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AU2019225271B2 - Scroll fluid machine - Google Patents
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AU2019225271B2 - Scroll fluid machine - Google Patents

Scroll fluid machine Download PDF

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Publication number
AU2019225271B2
AU2019225271B2 AU2019225271A AU2019225271A AU2019225271B2 AU 2019225271 B2 AU2019225271 B2 AU 2019225271B2 AU 2019225271 A AU2019225271 A AU 2019225271A AU 2019225271 A AU2019225271 A AU 2019225271A AU 2019225271 B2 AU2019225271 B2 AU 2019225271B2
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Australia
Prior art keywords
wall
end plate
tip
scroll
spiral
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AU2019225271A
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AU2019225271A1 (en
Inventor
Takahide Ito
Yoshiyuki Kimata
Hajime Sato
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Mitsubishi Heavy Industries Thermal Systems Ltd
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Mitsubishi Heavy Industries Thermal Systems Ltd
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Publication of AU2019225271A1 publication Critical patent/AU2019225271A1/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C18/00Rotary-piston pumps specially adapted for elastic fluids
    • F04C18/02Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents
    • F04C18/0207Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents both members having co-operating elements in spiral form
    • F04C18/0246Details concerning the involute wraps or their base, e.g. geometry
    • F04C18/0269Details concerning the involute wraps
    • F04C18/0276Different wall heights
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01CROTARY-PISTON OR OSCILLATING-PISTON MACHINES OR ENGINES
    • F01C1/00Rotary-piston machines or engines
    • F01C1/02Rotary-piston machines or engines of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01CROTARY-PISTON OR OSCILLATING-PISTON MACHINES OR ENGINES
    • F01C19/00Sealing arrangements in rotary-piston machines or engines
    • F01C19/08Axially-movable sealings for working fluids
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C18/00Rotary-piston pumps specially adapted for elastic fluids
    • F04C18/02Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C18/00Rotary-piston pumps specially adapted for elastic fluids
    • F04C18/02Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents
    • F04C18/0207Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents both members having co-operating elements in spiral form
    • F04C18/0215Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents both members having co-operating elements in spiral form where only one member is moving
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C18/00Rotary-piston pumps specially adapted for elastic fluids
    • F04C18/02Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents
    • F04C18/0207Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents both members having co-operating elements in spiral form
    • F04C18/0246Details concerning the involute wraps or their base, e.g. geometry
    • F04C18/0253Details concerning the base
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C18/00Rotary-piston pumps specially adapted for elastic fluids
    • F04C18/02Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents
    • F04C18/0207Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents both members having co-operating elements in spiral form
    • F04C18/0246Details concerning the involute wraps or their base, e.g. geometry
    • F04C18/0269Details concerning the involute wraps
    • F04C18/0284Details of the wrap tips
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C2230/00Manufacture
    • F04C2230/60Assembly methods
    • F04C2230/602Gap; Clearance

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Rotary Pumps (AREA)

Abstract

In a scroll compressor (1) provided with a fixed scroll (3) and an orbiting scroll (5), an inclined section is provided in which the facing-surface distance (L) between an end plate (3a) and an end plate (5a) that face each other decreases continuously from the outer peripheral side towards the inner peripheral side. In grooves formed in the tooth tip of walls (3b, 5b), tip seals are provided that seal a fluid by contacting the opposite tooth bottom. Defining ρ as the turning radius of the orbiting scroll 5 and φ as the incline in the swirl direction of the inclined section, the amount of change in the tip clearance (ΔT) is set to ΔT = 2ρ×tanφ, and the amount of change in the tip clearance (ΔT) is less than or equal to 50% of the height dimension of the tip seal.

Description

[DESCRIPTION]
[Title of Invention]
SCROLL FLUID MACHINE
[Technical Field]
[0001]
The present invention relates to a scroll fluid machine.
[Background Art]
[0002]
The discussion of the background to the invention that
follows is intended to facilitate an understanding of the
invention. However, it should be appreciated that the
discussion is not an acknowledgement or admission that any
aspect of the discussion was part of the common general
knowledge as at the priority date of the application.
[0002a]
Generally, there is known a scroll fluid machine in which
a fixed scroll member and an orbiting scroll member provided
with respective spiral walls on respective end plates are
engaged and revolved to compress or expand fluid.
