎると、耐熱性及び耐湿熱性が低下する場合がある。従って、本発明に係る光硬化性樹脂組成物は、高分子架橋剤(A)、水酸基含有アクリレート(B)及び重合性化合物(C)の総量を100質量部としたときに、水酸基含有アクリレート(B)を40質量部以下含むことが好ましく、35質量部以下含むことがより好ましい。 When the total amount of the polymer crosslinking agent (A), the hydroxyl group-containing acrylate (B) and the polymerizable compound (C) is 100 parts by mass, the photocurable resin composition according to the present invention has a hydroxyl group-containing acrylate (B). 15 parts by mass or more is preferable, and 20 parts by mass or more is preferable. However, when there is too much content of a hydroxyl-containing acrylate (B), heat resistance and moist heat resistance may fall. Accordingly, when the total amount of the polymer crosslinking agent (A), the hydroxyl group-containing acrylate (B) and the polymerizable compound (C) is 100 parts by mass, the photocurable resin composition according to the present invention has a hydroxyl group-containing acrylate ( B) is preferably contained in an amount of 40 parts by mass or less, more preferably 35 parts by mass or less.
本発明に係る光硬化性樹脂組成物は、高分子架橋剤(A)、水酸基含有アクリレート(B)及び重合性化合物(C)の総量を100質量部としたときに、重合性化合物(C)は必ずしも必須ではないが、重合性化合物(C)の含有量が多すぎると、耐熱性が低下する場合がある。従って、本発明に係る光硬化性樹脂組成物は、高分子架橋剤(A)、水酸基含有アクリレート(B)及び重合性化合物(C)の総量を100質量部としたときに、重合性化合物(C)を15質量部以下含むことが好ましい。 When the total amount of the polymer crosslinking agent (A), the hydroxyl group-containing acrylate (B) and the polymerizable compound (C) is 100 parts by mass, the photocurable resin composition according to the present invention has a polymerizable compound (C). Is not necessarily essential, but if the content of the polymerizable compound (C) is too large, the heat resistance may decrease. Therefore, when the total amount of the polymer crosslinking agent (A), the hydroxyl group-containing acrylate (B), and the polymerizable compound (C) is 100 parts by mass, the photocurable resin composition according to the present invention has a polymerizable compound ( It is preferable to contain 15 parts by mass or less of C).
(光硬化性樹脂組成物)
本発明に係る光硬化性樹脂組成物は、紫外線等のエネルギー線を照射することによって硬化する。本発明の光硬化性樹脂組成物は、具体的には、例えば、キセノンランプ、キセノンー水銀ランプ、メタルハライドランプ、高圧水銀ランプ、低圧水銀ランプ、UV-LEDランプ等公知の紫外線光照射装置を用いて所定の紫外線を照射することによって硬化させることができる。
(Photocurable resin composition)
The photocurable resin composition according to the present invention is cured by irradiating energy rays such as ultraviolet rays. Specifically, the photocurable resin composition of the present invention is, for example, a known ultraviolet light irradiation device such as a xenon lamp, a xenon-mercury lamp, a metal halide lamp, a high pressure mercury lamp, a low pressure mercury lamp, or a UV-LED lamp. It can be cured by irradiating with predetermined ultraviolet rays.
本発明に係る光硬化性樹脂組成物を硬化する際に照射する紫外線の積算放射量は、好ましくは0.05J/cm2~10J/cm2、より好ましくは0.1J/cm2~5J/cm2である。 Cumulative radiation of the ultraviolet irradiating upon curing the photocurable resin composition according to the present invention is preferably 0.05J / cm 2 ~ 10J / cm 2, more preferably 0.1J / cm 2 ~ 5J / cm 2 .
(粘・接着剤)
上述のようにエネルギー線の照射により本発明に係る光硬化性樹脂組成物は硬化する。このため、本発明に係る光硬化性樹脂組成物を用いることによって接着剤を構成することができる。また、エネルギーを照射する前の光硬化性樹脂組成物が粘性を有する場合には、当該光硬化性樹脂組成物は、粘着材を構成することができる。
(Sticky / adhesive)
As described above, the photocurable resin composition according to the present invention is cured by irradiation with energy rays. For this reason, an adhesive agent can be comprised by using the photocurable resin composition which concerns on this invention. Moreover, when the photocurable resin composition before irradiating energy has viscosity, the said photocurable resin composition can comprise an adhesive material.
