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AU2020254708B2 - System and method for monitoring a plurality of vehicle or infrastructure components - Google Patents
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AU2020254708B2 - System and method for monitoring a plurality of vehicle or infrastructure components - Google Patents

System and method for monitoring a plurality of vehicle or infrastructure components

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Publication number
AU2020254708B2
AU2020254708B2 AU2020254708A AU2020254708A AU2020254708B2 AU 2020254708 B2 AU2020254708 B2 AU 2020254708B2 AU 2020254708 A AU2020254708 A AU 2020254708A AU 2020254708 A AU2020254708 A AU 2020254708A AU 2020254708 B2 AU2020254708 B2 AU 2020254708B2
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Prior art keywords
operating parameter
output signal
analogue
monitoring device
parameter monitoring
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AU2020254708A1 (en
Inventor
Esteban Bernal
Colin Cole
Maksym Spiryagin
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Publication of AU2020254708B2 publication Critical patent/AU2020254708B2/en
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    • GPHYSICS
    • G06COMPUTING OR CALCULATING; COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/20Administration of product repair or maintenance
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61LGUIDING RAILWAY TRAFFIC; ENSURING THE SAFETY OF RAILWAY TRAFFIC
    • B61L15/00Indicators provided on the vehicle or train for signalling purposes
    • B61L15/0018Communication with or on the vehicle or train
    • B61L15/0027Radio-based, e.g. using GSM-R
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61LGUIDING RAILWAY TRAFFIC; ENSURING THE SAFETY OF RAILWAY TRAFFIC
    • B61L15/00Indicators provided on the vehicle or train for signalling purposes
    • B61L15/0081On-board diagnosis or maintenance
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61LGUIDING RAILWAY TRAFFIC; ENSURING THE SAFETY OF RAILWAY TRAFFIC
    • B61L27/00Central railway traffic control systems; Trackside control; Communication systems specially adapted therefor
    • B61L27/50Trackside diagnosis or maintenance, e.g. software upgrades
    • B61L27/57Trackside diagnosis or maintenance, e.g. software upgrades for vehicles or trains, e.g. trackside supervision of train conditions
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Program-control systems
    • G05B19/02Program-control systems electric
    • G05B19/04Program control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/042Program control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00Testing or monitoring of control systems or parts thereof
    • G05B23/02Electric testing or monitoring
    • G05B23/0205Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00Testing or monitoring of control systems or parts thereof
    • G05B23/02Electric testing or monitoring
    • G05B23/0205Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
    • G05B23/0259Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterized by the response to fault detection
    • G05B23/0267Fault communication, e.g. human machine interface [HMI]
    • G05B23/027Alarm generation, e.g. communication protocol; Forms of alarm
    • GPHYSICS
    • G08SIGNALLING
    • G08CTRANSMISSION SYSTEMS FOR MEASURED VALUES, CONTROL OR SIMILAR SIGNALS
    • G08C17/00Arrangements for transmitting signals characterised by the use of a wireless electrical link
    • G08C17/02Arrangements for transmitting signals characterised by the use of a wireless electrical link using a radio link
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04LTRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
    • H04L67/00Network arrangements or protocols for supporting network services or applications
    • H04L67/01Protocols
    • H04L67/12Protocols specially adapted for proprietary or special-purpose networking environments, e.g. medical networks, sensor networks, networks in vehicles or remote metering networks
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04QSELECTING
    • H04Q9/00Arrangements in telecontrol or telemetry systems for selectively calling a substation from a main station, in which substation desired apparatus is selected for applying a control signal thereto or for obtaining measured values therefrom
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04WWIRELESS COMMUNICATION NETWORKS
    • H04W24/00Supervisory, monitoring or testing arrangements
    • H04W24/10Scheduling measurement reports ; Arrangements for measurement reports
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04WWIRELESS COMMUNICATION NETWORKS
    • H04W4/00Services specially adapted for wireless communication networks; Facilities therefor
    • H04W4/30Services specially adapted for particular environments, situations or purposes
    • H04W4/38Services specially adapted for particular environments, situations or purposes for collecting sensor information
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04WWIRELESS COMMUNICATION NETWORKS
    • H04W4/00Services specially adapted for wireless communication networks; Facilities therefor
    • H04W4/30Services specially adapted for particular environments, situations or purposes
    • H04W4/40Services specially adapted for particular environments, situations or purposes for vehicles, e.g. vehicle-to-pedestrians [V2P]
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04WWIRELESS COMMUNICATION NETWORKS
    • H04W4/00Services specially adapted for wireless communication networks; Facilities therefor
    • H04W4/30Services specially adapted for particular environments, situations or purposes
    • H04W4/40Services specially adapted for particular environments, situations or purposes for vehicles, e.g. vehicle-to-pedestrians [V2P]
    • H04W4/42Services specially adapted for particular environments, situations or purposes for vehicles, e.g. vehicle-to-pedestrians [V2P] for mass transport vehicles, e.g. buses, trains or aircraft