[0003]
As such a scroll fluid machine, a so-called stepped
scroll compressor disclosed in PTL 1 is known. In this
stepped scroll compressor, respective step sections are la provided at positions along the spiral directions of tooth tip surfaces and tooth bottom surfaces of spiral walls of a fixed scroll and an orbiting scroll, and the height of the outer circumferential side of the wall is made higher than the height of the inner circumferential side of the wall with each step section as a boundary. The stepped scroll compressor performs compression not only in the circumferential direction of the walls, but also in the height direction (three dimensional compression), and therefore it is possible to increase displacement and increase compressor capacity compared to a general scroll compressor with no step section
(two-dimensional compression).
[Citation List]
[Patent Literature]
[0004]
[PTL 1] Japanese Unexamined Patent Application, Publication
No. 2015-55173
[Summary of Invention]
[Technical Problem]
[0005]
However, the stepped scroll compressor has a problem that
fluid leakage at the step sections is large. Further, there
is a problem that stress is concentrated on root portions of
the step sections, and strength is reduced.
[0006]
To cope with the above, the inventors are considering
providing continuous inclined sections in place of the step
sections provided on the walls and the end plates.
However, even when the inclined sections are provided, it
is not yet established what is a proper degree of inclination for each inclined section.
[0007]
The present invention has been made in view of such a
circumstance, and it is desirable to provide a scroll fluid
machine having inclined sections in a wall and an end plate
capable of effectively exhibiting performance.
[0008]
A scroll fluid machine according to an aspect of the
present invention is a scroll fluid machine comprising: a
first scroll member provided with a spiral first wall on a
first end plate; and a second scroll member that is provided
with a spiral second wall on a second end plate disposed so as
to face the first end plate, and that relatively revolves by
engagement between the second wall and the first wall, wherein
an inclined section that continuously reduces an inter-facing
surface distance between the first end plate and the second
end plate facing each other, from an outer circumferential
side toward an inner circumferential side of each of the first
wall and the second wall is provided, each of the inclined
sections is provided over a range of 1800 or more around a
spiral center, a groove section formed in a tooth tip of each
of the first wall and the second wall corresponding to the
inclined sections is provided with a tip seal that comes into
contact with a facing tooth bottom to seal fluid the tip seal being pressed from a back surface by compressed fluid entering the groove section while following a change of a tip clearance change amount AT due to orbiting movement, where an orbiting radius of the scroll member that orbits is denoted by p, and an inclination in a spiral direction of the inclined section is denoted by T, the tip clearance change amount AT is defined by an expression as follows:
AT = 2p x tan T, and
the tip clearance change amount AT is 50% or less of a
height dimension of the tip seal in a height direction of the
wall.
[00091
The inclined section that continuously reduces the inter
facing-surface distance between the first end plate and the
second end plate from the outer circumferential side toward
the inner circumferential side of each wall is provided, and
therefore fluid sucked from the outer circumferential side is
not only compressed by reduction of compression chambers in
accordance with the spiral shape of the wall, but also further
compressed by reduction of the inter-facing-surface distance
between the end plates, toward the inner circumferential side.
The inclined sections are provided, and therefore the tip
clearance between the tooth tip and the tooth bottom changes in accordance with orbiting movement. Where the orbiting radius of the scroll member that orbits is denoted by p, and the inclination in the spiral direction of the inclined section is denoted by T, the tip clearance change amount AT in accordance with this orbiting movement is obtained by the expression as follows:
AT = 2p x tan p.
The tip seal advances and retreats in the height
direction from the groove section by an amount in accordance
with this tip clearance change amount AT. Therefore, when the
tip clearance change amount AT is large, the tip seal may be
detached from the groove section.
To cope with the above, the tip clearance change amount
AT is made to be 50% or less of the height dimension of the
tip seal, so that drop of the tip seal is prevented.
More preferably, the tip clearance change amount AT is
made to be 20% of less of the height dimension of the tip
seal.
[0010]
A scroll fluid machine according to an aspect of the
present invention is a scroll fluid machine including: a first
scroll member provided with a spiral first wall on a first end
plate; and a second scroll member that is provided with a
spiral second wall on a second end plate disposed so as to
face the first end plate, and that relatively revolves by engagement between the second wall and the first wall, wherein an inclined section that continuously reduces an inter-facing surface distance between the first end plate and the second end plate facing each other, from an outer circumferential side toward an inner circumferential side of each of the first wall and the second wall is provided, each of the inclined sections is provided over a range of 1800 or more around a spiral center, where an orbiting radius of the scroll member that orbits is denoted by p, and an inclination in a spiral direction of the inclined section is denoted by T, a tip clearance change amount AT is defined by an expression as follows:
AT = 2p x tan T, and
a value obtained by dividing the tip clearance change
amount AT by a height of an outermost circumference of the
wall is 0.01 or less.