本発明に係る粘・接着剤は、本発明に係る光硬化性樹脂組成物に加え、他の成分を含んでいてもよい。 The adhesive / adhesive according to the present invention may contain other components in addition to the photocurable resin composition according to the present invention.
本発明に係る粘・接着剤を、例えば、プラスチック基材、フレキシブルプリント基材、ガラス基材及びこれらの基材にインジウムスズ酸化物(ITO)等の薄膜を形成した基材等の上に塗布することにより、粘接着層を有する基材を構成することができる。 The adhesive / adhesive according to the present invention is applied onto, for example, a plastic substrate, a flexible print substrate, a glass substrate, and a substrate on which a thin film such as indium tin oxide (ITO) is formed. By doing, the base material which has an adhesive layer can be comprised.
基材として好ましく用いられるプラスチック基材としては、例えば、アクリル樹脂、PC(ポリカーボネート)、PBT(ポリブチレンテレフタレート)、PPS(ポリフェニレンサルファイド)、変性PPE(ポリフェニレンエーテル)、PET(ポリエチレンテレフタレート)、COP(シクロオレフィンポリマー)、TAC(トリアセテートセルロース)等からなる基材が挙げられる。 Examples of the plastic substrate preferably used as the substrate include acrylic resin, PC (polycarbonate), PBT (polybutylene terephthalate), PPS (polyphenylene sulfide), modified PPE (polyphenylene ether), PET (polyethylene terephthalate), and COP ( Examples thereof include base materials composed of cycloolefin polymer), TAC (triacetate cellulose) and the like.
基材は、反射防止フィルム、防汚フィルム、タッチパネルを構成する透明導電フィルム等であってもよい。 The base material may be an antireflection film, an antifouling film, a transparent conductive film constituting a touch panel, or the like.
以下、本発明について、具体的な実施例に基づいて、さらに詳細に説明するが、本発明は以下の実施例に何ら限定されるものではなく、その要旨を変更しない範囲において適宜変更して実施することが可能である。 Hereinafter, the present invention will be described in more detail on the basis of specific examples. However, the present invention is not limited to the following examples, and may be appropriately modified and implemented without departing from the scope of the present invention. Is possible.
(合成例1:ポリウレタンアクリレート(UA-1)の合成)
撹拌機及び加熱器を備えた反応装置に、ポリカーボネートジオール(商品名:UM-90(1/3)、宇部興産(株)製、水酸基価123.7mgKOH/g、ポリオール成分が1,6-ヘキサンジオールとシクロヘキサンジメタノールであるポリカーボネートジオール)79.2g(0.0873モル)、メトキノン0.02g、ジブチルヒドロキシトルエン(BHT)0.04g、触媒としてジブチルスズジラウレート0.02gを窒素を導入しながら仕込んだ。その後、70℃で撹拌した。次に、イソホロンジイソシアネート(IPDI)15.5g(0.0699モル)を加え、80℃で、2時間撹拌した。次に、空気を導入し、空気雰囲気下にした。その後、2-アクロロイルエチルオキシイソシアネート(商品名:カレンズAOI、昭和電工(株)製))4.71g(0.0338モル)を加え、2時間反応させてポリウレタンアクリレート(UA-1)を得た。
(Synthesis Example 1: Synthesis of polyurethane acrylate (UA-1))
A reactor equipped with a stirrer and a heater was charged with polycarbonate diol (trade name: UM-90 (1/3), manufactured by Ube Industries, Ltd., hydroxyl value 123.7 mgKOH / g, polyol component 1,6-hexane. 79.2 g (0.0873 mol) of diol and cyclohexanedimethanol), 0.02 g of methoquinone, 0.04 g of dibutylhydroxytoluene (BHT), and 0.02 g of dibutyltin dilaurate as a catalyst were charged while introducing nitrogen. . Then, it stirred at 70 degreeC. Next, 15.5 g (0.0699 mol) of isophorone diisocyanate (IPDI) was added and stirred at 80 ° C. for 2 hours. Next, air was introduced to create an air atmosphere. Thereafter, 4.71 g (0.0338 mol) of 2-acryloylethyloxyisocyanate (trade name: Karenz AOI, manufactured by Showa Denko KK) was added and reacted for 2 hours to obtain polyurethane acrylate (UA-1). It was.
