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AU2016351997B2 - Core-sheath composite cross-section fiber having excellent moisture absorbency and wrinkle prevention - Google Patents
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AU2016351997B2 - Core-sheath composite cross-section fiber having excellent moisture absorbency and wrinkle prevention - Google Patents

Core-sheath composite cross-section fiber having excellent moisture absorbency and wrinkle prevention Download PDF

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Publication number
AU2016351997B2
AU2016351997B2 AU2016351997A AU2016351997A AU2016351997B2 AU 2016351997 B2 AU2016351997 B2 AU 2016351997B2 AU 2016351997 A AU2016351997 A AU 2016351997A AU 2016351997 A AU2016351997 A AU 2016351997A AU 2016351997 B2 AU2016351997 B2 AU 2016351997B2
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Prior art keywords
core
section
fiber
sheath
composite cross
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AU2016351997A1 (en
Inventor
Yoshifumi Sato
Kentaro Takagi
Daisuke Yoshioka
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Toray Industries Inc
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Toray Industries Inc
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F8/00Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
    • D01F8/04Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers
    • D01F8/12Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers with at least one polyamide as constituent
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/28Formation of filaments, threads, or the like while mixing different spinning solutions or melts during the spinning operation; Spinnerette packs therefor
    • D01D5/30Conjugate filaments; Spinnerette packs therefor
    • D01D5/34Core-skin structure; Spinnerette packs therefor
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/283Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads synthetic polymer-based, e.g. polyamide or polyester fibres
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/292Conjugate, i.e. bi- or multicomponent, fibres or filaments
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/40Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
    • D03D15/47Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads multicomponent, e.g. blended yarns or threads
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/50Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
    • D03D15/573Tensile strength
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00Physical properties
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00Physical properties
    • D10B2401/02Moisture-responsive characteristics
    • D10B2401/022Moisture-responsive characteristics hydrophylic

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Multicomponent Fibers (AREA)
  • Woven Fabrics (AREA)

Abstract

A core-sheath composite cross-section fiber characterized in that the core section polymer is a thermoplastic polymer, the sheath-section polymer is a polyamide having a dicarboxylic acid unit which has a sebacic acid unit as a main component, the boiling-water shrinkage ratio is 6.0-12.0%, and the stress per unit fineness during 3% elongation in a fiber tensile test is 0.60 cN/dtex or more. A core-sheath composite cross-section fiber is provided having excellent moisture-absorbing capability and wrinkling prevention, and in which the moisture-absorbing capability is maintained even when washed.

Description

TITLE OF THE INVENTION: CORE-SHEATH COMPOSITE CROSS-SECTION FIBER HAVING EXCELLENT MOISTURE ABSORBENCY AND WRINKLE PREVENTION TECHNICAL FIELD
[0001]
The present invention relates to a core-sheath composite
cross-section fiber excellent in moisture absorbency and
wrinkle prevention.
BACKGROUND ART
[0002]
Synthetic fibers made from thermoplastic resins such as
polyamides and polyesters are widely used in clothing
applications, industrialapplications and the like because they
are excellentin strength, chemicalresistance, heat resistance
and the like.
[0003]
In particular, polyamide fibers are excellentin moisture
absorbing and releasing performance in addition to
characteristics such as distinctive softness, high tensile
strength, coloring property at dyeing, and highheat resistance,
and are widely used in underwear, sportswear, and the like.
Polyamide fibers, however, are still insufficient in moisture absorbing and releasing performance as compared with natural fibers such as cotton, and have problems such as stuffy and sticky feeling. Thus, polyamide fibers are inferior to natural fibers in terms of wearing comfort.
[0004]
From such a background, synthetic fibers that exhibit
excellent moisture absorbing and releasing performance for
preventing stuffy and sticky feeling, and that give wearing
comfort comparable to that ofnaturalfibers are demandedmainly
for underwear and sportswear applications.
[0005]
In view of this, Patent Document 1discloses a core-sheath
composite cross-section fiber made of a core section and a
sheath section, the core section being not exposed to the fiber
surface, in which the core section is made from a polyether block
amide copolymer having polycaproamide as a hard segment, the
sheath section is made from polycaproamide, and the area ratio
of the core section to the sheath section in the fiber
cross-section is 3/1 to 1/5.
[0006]
Moreover, Patent Document 2 discloses a core-sheath
composite cross-section fiber excellent in moisture absorbing
and releasing performance, the core-sheath composite
cross-section fiber having a core section made from a
thermoplastic polymer and a sheath section made from a fiber-forming polyamide, in which the thermoplastic polymer forming the core section contains a polyether ester amide copolymer as a main component, and the percentage of the core section is 5 to 50% by weight of the totalweight of the composite fiber.
[0007]
Moreover, Patent Document 3 discloses a core-sheath
composite cross-section fiber excellent in antistatic
performance, water absorption performance, and cool contact
feeling, the core-sheath composite cross-section fiber having
a core section made from a polyether block amide copolymer and
a sheath section made from a fiber-forming polymer such as a
polyamide or a polyester, in which the core section is exposed
at an exposure angle in the range of 5° to 90°. The core-sheath
composite cross-section fibers of Patent Documents 1 to 3 are
increasingly used as woven or knitted fabrics for underwear and
sports applications.
PRIOR ART DOCUMENTS PATENT DOCUMENTS
[0008]
Patent Document 1: International Publication No.
2014/10709
Patent Document 2: Japanese Patent Laid-open Publication
No. 6-136618
Patent Document 3: International Publication No.
2008/123586
[0009]
Although the core-sheath composite cross-section fibers
of Patent Documents 1 to 3 are excellent in moisture absorbing
and releasing performance due to the high moisture-absorbing
capability of the core component polymer, the core-sheath
composite cross-section fibers are easilydeformedandwrinkled
in the dyeing step because they are made from flexible polymers
having high shrinkage characteristics. Moreover, such
phenomenon easily occurs also during washing. Furthermore,
the core-sheath composite cross-section fibers also have
problems that the core section is deteriorated due to repeated
actualuse, and the moisture-absorbing capability decreases due
to repeated use.
[0010]
The presentinvention deals with the problems ofthe prior
techniques and seeks to provide a core-sheath composite
cross-section fiber excellent in moisture absorbing and
releasing performance and wrinkle prevention. The present
invention also aims to provide a core-sheath composite
cross-section fiber that maintains the moisture-absorbing
capability even after being washed.
[0011]
Accordingly, the present invention provides:
[0012]
(1) A core-sheath composite cross-section fiber,
comprising: apolyether ester amide copolymer as a core polymer;
and a polyamide having a dicarboxylic acid unit having, as a
main component, a sebacic acid unit as a sheath polymer, the
core-sheath composite cross-section fiber having a AMR of 5.0%
or more, a AMR retention rate after 20 times of washing of 90%
or more and 100% or less, a boiling-water shrinkage ratio of
6.0 to 12.0%, anda stress perunit fineness during3% elongation
in a fiber tensile test of 0.60 cN/dtex or more.
