AU2013256407B2 - Particulates having hydrophobic and oleophobic surfaces and methods relating thereto - Google Patents
Particulates having hydrophobic and oleophobic surfaces and methods relating thereto Download PDFInfo
- Publication number
- AU2013256407B2 AU2013256407B2 AU2013256407A AU2013256407A AU2013256407B2 AU 2013256407 B2 AU2013256407 B2 AU 2013256407B2 AU 2013256407 A AU2013256407 A AU 2013256407A AU 2013256407 A AU2013256407 A AU 2013256407A AU 2013256407 B2 AU2013256407 B2 AU 2013256407B2
- Authority
- AU
- Australia
- Prior art keywords
- hydrophobic
- oleophobic
- fluid
- proppant
- subterranean formation
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
- 230000002209 hydrophobic effect Effects 0.000 title claims abstract description 73
- 238000000034 method Methods 0.000 title claims description 33
- 239000012530 fluid Substances 0.000 claims abstract description 110
- 239000002245 particle Substances 0.000 claims abstract description 77
- 238000011282 treatment Methods 0.000 claims abstract description 43
- 230000015572 biosynthetic process Effects 0.000 claims abstract description 42
- 239000000178 monomer Substances 0.000 claims description 47
- 238000000576 coating method Methods 0.000 claims description 26
- -1 mono-substituted oxetane Chemical class 0.000 claims description 25
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 20
- 239000011248 coating agent Substances 0.000 claims description 19
- 238000004519 manufacturing process Methods 0.000 claims description 18
- 239000004593 Epoxy Substances 0.000 claims description 14
- 125000003709 fluoroalkyl group Chemical group 0.000 claims description 12
- 229930195733 hydrocarbon Natural products 0.000 claims description 11
- 150000002430 hydrocarbons Chemical class 0.000 claims description 11
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 claims description 9
- 125000000217 alkyl group Chemical group 0.000 claims description 9
- 239000002002 slurry Substances 0.000 claims description 9
- 125000005010 perfluoroalkyl group Chemical group 0.000 claims description 8
- BQCIDUSAKPWEOX-UHFFFAOYSA-N 1,1-Difluoroethene Chemical compound FC(F)=C BQCIDUSAKPWEOX-UHFFFAOYSA-N 0.000 claims description 7
- UUAGAQFQZIEFAH-UHFFFAOYSA-N chlorotrifluoroethylene Chemical group FC(F)=C(F)Cl UUAGAQFQZIEFAH-UHFFFAOYSA-N 0.000 claims description 7
- 238000002347 injection Methods 0.000 claims description 7
- 239000007924 injection Substances 0.000 claims description 7
- 229910000077 silane Inorganic materials 0.000 claims description 7
- 239000004215 Carbon black (E152) Substances 0.000 claims description 5
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 claims description 5
- KPUWHANPEXNPJT-UHFFFAOYSA-N disiloxane Chemical class [SiH3]O[SiH3] KPUWHANPEXNPJT-UHFFFAOYSA-N 0.000 claims description 3
- 150000001282 organosilanes Chemical class 0.000 claims description 3
- 125000005375 organosiloxane group Chemical group 0.000 claims description 3
- 239000007764 o/w emulsion Substances 0.000 claims 1
- 239000007762 w/o emulsion Substances 0.000 claims 1
- 238000005755 formation reaction Methods 0.000 description 30
- 239000000463 material Substances 0.000 description 17
- 239000000839 emulsion Substances 0.000 description 15
- 229920000642 polymer Polymers 0.000 description 12
- 208000010392 Bone Fractures Diseases 0.000 description 11
- 239000004088 foaming agent Substances 0.000 description 9
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 8
- 238000005553 drilling Methods 0.000 description 8
- 239000000203 mixture Substances 0.000 description 8
- 239000004094 surface-active agent Substances 0.000 description 8
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 7
- 239000007789 gas Substances 0.000 description 7
- 230000008901 benefit Effects 0.000 description 6
- 239000003999 initiator Substances 0.000 description 6
- 150000003839 salts Chemical group 0.000 description 6
- 239000003921 oil Substances 0.000 description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- 239000001569 carbon dioxide Substances 0.000 description 4
- 229910002092 carbon dioxide Inorganic materials 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 4
- 239000006260 foam Substances 0.000 description 4
- 238000012856 packing Methods 0.000 description 4
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 229920002554 vinyl polymer Polymers 0.000 description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 239000002657 fibrous material Substances 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 238000011065 in-situ storage Methods 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- 230000005855 radiation Effects 0.000 description 3
- 230000000246 remedial effect Effects 0.000 description 3
- VWDWKYIASSYTQR-UHFFFAOYSA-N sodium nitrate Chemical compound [Na+].[O-][N+]([O-])=O VWDWKYIASSYTQR-UHFFFAOYSA-N 0.000 description 3
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical compound [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 2
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 2
- DBMJMQXJHONAFJ-UHFFFAOYSA-M Sodium laurylsulphate Chemical compound [Na+].CCCCCCCCCCCCOS([O-])(=O)=O DBMJMQXJHONAFJ-UHFFFAOYSA-M 0.000 description 2
- DKGAVHZHDRPRBM-UHFFFAOYSA-N Tert-Butanol Chemical compound CC(C)(C)O DKGAVHZHDRPRBM-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 150000001298 alcohols Chemical class 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- SWLVFNYSXGMGBS-UHFFFAOYSA-N ammonium bromide Chemical compound [NH4+].[Br-] SWLVFNYSXGMGBS-UHFFFAOYSA-N 0.000 description 2
- 229910001570 bauxite Inorganic materials 0.000 description 2
- 239000012267 brine Substances 0.000 description 2
- BTANRVKWQNVYAZ-UHFFFAOYSA-N butan-2-ol Chemical compound CCC(C)O BTANRVKWQNVYAZ-UHFFFAOYSA-N 0.000 description 2
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 239000004927 clay Substances 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 238000000151 deposition Methods 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 235000013399 edible fruits Nutrition 0.000 description 2
- 150000002148 esters Chemical class 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 229920002313 fluoropolymer Polymers 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- ZXEKIIBDNHEJCQ-UHFFFAOYSA-N isobutanol Chemical compound CC(C)CO ZXEKIIBDNHEJCQ-UHFFFAOYSA-N 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 239000006187 pill Substances 0.000 description 2
- 239000010695 polyglycol Substances 0.000 description 2
- 229920000151 polyglycol Polymers 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- 230000000379 polymerizing effect Effects 0.000 description 2
- 239000004810 polytetrafluoroethylene Substances 0.000 description 2
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 2
- SCVFZCLFOSHCOH-UHFFFAOYSA-M potassium acetate Chemical compound [K+].CC([O-])=O SCVFZCLFOSHCOH-UHFFFAOYSA-M 0.000 description 2
- 229910000027 potassium carbonate Inorganic materials 0.000 description 2
- FGIUAXJPYTZDNR-UHFFFAOYSA-N potassium nitrate Chemical compound [K+].[O-][N+]([O-])=O FGIUAXJPYTZDNR-UHFFFAOYSA-N 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- 229940083575 sodium dodecyl sulfate Drugs 0.000 description 2
