AU2016371248B2

AU2016371248B2 - A sign

Info

Publication number: AU2016371248B2
Application number: AU2016371248A
Authority: AU
Inventors: Mark Clark; Brian Macdonald; Chris O'neill; Dallyn Seale
Original assignee: Icon23 Pty Ltd
Current assignee: Icon23 Pty Ltd
Priority date: 2015-12-18
Filing date: 2016-12-16
Publication date: 2021-10-07
Anticipated expiration: 2036-12-16
Also published as: AU2016371248A1; WO2017100855A1

Abstract

The present invention relates to a sign. The sign includes a polymeric portion, and photoluminescence within the portion. Advantageously, the sign provides passive illumination by virtue of the photoluminescence which is charged by a light source (e.g. a fluorescent building light) and passively discharges in the dark. The illuminated sign may be safer whereby detection in low lighting conditions, and particularly at night, is assured in the event of mains power failure to a building containing the sign.

Description

Received 22/02/2018 A SIGN

TECHNICAL FIELD

[0001] The present invention generally relates to a sign. The present invention has particular, although not exclusive application to emergency signs in buildings.

BACKGROUND

[0002] The reference to any prior art in this specification is not, and should not be taken as an acknowledgement or any form of suggestion that the prior art forms part of the common general knowledge.

[0003] Buildings signs are commonly used in to inform viewers of important points of interest relating to a building. For example, such signs can include evacuation maps to direct the viewer to the nearest exit in the event of an emergency. Other signs can be used to indicate the location of fire hydrants.

[0004] A common type of emergency exit sign includes a translucent plastic panel marked with the word "EXIT"; and a light located behind the panel so that the word can be readily discerned in low lighting conditions. To cater for a mains-power failure, a backup battery is provided which powers the light for sufficient time to enable evacuation of the building.

[0005] In the event of a backup battery failure, the sign is faulty and will not work as intended. Accordingly, the building owner must arrange for costly routine inspections of the emergency exit sign with a view of detecting any battery fault and ensuring that the sign is in sound working condition. Major retailing chains can spend millions of dollars per annum conducting inspections and maintenance on emergency exit signs.

[0006] The preferred embodiment provides a safer emergency exit sign with less onerous inspection requirements.

SUMMARY OF THE INVENTION

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[0007] According to one aspect of the present invention, there is provided asignor displaying or posting to convey a message, the sign: a polymeric portion being a backing panel; photoluminescence within the portion wherein the sign includes an overall photoluminescence between 0.25% and 20%; and one or more contrasting indicators applied to the backing panel and conveying the message to a viewer.

[0008] Advantageously, the sign provides passive illumination by virtue of the photoluminescence which is charged by a light source (e.g. a fluorescent building light) and passively discharges in the dark. The illuminated sign may be safer whereby detection in low lighting conditions, and particularly at night, is assured in the event of mains power failure to a building containing the sign.

[0009] The sign may not include a battery or other backup power source thereby obviating the need for routine inspections.

[00010] The indicators may be opaque. The indicators may be printed on the backing panel. The indicators may include an image, icon, map or word.

[00011] According to another aspect of the present invention, there is provided a sign assembly including the sign, and a mains-power light for lighting the sign which is particularly useful in dimly lit locations such as hallways where insufficient charging light is present. The assembly may include a frame for fastening to the sign. The light may be contained in the frame. The light can be located so as to emit light toward the edge of the sign. The assembly can further include a diffuser for diffusing emitted light before it is incident with the sign. The diffuser may surround the sign.

[00012] The sign assembly may further include an electronic module such as a smoke alarm, heat source sensor, or video monitor.

[00013] The light may include a light emitting diode (LED) to efficiently light the sign. The light may emit bright white light, or comparatively softer ultra-violet (UV) light to efficiently charge the photoluminescence with minimal impact on the viewer. The assembly may further include a timing circuit for intermittently actuating the light to charge the photoluminescence.

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[00014] The sign of the preferred embodiment has a compositionspecially formulate to meet building code standards including ASTIM International Designation E2073 - 10 and building code specification E4.8 in compliance with Australian standard AS 2293.1.

[00015] Preferably, the photoluminescence is not a coating but is dispersed throughout the portion. The photoluminescence may be mixed throughout the portion.

