AU2018343817B2 - Pile construction method, manifold device, and manifold device design method - Google Patents
Pile construction method, manifold device, and manifold device design method Download PDFInfo
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- AU2018343817B2 AU2018343817B2 AU2018343817A AU2018343817A AU2018343817B2 AU 2018343817 B2 AU2018343817 B2 AU 2018343817B2 AU 2018343817 A AU2018343817 A AU 2018343817A AU 2018343817 A AU2018343817 A AU 2018343817A AU 2018343817 B2 AU2018343817 B2 AU 2018343817B2
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D5/00—Bulkheads, piles, or other structural elements specially adapted to foundation engineering
- E02D5/02—Sheet piles or sheet pile bulkheads
- E02D5/03—Prefabricated parts, e.g. composite sheet piles
- E02D5/04—Prefabricated parts, e.g. composite sheet piles made of steel
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D5/00—Bulkheads, piles, or other structural elements specially adapted to foundation engineering
- E02D5/22—Piles
- E02D5/24—Prefabricated piles
- E02D5/28—Prefabricated piles made of steel or other metals
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D7/00—Methods or apparatus for placing sheet pile bulkheads, piles, mouldpipes, or other moulds
- E02D7/18—Placing by vibrating
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D7/00—Methods or apparatus for placing sheet pile bulkheads, piles, mouldpipes, or other moulds
- E02D7/24—Placing by using fluid jets
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D7/00—Methods or apparatus for placing sheet pile bulkheads, piles, mouldpipes, or other moulds
- E02D7/26—Placing by using several means simultaneously
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- Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Civil Engineering (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Mining & Mineral Resources (AREA)
- Paleontology (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Composite Materials (AREA)
- Placing Or Removing Of Piles Or Sheet Piles, Or Accessories Thereof (AREA)
- Piles And Underground Anchors (AREA)
- Consolidation Of Soil By Introduction Of Solidifying Substances Into Soil (AREA)
Abstract
The purpose of the invention is to provide a pile construction method that can reliably improve pile bearing capacity. Provided is a pile construction method comprising a step of driving a pile by applying vibration with a vibratory hammer while injecting a high-pressure fluid into the ground, wherein one or more high-pressure fluid delivery devices and a manifold device having a cylindrical inner space are disposed, the one or more high-pressure fluid delivery devices are respectively connected to one or more injection holes in the manifold device, and a plurality of discharge holes in the manifold device are respectively connected to a plurality of jet pipe members. With the inner space of the manifold device filled with the high-pressure fluid, the high-pressure fluid is discharged from each of the plurality of discharge holes and, in terms of the discharge rates of the high-pressure fluid discharged from each of the plurality of discharge holes, the difference between the maximum discharge rate and the minimum discharge rate is no more than 5% of the maximum discharge rate.
Description
Field
[0001] The present invention relates to a pile
construction method for driving a pile into a hard ground.
Background
[0002] As a method of driving a pile into a hard ground,
there is a water-jet vibro hammer method (hereinafter, "JV
method"). The JV method is a method in which high-pressure
water (hereinafter, "water" includes both pure water and
sea water) is injected to the ground from a plurality of
injection nozzles attached to an end of a pile while
applying vibrations caused by a vibro hammer to the pile so
as to loosen or cut the ground and further move obstacles
such as clods of gravel, thereby driving the pile by the
vibro hammer and the own weight of the pile (for example,
Patent Literature 1).
[0003] However, according to conventional JV methods,
the ground around the pile is loosened by the injection of
high-pressure water and vibrations caused by the vibro
hammer, and the bearing capacity of the pile may decrease.
In order to increase the bearing capacity of the pile in
the JV method, such a method has been conventionally used
that a flowable solidifying material such as cement milk is
injected to the end of the pile and/or to around the pile
so as to form a foot protection block, or a method of
performing peripheral grouting of a pile.
[0004] For example, Patent Literature 2 discloses a
construction method in which a steel pipe pile is driven up to a depth at which peripheral grouting of a pile is required by the JV method, and after reaching the depth at which peripheral grouting of the pile is required, the steel pipe pile is driven by a vibro hammer while injecting a flowable solidifying material instead of water-jet water, thereby performing pile driving and peripheral grouting simultaneously.
[00051 Further, Patent Literature 3 discloses a
construction method in which, after a steel pile is driven
up to a predetermined depth by the JV method, a flowable
solidifying material is injected from an injection nozzle
while pulling up the steel pile, and then the steel pile is
driven again up to a designed depth while injecting the
flowable solidifying material so as to form a foot
protection block at the end of the pile. Further, as
required, the flowable solidifying material is injected to
the periphery of the pile while pulling up the injection
nozzle to perform peripheral grouting of the steel pile.
Citation List
Patent Literatures
[00061 Patent Literature 1: Japanese Patent Application
Laid-open No. H7-238544
Patent Literature 2: Japanese Patent Application Laid
open No. 2001-193068
Patent Literature 3: Japanese Patent Application Laid
open No. 2004-270157
Non Patent Literature
[0007] Non Patent Literature 1: THE BEARING CAPACITIES
(Proceedings of Japan Society of Civil Engineers No.
700/Vl-54, March 2002)
[0007a] Any discussion of the prior art throughout the specification should in no way be considered as an admission that such prior art is widely known or forms part of common general knowledge in the field.
Summary Technical Problem
[00081 In Patent Literatures 2 and 3, when an outer peripheral length of a target pile is long, a plurality of jet pipes are evenly arranged on an outer periphery of a pile. In order to form a foot protection block at the end of the pile or a grout layer on the periphery of the pile in a uniform size or thickness symmetrically about the pile, it is essential to discharge a flowable solidifying material at an equal discharge rate from each of the jet pipes.
[00091 Particularly, in order to form a uniform grout layer, it is necessary to inject a flowable solidifying material matched with a construction speed (in Patent Literature 2, the driving speed of the pile, and in Patent Literature 3, the pulling-up speed of the injection nozzle). For this purpose, it is necessary to adjust the injection speed as needed, during construction of the pile according to ground conditions and the like. One of effective adjusting methods is, for example, to stop a part of a plurality of delivery devices that deliver the flowable solidifying material, or to adjust a flow rate of delivery devices. Even if a substantial number of devices in operation of the delivery devices is changed in this manner, it is necessary to discharge the flowable solidifying material with an equal discharge rate from each of the jet pipes.
[0010] However, in Patent Literatures 2 and 3 described
above, means for discharging a flowable solidifying
material with an equal discharge rate from each of the jet
pipes is not presented. The same applies to a case where
water is delivered to the jet pipes instead of a flowable
solidifying material.
[0011] The present invention has been achieved in view
of the above problems, and an object of the present
invention is to enable, in a construction method in which a
plurality of jet pipes are attached to a pile to drive the
pile into a ground by discharging a high-pressure fluid,
discharge of the high-pressure fluid from each of the jet
pipes with an equal discharge rate at all times, regardless
of variations of a total discharge rate.
[0011a] It is an object of the present invention to
overcome or ameliorate at least one of the disadvantages of
the prior art, or to provide a useful alternative.
[0011b] Unless the context clearly requires otherwise,
throughout the description and the claims, the words "comprise", "comprising", and the like are to be construed
in an inclusive sense as opposed to an exclusive or
exhaustive sense; that is to say, in the sense of
"including, but not limited to".
Solution to Problem
[0012] In order to realize the above object, the present
invention provides the following configurations.
An aspect of the present invention is to provide a pile construction method comprising: a preparing step of attaching a plurality of jet pipe members and a vibro hammer to a pile; and a constructing step including at least a partial step of moving down or up the pile by giving vibrations caused by the vibro hammer while injecting a high-pressure fluid from ends of the jet pipe members into a ground, wherein in the preparing step, one or plural high-pressure fluid delivery devices and a manifold device having a cylindrical inner space are arranged, the one or plural high-pressure fluid delivery devices are connected respectively to one or plural injection holes in the manifold device, and each of a plurality of discharge holes in the manifold device is connected to each of the jet pipe members, in the constructing step, a high-pressure fluid is injected from at least one of the injection holes and the high-pressure fluid is discharged from each of the discharge holes while maintaining a state in which the inner space of the manifold device is filled with the high pressure fluid, and in terms of discharge rates of a plurality of high pressure fluids discharged from each of the discharge holes, a difference between a maximum discharge rate and a minimum discharge rate is equal to or less than 5% of the maximum discharge rate. In the manifold device in the pile construction method according to the above aspect, it is preferable that a relation among a number n of the discharge holes, a diameter d of the inner space, a diameter do of the discharge hole, a flow rate coefficient A of the discharge hole, an interval L between the two adjacent discharge holes, a dynamic viscosity coefficient v of the high- pressure fluid, and a sum total Q of the respective discharge rates satisfies a following formula.
[Expression 1]
1FA do dd 0.0039_ ( 3 In the pile construction method according to the above aspect, it is preferable that the high-pressure fluid is water or a flowable solidifying material, and the constructing step includes a driving step of driving the pile up to a first depth that is lower than an interfacial surface of a bearing ground by giving vibrations caused by the vibro hammer while injecting water, a pulling-up step of pulling up the pile up to a depth corresponding to a set upper end of peripheral grout of the pile by giving at least vibrations caused by the vibro hammer, and a re-driving step of driving the pile again up to a second depth that is lower than the interfacial surface of the bearing ground while injecting a flowable solidifying material. In the pile construction method according to the above aspect, it is preferable that the high-pressure fluid is water or a flowable solidifying material, and the constructing step includes a driving step of driving the pile up to a first depth that is lower than an interfacial surface of a bearing ground by giving vibrations caused by the vibro hammer while injecting water, a pulling-up step of pulling up the pile up to a depth corresponding to a set upper end of foot protection, by giving vibrations caused by the vibro hammer while injecting a flowable solidifying material, a re-driving step of driving the pile again up to a second depth that is lower than the interfacial surface of the bearing ground while injecting a flowable solidifying material, and a pulling-out step of pulling out the jet pipe member while injecting a flowable solidifying material.
In the pile construction method according to the above
aspect, it is preferable that the high-pressure fluid is
water or a flowable solidifying material, and the
constructing step includes
a driving step of driving the pile up to a depth that
is lower than an interfacial surface of a bearing ground by
giving vibrations caused by the vibro hammer while
injecting a flowable solidifying material.
