AU2016240717B2 - Switching valve - Google Patents
Switching valve Download PDFInfo
- Publication number
- AU2016240717B2 AU2016240717B2 AU2016240717A AU2016240717A AU2016240717B2 AU 2016240717 B2 AU2016240717 B2 AU 2016240717B2 AU 2016240717 A AU2016240717 A AU 2016240717A AU 2016240717 A AU2016240717 A AU 2016240717A AU 2016240717 B2 AU2016240717 B2 AU 2016240717B2
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- Australia
- Prior art keywords
- valve
- raw water
- valve element
- switching valve
- filtration
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D24/00—Filters comprising loose filtering material, i.e. filtering material without any binder between the individual particles or fibres thereof
- B01D24/48—Filters comprising loose filtering material, i.e. filtering material without any binder between the individual particles or fibres thereof integrally combined with devices for controlling the filtration
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/60—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor integrally combined with devices for controlling the filtration
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/62—Regenerating the filter material in the filter
- B01D29/66—Regenerating the filter material in the filter by flushing, e.g. counter-current air-bumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K11/00—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves
- F16K11/02—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit
- F16K11/06—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only sliding valves, i.e. sliding closure elements
- F16K11/078—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only sliding valves, i.e. sliding closure elements with pivoted and linearly movable closure members
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/44—Mechanical actuating means
- F16K31/52—Mechanical actuating means with crank, eccentric, or cam
- F16K31/528—Mechanical actuating means with crank, eccentric, or cam with pin and slot
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Mechanical Engineering (AREA)
- Multiple-Way Valves (AREA)
- Filtration Of Liquid (AREA)
- Separation Using Semi-Permeable Membranes (AREA)
- Mechanically-Actuated Valves (AREA)
Abstract
Disclosed is a switching valve for constructing a pressure-type filtration device including a plurality of filtration chambers. This switching valve (30) has a structure capable of taking: a state in which raw water supplied from raw water inlets (32a) to the interior is discharged from N raw water outlets (32b); and a state in which the raw water supplied to the interior is discharged from N-1 raw water outlets (32b) via N-1 raw water flow paths (41a) in a valve body (40) and the remaining raw water outlet (32b) is discharged from an opening (32c) via a cleaning drainage flow path (41b) in the valve body (40).
Description
[0001] The present invention relates to a switching valve,
specifically relates to a switching valve used to construct a
pressure-type filtration device including a plurality of
filtration chambers.
[0002] A pressure-type filtration device (closed type
filtration apparatus) is known as a filtration apparatus to purify
water by filtering raw water. In order to keep performance of the
pressure-type filtration device, it is necessary to periodically
perform water discarding which is for cleaning of filtering
material and for stabilization of filtering material particles.
One of the washing methods of filtering material is backwashing.
[0003] A system (see e.g., PTL1) has been therefore developed
which includes a plurality of pressure-type filtration devices and
which is configured in such a manner that each pressure-type
filtration device can be backwashed by filtered water obtained by
the other pressure-type filtration devices.
[Citation List]
[Patent Literature]
[0004]
[PTL 1] Japanese patent laid-open publication No. 2003-93808.
[Summary]
[Technical Problem]
[0005] The above-described system requires a large number of
valve devices (three-way valves and so on).
[0006] It is therefore the object of the present invention to
provide a switching valve capable of constructing a pressure-type
filtration device more easily (in such a manner that less number
of valve devices are required), which includes individually cleanable filtration chambers.
[0007] To accomplish the above object, a switching valve for
a pressure-type filtration device provided with a plurality of
filtration chambers according to the present invention
comprises: a valve box having a cylindrical sidewall part, a lid
part covering the top end of the sidewall part and a bottom part
covering the bottom end of the sidewall part, wherein N raw water
outlets, which are to be individually connected to raw water
introducing ports of the filtration chambers and are arranged so
as to be N-fold symmetrical with respect to the center of the
sidewall part, are disposed on the sidewall part, a washing waste
water port for discharging washing waste water is disposed on the
bottom part, and one or more raw water introducing ports for
introducing raw water to be filteredinto the valve box are disposed
on the lid part or a part of the sidewall part higher than the raw
water outlets; a columnar valve element housed in the valve box
in such a manner as to be movable vertically and rotatable; and
a position controlmeans for controlling the vertical position and
orientation of the valve element within the valve box. Further,
the valve box in the switching valve according to the present
inventions has a shape that allows the valve element to be lowered
down in such a manner that the upper surface position of the valve
element becomes a first position which is lower than lower ends
of the N raw water outlets, N channels are provided in the valve
body in such a manner as to face the N raw water outlets of the
valve box when the upper surface position of the valve element is
a second position, at least one of the N channels is a washing waste
water channel which communicates the side surface and the lower
surface of the valve body, each channel among the N channels
excluding the washing waste water channel is a raw water channel
which communicates the side surface and the upper surface of the
valve body, and the position control means has a function of controlling the vertical position of the valve element within the valve box such that the upper surface position of the valve element is the first position, and a function of controlling the vertical position and orientation of the valve element within the valve box such that the upper surface position of the valve element is the secondposition and an openingofthe washingwaste, whichis formed on the side surface of the valve body, faces a desired raw water outlet of the valve box.
[0008] Namely, the switching valve of the present invention can
take the following states.