[0011]
The inclined section that continuously reduces the inter
facing-surface distance between the first end plate and the
second end plate from the outer circumferential side toward
the inner circumferential side of each wall is provided, and
therefore fluid sucked from the outer circumferential side is
not only compressed by reduction of compression chambers in
accordance with the spiral shape of the wall, but also further
compressed by reduction of the inter-facing-surface distance between the end plates, toward the inner circumferential side.
The inclined sections are provided, and therefore the tip
clearance between the tooth tip and the tooth bottom changes
in accordance with orbiting movement. Where the orbiting
radius of the scroll member that orbits is denoted by p, and
the inclination in the spiral direction of the inclined
section is denoted by T, the tip clearance change amount AT in
accordance with this orbiting movement is obtained by the
expression as follows:
AT = 2p x tan p.
An oil film seal by lubricating oil is formed between the
tooth tip and the tooth bottom. However, when the tip
clearance change amount AT is increased, the oil film seal
between the tooth tip and the tooth bottom may be broken, seal
performance of a compression chamber may be deteriorated, and
efficiency may be reduced.
As a result of keen examination by the present inventors,
it is found that when the value obtained by dividing the tip
clearance change amount AT by the height of the outermost
circumference of the wall is 0.01 or less, the oil film seal
is maintained, significant performance deterioration does not
appear, and expected efficiency can be maintained.
[0012]
A scroll fluid machine according to an aspect of the
present invention is a scroll fluid machine including: a first scroll member provided with a spiral first wall on a first end plate; and a second scroll member that is provided with a spiral second wall on a second end plate disposed so as to face the first end plate, and that relatively revolves by engagement between the second wall and the first wall, wherein an inclined section that continuously reduces an inter-facing surface distance between the first end plate and the second end plate facing each other, from an outer circumferential side toward an inner circumferential side of each of the first wall and the second wall is provided, each of the inclined sections is provided over a range of 1800 or more around a spiral center, and a tip clearance between a tooth tip of the wall and a tooth bottom of the end plate is set larger than a tip clearance reduction amount based on a torsion angle around a center of the scroll member due to an assembly error.
[0013]
The inclined section that continuously reduces the inter
facing-surface distance between the first end plate and the
second end plate from the outer circumferential side toward
the inner circumferential side of each wall is provided, and
therefore fluid sucked from the outer circumferential side is
not only compressed by reduction of compression chambers in
accordance with the spiral shape of the wall, but also further
compressed by reduction of the inter-facing-surface distance
between the end plates, toward the inner circumferential side.
In the scroll fluid machine, when the first scroll member
and the second scroll member are assembled, an assembly error
inevitably occurs due to dimensional accuracy of an Oldham
ring, or location accuracy of a centering pin or the like.
When the assembly error occurs, the scroll member is twisted
around the center, and the tip clearance between the tooth tip
and the tooth bottom of the inclined sections is reduced on
the basis of the torsion angle.
To cope with the above, the tip clearance between the
tooth tip and the tooth bottom is set larger than the tip
clearance reduction amount based on the torsion angle around
the center of the scroll member due to the assembly error, and
interference between the tooth tip and the tooth bottom is
avoided.
[Advantageous Effects of Invention]
[0014]
The tip clearance change amount AT (= 2p x tan T) is made
to be 50% or less of the height dimension of the tip seal, so
that it is possible to prevent drop of the tip seal.
Consequently, even when the wall and the end plate have the
inclined sections, it is possible to exhibit performance.
[0015]
The value obtained by dividing the tip clearance change
amount AT (= 2p x tan T) by the height of the outermost circumference of the wall is 0.01 or less, so that the oil film seal is maintained, significant performance deterioration does not appear, and expected efficiency can be maintained.
[0016]
The tip clearance between the tooth tip and the tooth
bottom is set larger than the tip clearance reduction amount
based on the torsion angle around the center of the scroll
member due to an assembly error, so that it is possible to
avoid interference between the tooth tip and the tooth bottom.
[0016a]
Where any or all of the terms "comprise", "comprises",
"comprised" or "comprising" are used in this specification
(including the claims) they are to be interpreted as
specifying the presence of the stated features, integers,
steps or components, but not precluding the presence of one or
more other features, integers, steps or components.
[Brief Description of Drawings]
[0017]
[Fig. 1A] Fig. 1A is a longitudinal sectional view
illustrating a fixed scroll and an orbiting scroll of a scroll
compressor according to one embodiment of the present
invention.
[Fig. 1B] Fig. 1B is a plan view of the fixed scroll of Fig.
1A viewed from a wall side.
10a
[Fig. 2] Fig. 2 is a perspective view illustrating the
orbiting scroll of Fig. 1.