In the pile construction method according to the above
aspect, it is preferable that the high-pressure fluid is
caused to meander by current plates that are arranged in
the inner space of the manifold device.
In the pile construction method according to the above
aspect, it is preferable that the high-pressure fluid is
agitated by an agitator that is arranged in the inner space
of the manifold device, or vibrations are given to the
high-pressure fluid by a vibrator that is arranged in the
inner space.
In the pile construction method according to the above
aspect, it is preferable that a construction management
device
acquires vertical height data of a pile continuously
transmitted from a total station that tracks a prism attached to the vibro hammer, and flow rate data of a high pressure fluid respectively transmitted continuously from a flowmeter attached to each of delivery ports of the one or plural high-pressure fluid delivery devices, and compares acquired vertical height data of the pile and acquired flow rate data of the high-pressure fluid with execution plan data so as to adjust a moving speed of s pile in each partial step included in the constructing step, switching of water and a flowable solidifying material, or a discharge rate of a high-pressure fluid on a real time basis. In the pile construction method according to the above aspect, it is preferable that the jet pipe member includes a conduit that is connected to the manifold device, an integration pipe with one end being connected to the conduit, and the other end being branched into plural ends, and a plurality of injection nozzles that are connected to each of the branched other ends of the manifold device. Another aspect of the present invention provides a manifold device used in a pile construction method including at least a step of driving a pile attached with a plurality of jet pipe members while injecting a high pressure fluid from each end of the jet pipe members, wherein the manifold device comprises a cylindrical inner space, one or plural injection holes respectively connected to one or plural high-pressure fluid delivery devices, and a plurality of discharge holes respectively connected to each of the jet pipe members, during the pile construction, a high-pressure fluid is injected into the manifold device from at least one of the injection holes and the high-pressure fluid is discharged from each of the discharge holes while the manifold device is maintained in a state in which the inner space thereof is filled with the high-pressure fluid, and in terms of discharge rates of a plurality of high pressure fluids discharged from each of the discharge holes, a difference between a maximum discharge rate and a minimum discharge rate is equal to or less than 5% of the maximum discharge rate. In the manifold device according to the above aspect, it is preferable that a relation among a number n of the discharge holes, a diameter d of the inner space, a diameter do of the discharge hole, a flow rate coefficient A of the discharge hole, an interval L between the two adjacent discharge holes, a dynamic viscosity coefficient v of the high-pressure fluid, and a sum total Q of the respective discharge rates satisfies a following formula.
[Expression 2]
FA do d 000039 Q- (n
A still another aspect of the present invention provides a design method of a manifold device used in a pile construction method including at least a step of driving a pile attached with a plurality of jet pipe members while injecting a high-pressure fluid from each end of the jet pipe members, the manifold device comprises a cylindrical inner space, one or plural injection holes respectively connected to one or plural high-pressure fluid delivery devices, and a plurality of discharge holes respectively connected to each of the jet pipe members, and during the pile construction, a high-pressure fluid is injected into the manifold device from at least one of the injection holes and the high-pressure fluid is discharged from each of the discharge holes while the manifold device is maintained in a state in which the inner space thereof is filled with the high-pressure fluid, wherein when one or plural parameters of a number n of the discharge holes, a diameter d of the inner space, a diameter do of the discharge hole, a flow rate coefficient
A of the discharge hole, an interval L between the two
adjacent discharge holes, and a dynamic viscosity
coefficient v of the high-pressure fluid are respectively
changed in advance, discharge rates of a plurality of high
pressure fluids discharged from each of the discharge holes
are calculated for each case, by designating a sum total of
respective discharge rates as Q,
in terms of discharge rates of a plurality of high
pressure fluids discharged from each of the discharge holes,
(i, $, and 6 in a following formula are set so that a
difference between a maximum discharge rate and a minimum
discharge rate becomes equal to or less than a
predetermined ratio of the maximum discharge rate, and
the manifold device is designed so that a relation
among the number n of the discharge holes, the diameter d
of the inner space, the diameter do of the discharge hole,
the flow rate coefficient A of the discharge hole, the
interval L between the two adjacent discharge holes, the
dynamic viscosity coefficient v of the high-pressure fluid,
and the sum total Q of the respective discharge rates
satisfies a following formula.
[Expression 3]
(FA x do)' _ _
Advantageous Effects of Invention
[0013] According to the pile construction method of the
present invention, a manifold device is provided between
high-pressure fluid delivery devices and jet pipe members.
The manifold device according to the present invention is
designed so as to discharge a high-pressure fluid from each
of discharge holes with a substantially equal discharge
rate. As a result, when the high-pressure fluid is a
flowable solidifying material, uniform grout having no
defect or deviation can be formed, and a pile can exert
required bearing capacity. When the high-pressure fluid is
water, equal driving can be performed.
Brief Description of Drawings
[0014] Fig. 1 is a perspective view schematically
showing an example of a construction system for performing
a pile construction method.
Fig. 2 is a diagram schematically showing a piping
configuration in the construction system shown in Fig. 1.
Fig. 3(a) is a plan view schematically showing an
example of a manifold device shown in Fig. 2, (b) is a
longitudinal sectional view of (a), (c) is a transverse
sectional view of (a), and (d) is a longitudinal sectional
view of another example of the manifold device.
Fig. 4(a) is a schematic longitudinal sectional view
for explaining a proper condition of the manifold device, and (b) is a longitudinal sectional view of (a).
Fig. 5 is a graph created based on the simulation in
Table 1.
Fig. 6 is a graph created based on the simulation in
Table 2.
Figs. 7(a) to (h) are diagrams schematically showing
each step in a first embodiment of the pile construction
method according to the present invention.
Fig. 8(a) is a perspective view schematically showing
a configuration example of a jet pipe member near the end
of a steel pipe pile, and (b) is a bottom view of (a).
Fig. 9 is a diagram schematically showing an example
of a construction management method in the pile
construction method shown in Fig. 1.
Figs. 10 are schematic diagrams for calculating a
design injection volume of a flowable solidifying material,
where (a) is a longitudinal sectional view of a pile and
the periphery thereof, and (b) is a horizontal sectional
view of (a).
Figs. 11(a) to (g) are diagrams schematically showing
each step in a second embodiment of the pile construction
method according to the present invention.
Figs. 12(a) to (e) are diagrams schematically showing
each step in a third embodiment of the pile construction
method according to the present invention.
Description of Embodiments
[0015] Embodiments of the present invention will be
described below with reference to the drawings.
(1) Configuration of construction system
A pile construction method according to the present
invention is described here, as an example, for the
construction at a sea for vertically driving a steel pipe pile to a ground on a seabed. However, the present invention is also applicable to the construction on land. Further, the pile can be a pile other than a steel pipe pile and may be, for example, a steel pipe sheet pile or a steel sheet pile. Furthermore, a driving direction may be inclined.
[0016] Fig. 1 is a perspective view schematically showing an example of a construction system for performing the pile construction method. Fig. 2 is a diagram schematically showing an example of a piping configuration in the construction system shown in Fig. 1.
[0017] The construction system is installed on a crane barge 10. Here, the flowable solidifying material is a cement milk. Cement accumulated in a cement silo 11 and water accumulated in a water tank 13 are respectively pressure-fed to one or plural mixing plants 12 by a pump, and in the mixing plants 12, water and cement are kneaded to prepare cement milk.
[0018] A water-cement ratio (W/C%), which is a weight ratio of water and cement in the cement milk, is appropriately set according to the pile application and the ground conditions. The water-cement ratio is generally, for example, in a range from 50% to 150%. Add-in materials related to water reduction, condensation delay, expansion, underwater inseparability, and the like are added to the cement milk as required.
[0019] The cement milk generated in the mixing plants 12 can be supplied to one or plural high-pressure fluid delivery devices 14 by a pump (not shown) via a switching device 18A, as shown in Fig. 2. When the high-pressure fluid delivery device 14 has a suction function, the pump between the mixing plants 12 and the high-pressure fluid delivery devices 14 is not required.
[0020] Meanwhile, water taken from the sea and
accumulated in the water tank 13 can be supplied to the one
or plural high-pressure fluid delivery devices 14 by a pump
via the switching device 18A. When the high-pressure fluid
delivery device 14 has a suction function, the pump between
the water tank 13 and the high-pressure fluid delivery
devices 14 is not required.
[0021] Each of the one or plural high-pressure fluid
delivery devices 14 is supplied with either cement milk or
water by switching by the switching device 18A. Each of
the high-pressure fluid delivery devices 14 can deliver the
supplied cement milk or water with high pressure. A
flowmeter 19 is attached to a delivery port of each of the
high-pressure fluid delivery devices 14.
[0022] Further, the delivery port of the one or plural
high-pressure fluid delivery devices 14 is respectively
connected to one or plural input ports of a second
switching device 18B. One or plural output ports of the
second switching device 18B is respectively connected to
one or plural injection holes of a manifold device 16 via
one or plural high-pressure hoses 15. The cement milk or
water can be delivered from each of the high-pressure fluid
delivery devices 14 to each injection holes of the manifold
device 16 or can be stopped by switching by the second
switching device 18B.
[0023] The cement milk or water delivered from the one
or plural high-pressure fluid delivery devices 14 is
gathered once in one manifold device 16. Thereafter, the
cement milk or water is pressure-fed to a plurality of jet
pipe members via a plurality of high-pressure hoses 17
respectively connected to each of discharge holes of the
manifold device 16.
[0024] The jet pipe members are attached to a steel pipe pile 1. The jet pipe member is configured by a plurality of conduits 9, integration pipes 8 respectively connected to an end of each conduit 9, and injection nozzles 7 respectively connected to respective branched ends of each integration pipe 8. As another example, the jet pipe member can be configured by a plurality of conduits 9 and injection nozzles 7 respectively connected to an end of each conduit 9. In any case, the injection nozzles 7 are arranged in a circumferential direction near the end of the steel pipe pile 1. The injection nozzles 7 can be arranged, for example, for each of 60°, 90°, 120°, and 1800 in the circumferential direction.
