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WO2025142600A1 - Molybdenum-containing carbonaceous material, negative electrode for power storage device, and power storage device - Google Patents
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WO2025142600A1 - Molybdenum-containing carbonaceous material, negative electrode for power storage device, and power storage device - Google Patents

Molybdenum-containing carbonaceous material, negative electrode for power storage device, and power storage device Download PDF

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WO2025142600A1
WO2025142600A1 PCT/JP2024/044450 JP2024044450W WO2025142600A1 WO 2025142600 A1 WO2025142600 A1 WO 2025142600A1 JP 2024044450 W JP2024044450 W JP 2024044450W WO 2025142600 A1 WO2025142600 A1 WO 2025142600A1
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carbonaceous material
mass
nitrogen
molybdenum
storage device
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French (fr)
Japanese (ja)
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尚大 西村
勇作 服部
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Kuraray Co Ltd
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Kuraray Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B32/00Carbon; Compounds thereof
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G11/00Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
    • H01G11/22Electrodes
    • H01G11/30Electrodes characterised by their material
    • H01G11/32Carbon-based
    • H01G11/42Powders or particles, e.g. composition thereof
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/58Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy; of polyanionic structures, e.g. phosphates, silicates or borates
    • H01M4/583Carbonaceous material, e.g. graphite-intercalation compounds or CFx
    • H01M4/587Carbonaceous material, e.g. graphite-intercalation compounds or CFx for inserting or intercalating light metals

Definitions

  • the present invention relates to a carbonaceous material having a specific molybdenum element content, a negative electrode for an electricity storage device that includes the carbonaceous material, and an electricity storage device that includes the negative electrode for an electricity storage device.
  • Electricity storage devices are devices such as secondary batteries and capacitors that utilize electrochemical phenomena, and are in widespread use.
  • lithium-ion secondary batteries which are one type of electricity storage device, are widely used in small portable devices such as mobile phones and laptops.
  • a carbonaceous material is proposed as a negative electrode material for non-aqueous electrolyte secondary batteries such as lithium ion secondary batteries, in which the nitrogen element content is 1.0 mass% or more, the oxygen content is 1.5 mass% or less, the ratio of the nitrogen element content to the hydrogen element content (R N / H ) is 6 to 100, the ratio of the oxygen content to the nitrogen content (R O / N ) is 0.1 to 1.0, and the carbon interplanar spacing (d 002 ) observed by X-ray diffraction measurement is 3.70 ⁇ or more, and it is described that this carbonaceous material is suitable as a negative electrode active material for non-aqueous electrolyte secondary batteries having high charge/discharge capacity, preferably high charge/discharge efficiency, and low resistance.
  • the half-width value of the peak near 1360 cm -1 in the Raman spectrum observed by laser Raman spectroscopy of the carbonaceous material is preferably 190 cm -1 or more, because there tends to be more sites for lithium ions to be absorbed.
  • the present invention provides a carbonaceous material that, when applied to a negative electrode, can provide an electricity storage device that has high charge capacity and discharge capacity per mass, high current efficiency, and high energy density.
  • FIG. 4 is a diagram illustrating the relationship between the discharge capacity and the voltage when the electricity storage device is discharged.
  • the term "electricity storage device” refers to a general device that includes a negative electrode containing a carbonaceous material and utilizes an electrochemical phenomenon.
  • the electricity storage device includes, for example, secondary batteries such as lithium ion secondary batteries, nickel hydrogen secondary batteries, and nickel cadmium secondary batteries that can be used repeatedly by charging, and capacitors such as electric double layer capacitors.
  • the electricity storage device may be a secondary battery, particularly a non-aqueous electrolyte secondary battery (for example, a lithium ion secondary battery, a sodium ion battery, a lithium sulfur battery, a lithium air battery, an all-solid-state battery, an organic radical battery, etc.), and in particular, may be a lithium ion secondary battery.
  • the carbonaceous material of the present invention is characterized in that the half-width value of the peak near 1360 cm ⁇ 1 in the Raman spectrum observed by laser Raman spectroscopy is 200 to 280 cm ⁇ 1 and the molybdenum content determined by ICP emission spectroscopy is 0.5 to 7.5 mass%.
  • the inventors have found that, because the carbonaceous material has this characteristic, when the carbonaceous material is used as a carbonaceous material for the negative electrode of an electricity storage device, it is possible to achieve a high energy density in addition to a high charge capacity, a high discharge capacity, and a high current efficiency. Although the reason for this is unclear, the following mechanism of action is presumed as a non-limiting mechanism of action.
  • the CV discharge capacity is divided by the CC discharge capacity to obtain a value that is taken as the CV/CC ratio
  • the larger this value the higher the energy density tends to be achieved.
  • a higher energy density also tends to be achieved by increasing the charge/discharge efficiency of the negative electrode when preparing an actual battery having a certain capacity.
  • the increase in the charge/discharge efficiency of the negative electrode can be achieved, for example, by reducing the volume (coating amount) of the negative electrode.
  • a higher energy density can also be achieved by increasing the value obtained by multiplying the charge/discharge efficiency by the CV/CC ratio. This is because when the value is high, both the charge/discharge efficiency and the voltage during discharge tend to have favorable values.
  • the carbonaceous material is used as a carbonaceous material for the negative electrode of a lithium ion secondary battery, it is considered that, from the structure of the carbonaceous material, the CC discharge capacity is mainly related to the release of lithium ions captured between the carbon surfaces of the carbonaceous material, while the CV discharge capacity is mainly related to the release of lithium ion clusters occluded in the carbonaceous material.
  • the fact that the carbonaceous material of the present invention has a specific half-width value is related to the fact that the spacing of the carbon surfaces of the carbonaceous material is disordered, and as a result, it is considered that more lithium ions can be released because lithium ions are easily captured between the carbon surfaces of the carbonaceous material, that is, high charge/discharge capacity and high CC discharge capacity can be achieved.
  • the half-width value of the carbonaceous material in the present invention is smaller than 200 cm -1 , the carbon structure has fewer disturbances and defects, and the number of storage sites for electrolyte ions (lithium ions in the case of lithium ion secondary batteries) is reduced, so that it tends to be difficult to achieve a high charge/discharge capacity and a high CC discharge capacity of an electrode made using the carbonaceous material.
  • the half-width value is greater than 280 cm -1 , the number of sites for irreversibly storing electrolyte ions in the carbon structure increases, so that it tends to be difficult to achieve a high charge/discharge efficiency.
  • the half-width value is 200 to 280 cm -1 , preferably 205 to 280 cm -1 , more preferably 210 to 280 cm -1 , even more preferably 220 to 280 cm -1 , particularly preferably 230 to 275 cm -1 , and even more particularly preferably 240 to 270 cm -1 .
  • the half width is equal to or greater than the lower limit, a higher charge/discharge capacity and a higher CC discharge capacity can be achieved for an electrode made using a carbonaceous material.
  • the half width is equal to or less than the upper limit, a suitable charge/discharge efficiency can be achieved in an electric storage device including an electrode made using a carbonaceous material.
  • the peak near 1360 cm ⁇ 1 is a Raman peak generally called a D band, which is a peak caused by disorder/defects in the graphite structure.
  • the peak near 1360 cm ⁇ 1 is usually observed in the range of 1345 cm ⁇ 1 to 1375 cm ⁇ 1 , preferably 1350 cm ⁇ 1 to 1370 cm ⁇ 1 .
  • the Raman spectrum is measured using a Raman spectrometer under the conditions described in the Examples, for example.
  • the value of the half width can be adjusted within the range, for example, by adjusting the amount of the nitrogen-containing compound and the molybdenum-containing compound used in producing the carbonaceous material, and/or by adjusting the temperature or time of the heat treatment.
  • the molybdenum content is 0.5 to 7.5% by mass, preferably 0.75 to 7.4% by mass, more preferably 1.0 to 7.0% by mass, even more preferably 1.25 to 6.5% by mass, even more preferably 1.50 to 6.0% by mass, and particularly preferably 2.0 to 5.0% by mass.
  • the molybdenum content is measured by ICP emission spectroscopy under conditions described in the examples. The molybdenum content can be adjusted to within the above range, for example, by adjusting the amount of the molybdenum-containing compound used in producing the carbonaceous material and/or by adjusting the temperature or time of the heat treatment.
  • the nitrogen element content by elemental analysis of the carbonaceous material is preferably 0.5 to 4.6 mass%, preferably 0.6 to 4.5 mass%, more preferably 0.65 to 4.4 mass%, even more preferably 0.7 to 4.3 mass%, even more preferably 0.8 to 4.2 mass%, particularly preferably 0.9 to 4.0 mass%, more particularly preferably 1.0 to 3.5 mass%, and even more particularly preferably 1.0 to 3.0 mass%.
  • the carbon interplanar spacing (d 002 ) determined by X-ray diffraction measurement of the carbonaceous material is preferably 3.65 to 4.00 ⁇ , more preferably 3.68 to 3.95 ⁇ , even more preferably 3.70 to 3.90 ⁇ , particularly preferably 3.71 to 3.85 ⁇ , and more particularly preferably 3.73 to 3.85 ⁇ .
  • the carbon interplanar spacing (d 002 ) is equal to or greater than the lower limit, the spacing between the carbon planes widens, and accordingly, the electrolyte ions can move efficiently.
  • the micropores are sufficiently developed, and accordingly, the number of storage sites for the clustered electrolyte ions can be increased, and as a result, a higher discharge capacity and a higher current efficiency can be obtained.
  • the carbon interplanar spacing (d 002 ) when the carbon interplanar spacing (d 002 ) is equal to or less than the upper limit, the volume of the carbonaceous material can be appropriately reduced to increase the effective capacity per volume, and the discharge capacity per volume can be increased.
  • the carbon interplanar spacing (d 002 ) is measured using the Bragg equation by X-ray diffraction measurement, specifically, by the method described in the Examples.
  • the carbon interplanar spacing (d 002 ) can be adjusted to within the above range, for example, by adjusting the amount of nitrogen-containing compound used in producing the carbonaceous material and/or by adjusting the temperature or time of heat treatment.
  • true density of the carbonaceous material in the present invention determined by the helium method is usually 1.30 g/cc or more, preferably 1.30 to 2.10 g/cc, more preferably 1.30 to 2.05 g/cc, even more preferably 1.35 to 2.00 g/cc, still more preferably 1.40 to 1.95 g/cc, particularly preferably 1.45 to 1.90 g/cc, even more particularly preferably 1.50 to 1.85 g/cc, and even more particularly preferably 1.55 to 1.80 g/cc.
  • a small true density ⁇ He means that there are many pores into which helium cannot enter.
  • the true density ⁇ He can be measured by a gas pycnometer method, for example, by the method described in the Examples below.
  • the true density ⁇ He can be adjusted to within the above range, for example, by adjusting the amount of the nitrogen-containing compound used in producing the carbonaceous material and/or by adjusting the temperature or time of the heat treatment.
  • the method for producing the carbonaceous material of the present invention is not particularly limited as long as a carbonaceous material having the above-mentioned characteristics can be obtained.
  • a method in which a compound serving as a carbon source and a nitrogen-containing compound are mixed, or a nitrogen-containing compound serving as a carbon source is prepared, the resulting mixture or the prepared nitrogen-containing compound is heat-treated under an inert gas atmosphere at 500 to 900 ° C., and then crushed and/or classified, and the resulting crushed and/or classified carbide is further heat-treated at 800 to 1300 ° C., and includes a mixing step with a molybdenum-containing compound before the heat treatment at 800 to 1300 ° C.
  • the above-mentioned “nitrogen-containing compound serving as a carbon source” is different from the “compound (nitrogen-containing compound) other than sugars containing nitrogen” described later.
  • the carbon source compound or nitrogen-containing compound used as the raw material is not particularly limited as long as a carbonaceous material satisfying the above characteristics can be obtained, but from the viewpoint of adjusting the above characteristics of the carbonaceous material to a preferred range, it is preferably a compound having a saccharide skeleton (hereinafter sometimes abbreviated as "saccharide compound”.
  • saccharide compounds include nitrogen-free saccharide compounds and nitrogen-containing saccharide compounds described below) or a nitrogen-containing compound having a saccharide skeleton (hereinafter sometimes abbreviated as "nitrogen-containing saccharide compound"). Therefore, the carbonaceous material of the present invention is preferably a carbonaceous material derived from sugar or nitrogen-containing sugar.
  • a production method using a saccharide compound or a nitrogen-containing saccharide compound as a carbon source will be described.
  • the method for producing a carbonaceous material of the present invention includes the following steps (1) to (4): (1) A step of mixing a nitrogen-free saccharide compound (hereinafter also referred to as a "nitrogen-free saccharide compound”) with a nitrogen-containing saccharide compound, or a step of mixing a nitrogen-free saccharide compound and/or a nitrogen-containing saccharide compound with a nitrogen-containing compound other than a saccharide (referred to as a "nitrogen-containing compound” throughout this specification), or a step of preparing a nitrogen-containing saccharide compound; (2) heat-treating the mixture obtained in step (1) or the nitrogen-containing saccharide compound prepared in step (1) at 500 to 900° C.
  • a nitrogen-free saccharide compound hereinafter also referred to as a "nitrogen-free saccharide compound”
  • nitrogen-free sugar compounds examples include, but are not limited to, monosaccharides such as glucose, galactose, mannose, fructose, and ribose; disaccharides such as sucrose, trehalose, maltose, cellobiose, maltitol, lactobionic acid, and lactosamine; and polysaccharides such as starch, glycogen, agarose, pectin, cellulose, oligosaccharides, and xylitol.
  • monosaccharides such as glucose, galactose, mannose, fructose, and ribose
  • disaccharides such as sucrose, trehalose, maltose, cellobiose, maltitol, lactobionic acid, and lactosamine
  • polysaccharides such as starch, glycogen, agarose, pectin, cellulose, oligosaccharides, and xylitol.
  • starch is preferred because
  • starch examples include corn starch, potato starch, wheat starch, rice starch, tapioca starch, sago starch, sweet potato starch, mylostarch, kudzu starch, bracken starch, lotus root starch, mung bean starch, and potato chestnut starch.
  • These starches may be physically, enzymatically, or chemically processed, and may be starches processed into pregelatinized starch, phosphate crosslinked starch, starch acetate, hydroxypropyl starch, oxidized starch, dextrin, etc.
  • Corn starch and wheat starch, as well as pregelatinized starches thereof, are preferred as starches because of their availability and low cost.
  • nitrogen-containing saccharide compounds that can be used in step (1) include, but are not limited to, glucosamine, chitin, chitosan, and quaternary nitrogen-modified polysaccharides (cationically modified hydroxyethylcellulose, cationically modified starch, cationically modified tamarind gum, cationically modified locust bean gum, cationically modified tara gum, cationically modified fenugreek gum, etc.).
  • glucosamine chitin
  • chitosan examples include, but are not limited to, glucosamine, chitin, chitosan, and quaternary nitrogen-modified polysaccharides (cationically modified hydroxyethylcellulose, cationically modified starch, cationically modified tamarind gum, cationically modified locust bean gum, cationically modified tara gum, cationically modified fenugreek gum, etc.).
  • a saccharide compound not containing nitrogen or a nitrogen-free saccharide compound means a saccharide compound having a nitrogen element content of less than 500 ppm
  • a saccharide compound containing nitrogen or a nitrogen-containing saccharide compound means a saccharide compound having a nitrogen element content of 500 ppm or more.
  • a saccharide compound in which, when 20 particles having a cross-sectional area of 3 ⁇ m 2 or more and 100 ⁇ m 2 or less are arbitrarily selected in an image obtained by observing the cross section of a particle of the compound with a secondary electron microscope, the number of particles having voids of 1 ⁇ m 2 or more is preferably 3 or less, more preferably 2 or less, and even more preferably 1 or less.
  • additional processing such as the step (b) described below is usually not required.
  • the nitrogen-containing compound that can be used in step (1) is not particularly limited as long as it has a nitrogen atom in the molecule and does not correspond to a sugar.
  • the nitrogen-containing compound include inorganic ammonium salts such as ammonium chloride, ammonium sulfate, ammonium carbonate, and ammonium nitrate; organic ammonium salts such as ammonium formate, ammonium acetate, ammonium oxalate, and diammonium hydrogen citrate; aromatic amine hydrochlorides such as aniline hydrochloride and aminonaphthalene hydrochloride; and nitrogen-containing organic compounds such as melamine, dicyandiamide, pyrimidine, pyridine, pyrrole, imidazole, indole, urea, cyanuric acid, and benzoguanamine.
  • the nitrogen-containing compound one of these nitrogen-containing compounds may be used, or two or more of them may be used in combination.
  • nitrogen-containing compounds from the viewpoint of incorporating a large amount of nitrogen element into the carbonaceous material, nitrogen-containing compounds with a high nitrogen content in the molecule are preferred, for example, melamine, dicyandiamide, and urea are preferred.
  • the nitrogen-containing compound is preferably a compound having a volatilization temperature of preferably 100° C. or higher, more preferably 150° C. or higher.
  • the mixing ratio of the nitrogen-free saccharide compound and the nitrogen-containing saccharide compound, the mixing ratio of the nitrogen-free saccharide compound and the nitrogen-containing compound, the mixing ratio of the nitrogen-containing saccharide compound and the nitrogen-containing compound, or the mixing ratio of the nitrogen-free saccharide compound, the nitrogen-containing saccharide compound and the nitrogen-containing compound is not particularly limited and may be appropriately adjusted so as to obtain a carbonaceous material having desired properties. For example, increasing the amount of the nitrogen-containing compound tends to increase the nitrogen element content contained in the carbonaceous material.
  • the nitrogen element content contained in the mixture is 1.0 to 20.0 mass% based on the total mass of the mixture.
  • the nitrogen element content contained in the mixture is preferably 3.0 to 15.0 mass%, more preferably 5.0 to 10.0 mass%.
  • such a nitrogen-containing saccharide compound may be prepared in step (1) instead of mixing the raw material compounds.
  • the nitrogen-containing saccharide compound that may be prepared may be one type of nitrogen-containing saccharide compound alone or a combination of two or more types.
  • the amount of nitrogen element in a saccharide compound can be measured, for example, using an oxygen/nitrogen/hydrogen analyzer.
  • the amount of the saccharide compound contained in the mixture obtained by mixing in step (1) is preferably 50 to 99% by mass, more preferably 80 to 95% by mass, based on the total mass of the saccharide compound and the nitrogen-containing compound.
  • the amount of the nitrogen-containing compound contained in the mixture is preferably 1 to 30% by mass, more preferably 2 to 28% by mass, even more preferably 3 to 26% by mass, even more preferably 4 to 24% by mass, and particularly preferably 5 to 22% by mass, based on the total mass of the saccharide compound and the nitrogen-containing compound.
  • the amount of the nitrogen-containing compound mixed in step (1) is preferably 0.013 to 0.56 mol, more preferably 0.026 to 0.50 mol, even more preferably 0.040 to 0.45 mol, even more preferably 0.054 to 0.41 mol, and particularly preferably 0.069 to 0.36 mol, based on 1 mol of starch monosaccharide units in the saccharide compound.
  • step (1) when mixing the raw materials or preparing the nitrogen-containing sugar compound, at least one carbon source selected from the group consisting of coconut shells, walnut shells, rice husks, buckwheat husks, coffee grounds, wood, pulp, bamboo, and paper may be further mixed within a range that does not impair the effects of the present invention.
  • additional carbon sources may be of a grade that is commonly used in the art.
  • the amount thereof is preferably 50 mass% or less, more preferably 40 mass% or less, based on the total mass of the sugar compound, the nitrogen-containing compound if contained in the mixture, and the additional carbon source.
  • the carbonaceous material in the present invention does not include carbonaceous materials derived from coconut shells, walnut shells, rice husks, buckwheat husks, coffee grounds, wood, pulp, bamboo, and paper.
  • step (1) at least one crosslinking agent may be further mixed when mixing the raw materials or preparing the nitrogen-containing saccharide compound.
  • the crosslinking agent is a compound capable of crosslinking saccharide compounds, and acts as a catalyst to promote the interchain bond formation reaction of saccharide compounds and/or the reaction between saccharide compounds and nitrogen-containing compounds, which proceeds in parallel with the hydrolysis reaction or dehydration reaction of saccharide compounds, or crosslinks saccharide compounds and/or nitrogen-containing compounds.
  • saccharide compounds often melt, fuse, foam, etc., and as a result, the resulting carbonaceous material often has a flat shape rather than a spherical shape.
  • a crosslinking agent is used in the heat treatment, the fusion or foaming of the raw materials can be suppressed, and as a result, the density of the electrode obtained using the resulting carbonaceous material can be increased.
  • a crosslinking agent is used, the type is not particularly limited.
  • examples of such acids include aliphatic monocarboxylic acids such as formic acid, acetic acid, propionic acid, butyric acid, valeric acid, caproic acid, heptanoic acid, octanoic acid, nonanoic acid, decanoic acid, undecanoic acid, lauric acid, myristic acid, palmitic acid, stearic acid, linoleic acid, and oleic acid; aromatic monocarboxylic acids such as benzoic acid, salicylic acid, and toluic acid, and polycarboxylic acids such as oxalic acid, malonic acid, succinic acid, glutaric acid, adipic acid, fumaric acid, maleic acid, phthalic acid, and terephthalic acid; hydroxycarboxylic acids such as lactic acid, tartaric acid, citric acid, and malic acid; carboxylic acids such as ethylened
  • crosslinking agent When using a crosslinking agent, one of these crosslinking agents may be used, or two or more may be used in combination.
  • these crosslinking agents polycarboxylic acids and hydroxycarboxylic acids are preferred from the viewpoint of suppressing melting and foaming of the raw materials in the process of obtaining a carbonized material by heat treatment, and among these, succinic acid, adipic acid, and citric acid are more preferred.
  • the amount thereof is preferably 1 to 30 mass %, more preferably 3 to 10 mass %, based on the total mass of the saccharide compound, the molybdenum-containing compound, the nitrogen-containing compound if included in the mixture, and the crosslinking agent.
  • a crosslinking agent is used, increasing the amount of the crosslinking agent tends to increase the true density ⁇ He of the carbonaceous material.
  • the heat treatment temperature in step (2) is preferably 550 to 850°C, more preferably 600 to 800°C.
  • the heating rate until the heat treatment temperature (end temperature) is reached is preferably 50°C/hour or more, more preferably 50°C/hour to 200°C/hour.
  • the heat treatment time is usually 5 minutes or more at the end temperature, preferably 5 minutes to 2 hours, more preferably 10 minutes to 1 hour, and even more preferably 30 minutes to 1 hour. If the heat treatment temperature and time are within the above ranges, the carbonization of the sugar compound can be controlled, and the above characteristic values of the carbonaceous material can be adjusted to the desired range.
  • the heat treatment temperature may be a constant temperature, but may vary within the above range.
  • the average particle size of the carbonaceous material obtained in step (3) is preferably 0.1 ⁇ m to 20 ⁇ m, more preferably 0.5 ⁇ m to 19 ⁇ m, even more preferably 1.0 ⁇ m to 18 ⁇ m, and particularly preferably 1.5 ⁇ m to 17 ⁇ m, from the viewpoints of the electrode density and volumetric efficiency of an electrode made using the carbonaceous material, and the charge/discharge efficiency of a battery made using the electrode.
  • the average particle size is measured by a laser diffraction scattering method throughout this specification.
  • step (4) the pulverized and/or classified carbide is heat-treated at 800 to 1300°C under an inert gas atmosphere to obtain the carbonaceous material of the present invention.
  • the heat treatment temperature in step (4) is preferably 1000 to 1250°C, more preferably 1050 to 1200°C, and even more preferably 1110 to 1150°C.
  • heat treatment at 800 to 1300°C means holding the temperature of 800 to 1300°C for 1 minute or more.
  • the rate of temperature rise until the above heat treatment temperature (attainment temperature) is reached is preferably 50°C/hour or more, more preferably 50°C/hour to 200°C/hour.
  • the heat treatment time is a holding time at the attainment temperature of usually 1 minute or more, preferably 5 minutes to 2 hours, more preferably 10 minutes to 1 hour, even more preferably 10 minutes to 45 minutes, and particularly preferably 10 minutes to 30 minutes. If the heat treatment temperature and time are within the above ranges, the above characteristic values of the finally obtained carbonaceous material can be adjusted to desired values.
  • the heat treatment temperature may be a constant temperature, but may also vary within the above range.
  • step (4) is carried out in the presence of a volatile organic substance, or step (4) carried out in the absence of a volatile organic substance is followed by a further heat treatment in an inert gas atmosphere in the presence of a volatile organic substance (step (5)).
  • step (4) is carried out in the presence of a volatile organic substance or when step (5) is carried out, the heat treatment temperature is set so that volatile substances derived from the volatile organic substance generated by the heat treatment are present in the atmosphere in which the heat treatment is carried out.
  • the amount of volatile organic compounds in step (4) or step (5) is preferably 1 to 30 parts by mass, more preferably 2 to 20 parts by mass, and even more preferably 3 to 15 parts by mass, per 100 parts by mass of the pulverized and/or classified carbonized material obtained in step (3) or 100 parts by mass of the carbonaceous material obtained in step (4), respectively.
  • step (4) When step (4) is carried out in the presence of a volatile organic substance, the pulverized and/or classified carbonized material obtained in step (3) may be mixed with the volatile organic substance, and the resulting mixture may be subjected to step (4).
  • a volatile organic substance refers to an organic compound that is hardly carbonized (e.g., 80% by mass or more, preferably 90% by mass or more) and volatilizes (vaporizes or pyrolyzes into gas) during heat treatment (e.g., at 500°C or more) under an inert gas atmosphere.
  • volatile organic compounds include, but are not limited to, thermoplastic resins and low-molecular organic compounds.
  • thermoplastic resins include polystyrene, polyethylene, polypropylene, poly(meth)acrylic acid, poly(meth)acrylic acid esters, etc.
  • (meth)acrylic is a general term for methacrylic and acrylic.
  • the volatile organic matter may also be a resin that partially contains a thermoplastic resin, such as a copolymer, and examples of such resins include acrylonitrile-chlorinated polyethylene-styrene copolymer (ACS resin), acrylonitrile-acrylic acid ester-styrene copolymer (AAS resin), acrylonitrile-ethylene-styrene copolymer (AES resin), styrene-ethylene-propylene-styrene block copolymer (SEPS resin), styrene-ethylene-butylene-styrene block copolymer (SEBS resin), styrene-isoprene-styrene block copolymer (SIS resin), styrene-butadiene-styrene block copolymer (SBS resin), acrylonitrile-styrene copolymer (AS resin), acrylonitrile-butadiene-styrene
  • low molecular weight organic compounds include ethylene, propane, hexane, toluene, xylene, mesitylene, styrene, naphthalene, phenanthrene, anthracene, pyrene, etc.
  • thermoplastic resin polystyrene, polyethylene, polypropylene, and poly(meth)acrylic acid are preferred, since they are preferred to volatilize at the heat treatment temperature and not oxidize and activate the surface of the carbon source when pyrolyzed.
  • the volatile organic compound may be gasified and mixed with an inert gas, and then supplied to step (4).
  • the volatile organic compound is not particularly limited, but examples thereof include low molecular weight organic compounds.
  • low molecular weight organic compounds include ethylene, propane, hexane, toluene, xylene, mesitylene, styrene, naphthalene, phenanthrene, anthracene, pyrene, and the like.
  • compounds with high volatility are preferred from the viewpoint of mixability with the inert gas, and ethylene, propane, hexane, toluene, and the like are preferred.
  • the volatile organic compounds may be used alone or in combination of two or more. The use of such volatile organic compounds is preferred in that the oxygen element content can be reduced while maintaining the characteristic structure of the present invention.
  • the manufacturing method includes a step (a) of also mixing a molybdenum-containing compound prior to the heat treatment in the step (4).
  • a carbonaceous material By manufacturing a carbonaceous material by a manufacturing method including the step (a), it is possible to include elemental molybdenum in the carbonaceous material.
  • inorganic molybdenum compounds include molybdic acid, phosphomolybdic acid, molybdenum trioxide, molybdenum sulfide, molybdenum chloride, molybdosilicic acid, and molybdenum boride.
  • the salt may be, for example, an alkali metal salt and/or an alkaline earth metal salt, or an ammonium salt.
  • the total amount of the molybdenum-containing compounds mixed in step (a) is not particularly limited as long as a carbonaceous material having an elemental molybdenum content in the above range is finally obtained.
  • the total amount is preferably 0.5 to 6.0 mass%, more preferably 1.0 to 5.5 mass%, based on the total mass of the saccharide compound and the nitrogen-containing compound, or the mass of the nitrogen-containing saccharide compound when no nitrogen-containing compound is used, or based on the mass of the carbonized material obtained in step (2).
  • the phosphorus-containing compound is not particularly limited as long as it is a compound that has a phosphorus atom in the molecule.
  • inorganic phosphoric acid, organic phosphoric acid, and salts thereof, organic phosphorus, phosphonium salts, etc. can be used.
  • the phosphorus-containing compound one type of phosphorus-containing compound may be used, or two or more types may be used in combination.
  • organic phosphorus examples include triphenylphosphine, triphenylphosphine oxide, tricyclohexylphosphine, tricyclohexylphosphine oxide, trialkylphosphine, trialkylphosphine oxide, etc.
  • phosphonium salts include tetraalkylphosphonium salts, tetraphenylphosphonium salts, etc. These salts may be, for example, halides, sulfates, phosphates, or acetates.
  • the phosphorus-containing compound is preferably a compound having a volatilization temperature of preferably 100° C. or higher, more preferably 150° C. or higher.
  • the method of mixing the phosphorus-containing compound is not particularly limited. If the phosphorus-containing compound is solid, the solid phosphorus-containing compound may be mixed with a sugar compound or the like. Also, if the phosphorus-containing compound is, for example, water-soluble, an aqueous solution of the phosphorus-containing compound may be mixed with a sugar compound or the like.
  • the total amount is preferably 0.5 to 10 mass%, more preferably 0.6 to 8 mass%, based on the total mass of the saccharide compound and the nitrogen-containing compound, or the mass of the nitrogen-containing saccharide compound when no nitrogen-containing compound is used, or based on the mass of the carbonized product obtained in step (2).
  • the total amount is preferably 0.001 to 0.20 mol, more preferably 0.005 to 0.15 mol, and even more preferably 0.01 to 0.10 mol, based on 1 mol of starch monosaccharide unit in the saccharide compound.
  • the manufacturing method may further include, in addition to steps (1) to (4) or steps (1) to (5), a step (b) of gelatinizing the sugar compound before, simultaneously with, or after step (1).
  • step (b) is further carried out, the cavities in the sugar compound disappear, and as a result, the density of the electrode formed from the finally obtained carbonaceous material can be increased, and the discharge capacity per volume can be increased.
  • the gelatinization method is not particularly limited.
  • a method of heating a saccharide compound alone or in a state of any mixture with a nitrogen-containing compound or the like in the presence of water a method of subjecting a saccharide compound alone or in a state of any mixture with a nitrogen-containing compound or the like to mechanical treatment having the action of impact, crushing, friction and/or shearing can be mentioned. By applying such heat or external force, the cavities contained in the saccharide compound can be blocked and disappeared.
  • step (b) in an image obtained by observing the cross section of a particle of a gelatinized saccharide compound with a secondary electron microscope, it is preferable to carry out the gelatinization until the number of particles having a void of 1 ⁇ m 2 or more is a predetermined amount or less, preferably 3 or less, more preferably 2 or less, and even more preferably 1 or less when 20 particles having a cross-sectional area of 3 ⁇ m 2 or more and 100 ⁇ m 2 or less are arbitrarily selected.
  • the above microscope observation may be carried out after removing aggregates contained in the compound or mixture after gelatinization by crushing or classification.
  • the manufacturing method may comprise, as step (b), one or more of the following steps: - a step (b1) prior to the step (1), of mixing a saccharide compound with 5 to 50% by mass of water based on the mass of the saccharide compound and heating the mixture at a temperature of 50 to 200°C for 1 minute to 5 hours; - a step (b2) of subjecting the saccharide compound to a mechanical treatment having the action of impact, crushing, friction and/or shear, prior to step (1); - step (b3), simultaneously with the mixing in step (1) or after the mixing or preparation in step (1), of mixing the mixture containing a saccharide compound or the prepared nitrogen-containing saccharide compound with 5 to 50 mass% of water based on the mass of the saccharide compound contained in the mixture or the prepared nitrogen-containing saccharide compound, and heating at a temperature of 50 to 200°C for 1 minute to 5 hours; and - step (b4), simultaneously with the mixing in step (1) or after the mixing or preparation in step (1)
  • the amount of water in step (b1) needs to be at least a certain amount, but it is better to use less water in order to reduce the energy required to distill off the mixed water during the process of producing the carbonaceous material. Therefore, the amount of water is 5 to 50 mass %, preferably 10 to 50 mass %, and more preferably 10 to 30 mass % relative to the mass of the nitrogen-containing sugar compound when no sugar compound or nitrogen-containing compound is used.
  • the heating temperature is 50 to 200°C, preferably 60 to 180°C, and more preferably 80 to 180°C, and the heating time is 1 minute to 5 hours, preferably 3 minutes to 1 hour, and more preferably 10 minutes to 30 minutes.
  • examples of equipment used for mechanical processing having the effects of impact, crushing, friction, and/or shear include a grinder, extruder, flour mill, grinder, and kneader.
  • Processing conditions such as processing time are not particularly limited. For example, when using a ball vibration mill, processing conditions of 20 Hz and 10 minutes can be used.
  • step (b3) The preferred amount of water, heating temperature, and heating time in step (b3) are the same as those described for step (b1).
  • step (b4) The preferred apparatus and processing conditions for step (b4) are the same as those described for step (b2).
  • the carbonaceous material of the present invention or the carbonaceous material produced by the production method can be suitably used as a carbonaceous material for the negative electrode of an electricity storage device, more specifically, as an active material for the negative electrode of an electricity storage device.
  • the carbonaceous material it is possible to produce a negative electrode for an electricity storage device that provides high charge capacity and discharge capacity per mass, high current efficiency, and high energy density. Therefore, the present invention also covers a negative electrode for an electricity storage device that contains the carbonaceous material.
  • the negative electrode can be manufactured by a method common in the art. For example, a carbonaceous material is first mixed with a binder, and then further mixed with an appropriate amount of a suitable solvent to prepare a slurry-like electrode mixture. The resulting electrode mixture is applied to a current collector made of a metal plate or the like, dried, and then pressure-molded.
  • a negative electrode for an electricity storage device for example, a negative electrode for a non-aqueous electrolyte secondary battery such as a lithium ion secondary battery, a sodium ion battery, a lithium sulfur battery, or a lithium air battery.
  • the binder is not particularly limited as long as it does not react with the electrolyte.
  • examples include PVDF (polyvinylidene fluoride), polytetrafluoroethylene, and a mixture of SBR (styrene butadiene rubber) and CMC (carboxymethyl cellulose).
  • PVDF polyvinylidene fluoride
  • SBR styrene butadiene rubber
  • CMC carbboxymethyl cellulose
  • a mixture of SBR and CMC is preferable because the SBR and CMC attached to the surface of the active material do not hinder the movement of electrolyte ions, and good input/output characteristics can be obtained. If the amount of binder is too large, the resistance of the resulting electrode increases, and the internal resistance of the power storage device increases, which may result in a decrease in electrical properties.
  • a polar solvent such as water is preferably used as the solvent.
  • a polar solvent such as N-methylpyrrolidone is preferably used.
  • a conductive assistant may be further mixed in when preparing the electrode mixture, as necessary.
  • conductive assistants include conductive carbon black, vapor-grown carbon fiber (VGCF), nanotubes, etc.
  • the active material layer is basically formed on both sides of the current collector plate, but may be formed on one side if necessary.
  • the thicker the active material layer the fewer current collector plates or separators are required, which is preferable for high capacity.
  • a larger electrode area facing the counter electrode is more advantageous for improving input/output characteristics, if the active material layer is too thick, the input/output characteristics may deteriorate.
  • the thickness of the active material layer (per side) is preferably 10 to 80 ⁇ m, more preferably 20 to 75 ⁇ m, and even more preferably 30 to 75 ⁇ m.
  • An electricity storage device using the carbonaceous material in the negative electrode can have a high energy density as well as a high charge capacity and discharge capacity per mass and a high current efficiency.
  • the present invention also covers such an electricity storage device, that is, an electricity storage device including the negative electrode for an electricity storage device of the present invention.
  • other materials constituting the electricity storage device such as the positive electrode material, the separator, and the electrolyte, are not particularly limited. Various materials that have been conventionally used or proposed for electricity storage devices can be used.
  • a composite metal chalcogen compound of a layered oxide system [represented as LiMO2 , where M represents a metal: for example, LiCoO2 , LiNiO2 , LiMnO2 , or LiNi x Co y Mo z O2 (where x, y, and z represent the composition ratio)]
  • an olivine system represented as LiMPO4 , where M represents a metal: for example, LiFePO4 , etc.
  • a spinel system represented as LiM2O4 , where M represents a metal: for example, LiMn2O4 , etc.
  • These chalcogen compounds may be used alone or in combination.
  • These positive electrode materials are molded together with a suitable binder and a carbon material for imparting conductivity to the electrode, and a layer is formed on a conductive current collector to form a positive electrode.
  • the non-aqueous solvent type electrolyte is generally prepared by dissolving an electrolyte in a non-aqueous solvent.
  • non-aqueous solvents include organic solvents such as propylene carbonate, ethylene carbonate, dimethyl carbonate, diethyl carbonate, ethyl methyl carbonate, dimethoxyethane, diethoxyethane, ⁇ -butyl lactone, tetrahydrofuran, 2-methyltetrahydrofuran, sulfolane, and 1,3-dioxolane, which can be used alone or in combination of two or more.
  • organic solvents such as propylene carbonate, ethylene carbonate, dimethyl carbonate, diethyl carbonate, ethyl methyl carbonate, dimethoxyethane, diethoxyethane, ⁇ -butyl lactone, tetrahydrofuran, 2-methyltetrahydrofuran, sulfolane, and 1,3-diox
  • the non-aqueous electrolyte secondary battery is generally manufactured by opposing the positive and negative electrodes formed as described above, with a liquid-permeable separator interposed between them as necessary, and immersing them in an electrolyte.
  • a separator a non-woven fabric or other permeable or liquid-permeable separator made of a porous material that is commonly used in secondary batteries can be used.
  • a solid electrolyte made of a polymer gel impregnated with an electrolyte can be used in place of or together with the separator.