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04WWIRELESS COMMUNICATION NETWORKS
    • H04W4/00Services specially adapted for wireless communication networks; Facilities therefor
    • H04W4/70Services for machine-to-machine communication [M2M] or machine type communication [MTC]
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/20Pc systems
    • G05B2219/26Pc applications
    • G05B2219/2637Vehicle, car, auto, wheelchair
    • GPHYSICS
    • G08SIGNALLING
    • G08CTRANSMISSION SYSTEMS FOR MEASURED VALUES, CONTROL OR SIMILAR SIGNALS
    • G08C2200/00Transmission systems for measured values, control or similar signals
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04QSELECTING
    • H04Q2209/00Arrangements in telecontrol or telemetry systems
    • H04Q2209/40Arrangements in telecontrol or telemetry systems using a wireless architecture
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04QSELECTING
    • H04Q2209/00Arrangements in telecontrol or telemetry systems
    • H04Q2209/80Arrangements in the sub-station, i.e. sensing device
    • H04Q2209/88Providing power supply at the sub-station
    • H04Q2209/886Providing power supply at the sub-station using energy harvesting, e.g. solar, wind or mechanical
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04WWIRELESS COMMUNICATION NETWORKS
    • H04W4/00Services specially adapted for wireless communication networks; Facilities therefor
    • H04W4/02Services making use of location information
    • H04W4/025Services making use of location information using location based information parameters
    • H04W4/027Services making use of location information using location based information parameters using movement velocity, acceleration information
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04WWIRELESS COMMUNICATION NETWORKS
    • H04W4/00Services specially adapted for wireless communication networks; Facilities therefor
    • H04W4/80Services using short range communication, e.g. near-field communication [NFC], radio-frequency identification [RFID] or low energy communication
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04WWIRELESS COMMUNICATION NETWORKS
    • H04W84/00Network topologies
    • H04W84/18Self-organising networks, e.g. ad-hoc networks or sensor networks

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  • Engineering & Computer Science (AREA)
  • Computer Networks & Wireless Communication (AREA)
  • Signal Processing (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
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Abstract

A method for monitoring operating conditions of a vehicle or infrastructure network, the method comprising the steps of: a) Associating one or more sensors with one or more vehicle components and/or infrastructure components; b) Acquiring measurements of one or more operating parameters of the one or more vehicle components and/or infrastructure components using the one or more sensors; c) Transmitting the measurements of the one or more operating parameters to an operating parameter monitoring device; d) Converting the measurements into an output signal message indicating the presence or absence of a fault in the one or more vehicle components and/or infrastructure components using the operating parameter monitoring device; and e) Transmitting the output signal message electronically to one or more recipients.

Description

SYSTEM AND METHOD FOR MONITORING A PLURALITY OF VEHICLE OR INFRASTRUCTURE COMPONENTS TECHNICAL FIELD
[0001]
[0001] The present invention relates to a system and method for monitoring
operating conditions in vehicles and distributed networks. In particular, the present
invention relates to the field of safety and advanced maintenance planning of road
and railway vehicles and distributed networks requiring large numbers of sensor
nodes, and more specifically to a low-cost and low-power system and method for on-
board real-time detection of faults, abnormal operating conditions and other condition
monitoring applications.
BACKGROUND ART
[0002] Condition monitoring techniques are commonly used in many industries,
including railways and road transport, to increase efficiency by enabling prognosis
and implementation of advanced planning of maintenance tasks and to enhance
safety by continuously diagnosing the asset health condition. The majority of
condition monitoring systems used in railways are static wayside systems that record
and analyse vehicle response and operational data of the trains that pass the static
system. This wayside condition monitoring approach is inherently limited as is not
able to provide continuous real-time diagnosis of individual vehicles, since it does not
produce any information between sensing points, which is the majority of the time the
vehicle is operating.
[0003] Some attempts, in the form of on-board Wireless Sensor Networks (WSN),
have been made to overcome this. However, a major limitation of condition
monitoring WSNs deployed on-board railway vehicles (and some applications of
distributed networks requiring large numbers of sensor nodes) is the lack of power
supply and communications in the majority of unpowered rolling stock, and the
difficulties associated with providing a power supply from a powered vehicle to an
unpowered vehicle, thereby increasing costs and reducing the convenience of
installing and operating such systems..
[0004] The cost and difficulty of installing, operating and maintaining such
systems is increased further when it is necessary to scale a distributed network to the
order of thousands of sensor nodes to achieve significant monitoring capabilities,
such as in railway operations. To achieve this sensor nodes forming the WSN must
have efficient power managing or energy harvesting technologies to provide real
safety and efficiency improvements. Furthermore, the individual cost of the sensor
node hardware and installation must be low enough to allow massive WSN
deployments.
