AU2019378450B2 - Mixer vehicle - Google Patents
Mixer vehicle Download PDFInfo
- Publication number
- AU2019378450B2 AU2019378450B2 AU2019378450A AU2019378450A AU2019378450B2 AU 2019378450 B2 AU2019378450 B2 AU 2019378450B2 AU 2019378450 A AU2019378450 A AU 2019378450A AU 2019378450 A AU2019378450 A AU 2019378450A AU 2019378450 B2 AU2019378450 B2 AU 2019378450B2
- Authority
- AU
- Australia
- Prior art keywords
- detected
- value
- abnormality
- mixer
- drum
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/42—Apparatus specially adapted for being mounted on vehicles with provision for mixing during transport
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60P—VEHICLES ADAPTED FOR LOAD TRANSPORTATION OR TO TRANSPORT, TO CARRY, OR TO COMPRISE SPECIAL LOADS OR OBJECTS
- B60P3/00—Vehicles adapted to transport, to carry or to comprise special loads or objects
- B60P3/16—Vehicles adapted to transport, to carry or to comprise special loads or objects for carrying mixed concrete, e.g. having rotatable drums
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Health & Medical Sciences (AREA)
- Public Health (AREA)
- Transportation (AREA)
- Structural Engineering (AREA)
- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
Abstract
A mixer vehicle (1) is provided with a drive device (4) which rotationally drives a mixer drum (2), a drive state detector (5c, 10b) which detects the drive state of the drive device (4), a rotation sensor (6a) as a drum rotation detector which detects the rotational speed of the mixer drum (2), and a controller (20) which outputs a drive command value to the drive device (4) so that the rotational speed of the mixer drum (2) is a target rotational speed. The controller (20) has an abnormality determination unit (21) which, when the difference between the rotational speed of the mixer drum (2) and the target rotational speed is greater than or equal to a predetermined reference value, identifies the location of an abnormality on the basis of a drive command value, a value detected by the rotation sensor (6a), and a value detected by the drive state detector (5c, 10b).
Description
[0001] The present invention relates to a mixer vehicle.
[0002] JP2016-84105A discloses a mixer vehicle including a controller for
controlling a drum driving device so that a rotation number of a mixer drum
becomes a target rotation number.
[0003] In an ordinary mixer vehicle as described in JP2016-84105A, when
an abnormality occurs in a rotation number control of the mixer drum and the
rotation number of the mixer drum cannot be controlled to the target rotation
number, the quality of fresh concrete loaded on the mixer drum deteriorates.
Therefore, it is necessary to identify a failure portion immediately in order to
carry out repairs quickly when the abnormality occurs in the rotation number
control of the mixer drum in the mixer vehicle.
[0004] According to one aspect of the present invention, a mixer vehicle
including a mixer drum capable of loading fresh concrete is provided. The
mixer vehicle includes: a driving device configured to rotate the mixer drum; a
driving state detector configured to detect a driving state of the driving device;
a drum rotation detector configured to detect a rotation number of the mixer
drum; and a controller configured to output a driving command value to the
driving device so that the rotation number of the mixer drum becomes a target
rotation number, wherein the controller includes an abnormality determination unit configured to determine an abnormality portion on the basis of the driving command value, a detected value detected by the drum rotation detector, and a detected value detected by the driving state detector, when a difference value between a rotation number of the mixer drum and a target rotation number is equal to or larger than a predetermined reference value.
[0005] In some embodiments, the driving device may include a hydraulic
pump driven by a driving source and configured to discharge a working fluid;
and a hydraulic motor operated by the working fluid supplied from the
hydraulic pump and configured to rotate the mixer drum. The driving state
detector may include a pump rotation detector configured to detect the
rotation number of the hydraulic pump; and a supplying pressure detector
configured to detect a pressure of the working fluid supplied from the
hydraulic pump to the hydraulic motor. The driving command value may be a
supplying command value for instructing the supply of the working fluid from
the hydraulic pump to the hydraulic motor. The abnormality determination
unit may determine the abnormality portion on the basis of the supplying
command value, the detected value detected by the drum rotation detector, a
detected value detected by the pump rotation detector, and a detected value
detected by the supplying pressure detector.
[0006] FIG. 1A is a plan view of a mixer vehicle according to an embodiment
of the present invention.
FIG. 1B is a side view of the mixer vehicle.
FIG. 2 is a block diagram illustrating a hardware configuration of a device
for driving a mixer drum of the mixer vehicle.
FIG. 3A is a part of a flowchart illustrating a process procedure in
identifying a failure portion in the mixer vehicle according to the embodiment
of the present invention.
FIG. 3B is a flowchart illustrating a processing procedure following the
flowchart shown in Fig. 3A.
[0007] An embodiment of the present invention will be described below with
reference to the drawings.
[0008] Referring to FIG. 1A, FIG. 1B, and FIG. 2, the entire configuration of
a mixer vehicle 1 according to the embodiment of the present invention will be
described. FIG. 1A is a plan view of the mixer vehicle 1, FIG. 1B is a side view
of the mixer vehicle 1, and FIG. 2 is a block diagram showing the hardware
configuration of the device for driving a mixer drum 2 of the mixer vehicle 1.
[0009] The mixer vehicle 1 is a vehicle for transporting so-called fresh
concrete such as mortar, ready-mixed concrete, or the like charged into the
mixer drum 2. In the following description, a case where the mixer vehicle 1
loads ready-mixed concrete as a load will be described.
[0010] As shown in the FIG. 1A and the FIG. 1B, the mixer vehicle 1 is a
vehicle including a cab 11 and a frame 3, and includes a mixer drum 2
mounted on the frame 3 and capable of mounting a ready-mixed concrete, a
driving device 4 that rotationally drives the mixer drum 2, and a controller 20
that controls rotation of the mixer drum 2. In the FIG. 1B, the driving device
4 and the like are not illustrated.
[0011] The mixer drum 2 is a bottomed cylindrical container mounted to
rotate on the frame 3, an opening 2a to be used to charge and discharge the
ready-mixed concrete is provided at the rear end. The mixer drum 2 is
mounted so as to be inclined so that the rotation axis 0 thereof becomes
gradually higher from the front portion toward the rear portion of the vehicle.
In the mixer drum 2, a drum blade (not shown) is spirally disposed along the
inner wall surface of the drum, and the drum blade rotates together with the
mixer drum 2, thereby the ready-mixed concrete loaded in the mixer drum 2 is
agitated or the like.
[0012] A hopper 16 is provided at a rear upper portion of the opening 2a of
the mixer drum 2. The ready-mixed concrete charged into the mixer vehicle 1
in the ready-mixed concrete plant is guided to the opening 2a by the hopper 16.
A flow guide 17 and a chute 18 are provided at a rear lower portion of the
opening 2a of the mixer drum 2. The ready-mixed concrete discharged from
the opening 2a is guided to the chute 18 by the flow guide 17, and discharged
in a predetermined direction by the chute 18.
[0013] The mixer drum 2 is rotationally driven via a driving device 4 by an
engine 10 as a power source that is mounted on the mixer vehicle 1 and used
for travelling. The driving device 4 is a hydraulic device that is driven by the
rotation of the engine 10 and rotationally drives the mixer drum 2 by the fluid
pressure of the working fluid.