(1) State where raw water supplied into the switching valve from
one or more raw water inlets is supplied to N (>= 3) filtration
chambers from the raw water introducing port of each filtration
chamber (state where the top surface of the valve element is
positioned in the first position)
(2) State where the raw water introducing ports of m (m is natural
number smaller than N/2; generally, 1) filtration chambers and the
washing waste water port are connected, and raw water supplied into
the switching valve is supplied to the remaining "N - m" filtration
chambers from the raw water introducing port of each filtration
chamber (state where the top surface of the valve element is
positioned in the second position and the opening of the washing
waste water channel on the side surface of the valve element faces
to a desired raw water outlet of the valve box).
[0009] Therefore, with the switching valve of the present
invention, it is possible to construct(manufacture) a
pressure-type filtration device without using a large number of
valve devices, the pressure-type filtration device including N
filtration chambers and capable of n filtration chambers being
backwashed by filtered water from the other N-m filtration
chambers.
[0010] On the occasion of actualizing the switching valve of
the present invention, it is possible to adopt such configuration
that the position control means include: a vertical driving means for vertically moving the valve element such that the upper surface of the valve element moves within a range from the first position to the second position; and a movement conversion means for converting the verticalmovement ofthe valve element to rotational movement around the center axis of the valve element, and whereby rotating the valve element by an angle of 360/N degrees per one reciprocating movement of the valve element, and the valve element is housed in the valve body in such a manner that N channels opened to the side surface of the valve element faces the N raw water outlets when and the upper surface position thereof is the second position by being moved upward by the vertical driving means.
[0011] As the movement conversion means, verticaldrivingmeans
in the vertical driving means having the above function or
configuration, various means can be adopted. For example, as the
movement conversion means, means including a cylindrical member
which is fixed to either one of the valve element or the valve body
and has a cam groove provided at the side surface thereof, and a
cam follower fixed to the other of the valve element or the valve
body so as to move in the cam groove of the cylindrical member may
be adopted. Further, as the vertical driving means, means that
moves the valve element in the vertical direction by hydraulic
pressure, pneumatic pressure or motor (for example, means for
moving the valve element vertically by vertically moving a piston
that moves vertically and rotates with the valve element in a
cylinder by air pressure or hydraulic pressure, means for moving
the valve element vertically by vertically moving a spindle that
moves vertically and rotates with the valve element by a motor)
may be adopted.
[Advantageous Effects of Invention]
[0012] With the switching valve of the present invention, it
is possible to construct (manufacture) a pressure-type filtration
device includingaplurality offiltration chambermore easily than
before (in such a manner that the number of valve devices required is less than before).
[0013]
FIG. 1 is a top plan view of the pressure-type filtration
device constructed using a switching valve according to an
embodiment of the present invention.
FIG. 2 is a front view of the pressure-type filtration device.
FIG. 3 is an explanatory drawing of the internal structure
of the pressure-type filtration device.
FIG. 4 is a sectional view of the switching valve cut on a
plane passing through the center of the switching valve.
FIG. 5A is a plane view of a valve element in the switching
valve.
FIG. 5B is a side view of the valve element.
FIG. 6 is a development view of the shaft part which is a
component of the switching valve.
FIG. 7 is an explanatory drawing of the constitution of the
switching valve.
FIG. 8 is a section view of the valve element along the
VIII-VIII line of Fig.7 viewing from the arrow direction.
FIG. 9 is an explanatory drawing of the constitution of the
switching valve.
FIG. 10A is an explanatory drawing of paths of raw water and
so on in the filtration step of the pressure-type filtration device
according to the first embodiment.
FIG. 10B is an explanatory drawing of paths of raw water and
so on in the backwashing step of the pressure-type filtration
device according to the first embodiment.
FIG. 10C is an explanatory drawing of paths of raw water and
so on in the water discarding step of the pressure-type filtration
device according to the first embodiment.
FIG. 11A is a plane view of a valve element for the switching
valve enabling two filtration chambers to be backwashed simultaneously in the backwashing step
FIG. 11B is an explanatory drawing of the constitution of the valve element shown in FIG. 11A.
FIG. 12 is a sectional view of a pressure-type filtration
device which can be constructed using the switching valve.
FIG. 13 is a top plan view of the pressure-type filtration
device shown in FIG. 12.
[Description of Embodiments]
[0014] The embodiments will now be described with reference to
the accompanying drawings.
[0015] FIG. 1 is a top plan view of a pressure-type filtration
device 1 that is constructed using a switching valve according to
an embodiment of the present invention. Further, FIG. 2 and FIG.
3 are a front view of the pressure-type filtration device 1 and
an explanatory drawing of the internal structure of the
pressure-type filtration device 1, respectively.
[0016] The pressure-type filtration device lis a pressure-type
filtration device to which the principle of the self-backwashing
equipment is applied. As illustrated in FIGS. 1 through 3, the
pressure-type filtration device comprises a filtration apparatus
main body 10, a raw water pipe 20, filtered water pipes 22a - 22c,
a water discarding pipe 23, and so on.
[0017] The raw water pipe 20 (FIG. 3) is a pipe to supply water
to be purified by the filtration apparatus main body 10 (which will
be denoted hereinafter as raw water) to the filtration apparatus
main body 10. The filtration apparatus main body 10 is a device
that filters raw water supplied through the raw water pipe 20 and
output filtration result of raw water (which will be denoted
hereinafter as filtered water) from a filtered water outlet 22d
(FIG. 2) which is an open end of the filtered water pipe 22a. As
illustrated in Figs 1 and 3, in the filtration apparatus main body
10, a raw water chamber 11, six filtration chambers 12 and apurified
water chamber 13 are arranged. Moreover, a switching valve 30 is attached to the central part of the upper surface central part of the filtration apparatus main body 10.