[0005] From a data and information point of view, a challenge arises when
thousands of assets, vehicles and vehicle components are being continuously
monitored. Each sensor node in a WSN generates a considerable amount of data
which must be processed, stored, and transmitted, requiring proportional
computational, memory and power resources.
[0006] Thus, there would be an advantage if it were possible to provide a low
power and low cost system and method for achieving functional and scalable WSNs
that used efficient signal and data processing techniques to enable improved
planning of maintenance activities and improved system efficiencies.
[0007] It will be clearly understood that, if a prior art publication is referred to
herein, this reference does not constitute an admission that the publication forms part
of the common general knowledge in the art in Australia or in any other country.
SUMMARY OF INVENTION
[0008] The present invention is directed to a sensor node system and method
which may at least partially overcome at least one of the abovementioned
disadvantages or provide the consumer with a useful or commercial choice.
[0009] With the foregoing in view, in a first aspect the invention resides broadly in
a method for monitoring operating conditions of a vehicle or infrastructure network,
the method comprising the steps of:
a) Associating one or more sensors with one or more vehicle components
and/or infrastructure components; b) Acquiring measurements of one or more operating parameters of the one or more vehicle components and/or infrastructure components using the one or more sensors; c) Transmitting the measurements of the one or more operating parameters to an operating parameter monitoring device in a form including high frequency signals; d) Converting the measurements into an output signal message indicating the presence or absence of a fault in the one or more vehicle components and/or infrastructure components using an analogue computing circuit of the operating parameter monitoring device; and e) Transmitting the output signal message electronically to one or more recipients.
[0010] The vehicle may be of any suitable form. For instance, the vehicle may
include a wheeled vehicle, an aircraft, an aquatic vehicle or the like. More preferably,
the vehicle may be a vehicle that operates on rails, such as a tram, train, cable car,
funicular or the like. Most preferably, the vehicle comprises a train. The train may be
of any suitable type, although it is envisaged that the train may comprise one or more
locomotives and one or more unpowered carriages or wagons.
[0011] The vehicle components may be of any suitable form. For instance, the
vehicle components may comprise a wheel, axle, suspension frame, a part of the
body of a locomotive, carriage or wagon and so on. As previously stated, one or
more sensors may be associated with one or more infrastructure components. The
infrastructure components may be of any suitable type such as, but not limited to,
one or more rails, sleepers, signal boxes, points, posts or poles, overhead wires or
the like.
[0012] In use, the one or more sensors may be located remotely to the operating
parameter monitoring device and electronically associated therewith. More
preferably, however, the one or more sensors may form a portion of the operating
parameter monitoring device. Thus, in this embodiment of the invention, the
operating parameter monitoring device may be in the form of a substantially self-
WO wo 2020/198801 PCT/AU2020/050331
4
contained device. It is envisaged that, when the operating parameter monitoring
device is associated with a vehicle component and/or infrastructure component, the
operating parameter monitoring device functions as a node. The operating
parameter monitoring device may be associated with the vehicle components and/or
infrastructure components using any suitable technique. For instance, the operating
parameter monitoring device may be integrally formed with the components, may be
fixedly connected to the components (for instance, a joining technique, heat
treatment, adhesives or the like) or may be removably connected via one or more
mechanical fasteners or the like.
[0013] Any number of operating parameter monitoring devices may be associated
with each vehicle in a train consist, and one or more operating parameter monitoring
devices may be located on each vehicle or infrastructure component. Even more
preferably, at least one operating parameter monitoring device is associated with
each piece of non-powered rolling stock in relatively large train consists.
[0014] Operating parameter monitoring device including one or more sensors
may be associated with the same component in each piece of rolling stock. For
instance, an operating parameter monitoring device may be associated with one or
more axles of each piece of rolling stock. In this embodiment, the operating
parameter monitoring device may sense vibration, temperature or a combination of
the two. Alternatively, operating parameter monitoring devices may be associated
with different components in different pieces of rolling stock.
[0015] The one or more sensors within the operating parameter monitoring
device may measure any suitable operating parameters, and it will be understood
that the operating parameters could also include one or more vehicle response
parameters. For instance, the one or more sensors may measure operating
parameters such as kinematic parameters (e.g. velocity, acceleration, momentum
etc.), vibration, temperature and the like, or any suitable combination thereof. Thus,
the one or more sensors may comprise accelerometers, speedometers,
anemometers, temperature sensors, vibration sensors, pressure sensors and the
like, or any suitable combination thereof.
[0016] In a specific embodiment of the invention, the operating parameter
monitoring device may comprise, or be otherwise associated with, up to 10 sensors.
Any suitable combination of sensors may be provided such as one or more
accelerometers, one or more gyroscopes, one or more temperature sensors, one or
more strain sensors, one or more image analysis sensors (to analyse image data)
and SO so on.