[0014] As shown in FIG. 2, the engine 10 has a throttle valve 10a for
adjusting the output and the rotation number of the engine 10. The opening
degree of the throttle valve 10a is controlled by the controller 20 via an
actuator (not shown) when the driving device 4 is driven by the engine 10.
Further, the engine 10 is provided with a rotation sensor 1Ob that detects the
rotation number of the engine 10 and outputs a signal corresponding to the
detected rotation number to the controller 20. Since the rotation number of the
engine 10 detected by the rotation sensor 10b correlates with the rotation
number of an oil pump 5 described below, the rotation sensor 1Ob corresponds
to a pump rotation detector that detects the rotation number of the oil pump 5.
[0015] The rotation number of the engine 10 when driving the driving
device 4 is controlled by the controller 20 via the throttle valve 10a so that the
rotation number detected by the rotation sensor 1Ob becomes a predetermined
rotation number. The rotation sensor 10b may detect the rotation number of
the PTO shaft 9 and the drive shaft 8, which are input shaft of the driving
device 4, or may detect the rotation number of the oil pump 5, which will be
described later.
[0016] Rotations of the engine 10 are transmitted to the driving device 4 via
a PTO shaft 9 (PTO: Power take-off) which constantly extracts power from the
engine 10, and a drive shaft 8 (see FIG. 2) which connects the PTO shaft 9 and
the driving device 4.
[0017] The driving device 4 includes the oil pump 5 as a hydraulic pump
driven by an engine 10 to discharge working oil as a working fluid, and an oil
motor 6 as a hydraulic motor driven by the working oil supplied from the oil
pump 5 to drive the mixer drum 2 to rotate. In the driving device 4, other
incompressible fluid may be used as the working fluid instead of the working
oil.
[0018] The oil pump 5 is a swash plate type axial piston pump in which the
discharge amount is changed in accordance with the tilt angle of a swash plate
(not shown), and includes a control valve 5a for controlling the supply of the working oil from the oil pump 5 to the oil motor 6, a tilt angle adjusting mechanism 5b as a discharge amount adjusting mechanism for adjusting the discharge amount of the oil pump 5 by changing the tilt angle of the swash plate, a pressure sensor Sc as a supplying pressure detector for detecting the pressure of the working oil supplied to the oil motor 6, and a load sensing mechanism 5d for adjusting the tilt angle of the swash plate so that the differential pressure between the pressure of the working oil flowing into the oil motor 6 and the pressure of the working oil discharged from the oil pump 5 becomes a predetermined value.
[0019] The oil pump 5 is rotationally driven by power constantly extracted
from the engine 10 via the PTO shaft 9. The drive source for rotationally
driving the oil pump 5 is not limited to the engine 10 for driving, and may be an
auxiliary engine or an electric motor that is not used for travelling.
[0020] The control valve Sa is an electromagnetic three-position switching
valve having a first position that the working oil is provided from oil pump 5 to
oil motor 6 so that the mixer drum 2 is rotated to a agitating direction as a
regular rotation direction, a second position that the working oil is provided
from the oil pump 5 to the oil motor 6 so that the mixer drum 2 is rotated to a
discharge direction as a reverse rotation direction, and a blocking position that
the working oil is blocked to provide from the oil pump 5 to the oil motor 6.
[0021] The control valve Sa includes a first solenoid (not shown) that make
to move the position of the control valve Sa from the blocking position to the
first position, and a second solenoid (not shown) that make to move the
position of the control valve Sa from the blocking position to the second
position.
[0022] The position of the control valve Sa is changed according to the value of the driving current supplied to each solenoid from the controller 20. For example, the position of the control valve 5a gradually changes from blocking position to first position as the driving current supplied to the first solenoid increases. As the position of the control valve 5a is displaced from the blocking position to the first position, a resistance provided to the working oil passing through the control valve 5a gradually decreases, and as a result, the amount of the working oil supplied from the oil pump 5 to the oil motor 6 gradually increases. In other words, it is possible to adjust the amount of the working oil flowing from the oil pump 5 to the oil motor 6 by controlling the current supplied to the first solenoid of the control valve 5a. The control valve
5a can be of a type that gradually changes its position from the first position to
the blocking position as the driving current supplied to the first solenoid
increases.
[0023] The tilt angle adjusting mechanism 5b includes a hydraulic actuator,
which is not illustrated in the figure, that changes the tilt angle of the swash
plate. The tilt angle adjusting mechanism 5b changes the tilt angle of the
swash plate according to the pressure of the working oil that is led to the
hydraulic actuator from the load sensing mechanism 5d described below. The
discharge amount of the oil pump 5 is changed according to the change in the
tilt angle of the swash plate.
[0024] The pressure sensor Sc outputs a signal corresponding to the
detected pressure of the working oil to the controller 20. The pressure sensor
Sc may be installed on the oil motor 6 to detect the pressure of the working oil
supplied from the oil pump 5 to the oil motor 6. Thus, the pressure sensor Sc
senses the pressure of the working oil in the driving device 4.
[0025] The load sensing mechanism 5d controls the tilt angle of the swash plate of the oil pump 5 so that the differential pressure between the load pressure, which is the pressure of the working oil flowing into the oil motor 6, and the discharge pressure, which is the pressure of the working oil discharged from the oil pump 5, becomes a predetermined value. The load sensing mechanism 5d includes a spool valve (not shown) that has surfaces in which the pressure of the working oil supplied to the oil motor 6 and the pressure of the working oil discharged from the oil pump 5 act in opposition to each other. The load sensing mechanism 5d controls the discharge pressure of the oil pump 5 by changing the pressure of the working oil led to the hydraulic actuator of the tilt angle adjusting mechanism 5b that changes the tilt angle of the swash plate according to displacement of the spool valve.
[0026] In this way, the oil pump 5 changes the discharge amount according
to the tilt angle of the swash plate and changes the discharge direction by the
control valve Sa. The oil pump 5 is not limited to the above-mentioned type of
pump, and any type of pump may be used as long as the discharge capacity is
variable. Also the oil pump 5 may be a swash plate type axial piston pump in
which the discharge amount and the discharge direction are changed in
accordance with the tilt angle of the swash plate.
[0027] The oil motor 6 is a swash plate type axial piston motor in which the
capacity is changed in accordance with the tilt angle of a swash plate (not
shown), and includes a rotation sensor 6a that detects a rotation direction and
a rotation number of an output shaft (not shown) of the oil motor 6, and an tilt
angle adjusting mechanism 6b for configured to adjust a tilt angle of the swash
plate.
[0028] The rotation sensor 6a output signals corresponding to the detected
rotation direction and rotation number of the output shaft to the controller 20.
Since the rotation number of the oil motor 6 detected by the rotation sensor 6a
is correlated to the rotation number of the mixer drum 2, the rotation sensor
6a corresponds to a drum rotation detector that detects the rotation number of
the mixer drum 2. The rotation sensor 6a may be used to detect the rotation
number of the mixer drum 2.
[0029] The tilt angle adjusting mechanism 6b includes a hydraulic actuator
(not shown) for changing the tilt angle of the swash plate, and a solenoid valve
(not shown) for controlling the hydraulic pressure guided to the hydraulic
actuator. The tilt angle of the swash plate is changed according to the current
value supplied to the solenoid valve from the controller 20, and the
displacement of the oil motor 6 is changed.