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Abstract

The present invention relates to a carbonaceous material for which the value of the half-value width of the peak in the vicinity of 1360 cm-1 in the Raman spectrum observed by laser Raman spectroscopy is 200-280 cm-1, and for which the molybdenum element content as determined by ICP emission spectroscopy is 0.5-7.5 mass%.

Description

含モリブデン炭素質材料、蓄電デバイス用負極および蓄電デバイスMolybdenum-containing carbonaceous material, negative electrode for power storage device, and power storage device

 本発明は、特定のモリブデン元素含有量を有する炭素質材料、該炭素質材料を含む蓄電デバイス用負極、および該蓄電デバイス用負極を含む蓄電デバイスに関する。 The present invention relates to a carbonaceous material having a specific molybdenum element content, a negative electrode for an electricity storage device that includes the carbonaceous material, and an electricity storage device that includes the negative electrode for an electricity storage device.

 蓄電デバイスは、電気化学的な現象を利用する二次電池およびキャパシタ等のデバイスであり、広く利用されている。例えば、蓄電デバイスの1つであるリチウムイオン二次電池は、携帯電話やノートパソコンのような小型携帯機器に広く用いられている。 Electricity storage devices are devices such as secondary batteries and capacitors that utilize electrochemical phenomena, and are in widespread use. For example, lithium-ion secondary batteries, which are one type of electricity storage device, are widely used in small portable devices such as mobile phones and laptops.

 リチウムイオン二次電池等の非水電解質二次電池の負極材として、例えば特許文献1では、元素分析により求めた、窒素元素含有量が1.0質量%以上、酸素含有量が1.5質量%以下であり、窒素元素含有量と水素元素含有量の比(RN/H)が6以上100以下であり、酸素含有量と窒素含有量の比(RO/N)が0.1以上1.0以下であり、かつ、X線回折測定により観測される炭素面間隔(d002)が3.70Å以上である炭素質材料が提案されており、この炭素質材料が、高い充放電容量、および好適には高い充放電効率と、低い抵抗を有する非水電解質二次電池の負極活物質に適していることが記載されている。同文献にはまた、炭素質材料のレーザーラマン分光法により観測されるラマンスペクトルの1360cm-1付近のピークの半値幅の値が好ましくは190cm-1以上であると、リチウムイオンが吸蔵されるサイトが多くなる傾向にあるため好ましいことも記載されている。 For example, in Patent Document 1, a carbonaceous material is proposed as a negative electrode material for non-aqueous electrolyte secondary batteries such as lithium ion secondary batteries, in which the nitrogen element content is 1.0 mass% or more, the oxygen content is 1.5 mass% or less, the ratio of the nitrogen element content to the hydrogen element content (R N / H ) is 6 to 100, the ratio of the oxygen content to the nitrogen content (R O / N ) is 0.1 to 1.0, and the carbon interplanar spacing (d 002 ) observed by X-ray diffraction measurement is 3.70 Å or more, and it is described that this carbonaceous material is suitable as a negative electrode active material for non-aqueous electrolyte secondary batteries having high charge/discharge capacity, preferably high charge/discharge efficiency, and low resistance. The same document also describes that it is preferable that the half-width value of the peak near 1360 cm -1 in the Raman spectrum observed by laser Raman spectroscopy of the carbonaceous material is preferably 190 cm -1 or more, because there tends to be more sites for lithium ions to be absorbed.

国際公開第2019/009333号公報International Publication No. 2019/009333

 しかし、優れた電気特性を有する蓄電デバイスをもたらすことができる炭素質材料の開発は常に求められている。
 本発明は、負極に適用すると、質量当たりの高い充電容量および放電容量並びに高い電流効率を有すると共に、高いエネルギー密度を有する蓄電デバイスをもたらすことができる、炭素質材料を提供することを課題とする。本発明はまた、そのような炭素質材料を含む蓄電デバイス用負極、およびそのような蓄電デバイス用負極を含む蓄電デバイスを提供することも課題とする。
However, there is a continuing need to develop carbonaceous materials that can result in electricity storage devices with superior electrical properties.
An object of the present invention is to provide a carbonaceous material that, when applied to a negative electrode, can provide an electricity storage device having high charge capacity and discharge capacity per mass, high current efficiency, and high energy density. Another object of the present invention is to provide an electricity storage device negative electrode containing such a carbonaceous material, and an electricity storage device containing such an electricity storage device negative electrode.

 本発明者らが鋭意検討した結果、炭素質材料が特定のラマンスペクトルピークの半値幅および特定のモリブデン元素含有量を有することによって上記課題を解決できることを見出した。
 即ち、本発明は、以下の好適な実施形態を包含する。
[1]レーザーラマン分光法により観測されるラマンスペクトルの1360cm-1付近のピークの半値幅の値は200~280cm-1であり、ICP発光分光分析により求められるモリブデン元素含有量は0.5~7.5質量%である、炭素質材料。
[2]元素分析により求められる窒素元素含有量は0.5~4.6質量%である、[1]に記載の炭素質材料。
[3]窒素吸着法により得られる窒素吸脱着等温線に基づきBET法により算出されるBET比表面積は3~60m/gである、[1]または[2]に記載の炭素質材料。
[4]下記式(1):
 モリブデン修飾率(質量%/(m/g))=モリブデン元素含有量(質量%)/BET比表面積(m/g)    式(1)
により算出されるモリブデン修飾率は0.10~1.08質量%/(m/g)である、[1]~[3]のいずれかに記載の炭素質材料。
[5]X線回折測定により求められる炭素面間隔(d002)は3.65~4.00Åである、[1]~[4]のいずれかに記載の炭素質材料。
[6]ヘリウム法により求められる炭素質材料の真密度は1.30~2.10g/ccである、[1]~[5]のいずれかに記載の炭素質材料。
[7]蓄電デバイスの負極用炭素質材料である、[1]~[6]のいずれかに記載の炭素質材料。
[8][7]に記載の炭素質材料を含む、蓄電デバイス用負極。
[9][8]に記載の蓄電デバイス用負極を含む、蓄電デバイス。
As a result of extensive investigations, the present inventors have found that the above-mentioned problems can be solved by providing a carbonaceous material having a specific half-width of a Raman spectrum peak and a specific molybdenum content.
That is, the present invention includes the following preferred embodiments.
[1] A carbonaceous material having a half-width value of a peak near 1360 cm −1 in a Raman spectrum observed by laser Raman spectroscopy of 200 to 280 cm −1 , and a molybdenum content of 0.5 to 7.5 mass % determined by ICP emission spectrometry.
[2] The carbonaceous material according to [1], wherein the nitrogen element content determined by elemental analysis is 0.5 to 4.6 mass%.
[3] The carbonaceous material according to [1] or [2], which has a BET specific surface area of 3 to 60 m 2 /g calculated by the BET method based on a nitrogen adsorption/desorption isotherm obtained by a nitrogen adsorption method.
[4] The following formula (1):
Molybdenum modification rate (mass %/(m 2 /g))=molybdenum element content (mass %)/BET specific surface area (m 2 /g) Formula (1)
The carbonaceous material according to any one of [1] to [3], wherein the molybdenum modification rate calculated by the above formula is 0.10 to 1.08 mass %/(m 2 /g).
[5] The carbonaceous material according to any one of [1] to [4], wherein the carbon interplanar spacing (d 002 ) determined by X-ray diffraction measurement is 3.65 to 4.00 Å.
[6] The carbonaceous material according to any one of [1] to [5], wherein the true density of the carbonaceous material determined by a helium method is 1.30 to 2.10 g/cc.
[7] The carbonaceous material according to any one of [1] to [6], which is a carbonaceous material for a negative electrode of an electricity storage device.
[8] A negative electrode for an electricity storage device, comprising the carbonaceous material according to [7].
[9] An electricity storage device comprising the electricity storage device negative electrode according to [8].

 本発明によれば、負極に適用すると、質量当たりの高い充電容量および放電容量並びに高い電流効率を有すると共に、高いエネルギー密度を有する蓄電デバイスをもたらすことができる、炭素質材料を提供することができる。 The present invention provides a carbonaceous material that, when applied to a negative electrode, can provide an electricity storage device that has high charge capacity and discharge capacity per mass, high current efficiency, and high energy density.

蓄電デバイスの放電時における放電容量と電圧との関係を説明する図である。FIG. 4 is a diagram illustrating the relationship between the discharge capacity and the voltage when the electricity storage device is discharged.

 以下、本発明の実施形態について詳細に説明する。なお、本発明を以下の実施形態に制限する趣旨は存在しない。 The following describes in detail the embodiments of the present invention. Note that there is no intention to limit the present invention to the following embodiments.

