AU2016320641B2 - System and method for generating hydrogen and oxygen - Google Patents
System and method for generating hydrogen and oxygen Download PDFInfo
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- AU2016320641B2 AU2016320641B2 AU2016320641A AU2016320641A AU2016320641B2 AU 2016320641 B2 AU2016320641 B2 AU 2016320641B2 AU 2016320641 A AU2016320641 A AU 2016320641A AU 2016320641 A AU2016320641 A AU 2016320641A AU 2016320641 B2 AU2016320641 B2 AU 2016320641B2
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/30—Hydrogen technology
- Y02E60/36—Hydrogen production from non-carbon containing sources, e.g. by water electrolysis
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/30—Use of alternative fuels, e.g. biofuels
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- Electrolytic Production Of Non-Metals, Compounds, Apparatuses Therefor (AREA)
- Electrodes For Compound Or Non-Metal Manufacture (AREA)
Abstract
The embodiments herein provide a HHO generating system and method for generating hydrogen, oxygen and methane. The system adopts electrolysis process to generate a HHO gas from a water-electrolyte solution. The system comprises a reaction tank filled with the water-electrolyte solution, a plurality of disks stacked one above another, a plurality of frames connecting to the disks and an external power supply. The disks comprise a plurality of negatively charged cathode disks and a plurality of positively charged anode disks. The plurality of frames comprises a plurality of conductive frames and a plurality of support frames configured to hold the disks. An electric current is supplied to the conducting frames so as to electrically charge the disks that react with the water-electrolyte solution to produce the HHO gas. The disks are copper-nickel alloy disks in a ratio of 70:30.
Description
Technicalfield
[0001] The embodiments herein generally relate to a method and system for
generating gaseous reactants. The embodiments herein particularly relates to a method and
system for producing hydrogen and oxygen. The embodiments herein more particularly
relates to a method and system for producing hydrogen and oxygen using electricity.
Description of the RelatedArt
[0002] The most common power source for non-air breathing engines or motors such
as those in unmanned undersea vehicles (UUVs), satellites, lunar bases, and unmanned aerial
vehicles (UAVs), are conventional batteries. However, conventional batteries have a low
energy density and, thus, lack sufficient energy capacity for many desirable applications. The
few types that may provide sufficient energy capacity, such as lithium thionyl chloride, are
cost prohibitive.
[0003] "Brown's Gas" is oxyhydrogen with a 2:1 molar ratio of H 2 and 02 gases, the
same proportion as in water. The Brown's Gas is also called as "HHO gas". It has been
discovered that the HHO gas can be used as a fuel for the internal combustion engine. The
HHO produced from a HHO hydrogen generator is injected into a combustion engine to
dramatically improve the performance of the combustion engine and result in the engine
running cleaner. Electrolysis of water is commonly performed to produce the HHO gas. The
electrolysis process involves applying an electrical current to distilled water, thereby splitting
H20 combination of the water into H2 and 0. Since the chemical bonds between the hydrogen atoms and oxygen atoms in the water are so strong, some forms of catalyst are added to the water so as to loosen the bonds. The catalyst is mainly used in the electrolysis process so that less electricity is needed in the process to generate the HHO gas.
[0004] In the view of foregoing, there is a need to provide a system and method
which makes efficient ube of electricity to electrolyze water into HHO, a mixture of pure
hydrogen and oxygen. The generated mix is used as fuel that is much more powerful than
gasoline. Further there is a need for using suitable materials in manufacturing the HHO
generation system so as to increase a productivity of HHO gas. Furthermore there is a need
for placing the electrodes (cathode and anode) in an improved sequential manner in the HHO
generation system so as to produce greater amount of HHO gas.
[0005] The above mentioned shortcomings, disadvantages and problems are
addressed herein and which will be understood by reading and studying the following
specification.
[0005A] Throughout this specification - the word "comprise", or variations such as "comprises" or "comprising", will be understood to imply, unless the context indicates the contrary, the inclusion of a stated element, integer or step, or group of elements, integers or steps, but not the exclusion of any other element, integer or step, or group of elements, integers or steps.
[0006] The primary desirable outcome is to provide a method and system for generating reactant gases from a liquid by using electricity.
[0007] Another desirable outcome is to provide for an efficient method for generating hydrogen and oxygen from a liquid dissolved with a catalyst.
[0008] Yet another desirable outcome is to provide a HHO generating system consuming less electricity to produce the reactant gases.
[0009] Yet another desirable outcome is to develop a HHO generating system provided with a plurality of disks acting as electrodes in the electrolysis process.
[0010] Yet another desirable outcome is to develop a HHO generating system in which the positive and negative charges are applied to the plurality of disks in a sequential manner.
[0011] Yet another desirable outcome is to develop a HHO generating system with increased efficiency of HHO generation process by adding a chemical catalyst/electrolyzer to the liquid used for producing hydrogen and oxygen.
[0012] Yet another desirable outcome is to develop a HHO generating system in which a clear diamond is used as an insulator between the electrodes so as to absorb the heat generated by the electrodes.
[0013] Yet another desirable outcome is to develop a HHO generating system in which a synthetic diamond doped with an impurity acts as a barrier between the electrodes to separate the hydrogen and oxygen gases produced.
[0014] Yet another desirable outcome is to develop a HHO generating system in which the electrodes are placed in the HHO generating system in an improved sequential manner.
[0015] Yet another desirable outcome is to develop a HHO generating system to produce methane gas along with HHO gas by adding bio-solids into the water-electrolyte solution of the HHO generating system.
[0016] Yet another desirable outcome is to develop a HHO generating system which is used as a power source in automobiles or unmanned under-sea vehicles (UUVs), or satellites, or lunar bases, or unmanned aerial vehicles (UAVs).
[0017] The above are merely desirable outcomes that may or may not be met by the present invention. These are not intended to be read as objects of the present invention. These and other objects and advantages of the embodiments herein will become readily apparent from the following summary and the detailed description taken in conjunction with the accompanyingdrawings.
[0018] In one aspect, the present invention provides a system for generating oxygen and hydrogen (HHO) using electrolysis, the system comprising: a container, and wherein the container is filled with water, Potassium Hydroxide and synthetic blue diamond material; a plurality of non-conductive rings;
[0019] an electrolyte solution, and wherein the electrolyte solution is pure water added with bio-solids;
[0020] a plurality of disks, and wherein the plurality of disks comprises a plurality of positive electrode disks, a plurality of negative electrode disks and a plurality of neutral disks, and wherein the plurality of disks are arranged in a preset sequence such that a sequence starts and ends with a positive electrode disk or a negative electrode disk, and wherein the plurality of disks comprises a plurality of disks with holes, a plurality of disks with long slits and a plurality of dome shaped disks, wherein the plurality of disks with holes are used as positive electrode disks and wherein the plurality of disks with long slits are used as negative electrode disks, and wherein the plurality of dome shaped disks are used as positive or negative or neutral disks, and wherein the plurality of dome shaped disks are arranged in a concave shape and in a convex shape, and wherein the plurality of disks are coated with a corrosion prevention material, and wherein the corrosion prevention material is coated in two layers, and wherein the plurality of positive electrode disks and the plurality of negative electrode disks are coated with a first layer of sea-salt material and a second layer of graphite or carbon nano tubes, and wherein the first layer of sea-salt material is coated on the plurality of positive electrode disks and the plurality of negative electrode disks, before coating the second layer of graphite or carbon nano tubes on the plurality of electrode positive electrode disks and the plurality of negative electrode disks;
a positive electrode frame;
a negative electrode frame; and
a plurality of non-conductive plastic frames;
[0021] wherein the positive electrode frame, the negative electrode frame and the plurality of non- conductive plastic frames are arranged around peripheral edges of the plurality of disks, wherein the positive electrode frame and the negative electrode frame are provided with recesses, and wherein the positive electrode disks and the negative electrode disks are provided with a plurality of hook like structures for fastening the positive electrode disks and the negative electrode disks respectively with the recesses in the positive electrode frame and the negative electrode frame; and wherein the plurality of positive electrode disks, the plurality of negative electrode disks and the plurality of neutral disks are made of corrugated metals or non-metals, and the plurality of disks with long slits are also used as neutral disks.
[0022] According to an embodiment herein, a metal is selected from a group
consisting of a, copper-nickel alloy, 316 L stainless steel, 347 L stainless steel, and Mixed
Metal Oxide (MMO) coated metal disks, and wherein the metal is a copper-nickel alloy and
wherein the copper-nickel alloy disks comprises copper and nickel mixed in a ratio of 70:30
by weight.
[0023] According to an embodiment herein, a non-metal is selected from a group
consisting of a fine grain graphite, graphene, carbon nano tubes or nano-carbon ribbon,
MMO coated metal, Synthetic Blue diamond doped with boron, Synthetic polycrystalline
diamond (PCD), and polycrystalline chemical vapor deposition (CVD) diamond.
[0024] According to an embodiment herein, the plurality of non-conductive plastic
frames is High-density Polyethylene (HDPE) frames and the plurality of non-conductive
rings is HDPE rings.