[0025] If there is no floating matter such as dust in sea water, the water tank 13 may be omitted. The numbers of mixing plants 12 and high-pressure fluid delivery devices 14 are decided as required based on the construction conditions and the like. The vibro hammer 2 is suspended by a crane. In the example in Fig. 1, a generator 20 is provided in order to drive the vibro hammer 2, which is power-operated, and is operated by an operating unit 21. In the case of construction on land, these devices are all installed in a working yard.
[0026] (2) Configuration and design method of manifold device <Basic configuration of manifold device> The manifold device 16 shown in Fig. 1 and Fig. 2 is described with reference to Figs. 3 and Figs. 4. Fig. 3(a) is a schematic plan view of an example of the manifold device 16 shown in Fig. 2, (b) is a longitudinal sectional view of (a), and (c) is a transverse sectional view thereof.
[0027] As shown in Figs. 3(a), (b), and (c), the manifold device 16 includes a substantially cylindrical casing 16a. The casing 16a has a cylindrical inner space.
One or plural injections holes 16b are provided on one periphery, and a plurality of discharge holes 16c are provided on the other periphery, putting an axis of the casing 16a therebetween, at regular intervals in a direction parallel to the axis. A coupler for connecting, for example, the high-pressure hoses 15 and 17 detachably is provided in each of the injection holes 16b and the discharge holes 16c. When both the injection hole 16b and the discharge hole 16c are provided in plural, these holes can be provided in the same number or in different numbers.
[0028] In the manifold device 16 being used, the entire inner space is maintained in a state filled with a high pressure fluid while the high-pressure fluid flows therein from the one or plural injection holes 16b, and flows out from the discharge holes 16c. It is preferable that the manifold device 16 is designed so that a discharge rate of the high-pressure fluid discharged from each of the discharge holes 16c becomes substantially equal, regardless of the injection volume of the high-pressure fluid from the one or plural injection holes 16b.
[0029] In the case where the injection volume from each of the injection holes 16b varies, for example, the injection volume of a part of the injection holes 16b becomes zero (for example, a part of the high-pressure fluid delivery devices 14 in Fig. 2 stops operation), even if a total injection volume of the high-pressure fluid is intensely narrowed down (for example, all the high-pressure fluid delivery devices 14 are in an idling state), the discharge rate of the high-pressure fluid from each of the discharge holes 16c is substantially equalized by the effect of the manifold device 16.
[0030] Fig. 3(d) shows another example of the manifold device 16. The manifold device 16 in Fig. 3(d) rectifies the flow of the high-pressure fluid to a uniform flow by arranging current plates 16e in the inner space to cause the high-pressure fluid to meander therein. This enables to stabilize the discharge rate from each of the discharge holes 16c. Further, in order to improve the rectification function, one or plural vibrators 16d and/or one or plural stirrers 16f can be arranged in the inner space. In Fig.
3(d), all the current plates 16e, the vibrators 16d, and
the stirrer 16f are shown; however, one or plural of these
elements can be combined and arranged.
[0031] <Proper condition of manifold device: in case of
five discharge holes>
A proper condition of the manifold device for
realizing equalization of the discharge rate in each
discharge hole of the manifold device is described with
reference to Figs. 4. Specifically, conditions required
for the manifold device so that a difference in the
discharge rate of the high-pressure fluid respectively
discharged from the discharge holes of the manifold device
falls within a predetermined range are derived.
[0032] Fig. 4(a) is a schematic sectional view along the
axis in an example of the manifold device, and (b) is a
sectional view in a direction vertical to the axis. The
diameter of a cylindrical inner space of the manifold
device 16 is d (hereinafter, "inner diameter d"). Here, as
an example, the manifold device 16 includes three injection
holes Il, 12, and 13, and five discharge holes Al, A2, A3,
A4, and A5. The discharge holes Al to A5 have the same
inner diameter do. The injections holes Il to 13, and the
discharge holes Al to A5 are arranged at equal intervals as
an example. The interval between the discharge holes Al to
A5 is L. However, in this example, a distance between the
discharge holes Al and A5 at the opposite ends and opposite end walls of the casing 16a is L/2. As an example, the injection hole Il is arranged at a position corresponding to an intermediate between the discharge holes Al and A2, the injection hole 12 is arranged on the opposite side of the discharge hole A3, and the injection hole 13 is arranged at a position corresponding to an intermediate between the discharge holes A4 and A5.
[00331 In an example of Figs. 4, conditions required for the difference in the discharge rate of the high-pressure fluid respectively discharged from five discharge holes Al to A5 during the use of the manifold device 16 to fall within the predetermined range are derived. In the example of Figs. 4, assuming the worst condition, it is supposed that the high-pressure fluid is injected with an injection volume Qi only from the injection hole Il at the endmost position, and the injection holes 12 and 13 are closed. Further, it is supposed that the pressures of the high pressure fluid discharged from each of the five discharge holes Al, A2, A3, A4, and A5 are respectively P1, P1, P2, P3, and P4, and the discharge rates are respectively Q1, Q1, Q2, Q3, and Q4. Since the discharge holes Al and A2 are at positions under the same condition with respect to the injection hole Il, it is supposed that the pressure and the discharge rate are the same. The sum total of the respective discharge rates is designated as Q. The distance and the positional relation between the injection hole Il and the discharge hole Al, and the distance and the positional relation between the injection hole Il and the discharge hole A2 are exactly the same. Therefore, the pressure P1 and the discharge rate Ql of the high-pressure fluid discharged from the discharge hole Al become the same values as those of the discharge hole A2.
[0034] In this example, when there is a variability in the discharge rate from each of the discharge holes, the discharge rate Q1 from the discharge holes Al and A2 closest to the injection hole II is supposed to be the maximum discharge rate, and the discharge rate Q4 from the discharge hole A5 farthest from the injection hole Il is supposed to be the minimum discharge rate. Here, the variability in the discharge rate is defined as a rate R (%) of a difference between the maximum discharge rate Q1 and the minimum discharge rate Q4 to the maximum discharge rate Q1, as shown in the following formula, and is referred to as "discharge rate difference R".
R(%)=((Q1-Q4)/Q1)xlOO
[0035] According to the following procedure, the proper condition of the manifold device so that the discharge rate difference R becomes, for example, equal to or less than 5% can be obtained.
[0036] First, the discharge rates Q1, Q1, Q2, Q3, and Q4 from each of the five discharge holes are calculated by using Formula [1], Formula [2], and Formula [3].
[0037] [Expression 4]
QA Qk-A ndo 21Pkg - - -1] 4 JY
[0038] [Expression 5]
h _ k-1- Pk 321 gd 2 v v -[2
[0039] [Expression 6] k' v = U '? - --[3] - d 4
[0040] Formula [1] is a relational expression between the pressure and the discharge rate in each discharge hole. Formula [2] is a relational expression of pressure between adjacent discharge holes (source "Hydraulics" (second edition) by Tokio UEMATSU, p52). Formula [3] is a formula representing v in Formula [2].
[0041] Respective parameters in Formula [1], Formula [2], and Formula [3] represent physical volumes described below. The inside of brackets represents a unit. Qk: discharge rate of discharge hole (m 3 /sec) (k=1, 2,
3, 4) Qk': partial sum of discharge rate of discharge hole (m3 /sec) A: flow rate coefficient of discharge hole do: inner diameter of discharge hole (m) 2 Pk: pressure in discharge hole (kN/m ) (k=1, 2, 3, 4)
g: acceleration of gravity (m 2 /sec)
y: unit weight of cement milk (kN/m3 )
L: discharge hole interval between adjacent two holes (M)
v: dynamic viscosity coefficient of cement milk (m2 /sec)
d: inner diameter of manifold device (m) v: mean flow rate in manifold device (m/sec) h: coefficient of friction loss (m) The flow rate coefficient A of the discharge hole is a coefficient that varies according to a shape and the like of the discharge hole, and is a dimensionless number of about from 0.5 to 2 generally obtained experimentally.
[0042] The discharge rates Q1, Q1, Q2, Q3, and Q4 of the
five discharge holes Al, A2, A3, A4, and A5 are calculated
by the following procedures (i) to (vi).
(i) First, a pressure P4 in the discharge hole A5 is
obtained from Formula [1] by assuming that the discharge
rate Q4 of the discharge hole A5 is a variable (it is
designated that k=4). Accordingly, P4 is represented by a
function of Q4.
(ii) Next, a pressure P3 in the discharge hole A4 is
obtained by using P4 obtained in (i) and Formula [2] and
Formula [3]. At this time, Pk-1-Pk in Formula [2] is
designated as P3-P4, and Qk' in Formula [3] is designated
as Q4. Accordingly, P3 is represented by the function of
Q4. When P3 is obtained, Q3 is obtained according to
Formula [1]. Accordingly, Q3 is represented by the
function of Q4.
(iii) Next, a pressure P2 in the discharge hole A3 is
obtained by using P3 obtained in (ii) and Formula [2] and
Formula [3]. At this time, Pk-1-Pk in Formula [2] is
designated as P2-P3, and Qk' in Formula [3] is designated
as Q3+Q4. Accordingly, P2 is represented by the function
of Q4. When P2 is obtained, Q2 is obtained according to
Formula [1]. Accordingly, Q2 is represented by the
function of Q4.
(iv) Next, a pressure P1 in the discharge hole A2 is
obtained by using P2 obtained in (iii) and Formula [2] and
Formula [3]. At this time, Pk-1-Pk in Formula [2] is
designated as P1-P2, and Qk' in Formula [3] is designated
as Q2+Q3+Q4. Accordingly, P1 is represented by the
function of Q4. When P1 is obtained, Q1 is obtained
according to Formula [1]. Accordingly, Q1 is represented
by the function of Q4.
(v) A sum total Q of the discharge rate from each of the discharge holes Al to A5 is represented as Q=2Q1+Q2+Q3+Q4. The total discharge rate Q is equal to the injection volume Qi from the injection hole Il, and is calculated from the following Formula [4]. By substituting the results of (ii) to (iv) described above into Q1, Q2, and Q3, a value of Q4 is obtained by convergent calculation. (vi) Lastly, values of Q1, Q2, and Q3 are calculated based on the value of Q4 obtained in (v) and the results of (ii) to (iv).