- 235000019333 sodium laurylsulphate Nutrition 0.000 description 2
- HPALAKNZSZLMCH-UHFFFAOYSA-M sodium;chloride;hydrate Chemical compound O.[Na+].[Cl-] HPALAKNZSZLMCH-UHFFFAOYSA-M 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 239000003381 stabilizer Substances 0.000 description 2
- 230000000638 stimulation Effects 0.000 description 2
- 238000005728 strengthening Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- VNDYJBBGRKZCSX-UHFFFAOYSA-L zinc bromide Chemical compound Br[Zn]Br VNDYJBBGRKZCSX-UHFFFAOYSA-L 0.000 description 2
- BZPCMSSQHRAJCC-UHFFFAOYSA-N 1,2,3,3,4,4,5,5,5-nonafluoro-1-(1,2,3,3,4,4,5,5,5-nonafluoropent-1-enoxy)pent-1-ene Chemical compound FC(F)(F)C(F)(F)C(F)(F)C(F)=C(F)OC(F)=C(F)C(F)(F)C(F)(F)C(F)(F)F BZPCMSSQHRAJCC-UHFFFAOYSA-N 0.000 description 1
- LCPVQAHEFVXVKT-UHFFFAOYSA-N 2-(2,4-difluorophenoxy)pyridin-3-amine Chemical compound NC1=CC=CN=C1OC1=CC=C(F)C=C1F LCPVQAHEFVXVKT-UHFFFAOYSA-N 0.000 description 1
- PAWQVTBBRAZDMG-UHFFFAOYSA-N 2-(3-bromo-2-fluorophenyl)acetic acid Chemical compound OC(=O)CC1=CC=CC(Br)=C1F PAWQVTBBRAZDMG-UHFFFAOYSA-N 0.000 description 1
- WBIQQQGBSDOWNP-UHFFFAOYSA-N 2-dodecylbenzenesulfonic acid Chemical compound CCCCCCCCCCCCC1=CC=CC=C1S(O)(=O)=O WBIQQQGBSDOWNP-UHFFFAOYSA-N 0.000 description 1
- 239000005995 Aluminium silicate Substances 0.000 description 1
- USFZMSVCRYTOJT-UHFFFAOYSA-N Ammonium acetate Chemical compound N.CC(O)=O USFZMSVCRYTOJT-UHFFFAOYSA-N 0.000 description 1
- 239000005695 Ammonium acetate Substances 0.000 description 1
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 description 1
- 208000003044 Closed Fractures Diseases 0.000 description 1
- 239000004971 Cross linker Substances 0.000 description 1
- 244000007835 Cyamopsis tetragonoloba Species 0.000 description 1
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 1
- 239000002033 PVDF binder Substances 0.000 description 1
- 244000166071 Shorea robusta Species 0.000 description 1
- 235000015076 Shorea robusta Nutrition 0.000 description 1
- VMHLLURERBWHNL-UHFFFAOYSA-M Sodium acetate Chemical compound [Na+].CC([O-])=O VMHLLURERBWHNL-UHFFFAOYSA-M 0.000 description 1
- 239000004280 Sodium formate Substances 0.000 description 1
- LXEKPEMOWBOYRF-UHFFFAOYSA-N [2-[(1-azaniumyl-1-imino-2-methylpropan-2-yl)diazenyl]-2-methylpropanimidoyl]azanium;dichloride Chemical compound Cl.Cl.NC(=N)C(C)(C)N=NC(C)(C)C(N)=N LXEKPEMOWBOYRF-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 239000003570 air Substances 0.000 description 1
- 150000001335 aliphatic alkanes Chemical class 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- 150000008055 alkyl aryl sulfonates Chemical class 0.000 description 1
- 229940045714 alkyl sulfonate alkylating agent Drugs 0.000 description 1
- 150000008052 alkyl sulfonates Chemical class 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- 235000019257 ammonium acetate Nutrition 0.000 description 1
- 229940043376 ammonium acetate Drugs 0.000 description 1
- 235000019270 ammonium chloride Nutrition 0.000 description 1
- BFNBIHQBYMNNAN-UHFFFAOYSA-N ammonium sulfate Chemical compound N.N.OS(O)(=O)=O BFNBIHQBYMNNAN-UHFFFAOYSA-N 0.000 description 1
- 229910052921 ammonium sulfate Inorganic materials 0.000 description 1
- 235000011130 ammonium sulphate Nutrition 0.000 description 1
- 125000000129 anionic group Chemical group 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 1
- 239000010428 baryte Substances 0.000 description 1
- 229910052601 baryte Inorganic materials 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 239000003139 biocide Substances 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- ATZQZZAXOPPAAQ-UHFFFAOYSA-M caesium formate Chemical compound [Cs+].[O-]C=O ATZQZZAXOPPAAQ-UHFFFAOYSA-M 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- VSGNNIFQASZAOI-UHFFFAOYSA-L calcium acetate Chemical compound [Ca+2].CC([O-])=O.CC([O-])=O VSGNNIFQASZAOI-UHFFFAOYSA-L 0.000 description 1
- 239000001639 calcium acetate Substances 0.000 description 1
- 235000011092 calcium acetate Nutrition 0.000 description 1
- 229960005147 calcium acetate Drugs 0.000 description 1
- 229910001622 calcium bromide Inorganic materials 0.000 description 1
- 239000001110 calcium chloride Substances 0.000 description 1
- 229910001628 calcium chloride Inorganic materials 0.000 description 1
- WGEFECGEFUFIQW-UHFFFAOYSA-L calcium dibromide Chemical compound [Ca+2].[Br-].[Br-] WGEFECGEFUFIQW-UHFFFAOYSA-L 0.000 description 1
- 239000000378 calcium silicate Substances 0.000 description 1
- 229910052918 calcium silicate Inorganic materials 0.000 description 1
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 125000002091 cationic group Chemical group 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 239000002738 chelating agent Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 150000001924 cycloalkanes Chemical class 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- 229940060296 dodecylbenzenesulfonic acid Drugs 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000003995 emulsifying agent Substances 0.000 description 1
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- 125000001153 fluoro group Chemical group F* 0.000 description 1
- XUCNUKMRBVNAPB-UHFFFAOYSA-N fluoroethene Chemical compound FC=C XUCNUKMRBVNAPB-UHFFFAOYSA-N 0.000 description 1
- 239000010881 fly ash Substances 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 239000013505 freshwater Substances 0.000 description 1
- 235000011187 glycerol Nutrition 0.000 description 1
- 150000002314 glycerols Chemical class 0.000 description 1
- 150000002334 glycols Chemical class 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000001307 helium Substances 0.000 description 1
- 229910052734 helium Inorganic materials 0.000 description 1
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 1
- 230000005660 hydrophilic surface Effects 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- 125000005647 linker group Chemical group 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 239000004005 microsphere Substances 0.000 description 1
- 239000002480 mineral oil Substances 0.000 description 1
- 150000002921 oxetanes Chemical class 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 150000003077 polyols Chemical class 0.000 description 1
- 229920000128 polypyrrole Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 229920002620 polyvinyl fluoride Polymers 0.000 description 1
- 229920002981 polyvinylidene fluoride Polymers 0.000 description 1
- 235000011056 potassium acetate Nutrition 0.000 description 1
- WFIZEGIEIOHZCP-UHFFFAOYSA-M potassium formate Chemical compound [K+].[O-]C=O WFIZEGIEIOHZCP-UHFFFAOYSA-M 0.000 description 1
- 239000004323 potassium nitrate Substances 0.000 description 1
- 235000010333 potassium nitrate Nutrition 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 239000002455 scale inhibitor Substances 0.000 description 1
- 239000013535 sea water Substances 0.000 description 1
- 150000004756 silanes Chemical class 0.000 description 1
- SCPYDCQAZCOKTP-UHFFFAOYSA-N silanol Chemical compound [SiH3]O SCPYDCQAZCOKTP-UHFFFAOYSA-N 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 239000001632 sodium acetate Substances 0.000 description 1
- 235000017281 sodium acetate Nutrition 0.000 description 1