[0017] The one or more sensors may acquire measurements of the one or more
parameters on a continuous basis. Alternatively, the one or more sensors may
acquire measurements of the one or more parameters at regular or irregular time
intervals. In this embodiment of the invention, it is envisaged that the time intervals
may vary depending on the parameter being measured. In addition, if the previous
one or more measurements of a parameter indicate that the parameter is
approaching unacceptable operating conditions and/or failure, the time interval
between measurements may be shortened to more closely monitor the parameter. In
other embodiments of the invention, the time intervals between measurements may
vary due to external factors, such as climatic conditions, the speed on a section of
track and SO so on.
[0018] The measurements of the one or more parameters acquired by the one or
more sensors are transmitted to an operating parameter monitoring device.
Preferably, the measurements may be transmitted electronically to the operating
parameter monitoring device. The operating parameter monitoring advice may be
located on the vehicle or may be located remote to the vehicle. In embodiments of
the invention in which the operating parameter monitoring device is located remote to
the vehicle, it is envisaged that the operating parameter monitoring device may be
located relatively close to the route of the vehicle, for instance on a post, pole,
building or similar structure, signal box or the like adjacent to the track or road on
which the vehicle is travelling. In some embodiments of the invention, one or more
operating parameter monitoring devices may be located on the vehicle and one or
more operating parameter monitoring device may be located remote to the vehicle.
WO wo 2020/198801 PCT/AU2020/050331
6
[0019] In a most preferred embodiment of the invention, each sensor, or each
plurality of sensors, may be associated with its own operating parameter monitoring
device or node.
[0020] It is envisaged that each sensor within an operating parameter monitoring
device will transmit the measurements directly to other components of the operating
parameter monitoring device. Preferably, the sensors will be located as close as
possible to other components of the operating parameter monitoring device in order
to minimise the weight of the operating parameter monitoring device by reducing the
amount of wiring and/or components required.
[0021] Preferably, the operating parameter monitoring device includes an
analogue calculation portion. The analogue calculation portion may be of any
suitable form, although in a preferred embodiment of the invention the analogue
calculation portion may be configured to determine whether the measurements of the
operating parameters indicate presence or absence of a fault. For instance, the
analogue calculation portion may be configured to determine the presence or
absence of a vehicle component fault (such as overheating, failure or damage), the
presence (or absence) of operating conditions outside normal and/or optimal
operating conditions (such as vehicle instability or derailment), trends in operating
parameters and/or the presence or absence and/or values or trends in a specific
operating parameter or condition of interest.
[0022] Thus, it will be understood that throughout this specification, the term
"fault" is intended to mean any of a vehicle component fault, the presence or absence
of operating conditions outside normal and/or optimal operating conditions, trends in
operating parameters and the presence or absence and/or values or trends in a
specific operating parameter or condition of interest.
[0023] In a preferred embodiment of the invention, the analogue calculation
portion may comprise a hardware analogue computing device, for instance with an
analogue computing circuit suitable for the specific monitoring application in which
the operating parameter monitoring device is to be used. Thus, in a preferred
embodiment of the invention, the analogue computing circuit may be customised for
the specific situation in which it is to be used.
[0024] In some embodiments of the invention, the analogue calculation portion
may be configured to compare the measurements of the one or more parameters
against predetermined values of the operating parameters that reflect normal
operating conditions. The predetermined values may be a single value, a range of
values (e.g. with an upper and/or lower limit) or the like.
[0025] It is envisaged that the measurements may be compared against the
predetermined values in order to detect a fault. Alternatively, the analogue calculation
portion may calculate a change in the measurements of the operating parameters
(over any suitable period of time) and/or the rate of change of the measurements of
the operating parameters and the change and/or rate of change may be compared
against the predetermined values in order to detect a fault. The predetermined
values may be set in the hardware of the analogue calculation portion. Alternatively,
the predetermined values may be stored in electronic memory associated with, and
accessible to, a control portion of the operating parameter monitoring device. In
further embodiments of the invention, the analogue calculation portion may be
adapted to receive an electronic control signal via a communication portion of the
operating parameter monitoring device against which the measurements received
from the one or more sensors may be compared.
[0026] It is envisaged that the measurements may be transmitted by the one or
more sensors in the form of an analogue or digital signal, and in particular an
analogue or digital voltage signal. Preferably, the analogue calculation portion (and
more, precisely, an analogue computing circuit forming at least a portion of the
analogue calculation portion) transforms the signal received from the one or more
sensors into the output signal message. Preferably, the output signal message may
be configured to indicate the presence or absence of a fault. The output signal
message may be of any suitable form, although in a preferred embodiment of the
invention the output signal message may comprise a compressed information signal.
In this embodiment of the invention, it is envisaged that the compressed information
signal may include a relatively small amount of electronic information in the form of
data relating to the operating parameters, the sensors and/or the measurements.
Alternatively, the output signal message may simply indicate the presence of
absence of a fault. Thus, in some embodiments of the invention, it is envisaged that
WO wo 2020/198801 PCT/AU2020/050331
8
the output signal message may comprise either a 'high' voltage signal or a 'low'
voltage signal. It is envisaged that the 'high' voltage signal may represent either the
presence or absence of a fault, while the 'low' voltage signal may represent the other
of the presence or absence of a fault.