[0043] Since the injection volume Qi normally corresponds to a maximum discharge flow rate of one high pressure fluid delivery device, the injection volume Qi (m3 /sec) in (v) described above is normally obtained according to the following Formula [4]. In this case, a theoretical maximum discharge rate Qo in Formula [4] is decided according to the specification of the high-pressure fluid delivery device. The injection volume Qi changes
according to the unit weight y of cement milk. The high pressure fluid delivery device is, for example, a water jet cutter (for example, CJ-340ERS manufactured by CHOWA KOGYO Co., Ltd, theoretical maximum discharge rate: 900 liters/min) capable of performing pressure-feed of water or cement milk. When cement milk is injected from a plurality of high-pressure fluid delivery devices, the number of devices is further multiplied to the right-hand side of Formula [4].
[0044] [Expression 7]
QI~ X- W[4
[0045] Each parameter in Formula [4] represents the
following physical amount. 3 Qi: injection volume (M
) 7,: unit weight of water (kN/m 3
) y: unit weight of cement milk (kN/m 3
) Qo: theoretical maximum discharge rate (m3 /min)
[0046] Table 1 is a table in which simulation results
when obtaining Q1 to Q4 according to the procedures in (i)
to (vi) described above are summarized for each of cases 1
to 7 in which each of numerical values of respective
parameters of the inner diameter d of the manifold device,
the inner diameter do of the discharge hole, the flow rate
coefficient A of the discharge hole, and the discharge hole
interval L is appropriately changed. The unit weight y and
the dynamic viscosity coefficient v of cement milk are
calculated, by assuming W/C as 65%. While a variation of
the unit weight y of cement milk causes influence on the
discharge rate of each discharge hole based on Formula [1],
it does not cause influence on the discharge rate
difference R.
[0047] [Table 1]
1 0 0 0 ~~ LO a) CD) ~(NM w.~ % + 0 I 040 M v41 wp op 4) -0 0 4 0 ) .) 7 0v -i v. 0
'3W (; 00 OD O 0C . 07 0) 0
0 00
10 M0( 7 a 0 0 +p 00 4 I ~C, N0 WN ' n o o 0 +I 40 0) i
0)~~~ 0(N 0) 0 ~-4 0 ) e 0 0N. 1 "' 0 . 07 0 40 0) 0
U) 0 4v' 0 0) N' 0 0 0 wp w4 0w 1 in 0 in 0 wr- w) 0) +I w0 0 0 M)( 0 0 0 0 0 (N V 0 4 .0 )0 '0 000 '3' OW0;i 0 00 0 0 3C 7
0 40 CI 0 0 n (0 ) -400 Mp 0N0 v~4 0 0 ) r. i ) 0 0 0.0 0 0 0 0
04 . . o-4O O ', L oo 0 0 00 - 0 - 0 W 0.0 inp 00. 0 0700 0
w0. w U) 70 (N ( 0 0 0 (N M0 ( (N 1-4 0) - 0 0 ' i - -4 U 0 0
0 0 M. 0 0 0 w) 0 0 i
00 000 0 0 0N 0 oo n
U, I in wnI ( 0 0- (N in lp7 I O
I 0 (N 4 00 0 M - w ~- 0) 0Nin 0 0I70 0 CO0 0 0 0 i
0 0 0 0 0 004N 0 H 701 _, 000 000) + I W O O
0 0 (
C,0
01 7 q) q. q)E 70
-4 05 0.2 !2 00 0'-. '0 7.'-.40 40 )4 +
'0 X C17 07 .7 40 07 4 0 ) 4
[048 InTbe1 ae otemxmmdshrert
Q1 of other discharge rates Q2, Q3, and Q4 are displayed (three lower tiers in the table). As shown in Table 1, in cases 1 to 5, the discharge rate difference R from five discharge holes Al to A5 is 5%. According to the same calculation, in the case 6, the discharge rate difference R is 0.5%, and in the case 7, the discharge rate difference R is 15%.
[0049] At this time, when (\Axdo/d)4/(Q/vL) is each
calculated for the cases 1 to 5, a constant value 9x10-5 is obtained (the fourth tier from the bottom in Table 1).
(\Axdo/d)4/(Q/vL) is a dimensionless quantity, and this is referred to as "shape parameter G" of the manifold device. According to the similar calculation, in the case 6, the
shape parameter G becomes 8.0x10-6 , and in the case 7, the
shape parameter G becomes 3.0x10-4 .
[0050] From the results described above, in the example of Figs. 4, the proper condition in which the discharge rate difference R from the five discharge holes Al to A5 becomes equal to or less than 5% is derived from the following Formula [5]. A case where an equality sign is established in Formula [5] corresponds to the case where the discharge rate difference R is 5%.
[0051] [Expression 8]
doI FA 9. 0 X10 - [5]
[0052] Fig. 5 is a graph created based on the simulation
in Table 1. In this graph, \Axdo/d is plotted on a
horizontal axis, and Q/vL is plotted on a vertical axis.
Respective numerical values in the cases 1 to 5 are plotted
on one quartic curve.
[00531 In the design of the manifold device shown in
Figs. 4, in the case of the manifold device in which a
relation between Axdo/d and Q/vL is located in a region
above the quartic curve in Fig. 5 (for example, the case 6
in Table 1), the discharge rate difference R can be set to
be equal to or less than 5%. On the other hand, in the
case of the manifold device in which the relation between
Axdo/d and Q/vL is located in a region below the quartic
curve in Fig. 5 (for example, the case 7 in Table 1), the
discharge rate difference R exceeds 5%.
[0054] In the manifold device having the five discharge
holes Al to A5 shown in Figs. 4, when the discharge rate
difference R is set to be a certain value other than 5%, a
constant of a right-hand side of Formula [5], that is, the
value of the shape parameter G is decided according to the
value of the discharge rate difference R. The value of the
shape parameter G can be also derived by experiments.
[0055] So long as the proper condition in Formula [5] is
satisfied, the parameters d, do, A, and L related to the
manifold device, the parameter v related to cement milk,
and the parameter Q related to the high-pressure fluid
delivery device can be freely combined. As an example, in
the case 1 in Table 1, the inner diameter d is 120
millimeters, the inner diameter do of the discharge hole is
45 millimeters, the flow rate coefficient A of the
discharge hole is 1, the discharge hole interval L is 200
millimeters, the dynamic viscosity coefficient v is 3.3x10
4 m 2 /sec, the total discharge rate Q is 1.4x10-2 m 3 /sec.
Further, the axial length of the manifold device can be set,
for example, to 1000 millimeters, and the inner diameter of the injection hole can be set, for example, to 45 millimeters. However, the length and the inner diameter are not limited thereto.
[00561 In the example shown in Figs. 4, it is assumed
that a high-pressure fluid is injected only from the
injection hole Il located at the end of the manifold device.
When the high-pressure fluid is injected from the center
injection hole 12, it is considered that the discharge rate
difference R naturally becomes smaller than that of the
case where the high-pressure fluid is injected from the
injection hole Il located at the end. Further, for the
injection hole 13 at the opposite end, the same condition
as that of the injection hole Il applies. Therefore, for a
case where the high-pressure fluid is injected from one or
plural injection holes Il, 12, and 13 in any combination,
the proper condition in which the discharge rate difference
R is set to be within 5% is included in Formula [5].
[0057] <Proper condition of manifold device: in case of n
discharge holes>
Next, the proper condition of the manifold device when
the number of discharge holes is extended other than five
is described. In the example of Figs. 4, a case where n
discharge holes Al to An are arranged is assumed, and a
worst condition in which cement milk is injected in an
injection volume Qi only from the injection hole Il is
assumed similarly to the example of Figs. 4.
[00581 Table 2 is a table in which the number n of
discharge holes is set to be any one of 3 to 10 and
similarly to the simulation in Table 1, simulation results
are summarized for each of cases 1 to 10 where each of
numerical values of respective parameters of the inner
diameter d of the manifold device, the inner diameter of do
of the discharge hole, the flow rate coefficient A of the discharge hole, the discharge hole interval L, and the dynamic viscosity coefficient v is appropriately changed.
The discharge rates Q1 to Qn-l (the discharge rates of the
discharge holes Al and A2 are respectively Q1) of each of
the discharge holes Al to A5 are respectively obtained by
using procedures same as (i) to (vi) described above. The
unit weight y and the dynamic viscosity coefficient v of
cement milk are calculated while assuming W/C as 65%.
[0059] [Table 2]
0
4~0 0 0 0 0 0 0 I I I ; 3
' 04 0 0Q 0 0 0 0 0 0 ., .ION ...
00~~~~ 0 m 0 0 1- 1 3, o 0 03 40 0 0 w 9 9 3 0 0-4 0 0 0 0 0 0 N00 00 ,0.....
. 0 0 OO. 0 c 0 00N 0 034 O 0 0 0 0 0 40
0 0 , .0 0 0 0 N 40 3, 3 3, , 3, , 3,
, 3, ,0 ~0 0 0 0 0 0 0 0 0 0
5 0 0 00 0 0 0 0 0 T-O 03 03 0 , *~T 0 0 0 N0 0N, 0 3 O 3 3 3 01 0 0 . . . . .
. N 0 0 0 3, 3, 3, 3, 0 , 0 o 3 , 3 3 3 3 3
3,
& .00N II N 343 0 0 0 0 0 0 000 3 0 34 N • 3 3 0•, 3
o 00 00 0 0 0
0 .0000 0 00 00N N 0 O03 3
00~~~~~ N 0 .0 . . 0 0N 0. 340O4 0 0G 00 -,................g 3, N 3, , ,3
it
O 0.3
~ , 34 34 0+ + x0 , 4
0 3, N 0 u0 .e.e.4. e .0.0.0.04 • •. N0 . 9ir 4 0 .o - oO O o 0 0 00a 0 0 3, 0+,0+
S 000 0-4 5555N NN N , 3,3 Nx
[0060] In Table 2, rates to the maximum discharge rate Q1 of other discharge rates Q2 to Qn-1 are displayed (eight lower tiers in the table). The variability in the discharge rate is also defined here as a rate R (%) of a difference between the maximum discharge rate Q1 and the minimum discharge rate Qn-1 to the maximum discharge rate Q1 as in the following formula and is referred to as "discharge rate difference R".