- CDBYLPFSWZWCQE-UHFFFAOYSA-L sodium carbonate Substances [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- HLBBKKJFGFRGMU-UHFFFAOYSA-M sodium formate Chemical compound [Na+].[O-]C=O HLBBKKJFGFRGMU-UHFFFAOYSA-M 0.000 description 1
- 235000019254 sodium formate Nutrition 0.000 description 1
- 239000004317 sodium nitrate Substances 0.000 description 1
- 235000010344 sodium nitrate Nutrition 0.000 description 1
- CHQMHPLRPQMAMX-UHFFFAOYSA-L sodium persulfate Substances [Na+].[Na+].[O-]S(=O)(=O)OOS([O-])(=O)=O CHQMHPLRPQMAMX-UHFFFAOYSA-L 0.000 description 1
- DAJSVUQLFFJUSX-UHFFFAOYSA-M sodium;dodecane-1-sulfonate Chemical compound [Na+].CCCCCCCCCCCCS([O-])(=O)=O DAJSVUQLFFJUSX-UHFFFAOYSA-M 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 1
- 150000003871 sulfonates Chemical class 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- BFKJFAAPBSQJPD-UHFFFAOYSA-N tetrafluoroethene Chemical group FC(F)=C(F)F BFKJFAAPBSQJPD-UHFFFAOYSA-N 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
- 229940102001 zinc bromide Drugs 0.000 description 1
- 239000004711 α-olefin Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K8/00—Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
- C09K8/60—Compositions for stimulating production by acting on the underground formation
- C09K8/62—Compositions for forming crevices or fractures
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K8/00—Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
- C09K8/60—Compositions for stimulating production by acting on the underground formation
- C09K8/80—Compositions for reinforcing fractures, e.g. compositions of proppants used to keep the fractures open
- C09K8/805—Coated proppants
Landscapes
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Materials Applied To Surfaces To Minimize Adherence Of Mist Or Water (AREA)
- Silicates, Zeolites, And Molecular Sieves (AREA)
- Colloid Chemistry (AREA)
- Emulsifying, Dispersing, Foam-Producing Or Wetting Agents (AREA)
Abstract
Generally, hydrophobic/oleophobic proppant particles may have hydrophobic and oleophobic surfaces. Hydrophobic/oleophobic proppant particles may be utilized for treating at least a portion of a subterranean formation with a treatment fluid comprising a base fluid and the hydrophobic/oleophobic proppant particle. Treatments may involve the formation of proppant packs, gravel packs, and the like.
Description
WO 2013/166128 PCT/US2013/039037 PARTICULATES HAVING HYDROPHOBIC AND OLEOPHOBIC SURFACES AND METHODS RELATING THERETO BACKGROUND 5 [0001] The present invention relates to particulates having hydrophobic and oleophobic surfaces and subterranean operations relating thereto. [0002] After a wellbore is drilled, it may often be necessary to fracture the subterranean formation to enhance hydrocarbon production, especially in tight formations like shales and tight-gas sands. Access to the subterranean 10 formation can be achieved by first creating an access conduit from the wellbore to the subterranean formation. Then, a fracturing fluid, often called a pre-pad, is introduced at pressures exceeding those required to maintain matrix flow in the formation permeability so as to create or enhance at least one fracture that propagates from at least one access conduit. The pre-pad fluid is followed by a 15 pad fluid comprising proppant particles that often accumulate into proppant packs. Generally, proppant packs hold open the fracture after pressure from the fluid is reduced, thereby maintaining the ability for fluid to flow through the fracture and ultimately be produced at the surface. [0003] In some instances, proppant particles are coated with polymers 20 or surfactants to render the surface of the proppant particle hydrophilic. Generally, it is believed that hydrophilic surfaces may act to absorb water and allow hydrocarbons to pass, thereby minimizing the production of water at the wellbore. However, in some cases, the absorption of water to hydrophilic proppant particles can cause pressure to build up in the proppant packs and 25 reduce the overall conductivity of any fluid through the proppant pack. In the long-term (e.g., months to years), loss of conductivity can result in reduced hydrocarbon production and, possibly, the need for remedial subterranean operation to return proppant pack conductivity. Reduced hydrocarbon production can cost time and be expensive, especially where additional remedial 30 operations are needed. [0004] Additionally, in the short-term (e.g., days to months), reduced conductivity through proppant packs may inhibit the flow back operations. As used herein, the term "flow back" refers to the process of allowing fluids to flow from the wellbore or near-wellbore portion of the subterranean formation to the 35 surface following a treatment operation. Flow back processes are generally used 1 WO 2013/166128 PCT/US2013/039037 between treatments so as to remove a previous treatment fluid or in preparation for cleanup so as to prepare the wellbore for production. Flow back processes can be particularly important when the fluids of subsequent treatment operations are incompatible, e.g., a brine treatment fluid followed by a foamed 5 treatment fluid that is salt sensitive. Consequently, where a treatment fluid is still associated with a proppant pack, a subsequent treatment fluid may, in some instances, be ineffective in at least that portion of the subterranean formation, thereby reducing the efficacy of the subsequent treatment operation. [0005] Therefore, the ability to efficiently and over long periods of time 10 allow for the conductivity of water and hydrocarbons through proppant pack may be of benefit to one of ordinary skill in the art. SUMMARY OF THE INVENTION [0006] The present invention relates to particulates having hydrophobic 15 and oleophobic surfaces and subterranean operations relating thereto. [0007] In some embodiments, the present invention provides a method comprising: treating at least a portion of a subterranean formation with a treatment fluid comprising a base fluid; and a hydrophobic/oleophobic proppant particle having a surface that is both hydrophobic and oleophobic. 20 [0008] In other embodiments, the present invention provides a method comprising: introducing a pad fluid into at least a portion of a subterranean formation at a pressure sufficient to create or extend at least one fracture in the subterranean formation; and introducing a proppant slurry fluid into the subterranean formation, the proppant slurry fluid comprising a base fluid and a 25 hydrophobic/oleophobic proppant particle. [0009] In still other embodiments, the present invention provides a method comprising: treating a proppant at a well site so as to yield a hydrophobic/oleophobic proppant particle having a surface that is both hydrophobic and oleophobic; and introducing the hydrophobic/oleophobic 30 proppant particle into at least a portion of a subterranean formation. [0010] In some embodiments, the present invention provides a treatment fluid comprising: a base fluid; and a hydrophobic/oleophobic proppant particle having a surface that is both hydrophobic and oleophobic. 