[Fig. 3] Fig. 3 is a plan view illustrating end plate flat
sections provided in the fixed scroll.
[Fig. 4] Fig. 4 is a plan view illustrating a wall flat
section provided in the fixed scroll.
[Fig. 5] Fig. 5 is a schematic diagram illustrating a wall represented so as to extend in the spiral direction.
[Fig. 61 Fig. 6 is a partially enlarged view illustrating an
enlarged region of reference symbol Z in Fig. 1B.
[Fig. 7A] Fig. 7A is a side view illustrating a tip seal
clearance of a portion illustrated in Fig. 6, and illustrating
a state in which the tip seal clearance is relatively small.
[Fig. 7B] Fig. 7B is a side view illustrating the tip seal
clearance of the portion illustrated in Fig. 6, and
illustrating a state in which the tip seal clearance is
relatively large.
[Fig. 81 Fig. 8 is a graph illustrating an efficiency change
rate to a tip clearance change amount, according to a second
embodiment of the present invention.
[Fig. 9A] Fig. 9A is a partially enlarged sectional view
illustrating a portion between a tooth tip and a tooth bottom,
and illustrating a state in which an oil film seal is formed.
[Fig. 9B] Fig. 9B is a partially enlarged sectional view
illustrating a portion between the tooth tip and the tooth
bottom, and illustrating a state in which the oil film seal is
destroyed.
[Fig. 10] Fig. 10 is a plan view illustrating a fixed scroll
and an orbiting scroll according to a third embodiment of the
present invention, viewed from a wall side of a fixed scroll.
[Fig. 11A] Fig. 11A is a longitudinal sectional view
illustrating a modified example, and illustrating combination of scrolls having no step section.
[Fig. 11B] Fig. 11B is a longitudinal sectional view
illustrating a modified example, and illustrating combination
of stepped scrolls.
[Description of Embodiments]
[0018]
[First Embodiment]
Hereinafter, a first embodiment according to the present
invention will be described with reference to the drawings.
Fig. 1 illustrates a fixed scroll (first scroll member) 3
and an orbiting scroll (second scroll member) 5 of a scroll
compressor (scroll fluid machine) 1. The scroll compressor 1
is used as a compressor that compresses a gas refrigerant
(fluid) for performing refrigerating cycle of an air
conditioner or the like, for example.
[0019]
The fixed scroll 3 and the orbiting scroll 5 are a
compression mechanism made of metal such as aluminum alloy and
iron, and are housed in a housing (not illustrated). The
fixed scroll 3 and the orbiting scroll 5 suck, from the outer
circumferential side, fluid guided into the housing, and
discharge the compressed fluid from a discharge port 3c at the
center of the fixed scroll 3 to the outside.
[0020]
The fixed scroll 3 is fixed to the housing, and includes
a substantially disk-shaped end plate (first end plate) 3a,
and a spiral wall (first wall) 3b erected on a side surface of
the end plate 3a, as illustrated in Fig. 1A. The orbiting
scroll 5 includes a substantially disk-shaped end plate
(second end plate) 5a, and a spiral wall (second wall) 5b
erected on a side surface of the end plate 5a. The respective
spiral shapes of the walls 3b, 5b are each defined by using,
for example, an involute curve or an Archimedes curve.
[0021]
The center of the fixed scroll 3 and the center of the
orbiting scroll 5 are separated by an orbiting radius p, are
engaged such that the phases of the walls 3b, 5b are shifted
by 1800, and are assembled so as to have slight clearances
(tip clearances) in the height direction between tooth tips
and tooth bottoms of the walls 3b, 5b of both the scrolls at
normal temperature. Consequently, a plurality of pairs of
compression chambers formed so as to be surrounded by the end
plates 3a, 5a and the walls 3b, 5b are formed between the
scrolls 3, 5 so as to be symmetrical with respect to the
scroll centers. The orbiting scroll 5 revolves around the
fixed scroll 3 by a rotation prevention mechanism such as an
Oldham ring (not illustrated).
[0022]
As illustrated in Fig. 1A, inclined sections that continuously reduce an inter-facing-surface distance L between the facing end plates 3a, 5a from the outer circumferential sides toward the inner circumferential sides of the spiral walls 3b, 5b are provided.
[0023]
As illustrated in Fig. 2, a wall inclined section 5bl
having a height that continuously reduces from the outer
circumferential side toward inner circumferential side is
provided in the wall 5b of the orbiting scroll 5. An end
plate inclined section 3al (see Fig. 1A) that inclines in
accordance with inclination of the wall inclined section 5bl
is provided in a tooth bottom surface of the fixed scroll 3
facing a tooth tip of this wall inclined section 5bl. The
continuous inclined section is formed by these wall inclined
section 5bl and end plate inclined section 3al. Similarly, a
wall inclined section 3bl having a height that continuously
inclines from the outer circumferential side toward inner
circumferential side is provided in the wall 3b of the fixed
scroll 3, and an end plate inclined section 5al facing a tooth
tip of this wall inclined section 3bl is provided in the end
plate 5a of the orbiting scroll 5.