[0030] It should be noted that the oil motor 6 may be a swash plate type
axial piston motor in which the capacity is switched to two stages: a small
capacity for high-speed rotation and a large capacity for normal rotation.
[0031]
In the driving device 4 configured as described above, the oil motor 6 is rotated
by the working oil discharged from the oil pump 5 which is supplied to the oil
motor 6, and the rotation number of the oil motor 6 is changed in accordance
with the amount of oil supplied and the tilt angle of the swash plate of the oil
motor 6. The rotation direction of the oil motor 6 is switched by switching the
position of the control valve 5a provided in the oil pump 5.
[0032] An output shaft of the driving device 4, that is, an output shaft of the
oil motor 6 is connected to a rotation shaft 0 of the mixer drum 2 via a
reduction gear 7. Therefore, it is possible to increase or decrease the rotation
number of the mixer drum 2 by increasing or decreasing the rotation number
of the oil motor 6, and by switching the rotation direction of the oil motor 6, it is possible to switch the rotation direction of the mixer drum 2 between the agitating direction which is the regular rotation direction and the discharging direction which is the reverse rotation direction.
[0033] When the mixer drum 2 is rotationally driven in the agitating
direction, the ready-mixed concrete in the mixer drum 2 moves forward while
being agitated by the drum blade. On the other hand, when the mixer drum 2
is rotationally driven in the discharge direction, the ready-mixed concrete in
the mixer drum 2 moves backward while being agitated by the drum blade.
[0034] By rotating the mixer drum 2 in the discharging direction which is
the opposite direction to the agitating direction in this manner, the
ready-mixed concrete can be discharged from the opening 2a of the mixer
drum 2. The ready-mixed concrete discharged from the mixer drum 2 is
guided to a predetermined position via a flow guide 17 and a chute 18.
[0035] In addition, when the ready-mixed concrete is charged into the
mixer drum 2 via the hopper 16, the mixer drum 2 is rotated in the agitating
direction at a higher speed than that at the time of agitation, so that the
charged ready-mixed concrete is quickly moved to the front of the mixer drum
2.
[0036] The controller 20 is composed of a microcomputer including a CPU
(Central Processing Unit), a ROM (Read Only Memory), a RAM (Random Access
Memory), an I/O interface (Input/Output Interface), and the like. The RAM
stores data in the processing of the CPU, the ROM stores a control program of
the CPU and the like in advance, and the I/O interface is used for
input/output of information to/from a connected device. The operation of the
driving device 4 is controlled by operating the CPU, the RAM, and the like in
accordance with a program stored in the ROM.
[0037] As described above, the rotation sensor 6a of the oil motor 6, the
rotation sensor 1Ob as a driving state detector to detect the driving state of the
driving device 4, and the pressure sensor Sc are connected to the controller 20.
The detected values detected by these sensors are input to the controller 20.
Further, as described above, a solenoid valve of the tilt angle adjusting
mechanism 6b, the first and second solenoid of the control valve Sa, and the
throttle valve 10a are connected to the controller 20, and the commands for
operating these are output from the controller 20.
[0038] Further, an operation device 22 to operate the driving of the mixer
drum 2, a display device 23 to display the driving state of the mixer drum 2, an
abnormality in the driving device 4 and so forth, and a communication device
24 to enable communication with an external facility such as the ready-mixed
concrete plant are connected to the controller 20.
[0039] The operation device 22 is provided with switches such as an
operation switch (not shown) to change the rotation direction and rotation
speed of the mixer drum 2, an automatic mixing switch to automatically stir
and rotate the mixer drum 2, and an emergency stop switch to stop the
rotation of the mixer drum 2 in case of emergency. The operation device 22 is
provided at a plurality parts of the vehicle, such as in the cabin 11 where the
operator mainly operates, and at the rear of the vehicle.
[0040] The display device 23, together with the operation device 22, is
provided at a plurality parts of the vehicle, such as in cabin 11 and the rear of
the vehicle. The display device 23 may be integrated with the operation device
22
[0041] The communication device 24 is a wireless communication part
corresponding to a wireless LAN such as Wi-Fi or a mobile telephone communication network such as third-generation mobile communication (3G), and so forth. The work states and failure portions of the mixer vehicle 1 are transmitted successively via the communication device 24 to the ready-mixed concrete plant, a vehicle maintenance factory and other external facility. The communication device 24 may be provided inside the controller 20, and may be provided in a part which is exposed to the outside of the vehicle separately from the controller20 in order to improve the communication status with external facility. And also, the communication device 24 may not be provided.
[0042] When the various switches of the operation device 22 are operated
by the operator, the controller 20 controls each mechanism that constitutes
the driving device 4, such as the tilt angle of the swash plate of the oil motor 6
and the control valve 5a provided in the oil pump 5, so that the rotating state of
the mixer drum 2 becomes the state corresponding to the operated switch.
[0043] For example, when the automatic mixing switch in the operation
device 22 is operated by the operator, the controller 20 outputs a driving
command value to the driving device 4 so that the actual rotation number of
the mixer drum 2 converted from the detected value detected by the rotation
sensor 6a provided in the oil motor 6 becomes the predetermined target
rotation number. Also, the controller 20 controls the driving state of the
driving device 4 by increasing or decreasing the rotation number of the engine
10 via the throttle valve 10a of the engine 10.
[0044] The driving command value output from the controller 20 is a
supplying command value that commands the supply of the working oil from
the oil pump 5 to the oil motor 6 and a capacity command value that increases
or decreases the capacity of the oil motor 6. Specifically, the current value
supplied from the controller 20 to the first and second solenoid of the control valve 5a provided in the oil pump 5 corresponds to the supplying command value, and the current value supplied to the tilt angle adjusting mechanism of the oil motor 6 corresponds to the capacity command value.
[0045] The controller 20 informs that there is an abnormality in the control
that the rotation number control is not being performed properly via the
display device 23 to the operator, when a difference value between the actual
rotation number of the mixer drum2 and the target rotation number is equal to
or larger than a predetermined reference value.
[0046] Here, after the abnormality of the rotation number control is
informed, even if the mixer vehicle 1 is moved to the vehicle maintenance
factory, it needs to confirm a rotating state of the mixer drum2 in a
predetermined condition at the vehicle maintenance factory, and identifying
the failure portion causing the abnormality of the control. Therefore, it may
take a long time to identify the failure portion at the vehicle maintenance
factory. And there is a risk that the mixer vehicle 1 may become unusable for
a long time.
[0047] In order to avoid such a situation, in one of the embodiment of the
controller 20 of the mixer vehicle 1 includes an abnormality determination unit
21 that automatically determines the failure portion causing the abnormality
when the difference value between the rotation number of the mixer drum 2
and the target rotation number is equal to or larger than the predetermined
reference value of difference. The abnormality determination unit 21 shows
the specific function of the controller 20 as a virtual unit, and does not mean
that it physically exists. For example, the determination described below that
are made in the abnormality determination unit 21 are mainly made by the
CPU, and the reference values described below that are used in the determinations of the abnormality determination unit 21 are mainly stored in the ROM.