[0025] As already stated above, the plurality of disks comprises a plurality of disks with holes, a plurality of disks with long slits and a plurality of dome shaped disks. The plurality of disks with holes is used as positive electrode disks and the plurality of disks with long slits is used as negative electrode disks. The plurality of dome shaped disks is used as positive or negative or neutral disks. The plurality of dome shaped disks is arranged in a concave shape and in a convex shape.
[0026] According to an embodiment herein, the preset sequence is selected from a
first sequence or a second sequence or a third sequence. The first sequence is represented by
[+NNNN-NNNN+ NNNN-NNNN+]. The second sequence is represented by [
NNNN+NNNN-]. The third sequence is represented by {[-DvDx DvDx+ DvDx DvDx-] or
[+DvDx DvDx - DvDx DvDx+] or [+NNNN+] or [-NNNN-}. Wherein + represents positive
electrode disk, - represents negative electrode disk, N represents neutral, Dv represents
concave dome shaped disk and Dx represents convex dome shaped disk.
[0027] According to an embodiment herein, the positive electrode frame is provided
with a plurality of recesses to hold and support the plurality of positive electrode disks.
[0028] According to an embodiment herein, the negative electrode frame is provided
with a plurality of recesses to hold and support the plurality of negative electrode disks.
[0029] According to an embodiment herein, the plurality of non-conductive plastic
frame is provided with a plurality of recesses to hold and support the plurality of neutral
disks or the plurality of dome shaped disks or the plurality of positive disks and neutral disks.
[0030] According to an embodiment herein, the positive electrode frame and the
negative electrode frame are covered with HDPE coating except on the recess areas that are
configured to support and hold the positive electrode disks and the negative electrode disks.
[0031] According to an embodiment herein, the positive electrode disks and the
negative electrode disks are provided with a plurality of hook like structures for fastening the positive electrode disks and the negative electrode disks respectively with the recesses in the positive electrode frame and the negative electrode frame.
[0032] According to an embodiment herein, the plurality of disks are supported in the
container in such a manner that the plurality of disks is separated from one another by a
preset distance, and the preset distance is within a range of 1/32 of an inch-1/4 of an inch (0.079 cm to 0.635cm).
[0033] According to an embodiment herein, the preset distance is preferably within a
range of 1/16 of an inch (0.159cm).
[0034] According to an embodiment herein, the container is a HDPE container.
[0035] According to an embodiment herein, the plurality of positive electrode disks is
designed to generate oxygen bubbles, when electricity is passed through the plurality of
positive electrode disks.
[0036] According to an embodiment herein, the plurality of negative electrode disks
is designed to generate hydrogen bubbles, when electricity is passed through the plurality of
negative electrode disks.
[0037] According to an embodiment herein, the system further comprises a battery
power supply. The battery power supply is connected to the positive electrode frame and the
negative electrode frame to pass current to the positive electrode disks and the negative
electrode disks.
[0038] According to an embodiment herein, the container is filled with bio-solids to
generate methane, hydrogen and oxygen.
[0039] According to an embodiment herein, the bio-solids are selected from a group
consisting of a final stage effluent of sewage treatment plant sludge. The final stage effluent
of sewage treatment plant sludge comprises small particles of bacteria, algae and cow dung.
The bacteria belong to algae family.
[0040] According to an embodiment herein, the system further comprises a plurality
of extension tubes attached to the container, a plurality of one way valves fixed to the
plurality of extension tubes, a top end cover, a flame arrestor, Graphene filter and a plurality
of hoses attached to the plurality of extension tubes.
[0041] According to an embodiment herein, the system is configured to be provided
in infection waste incinerator in hospitals, and in fuel cells for cars, planes, boats, and rocket
systems.
[0042] According to an embodiment herein, the system further comprises a barrier
system for conducting electric charges and for separating the bubbles of oxygen and
hydrogen. The barrier system comprises a barrier disk placed between the positive electrode
disk and the negative electrode disk. The barrier disk is a synthetic Blue diamond disk coated
or combined or doped with boron. The synthetic blue diamond disk coated or combined or
doped with boron is either porous or permeable to the ions present in the water.
[0043] According to an embodiment herein, the positive electrode frame is provided
with a first hole for receiving a bolt and nut to hold an electric wire from a positive electrode
terminal of the battery or power supply.
[0044] According to an embodiment herein, the negative electrode frame is provided
with a second hole for receiving a bolt and nut to hold an electric wire from a negative
electrode terminal of the battery or power supply.
[0045] According to an embodiment herein, the system further comprises a
wire/cable wound around the plurality of disks. The wire/cable is made of conductive
materials selected from a group consisting of conductive synthetic Blue diamond doped with boron, Stainless Steel, 316 L stainless steel, 347 L stainless steel, fine grain graphite,
Graphene, MMO and carbon nanotubes. The pluralities of wire/cable made of synthetic
diamond are connected in a linear manner.
[0046] According to an embodiment herein, the system further comprises a lightning
arrestor connected to the container. The lightning arrestor is connected to a diamond
transistor for regulating the electricity. The lightning arrestor is preferably arranged in the entire skin of
an airplane/craft in a web shape or net shape. The lightning arrestor comprises a web formed
with conductive diamond links or conductive diamond links with nano-carbon tubes or nano
carbon ribbon formed around the conductive diamond links to act as a diamond switch or
fuse or circuit breaker to prevent lightning from damaging the airplane/craft and allows the
lightning to travel around the airplane/craft composite skin.
[0047] According to an embodiment herein, the web formed with conductive
diamond links is connected to a diamond regulator or transistor and then the web formed
with conductive diamond links is connected to a HHO generator provided in the
airplane/aircraft thereby making the lightning as a power source for the HHO generator and
preventing the lightning from damaging the airplane/craft and allow the lightning to travel
around the airplane/aircraft skin or composite skin, and to release the static discharge through
the plurality of diamond coated lightning wicks.
[0048] According to an embodiment herein, the positive electrode disk, the negative
electrode disk and the neutral disk are coated with an electrical gel sealant to cover the
positive electrode disk and the negative electrode disk. The electrical gel is made of silicone
that is impregnated with Mixed Metal Oxide (MMO) or Boron doped diamond or an
electrically conductive material.
[0049] According to an embodiment herein, the plurality of neutral disks are coated
with a non-conductive material gel to cover the neutral disk, and the non-conductive material
gel is made of silicone that is impregnated with non-conductive material, such as diamond.
[0050] According to an embodiment herein, the container is filled with water added
with Potassium Hydroxide and synthetic blue diamond material. Potassium hydroxide is
added to the water in the container by adding caustic Potash KOH flakes at a rate of1 %of a
cup per gallon of water (0.059L per 4.546L of water).
[0051] According to an embodiment herein, the system is provided with a clear
diamond and the clear diamond is used as an insulator between the electrodes so as to absorb
the heat generated by the electrodes.
[0052] According to an embodiment herein, the system is provided with a synthetic
diamond doped with an impurity. The synthetic diamond doped with an impurity acts as a
barrier between the electrodes to separate the hydrogen and oxygen gases produced.
[0053] According to an embodiment herein, the plurality of disks are coated with a
corrosion prevention material, and wherein the corrosion prevention materials are coated in
two layers, and wherein the plurality of disks are coated with a first layer of sea-salt material
and a second layer of graphite or carbon nano tubes.
[0054] According to an embodiment herein, the positive electrode disk and the
negative electrode disk are manufactured using electron beam induced deposition (EBID)
process or a direct metal deposition (DMD) process, Laser metal deposition blown powder,
Carbon Fibre sintering and 3D printing process with a printing material. The printing
material is selected from a group consisting of laminate, plastic, liquid, metal, diamond,
powder filaments or sheet of paper. The non-conductive disk and support frames are produced in the similar process as the conductive disk and frame as one solid piece supporting the conductive disks and frames.
[0055] According to an embodiment herein, the plurality of positive electrode disks,
the negative electrode disks and the neutral disks are of a preset shaped disk. The preset
shaped disk is selected from a group consisting of flat disks, rectangular disks, square disks,
and domed shaped plates with rims or edges and wires.
[0056] According to an embodiment herein, the dome shaped disk with rim is
manufactured with the polycrystalline chemical vapor deposition (CVD) diamond. The dome
shaped disks are arranged in a concave shape and in a convex shape. The dome shaped disks
are arranged in a preset sequence and the preset sequence is selected from a group consisting
of : +( ) ( )- or -( ) ( )+( ) ( )- or +( ) ( )- ( ) ( )+ or +-+-+-+- or +(((((((((((-,where the dome
shaped disk arranged in a concave shape is represented with a symbol "("and the dome
shaped disk arranged in a convex shape is represented with a symbol ")".
[0057] According to an embodiment herein, the system is used as a power source in
automobiles or unmanned undersea vehicles (UUVs), or satellites, or lunar bases, or
unmanned aerial vehicles (UAVs).
[0058] Also described herein is a hydrogen and oxygen manufacturing plant.