R(%)=((Q1-Qn-1)/Q1)xlOO.
[0061] In cases 1 to 8 in Table 2, the discharge rate difference R is 5%. According to the similar calculation, in the case 9, the discharge rate difference R is 0.65%, and in the case 10, the discharge rate difference R is 32%.
[0062] Here, a model formula in which the discharge rate difference R becomes equal to or less than a predetermined value is set as in the following Formula [6]. A left-hand side of Formula [6] is the shape parameter G. When the discharge rate difference R is set to be the predetermined
value, a set of a, P, and 6 can be decided so that the right-hand side of Formula [6] becomes a constant value according to the value of the discharge rate difference R. For example, when the discharge rate difference R is 5%,
the set of a, $, and 6 can be uniquely decided.
[0063] [Expression 9]
(f A d! Y dd ___
a
[0064] a, , and 6 are decided as described below for the cases 1 to 8 where the discharge rate difference R becomes 5%. Calculation results of the shape parameter G on the left-hand side of Formula [6] are as described in Table 2, when each parameter value of the number n of discharge holes, the inner diameter d of the manifold device, the inner diameter do of the discharge hole, the flow rate coefficient A of the discharge hole, the discharge hole interval L, and the dynamic viscosity coefficient v is changed.
[0065] Next, a and $ are obtained by convergent
calculation so that a variation of 6, which is a value
obtained by multiplying the shape parameter G by (n-x)P, becomes minimum. For the cases 1 to 8 in Table 2, it is
decided that a=1.5 and P=3. 6 is obtained by re calculation using values of a and $, and it is decided that
6=0.0039. Therefore, the proper condition of the manifold device in which the discharge rate difference R becomes equal to or less than 5% is represented by the following Formula [7].
[0066] [Expression 10]
(JAXdIo_. 0M03 (n_-1.5)
[0067] Fig. 6 is a graph created based on the simulation in Table 2. In this graph, the number n of discharge holes is plotted on a horizontal axis, and the shape parameter G
is plotted on a vertical axis, that is, (\Axdo/d) 4/ (Q/vL) .
Respective numerical values in the cases 1 to 8 are plotted on one curve.
[0068] In the case of the manifold device in which a value of the shape parameter G with respect to the number n of discharge holes is located in a region below the curve in Fig. 6 (for example, the case 9 in Table 2), the discharge rate difference R becomes equal to or less than
5%. On the other hand, in the case of the manifold device
in which the value of the shape parameter G with respect to
the number n of discharge holes is located in a region
above the curve in Fig. 6 (for example, the case 10 in
Table 2), the discharge rate difference R exceeds 5%.
[00691 In the manifold device having n discharge holes,
when the discharge rate difference R is set to be a value
other than 5%, values of the set of u, $, and 6 on the
right-hand side of Formula [6] are decided according to the
value of the discharge rate difference R. The parameters n,
d, do, A, and L related to the manifold device, the
parameter v related to cement milk, and the parameter Q
related to the high-pressure fluid delivery device can be
freely combined, so long as Formula [6] is satisfied.
However, the number n of discharge holes is preferably in a
range of 3 to 10.
[0070] The manifold device is designed before the
construction. A specific designing of the manifold device
that realizes the allowable discharge rate difference R is
performed, for example, according to the following
procedures I) to IV).
I) By deciding the high-pressure fluid delivery device
to be used for the construction, the injection volume Qi is
decided according to Formula [4], and simultaneously, the
total discharge rate Q to be used for simulation is decided.
Further, by deciding W/C % of cement milk to be used for
the construction (adopting the smallest value as the worst
condition), the unit weight y and the dynamic viscosity coefficient v to be used for simulation are decided. II) For the simulation, by using a plurality of combinations in which respective parameters of the number n of discharge holes and the inner diameter d of the manifold device, the inner diameter do of the discharge hole, the flow rate coefficient A of the discharge hole, and the discharge hole interval L are set to be appropriate values, and the total discharge rate Q, the unit weight y, and the dynamic viscosity coefficient v in I) described above, the discharge rate of each discharge hole is obtained by performing the procedures similar to (i) to (vi) described above. III) The discharge rate difference R is calculated for each of combinations of parameters based on the obtained discharge rate of each discharge hole. From these results, a plurality of combinations matched with the allowable discharge rate difference R are extracted. IV) The shape parameter G is calculated for each of the extracted combinations. By using Formula [6], a combination of a and $ in which a variation of Gx(n-ax)P being 6 in the case of equality sign becomes minimum is obtained. 6 is obtained again based on the obtained u and $. This enables to obtain Formula [7] of the proper condition, for example, in the case where the allowable discharge rate difference R is 5%. V) The number n of discharge holes and the inner diameter d of the manifold device, the inner diameter do of the discharge hole, the flow rate coefficient A of the discharge hole, and the discharge hole interval L to be actually used are set within a range of, for example, satisfying Formula [7] obtained in Formula [7] in IV) described above. Since the flow rate coefficient A of the discharge hole is a physical constant decided based on the shape and the like of the discharge hole, the flow rate coefficient A of the discharge hole can be obtained based on experiments or previous research results.
[0071] As an example, when the discharge rate difference
R is set to be equal to or less than 5%, for example, in
the case 3 satisfying Formula [7] in Table 2, the number n
of discharge holes is five, the inner diameter d is 150
millimeters, the inner diameter do of the discharge hole is
70 millimeters, the flow rate coefficient A of the
discharge hole is 0.735, the discharge hole interval L is
400 millimeters, the dynamic viscosity coefficient v is
3.3x10-4 m 2 /sec, and the total discharge rate Q is 3.7x10-2
m 3 /sec. The shape parameter G at this time is 9.2x10- 5
. Further, the axial length of the manifold device can be set,
for example, to 2000 millimeters and the inner diameter of
the injection hole can be set, for example, to 70
millimeters. However, these dimensions are not limited
thereto.
[0072] In the actual pile construction, the total
discharge rate of the high-pressure fluid discharged from
the discharge holes of the manifold device varies by being
controlled according to the respective construction stages.
However, the discharge rate difference between respective
discharge holes becomes the allowable discharge rate
difference R used in the design of the manifold device.
[0073] As another embodiment of the manifold device, a
plurality of manifold devices can be provided in one
construction system. In this case, each manifold device is
designed so as to satisfy the proper condition described
above. Accordingly, at least in each manifold device, it
is ensured to deliver the high-pressure fluid from the discharge holes with an equal discharge rate.
[0074] The proper condition of the manifold device described above is described for a case where the high pressure fluid is cement milk. However, the same applies to a case where the high-pressure fluid is water. Respective embodiments of the pile construction method according to the present invention using the construction system including the manifold device described above are explained below.
[0075] (3) First embodiment of pile construction method Figs. 7(a) to (h) are diagrams schematically showing each step in the first embodiment of the pile construction method.
[0076] <Preparing step> Fig. 7(a) shows a preparing step. A pile to be driven here is the steel pipe pile 1. The ground into which the pile is driven includes a bearing ground G1 located on the lower side, and a predetermined ground G2 being present between an interfacial surface DO of the bearing ground and a land surface (in this example, bottom of a sea). The vibro hammer 2 is attached to an upper end of the steel pipe pile 1. Jet pipe members are attached to the steel pipe pile 1. A jet pipe member configured by a plurality of conduits 9, the integration pipe 8 connected to a bottom end of each conduit 9, and a plurality of injection nozzle 7 respectively connected to each of the branched ends of the integration pipe 8 is attached, as an example, around the steel pipe pile 1. A detachable high-pressure hose 17 is each attached to an upper end of each conduit 9 via a coupler. Water of a flowable solidifying material can be pressure-fed to the conduit 9 through the high-pressure hose 17.
[0077] Fig. 8(a) is a perspective view schematically showing a configuration example of the jet pipe member near the end of the steel pipe pile 1, and (b) is a bottom view thereof. In the illustrated example, two pairs of jet pipe members are attached to the steel pipe pile 1. Water or the flowable solidifying material passes through the conduit 9, is branched by the integration pipe 8, and is injected from each injection nozzle 7. The number of the conduits 9, the number of branches of the integration pipe 8, that is, the number of the injection nozzles 7, are not limited to the illustrated example.
[0078] According to the construction method of the first embodiment, the jet pipe member does not need to be detached from the steel pipe pile 1. Therefore, detailed designing is not required in terms of attachment of the jet pipe member, particularly, the injection nozzle to the steel pipe pile 1, and if required strength can be ensured, the injection nozzle can be attached to the steel pipe pile 1 by simple and inexpensive means.
[0079] <Driving step> Figs. 7(b) and (c) show a driving step subsequent to the preparing step. As shown in Fig. 7(b), the driving step is performed by the JV method using water jet. That is, the steel pipe pile 1 is driven into the ground at the end of the pile by giving vibrations caused by the vibro hammer 2 while injecting water (represented by sign W) from the injection nozzle 7 in a driving direction.
[0080] There are some advantages in using water during driving. First, since the specific gravity of water is lighter than that of the flowable solidifying material, the discharge rate can be maintained to be as high as the maximum discharge capacity of the high-pressure fluid delivery device. Therefore, there is a major effect of loosening and cutting the ground. Meanwhile, when the flowable solidifying material is used for driving, jet injection for a long time is required, and as a result, a large amount of flowable solidifying material is used, which is not economical. In many cases, water can be freely obtained from rivers and the sea near the construction site. However, for the flowable solidifying material, there is a limitation in the amount obtained, and thus when the flowable solidifying material is used for driving, shortage of the flowable solidifying material may occur.
[0081] Therefore, in the initial driving of the steel
pipe pile 1, it is preferred to inject high-pressure water
jet as high as possible from the injection nozzle 7 to
assist driving by the vibro hammer 2.
[0082] The vibro hammer 2 has a motion exciter and a
chuck device, and grasps the upper end of the steel pipe
pile 1 by the chuck device. The motion exciter generates
axial vibrations in the steel pipe pile 1 by rotating an
eccentric mass by an electric motor. The electric motor of
the motion exciter has an output of, for example, 30 to 500
kW, and the vibration frequency is, for example, 10 to 60
Hz. In the case of a large pile, a plurality of vibro
hammers can be linked together.