(合成例2:ポリウレタンアクリレート(UA-2)の合成)
撹拌機及び加熱器を備えた反応装置に、ポリカーボネートジオール(商品名:UM-90(1/1)、宇部興産(株)製、水酸基価129.1mgKOH/g、ポリオール成分が1,6-ヘキサンジオールとシクロヘキサンジメタノールであるポリカーボネートジオール)52.1g(0.0575モル)、ポリカーボネートジオール(商品名:UH-200、宇部興産(株)製、水産基価56.1mgKOH/g)29.2g(0.0146モル)、メトキノン0.03g、ジブチルヒドロキシトルエン(BHT)0.04g、触媒としてジブチルスズジラウレート0.03gを窒素を導入しながら仕込んだ。その後、70℃で撹拌した。次に、イソホロンジイソシアネート(IPDI)12.4g(0.0558モル)を加え80℃で、2時間撹拌した。次に、空気を導入し、空気雰囲気下にした。その後、2-アクロロイルエチルオキシイソシアネート(商品名:カレンズAOI、昭和電工(株)製)4.63g(0.0327モル)を加え、2時間反応させてポリウレタンアクリレート(UA-2)を得た。
(Synthesis Example 2: Synthesis of polyurethane acrylate (UA-2))
To a reaction apparatus equipped with a stirrer and a heater, polycarbonate diol (trade name: UM-90 (1/1), manufactured by Ube Industries, Ltd., hydroxyl value 129.1 mgKOH / g, polyol component 1,6-hexane 52.1 g (0.0575 mol) of polycarbonate diol (diol and cyclohexanedimethanol), 29.2 g of polycarbonate diol (trade name: UH-200, manufactured by Ube Industries, Ltd., seafood base value 56.1 mgKOH / g) 0.0146 mol), 0.03 g of methoquinone, 0.04 g of dibutylhydroxytoluene (BHT), and 0.03 g of dibutyltin dilaurate as a catalyst were charged while introducing nitrogen. Then, it stirred at 70 degreeC. Next, 12.4 g (0.0558 mol) of isophorone diisocyanate (IPDI) was added and stirred at 80 ° C. for 2 hours. Next, air was introduced to create an air atmosphere. Thereafter, 4.63 g (0.0327 mol) of 2-acryloylethyloxyisocyanate (trade name: Karenz AOI, Showa Denko KK) was added and reacted for 2 hours to obtain polyurethane acrylate (UA-2). .
(合成例3:ポリウレタンアクリレート(UA-3)の合成)
撹拌機及び加熱器を備えた反応装置に、ポリカーボネートジオール(商品名:UM-90(1/3)、宇部興産(株)製、水酸基価123.7mgKOH/g、ポリオール成分が1,6-ヘキサンジオールとシクロヘキサンジメタノールであるポリカーボネートジオール)70.3g(0.0775モル)、メトキノン0.02g、ジブチルヒドロキシトルエン(BHT)0.03g、触媒としてジブチルスズジラウレート0.02gを窒素を導入しながら仕込んだ。その後、70℃で撹拌した。次に、イソホロンジイソシアネート(IPDI)20.6g(0.0928モル)を加え80℃で、2時間撹拌した。次に、空気を導入し、空気雰囲気下にした。その後、2-ヒロロキシエチルアクリレート(和光純薬(株)製)3.70g(0.0319モル)を加え、2時間反応させてポリウレタンアクリレート(UA-3)を得た。
(Synthesis Example 3: Synthesis of polyurethane acrylate (UA-3))
A reactor equipped with a stirrer and a heater was charged with polycarbonate diol (trade name: UM-90 (1/3), manufactured by Ube Industries, Ltd., hydroxyl value 123.7 mgKOH / g, polyol component 1,6-hexane. Diol and cyclohexanedimethanol polycarbonate diol) 70.3 g (0.0775 mol), methoquinone 0.02 g, dibutylhydroxytoluene (BHT) 0.03 g, and dibutyltin dilaurate 0.02 g as a catalyst were charged while introducing nitrogen. . Then, it stirred at 70 degreeC. Next, 20.6 g (0.0928 mol) of isophorone diisocyanate (IPDI) was added and stirred at 80 ° C. for 2 hours. Next, air was introduced to create an air atmosphere. Thereafter, 3.70 g (0.0319 mol) of 2-hydroxyethyl acrylate (manufactured by Wako Pure Chemical Industries, Ltd.) was added and reacted for 2 hours to obtain polyurethane acrylate (UA-3).
