AU2011322915B2

AU2011322915B2 - Linearly concentrating solar collector and method for reflector tracking in such a solar collector

Info

Publication number: AU2011322915B2
Application number: AU2011322915A
Authority: AU
Inventors: Max Mertins; Martin Selig
Original assignee: Novatec Solar GmbH
Current assignee: Novatec Solar GmbH
Priority date: 2010-10-26
Filing date: 2011-10-26
Publication date: 2015-02-05
Anticipated expiration: 2031-10-26
Also published as: US20130239948A1; WO2012055548A4; WO2012055548A8; ZA201302041B; EP2447619A1; WO2012055548A2; MA34614B1; CL2013001140A1; AU2011322915A1; MX2013004641A; WO2012055548A3

Abstract

The basis for the function of a linearly concentrating solar collector lies, in simple terms, in the fact that reflectors reflect incident sunlight onto a receiver tube through which a heat-absorbing medium flows. Owing to the rotation of the Earth, the reflectors need to be adjusted regularly, however, in order to ensure that the sunlight hits the receiver tube. Known tracking methods use calculated positions of the sun for this purpose, which, in the case of structural deviations, for example as a result of expansion and material stress, results in inaccuracies and losses in efficiency. The invention is intended to improve the tracking of the reflectors in such a linearly concentrating solar collector. This is achieved by virtue of the fact that the radiation intensity in the region on both sides next to the receiver tube is measured and, by means of regulation, in the case of uneven emission on both sides of the receiver tube, the reflectors are tracked to such an extent that the radiation intensity on both sides of the receiver is the same and thus the maximum of the radiation intensity is on the receiver tube.

Description

1 LINEARLY CONCENTRATING SOLAR COLLECTOR AND METHOD FOR REFLECTOR TRACKING IN SUCH A SOLAR COLLECTOR FIELD OF THE INVENTION [0001] The present invention relates to a linearly concentrating solar collector, comprising a receiver tube mounted in an elevated manner for the absorption of thermal energy and a plurality of reflectors, which are arranged on both sides of the receiver tube and are pivotably mounted around their longitudinal axis, for the reflection of incident sunlight onto the receiver tube, wherein a recording of radiation intensities occurs by means of at least two sensor arrangements which are arranged on both sides of the receiver tube, and a method for reflector tracking in such a linearly concentrating solar collector. [0002] Such an apparatus and method for reflector tracking have already been described in WO 2006/000834 Al, which relates to a solar thermal power plant installation. In this case, a receiver is arranged in an elevated manner over a collector mirror field, which comprises a sensor arrangement on both sides in order to precisely guide the light reflected by the collector mirrors to the receiver tube. [0003] Furthermore, the subject matter of the European patent application EP 1 754 942 Al is known. The subject matter of this application is a Fresnel solar collector arrangement that is operated as a solar thermal power plant. In principle, such an arrangement comprises initially a receiver mounted in an elevated manner that is embodied in the form of a receiver tube surrounded by a receiver cover. The receiver tube contains a heat-conducting medium that can remove thermal energy hitting the receiver tube, which energy can then be processed for use, for instance converted into electrical energy. [0004] The necessary thermal energy comes from the solar irradiation that falls on the reflectors arranged around the receiver tube and is reflected and preferably also focused by them onto the receiver tube. Great precision of the reflection and focusing is very important in this connection, so that the individual reflectors actually reflect the reflected light back onto the receiver tube and the least possible loss occurs. 21A/5 mA~ cn I 2 [0005] During a sunny day, the reflector arrangement must therefore track the current position of the sun in order to ensure that the reflected light continues to hit the receiver tube despite the changing position of the sun. To that end, the reflectors are pivotably mounted in the direction of their longitudinal extension so that the reflection can occur at a suitable angle, in each instance, in order to hit the receiver tube. [0006] Usually the arrangement of receiver and reflectors is chosen such that both the individual reflectors and the receiver are erected in parallel to one another. The reflectors are arranged in parallel rows on both sides of the receiver, wherein the above state of the art provides for coupling of the individual reflectors relative to one another, because although each individual reflector must take up its own position, over time the change of angle is the same for all reflectors. The reflectors are therefore connected to one another by a common connecting rod that, if displaced, brings about a change of angle by way of a lever mechanism. The degree by which the angle is changed is determined by a control system based on sun position algorithms. The calculation of the position of the sun is compared with a measurement using clinometers or similar devices on the reflectors in order to establish a closed control loop. The problem with this is, firstly, that these clinometers, or angle transmitters in general, do not have sufficient accuracy. This can lead to the calculation already performed coinciding with the actual setting actually measured, but the receiver tube being missed because of the inaccuracy. [0007] Such solar thermal power plants are also usually erected in regions in which high solar irradiation is to be expected. Usually such regions make relatively high demands on the material, which is therefore subject to both elongation and compression, and this can in turn lead to inaccuracies in tracking, in each instance. Likewise, bending can occur due both to wind pressure and to different rates of thermal expansion, so that all in all, optimal tracking is not ensured in the best possible way by following calculated sun positions. [0008] In light of this, the present invention is based on the object of improving the tracking of the reflectors in a linearly concentrating solar collector, in particular also increasing the thermal energy yield obtained.