2 - 2a In an embodiment of the invention there is provided a method comprising: treating at least a portion of a subterranean formation with a treatment fluid comprising: a base fluid; and a hydrophobic/oleophobic proppant particle having a surface that is both hydrophobic and oleophobic, wherein the hydrophobic/oleophobic proppant particle comprises an at least partial coating that comprises at least one monomeric unit selected from the group consisting of a fluoroalkyl epoxy monomer, a perfluoroalkyl epoxy monomer, a vinylidene fluoride, chlorotrifluoroethylene, a mono-substituted oxetane monomer having at least one fluorinated alkoxymethylene side-chain, and any combination thereof, where an alkyl group of the monomeric unit may range from C 3 to C 12 . In an embodiment of the invention there is provided a method comprising: introducing a pad fluid into at least a portion of a subterranean formation at a pressure sufficient to create or extend at least one fracture in the subterranean formation; and introducing a proppant slurry fluid into the subterranean formation, the proppant slurry fluid comprising a base fluid and a hydrophobic/oleophobic proppant particle, wherein the hydrophobic/oleophobic proppant particle comprises an at least partial coating that comprises at least one monomeric unit selected from the group consisting of a fluoroalkyl epoxy monomer, a perfluoroalkyl epoxy monomer, a vinylidene fluoride, chlorotrifluoroethylene, a mono-substituted oxetane monomer having at least one fluorinated alkoxymethylene side-chain, and any combination thereof, where an alkyl group of the monomeric unit may range from C 3 to C 12 . In an embodiment of the invention there is provided a method comprising: treating a proppant at a well site so as to yield a hydrophobic/oleophobic proppant particle having a surface that is both hydrophobic and oleophobic; wherein the hydrophobic/oleophobic proppant particle comprises an at least partial coating that comprises at least one monomeric unit selected from the group consisting of a fluoroalkyl epoxy monomer, a perfluoroalkyl epoxy monomer, a vinylidene fluoride, chlorotrifluoroethylene, a mono-substituted oxetane monomer having at least one fluorinated alkoxymethylene side-chain, and any combination thereof, where an alkyl group of the monomeric unit may range from C 3 to C 1 2 ; and introducing the hydrophobic/oleophobic proppant particle into at least a portion of a subterranean formation. 25/05/15,22092speci.docx, 12 WO 2013/166128 PCT/US2013/039037 [0011] In other embodiments, the present invention provides a hydrophobic/oleophobic proppant particle comprising: a proppant particle having a surface that is both hydrophobic and oleophobic. [0012] The features and advantages of the present invention will be 5 readily apparent to those skilled in the art upon a reading of the description of the preferred embodiments that follows. DETAILED DESCRIPTION [0013] The present invention relates to particulates having hydrophobic 10 and oleophobic surfaces and subterranean operations relating thereto. [0014] Some embodiments of the present invention provide for hydrophobic/oleophobic proppant particles. As used herein, the term "hydrophobic/oleophobic proppant particle" refers to a proppant particle having a surface that is both hydrophobic and oleophobic. Further, some embodiments 15 provide for methods and compositions relating to the application of hydrophobic/oleophobic proppant particles in subterranean formations, especially relating to proppant packs. As used herein, "proppant particles" and "proppants" may be used interchangeably and refer to any material or formulation that can be used to hold open at least a portion of a fracture. As 20 used herein, a "proppant pack" is the collection of proppant particles in a fracture. It should be understood that the term "particulate" or "particle," and derivatives thereof as used in this disclosure, includes all known shapes of materials, including substantially spherical materials, low to high aspect ratio materials, fibrous materials, polygonal materials (such as cubic materials), and 25 mixtures thereof. [0015] Without being limited by theory with regards to subterranean operations, it is believed that a surface that is both hydrophobic and oleophobic may advantageously reduce the drag forces of the water and the hydrocarbons when passing over a surface that is both hydrophobic and oleophobic. Reduced 30 drag forces may consequently minimize fluid absorption to the surface of proppant particles, yield higher conductivity of fluids through a proppant pack, and enhance flow rates of fluid through a proppant pack, e.g., hydrocarbon fluid in production wells and water in injection wells. Higher conductivity, reduced fluid absorption, and higher flow rates may mitigate pressure buildup within a 35 proppant pack over the long-term and may enhance flow back processes over 3 WO 2013/166128 PCT/US2013/039037 the short-term. Consequently, the rig time and potential for remedial treatments may be greatly reduced, which has significant cost savings. [0016] Conversely, utilizing hydrophobic/oleophobic proppant particles in conjunction with injection wells may advantageous enhance the flow of fluids 5 into a subterranean formation, for at least the reasons described above, which may consequently yield higher production at a corresponding production wellbore. [0017] It should be noted that when "about" is provided at the beginning of a numerical list, "about" modifies each number of the numerical list. 10 It should be noted that in some numerical listings of ranges, some lower limits listed may be greater than some upper limits listed. One skilled in the art will recognize that the selected subset will require the selection of an upper limit in excess of the selected lower limit. [0018] The hydrophobic/oleophobic proppant particles of the present 15 invention have a surface that is both hydrophobic and oleophobic. In some embodiments, hydrophobic/oleophobic proppant particles of the present invention may be at least partially coated so as to yield a surface that is both hydrophobic and oleophobic. As used herein, the terms "coat" or "coating," and the like, does not imply any particular degree of surface coverage. In particular, 20 the terms "coat" or "coating" do not imply 100% surface coverage. Further, the terms "coat" or "coating" do not imply the nature of the coating interactions with a surface. That is, coatings may be chemically bound, adsorbed, and the like, or any combination thereof. [0019] Forming coatings on proppant particles to yield 25 hydrophobic/oleophobic proppant particles of the present invention may involve at least one of (1) adsorbing polymers to a surface, (2) polymerizing monomers adsorbed to a surface, (3) chemically functionalizing a surface, or (4) any combination thereof. Further, forming coatings may involve pretreating a surface (e.g., with an adhesion-promoting compound or by exposing the surface to 30 corona discharge, flaming, glow discharge, irradiation with electromagnetic waves, plasma discharge, or any combination thereof). Additionally, forming coatings may involve heating and/or cooling (e.g., flash heating, flash freezing, drying, sintering, infusing, curing, and the