[0048] Hereinafter, referring to the flow chart of FIG. 3A and FIG. 3B, a
process of determination of an abnormality portion performed by the
abnormality determination unit 21 of the controller 20 will be described.
[0049] First of all, in Step S11, when the mixer drum 2 is rotated to the
agitating direction, it is determined whether the difference value in the rotation
number between the actual rotation number of the mixer drum 2 converted
from the detected value detected by the rotation sensor 6a of the oil motor 6
and the target rotation number of the mixer drum 2 is equal to or larger than
the predetermined reference value of difference.
[0050] When the difference value in the rotation number is equal to or
larger than the reference value of difference, it is determined that the
abnormality has occurred in the rotation number control of the mixer drum2,
and the process proceeds to Step S12 to start determination of the failure
portion by the abnormality determination unit 21. When the difference value
in the rotation number is less than the reference value of difference, it is
determined that the rotation number control of the mixer drum2 is working
properly, and the process ends once. The determination of whether there is
the abnormality in the rotation number control of the mixer drum 2 by the
controller 20 can also be made based on the duration or frequency of a state
which the difference value exceeds the reference value of difference instead of
based on the magnitude of the difference value in the rotation number.
[0051] In Step S12, it is determined whether the current value supplied
from the controller 20 to the first solenoid of the control valve 5a provided in
the oil pump 5 is less than or equal to the reference current value as a predetermined reference command value.
[0052] Here, when the actual rotation number of the mixer drum 2
converted from the detected value detected by the rotation sensor 6a of the oil
motor 6 continues to be higher than the target rotation number of the mixer
drum 2, the controller 20 reduces the amount of the working oil supplied from
the oil pump 5 to the oil motor 6 in order to reduce the rotation number of the
mixer drum 2. Specifically, the controller 20 sets the current value supplied
to the first solenoid of the control valve 5a provided in the oil pump 5 to zero,
and sets the position of the control valve 5a to the blocking position.
[0053] On the other hand, when the actual rotation number of the mixer
drum 2 converted from the detected value detected by the rotation sensor 6a of
the oil motor 6 continues to be lower than the target rotation number of the
mixer drum 2, the controller 20 increases the amount of the working oil
supplied from the oil pump 5 to the oil motor 6 in order to increase the rotation
number of the mixer drum 2. Specifically, the controller 20 sets the current
value supplied to the first solenoid of the control valve 5a provided in the oil
pump 5 to maximum value, and sets the position of the control valve 5a to the
first position.
[0054] In other words, in Step S12, it is determined whether the actual
rotation number of the mixer drum2 is lower or higher than the target rotation
number based on the current value supplied from the controller20 to the first
solenoid of the control valve 5a. Specifically, when the current value is less
than or equal to the reference current value, it is determined that the actual
rotation number of the mixer drum 2 is higher than the target rotation number,
and when the current value is larger than the reference current value, it is
determined that the actual rotation number of the mixer drum2 is lower than the target rotation number. The reference current value used for determination in Step S12 should be less than the maximum value, for example, the reference current value can be set to zero.
[0055] In Step S12, when the current value supplied from the controller 20
to the first solenoid of the control valve 5a is equal to or less than the reference
current value, for example, it is determined that the current value is zero, the
process proceeds to Step S13.
[0056] In Step S13, it is determined whether the detected value detected by
the pressure sensor 5c, which detects the pressure of the working oil supplied
to the oil motor 6, is equal to or larger than the first reference value.
[0057] Here, when the current value supplied from the controller 20 to the
first solenoid of the control valve 5a is zero, the amount of the working oil
supplied from the oil pump 5 to the oil motor 6 should be zero, which means
the detected value detected by the pressure sensor 5c should be zero. On the
other hand, when the detected value detected by the pressure sensor 5c is of a
certain magnitude and the rotation number of the mixer drum 2 exceeds the
target rotation number, it means that the working oil is being supplied from
the oil pump 5 to the oil motor 6 contrary to the command from the controller
20.
[0058] Therefore, in Step S13, when it is determined that the detected value
detected by the pressure sensor 5c is equal to or larger than the first reference
value, the process proceeds to Step S14, it is determined that the cause of the
abnormality in the rotation number control of the mixer drum 2 is that the
working oil supply from the oil pump 5 to the oil motor 6 cannot be blocked
due to the malfunction of the control valve 5a provided in the oil pump 5. The
first reference value used for determination in Step S13 is set to a value larger than zero, and is a value that clearly indicates that working oil is being supplied from the oil pump 5 to the oil motor 6.
[0059] When the failure portion is identified in Step S14, the process
proceeds to Step S15 and displays on the display device 23 that the rotation
number control of the mixer drum 2 is abnormal due to the failure of the
control valve 5a provided in the oil pump 5, and the controller 20 issues an
alarm sound.
[0060] On the other hand, when it is determined in Step S13 that the
detected value detected by the pressure sensor Sc is less than the first
reference value, that is, the working oil is not supplied from the oil pump 5 to
the oil motor 6, it is understood that the control valve Sa provided in the oil
pump 5 blocks flowing the working oil from the oil pump 5 to the oil motor 6.
Then, if the working oil is not supplied from the oil pump 5 to the oil motor 6,
the oil motor 6 will not be driven, and the mixer drum 2 driven by the oil motor
6 will naturally not be rotating. Nevertheless, the fact that the rotation number
of the mixer drum 2 exceeds the target rotation number means that the
rotation sensor 6a of the oil motor 6, which detects the rotation number
correlated to the rotation number of the mixer drum 2, is outputting the
abnormally high value.
[0061] Therefore, when the detected value detected by the pressure sensor
Sc is determined to be less than the first reference value in Step S13, the
process proceeds to Step S16 and it is identified that the cause of the
abnormality in the rotation number control of the mixer drum 2 is the output
abnormality in the rotation sensor 6a.
[0062] In Step 16, when the failure portion is identified, the process
proceeds to Step S15 and displays on the display device 23 that there is the abnormality in the rotation number control of the mixer drum 2 due to the failure of the rotation sensor 6a, and also issues the alarm sound.
[0063] On the other hand, in Step S12, when it is determined that the
current value supplied from the controller 20 to the first solenoid of the control
valve 5a is a value that exceeds the reference current value, for example, the
maximum current value, the process proceeds to Step S17.
[0064] In Step S17, it is determined whether the rotation number of the oil
pump 5 is zero, that is, whether the oil pump 5 is stopped, based on the
detected value detected by the rotation sensor 10b of the engine10 for
detecting the rotation number correlated to the rotation number of the oil
pump 5.
[0065] Here, when the detected value detected by the rotation sensor 1Ob is
zero, it can be conceivable that the oil pump 5 is not actually rotating or the
rotation number of the oil pump 5 is not detected normally. Therefore, in
Step S17, when the detected value detected by the rotation sensor 10b is
determined to be zero, the process proceeds to Step S18, it is identified the
reason for the oil pump 5 is determined not to rotate.
[0066] In Step S18, it is determined whether the detected value detected by
the pressure sensor Sc for detecting the pressure of the working oil supplied to
the oil motor 6 is equal to or larger than the second reference value.