(合成例4(ポリウレタンアクリレート(UA-4)の合成)
撹拌機及び加熱器を備えた反応装置に、ポリカーボネートジオール(商品名:UM-90(1/1)、宇部興産(株)製、水酸基価129.1mgKOH/g、ポリオール成分が1,6-ヘキサンジオールとシクロヘキサンジメタノールであるポリカーボネートジオール)74.1g(0.0818モル)、ポリカーボネートジオール(商品名 UH-100、宇部興産社製、水産基価111.1mgKOH/g)37.0g(0.0367モル)、メトキノン0.03g、ジブチルヒドロキシトルエン(BHT)0.03g、触媒としてジブチルスズジラウレート0.04gを、窒素を導入しながら仕込んだ。その後、70℃で撹拌した。次に、反応物に対して、イソホロンジイソシアネート(IPDI)を21.2g(0.00952モル)を加え80℃で、2時間撹拌した。次に、空気を導入し、空気雰囲気下にした。その後、反応物に、2-アクロロイルエチルオキシイソシアネート(商品名:カレンズAOI、昭和電工(株)製)6.24g(0.0442モル)を加え、2時間反応させてポリウレタンアクリレート(UA-4)を得た。
(Synthesis Example 4 (Synthesis of polyurethane acrylate (UA-4))
To a reaction apparatus equipped with a stirrer and a heater, polycarbonate diol (trade name: UM-90 (1/1), manufactured by Ube Industries, Ltd., hydroxyl value 129.1 mgKOH / g, polyol component 1,6-hexane 74.1 g (0.0818 mol) of polycarbonate diol (diol and cyclohexanedimethanol), 37.0 g (0.0367) of polycarbonate diol (trade name UH-100, manufactured by Ube Industries, Ltd., marine product base price 111.1 mgKOH / g) Mol), 0.03 g of methoquinone, 0.03 g of dibutylhydroxytoluene (BHT), and 0.04 g of dibutyltin dilaurate as a catalyst were charged while introducing nitrogen. Then, it stirred at 70 degreeC. Next, 21.2 g (0.00952 mol) of isophorone diisocyanate (IPDI) was added to the reaction product, and the mixture was stirred at 80 ° C. for 2 hours. Next, air was introduced to create an air atmosphere. Thereafter, 6.24 g (0.0442 mol) of 2-acryloylethyloxyisocyanate (trade name: Karenz AOI, manufactured by Showa Denko KK) was added to the reaction product and reacted for 2 hours to react with polyurethane acrylate (UA-4 )
(合成例5(ポリウレタンアクリレート(UA-5)の合成)
撹拌機及び加熱器を備えた反応装置に、ポリカーボネートジオール(商品名:UM-90(1/3)、宇部興産(株)製、水酸基価123.7mgKOH/g、ポリオール成分が1,6-ヘキサンジオールとシクロヘキサンジメタノールであるポリカーボネートジオール)60.3g(0.0665モル)、ポリカーボネートジオール(商品名 UH-50、宇部興産社製、水産基価222.6mgKOH/g)6.24g(0.0124モル)、メトキノン0.02g、ジブチルヒドロキシトルエン(BHT)0.03g、触媒としてジブチルスズジラウレート0.03gを、窒素を導入しながら仕込んだ。その後、70℃で撹拌した。次に、反応物に対して、イソホロンジイソシアネート(IPDI)を14.3g(0.0644モル)を加え80℃で、2時間撹拌した。次に、空気を導入し、空気雰囲気下にした。その後、反応物に、2-アクロロイルエチルオキシイソシアネート(商品名:カレンズAOI、昭和電工(株)製)3.89g(0.0276モル)を加え、2時間反応させてポリウレタンアクリレート(UA-5)を得た。
(Synthesis Example 5 (Synthesis of polyurethane acrylate (UA-5))