The hydrogen and oxygen manufacturing plant comprises a plurality of
systems for generating oxygen and hydrogen (HHO) using electrolysis. The plurality of HHO
generating systems, is connected to a single pipe to form of a tree-shaped structure. The
plurality of HHO generating systems is configured to merge into the single tree shaped pipe
through a plurality of outlet valves. The pluralities of tree shaped pipes are connected in
series to each common angled pipe in a plurality of common angled pipes. The common angled pipes are configured to collect HHO gas generated from the plurality of HHO generating systems. The common angled pipes are inclined at a particular angle. The common angled pipes are connected to respectively to a plurality of water bubblers at a top end. The collected HHO gas is collected at the common water bubblers. The common water bubblers are configured to separate hydrogen gas and oxygen gas using a graphene filter. The separated hydrogen gas and the oxygen gas are stored in separate tanks connected to the common water bubblers. The gases are also configured to be stored as liquid hydrogen and liquid oxygen.
[0059] Also described herein is a hydrogen and oxygen manufacturing plant.
The hydrogen and oxygen manufacturing plant comprises a plurality of
systems for generating oxygen and hydrogen (HHO) using electrolysis. The plurality of HHO
generating systems, is connected to a single pipe to form of a tree-shaped structure. The
plurality of HHO generating systems is configured to merge into the single tree shaped pipe
through a plurality of outlet valves. The pluralities of tree shaped pipes are connected in
series to a common angled pipe. The common angled pipe is configured to collect HHO gas
generated from the plurality of HHO generating systems. The common pipe is inclined at a
particular angle. The common angled pipe is connected to a water bubbler at a top end. The
collected HHO gas is collected at the common or two water bubbler(s). The common (or
two) water bubbler(s) is configured to separate hydrogen gas and oxygen gas. A graphene
filter or porous diamond or combined mix of graphene and porous diamond filter is used at
the bubbler outlet pipe for out gas location to not allow water to exit the bubbler only gases.
The separated hydrogen gas and the oxygen gas are stored in separate tanks connected to the common water bubbler. The gases are also configured to be stored as liquid hydrogen and liquid oxygen.
[0060] The hydrogen and oxygen manufacturing plant may further comprise
a common water inlet pipe with a threaded cap. The common water
inlet pipe is configured as an entry point for supplying a water-electrolyte solution to the
plurality of HHO generating systems. The common water inlet pipe is connected to angled
pipe through a one way valve for controlling a flow of water.
[0061] The pipe tree may comprise a central pipe providedwithone
way valve for supplying water to a respective HHO generator. The pipe
tree comprises a positive electricity connection and a negative electricity connection for each
HHO generator
[0062] The invention will be better appreciated
and understood when considered in conjunction with the following description and the
accompanying drawings. It should be understood, however, that the following descriptions,
while indicating preferred embodiments and numerous specific details thereof, are given by
way of illustration and not of limitation. Many changes and modifications may be made
within the scope of the embodiments herein without departing from the spirit thereof, and the
embodiments herein include all such modifications.
[0063] The other objects, features and advantages will occur to those skilled in the art
from the following description of the preferred embodiment and the accompanying drawings
in which:
[0064] FIG. 1 illustrates a cutaway view of a HHO generating system without positive electrode and negative electrode frames attached to the disks, according to an embodiment herein.
[0065] FIG. 2 illustrates a sectional view of a HHO generating system with positive
connection and negative electrode frames attached to the respective disks, according to an
embodiment herein.
[0066] FIG. 3 illustrates a top view and a side view of an anode disk with a plurality
of holes in the HHO generating system, according to an embodiment herein.
[0067] FIG. 4 illustrates a top view and a side view of a cathode disk with a plurality
of slits in the HHO generating system, according to an embodiment herein.
[0068] FIG. 5 illustrates a top view and a side view of a dome shaped neutral,
positive or negative disk in the HHO generating system, according to an embodiment herein.
[0069] FIG. 6 illustrates a perspective view a frame structure for holding the disks in
the HHO generating system, according to an embodiment herein.
[0070] FIG. 7 illustrates a side view and a front view of a negative electrode frame in
the HHO generating system, according to an embodiment herein.
[0071] FIG. 8 illustrates a side view and a front view of a positive electrode frame in
the HHO generating system, according to an embodiment herein.
[0072] FIG. 9 illustrates a top view and a side view of a circular ring frame in the
HHO generating system, according to an embodiment herein.
[0073] FIG. 10 illustrates a functional block diagram of a HHO generating system in
an automobile, according to an embodiment herein.
[0074] FIG. 11 illustrates a schematic block diagram of a large hydrogen and oxygen
manufacturing plant, according to an embodiment herein.
[0075] FIG. 12 illustrates a block diagram of a HHO generating system with a barrier
for separately producing the hydrogen gas and the oxygen gas, according to an embodiment
herein.
[0076] FIG. 13 illustrates an enlarged top view, a side view and an exploded
assembly view of a plurality of links which are configured to conduct electricity in the HHO
generating system, according to an embodiment herein.
[0077] FIG. 14 illustrates a top assembly view of the pluralities of links in a HHO
generating system, according to an embodiment herein.
[0078] FIG. 15 illustrates an exploded assembly view of a plurality of straight links
and the connecting parts in a HHO generating system, according to an embodiment herein.
[0079] FIG. 16 illustrates a side view of an assembly of straight links in a HHO
generating system, according to an embodiment herein.
[0080] These and other aspects of the embodiments herein will be better appreciated
and understood when considered in conjunction with the following description and the
accompanying drawings. It should be understood, however, that the following descriptions,
while indicating preferred embodiments and numerous specific details thereof, are given by
way of illustration and not of limitation. Many changes and modifications may be made
within the scope of the embodiments herein without departing from the spirit thereof, and the
embodiments herein include all such modifications.
[0081] In the following detailed description, a reference is made to the accompanying
drawings that form a part hereof, and in which the specific embodiments that may be
practiced is shown by way of illustration. These embodiments are described in sufficient detail to enable those skilled in the art to practice the embodiments and it is to be understood that the logical, mechanical and other changes may be made without departing from the scope of the embodiments. The following detailed description is therefore not to be taken in a limiting sense.
[0082] The various embodiments herein provide a system for generating oxygen and
hydrogen using electrolysis. The system comprises a container, a positive electrode frame, a
negative electrode frame, a plurality of non-conductive plastic frames, a plurality of non
conductive rings, an electrolyte solution, and a plurality of disks. The electrolyte solution is
pure water added with bio-solids. The plurality of disks comprises a plurality of positive
electrode disks, a plurality of negative electrode disks and a plurality of neutral disks. The
plurality of disks is arranged in a preset sequence such that a sequence starts and ends with a
positive electrode disk or a negative electrode disk. The plurality of disks is made up of
corrugated metals or non-metals.
[0083] According to an embodiment herein, the container is filled with water added
with Potassium Hydroxide and synthetic blue diamond material.
[0084] According to an embodiment herein, the plurality of disks comprises a
plurality disks with holes, a plurality of disks with long slits and a plurality of dome shaped
disks. The plurality of disks with holes are used as positive electrode disks. The plurality of
disks with long slits are used as negative electrode disks. The plurality of dome shaped disks
are used as positive or negative or neutral disks. The plurality of dome shaped disks are
arranged in a concave shape and in a convex shape. The plurality of disks are coated with a
corrosion prevention material. The corrosion prevention material is coated in two layers. The
plurality positive electrode disks and the plurality of negative electrode disks are coated with a first layer of sea-salt material and a second layer of graphite or carbon nano tubes. The first layer of sea-salt material is coated on the plurality of positive electrode disks and the plurality of negative electrode disks, before coating the second layer of graphite or carbon nano tubes on the plurality electrode positive electrode disks and the plurality of negative electrode disks.
[0085] According to an embodiment herein, the positive electrode frame, the negative
electrode frame and the plurality of non-conductive plastic frames are arranged around
peripheral edges of the plurality of disks. The positive electrode frame and the negative
electrode frame are provided with recesses. The positive electrode disks and the negative
electrode disks are provided with a plurality of hook like structures for fastening the positive
electrode disks and the negative electrode disks respectively with the recesses in the positive
electrode frame and the negative electrode frame.
[0086] According to an embodiment herein, a metal is selected from a group
consisting of a copper-nickel alloy, 316 L stainless steel, 347 L stainless steel, and Mixed
Metal Oxide (MMO) coated metal disks, and wherein the metal is a copper-nickel alloy and
wherein the cooper-nickel alloy disks comprises copper and nickel mixed in a ratio of 70:30
by weight.
[0087] According to an embodiment herein, a non-metal is selected from a group
consisting of a fine grain graphite, graphene, carbon nano tubes or nano-carbon ribbon,
MMO coated metal, Synthetic Blue diamond doped with boron, Synthetic polycrystalline
diamond (PCD), and polycrystalline chemical vapor deposition (CVD) diamond.
[0088] According to an embodiment herein, the plurality of non-conductive plastic
frames is High-density Polyethylene (HDPE) frames and the plurality of nonconductive rings is HDPE rings.
[0089] According to an embodiment herein, the plurality of disks comprises a
plurality disks with holes, a plurality of disks with long slits and a plurality of dome shaped
disks. The plurality of disks with holes is used as positive electrode disks and the plurality of
disks with long slits is used as negative electrode disks. The plurality of dome shaped disks is
used as positive or negative or neutral disks. The plurality of dome shaped disks is arranged
in a concave shape and in a convex shape.