[0067] If the detected value detected by the pressure sensor Sc is of a
certain magnitude, the oil pump 5 should be in a state of discharging the
working oil, that is, in a state of being rotating. Nevertheless, the fact that the
rotation number of the oil pump 5 is zero means that the rotation of the oil
pump 5 has not been detected normally. On the other hand, if the detected
value detected by the pressure sensor Sc is zero, it means that the oil pump 5 is actually stopped, that is, the engine10 that drives the oil pump 5 to rotate is stopped.
[0068] Therefore, in Step S18, when it is determined that the detected value
detected by the pressure sensor Sc is equal to or larger than the second
reference value, the process proceeds to Step S19, and it is identified that the
reason for the rotation number of the abnormal mixer drum 2 is an
abnormality in rotation sensor1Ob system. The abnormality in rotation sensor
10b system is, for example, a malfunction of the rotation sensor 10b itself, a
disconnection of a harness connecting the rotation sensor 10b and the
controller 20, or the like.
[0069] On the other hand, in Step S18, when it is determined that detected
value detected by the pressure sensor Sc is less than the second reference
value, the process proceeds to Step S20, and it is identified that the reason for
the abnormality in the rotation number control of the mixer drum 2 is the
stoppage of the engine10 and not the failure of the driving device 4.
[0070] The second reference value used for the determination in Step S18 is
a value larger than zero and is set to a value at which the working oil is
determined to be discharged obviously from the oil pump 5. The second
reference value may be the same value as the first reference value.
[0071] When the failure portion is identified in Step S19, the process
proceeds to Step S21, it is determined whether the rotation number of the
mixer drum 2 is zero, that is, whether the mixer drum 2 is stopped, based on
the detected value detected by the rotation sensor 6a of the oil motor 6 that
detects the rotation number correlated to the rotation number of the mixer
drum 2.
[0072] If the detected value detected by the pressure sensor Sc is of a certain magnitude, it should be in a state in which the working oil is supplied to the oil motor 6, that is, the mixer drum 2 is rotating by the oil motor 6.
Nevertheless, the fact that the rotation number of the mixer drum 2 is zero
means that the rotation of the mixer drum 2 is not detected normally.
[0073] Therefore, in Step S21, when it is determined that the rotation
number of the mixer drum 2 is zero, the process proceeds to Step S22, and it is
identified that the reason for the abnormality in the rotation number control of
the mixer drum 2 is the abnormality in the rotation sensor 6a system of the oil
motor 6 in addition to the abnormality in the rotation sensor1Ob system of the
engine10 identified in Step S19. The abnormality in rotation sensor 6a system
is, for example, a malfunction of the rotation sensor 6a itself, a disconnection
of a harness connecting the rotation sensor 6a and the controller 20, or the
like.
[0074] On the other hand, when it is determined in Step S21 that the
rotation number of the mixer drum 2 is not zero, the rotation of the mixer
drum 2 is detected normally, and it is identified that the reason for the
abnormality in the rotation number control of the mixer drum 2 is only the
abnormality in the rotation sensor 10b system of the engine 10 identified in
Step S19.
[0075] In Step S22, when the failure portion is identified, the process
proceeds to Step S15, and the controller 20 displays on the display device 23
that the abnormality has occurred in the rotation number control of the mixer
drum 2 due to the abnormality in the rotation sensor 1Ob system and the
rotation sensor 6a system, and issues the alarm sound.
[0076] Further, in Step S21, when it is determined that the rotation
number of the mixer drum 2 is not zero, the process proceeds to Step S15, and the controller 20 displays on the display device 23 that the abnormality has occurred in the rotation number control of the mixer drum 2 due to the abnormality in the rotation sensor 10b system only, and issues the alarm sound.
[0077] Also, when it is identified that there is no failure in the driving device
4 in Step S20, the process proceeds to Step S15, the controller 20 displays on
the display device 23 that the abnormality has occurred in the rotation
number control of the mixer drum 2 due to the stoppage of the engine10, and
issues the alarm sound.
[0078] On the other hand, in Step S17, when it is determined that the oil
pump 5 of the rotation number is not zero, that is, the oil pump 5 is rotating,
the process proceeds to Step S23.
[0079] In Step S23, it is determined whether the detected value detected by
the pressure sensor Sc for detecting the pressure of the working oil supplied to
the oil motor 6 is equal to or larger than a third reference value.
[0080] When the detected value detected by the pressure sensor Sc is less
than the third reference value, for example, approximately zero, it means that
the oil pump 5 is in a condition where the discharge amount cannot be
increased even though the oil pump 5 is rotating.
[0081] Therefore, in Step S23, when it is determined that the detected value
detected by the pressure sensor Sc is less than the third reference value, the
process proceeds to Step S25, and it is identified that the reason for the
abnormal rotation number control of the mixer drum 2 is that the discharge
amount of the oil pump 5 cannot be increased due to the malfunction of the oil
pump 5. The malfunction of the oil pump 5 is, for example, sticking of the
swash plate, damage to the seal member, defective switching of the control valve 5a, or the like.
[0082] The third reference value used for the determination in Step S23 is a
value larger than zero and is set to a value at which the working oil is
determined to be discharged clearly from the oil pump 5. The third reference
value may be the same value as the first reference value or the second
reference value.
[0083] On the other hand, in Step S23, when it is determined that the
detected value detected by the pressure sensor Sc is equal to or larger than the
third reference value, and that a certain amount of the working oil discharged
from the oil pump 5, the process proceeds to Step S24, it is determined
whether the rotation number of the mixer drum 2 is zero, that is, whether the
mixer drum 2 is stopped, based on the detected value detected by the rotation
sensor 6a of the oil motor 6 that detects the rotation number correlated to the
rotation number of the mixer drum 2.
[0084] If the detected value detected by the pressure sensor Sc is of a
certain magnitude, it should be in a state in which the working oil is supplied
to the oil motor 6, that is, the mixer drum 2 is rotating by the oil motor 6.
Nevertheless, the fact that the rotation number of the mixer drum 2 is zero
means that the rotation of the mixer drum 2 is not detected normally.
[0085] Therefore, in Step S24, when it is determined that the rotation
number of the mixer drum 2 is zero, the process proceeds to Step S26, and it is
identified that the reason for the abnormality in the rotation number control of
the mixer drum 2 is the abnormality in the rotation sensor 6a system of the oil
motor 6. The abnormality in rotation sensor 6a system is, for example, the
malfunction of the rotation sensor 6a itself, the disconnection of the harness
connecting the rotation sensor 6a and the controller 20, or the like.
[0086] On the other hand, in Step S24, when the rotation number of the
mixer drum 2 is determined not to be zero, the process proceeds to Step S27.
[0087] In the case of proceeding to Step S27, the rotation number of the
mixer drum 2 is low and does not reach the target rotation number even
though the oil pump 5 is rotating. Therefore, there is a high possibility that
there is some abnormality in the oil pump 5 and sufficient working oil is not
being supplied from the oil pump 5 to the oil motor 6 that drives the mixer
drum 2.
[0088] For further identify the failure portion of the oil pump 5, in Step S27,
it is determined whether a fluctuation range of the detected value detected by
the pressure sensor 5c, which detects the pressure of the working oil supplied
to the oil motor 6, is equal to or larger than a predetermined reference range
value.