A reactor equipped with a stirrer and a heater was charged with polycarbonate diol (trade name: UM-90 (1/3), manufactured by Ube Industries, Ltd., hydroxyl value 123.7 mgKOH / g, polyol component 1,6-hexane. 60.3 g (0.0665 mol) of diol and polycarbonate diol which is cyclohexanedimethanol, 6.24 g (0.0124) of polycarbonate diol (trade name UH-50, manufactured by Ube Industries, Ltd., seafood base value 222.6 mgKOH / g) Mol), 0.02 g of methoquinone, 0.03 g of dibutylhydroxytoluene (BHT), and 0.03 g of dibutyltin dilaurate as a catalyst were charged while introducing nitrogen. Then, it stirred at 70 degreeC. Next, 14.3 g (0.0644 mol) of isophorone diisocyanate (IPDI) was added to the reaction product, and the mixture was stirred at 80 ° C. for 2 hours. Next, air was introduced to create an air atmosphere. Thereafter, 3.89 g (0.0276 mol) of 2-acryloylethyloxyisocyanate (trade name: Karenz AOI, manufactured by Showa Denko KK) was added to the reaction product and reacted for 2 hours to react with polyurethane acrylate (UA-5). )
(実施例1~5)
表1に示す種類の高分子架橋剤(A)、水酸基含有アクリレート(B)、水酸基含有アクリレート(B)以外の重合性化合物(C)、光重合開始剤(D)及びその他の成分を表1に示すように秤量し、均一になるまで攪拌・混合した。その後、細孔1.0μmのシリンジフィルターでろ過して光硬化性樹脂組成物を得た。
(Examples 1 to 5)
Table 1 shows the polymer crosslinking agent (A) of the type shown in Table 1, the hydroxyl group-containing acrylate (B), the polymerizable compound (C) other than the hydroxyl group-containing acrylate (B), the photopolymerization initiator (D), and other components. And weighed and mixed until uniform. Then, it filtered with the syringe filter with a pore of 1.0 micrometer, and obtained the photocurable resin composition.
(比較例1~5)
使用するポリウレタンアクリレート(A)、水酸基含有アクリレート(B)、水酸基含有アクリレート(B)以外の重合性化合物(C)、光重合開始剤(D)及びその他の成分の種類及び量を表2に示すように変更した以外は、実施例1と同様に光硬化性樹脂組成物を調製した。比較例5は特許第45310913号公報に記載の方法に従って調製した。
(Comparative Examples 1 to 5)
Table 2 shows the types and amounts of the polyurethane acrylate (A), the hydroxyl group-containing acrylate (B), the polymerizable compound (C) other than the hydroxyl group-containing acrylate (B), the photopolymerization initiator (D), and other components. A photocurable resin composition was prepared in the same manner as in Example 1 except that the above was changed. Comparative Example 5 was prepared according to the method described in Japanese Patent No. 4530913.