[0024]
The meaning of "continuously" in the inclined section
mentioned in this embodiment is not limited to smoothly
connected inclination, but includes inclination that is formed by stepwisely connecting small steps inevitably generated in machining, and that is an inclined section continuously inclined as a whole. However, the above meaning does not include a large step such as a so-called stepped scroll.
[0025]
The wall inclined sections 3bl, 5bl and/or the end plate
inclined sections 3al, 5al are coated. Examples of the
coating include manganese phosphate treatment, and nickel
phosphorus plating.
[0026]
As illustrated in Fig. 2, wall flat sections 5b2, 5b3
each having a constant height are provided on the innermost
circumferential side and the outermost circumferential side of
the wall 5b of the orbiting scroll 5, respectively. These
wall flat sections 5b2, 5b3 are each provided over a region of
1800 around the center 02 (see Fig. 1A) of the orbiting scroll
5. Wall inclined connecting sections 5b4, 5b5 serving as bent
sections are provided at respective positions where the wall
flat sections 5b2, 5b3 and the wall inclined section 5bl are
connected.
Similarly, end plate flat sections 5a2, 5a3 each having a
constant height are provided on a tooth bottom of the end
plate 5a of the orbiting scroll 5. These end plate flat
sections 5a2, 5a3 are also each provided over a region of 1800
around the center of the orbiting scroll 5. End plate inclined connecting sections 5a4, 5a5 serving as bent sections are provided at respective positions where the end plate flat sections 5a2, 5a3 and the end plate inclined section 5al are connected.
[0027]
As illustrated by hatching in Fig. 3 and Fig. 4, end
plate flat sections 3a2, 3a3, wall flat sections 3b2, 3b3, end
plate inclined connecting sections 3a4, 3a5, and wall inclined
connecting sections 3b4, 3b5 are provided in the fixed scroll
3, like the orbiting scroll 5.
[0028]
Fig. 5 illustrates the walls 3b, 5b represented so as to
extend in the spiral direction. As illustrated in Fig. 5, the
wall flat sections 3b2, 5b2 on the innermost circumferential
sides are each provided so as to extend over a distance D2,
and the wall flat sections 3b3, 5b3 on the outermost
circumferential sides are each provided so as to extend over a
distance D3. The distance D2 and the distance D3 are
equivalent to the lengths of the regions of 1800 (1800 or more
and 3600 or less, preferably 2100 or less) around the centers
01, 02 of the scrolls 3, 5. The wall inclined sections 3bl,
5bl are provided between the wall flat sections 3b2, 5b2 on
the innermost circumferential sides and the wall flat sections
3b3, 5b3 on the outermost circumferential sides so as to
extend over a distance Dl. Where each of height differences between the wall flat sections 3b2, 5b2 on the innermost circumferential sides and the wall flat sections 3b3, 5b3 on the outermost circumferential sides is denoted by h, the inclination T of each of the wall inclined sections 3bl, 5bl is expressed by the following expression.
0 = tan-' (h/D1) ... (1)
Thus, the inclination T in the inclined section is
constant with respect to the circumferential direction in
which each of the spiral walls 3b, 5b extends. The distance
Dl is longer than the distance D2, and is longer than the
distance D3.
For example, in this embodiment, the specifications of
the scrolls 3, 5 are as follows.
(1) Orbiting radius p [mm]: 2 or more and 15 or less,
preferably 3 or more and 10 or less
(2) The number of turns of each of the walls 3b, 5b: 1.5 or
more and 4.5 or less, preferably 2.0 or more and 3.5 or less
(3) Height difference h [mm]: 2 or more and 20 or less,
preferably 5 or more and 15 or less
(4) h/Lout (wall height on outermost circumferential side):
0.05 or more and 0.35 or less, preferably 0.1 or more and 0.25
or less
(5) Angular range of inclined section (angular range
equivalent to distance Dl) [°]: 180 or more and 1080 or less,
preferably 360 or more and 720 or less
(6) Angle 0 [°] of inclined section: 0.2 or more and 4 or
less, preferably 0.5 or more and 2.5 or less
[0029]
In Fig. 6, an enlarged view of a region indicated by
reference symbol Z in Fig. 1B is illustrated. As illustrated
in Fig. 6, a tip seal 7 is provided on the tooth tip of the
wall 3b of the fixed scroll 3. The tip seal 7 is made of
resin, and comes into contact with the tooth bottom of the end
plate 5a of the facing orbiting scroll 5 to seal fluid. The
tip seal 7 is housed in a tip seal groove 3d formed in the
circumferential direction of the tooth tip of the wall 3b.