 本明細書において、蓄電デバイスとは、炭素質材料を含有する負極を含み、かつ電気化学的な現象を利用するデバイス全般をいう。具体的には、蓄電デバイスは、例えば、充電により繰り返し使用が可能である、リチウムイオン二次電池、ニッケル水素二次電池、ニッケルカドミウム二次電池等の二次電池、および電気二重層キャパシタ等のキャパシタ等を包含する。これらのうち、蓄電デバイスは、二次電池、特に非水電解質二次電池(例えばリチウムイオン二次電池、ナトリウムイオン電池、リチウム硫黄電池、リチウム空気電池、全固体電池、有機ラジカル電池等)であってよく、中でもリチウムイオン二次電池であってよい。 In this specification, the term "electricity storage device" refers to a general device that includes a negative electrode containing a carbonaceous material and utilizes an electrochemical phenomenon. Specifically, the electricity storage device includes, for example, secondary batteries such as lithium ion secondary batteries, nickel hydrogen secondary batteries, and nickel cadmium secondary batteries that can be used repeatedly by charging, and capacitors such as electric double layer capacitors. Of these, the electricity storage device may be a secondary battery, particularly a non-aqueous electrolyte secondary battery (for example, a lithium ion secondary battery, a sodium ion battery, a lithium sulfur battery, a lithium air battery, an all-solid-state battery, an organic radical battery, etc.), and in particular, may be a lithium ion secondary battery.

<炭素質材料>
 本発明の炭素質材料は、レーザーラマン分光法により観測されるラマンスペクトルの1360cm-1付近のピークの半値幅の値が200~280cm-1であり、かつ、ICP発光分光分析により求められるモリブデン元素含有量が0.5~7.5質量%であることを特徴とする。本発明者らは、炭素質材料がこの特徴を有することにより、該炭素質材料を蓄電デバイスの負極用炭素質材料として用いた際に、高充電容量、高放電容量および高電流効率に加えて高エネルギー密度を達成できることを見出した。その理由は定かではないが、非限定的な作用機構として、下記作用機構が推定される。
<Carbonaceous material>
The carbonaceous material of the present invention is characterized in that the half-width value of the peak near 1360 cm −1 in the Raman spectrum observed by laser Raman spectroscopy is 200 to 280 cm −1 and the molybdenum content determined by ICP emission spectroscopy is 0.5 to 7.5 mass%. The inventors have found that, because the carbonaceous material has this characteristic, when the carbonaceous material is used as a carbonaceous material for the negative electrode of an electricity storage device, it is possible to achieve a high energy density in addition to a high charge capacity, a high discharge capacity, and a high current efficiency. Although the reason for this is unclear, the following mechanism of action is presumed as a non-limiting mechanism of action.

 蓄電デバイスには、蓄電デバイスから取り出せる電気量(即ち、エネルギー密度)が大きいことが求められる。通常、蓄電デバイスのエネルギー密度が大きいほど、蓄電デバイスの放電容量が大きい傾向にある。しかし、蓄電デバイスの放電時における放電容量と電圧との関係(図1)から理解されるように、同じ放電容量であっても、CV(Constant Voltage)放電容量が大きい方がエネルギー密度は大きくなる。図1を用いて、より詳しく説明する。なお、図面を見やすくするため、図1では、縦軸および横軸の目盛りの比率等は適宜相違させている。
 図1の左側の図には、ある蓄電デバイスのCC(Constant Current)放電を実施したときの、放電容量と電圧との関係が示されている。その際の0.1V以下の容量をCV放電容量(実線で示されている)、0.1V以上の容量をCC放電容量(破線で示されている)とした。理解を促進するため、図1の左側の図では、CV放電容量を250mAh/gとし、CC放電容量を290mAh/g(=540-250)とした。この蓄電デバイスの放電容量は、CV放電容量とCC放電容量の合計の540mAh/gである。また、この蓄電デバイスのエネルギー密度は、斜線部の面積Sに相当する。図1の右側の図にも同様に、別の蓄電デバイスのCC放電を実施したときの、放電容量と電圧との関係が示されている。理解を促進するため、この蓄電デバイスのCV放電容量は300mAh/gとし、放電容量は図1の左側の図の蓄電デバイスと同様の540mAh/gとした。この蓄電デバイスのエネルギー密度は、斜線部の面積SとSの合計に相当することから、Sの分だけ、図1の右側の図の蓄電デバイスのエネルギー密度の方が大きくなる。即ち、同じ放電容量(540mAh/g)であっても、CV放電容量が大きい方がエネルギー密度は大きくなる。
 また、CV放電容量をCC放電容量で除して、得られる値をCV/CC比としたとき、この値が大きい方が、より高いエネルギー密度を達成できる傾向にある。より高いエネルギー密度はまた、ある特定の容量を有する実電池を作製するときに、負極の充放電効率を高めることにより達成できる傾向にある。負極の充放電効率の増大は、例えば負極の体積(塗工量)を低減することにより達成できる。より高いエネルギー密度は更に、充放電効率にCV/CC比を乗じた値を高めることにより達成することもできる。これは、前記値が高いと、充放電効率および放電時の電圧の双方が好適な値を取る傾向にあるためである。
 炭素質材料をリチウムイオン二次電池の負極用炭素質材料として用いた場合、炭素質材料の構造から、主に、CC放電容量は、炭素質材料の炭素面の間に取り込まれたリチウムイオンの放出に関係する一方で、CV放電容量は、炭素質材料に吸蔵されたリチウムイオンクラスターの放出に関係すると考えられる。本発明の炭素質材料が特定の上記半値幅の値を有することは、炭素質材料の炭素面の間隔が乱されていることと関連しており、その結果、炭素質材料の炭素面の間にリチウムイオンが取り込まれやすいことからより多くのリチウムイオンを放出できる、即ち、高充放電容量および高CC放電容量を達成できると考えられる。本発明の炭素質材料はまた、特定の値以上のモリブデン元素含有量を有するが、このモリブデン元素周辺でリチウムイオンのクラスターが形成されやすく、その結果、より多くのリチウムイオンが炭素質材料に吸蔵されることからより多くのリチウムイオンを放出できる、即ち、高充放電容量、高CV放電容量、高電流効率および高エネルギー密度を達成できると考えられる。
A large amount of electricity (i.e., energy density) is required to be extracted from an electricity storage device. Usually, the higher the energy density of an electricity storage device, the larger the discharge capacity of the electricity storage device tends to be. However, as can be understood from the relationship between the discharge capacity and the voltage during discharge of an electricity storage device (FIG. 1), even if the discharge capacity is the same, the larger the CV (Constant Voltage) discharge capacity, the larger the energy density. A more detailed explanation will be given using FIG. 1. In order to make the drawing easier to see, the scale ratio of the vertical axis and the horizontal axis in FIG. 1 is appropriately changed.
The left diagram of FIG. 1 shows the relationship between discharge capacity and voltage when a certain storage device is subjected to CC (Constant Current) discharge. The capacity below 0.1V is the CV discharge capacity (shown by a solid line), and the capacity above 0.1V is the CC discharge capacity (shown by a dashed line). To facilitate understanding, in the left diagram of FIG. 1, the CV discharge capacity is set to 250 mAh/g, and the CC discharge capacity is set to 290 mAh/g (=540-250). The discharge capacity of this storage device is 540 mAh/g, which is the sum of the CV discharge capacity and the CC discharge capacity. The energy density of this storage device corresponds to the area S 1 of the shaded portion. Similarly, the right diagram of FIG. 1 shows the relationship between discharge capacity and voltage when another storage device is subjected to CC discharge. To facilitate understanding, the CV discharge capacity of this electricity storage device was set to 300 mAh/g, and the discharge capacity was set to 540 mAh/g, the same as that of the electricity storage device in the left diagram of Fig. 1. The energy density of this electricity storage device corresponds to the sum of the areas S1 and S2 of the shaded areas, and therefore the energy density of the electricity storage device in the right diagram of Fig. 1 is greater by the amount of S2. In other words, even if the discharge capacity is the same (540 mAh/g), the energy density is greater when the CV discharge capacity is greater.
In addition, when the CV discharge capacity is divided by the CC discharge capacity to obtain a value that is taken as the CV/CC ratio, the larger this value, the higher the energy density tends to be achieved. A higher energy density also tends to be achieved by increasing the charge/discharge efficiency of the negative electrode when preparing an actual battery having a certain capacity. The increase in the charge/discharge efficiency of the negative electrode can be achieved, for example, by reducing the volume (coating amount) of the negative electrode. A higher energy density can also be achieved by increasing the value obtained by multiplying the charge/discharge efficiency by the CV/CC ratio. This is because when the value is high, both the charge/discharge efficiency and the voltage during discharge tend to have favorable values.
When the carbonaceous material is used as a carbonaceous material for the negative electrode of a lithium ion secondary battery, it is considered that, from the structure of the carbonaceous material, the CC discharge capacity is mainly related to the release of lithium ions captured between the carbon surfaces of the carbonaceous material, while the CV discharge capacity is mainly related to the release of lithium ion clusters occluded in the carbonaceous material. The fact that the carbonaceous material of the present invention has a specific half-width value is related to the fact that the spacing of the carbon surfaces of the carbonaceous material is disordered, and as a result, it is considered that more lithium ions can be released because lithium ions are easily captured between the carbon surfaces of the carbonaceous material, that is, high charge/discharge capacity and high CC discharge capacity can be achieved. The carbonaceous material of the present invention also has a molybdenum element content of a specific value or more, but it is considered that clusters of lithium ions are easily formed around this molybdenum element, and as a result, more lithium ions are occluded in the carbonaceous material, and more lithium ions can be released, that is, high charge/discharge capacity, high CV discharge capacity, high current efficiency and high energy density can be achieved.

 本発明における炭素質材料の上記半値幅の値が200cm-1より小さいと、炭素構造として乱れ・欠陥が少なくなり、電解質イオン(リチウムイオン二次電池の場合はリチウムイオン)の吸蔵サイトが少なくなるため、炭素質材料を用いて作製した電極の高い充放電容量および高いCC放電容量を達成することが困難になる傾向にある。上記半値幅の値が280cm-1より大きいと、炭素構造中に電解質イオンを不可逆的に吸蔵するサイトが増えるため、高充放電効率を達成することが困難になる傾向にある。上記半値幅の値は、200~280cm-1、好ましくは205~280cm-1、より好ましくは210~280cm-1、更に好ましくは220~280cm-1、特に好ましくは230~275cm-1、より特に好ましくは240~270cm-1である。上記半値幅の値が前記下限値以上であると、炭素質材料を用いて作製した電極のより高い充放電容量およびより高いCC放電容量を達成できる。上記半値幅の値が前記上限値以下であると、炭素質材料を用いて作製した電極を含む蓄電デバイスにおいて好適な充放電効率を達成できる。ここで、1360cm-1付近のピークとは、一般にDバンドと称されるラマンピークであり、グラファイト構造の乱れ・欠陥に起因するピークである。1360cm-1付近のピークは、通常、1345cm-1~1375cm-1、好ましくは1350cm-1~1370cm-1の範囲に観測される。該ラマンスペクトルは、ラマン分光器を用いて、例えば実施例に記載の条件で測定される。上記半値幅の値は、例えば、炭素質材料を製造する際に使用される窒素含有化合物およびモリブデン含有化合物の量を調整すること、および/または熱処理を施す温度若しくは時間を調整することにより、前記範囲内に調整できる。 When the half-width value of the carbonaceous material in the present invention is smaller than 200 cm -1 , the carbon structure has fewer disturbances and defects, and the number of storage sites for electrolyte ions (lithium ions in the case of lithium ion secondary batteries) is reduced, so that it tends to be difficult to achieve a high charge/discharge capacity and a high CC discharge capacity of an electrode made using the carbonaceous material. When the half-width value is greater than 280 cm -1 , the number of sites for irreversibly storing electrolyte ions in the carbon structure increases, so that it tends to be difficult to achieve a high charge/discharge efficiency. The half-width value is 200 to 280 cm -1 , preferably 205 to 280 cm -1 , more preferably 210 to 280 cm -1 , even more preferably 220 to 280 cm -1 , particularly preferably 230 to 275 cm -1 , and even more particularly preferably 240 to 270 cm -1 . When the half width is equal to or greater than the lower limit, a higher charge/discharge capacity and a higher CC discharge capacity can be achieved for an electrode made using a carbonaceous material. When the half width is equal to or less than the upper limit, a suitable charge/discharge efficiency can be achieved in an electric storage device including an electrode made using a carbonaceous material. Here, the peak near 1360 cm −1 is a Raman peak generally called a D band, which is a peak caused by disorder/defects in the graphite structure. The peak near 1360 cm −1 is usually observed in the range of 1345 cm −1 to 1375 cm −1 , preferably 1350 cm −1 to 1370 cm −1 . The Raman spectrum is measured using a Raman spectrometer under the conditions described in the Examples, for example. The value of the half width can be adjusted within the range, for example, by adjusting the amount of the nitrogen-containing compound and the molybdenum-containing compound used in producing the carbonaceous material, and/or by adjusting the temperature or time of the heat treatment.

 炭素質材料におけるモリブデン元素含有量が0.5質量%より小さいと、電解質イオンクラスターの形成が低減し得、また、炭素質材料のグラファイト構造の乱れが不十分になり得、炭素質材料を用いて作製した電極の高い充放電容量、高いCV放電容量、高い電流効率および高いエネルギー密度の組み合わせ特性(特に高いCV放電容量)を達成することは困難である。一方、モリブデン元素含有量が7.5質量%を超えると、炭素質材料のグラファイト構造の乱れが大きくなりすぎるため電池特性の低下が起こり得る。モリブデン元素含有量は、0.5~7.5質量%、好ましくは0.75~7.4質量%、より好ましくは1.0~7.0質量%、更に好ましくは1.25~6.5質量%、より更に好ましくは1.50~6.0質量%、特に好ましくは2.0~5.0質量%である。モリブデン元素含有量が前記下限値以上であると、炭素質材料を用いて作製した電極の上記組み合わせ特性を向上でき、モリブデン元素含有量が前記上限値以下であると、グラファイト構造の乱れが適度に形成され得る。モリブデン元素含有量は、ICP発光分光分析により、例えば実施例に記載の条件で測定される。モリブデン元素含有量は、例えば、炭素質材料を製造する際に使用されるモリブデン含有化合物の量を調整すること、および/または熱処理を施す温度若しくは時間を調整することにより、前記範囲内に調整できる。 If the molybdenum content in the carbonaceous material is less than 0.5% by mass, the formation of electrolyte ion clusters may be reduced, and the graphite structure of the carbonaceous material may be insufficiently disordered, making it difficult to achieve the combined characteristics of high charge/discharge capacity, high CV discharge capacity, high current efficiency, and high energy density (particularly high CV discharge capacity) of an electrode made using the carbonaceous material. On the other hand, if the molybdenum content exceeds 7.5% by mass, the graphite structure of the carbonaceous material may be too disordered, resulting in a deterioration of battery characteristics. The molybdenum content is 0.5 to 7.5% by mass, preferably 0.75 to 7.4% by mass, more preferably 1.0 to 7.0% by mass, even more preferably 1.25 to 6.5% by mass, even more preferably 1.50 to 6.0% by mass, and particularly preferably 2.0 to 5.0% by mass. When the molybdenum content is equal to or greater than the lower limit, the combined characteristics of the electrode produced using the carbonaceous material can be improved, and when the molybdenum content is equal to or less than the upper limit, the graphite structure can be appropriately disordered. The molybdenum content is measured by ICP emission spectroscopy under conditions described in the examples. The molybdenum content can be adjusted to within the above range, for example, by adjusting the amount of the molybdenum-containing compound used in producing the carbonaceous material and/or by adjusting the temperature or time of the heat treatment.

 放電容量および電流効率の観点から、炭素質材料の元素分析による窒素元素含有量は、好ましくは0.5~4.6質量%、好ましくは0.6~4.5質量%、より好ましくは0.65~4.4質量%、更に好ましくは0.7~4.3質量%、より更に好ましくは0.8~4.2質量%、特に好ましくは0.9~4.0質量%、より特に好ましくは1.0~3.5質量%、更に特に好ましくは1.0~3.0質量%である。窒素元素含有量が前記下限値以上であると、炭素質材料の炭素面の間隔に乱れが生じて、充放電時に電解質イオンを吸脱着できるサイトを確保でき、炭素質材料を用いて作製した電極のより高い充放電容量を達成できる。一方、窒素元素含有量が前記上限値以下であると、充放電を繰り返したときの放電容量の低下を抑制でき、向上した電流効率を得ることができる。前記窒素元素含有量は、炭素質材料を元素分析して得られる分析値であり、例えば後述の実施例に記載の方法で測定できる。前記窒素元素含有量は、例えば、炭素質材料を製造する際に使用される窒素含有化合物またはモリブデン含有化合物の量を調整すること、および/または熱処理を施す温度若しくは時間を調整すること等により、前記範囲内に調整できる。 From the viewpoint of discharge capacity and current efficiency, the nitrogen element content by elemental analysis of the carbonaceous material is preferably 0.5 to 4.6 mass%, preferably 0.6 to 4.5 mass%, more preferably 0.65 to 4.4 mass%, even more preferably 0.7 to 4.3 mass%, even more preferably 0.8 to 4.2 mass%, particularly preferably 0.9 to 4.0 mass%, more particularly preferably 1.0 to 3.5 mass%, and even more particularly preferably 1.0 to 3.0 mass%. If the nitrogen element content is equal to or greater than the lower limit, the spacing of the carbon surfaces of the carbonaceous material is disturbed, and sites for adsorbing and desorbing electrolyte ions during charging and discharging can be secured, and a higher charge and discharge capacity can be achieved for an electrode made using the carbonaceous material. On the other hand, if the nitrogen element content is equal to or less than the upper limit, the decrease in discharge capacity during repeated charging and discharging can be suppressed, and improved current efficiency can be obtained. The nitrogen element content is an analytical value obtained by elemental analysis of the carbonaceous material, and can be measured, for example, by the method described in the Examples below. The nitrogen element content can be adjusted within the above range, for example, by adjusting the amount of the nitrogen-containing compound or molybdenum-containing compound used in producing the carbonaceous material and/or by adjusting the temperature or time of the heat treatment.

 炭素質材料の元素分析による酸素元素含有量は、電流効率の観点、特に充放電を繰り返したときの放電容量低下抑制および電流効率向上の観点から、好ましくは3.0質量%以下である一方で、小さい程よく、その下限は0質量%以上である。前記酸素元素含有量は、より好ましくは0~3.0質量%、更に好ましくは0~2.5質量%、より更に好ましくは0~2.4質量%、特に好ましくは0~2.3質量%、より特に好ましくは0~2.2質量%、より更に特に好ましくは0~2.1質量%である。元素分析による酸素元素含有量は、炭素質材料全体に含まれる酸素元素の量を表している。元素分析による酸素元素含有量が少ないと、充放電を繰り返したときに電解液または電解質または電解質イオンと新たに反応するサイトが少なくなり、特に充放電を繰り返したときの放電容量の低下が抑制され得る。炭素質材料の元素分析による酸素元素含有量は、炭素質材料を製造する際に使用される窒素含有化合物の量を増やすことにより低減でき、熱処理を施す温度若しくは時間を調整する等によっても、前記上限値以下または前記範囲内に調整できる。 The oxygen element content of the carbonaceous material by elemental analysis is preferably 3.0 mass% or less from the viewpoint of current efficiency, particularly from the viewpoint of suppressing the decrease in discharge capacity and improving current efficiency when charging and discharging are repeated, while the smaller the better, the lower limit is 0 mass% or more. The oxygen element content is more preferably 0 to 3.0 mass%, even more preferably 0 to 2.5 mass%, even more preferably 0 to 2.4 mass%, particularly preferably 0 to 2.3 mass%, even more particularly preferably 0 to 2.2 mass%, and even more particularly preferably 0 to 2.1 mass%. The oxygen element content by elemental analysis represents the amount of oxygen element contained in the entire carbonaceous material. If the oxygen element content by elemental analysis is low, there will be fewer sites that newly react with the electrolyte, electrolyte, or electrolyte ions when charging and discharging are repeated, and the decrease in discharge capacity when charging and discharging is repeated in particular can be suppressed. The oxygen element content by elemental analysis of the carbonaceous material can be reduced by increasing the amount of the nitrogen-containing compound used in producing the carbonaceous material, and can also be adjusted to be below the upper limit value or within the above range by adjusting the temperature or time of heat treatment, etc.

 炭素質材料の、窒素吸着法により得られる窒素吸脱着等温線に基づきBET法により算出されるBET比表面積は、好ましくは3~60m/g(例えば、3.5~60m/g、4~60m/g、4.5~60m/g、5~60m/g)、より好ましくは3~40m/g、より好ましくは3~30m/g、更に好ましくは3~25m/g、特に好ましくは3~15m/g、より特に好ましくは3~10m/gである。前記BET比表面積が前記範囲内であると、炭素質材料の熱収縮を適切に制御でき、リチウムの吸蔵に適した細孔を形成できる。このため、可逆的にリチウムをドープできる細孔の容量を増大できる。また、電解液との副反応が生じ難い点においても有利である。即ち、BET比表面積を前記範囲内に制御することで、充放電容量および電流効率を大きくすることができ、また、高エネルギー密度を達成できる。BET比表面積は、炭素質材料を製造する際に、炭化物を粉砕および/または分級する処理時間を調整することにより、および/または熱処理を施す温度若しくは時間を調整することにより、前記範囲内に調整できる。BET比表面積は、ガス吸着装置を用いて測定することができ、例えば後述の実施例に記載の方法によって求めることができる。 The BET specific surface area of the carbonaceous material calculated by the BET method based on the nitrogen adsorption/desorption isotherm obtained by the nitrogen adsorption method is preferably 3 to 60 m 2 /g (e.g., 3.5 to 60 m 2 /g, 4 to 60 m 2 /g, 4.5 to 60 m 2 /g, 5 to 60 m 2 /g), more preferably 3 to 40 m 2 /g, more preferably 3 to 30 m 2 /g, even more preferably 3 to 25 m 2 /g, particularly preferably 3 to 15 m 2 /g, and more particularly preferably 3 to 10 m 2 /g. When the BET specific surface area is within the above range, the thermal contraction of the carbonaceous material can be appropriately controlled, and pores suitable for occlusion of lithium can be formed. Therefore, the capacity of the pores that can be reversibly doped with lithium can be increased. It is also advantageous in that side reactions with the electrolyte are less likely to occur. That is, by controlling the BET specific surface area within the above range, it is possible to increase the charge/discharge capacity and current efficiency, and also to achieve a high energy density. The BET specific surface area can be adjusted within the above range by adjusting the treatment time for crushing and/or classifying the carbide and/or adjusting the temperature or time for the heat treatment when producing the carbonaceous material. The BET specific surface area can be measured using a gas adsorption apparatus, and can be determined, for example, by the method described in the Examples below.

 炭素質材料の、式(1):
 モリブデン修飾率(質量%/(m/g))=モリブデン元素含有量(質量%)/BET比表面積(m/g)    式(1)
より算出されるモリブデン修飾率は、好ましくは0.10~1.08質量%/(m/g)、より好ましくは0.10~1.00質量%/(m/g)、更に好ましくは0.10~0.80質量%/(m/g)、特に好ましくは0.20~0.60質量%/(m/g)、より特に好ましくは0.20~0.50質量%/(m/g)である。モリブデン修飾率が前記範囲内であると、モリブデン元素が一定の比表面積に対して好適な割合で存在するため、電極表面における副反応を抑制でき、かつ電極表面に存在するモリブデンにより効果的にリチウムイオンのクラスターが形成され得る。その結果、充放電効率にCV/CC比を乗じた値が高くなるため、蓄電デバイスは高いエネルギー密度を有することができる。
The carbonaceous material has the formula (1):
Molybdenum modification rate (mass %/(m 2 /g))=molybdenum element content (mass %)/BET specific surface area (m 2 /g) Formula (1)
The molybdenum modification rate calculated by is preferably 0.10 to 1.08 mass%/(m 2 /g), more preferably 0.10 to 1.00 mass%/(m 2 /g), even more preferably 0.10 to 0.80 mass%/(m 2 /g), particularly preferably 0.20 to 0.60 mass%/(m 2 /g), and more particularly preferably 0.20 to 0.50 mass%/(m 2 /g). When the molybdenum modification rate is within the above range, the molybdenum element is present at a suitable ratio relative to a certain specific surface area, so that side reactions on the electrode surface can be suppressed, and lithium ion clusters can be effectively formed by the molybdenum present on the electrode surface. As a result, the value obtained by multiplying the charge/discharge efficiency by the CV/CC ratio becomes high, and the power storage device can have a high energy density.