[耐熱性試験及び耐湿熱性試験用サンプルの作成方法]
ガラス基板の端に厚み0.3mmのシリコーンシートをのせ、スペーサーとした。このガラス基板上に各実施例、各比較例において得た光硬化性樹脂組成物を載せ、さらにその上にガラス基板を上に載せて2枚のガラス基板で光硬化性樹脂組成物層を挟持した積層体を作製した。この積層体にUV照射装置(UB-15201BY-A、USHIO電器(株)製、光源UVL‐1500M2‐N1)を用いて算光量5J/cm2となるようにUVを照射し、各実施例及び各比較例のサンプルを作製した。
[Method for preparing samples for heat resistance test and wet heat resistance test]
A silicon sheet having a thickness of 0.3 mm was placed on the edge of the glass substrate to form a spacer. The photocurable resin composition obtained in each example and each comparative example was placed on this glass substrate, and the glass substrate was further placed thereon, and the photocurable resin composition layer was sandwiched between the two glass substrates. A laminated body was produced. This laminated body was irradiated with UV using a UV irradiation apparatus (UB-15201BY-A, manufactured by USHIO Electric Co., Ltd., light source UVL-1500M2-N1) so that the calculated light amount was 5 J / cm 2. Samples for each comparative example were prepared.
[耐湿熱性試験]
上記作製の各サンプルのヘイズ(%)を、濁度計(日本電色工業社製NDH5000)を用いてK 7361-1:1997に準じて測定した。その後85℃、湿度85%の雰囲気下で500時間放置し、再び、ヘイズ(%)を同様に測定し、ヘイズの変化量で評価した。
[Moisture and heat resistance test]
The haze (%) of each sample prepared as described above was measured according to K 7361-1: 1997 using a turbidimeter (NDH5000 manufactured by Nippon Denshoku Industries Co., Ltd.). Thereafter, it was left for 500 hours in an atmosphere of 85 ° C. and humidity of 85%, and the haze (%) was again measured in the same manner and evaluated by the amount of change in haze.
その結果、ヘイズの変化量が0.1%以下である場合を「優」、ヘイズの変化量が0.1%より大きく、0.2%以下である場合を「良」、ヘイズの変化量が0.2%以上である場合を「不良」として評価した。結果を表1及び表2に示す。 As a result, when the haze change amount is 0.1% or less, “excellent”, and when the haze change amount is greater than 0.1% and less than 0.2%, “good”, the haze change amount. Was evaluated as “bad”. The results are shown in Tables 1 and 2.
[耐熱性試験]
上記作製の各サンプルの黄変度(b*)を、光源Cを用い、視野2°で変角分光側色計「カラーロボ」(カラーテクノシステム社製)を用いてJISK7105-1981に準じて測定した。また、各サンプルを100℃雰囲気下で500時間放置した後に同様に黄変度(b*)を測定し、下記式を用いてb*の変化量(Δb*)を求めた。
[Heat resistance test]
The yellowing degree (b *) of each sample prepared above was measured in accordance with JISK7105-1981 using a light source C and a viewing angle of 2 ° with a variable angle spectroscopic colorimeter “Color Robo” (manufactured by Color Techno System). did. Moreover, after leaving each sample to stand in 100 degreeC atmosphere for 500 hours, yellowing degree (b *) was measured similarly, and the variation | change_quantity ((DELTA) b *) of b * was calculated | required using the following formula.
Δb*=b*(試験前)-b*(試験後)
その結果、Δb*が0.2未満である場合を「優」、Δb*が0.2以上0.5未満である場合を「良」、Δb*が0.5以上である場合を「不良」として評価した。結果を表1及び表2に示す。
Δb * = b * (before test) −b * (after test)
As a result, the case where Δb * is less than 0.2 is “excellent”, the case where Δb * is 0.2 or more and less than 0.5 is “good”, and the case where Δb * is 0.5 or more is “bad”. ". The results are shown in Tables 1 and 2.
なお、上記表1及び表2中の略号は、以下の通りである。
The abbreviations in Table 1 and Table 2 are as follows.