Compressed fluid enters this tip seal groove 3d, and the tip
seal 7 is pressed from a back surface, and pressed out to the
tooth bottom side to be brought into contact with the facing
tooth bottom. Similarly, a tip seal is provided on the tooth
tip of the wall 5b of the orbiting scroll 5.
[0030]
When both the scrolls 3, 5 relatively revolve, the
respective positions of the tooth tip and the tooth bottom
relatively shift by an orbiting diameter (orbiting radius p x
2). In the inclined section, a tip clearance between the
tooth tip and the tooth bottom changes due to this position
shift between the tooth tip and the tooth bottom. A tip
clearance change amount Ah [mm] is, for example, 0.05 or more
and 1.0 or less, preferably 0.1 or more and 0.6 or less. For example, the tip clearance T is small in Fig. 7A, and the tip clearance T is large in Fig. 7B. Even when this tip clearance
T changes due to the orbiting movement, the tip seal 7 is
pressed to the tooth bottom side of the end plate 5a from the
back surface by compressed fluid, and therefore can seal
following this pressing.
[0031]
As illustrated in Fig. 7, a tip clearance change amount
AT in which the tip clearance T changes during a single orbit
can be expressed by the following expression.
AT = 2p x tan T ... (2)
Herein, p denotes an orbiting radius.
[0032]
The tip clearance change amount AT is 50% or less of the
height dimension Hc of the tip seal in the height direction of
each of the walls 3b, 5b.
[0033]
The aforementioned scroll compressor 1 is operated as
follows.
The orbiting scroll 5 revolves around the fixed scroll 3
by a driving source such as an electric motor (not
illustrated). Consequently, fluid is sucked from the outer
circumferential sides of the scrolls 3, 5, and is taken in the
compression chambers surrounded by the walls 3b, 5b and the
end plates 3a, 5a. The fluid in the compression chambers is sequentially compressed in accordance with movement from the outer circumferential side to the inner circumferential side, and the compressed fluid is finally discharged from the discharge port 3c formed in the fixed scroll 3. When the fluid is compressed, the fluid is compressed also in the height direction of the walls 3b, 5b in the inclined sections formed by the end plate inclined sections 3al, 5al and the wall inclined sections 3bl, 5bl, and is three-dimensionally compressed.
[0034]
According to this embodiment, the following working
effects are exhibited.
To cope with the above, the tip clearance change amount
AT is made to be 50% or less of the height dimension Hc of the
tip seal 7. Consequently, even when the tip seal 7 advances
and retreats in the height direction from the tip seal groove
3d by an amount in accordance with the tip clearance change
amount AT, it is possible to avoid detachment of the tip seal
7 from the tip seal groove 3d, and prevent drop of the tip
seal 7.
The tip clearance change amount AT may be 20% or less of
the height dimension Hc of the tip seal 7.
[0035]
[Second Embodiment]
Now, a second embodiment of the present invention will be described.
This embodiment is different in a way of thinking about
setting an upper limit of a tip clearance change amount AT,
and other configurations are similar. Therefore, in the
following description, only differences from the first
embodiment will be described. Other configurations are
similar, and therefore description thereof will be omitted.
[00361
In this embodiment, AT/Lout which is a value obtained by
dividing a tip clearance change amount AT by the height of an
outermost circumference of each of walls 3b, 5b (see reference
symbol Lout of Fig. 2) is 0.01 or less. The reason will be
described with reference to Fig. 8 and Fig. 9.
In Fig. 8, a horizontal axis indicates AT/Lout, and a
vertical axis indicates an efficiency change rate. The
efficiency change rate indicates a rate of efficiency at
predetermined AT/Lout in a case where the tip clearance change
amount AT is zero, that is, in a case where efficiency in a
case of no inclination in a wall height, a so-called two
dimensional scroll is 1. As illustrated in Fig. 8, when
AT/Lout is 0.01, reduction of the efficiency change rate is
less than 1%. Therefore, when AT/Lout is 0.01 or less, the
reduction of the efficiency change rate can be limited to be
less than 1%.