[0090] According to an embodiment herein, the preset sequence is selected from a
first sequence or a second sequence or a third sequence. The first sequence is represented by
[+NNNN-NNNN+ NNNN-NNNN+]. The second sequence is represented by [
NNNN+NNNN-]. The third sequence is represented by {[-DvDx DvDx+ DvDx DvDx-] or
[+DvDx DvDx - DvDx DvDx+] or [+NNNN+] or [-NNNN-}. Wherein + represents positive
electrode disk, - represents negative electrode disk, N represents neutral, Dv represents
concave dome shaped disk and Dx represents convex dome shaped disk.
[0091] According to an embodiment herein, the positive electrode frame is provided
with a plurality of recesses to hold and support the plurality of positive electrode disks.
[0092] According to an embodiment herein, the negative electrode frame is provided
with a plurality of recesses to hold and support the plurality of negative electrode disks.
[0093] According to an embodiment herein, the plurality of non-conductive plastic
frame is provided with a plurality of recesses to hold and support the plurality of neutral
disks or the plurality of dome shaped disks or the plurality of positive disks and neutral disks.
[0094] According to an embodiment herein, the positive electrode frame and the
negative electrode frame are covered with HDPE coating except on the recess areas that are configured to support and hold the positive electrode disks and the negative electrode disks.
[0095] According to an embodiment herein, the positive electrode disks and the
negative electrode disks are provided with a plurality of hook like structures for fastening the
positive electrode disks and the negative electrode disks respectively with the recesses in the
positive electrode frame and the negative electrode frame.
[0096] According to an embodiment herein, the plurality of disks are supported in the
container in such a manner that the plurality of disks is separated from one another by a
preset distance, and the preset distance is within a range of 1/32 of an inch-1/4 of an inch.
[0097] According to an embodiment herein, the preset distance is preferably within a
range of1/16 ofaninch.
[0098] According to an embodiment herein, the container is a HDPE container.
[0099] According to an embodiment herein, the plurality of positive electrode disks is
designed to generate oxygen bubbles, when electricity is passed through the plurality of
positive electrode disks.
[00100] According to an embodiment herein, the plurality of negative electrode disks
is designed to generate hydrogen bubbles, when electricity is passed through the plurality of
negative electrode disks.
[00101] According to an embodiment herein, the system further comprises a battery
power supply. The battery power supply is connected to the positive electrode frame and the
negative electrode frame to pass current to the positive electrode disks and the negative
electrode disks.
[00102] According to an embodiment herein, the container is filled with bio-solids to
generate methane, hydrogen and oxygen.
[00103] According to an embodiment herein, the bio-solids are selected from a
group consisting of a final stage effluent of sewage treatment plant sludge. The final stage
effluent of sewage treatment plant sludge comprises small particles of bacteria, algae and
cow dung. The bacteria belong to algae family.
[00104] According to an embodiment herein, the system further comprises a
plurality of extension tubes attached to the container, a plurality of one way valves fixed to
the plurality of extension tubes, a top end cover, a flame arrestor, Graphene filter and a
plurality of hoses attached to the plurality of extension tubes.
[00105] According to an embodiment herein, the system is configured to be provided
in infection waste incinerator in hospitals, and in fuel cells for cars, planes, boats, and rocket
systems.
[00106] According to an embodiment herein, the system further comprises a barrier
system for conducting electric charges and for separating the bubbles of oxygen and
hydrogen. The barrier system comprises a barrier disk placed between the positive electrode
disk and the negative electrode disk. The barrier disk is a synthetic Blue diamond disk coated
or combined or doped with boron. The synthetic blue diamond disk coated or combined or
doped with boron is either porous or permeable to the ions present in the water.
[00107] According to an embodiment herein, the positive electrode frame is
provided with a first hole for receiving a nut and bolt to hold an electric wire from a positive
electrode terminal of the battery power supply or power supply.
[00108] According to an embodiment herein, the negative electrode frame is
provided with a second hole for receiving a nut and bolt to hold an electric wire from a
negative electrode terminal of the battery or power supply.
[00109] According to an embodiment herein, the system further comprises a
wire/cable wound around the plurality of disks and the wire/cable is made of conductive
materials selected from a group consisting of conductive synthetic Blue diamond doped with
boron, Stainless Steel, 316 L stainless steel, 347 L stainless steel, fine grain graphite,
Graphene, MMO and carbon nanotubes. The pluralities of wire/cable made of synthetic
diamond are connected in a linear manner.
[00110] According to an embodiment herein, the system further comprises a
lightning arrestor connected to the container. The lightning arrestor is connected to a
diamond transistor for regulating the electricity. The lightning arrestor is arranged in the entire
skin of an airplane/craft in a web shape or net shape. The lightning arrestor comprises a web
formed with conductive diamond links or conductive diamond links with nano-carbon tubes
or nano-carbon ribbon formed around the conductive diamond links to act as a diamond
switch or fuse or circuit breaker to prevent lightning from damaging the airplane/craft and
allows the lightning to travel around the airplane/craft composite skin.
[00111] According to an embodiment herein, the web formed with conductive
diamond links is connected to a diamond regulator or transistor and to a HHO generator
provided in the aircraft thereby making the lightning as a power source for the HHO
generator and preventing the lightning from damaging the airplane/craft and allow the
lightning to travel around the airplane/aircraft skin or composite skin, and to release the static
discharge through a plurality of diamond lightning wicks.
[00112] According to an embodiment herein, the positive electrode disk, the
negative electrode disk and the neutral disk are coated with an electrical gel sealant to cover
the positive electrode disk and the negative electrode disk. The electrical gel is made of silicone that is impregnated with Mixed Metal Oxide (MMO) or Boron doped diamond or an electrically conductive material.
[00113] According to an embodiment herein, the plurality of neutral disks conduct
electricity and are coated with a non-conductive material gel to cover the neutral disk, and
the non-conductive material gel is made of silicone that is impregnated with conductive
material.
[00114] According to an embodiment herein, the container is filled with water added
with Potassium Hydroxide and synthetic blue diamond material. Potassium hydroxide is
added to the water in the container by adding caustic Potash KOH flakes at a rate of14 of a
cup per gallon of water.
[00115] According to an embodiment herein, the system is provided with a clear
diamond and the clear diamond is used as an insulator between the electrodes so as to absorb
the heat generated by the electrodes.
[00116] According to an embodiment herein, the system is provided with a synthetic
diamond doped with an impurity. The synthetic diamond doped with an impurity acts as a
barrier between the electrodes to separate the hydrogen and oxygen gases produced.
[00117] According to an embodiment herein, the plurality of disks are coated with a
corrosion prevention material, and wherein the corrosion prevention materials are coated in
two layers, and wherein the plurality of disks are coated with a first layer of sea-salt material
and a second layer of graphite or carbon nano tubes.
[00118] According to an embodiment herein, the positive electrode disk and the
negative electrode disk are manufactured using electron beam induced deposition (EBID)
process or a direct metal deposition (DMD) process, Laser metal deposition by blown powder, Carbon Fibre sintering and 3D printing process with a printing material. The printing material is selected from a group consisting of laminate, plastic, liquid, metal, diamond, powder filaments or sheet of paper. The non-conductive disk and support frames are produced in the similar process as the conductive disk and frame as one solid piece supporting the conductive disks and frames.
[00119] According to an embodiment herein, the plurality of positive electrode
disks, the negative electrode disks and the neutral electrode disks are of a preset shaped disk
and wherein the preset shaped disk is selected from a group consisting of flat disks,
rectangular disks, square disks, and domed shaped plates with rims or edges and wires.
[00120] According to an embodiment herein, the dome shaped disk with rim is
manufactured with the polycrystalline chemical vapor deposition (CVD) diamond. The dome
shaped disks are arranged in a concave shape and in a convex shape. The dome shaped disks
are arranged in a preset sequence and the preset sequence is selected from a group consisting
of : +( ) ( )- or -( ) ( )+( ) ( )- or +( ) ( )- ( ) ( )+ or +-+-+-or+(((((((((((-, where the dome
shaped disk arranged in a concave shape is represented with a symbol "("and the dome
shaped disk arranged in a convex shape is represented with a symbol ")".
[00121] According to an embodiment herein, the system is used as a power source in
automobiles or unmanned undersea vehicles (UUVs), or satellites, or lunar bases, or
unmanned aerial vehicles (UAVs).
[00122] According to an embodiment herein, a hydrogen and oxygen manufacturing
plant is provided. The hydrogen and oxygen manufacturing plant comprises a plurality of
systems for generating oxygen and hydrogen (HHO) using electrolysis. The plurality of HHO
generating systems, is connected to a single pipe to form of a tree-shaped structure. The plurality of HHO generating systems is configured to merge into the single tree shaped pipe through a plurality of outlet valves. The pluralities of tree shaped pipes are connected in series to each common angled pipe in a plurality of common angled pipes. The common angled pipes are configured to collect HHO gas generated from the plurality of HHO generating systems. The common angled pipes are inclined at a particular angle. The common angled pipes are connected to respectively to a plurality of water bubblers at a top end. The collected HHO gas is collected at the common water bubblers. The common water bubblers are configured to separate hydrogen gas and oxygen gas using a graphene filter. The separated hydrogen gas and the oxygen gas are stored in separate tanks connected to the common water bubblers. The gases are also configured to be stored as liquid hydrogen and liquid oxygen.
