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AU2020248958B2 - Axle fixation for a vehicle axle, and axle plate for same - Google Patents
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AU2020248958B2 - Axle fixation for a vehicle axle, and axle plate for same - Google Patents

Axle fixation for a vehicle axle, and axle plate for same Download PDF

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Publication number
AU2020248958B2
AU2020248958B2 AU2020248958A AU2020248958A AU2020248958B2 AU 2020248958 B2 AU2020248958 B2 AU 2020248958B2 AU 2020248958 A AU2020248958 A AU 2020248958A AU 2020248958 A AU2020248958 A AU 2020248958A AU 2020248958 B2 AU2020248958 B2 AU 2020248958B2
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AU
Australia
Prior art keywords
axle
link
plate
shell
fixation
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AU2020248958A
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AU2020248958A1 (en
Inventor
Rossen Iliev
Manfred Michels
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BPW Bergische Achsen KG
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BPW Bergische Achsen KG
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Publication of AU2020248958A1 publication Critical patent/AU2020248958A1/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G11/00Resilient suspensions characterised by arrangement, location or kind of springs
    • B60G11/02Resilient suspensions characterised by arrangement, location or kind of springs having leaf springs only
    • B60G11/10Resilient suspensions characterised by arrangement, location or kind of springs having leaf springs only characterised by means specially adapted for attaching the spring to axle or sprung part of the vehicle
    • B60G11/113Mountings on the axle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60BVEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
    • B60B35/00Axle units; Parts thereof ; Arrangements for lubrication of axles
    • B60B35/004Mounting arrangements for axles
    • B60B35/006Mounting arrangements for axles with mounting plates or consoles fitted to axles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G11/00Resilient suspensions characterised by arrangement, location or kind of springs
    • B60G11/32Resilient suspensions characterised by arrangement, location or kind of springs having springs of different kinds
    • B60G11/34Resilient suspensions characterised by arrangement, location or kind of springs having springs of different kinds including leaf springs
    • B60G11/46Resilient suspensions characterised by arrangement, location or kind of springs having springs of different kinds including leaf springs and also fluid springs
    • B60G11/465Resilient suspensions characterised by arrangement, location or kind of springs having springs of different kinds including leaf springs and also fluid springs with a flexible wall
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G9/00Resilient suspensions of a rigid axle or axle housing for two or more wheels
    • B60G9/003Resilient suspensions of a rigid axle or axle housing for two or more wheels the axle being rigidly connected to a trailing guiding device
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G2200/00Indexing codes relating to suspension types
    • B60G2200/30Rigid axle suspensions
    • B60G2200/31Rigid axle suspensions with two trailing arms rigidly connected to the axle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G2202/00Indexing codes relating to the type of spring, damper or actuator
    • B60G2202/10Type of spring
    • B60G2202/11Leaf spring
    • B60G2202/112Leaf spring longitudinally arranged
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G2204/00Indexing codes related to suspensions per se or to auxiliary parts
    • B60G2204/10Mounting of suspension elements
    • B60G2204/12Mounting of springs or dampers
    • B60G2204/121Mounting of leaf springs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G2204/00Indexing codes related to suspensions per se or to auxiliary parts
    • B60G2204/10Mounting of suspension elements
    • B60G2204/12Mounting of springs or dampers
    • B60G2204/129Damper mount on wheel suspension or knuckle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G2204/00Indexing codes related to suspensions per se or to auxiliary parts
    • B60G2204/10Mounting of suspension elements
    • B60G2204/14Mounting of suspension arms
    • B60G2204/148Mounting of suspension arms on the unsprung part of the vehicle, e.g. wheel knuckle or rigid axle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G2204/00Indexing codes related to suspensions per se or to auxiliary parts
    • B60G2204/40Auxiliary suspension parts; Adjustment of suspensions
    • B60G2204/43Fittings, brackets or knuckles
    • B60G2204/4306Bracket or knuckle for rigid axles, e.g. for clamping
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G2206/00Indexing codes related to the manufacturing of suspensions: constructional features, the materials used, procedures or tools
    • B60G2206/01Constructional features of suspension elements, e.g. arms, dampers, springs
    • B60G2206/10Constructional features of arms
    • B60G2206/15Constructional features of arms the arm being resilient
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G2206/00Indexing codes related to the manufacturing of suspensions: constructional features, the materials used, procedures or tools
    • B60G2206/01Constructional features of suspension elements, e.g. arms, dampers, springs
    • B60G2206/30Constructional features of rigid axles
    • B60G2206/32Hollow cross section
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G2206/00Indexing codes related to the manufacturing of suspensions: constructional features, the materials used, procedures or tools
    • B60G2206/01Constructional features of suspension elements, e.g. arms, dampers, springs
    • B60G2206/80Manufacturing procedures
    • B60G2206/83Punching
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G2300/00Indexing codes relating to the type of vehicle
    • B60G2300/02Trucks; Load vehicles
    • B60G2300/026Heavy duty trucks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G2300/00Indexing codes relating to the type of vehicle
    • B60G2300/04Trailers
    • B60G2300/042Semi-trailers