 炭素質材料のX線回折測定により求められる炭素面間隔(d002)は、好ましくは3.65~4.00Å、より好ましくは3.68~3.95Å、更に好ましくは3.70~3.90Å、特に好ましくは3.71~3.85Å、より特に好ましくは3.73~3.85Åである。炭素面間隔(d002)が前記下限値以上であると、炭素面の間隔が広がり、それに伴って電解質イオンが効率的に移動できる。また、微小細孔が十分発達し、それに伴ってクラスター化電解質イオンの吸蔵サイトが増加し得、その結果、より高い放電容量およびより高い電流効率を得ることができる。一方、炭素面間隔(d002)が前記上限値以下であると、炭素質材料の体積を適度に小さくして体積あたりの実行容量を高めることができ、体積あたりの放電容量を高めることができる。炭素面間隔(d002)は、X線回折測定によりBragg式を用いて測定され、具体的には実施例に記載の方法により測定される。炭素面間隔(d002)は、例えば、炭素質材料を製造する際に使用される窒素含有化合物の量を調整すること、および/または熱処理を施す温度若しくは時間を調整すること等により、前記範囲内に調整できる。 The carbon interplanar spacing (d 002 ) determined by X-ray diffraction measurement of the carbonaceous material is preferably 3.65 to 4.00 Å, more preferably 3.68 to 3.95 Å, even more preferably 3.70 to 3.90 Å, particularly preferably 3.71 to 3.85 Å, and more particularly preferably 3.73 to 3.85 Å. When the carbon interplanar spacing (d 002 ) is equal to or greater than the lower limit, the spacing between the carbon planes widens, and accordingly, the electrolyte ions can move efficiently. In addition, the micropores are sufficiently developed, and accordingly, the number of storage sites for the clustered electrolyte ions can be increased, and as a result, a higher discharge capacity and a higher current efficiency can be obtained. On the other hand, when the carbon interplanar spacing (d 002 ) is equal to or less than the upper limit, the volume of the carbonaceous material can be appropriately reduced to increase the effective capacity per volume, and the discharge capacity per volume can be increased. The carbon interplanar spacing (d 002 ) is measured using the Bragg equation by X-ray diffraction measurement, specifically, by the method described in the Examples. The carbon interplanar spacing (d 002 ) can be adjusted to within the above range, for example, by adjusting the amount of nitrogen-containing compound used in producing the carbonaceous material and/or by adjusting the temperature or time of heat treatment.

 本発明における炭素質材料の、ヘリウム法により求められる真密度(以下、「真密度ρHe」と称することもある)は、通常は1.30g/cc以上であり、好ましくは1.30~2.10g/cc、より好ましくは1.30~2.05g/cc、更に好ましくは1.35~2.00g/cc、より更に好ましくは1.40~1.95g/cc、特に好ましくは1.45~1.90g/cc、より特に好ましくは1.50~1.85g/cc、更に特に好ましくは1.55~1.80g/ccである。真密度ρHeが小さいということはヘリウムが入れないような細孔が多いことを意味する。そのような細孔が多いと、ハードカーボンの結晶間空隙が多くなり、この結晶間空隙に電解質イオンがクラスター形態で吸蔵され、その結果、より多くの電解質イオンが炭素質材料に吸蔵されることからより多くの電解質イオンを放出できる、即ち、より高い、充放電容量、CV放電容量、電流効率およびエネルギー密度を達成できると考えられる。
 真密度ρHeは、ガスピクノメータ法により測定でき、例えば後述の実施例に記載の方法で測定できる。真密度ρHeは、例えば、炭素質材料を製造する際に使用される窒素含有化合物の量を調整すること、および/または熱処理を施す温度若しくは時間を調整することにより、前記範囲内に調整できる。
The true density of the carbonaceous material in the present invention determined by the helium method (hereinafter sometimes referred to as "true density ρ He ") is usually 1.30 g/cc or more, preferably 1.30 to 2.10 g/cc, more preferably 1.30 to 2.05 g/cc, even more preferably 1.35 to 2.00 g/cc, still more preferably 1.40 to 1.95 g/cc, particularly preferably 1.45 to 1.90 g/cc, even more particularly preferably 1.50 to 1.85 g/cc, and even more particularly preferably 1.55 to 1.80 g/cc. A small true density ρ He means that there are many pores into which helium cannot enter. It is believed that when there are many such pores, there are many intercrystalline gaps in the hard carbon, and electrolyte ions are occluded in the intercrystalline gaps in the form of clusters. As a result, more electrolyte ions are occluded in the carbonaceous material, and therefore more electrolyte ions can be released; in other words, it is believed that higher charge/discharge capacity, CV discharge capacity, current efficiency, and energy density can be achieved.
The true density ρ He can be measured by a gas pycnometer method, for example, by the method described in the Examples below. The true density ρ He can be adjusted to within the above range, for example, by adjusting the amount of the nitrogen-containing compound used in producing the carbonaceous material and/or by adjusting the temperature or time of the heat treatment.

<炭素質材料の製造方法>
 本発明の炭素質材料の製造方法は、上記のような特性を有する炭素質材料が得られる限り特に限定されない。例えば、炭素源となる化合物と窒素含有化合物とを混合するか、または炭素源となる窒素含有化合物を準備し、得られた混合物または準備した窒素含有化合物を500~900℃の不活性ガス雰囲気下で熱処理し、その後、粉砕および/または分級し、得られた粉砕および/または分級後の炭化物を更に800~1300℃で熱処理する方法であって、800~1300℃での熱処理の前に、モリブデン含有化合物との混合工程を含む方法が挙げられる。ここで、上述した「炭素源となる窒素含有化合物」は、後述する「窒素を含有する糖類以外の化合物(窒素含有化合物)」とは異なる。原料として使用する炭素源となる化合物または炭素源となる窒素含有化合物は、上記の特性を満たす炭素質材料が得られる限り特に限定されないが、炭素質材料の上記の特性を好ましい範囲に調整できる観点から、好ましくは、糖類骨格を有する化合物(以下、「糖類化合物」と略記することがある。また、本明細書全体にわたって、糖類化合物には、後述する窒素不含有糖類化合物および窒素含有糖類化合物が包含される)または糖類骨格を有する窒素含有化合物(以下、「窒素含有糖類化合物」と略記することがある)である。従って、本発明の炭素質材料は、好ましくは、糖由来または窒素含有糖由来の炭素質材料である。以下において、糖類化合物または窒素含有糖類化合物を炭素源として用いる製造方法について説明する。
<Method of producing carbonaceous material>
The method for producing the carbonaceous material of the present invention is not particularly limited as long as a carbonaceous material having the above-mentioned characteristics can be obtained. For example, a method in which a compound serving as a carbon source and a nitrogen-containing compound are mixed, or a nitrogen-containing compound serving as a carbon source is prepared, the resulting mixture or the prepared nitrogen-containing compound is heat-treated under an inert gas atmosphere at 500 to 900 ° C., and then crushed and/or classified, and the resulting crushed and/or classified carbide is further heat-treated at 800 to 1300 ° C., and includes a mixing step with a molybdenum-containing compound before the heat treatment at 800 to 1300 ° C. Here, the above-mentioned "nitrogen-containing compound serving as a carbon source" is different from the "compound (nitrogen-containing compound) other than sugars containing nitrogen" described later. The carbon source compound or nitrogen-containing compound used as the raw material is not particularly limited as long as a carbonaceous material satisfying the above characteristics can be obtained, but from the viewpoint of adjusting the above characteristics of the carbonaceous material to a preferred range, it is preferably a compound having a saccharide skeleton (hereinafter sometimes abbreviated as "saccharide compound". Furthermore, throughout this specification, saccharide compounds include nitrogen-free saccharide compounds and nitrogen-containing saccharide compounds described below) or a nitrogen-containing compound having a saccharide skeleton (hereinafter sometimes abbreviated as "nitrogen-containing saccharide compound"). Therefore, the carbonaceous material of the present invention is preferably a carbonaceous material derived from sugar or nitrogen-containing sugar. Below, a production method using a saccharide compound or a nitrogen-containing saccharide compound as a carbon source will be described.

 好ましい一実施形態において、本発明の炭素質材料の製造方法は、下記工程(1)~(4):
(1)窒素を含有しない糖類化合物(以下において、「窒素不含有糖類化合物」とも称する)と窒素含有糖類化合物とを混合する工程、或いは窒素不含有糖類化合物および/または窒素含有糖類化合物と窒素を含有する糖類以外の化合物(本明細書全体において、「窒素含有化合物」と称する)とを混合する工程、或いは窒素含有糖類化合物を準備する工程、
(2)工程(1)で得た混合物または工程(1)で準備した窒素含有糖類化合物を、不活性ガス雰囲気下、500~900℃で熱処理して炭化物を得る工程、
(3)前記炭化物を粉砕および/または分級する工程、および
(4)粉砕および/または分級された前記炭化物を、不活性ガス雰囲気下、800~1300℃で熱処理して炭素質材料を得る工程
を含み、下記工程(a):
(a)工程(4)における熱処理より前にモリブデン含有化合物も混合する工程
を含む。
In a preferred embodiment, the method for producing a carbonaceous material of the present invention includes the following steps (1) to (4):
(1) A step of mixing a nitrogen-free saccharide compound (hereinafter also referred to as a "nitrogen-free saccharide compound") with a nitrogen-containing saccharide compound, or a step of mixing a nitrogen-free saccharide compound and/or a nitrogen-containing saccharide compound with a nitrogen-containing compound other than a saccharide (referred to as a "nitrogen-containing compound" throughout this specification), or a step of preparing a nitrogen-containing saccharide compound;
(2) heat-treating the mixture obtained in step (1) or the nitrogen-containing saccharide compound prepared in step (1) at 500 to 900° C. in an inert gas atmosphere to obtain a carbonized product;
(3) a step of pulverizing and/or classifying the carbide, and (4) a step of heat-treating the pulverized and/or classified carbide at 800 to 1300° C. in an inert gas atmosphere to obtain a carbonaceous material, comprising the following step (a):
(a) including the step of also mixing a molybdenum-containing compound prior to the heat treatment in step (4).

 工程(1)において使用できる窒素不含有糖類化合物の例としては、限定されるものではないが、グルコース、ガラクトース、マンノース、フルクトース、リボース等の単糖類、スクロース、トレハロース、マルトース、セロビオース、マルチトール、ラクトビオン酸、ラクトサミン等の二糖類、デンプン、グリコーゲン、アガロース、ペクチン、セルロース、オリゴ糖、キシリトール等の多糖類が挙げられる。窒素不含有糖類化合物として、これらの1種の化合物を使用してもよいし、2種以上を組み合わせて使用してもよい。これらの窒素不含有糖類化合物の中で、大量入手が容易であるため、デンプンが好ましい。デンプンとしては、コーンスターチ、馬鈴薯デンプン、小麦デンプン、米デンプン、タピオカデンプン、サゴデンプン、甘藷デンプン、マイロスターチ、葛デンプン、わらびデンプン、蓮根デンプン、緑豆デンプン、片栗デンプンが例示される。これらのデンプンは、物理的、酵素的、または化学的加工が施されていてもよく、アルファ化デンプン、リン酸架橋デンプン、酢酸デンプン、ヒドロキシプロピルデンプン、酸化デンプン、デキストリン等へ加工したデンプンであってもよい。入手性に加えて安価であることから、デンプンとして、コーンスターチおよび小麦デンプン、並びにこれらのアルファ化デンプンが好ましい。 Examples of nitrogen-free sugar compounds that can be used in step (1) include, but are not limited to, monosaccharides such as glucose, galactose, mannose, fructose, and ribose; disaccharides such as sucrose, trehalose, maltose, cellobiose, maltitol, lactobionic acid, and lactosamine; and polysaccharides such as starch, glycogen, agarose, pectin, cellulose, oligosaccharides, and xylitol. As the nitrogen-free sugar compound, one of these compounds may be used, or two or more of them may be used in combination. Among these nitrogen-free sugar compounds, starch is preferred because it is easy to obtain in large quantities. Examples of starch include corn starch, potato starch, wheat starch, rice starch, tapioca starch, sago starch, sweet potato starch, mylostarch, kudzu starch, bracken starch, lotus root starch, mung bean starch, and potato chestnut starch. These starches may be physically, enzymatically, or chemically processed, and may be starches processed into pregelatinized starch, phosphate crosslinked starch, starch acetate, hydroxypropyl starch, oxidized starch, dextrin, etc. Corn starch and wheat starch, as well as pregelatinized starches thereof, are preferred as starches because of their availability and low cost.

 工程(1)において使用できる窒素含有糖類化合物の例としては、限定されるものではないが、グルコサミン、キチン、キトサン、第4級窒素変性ポリサッカライド(カチオン変性ヒドロキシエチルセルロース、カチオン変性デンプン、カチオン変性タマリンドガム、カチオン変性ローカストビーンガム、カチオン変性タラガム、カチオン変性フェヌグリークガム等)が挙げられる。窒素含有糖類化合物として、これらの1種の化合物を使用してもよいし、2種以上を組み合わせて使用してもよい。
 なお、本明細書において、窒素を含有しない糖類化合物または窒素不含有糖類化合物とは、窒素元素含有量が500ppm未満の糖類化合物を意味し、窒素を含有する糖類化合物または窒素含有糖類化合物とは、窒素元素含有量が500ppm以上の糖類化合物を意味する。
Examples of nitrogen-containing saccharide compounds that can be used in step (1) include, but are not limited to, glucosamine, chitin, chitosan, and quaternary nitrogen-modified polysaccharides (cationically modified hydroxyethylcellulose, cationically modified starch, cationically modified tamarind gum, cationically modified locust bean gum, cationically modified tara gum, cationically modified fenugreek gum, etc.). As the nitrogen-containing saccharide compound, one of these compounds may be used, or two or more of them may be used in combination.
In this specification, a saccharide compound not containing nitrogen or a nitrogen-free saccharide compound means a saccharide compound having a nitrogen element content of less than 500 ppm, and a saccharide compound containing nitrogen or a nitrogen-containing saccharide compound means a saccharide compound having a nitrogen element content of 500 ppm or more.

 好ましい一実施形態において、炭素質材料から得られる電極の密度を増大できる観点からは、糖類化合物として、該化合物の粒子の断面を二次電子顕微鏡観察して得た画像において、断面積が3μm以上100μm以下の粒子を任意に20個選択した際に、1μm以上の空隙を有する粒子が、好ましくは3個以下、より好ましくは2個以下、更に好ましくは1個以下である化合物を用いることが好ましい。このような空隙の少ない化合物を原料として用いて炭化物を製造する場合には、後述する工程(b)のような追加の処理は通常は不要である。 In a preferred embodiment, from the viewpoint of increasing the density of an electrode obtained from a carbonaceous material, it is preferable to use a saccharide compound in which, when 20 particles having a cross-sectional area of 3 μm 2 or more and 100 μm 2 or less are arbitrarily selected in an image obtained by observing the cross section of a particle of the compound with a secondary electron microscope, the number of particles having voids of 1 μm 2 or more is preferably 3 or less, more preferably 2 or less, and even more preferably 1 or less. When producing a carbide using such a compound with few voids as a raw material, additional processing such as the step (b) described below is usually not required.

 工程(1)で使用できる窒素含有化合物は、窒素原子を分子内に有し、糖類に相当しない化合物であれば特に限定されない。その例としては、塩化アンモニウム、硫酸アンモニウム、炭酸アンモニウム、硝酸アンモニウム等の無機アンモニウム塩、ギ酸アンモニウム、酢酸アンモニウム、シュウ酸アンモニウム、クエン酸水素二アンモニウム等の有機アンモニウム塩、アニリン塩酸塩、アミノナフタレン塩酸塩等の芳香族アミン塩酸塩、メラミン、ジシアンジアミド、ピリミジン、ピリジン、ピロール、イミダゾール、インドール、尿素、シアヌル酸、ベンゾグアナミン等の含窒素有機化合物が挙げられる。窒素含有化合物として、これらの1種の窒素含有化合物を使用してもよいし、2種以上を組み合わせて使用してもよい。これらの窒素含有化合物の中で、窒素元素が炭素質材料に多く取り込まれる観点から、分子内の窒素含有率が高い窒素含有化合物が好ましく、例えばメラミンおよびジシアンジアミドおよび尿素が好ましい。窒素含有化合物は、熱処理過程における糖類化合物との反応の観点からは、揮発温度が好ましくは100℃以上、より好ましくは150℃以上である化合物が好ましい。 The nitrogen-containing compound that can be used in step (1) is not particularly limited as long as it has a nitrogen atom in the molecule and does not correspond to a sugar. Examples of the nitrogen-containing compound include inorganic ammonium salts such as ammonium chloride, ammonium sulfate, ammonium carbonate, and ammonium nitrate; organic ammonium salts such as ammonium formate, ammonium acetate, ammonium oxalate, and diammonium hydrogen citrate; aromatic amine hydrochlorides such as aniline hydrochloride and aminonaphthalene hydrochloride; and nitrogen-containing organic compounds such as melamine, dicyandiamide, pyrimidine, pyridine, pyrrole, imidazole, indole, urea, cyanuric acid, and benzoguanamine. As the nitrogen-containing compound, one of these nitrogen-containing compounds may be used, or two or more of them may be used in combination. Among these nitrogen-containing compounds, from the viewpoint of incorporating a large amount of nitrogen element into the carbonaceous material, nitrogen-containing compounds with a high nitrogen content in the molecule are preferred, for example, melamine, dicyandiamide, and urea are preferred. From the viewpoint of reaction with sugar compounds in the heat treatment process, the nitrogen-containing compound is preferably a compound having a volatilization temperature of preferably 100° C. or higher, more preferably 150° C. or higher.

 工程(1)の混合における、窒素不含有糖類化合物と窒素含有糖類化合物との混合割合、窒素不含有糖類化合物と窒素含有化合物との混合割合、窒素含有糖類化合物と窒素含有化合物との混合割合、または窒素不含有糖類化合物と窒素含有糖類化合物と窒素含有化合物との混合割合は特に限定されず、所望の特性を有する炭素質材料が得られるように適宜調整してよい。例えば、窒素含有化合物の量を増やすと、炭素質材料に含まれる窒素元素含有量が多くなる傾向がある。炭素質材料の上記特性を好ましい範囲に調整できる観点から、混合物に含まれる窒素元素含有量が、混合物の総質量に基づいて1.0~20.0質量%となるように上記混合割合を調整することが好ましい。混合物に含まれる窒素元素含有量は、好ましくは3.0~15.0質量%、より好ましくは5.0~10.0質量%である。
 窒素含有糖類化合物に含まれる窒素元素含有量が、上述した、混合物に含まれる窒素元素含有量の範囲内である場合、工程(1)では、原料の化合物を混合することに代えて、そのような窒素含有糖類化合物を準備してよい。準備してよい窒素含有糖類化合物は、1種の窒素含有糖類化合物単独でも、2種以上の組み合わせでもよい。
 糖類化合物中の窒素元素の量は、例えば、酸素・窒素・水素分析装置を用いて測定できる。
In the mixing step (1), the mixing ratio of the nitrogen-free saccharide compound and the nitrogen-containing saccharide compound, the mixing ratio of the nitrogen-free saccharide compound and the nitrogen-containing compound, the mixing ratio of the nitrogen-containing saccharide compound and the nitrogen-containing compound, or the mixing ratio of the nitrogen-free saccharide compound, the nitrogen-containing saccharide compound and the nitrogen-containing compound is not particularly limited and may be appropriately adjusted so as to obtain a carbonaceous material having desired properties. For example, increasing the amount of the nitrogen-containing compound tends to increase the nitrogen element content contained in the carbonaceous material. From the viewpoint of being able to adjust the above-mentioned properties of the carbonaceous material to a preferred range, it is preferable to adjust the above-mentioned mixing ratio so that the nitrogen element content contained in the mixture is 1.0 to 20.0 mass% based on the total mass of the mixture. The nitrogen element content contained in the mixture is preferably 3.0 to 15.0 mass%, more preferably 5.0 to 10.0 mass%.
When the nitrogen element content contained in the nitrogen-containing saccharide compound is within the range of the nitrogen element content contained in the mixture described above, such a nitrogen-containing saccharide compound may be prepared in step (1) instead of mixing the raw material compounds. The nitrogen-containing saccharide compound that may be prepared may be one type of nitrogen-containing saccharide compound alone or a combination of two or more types.
The amount of nitrogen element in a saccharide compound can be measured, for example, using an oxygen/nitrogen/hydrogen analyzer.

 本発明の好ましい一実施形態において、工程(1)での混合により得られる混合物に含まれる糖類化合物の量は、糖類化合物および窒素含有化合物の合計質量に基づいて、好ましくは50~99質量%、より好ましくは80~95質量%である。また、該混合物に含まれる窒素含有化合物の量は、糖類化合物および窒素含有化合物の合計質量に基づいて、好ましくは1~30質量%、より好ましくは2~28質量%、更に好ましくは3~26質量%、より更に好ましくは4~24質量%、特に好ましくは5~22質量%である。また、工程(1)において混合する窒素含有化合物の量は、糖類化合物におけるデンプン単糖ユニット1モルに対して、好ましくは0.013~0.56モル、より好ましくは0.026~0.50モル、更に好ましくは0.040~0.45モル、より更に好ましくは0.054~0.41モル、特に好ましくは0.069~0.36モルである。 In a preferred embodiment of the present invention, the amount of the saccharide compound contained in the mixture obtained by mixing in step (1) is preferably 50 to 99% by mass, more preferably 80 to 95% by mass, based on the total mass of the saccharide compound and the nitrogen-containing compound. The amount of the nitrogen-containing compound contained in the mixture is preferably 1 to 30% by mass, more preferably 2 to 28% by mass, even more preferably 3 to 26% by mass, even more preferably 4 to 24% by mass, and particularly preferably 5 to 22% by mass, based on the total mass of the saccharide compound and the nitrogen-containing compound. The amount of the nitrogen-containing compound mixed in step (1) is preferably 0.013 to 0.56 mol, more preferably 0.026 to 0.50 mol, even more preferably 0.040 to 0.45 mol, even more preferably 0.054 to 0.41 mol, and particularly preferably 0.069 to 0.36 mol, based on 1 mol of starch monosaccharide units in the saccharide compound.

 工程(1)において、原料を混合する際または窒素含有糖類化合物を準備する際に、本発明の効果を損なわない範囲で、ヤシ殻、クルミ殻、もみ殻、蕎麦殻、コーヒー粕、木材、パルプ、竹、紙からなる群から選択される少なくとも1つの炭素源を更に混合してもよい。これらの追加の炭素源は、当技術分野で通常使用されているグレードのものでよい。追加の炭素源を混合する場合、その量は、糖類化合物、混合物に含まれる場合の窒素含有化合物、および追加の炭素源の合計質量に対して、好ましくは50質量%以下、より好ましくは40質量%以下である。本発明の一実施形態では、本発明における炭素質材料は、ヤシ殻、クルミ殻、もみ殻、蕎麦殻、コーヒー粕、木材、パルプ、竹および紙に由来する炭素質材料を含まない。 In step (1), when mixing the raw materials or preparing the nitrogen-containing sugar compound, at least one carbon source selected from the group consisting of coconut shells, walnut shells, rice husks, buckwheat husks, coffee grounds, wood, pulp, bamboo, and paper may be further mixed within a range that does not impair the effects of the present invention. These additional carbon sources may be of a grade that is commonly used in the art. When an additional carbon source is mixed, the amount thereof is preferably 50 mass% or less, more preferably 40 mass% or less, based on the total mass of the sugar compound, the nitrogen-containing compound if contained in the mixture, and the additional carbon source. In one embodiment of the present invention, the carbonaceous material in the present invention does not include carbonaceous materials derived from coconut shells, walnut shells, rice husks, buckwheat husks, coffee grounds, wood, pulp, bamboo, and paper.

