AU2006294402B2 - Lamp system particularly for cordless lamps - Google Patents

Description

WO 2007/033406 PCT/AU2006/001345 LAMP SYSTEM PARTICULARLY FOR CORDLESS LAMPS Cross-Reference to Related Applications The present application claims priority from Australian Provisional Patent 5 Application No 2005905295 filed on 26 September 2005, the content of which is incorporated herein by reference. Field of the Invention This invention relates to an improved lamp system particularly for cordless 10 lamps. Background of the Invention It is known to utilise electrically operated or battery powered lamps producing low levels of ambient light, for example, in the restaurant and hospitality industry in 15 place of candles. However, existing cordless lamps have a number of problems. The first problem is that existing cordless lamp systems require recharging quite frequently and typically cannot be recharged at the same time as they are in use providing illumination. Hence, at the end of an evening at a restaurant or other venue 20 at which the lamps have been used, is necessary to remove all the cordless lamps from the restaurant/venue's tables and plug them into re-chargers for use the following day. A second issue with existing cordless lamps is they all tend to look very similar having a typically ovoid diffuser/glass cover to produce a diffuse low level light source. Many modern restaurants and other venues now focus heavily on aesthetics and design 25 not only in the interior decoration of the venue itself but in the design of the crockery and cutlery and would benefit from a cordless lamp system which allowed for the provision of different lamp covers complementing the overall design and ambience of the restaurant or other venue. Any discussion of documents, acts, materials, devices, articles or the like which 30 has been included in the present specification is solely for the purpose of providing a context for the present invention. It is not to be taken as an admission that any or all of these matters form part of the prior art base or were common general knowledge in the field relevant to the present invention as it existed before the priority date of each claim of this application.