[0013]
(2) The core-sheath composite cross-section fiber
according to (1), wherein a sheath section has an a-crystal
orientation parameter of 2.10 to 2.70.
[0014]
(3) The core-sheath composite cross-section fiber
according to (1) or (2), having a retention rate of stress per
unit fineness during 3% elongation in a fiber tensile test of
60% or more before and after boiling water treatment.
[0015]
(4) A fabric including the core-sheath composite
cross-section fiber according to any one of (1) to (3) in at
least a part thereof.
[0016]
(5) Atextile product including the core-sheath composite
cross-section fiber according to any one of (1) to (3) in at
least a part thereof.
EFFECTS OF THE INVENTION
[0017]
According to the present invention, it is possible to
provide a core-sheath composite cross-section fiber that is
excellent in moisture-absorbing capability and wrinkle
prevention, and that maintains the moisture-absorbing
capability even after being washed.
EMBODIMENTS OF THE INVENTION
[0018]
The core-sheath composite cross-section fiber of the
present invention contains a polyamide having a dicarboxylic
acid unit having, as a main component, a sebacic acid unit as
a sheath polymer, and a thermoplastic polymer having high
moisture-absorbing capability as a core polymer.
[0019]
The polyamide having a dicarboxylic acid unit having, as a main component, a sebacic acid unit in the sheath section is a polymer made from a so-called high molecular weight material in which a hydrocarbon is linked to a main chain via an amide bond, and specific examples of the polyamide include polypentamethylene sebacamide, polyhexamethylene sebacamide, and copolymers thereof. From the viewpoint of economy, relatively easy yarn making, and excellent dyeability and mechanical characteristics, such a polyamide is preferably a polyamide mainly including polyhexamethylene sebacamide.
[0020]
The polyamide having a dicarboxylic acid unit having, as
a main component, a sebacic acid unit in the sheath section may
contain various additives, such as a matting agent, a flame
retardant, an antioxidant, an ultravioletabsorber, aninfrared
absorber, a crystal nucleating agent, a fluorescent whitening
agent, an antistatic agent, a hygroscopic polymer, and carbon
in the form of a copolymer or a mixture as needed at a total
additive content of 0.001 to 10% by weight.
[0021]
The thermoplasticpolymer havinghighmoisture-absorbing
capability in the core section refers to a polymer having a AMR
as measured in a pellet form of 10% or more, which is a polyether
ester amide copolymer. Also described are polyvinyl alcohol,
and a cellulose thermoplasticpolymer. Apolyether ester amide
copolymer is advantageous from the viewpoint of high thermal stability, high compatibility with the polyamide in the sheath section, and excellent peeling resistance.
[0022]
The "AMR" as used herein means a value obtained in the
following manner. About 1 to 2 g of pellets are weighed in a
weighing bottle, the pellets are dried at 110°C for 2 hours and
the weight (WO) is measured, and then the pellets are held at
20°C and a relative humidity of 65% for 24 hours and the weight
(W65) is measured. Then, the pellets are held at 300C and a
relative humidity of 90% for 24 hours and the weight (W90) is
measured. The AMR is calculated according to the following
formulae.
[0023]
MR65 (%) = [(W65 - W0)/W0] x 100
MR90 (%) = [(W90 - WO)/WO] x 100
AMR (%) = MR90 - MR65
[0024]
A polyether ester amide copolymer is a block copolymer
having an ether bond, an ester bond, and an amide bond in one
molecular chain. More specifically, a polyether ester amide
copolymer is ablock copolymer obtainedby the polycondensation
reaction of at least one polyamide component (A) selected from
lactams, aminocarboxylic acids, and salts of diamines and
dicarboxylic acids, with a polyether ester component (B) formed of a dicarboxylic acid and a poly(alkylene oxide) glycol.
[0025]
Examples of the polyamide component (A) include lactams
such as c-caprolactam, dodecanolactam, and undecanolactam,
(-aminocarboxylic acids such as aminocaproic acid,
11-aminoundecanoic acid, and 12-aminododecanoic acid, and
nylon salts of diamines and dicarboxylic acids, which are
precursors of polyhexamethylene adipamide, polyhexamethylene
sebacamide, polyhexamethylene dodecanamide and the like. A
preferable polyamide component is E-caprolactam.
[0026]
The polyether ester component (B) is formed of a
dicarboxylic acid having 4 to 20 carbon atoms and a
poly(alkylene oxide) glycol. Examples of the dicarboxylic
acid having 4 to 20 carbon atoms include aliphatic dicarboxylic
acids suchas succinicacid, glutaricacid, adipicacid, pimelic
acid, suberic acid, sebacic acid, and dodecanoic acid, aromatic
dicarboxylicacids suchas terephthalicacid, isophthalicacid,
and 2,6-naphthalenedicarboxylic acid, and alicyclic
dicarboxylic acids such as 1,4-cyclohexanedicarboxylic acid.
One of them or a mixture of two or more of them can be used.
Preferable dicarboxylic acids are adipic acid, sebacic acid,
dodecanoic acid, terephthalic acid, and isophthalic acid.
Examples of the poly(alkylene oxide) glycol include
polyethylene glycol, poly(1,2- and 1,3-propylene oxide) glycol, poly(tetramethylene oxide) glycol, and poly(hexamethylene oxide) glycol. Polyethylene glycol having particularly high moisture-absorbing capability is preferable.
[0027]
The number average molecular weight of the poly(alkylene
oxide) glycol is preferably from 300 to 10,000, more preferably
from 500 to 5,000. A molecular weight of 300 or more is
preferable because the poly(alkylene oxide) glycol hardly
scatters to the outside of the system during the
polycondensation reaction, and a fiber having stable
moisture-absorbing capability is obtained. Meanwhile, a
molecular weight of 10,000 or less is preferable because a
homogeneous block copolymer is obtained and the yarn making
property is stabilized.
[0028]
The composition rate of the polyether ester component (B)
is preferably from 20 to 80% in terms of the molar ratio. A
composition rate of 20% or more is preferable because high
moisture absorbency can be obtained. A composition rate of 80%
or less is preferable because high color fastness and washing
durability can be obtained.
[0029]
As such a polyether ester amide copolymer, "MH1657" and
"MV1074" manufactured by ARKEMA K.K. and the like are
commercially available.
[00301
The core-sheath composite cross-section fiber of the
present invention is required to have a boiling-water shrinkage
ratio of 6.0 to 12.0%. If the boiling-water shrinkage ratio
exceeds 12.0%, the fiber is easily deformed and wrinkled in the
dyeing step. If the boiling-water shrinkage ratio is less than
6.0%, although the fiber is excellent in wrinkle prevention,
there are cases where the operability in the yarn making step
is deteriorated or the quality is deteriorated. A
boiling-water shrinkage ratio within the above-mentioned range
gives a fiber excellent in wrinkle prevention. The
boiling-water shrinkage ratio is preferably from 6.0 to 10.0%.