[0083] As shown in Fig. 7(c), the steel pipe pile 1 is
driven until the end thereof reaches a predetermined first
design depth Dl. The first design depth Dl can be set to
be a position that is deeper than the interfacial surface
DO of the bearing ground by a predetermined distance (for
example, about twice the diameter of the pile 1).
[0084] Fig. 9 is referred to here. Fig. 9 is a diagram
schematically showing an example of a construction
management method in the pile construction method. A
construction management system is incorporated in the construction system. A construction management device 26 functions as a key element and collects pieces of data from respective devices such as a measurement device to execute control. The construction management device 26 can be realized by a computer, preferably, a personal computer in which a predetermined program is installed.
[00851 The construction management device 26 includes a wired and/or wireless communication function. Since the present example is the construction at a sea, communication is performed wirelessly between the device on the crane barge 10 and the construction management device 26. Communication with respective devices on land can be either wired or wireless.
[00861 The construction management device 26 continuously receives flow data of water from a flowmeter 19 provided in the delivery port of the high-pressure fluid delivery device 14. Further, a vertical height of the steel pipe pile 1 is measured by a prism 25 attached to the vibro hammer 2 and a total station 24 that tracks the prism. The construction management device 26 continuously receives the measured vertical height data from the total station 24.
[0087] The construction management device 26 compares the water flow data and the vertical height data of the steel pipe pile 1 with execution plan data stored in advance so as to generate control information for adjusting the pile driving speed and the discharge rate of water. This enables construction management on a real time basis during driving. For example, the measurement data and/or the control information are transmitted from the construction management device 26 to a monitor 23 in an operation room of a crane 22.
[00881 The construction management device 26 determines the first design depth Dl, being a driving stop position of the steel pipe pile 1 based on the vertical height data of the steel pipe pile 1. When having reached the first design depth Dl shown in Fig. 7(c), the flow rate of the water jet is decreased up to an idling flow rate to stop driving. The idling flow rate is the lowest flow rate that can be stably discharged in terms of the machine performance. Blockage of the injection nozzle due to backflow of soil particles in a surrounding soil can be prevented by not stopping the water jet. If a backflow prevention device such as a check valve is installed in the injection nozzle, the water jet may be stopped. The water jet is stopped to stop driving. The vibro hammer 2 may be stopped, or may be continuously operated for the following pulling-up step.
[00891 In the driving step in the present example, the flowable solidifying material is not used, and vibrations caused by the vibro hammer are given to drive the pile while injecting water, thereby enabling to maintain the jet discharge rate during pile driving about at the maximum discharge capacity continuously. Therefore, various problems that are caused when the flowable solidifying material is injected during pile driving do not occur.
[0090] <Pulling-up step> Subsequently, a pulling-up step in Figs. 7(d) and (e) are performed. The pulling-up step can be performed by using any of the JV method or a method using vibro hammer only. The steel pipe pile 1 is pulled up by the crane until the end of the steel pipe pile 1 reaches a second design depth D12. The second design depth D12 is a predetermined depth as an upper end of peripheral grout of the pile in a grouting step described later, and is separately defined in the design.
[0091] When the JV method is used in the pulling-up step, the steel pipe pile 1 is pulled up by giving vibrations caused by the vibro hammer while injecting water jet. A main object of using water jet concurrently in the pulling up step is to prevent blockage of the injection nozzle as described above. The discharge rate of water for preventing blockage of the injection nozzle can be a requisite minimum, and is set to be a small amount as compared to that at the time of driving. If the backflow prevention device is installed in the injection nozzle, the method using vibro hammer only can be used to perform the pulling-up step.
[0092] The construction management device 26 in Fig. 9
determines the second design depth D12 being a pulling-up
stop position of the steel pipe pile 1 based on the
vertical height data of the steel pipe pile 1. When the
steel pipe pile 1 has reached the pulling-up stop position,
pulling-up is stopped.
[0093] <Grouting step>
Subsequently, a grouting step in Figs. 7(f) and (g) is
performed. When the steel pipe pile 1 has reached the
pulling-up stop position of the pulling-up step, water is
changed to the flowable solidifying material (represented
by sign C). Here, cement milk is used as the flowable
solidifying material. The water-cement ratio of cement
milk is set as required in a range of, for example, from
50% to 150%. The steel pipe pile 1 is then driven up to a
third design depth D13 by giving vibrations caused by the
vibro hammer 2 while injecting the flowable solidifying
material from an end of the injection nozzle 7. Since the
flowable solidifying material is solidified, peripheral
grout of the pile is formed. The third design depth D13 is
within the bearing ground Gl, and can be substantially the
same position as the first design depth Dl, a position that is slightly deeper than the first design depth Dl, or a position that is slightly shallower than the first design depth Dl. For example, the third design depth D13 can be a position that is deeper than the interfacial surface DO of the bearing ground, for example, by about once the diameter of the pile 1.
[0094] The grouting step is a step of driving again the
pile into the ground to which the pile has been driven once.
Therefore, the ground is loosened and obstacles are removed,
and thus such a state in which the pile cannot be driven in
the grouting step does not occur.
[00951 During re-driving of the steel pipe pile 1, the
flowable solidifying material in a required amount is
injected from the injection nozzle 7 for grouting, for
every depth of the end of the steel pipe pile 1. The re
driving speed of the steel pipe pile 1 cannot be set faster
than the driving capability of the vibro hammer 2 at the
time of injecting the flowable solidifying material.
Therefore, even if the rotating speed of the high-pressure
fluid delivery device 14 shown in Fig. 2 is decreased and
the high-pressure fluid delivery device 14 is operated in
the idling state, the flowable solidifying material is
injected more than necessary, which is not economical. In
such a case, if there are a plurality of high-pressure
fluid delivery devices as shown in Fig. 2, it is preferable
to stop a part thereof. A part of the high-pressure fluid
delivery devices can be stopped as required, according to
the balance between the driving speed of the pile and the
required injection volume of the flowable solidifying
material, thereby enabling to maintain the appropriate
injection volume of the flowable solidifying material and
to realize economization.
[00961 As described above, in the present system, the manifold device 16 shown in Fig. 3 is arranged between one or plural high-pressure fluid delivery devices and the plurality of conduits. Therefore, even if all the high pressure fluid delivery devices are operated in the idling state or a part of the high-pressure fluid delivery devices is stopped, the flowable solidifying material can be discharged equally to each high-pressure hose by a discharge-rate equalizing function of the manifold device
16. As a result, the flowable solidifying material is
equally injected from each injection nozzle, thereby
forming uniform peripheral grout of the pile without any
defect or bias, and a required skin friction force in the
pile can be exerted.
[0097] In the grouting step, since the steel pipe pile 1
once driven in the driving step is driven again, obstacles
such as clods of gravel in the ground have been already
removed. Therefore, even in the case of driving by
injecting the flowable solidifying material, such a state
can be avoided that driving of the steel pipe pile 1
becomes difficult due to obstacles such as clods of gravel.
[00981 In the grouting step, vibrations caused by the
vibro hammer 2 are given to the steel pipe pile 1 and the
surrounding ground. Therefore, in the case where the
surrounding ground is a sandy soil, the injected flowable
solidifying material easily penetrates into gaps of sandy
soil. In the case where the surrounding ground is a
cohesive soil, gaps are formed between the steel pipe pile
1 and the ground by vibrations of the vibro hammer, and the
flowable solidifying material easily penetrates into the
gaps. As a result, a grout layer having a large friction
force is uniformly formed between an outer periphery of the
steel pipe pile 1 and a surrounding soil layer. This
enables to increase the bearing capacity of the steel pipe pile 1 effectively.
[00991 The construction management device 26 shown in
Fig. 9 continuously receives discharge rate data of the
flowable solidifying material from the flowmeter 19
provided in the delivery port of the high-pressure fluid
delivery device 14. Further, the vertical height of the
steel pipe pile 1 is measured by the prism 25 and the total
station 24 attached to the vibro hammer 2, and the
construction management device 26 continuously receives the
data from the total station 24.
[0100] The construction management device 26 generates
control information for adjusting the pile driving speed
and the discharge rate of the flowable solidifying material
by combining the pieces of data of the discharge rate of
the flowable solidifying material and the vertical height
of the steel pipe pile 1 and comparing the data with the
execution plan data stored in advance. This enables to
perform construction management of peripheral grouting of
the pile on the real time basis.
[0101] The construction management device 26 determines
the third design depth D13 being the driving stop position
of the steel pipe pile 1 based on the vertical height data
of the steel pipe pile 1. When the steel pipe pile 1 has
reached the driving stop depth D13 shown in Fig. 7(g), the
vibro hammer 2 and the injection of the flowable
solidifying material are stopped to complete driving.
[0102] The construction management of peripheral
grouting of the pile is performed in order to match the
injection volume of the flowable solidifying material with
that of the execution scheme within an allowable tolerance
for every depth of the end of the steel pipe pile 1.
Specifically, the construction management is performed by
adjusting the re-driving speed of the steel pipe pile 1 and the discharge rate of the flowable solidifying material.
The injection volume of the flowable solidifying material
in the execution scheme is calculated based on Figs. 10.
[0103] Figs. 10 are schematic diagrams for calculating a
design injection volume of the flowable solidifying
material, where (a) is a longitudinal sectional view of the
pile and the periphery thereof, and (b) is a horizontal
sectional view thereof. A diameter p of the steel pipe
pile is, for example, from 600 millimeters to 1500
millimeters, and an injection width q is, for example, from
50 millimeters to 300 millimeters. However, these
dimensions are not limited to these ranges. As an example,
in Non Patent Literature 1, it is reported that the
injection width q is assumed to be 300 millimeters, and a
cement volume in the grout formed in the ground by
injecting cement milk is assumed to be 300 kilograms in 1
m 3 of grout. The water-cement ratio of cement milk in Non
Patent Literature 1 is 100%.
[0104] <Post-processing step>
After the peripheral grouting of the pile is complete
and injection of the flowable solidifying material has
finished, as shown in Fig. 7(h), the high-pressure hose 17
connected to the coupler of the conduit 9 is detached, and
the released joint end is connected to an injection pipe,
for example, to a turbid water treatment facility.