[0027] It will be understood that the terms 'high' voltage signal and 'low' voltage
signal do not necessarily mean that the signals are of a high voltage and a low
voltage. Instead, it is envisaged that the 'high' voltage signal' will have a higher
voltage than the 'low' voltage signal.
[0028] The operating parameter monitoring device may also comprise a control
portion. In a preferred embodiment of the invention, the control portion may be
adapted to receive the output signal message from the analogue calculation portion
and transmit (or manage the transmission of) the output signal message to the one or
more recipients. The output signal message may be received from the analogue
calculation portion using any suitable technique. For instance, the analogue
calculation portion and the control portion may be electronically connected to one
another via one or more cords, wires, cables or the like. Alternatively, the control
portion may be wirelessly connected to the analogue calculation portion and adapted
to receive the output signal message via Bluetooth, WiFi or the like. The control
portion may be of any suitable form, although in a preferred embodiment of the
invention, the control portion may comprise a microcontroller.
[0029] As previously stated, the measurements are received from the one or
more sensors in a form that includes high frequency signals. These high frequency
signals may be in the form of highly resolved data. Thus, in a preferred embodiment
of the invention, the operating parameter monitoring device may be configured to
reduce the data received from the one or more sensors into information in the form of
the output signal message. By converting the highly resolved data received from the
sensors into an output signal message indicating only either the presence or absence
of a fault (using analogue computing circuits), it is envisaged that the data volume will
be significantly reduced. Thus, the volume of data contained in the output signal
message is significantly lower by at least one order of magnitude than the volume of
data that would be contained in the measurements if the measurements were acquired using digital data acquisition. More preferably, the volume of data contained in the output signal message may be at least two orders of magnitude lower than the volume of data contained in the measurements. Digital data, if used, must be measured at rates of between 10 and 100 times the frequencies expected in the measured signal to prevent aliasing and/or magnitude loss. It is envisaged that data in the order of megabytes may be received from the sensors and converted into an output signal message comprising information in the order of bytes. Specifically, the invention has specific relevance to accelerometer measurements which include high frequency signal components.
[0030] The reduction in data may be achieved using any suitable analogue circuit
technique. This may be achieved by, for instance, designing an analogue circuit to
produce mathematical processes required for the analogue signals. It is envisaged
that the circuits will therefore provide analogue signal processing to transform the
sensor analogue voltage output into a high/low voltage signal to be read by the
control portion.
[0031] By reducing the volume of data received to a low data volume output
signal message, it is envisaged that the present invention will consume relatively low
quantities of electrical power and may be relatively low cost in comparison to prior art
devices. It is envisaged that the low cost of the present invention may be achieved
through both the cost of the components of the operating parameter monitoring
device and also ongoing operational costs.
[0032] The control portion may comprise, or be electronically associated with, a
communication portion. The communication portion may be of any suitable form,
although it is envisaged that the communication portion may be adapted to transmit
the output signal message to the one or more recipients. In some embodiments of
the invention, the communication portion may also be adapted to receive electronic
signals (for instance, control signals, or signals from the one or more recipients).
Thus, in this embodiment of the invention, the communication portion may comprise
a transceiver.
[0033] The The control controlportion maymay portion be associated with with be associated an electronic memory portion. an electronic memory portion.
The electronic memory portion may be of any suitable form, although in a preferred embodiment of the invention the electronic memory portion may be configured to receive and store the output signal message from the control portion.
[0034] In a preferred embodiment of the invention, the sensors, analogue
calculation portion, control portion, communication portion and/or electronic memory
portion may be associated with a power source. Any suitable power source may be
provided, such as one or more batteries, photovoltaic cells or the like. In other
embodiments of the invention, the power source may be any device configured for
electrical energy harvesting, such as a device configured to transform vibrational
energy into electrical energy. Thus, the power source may comprise an energy
harvesting device and, in a specific embodiment, a vibrational energy harvesting
device. In other embodiments, the power source may comprise a power source
located on the vehicle, such as a wired power supply and the like.
[0035] As previously stated, the output signal message is transmitted
electronically to one or more recipients. The one or more recipients may be of any
suitable from, and may be human or machine recipients.
[0036] In some embodiments, the output signal message may be transmitted to
an electronic device associated with a user. The user may be any suitable type,
such as the operator of the vehicle (either located in the vehicle or remotely
therefrom), a control room operator, a mechanic or similar maintenance personnel or
the like, or any suitable combination thereof. The electronic device associated with
the user may be of any suitable form. For instance, the electronic device may be a
computer, computing tablet, mobile telephone, smart watch or the like, or any
suitable combination thereof.
[0037]
[0037] The output signal message may be received by the electronic device and
displayed in human readable format on an interface such as a screen, control panel
or the like. In other embodiments, the output signal message (particularly when a
fault has been detected) may generate a visual signal, such as a siren or alert, a
flashing screen, a vibratory signal or the like in order to alert the user to the output
signal message.