[0031]
The core-sheath composite cross-section fiber of the
present invention is required to have a stress per unit fineness
during 3% elongation in a fiber tensile test of 0.60 cN/dtex
or more. The stress during 3% elongation in a fiber tensile
test is obtained by subjecting a sample to a tensile test under
the constant rate extension conditions shown in JIS L1013
(Chemicalfiber filament yarn test method, 2010), and obtaining
the strength at 3% elongation of the sample in a tensile
strength-elongation curve for the determination of the stress.
This strength is divided by the fineness of the fiber to obtain
the stress per unit fineness during 3% elongation in a fiber
tensile test.
[00321
The stress per unit fineness during 3% elongation in a
fiber tensile test corresponds to a rising portion of the
tensile strength-elongation curve, and is a parameter that
shows the rigidity of the fiber. The larger the value is (the
steeper the rise of the tensile strength-elongation curve is),
the more rigid the fiber is. That is, a fiber having a stress
per unit fineness during 3% elongation in a fiber tensile test
of 0.60 cN/dtex or more is suppressed in deformation in the
dyeingstep, andis excellentinwrinkleprevention. The stress
per unit fineness during 3% elongation in a fiber tensile test
is preferably 0.70 cN/dtex or more.
[0033]
In the core-sheath composite cross-section fiber of the
present invention, the polyamide in the sheath section
preferably has an a-crystal orientation parameter of 2.10 to
2.70, more preferably from 2.20 to 2.60. It is generally known
that an a-crystal is a stable crystal form, and is formed when
high stress is applied. When the polyamide in the sheath
section has an a-crystal orientation parameter within the
above-mentioned range, the polyamide in the sheath section is
preferentially stretched between a stretching roller and a
take-up roller from the spinning to the take-up, so that
sufficient a-crystals as a stable crystal form can be made
present. As a result, at the time of melt spinning, the stretching force concentrates on the polyamide in the sheath section, and the thermoplastic polymer having high moisture-absorbing capabilityin the core section is suppressed in crystallization. As a result, the moisture-absorbing capability of the core-sheath composite fiber can be further increased, and at the same time, the rigidity of the sheath section is increased, so that the tensile stress of the core-sheath composite fiber can be further increased.
[0034]
When the polyamide in the sheath section has an a-crystal
orientation parameter of 2.10 or more, the crystallization of
the polyamide in the sheath section proceeds, and the
core-sheath composite cross-section fiber is improved in the
tensile stress during 3% elongation, and moreover, the
crystallization of the thermoplastic polymer having high
moisture-absorbing capability in the core section does not
proceed, and the core-sheath composite cross-section fiber is
also improved in the moisture absorbing and releasing
performance. On the other hand, when the polyamide has an
u-crystal orientation parameter of 2.70 or less, the
crystallization of the polyamide in the sheath section does not
proceed, and yarn breakage and generation of fluffin the higher
order processing steps can be suppressed, so that productivity
is improved.
[0035]
The core-sheath composite cross-section fiber of the
present invention preferably has a retention rate of stress per
unit fineness during 3% elongation in a fiber tensile test of
60% or more before and after boiling water treatment. When the
retention rate of stress per unit fineness is within the
above-mentioned range, changes in the fiber structure and
crystal orientation degree in the dyeing step are small, the
shrinkage of the fiber is suppressed, and the rigidity of the
fiber is also easilymaintained, so that it is possible to obtain
a fiber excellent in wrinkle prevention. In a fiber subjected
to boiling water treatment, the fiber structure is changed
mainly in an amorphous part, hydrogen bonds between amide bonds
in the amorphous part are broken, the mobility of the molecular
chain is improved, and the orientation degree is lowered. As
a result of the changes in the fiber structure in the amorphous
part and the orientation degree, the fiber shrinks and the
rigidity of the fiber decreases. Therefore, suppressing the
shrinkage of the fiber as much as possible and maintaining the
rigidity of the fiber as much as possible before and after the
boiling water treatment suppress the deformation of the fiber
and improve the wrinkle prevention in the dyeing step.
Furthermore, deformation of the fiber is suppressed and the
wrinkle prevention is improved also during washing.
[00361
The thermoplasticpolymer havinghighmoisture-absorbing capability in the core section, which constitutes the core-sheath composite cross-section fiber of the present invention, is a polymer having low crystallinity and poor rigidity. Therefore, the polymer comes to have high shrinkage characteristics and is easily increased in flexibility due to boiling water treatment. Therefore, in the core-sheath composite cross-section fiber of the present invention, a polyamide including polyhexamethylene sebacamide having relatively high rigidity and low shrinkability is selected from polyamides as the sheath polymer to impart rigidity to the sheath section, and further the fiber is made under specific yarn making conditions (such as the heat setting temperature and the lubrication position) as will be described later to suppress the shrinkage characteristics andimprove the rigidity, so that the wrinkle prevention and moisture-absorbing capability are improved. The retention rate of stress per unit fineness is more preferably 70% or more.
[0037]
The core-sheath composite cross-section fiber of the
present invention preferably has a tensile strength of 3.0
cN/dtex or more, more preferably from 3.5 to 5.0 cN/dtex. A
tensile strength within the above-mentioned range makes it
possible to provide a product excellent in durability in
practical use.
[0038]
The core-sheath composite cross-section fiber of the
present invention preferably has a degree of elongation of 35%
or more, more preferably from 40 to 65%. A degree of elongation
within the above-mentioned range improves the passability of
the fiber in the higher order steps such as weaving, knitting,
and false twisting.
[0039]
In order to give high wearing comfort, the core-sheath
composite cross-section fiber of the present invention is
required to have a function of adjusting the humidity inside
the clothes. As an indicator of humidity adjustment, AMR is
used. The AMR is represented by the difference in moisture
absorptivity between that at the temperature and humidity
inside the clothes typified by 30°C x 90% RH in work on light
to medium duty or light to medium exercise, and that at the
outside temperature and humidity typified by 20°C x 65% RH. The
larger the AMRis, the higher the moisture-absorbing capability
is, and a larger AMR corresponds to higher wearing comfort.
[0040]
The core-sheath composite cross-section fiber of the
present invention has a AMR of 5.0% or more. The AMR is
preferably 7.0% or more, more preferably 10.0% or more. A AMR
within the above-mentioned range makes it possible to suppress
stuffy and sticky feeling during wearing, and to provide
clothing excellent in comfort.
[0041]
The core-sheath composite cross-section fiber of the
present invention has a AMR retention rate after 20 times of
washing of 90% or more and 100% or less. The AMR retention rate
is preferably 95% or more and 100% or less. A AMR retention
rate within the above-mentioned range provides washing
durability against actual use, so that it is possible to provide
clothing that maintains excellent comfort. Furthermore, a
core-sheath composite cross-section fiber having a AMR of 5.0%
or more and a AMR retention rate after 20 times of washing of
90% or more can provide clothing excellent in comfort that has
washing durability against actual use.