UV-3000B:ポリエステル系ポリウレタンアクリレート(日本合成化学(株)製)
UC-203:ポリイソプレン重合物の無水マレイン酸不可物と2-ヒドロキシエチルメタクリレートとのエステル化物((株)クラレ製)
4-HBA:4-ヒドロキシブチルアクリレート(東京化成社製)
2-HBMA:2-ヒドロキシブチルメタクリレート(商品名:ライトエステルHOB(N))、共栄社化学(株)製)
LA:ラウリルアクリレート(アルドリッチ社製)
FA-512M:ジシクロペンテニルオキシエチルメタクリレート(商品名:FA-512M、日立化成工業(株)社製)
IBXA:イソボルニルアクリレート(商品名:IBXA、大阪有機化学工業(株)社製)
クリアロンP-85:テルペン系水素添加樹脂(ヤスハラケミカル(株)製)
Polyvest P110:液状ポリブタジエン重合体(エボニック社製)
IRGACURE184:光重合開始剤、1-ヒドロキシーシクロヘキシルフェニルケトン、BASF社製
Lucirin TPO:光重合開始剤、ジフェニル(2,4,6-トリメトキシベンゾイル)ホスフィンオキシド、BASF社製)
UV-3000B: Polyester polyurethane acrylate (manufactured by Nippon Synthetic Chemical Co., Ltd.)
UC-203: esterified product of polyisoprene polymer non-maleic anhydride and 2-hydroxyethyl methacrylate (manufactured by Kuraray Co., Ltd.)
4-HBA: 4-hydroxybutyl acrylate (manufactured by Tokyo Chemical Industry Co., Ltd.)
2-HBMA: 2-hydroxybutyl methacrylate (trade name: light ester HOB (N)), manufactured by Kyoeisha Chemical Co., Ltd.
LA: Lauryl acrylate (Aldrich)
FA-512M: Dicyclopentenyloxyethyl methacrylate (trade name: FA-512M, manufactured by Hitachi Chemical Co., Ltd.)
IBXA: Isobornyl acrylate (trade name: IBXA, manufactured by Osaka Organic Chemical Industry Co., Ltd.)
Clearon P-85: Terpene-based hydrogenated resin (manufactured by Yasuhara Chemical Co., Ltd.)
Polybest P110: Liquid polybutadiene polymer (Evonik)
IRGACURE 184: photopolymerization initiator, 1-hydroxy-cyclohexyl phenyl ketone, manufactured by BASF Lucirin TPO: photopolymerization initiator, diphenyl (2,4,6-trimethoxybenzoyl) phosphine oxide, manufactured by BASF)
Claims (2)
水酸基含有アクリレート(B)と、
を含み、
任意成分として重合性化合物(C)をさらに含んでいてもよく、
高分子架橋剤(A)が、下記の式(1a)で表される繰り返し単位と、式(1b)で表される繰り返し単位と、式(2)で表される繰り返し単位とを含む、(メタ)アクリル基を末端に有するポリウレタンアクリレートであり、
高分子架橋剤(A)、水酸基含有アクリレート(B)及び重合性化合物(C)の総量を100質量部としたときに、高分子架橋剤(A)を60質量部以上含み、水酸基含有アクリレート(B)を15質量部~40質量部含む、光硬化性樹脂組成物。
(式(1a)において、Zaは、炭素原子数が6~18の二価の環状脂肪族炭化水素基を示し、
Zaに含まれる一つの炭素原子が硫黄原子に置換されていてもよく、
式(1b)において、Zbは、炭素原子数が2~12の二価の直鎖状脂肪族炭化水素基、又は炭素原子数が3~12の二価の分岐状脂肪族炭化水素基を示し、
Zbに含まれる一つの炭素原子が硫黄原子に置換されていてもよい。式(1a)のnと、式(1b)のnとは、同一又は異なっていてもよく、それぞれ、1~40の自然数を示す。式(2)において、Rは、炭素原子数が2~12の二価の直鎖状脂肪族炭化水素基、炭素原子数が3~12の二価の分岐状脂肪族炭化水素基、炭素原子数が6~18の二価の環状脂肪族炭化水素基又は炭素原子数が6~18の二価の芳香族炭化水素基を示す。) A polymer crosslinking agent (A);
A hydroxyl group-containing acrylate (B);
Including
It may further contain a polymerizable compound (C) as an optional component,
The polymer crosslinking agent (A) includes a repeating unit represented by the following formula (1a), a repeating unit represented by the formula (1b), and a repeating unit represented by the formula (2): It is a polyurethane acrylate having a meth) acrylic group at the end,
When the total amount of the polymer crosslinking agent (A), the hydroxyl group-containing acrylate (B) and the polymerizable compound (C) is 100 parts by mass, the polymer crosslinking agent (A) is contained in an amount of 60 parts by mass or more, and the hydroxyl group-containing acrylate ( A photocurable resin composition comprising 15 to 40 parts by mass of B).