WO wo 2020/198801 PCT/AU2020/050331
11
[0038] In other embodiments of the invention, the output signal message may be
received by an electronic component such as a server, DCS, expert system or the
like. The electronic component may be configured to automatically adjust the
operation of the vehicle in order to ameliorate a fault, or may generate a signal in
order to alert a user to the presence of the output signal message, particularly when
the output signal message indicates the presence of a fault.
[0039] It is envisaged that the analogue calculation portion, the control portion
and the communication portion may be provided within a housing. Thus, in a second
aspect, the invention resides broadly in an operating parameter monitoring device
comprising:
an analogue calculation portion configured to receive measurements in the
form of high frequency signals from one or more sensors and convert the
measurements into an output signal message using an analogue computing circuit
representing the presence or absence of a fault;
a control portion configured to receive the output signal message from the
analogue calculation portion; and
a communication portion
wherein, upon receipt of the output signal message from the analogue
calculation portion, the control portion actuates the communication portion to transmit
the output signal message to one or more recipients.
[0040] In some embodiments of the invention, the operating parameter
monitoring device may further include an electronic memory portion. It is envisaged
that the electronic memory portion may be configured to receive the output signal
message from the control portion and store the output signal message in electronic
memory.
[0041] As previously stated, the analogue calculation portion is adapted to
receive measurements from one or more sensors. The one or more sensors may be
located remote to the operating parameter monitoring device and configured for
WO wo 2020/198801 PCT/AU2020/050331
12
electronic communication therewith. Alternatively, the one or more sensors may form
part of the operating parameter monitoring device.
[0042] In a preferred embodiment of the invention, the operating parameter
monitoring device may include a power source. Any suitable power source may be
provided, such as one or more batteries, photovoltaic cells or the like. In other
embodiments of the invention, the power source may be a device configured for
electrical energy harvesting. Thus, the power source may comprise an energy
harvesting device, such as, but not limited to, a vibrational energy harvesting device.
In other embodiments, the power source may comprise a power source located on
the vehicle, such as a wired power supply and the like. Thus, in this embodiment of
the invention, the operating parameter monitoring device may comprise a node and,
in particular, a self-contained and self-sufficient node).
[0043] In a third aspect, the invention resides broadly in a system for monitoring
operating conditions of a vehicle or infrastructure network, the system comprising:
One or more sensors configured to acquire measurements of one or
more operating parameters of one or more vehicle components and/or
infrastructure components;
An operating parameter monitoring device configured to receive the
measurements from the one or more sensors in the form of high
frequency signals and convert the measurements into an output signal
message indicating the presence or absence of a fault in the one or
more vehicle components and/or infrastructure components using an
analogue computing circuit; and
wherein the operating parameter monitoring device is configured to
transmit the output signal message electronically to one or more
recipients.
[0044] Although the invention has been described in terms of monitoring the
operating conditions of a vehicle, it will be understood that the invention could be
used equally for monitoring the operating conditions of a fleet of vehicles, an
infrastructure network and so on.
WO wo 2020/198801 PCT/AU2020/050331
13
[0045] Any of the features described herein can be combined in any combination
with any one or more of the other features described herein within the scope of the
invention.
[0046] The reference to any prior art in this specification is not, and should not be
taken as an acknowledgement or any form of suggestion that the prior art forms part
of the common general knowledge.
BRIEF DESCRIPTION OF DRAWINGS
[0047] Preferred features, embodiments and variations of the invention may be
discerned from the following Detailed Description which provides sufficient
information for those skilled in the art to perform the invention. The Detailed
Description is not to be regarded as limiting the scope of the preceding Summary of
the Invention in any way. The Detailed Description will make reference to a number
of drawings as follows:
[0048] Figure 1 illustrates a system and method for monitoring operating
conditions of a vehicle according to an embodiment of the present invention.
[0049] Figure 2 illustrates a system and method for monitoring operating
conditions of a vehicle according to an embodiment of the present invention.
[0050] Figure 3 illustrates a schematic representation of an operating parameter
monitoring device according to an embodiment of the present invention.
[0051] Figure 4 illustrates a schematic representation of an operating parameter
monitoring device according to an embodiment of the present invention.
DESCRIPTION OF EMBODIMENTS
[0052] Figure 1 illustrates a system and method 10 for monitoring operating
conditions of a vehicle 11 according to an embodiment of the present invention. The
vehicle 11 in Figure 1 is a train comprising a locomotive 12 and a plurality of wagons
13 connected thereto.