Subsequently, water is injected to the mixing plants 12 in
Fig. 2 to clean the mixing plants 12 by high-pressure
washer, and flushing water is supplied to the high-pressure
fluid delivery device 14 via a pump, and further supplied
from the high-pressure fluid delivery device 14 to the
high-pressure hose 15 to pass through the manifold device
16 and the high-pressure hose 17, and then to the turbid
water treatment facility via an injection pipe from the high-pressure hose 17. Accordingly, cleaning of a pressure feed system of the flowable solidifying material is performed. Further, sludge accumulated in the turbid water treatment facility is disposed to end the entire step.
[0105] The turbid water treatment facility is not
essential. For example, if a water level in a pipe is
sufficiently lower than a crown of the steel pipe pile 1
due to a reason such that the crown of the steel pipe pile
1 is located at a position that is sufficiently higher than
the sea surface, the flushing water can be discharged into
the steel pipe pile to economize the turbid water treatment.
[0106] In the present embodiment, since construction is
completed with the jet pipe member being attached to the
pile without detaching it, a special structure for
attaching the jet pipe member, particularly, the injection
nozzle is not required, as compared with a case where the
jet pipe member is retrieved, thereby enabling cost
reduction. According to the present embodiment, the
bearing capacity of the pile driven by the JV method can be
increased economically and reliably.
[0107] (4) Second embodiment of pile construction method
Figs. 11(a) to (g) are diagrams schematically showing
each step in the second embodiment of the pile construction
method. In the following descriptions of the second
embodiment, there are cases where descriptions of
constituent elements identical to those of the first
embodiment are omitted.
[0108] <Preparing step>
A preparing step shown in Fig. 11(a) is basically as
described in Fig. 7(a) in the first embodiment described
above.
[0109] In the second embodiment, a configuration of the
jet pipe member different from that of the first embodiment is adopted. In the second embodiment, four conduits 9 are arranged for every 90 degrees in the circumferential direction of the steel pipe pile 1, and one injection nozzle 7 is attached to an end of each conduit 9. The injection nozzle 7 is fixed to an outer periphery of the steel pipe pile 1 via a fixing means that can be cut by an application of a predetermined tension. Accordingly, by applying an upward tension to the conduit 9, the injection nozzle 7 and the conduit 9 can be pulled up.
[0110] In the second embodiment, the jet pipe member in
the same form as that of the first embodiment can be
adopted. In this case, a structure that can be cut by an
application of a predetermined tension is inserted into a
boundary portion between the conduit 9 and the integration
pipe 8 in the jet pipe member according to the first
embodiment shown in Figs. 8.
[0111] <Driving step>
Figs. 11(b) and (c) schematically show a driving step
subsequent to the preparing step. It is preferable to
perform the driving step in Fig. 11(b) by the JV method
using water jet. That is, the steel pipe pile 1 is driven
into the ground at the end of the pile by giving vibrations
caused by the vibro hammer 2 while injecting water
(represented by sign W) from the injection nozzle 7.
Similarly to the first embodiment, in the initial driving, it is preferable to use water; however, usage of a flowable
solidifying material such as cement milk is not excluded.
[0112] As shown in Fig. 11(c), the steel pipe pile 1 is
driven until the end thereof reaches a predetermined first
design depth D21. The first design depth D21 is at a
position that is deeper than the interfacial surface DO of
the bearing ground by a predetermined distance (for example,
about twice the diameter of the pile 1).
[0113] After the steel pipe pile 1 has reached the first
design depth D21 shown in Fig. 11(c), a flow rate of water
jet is decreased up to an idling flow rate to complete
driving. The vibro hammer 2 may be stopped, or may be
continuously operated for the next pulling-up step.
[0114] <Pulling-up step>
Subsequently, a pulling-up step in Figs. 11(d) is
performed. First, after completion of the initial driving
in Fig. 11(c), water is changed to the flowable solidifying
material (represented by sign C) such as cement milk. In
the case of cement milk, the water-cement ratio of the
cement milk is set as required in a range of, for example,
from 50% to 150%. The steel pipe pile 1 is then driven up
by a crane until the end of the steel pipe pile 1 has
reached a second design depth D22, by giving vibrations
caused by the vibro hammer 2 while injecting the flowable
solidifying material from an end of the injection nozzle 7.
The second design depth D22 is a predetermined depth as an
upper end of foot protection grout. The second design
depth D22 is a position that is slightly shallower than,
for example, the interfacial surface DO of the bearing
ground by a predetermined distance (for example, about once
the diameter of the pile 1).
[0115] <Foot protecting step>
Subsequently, a foot protection processing in Fig.
11(e) is performed. The steel pipe pile 1 is driven until
the end of the steel pipe pile 1 has reached a third design
depth D23 by giving vibrations caused by the vibro hammer 2
while injecting the flowable solidifying material from the
end of the injection nozzle 7. The third design depth D23
is within the bearing ground and at substantially the same
position as the first design depth D21, at a position that
is slightly deeper than that, or at a position that is slightly shallower than that. For example, the third design depth D23 can be at a position that is deeper than the interfacial surface DO of the bearing ground, for example, about once the diameter of the pile 1.
[0116] The foot protecting step in Fig. 11(e) can be
performed only once or repeatedly performed. When the foot
protecting step is performed repeatedly, after the steel
pipe pile 1 is pulled up again to the second design depth
D22 together with injection of the flowable solidifying
material and vibrations caused by the vibro hammer, the
steel pipe pile 1 is driven up to the third design depth
D23. Particularly, in the case of a hard ground, it is
preferable to repeat the foot protecting step by pulling-up
and driving for an appropriate number of times. By
solidifying the flowable solidifying material, foot
protection grout is formed. As described above, uniform
foot protection grout without any defect or bias is formed
by the manifold device according to the present invention
that uniformly injects a flowable solidifying material to
the circumference of the steel pipe pile 1, thereby
enabling to exert required end bearing capacity of the pile.
[0117] At the time of finishing the foot protecting step
in Fig. 11(e), the end of the steel pipe pile 1 is driven
up to the third design depth D23. At this position, the
vibro hammer is stopped. Preferably, by performing
injection of the flowable solidifying material again at
this position for a predetermined time, foot protection
grout can be reliably formed. After ending the foot
protecting step, the vibro hammer is detached.
[0118] <Injection-nozzle pulling-out step>
Next, an injection-nozzle pulling-out step shown in
Figs. 11(f) and (g) is performed. First, by applying a
predetermined tension to the conduit 9, the injection nozzle 7 is detached together with the conduit 9 from the steel pipe pile 1. Thereafter, while hoisting an upper end of the conduit 9 by the crane, the injection nozzle 7 is pulled out at a predetermined speed. At this time, the injection nozzle 7 is pulled out, while injecting the flowable solidifying material from the injection nozzle 7.
[0119] The water-cement ratio and the flow rate of
cement milk as the flowable solidifying material in the
pulling-out step can be set to be different values from
those in the foot protecting step described above.
[0120] When the end of the injection nozzle 7 has
reached a predetermined fourth design depth D24, injection
of the flowable solidifying material is stopped. The
fourth design depth D24 is an upper end of peripheral grout
of the pile, and is a depth defined separately on the
design.
[0121] Thereafter, the conduit 9 and the injection
nozzle 7 are completely pulled out. Since the flowable
solidifying material is solidified, peripheral grout is
formed. Also in this case, since the manifold device
according to the present invention uniformly injects the
flowable solidifying material to the circumference of the
steel pipe pile 1, uniform peripheral grout without any
defect or bias is formed, and a required skin friction
force in the pile can be exerted.
[0122] <Post-processing step>
In a post-processing step according to the second
embodiment, in addition to the post-processing step
described in the first embodiment, cleaning of the
retrieved conduit 9 and the injection nozzle 7 is performed.
[0123] (5) Third embodiment of pile construction method
Figs. 12(a) to (e) are diagrams schematically showing
each step in the third embodiment of the pile construction method. In the following descriptions of the third embodiment, there are cases where descriptions of constituent elements identical to those of the first embodiment are omitted.
[0124] <Preparing step> A preparing step shown in Fig. 12(a) is basically as described in Fig. 7(a) in the first embodiment described above.
[0125] <Driving step/grouting step> As shown in Figs. 12(b), (c), and (d), in the third embodiment, the grouting step is simultaneously performed at least in a part of the driving step. In the illustrated example, an initial stage of the driving step is performed by the JV method using water jet. That is, the steel pipe pile 1 is driven into the ground at the end of the pile by giving vibrations caused by the vibro hammer 2 while injecting water (represented by sign W) from the injection nozzle 7 in a driving direction. This embodiment can be performed in a case where driving of the pile is relatively easy, for example, the driving ground is relatively soft and any obstacle does not lie buried.
[0126] When the end of the steel pipe pile 1 has reached a predetermined first design depth D31, driving is once stopped, and water is changed to a flowable solidifying material such as cement milk (represented by sign C). In the case of cement milk, the water-cement ratio is set as required, for example, in a range from 50% to 150%. Thereafter, as shown in Fig. 12(c), the steel pipe pile 1 is further driven by giving vibrations caused by the vibro hammer 2 while injecting the flowable solidifying material.
[0127] As shown in Fig. 12(d), the steel pipe pile 1 is driven until the end thereof reaches a predetermined second design depth D32. The second design depth D32 is at a position that is deeper than the interfacial surface DO of the bearing ground by a predetermined distance (for example, about twice the diameter of the pile 1).
[0128] After the steel pipe pile 1 has reached the second design depth D32 shown in Fig. 12(d), injection of the flowable solidifying material and the vibro hammer 2 are stopped to complete driving.
[0129] Since the flowable solidifying material is solidified, peripheral grout is formed. Also in this case, since the manifold device according to the present invention uniformly injects the flowable solidifying material to the circumference of the steel pipe pile 1, uniform peripheral grout without any defect or bias is formed, and a required skin friction force in the pile can be exerted.
[0130] Although not shown, as a modified mode of the third embodiment, the driving step and the grouting step can be simultaneously performed by injecting the flowable solidifying material from the initial stage of the driving step in Fig. 12(b) and giving vibrations caused by the vibro hammer 2. Particularly, this operation is possible when the ground near the land surface is a soft soil layer such as a sandy soil or a cohesive soil.