like) before, during, or after a coating process. By way of nonlimiting example, a coating may be formed by first 35 retreating a proppant particle with a plasma discharge, then chemically 4 WO 2013/166128 PCT/US2013/039037 functionalizing the surface, and finally polymerizing monomers so as to form a coating on at least a portion of the surface of the proppant particle that is chemically bound to the surface. [0020] Adsorbing a polymer and/or a monomer to a surface of a 5 proppant particle may be achieved while the proppant particle is dispersed in a liquid or as a dry powder. Adsorption to a surface of a proppant particle may involve metering, pouring, spraying, electrospray, blowing, plasma depositing, or vacuum depositing a polymer and/or a monomer while the proppant particle is being blended, mixed, altered, agitated, immersed, fluidized, or any combination 10 thereof. Further, a polymer and/or monomer may be in the form of a resin, a powder, a particle, a melt, and the like. By way of nonlimiting example, a proppant particle that is conductive (e.g., bauxite) or has a conductive coating (e.g., polypyrrole) may be coated with electrostatic paint comprising a suitable polymer and/or monomer. By way of another nonlimiting example, a proppant 15 particle may be treated with the plasma of organic molecules that polymerize on the surface of the proppant particle. Generation of polymeric coatings via plasma of organic molecules may advantageously create complex polymer networks that have greater heat and chemical stability. [0021] Suitable polymers for use in conjunction with the present 20 invention may include, but are not limited to, crosslinked polyoranosiloxane, fluorinated polymers, partially-fluorinated polymers, fluoroalkyl-functional organopolysiloxanes, poly(perfluoroalkylethyl methacrylate), polytetrafluoroethylene, polyvinylidene fluoride, polyfluoroacrylate, fluorinated oxetane co- or tere-polymers, fluorinated resins, polyvinylfluoride, fluoroalkyl 25 polyurethane copolymer, and any combination thereof. [0022] Suitable monomers for use in conjunction with the present invention may include, but are not limited to, fluoro-monomers (e.g., a fluoroalkyl monomer, a perfluoroalkyl monomer, a vinyl fluoroalkyl monomer, a vinyl perfluoroalkyl monomer, a fluoroalkyl methacrylate monomer, a 30 methacrylate perfluoroalkyl monomer, a fluoroalkyl acrylate monomer, a perfluoroalkyl acrylate monomer, a fluoroalkyl epoxy monomer, a perfluoroalkyl epoxy monomer, a fluoroalkyl urethane monomer, a perfluoroalkyl urethane monomer, a fluoroalkyl-containing monomeric alkoxylsilane, a fluoroalkyl containing monomeric silanol, a fluoroalkyl-containing monomeric siloxane, 35 perfluoroalkylethyl methacrylate, vinyl fluoride, vinylidene fluoride, 5 WO 2013/166128 PCT/US2013/039037 tetrafluoroethylene, perfluoropropylvinylether, chlorotrifluoroethylene, and mono-substituted oxetane monomers having fluorinated alkoxymethylene side chains, where alkyl groups may range from about C 3 to about C 12 ) optionally in conjunction with non-fluoro-monomers (e.g., ethylene, propylene, acrylate, 5 methacrylate, silanes, organosilanes, siloxanes, and organosiloxanes) and the like, or any combination thereof. In some embodiments, two or more fluoro monomers may be used in forming a coating. By way of nonlimiting example, a vinyl trifluoromethyl monomer may be used in conjunction with a vinyl perfluoroalkyl monomer having an alkyl group of about C 3 to about C 12 , which 10 may be polymerized via free-radical or radiation-induced polymerization. [0023] In some embodiments, reactions to form polymer coatings in situ (e.g., polymerization of monomers adsorbed to a proppant surface) may involve monomers, surfactants, initiators, and the like, or any combination thereof. Suitable surfactants for use in conjunction with the present invention 15 may include, but are not limited to, sodium dodecyl sulfate, linear alkenylbenzyl sulfonate, dodecylbenzenesulfonic acid, or any combination thereof. Suitable initiators for use in conjunction with the present invention may include, but are not limited to, chemical initiators (e.g., 2,2'-azobis(2-methylpropionamidine) dihydrochloride, sodium persulfate, and the like), physical initiators (e.g., heat, 20 IR radiation, UV radiation, sonic waves, and the like), or any combination thereof. In some embodiments, reactions to form a polymer coating in situ may involve first adsorbing monomers and surfactants to a proppant particle surface and then introducing an initiator. In some embodiments, reactions to form a polymer coating in situ may involve concurrently adding monomers, surfactants, 25 and initiators to a proppant dispersion. [0024] By way of nonlimiting example, some embodiments may involve reacting a first silane with a proppant surface, where the first silane comprises a functional linking group and a silane group, and then reacting a second silane with the first silane so as to form a siloxane bond, where the second silane 30 comprises a hydrophobic aliphatic group and a silane group. [0025] Producing hydrophobic/oleophobic proppant particles of the present invention (e.g., coating proppant particles) may occur at a drill site or off-site. In some embodiments, a hydrophobic/oleophobic proppant particle of the present invention may be formed on-the-fly at a drill site, and optionally 35 formed directly in a treatment fluid. 6 WO 2013/166128 PCT/US2013/039037 [0026] In some embodiments, a treatment fluid may comprise a base fluid and a hydrophobic/oleophobic proppant particle of the present invention. As used herein, the term "treatment," or "treating," refers to any subterranean operation that uses a fluid in conjunction with a desired function and/or for a 5 desired purpose, e.g., drilling, stimulation, sand control, fracturing, wellbore strengthening, fluid loss control, and completion operations. The term "treatment," or "treating," does not imply any particular action by the fluid. [0027] Suitable base fluids for use in conjunction with the present invention may include, but not be limited to, oil-based fluids, aqueous-based 10 fluids, aqueous-miscible fluids, water-in-oil emulsions, or oil-in-water emulsions. Suitable oil-based fluids may include alkanes, olefins, aromatic organic compounds, cyclic alkanes, paraffins, diesel fluids, mineral oils, desulfurized hydrogenated kerosenes, and any combination thereof. Suitable aqueous-based fluids may include fresh water, saltwater (e.g., water containing one or more 15 salts dissolved therein), brine (e.g., saturated salt water), seawater, and any combination thereof. Suitable aqueous-miscible fluids may include, but not be limited to, alcohols, e.g., methanol, ethanol, n-propanol, isopropanol, n-butanol, sec-butanol, isobutanol, and t-butanol; glycerins; glycols, e.g., polyglycols, propylene glycol, and ethylene glycol; polyglycol amines; polyols; any derivative 20 thereof; any in combination with salts, e.g., sodium chloride, calcium chloride, calcium bromide, zinc bromide, potassium carbonate, sodium formate, potassium formate, cesium formate, sodium acetate, potassium acetate, calcium acetate, ammonium acetate, ammonium chloride, ammonium bromide, sodium