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Vehicle Body Suspensions (AREA)
  • Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)

Abstract

The invention relates to an axle fixation for a vehicle axle, comprising an axle link, an axle body, preferably a tubular axle body, which crosses the axle link on the lower or upper face of the axle link, an axle plate (9), and tension elements for pulling the axle body and axle link away from each other with the interposition of the axle plate (9). On the side facing the axle body, the axle plate (9) has a contour (5) which is designed to correspond to the outer contour of the axle body (1) at least in some regions, said outer contour lying opposite said contour, and on the side facing the lower or upper face of the axle link, the axle plate has a contact region (10) made of surface sections which contact the lower or upper face and between which an opening (15) is located. In order to achieve a lower travel height by changing the spacing of the axle fixation parts, the width of the opening (15) is greater than or equal to the width of the lower or upper face of the axle link in the contact region (10).

Description

Axle fixation for a vehicle axle, and axle plate for same
TECHNICAL FIELD The invention relates to an axle fixation for a vehicle axle.
The invention further relates to an axle plate for arranging between an axle body and an axle link of a vehicle axle.
The invention further relates to an axle plate for arranging between an axle body and an axle link of a vehicle axle.
BACKGROUND OF THE INVENTION The discussion of the background to the invention herein is intended to facilitate an understanding of the invention. However, it should be appreciated that the discussion is not an acknowledgement or admission that any aspect of the discussion was part of the common general knowledge as at the priority date of the application.
Axle fixations for utility vehicle axles are disclosed in EP 0 590 528 Al, EP 1 249 356 B1 and DE 10 2012 103 961 Al in which an axle plate is arranged between the axle body and the axle link of the vehicle axle. Such axle fixations are primarily used when the axle link is configured as a spring link, i.e. it is deformable and thus has a certain inherent spring behavior. The deformable design of the axle link requires a material which provides fewer options in the design of the axle link than other link materials, such as for example cast steel. Instead, the axle link is substantially of a more or less uniform rectangular cross section. In order to connect such a cross section with the axle body of the vehicle axle, the axle plate is required as an additional element, the design thereof being firstly adapted to the axle link and secondly to the axle body. The axle plate which in technical jargon is also denoted as an "axle spring seat" is supported on its one side against the axle link and on its other side against the axle body.
Tension elements in the form of U-shaped curved members
pull the axle body and axle link against one another with
the interposition of the axle plate. Shells are
configured on the axle plate so as to face the axle body,
the shell contour thereof corresponding to the opposing
outer contour of the axle body. The axle plate has an
elongated support surface facing the axle link, the width
thereof being equal to the width of the lower face of the
axle link bearing thereagainst.
The axle plates disclosed in EP 0 590 528 Al and EP 1 249
356 B1 are of relatively large thickness in the vertical
direction since positive connecting elements in the form
of small frames which are welded to the axle tube are
also located inside the axle plates. These frames serve
for the improved transmission of forces acting in the
axle fixation. The known design, however, leads to a
vertical spacing between the axle body and the axle link,
by which the travel height of the axle fixation
increases. The travel height of the axle fixation is
understood to mean either the distance measured
vertically from the axle center of the axle to the lower edge of the longitudinal member of the vehicle frame, or the distance measured vertically from the axle center to the interface between the axle assembly delivered by the axle manufacturer and the existing vehicle frame.
In the case of an axle fixation for a vehicle axle with
an axle plate arranged between the axle body and the axle
link, it is desirable to achieve a lower travel height
by changing the spacings of the axle fixation parts.
SUMMARY OF THE INVENTION
According to one form of the invention there is provided
an axle fixation for a vehicle axle, comprising an axle
link, an axle body which crosses the axle link on the
lower or upper face of the axle link, an axle plate
between the axle body and the axle link, and tension
elements for pulling the axle body and axle link against
each other with the interposition of the axle plate
wherein
- on the side facing the axle body, the axle
plate has a contour which is designed to correspond to
the outer contour of the axle body at least in some
regions, said outer contour lying opposite said contour,
- on the side facing the lower or upper face of
the axle link, the axle plate has a contact region made
of surface sections which contact the lower or upper face
and between which an opening is located,
wherein the width of the opening is greater than
or equal to the width of the lower or upper face of the
axle link in the contact region.
- 3a
According to another form of the invention there is provided an axle plate for arranging between an axle body and an axle link of a vehicle axle, wherein - on the side facing the axle body, the axle plate has a contour which is designed to correspond to the outer contour of the axle body at least in some regions, said outer contour lying opposite said contour, - on the side facing the lower or upper face of the axle link the axle plate has a contact region made of surface sections which contact the lower or upper face and between which an opening is located, wherein the width of the opening is greater than or equal to the width of the lower or upper face of the axle link in the contact region.