[0131] <Post-processing step> After the driving step and the grouting step are complete and injection of the flowable solidifying material has finished, as shown in Fig. 12(e), the high-pressure hose 17 connected to the coupler of the conduit 9 is detached, and a post-processing step same as that of the first embodiment described above is performed.
[0132] (6) Summary The pile construction method according to the present invention includes, as a common mode, a preparing step of attaching a plurality of jet pipe members and a vibro hammer to a pile to connect piping of a construction system including the manifold device, and a constructing step including at least a partial step of moving down or up the pile by giving vibrations caused by the vibro hammer while injecting a high-pressure fluid from an end of the jet pipe member into the ground. The present invention is not limited to the configurations of the respective embodiments described above, and the present invention can be modified as appropriate without departing from the scope of the invention.
Reference Signs List
[0133] 1 steel pipe pile
2 vibro hammer
7 injection nozzle
8 integration pipe
8a head portion
8b branched portion
9 conduit
10 crane barge
11 cement silo
12 mixing plant
13 water tank
14 high-pressure fluid delivery device
15 high-pressure hose
16 manifold device
16a casing
16b injections hole
16c discharge hole
16d vibrator
16e current plate
16f stirrer
17 high-pressure hose 18A, 18B switching device 19 flowmeter 20 generator 21 operating unit 22 crane 23 monitor 24 total station 25 prism 26 construction management device
Claims (12)
1. A pile construction method comprising:
a preparing step of attaching a plurality of jet pipe
members and a vibro hammer to a pile; and
a constructing step including at least a partial step
of moving down or up the pile by giving vibrations caused
by the vibro hammer while injecting a high-pressure fluid
from ends of the jet pipe members into a ground, wherein
in the preparing step, one or plural high-pressure
fluid delivery devices and a manifold device having a
cylindrical inner space are arranged, the one or plural
high-pressure fluid delivery devices are connected
respectively to one or plural injection holes in the
manifold device, and each of a plurality of discharge holes
in the manifold device is connected to each of the jet pipe
members,
in the constructing step, a high-pressure fluid is
injected from at least one of the injection holes and the
high-pressure fluid is discharged from each of the
discharge holes while maintaining a state in which the
inner space of the manifold device is filled with the high
pressure fluid, and
in terms of discharge rates of a plurality of high
pressure fluids discharged from each of the discharge holes,
a difference between a maximum discharge rate and a minimum
discharge rate is equal to or less than 5% of the maximum
discharge rate.
2. The pile construction method according to claim 1,
wherein in the manifold device, a relation among a number n
of the discharge holes, a diameter d of the inner space, a
diameter do of the discharge hole, a flow rate coefficient
A of the discharge hole, an interval L between the two adjacent discharge holes, a dynamic viscosity coefficient v of the high-pressure fluid, and a sum total Q of the respective discharge rates satisfies a following formula.
[Expression 1]
1FA do xd)0.0039 ( 3
3. The pile construction method according to claim 1 or 2, wherein the high-pressure fluid is water or a flowable solidifying material, and the constructing step includes a driving step of driving the pile up to a first depth that is lower than an interfacial surface of a bearing ground by giving vibrations caused by the vibro hammer while injecting water, a pulling-up step of pulling up the pile up to a depth corresponding to a set upper end of peripheral grout of the pile by giving at least vibrations caused by the vibro hammer, and a re-driving step of driving the pile again up to a second depth that is lower than the interfacial surface of the bearing ground while injecting a flowable solidifying material.
4. The pile construction method according to claim 1 or 2, wherein the high-pressure fluid is water or a flowable solidifying material, and the constructing step includes a driving step of driving the pile up to a first depth that is lower than an interfacial surface of a bearing ground by giving vibrations caused by the vibro hammer while injecting water, a pulling-up step of pulling up the pile up to a depth corresponding to a set upper end of foot protection, by giving vibrations caused by the vibro hammer while injecting a flowable solidifying material, a re-driving step of driving the pile again up to a second depth that is lower than the interfacial surface of the bearing ground while injecting a flowable solidifying material, and a pulling-out step of pulling out the jet pipe member while injecting a flowable solidifying material.
5. The pile construction method according to claim 1 or 2, wherein the high-pressure fluid is water or a flowable solidifying material, and the constructing step includes a driving step of driving the pile up to a depth that is lower than an interfacial surface of a bearing ground by giving vibrations caused by the vibro hammer while injecting a flowable solidifying material.
6. The pile construction method according to any one of claims 1 to 5, wherein the high-pressure fluid is caused to meander by current plates that are arranged in the inner space of the manifold device.
7. The pile construction method according to any one of claims 1 to 6, wherein the high-pressure fluid is agitated by an agitator that is arranged in the inner space of the manifold device, or vibrations are given to the high pressure fluid by a vibrator that is arranged in the inner space.
8. The pile construction method according to any one of
claims 1 to 7, wherein
a construction management device
acquires vertical height data of a pile continuously
transmitted from a total station that tracks a prism
attached to the vibro hammer, and flow rate data of a high
pressure fluid respectively transmitted continuously from a
flowmeter attached to each of delivery ports of the one or
plural high-pressure fluid delivery devices, and
compares acquired vertical height data of the pile and
acquired flow rate data of the high-pressure fluid with
execution plan data so as to adjust a moving speed of s
pile in each partial step included in the constructing step,
switching of water and a flowable solidifying material, or
a discharge rate of a high-pressure fluid on a real time
basis.
9. The pile construction method according to any one of
claims 1 to 8, wherein
the jet pipe member includes
a conduit that is connected to the manifold device,
an integration pipe with one end being connected to
the conduit, and the other end being branched into plural
ends, and
a plurality of injection nozzles that are connected to
each of the branched other ends of the manifold device.
10. A manifold device used in a pile construction method
including at least a step of driving a pile attached with a
plurality of jet pipe members while injecting a high
pressure fluid from each end of the jet pipe members, wherein the manifold device comprises a cylindrical inner space, one or plural injection holes respectively connected to one or plural high-pressure fluid delivery devices, and a plurality of discharge holes respectively connected to each of the jet pipe members, during the pile construction, a high-pressure fluid is injected into the manifold device from at least one of the injection holes and the high-pressure fluid is discharged from each of the discharge holes while the manifold device is maintained in a state in which the inner space thereof is filled with the high-pressure fluid, and in terms of discharge rates of a plurality of high pressure fluids discharged from each of the discharge holes, a difference between a maximum discharge rate and a minimum discharge rate is equal to or less than 5% of the maximum discharge rate.
11. The manifold device according to claim 10, wherein in the manifold device, a relation among a number n of the discharge holes, a diameter d of the inner space, a diameter do of the discharge hole, a flow rate coefficient A of the discharge hole, an interval L between the two
adjacent discharge holes, a dynamic viscosity coefficient v of the high-pressure fluid, and a sum total Q of the respective discharge rates satisfies a following formula.
[Expression 2]
1FA do dd 0.0039 ((3 v(L
12. A design method of a manifold device used in a pile construction method including at least a step of driving a pile attached with a plurality of jet pipe members while injecting a high-pressure fluid from each end of the jet pipe members, the manifold device comprises a cylindrical inner space, one or plural injection holes respectively connected to one or plural high-pressure fluid delivery devices, and a plurality of discharge holes respectively connected to each of the jet pipe members, and during the pile construction, a high-pressure fluid is injected into the manifold device from at least one of the injection holes and the high-pressure fluid is discharged from each of the discharge holes while the manifold device is maintained in a state in which the inner space thereof is filled with the high-pressure fluid, wherein when one or plural parameters of a number n of the discharge holes, a diameter d of the inner space, a diameter do of the discharge hole, a flow rate coefficient A of the discharge hole, an interval L between the two adjacent discharge holes, and a dynamic viscosity
coefficient v of the high-pressure fluid are respectively changed in advance, discharge rates of a plurality of high pressure fluids discharged from each of the discharge holes are calculated for each case, by designating a sum total of respective discharge rates as Q, in terms of discharge rates of a plurality of high pressure fluids discharged from each of the discharge holes,
(i, $, and 6 in a following formula are set so that a difference between a maximum discharge rate and a minimum discharge rate becomes equal to or less than a predetermined ratio of the maximum discharge rate, and the manifold device is designed so that a relation among the number n of the discharge holes, the diameter d of the inner space, the diameter do of the discharge hole, the flow rate coefficient A of the discharge hole, the interval L between the two adjacent discharge holes, the dynamic viscosity coefficient v of the high-pressure fluid, and the sum total Q of the respective discharge rates satisfies a following formula.
[Expression 3]
FA do)' _ _
(0L
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| JP2017-188652 | 2017-09-28 | ||
| JP2017188652 | 2017-09-28 | ||
| PCT/JP2018/035735 WO2019065755A1 (en) | 2017-09-28 | 2018-09-26 | Pile construction method, manifold device, and manifold device design method |
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| AU2018343817A1 AU2018343817A1 (en) | 2020-01-30 |
| AU2018343817B2 true AU2018343817B2 (en) | 2020-03-05 |
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| AU (1) | AU2018343817B2 (en) |
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| CN110805032A (en) * | 2019-11-25 | 2020-02-18 | 南京同力建设集团股份有限公司 | High-pressure rotary jet drilling machine capable of directionally swinging and jetting in any direction and angle and construction method |
| CN114775604A (en) * | 2022-03-08 | 2022-07-22 | 中铁大桥局集团第五工程有限公司 | Construction method for underwater positioning of steel pipe pile implanted into rock-socketed foundation |
| CN114595531B (en) * | 2022-03-11 | 2022-10-14 | 武汉雄韬氢雄燃料电池科技有限公司 | Air inlet manifold design method based on double-stack flow distribution consistency |
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| JP3165579U (en) * | 2010-11-11 | 2011-01-27 | 新日本工業株式会社 | High pressure fluid combined sheet pile penetration assist device |
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| JP3165579U (en) * | 2010-11-11 | 2011-01-27 | 新日本工業株式会社 | High pressure fluid combined sheet pile penetration assist device |
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