[0089] The discharge pressure of the oil pump 5 is likely to change due to
delay in the operation of the swash plate caused by abrasion of parts that
affect the operation of the swash plate, such as the cradle bushing that
supports the swash plate rotatably and the hydraulic actuator that changes
the tilt angle of the swash plate. Further, if the spool valve of the load sensing
mechanism 5d fails to operate properly due to sliding failure or other reasons,
the discharge pressure of the oil pump 5 becomes lower than normal, and the
oil pump 5 will not be able to supply enough working oil to the oil motor 6.
[0090] Therefore, in Step S27, when it is determined that the fluctuation
range of the detected value detected by the pressure sensor 5c is equal to or
larger than the reference range value, the process proceeds to Step S28, it is
identified that the cause of the abnormality in the rotation number control of
the mixer drum 2 is the abnormality in the part related to the tilt angle adjusting mechanism 5b of the oil pump 5, and when it is determined that the fluctuation range of the detected value detected by the pressure sensor Sc is less than the reference range value, the process proceeds to Step S29, it is identified that the cause of the abnormality in the rotation number control of the mixer drum 2 is the abnormality in the part related to load sensing mechanism 5d of the oil pump 5.
[0091] When the failure portion is identified in Step S25, Step S26, Step
S28 and Step S29, the process proceeds to Step S15 and displays the failure
portion identified in each step on the display device 23, and also issues the
alarm sound.
[0092] In this way, since the failure portion is identified before the mixer
vehicle 1 enters the vehicle maintenance factory, there is no need for the
vehicle maintenance factory to carry out confirmation work to identify the
failure portion. Therefore, the mixer vehicle 1 can be repaired quickly. As a
result, the period during which the mixer vehicle 1 cannot be used will be
shortened, and it is possible to prevent the utilization rate of mixer vehicle 1
from decreasing.
[0093] Further, since the parts that need to be replaced are identified by
determining the abnormality portion, the repair cost can be reduced and the
replacement time can be shortened compared to replacing the whole of the
driving device 4.
[0094] Further, the controller 20 displays the information on the display
device 23 and transmits the identification number of the mixer vehicle 1 and
failure details to external facilities such as the ready-mixed concrete plant and
the vehicle maintenance factory via the communication device 24. At the
vehicle maintenance factory that received the failure information, it is possible to prepare replacement parts quickly and prepare to accept the vehicle, so that the mixer vehicle 1 can be repaired even more quickly. Furthermore, the ready-mixed concrete plant will be able to deliver the ready-mixed concrete to the concrete casting site by a replacement vehicle by knowing the breakdown of the mixer vehicle 1.
[0095] According to the above embodiment, it achieves the effects shown
below.
[0096] In the mixer vehicle 1 with the above configuration, the controller 20
includes the abnormality determination unit 21 that determines the failure
portion on the basis of the current value supplied from the controller 20 to the
first solenoid of the control valve 5a provided in the oil pump 5, the detected
value detected by the rotation sensor 6a, the detected value detected by the
rotation sensor 1Ob, and the detected value detected by the pressure sensor Sc,
when the difference value between the rotation number of the mixer drum 2
and the target rotation number is equal to or larger than the predetermined
reference value. In this way, when the abnormality occurs in the rotation
number control of the mixer drum 2, the abnormality determination unit 21 of
the controller 20 automatically determines the abnormality portion.
Therefore, the failure portion can be quickly identified without doing any work
to identify the failure portion at the vehicle maintenance factory or the like.
[0097] Further, it is possible to repair the mixer vehicle 1 quickly by the
failure portion is identified before the mixer vehicle 1 enters the vehicle
maintenance factory. As a result, the period during which the mixer vehicle 1
cannot be used will be shortened, and it is possible to prevent the utilization
rate of mixer vehicle 1 from decreasing.
[0098] It will be described below a modification of the embodiment of the present invention.
[0099] In the above embodiment, after Step S12 of determining whether the
current value supplied from controller 20 to the first solenoid of the control
valve 5a provided in the oil pump 5 is equal to or less than the reference
current value, Step S17 of determining whether the rotation number of the oil
pump 5 is zero, is performed. Alternatively, Step S17 may be performed prior
toStepS12. In this case, the Steps after Step S23 will be performed when the
determination in Step S12 is denied.
[0100] In addition, in the above embodiment, in order to determine whether
the actual rotation number of the mixer drum 2 is in a state higher than the
target rotation number by exceeding the reference difference and is in a state
lower than the target rotation number by exceeding the reference difference, in
Step S12, it is determined that the current value supplied from the controller
20 to the first solenoid of the control valve 5a is equal to or less than the
reference current value.
[0101] In addition, in the above embodiment, the oil pump 5 is the swash
plate type axial piston pump. The oil pump 5 is not limited thereto and may be
any pump as long as the discharge capacity is variable, for example, a vane
pump in which the discharge capacity is variable. In this case, the
mechanism for rotating cam ring in which the vane is in sliding contact
corresponds to the discharge amount adjusting mechanism, the current value
supplied to drive the actuator or the like for displacing the cam ring
corresponds to the supplying command value.
[0102] Configurations, operations, and effects of the embodiment of the
present invention configured as described above will be collectively described
below.
[0103] The mixer vehicle 1 includes the driving device 4 configured to rotate
the mixer drum 2, the driving state detector Sc, 1Ob configured to detect the
driving state of the driving device 4, the rotation sensor 6a as the drum
rotation detector configured to detect the rotation number of the mixer drum 2,
the controller 20 configured to output the driving command value to the
driving device 4 so that the rotation number of the mixer drum 2 becomes the
target rotation number. The controller 20 includes the abnormality
determination unit 21 configured to determine the abnormality portion on the
basis of the driving command value, the detected value detected by the
rotation sensor 6a, and the detected value detected by the driving state
detector Sc, 1Ob, when the difference value between the rotation number of the
mixer drum 2 and the target rotation number is equal to or larger than the
predetermined reference value.
[0104] In this configuration, the controller 20 includes the abnormality
determination unit 21 which determine the abnormality portion on the basis of
the driving command value, the detected value detected by the rotation sensor
6a, and the detected value detected by the driving state detector Sc, 1Ob, when
the difference value between the rotation number of the mixer drum 2 and the
target rotation number is equal to or larger than the predetermined reference
value. In this way, when the abnormality occurs in the rotation number
control of the mixer drum 2, the abnormality determination unit 21 of the
controller 20 automatically determines the abnormality portion. Therefore,
the failure portion can be quickly identified without carrying out confirmation
work to identify the failure portion at the vehicle maintenance factory or the
like. Further, the failure portion is identified before the mixer vehicle 1 enters
the vehicle maintenance factory, which allows the mixer vehicle 1 to be repaired quickly. As a result, the period during which the mixer vehicle 1 cannot be used will be shortened, and it is possible to prevent the utilization rate of mixer vehicle 1 from decreasing.
[0105] In addition, the driving device 4 includes the oil pump 5 driven by
the engine 10 as the driving source and configured to discharge the working oil,
the oil motor 6 operated by the working oil supplied from the oil pump 5 and
configured to rotate the mixer drum 2. The driving state detector includes the
rotation sensor 10b as the pump rotation detector configured to detect the
rotation number of the oil pump 5, and the pressure sensor Sc configured to
detect the pressure of the working oil supplied from the oil pump 5 to the oil
motor 6. The driving command value is the supplying command value for
instructing the supply of the working oil from the oil pump 5 to the oil motor 6.