WO wo 2020/198801 PCT/AU2020/050331
14
[0053] An operating parameter monitoring device 14 is associated with each of
the wagons 13. In this embodiment, the operating parameter monitoring device 14
includes one or more sensors configure to measure one or more parameters related
to the operation of the wagon 13 with which it is associated. The operating
parameter monitoring device 14 converts these measurements into an output signal
message 15 indicating either the presence or absence of a fault (including operating
parameters outside normal or optimal operating conditions). The output signal
messages 15 are then transmitted by the operating parameter monitoring device 14
to an adjacent operating parameter monitoring device 14 or to a recipient in the form
of servers 16 located either on the locomotive 12 or remote to the vehicle 11.
[0054] Figure 2 illustrates a system and method 10 for monitoring operating
conditions of a vehicle according to an embodiment of the present invention. In this
Figure, it may be seen that a plurality of operating parameter monitoring devices may
be associated with each of the wagons 13 and, more specifically, components of the
wagons 13. In particular, Figure 2 illustrates a pair of operating parameter monitoring
devices 14a located on the body of the wagon. In addition, an operating parameter
monitoring device 14b is located on the bogie frame of the wagon 13 and an
operating parameter monitoring device 14c is located on the wheel set axlebox of the
wagon 13.
[0055] Figure 3 illustrates a schematic representation of an operating parameter
monitoring device 14 according to an embodiment of the present invention. The
operating parameter monitoring device 14 comprises a pair of sensors 17 adapted to
take measurements of one or more operating parameters of the vehicle (not shown in
this Figure). The measurements taken by the sensors 17 are transmitted to a
analogue calculation portion 18 adapted to detect a fault (including operating
parameters outside normal or optimal operating conditions) based on the
measurements. The analogue calculation portion 18 determines the presence or
absence of a fault based on a comparison of the measurements taken by the sensors
17 to predetermined values (or ranges of values) of the operating parameters
representing normal or optimal operating conditions.
WO wo 2020/198801 PCT/AU2020/050331
15
[0056] The measurements are generated as analogue or digital voltage signals
that represent the operating parameter(s). The analogue calculation portion 18
converts the signal received from the sensors 17 into an output signal message 19 in
the form of either a 'high' or 'low' voltage compressed information signal indicating
the presence of absence of a fault. The output signal message 19 is transmitted to a
control portion 20 in the form of a microcontroller which stored the output signal
message 19 in electronic memory 21 and then transmits the output signal message
19 to a communication portion 22 in the form of a transceiver. The communication
portion 22 transmits the output signal message 19 to one or more recipients 16 in the
form of one or more electronic devices.
[0057]
[0057] Figure 4 illustrates a schematic representation of an operating parameter
monitoring device 14 according to an embodiment of the present invention. In
particular, Figure 4 illustrates the analogue calculation portion 18 of an operating
parameter monitoring device 14. In this Figure, the analogue calculation portion 18
receives measurements in the form of electronic signals 23 from a pair of sensors
(not shown in this Figure). In this embodiment, the analogue calculation portion 18
receives an external control signal 24 indicating the normal or optimal value (or range
of values) of the operating parameters measured by the sensors (not shown in this
Figure). The analogue calculation portion 18 conducts a comparison of the
measurements 23 received from the sensors (not shown in this Figure) against the
values contained in the control signal 24 to determine whether the operating
parameters are within or outside normal operating conditions (or a fault is present).
The analogue calculation portion 18 converts the measurements 23 into an output
signal message 19 providing compressed information in the form of either a 'high'
voltage signal or a 'low' voltage signal indicating the presence of absence of a fault or
operating conditions outside normal or optimal operating conditions. The output
signal message 19 is compressed such that the high resolution data received from
the sensors (not shown in this Figure) is converted into information, thereby reducing
the size (in terms of bytes of information) that must be transmitted by the device 14 to
the recipients (not shown in this Figure).
[0058] In the present specification and claims (if any), the word 'comprising' and
its derivatives including 'comprises' and 'comprise" 'comprise' include each of the stated
integers but does not exclude the inclusion of one or more further integers.
[0059] Reference throughout this specification to 'one embodiment' or 'an
embodiment' means that a particular feature, structure, or characteristic described in
connection with the embodiment is included in at least one embodiment of the
present invention. Thus, the appearance of the phrases 'in one embodiment' or 'in
an embodiment' in various places throughout this specification are not necessarily all
referring to the same embodiment. Furthermore, the particular features, structures,
or characteristics may be combined in any suitable manner in one or more
combinations.
[0060] In compliance with the statute, the invention has been described in
language more or less specific to structural or methodical features. It is to be
understood that the invention is not limited to specific features shown or described
since the means herein described comprises preferred forms of putting the invention
into effect. The invention is, therefore, claimed in any of its forms or modifications
within the proper scope of the appended claims (if any) appropriately interpreted by
those skilled in the art.