2 Summary of the Invention In a first aspect of the present invention there is provided a rechargeable lamp system comprising a lamp unit and a docking station which may be connected to a source of electrical power and on which the lamp unit may be placed for charging of a rechargeable power source 5 within the lamp unit, wherein the lamp unit is separable from the docking station and operable when separate from the docking station, and wherein the configuration of the base of the lamp unit and the docking unit is such that the lamp unit may be rotated on the docking station and wherein the rotation of the lamp on the docking station is arranged to operate switches for turning a light source within the lamp unit ON or OFF and wherein the system includes 10 magnets and magnetically operated switches for turning the light source within the lamp unit ON or OFF by the rotation of the lamp on the docking station. This arrangement allows the lamp unit to be used either on or off the docking station with a simple to operate and non-visible switching mechanism. Typically, the docking station will define an upstanding ring in the centre of which are 15 located positive and negative contacts and the base of the lamp defines a aperture which locates over the circular ring so that the lamp unit may rotate on the docking station. When ON, the lamp may include a variable preset brightness setting. In a particularly preferred embodiment, one or more magnets are provided in the docking station and a reed switch is provided adjacent the base of the lamp unit, in an 20 arrangement such that rotation of the lamp causes the magnet to come into close proximity with the reed switches, switching the reed switch ON and providing an input to a microcontroller which controls the operation of the lamp. In a second aspect of the present invention, there is provided a battery powered lamp unit including a base, a stem upstanding from the base, and a light emitting device, such as a 25 lamp bulb, disposed at the top of the post, and a battery assembly which may comprise a plurality of batteries or cells, wherein the battery assembly defines a central aperture which in use, fits over and around the stem so that the battery is located above the base surrounding the stem and below the light emitting device. The provision of the battery pack having a central aperture around the lamp post makes 30 for efficient use of space in the cordless lamp and also makes it relatively easy for the battery to be changed by simply disconnecting the battery pack by simply removing any cover or shade over the lamp unit, disconnecting the battery pack and slipping it over the top of the stem. In a particularly preferred embodiment, a control circuit for the lamp is located in a cavity defined in the base of the lamp unit underneath the battery. 35 This arrangement allows the lamp unit to be relatively compact and at the same time, utilise a relatively large but easily accessible battery pack providing a relatively WO 2007/033406 PCT/AU2006/001345 3 long illumination period between recharges depending on the degree of illumination of the lamp. In a preferred embodiment, a retention clip is provided which snap fits over the top of the battery and retains the same against the post to secure the battery to the post 5 and lamp base. The base may define a illuminable indicator means which changes colour (preferably by the switching ON or OFF of various coloured LED's) depending on the status of the lamp and docking station. In particular, the illuminable indicator means will glow blue when power is supplied to the docking station, changes to red when the 10 lamp unit is properly docked with the docking station and is charging and/or the light emitting device is switched ON, and will turn to green when the lamp is fully charged. The switching of the various LEDs may be controlled by a circuit measuring the current supply to the lamp unit. In a yet further embodiment aspect of the present invention, there is provided a 15 cordless lamp unit comprising a base and a post extending upwardly from the base defining a light emitting device on the top of the post or a socket for receiving such a device characterised in that the post is extendible between a first length and second relatively longer length. By making the stem extendible in this manner, it becomes possible to utilise 20 lamp covers/diffusers having different sizes and designs, with the height of the lamp being readily adjustable to suit different sizes and shapes of diffusers/shades. Brief Description of the Drawings A specific embodiment of the invention will now be described, by way of 25 example only, and with reference to the accompanying drawings in which: Figures la and lb show an assembled lamp unit located on, and separated from, a docking station, respectively; Figure 2 is an isometric view of an embodiment of a lamp unit of the present invention shown in part-exploded view; 30 Figure 3 is an isometric view of the lamp unit of Figure 1 with a cover and shade removed resting on the docking station; Figure 4 illustrates the base and stem of the lamp showing a battery pack removed from the lamp; Figures 5a and 5b are similar views to Figure 4 showing the stem in an 35 unextended and extended position, respectively; WO 2007/033406 PCT/AU2006/001345 4 Figure 6 is a cross section through the stem and base illustrating a stem locking mechanism in particular; Figure 6a is and enlarged view of part of Figure 6, showing the locking mechanism in more detail. 5 Figure 7 is a simplified circuit diagram illustrating the principal of operation of the rotatable switching system; and Figure 8 is a schematic diagram for the purpose of illustrating the switching system; and Figure 9 is a plan view of the schematic arrangement of Figure 8. 10 Detailed Description of Preferred Embodiment Referring to the drawings, Figures la and lb show a rechargeable cordless lamp system 10 embodying the present invention. The system comprises a lamp unit 12 and a docking/charging station 14. The lamp unit includes a frosted glass diffuser/lamp 15 shade 16 although other translucent materials may be used. The components of the system are generally circular in plan view although variants may have different shapes. Figure 2 is an exploded view showing the components which make up the lamp unit 12 in more detail. In particular, the lamp unit includes a first component comprising a base 18 and integral stem/pillar 20 on which a battery assembly in the 20 form of a battery pack 22 is mounted. The bottom of the battery pack is received in a recess defined in the base 18, to be described in more detail below. A shaped cover 24 which defines a centrally located aperture 25 fits over the battery and snap or push fits to the base. The top of the stem 20 projects through the aperture 25. The cover 24 hides the battery pack and associated cabling. 