[00123] According to an embodiment herein, the hydrogen and oxygen
manufacturing plant further comprises a common water inlet pipe with a threaded cap. The
common water inlet pipe is configured as an entry point for supplying a water-electrolyte
solution to the plurality of HHO generating systems. The common water inlet pipe is
connected to angled pipe through a one way valve for controlling a flow of water. Two
common angled pipes are configured respectively for separating and collecting hydrogen and
oxygen.
[00124] According to an embodiment herein, the pipe tree comprises a central pipe
provided with one way valve for supplying water to a respective HHO generator. The pipe
tree comprises a positive electricity connection and a negative electricity connection for each
HHO generator
[00125] The various embodiments herein provide a system and method for generating a plurality of reactant gases, particularly hydrogen and oxygen. The system adopts electrolysis process to generate a HHO gas from a water-electrolyte solution. The system is a reaction cell which comprises a plurality of electrodes emerged in the water-electrolyte solution. An electric power source connected to the electrodes is configured to supply an electric current so as to electrically charge the electrodes. The charged electrodes react with the water-electrolyte solution to produce the HHO gas.
[00126] FIG. 1 illustrates a cutaway view of a HHO generating system without
positive electrode and negative electrode frames attached to the disks, according to an
embodiment herein. With respect to FIG. 1, the HHO generating system 100 comprises a
reaction tank 101 filled with water-electrolyte solution, a plurality of disks 102 stacked one
above another, a plurality of frames connecting to the disks and an external power supply.
The plurality of disks 102 comprises a plurality of conductive disks and non-conducting
disks. The conductive disks are negatively charged cathode disks and positively charged
anode disks. The non-conductive disks are placed in between the positively charged disks
and the negatively charged disks. The plurality of frames comprises a plurality of conductive
frames 103 and 104 and a plurality of support frames 107 and rings 108 configured to hold
the disks. The external power supply connected to the conductive frames 103 and 104,
Exhaust cap for HHO gas 109 and the water (and perhaps electrolyte) intake pipe 110.
[00127] FIG. 2 illustrates a sectional view of a HHO generating system with positive
connection and negative electrode frames attached to the respective disks, according to an
embodiment herein. A negative potential of the power supply is connected to a negative
terminal 105 of an N-connection frame 104 to negatively charge the disks connected to the
frame. A positive potential of the power supply is connected to a positive terminal 106 of a
P-connection frame 103 to positively charge the disks connected to the frame.
[00128] According to an embodiment herein, the system is provided with
tube/container in which the disk and frame arrangement are provided inside. The
arrangement is secured to a position using a plurality of fastening extensions attached to the
container. The tank further comprises at least one hose through which the HHO gas exits the
system. The opening of the hose pipe is sealed with an exhaust cap 109. The cap and the pipe
opening are bonded by a melting type bonding agent or by applying heat to each other so as
to maintain the seal. The tank further comprises a plurality of valves, out of which at least
one valve is adopted to supply the water-electrolyte solution to the HHO generator system.
The tank is constructed from a high density non-conductive material, for example, preferably
High-density Polyethylene (HDPE) material, Water and electrolyte intake pipe 110.
[00129] According to an embodiment herein, the tank is filled with the water
electrolyte solution which is decomposed by the electrolysis process to produce the HHO
gas. Pure water or distilled water is used as the electrolyte in the electrolysis process. The
water is mainly used to produce HHO as the pure water is safer than using chemicals, coal or
methane. The water is decomposed with zero waste and toxic byproduct. The electrolysis of
pure water requires excess energy in the form of over potential to overcome various
activation barriers. The efficiency of electrolysis is increased through the addition of an
electrolyte (such as a salt, an acid or a base) and the use of electro-catalysts. The catalysts
modify and increase the rate of chemical reactions without being consumed in the process.
Strong acids such as sulfuric acid (H2SO4) and strong bases such as potassium hydroxide
(KOH), and sodium hydroxide (NaOH) are frequently used as electrolytes due to their strong
conducting abilities. The electro-catalysts that are used in the process are conductive materials, not limiting to, 316 L stainless steel, 347 L stainless steel, fine grain graphite,
Graphene, nano-carbon tubes or nano-carbon ribbon, MNMO coated metal, Synthetic Blue
diamond doped with boron, Synthetic polycrystalline diamond (PCD), polycrystalline CVD
(chemical vapor deposition) diamond and the like. The conductive materials are used in a
powder form as an electro-catalyst in the water for gas formation. The water is added
preferably with Potassium Hydroxide caustic Potash KOH flakes as catalyst.
[00130] The disks are assembled one above another to form a stacked disk
arrangement. The disks used are of any shape such as flat disks, rectangular disks, and square
disks, domed shaped plates with rims or edges and wires. The plurality of disks comprises
the conductive disks which act as electrodes in the electrolysis process. The stack
arrangement further comprises the neutral conductive disks which are placed in between the
conductive disks to provide added production of HHO. The stacked arrangement is further
braced by the plurality of frames which are placed on the circumference of the disk
arrangement.
[00131] The conductive disks are made of highly superconductive material to allow
a large amount of electric current to flow from the disks to the water. The materials that are
used for manufacturing the conductive disks include, but not limited to, 316 L stainless steel,
347 L stainless, fine grain graphite, Graphene, nano-carbon tubes or nano-carbon ribbon,
MMO coated metal, Synthetic Blue diamond doped with boron, Synthetic polycrystalline
diamond (PCD) diamond, polycrystalline CVD (chemical vapor deposition) diamond and
the like materials.
[00132] The conductive disks comprises of a plurality of cathode disks and a
plurality of anode plates. The external power supply is connected to the conductive disks to electrically charge the disks. The cathode disks are negatively charged disks whereas the anode disks are positively charged disks. When the electric current is passed through the cathode and anode disks, the disks reacts with the water-electrolyte solution to produce the
HHO gas bubbles. The electric current travelling through the disks move along the disk
surface, thus creating more surface area at a best distance for the parallel surfaces at 90
degrees. The parallel arrangement of charged disk surface works best to produce the HHO
gas. The problems that are encountered due to a use of disks to generate HHO gas are the
amount of heat produced during the electrolysis process and transfer of the bubbles out of the
electrolyte solution to the top of the reaction tank without igniting the bubbles and/or over
pressurizing the tank/container. The holes and slits that are formed on the conductive disks
allow the bubbles to move up and out of the tank. The slots and holes on the disks further
helps in lowering the temperature of the disks and the water.
[00133] FIG. 3 illustrates a top view and a side view of an anode disk with a
plurality of holes in the HHO generating system, according to an embodiment herein, while
FIG. 4 illustrates a top view and a side view of a cathode disk with a plurality of slits in the
HHO generating system, according to an embodiment herein. The disks with holes 302 are
best used as positively charged electrode disks. Hence the anode disks 301 comprise a
plurality of holes 302. Since the slit disks are best used as negatively charged disks, the
cathode disks 401 comprise a plurality of slits 402. The disks with holes 301 have a greater
mass, for transferring more electricity in the water. The disks draw a greater of current when
a material with the least ohms reading is used for manufacturing disks and the heat generated
by the disk is less.
[00134] The electrolysis process corrodes the electrode disks used in the process.
The corrosion is a barrier for further damage from further corrosion. Hence the conductive
disks are coated with non-corrosive substance to eliminate an effect of corrosion and to
increase an electric current conductivity in the disks. The coating of disks is explained
considering an example. Considering the metal used for the conductive disks to be 70/30
Copper/Nickel meaning 70% copper & 30% nickel. The treatment for corrosion of the disks
is not needed when only the distilled water is used in the tank. Since the electro-catalyst is
used with the distilled waiter for electrolysis, the disks need to be coated with a highly
conductive material. To form the coating, the metal disks are placed in a solution of distilled
water added with sea salt. The disks are left immersed in the sea salt solution for a pre
determined period of time, for example 30 days, so as to allow a crystal salt attachment to the
70/30 Copper/Nickel disk. The same sea salt solution is added with the nano-carbon tubes or
graphite powder to produce a new solution. The disks coated with the crystal salt attachment
are again immersed in the newly formed solution for a predetermined period of time, for
example 30 days. The disks are further covered / coated with a different crystal salt
attachment. During a first phase of immersion, the sea salt bonds to the disks, thereby
providing a first layer of coating. By further bonding the small particles of graphite/nano
carbon tubes to the sea salt attached to the disks, a second protection layer is formed to lessen
the effect of corrosion. The graphite attached to the disks further slows down the flow of
electricity on the surface of the disks so as to produce a greater amount of Hydrogen and
Oxygen from the water.