[0042]
The core-sheath composite cross-section fiber of the
present invention may be either of a filament and a staple
depending on the application. The total fineness, the number
of filaments (in the case of a long fiber), and the length and
number of crimps (in the case of a short fiber) are also not
particularly limited, but the total fineness is preferably from
5 to 235 dtex and the number of filaments is preferably from
1 to 144 in consideration of the use as a long fiber material
for clothing.
[0043]
The core-sheath composite cross-section fiber of the
present invention can be obtained by techniques such as melt spinning and composite spinning. Examples of the spinning technique are as follows. For example, a polyamide (sheath section) and a thermoplastic polymer having high moisture-absorbing capability (core section) are separately melted, and metered and transported with a gear pump, a composite flow is directly formed and discharged from a melt spinneret, and the obtainedyarns are cooled toroom temperature with a yarn cooling device such as a chimney, lubricated and bundled with a lubrication device, entangled with a first fluid entangling nozzle device, and stretched according to the ratio of the circumferential speed between a take-up roller and a stretching roller. Then, the yarns are heat-set with the stretching roller, and wound up with a winder (winding device)
[0044]
In order to obtain the core-sheath composite
cross-section fiber of the present invention, it is preferable
to select a polyamide having an appropriate molecular structure,
and to adopt a suitable take-up speed, a suitable lubrication
position, and a suitable heat setting temperature after
stretching. These will be described in detail below.
[0045]
As described above, the polyamide used in the sheath
section of the core-sheath composite cross-section fiber of the
present invention is preferably a polyamide having a
dicarboxylic acid unit having, as a main component, a sebacic acid unit, that is, a polymer made from a so-called high molecular weight material in which a hydrocarbon is linked to a main chain via an amide bond. Selecting a polyamide having a high capability of forming a hydrogen bond between amide bonds for the sheath section provides a core-sheath composite cross-section fiber in which a hydrogen bond between amide bonds in an amorphous part is hardly broken even at dyeing and drying at a high temperature exceeding 100C, and which is reduced in changes in the fiber structure of the sheath section and excellent in wrinkle prevention of the fabric at dyeing. The
"capability of forming a hydrogen bond between amide bonds" as
used herein is determined by the degree of freedom of the main
chain of the polyamide molecule, that is, the number of
methylene groups per one amide bond. Therefore, selecting such
a polyamide for the sheath section provides a core-sheath
composite cross-section fiber excellent in wrinkle prevention
of the fabric at dyeing.
[0046]
The polyamide used in the core-sheath composite
cross-section fiber of the present invention may contain
various additives, such as a matting agent, a flame retardant,
an antioxidant, an ultraviolet absorber, an infrared absorber,
a crystal nucleating agent, a fluorescent whitening agent, an
antistatic agent, a hygroscopic polymer, and carbon in the form
of a copolymer or a mixture as needed at a total additive content of 0.001 to 10% by weight.
[0047]
The polyamide chip used in the core-sheath composite
cross-section fiber of the present invention preferably has a
sulfuric acid relative viscosity of 2.30 to 3.30. A sulfuric
acid relative viscosity within the above-mentioned range makes
it possible to appropriately stretch the polyamide in the sheath
section. When the sulfuric acid relative viscosity of the
polyamide in the sheath section is 2.30 or more, a practically
usable fiber strength and elongation is obtained. On the other
hand, when the sulfuricacid relative viscosityis 3.30 or less,
since the polyamide has a melt viscosity suitable for spinning,
the stringing property during melt spinning is improved, and
a fiber can be stably produced with no yarn breakage. The
sulfuric acid relative viscosity is more preferably from 2.50
to 3.10.
[0048]
The proportion of the core section in the core-sheath
composite cross-section fiber of the present invention is
preferably from 20 parts by weight to 80 parts by weight to 100
parts by weight of the composite fiber. The proportion of the
core section is more preferably from 30 parts by weight to 70
parts by weight. A proportion of the core section within the
above-mentioned range makes it possible to appropriately
stretch the polyamide in the sheath section. In addition, such a proportion gives high color fastness and moisture-absorbing capability.
[00491
The temperature in the melting step is preferably from
250 to 290°C for the case of a polyhexamethylene sebacamide chip
as the polyamide having a dicarboxylic acid unit having, as a
main component, a sebacic acid unit used in the sheath section,
and is preferably from 220 to 2600C for the case of "MH1657"
manufactured by ARKEMA K.K. as the thermoplastic polymer having
high moisture-absorbing capability used in the core section.
[0050]
In the take-up step, the take-up speed is preferably from
2500 to 3400 m/min. A take-up speed within the above-mentioned
range makes the orientation crystallization of the core polymer
moderately proceed andmoderately suppress the crystallization
of the core polymer, so that the stress per unit fineness during
3% elongation and the boiling-water shrinkage ratio can be
controlled within preferable ranges, and the fiber is excellent
in moisture-absorbing capability and wrinkle prevention, and
canmaintain the moisture-absorbing capability even after being
washed. A take-up speed exceeding 3400 m/min makes the
orientation crystallization of the polyamide in the sheath
section proceed during stretching with spinning tension, but
the a-crystal orientation parameter of the polyamide in the
sheath section decreases, the rigidity of the sheath polymer decreases, and the fiber may be easily wrinkled due to a low mechanical stretch ratio. A take-up speed less than 2500 m/min provides a high mechanical stretch ratio, but due to insufficient stretching by the spinning tension, the x-crystal orientation parameter of the polyamide in the sheath section decreases, the rigidity of the sheath polymer decreases, and the fiber may be easily wrinkled. In addition, orientation crystallization of the core polymer proceeds, and the moisture-absorbing capability decreases. The take-up speed is more preferably from 2700 to 3200 m/min.
[0051]
In the lubricating step, the lubrication position is
preferably at a position from 800 to 1500 mm from the lower
surface of the spinneret. The polymer discharged from the
spinneret is blown with cooling air from a cooling device to
be solidified into yarns, and the yarns are stretched in the
section from the solidification position to the lubrication
position by spinning tension with accompanying flow, and then
mechanically stretched between the take-up roller and the
stretching roller. As for the core-sheath composite
cross-section fiber of the present invention, it is important
to increase the mechanical stretch ratio in order to promote
the orientation crystallization of the sheath polymer to
increase the rigidity, and to decrease the spinning tension in
order to suppress the orientation crystallization of the core polymer to improve the moisture-absorbing capability. In other words, setting the lubrication position at a position within the above-mentioned range makes it possible to increase the stress per unit fineness during 3% elongation in a fiber tensile test, and to provide a fiber excellent in wrinkle prevention and moisture-absorbing capability. If the lubrication position is at a position less than 800 mm from the lower surface of the spinneret, the yarns are largely bent between the spinneret and the lubrication position, and an oil is supplied to the yarns in a state where the yarns are not sufficiently solidified, so that yarn breakage frequently occurs and the operability may be deteriorated. On the other hand, if the lubrication position is at a position more than
1500 mm from the lower surface of the spinneret, not only the
orientation crystallization of the core polymer proceeds due
to the high spinning tension to decrease the moisture-absorbing
capability, but also the rigidity of the sheath polymer
decreases, and the fiber may be easily wrinkled due to a low
mechanical stretch ratio. The lubrication position is more
preferably at a position from 1000 to 1300 mm from the lower
surface of the spinneret.