3 [0009] This is achieved by a linearly concentrating solar collector according to the characteristics of the main claim. It also succeeds by the application of a method according to the independent claim 12. Further practical embodiments of the linearly concentrating solar collector and of the method for reflector tracking can be seen in the respective dependent claims. [0010] To that end, a linearly concentrating solar collector according to the invention provides that the receiver tube mounted in an elevated manner, through which a heat conducting medium flows for the absorption of thermal energy, has at least one sensor arrangement, which is fitted with sensors for detecting the intensities of radiation, on both longitudinal sides. The sensors are arranged in such a way that from the aspect of a reflector, the receiver tube is respectively arranged between both sensors. To that extent, the at least two sensor arrangements may each have a first sensor, which is oriented in the direction of reflectors on a first side of the receiver tube, while additionally or alternatively, second sensors may also be present, which are oriented toward the reflectors on a second side of the receiver tube. The orientation of the first and second sensors is thus always effected solely onto a group of reflectors coupled to one another in a transverse direction. [0011] It is only essential, in this connection, that one and the same reflector is in a position from which, depending on its setting, it can direct sunlight onto sensors either of both sensor arrangements or of no sensor arrangement. At the same time, it should not reach any second sensor with the light reflected by it. It is then verified whether a predetermined relationship of the intensity of radiation, for instance the same intensity of radiation, can be determined in both sensors oriented in the same direction. In this example, it must be assumed that both sensors on average receive light equally strongly, wherein a maximum intensity of radiation would then have to occur in the middle between the two sensors. If the receiver tube is not located centrally between the first and second sensors as viewed from the reflectors, a certain relationship of the respectively measured intensities of radiation that corresponds to the desired location of the maximum is aimed at. If the intended orientation is present, the receiver tube is situated at this location, so that an optimal yield is achieved if this configuration exists. However, if one of the two sensors oriented in the same direction simultaneously were to receive less or more than the 4 expected relationship specifies, tracking is required to the effect that the reflectors are adjusted until the intensity of radiation has fallen at the sensor with the excessively high intensity of radiation and has risen at the sensor with the excessively low intensity of radiation, so that the relationship of the measured intensity of radiation is achieved again. [0012] If only first sensors or only second sensors are present, only the detectors of one side of the receiver tube are considered for tracking of the reflectors, so that in this case, tracking of the reflectors of the other side also must be made dependent on the result of this measurement. In this case, the mechanical coupling, for instance, of reflectors of both sides with one another is recommended. [0013] If, however, both first sensors and second sensors are present, the reflectors on the both sides of the receiver tube can be coupled with one another, each side by itself, at least in rows, so that all reflectors of one side are coupled with one another and all reflectors of the other side are coupled with one another. This further enhances the