[0018] The switching valve 30 according to the present
embodiment is a six-way valve that is developed for the
pressure-type filtration device 1 (the filtration apparatus main
body 10). As illustrated in FIG. 3, the switching valve 30 is
formed by a switching valve body part 30a that is housed in an outer
shell 10a of the filtration apparatus main body 10 and a drive part
30b that protrudes from the outer shell 10a.
[0019] The switchingvalve bodypart 30ais aunit (valve device)
where a cylindrical valve element 40 moves vertically and rotates
in a cylindrical valve box having an upper lid and a bottom lid.
As shown in FIG. 3, at the upper part of the side surface of the
valve box ofthe switchingvalve body part 30a, six raw waterinlets
32a are arranged with a constant angular space. Further, at the
part of the side surface of the valve box of the switching valve
body part 30a lower than each raw water inlet 32a, six raw water
outlets 32b are arranged with a constant angular space. Moreover,
an opening 32c, which acts as an outlet of washing waste water
(details will be discussed later), is formed on the lower surface
of the switching valve body part 30a, and the opening 32c is
connected to a waste water pipe 24 extending vertically downward
to the outside of the outer shell 10a of the filtration apparatus
main body 10.
[0020] Before explaining the details of the switching valve 30
(the switching valve body part 30a and the drive part 30b),
constitution of the pressure-type filtration device 1 other than
the switching valve 30 will be discussed.
[0021] The raw water chamber 11 (FIG. 3) is a part (vessel) into
which raw water is supplied through the raw water pipe 20. The
shape of the raw water chamber 11 (shapes of partitions which are
components of the raw water chamber 11 and to which the switching
valve body part 30a is fitted, and so on) is determined in such
a manner that the raw water inlet 32a of the switching valve body part 30a acts as an outlet of the raw water supplied through the raw water pipe 20. Furthermore, it is determined that only six raw water outlet 32b of the switching valve body part 30a are act as outlets of raw water supplied to the switching valve body part
30a from the raw water inlets 32a.
[0022] Each filtration chamber 12 (FIG. 3) is a unit where
filtering material 12a is arranged on a water collection board 15
(partition plate formed by strainer and the like for supporting
the filtering material 12a, collecting filtered water and
scattering backwashing water). Note that, the filtration chamber
12 according to the present embodiment is a unit of which the water
collection board 15 functions as the filtered water outlet.
Further, althoughanthracite, manganese sand and filtration gravel
are depicted as the filteringmaterials12ain FIG. 3, the filtering
material12ais for removingimpurities includedin raw water, and,
kind, particle diameter and uniformity coefficient of the
filtering material 12a are determined based on components and
density of the removal object.
[0023] As illustrated in FIG. 1, each filtration chamber 12 has
shape obtainedby the shape dividing the principalpart ofthe inner
space of the filtration apparatus main body 10 (outer shell 10a)
into six in radial directions from the center of the filtration
apparatus main body 10. The switching valve 30 is attached to the
filtration apparatus main body 10 in such a manner that raw water
can be supplied to each filtration chamber 12 through only
corresponding raw water outlet 32b.
[0024] The purified water chamber 13 (FIG. 3) is space in the
filtration apparatus main body 10 lower than water collection
boards 15 in six filtration chamber 12 . As shown in the Figure,
In the purified water chamber 13, one end of a filtered water pipe
22b is inserted which extends to the lower surface of the switching
valve body part 30a in the form of accommodating the waste water
pipe 24 therein. To the part ofthis filteredwater pipe 22bhigher
than the upper surface of the filtering material 12a, one end of a filtered water pipe 22c which extends approximately horizontally to the outside of the outer shell 10a of the filtration apparatus main body 10 is connected. A filtered water pipe 22a is connected to the other end of the filtered water pipe 22c, and the filtered water supplied to the purified water chamber 13 from each filtration chamber 12 passes the filtered water pipes 22b, 22c and
22a in this order and then flows out from the filtered water outlet
22d.
[0025] Note that, purpose of raising the filtered water to a
position above the upper surface of the filter material 12a before
flowing out the filtered water is so that there is an amount of
water covering the filter material 12a In each filtration chamber
12, even if a supply of raw water decreases by some kind of factors.
[0026] As illustrated in FIG. 2, at a part of the filtered water
pipe 22a near the filtered water outlet 22d, a filtered water valve
27 topermit or stopthe outflowof filteredwater fromthe filtered
water outlet 22d is arranged. The filtered water pipe 22a is
connected to the waste water pipe 24 in the part upstream from the
filtered water valve 27 via the water discarding pipe 23. Thewater
discarding valve 28 is mounted on the way of the water discarding
pipe 23, which is opened when filtered water flowing within the
filtered water pipe 22a is drained from the waste water pipe 24.
[0027] Hereinafter, constitution of the switchingvalve 30 will
be discussed with reference to FIG. 4, FIG. 5A, FIG. 5B and FIG.
6 - FIG. 9. Note that, FIG. 4 is a sectional view of the switching
valve 30 cut by a plane passing through the center of the switching
valve 30. However, hatching is omitted in this sectional view.
FIG. 5A and FIG. 5B are a plane view and a side view of the valve
element 40, respectively. FIG. 6 is a development view of a shaft
part 60 which is a component of the switching valve 30. FIG. 7
is an explanatory drawing of position relations that the valve
element 40 and the raw water outlet 32b of the switching valve can
take, and FIG. 8 is a section view of the valve element 30 along
the VIII-VIIIline ofFig. 7 viewing fromthe arrow direction. FIG.
9 is an explanatory drawing of the constitution of the switching
valve 30.
[0028] As illustrated in FIG. 4, the switching valve 30 is
divided into a switching valve body part 30a and a drive part 30b
by an isolation plate 38.