[00016] The photoluminescence may take the form of a photoluminescent luminous pigment "master batch", which may contain between 5% and 65% photoluminescent compound. The master batch may be incorporated within a plastic carrier which matches the intended base material forming the portion.

[00017] The portion may include polyethylene (PE), polypropylene (PP), polyamide (PA), polyethylene terephthalate (PET), polyvinyl chloride (PVC), or other like hard polymeric material. The portion may be molded. The portion may be injection molded. The sign may be A3 in dimension.

[00018] The present specification also discloses a portion for a sign, the portion including: a panel; and photoluminescence within the panel wherein the portion includes an overall photoluminescence between 0.25% and 20%.

[00019] The present specification also discloses a sign including photoluminescence wherein the sign includes an overall photoluminescence between 0.25% and 20%.

[00020] According to another aspect of the present invention, there is provided a method for manufacturing a sign for displaying or posting to convey a message, the method including: adding photoluminescence within a polymer to form a backing panel including an overall photoluminescence between 0.25% and 20%; and applying one or more contrasting indicators to the backing panel and conveying the message to a viewer.

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[00021] The step of adding may involve dispersing the photoluminescence throughout the polymer. The dispersing may involve mixing the photoluminescence throughout the polymer. The mixing may occur prior to forming (e.g. molding) of a portion containing the photoluminescence. Alternatively, the adding may occur during forming of a portion containing the photoluminescence.

[00022] The method may include the step of heating the polymer and/or photoluminescence. A portion of the sign may be injection molded with the polymer and/or photoluminescence heated to between 200 to 250C.

[00023] The method may involve cooling the polymer and/or photoluminescence. The cooling may be controlled.

[00024] Any of the features described herein can be combined in any combination with any one or more of the other features described herein within the scope of the invention.

BRIEF DESCRIPTION OF THE DRAWINGS

[00025] Preferred features, embodiments and variations of the invention may be discerned from the following Detailed Description which provides sufficient information for those skilled in the art to perform the invention. The Detailed Description is not to be regarded as limiting the scope of the preceding Summary of the Invention in any way. The Detailed Description will make reference to a number of drawings as follows:

[00026] Figure 1a shows an emergency evacuation sign under florescent light in accordance with a first embodiment of the present invention;

[00027] Figure 1b shows the passively illuminated emergency evacuation sign of Figure 1b in the dark;

[00028] Figure 2a shows an emergency exit sign assembly including a sign of similar composition to the sign of Figure 1 and under florescent light;

[00029] Figure 2b shows the passively illuminated emergency exit sign of Figure 2a in the dark;

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[00030] Figure 3 shows another emergency exit sign assembly in accordance with an embodiment of the present invention;

[00031] Figure 4 shows various frames, in side view and section, for the assembly of Figure 3; and

[00032] Figures 5a to 5e show various passively illuminated building signs in the dark and in accordance with further embodiments.

DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS

[00033] According to an embodiment of the present invention, there is provided an emergency evacuation sign 100 as shown in Figure 1a. The sign 100 includes a polymeric backing panel 102 (i.e. portion) and photoluminescence evenly dispersed within the panel 102.

[00034] Advantageously, the sign 100 provides passive illumination as shown in Figure 1b by virtue of the photoluminescence which is charged by a light source (e.g. a fluorescent building light) and passively discharges in the dark. The illuminated sign 100 is safer than alternatives whereby detection in low lighting conditions, and particularly at night, is assured in the event of mains-power failure to a building containing the sign 100. The sign 100 does not include a battery or other auxiliary power source thereby obviating the need for routine safety inspections.

[00035] The sign 100 further includes contrasting opaque indicators 104 overlaying the backing panel 102. As can best be seen in Figure 1b, the passive illumination is effectively emitted from the backing panel 102, but not through the visual indicators 104. The indicators 104 are printed on the formed backing panel 102 and include words 104a and a map 104b in this embodiment.

[00036] Figure 2 shows an emergency exit sign assembly 200 including a sign 100' of similar composition to the sign 100 of Figure 1. The assembly 200 further includes a mains-powered light 202 for lighting the sign 100'which is particularly useful in dimly lit locations such as hallways where insufficient charging light is present.