[0037]
As illustrated in Fig. 9A, it is considered that in a
range where AT/Lout is 0.01 or less, each tip clearance T is
made to be a predetermined value or less, so that oil film
seals OS by lubricating oil are formed between tooth tips of
the walls 3b, 5b and tooth bottoms of facing end plates 5a,
3a. Thus, since the oil film seal OS in each tip clearance T
is secured, fluid leakage in compression chambers is reduced,
and reduction of the efficiency change rate becomes small.
On the other hand, when AT/Lout becomes larger than 0.01,
the tip clearance T increased, and as illustrated in Fig. 9B,
an oil film in each tip clearance T is separated, and the oil
film seal OS (see Fig. 9A) disappears, and fluid leakage in
the compression chambers occurs. Consequently, the efficiency
change rate is significantly reduced.
[0038]
As described above, according to this embodiment, AT/Lout
is made to be 0.01 or less, so that the oil film seal OS in
each tip clearance T is maintained. Consequently, it is
possible to maintain expected efficiency.
[0039]
[Third Embodiment]
Now, a third embodiment of the present invention will be
described.
In this embodiment, setting of a lower limit of a tip
clearance T will be described. Other configurations are similar to those of each of the aforementioned embodiments.
Therefore, in the following description, only differences from
each of the aforementioned embodiments will be described.
Other configurations are similar, and therefore description
thereof will be omitted. This embodiment can be used by
combination with the first embodiment or the second
embodiment.
[0040]
In this embodiment, as to setting of tip clearances T
between tooth tips of walls 3b, 5b and tooth bottoms of end
plates 5a, 3a, a torsion angle 50 around the center of each of
scrolls 3, 5 due to an assembly error is considered. As
illustrated in Fig. 10, when the scrolls 3, 5 are assembled to
be operated, an assembly error inevitably occurs due to
dimensional accuracy of an Oldham ring, or location accuracy
of a centering pin or the like, and the torsion angle 50 is
generated due to backlash generated around the centers of the
scrolls 3, 5. Fig. 10 is a diagram similar to Fig. 1B. Gas
pressure inside compression chambers is added during
operation, and therefore the tooth tips of the inclined
sections of the walls 3b, 5b, and the tooth bottoms of the end
plates 5a, 3a approach each other due to the backlash around
the centers of the scrolls 3, 5, so that the tip clearances T
reduce. Each of these tip clearance reduction amounts 5T is
expressed by the following expression.
5T = r x 50 x tan P ... (3)
Herein, r denotes a radius on an outer circumferential
side where an inclined section starts, that is, a radius at
each of wall inclined connecting sections 3b5, 5b5 (see Figs.
2 and 5) on the outer circumferential sides of the walls 3b,
5b. T denotes an inclination of the inclined section (see
Fig. 5). The torsion angle 50 can be obtained by measurement
of an actual object. The dimensions of portions that cause
torsion of the scrolls such as the dimensional accuracy of the
Oldham ring and the location accuracy of the centering pin are
individually measured, and the torsion angle 50 can be also
obtained by calculation from these dimension.
[0041]
In this embodiment, when the scrolls 3, 5 are assembled,
each tip clearance T is made larger than the tip clearance
reduction amount 5T obtained from the aforementioned
expression (3) obtained by considering the radius on the outer
circumferential side where the inclined section starts, the
tip clearance reduction amount, and the inclination T of the
inclined section. Consequently, it is possible to avoid
interference between the tooth tips and the tooth bottoms.
[0042]
The end plate inclined sections 3al, 5al and the wall
inclined sections 3bl, 5bl are provided in both the scrolls 3,
5 in each of the aforementioned embodiments, but may be provided in either one.
Specifically, as illustrated in Fig. 11A, in a case where
a wall inclined section 5bl is provided in a first wall (for
example, an orbiting scroll 5), and an end plate inclined
section 3al is provided in a second end plate 3a, a second
wall and a first end plate 5a may be flat.
As illustrated in Fig. 11B, a shape formed by combination
with a conventional stepped shape, that is, a shape, in which
while an end plate inclined section 3al is provided in an end
plate 3a of a fixed scroll 3, a step section is provided in an
end plate 5a of an orbiting scroll 5, may be combined.
[0043]
In each of the aforementioned embodiment, the wall flat
sections 3b2, 3b3, 5b2, 5b3 and the end plate flat sections
3a2, 3a3, 5a2, 5a3 are provided. However, the flat sections
on the inner circumferential sides and/or the outer
circumferential sides may be omitted, and the inclined
sections may be provided so as to extend over the entire walls
3b, 5b.
[0044]
The present invention is applied to a scroll compressor
in each of the aforementioned embodiments, but can be also
applied to a scroll expander used as an expander.