25 Figure 3 illustrates the base 18 resting on the charging unit 14 and in particular, illustrates a battery retention clip 26 which snap fits to the stem 20 to help secure the battery pack to the base of the lamp unit. The retention clip 26 comprises a generally C-shaped sheet of plastic, having a generally circular central aperture 27, and side arms 28 which define a slightly tapered opening 29 which is relatively narrower compared to 30 the central aperture. As shown, the side arms have a wavy profile, and the arms flatten as they pass around the stem, to engage that stem. In use the clip locates in a recess 44 which extends around the stem and is best shown in Figure 6, which prevents vertical movement the retention clip relative to the stem 20. An angled portion 26a is provided opposite the opening to be gripped for ease of removal of the clip 26. 35 Figure 4 illustrates how the battery pack 22 may be separated from the lamp unit. As can be seen, the battery pack 22 is generally hexagonal in plan view and WO 2007/033406 PCT/AU2006/001345 5 defines a central, generally cylindrical, aperture 24. That aperture is sized and configured to fit over the stem 20 of the lamp unit. Also illustrated in Figure 4 is provision of a generally hexagonal recessed portion 30 which is shaped and configured to match the cross section of the battery pack thereby receiving the bottom of the 5 battery pack when the battery pack is slotted over the stem. The shaped recess prevents rotational movement of the battery pack and helps to secure the battery pack relative to the lamp unit. Not illustrated in the drawings, is a wire and plug which would typically extend from the battery pack in order to connect the same to a socket 32 supplying power to a control circuit for the lamp unit, and allowing the battery pack to be 10 recharged via the control circuit. Figures 5, 5a and Figure 6 illustrate the telescopically extendible stem 20 of the lamp unit in more detail. The stem comprises a first hollow portion 40 which extends upwardly from the base and which defines an open upper end 42. A recess 44 extends around the stem close to its top in which in use, receives the retention clip 26 of the 15 battery, not shown in Figure 6. As shown in Figures 5 and 5a in particular, on one side of the column there are two spaced apart through slots 45 which extend down from the upper end 42 and between which a cantilevered arm 46 is defined. The base of the cantilevered arm is integral with the rest of the stem. On the face of the arm which faces the centre of the stem a projection 48, best seen in Figure 6a, is defined. 20 Slidably located inside the column 40, is a further hollow cylindrical stem 50. A series of recesses 52 are defined along one side of the stem 50. The stem 50 can be slid up and down inside the column 40 between a base position shown in Figure 5 and a fully extended position shown in Figure 5a in which a projection 58 at the base of the column 50 abuts a step 60 defined near the top of the column 40 (refer to figure 6). 25 The stem is fixed in a series of discrete positions between the base and extended positions by the insertion of the projection 48 defined on the cantilever arm 46 into one of the recesses 52. At the top of the stem a socket 54 is defined which receives a light emitting device in the form of a lamp bulb 56, typically a halogen type light bulb. Not illustrated in Figure 6 are wires passing through the centre of the columns 50 and 40 30 connecting the lamp to the control circuit located in the base. Also shown in Figure 6 is a cavity 70 defined in the base which in use receives a control unit in the form of an electronic circuit including a micro-controller 102, schematically illustrated in Figure 7. Figures 8 and 9 illustrate the operation of the rotatable switch. In particular, 35 with reference to Figure 9, the docking station 14 incorporates two magnets 100 located inside the docking station near its upper surface and disposed diametrically opposite WO 2007/033406 PCT/AU2006/001345 6 each other relative to the centre of the docking station. The base of the lamp unit contains circuit including a microcontroller 102, a reed switch 104 switching transistor 106 which is all connected to the lamp 56. For charging, the lamp unit is placed on the docking station as shown in Figure 5 la. With reference to Figure 1b, the docking station defines a upstanding ring 130 in the centre of which are located positive and negative contacts 132 and 134 respectively. One contact 132 is centrally located in the ring, the other is offset from the centre. The bottom of the lamp unit defines a corresponding ring shaped recess 136 (refer to Figure 6) which locates over the circular ring 130 and around which the lamp unit may rotate. 10 The polarity of the contacts may be varied depending on the type of DC power supply connected to the docking station 14. It is envisaged that two types of power supply with opposite polarity DC output may be provided. A relatively smaller rating unit will be provided for use with a single lamp particularly for domestic use. A relatively larger capacity unit is envisaged for use with up to five lamps for commercial use. By 15 default, the reed switch will be ignored when the lamp is in use with the commercial DC power supply unit. Turning the lamp unit 12 around on the base causes the magnets 100 to periodically pass close to the reed switch which activates the reed switch (every time the lamp rotates through 1800. The microcontroller detects this signal and uses it to 20 vary the pulse width modulation drive to the switching transistor 106. This in turn, changes the brightness of the lamp by adjusting the operating duty cycle of the lamp. The microcontroller can be programmed to turn the light on and off when rotated. This allows, for example the lamp to be used on the docking station, if desired, and switched off when not required by simply turning the lamp. 25 Turning back to Figure la window 120 is defined in the docking station. Red, blue and green LEDs may be located behind the window and illuminated depending on the status of the docking station/lamp unit, i.e. whether there is power to the docking station, whether the lamp unit is charging and/or whether the light is in operation and whether the lamp unit is fully charged. In particular, the window will glow blue when 30 power is supplied to the docking station, changes to red when the lamp unit is properly docked with the docking station and is charging and will turn to green when the lamp is fully charged. The LEDs are controlled by a circuit measuring the current supply to the lamp unit.