accuracy of tracking. [0014] Specifically, in the installation of the sensors in the area of the receiver tube, at least one first sensor and at least one second sensor can be arranged in a common housing, wherein the two sensors point in two opposite directions out of the housing. The sensors can be accommodated not only in front of the housing but also in the housing, or can even penetrate the housing wall. The two sensors thus reach through openings into opposite surfaces of the housing, wherein these opposite surfaces preferably form an acute angle. This is due to the position of the reflectors relative to the sensors and permits a large angle of absorption for the rays of light reflected toward the receiver tube by the reflectors. The mutually opposite dispositions of the sensors in the sensor arrangement also ensure that only the light reflected by the reflectors on one side of the receiver tube or by the reflectors on the other side of the receiver tube can be received, so that there is no diffusion to cause inaccuracies in the measurement. To that end, the sensors are essentially oriented transverse to the receiver tube. [0015] Additionally, shields to repel dispersed radiation may be arranged around the receptor openings of the sensors, which radiation can, for instance, hit the sensors directly 5 from the sun. Again, this improves the accuracy of measurement relative to the radiation received only by the reflectors. [0016] The receiver tube is usually surrounded by a receiver cover that, on the one hand, guarantees thermal insulation of the receiver tube and, on the other hand, in the area above the receiver tube, has a secondary mirror, which reflects radiation dispersed past the receiver tube back onto the receiver tube. In the area of this receiver cover, there is a bottom edge to which the sensor arrangements on both sides of the receiver tube can be secured. This is a favourable location given that greater incoming radiation than above the bottom edge of the cover is not possible in any case, due to the receiver cover. The disposition of one sensor arrangement on each side of the receiver is sufficient for the measurement itself, but additional sensor arrangements disposed in pairs on the receiver cover may improve the measurement by enabling the results to be averaged. [0017] Tracking of the reflectors is preferably effected mechanically in that a connecting rod connects several of the reflectors in such a way that the setting angle of the reflectors is adjusted by a displacement of the connecting rod transversely to the receiver tube. The adjustment is effected to the same extent for all reflectors, wherein a different absolute oblique position allows each individual reflector to be tracked exactly and separately. The displacement of the connecting rod is effected against a fixed bearing and by means of a servomotor and, in the case that only first or only second sensors are present, brings about tracking of detectors on both sides, and, if first and second sensors are present, tracking of reflectors on one side only, in each instance, wherein the reflectors on the respective other side are coupled by their own connecting rods. [0018] Specifically, to this end the reflectors can each have at least one swiveling lever whose fixed end is non-rotatably connected to the reflector and whose free end can be coupled to the connecting rod. [0019] The fixed bearing against which the connecting rod is displaced can be a bearing receiver mast or be connected to the latter. An adjusting element is mounted between the fixed bearing and the connecting rod, which element can be telescoped, for instance by means of the servomotor, and thereby can bring about displacement of the connecting rod.