[0052]
In the stretching step, the temperature of the heat
setting after stretching is preferably from 165 to 180C. The
fiber oriented and crystallized by stretching between the rollers is further crystallized by the high-temperature heat setting treatment on a heating roller, so that the fiber structure is stabilized. The boiling-water shrinkage ratio depends on the shrinkage of the amorphous part of the fiber, that is, the proportion of the amorphous part. The "heat setting temperature" as used herein means the set temperature of the heating roller.
[00531
The polymer having high moisture-absorbing capability in
the core section, which constitutes the core-sheath composite
cross-section fiber of the present invention, has high
amorphous properties and high shrinkability. Therefore, a
fiber made from only the single polymer is expected to have a
large boiling-water shrinkage ratio. In view of the above, the
core-sheath composite cross-section fiber of the present
invention contains, as a sheath polymer, a polyamide having a
dicarboxylic acid unit having, as a main component, a sebacic
acid unit, which has relatively high rigidity and low
shrinkability among polyamides, to impart rigidity to the
sheath section and suppress the shrinkability of the core
section. Moreover, heat setting at a temperature within the
above-mentioned range after the stretching can stabilize the
fiber structure, control the boiling-water shrinkage ratio
within the range of 6.0 to 12.0%, and provide a fiber excellent
in wrinkle prevention. Ifthe heat setting temperature is lower than 165C, the crystallization of the polyamide in the sheath section is insufficient, the fiber structure is not stabilized, and the fiber may be easily wrinkled. On the other hand, if the heat setting temperature exceeds 180°C, although a fiber excellent in wrinkle prevention can be obtained, contamination of the heating roller with a decomposition product of a spinning oil or the like is promoted, deterioration of the quality and breakage of the spun yarns occur frequently, the operability is deteriorated, and the fiber may be deteriorated in the process passability through higher order processing steps.
The heat setting temperature is more preferably from 170 to
1750C.
[00541
Since the core-sheath composite cross-section fiber of
the present invention is excellent in moisture-absorbing
capability, it is preferably used in clothing items, and the
fabricformcan be selected fromawoven fabric, a knitted fabric,
a nonwoven fabric and the like according to the purpose. As
described above, the larger the AMR is, the higher the
moisture-absorbing capability is, and a larger AMR corresponds
to higher wearing comfort. Accordingly, a fabricincluding the
core-sheath composite fiber of the presentinvention in at least
a part thereof, which has a mixing ratio of the composite fiber
of the present invention adjusted so that the AMR will be 5.0%
or more, can provide clothing excellent in comfort. The clothingitemsmaybe various textile products suchas underwear and sportswear.
EXAMPLES
[00551
Hereinafter, the presentinvention willbe describedmore
specifically by way of examples. Measurement methods and the
like of the characteristic values in the examples are as
follows.
[00561
(1) Sulfuric acid relative viscosity
A polyamide chip sample (1 g) was dissolved in 100 ml of
sulfuric acid having a concentration of 98% by weight, and the
flow time (Ti) of the resulting solution at 25°C was measured
with an Ostwald viscometer. Then, the flow time (T2) of
sulfuric acid having a concentration of 98% by weight alone was
measured. The ratio of Ti to T2, that is, T1/T2, was taken as
the sulfuric acid relative viscosity.
[0057]
(2) Ortho-chlorophenol relative viscosity (OCP relative
viscosity)
A polyether ester amide copolymer chip sample (1 g) was
dissolved in 100 ml of ortho-chlorophenol, and the flow time
(Ti) of the resulting solution at 250C was measured with an
Ostwald viscometer. Then, the flow time (T2) of ortho-chlorophenol alone was measured. The ratio of Ti to T2, that is, T1/T2, was taken as the ortho-chlorophenol relative viscosity.
[00581
(3) Fineness
A fiber sample was set on a sizing reel having a perimeter
of 1.125 m, and rotated 200 times to make a looped skein. The
skein was dried (105 ± 2C x 60 minutes) with a hot air dryer,
and the skein weight was measured with a scaling balance. The
fineness based on corrected mass was calculated from the value
obtainedbymultiplying the skeinweightby the officialregain.
[00591
(4) Strength and degree of elongation
A fiber sample was measured with "TENSILON" (registered
trademark) UCT-100 manufactured by ORIENTEC CORPORATION under
the constant rate extension conditions shown in JIS L1013
(Chemical fiber filament yarn test method, 2010). The degree
of elongation was determined from the elongation of a point
showing the maximum strength in a tensile strength-elongation
curve. The strength was a value obtained by dividing the
maximum strength by the fineness based on corrected mass. The
measurement was carried out 10 times, and the average values
were taken as the strength and degree of elongation.
[00601
(5) Stress per unit fineness during 3% elongation (stress during 3% elongation)
A tensile test of a fiber sample was carried out by the
method described in the item (4), and the strength at the point
where the sample showed 3% elongation in the tensile
strength-elongation curve was determined and taken as the
stress during 3% elongation. The measurement was carried out
10 times, and the average value was taken as the stress during
3% elongation.
[0061]
(6) a-Crystal orientation parameter
A fiber sample was measured by laser Raman spectroscopy,
and a ratio between the intensity ratio of Raman bands derived
from a nylon a-crystal observed at around 1120 cm in parallel
polarization ((11120) parallel) and the intensity ratio of
Raman bands in vertical polarization ((11120) vertical) was
obtained as aparameter for the evaluation oforientation degree.
Further, the scattering intensity under each polarization
condition (parallel/vertical) was normalized on the basis of
the Raman bandintensity of the CH deformation band (around1440
cm') having small anisotropy of orientation.
[0062]
a-Crystal orientation parameter = (11120/11440)
parallel/(I1120/Il440) vertical
The fiber sample for orientationmeasurement was embedded
in a resin (bisphenol type epoxy resin, cured for 24 hours), and then sectioned with a microtome. The section had a thickness of 2.0 pm. The section sample was cut slightly inclined from the fiber axis so that the cut face would have an elliptical shape, and the portion where the thickness of the minor axis of the ellipse was constant was selected and measured.
The measurement was performed in the microscopic mode, and the
spot diameter of the laser at the sample position was 1 pm. The
orientation of the centers of the core and sheath layers was
analyzed, and the orientation was measured under polarization
conditions. The orientation degree was evaluated based on the
ratio between the Raman band intensities obtained under a
parallel condition in which the polarization direction
coincided with the fiber axis and a vertical condition in which
the polarization direction was orthogonal to the fiber axis.
The measurement was performed 3 times for eachmeasurement point,
and the average thereofwasused. Detailedconditions are shown
below.
[00631
Laser Raman spectroscopy
Apparatus: T-64000 (Jobin Yvon/Atago Bussan Co., Ltd.)