[0029] To start with, constitution of the switching valve body
part 30a is described. The switching valve body part 30a comprises
the isolation plate 38, a housing 31, the valve element 40 and so
on.
[0030] The housing 31 is a member functioning as a valve box
of the switching valve body part 30a by being fixed to the isolation
plate 38.
[0031] At the upper part of the side surface of the housing 31,
six circular raw water inlets 32a having the same diameter are
arranged with a constant angular space. At the part of the housing
31 lower than the each raw water inlet 32a, six circular raw water
outlets 32b having the same diameter are arranged with a constant
angular space. The diameter of this raw water outlet 32b is bigger
than the diameter of the raw water inlet 32a (in the present
embodiment approximately 2.5 times larger than the diameter of raw
water inlet 32a). Further, the housing 31, as shown in the Figure,
has the shape that allows the valve element 40 therein to be lowered
down to a position where the top surface is lower than the lower
end of each raw water outlet 32b.
[0032] The valve element 40 is a member having a shape shown
in FIG. 5A and FIG. 5B. That is, the valve element 40 is a
substantially columnar member. Further, five raw water channels
41a communicating between the top and side surfaces of the valve
element 40 and a washing waste water channel 41b communicating
between the bottom and side surfaces of the valve element 40 are
formed in the valve element 40. Hereinafter, the openings of the
raw water channel 41a on the side surface and on the top surface
of the valve element 40 are referred to as the side surface opening
and the upper surface opening of the raw water channel 41a, respectively. Similarly, the openings of the washing waste water channel 41b on the side surface and on the top surface of the valve element 40 are referred to as the side surface opening and the upper surface opening of the washing waste water channel 41b, respectively.
[0033] Each raw water channel 41a formed in the valve element
is a channel having approximately the same diameter (in
diameter) as the raw water inlet 32a. Further, five raw water
channel 41a are in the same shape as shown in FIG. 5A and FIG. 5B.
[0034] The washing waste water channel 41b formed in the valve
element 40 is a channel the cross sectional area of which is larger
than that of the raw water channel 41a (in the present embodiment,
a circular channel the diameter ofwhichis substantially 2.5 times
larger than that of the raw water channel 41a). The six channels
(five raw water channels 41a and one washing waste water channel
41b) in the valve element 40 are formed in such a manner that center
intervals between every two adjacent side surface openings are
equiangular intervals (that is, 60 degrees intervals). Further,
on the side surface of the valve element 40, 0-ring grooves (which
has dovetail groove shape) each surrounding the surface side
opening are formed, and the valve element 40 is placed within the
housing 31in a condition where an O-ring is inserted in each O-ring
groove.
[0035] As illustrated in FIG. 4, a stem 45 for rotating and
verticallymoving the valve element 40in the housing 31is provided
at the center part of the valve element 40. The stem 45 extends
into the drive part 30b through an opening (bearing part) of the
isolation plate 38, and the opening of the isolation plate 38 is
configured in such a manner that allows the stem 45 to be rotated
and vertically moved while ensuring watertightness and
airtightness.
[0036] Hereinafter, the drive part 30b of the switching valve
30 will be described. The drive part 30b of the switching valve
30 is a unit for vertically moving and rotating the valve element
40 in the switching valve body part 30a (housing 31). As shown
in FIG. 4, the drive part 30b comprises a housing 50, a piston 53
and a shaft part 60.
[0037] The housing 50 is formed by a cylindrical cylinder part
52 and a top cover 51 covering the upper end of the cylinder part
52, and so on. The top cover 51 is provided with a compressed air
introducing port 51a from which compressed air is introduced when
the piston 53 is moved downward. Further, the isolation plate 38
constituting the bottom surface of the drive part 30b is provided
with a compressed air introducing port 38a from which compressed
air is introduced when the piston 53 is moved upward.
[0038] The piston 53 is formed by sealing a lower end of a
cylindricalmember 53b having outer diameter slightly smaller than
the in diameter of the cylinder part 52 by a disc shaped member
53a. Around the upper and lower sides of the member 53b of the
piston 53, 0-ring grooves are formed, and the piston 53 is inserted
into the housing 50 (cylinder part 52) in a condition where an O-ring
is fitted in each O-ring groove.
[0039] Near the upper end of the piston 53 (member 53b), a
plurality of (in the present embodiment, six number of) cam
followers 54 are attached at equal angular intervals.
[0040] The shaft part 60 is a cylindrical member that is fixed
to the housing 50 (top cover 51). A cam groove 61 having the shape
shown in FIG. 6 is formed on the outside surface of the shaft part
60.
[0041] Namely, the cam groove 61 on the outside surface of the
shaft part 60 has a shape that allows a relative angle of the cam
follower 54 to the shaft part 60 to be changed for 30 degrees in
a certain direction when the camfollower 54 positioned at the lower
end of the cam groove 61 reaches the upper end of the cam groove
61 along the cam groove 61. Further, the cam groove 61 has a shape
that allows the relative angle of the cam follower 54 to the shaft
part 60 to be changed for 30 degrees in the same direction when
the cam follower 54 positioned at the upper end of the cam groove
61 reaches the lower end of the cam groove 61 along the cam groove
61.
[0042] Moreover, the switching valve 30 is configured in such
a manner that sizes of each part (length in the vertical direction
of the cam groove 61, installation angle of the valve element 40
to the stem 45, etc.) satisfies the following conditions.
(1) The upper surface of the valve element 40 becomes a position
lower than the lower end of each raw water outlet 32b when the cam
follower 54 is positioned at the lower end of the cam groove 61(see
FIG. 4).