WO 2007/033406 PCT/AU2006/001345 7 It will be appreciated by persons skilled in the art that numerous variations and/or modifications may be made to the invention as shown in the specific embodiments without departing from the spirit or scope of the invention as broadly described. The present embodiments are, therefore, to be considered in all respects as 5 illustrative and not restrictive.

Claims (13)

1. A rechargeable lamp system comprising a lamp unit and a docking station which may be connected to a source of electrical power and on which the lamp unit may be placed for charging of a rechargeable power source within the lamp unit, wherein the 5 lamp unit is separable from the docking station and operable when separate from the docking station, and wherein the configuration of the base of the lamp unit and the docking unit is such that the lamp unit may be rotated on the docking station and wherein the rotation of the lamp on the docking station is arranged to operate switches for turning a light source within the lamp unit ON or OFF and wherein the system 10 includes magnets and magnetically operated switches for turning the light source within the lamp unit ON or OFF by the rotation of the lamp on the docking station.

2 A rechargeable lamp system as claimed in claim I wherein the docking station defines an upstanding ring inside which are located positive and negative contacts and the base of the lamp defines a aperture which locates over the circular ring so that the 15 lamp unit may rotate on the docking station.

3 A rechargeable lamp system as claimed in claim 1 or claim 2 wherein the lamp unit provides a variable preset brightness setting when ON.

4 A rechargeable lamp system as claimed in any one of claims 1 to 3 wherein one or more magnets are provided in the docking station and a reed switch is provided 20 adjacent the base of the lamp unit, in an arrangement such that rotation of the lamp unit on the docking station causes the magnet to come into close proximity with the reed switches, switching the reed switch ON and providing an input to a control circuit which controls the operation of the lamp.

5. A rechargeable lamp system as claimed in any one of claims 1 to 4, wherein the 25 lamp unit defines a base and a stem, the light source being disposed at or near the top of the stem, wherein the rechargeable power source includes a battery assembly which defines a central aperture which in use, fits over and around the stem so that the battery assembly is located above the base surrounding the stem and below the light source.

6. A rechargeable lamp system as claimed in claim 5 wherein the control circuit of 30 the lamp unit is located in a cavity defined in the base of the lamp unit underneath the battery, in use.

7. A rechargeable lamp system as claimed in any one of claims 5 to 6 wherein a retention clip is provided which snap fits over the top of the battery and retains the same against the stem to secure the battery to the stem and lamp base. 9

8. A rechargeable lamp system as claimed in any one of claims 1 to 7 wherein the lamp unit defines a illuminable indicator means which changes colour depending on the status of the lamp and docking station.

9. A rechargeable lamp system as claimed in claim 8 wherein the illuminable 5 indicator means will glow in one colour when power is supplied to the docking station, changes to a different colour when the lamp unit is properly docked with the docking station and is charging and/or the light emitting device is switched ON, and will change to a different colour when the lamp is fully charged.

10. A rechargeable lamp system as claimed in claim 8 or 9 wherein the illuminable 10 indicator means includes a plurality of different coloured LEDs and the switching ON or OFF of the various LEDs is controlled by a circuit measuring the current supply to the lamp unit.

11. A rechargeable lamp system as claimed in any one of claims I to 10 wherein the lamp unit defines a base and a stem, the light source being disposed at or near the top of 15 the stem and wherein the stem is extendible in height between a first length and at least a second relatively longer length.

12. A rechargeable lamp system as claimed in claim 11 wherein the stem is telescopic and comprises a first hollow portion which extends upwardly from the base defining an open upper end and a second stem portion slidably located in the first 20 hollow portion and wherein the second stem portion defines a series of spaced apart recesses extending along one side and wherein a cantilevered arm carried at the upper end of the first hollow portion defines a protrusion at one end which is adapted to locate in one of the recesses to set the height of the stem.

13. A rechargeable lamp system substantially as hereinbefore described with 25 reference to the accompanying drawings.