 工程(1)において、原料を混合する際または窒素含有糖類化合物を準備する際に、少なくとも1種の架橋剤を更に混合してもよい。架橋剤は、糖類化合物を架橋可能な化合物であり、糖類化合物の加水分解反応または脱水反応と並行して進行する、糖類化合物の鎖間結合形成反応および/または糖類化合物と窒素含有化合物との反応を促進する触媒として作用したり、それ自身が、糖類化合物および/または窒素含有化合物を架橋したりする。糖類化合物は、熱処理工程において溶融、融着、発泡等する場合が多く、その結果、得られる炭素質材料は球状ではなく扁平な形状を有する場合が多い。架橋剤を用いて熱処理を行う場合、原料同士の融着または発泡を抑制でき、その結果、得られる炭素質材料を用いて得られる電極の密度を増大できる。 In step (1), at least one crosslinking agent may be further mixed when mixing the raw materials or preparing the nitrogen-containing saccharide compound. The crosslinking agent is a compound capable of crosslinking saccharide compounds, and acts as a catalyst to promote the interchain bond formation reaction of saccharide compounds and/or the reaction between saccharide compounds and nitrogen-containing compounds, which proceeds in parallel with the hydrolysis reaction or dehydration reaction of saccharide compounds, or crosslinks saccharide compounds and/or nitrogen-containing compounds. In the heat treatment process, saccharide compounds often melt, fuse, foam, etc., and as a result, the resulting carbonaceous material often has a flat shape rather than a spherical shape. When a crosslinking agent is used in the heat treatment, the fusion or foaming of the raw materials can be suppressed, and as a result, the density of the electrode obtained using the resulting carbonaceous material can be increased.

 架橋剤を使用する場合、その種類は特に限定されない。その例として、ギ酸、酢酸、プロピオン酸、酪酸、吉草酸、カプロン酸、ヘプタン酸、オクタン酸、ノナン酸、デカン酸、ウンデカン酸、ラウリン酸、ミリスチン酸、パルミチン酸、ステアリン酸、リノール酸、オレイン酸、等の脂肪族一価カルボン酸;安息香酸、サリチル酸、トルイル酸等の芳香族一価カルボン酸、シュウ酸、マロン酸、コハク酸、グルタル酸、アジピン酸、フマル酸、マレイン、フタル酸、テレフタル酸等の多価カルボン酸;乳酸、酒石酸、クエン酸、リンゴ酸等のヒドロキシカルボン酸;エチレンジアミン四酢酸等のカルボン酸、p-トルエンスルホン酸、メタンスルホン酸等のスルホン酸;グリシン、アラニン、バリン、ロイシン、イソロイシン、セリン、トレオニン、システイン、メチオニン、アスパラギン、グルタミン、プロリン、フェニルアラニン、チロシン、トリプトファン等のアミノ酸;塩酸、硫酸等が挙げられる。架橋剤を使用する場合、これらのうちの1種の架橋剤を使用してもよいし、2種以上を組み合わせて使用してもよい。これらの架橋剤の中で、熱処理して炭化物を得る工程での原料の溶融、発泡の抑制の観点から、多価カルボン酸およびヒドロキシカルボン酸が好ましく、中でもコハク酸、アジピン酸、クエン酸がより好ましい。 If a crosslinking agent is used, the type is not particularly limited. Examples of such acids include aliphatic monocarboxylic acids such as formic acid, acetic acid, propionic acid, butyric acid, valeric acid, caproic acid, heptanoic acid, octanoic acid, nonanoic acid, decanoic acid, undecanoic acid, lauric acid, myristic acid, palmitic acid, stearic acid, linoleic acid, and oleic acid; aromatic monocarboxylic acids such as benzoic acid, salicylic acid, and toluic acid, and polycarboxylic acids such as oxalic acid, malonic acid, succinic acid, glutaric acid, adipic acid, fumaric acid, maleic acid, phthalic acid, and terephthalic acid; hydroxycarboxylic acids such as lactic acid, tartaric acid, citric acid, and malic acid; carboxylic acids such as ethylenediaminetetraacetic acid, and sulfonic acids such as p-toluenesulfonic acid and methanesulfonic acid; amino acids such as glycine, alanine, valine, leucine, isoleucine, serine, threonine, cysteine, methionine, asparagine, glutamine, proline, phenylalanine, tyrosine, and tryptophan; and hydrochloric acid and sulfuric acid. When using a crosslinking agent, one of these crosslinking agents may be used, or two or more may be used in combination. Among these crosslinking agents, polycarboxylic acids and hydroxycarboxylic acids are preferred from the viewpoint of suppressing melting and foaming of the raw materials in the process of obtaining a carbonized material by heat treatment, and among these, succinic acid, adipic acid, and citric acid are more preferred.

 架橋剤を使用する場合、その量は、糖類化合物、モリブデン含有化合物、混合物に含まれる場合の窒素含有化合物、および架橋剤の合計質量に基づいて、好ましくは1~30質量%、より好ましくは3~10質量%である。架橋剤を使用する場合、架橋剤の量を増やすと、炭素質材料の真密度ρHeが高くなる傾向がある。 When a crosslinking agent is used, the amount thereof is preferably 1 to 30 mass %, more preferably 3 to 10 mass %, based on the total mass of the saccharide compound, the molybdenum-containing compound, the nitrogen-containing compound if included in the mixture, and the crosslinking agent. When a crosslinking agent is used, increasing the amount of the crosslinking agent tends to increase the true density ρ He of the carbonaceous material.

 工程(2)における熱処理温度は、好ましくは550~850℃、より好ましくは600~800℃である。また、上記の熱処理温度(到達温度)に到達するまでの昇温速度は、好ましくは50℃/時間以上、より好ましくは50℃/時間~200℃/時間である。また、熱処理時間は、到達温度での保持時間が通常5分以上であり、好ましくは5分~2時間、より好ましくは10分~1時間、更に好ましくは30分~1時間である。熱処理温度および時間が上記の範囲内であれば、糖類化合物の炭化を制御でき、炭素質材料の上記の特性値を所望の範囲に調整できる。ここで、熱処理温度は、一定の温度であってよいが、上記範囲内であれば変動してもよい。 The heat treatment temperature in step (2) is preferably 550 to 850°C, more preferably 600 to 800°C. The heating rate until the heat treatment temperature (end temperature) is reached is preferably 50°C/hour or more, more preferably 50°C/hour to 200°C/hour. The heat treatment time is usually 5 minutes or more at the end temperature, preferably 5 minutes to 2 hours, more preferably 10 minutes to 1 hour, and even more preferably 30 minutes to 1 hour. If the heat treatment temperature and time are within the above ranges, the carbonization of the sugar compound can be controlled, and the above characteristic values of the carbonaceous material can be adjusted to the desired range. Here, the heat treatment temperature may be a constant temperature, but may vary within the above range.

 工程(2)は、不活性ガス雰囲気下で行われる。該工程が不活性ガス雰囲気中で行われる限り、不活性ガスの積極的な供給が行われていても、行われていなくてもよい。不活性ガスとしては、例えば、アルゴンガス、ヘリウムガス、窒素ガスが挙げられ、好ましくは窒素ガスである。このような熱処理工程により、炭素質材料を与える前駆体である炭化物が得られる。 Step (2) is carried out in an inert gas atmosphere. As long as the step is carried out in an inert gas atmosphere, the inert gas may or may not be actively supplied. Examples of the inert gas include argon gas, helium gas, and nitrogen gas, and nitrogen gas is preferred. By such a heat treatment step, a carbide, which is a precursor for providing a carbonaceous material, is obtained.

 工程(3)において、得られた炭化物を粉砕および/または分級する。粉砕および分級の方法は特に限定されず、通常の方法、例えばボールミルまたはジェットミルを用いる方法等により行ってよい。炭化物を粉砕および/または分級することにより、工程(2)の熱処理によって生じた凝集物を解砕したり、除去したりすることができる。工程(3)により得られる炭素質材料の平均粒径は、炭素質材料を用いて作製した電極の電極密度および体積効率の観点、および該電極を用いて作製した電池の充放電効率の観点から、好ましくは0.1μm~20μm、より好ましくは0.5μm~19μm、更に好ましくは1.0μm~18μm、特に好ましくは1.5μm~17μmである。平均粒径は、本明細書全体にわたって、レーザー回折散乱法により測定したものである。 In step (3), the obtained carbide is pulverized and/or classified. The method of pulverization and classification is not particularly limited, and may be a conventional method, such as a method using a ball mill or a jet mill. By pulverizing and/or classifying the carbide, it is possible to break up or remove agglomerates generated by the heat treatment in step (2). The average particle size of the carbonaceous material obtained in step (3) is preferably 0.1 μm to 20 μm, more preferably 0.5 μm to 19 μm, even more preferably 1.0 μm to 18 μm, and particularly preferably 1.5 μm to 17 μm, from the viewpoints of the electrode density and volumetric efficiency of an electrode made using the carbonaceous material, and the charge/discharge efficiency of a battery made using the electrode. The average particle size is measured by a laser diffraction scattering method throughout this specification.

 工程(4)において、粉砕および/または分級された炭化物を、不活性ガス雰囲気下、800~1300℃で熱処理することにより、本発明の炭素質材料を得ることができる。工程(4)における熱処理温度は、好ましくは1000~1250℃、より好ましくは1050~1200℃、更に好ましくは1110~1150℃である。なお、本明細書において、800~1300℃で熱処理するとは、800~1300℃の温度を1分以上保持することを意味する。上記の熱処理温度(到達温度)に到達するまでの昇温速度は、好ましくは50℃/時間以上、より好ましくは50℃/時間~200℃/時間である。また、熱処理時間は、到達温度での保持時間が、通常1分以上、好ましくは5分~2時間、より好ましくは10分~1時間、更に好ましくは10分~45分、特に好ましくは10分~30分である。熱処理温度および時間が上記の範囲内であれば、最終的に得られる炭素質材料の上記の特性値を所望の値に調整できる。ここで、熱処理温度は、一定の温度であってよいが、上記範囲内であれば変動してもよい。 In step (4), the pulverized and/or classified carbide is heat-treated at 800 to 1300°C under an inert gas atmosphere to obtain the carbonaceous material of the present invention. The heat treatment temperature in step (4) is preferably 1000 to 1250°C, more preferably 1050 to 1200°C, and even more preferably 1110 to 1150°C. In this specification, heat treatment at 800 to 1300°C means holding the temperature of 800 to 1300°C for 1 minute or more. The rate of temperature rise until the above heat treatment temperature (attainment temperature) is reached is preferably 50°C/hour or more, more preferably 50°C/hour to 200°C/hour. In addition, the heat treatment time is a holding time at the attainment temperature of usually 1 minute or more, preferably 5 minutes to 2 hours, more preferably 10 minutes to 1 hour, even more preferably 10 minutes to 45 minutes, and particularly preferably 10 minutes to 30 minutes. If the heat treatment temperature and time are within the above ranges, the above characteristic values of the finally obtained carbonaceous material can be adjusted to desired values. Here, the heat treatment temperature may be a constant temperature, but may also vary within the above range.

 好ましい一実施形態では、工程(4)は、揮発性有機物の存在下で行うか、または、揮発性有機物の不存在下で行った工程(4)の後に、揮発性有機物の存在下、不活性ガス雰囲気中で更なる熱処理を行う(工程(5))。なお、工程(4)を揮発性有機物の存在下で行う場合、または工程(5)を行う場合、熱処理により発生した揮発性有機物に由来する揮発物質が、熱処理を行う雰囲気中に存在するような条件となるように、熱処理温度を設定する。 In a preferred embodiment, step (4) is carried out in the presence of a volatile organic substance, or step (4) carried out in the absence of a volatile organic substance is followed by a further heat treatment in an inert gas atmosphere in the presence of a volatile organic substance (step (5)). When step (4) is carried out in the presence of a volatile organic substance or when step (5) is carried out, the heat treatment temperature is set so that volatile substances derived from the volatile organic substance generated by the heat treatment are present in the atmosphere in which the heat treatment is carried out.

 工程(4)または工程(5)における揮発性有機物の量は、それぞれ、工程(3)で得た粉砕および/または分級された炭化物100質量部または工程(4)で得た炭素質材料100質量部に対して、好ましくは1~30質量部、より好ましくは2~20質量部、更に好ましくは3~15質量部である。 The amount of volatile organic compounds in step (4) or step (5) is preferably 1 to 30 parts by mass, more preferably 2 to 20 parts by mass, and even more preferably 3 to 15 parts by mass, per 100 parts by mass of the pulverized and/or classified carbonized material obtained in step (3) or 100 parts by mass of the carbonaceous material obtained in step (4), respectively.

 工程(4)を揮発性有機物の存在下で行う場合、工程(3)で得た粉砕および/または分級された炭化物と揮発性有機物とを混合し、得られた混合物を工程(4)に付してよい。揮発性有機物とは、不活性ガス雰囲気下、(例えば500℃以上での)熱処理時において、ほとんど(例えば80質量%以上、好ましくは90質量%以上)炭化せず揮発する(気化若しくは熱分解してガスになる)有機化合物を指す。揮発性有機物の例としては、限定されるものではないが、熱可塑性樹脂および低分子有機化合物が挙げられる。具体的には、熱可塑性樹脂の例としては、ポリスチレン、ポリエチレン、ポリプロピレン、ポリ(メタ)アクリル酸、ポリ(メタ)アクリル酸エステル等が挙げられる。なお、この明細書において、(メタ)アクリルとは、メタクリルとアクリルの総称である。また、揮発性有機物は、共重合体のような、熱可塑性樹脂を部分的に含有する樹脂であってもよく、このような樹脂の例としては、アクリロニトリル・塩素化ポリエチレン・スチレン共重合体(ACS樹脂)、アクリロニトリル・アクリル酸エステル・スチレン共重合体(AAS樹脂)、アクリロニトリル・エチレン・スチレン共重合体(AES樹脂)、スチレン・エチレン・プロピレン・スチレンブロック共重合体(SEPS樹脂)、スチレン・エチレン・ブチレン・スチレンブロック共重合体(SEBS樹脂)、スチレン・イソプレン・スチレンブロック共重合体(SIS樹脂)、スチレン・ブタジエン・スチレンブロック共重合体(SBS樹脂)、アクリロニトリル・スチレン共重合体(AS樹脂)、アクリロニトリル・ブタジエン・スチレン共重合体(ABS樹脂)等が挙げられる。低分子有機化合物の具体的な例としては、エチレン、プロパン、ヘキサン、トルエン、キシレン、メシチレン、スチレン、ナフタレン、フェナントレン、アントラセン、ピレン等が挙げられる。熱処理温度下で揮発し、熱分解した場合に炭素源の表面を酸化賦活しないものが好ましいことから、熱可塑性樹脂としてはポリスチレン、ポリエチレン、ポリプロピレン、ポリ(メタ)アクリル酸が好ましい。低分子有機化合物としては、更に安全上の観点から常温下(例えば20℃)において揮発性が小さいことが好ましく、ナフタレン、フェナントレン、アントラセン、ピレン等が好ましい。揮発性有機化合物は、1種を単独で、または2種以上を組み合わせて使用できる。このような揮発性有機物を使用すると、本発明の特徴的な構造を維持しながら、酸素元素含有量をより小さくできる点で好ましい。 When step (4) is carried out in the presence of a volatile organic substance, the pulverized and/or classified carbonized material obtained in step (3) may be mixed with the volatile organic substance, and the resulting mixture may be subjected to step (4). A volatile organic substance refers to an organic compound that is hardly carbonized (e.g., 80% by mass or more, preferably 90% by mass or more) and volatilizes (vaporizes or pyrolyzes into gas) during heat treatment (e.g., at 500°C or more) under an inert gas atmosphere. Examples of volatile organic compounds include, but are not limited to, thermoplastic resins and low-molecular organic compounds. Specific examples of thermoplastic resins include polystyrene, polyethylene, polypropylene, poly(meth)acrylic acid, poly(meth)acrylic acid esters, etc. In this specification, (meth)acrylic is a general term for methacrylic and acrylic. The volatile organic matter may also be a resin that partially contains a thermoplastic resin, such as a copolymer, and examples of such resins include acrylonitrile-chlorinated polyethylene-styrene copolymer (ACS resin), acrylonitrile-acrylic acid ester-styrene copolymer (AAS resin), acrylonitrile-ethylene-styrene copolymer (AES resin), styrene-ethylene-propylene-styrene block copolymer (SEPS resin), styrene-ethylene-butylene-styrene block copolymer (SEBS resin), styrene-isoprene-styrene block copolymer (SIS resin), styrene-butadiene-styrene block copolymer (SBS resin), acrylonitrile-styrene copolymer (AS resin), acrylonitrile-butadiene-styrene copolymer (ABS resin), etc. Specific examples of low molecular weight organic compounds include ethylene, propane, hexane, toluene, xylene, mesitylene, styrene, naphthalene, phenanthrene, anthracene, pyrene, etc. As the thermoplastic resin, polystyrene, polyethylene, polypropylene, and poly(meth)acrylic acid are preferred, since they are preferred to volatilize at the heat treatment temperature and not oxidize and activate the surface of the carbon source when pyrolyzed. As the low molecular weight organic compound, it is further preferred to have low volatility at room temperature (e.g., 20°C) from the viewpoint of safety, and naphthalene, phenanthrene, anthracene, pyrene, etc. are preferred. The volatile organic compound can be used alone or in combination of two or more kinds. The use of such a volatile organic substance is preferred in that the oxygen element content can be reduced while maintaining the characteristic structure of the present invention.

 また、揮発性有機物をガス化させて不活性ガスと混合し、工程(4)に供給してもよい。揮発性有機物としては、特に限定されないが、その例として低分子有機化合物が挙げられる。低分子有機化合物の例としては、エチレン、プロパン、ヘキサン、トルエン、キシレン、メシチレン、スチレン、ナフタレン、フェナントレン、アントラセン、ピレン等が挙げられる。中でも、不活性ガスとの混合性の観点から揮発性が大きい化合物が好ましく、エチレン、プロパン、ヘキサン、トルエン等が好ましい。揮発性有機化合物は、1種を単独で、または2種以上を組み合わせて使用できる。このような揮発性有機物を使用すると、本発明の特徴的な構造を維持しながら、酸素元素含有量をより小さくできる点で好ましい。 Alternatively, the volatile organic compound may be gasified and mixed with an inert gas, and then supplied to step (4). The volatile organic compound is not particularly limited, but examples thereof include low molecular weight organic compounds. Examples of low molecular weight organic compounds include ethylene, propane, hexane, toluene, xylene, mesitylene, styrene, naphthalene, phenanthrene, anthracene, pyrene, and the like. Among these, compounds with high volatility are preferred from the viewpoint of mixability with the inert gas, and ethylene, propane, hexane, toluene, and the like are preferred. The volatile organic compounds may be used alone or in combination of two or more. The use of such volatile organic compounds is preferred in that the oxygen element content can be reduced while maintaining the characteristic structure of the present invention.

 工程(4)において揮発性有機物を使用する場合、揮発性有機物が、炭化物の粒子の表面のラジカル活性点等を失活させると考えられる。このようなラジカル活性点は、通常、空気中の酸素と反応し、炭素質材料の酸素元素含有量を増加させる。本発明の好ましい一実施形態において、炭素質材料の酸素元素含有量、特に元素分析により測定される酸素元素含有量が少ない場合、炭素質材料表面のラジカル反応サイト等が少なく、酸化されにくくなっていると考えられ、繰返しの充放電において反応サイトとなり得るサイトが低減されると考えられる。その結果、炭化物のラジカル活性点等を揮発性有機物により失活させた場合には、繰り返しの充放電を経た後でも、より高い放電容量を維持できると考えられる。 When a volatile organic substance is used in step (4), it is believed that the volatile organic substance deactivates the radical active sites on the surface of the carbonized particles. Such radical active sites usually react with oxygen in the air, increasing the oxygen element content of the carbonaceous material. In a preferred embodiment of the present invention, when the oxygen element content of the carbonaceous material, particularly the oxygen element content measured by elemental analysis, is low, it is believed that there are few radical reaction sites on the surface of the carbonaceous material, making it less susceptible to oxidation, and that the number of sites that can become reaction sites during repeated charging and discharging is reduced. As a result, when the radical active sites of the carbonized material are deactivated by a volatile organic substance, it is believed that a higher discharge capacity can be maintained even after repeated charging and discharging.

 揮発性有機物の不存在下で行った工程(4)の後に、揮発性有機物の存在下、不活性ガス雰囲気中で更なる熱処理を行う(工程(5))場合、工程(4)で得られた炭素構造を維持させながら、炭素質材料の粒子の表面のラジカル活性点等を低減させることができると考えられる。工程(5)の熱処理温度は、好ましくは1200℃未満であり、より好ましくは700~1200℃未満、更に好ましくは750~1100℃、特に好ましくは800~1000℃である。工程(4)で得られた炭素構造の維持および高放電容量の観点から、工程(5)の熱処理温度は前記上限以下であることが好ましい。また、揮発性有機物の十分な分解および炭素質材料のラジカル活性点の失活の観点からは、工程(5)の熱処理温度は前記下限以上であることが好ましい。工程(5)の熱処理時間は、到達温度での保持時間が、好ましくは1分~1時間、より好ましくは10分~40分である。揮発性有機物の存在下での熱処理温度および時間が上記の範囲内であれば、炭素質材料のラジカル活性点等を低減でき、その結果、繰り返しの充放電を経た後でも、より高い放電容量を維持できると考えられる。
 工程(5)で使用できる揮発性有機物の例としては、揮発性有機物の存在下で工程(4)を行う場合に使用できる揮発性有機物として例示したものと同じ揮発性有機物が挙げられる。
When a further heat treatment (step (5)) is performed in an inert gas atmosphere in the presence of a volatile organic substance after the step (4) performed in the absence of a volatile organic substance, it is believed that the radical active sites on the surface of the particles of the carbonaceous material can be reduced while maintaining the carbon structure obtained in the step (4). The heat treatment temperature in the step (5) is preferably less than 1200°C, more preferably 700 to less than 1200°C, even more preferably 750 to 1100°C, and particularly preferably 800 to 1000°C. From the viewpoint of maintaining the carbon structure obtained in the step (4) and high discharge capacity, the heat treatment temperature in the step (5) is preferably equal to or lower than the upper limit. In addition, from the viewpoint of sufficient decomposition of the volatile organic substance and deactivation of the radical active sites of the carbonaceous material, the heat treatment temperature in the step (5) is preferably equal to or higher than the lower limit. The heat treatment time in the step (5) is preferably 1 minute to 1 hour, more preferably 10 minutes to 40 minutes, at the temperature reached. It is believed that when the temperature and time of the heat treatment in the presence of a volatile organic substance are within the above-mentioned ranges, the radical active sites of the carbonaceous material can be reduced, and as a result, a higher discharge capacity can be maintained even after repeated charge and discharge.
Examples of the volatile organic substance that can be used in step (5) include the same volatile organic substances as those exemplified as the volatile organic substances that can be used when step (4) is carried out in the presence of a volatile organic substance.