The abnormality determination unit 21 determines the abnormality portion on
the basis of the supplying command value, the detected value detected by the
rotation sensor 6a, the detected value detected by the rotation sensor 1Ob, and
the detected value detected by the pressure sensor Sc.
[0106] In this configuration, the controller 20 includes the abnormality
determination unit 21 which determine the abnormality portion on the basis of
the supplying command value for instructing the supply of the working oil
from the oil pump 5 to the oil motor 6, the detected value detected by the
rotation sensor 6a, the detected value detected by the rotation sensor 1Ob, and
the detected value detected by the pressure sensor Sc, when the difference
value between the rotation number of the mixer drum 2 and the target rotation
number is equal to or larger than the predetermined reference value. In this
way, when the abnormality occurs in the rotation number control of the mixer
drum 2, the abnormality determination unit 21 of the controller 20 automatically determines the abnormality portion. Therefore, the failure portion can be quickly identified without doing any work to identify the failure portion at the vehicle maintenance factory or the like.
[0107] In addition, in a case in which the supplying command value is
equal to or less than the predetermined reference command value (reference
current value), when the detected value detected by the pressure sensor Sc is
equal to or larger than the first reference value, the abnormality determination
unit 21 determines that there is the abnormality in the oil pump 5, and when
the detected value detected by the pressure sensor Sc is less than the first
reference value, the abnormality determination unit 21 determines that there
is the abnormality in the rotation sensor 6a.
[0108] In addition, in a case in which the rotation sensor 1Ob detects that
the oil pump 5 is not rotated, when the detected value detected by the pressure
sensor Sc is equal to or larger than the second reference value, the abnormality
determination unit 21 determines that there is the abnormality in the rotation
sensor 1Ob, and when the detected value detected by the pressure sensor Sc is
less than the second reference value, the abnormality determination unit 21
determines that the engine 10 is stopped.
[0109] In addition, in a case in which the supplying command value is
larger than the predetermined reference command value (reference current
value) and the oil pump 5 is detected to be rotating by the rotation sensor 1Ob,
when the detected value detected by the pressure sensor Sc is equal to or
larger than the third reference value and the mixer drum 2 is detected to be not
rotating by the rotation sensor 6a, the abnormality determination unit 21
determines that there is the abnormality in the rotation sensor 6a, when the
detected value detected by the pressure sensor Sc is equal to or larger than the third reference value and the mixer drum 2 is detected to be rotating by the rotation sensor 6a, the abnormality determination unit 21 determines that there is the abnormality in the oil pump 5, and when the detected value detected by the pressure sensor Sc is less than the third reference value, the abnormality determination unit 21 determines that there is the abnormality in the oil pump S.
[0110] In addition, the oil pump 5 includes the tilt angle adjusting
mechanism 5b configured to adjust the discharge amount of the oil pump 5
and the load sensing mechanism 5d configured to change the discharge
pressure of the oil pump 5 in response to load of the oil motor 6. In a case in
which: the supplying command value is larger than the predetermined
reference command value (reference current value); the oil pump 5 is detected
to be rotating by the rotation sensor 10b; the detected value detected by the
pressure sensor Sc is equal to or larger than the third reference value; and the
mixer drum 2 is detected to be rotating by the rotation sensor 6a, when the
fluctuation range of the detected value detected by the pressure sensor Sc is
equal to or larger than the reference range, the abnormality determination unit
21 determines that there is the abnormality in the tilt angle adjusting
mechanism 5b of the oil pump 5, and when the fluctuation range of the
detected value detected by the pressure sensor Sc is less than the reference
range, the abnormality determination unit 21 determines that there is the
abnormality in the load sensing mechanism 5d of the oil pump S.
[0111] In those configurations, the abnormality determination unit 21 of
the controller 20 determines the abnormality portion on the basis of the
supplying command value for instructing the supply of the working oil from
the oil pump 5 to the oil motor 6, the detected value detected by the rotation sensor 6a, the detected value detected by the rotation sensor 1Ob, and the detected value detected by the pressure sensor Sc. In this way, when the abnormality occurs in the rotation number control of the mixer drum 2, the abnormality determination unit 21 of the controller 20 automatically determines the abnormality portion, which allows the mixer vehicle 1 to be repaired quickly. Further, since the parts that need to be replaced are identified by determining the abnormality portion, the repair cost can be reduced and the replacement time can be shortened compared to replacing the whole of the driving device 4.
[0112] Although the embodiments of the present invention have been
described in the above, the above-mentioned embodiments merely illustrate a
part of application examples of the present invention, and the technical scope
of the present invention is not intended to be limited to the specific
configurations of the above-described embodiments.
[0113] This application claims priority based on Japanese Patent
Application No. 2018-215555 filed with the Japan Patent Office on November
16, 2018, the entire contents of which are incorporated into this specification
by reference.
[0114] Throughout this specification and the claims which follow, unless
the context requires otherwise, the word "comprise", and variations such as
"comprises" or "comprising", will be understood to imply the inclusion of a
stated integer or step or group of integers or steps but not the exclusion of any
other integer or step or group of integers or steps.
[0115] The reference in this specification to any prior publication (or
information derived from it), or to any matter which is known, is not, and
should not be taken as, an acknowledgement or admission or any form of suggestion that that prior publication (or information derived from it) or known matter forms part of the common general knowledge in the field of endeavour to which this specification relates.
Claims (6)
1. A mixer vehicle comprising a mixer drum capable of loading fresh
concrete, comprising:
a driving device configured to rotate the mixer drum;
a driving state detector configured to detect a driving state of the driving
device;
a drum rotation detector configured to detect a rotation number of the
mixer drum; and
a controller configured to output a driving command value to the driving
device so that the rotation number of the mixer drum becomes a target rotation
number, wherein
the controller includes an abnormality determination unit configured to
determine an abnormality portion on the basis of the driving command value,
a detected value detected by the drum rotation detector, and a detected value
detected by the driving state detector, when a difference value between the
rotation number of the mixer drum and the target rotation number is equal to
or larger than a predetermined reference value.
2. The mixer vehicle according to claim 1, wherein
the driving device includes
a hydraulic pump driven by a driving source and configured to discharge
a working fluid; and
a hydraulic motor operated by the working fluid supplied from the
hydraulic pump and configured to rotate the mixer drum,
the driving state detector includes a pump rotation detector configured to detect the rotation number of the hydraulic pump; and a supplying pressure detector configured to detect a pressure of the working fluid supplied from the hydraulic pump to the hydraulic motor, the driving command value is a supplying command value for instructing the supply of the working fluid from the hydraulic pump to the hydraulic motor, the abnormality determination unit determines the abnormality portion on the basis of the supplying command value, the detected value detected by the drum rotation detector, a detected value detected by the pump rotation detector, and a detected value detected by the supplying pressure detector.
3. The mixer vehicle according to claim 2, wherein
in a case in which the supplying command value is equal to or less than
a predetermined reference command value,
when the detected value detected by the supplying pressure detector is
equal to or larger than a first reference value, the abnormality determination
unit determines that there is an abnormality in the hydraulic pump, and
when the detected value detected by the supplying pressure detector is
less than the first reference value, the abnormality determination unit
determines that there is an abnormality in the drum rotation detector.