(2) States shown in FIGS 7 to 9, namely, states where the side
surface openings of the channels 41a and 41b are respectively
opposed to the raw water outlets 32b of the switching valve body
part 30a, are provided when the cam follower 54 is positioned at
the upper end of the cam groove 61.
[0043] Hereinafter, function of the pressure-type filtration
device 1 will be discussed. Note that, in the following
discussion, a control device is defined as a device (a kind of
computer) to control the filtered water valve 27, the water
discardingvalve 28 and the switchingvalve 30 of the pressure-type
filtration device1. The normalpositionis aposition ofthe valve
element 40 in the housing 31 when the cam follower 54 is positioned
at the lower end of the cam groove 61 (see FIG. 4). The backwashing
position is a position of the valve element 40 in the housing 31
when the cam follower 54 is positioned at the upper end of the cam
groove 61 (see FIG. 9). The backwashing position of a filtration
chamber 12 is defined as the backwashing position, among six
backwashing positions where the orientations (rotary angles in the
housing 31) of the valve element 40 are different, to which the
side surface opening of the washing waste water channel 41b is
directed.
[0044] In the filtering step of raw water by the pressure-type
filtration device 1, the filtered water valve 27, the water
discarding valve 28 and the switching valve 30 are controlled by the control device in such a manner that the filtered water valve
27 is opened, the water discarding valve 28 is closed and the
switchingvalve 30is positionedin the normalposition. The state
where the filtered water valve 27 is opened, the water discarding
valve 28 is closed and the switching valve 30 is positioned in the
normalposition willbe denotedhereinafter as the filtering state.
[0045] The upper surface of the valve element 40 positioned in
the normal position is lower than the lower end of each raw water
outlet 32b of the housing 31 (FIG. 4). Further, the shape of each
raw water outlet 32b is the same. Accordingly, when the filtering
state is formed, raw water flowing into the switching valve body
part 30a through the six raw water inlets 32a from the raw water
chamber 11 is equally distributed to the six filtration chamber
12 through the six raw water outlets 32b in the switching valve
body part 30a.
[0046] Further, the filtering state is the state where the
filtered water valve 27 is opened and the water discarding valve
28 is closed, andtherefore filteredwater supplied to the purified
chamber 13 from each filtration chamber 12 flows out from the
filtered water outlet 22d through the filtered water pipe 22
(filtered water pipes 22b, 22c and 22a).
[0047] When a predetermined backwashing start condition, e.g.,
a backwashing start condition such as "filtration of raw water is
performed for a prescribed time(e.g., 24 to 48 hours)" or
"filtration resistance rises and reaches the set value" is
satisfied, the control device performs backwashing step of the
following contents.
[0048] The control device, to start with, performs a first
control processing to form "a backwashing state where the filtered
water valve 27 is closed, and water discarding valve 28 is closed,
and the valve element 40 is positioned in the backwashing position
for a certain filtration chamber 12". The control performed to
the switching valve 30 in the first control processing is control
to rotate the valve element 40, which is positioned in the normal position, 30 degrees and thereby raise it to the backwashing position (that is, control to raise the piston 53 positioned at the lower end to the upper end). The control performed to the switching valve 30 in the first control processing may be control in which the rotation angle of the valve body 40 is not 30 degrees, so long as it can move the valve element 40 to the washing position
[0049] When the valve element 40 is positioned in the
backwashing position for a filtration chamber 12 (which will be
hereinafter denoted as the backwash target filtration chamber 12),
the side surface opening of each channel 41a, 41b in the valve
element 40 is opposed to each raw water outlet 32b of the housing
31 (see FIG. 9). Further, the raw water channel 41a, the washing
waste water channel 41b communicates between the side and upper
surfaces of the valve element 40, between the side and lower
surfaces of the valve element 40, respectively, and each raw water
channel 41a has approximately the same shape.
[0050] Therefore, when the valve element 40 is positioned in
the backwashing position for the backwash target filtration
chamber 12, the raw water flowing into the switching valve body
part 30a from the raw water chamber 11 is evenly distributed to
five filtration chamber 12 other than the backwash target
filtration chamber 12 through five raw water channels 41a of the
valve element 40.
[0051] Further, when the valve element 40 is positioned in the
backwashing position for the backwash target filtration chamber
12, the raw water introducing port of the backwash target
filtration chamber12 (the rawwater outlet 32b fromwhichrawwater
is supplied to the backwash target filtration chamber 12) is
communicated with the waste water pipe 24 by the washing waste water
channel 41b of the valve element 40. That is, the backwash target
filtration chamber 12 goes into a state where water can flow from
the lower part to the upper part because the raw water introducing
port is open (raw water is not introduced from the raw water
introducing port). Further, when both of the filtered water valve
27 and the water discardingvalve 28 are closed, the filtratedwater
in the purified water chamber 13 cannot flow out to the filtered
water pipe 22b.
[0052] Therefore, when the above backwashing state, as
schematically shown in FIG. 10B, the backwash target filtration
chamber 12 is backwashed with filtered water from five filtration
chamber 12 other than the backwash target filtration chamber 12,
andwashingwaste water fromthe backwashtarget filtration chamber
12 flows out to the outside through the washing waste water channel
41b and the waste water pipe 24.
[0053] The control device which finished the first control
processing of the above contents waits until a backwashing time
(e.g., 6 to 7 minutes) passes which is set beforehand as time to
perform backwashing.