Conditions: measurement mode; micro Raman
Objective lens: x100
Beam diameter: 1 pm
Light source: Ar+ laser/514.5 nm
Laser power: 50 mW
Diffraction grating: Single 600 gr/mm
Slit: 100 pm
Detector: CCD/Jobin Yvon 1024 x 256
[0064]
(7) Boiling-water shrinkage ratio
The boiling-water shrinkage ratio was measured according
to JIS L1013: 2010 8.18.1 (method B).
[0065]
(8) Production of woven fabric
The core-sheath composite cross-section fiber of the
present invention was used as the warp and the weft. At a warp
density of188 yarns/2.54 cm and a weft density of155 yarns/2.54
cm, the fiber was woven into a flat structure with a water jet
loom.
[0066]
According to a conventional method, the resulting gray
fabric was scoured with an open soaper in a solution containing
2 g of caustic soda (NaOH) per liter, dried in a cylinder dryer
at 1200C, and then preset at 1700C. Then, the gray fabric was
heated to 120°C at a rate of 2.0°C/min in a pressure-resistant
drum type dyeing machine, and dyed at a set temperature of 120°C
for 60 minutes. After the dyeing, the fabric was washed with
running water for 20 minutes, and dehydrated and dried to give
a woven fabric having a warp density of 200 yarns/2.54 cm and
a weft density of 160 yarns/2.54 cm.
[00671
(9) Evaluation of wrinkle prevention
The woven fabric obtained in the item (8) was subjected
to the method described in paragraph 9 of JIS L1059-2 (Testing
methods for crease recovery of textiles - Part 2: Evaluation
of the wrinkle recovery of fabrics (wrinkle method), 2009), and
the wrinkle prevention was judged as Grade 5 (the most smooth
appearance) to Grade 1 (the most wrinkly appearance). When the
fabric was judged as Grade 3 or higher, the fabric was judged
as being excellent in wrinkle prevention.
[0068]
(10) AMR
The woven fabric obtained in the item (8) (about 1 to 2
g) was weighed in a weighing bottle, held at 110°C for 2 hours
to dry, and the weight (WO) was measured. Then, a target
substance was held at 20°C and a relative humidity of 65% for
24 hours, and then the weight (W65) was measured. Then, the
target substance was held at 300C and a relative humidity of
90% for 24 hours, and then the weight (W90) was measured. Then,
the AMR was calculated according to the following formulae.
[00691
MR65 = [(W65 - WO)/WO] x 100%..... (1)
MR90 = [(W90 - WO)/WO] x 100%..... (2)
AMR = MR90 - MR65 ........... (3)
[0070 ]
(11) AMR after washing
The woven fabric obtained in the item (8) was repeatedly
subjected to 20 times of washing by the method described in No.
103 in the attached table 1 of JIS L0217 (1995), and then the
AMR described in the item (10) was calculated.
[0071]
When the AMRwas 5.0% ormore, thewoven fabricwas judged
to give high wearing comfort.
[0072]
(12) AMR retention rate after washing
The AMR retention rate after washing was calculated
according to the following formula as an index of change of AMR
before and after washing.
[0073]
(AMR after washing treatment - AMR before washing
treatment)/AMR before washing treatment x 100
When the AMR retention rate was 90% or more, the fabric
was judged as having washing durability.
[0074]
(13) Process passability through higher order processing
steps
Using the core-sheath composite cross-section fiber of
the present invention, 10 pieces (1000 m/piece) of plain weave
fabrics were woven with a water jet loom at a loom rotation speed
of 750 rpm and a weft length of 1620 mm. The number of stoppage of the loomdue to yarnbreakage during the weavingwas evaluated.
When the number of yarn breakage was 2 times or less, the fiber
was judged to be good in process passability.
[0075]
(Example 1)
A polyether ester amide copolymer (MH1657 manufactured
by ARKEMA K.K. (chip AMR: 18.9)) having an ortho-chlorophenol
relative viscosity of 1.69 as a core section, and nylon 610
having a sulfuric acid relative viscosity of 2.72 as a sheath
section were melted at 2700C, and spun from a concentric
core-sheath composite spinneret so that the core/sheath ratio
(parts by weight) would be 50/50.
[0076]
In this process, the rotation speed of the gear pump was
selected so that the obtained core-sheath composite yarn would
have a total fineness of 56 dtex, and the polymers were each
discharged at 22 g/min. Then, the yarns were cooled and
solidified with a yarn cooling device, and an anhydrous oil was
supplied with a lubrication device from a lubrication position
at aposition of1000mmfrom the lower surface of the spinneret.
Then, the yarns were entangled with a first fluid entangling
nozzle device, stretched at a circumferentialspeed ofa take-up
roller as a first roll of 2800 m/min and a stretch ratio between
the take-up roller and a stretching roller of 1.50 times, and
heat-set at a set temperature of the stretching roller of 170°C.
Then, the yarns were wound up at a winding speed of 4000 m/min
to give a core-sheath composite cross-section fiber of 56
dtex/24 filaments.
[0077]
For the obtained core-sheath composite cross-section
fiber, the fineness, strength, degree ofelongation, stress per
unit fineness during 3% elongation, boiling-water shrinkage
ratio, retention rate of stress per unit fineness during 3%
elongation before and after boiling water treatment, and
a-crystal orientation parameter were measured. The obtained
woven fabric was evaluated for wrinkle prevention, AMR, AMR
after washing, and AMR retention rate after washing. The
results are shown in Table 1.
[0078]
(Example 2)
Acore-sheath composite cross-section fiber of56 dtex/24
filaments was obtained in the same manner as in Example 1 except
that the heat setting temperature of the heating roller was
1800C.
[0079]
For the obtained core-sheath composite cross-section
fiber, the fineness, strength, degree ofelongation, stress per
unit fineness during 3% elongation, boiling-water shrinkage
ratio, retention rate of stress during 3% elongation before and
after boiling water treatment, and a-crystal orientation parameter were measured. The obtained woven fabric was evaluated for wrinkle prevention, AMR, AMR after washing, and
AMR retention rate after washing. The results are shown in
Table 1.
[00801
(Example 3)
Acore-sheath composite cross-section fiber of56 dtex/24
filaments was obtained in the same manner as in Example 1 except
that the heat setting temperature of the heating roller was
1650C.
[0081]
For the obtained core-sheath composite cross-section
fiber, the fineness, strength, degree ofelongation, stress per
unit fineness during 3% elongation, boiling-water shrinkage
ratio, retention rate of stress during 3% elongation before and
after boiling water treatment, and a-crystal orientation
parameter were measured. The obtained woven fabric was
evaluated for wrinkle prevention, AMR, AMR after washing, and
AMR retention rate after washing. The results are shown in
Table 1.
[0082]
(Example 4)
Acore-sheath composite cross-section fiber of56 dtex/24
filaments was obtained in the same manner as in Example 1 except
that the lubrication position was at a position of 1500 mm from the lower surface of the spinneret, and the yarns were wound up at a winding speed of 3900 m/min.