nitrate, potassium nitrate, ammonium nitrate, ammonium sulfate, calcium 25 nitrate, sodium carbonate, and potassium carbonate; any in combination with an aqueous-based fluid; and any combination thereof. Suitable water-in-oil emulsions, also known as invert emulsions, may have an oil-to-water ratio from a lower limit of greater than about 50:50, 55:45, 60:40, 65:35, 70:30, 75:25, or 80:20 to an upper limit of less than about 100:0, 95:5, 90:10, 85:15, 80:20, 30 75:25, 70:30, or 65:35 by volume in the base fluid, where the amount may range from any lower limit to any upper limit and encompass any subset therebetween. Examples of suitable invert emulsions include those disclosed in U.S. Patent Nos. 5,905,061 entitled "Invert Emulsion Fluids Suitable for Drilling," 5,977,031 entitled "Ester Based Invert Emulsion Drilling Fluids and Muds Having 35 Negative Alkalinity," 6,828,279 entitled "Biodegradable Surfactant for Invert 7 WO 2013/166128 PCT/US2013/039037 Emulsion Drilling Fluid," 7,534,745 entitled "Gelled Invert Emulsion Compositions Comprising Polyvalent Metal Salts of an Organophosphonic Acid Ester or an Organophosphinic Acid and Methods of Used and Manufacture," 7,645,723 entitled "Method of Drilling Using Invert Emulsion Drilling Fluids," and 7,696,131 5 "Diesel Oil-Based Invert Emulsion Drilling Fluids and Methods of Drilling Boreholes," each of which are incorporated herein by reference. It should be noted that for water-in-oil and oil-in-water emulsions, any mixture of the above may be used including the water being and/or comprising an aqueous-miscible fluid. 10 [0028] In some embodiments, a treatment fluid may be foamed. In some embodiments, a treatment fluid may comprise a base fluid, a hydrophobic/oleophobic proppant particle of the present invention, a gas, and a foaming agent. [0029] A gas suitable for use in conjunction with the present invention 15 may include, but is not limited to, nitrogen, carbon dioxide, air, methane, helium, argon, and any combination thereof. One skilled in the art, with the benefit of this disclosure, should understand the benefit of each gas. By way of nonlimiting example, carbon dioxide foams may have deeper well capability than nitrogen foams because carbon dioxide emulsions have greater density than 20 nitrogen gas foams so that the surface pumping pressure required to reach a corresponding depth is lower with carbon dioxide than with nitrogen. Moreover, the higher density may impart greater proppant transport capability, up to about 12 lb of proppant per gal of fracture fluid. [0030] In some embodiments, the quality of a foamed treatment fluid 25 may range from a lower limit of about 5%, 10%, 2 5%, 4 0%, 50%, 6 0%, or 7 0% gas volume to an upper limit of about 9 5%, 9 0%, 8 0%, 7 5%, 6 0%, or 50% gas volume, and wherein the quality of the foamed treatment fluid may range from any lower limit to any upper limit and encompass any subset therebetween. Most preferably, the foamed treatment fluid may have a foam quality from about 30 8 5% to about 9 5%, or about 9 0% to about 9 5%. [0031] Suitable foaming agents for use in conjunction with the present invention may include, but are not limited to, cationic foaming agents, anionic foaming agents, amphoteric foaming agents, nonionic foaming agents, or any combination thereof. Nonlimiting examples of suitable foaming agents may 35 include, but are not limited to, surfactants like betaines, sulfated or sulfonated 8 WO 2013/166128 PCT/US2013/039037 alkoxylates, alkyl quaternary amines, alkoxylated linear alcohols, alkyl sulfonates, alkyl aryl sulfonates, C 1 0
-C
2 0 alkyldiphenyl ether sulfonates, polyethylene glycols, ethers of alkylated phenol, sodium dodecylsulfate, alpha olefin sulfonates such as sodium dodecane sulfonate, trimethyl hexadecyl 5 ammonium bromide, and the like, any derivative thereof, or any combination thereof. Foaming agents may be included in foamed treatment fluids at concentrations ranging typically from about 0.05% to about 2 % of the liquid component by weight (e.g., from about 0.5 to about 20 gallons per 1000 gallons of liquid). 10 [0032] Proppant particulates suitable for use in conjunction with the present invention may comprise any material suitable for use in subterranean operations. Suitable materials for these proppant particulates include, but are not limited to, sand, bauxite, ceramic materials, glass materials, polymer materials, polytetrafluoroethylene materials, nut shell pieces, cured resinous 15 particulates comprising nut shell pieces, seed shell pieces, cured resinous particulates comprising seed shell pieces, fruit pit pieces, cured resinous particulates comprising fruit pit pieces, wood, composite particulates, and combinations thereof. Suitable composite particulates may comprise a binder and a filler material wherein suitable filler materials include silica, alumina, 20 fumed carbon, carbon black, graphite, mica, titanium dioxide, barite, meta silicate, calcium silicate, kaolin, talc, zirconia, boron, fly ash, hollow glass microspheres, solid glass, and combinations thereof. Suitable proppant particles for use in conjunction with the present invention may be any known shape of material, including substantially spherical materials, fibrous materials, polygonal 25 materials (such as cubic materials), and combinations thereof. Moreover, fibrous materials, that may or may not be used to bear the pressure of a closed fracture, may be included in certain embodiments of the present invention. [0033] In some embodiments, hydrophobic/oleophobic proppant particles may be present in a treatment fluid in an amount in the range of from 30 about 0.1 pounds per gallon ("ppg") to about 30 ppg by volume of the treatment fluid. [0034] In some embodiments, a treatment fluid may further comprise at least one additive. Suitable additives for use in conjunction with the present invention may include, but are not limited to, salts, weighting agents, inert 35 solids, fluid loss control agents, emulsifiers, dispersion aids, corrosion inhibitors, 9 WO 2013/166128 PCT/US2013/039037 emulsion thinners, emulsion thickeners, viscosifying agents, surfactants, particulates, lost circulation materials, foaming agents, gases, pH control additives, breakers, biocides, crosslinkers, stabilizers, chelating agents, scale inhibitors, mutual solvents, oxidizers, reducers, friction reducers, clay stabilizing 5 agents, and any combination thereof. [0035] Some embodiments of the present invention may involve introducing a treatment fluid into at least a portion of the subterranean formation, where the treatment fluid comprises a base fluid and a hydrophobic/oleophobic proppant particle. Suitable treatment fluids for use in 10 conjunction with introducing a hydrophobic/oleophobic proppant particle of the present invention into a subterranean formation may include, but are not limited to, high-rate water pack fluids, frac packing fluids (e.g., a proppant slurry), fracturing completion fluids, gravel packing fluids, and the like. As used herein, the term "high-rate water pack" ("HRWP") refers to an operation in which 15 particulates are injected into a cased and perforated wellbore at a rate and/or pressure that is at or near