[0054] When the backwashing time passes, the control device
performs control to the switching valve 30 (drive part 30b), the
control being to lower the piston 53 positioned at the upper end
to the lower end and then raise it to the upper end. When this
control (which will be referred to as backwash target change
control) is performed, the valve element 40 is positioned in the
backwashing position for the filtration chamber 12 next to the
filtration chamber12 thatis backwashed, and therefore the control
device waits until the backwashing time passes.
[0055] When the backwashing time passes, the control device
performs the backwash target change control again, and then waits
until the backwashing time passes.
[0056] The control device repeats the above control processing
until backwashing of every filtration chambers 12 is completed.
When backwashing of every filtration chamber 12 is completed, the
control device performs control to the switching valve 30 (drive
part 30b), the control being to lower the piston 53 positioned at
the upper end to the lower end and then raise it to the upper end,
and controls the water discarding valve 28 so as to open.
[0057] When the above control is performed to the water discarding valve 28, "a state where the filtered water valve 27 is closed, the water discarding valve 28 is opened and the valve element 40 is positioned in the normal position" is formed.
Therefore, it follows that filtered water from six filtration
chambers 12 flows out fromthe waste waterpipe 24 throughthe water
discarding pipe 23 as schematically shown in FIG. 10C.
[0058] The controldevice that forms the above state (whichwill
hereinafter be termed the water discarding state) by controlling
the switchingvalve 30 and the water discardingvalve 28 waits until
a time (e.g., ten minutes) set beforehand passes. When that time
passes, the control device controls the filtered water valve 27
and the water discardingvalve 28 such that the filtered water valve
27 is opened and the water discarding valve 28 is closed. Namely,
the control device performs control to restore the pressure-type
filtration device 1 to the state where raw water is filtered (state
where filtered water from six filtration chamber is flowed out from
the filtered water outlet 22d). Then, the control device having
finished the control enters a state of monitoring whether the
backwashing start condition is satisfied.
[0059] As discussed above, by using the switching valve
according to the present embodiment, it is possible to construct
the pressure-type filtration device 1 where each filtration
chamber 12 can be backwashed with filtered water from the other
filtration chambers 12. When an apparatus having a similar
function to the pressure-type filtration device 1 is constructed
without using the switching valve 30, one three-way valve or two
two-way valve must be provided at the raw water introducing port
side of each filtration chamber. Accordingly, with the switching
valve according to the present embodiment, it is possible to
construct a pressure-type filtration device including N
(>=3)filtration chambers more easily (in such a manner that less
number of valve devices are required).
[0060] Note that, the pressure-type filtration device 1
described above includes six filtration chambers 12 arranged concentrically and the raw water chamber 11arrangedin the central part ofthe filtration chambers 12. Moreover, in the pressure-type filtration device 1, raw water is supplied to each filtration chambers 12 from each of the raw water outlets 32b having the same shape provided in the switching valve body part 30a (see FIG. 9).
Accordingly, in the pressure-type filtration device 1,
substantially uniform amount of raw water is supplied to each
filtration chamber 12 in the filtration step.
[0061] Further, the pressure-type filtration device includes
the purified water chamber 13 which can act as the filtered water
path that introduces filtered water from the filtration chambers
12 other than the backwash target filtration chamber 12 to the
filtered water outlet (the water collection board 15) of the
backwash target filtration chamber 12. Moreover, this purified
water chamber 13 is provided at the central part (just below six
filtration chambers 12, see FIG. 3) of six filtration chambers 12.
Therefore, in the pressure-type filtration device 1, a total of
water filtered in the filtration chambers 12 other than the
backwash target filtration chamber 12 is supplied to the backwash
target filtration chamber 12 in the backwashing step.
[0062] Furthermore, the filtration apparatus main body 10 of
the pressure-type filtration device 1 has such constitution that
the raw water chamber 11 and a plurality of filtration chambers
are placed in one outer shell 10 with no gaps therebetween.
Accordingly, the pressure-type filtration device 1 can be
installed in a smaller area than the pressure-type filtration
device to which other constitution is adopted to equalize filtered
water supplied to each filtration chamber.
[0063] <<Modified Mode>>
The switching valve 30 discussed above can be modified in a
variety of forms. For example, the drive part 30b of the switching
valve 30 maybe modified into a unit in which the piston 53 is moved
vertically by oil pressure or a unit the piston 53 (stem 45) is
moved vertically by a motor. Further, the drive part 30b may be modified into a unit including a vertical movement mechanism to vertically move the valve element 40, and a turning mechanism, which functions independently with the vertical movement mechanism, to turn the valve element 40.
[0064] The shape, the number and the position of the raw water
inlets 32a of the switching valve 30 are particularly limited so
long as raw water can be supplied into the switching valve body
section 30a from above the raw water outlet 32b. Therefore, for
example, one relatively big raw water inlet 32a may be provided
on the top surface or the side surface of the switching valve body
section 30a by altering the shape of drive part 30b.
[0065] The number of the raw water outlets 32b of the switching
valve 30 should be three or more. Note that a backwashing water
flow rate for the switching valve 30 provided with N raw water
outlets 32b is "N - 1" times larger than a filtering speed
(hereinafter, backwashing step filtering speed) ofeach flirtation
chamber that acts as a supply source of backwashing water in the
backwashing step. Therefore, the number of the raw water outlets
32b is determined based on the backwashing water flow rate required
to backwash the filtration chamber and the backwashing step
filtering speed of each filtration chamber.
[0066] The switching valve 30 may be modified into a device
enabling two filtration chambers to be backwashed simultaneously
in the backwashing step. Note that such modification can be made,
for example, by changing the valve element 40 to the valve element
40'havingthe shape showninFigs11Aand11B, namely, valve element
40' provided with four raw water channels 41a and two washing waste
water channels 41b.