6 However, there are also other possibilities for the use of adjusting elements, such as a linear motor or the like. [0020] To enable verification of the rough correct orientation of the reflectors, these additionally have clinometers so that the angle of inclination of the reflectors can thereby be determined again and can be compared with the corresponding specifications. A rough preliminary orientation conforming to the state of the art described initially can additionally be performed. [0021] The sensors are advantageously photovoltaic cells that convert the incident radiation directly into an electric current. Such sensors give a current signal of approx. 0 to 30 mA, which is fed into an AD converter, converted by the latter and relayed to a data processing system by way of a bus, for example a field bus. However, other sensors may also be used, such as temperature sensors, which measure the generation of heat. Also conceivable is the use of a waveguide arrangement that relays the light received to a suitable detector. [0022] In accordance with one aspect of the present invention there is provided Claim 1 a linearly concentrating solar collector, including a receiver tube mounted in an elevated manner for the absorption of thermal energy, and a plurality of reflectors, arranged on both sides of the receiver tube and pivotably mounted around their longitudinal axis, for the reflection of incident sunlight onto the receiver tube, wherein at least one sensor arrangement for the recording of intensities of radiation is assigned to the receiver tube on both sides, wherein first sensors of the or each sensor arrangement are oriented in the same direction toward the reflectors on a first side of the receiver tube and second sensors of the or each sensor arrangement are oriented in the same direction toward the reflectors on a second side of the receiver tube, wherein reflectors of the first side of the receiver tube and reflectors on the second side of the receiver tube are respectively connected to one another by means of mechanical coupling, and orientation of the first and second sensors takes place exclusively, in each instance, with regard to a group of reflectors coupled with one another in the transverse direction. [0023] In accordance with another aspect of the present invention there is provided a method for reflector tracking in a linearly concentrating solar collector, in which method a 7 receiver tube mounted in an elevated manner for the absorption of thermal energy and a plurality of reflectors are provided, which are arranged on both sides of the receiver tube and pivotably mounted around their longitudinal axis, for the reflection of incident sunlight onto the receiver tube, wherein intensities of radiation are recorded by means of at least two sensor arrangements disposed on both sides of the receiver tube, wherein first sensors of each sensor arrangement are oriented in the same direction towards the reflectors on a first side of the receiver tube, and second sensors of each sensor arrangement are oriented in the same direction toward the reflectors on a second side of the receiver tube, wherein in the case of a difference from a predetermined relationship between the intensities of radiation of the first sensors or between the intensities of radiation of the second sensors, the reflector groups are separately automatically panned in such a way that the relationship of the intensities of radiation recorded on both sides of the receiver tube by the first sensors or the second sensors approaches the predetermined relationship, wherein because of mechanical coupling, reflectors of the first side of the receiver tube, and reflectors on the second side of the receiver tube are connected to one another, and orientation of the first and second sensors takes place exclusively with regard to a group of reflectors coupled with one another in the transverse direction. INTRODUCTION TO THE DRAWINGS [0024] In order that the invention may be more clearly understood and put into practical effect there shall now be described in detail a preferred embodiment of a linearly concentrating solar collector in accordance with the present invention. The ensuing description is given by way of non-limitative example only and is with reference to the accompanying drawings wherein: [0025] Fig. 1 is a linearly concentrating solar collector in a perspective view obliquely from above; [0026] Fig. 2 is the solar collector according to Fig. 1 in a lateral top view; [0027] Fig. 3 is the receiver of the collector according to Fig. 1 in cross-section, and 8 [0028] Fig. 4 is the receiver according to Fig. 3 with a variant of the sensor arrangements in a cross-sectional view. [0029] Fig. 1 shows a concentrating collector of a solar thermal power plant, essentially comprising a receiver 20 mounted in an elevated manner and reflectors 30 oriented toward it. The reflectors 30 are mounted on a support frame 40 and can be pivoted on this frame in such a way that each reflector 30 can direct the incident sunlight that impacts it directly to the receiver 20 mounted in an elevated manner. The receiver 20 is supported on receiver masts 41, which can be braced against the carrier frame 40 by means of bracing cables 42. [0030] Fig. 2 shows the collector described above in a lateral view, which shows the ability of the reflectors 30 to pan. The reflectors 30 each have a swiveling lever 31 on their downward-facing side, by way of which lever they are connected to the carrier frame 40 in articulated manner. The free end of the swiveling lever 31 is connected, on the underside of the carrier frame 40, to a connecting rod 32, which thereby mechanically couples all reflectors 30 located on a side 43, 44 of the receiver 20. In the event that the reflectors 30 are tracked by means of a displacement of the connecting rod 32, all reflectors 30 are thus rotated to the same extent, wherein their different absolute positions ensure that every single reflector 30 can direct the incident sunlight directly onto the receiver 20, from its individual position. [0031] The connecting rod 32 is displaced by means of a servomotor 35, which operates a telescoping adjusting element 33. This element is connected, on the one hand, to the connecting rod 32, and, on the other hand, to a fixed bearing 34, wherein the fixed bearing 34 is located on a receiver mast 41. The arrangement shown is repeated multiple times in the longitudinal direction of the collector of the solar thermal power plant, as shown in Fig. 1. [0032] Because of the mechanical coupling, the reflectors 30 of the first side 43 of the receiver 20 are coupled to one another, in each instance, and the reflectors 30 of the second side 44 of the receiver are likewise coupled to one another.