the fracture rate and/or pressure of the reservoir. [0036] In some embodiments where a high-rate water pack is employed, the aqueous base fluid may be characterized as a low viscosity carrier fluid. The term "low-viscosity carrier fluid," as used herein, refers to a fluid 20 having a viscosity of less than about 20 cp, preferably less than about 10 cp. By way of example, a solution of 10 pounds of guar in 1000 gallons of water solution is a typical low-viscosity carrier fluid. Some embodiments of the present invention may involve introducing a high-rate water pack fluid comprising a low viscosity carrier and a plurality of hydrophobic/oleophobic proppant particles into 25 a subterranean formation so as to form a proppant pack in at least a portion of the subterranean formation. [0037] Some embodiments of the present invention may involve introducing a first treatment fluid (e.g., a pad fluid) into at least a portion of the subterranean formation at a pressure sufficient to create or extend at least one 30 fracture, and then introducing a second treatment fluid (e.g., a proppant slurry fluid) into the subterranean formation, where the second treatment fluid comprises a base fluid and a hydrophobic/oleophobic proppant particle. [0038] In some embodiments, hydrophobic/oleophobic proppant particles may be used as hydrophobic/oleophobic gravel particles for producing a 35 gravel pack. Some embodiments of the present invention may involve 10 WO 2013/166128 PCT/US2013/039037 introducing a treatment fluid comprising a base fluid and a plurality of hydrophobic/oleophobic gravel particles into a wellbore, and placing the hydrophobic/oleophobic gravel particles in an annulus between a screen and the wellbore so as to form a gravel pack. 5 [0039] In some embodiments, hydrophobic/oleophobic proppant particles may be used in conjunction with injection wells and/or production wells. That is, high-rate water pack fluids, frac packing fluids (e.g., a proppant slurry), fracturing completion fluids, gravel packing fluids, and the like introduced into subterranean formation may be via a wellbore of an injection well or a wellbore 10 of a production well. [0040] After introducing hydrophobic/oleophobic proppant particles into at least a portion of the subterranean formation via an injection wellbore and/or production wellbore, some embodiments may involve subsequent treatments to the subterranean formation. Suitable subsequent treatment operations may 15 include, but are not limited to, lost circulation operations, stimulation operations, acidizing operations, scale inhibiting operations, water-blocking operations, clay stabilizer operations, wellbore strengthening operations, sag control operations, production operations (e.g., producing hydrocarbons from the wellbore), or any combination thereof. After introducing hydrophobic/oleophobic proppant 20 particles into at least a portion of the subterranean formation via an injection wellbore, some embodiments may involve introducing subsequent fluids (e.g., water, steam, C0 2 , and the like) into the subterranean formation so as to influence production at a proximal production well. The methods and compositions of the present invention may be used in full-scale operations or 25 pills. As used herein, a "pill" is a type of relatively small volume of specially prepared treatment fluid placed or circulated in the wellbore. [0041] Therefore, the present invention is well adapted to attain the ends and advantages mentioned as well as those that are inherent therein. The particular embodiments disclosed above are illustrative only, as the present 30 invention may be modified and practiced in different but equivalent manners apparent to those skilled in the art having the benefit of the teachings herein. Furthermore, no limitations are intended to the details of construction or design herein shown, other than as described in the claims below. It is therefore evident that the particular illustrative embodiments disclosed above may be 35 altered, combined, or modified and all such variations are considered within the 11 - 12 scope and spirit of the present invention. The invention illustratively disclosed herein suitably may be practiced in the absence of any element that is not specifically disclosed herein and/or any optional element disclosed herein. While compositions and methods are described in terms of "comprising," "containing," or "including" various components or steps, the compositions and methods can also "consist essentially of' or "consist of' the various components and steps. All numbers and ranges disclosed above may vary by some amount. Whenever a numerical range with a lower limit and an upper limit is disclosed, any number and any included range falling within the range is specifically disclosed. In particular, every range of values (of the form, "from about a to about b," or, equivalently, "from approximately a to b," or, equivalently, "from approximately a-b") disclosed herein is to be understood to set forth every number and range encompassed within the broader range of values. Also, the terms in the claims have their plain, ordinary meaning unless otherwise explicitly and clearly defined by the patentee. Moreover, the indefinite articles "a" or "an," as used in the claims, are defined herein to mean one or more than one of the element that it introduces. If there is any conflict in the usages of a word or term in this specification and one or more patent or other documents that may be incorporated herein by reference, the definitions that are consistent with this specification should be adopted. The reference to any prior art in this specification is not, and should not be taken as, an acknowledgment or any form of suggestion that the prior art forms part of the common general knowledge. 25/05/15,22092speci.docx, 13
Claims (14)
1. A method comprising: treating at least a portion of a subterranean formation with a treatment fluid comprising: a base fluid; and a hydrophobic/oleophobic proppant particle having a surface that is both hydrophobic and oleophobic, wherein the hydrophobic/oleophobic proppant particle comprises an at least partial coating that comprises at least one monomeric unit selected from the group consisting of a fluoroalkyl epoxy monomer, a perfluoroalkyl epoxy monomer, a vinylidene fluoride, chlorotrifluoroethylene, a mono-substituted oxetane monomer having at least one fluorinated alkoxymethylene side-chain, and any combination thereof, where an alkyl group of the monomeric unit may range from C 3 to C 12 .
2. The method of claim 1, wherein the at least partial coating further comprises at least one monomeric unit selected from the group consisting of ethylene, propylene, acrylate, methacrylate, a silane, an organosilane, a siloxane, and a organosiloxane.
3. The method of claim 1 or 2, wherein the base fluid is selected from the group consisting of an oil-based fluid, an aqueous-based fluid, an aqueous-miscible fluid, a water-in-oil emulsion, and an oil-in-water emulsion.
4. The method of any one of claims I to 3, wherein hydrophobic/oleophobic proppant particle is present in the treatment fluid at 0.1 ppg to 30 ppg by volume of the treatment fluid.