 前記製造方法は、工程(4)における熱処理より前にモリブデン含有化合物も混合する工程(a)を含む。工程(a)を含む製造方法により炭素質材料を製造することによって、炭素質材料中にモリブデン元素を含ませることができる。炭素質材料にモリブデン元素が所定の量で存在し、かつ、ラマンスペクトルの1360cm-1付近のピークの半値幅の値を所定の範囲内とすることによって、高充電容量、高放電容量および高電流効率に加えて高エネルギー密度を達成できる、蓄電デバイスに適した炭素質材料を提供できる。 The manufacturing method includes a step (a) of also mixing a molybdenum-containing compound prior to the heat treatment in the step (4). By manufacturing a carbonaceous material by a manufacturing method including the step (a), it is possible to include elemental molybdenum in the carbonaceous material. By having a predetermined amount of elemental molybdenum in the carbonaceous material and setting the half-width value of the peak near 1360 cm −1 in the Raman spectrum within a predetermined range, it is possible to provide a carbonaceous material suitable for an electricity storage device that can achieve a high energy density in addition to a high charge capacity, a high discharge capacity, and a high current efficiency.

 工程(a)は例えば、下記工程の1つ以上であってよい:
・工程(1)における混合の前に、糖類化合物および/または窒素含有化合物とモリブデン含有化合物とを混合する工程、
・工程(1)における混合において、モリブデン含有化合物も混合する工程、
・工程(1)で得られた混合物または工程(1)で準備した窒素含有糖類化合物とモリブデン含有化合物とを混合する工程、
・工程(2)で得られた炭化物とモリブデン含有化合物とを混合する工程、および
・工程(3)で得られた粉砕および/または分級された炭化物とモリブデン含有化合物とを混合する工程。
Step (a) may, for example, be one or more of the following steps:
- mixing the saccharide compound and/or the nitrogen-containing compound with the molybdenum-containing compound prior to the mixing in step (1);
- mixing in step (1) also a molybdenum-containing compound;
mixing the mixture obtained in step (1) or the nitrogen-containing saccharide compound prepared in step (1) with a molybdenum-containing compound;
- a step of mixing the carbide obtained in step (2) with a molybdenum-containing compound, and - a step of mixing the crushed and/or classified carbide obtained in step (3) with a molybdenum-containing compound.

 工程(a)で使用できるモリブデン含有化合物は、モリブデン原子を分子内に有する化合物であれば特に限定されない。例えば、無機モリブデン化合物、有機モリブデン化合物、およびそれらの水和物等を使用できる。モリブデン含有化合物として、1種のモリブデン含有化合物を使用してもよいし、2種以上を組み合わせて使用してもよい。 The molybdenum-containing compound that can be used in step (a) is not particularly limited as long as it is a compound that has a molybdenum atom in the molecule. For example, inorganic molybdenum compounds, organic molybdenum compounds, and hydrates thereof can be used. As the molybdenum-containing compound, one type of molybdenum-containing compound may be used, or two or more types may be used in combination.

 無機モリブデン化合物の例としては、モリブデン酸、リンモリブデン酸、三酸化モリブデン、硫化モリブデン、塩化モリブデン、モリブドケイ酸、ほう化モリブデン等が挙げられる。また、これらの無機モリブデン化合物が塩である場合、塩は、例えば、アルカリ金属塩および/またはアルカリ土類金属塩であってもよいし、アンモニウム塩であってもよい。そのような塩の例としては、モリブデン酸リチウム、モリブデン酸ナトリウム、リンモリブデン酸ナトリウム、モリブデン酸カリウム、モリブデン酸マグネシウム、モリブデン酸カルシウム、モリブデン酸アンモニウム、チオモリブデン酸アンモニウム、およびそれらの水和物等が挙げられる。
 有機モリブデン化合物の例としては、ジアルキルジチオリン酸モリブデン、ジチオカルバミン酸モリブデン、ビス(2,4-ペンタンジオン酸)酸化モリブデン等が挙げられる。
 これらのモリブデン含有化合物の中で、モリブデン元素が炭素質材料に多く取り込まれる観点から、分子内のモリブデン含有率が高いことが好ましい。
Examples of inorganic molybdenum compounds include molybdic acid, phosphomolybdic acid, molybdenum trioxide, molybdenum sulfide, molybdenum chloride, molybdosilicic acid, and molybdenum boride. When these inorganic molybdenum compounds are in the form of a salt, the salt may be, for example, an alkali metal salt and/or an alkaline earth metal salt, or an ammonium salt. Examples of such salts include lithium molybdate, sodium molybdate, sodium phosphomolybdate, potassium molybdate, magnesium molybdate, calcium molybdate, ammonium molybdate, ammonium thiomolybdate, and hydrates thereof.
Examples of the organic molybdenum compound include molybdenum dialkyldithiophosphate, molybdenum dithiocarbamate, and molybdenum oxide bis(2,4-pentanedionate).
Among these molybdenum-containing compounds, those with a high intramolecular molybdenum content are preferred from the viewpoint of incorporating a large amount of molybdenum element into the carbonaceous material.

 工程(a)においてモリブデン含有化合物を混合する方法は特に限定されない。モリブデン含有化合物が固体の場合、固体状のモリブデン含有化合物と糖類化合物等とを混合してよい。また、モリブデン含有化合物が例えば水溶性の場合には、モリブデン含有化合物の水溶液と糖類化合物等とを混合してよい。 The method of mixing the molybdenum-containing compound in step (a) is not particularly limited. When the molybdenum-containing compound is solid, the solid molybdenum-containing compound may be mixed with a sugar compound or the like. When the molybdenum-containing compound is, for example, water-soluble, an aqueous solution of the molybdenum-containing compound may be mixed with a sugar compound or the like.

 工程(a)において混合するモリブデン含有化合物の合計量は、最終的に上記範囲のモリブデン元素含有量を有する炭素質材料が得られる限り特に限定されない。例えば、糖類化合物および窒素含有化合物の合計質量若しくは窒素含有化合物を用いない場合の窒素含有糖類化合物の質量に対して、または、工程(2)で得た炭化物の質量に対して、好ましくは0.5~6.0質量%、より好ましくは1.0~5.5質量%である。また、工程(a)において混合するモリブデン含有化合物の合計量は、糖類化合物におけるデンプン単糖ユニット1モルに対して、好ましくは0.0005~0.050モル、より好ましくは0.00010~0.040モル、更に好ましくは0.00015~0.030モルである。 The total amount of the molybdenum-containing compounds mixed in step (a) is not particularly limited as long as a carbonaceous material having an elemental molybdenum content in the above range is finally obtained. For example, the total amount is preferably 0.5 to 6.0 mass%, more preferably 1.0 to 5.5 mass%, based on the total mass of the saccharide compound and the nitrogen-containing compound, or the mass of the nitrogen-containing saccharide compound when no nitrogen-containing compound is used, or based on the mass of the carbonized material obtained in step (2). The total amount of the molybdenum-containing compounds mixed in step (a) is preferably 0.0005 to 0.050 moles, more preferably 0.00010 to 0.040 moles, and even more preferably 0.00015 to 0.030 moles, based on 1 mole of starch monosaccharide unit in the saccharide compound.

 また、工程(4)における熱処理より前に、リン含有化合物も混合してよい。リン含有化合物も混合する場合は、例えば、下記工程の1つ以上で混合できる:
・工程(1)における混合の前に、糖類化合物および/または窒素含有化合物とリン含有化合物とを混合する工程、
・工程(1)における混合において、リン含有化合物も混合する工程、
・工程(1)で得られた混合物または工程(1)で準備した窒素含有糖類化合物とリン含有化合物とを混合する工程、
・工程(2)で得られた炭化物とリン含有化合物とを混合する工程、および
・工程(3)で得られた粉砕および/または分級された炭化物とリン含有化合物とを混合する工程。
 リン含有化合物も混合する場合、リン含有化合物の混合は、モリブデン含有化合物の混合と同時でもよいし、異なっていてもよい。
In addition, a phosphorus-containing compound may also be mixed prior to the heat treatment in step (4). When a phosphorus-containing compound is also mixed, it can be mixed, for example, in one or more of the following steps:
- mixing the saccharide compound and/or the nitrogen-containing compound with the phosphorus-containing compound prior to the mixing in step (1);
- mixing a phosphorus-containing compound in the mixing step (1);
- mixing the mixture obtained in step (1) or the nitrogen-containing saccharide compound prepared in step (1) with a phosphorus-containing compound;
- a step of mixing the carbide obtained in step (2) with a phosphorus-containing compound, and - a step of mixing the ground and/or classified carbide obtained in step (3) with a phosphorus-containing compound.
When a phosphorus-containing compound is also mixed, the phosphorus-containing compound may be mixed simultaneously with the molybdenum-containing compound or may be mixed at a different time.

 リン含有化合物は、リン原子を分子内に有する化合物であれば特に限定されない。例えば、無機リン酸、有機リン酸、およびそれらの塩、有機リン、ホスホニウム塩等を使用できる。リン含有化合物として、1種のリン含有化合物を使用してもよいし、2種以上を組み合わせて使用してもよい。 The phosphorus-containing compound is not particularly limited as long as it is a compound that has a phosphorus atom in the molecule. For example, inorganic phosphoric acid, organic phosphoric acid, and salts thereof, organic phosphorus, phosphonium salts, etc. can be used. As the phosphorus-containing compound, one type of phosphorus-containing compound may be used, or two or more types may be used in combination.

 無機リン酸の例としては、リン酸、リン酸二水素塩、リン酸二水素アンモニウム、第一リン酸塩、第二リン酸塩、第三リン酸塩、ピロリン酸、ピロリン酸塩、トリポリリン酸、トリポリリン酸塩、亜リン酸、亜リン酸塩、次亜リン酸、次亜リン酸塩、五酸化二リン等が挙げられる。有機リン酸の例としては、ホスホン酸(ホスホン酸化合物)が挙げられ、ホスホン酸の例としては、ニトリロトリスメチレンホスホン酸、ホスフォノブタントリカルボン酸、メチルジホスホン酸、メチレンホスホン酸、エチリデンジホスホン酸、リン酸トリフェニル等が挙げられる。これらのリン酸が塩である場合、塩は、例えばアルカリ金属塩および/またはアルカリ土類金属塩であってもよいし、アンモニウム塩であってもよい。有機リンの例としては、トリフェニルホスフィン、トリフェニルホスフィンオキシド、トリシクロヘキシルホスフィン、トリシクロヘキシルホスフィンオキシド、トリアルキルホスフィン、トリアルキルホスフィンオキシド等が挙げられる。ホスホニウム塩の例としては、テトラアルキルホスホニウム塩、テトラフェニルホスホニウム塩等が挙げられる。これらの塩は、例えばハロゲン化物であってもよいし、硫酸塩であってもよいし、リン酸塩であってもよいし、酢酸塩であってもよい。
 これらのリン含有化合物の中で、リン元素が炭素質材料に多く取り込まれる観点から、分子内のリン含有率が高いリン酸、リン酸二水素アンモニウムが好ましい。リン含有化合物としては、熱処理過程における糖類化合物との反応の観点からは、揮発温度が好ましくは100℃以上、より好ましくは150℃以上である化合物が好ましい。
Examples of inorganic phosphoric acid include phosphoric acid, dihydrogen phosphate, ammonium dihydrogen phosphate, primary phosphate, secondary phosphate, tertiary phosphate, pyrophosphoric acid, pyrophosphate, tripolyphosphoric acid, tripolyphosphate, phosphorous acid, phosphite, hypophosphorous acid, hypophosphite, diphosphorus pentoxide, etc. Examples of organic phosphoric acid include phosphonic acid (phosphonic acid compound), and examples of phosphonic acid include nitrilotrismethylenephosphonic acid, phosphonobutanetricarboxylic acid, methyldiphosphonic acid, methylenephosphonic acid, ethylidenediphosphonic acid, triphenyl phosphate, etc. When these phosphoric acids are salts, the salts may be, for example, alkali metal salts and/or alkaline earth metal salts, or ammonium salts. Examples of organic phosphorus include triphenylphosphine, triphenylphosphine oxide, tricyclohexylphosphine, tricyclohexylphosphine oxide, trialkylphosphine, trialkylphosphine oxide, etc. Examples of phosphonium salts include tetraalkylphosphonium salts, tetraphenylphosphonium salts, etc. These salts may be, for example, halides, sulfates, phosphates, or acetates.
Among these phosphorus-containing compounds, from the viewpoint of incorporating a large amount of phosphorus element into the carbonaceous material, phosphoric acid and ammonium dihydrogen phosphate, which have a high phosphorus content in the molecule, are preferred. From the viewpoint of the reaction with the saccharide compound in the heat treatment process, the phosphorus-containing compound is preferably a compound having a volatilization temperature of preferably 100° C. or higher, more preferably 150° C. or higher.

 リン含有化合物を混合する方法は特に限定されない。リン含有化合物が固体の場合、固体状のリン含有化合物と糖類化合物等とを混合してよい。また、リン含有化合物が例えば水溶性の場合には、リン含有化合物の水溶液と糖類化合物等とを混合してよい。 The method of mixing the phosphorus-containing compound is not particularly limited. If the phosphorus-containing compound is solid, the solid phosphorus-containing compound may be mixed with a sugar compound or the like. Also, if the phosphorus-containing compound is, for example, water-soluble, an aqueous solution of the phosphorus-containing compound may be mixed with a sugar compound or the like.

 リン含有化合物も混合する場合、その合計量は、糖類化合物および窒素含有化合物の合計質量若しくは窒素含有化合物を用いない場合の窒素含有糖類化合物の質量に対して、または、工程(2)で得た炭化物の質量に対して、好ましくは0.5~10質量%、より好ましくは0.6~8質量%である。また、リン含有化合物も混合する場合、その合計量は、糖類化合物におけるデンプン単糖ユニット1モルに対して、好ましくは0.001~0.20モル、より好ましくは0.005~0.15モル、更に好ましくは0.01~0.10モルである。 When a phosphorus-containing compound is also mixed, the total amount is preferably 0.5 to 10 mass%, more preferably 0.6 to 8 mass%, based on the total mass of the saccharide compound and the nitrogen-containing compound, or the mass of the nitrogen-containing saccharide compound when no nitrogen-containing compound is used, or based on the mass of the carbonized product obtained in step (2). When a phosphorus-containing compound is also mixed, the total amount is preferably 0.001 to 0.20 mol, more preferably 0.005 to 0.15 mol, and even more preferably 0.01 to 0.10 mol, based on 1 mol of starch monosaccharide unit in the saccharide compound.

 前記製造方法は、工程(1)~(4)または工程(1)~(5)に加えて、更に、工程(1)の前、工程(1)と同時、または工程(1)の後に、糖類化合物を糊化させる工程(b)を含んでもよい。工程(b)を更に行う場合には、糖類化合物が有する空洞が消失し、その結果、最終的に得られる炭素質材料から形成した電極の密度を高めることができ、体積あたりの放電容量を高めることができる。 The manufacturing method may further include, in addition to steps (1) to (4) or steps (1) to (5), a step (b) of gelatinizing the sugar compound before, simultaneously with, or after step (1). When step (b) is further carried out, the cavities in the sugar compound disappear, and as a result, the density of the electrode formed from the finally obtained carbonaceous material can be increased, and the discharge capacity per volume can be increased.

 工程(b)を行う場合、糊化の方法は特に限定されない。例えば、水の存在下で、糖類化合物を、単独で、または、窒素含有化合物等との任意の混合物の状態で加熱する方法、糖類化合物を、単独で、または、窒素含有化合物等との任意の混合物の状態で、衝撃、圧潰、摩擦および/またはせん断の作用を有する機械的処理を施す方法が挙げられる。このような熱または外力が印加されることにより、糖類化合物に含まれる空洞が閉塞され消失し得る。工程(b)における糊化は、例えば、糊化後の糖類化合物の粒子の断面を二次電子顕微鏡で観察して得た画像において、断面積が3μm以上100μm以下の粒子を任意に20個選択した際に、1μm以上の空隙を有する粒子が所定の量以下、好ましくは3個以下、より好ましくは2個以下、更に好ましくは1個以下となるまで行うことが好ましい。上記の顕微鏡観察は、糊化後の化合物若しくは混合物に含まれる凝集物を粉砕、または、分級により除去してから行ってよい。工程(b)を行う場合、上記のような工程(1)と任意の工程(b)とを経て得られた混合物を、工程(2)にて熱処理する。従って、工程(b)を行う場合、該工程(b)は工程(2)の前に行われる工程である。 When carrying out step (b), the gelatinization method is not particularly limited. For example, a method of heating a saccharide compound alone or in a state of any mixture with a nitrogen-containing compound or the like in the presence of water, a method of subjecting a saccharide compound alone or in a state of any mixture with a nitrogen-containing compound or the like to mechanical treatment having the action of impact, crushing, friction and/or shearing can be mentioned. By applying such heat or external force, the cavities contained in the saccharide compound can be blocked and disappeared. For example, in an image obtained by observing the cross section of a particle of a gelatinized saccharide compound with a secondary electron microscope, it is preferable to carry out the gelatinization until the number of particles having a void of 1 μm 2 or more is a predetermined amount or less, preferably 3 or less, more preferably 2 or less, and even more preferably 1 or less when 20 particles having a cross-sectional area of 3 μm 2 or more and 100 μm 2 or less are arbitrarily selected. The above microscope observation may be carried out after removing aggregates contained in the compound or mixture after gelatinization by crushing or classification. When step (b) is performed, the mixture obtained through step (1) and optional step (b) as described above is heat-treated in step (2). Therefore, when step (b) is performed, step (b) is a step performed before step (2).

 本発明の好ましい一実施形態において、前記製造方法は、工程(b)として下記工程の1つ以上を含んでよい:
・工程(1)の前に、糖類化合物と、該化合物の質量に対して5~50質量%の水とを混合し、50~200℃の温度で1分~5時間加熱する工程(b1)、
・工程(1)の前に、糖類化合物に、衝撃、圧潰、摩擦、および/またはせん断の作用を有する機械的処理を施す工程(b2)、
・工程(1)における混合と同時に、または工程(1)における混合若しくは準備の後に、糖類化合物を含む混合物若しくは準備した窒素含有糖類化合物と、混合物に含まれる糖類化合物若しくは準備した窒素含有糖類化合物の質量に対して5~50質量%の水とを混合し、50~200℃の温度で1分~5時間加熱する工程(b3)、および
・工程(1)における混合と同時に、または工程(1)における混合若しくは準備の後に、糖類化合物を含む混合物若しくは準備した窒素含有糖類化合物に、衝撃、圧潰、摩擦、および/またはせん断の作用を有する機械的処理を施す工程(b4)。
In a preferred embodiment of the present invention, the manufacturing method may comprise, as step (b), one or more of the following steps:
- a step (b1) prior to the step (1), of mixing a saccharide compound with 5 to 50% by mass of water based on the mass of the saccharide compound and heating the mixture at a temperature of 50 to 200°C for 1 minute to 5 hours;
- a step (b2) of subjecting the saccharide compound to a mechanical treatment having the action of impact, crushing, friction and/or shear, prior to step (1);
- step (b3), simultaneously with the mixing in step (1) or after the mixing or preparation in step (1), of mixing the mixture containing a saccharide compound or the prepared nitrogen-containing saccharide compound with 5 to 50 mass% of water based on the mass of the saccharide compound contained in the mixture or the prepared nitrogen-containing saccharide compound, and heating at a temperature of 50 to 200°C for 1 minute to 5 hours; and - step (b4), simultaneously with the mixing in step (1) or after the mixing or preparation in step (1), of subjecting the mixture containing a saccharide compound or the prepared nitrogen-containing saccharide compound to a mechanical treatment having the effects of impact, crushing, friction, and/or shear.

 工程(b1)における水の量は、一定量以上は必要であるが、炭素質材料を製造する過程において、混合した水を留去させるのに必要なエネルギーを抑制する観点からは少ない方がよい。従って、前記水の量は、糖類化合物若しくは窒素含有化合物を用いない場合の窒素含有糖類化合物の質量に対して5~50質量%、好ましくは10~50質量%、より好ましくは10~30質量%である。また、加熱温度は50~200℃、好ましくは60~180℃、より好ましくは80~180℃であり、加熱時間は1分~5時間、好ましくは3分~1時間、より好ましくは10分~30分である。 The amount of water in step (b1) needs to be at least a certain amount, but it is better to use less water in order to reduce the energy required to distill off the mixed water during the process of producing the carbonaceous material. Therefore, the amount of water is 5 to 50 mass %, preferably 10 to 50 mass %, and more preferably 10 to 30 mass % relative to the mass of the nitrogen-containing sugar compound when no sugar compound or nitrogen-containing compound is used. The heating temperature is 50 to 200°C, preferably 60 to 180°C, and more preferably 80 to 180°C, and the heating time is 1 minute to 5 hours, preferably 3 minutes to 1 hour, and more preferably 10 minutes to 30 minutes.

 工程(b2)において、衝撃、圧潰、摩擦、および/またはせん断の作用を有する機械的処理に使用される装置の例としては、粉砕機、押出機、製粉機、摩砕機、混練装置が挙げられる。処理時間等の処理条件は特に限定されない。例えばボール振動ミルを用いる場合、20Hz、10分の処理条件を採用できる。 In step (b2), examples of equipment used for mechanical processing having the effects of impact, crushing, friction, and/or shear include a grinder, extruder, flour mill, grinder, and kneader. Processing conditions such as processing time are not particularly limited. For example, when using a ball vibration mill, processing conditions of 20 Hz and 10 minutes can be used.

 工程(b3)における好ましい水の量、加熱温度および加熱時間には、工程(b1)に関して記載した好ましい水の量、加熱温度および加熱時間が同様に当てはまる。 The preferred amount of water, heating temperature, and heating time in step (b3) are the same as those described for step (b1).

 工程(b4)における好ましい装置および処理条件には、工程(b2)に関して記載した好ましい装置および処理条件が同様に当てはまる。 The preferred apparatus and processing conditions for step (b4) are the same as those described for step (b2).

<蓄電デバイス用負極>
 本発明における炭素質材料、または前記製造方法により製造された炭素質材料は、蓄電デバイスの負極用炭素質材料として、より具体的には、蓄電デバイスの負極の活物質として、好適に使用できる。前記炭素質材料を用いることにより、蓄電デバイスに、質量当たりの高い充電容量および放電容量、高い電流効率、並びに高いエネルギー密度をもたらす負極を製造できる。従って、本発明はまた、前記炭素質材料を含む蓄電デバイス用負極も対象とする。
<Negative electrode for electricity storage device>
The carbonaceous material of the present invention or the carbonaceous material produced by the production method can be suitably used as a carbonaceous material for the negative electrode of an electricity storage device, more specifically, as an active material for the negative electrode of an electricity storage device. By using the carbonaceous material, it is possible to produce a negative electrode for an electricity storage device that provides high charge capacity and discharge capacity per mass, high current efficiency, and high energy density. Therefore, the present invention also covers a negative electrode for an electricity storage device that contains the carbonaceous material.

 負極は、当技術分野において一般的な方法で製造できる。例えば、まず、炭素質材料を結合剤(バインダー)と混合し、次いで、適量の適当な溶媒と更に混合することにより、スラリー状の電極合剤を調製する。得られた電極合剤を、金属板等からなる集電板に塗工および乾燥した後、加圧成形する。これにより、蓄電デバイス用の負極、例えばリチウムイオン二次電池、ナトリウムイオン電池、リチウム硫黄電池、リチウム空気電池等の非水電解質二次電池用の負極を製造できる。 The negative electrode can be manufactured by a method common in the art. For example, a carbonaceous material is first mixed with a binder, and then further mixed with an appropriate amount of a suitable solvent to prepare a slurry-like electrode mixture. The resulting electrode mixture is applied to a current collector made of a metal plate or the like, dried, and then pressure-molded. This makes it possible to manufacture a negative electrode for an electricity storage device, for example, a negative electrode for a non-aqueous electrolyte secondary battery such as a lithium ion secondary battery, a sodium ion battery, a lithium sulfur battery, or a lithium air battery.