Claims (19)

Received 23/11/2020 CLAIMS
1. A method for monitoring operating conditions of a vehicle or infrastructure
network, the method comprising the steps of:
a) Associating one or more sensors with one or more vehicle components
and/or infrastructure components;
b) Acquiring measurements of one or more operating parameters of the
one or more vehicle components and/or infrastructure components
using the one or more sensors;
c) Transmitting the measurements of the one or more operating
parameters to an operating parameter monitoring device in the form of
analogue signals including high frequency signals;
d) Converting the measurements into an output signal message indicating
the presence or absence of a fault in the one or more vehicle
components and/or infrastructure components using an analogue
computing circuit of the operating parameter monitoring device,
wherein the output signal message comprises a compressed
information signal, or a 'high' voltage analogue signal or a 'low' voltage
analogue signal; and
e) Transmitting the output signal message electronically to one or more
recipients.
2. A method according to claim 1 wherein the one or more vehicles components
comprise a wheel, axle, suspension frame, or a part of the body of a
locomotive, carriage or wagon.
3. A method according to claim 1 or claim 2 wherein the one or more
infrastructure components comprise one or more rails, sleepers, signal
boxes, points, posts or poles, or overhead wires.
Received 23/11/2020
4. A method according to any one of the preceding claims wherein the one or
more operating parameters including kinematic parameters, vibration, strain,
image data or temperature.
5. A method according to any one of the preceding claims wherein the one or
more sensors form part of the operating parameter monitoring device.
6. A method according to any one of the preceding claims wherein the one or
more sensors transmit the measurements to the operating parameter
monitoring device in the form of analogue voltage signals.
7. A method according to any one of the preceding claims wherein the
operating parameter monitoring device comprises an analogue calculation
portion, a control portion and a communication portion.
8. A method according to claim 7 wherein the analogue calculation portion
comprises a hardware analogue computing device.
9. A method according to claim 7 or claim 8 wherein the analogue calculation
portion transforms the measurements into the output signal message.
10. A method according to any one of the preceding claims wherein volume of
data contained in the output signal message is at least two orders of
magnitude lower than a volume of data contained in the measurements.
11. A method according to claim 10 wherein the reduction in data in the output
signal message is achieved using an analogue circuit technique.
12. A method according to any one of the preceding claims wherein the 'high'
voltage analogue signal indicates the presence or absence of a fault and the
'low' voltage analogue signal indicates the other of the presence or absence
of a fault.
13. A method according to any one of the preceding claims wherein the output
signal message is transmitted to an electronic device associated with a user.
14. An operating parameter monitoring device for a vehicle or infrastructure
network, the operating parameter monitoring device comprising:
Received 23/11/2020
an analogue calculation portion configured to receive measurements in the
form of analogue signals, including high frequency signals, from one or more
sensors and convert the measurements into an output signal message
representing the presence or absence of a fault, wherein the output signal
message comprises a compressed information signal, or a 'high' voltage
analogue signal or a 'low' voltage analogue signal;
a control portion configured to receive the output signal message from the
analogue calculation portion; and
a communication portion,
wherein, upon receipt of the output signal message from the analogue
calculation portion, the control portion actuates the communication portion to
transmit the output signal message to one or more recipients.
15. An operating parameter monitoring device according to claim 14 wherein the
operating parameter monitoring device further includes an electronic memory
portion configured to receive output signal message from the control portion
and stored the output signal message in electronic memory.
16. An operating parameter device according to claim 14 or claim 15 wherein the
one or more sensors form part of the operating parameter monitoring device.
17. An operating parameter device according to claim 16 wherein the operating
parameter monitoring device functions as a node.
18. An operating parameter monitoring device according to any one of claims 14
to 17 wherein the operating parameter monitoring device includes a power
source in the form of one or more batteries, photovoltaic cells or energy
harvesting devices.
19. A system for monitoring operating conditions of a vehicle or infrastructure
network, the system comprising:
One or more sensors configured to acquire measurements of one or
more operating parameters of one or more vehicle components and/or
Received 23/11/2020
infrastructure components;
An operating parameter monitoring device configured to receive the
measurements from the one or more sensors in the form of analogue
signals, including high frequency signals and convert the
measurements into an output signal message indicating the presence
or absence of a fault in the one or more vehicle components and/or
infrastructure components, wherein the output signal message
comprises a compressed information signal, or a 'high' voltage
analogue signal or a 'low' voltage analogue signal; and
wherein the operating parameter monitoring device is configured to
transmit the output signal message electronically to one or more
recipients.
AU2020254708A 2019-04-04 2020-04-03 System and method for monitoring a plurality of vehicle or infrastructure components Active AU2020254708B2 (en)

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
AU2019901155 2019-04-04
AU2019901155A AU2019901155A0 (en) 2019-04-04 Smart Sensor Node Device and Method for Detecting Faults and Abnormal Operating Conditions On-Board Railway Vehicles
AU2020900085 2020-01-13
AU2020900085A AU2020900085A0 (en) 2020-01-13 Smart sensor node device and method for detecting faults and abnormal conditions on-board vehicles and distributed networks
PCT/AU2020/050331 WO2020198801A1 (en) 2019-04-04 2020-04-03 System and method for monitoring a plurality of vehicle or infrastructure components

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