According to another form of the invention there is provided an axle plate for arranging between an axle body and an axle link of a vehicle axle, comprising a support surface facing the axle link on the one side of the axle plate, a support surface facing the axle body on the other side of the axle plate, an opening passing through the axle plate and connecting the support surfaces, and comprising opposing side cheeks which are arranged on both sides of the support surface facing the axle link and which protrude over the support surface facing the axle link, wherein the width of the opening corresponds to the spacing of the side cheeks.
Common to the solutions is an axle plate for arranging
between the axle body and the axle link of the vehicle
axle, wherein the axle plate is provided with a support
surface facing the axle link on the one side of the axle
plate and with a support surface facing the axle body on
the other side of the axle plate. An opening in the axle
plate creates a connection between the support surfaces.
In particular, the axle plate has a contact region which
faces the axle link and which is for supporting against
the axle link, said contact region comprising separate
surface sections. The opening is located between these
surface sections. The opening is relatively large and of
such a width that it provides space for the entire width
of the axle link passing over the opening. This is
achieved either by the width of the opening being greater
than or equal to the width of the lower or upper face of
the axle link in the axle fixation region.
Alternatively, however, in the case of additional side
cheeks to the left and right of the contact region, the
width of the opening equals the spacing which the inner
faces of the side cheeks facing one another have relative
to one another. This is because the inner spacing thereof
is substantially equal to the width of the axle link.
With this design of the axle fixation and this axle plate,
a smaller travel height of the axle fixation may be
implemented, since the axle link is able to move very
close to the axle body and may even bear against the axle
body. Preferably, however, there is a certain, albeit
small, spacing between the axle link and the axle body.
These advantages may be achieved primarily in the case
of a round axle body, i.e. in an axle tube of circular
cross section, as is preferred and thus described in an
exemplary embodiment. However, even in a non-round axle
tube a reduction may be achieved in the spacing and thus
in the travel height.
In the axle plate, therefore, the width of the opening
between the surface sections is greater than or equal to
the width of the axle link supported on the surface
sections, and in particular is greater than or equal to
the width of that lower or upper face of the axle link
by which the axle link is supported against the surface
sections.
The axle plate may be provided with side cheeks on both
sides of the contact region, said side cheeks protruding
perpendicular to the contact region and above said
contact region. In this case, the side cheeks may define
the opening laterally. In this case, the side cheeks
respectively extend along the opening and preferably also
at least along a partial length of each of the surface
sections.
The side cheeks reinforce the axle plate, which is
particularly important since otherwise the axle plate would have too little material in the central region in which the axle body and axle link are at the closest point to one another, resulting in insufficient strength of the axle plate. Preferably, the surface sections together with the side cheeks form a channel for the vertical and lateral support of the axle link.
Preferably the shortest spacing between the support
surface facing the axle link and the lateral surface of
the axle body is less than 5 mm and particularly
preferably between 0.5 and 5 mm.
To reduce the travel height it is further proposed that
the shortest spacing of the lower or upper face of the
axle link, with which the axle link bears against the
axle plate, from the outer contour of the axle body is
no more than 7.5 mm, preferably between 3 mm and 7.5 mm.
To reduce the travel height it is further proposed that
the shortest spacing between the path of the support
surface facing the axle body and the path of the support
surface facing the axle link is up to 5 mm, preferably
up to 2 mm. This spacing may, however, be even lower and
as far as minus 1 mm, i.e. negative. This value is
produced in the case of overlap.
To reduce the travel height it is further proposed that
the axle body is a round axle body of circular cross
section. For the support thereof which is as flat as
possible, the contour is made up of shell contours
arranged on a uniform circle. The shortest spacing of
this imaginary circle from the plane defined by the surface sections is no more than 5 mm, preferably between
0.5 mm and 5 mm.
According to one embodiment of the axle fixation and the
axle plate, this axle plate is provided with a pin which
is arranged on one of the surface sections and which
engages in a corresponding recess in the axle link by a
positive connection.
The axle plate may also be provided with a fastening eye
for a shock absorber of the vehicle axle.
According to one embodiment of the axle fixation, an axle
shell is additionally arranged between the axle plate and
the axle body. This axle shell has an outer face supported
against the contour and an inner face supported against
the axle body, wherein projections configured on the
outer face or on the inner face engage in the opposing
surface on the contour or on the axle body by displacing