[0067] As described above, in the pressure-type filtration
device 1, the switching valve 30 where the diameter of the raw water
outlet 32b is approximately 2.5 times larger than the diameter of
the raw water inlet 32a and the inner diameter of the washing waste
water channel41b ofthevalve element 40is approximately2.5 times
larger than the inner diameter of the raw water channel 41a, is used. Purpose of using the switching valve 30 having such constitution is to prevent that filtered waste quantity that flows backward in the backwash target filtration chamber is limited by channel resistance of the washing waste water channels 41b and the raw water outlets 32b (see. FIG. 9). Further, in order to cause the required amount of filtered water to flow backward in the filtration chamber12, the cross-section ratio ofthe washingwaste water 41b and the raw water channel 41a may be larger/smaller than the above-mentioned value.
[0068] Using the switching valve 30, the pressure-type
filtration device 2 having constitution shown in Figs 12 and 13
may be constructed. Note that FIG. 12 is a sectional view of the
pressure-type filtration device 2, and FIG. 13 is a top plan view
of the pressure-type filtration device 2.
[0069] Constitution of the pressure-type filtration device 2
will be described. As shown in FIG. 12 and FIG. 13, the
pressure-type filtration device 2 is provided with six filtration
chambers 70, a raw water chamber 71, a raw water pipe 80 to supply
raw water into the raw water chamber 71, etc.
[0070] Each filtration chamber 70 of the pressure-type
filtration device 2 is a filtration chamber (filter) having the
same configuration, which includes a water collection board 70c
and filtering material (in FIG. 12, anthracite manganese sand and
filtration gravel) arranged on the water collection board 70c. As
shown in FIG. 13, six filtration chambers 70 of the pressure-type
filtration device 2 is arranged concentrically centering on the
part consisting of the switching valve 30 (switching valve body
part 30a), etc.
[0071] As shown in FIG. 12, to the raw water chamber 71, the
switching valve 30 is installed in such a manner that the switching
valve body part 30a penetrates the upper and lower surface of the
raw water chamber 71 and raw water in the raw water chamber 71 flows
into each filtration chamber 70 through each raw water inlet 32a.
Each raw water outlet 32b of the switching valve body part 30a of the switching valve 30 is connected to the raw water introducing port 70a of a specific filtration chamber 70 by pipe, and a waste water pipe 83 that extends downward vertically and penetrates the purified water chamber 73 is attached to the opening 32c of the switching valve body section 30a.
[0072] The filtered water outlet 70b of each filtration chamber
70 is connected to the purified water chamber 70. In the purified
water chamber 73, one end of a filtered water pipe 81a is inserted
which extends to the lower surface of the waste water chamber 72
in the form of accommodating the waste pipe 24 therein. To the
part of the filtered water pipe 81a higher than the upper surface
of the filtering material in each filtration chamber 70, one end
of a filtered water pipe 81b the other end of which functions as
a filtered water outlet 81d. At the part of the filtered water
pipe 81b near the filtered water outlet 81d, a filtered water valve
76 is provided, and the part of the filtered water pipe 81b upstream
from the filtered water valve 76 and the waste water pipe 83 are
connected via a water discarding pipe 82 provided with a water
discarding valve 77.
[0073] The pressure-type filtration device 2 where each of raw
water and filtered water for backwashing is uniformly supplied to
each flirtation chamber can be constructed also by using the
switching valve 30 as described above.
[0074] The reason why the pressure-type filtration device of
each embodiment is configured as an apparatus where the number of
the filtration chambers is six and one filtration chamber is
backwashed in the backwashing step, is that it is assumed that the
flow velocity required for backwashing (hereinafter, backwashing
step flow velocity) is 1,000 m/day and the filtration speed in the
backwashing step (hereinafter, backwashing filtration speed) is
200 m/day. That is, when the backwashing step flow velocity and
the backwashing filtration speed are the above values, the flow
velocity (filtered water quantity) required to backwash one
filtration chamber 70 can be covered by filtered water from five filtration chamber 70. The pressure-type filtration device of each embodiment is therefore configured as an apparatus where the number of the filtration chambers is six and one filtration chamber is backwashed in the backwashing step. However, the number of filtration chambers may not necessarily be six, and the number of filtration chambers that are backwashed in the backwashing step may not necessarily be one.