 電極合剤中の炭素質材料の量は、活物質(炭素質材料)量+結合剤(バインダー)量+使用する場合の任意成分(例えば後述する導電助剤)量=100質量%としたとき、好ましくは80~100質量%、より好ましくは90~97質量%である。 The amount of carbonaceous material in the electrode mixture is preferably 80 to 100% by mass, and more preferably 90 to 97% by mass, assuming that the amount of active material (carbonaceous material) + the amount of binder + the amount of optional components (such as the conductive additive described below) = 100% by mass.

 結合剤は、電解液と反応しないものであれば特に限定されない。その例としては、PVDF(ポリフッ化ビニリデン)、ポリテトラフルオロエチレン、およびSBR(スチレン・ブタジエン・ラバー)とCMC(カルボキシメチルセルロース)との混合物等が挙げられる。中でもSBRとCMCとの混合物は、活物質表面に付着したSBRとCMCが電解質イオンの移動を阻害することが少なく、良好な入出力特性が得られるため好ましい。
 結合剤の量が多すぎると、得られる電極の抵抗が大きくなるため、蓄電デバイスの内部抵抗が大きくなり電気特性を低下させることがある。また、結合剤の量が少なすぎると、負極材料の粒子相互間および集電材との結合が不十分になることがある。結合剤の好ましい量は、使用する結合剤の種類によって異なる。例えば溶媒に水を使用している結合剤では、SBRとCMCとの混合物等、複数の結合剤を混合して使用することが多く、それらの結合剤の総質量は、活物質量+結合剤量+使用する場合の任意成分量=100質量%としたとき、好ましくは0.5~5質量%、より好ましくは1~4質量%である。一方、PVDF系の結合剤では、活物質量+結合剤量+使用する場合の任意成分量=100質量%としたとき、好ましくは3~13質量%、より好ましくは3~10質量%である。
The binder is not particularly limited as long as it does not react with the electrolyte. Examples include PVDF (polyvinylidene fluoride), polytetrafluoroethylene, and a mixture of SBR (styrene butadiene rubber) and CMC (carboxymethyl cellulose). Among them, a mixture of SBR and CMC is preferable because the SBR and CMC attached to the surface of the active material do not hinder the movement of electrolyte ions, and good input/output characteristics can be obtained.
If the amount of binder is too large, the resistance of the resulting electrode increases, and the internal resistance of the power storage device increases, which may result in a decrease in electrical properties. If the amount of binder is too small, the bonding between the particles of the negative electrode material and with the current collector may be insufficient. The preferred amount of binder varies depending on the type of binder used. For example, in binders using water as a solvent, a mixture of SBR and CMC or the like is often used as a mixture of multiple binders, and the total mass of these binders is preferably 0.5 to 5 mass%, more preferably 1 to 4 mass%, when the amount of active material + the amount of binder + the amount of optional components when used = 100 mass%. On the other hand, in the case of PVDF-based binders, the amount is preferably 3 to 13 mass%, more preferably 3 to 10 mass%, when the amount of active material + the amount of binder + the amount of optional components when used = 100 mass%.

 SBR等の水性エマルションまたはCMC等の水溶液を形成するためには、溶媒として水等の極性溶媒が好ましく用いられる。PVDFを溶解してスラリーを形成するためには、N-メチルピロリドン等の極性溶媒が好ましく用いられる。溶媒の量は、活物質量+結合剤量+使用する場合の任意成分量=100質量部としたとき、好ましくは10~200質量部、より好ましくは50~150質量部である。 To form an aqueous emulsion of SBR or the like or an aqueous solution of CMC, a polar solvent such as water is preferably used as the solvent. To dissolve PVDF to form a slurry, a polar solvent such as N-methylpyrrolidone is preferably used. The amount of solvent is preferably 10 to 200 parts by mass, more preferably 50 to 150 parts by mass, assuming that the amount of active material + the amount of binder + the amount of optional components, if used, = 100 parts by mass.

 負極により高い導電性を付与することが所望される場合、必要に応じて、電極合剤の調製時に導電助剤を更に混合してもよい。導電助剤の例としては、導電性のカーボンブラック、気相成長炭素繊維(VGCF)、ナノチューブ等が挙げられる。導電助剤の量は、使用する導電助剤の種類によっても異なるが、量が少なすぎると期待する導電性が得られないことがあり、多すぎると電極合剤中の分散が悪くなることがある。このような観点から、導電助剤を使用する場合、その量は、活物質量+結合剤量+導電助剤量=100質量%としたとき、好ましくは0.5~10質量%、より好ましくは0.5~7質量%、更に好ましくは0.5~5質量%である。 If it is desired to impart higher conductivity to the negative electrode, a conductive assistant may be further mixed in when preparing the electrode mixture, as necessary. Examples of conductive assistants include conductive carbon black, vapor-grown carbon fiber (VGCF), nanotubes, etc. The amount of conductive assistant varies depending on the type of conductive assistant used, but if the amount is too small, the expected conductivity may not be obtained, and if the amount is too large, dispersion in the electrode mixture may become poor. From this perspective, when a conductive assistant is used, the amount is preferably 0.5 to 10 mass%, more preferably 0.5 to 7 mass%, and even more preferably 0.5 to 5 mass%, when the amount of active material + amount of binder + amount of conductive assistant = 100 mass%.

 活物質層は、基本的には集電板の両面に形成されるが、必要に応じて片面に形成されていてもよい。活物質層が厚いほど、集電板またはセパレータ等が少なくて済むため、高容量化には好ましい。しかし、対極と対向する電極面積が広いほど入出力特性の向上に有利なため、活物質層が厚すぎると入出力特性が低下することがある。活物質層の厚み(片面あたり)は、蓄電デバイス放電時の出力の観点から、好ましくは10~80μm、より好ましくは20~75μm、更に好ましくは30~75μmである。 The active material layer is basically formed on both sides of the current collector plate, but may be formed on one side if necessary. The thicker the active material layer, the fewer current collector plates or separators are required, which is preferable for high capacity. However, since a larger electrode area facing the counter electrode is more advantageous for improving input/output characteristics, if the active material layer is too thick, the input/output characteristics may deteriorate. From the viewpoint of output when discharging the electricity storage device, the thickness of the active material layer (per side) is preferably 10 to 80 μm, more preferably 20 to 75 μm, and even more preferably 30 to 75 μm.

<蓄電デバイス>
 前記炭素質材料を負極に用いた蓄電デバイスは、質量当たりの高い充電容量および放電容量並びに高い電流効率と共に、高いエネルギー密度を有することができる。本発明はまた、そのような蓄電デバイス、即ち、本発明の蓄電デバイス用負極を含む蓄電デバイスも対象とする。
 本発明の蓄電デバイスを製造する際、正極材料、セパレータ、および電解液等の蓄電デバイスを構成する他の材料は特に限定されない。蓄電デバイスに従来使用されたり、提案されたりしている種々の材料を使用できる。
<Electricity storage device>
An electricity storage device using the carbonaceous material in the negative electrode can have a high energy density as well as a high charge capacity and discharge capacity per mass and a high current efficiency. The present invention also covers such an electricity storage device, that is, an electricity storage device including the negative electrode for an electricity storage device of the present invention.
When manufacturing the electricity storage device of the present invention, other materials constituting the electricity storage device, such as the positive electrode material, the separator, and the electrolyte, are not particularly limited. Various materials that have been conventionally used or proposed for electricity storage devices can be used.

 正極材料としては、層状酸化物系[LiMOと表されるもので、Mは金属を表す:例えばLiCoO、LiNiO、LiMnO、またはLiNiCoMo(ここでx、y、zは組成比を表わす)]、オリビン系(LiMPOで表されるもので、Mは金属を表す:例えばLiFePO等)、スピネル系(LiMで表されるもので、Mは金属を表す:例えばLiMn等)の複合金属カルコゲン化合物が好ましい。これらのカルコゲン化合物は、単独でも、混合して使用してもよい。これらの正極材料を適当なバインダーと電極に導電性を付与するための炭素材料とともに成形して、導電性の集電材上に層形成することにより、正極が形成される。 As the positive electrode material, a composite metal chalcogen compound of a layered oxide system [represented as LiMO2 , where M represents a metal: for example, LiCoO2 , LiNiO2 , LiMnO2 , or LiNi x Co y Mo z O2 (where x, y, and z represent the composition ratio)], an olivine system (represented as LiMPO4 , where M represents a metal: for example, LiFePO4 , etc.), or a spinel system (represented as LiM2O4 , where M represents a metal: for example, LiMn2O4 , etc. ) is preferable. These chalcogen compounds may be used alone or in combination. These positive electrode materials are molded together with a suitable binder and a carbon material for imparting conductivity to the electrode, and a layer is formed on a conductive current collector to form a positive electrode.

 例えば蓄電デバイスが非水電解質二次電池である場合、非水溶媒型電解液は、一般に非水溶媒に電解質を溶解することにより調製される。非水溶媒の例としては、プロピレンカーボネート、エチレンカーボネート、ジメチルカーボネート、ジエチルカーボネート、エチルメチルカーボネート、ジメトキシエタン、ジエトキシエタン、γ-ブチルラクトン、テトラヒドロフラン、2-メチルテトラヒドロフラン、スルホラン、または1,3-ジオキソラン等の有機溶媒が挙げられ、これらを単独で、または2種以上組み合わせて使用できる。また、電解質としては、LiClO、LiPF、LiBF、LiCFSO、LiAsF、LiCl、LiBr、LiB(C、またはLiN(SOCF等が用いられる。 For example, when the power storage device is a non-aqueous electrolyte secondary battery, the non-aqueous solvent type electrolyte is generally prepared by dissolving an electrolyte in a non-aqueous solvent. Examples of non-aqueous solvents include organic solvents such as propylene carbonate, ethylene carbonate, dimethyl carbonate, diethyl carbonate, ethyl methyl carbonate, dimethoxyethane, diethoxyethane, γ-butyl lactone, tetrahydrofuran, 2-methyltetrahydrofuran, sulfolane, and 1,3-dioxolane, which can be used alone or in combination of two or more. In addition, LiClO 4 , LiPF 6 , LiBF 4 , LiCF 3 SO 3 , LiAsF 6 , LiCl, LiBr, LiB(C 6 H 5 ) 4 , or LiN(SO 3 CF 3 ) 2 are used as the electrolyte.

 蓄電デバイスが非水電解質二次電池である場合、非水電解質二次電池は一般に、上記のようにして形成した正極と負極とを必要に応じて透液性セパレータを介して対向させ、電解液中に浸漬させることにより製造される。このようなセパレータとしては、二次電池に通常用いられる不織布、その他の多孔質材料からなる透過性または透液性のセパレータを用いることができる。或いはセパレータに代えて若しくはセパレータと一緒に、電解液を含浸させたポリマーゲルからなる固体電解質を用いることもできる。 When the power storage device is a non-aqueous electrolyte secondary battery, the non-aqueous electrolyte secondary battery is generally manufactured by opposing the positive and negative electrodes formed as described above, with a liquid-permeable separator interposed between them as necessary, and immersing them in an electrolyte. As such a separator, a non-woven fabric or other permeable or liquid-permeable separator made of a porous material that is commonly used in secondary batteries can be used. Alternatively, a solid electrolyte made of a polymer gel impregnated with an electrolyte can be used in place of or together with the separator.

 以下、実施例によって本発明を具体的に説明するが、本発明の範囲はこれら実施例により限定されない。なお、以下に炭素質材料およびそれを用いた負極の物性の測定方法を記載するが、実施例を含めて、本明細書中に記載する物性および測定(または、物性値および測定値)は、以下の方法により求めた値に基づく。 The present invention will be explained in detail below with reference to examples, but the scope of the present invention is not limited to these examples. Note that the methods for measuring the physical properties of carbonaceous materials and negative electrodes using the same are described below, but the physical properties and measurements (or physical property values and measured values) described in this specification, including the examples, are based on values obtained by the following methods.

<ラマンスペクトル>
 ラマン分光器(ナノフォトン社製「レーザーラマン顕微鏡Ramanforce」)を用いた。測定対象の炭素質材料を観測台ステージ上にセットし、対物レンズの倍率を20倍とし、ピントを合わせ、アルゴンイオンレーザ光を照射しながら測定した。測定条件の詳細は以下の通りである。得られたラマンスペクトルから、1360cm-1付近のピークの半値幅を決定した。
  アルゴンイオンレーザ光の波長:532nm
  試料上のレーザーパワー:100-300W/cm
  分解能:5-7cm-1
  測定範囲:150-4000cm-1
  測定モード:XY Averaging
  露光時間:20秒
  積算回数:2回
  ピーク強度測定:ベースライン補正 Polynom-3次で自動補正
          ピークサーチ&フィッテイング処理 GaussLorentz
<Raman spectrum>
A Raman spectrometer (Nanophoton's "Laser Raman Microscope Ramanforce") was used. The carbonaceous material to be measured was set on the observation stage, the magnification of the objective lens was set to 20 times, the focus was adjusted, and measurements were performed while irradiating argon ion laser light. The details of the measurement conditions are as follows. From the obtained Raman spectrum, the half-width of the peak near 1360 cm -1 was determined.
Wavelength of argon ion laser light: 532 nm
Laser power on sample: 100-300 W/ cm2
Resolution: 5-7cm -1
Measurement range: 150-4000 cm
Measurement mode: XY Averaging
Exposure time: 20 seconds Number of integrations: 2 Peak intensity measurement: Baseline correction Automatic correction with Polynom-3rd order Peak search & fitting processing Gauss Lorentz

<モリブデン元素含有量>
・マイクロ波分解
 試料5mgを濾紙にはかり取り、濾紙ごと石英製分解容器(80mL容)に導入した。そこに、硝酸6mLおよび硫酸2mLを加え、マイクロ波分解を行った。具体的には、初期温度(室温)から210℃に4分間で昇温し、210℃で4分間保持した後、容器温度80℃で圧力70psiに下がるまで空冷した。最高圧力は400psi、最高パワー出力は300Wに設定した。更に室温(約25℃)まで放冷後、容器の内容物をPFA製メスフラスコ(100mL容)に移し、標線まで純水を加えた。孔径0.45μmの親水性PTFEフィルターで濾過を行った後、濾液をICP分光分析に付した。
・ICP分光分析
 ICP発光分光分析装置(サーモフィッシャーサイエンティフィック製「iCAP6300Duo」)を用い、炭素質材料のモリブデン元素含有量(質量%)を測定した。前処理条件および測定条件の詳細は以下の通りである。
  RFパワー:1150W
  補助ガス流量:0.5L/min
  ネブライザーガス流量:0.7L/min
  分析ポンプ流量:50rpm
  プラズマビュー:アキシャル
  低波長範囲:15sec
  高波長範囲:5sec
<Molybdenum element content>
Microwave decomposition 5 mg of sample was weighed on a filter paper and introduced into a quartz decomposition vessel (80 mL volume) together with the filter paper. 6 mL of nitric acid and 2 mL of sulfuric acid were added thereto, and microwave decomposition was performed. Specifically, the temperature was raised from the initial temperature (room temperature) to 210 ° C. in 4 minutes, and after holding at 210 ° C. for 4 minutes, the vessel temperature was air-cooled until the pressure dropped to 70 psi at 80 ° C. The maximum pressure was set to 400 psi and the maximum power output was set to 300 W. After further cooling to room temperature (about 25 ° C.), the contents of the vessel were transferred to a PFA measuring flask (100 mL volume), and pure water was added up to the mark. After filtration with a hydrophilic PTFE filter with a pore size of 0.45 μm, the filtrate was subjected to ICP spectroscopy.
ICP Spectroscopic Analysis The molybdenum content (mass%) of the carbonaceous material was measured using an ICP emission spectrometer ("iCAP6300Duo" manufactured by Thermo Fisher Scientific). Details of the pretreatment conditions and measurement conditions are as follows.
RF power: 1150W
Auxiliary gas flow rate: 0.5 L/min
Nebulizer gas flow rate: 0.7 L/min
Analysis pump flow rate: 50 rpm
Plasma view: Axial Low wavelength range: 15 sec
High wavelength range: 5 sec

<水素、酸素および窒素元素含有量>
 株式会社堀場製作所製、酸素・窒素・水素分析装置EMGA-930を用いて、不活性ガス溶解法に基づいて元素分析を行った。
 当該装置の検出方法は、酸素:不活性ガス融解-非分散型赤外線吸収法(NDIR)、窒素:不活性ガス融解-熱伝導法(TCD)、水素:不活性ガス融解-非分散型赤外線吸収法(NDIR)であり、校正は、(酸素・窒素)Snカプセル、TiH(H標準試料)、SS-3(O標準試料)、SiN(N標準試料)で行った。250℃で約10分間前処理し、水分量を測定した試料5mgをSnカプセルに取り、分析装置内で30秒脱ガスした後、元素分析を行った。各炭素質材料について3検体ずつ分析し、測定された各元素の含有量の平均値を、該炭素質材料の各元素の含有量とした。
<Hydrogen, oxygen and nitrogen element content>
Elemental analysis was carried out based on the inert gas dissolution method using an oxygen/nitrogen/hydrogen analyzer EMGA-930 manufactured by Horiba, Ltd.
The detection methods of this device are oxygen: inert gas fusion-non-dispersive infrared absorption method (NDIR), nitrogen: inert gas fusion-thermal conduction method (TCD), and hydrogen: inert gas fusion-non-dispersive infrared absorption method (NDIR), and calibration was performed with (oxygen/nitrogen) Sn capsule, TiH 2 (H standard sample), SS-3 (O standard sample), and SiN (N standard sample). 5 mg of a sample that was pretreated at 250°C for about 10 minutes and had its moisture content measured was placed in a Sn capsule, degassed for 30 seconds in the analyzer, and then elemental analysis was performed. Three samples were analyzed for each carbonaceous material, and the average value of the measured content of each element was taken as the content of each element in the carbonaceous material.

<X線回折測定による炭素面間隔d002
 測定対象の炭素質材料を、「株式会社リガク製MiniFlexII」の試料ホルダーに充填し、Niフィルターにより単色化したCuKα線を線源として用いてX線回折図形を得た。X線回折図形のピーク位置は、重心法(回折線の重心位置を求め、これに対応する2θ値でピーク位置を求める方法)により求め、標準物質用高純度シリコン粉末の(111)面の回折ピークを用いて補正した。CuKα線の波長λを0.15418nmとし、以下に記すBraggの公式によりd002を算出した。

Figure JPOXMLDOC01-appb-I000001
<Carbon interplanar spacing d 002 measured by X-ray diffraction>
The carbonaceous material to be measured was loaded into a sample holder of "MiniFlex II manufactured by Rigaku Corporation", and an X-ray diffraction pattern was obtained using CuKα rays monochromatized by a Ni filter as a radiation source. The peak positions of the X-ray diffraction pattern were determined by the centroid method (a method of determining the centroid position of the diffraction line and determining the peak position at the corresponding 2θ value), and were corrected using the diffraction peak of the (111) plane of high-purity silicon powder for standard material. The wavelength λ of CuKα rays was set to 0.15418 nm, and d 002 was calculated using the Bragg formula described below.
Figure JPOXMLDOC01-appb-I000001

<ヘリウム法により求められる真密度>
 炭素質材料の真密度ρHeは、全自動ピクノメーター(Quantachrome Instruments社製「UltraPyc1200e」)を用いて求めた。測定条件は下記の通りである。
  セルサイズ:Large
  使用ガス種:ヘリウム
  サンプル量:1.0g
  平衡時間:自動
  フローパージ:10min
  最大測定回数:30回
  要求される偏差:0.0500%
<True density determined by helium method>
The true density ρ He of the carbonaceous material was measured using a fully automatic pycnometer ("UltraPyc1200e" manufactured by Quantachrome Instruments) under the following measurement conditions.
Cell size: Large
Gas type: Helium Sample amount: 1.0 g
Equilibration time: Automatic Flow purge: 10min
Maximum number of measurements: 30 times Required deviation: 0.0500%

<BET比表面積>
 測定試料である炭素質材料を試料管に充填した。この試料管を「BERSORP-MAX」(マイクロトラックベル社製)に設置し、-196℃に冷却した状態で、一旦減圧し、その後、所定の相対圧にて測定試料に窒素(純度99.999%)を吸着させた。各所定の相対圧にて平衡圧に達したときの、試料に吸着した窒素量を測定した。この吸着窒素量は、BET多点法による所定の相体圧(p/p)における吸着ガス量であり、吸着ガス量vと称する。以下に示すBETの近似式(式(2))に、吸着ガス量vを代入し、vを求めた。

Figure JPOXMLDOC01-appb-I000002
 得られたvを用いて、下記式(3)により試料の比表面積(SSA:単位はm/g)を算出した。
Figure JPOXMLDOC01-appb-I000003
 上記式中、vは試料表面に単分子層を形成するのに必要な吸着ガス量(cm/g)、vは実測される吸着ガス量(cm/g)、p(Pa)は飽和蒸気圧、pは絶対圧(Pa)、cは定数(吸着熱を反映)、Nはアボガドロ数6.022×1023、a(nm)は吸着質分子(窒素分子)が試料表面で占める面積(分子占有断面積)である。 <BET specific surface area>
The carbonaceous material, which is the measurement sample, was filled into a sample tube. This sample tube was placed in "BERSORP-MAX" (manufactured by Microtrackbell Co., Ltd.), and in a state where it was cooled to -196°C, the pressure was once reduced, and then nitrogen (purity 99.999%) was adsorbed into the measurement sample at a predetermined relative pressure. The amount of nitrogen adsorbed into the sample when the equilibrium pressure was reached at each predetermined relative pressure was measured. This amount of adsorbed nitrogen is the amount of adsorbed gas at a predetermined relative pressure (p/p 0 ) by the BET multipoint method, and is referred to as the amount of adsorbed gas v. The amount of adsorbed gas v was substituted into the BET approximation formula (formula (2)) shown below to obtain v m .
Figure JPOXMLDOC01-appb-I000002
Using the obtained vm , the specific surface area (SSA: unit is m 2 /g) of the sample was calculated according to the following formula (3).
Figure JPOXMLDOC01-appb-I000003
In the above formula, vm is the amount of adsorbed gas ( cm3 /g) required to form a monolayer on the sample surface, v is the measured amount of adsorbed gas ( cm3 /g), p0 (Pa) is the saturated vapor pressure, p is the absolute pressure (Pa), c is a constant (reflecting the heat of adsorption), N is Avogadro's number 6.022 x 1023 , and a ( nm2 ) is the area occupied by the adsorbate molecules (nitrogen molecules) on the sample surface (molecular occupied cross-sectional area).