[00831
For the obtained core-sheath composite cross-section
fiber, the fineness, strength, degree ofelongation, stress per
unit fineness during 3% elongation, boiling-water shrinkage
ratio, retention rate of stress during 3% elongation before and
after boiling water treatment, and a-crystal orientation
parameter were measured. The obtained woven fabric was
evaluated for wrinkle prevention, AMR, AMR after washing, and
AMR retention rate after washing. The results are shown in
Table 1.
[0084]
(Example 5)
Acore-sheath composite cross-section fiber of56 dtex/24
filaments was obtained in the same manner as in Example 1 except
that the lubrication position was at a position of 800 mm from
the lower surface of the spinneret.
[00851
For the obtained core-sheath composite cross-section
fiber, the fineness, strength, degree ofelongation, stress per
unit fineness during 3% elongation, boiling-water shrinkage
ratio, retention rate of stress during 3% elongation before and
after boiling water treatment, and a-crystal orientation
parameter were measured. The obtained woven fabric was evaluated for wrinkle prevention, AMR, AMR after washing, and
AMR retention rate after washing. The results are shown in
Table 1.
[00861
(Example 6)
Acore-sheath composite cross-section fiber of56 dtex/24
filaments was obtained in the same manner as in Example 1 except
that the lubrication position was at a position of 1500 mm from
the lower surface of the spinneret, the stretch ratio between
the take-up roller and the stretching roller was 1.45 times,
and the yarns were wound up at a winding speed of 3900 m/min.
[0087]
For the obtained core-sheath composite cross-section
fiber, the fineness, strength, degree ofelongation, stress per
unit fineness during 3% elongation, boiling-water shrinkage
ratio, retention rate of stress during 3% elongation before and
after boiling water treatment, and c-crystal orientation
parameter were measured. The obtained woven fabric was
evaluated for wrinkle prevention, AMR, AMR after washing, and
AMR retention rate after washing. The results are shown in
Table 1.
[00881
(Example 7)
Acore-sheath composite cross-section fiber of56 dtex/24
filaments was obtained in the same manner as in Example 1 except that the lubrication position was at a position of 800 mm from the lower surface of the spinneret, the stretch ratio between the take-up roller and the stretching roller was 1.55 times, and the yarns were wound up at a winding speed of 4100 m/min.
[00891
For the obtained core-sheath composite cross-section
fiber, the fineness, strength, degree ofelongation, stress per
unit fineness during 3% elongation, boiling-water shrinkage
ratio, retention rate of stress during 3% elongation before and
after boiling water treatment, and a-crystal orientation
parameter were measured. The obtained woven fabric was
evaluated for wrinkle prevention, AMR, AMR after washing, and
AMR retention rate after washing. The results are shown in
Table 1.
[00901
(Example 8)
Acore-sheath composite cross-section fiber of56 dtex/24
filaments was obtained in the same manner as in Example 1 except
that the circumferential speed of the take-up roller as a first
roll was 2500 m/min, the stretch ratio between the take-up
roller and the stretching roller was 1.65 times, and the yarns
were wound up at a winding speed of 3900 m/min.
[0091]
For the obtained core-sheath composite cross-section
fiber, the fineness, strength, degree ofelongation, stress per unit fineness during 3% elongation, boiling-water shrinkage ratio, retention rate of stress during 3% elongation before and after boiling water treatment, and a-crystal orientation parameter were measured. The obtained woven fabric was evaluated for wrinkle prevention, AMR, AMR after washing, and
AMR retention rate after washing. The results are shown in
Table 1.
[0092]
(Example 9)
Acore-sheath composite cross-section fiber of56 dtex/24
filaments was obtained in the same manner as in Example 1 except
that the circumferential speed of the take-up roller as a first
roll was 3400 m/min, the stretch ratio between the take-up
roller and the stretching roller was 1.20 times, and the yarns
were wound up at a winding speed of 3900 m/min.
[0093]
For the obtained core-sheath composite cross-section
fiber, the fineness, strength, degree ofelongation, stress per
unit fineness during 3% elongation, boiling-water shrinkage
ratio, retention rate of stress during 3% elongation before and
after boiling water treatment, and a-crystal orientation
parameter were measured. The obtained woven fabric was
evaluated for wrinkle prevention, AMR, AMR after washing, and
AMR retention rate after washing. The results are shown in
Table 1.
[00941
(Comparative Example 1)
Acore-sheath composite cross-section fiber of56 dtex/24
filaments was obtained in the same manner as in Example 1 except
that the heat setting temperature of the heating roller was
1900C.
[0095]
For the obtained core-sheath composite cross-section
fiber, the fineness, strength, degree ofelongation, stress per
unit fineness during 3% elongation, boiling-water shrinkage
ratio, retention rate of stress during 3% elongation before and
after boiling water treatment, and a-crystal orientation
parameter were measured. The obtained woven fabric was
evaluated for wrinkle prevention, AMR, AMR after washing, and
AMR retention rate after washing. The results are shown in
Table 2.
[0096]
At this level in which the heat setting temperature of
the heating roller was high, the fiber was excellent in
moisture-absorbing capability and wrinkle prevention, and
maintained moisture-absorbing capability even after being
washed. However, contamination of the heating roller with a
decomposition product of a spinning oilor the like was promoted,
yarn breakage in the higher order processing steps occurred
frequently, and the fiber was poor in the process passability.
[00971
(Comparative Example 2)
Acore-sheath composite cross-section fiber of56 dtex/24
filaments was obtained in the same manner as in Example 1 except
that the set temperature of the stretching roller was 150°C.
[0098]
For the obtained core-sheath composite cross-section
fiber, the fineness, strength, degree ofelongation, stress per
unit fineness during 3% elongation, boiling-water shrinkage
ratio, retention rate of stress during 3% elongation before and
after boiling water treatment, and a-crystal orientation
parameter were measured. The obtained woven fabric was
evaluated for wrinkle prevention, AMR, AMR after washing, and
AMR retention rate after washing. The results are shown in
Table 2.
[0099]
At this level in which the heat setting temperature of
the heating roller was low, the balance of shrinkage
characteristics between nylon 610 in the sheath section and the
polyether ester amide copolymer in the core section was
disrupted, the boiling-water shrinkage ratio was as high as
15.0%, and the woven fabric was wrinkled.
[0100]
(Comparative Example 3)
Acore-sheath composite cross-section fiber of56 dtex/24 filaments was obtained in the same manner as in Example 1 except that the lubrication position was at a position of 1800 mm from the lower surface of the spinneret, the stretch ratio between the take-up roller and the stretching roller was 1.30 times, and the yarns were wound up at a winding speed of 3500 m/min.
[0101]
For the obtained core-sheath composite cross-section
fiber, the fineness, strength, degree ofelongation, stress per
unit fineness during 3% elongation, boiling-water shrinkage
ratio, retention rate of stress during 3% elongation before and
after boiling water treatment, and a-crystal orientation
parameter were measured. The obtained woven fabric was
evaluated for wrinkle prevention, AMR, AMR after washing, and
AMR retention rate after washing. The results are shown in
Table 2.