material. An additional positive connection is achieved
between the main elements of the axle fixation by the
additional axle shell. The projections configured on the
outer face or on the inner face of the axle shell dig
into the opposing surface by displacing material when the
tension elements are tightened, i.e. into the shell
shaped contour which is configured on the axle plate or
into the axle body. An additional positive connection is
achieved in the microscopic range.
The additional axle shell is preferably a correspondingly
deformed metal plate, wherein the projections are formed
from punchings of the metal plate.
Regarding the additional axle shell, it is further
proposed that this axle shell is provided with an opening
on a central section in the shell circumferential
direction. The width of this opening transversely to the
shell circumferential direction is greater than the width
of the lower or upper face of the axle link in the contact
region. The advantage of this embodiment is also in the
low travel height which is achievable. This is because
in principle the additional axle shell leads to an
increase in the spacing between the axle body and the
axle link. Since, however, the additional axle shell is
provided with the opening on its central section where
the axle body and the axle link come closest to one
another, the axle shell behaves in a neutral manner
regarding the spacing between the axle body and the axle
link which is important for the travel height.
According to a further embodiment, the additional axle
shell has a shell-shaped main section and support regions
bearing against the axle plate at both ends of the main
section, wherein the transitions to the support regions
are designed as kinks with a kink direction opposing the
bending direction of the shell-shaped main section.
The aforementioned advantages and additional embodiments
also relate equally to the axle plate itself which is
provided for arranging between the axle body and the axle
link.
BRIEF DESCRIPTION OF THE DRAWINGS
Further advantages and details are revealed from the
following description of an exemplary embodiment, wherein
reference is made to the drawing, in which: fig. 1 shows in a side view an air-sprung utility vehicle chassis with, amongst other things, an axle link extending in the vehicle longitudinal direction and an axle body arranged transversely thereto, the vehicle wheels of the vehicle being mounted at the ends thereof; fig. la shows a detail of fig. 1 showing only the region of the axle fixation; fig. lb shows an axle plate in a perspective view; fig. 2 shows a perspective exploded view of the chassis parts of the chassis; fig. 3 shows in a perspective view only an axle shell which is one of the chassis parts of figures 1 and 2; fig. 4 shows a section through the axle shell in a region in which this axle shell is provided with sharp-edged projections on its inner or outer face, and fig. 5 shows a plan view of a region with these projections, with a viewing direction perpendicular to the outer face of the axle shell.
DETAILED DESCRIPTION
The chassis described hereinafter is primarily used in
air-sprung utility vehicles which have a long continuous
axle body 1 as a vehicle axle. Such vehicle axles are
primarily used in truck trailers and semitrailers. The axles are designed for high transportation weights in road use.
An axle link support 3A is fastened below the
longitudinal member of the vehicle frame or chassis of
the vehicle on each vehicle side. This axle link support
receives a pivot bearing of the axle suspension. An axle
link 2 on each vehicle side serves for guiding the axle
body 1, which extends transversely to the vehicle
longitudinal direction and in this case passes in a rigid
manner continuously from the one vehicle side to the
other vehicle side. The axle link in this case is a
suspension link which inherently exhibits a certain
spring behavior.
The axle link 2 has at its front end a support region
with a link eye which is a component of a pivot bearing
in the axle link support 3A. By means of a bolt 3B which
is a component of this pivot bearing, the axle link 2 is
held in a vertically pivotable manner in the axle link
support 3A fixed to the chassis.
To the rear in the direction of travel the axle link 2
is provided with a bearing surface for an air spring 3C.
The air spring 3C is supported against the longitudinal
member of the vehicle frame from below with an upper
terminal plate.
The axle body 1 is provided at each of its ends outside
the vehicle with an axle journal for mounting the vehicle
wheel and the brake drum or brake disk of a drum brake
or a disk brake.
Clamping forces which pull the axle link 2 against the
axle body 1 are generated by means of two threaded curved
members 4 with nuts 4a screwed on the threaded sections
thereof, wherein the curved member sections 4b of the
threaded curved member 4 are guided around the axle body
1 configured as an axle tube. However, this clamping is
not carried out directly but indirectly by the
interposition of a preferably cast or forged component 9
fixedly arranged on the axle link. The component 9 is
denoted here as the axle plate 9. The component is shown
in fig. lb in detail.
A support surface is configured on the side facing the
axle body 1 on the axle plate 9. This support surface is
designed as a contour 5 adapted to the circumferential
contour of the axle body 1. The contour 5 is made up of
two part-circular shells 6 in the illustrated axle plate
9. The radius of the shells 6 is equal to or deviates
only slightly compared to the radius of the circular axle
body 1 in the exemplary embodiment. In each case a short
contact region 9B which serves for supporting plate
sections of an additional axle shell, described in more
detail below, adjoins each of the shells 6 in the
circumferential direction.
The axle plate 9 also has a support surface facing the