4. The mixer vehicle according to claim 2 or 3, wherein
in a case in which the pump rotation detector detects that the hydraulic
pump is not rotated,
when the detected value detected by the supplying pressure detector is equal to or larger than a second reference value, the abnormality determination unit determines that there is an abnormality in the pump rotation detector, and when the detected value detected by the supplying pressure detector is less than the second reference value, the abnormality determination unit determines that the driving source is stopped.
5. The mixer vehicle according to any one of claims 2 to 4, wherein
in a case in which the supplying command value is larger than the
predetermined reference command value and the hydraulic pump is detected
to be rotating by the pump rotation detector,
when the detected value detected by the supplying pressure detector is
equal to or larger than a third reference value and the mixer drum is detected
to be not rotating by the drum rotation detector, the abnormality
determination unit determines that there is an abnormality in the drum
rotation detector,
when the detected value detected by the supplying pressure detector is
equal to or larger than the third reference value and the mixer drum is detected
to be rotating by the drum rotation detector, the abnormality determination
unit determines that there is an abnormality in the hydraulic pump, and
when the detected value detected by the supplying pressure detector is
less than the third reference value, the abnormality determination unit
determines that there is an abnormality in the hydraulic pump.
6. The mixer vehicle according to any one of claims 2 to 5, wherein
the hydraulic pump includes a discharge amount adjusting mechanism configured to adjust a discharge amount of the hydraulic pump; and a load sensing mechanism configured to change a discharge pressure of the hydraulic pump in response to load of the hydraulic motor, and wherein in a case in which: the supplying command value is larger than the predetermined reference command value; the hydraulic pump is detected to be rotating by the pump rotation detector; the detected value detected by the supplying pressure detector is equal to or larger than the third reference value; and the mixer drum is detected to be rotating by the drum rotation detector, when a fluctuation range of the detected value detected by the supplying pressure detector is equal to or larger than a reference range, the abnormality determination unit determines that there is an abnormality in the discharge amount adjusting mechanism, and when the fluctuation range of the detected value detected by the supplying pressure detector is less than the reference range, the abnormality determination unit determines that there is an abnormality in the load sensing mechanism.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2018-215555 | 2018-11-16 | ||
| JP2018215555A JP6701306B1 (en) | 2018-11-16 | 2018-11-16 | Mixer truck |
| PCT/JP2019/044636 WO2020100962A1 (en) | 2018-11-16 | 2019-11-14 | Mixer vehicle |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| AU2019378450A1 AU2019378450A1 (en) | 2021-06-03 |
| AU2019378450B2 true AU2019378450B2 (en) | 2022-12-01 |
Family
ID=70731845
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| AU2019378450A Active AU2019378450B2 (en) | 2018-11-16 | 2019-11-14 | Mixer vehicle |
Country Status (4)
| Country | Link |
|---|---|
| JP (1) | JP6701306B1 (en) |
| AU (1) | AU2019378450B2 (en) |
| NZ (1) | NZ776037A (en) |
| WO (1) | WO2020100962A1 (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP7465154B2 (en) * | 2020-06-10 | 2024-04-10 | カヤバ株式会社 | Mixer Truck |
| CN112904038A (en) * | 2021-01-20 | 2021-06-04 | 三一专用汽车有限责任公司 | Mixing drum measuring device and measuring method of mixing truck and mixing truck |
| JP7550089B2 (en) | 2021-03-15 | 2024-09-12 | カヤバ株式会社 | Mixer truck control system |
| CN114012901B (en) * | 2021-11-11 | 2023-05-09 | 广西柳工机械股份有限公司 | Control method of stirring barrel and stirring vehicle |
| CN117494027B (en) * | 2023-12-29 | 2024-05-17 | 宁德时代新能源科技股份有限公司 | Fault monitoring method, device, system and storage medium for mixing equipment |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20050131600A1 (en) * | 2001-12-21 | 2005-06-16 | Oshkosh Truck Corporation | Control system and method for a concrete vehicle |
| WO2008157690A2 (en) * | 2007-06-19 | 2008-12-24 | R.S. Solutions, L.L.C. | Method and system for calculating and reporting slump in delivery vehicles |
| CN107498712A (en) * | 2016-03-10 | 2017-12-22 | 丁永新 | Using the dual-purpose concrete mixer truck of warning system, a car |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5181086B2 (en) * | 2004-02-13 | 2013-04-10 | ヴェリフィ・エルエルシー | Method and system for calculating and reporting slumps in a transport vehicle |
| JP6410480B2 (en) * | 2014-05-30 | 2018-10-24 | Kyb株式会社 | Mixer vehicle, control device, and rotation control method of mixer drum |
| JP6438274B2 (en) * | 2014-10-29 | 2018-12-12 | Kyb株式会社 | Mixer truck |
-
2018
- 2018-11-16 JP JP2018215555A patent/JP6701306B1/en active Active
-
2019
- 2019-11-14 AU AU2019378450A patent/AU2019378450B2/en active Active
- 2019-11-14 WO PCT/JP2019/044636 patent/WO2020100962A1/en not_active Ceased
- 2019-11-14 NZ NZ776037A patent/NZ776037A/en unknown
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20050131600A1 (en) * | 2001-12-21 | 2005-06-16 | Oshkosh Truck Corporation | Control system and method for a concrete vehicle |
| WO2008157690A2 (en) * | 2007-06-19 | 2008-12-24 | R.S. Solutions, L.L.C. | Method and system for calculating and reporting slump in delivery vehicles |
| CN107498712A (en) * | 2016-03-10 | 2017-12-22 | 丁永新 | Using the dual-purpose concrete mixer truck of warning system, a car |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2020100962A1 (en) | 2020-05-22 |
| JP6701306B1 (en) | 2020-05-27 |
| JP2020082795A (en) | 2020-06-04 |
| AU2019378450A1 (en) | 2021-06-03 |
| NZ776037A (en) | 2023-07-28 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| AU2019378450B2 (en) | Mixer vehicle | |
| US9346186B2 (en) | Mixer drum driving apparatus driven by liquid-pressure pump and auxiliary liquid-pressure pump that is driven by electric motor | |
| EP2752279B1 (en) | Mixer truck | |
| US9726276B2 (en) | Mixer drum driving apparatus including a plurality of motors configured to drive an auxiliary fluid pressure pump to rotate | |
| KR0167855B1 (en) | Control circuit of mobile crusher | |
| AU2015338054B2 (en) | Mixer vehicle | |
| AU2014245112B2 (en) | Mixer vehicle | |
| JP7165831B2 (en) | Hydraulic actuator controller for dump trucks | |
| JP5117972B2 (en) | Actuator device and power assist device | |
| AU2019236670B2 (en) | Mixer drum washing apparatus | |
| JP6955526B2 (en) | Mixer drum operation panel display device | |
| JP7465154B2 (en) | Mixer Truck | |
| JP7061652B1 (en) | Terminal | |
| WO2022024463A1 (en) | Concrete mixer truck | |
| JP7680926B2 (en) | Refuse collection truck | |
| AU2015325888B2 (en) | Mixer truck | |
| JPH11201052A (en) | Variable displacement hydraulic pump control device for construction machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| FGA | Letters patent sealed or granted (standard patent) |