[0102]
At this level in which the distance between the lower
surface of the spinneret and the lubrication position was long,
the rigidity of nylon 610 in the sheath section was low, the
balance of shrinkage characteristics between nylon 610 in the
sheath section and the polyether ester amide copolymer in the
core section was disrupted, the stress per unit fineness during
3% elongation was as low as 0.58 cN/dtex, and the woven fabric
was wrinkled.
[0103]
(Comparative Example 4)
Acore-sheath composite cross-section fiber of56 dtex/24
filaments was obtained in the same manner as in Example 1 except
that the circumferential speed of the take-up roller as a first
roll was 2200 m/min, the stretch ratio between the take-up
roller and the stretching roller was 1.80 times, and the yarns
were wound up at a winding speed of 3800 m/min.
[0104]
For the obtained core-sheath composite cross-section
fiber, the fineness, strength, degree ofelongation, stress per
unit fineness during 3% elongation, boiling-water shrinkage
ratio, retention rate of stress during 3% elongation before and
after boiling water treatment, and a-crystal orientation
parameter were measured. The obtained woven fabric was
evaluated for wrinkle prevention, AMR, AMR after washing, and
AMR retention rate after washing. The results are shown in
Table 2.
[0105]
At this level in which the take-up speed was low, the
rigidity of nylon 610 in the sheath section was low, the balance
of shrinkage characteristics between nylon 610 in the sheath
section and the polyether ester amide copolymer in the core
section was disrupted, the boiling-water shrinkage ratio was
12.3%, and the woven fabric was wrinkled.
[0106]
(Comparative Example 5)
Acore-sheath composite cross-section fiber of56 dtex/24
filaments was obtained in the same manner as in Example 1 except
that the circumferential speed of the take-up roller as a first
roll was 3700 m/min, the stretch ratio between the take-up
roller and the stretching roller was 1.05 times, and the yarns
were wound up at a winding speed of 3700 m/min.
[0107]
For the obtained core-sheath composite cross-section
fiber, the fineness, strength, degree ofelongation, stress per
unit fineness during 3% elongation, boiling-water shrinkage
ratio, retention rate of stress during 3% elongation before and
after boiling water treatment, and a-crystal orientation
parameter were measured. The obtained woven fabric was
evaluated for wrinkle prevention, AMR, AMR after washing, and
AMR retention rate after washing. The results are shown in
Table 2.
[0108]
At this level in which the take-up speed was high, the
rigidity of nylon 610 in the sheath section was low, the balance
of shrinkage characteristics between nylon 610 in the sheath
section and the polyether ester amide copolymer in the core
section was disrupted, the stress per unit fineness during 3%
elongation was as low as 0.54 cN/dtex, the woven fabric was
wrinkled, yarn breakage in the higher order processing steps occurred frequently, and the fiber was poor in the process passability.
[0109]
(Comparative Example 6)
Acore-sheath composite cross-section fiber of56 dtex/24
filaments was obtained in the same manner as in Example 1 except
that nylon 6 having a sulfuric acid relative viscosity of 2.40
was used in the sheath section, and the heat setting temperature
of the heating roller was 150°C.
[0110]
For the obtained core-sheath composite cross-section
fiber, the fineness, strength, degree ofelongation, stress per
unit fineness during 3% elongation, boiling-water shrinkage
ratio, retention rate of stress during 3% elongation before and
after boiling water treatment, and a-crystal orientation
parameter were measured. The obtained woven fabric was
evaluated for wrinkle prevention, AMR, AMR after washing, and
AMR retention rate after washing. The results are shown in
Table 2.
[0111]
At this levelin which the polyamide in the sheath section
was nylon 6, the rigidity of nylon 6 in the sheath section was
low, the balance of shrinkage characteristics between nylon 6
in the sheath section and the polyether ester amide copolymer
in the core section was disrupted, the stress per unit fineness during 3% elongation was as low as 0.53 cN/dtex, and the woven fabric was wrinkled.
N--H--i -- SII s - . 1a -. -1.
C H0
.Cr
IF FU F . F 0.F
Fe II m
o F
I oF
FI I on F
I I-F
IF FU 0- F-
F- I - z- F - - - F F rnI F
o F
I I-F
IF F- 1- F0F
Fo o IF OFI
-~~ H F- F- F-FH-F-F F-FH- F - F - - F 0 . F F- F O~~~ -o - -F F o H- - -F F oF
F F
F- -o - F- I.
F rn
UI I .- I o F- FHo F
0- u
(No ue -,o O F Hlo I O F- -00
rnu 2 I rH U 0 I F- F C H F- F
[0114]
The reference in this specification to any prior
publication (or information derived from it), ortoanymatter
which is known, is not, and should not be taken as an
acknowledgment or admission or any form of suggestion that that
prior publication (or information derived from it) or known
matter forms part of the common general knowledge in the field
of endeavour to which this specification relates.
[0115]
Throughout this specification and the claims which follow,
unless the context requires otherwise, the word "comprise", and
variations such as "comprises" and "comprising", will be
understood to imply the inclusion of a stated integer or step
or group of integers or steps but not the exclusion of any other
integer or step or group of integers or steps.
48A

Claims (5)

1. Acore-sheathcomposite cross-section fiber, comprising:
a polyether ester amide copolymer as a core polymer; and a
polyamide having a dicarboxylic acid unit having, as a main
component, a sebacic acid unit as a sheath polymer, the
core-sheath composite cross-section fiber having a AMR of 5.0%
or more, a AMR retention rate after 20 times of washing of 90%
or more and 100% or less, a boiling-water shrinkage ratio of
6.0 to 12.0%, and astress perunit fineness during3% elongation
in a fiber tensile test of 0.60 cN/dtex or more.
2. The core-sheath composite cross-section fiber according
to claim 1, wherein a sheath section has an ax-crystal
orientation parameter of 2.10 to 2.70.
3. The core-sheath composite cross-section fiber according
to claim 1 or 2, having a retention rate of stress per unit
fineness during 3% elongation in a fiber tensile test of 60%
or more before and after boiling water treatment.
4. A fabric comprising the core-sheath composite
cross-section fiber according to any one of claims 1 to 3 in
at least a part thereof.
5. A textile product comprising the core-sheath composite
cross-section fiber according to any one of claims 1 to 3 in
at least a part thereof.
AU2016351997A 2015-11-10 2016-11-01 Core-sheath composite cross-section fiber having excellent moisture absorbency and wrinkle prevention Ceased AU2016351997B2 (en)

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WO2017082110A1 (en) 2017-05-18
TW201734273A (en) 2017-10-01
CN108138378B (en) 2020-07-28
AU2016351997A1 (en) 2018-05-17
KR102575877B1 (en) 2023-09-07
JP6213693B2 (en) 2017-10-18
JPWO2017082110A1 (en) 2017-11-16
US20190024264A1 (en) 2019-01-24
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EP3375918A1 (en) 2018-09-19
CA3003107A1 (en) 2017-05-18

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