axle link 2. This support surface is designed as an
elongated contact region 10 which is supported either
directly against the lower face 2A of the axle link 2 or
against a catch plate 29 of the axle link 2. The contact
region 10 is divided into a first surface section 11 and
a second surface section 12, a rectangular opening 15 being located therebetween on a longitudinal section free of support surfaces.
The width of the opening 15 measured transversely to the
longitudinal extent of the axle link 2 is greater than
or equal to the width of the lower face 2A of the axle
link 2 supported against the surface sections 11, 12.
This also applies relative to the width of the catch
plate 29 which is possibly present there and which is a
component of the axle link 2.
A side cheek 13A, 13B extends along each side of the two
part contact region 10. Each side cheek 13A or 13B extends
along the opening 15 and also at least partially along
the two surface sections 11, 12 of the contact region.
The side cheeks 13A, 13B are suitable for significantly
reinforcing the otherwise thin-walled axle plate 9. The
reinforcement is even greater due to a shell-shaped
lateral reinforcement 13C of the side cheek 13A which is
clearly visible in fig. lb.
The spacing of the inner faces of the side cheeks 13A,
13B facing one another is equal to the width of the
opening 15. Thus there is no step between the side walls
of the opening 15 and the inner faces of the side cheeks.
The side cheeks 13A, 13B together with the surface
sections 11, 12 form a channel. In this case the side
cheeks 13A, 13B are of such a height that they oppose the
side walls of the axle link 2 with a small spacing and
they form thereby a lateral support for the axle link 2
and contribute to positioning the axle plate 9 and the axle link 2 relative to one another transversely to the direction of travel.
For the same purpose of positioning, the axle plate 9 is
provided with a pin 9A which engages by a positive
connection in a corresponding recess in the side of the
axle link 2 facing the axle body 1, in this case in the
lower face 2A.
A spring plate 8 is supported from the other side against
the axle link 2, i.e. in this case against the upper face
2B thereof. The nuts 4a of the threaded curved members 4
which have been passed through openings in the spring
plate 8 are supported on the outside on the spring plate
8.
The clamping of the axle body 1 against the axle link 2
is not only carried out by the interposition of the axle
plate 9 but also by the interposition of an axle shell
20. The axle shell 20 is supported with its inner face
21 directly against the outer face of the axle body 1 and
with its outer face 22 directly against the curved
contour 5 on the axle plate 9.
The support of the outer face 22 of the axle shell 20 on
the axle plate is divided such that the axle shell 20 has
a curved central section by which it is supported against
the relatively curved contour 5 and it also has at its
ends significantly shorter support regions 25 which bear
against the contact regions 9B on the axle plate 9.
The central section of the axle shell 20 has a curved
shell shape which adapts to the contour of the axle body
1, which is configured here as a round axle body with a
diameter of more than 130 mm and preferably of 146 mm.
However, the axle body 1 does not have to be a round axle
body. Non-round axle body cross sections are also
possible. If the axle body 1 is of elliptical cross
section, for example, the axle shell 20 will also have
the corresponding elliptical curved path on its main
section and also the contour 5 with the two shells 6
configured on the axle plate 9.
The support regions 25, which in each case adjoin the
shell-shaped main section of the axle shell 20 via kinks,
serve as positioning aids during the assembly of the
chassis. This is because the support regions contribute
to a preliminary, defined locating of the position of the
axle shell 20 on the axle plate 9 during the assembly of
the chassis, by bearing against the contact surfaces 9B
of the axle plate 9.
The axle shell 20, including its support regions 25
configured at the ends, is an integral metal plate which
is produced by forming processes. On the curved partial
region the axle shell 20 is wider than in the region of
the support regions 25 thereof.
The axle shell 20 on its central section in the shell
circumferential direction is provided with an opening 27
having the width B (fig. 3), whereby only two webs 28
form connections between the one and the other part of
the metal plate body which makes up the axle shell 20.
The opening 27 increases the flexibility of the axle
shell 20 over the partial length on which the opening 27 is located. The axle shell 20 is thus able to nestle closely against the contour 5 consisting of the shells
6, and also against the axle body.
The width B of the opening 27 between the webs 28 measured
transversely to the shell circumferential direction is
greater than the width of the axle link 2 or the catch
plate 29 in the axle fixation region. The opening 27
results in the advantage that the axle shell 20 behaves
in a neutral manner regarding the spacing between the
axle body 1 and the axle link 2 which is important for
the travel height.
On a part of its total surface area the axle shell 20 is
provided with sharp-edged projections 21A on its inner
face 21 and further sharp-edged projections 22A on its
outer face 22. The projections 21A, 22A which are
designed as tips are able to penetrate into the opposing
surface by material displacement, in the case of
correspondingly high compressive forces as are generated
by means of the threaded curved member 4 and the nuts 4a
fixedly tightened thereon. The hard tips on the inner
face 21 dig into the comparatively less hard material of
the axle body 1. The hard tips on the outer face 22 dig
into the comparatively less hard material of the shells