5. The method of any one of claims I to 4, wherein treating involves introducing the hydrophobic/oleophobic proppant particle into the subterranean formation via a production wellbore. 25/05/15,22092chns.docx, 13 - 14
6. The method of any one of claims 1 to 5 further comprising: producing hydrocarbons from the subterranean formation.
7. The method of any one of claims 1 to 6, wherein treating involves forming at least one selected from the group consisting of a proppant pack comprising the hydrophobic/oleophobic proppant particle, a high-rate water proppant pack comprising the hydrophobic/oleophobic proppant particle, and a gravel pack comprising the hydrophobic/oleophobic proppant particle.
8. The method of any one of claims 1 to 7, wherein treating involves introducing the hydrophobic/oleophobic proppant particle into the subterranean formation via an injection wellbore.
9. The method of any one of claims 1 to 8, further comprising: injecting a fluid into the portion of the subterranean formation so as to influence hydrocarbon production at a proximal production well.
10. A method comprising: introducing a pad fluid into at least a portion of a subterranean formation at a pressure sufficient to create or extend at least one fracture in the subterranean formation; and introducing a proppant slurry fluid into the subterranean formation, the proppant slurry fluid comprising a base fluid and a hydrophobic/oleophobic proppant particle, wherein the hydrophobic/oleophobic proppant particle comprises an at least partial coating that comprises at least one monomeric unit selected from the group consisting of a fluoroalkyl epoxy monomer, a perfluoroalkyl epoxy monomer, a vinylidene fluoride, chlorotrifluoroethylene, a mono-substituted oxetane monomer having at least one fluorinated alkoxymethylene side-chain, and any combination thereof, where an alkyl group of the monomeric unit may range from C 3 to C 12 . 25/05/15,22092clms.docx, 14 - 15
11. The method of claim 10, wherein the at least partial coating further comprises at least one monomeric unit selected from the group consisting of ethylene, propylene, acrylate, methacrylate, a silane, an organosilane, a siloxane, and a organosiloxane.
12. The method of claim 10, wherein hydrophobic/oleophobic proppant particle is present in the treatment fluid at 0.1 ppg to 30 ppg by volume of the treatment fluid.
13. The method of claim 10 further comprising producing hydrocarbons from the subterranean formation.
14. A method comprising treating a proppant at a well site so as to yield a hydrophobic/oleophobic proppant particle having a surface that is both hydrophobic and oleophobic; wherein the hydrophobic/oleophobic proppant particle comprises an at least partial coating that comprises at least one monomeric unit selected from the group consisting of a fluoroalkyl epoxy monomer, a perfluoroalkyl epoxy monomer, a vinylidene fluoride, chlorotrifluoroethylene, a mono-substituted oxetane monomer having at least one fluorinated alkoxymethylene side-chain, and any combination thereof, where an alkyl group of the monomeric unit may range from C 3 to C 12 ; and introducing the hydrophobic/oleophobic proppant particle into at least a portion of a subterranean formation. 25/05/15,22092clins.docx, 15
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| US13/463,311 US9708527B2 (en) | 2012-05-03 | 2012-05-03 | Particulates having hydrophobic and oleophobic surfaces and methods relating thereto |
| US13/463,311 | 2012-05-03 | ||
| PCT/US2013/039037 WO2013166128A1 (en) | 2012-05-03 | 2013-05-01 | Particulates having hydrophobic and oleophobic surfaces and methods relating thereto |
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| AU2013256407A1 AU2013256407A1 (en) | 2014-10-23 |
| AU2013256407B2 true AU2013256407B2 (en) | 2015-07-16 |
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| MX (1) | MX2014012048A (en) |
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| US9708527B2 (en) | 2012-05-03 | 2017-07-18 | Halliburton Energy Services, Inc. | Particulates having hydrophobic and oleophobic surfaces and methods relating thereto |
| US8991495B2 (en) | 2012-05-18 | 2015-03-31 | Halliburton Energy Services, Inc. | Methods for protecting a hydrocarbon-producing zone of a subterranean formation using a relative permeability modifier |
| JP5242841B1 (en) * | 2012-10-13 | 2013-07-24 | 日本アエロジル株式会社 | Water- and oil-repellent coating films and articles containing the coating films |
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| US9816026B2 (en) | 2015-05-26 | 2017-11-14 | Baker Hughes, LLC | Methods of extracting hydrocarbons from subterranean formations |
| US10577536B2 (en) * | 2015-06-30 | 2020-03-03 | Halliburton Energy Services, Inc. | Vertical proppant suspension in hydraulic fractures |
| AU2015409182A1 (en) | 2015-09-15 | 2018-02-01 | Halliburton Energy Services, Inc. | Core-shell particles for treatment of subterranean formations |
| US10385261B2 (en) | 2017-08-22 | 2019-08-20 | Covestro Llc | Coated particles, methods for their manufacture and for their use as proppants |
| WO2019104018A1 (en) | 2017-11-21 | 2019-05-31 | 3M Innovative Properties Company | Particles, compositions including particles, and methods for making and using the same |
| CN107882537A (en) * | 2017-11-30 | 2018-04-06 | 中国石油大学(北京) | Super-hydrophobicity is prefilled with gravel sand-proof pipe and preparation method thereof |
| EP3735450A1 (en) * | 2018-01-02 | 2020-11-11 | Saudi Arabian Oil Company | Composition of encapsulated chemical additives and methods for preparation of the same |
| US11396625B2 (en) * | 2019-09-17 | 2022-07-26 | Saudi Arabian Oil Company | Coated proppant and methods of making and use thereof |
| CN112644096A (en) * | 2021-01-14 | 2021-04-13 | 浙江同正管道技术有限公司 | High-temperature-resistant oleophobic PVC (polyvinyl chloride) material and pipe capable of being repeatedly processed and preparation method thereof |
| US11795365B1 (en) | 2022-07-29 | 2023-10-24 | Halliburton Energy Services, Inc. | Methods of forming hydrophobic surfaces for enhancing performance of geothermal operations |
| CN116716096A (en) * | 2023-05-12 | 2023-09-08 | 中国石油大学(北京) | Film-coated proppant composition, film-coated proppant and preparation method and application thereof |
| US12180424B1 (en) | 2023-08-22 | 2024-12-31 | Halliburton Energy Services, Inc. | Methods and compositions used in controlling formation sand production, proppant flowback, and fines migration |
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- 2013-05-01 MX MX2014012048A patent/MX2014012048A/en unknown
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- 2013-05-01 CA CA2869773A patent/CA2869773C/en not_active Expired - Fee Related
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Also Published As
| Publication number | Publication date |
|---|---|
| CA2869773C (en) | 2017-01-24 |
| WO2013166128A1 (en) | 2013-11-07 |
| US20130292118A1 (en) | 2013-11-07 |
| MX2014012048A (en) | 2015-04-16 |
| AU2013256407A1 (en) | 2014-10-23 |
| EP2844717A1 (en) | 2015-03-11 |
| CA2869773A1 (en) | 2013-11-07 |
| US9708527B2 (en) | 2017-07-18 |
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