<モリブデン修飾率>
 上述した測定方法により求めたモリブデン元素含有量(単位:質量%)を、上述した測定方法により求めたBET比表面積(単位:m/g)で除することにより、モリブデン修飾率(単位:質量%/(m/g))を算出した。
 モリブデン修飾率=モリブデン元素含有量/BET比表面積    式(1)
<Molybdenum modification rate>
The molybdenum modification rate (unit: mass %/(m 2 /g)) was calculated by dividing the molybdenum element content (unit: mass %) determined by the above-mentioned measurement method by the BET specific surface area (unit: m 2 /g) determined by the above-mentioned measurement method.
Molybdenum modification rate = molybdenum element content / BET specific surface area Formula (1)

実施例1
 デンプン(コーンスターチ)10.0g、七モリブデン酸六アンモニウム四水和物0.14g(デンプン単糖ユニット1モルに対して0.0018モル)、純水100mLをビーカーに加え、撹拌子を用いて100rpmの条件で1時間撹拌した。その後、乾燥機(東京理化器械株式会社製「WFO-520」)を用いて、50℃で8時間乾燥し、乾燥物を得た。得られた乾燥物をめのう乳鉢を用いて粉砕した。粉砕した乾燥物、メラミン1.16g(デンプン単糖ユニット1モルに対して0.15モル)、アジピン酸0.76g(デンプン単糖ユニット1モルに対して0.085モル)をサンプル瓶に導入し、振り混ぜることで混合物を得た(工程(1)および工程(a))。
 得られた混合物を、窒素ガスを供給しながら、10℃/分(60℃/時間)の昇温速度で600℃に昇温した。次いで、窒素ガスを供給しながら、600℃で30分間熱処理することにより、炭化物を得た(工程(2))。昇温時および熱処理時の窒素ガスの供給量は、デンプン10.0gあたり0.5L/分であった。
 得られた炭化物をボールミルで粉砕することにより、D50が5μmの粉砕した炭化物を得た(工程(3))。粉砕した炭化物およびポリスチレン(積水化成品工業株式会社製、平均粒径400μm、残炭率1.2質量%)を、質量比1:0.1となるように100mLの容器に導入し、2Hzで5分間振盪することにより混合した。
 得られた混合物を、窒素ガスを供給しながら、10℃/分の昇温速度で1150℃に昇温した。次いで、窒素ガスを供給しながら、1150℃で10分間熱処理することにより、炭素質材料を得た(工程(4))。昇温時および熱処理時の窒素ガスの供給量は、粉砕した炭化物5.0gあたり3L/分であった。
 得られた炭素質材料の分析を行った。
Example 1
10.0 g of starch (corn starch), 0.14 g of hexaammonium heptamolybdate tetrahydrate (0.0018 mol per mol of starch monosaccharide unit), and 100 mL of pure water were added to a beaker and stirred at 100 rpm for 1 hour using a stirrer. The mixture was then dried at 50°C for 8 hours using a dryer (Tokyo Rikakikai Co., Ltd. "WFO-520") to obtain a dried product. The obtained dried product was pulverized using an agate mortar. The pulverized dried product, 1.16 g of melamine (0.15 mol per mol of starch monosaccharide unit), and 0.76 g of adipic acid (0.085 mol per mol of starch monosaccharide unit) were introduced into a sample bottle and shaken to obtain a mixture (step (1) and step (a)).
The mixture was heated to 600° C. at a heating rate of 10° C./min (60° C./hr) while supplying nitrogen gas. The mixture was then heat-treated at 600° C. for 30 minutes while supplying nitrogen gas to obtain a carbonized material (step (2)). The amount of nitrogen gas supplied during heating and heat treatment was 0.5 L/min per 10.0 g of starch.
The obtained carbonized material was pulverized in a ball mill to obtain a pulverized carbonized material having a D50 of 5 μm (step (3)). The pulverized carbonized material and polystyrene (manufactured by Sekisui Chemical Co., Ltd., average particle size 400 μm, residual carbon rate 1.2 mass%) were introduced into a 100 mL container so as to have a mass ratio of 1:0.1, and mixed by shaking at 2 Hz for 5 minutes.
The mixture was heated to 1150° C. at a heating rate of 10° C./min while supplying nitrogen gas. The mixture was then heat-treated at 1150° C. for 10 minutes while supplying nitrogen gas to obtain a carbonaceous material (step (4)). The amount of nitrogen gas supplied during heating and heat treatment was 3 L/min per 5.0 g of the pulverized carbide.
The obtained carbonaceous material was analyzed.

実施例2
 モリブデン含有化合物としての七モリブデン酸六アンモニウム四水和物の量を0.14g(デンプン単糖ユニット1モルに対して0.0018モル)から0.28g(デンプン単糖ユニット1モルに対して0.0036モル)に変更したこと以外は実施例1と同様にして、炭素質材料を得、得られた炭素質材料の分析を行った。
Example 2
A carbonaceous material was obtained in the same manner as in Example 1, except that the amount of hexaammonium heptamolybdate tetrahydrate as the molybdenum-containing compound was changed from 0.14 g (0.0018 mol per mol of starch monosaccharide units) to 0.28 g (0.0036 mol per mol of starch monosaccharide units), and the obtained carbonaceous material was analyzed.

実施例3
 窒素含有化合物としてのメラミンの量を1.16g(デンプン単糖ユニット1モルに対して0.15モル)から2.00g(デンプン単糖ユニット1モルに対して0.26モル)に変更したこと以外は実施例1と同様にして、炭素質材料を得、得られた炭素質材料の分析を行った。
Example 3
A carbonaceous material was obtained in the same manner as in Example 1, except that the amount of melamine as a nitrogen-containing compound was changed from 1.16 g (0.15 mol per mol of starch monosaccharide units) to 2.00 g (0.26 mol per mol of starch monosaccharide units), and the obtained carbonaceous material was analyzed.

実施例4
 糖類化合物としてデンプン10.0gに代えてグルコース10.0gを用いたこと以外は実施例1と同様にして、炭素質材料を得、得られた炭素質材料の分析を行った。
Example 4
A carbonaceous material was obtained in the same manner as in Example 1 except that 10.0 g of glucose was used instead of 10.0 g of starch as the saccharide compound, and the obtained carbonaceous material was analyzed.

実施例5
 窒素含有化合物としてメラミン1.16g(デンプン単糖ユニット1モルに対して0.15モル)に代えてジシアンジアミド1.16g(デンプン単糖ユニット1モルに対して0.23モル)を用いたこと以外は実施例1と同様にして、炭素質材料を得、得られた炭素質材料の分析を行った。
Example 5
A carbonaceous material was obtained in the same manner as in Example 1, except that 1.16 g of dicyandiamide (0.23 mol per mol of starch monosaccharide units) was used instead of 1.16 g of melamine (0.15 mol per mol of starch monosaccharide units) as the nitrogen-containing compound, and the obtained carbonaceous material was analyzed.

実施例6
 モリブデン含有化合物として七モリブデン酸六アンモニウム四水和物0.14g(デンプン単糖ユニット1モルに対して0.0018モル)に代えてモリブデン酸二ナトリウム二水和物0.2g(デンプン単糖ユニット1モルに対して0.013モル)を用いたこと以外は実施例1と同様にして、炭素質材料を得、得られた炭素質材料の分析を行った。
Example 6
A carbonaceous material was obtained in the same manner as in Example 1, except that 0.2 g of disodium molybdate dihydrate (0.013 mol per mol of starch monosaccharide units) was used instead of 0.14 g of hexaammonium heptamolybdate tetrahydrate (0.0018 mol per mol of starch monosaccharide units) as the molybdenum-containing compound, and the obtained carbonaceous material was analyzed.

実施例7
 モリブデン含有化合物として七モリブデン酸六アンモニウム四水和物0.14g(デンプン単糖ユニット1モルに対して0.0018モル)に代えてモリブデン酸二ナトリウム二水和物0.1g(デンプン単糖ユニット1モルに対して0.0033モル)を用いたこと以外は実施例1と同様にして、炭素質材料を得、得られた炭素質材料の分析を行った。
Example 7
A carbonaceous material was obtained in the same manner as in Example 1, except that 0.1 g of disodium molybdate dihydrate (0.0033 mol per mol of starch monosaccharide units) was used instead of 0.14 g of hexaammonium heptamolybdate tetrahydrate (0.0018 mol per mol of starch monosaccharide units) as the molybdenum-containing compound, and the obtained carbonaceous material was analyzed.

実施例8
 工程(1)および工程(a)においてサンプル瓶にリン含有化合物としてのリン酸二水素アンモニウム0.4g(デンプン単糖ユニット1モルに対して0.057モル)も導入したこと以外は実施例6と同様にして、炭素質材料を得、得られた炭素質材料の分析を行った。
Example 8
A carbonaceous material was obtained in the same manner as in Example 6, except that 0.4 g (0.057 mol per 1 mol of starch monosaccharide unit) of ammonium dihydrogen phosphate as a phosphorus-containing compound was also introduced into the sample bottle in step (1) and step (a), and the obtained carbonaceous material was analyzed.

比較例1
 工程(a)を実施せず、工程(1)として、デンプン(コーンスターチ)10.0g、メラミン1.16g(デンプン単糖ユニット1モルに対して0.15モル)、アジピン酸0.76g(デンプン単糖ユニット1モルに対して0.085モル)をサンプル瓶に導入し、振り混ぜることで混合物を得た。工程(2)以降は実施例1と同様にして、炭素質材料を得、得られた炭素質材料の分析を行った。
Comparative Example 1
Step (a) was not performed, and in step (1), 10.0 g of starch (corn starch), 1.16 g of melamine (0.15 mol per mol of starch monosaccharide units), and 0.76 g of adipic acid (0.085 mol per mol of starch monosaccharide units) were introduced into a sample bottle and shaken to obtain a mixture. Step (2) and subsequent steps were performed in the same manner as in Example 1 to obtain a carbonaceous material, and the obtained carbonaceous material was analyzed.

比較例2
 工程(4)において1150℃に昇温し、1150℃で10分間熱処理したことに代えて1350℃に昇温し、1350℃で60分間熱処理したこと以外は実施例1と同様にして、炭素質材料を得、得られた炭素質材料の分析を行った。
Comparative Example 2
A carbonaceous material was obtained in the same manner as in Example 1, except that in step (4), instead of increasing the temperature to 1150°C and performing heat treatment at 1150°C for 10 minutes, the temperature was increased to 1350°C and heat treatment was performed at 1350°C for 60 minutes. The obtained carbonaceous material was analyzed.

比較例3
 モリブデン含有化合物としての七モリブデン酸六アンモニウム四水和物の量を0.14g(デンプン単糖ユニット1モルに対して0.0018モル)から0.70g(デンプン単糖ユニット1モルに対して0.0090モル)に変更したこと以外は実施例1と同様にして、炭素質材料を得、得られた炭素質材料の分析を行った。
Comparative Example 3
A carbonaceous material was obtained in the same manner as in Example 1, except that the amount of hexaammonium heptamolybdate tetrahydrate as the molybdenum-containing compound was changed from 0.14 g (0.0018 mol per mol of starch monosaccharide units) to 0.70 g (0.0090 mol per mol of starch monosaccharide units), and the obtained carbonaceous material was analyzed.

比較例4
 椰子殻を破砕し、500℃で乾留して、粒径2.360~0.850mmの椰子殻チャー(粒径2.360~0.850mmの粒子を98質量%含有)を得た。この椰子殻チャー100gに対して、塩化水素ガスを1体積%含む窒素ガスを10L/分の流量で供給しながら、870℃で50分間気相脱灰処理を実施した。次いで、塩化水素ガスの供給のみを停止し、窒素ガスを10L/分の流量で供給しながら、更に870℃で30分間気相脱酸処理を実施し、炭素前駆体を得た。得られた炭素前駆体を、ボールミルを用いて平均粒径10μmに粗粉砕した後、コンパクトジェットミル(株式会社セイシン企業製「コジェットシステムα-mkIII」)を用いて粉砕および分級し、平均粒径9.6μmの炭素前駆体を得た。この炭素前駆体9.1gと、ポリスチレン0.9g(積水化成品工業株式会社製、平均粒径400μm、残炭率1.2%)とを混合した。この混合物10gを黒鉛製鞘(縦100mm、横100mm、高さ50mm)に導入し、株式会社モトヤマ製高速昇温炉中、5L/分の窒素流量下、60℃/分の昇温速度で1250℃に昇温した後、11分間保持し、自然冷却した。炉内温度が200℃以下に低下したことを確認し、炉内から炭素質材料を取り出した。得られた炭素質材料の分析を行った。
Comparative Example 4
The coconut shells were crushed and dry-distilled at 500°C to obtain coconut shell char with a particle size of 2.360 to 0.850 mm (containing 98% by mass of particles with a particle size of 2.360 to 0.850 mm). 100 g of this coconut shell char was subjected to a gas phase demineralization treatment at 870°C for 50 minutes while supplying nitrogen gas containing 1% by volume of hydrogen chloride gas at a flow rate of 10 L/min. Next, the supply of only the hydrogen chloride gas was stopped, and a gas phase deoxidation treatment was further performed at 870°C for 30 minutes while supplying nitrogen gas at a flow rate of 10 L/min to obtain a carbon precursor. The obtained carbon precursor was coarsely pulverized to an average particle size of 10 μm using a ball mill, and then pulverized and classified using a compact jet mill ("Cojet System α-mkIII" manufactured by Seishin Enterprise Co., Ltd.) to obtain a carbon precursor with an average particle size of 9.6 μm. 9.1 g of this carbon precursor was mixed with 0.9 g of polystyrene (manufactured by Sekisui Chemical Co., Ltd., average particle size 400 μm, residual carbon rate 1.2%). 10 g of this mixture was introduced into a graphite sheath (length 100 mm, width 100 mm, height 50 mm) and heated to 1250 ° C. at a heating rate of 60 ° C. / min under a nitrogen flow rate of 5 L / min in a high-speed heating furnace manufactured by Motoyama Co., Ltd., and then held for 11 minutes and naturally cooled. After confirming that the temperature in the furnace had dropped to 200 ° C. or less, the carbonaceous material was removed from the furnace. The obtained carbonaceous material was analyzed.

比較例5
 工程(4)において1150℃に昇温し、1150℃で10分間熱処理したことに代えて1000℃に昇温し、1000℃で60分間熱処理したこと以外は比較例1と同様にして、炭素質材料を得、得られた炭素質材料の分析を行った。
Comparative Example 5
A carbonaceous material was obtained in the same manner as in Comparative Example 1, except that in step (4), instead of increasing the temperature to 1150° C. and performing heat treatment at 1150° C. for 10 minutes, the temperature was increased to 1000° C. and heat treatment was performed at 1000° C. for 60 minutes, and the obtained carbonaceous material was analyzed.

比較例6
 モリブデン含有化合物としての七モリブデン酸六アンモニウム四水和物の量を0.14g(デンプン単糖ユニット1モルに対して0.0018モル)から0.024g(デンプン単糖ユニット1モルに対して0.00031モル)に変更したこと以外は実施例1と同様にして、炭素質材料を得、得られた炭素質材料の分析を行った。
Comparative Example 6
A carbonaceous material was obtained in the same manner as in Example 1, except that the amount of hexaammonium heptamolybdate tetrahydrate as the molybdenum-containing compound was changed from 0.14 g (0.0018 mol per mol of starch monosaccharide units) to 0.024 g (0.00031 mol per mol of starch monosaccharide units), and the obtained carbonaceous material was analyzed.

<電極の作製>
 各実施例および比較例で得た炭素質材料をそれぞれ用いて、以下の手順に従って負極を作製した。
 炭素質材料95質量部、導電性カーボンブラック(TIMCAL製「Super-P(登録商標)」)2質量部、カルボキシメチルセルロース(CMC)1質量部、スチレン・ブタジエン・ラバー(SBR)2質量部および水90質量部を混合し、スラリーを得た。得られたスラリーを厚さ15μmの銅箔の片面に塗布し、乾燥後プレスして、直径14mmで打ち抜き、厚さ45μmの電極を得た。
<Preparation of electrodes>
Using each of the carbonaceous materials obtained in the Examples and Comparative Examples, negative electrodes were produced according to the following procedure.
A slurry was obtained by mixing 95 parts by mass of a carbonaceous material, 2 parts by mass of conductive carbon black ("Super-P (registered trademark)" manufactured by TIMCAL), 1 part by mass of carboxymethyl cellulose (CMC), 2 parts by mass of styrene-butadiene rubber (SBR), and 90 parts by mass of water. The obtained slurry was applied to one side of a copper foil having a thickness of 15 μm, dried, pressed, and punched out to a diameter of 14 mm to obtain an electrode having a thickness of 45 μm.

<質量当たりの充電容量および放電容量、並びに電流効率>
 上記で作製した電極を作用極とし、金属リチウムを対極および参照極として使用した。溶媒として、エチレンカーボネートとジメチルカーボネートとエチルメチルカーボネートを、体積比で1:1:1となるように混合して用いた。この溶媒に、LiPFを1mol/Lの濃度となるように溶解し、電解液として用いた。セパレータにはポリプロピレン膜を使用した。アルゴン雰囲気下のグローブボックス内でコインセルを作製した。
 上記構成のリチウム二次電池について、充放電試験装置(東洋システム株式会社製、「TOSCAT」)を用いて、充放電試験を行った。リチウムのドーピングは、活物質質量に対し70mA/gの速度で行い、リチウム電位に対して1mVになるまでドーピングした。更にリチウム電位に対して1mVの定電圧を印加して、活物質質量に対し2mA/gの速度になった段階でドーピングを終了した。このときの容量を初期充電容量(mAh)とした。次いで、活物質質量に対し70mA/gの速度で、リチウム電位に対して1.5Vになるまで脱ドーピング(CC放電)を行い、このとき放電した容量を初期放電容量(mAh)とした。得られた初期充電容量と初期放電容量を、それぞれ負極の質量で除して、得られた値を質量当たりの充電容量(mAh/g)および質量当たりの放電容量(mAh/g)とした(初期充放電の評価)。また、初期放電容量を初期充電容量で除して、得られた値の百分率を電流効率(%)とした。
<Charge capacity and discharge capacity per mass, and current efficiency>
The electrode prepared above was used as the working electrode, and metallic lithium was used as the counter electrode and reference electrode. Ethylene carbonate, dimethyl carbonate, and ethyl methyl carbonate were mixed in a volume ratio of 1:1:1 and used as the solvent. LiPF6 was dissolved in this solvent to a concentration of 1 mol/L and used as the electrolyte. A polypropylene film was used as the separator. A coin cell was prepared in a glove box under an argon atmosphere.
A charge/discharge test was performed on the lithium secondary battery having the above configuration using a charge/discharge tester (manufactured by Toyo Systems Co., Ltd., "TOSCAT"). Lithium doping was performed at a rate of 70 mA/g relative to the active material mass, and doping was continued until the lithium potential reached 1 mV. A constant voltage of 1 mV was further applied to the lithium potential, and doping was terminated at a rate of 2 mA/g relative to the active material mass. The capacity at this time was taken as the initial charge capacity (mAh). Next, dedoping (CC discharge) was performed at a rate of 70 mA/g relative to the active material mass until the lithium potential reached 1.5 V, and the capacity discharged at this time was taken as the initial discharge capacity (mAh). The obtained initial charge capacity and initial discharge capacity were each divided by the mass of the negative electrode, and the obtained values were taken as the charge capacity per mass (mAh/g) and the discharge capacity per mass (mAh/g) (evaluation of initial charge/discharge). In addition, the initial discharge capacity was divided by the initial charge capacity, and the percentage of the obtained value was taken as the current efficiency (%).

<CC放電容量、CV放電容量およびCV/CC比>
 CC放電を実施した際の0.1V以下の質量当たりの容量をCV放電容量(mAh/g)とし、0.1V以上の質量当たりの容量をCC放電容量(mAh/g)とした。また、CV放電容量をCC放電容量で除して、得られた値をCV/CC比とした。
<CC discharge capacity, CV discharge capacity and CV/CC ratio>
The capacity per mass at 0.1 V or less when CC discharge was performed was defined as the CV discharge capacity (mAh/g), and the capacity per mass at 0.1 V or more was defined as the CC discharge capacity (mAh/g). The CV discharge capacity was divided by the CC discharge capacity to obtain the CV/CC ratio.

Figure JPOXMLDOC01-appb-T000004
Figure JPOXMLDOC01-appb-T000004

Figure JPOXMLDOC01-appb-T000005
Figure JPOXMLDOC01-appb-T000005

 本発明の炭素質材料を負極に適用すると、質量当たりの高い充電容量および放電容量並びに高い電流効率を有すると共に、高いエネルギー密度を有する蓄電デバイスをもたらすことができる。従って、本発明の炭素質材料は、蓄電デバイスの負極用炭素質材料として好適に使用できる。 When the carbonaceous material of the present invention is applied to the negative electrode, it is possible to obtain an electricity storage device that has high charge capacity and discharge capacity per mass, high current efficiency, and high energy density. Therefore, the carbonaceous material of the present invention can be suitably used as a carbonaceous material for the negative electrode of an electricity storage device.

Claims (9)

 レーザーラマン分光法により観測されるラマンスペクトルの1360cm-1付近のピークの半値幅の値は200~280cm-1であり、ICP発光分光分析により求められるモリブデン元素含有量は0.5~7.5質量%である、炭素質材料。 A carbonaceous material, wherein the half width of a peak in the vicinity of 1360 cm −1 in a Raman spectrum observed by laser Raman spectroscopy is 200 to 280 cm −1 , and the molybdenum content determined by ICP emission spectrometry is 0.5 to 7.5 mass %.  元素分析により求められる窒素元素含有量は0.5~4.6質量%である、請求項1に記載の炭素質材料。 The carbonaceous material according to claim 1, wherein the nitrogen element content determined by elemental analysis is 0.5 to 4.6 mass%.  窒素吸着法により得られる窒素吸脱着等温線に基づきBET法により算出されるBET比表面積は3~60m/gである、請求項1に記載の炭素質材料。 2. The carbonaceous material according to claim 1, which has a BET specific surface area of 3 to 60 m 2 /g calculated by the BET method based on a nitrogen adsorption/desorption isotherm obtained by a nitrogen adsorption method.  下記式(1):
 モリブデン修飾率(質量%/(m/g))=モリブデン元素含有量(質量%)/BET比表面積(m/g)    式(1)
により算出されるモリブデン修飾率は0.10~1.08質量%/(m/g)である、請求項1に記載の炭素質材料。
The following formula (1):
Molybdenum modification rate (mass %/(m 2 /g))=molybdenum element content (mass %)/BET specific surface area (m 2 /g) Formula (1)
2. The carbonaceous material according to claim 1, wherein the molybdenum modification rate calculated by the above formula is 0.10 to 1.08 mass %/(m 2 /g).
 X線回折測定により求められる炭素面間隔(d002)は3.65~4.00Åである、請求項1に記載の炭素質材料。 2. The carbonaceous material according to claim 1, wherein the carbon interplanar spacing (d 002 ) determined by X-ray diffraction measurement is 3.65 to 4.00 Å.  ヘリウム法により求められる炭素質材料の真密度は1.30~2.10g/ccである、請求項1に記載の炭素質材料。 The carbonaceous material according to claim 1, wherein the true density of the carbonaceous material determined by the helium method is 1.30 to 2.10 g/cc.  蓄電デバイスの負極用炭素質材料である、請求項1~6のいずれかに記載の炭素質材料。 The carbonaceous material according to any one of claims 1 to 6, which is a carbonaceous material for the negative electrode of an electricity storage device.  請求項7に記載の炭素質材料を含む、蓄電デバイス用負極。 A negative electrode for an electricity storage device, comprising the carbonaceous material according to claim 7.  請求項8に記載の蓄電デバイス用負極を含む、蓄電デバイス。 An electricity storage device comprising the electricity storage device negative electrode according to claim 8.
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JPH1125979A (en) * 1997-07-08 1999-01-29 Mitsubishi Chem Corp Lithium ion secondary battery
JP2006228640A (en) * 2005-02-21 2006-08-31 Nippon Carbon Co Ltd Silicon-added graphite negative electrode material for lithium ion secondary battery and production method
JP2021516654A (en) * 2018-08-30 2021-07-08 エルジー・ケム・リミテッド A method for producing a carbon nanostructure containing molybdenum disulfide, a positive electrode for a lithium secondary battery containing the carbon nanostructure containing molybdenum disulfide produced thereby, and a lithium secondary battery provided with the positive electrode.
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