[00135] It is noticed during electrolysis that the anode electrode corrodes until it is
ruptured. So the anode disk needs to be coated with Mixed Metal Oxide [MMO] Anode
Coating. The Mixed Metal Oxide [MMO] Anode Coating is a crystalline electrically conductive coating to prevent rusting and corrosion of the anode disks. Since the coating is conductive, the anode disk works perfectly for hydrogen and oxygen production. The highly conductive synthetic blue diamond is mixed into the coating material and the material is bonded to the conductive disk which is to be used as anode. The coating material is bond to high conductive disk through a bonding material (like super glue, 100% Methyl
Cyanoacrylate Adhesive etc., or grown onto).
[00136] The synthetic diamond is polycrystalline diamond (PCD) which has
extremely high electric conductivity and thermal conductivity. The high conductivity
synthetic blue diamond doped with boron is used prominently to replace the stainless steel or
copper/nickel disks and MNO metal disk so as to be used as an anode. Alternatively, the
metal disks like aluminum which produce toxic gases are coated with blue diamond so
eliminate the generation of the toxic gas.
[00137] According to an embodiment herein, a plurality of neutral disks is arranged
in between the positively charged disks and the negatively charged disks. The neutral disks
are mainly used for transferring the heat generated by electricity flowing through the disks
and the water and produces more HHO. The number of neutral disks placed in between the
conductive plates depends on the amount of electric current flowing through the plates. A
natural diamond is a perfect non-conductive material and thus it is used for manufacturing
the non-conductive frames. The natural diamond is used for both heating and cooling
purposes.
[00138] According to an embodiment herein, the pluralities of disks are arranged in a
sequence of positive, neutral and negative disks. The measurement of spacing between the
disks is important for the hydrogen/oxygen to be formed. The typical minimum spacing usually used is 1/32" and the maximum spacing is 14" maximum with best spacing of 1/16" apart. For best performance, the thickness of disk material is equal to the width of the spacing/gap between the disks/plates. The disks are stacked in a column in a sequence of positive and negative disks, back and forth, to start and end with a positive/negative disks.
The electricity is supplied to the disks by connecting the positive and negative electrode
frames to the respective disks in the sequence. The arrangement of disks is explained with an
example: Considering a few symbols to represent the sequencing of the disks where a
positive charged disk is '+', a negative charged disk is '-'and a neutral disk is 'n', then the
arrangement of disks can be (+ nnnn - nnnn + nnnn - nnnn +) or (- nnnn + nnnn - nnnn+ nnnn
-). For the aforementioned arrangement, each neutral plate must be about 1.2 to 1.4 Amps, so
more number of neutral plates are added to lower the current to 1.2 - 1.4 Amps, when the
power supply of 12 volts or 24 volts (or even more volts) is used. The conductive material
allows more current through it, thereby allowing more Amps per disk to flow through, when
the dome disk with rim is used for an amplifier.
[00139] FIG. 5 illustrates a top view and a side view of a dome shaped neutral disk
in the HHO generating system, according to an embodiment herein. The dome disk 501 with
rim 502 is manufactured with the polycrystalline CVD (chemical vapor deposition) diamond
using 13.5 kHz or greater frequencies. The symbols representing a side view of the Dome
disk 501 with the direction of dome radius are "("and")". Thus the sequencing of the disk
arrangement is: +( ) ( )- or -( ) ( )+( ) ( )- or +()()-()( )+ or +-+-+-+- or have the dome
shape in the same direction, like(((((((((((.
[00140] FIG. 6 illustrates a top side perspective view a frame structure for holding
the disks in the HHO generating system, according to an embodiment herein. The frames comprises at least two conducting frames 104 and 103, of which at least one frame is the negative electrode conducting (N connection) frame 104 connected to the cathode disks and one positive electrode conducting (P connection) frame 103 connected to the anode disks.
[00141] FIG. 7 illustrates a side view and a front view of a negative electrode frame
in the HHO generating system, according to an embodiment herein, while FIG. 8 illustrates a
side view and a front view of a positive electrode frame in the HHO generating system,
according to an embodiment herein. The two frames 104 and 103 carry electricity from the
outside area of the tank to the water-electrolyte solution filled in the tank. Each ring frame
comprises a plurality of measured slots 701 positioned as per the spacing around the disks
that are to be pressed into each slot of 104, 103 and 107. Both the conducting frames 104 and
103 are not attached to the same disk. The slots 701 of both the frames 104 and 103 are
arranged in such a way that the negative charged disk is connected only to a slot 701 on the
N-connection frame 104 and across from the following positive charged disk is connected
only to a slot 701 on the P-connection frame 103. The conducting frames 104 and 103 are
made of 70% copper and 30% nickel. Other conductive materials that are used for
constructing frames include, but not limited to, high conductive synthetic Blue diamond
doped with boron, Stainless Steel, particularly 316 L stainless steel, 347 L stainless steel, fine
grain graphite, Graphene and MMO. The positive terminal of the power supply is connected
to a connecting terminal 106 at an end of the P-connection frame 103. The negative terminal
of the power supply is connected to a connecting terminal 105 at an end of the N-connection
frame 104. The frames further comprises the plurality of non-conducting support frames 107.
The frames are made of highly insulating material such as High-density Polyethylene
(HDPE) material. The support frames are configured to hold the plurality of conducting disks. The support frames are connected on the circumference of the disk arrangement so as to envelope the plurality of disks. The support frames further comprises atleast three non conducting rings 108.
[00142] FIG. 9 illustrates a top view and a side view of a circular ring frame in the
HHO generating system, according to an embodiment herein. The rings 108 are used to hold
and support the conducting frames and the non-conducting frames 107 with the help of the
slots 701 provided on the circumference of the rings. The support ring frames 108 are
constructed from non-conducting High-density Polyethylene (HDPE) material.
[00143] Each frame that conducts electricity is coated with a non-conductive
material such as High-density Polyethylene (HDPE) with exception of the frames parts which
connect to the conducting disks. The frame parts which are not coated with HDPE are the
locations where the frames 103 and 104 are attached to the electric conductive disks. The
non-conductive coating is applied on the conducting frames so that the electric current
exclusively enters the water from the disks and not from the conductive frames 103 and 104.
[00144] FIG. 10 illustrates a functional block diagram of a HHO generating system
in an automobile, according to an embodiment herein. The block diagram of the system
shows a wiring configuration of the HHO generator 100 on automobiles like cars, trucks,
vehicles and electric generators. The HHO generating system 100 is configured for a
production of HHO gas at gas stations so that a person uses the system to fill the vehicle gas
tank with HHO. A fuse 1004 of preferably 15 Amps is used to control the power supply 1002
to the generator 100. A Solenoid 1003 connected to the fuse 1004 is configured to establish a
connection between the battery 1002 to the HHO generation system 100 according to the
operation of an on/off switch 1005. The external power supply 1002 is connected to the conductive disks so as to electrically charge the disks in the HHO generation system 100.
The negative potential of the power supply is connected to the cathode disks to negatively
charge the disks. The positive potential of the power supply is connected to the anode disks
to positively charge the disks. The HHO generator 100 is filled with water containing
electrolyte for enabling the electricity to pass through. A valve 1001 is provided at the
bottom of the HHO generator, through which the water-electrolyte solution is supplied. The
cathode disks produce hydrogen molecules from the water-electrolyte solution whereas the
anode disks produce oxygen molecules from the water-electrolyte solution. The hydrogen
and oxygen gases reach the top of reaction cell in the form of bubbles. The amount of
hydrogen and oxygen generated is proportional to the total electrical charge conducted by the
water-electrolyte solution. The HHO gas bubbles pass through the hose 1006 of the reaction
cell in the HHO generator and are collected at a water bubbler 1008. The water bubbler 1008
is configured to separate the hydrogen gas and the oxygen gas bubbles. The collected gas
bubbles contain traces of water and electrolyte along with the gases. The water bubbler 1008
is further configured to clean the HHO gas with the help of chemicals. The water and
electrolyte collected in the water bubbler 1008 is returned back to the HHO generation
system through a valve 1007 connecting the water bubbler 1008 and the HHO generator 100.
The use of a bubbler is replaced with a flame arrester Graphene filter for cleaning the HHO
gas. Sound wave pulses and/or diamond tube microwaves are applied to the reaction cell
containing the electricity charged disks so as to help the bubble formation and to produce an
increased amount of hydrogen and oxygen.
[00145] According to one embodiment herein, sound wave pulses are added to the
cylinder/pipe containing the electricity charged disks to help the bubble formation. The diamond tube microwaves are also used to make more hydrogen and oxygen.
[00146] FIG. 11 illustrates a schematic diagram of a large hydrogen and oxygen
manufacturing plant, according to an embodiment herein. The manufacturing plant comprises
a plurality of HHO generating systems, which are connected to a pipe tree 1105 to form of a
tree-like structure. A plurality of outlet valves emerging from the plurality of HHO
generating systems is configured to merge into the single pipe tree 1105. The pluralities of
tree pipes 1105 are connected in series to a common angled pipe 1104. The angled pipe 1104
is configured to collect the HHO gas generated from the plurality of HHO generators. Since
the common pipe 1104 is inclined at a particular angle, the collected HHO gas rises at top of
plant and is collect at a common water bubbler 1101. The water bubbler 1101 is configured
to separate the hydrogen gas and the oxygen gas, wherein the gases are stored in separate
tanks. The gases are also configured to be stored as liquid hydrogen and liquid oxygen. The
manufacturing plant further comprises a common water inlet pipe 1102 with a threaded cap.