6. In both cases it leads to a pronounced positive
connection.
The tips or projections 21A, 22A are punchings in the
metal plate from which the axle shell 20 is formed. The
punchings comprise openings 32 extending between the
inner face 21 and the outer face 22 and outwardly
projecting ridges on the edge of each opening 32, wherein these ridges form the projections. In terms of production technology, therefore, the ridges are the outwardly deformed edges of the openings 32 produced during the punching process.
A first subset of the openings 32 has the edges thereof
deformed to form ridges on the inner face 21, and thus
forms the projections 21A. The remaining second subset
of the openings 32 has the edges thereof deformed to form
ridges on the outer face 22, and thus forms the further
projections 22A.
In the exemplary embodiment according to fig. 4 and fig
5 all of the openings 32 have the shape of an equilateral
triangle, wherein preferably along all three edges of
this triangle outwardly projecting ridges and thus sharp
edged projections are located either on the inner face
21 or on the outer face 22.
The openings 32, however, do not have to be triangular
as illustrated but may also, for example, be round or
square or have the shape of polygons.
If during the shaping of the axle shell 20 punching tools
penetrate both from the inner face 21 and from the outer
face 22 into the plate material, ridges and thus tips are
produced on the one side and on the other side at the
same time.
In the exemplary embodiment equal numbers of openings 32
are punched from the one side and from the other side of
the metal plate, i.e. the number of openings 32 and the
ridges and tips 21A arranged around these openings on the inner face 21 is equal to the number of openings 32 and the ridges and tips 22A arranged around these openings on the outer face 22.
However, the number or the shape of the openings and
ridges on the two sides may also be different. For
example, the number of openings 32 and the ridges and
tips arranged around these openings on the inner face 21
may be greater than the number of openings 32 and the
ridges and tips arranged around these openings on the
outer face 22.
In any case, the projections 21A on the inner face and
the projections 22A on the outer face should be equally
distributed over the regions on which they are present.
Ass fig. 4 shows, the projections 21A and 22A should also
alternate with one another, in this case by their
arrangement in a checkerboard pattern.
It may be advantageous if the projections 21A, 22A are
not present over the entire surface but only in specific
regions 36, 37 of the axle shell 20. These regions 36,
37 are exclusively located on the curved partial region
of the axle shell 20. Moreover, when viewed in the
direction of the curved path of the axle shell 20, the
regions 36, 37 are located only upstream or downstream
of the opening 27. In this case, as fig. 3 shows, these
regions 36, 37 extend in each case as far as the edge of
the opening 27. The two regions 36, 37 have a greater
length in the longitudinal direction of the axle body 1
than in the width thereof viewed in the circumferential
direction of the axle shell 20.
The metal plate used for the production of the axle shell
20 has a material thickness which, when measured without
the projections 21A, 22A, is between 0.5 mm and 1 mm and
preferably between 0.7 mm and 0.9 mm.
A spring steel or a stainless steel is preferred for the
metal plate. If the metal plate is not a stainless steel
plate, for the purpose of corrosion protection a
galvanizing of the plate may be expedient after the
punching process.
The punching process may either take place successively
by a punching tool firstly being moved into the plate
from the one side and then from the other side.
Alternatively, however, the punching process takes place
simultaneously by a first punching tool being moved into
the plate from the one side and at the same time a second
punching tool being moved into the plate from the other
side, and thus all openings 32 and projections 21A, 22A
are formed at the same time.
The bending of the axle shell 20, with its central section
having the opening 27 and the support regions 25
protruding at right angles, may take place during the
course of the punching process or in separate bending
processes before or after.
The strength of the metal plate used for the axle shell
20 is greater than the strength of the materials into
which the tips 21A, 22A penetrate, i.e. the material of
the axle body 1 and the axle plate 9. The strength Rm of 2 the metal plate used is between 1200 and 1600 N/mm .
However, the strength Rm of the material of the axle body
1 is only, for example, 460 N/mm 2 and the strength of the
material of the axle plate 9 is only, for example, 520
N/mm 2 . Overall, therefore, the strength of the metal plate
used for the axle shell 20 is at least twice the strength
of the axle body 1 and the strength of the axle plate 9.
Unless the context requires otherwise, where the terms
"comprise", "comprises", "comprised" or "comprising" are
used in this specification (including the claims) they
are to be interpreted as specifying the presence of the
stated features, integers, steps or components, but not
precluding the presence of one or more other features,
integers, steps or components, or group thereof.
List of reference numerals
1 Axle body
2 Axle link
2A Lower face
2B Upper face
3A Support
3B Bolt
3C Air spring
4 Threaded curved member
4a Nut
4b Curved member section
Contour
6 Shell
8 Spring plate
9 Axle plate
9A Pin
9B Contact region
Support surface
11 Surface section
12 Surface section
13A Side cheek
13B Side cheek
13C Lateral reinforcement
Opening
Axle shell
21 Inner face
21A Projection, tip
22 Outer face
22A Projection, tip
Support region
27 Opening
28 Web
29 Catch plate
32 Opening
36 Region with projections
37 Region with projections
B Width