9 [0033] Fig. 3 shows the receiver 20 in a cross-sectional view, wherein the receiver 20 essentially comprises a receiver tube 21 in which the medium to be heated is guided, and a receiver cover 22, which surrounds the receiver tube 21. Downward, the receiver cover 22 is sealed off by a glass plate 24, so that for one thing, less heat is lost around the receiver tube 21, and for another, contamination of the receiver tube 21 and the secondary reflector 23 arranged on the inside of the receiver cover 22 is likewise avoided. The secondary reflector in question reflects the sunlight that is directed past the receiver tube 21 back onto the receiver tube 21, and thereby enhances the effectiveness of the tube once again. The layers provided between the secondary reflector 23 and the outer shell of the receiver cover 22 accommodate not only switching elements, where required, but also insulating material, in order to improve the generation of heat around the receiver tube 21. [0034] Sensor arrangements 10 are disposed on the bottom edges of the receiver cover 22, on both sides, wherein each of these sensor arrangements 10 has a first sensor 11 and a second sensor 12, in each instance. The first sensor 11 of the two sensor arrangements points in the direction of the reflectors 30 of the first side 43 of the linearly concentrating solar collector, and is protected, by means of a shield 13, against not only direct solar irradiation but also the incidence of reflected light of the reflectors 30 of the second side 44. The light received by the first sensors 11 is checked with regard to its intensity of radiation, and a difference between the intensities of radiation of the two first sensors 11 is formed. If the difference between the two first sensors 11 is equal to zero, it is assumed that a maximum of intensity of radiation lies exactly between the two sensors, in other words directly on the receiver tube 21. In this case, the reflectors of the linearly concentrating solar collector are tracking exactly and no intervention is required. [0035] If, however, the difference between the intensities of radiation of the two first sensors 11 is not equal to zero, tracking of the reflectors 30 on the first side 43 of the receiver 20 is performed, to the effect that the intensity of radiation is decreased at the first sensor 11 with the greater intensity of radiation, and increased at the first sensor 11 with the lesser intensity of radiation. Tracking is performed until the values are balanced again and the difference approaches zero again. In this connection, tracking is effected by the servomotor 35, which brings about a change of angle at the reflectors 30 by way of displacement of the connecting rod 32. This is achieved using a traditional proportional 10 regulator, which has the difference of the intensities of radiation of the first sensors 11 as its input signal, and the actuating signal at the servomotor 35 as its output signal. [0036] Corresponding tracking is brought about by the measurements performed by the second sensors 12. In the configuration presented here, these again only have an effect on the reflectors 30 of the second side 44. [0037] Fig. 4 shows an alternative embodiment of the sensor arrangements 10, wherein these are fully integrated into a housing, which has openings for the sensors 11, 12 on the surfaces 14, which are angled away from one another. Here too, a shield 13 is provided, which is intended to prevent direct solar irradiation on the sensors. [0038] Thus, a linearly concentrating solar collector with improved tracking of the reflectors is described above, which tracking brings about an orientation of the maximum radiation directly onto the receiver tube by means of suitable placement of sensors in the area of the receiver tube, and promotes exact tracking in the event of a deviation. [0039] Throughout this specification and the claims which follow, unless the context requires otherwise, the word "comprise", and variations such as "comprises" and "comprising", will be understood to imply the inclusion of a stated integer or step or group of integers or steps but not the exclusion of any other integer or step or group of integers or steps. [0040] The reference to any prior art in this specification is not, and should not be taken as, an acknowledgement or any form of suggestion that the prior art forms part of the common general knowledge. [0041] Finally it should be understood that the aforegoing description refers merely to a preferred embodiment of the present invention, and that variations and modifications will be possible thereto without departing from the spirit and scope of the invention, the ambit of which is to be determined from the following claims.