(In the formula (1a), Za represents a divalent cycloaliphatic hydrocarbon group having 6 to 18 carbon atoms,
One carbon atom contained in Z a is may be substituted by a sulfur atom,
In the formula (1b), Z b represents a divalent linear aliphatic hydrocarbon group having 2 to 12 carbon atoms or a divalent branched aliphatic hydrocarbon group having 3 to 12 carbon atoms. Show
One carbon atom contained in Zb may be substituted with a sulfur atom. N in the formula (1a) and n in the formula (1b) may be the same or different and each represents a natural number of 1 to 40. In the formula (2), R represents a divalent linear aliphatic hydrocarbon group having 2 to 12 carbon atoms, a divalent branched aliphatic hydrocarbon group having 3 to 12 carbon atoms, a carbon atom It represents a divalent cyclic aliphatic hydrocarbon group having 6 to 18 carbon atoms or a divalent aromatic hydrocarbon group having 6 to 18 carbon atoms. )
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115895577A (en) * | 2022-11-21 | 2023-04-04 | 上谷新材料(苏州)有限公司 | A kind of boiling-resistant adhesive and preparation method thereof |
| JP2023147244A (en) * | 2022-03-29 | 2023-10-12 | 荒川化学工業株式会社 | Active energy ray-curable adhesive composition, cured product, and adhesive sheet |
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| JPH03247618A (en) * | 1990-02-27 | 1991-11-05 | Daicel Chem Ind Ltd | Ultraviolet-curable heat-resistant urethane acrylate |
| JP2002265885A (en) * | 2001-03-15 | 2002-09-18 | Nippon Kayaku Co Ltd | Adhesive composition for optical disk, cured product, and article therefrom |
| JP2012184383A (en) * | 2011-03-08 | 2012-09-27 | Ube Industries Ltd | Polyurethane compound, composition including the same, and cured product of them |
| WO2015098308A1 (en) * | 2013-12-25 | 2015-07-02 | Dic株式会社 | Ultraviolet curable adhesive composition, adhesive film and method for producing adhesive film |
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2017
- 2017-04-10 JP JP2018523348A patent/JP6863378B2/en active Active
- 2017-04-10 WO PCT/JP2017/014722 patent/WO2017221517A1/en not_active Ceased
- 2017-05-11 TW TW106115546A patent/TW201809191A/en unknown
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| JPH03247618A (en) * | 1990-02-27 | 1991-11-05 | Daicel Chem Ind Ltd | Ultraviolet-curable heat-resistant urethane acrylate |
| JP2002265885A (en) * | 2001-03-15 | 2002-09-18 | Nippon Kayaku Co Ltd | Adhesive composition for optical disk, cured product, and article therefrom |
| JP2012184383A (en) * | 2011-03-08 | 2012-09-27 | Ube Industries Ltd | Polyurethane compound, composition including the same, and cured product of them |
| WO2015098308A1 (en) * | 2013-12-25 | 2015-07-02 | Dic株式会社 | Ultraviolet curable adhesive composition, adhesive film and method for producing adhesive film |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2023147244A (en) * | 2022-03-29 | 2023-10-12 | 荒川化学工業株式会社 | Active energy ray-curable adhesive composition, cured product, and adhesive sheet |
| JP7517501B2 (en) | 2022-03-29 | 2024-07-17 | 荒川化学工業株式会社 | Active energy ray-curable pressure-sensitive adhesive composition, cured product, and pressure-sensitive adhesive sheet |
| CN115895577A (en) * | 2022-11-21 | 2023-04-04 | 上谷新材料(苏州)有限公司 | A kind of boiling-resistant adhesive and preparation method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| JPWO2017221517A1 (en) | 2019-04-11 |
| TW201809191A (en) | 2018-03-16 |
| JP6863378B2 (en) | 2021-04-21 |
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