Claims (20)

THE CLAIMS DEFINING THE INVENTION ARE AS FOLLOWS:
1. An axle fixation for a vehicle axle, comprising an
axle link, an axle body which crosses the axle link
on the lower or upper face of the axle link, an axle
plate between the axle body and the axle link, and
tension elements for pulling the axle body and axle
link against each other with the interposition of
the axle plate, wherein
- on the side facing the axle body, the axle plate
has a contour which is designed to correspond to the
outer contour of the axle body at least in some
regions, said outer contour lying opposite said
contour,
- on the side facing the lower or upper face of the
axle link, the axle plate has a contact region made
of surface sections which contact the lower or upper
face and between which an opening is located,
wherein the width of the opening is greater than or
equal to the width of the lower or upper face of the
axle link in the contact region
2. The axle fixation as claimed in claim 1, wherein,
the axle body is a tubular axle body.
3. The axle fixation as claimed in claim 1 or 2,
comprising side cheeks on both sides of the contact
region, said side cheeks protruding perpendicular
to the contact region and above said contact region
and in each case extending along the opening and at least along a partial length of the surface sections.
4. The axle fixation as claimed in claim 3, wherein the
side cheeks together with the surface sections form
a channel for the vertical and lateral support of
the axle link.
5. The axle fixation as claimed in any one of the
preceding claims, wherein a catch plate is a
component of the axle link, the lower or upper face
being configured thereon.
6. The axle fixation as claimed in any one of claims 1
- 5, wherein the shortest spacing of the lower or
upper face of the axle link from the outer contour
of the axle body is no more than 7.5 mm, preferably
between 3 mm and 7.5 mm.
7. The axle fixation as claimed in any one of claims 1
- 5, wherein the axle body is a round axle body, for
the support thereof the contour being made up of
shell contours arranged on a uniform circle, and in
that the shortest spacing of the circle from the
plane defined by the surface sections is no more
than 5 mm, preferably is between 0.5 and 5 mm.
8. The axle fixation as claimed in any one of the
preceding claims, comprising a pin which is arranged
on one of the surface sections and which engages in
a corresponding recess of the axle link by a
positive connection.
9. The axle fixation as claimed in any one of the
preceding claims, comprising an axle shell which has
an outer face supported against the contour and an
inner face supported against the axle body, wherein
projections configured on the outer face or on the
inner face engage in the opposing surface on the
contour or on the axle body by displacing material.
10. The axle fixation as claimed in claim 9, wherein the
axle shell is a deformed metal plate and in that the
projections are punchings of the metal plate.
11. The axle fixation as claimed in claim 9 or 10,
wherein the axle shell is provided with an opening
on a central section in the shell circumferential
direction, the width thereof measured transversely
to the shell circumferential direction being greater
than the width of the lower or upper face of the
axle link in the contact region.
12. The axle fixation as claimed in any one of claims 9
- 11, wherein the axle shell has a shell-shaped main
section and support regions bearing against the axle
plate at both ends of the main section, wherein the
transitions to the support regions are designed as
kinks with a kink direction opposing the bending
direction of the shell-shaped main section.
13. An axle plate for arranging between an axle body and
an axle link of a vehicle axle, wherein
- on the side facing the axle body, the axle plate