Claims

1. A linearly concentrating solar collector, including a receiver tube mounted in an elevated manner for the absorption of thermal energy, and a plurality of reflectors, arranged on both sides of the receiver tube and pivotably mounted around their longitudinal axis, for the reflection of incident sunlight onto the receiver tube, wherein at least one sensor arrangement for the recording of intensities of radiation is assigned to the receiver tube on both sides, wherein first sensors of the or each sensor arrangement are oriented in the same direction toward the reflectors on a first side of the receiver tube and second sensors of the or each sensor arrangement are oriented in the same direction toward the reflectors on a second side of the receiver tube, wherein reflectors of the first side of the receiver tube and reflectors on the second side of the receiver tube are respectively connected to one another by means of mechanical coupling, and orientation of the first and second sensors takes place exclusively, in each instance, with regard to a group of reflectors coupled with one another in the transverse direction.

2. The solar collector according to claim 1, wherein at least one first sensor and one second sensor are arranged in a common housing, wherein said sensors receive light falling through openings in opposite surfaces of the housing, or project outwardly through said openings.

3. The solar collector according to claim 1 or claim 2, wherein the mutually opposite surfaces form an acute angle with one another.

4. The solar collector according to claims 2 or claim 3, wherein at least one light repellent shield to repel dispersed radiation is arranged around each opening.

5. The solar collector according to any one of the preceding claims, wherein the receiver tube is surrounded by a receiver cover at whose longitudinal edges at least one sensor arrangement is disposed on each of both sides.

6. The solar collector according to any one of the preceding claims, wherein on both sides of the receiver tube, a plurality of reflectors mounted parallel to it on a support frame 12 are coupled by at least one connecting rod, which can be displaced relative to a fixed bearing by means of a servomotor.

7. The solar collector according to claim 6, wherein each of said plurality of mounted reflectors has at least one swiveling lever, and the free ends of the or each swiveling lever is connected to the at least one connecting rod.

8. The solar collector according to claim 7 or claim 8, wherein the fixed bearing is connected to or identical to a receiver mast bearing the receiver tube, and wherein the servomotor operates a preferably telescoping adjusting element mounted between the connecting rod and the fixed bearing.

9. The solar collector according to any one of claims 7 to 9, wherein a connecting rod moves only reflectors on one side of the receiver tube or reflectors on both sides of the receiver tube.

10. The solar collector according to any one of the preceding claims, wherein the reflectors have clinometers assigned to them, for recording the angle of inclination of the reflectors.

11. The solar collector according to any one of claims 2 to 10, wherein the sensors are photovoltaic cells, temperature sensors or photo-detectors.

12. A method for reflector tracking in a linearly concentrating solar collector, in which method a receiver tube mounted in an elevated manner for the absorption of thermal energy and a plurality of reflectors are provided, which are arranged on both sides of the receiver tube and pivotably mounted around their longitudinal axis, for the reflection of incident sunlight onto the receiver tube, wherein intensities of radiation are recorded by means of at least two sensor arrangements disposed on both sides of the receiver tube, wherein first sensors of each sensor arrangement are oriented in the same direction towards the reflectors on a first side of the receiver tube, and second sensors of each sensor arrangement are oriented in the same direction toward the reflectors on a second side of the receiver tube, wherein in the case of a difference from a predetermined relationship between the intensities of radiation of the first sensors or between the intensities of 13 radiation of the second sensors, the reflector groups are separately automatically panned in such a way that the relationship of the intensities of radiation recorded on both sides of the receiver tube by the first sensors or the second sensors approaches the predetermined relationship, wherein because of mechanical coupling, reflectors of the first side of the receiver tube, and reflectors on the second side of the receiver tube are connected to one another, and orientation of the first and second sensors takes place exclusively with regard to a group of reflectors coupled with one another in the transverse direction.

13. The method according to claim 12, wherein panning of the reflectors is effected on the basis of the output signal of a regulator whose input signal is the difference between the measured intensities of radiation of the first sensors or between the measured intensities of radiation of the second sensors, and which regulates this difference from the predetermined relationship to zero.