The pipe 1102 is an entry point for supplying the water-electrolyte solution to the plurality of
HHO generating systems. The pipe 1102 further comprises a one way valve 1103 for
allowing the flow of water. Each pipe tree 1105 comprises a central pipe 1106 with one way
valve for supplying water to the respective HHO generator. The pipe tree 1105 further
comprises a positive electricity connection 1037 and a negative electricity connection for
each HHO generator 1108. A lightning bolt is passed through the lightning arrestor or
lightning wick (or ground, if placed into dirt), then through the plurality of HHO generator
100 to increase generation of the HHO gas. The FIG. 10 illustrates a functional block
diagram of a HHO generating system. The system comprises a Lightning bolt as power
supply, on/off switch 1005, a regulator and /or transistor 1004 and 1003 to control the lightning bolt, then both poles are connect to the positive and negative of the HHO generator
100.
[00147] FIG. 12 illustrates a schematic diagram of a HHO generating system with a
barrier for separately producing the hydrogen gas and the oxygen gas, according to an
embodiment of the herein. In order to separately collect the oxygen gas and the hydrogen
gas, a barrier 1201 of highly conductive synthetic diamond plate doped with boron is
constructed / arranged between the positive charged disks 301 and negative charged disks
401. Other conductive materials that are used for constructing the barrier include, but not
limited to, highly conductive synthetic Blue diamond material doped with boron, Stainless
Steel, particularly 316 L stainless steel, 347 L stainless steel, fine grain graphite, Graphene
and NO. The barrier 1201 separates the reaction tank into two sections, first tank section
101A and second tank sectionlOB. The negative terminal 105 of power supply is connected
to the plurality of negatively charged disks 401 of the first Tank section 101A and the
positive terminal 106 of the power supply is connected to the plurality of positively charged
disks 301 of the second Tank section 101B. The electric current travels through the water
from the positive charged disks 301 to electrify the barrier 1201. The barrier 1201 further
conducts the electric current to the negative charged disks 401 through the water. The first
tank section 101A provided with the negative charged disks 401 generates the hydrogen gas
bubbles whereas the second tank section 101B provided with the positive charged disks 301
generates the oxygen gas bubbles. The barrier 1201 in the reaction tank 101 totally separates
the bubbles of the oxygen gas and the hydrogen gas. The gases reach the top of tank sections
and the gases are separately collected through the two hoses 109A and 109B.
[00148] According to an embodiment herein, a wire/cable made of synthetic diamond with high strength and capable of conducting high voltage current and amps is wound around the disks. The wire/cable is manufactured of carbon-nano tubes which links the diamond in a linear manner. Other conductive materials that are used for constructing the wire/cable include, but not limited to, highly conductive synthetic Blue diamond doped with boron, Stainless Steel, particularly 316 L stainless steel, 347 L stainless steel, fine grain graphite, Graphene and MMO.
[00149] FIG. 13 illustrates an exploded view of a plurality of links which are
configured to conduct electricity and FIG. 14 illustrates a schematic diagram showing a
connection pattern between the pluralities of links, according to an embodiment of the herein.
In case of the air-borne automobiles, the wire/cable made of nano-carbon tubes/ribbons
and/or Graphene wrapped around the conductive diamond links 1301 are spread like a web or
net on the entire outer cover of the automobile. A plurality of shim-plugs 1302 is adopted in
order to support and provide a level surface to the outer cover of the automobile. The
conductive web prevents lightning from damaging the air-borne automobile and allows the
lightning to travel around the outside composite skin surface. The lightning is used as source
of power supply in the HHO generating system. The links are arranged in the form of
conductive webs attached together in ground, air or outer space for acting as lightning
arrestor. The lightning arrestor arranged in the form ribbons is attached with hydrogen
balloons along the length of the ribbons to form a HHO generating system in ground, or air
or outer space.
[00150] FIG. 15 illustrates an exploded assembly view of a plurality of straight links
and FIG. 16 illustrates a schematic diagram showing a connection pattern between the
pluralities of straight links, according to an embodiment of the herein. The wire/cable is further configured to extend from the earth surface to a space station in a neutral orbit in the outer space, and either end or both ends of the wired/cable is attached to a plurality of HHO generators. The straight links comprises of a plurality of short links 1502 and a plurality of long links 1501. The straight links 1501 are connected to each other through a dowel pin
1503. Using synthetic diamond links 1501 with graphite wrap enables the wire/cable to
extend from the earth surface to space station in neutral orbit in outer space, and either end or
both ends of the wired/cable is attached to a plurality of HHO generators.
[00151] After assembling the frames and disks into a container, the frames and the
disks are submerged into liquid Nitrogen/carbon and 2 Amps of electricity is applied to the 6
hours to the conductive frames/wires/disks or plates. As the electrolysis process tends to
degrade/pit all metals & graphite types, the coating of the surface helps to slow that process.
[00152] According to an embodiment herein, the HHO generating system is
alternatively used to generate methanol gas (CH 30H) along with the HHO gas. The methanol
is generated with hydrogen by adopting a catalytic process directly from carbon monoxide,
and carbon dioxide, to generate methanol gas. An algae is added to the reaction tank with
water-electrolyte solution. The solution is preserved for a particular time period, preferably
10 days so as to increase the PH of the solution to at least 10, in-order to make the solution
more acidic and decomposed. The decomposed algae are pumped into a machine /system that
uses cavitation technology. The machine comprises a catalytic motor that heats the algae to
break the algae further apart. The decomposed algae is then pump into the HHO generator,
which is operated to produce methane, oxygen and hydrogen.
[00153] The foregoing description of the specific embodiments will so fully reveal
the general nature of the embodiments herein that others can, by applying current knowledge, readily modify and/or adapt for various applications such specific embodiments without departing from the generic concept, and, therefore, such adaptations and modifications should and are intended to be comprehended within the meaning and range of equivalents of the disclosed embodiments.
[00154] It is to be understood that the phraseology or terminology employed herein
is for the purpose of description and not of limitation. Therefore, while the embodiments
herein have been described in terms of preferred embodiments, those skilled in the art will
recognize that the embodiments herein can be practiced with modification within the spirit
and scope of the appended claims.
[00155] Although the embodiments herein are described with various specific
embodiments, it will be obvious for a person skilled in the art to practice the invention with
modifications. However, all such modifications are deemed to be within the scope of the
claims.
[00156] It is also to be understood that the following claims are intended to coverall
of the generic and specific features of the embodiments described herein and all the
statements of the scope of the embodiments which as a matter of language might be said to
fall there between.
Claims (29)
1. A system for generating oxygen and hydrogen (HHO) using electrolysis, the system comprising: a container, and wherein the container is filled with water, Potassium Hydroxide and synthetic blue diamond material; a plurality of non-conductive rings; an electrolyte solution, and wherein the electrolyte solution is pure water added with bio-solids; a plurality of disks, and wherein the plurality of disks comprises a plurality of positive electrode disks, a plurality of negative electrode disks and a plurality of neutral disks, and wherein the plurality of disks are arranged in a preset sequence such that a sequence starts and ends with a positive electrode disk or a negative electrode disk, and wherein the plurality of disks comprises a plurality of disks with holes, a plurality of disks with long slits and a plurality of dome shaped disks, wherein the plurality of disks with holes are used as positive electrode disks and wherein the plurality of disks with long slits are used as negative electrode disks, and wherein the plurality of dome shaped disks are used as positive or negative or neutral disks, and wherein the plurality of dome shaped disks are arranged in a concave shape and in a convex shape, and wherein the plurality of disks are coated with a corrosion prevention material, and wherein the corrosion prevention material is coated in two layers, and wherein the plurality of positive electrode disks and the plurality of negative electrode disks are coated with a first layer of sea-salt material and a second layer of graphite or carbon nano tubes, and wherein the first layer of sea-salt material is coated on the plurality of positive electrode disks and the plurality of negative electrode disks, before coating the second layer of graphite or carbon nano tubes on the plurality of electrode positive electrode disks and the plurality of negative electrode disks; a positive electrode frame; a negative electrode frame; and a plurality of non-conductive plastic frames; wherein the positive electrode frame, the negative electrode frame and the plurality of non conductive plastic frames are arranged around peripheral edges of the plurality of disks, wherein the positive electrode frame and the negative electrode frame are provided with recesses, and wherein the positive electrode disks and the negative electrode disks are provided with a plurality of hook like structures for fastening the positive electrode disks and the negative electrode disks respectively with the recesses in the positive electrode frame and the negative electrode frame; and wherein the plurality of positive electrode disks, the plurality of negative electrode disks and the plurality of neutral disks are made of corrugated metals or non-metals, and the plurality of disks with long slits are also used as neutral disks.