has a contour which is designed to correspond to the outer contour of the axle body at least in some regions, said outer contour lying opposite said contour,
- on the side facing the lower or upper face of the axle link the axle plate has a contact region made
of surface sections which contact the lower or upper
face and between which an opening is located,
wherein the width of the opening is greater than or
equal to the width of the lower or upper face of the
axle link in the contact region.
14. The axle plate as claimed in claim 13, comprising
side cheeks on both sides of the contact region,
said side cheeks protruding perpendicular to the
contact region and above said contact region and in
each case extending along the opening and at least
along a partial length of the surface sections.
15. The axle plate as claimed in claim 14, wherein the
side cheeks together with the surface sections form
a channel for the vertical and lateral support of
the axle link.
16. The axle plate as claimed in any one of claims 13
15, wherein the axle body is a round axle body, for
the support thereof the contour being made up of
shell contours arranged on a uniform circle, and in
that the smallest spacing of the circle from the
plane defined by the surface sections is no more
than 5 mm, preferably between 0.5 mm and 5 mm.
17. The axle plate as claimed in any one of claims 13
16, comprising a pin which is arranged on one of the
surface sections.
18. The axle plate as claimed in any one of claims 13
17, comprising a fastening eye for a shock absorber
integrally formed thereon.
19. An axle plate for arranging between an axle body and
an axle link of a vehicle axle, comprising a support
surface facing the axle link on the one side of the
axle plate, a support surface facing the axle body
on the other side of the axle plate, an opening
passing through the axle plate and connecting the
support surfaces, and comprising opposing side
cheeks which are arranged on both sides of the
support surface facing the axle link and which
protrude over the support surface facing the axle
link, wherein the width of the opening corresponds
to the spacing of the side cheeks.
20. The axle plate as claimed in claim 19, wherein the
shortest spacing between the path of the support
surface facing the axle body and the path of the
support surface facing the axle link is minus 1 mm
up to 5 mm, preferably up to 2 mm.
Fig. 1
3C
12 4a
4 6 5 15 4b 1 8 10
11 6 4 9 29 2 3A
O SAN
P 3B
AU2020248958A 2019-03-27 2020-03-12 Axle fixation for a vehicle axle, and axle plate for same Active AU2020248958B2 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE102019107816.4A DE102019107816A1 (en) 2019-03-27 2019-03-27 Axle connection for a vehicle axle and axle plate for this
DE102019107816.4 2019-03-27
PCT/DE2020/100184 WO2020192832A1 (en) 2019-03-27 2020-03-12 Axle fixation for a vehicle axle, and axle plate for same

Publications (2)

Publication Number Publication Date
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AU2020248958B2 true AU2020248958B2 (en) 2025-04-17

Family

ID=70154208

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Country Status (7)

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EP (1) EP3946986B1 (en)
CN (1) CN113646192B (en)
AU (1) AU2020248958B2 (en)
DE (1) DE102019107816A1 (en)
ES (1) ES2952578T3 (en)
WO (1) WO2020192832A1 (en)
ZA (1) ZA202105893B (en)

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EP2386433A1 (en) * 2010-05-11 2011-11-16 Benteler Automobiltechnik GmbH Axle assembly

Also Published As

Publication number Publication date
AU2020248958A1 (en) 2021-09-16
CN113646192B (en) 2024-05-24
CN113646192A (en) 2021-11-12
DE102019107816A1 (en) 2020-10-01
ES2952578T3 (en) 2023-11-02
EP3946986A1 (en) 2022-02-09
ZA202105893B (en) 2022-08-31
WO2020192832A1 (en) 2020-10-01
EP3946986B1 (en) 2023-07-05

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