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[00037] Turning to Figure 3, the assembly 200 includes a rectangular frame 300or fastening to the sign 100'. The flat sign 100'form a plate which can be inserted into the frame 300. The assembly 200 further includes a rectangular acrylic diffuser 302 located within the frame 300, and for diffusing emitted light before it is incident with the edge of the sign 100'. The diffuser may surround the sign.

[00038] Turning to Figure 4, the frame 300 contains the light 202. The light 202 is located so as to emit light toward the edge of the sign 100' snugly received in a throat 302 of the frame 300. Different frame dimensions are available to suit particular needs, and a hemispherical holder 304 can be provided to releasably hold an electronic module 306 such as a smoke alarm, heat source sensor, video monitor, etc. The light 202 typically includes a strip of light emitting diodes (LEDs) surrounding the sign 100' to efficiently light it. The LED light emitted can be bright white light, or comparatively softer ultra-violet (UV) light to still efficiently charge the photoluminescence with minimal negative impact on the viewer. The assembly 200 may further include a timing circuit for intermittently actuating the light to charge the photoluminescence.

[00039] Each sign 100 has a composition specially formulated to meet building code standards including ASTM International Designation E2073 - 10 and building code specification E4.8 in compliance with Australian standard AS 2293.1, as explained in detail below.

[00040] The photoluminescence in the backing panel 102 is not a coating, but is dispersed and mixed throughout that portion 102. Each panel 102 includes an overall photoluminescence between 0.25% and 20% which can be varied to alter the illumination intensity and the cost of the sign 100, in turn, dependent upon the comparatively high cost of the photoluminescence. The photoluminescence can take the form of material disclosed in US8801967.

[00041] The photoluminescence can take the form of a photoluminescent luminous pigment "master batch", which may contain between 5% and 65% photoluminescent compound. The master batch may be incorporated within a plastic carrier which matches the intended base material forming the panel 102.

[00042] Each panel 102 can include polyethylene (PE), polypropylene (PP), polyamide (PA), polyethylene terephthalate (PET), polyvinyl chloride (PVC), or other like

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7 7 X.. I- AJ 1I ~1.'L.1 Received 22/02/2018 hard polymeric material. The panel 102 is molded, and preferably injection molded as described in detail below.

[00043] A method for manufacturing the polymeric panel 102 is now briefly described.

[00044] First, the granular photoluminescence is added and mixed throughout the polymer so as to be evenly dispersed in the resultant mixture.

[00045] Next, the mixture is heated to between 200 to 250C for injection molding with PP.

[00046] Next, the panel 102 is separately formed by injection molding the heated mixture.

[00047] Next, the panel 102, including polymer and photoluminescence, is cooled in a controlled manner to harden.

[00048] Careful control must be taken with the temperatures during the thermoplastic formation process using the photoluminescent heated admixture. Excess temperatures during fixture formation, or overly rapid cooling rates (in ambient surrounds) can lead to poor product development resulting in material and performance deficiencies. Rapid cooling is however generally desirable for providing a clean injection molded finish so a balance is required.

[00049] Next, the visual indicators 104 are printed on the panel 102.

[00050] A person skilled in the art will appreciate that many embodiments and variations can be made without departing from the ambit of the present invention.

[00051] In one embodiment, the panel 102 can be extruded or cast.

[00052] Figures 5a to 5e show additional embodiments with various visual indicators including images and icons.

[00053] The light 202 can be fastened along a top edge of the sign 100' so as to provide a downlight. Alternatively, the light 202 can be fastened so as to emit light onto

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8 x I I Received 22/02/2018 the rear of the backing panel 102 of the sign 100'. The assembly 200 can further inclueA a rear acrylic dispersing panel for dispersing the emitted light before it is incident with the backing panel 102.

[00054] The aforementioned signs may be of any dimension, and even A3 in dimension for improved visibility.

[00055] In compliance with the statute, the invention has been described in language more or less specific to structural or methodical features. It is to be understood that the invention is not limited to specific features shown or described since the means herein described comprises preferred forms of putting the invention into effect.

[00056] Reference throughout this specification to 'one embodiment' or'an embodiment' means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the present invention. Thus, the appearance of the phrases 'in one embodiment' or'in an embodiment' in various places throughout this specification are not necessarily all referring to the same embodiment. Furthermore, the particular features, structures, or characteristics may be combined in any suitable manner in one or more combinations.