[0075]
1, 2 pressure-type filtration device
filtration apparatus main body
10a outer shell
11, 71 raw water chamber
12a filtering material
12, 70 filtration chamber
13, 73 purified water chamber
water collection board (filtered water outlet)
18 maintenance port
20, 80 raw water pipe
22a - 22c, 81a, 81b filtered water pipe
22d filtered water outlet
23, 82 water discarding pipe
24, 83 waste water pipe
27, 76 filtered water valve
28, 77 water discarding valve
switching valve
30a switching valve body part
30b drive part
31, 50 housing
32a raw water inlet
32b raw water outlet
32c opening
38a, 51a pressurized air introducing port
38 isolation plate
valve element
41a raw water channel
41b washing waste water channel
stem
52 cylinder part
53 piston
54 cam follower
shaft part
61 cam groove
70a raw water introducing port
70b filtered water outlet
70c water collection board
Claims (5)
1. A switching valve for a pressure-type filtration device
provided with a plurality of filtration chambers, the switching
valve comprising:
a valve box having a cylindrical sidewall part, a lid part
covering the top end of the sidewall part and a bottom part covering
the bottom end of the sidewall part, wherein N raw water outlets,
which are to be individually connected to raw water introducing
ports of the filtration chambers and are arranged so as to be N-fold
symmetrical with respect to the center of the sidewall part, are
disposed on the sidewall part, a washing waste water port for
discharging washing waste water is disposed on the bottom part,
and one or more raw water introducing ports for introducing raw
water to be filtered into the valve box are disposed on the lid
part or apart of the sidewallparthigher than the rawwater outlets;
a columnar valve element housed in the valve box in such a
manner as to be movable vertically and rotatable; and
a position controlmeans for controlling the verticalposition
and orientation of the valve element within the valve box,
wherein the valve box has a shape that allows the valve element
to be lowered down in such a manner that the upper surface position
of the valve element becomes a first position which is lower than
lower ends of the N raw water outlets,
N channels are provided in the valve body in such a manner
as to face the N raw water outlets of the valve box when the upper
surface position of the valve element is a second position,
at least one of the N channels is a washing waste water channel
which communicates the side surface and the lower surface of the
valve body,
each channel among the N channels excluding the washing waste
water channel is a raw water channel which communicates the side
surface and the upper surface of the valve body, and
the position control means has a function of controlling the vertical position of the valve element within the valve box such that the upper surface position of the valve element is the first position, and a function of controlling the vertical position and orientation of the valve element within the valve box such that the upper surface position of the valve element is the second position and an opening of the washing waste, which is formed on the side surface of the valve body, faces a desired raw water outlet of the valve box.
2. The switching valve according claim 1, wherein
the position control means includes:
a vertical driving means for vertically moving the valve
element such that the upper surface ofthe valve elementmoves within
a range from the first position to the second position; and
a movement conversion means for converting the vertical
movement of the valve element to rotational movement around the
center axis of the valve element, and whereby rotating the valve
element by an angle of 360/N degrees per one reciprocating movement
of the valve element, and
the valve element is housed in the valve body in such a manner
that N channels opened to the side surface of the valve element
faces the Nrawwater outlets when the upper surface position thereof
is the second position by being moved upward by the vertical driving
means.
3. The switching valve according claim 2, wherein the movement
conversion means includes a cylindrical member which is fixed to
either one of the valve element and the valve body and has a cam
groove provided at the side surface thereof, and a cam follower
fixed to the other of the valve element and the valve body so as
to move in the cam groove of the cylindrical member.
4. The switching valve according to claim 2 or 3, wherein the
vertical driving means moves the valve element vertically by means of hydraulic pressure, pneumatic pressure or motor.
5. The switching valve according to any one of claims 1 to 4,
wherein the washing waste channel is a channel cross-sectional area
of which is larger than the raw water channel.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2015-073406 | 2015-03-31 | ||
| JP2015073406A JP2016194308A (en) | 2015-03-31 | 2015-03-31 | Selector valve |
| PCT/JP2016/060397 WO2016159084A1 (en) | 2015-03-31 | 2016-03-30 | Switching valve |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| AU2016240717A1 AU2016240717A1 (en) | 2017-11-16 |
| AU2016240717B2 true AU2016240717B2 (en) | 2020-03-05 |
Family
ID=57005938
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| AU2016240717A Active AU2016240717B2 (en) | 2015-03-31 | 2016-03-30 | Switching valve |
Country Status (5)
| Country | Link |
|---|---|
| JP (1) | JP2016194308A (en) |
| CN (1) | CN107636369B (en) |
| AU (1) | AU2016240717B2 (en) |
| PH (1) | PH12017501793B1 (en) |
| WO (1) | WO2016159084A1 (en) |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2012165490A1 (en) * | 2011-05-30 | 2012-12-06 | ベーシック株式会社 | Filtration device |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5739047Y2 (en) * | 1980-03-04 | 1982-08-27 | ||
| DE4113766A1 (en) * | 1991-04-26 | 1992-10-29 | Metalife Italiana S N C Di Fed | Back flushable liq. filter - has turbine style distributor head supplied with liq. from a telescopic tube element and is washed by liq. jets |
| JP2012097591A (en) * | 2010-10-29 | 2012-05-24 | Tanigaki Shokai Co Ltd | Filtration device for heavy fuel oil for marine diesel engine |
| CN102644770B (en) * | 2012-04-26 | 2014-07-02 | 余姚市亚东塑业有限公司 | Multifunctional control valve |
| CN203899249U (en) * | 2014-06-25 | 2014-10-29 | 北京美斯顿科技开发有限公司 | Automatic back-flush filter with compound filter element |
| CN204211515U (en) * | 2014-11-06 | 2015-03-18 | 佛山市顺德区美的饮水机制造有限公司 | High-voltage energy-storage back wash filter equipment |
-
2015
- 2015-03-31 JP JP2015073406A patent/JP2016194308A/en not_active Ceased
-
2016
- 2016-03-30 CN CN201680020420.3A patent/CN107636369B/en active Active
- 2016-03-30 WO PCT/JP2016/060397 patent/WO2016159084A1/en not_active Ceased
- 2016-03-30 AU AU2016240717A patent/AU2016240717B2/en active Active
-
2017
- 2017-09-29 PH PH12017501793A patent/PH12017501793B1/en unknown
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2012165490A1 (en) * | 2011-05-30 | 2012-12-06 | ベーシック株式会社 | Filtration device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN107636369B (en) | 2019-07-05 |
| JP2016194308A (en) | 2016-11-17 |
| CN107636369A (en) | 2018-01-26 |
| PH12017501793A1 (en) | 2018-04-11 |
| WO2016159084A1 (en) | 2016-10-06 |
| PH12017501793B1 (en) | 2021-08-20 |
| AU2016240717A1 (en) | 2017-11-16 |
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