[Reference Signs List]
[0045]
1 scroll compressor (scroll fluid machine)
3 fixed scroll (first scroll member)
3a end plate (first end plate)
3al end plate inclined section
3a2 end plate flat section (inner circumferential side)
3a3 end plate flat section (outer circumferential side)
3a4 end plate inclined connecting section (inner
circumferential side)
3a5 end plate inclined connecting section (outer
circumferential side)
3b wall (first wall)
3bl wall inclined section
3b2 wall flat section (inner circumferential side)
3b3 wall flat section (outer circumferential side)
3b4 wall inclined connecting section (inner circumferential
side)
3b5 wall inclined connecting section (outer circumferential
side)
3c discharge port
3d tip seal groove
orbiting scroll (second scroll member)
5a end plate (second end plate)
5al end plate inclined section
5a2 end plate flat section (inner circumferential side)
5a3 end plate flat section (outer circumferential side)
5a4 end plate inclined connecting section (inner
circumferential side)
5a5 end plate inclined connecting section (outer
circumferential side)
5b wall (second wall)
5bl wall inclined section
5b2 wall flat section (inner circumferential side)
5b3 wall flat section (outer circumferential side)
5b4 wall inclined connecting section (inner circumferential
side)
5b5 wall inclined connecting section (outer circumferential
side)
7 tip seal
Hc height dimension of tip seal
L inter-facing-surface distance
OS oil film seal
T tip clearance
AT tip clearance change amount
5T tip clearance reduction amount
p inclination
torsion angle

Claims (3)

[THE CLAIMS DEFINING THE INVENTION ARE AS FOLLOWS:]
1. A scroll fluid machine comprising:
a first scroll member provided with a spiral first wall
on a first end plate; and
a second scroll member that is provided with a spiral
second wall on a second end plate disposed so as to face the
first end plate, and that relatively revolves by engagement
between the second wall and the first wall, wherein
an inclined section that continuously reduces an inter
facing-surface distance between the first end plate and the
second end plate facing each other, from an outer
circumferential side toward an inner circumferential side of
each of the first wall and the second wall is provided,
each of the inclined sections is provided over a range of
1800 or more around a spiral center,
a groove section formed in a tooth tip of each of the
first wall and the second wall corresponding to the inclined
sections is provided with a tip seal that comes into contact
with a facing tooth bottom to seal fluid the tip seal being
pressed from a back surface by compressed fluid entering the
groove section while following a change of a tip clearance
change amount AT due to orbiting movement,
where an orbiting radius of the scroll member that orbits
is denoted by p, and an inclination in a spiral direction of
the inclined section is denoted by T, the tip clearance change amount AT is defined by an expression as follows:
AT = 2p x tan T, and
the tip clearance change amount AT is 50% or less of a
height dimension of the tip seal in a height direction of the
wall.
2. A scroll fluid machine comprising:
a first scroll member provided with a spiral first wall
on a first end plate; and
a second scroll member that is provided with a spiral
second wall on a second end plate disposed so as to face the
first end plate, and that relatively revolves by engagement
between the second wall and the first wall, wherein
an inclined section that continuously reduces an inter
facing-surface distance between the first end plate and the
second end plate facing each other, from an outer
circumferential side toward an inner circumferential side of
each of the first wall and the second wall is provided,
each of the inclined sections is provided over a range of
1800 or more around a spiral center,
where an orbiting radius of the scroll member that orbits
is denoted by p, and an inclination in a spiral direction of
the inclined section is denoted by T, a tip clearance change
amount AT is defined by an expression as follows:
AT = 2p x tan T, and
a value obtained by dividing the tip clearance change amount AT by a height of an outermost circumference of the wall is 0.01 or less.
3. A scroll fluid machine comprising:
a first scroll member provided with a spiral first wall
on a first end plate; and
a second scroll member that is provided with a spiral
second wall on a second end plate disposed so as to face the
first end plate, and that relatively revolves by engagement
between the second wall and the first wall, wherein
an inclined section that continuously reduces an inter
facing-surface distance between the first end plate and the
second end plate facing each other, from an outer
circumferential side toward an inner circumferential side of
each of the first wall and the second wall is provided,
each of the inclined sections is provided over a range of
1800 or more around a spiral center, and
a tip clearance between a tooth tip of the wall and a
tooth bottom of the end plate is set larger than a tip
clearance reduction amount based on a torsion angle around a
center of the scroll member due to an assembly error.
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US20100172780A1 (en) * 2007-09-21 2010-07-08 Mitsubishi Heavy Industries, Ltd. Scroll Compressor
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WO2018034255A1 (en) * 2016-08-19 2018-02-22 三菱重工サーマルシステムズ株式会社 Scroll fluid machine

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