2. The system according to claim 1, wherein the metal is selected from a group consisting of a copper-nickel alloy, 316 L stainless steel, 347 L stainless steel, and Mixed Metal Oxide (MMO) coated metal disks, and wherein the metal is a copper-nickel alloy and wherein the copper-nickel alloy disks comprises copper and nickel mixed in a ratio of 70:30 by weight.
3. The system according to claim 1, wherein the non-metal is selected from a group consisting of a fine grain graphite, graphene, carbon nano tubes or nano-carbon ribbon, MMO coated metal, synthetic blue diamond doped with boron, synthetic polycrystalline diamond (PCD), and polycrystalline chemical vapor deposition (CVD) diamond.
4. The system according to claim 1, wherein the plurality of non-conductive plastic frames is High density Polyethylene (HDPE) frames and the plurality of non-conductive rings is HDPE rings.
5. The system according to claim 1, wherein the preset sequence is selected from a first sequence or a second sequence or a third sequence and wherein the first sequence is represented by [+NNNN NNNN+ NNNN-NNNN+], and wherein the second sequence is represented by [-NNNN+NNNN-], and wherein the third sequence is represented by {[-DDDD + DvDD.D-] or [+DvDDD DvDDD+] or [+NNNN+]} and wherein + represents positive electrode disk, - represents negative electrode disk, N represents neutral disk, Dv represents concave dome shaped disk and D. represents convex dome shaped disk.
6. The system according to claim 1, wherein the positive electrode frame is provided with a plurality of recesses to hold and support the plurality of positive electrode disks.
7. The system according to claim 1, wherein the negative electrode frame is provided with a plurality of recesses to hold and support the plurality of negative electrode disks.
8. The system according to claim 1, wherein the plurality of non-conductive plastic frame is provided with a plurality of recesses to hold and support the plurality of neutral disks or a plurality of dome shaped disks.
9. The system according to claim 1, wherein the positive electrode frame and the negative electrode frame are covered with HDPE coating except on the recess areas that are configured to support and hold the positive electrode disks and the negative electrode disks.
10. The system according to claim 1, wherein the plurality of disks are supported in the container in such a manner that the plurality of disks is separated from one another by a preset distance, and wherein the preset distance is within a range of 0.079cm (1/32 of an inch) - 0.635cm (1/4 of an inch).
11. The system according to claim 10, wherein the preset distance is within a range of 0.159cm (1/16 of an inch).
12. The system according to claim 1, wherein the container is a HDPE container.
13. The system according to claim 1, wherein the plurality of positive electrode disks is designed to generate oxygen bubbles, when electricity is passed through the plurality of positive electrode disks.
14. The system according to claim 1, wherein the plurality of negative electrode disks is designed to generate hydrogen bubbles, when electricity is passed through the plurality of negative electrode disks.
15. The system according to claim 1, further comprises a battery power supply and wherein the battery power supply or power supply is connected to the positive electrode frame and the negative electrode frame to pass current to the positive electrode disks and the negative electrode disks.
16. The system according to claim 1, wherein the container is filled with bio-solids to generate methane, hydrogen and oxygen.
17. The system according to claim 1, wherein the bio-solids is selected from a group consisting of a final stage effluent of sewage treatment plant sludge, and wherein final stage effluent of sewage treatment plant sludge comprises small particles of bacteria, algae and cow dung, and wherein the bacteria belongs to algae family.
18. The system according to claim 1 further comprises at least: a plurality of extension tubes attached to the container; a plurality of one way valves fixed to the plurality of extension tubes; a top end cover; a graphene filter; a flame arrestor; and a plurality of hoses attached to the plurality of extension tubes.
19. The system according to claim 1, further comprises a barrier system for conducting electric charges, and wherein the barrier system comprises a barrier disk placed between the positive electrode disk and the negative electrode disk, and wherein the barrier disk is a synthetic Blue diamond disk coated or combined or doped with boron, and wherein the synthetic blue diamond disk coated or combined or doped with boron is either porous or permeable to the ions present in the water.
20. The system according to claim 1, wherein the positive electrode frame is provided with a first hole for receiving a bolt and nut to hold an electric wire from a positive electrode terminal of the battery power supply.
21. The system according to claim 1, wherein the negative electrode frame is provided with a second hole for receiving a bolt and nut to hold an electric wire from a negative electrode terminal of the battery power supply.
22. The system according to claim 1, further comprises a wire/cable wound around the plurality of disks and wherein the wire/cable is made of conductive materials selected from a group consisting of conductive synthetic Blue diamond doped with boron, Stainless Steel, 316 L stainless steel, 347 L stainless steel, fine grain graphite, graphene, MMO and carbon nanotubes, and wherein pluralities of wire/cable made of synthetic diamond are connected in a linear manner.
23. The system according to claim 1, further comprises a lightning arrestor connected to the diamond transistor for regulating electricity, and wherein the lightning arrestor is connected to the container, and wherein the lightning arrestor comprises a web formed with conductive diamond links or conductive diamond links with nano-carbon tubes or nano-carbon ribbon formed around the conductive diamond links to act as a breaker or fuse to prevent lightning.
24. The system according to claim 1, wherein the positive electrode disk, the negative electrode disk and the neutral disk are coated with an electrical gel to cover the positive electrode disk and the negative electrode disk, and wherein the electrical gel is made of silicone that is impregnated with Mixed Metal Oxide (MMO) or Boron doped diamond or an electrically conductive material.
25. The system according to claim 1, wherein the plurality of neutral disks are conductive and are coated with a conductive material gel to cover the neutral disk and wherein the conductive material gel is made of silicone that is impregnated with conductive material.
26. The system according to claim 1, wherein the Potassium hydroxide in the water is caustic Potash KOH flakes in an amount of 0.059L (/ of a cup) per 4.546L (gallon) of water.
27. The system according to claim 1, wherein the positive electrode disk and frame and the negative electrode disk and frame are manufactured using electron beam induced deposition (EBID) process or a Direct metal Deposition (DMD) process, Laser metal deposition blown powder, Carbon Fibre sintering and 3D printing process with a printing material, and wherein the printing material is selected from a group consisting of plastic, laminate, liquid, metal, diamond, powder filaments or sheet of paper, and wherein the neutral disk and support frames are produced in the similar process as the conductive disk and frame as one solid piece supporting the conductive disks and frames.
28. The system according to claim 1, wherein the positive electrode disks, the negative electrode disks and the neutral disks are of a preset shaped disks and wherein the preset shaped disk is selected from a group consisting of flat disks, rectangular disks, square disks, and domed shaped plates with rims or edges and wires.
29. The system according to claim 28, wherein the dome shaped disk with rim is manufactured with the polycrystalline chemical vapor deposition (CVD) diamond, and wherein the dome shaped disks are arranged in a concave shape and in a convex shape, and wherein the dome shaped disks are arranged in a preset sequence, and wherein the preset sequence is selected from a group consisting of +( ) ( )- or -( ) ( )+( ) ( )- or +( ) ( )- ( ) ( )+ or +-+-+-+- or +(((((((((((-,and wherein the dome shaped disk arranged in a concave shape is represented with a symbol "(" and wherein the dome shaped disk arranged in a convex shape is represented with a symbol)".
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US14/848,295 | 2015-09-08 | ||
| US14/848,295 US10094032B2 (en) | 2013-11-17 | 2015-09-08 | System and method for generating hydrogen and oxygen gases |
| PCT/IB2016/051421 WO2017042639A1 (en) | 2013-11-17 | 2016-03-12 | System and method for generating hydrogen and oxygen |
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| Publication Number | Publication Date |
|---|---|
| AU2016320641A1 AU2016320641A1 (en) | 2018-04-19 |
| AU2016320641A2 AU2016320641A2 (en) | 2020-07-09 |
| AU2016320641B2 true AU2016320641B2 (en) | 2022-06-02 |
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| AU2016320641A Active AU2016320641B2 (en) | 2015-09-08 | 2016-03-12 | System and method for generating hydrogen and oxygen |
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Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20130048493A1 (en) * | 2009-09-28 | 2013-02-28 | Samuel Tissot | Electrolysis device |
| US20150068889A1 (en) * | 2013-11-17 | 2015-03-12 | Don Lee Hansen | System and method for generating hydrogen and oxygen gases |
-
2016
- 2016-03-12 CA CA2996851A patent/CA2996851C/en active Active
- 2016-03-12 AU AU2016320641A patent/AU2016320641B2/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20130048493A1 (en) * | 2009-09-28 | 2013-02-28 | Samuel Tissot | Electrolysis device |
| US20150068889A1 (en) * | 2013-11-17 | 2015-03-12 | Don Lee Hansen | System and method for generating hydrogen and oxygen gases |
Non-Patent Citations (1)
| Title |
|---|
| Yanbiao Liu , ""A graphene-based electrochemical filter for water purification"", Journal of Materials Chemistry A, 2014, Vol. 2, No. 39, pages 16554-16562. * |
Also Published As
| Publication number | Publication date |
|---|---|
| AU2016320641A2 (en) | 2020-07-09 |
| CA2996851A1 (en) | 2017-03-16 |
| AU2016320641A1 (en) | 2018-04-19 |
| NZ741174A (en) | 2024-07-26 |
| CA2996851C (en) | 2023-01-24 |
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