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EDITORIAL NOTE

*2016371248*

Please note Claims 23 and 24 are missing. Page 10 ends with Claim 22, page 11 starts with Claim 25. Total claims is 29.

Claims

9 9 x.. I- AJ 1I ~1.'L.1 Received 22/02/2018 The claims defining the invention are as follows:

1. A sign for displaying or posting to convey a message, the sign including: a polymeric portion being a backing panel; photoluminescence within the portion wherein the sign includes an overall photoluminescence between 0.25% and 20%; and one or more contrasting indicators applied to the backing panel and conveying the message to a viewer.

2. A sign as claimed in claim 1, not including a battery or other backup power source thereby obviating the need for routine inspections.

3. A sign as claimed in claim 4, wherein the indicators are opaque.

4. A sign as claimed in claim 4, wherein the indicators are printed on the backing panel.

5. A sign as claimed in claim 4, wherein the indicators include an image, icon, map or word.

6. A sign assembly including the sign of claim 1, and a mains-power light for lighting the sign which is particularly useful in dimly lit locations such as hallways where insufficient charging light is present.

7. A sign assembly as claimed in claim 8, further including a frame for fastening to the sign.

8. A sign assembly as claimed in claim 9, wherein the light is contained in the frame.

9. A sign assembly as claimed in claim 8, wherein the light is located so as to emit light toward the edge of the sign.

10. A sign assembly as claimed in claim 8, further including a diffuser for diffusing emitted light before it is incident with the sign.

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11. A sign assembly as claimed in claim 12, wherein the diffuser surrounds the sign.

12. A sign assembly as claimed in claim 8, further including an electronic module such as a smoke alarm, heat source sensor, or video monitor.

13. A sign assembly as claimed in claim 8, wherein the light includes a light emitting diode (LED) to efficiently light the sign.

14. A sign assembly as claimed in claim 15, wherein the light emits bright white light, or comparatively softer ultra-violet (UV) light to efficiently charge the photoluminescence with minimal impact on the viewer.

15. A sign assembly as claimed in claim 8, further including a timing circuit for intermittently actuating the light to charge the photoluminescence.

16. A sign as claimed in claim 1, wherein the photoluminescence is not a coating but is dispersed throughout the portion.

17. A sign as claimed in claim 18, wherein the photoluminescence is mixed throughout the portion.

18. A sign as claimed in claim 18, wherein the photoluminescence takes the form of a photoluminescent luminous pigment master batch, which contains between 5% and 65% photoluminescent compound.

19. A sign as claimed in claim 20, wherein the master batch is incorporated within a plastic carrier which matches an intended base material forming the portion.

20. A sign as claimed in claim 1, wherein the portion includes polyethylene (PE), polypropylene (PP), polyamide (PA), polyethylene terephthalate (PET), polyvinyl chloride (PVC), or other like hard polymeric material.

21. A sign as claimed in claim 1, wherein the portion is molded or injection molded.

22. A sign as claimed in claim 1, being A3 size in dimension.

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Received 22/02/2018

25. A method for manufacturing a sign for displaying or posting to convey a message, the method including: adding photoluminescence within a polymer to form a backing panel including an overall photoluminescence between 0.25% and 20%; and applying one or more contrasting indicators to the backing panel and conveying the message to a viewer.

26. A method for manufacturing a sign as claimed in claim 25, wherein the step of adding involves dispersing the photoluminescence throughout the polymer.

27. A method for manufacturing a sign as claimed in claim 26, wherein the dispersing involves mixing the photoluminescence throughout the polymer.

28. A method for manufacturing a sign as claimed in claim 27, wherein the mixing occurs either prior to or during forming of a portion containing the photoluminescence.

29. A method for manufacturing a sign as claimed in claim 25, further including the step of heating the polymer and/or photoluminescence.

30. A method for manufacturing a sign as claimed in claim 29, wherein a portion of the sign is injection molded with the polymer and/or photoluminescence heated to between 200 to 250°C.

31. A method for manufacturing a sign as claimed in claim 25, wherein the method further involves controlled cooling the polymer and/or photoluminescence.

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