Deprecated: The each() function is deprecated. This message will be suppressed on further calls in /home/zhenxiangba/zhenxiangba.com/public_html/phproxy-improved-master/index.php on line 456
AU2024201352B2 - Electrochemical reaction device and method of operating electrochemical reaction device - Google Patents
[go: Go Back, main page]

AU2024201352B2 - Electrochemical reaction device and method of operating electrochemical reaction device - Google Patents

Electrochemical reaction device and method of operating electrochemical reaction device

Info

Publication number
AU2024201352B2
AU2024201352B2 AU2024201352A AU2024201352A AU2024201352B2 AU 2024201352 B2 AU2024201352 B2 AU 2024201352B2 AU 2024201352 A AU2024201352 A AU 2024201352A AU 2024201352 A AU2024201352 A AU 2024201352A AU 2024201352 B2 AU2024201352 B2 AU 2024201352B2
Authority
AU
Australia
Prior art keywords
flow path
controller
control
flow rate
fluid
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
AU2024201352A
Other versions
AU2024201352A1 (en
Inventor
Naoya Fujiwara
Ryota Kitagawa
Yusuke Kofuji
Yuki Kudo
Satoshi Mikoshiba
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toshiba Corp
Original Assignee
Toshiba Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toshiba Corp filed Critical Toshiba Corp
Publication of AU2024201352A1 publication Critical patent/AU2024201352A1/en
Application granted granted Critical
Publication of AU2024201352B2 publication Critical patent/AU2024201352B2/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B1/00Electrolytic production of inorganic compounds or non-metals
    • C25B1/01Products
    • C25B1/02Hydrogen or oxygen
    • C25B1/04Hydrogen or oxygen by electrolysis of water
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B1/00Electrolytic production of inorganic compounds or non-metals
    • C25B1/01Products
    • C25B1/23Carbon monoxide or syngas
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B15/00Operating or servicing cells
    • C25B15/02Process control or regulation
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B15/00Operating or servicing cells
    • C25B15/02Process control or regulation
    • C25B15/021Process control or regulation of heating or cooling
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B15/00Operating or servicing cells
    • C25B15/02Process control or regulation
    • C25B15/023Measuring, analysing or testing during electrolytic production
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B15/00Operating or servicing cells
    • C25B15/08Supplying or removing reactants or electrolytes; Regeneration of electrolytes
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B15/00Operating or servicing cells
    • C25B15/08Supplying or removing reactants or electrolytes; Regeneration of electrolytes
    • C25B15/083Separating products
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B15/00Operating or servicing cells
    • C25B15/08Supplying or removing reactants or electrolytes; Regeneration of electrolytes
    • C25B15/087Recycling of electrolyte to electrochemical cell
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B3/00Electrolytic production of organic compounds
    • C25B3/01Products
    • C25B3/03Acyclic or carbocyclic hydrocarbons
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B3/00Electrolytic production of organic compounds
    • C25B3/01Products
    • C25B3/07Oxygen containing compounds
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B3/00Electrolytic production of organic compounds
    • C25B3/20Processes
    • C25B3/25Reduction
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B3/00Electrolytic production of organic compounds
    • C25B3/20Processes
    • C25B3/25Reduction
    • C25B3/26Reduction of carbon dioxide
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B9/00Cells or assemblies of cells; Constructional parts of cells; Assemblies of constructional parts, e.g. electrode-diaphragm assemblies; Process-related cell features
    • C25B9/17Cells comprising dimensionally-stable non-movable electrodes; Assemblies of constructional parts thereof
    • C25B9/19Cells comprising dimensionally-stable non-movable electrodes; Assemblies of constructional parts thereof with diaphragms
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B9/00Cells or assemblies of cells; Constructional parts of cells; Assemblies of constructional parts, e.g. electrode-diaphragm assemblies; Process-related cell features
    • C25B9/17Cells comprising dimensionally-stable non-movable electrodes; Assemblies of constructional parts thereof
    • C25B9/19Cells comprising dimensionally-stable non-movable electrodes; Assemblies of constructional parts thereof with diaphragms
    • C25B9/23Cells comprising dimensionally-stable non-movable electrodes; Assemblies of constructional parts thereof with diaphragms comprising ion-exchange membranes in or on which electrode material is embedded
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B9/00Cells or assemblies of cells; Constructional parts of cells; Assemblies of constructional parts, e.g. electrode-diaphragm assemblies; Process-related cell features
    • C25B9/70Assemblies comprising two or more cells
    • C25B9/73Assemblies comprising two or more cells of the filter-press type

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Electrochemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Automation & Control Theory (AREA)
  • Inorganic Chemistry (AREA)
  • Analytical Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Electrolytic Production Of Non-Metals, Compounds, Apparatuses Therefor (AREA)
  • Fuel Cell (AREA)

Abstract

47 An electrochemical reaction device includes: a structure that includes: a cathode; an anode; a diaphragm, a cathode chamber; and an anode chamber; a first to a fourth flow path through which a first to fourth fluid flows respectively; at least one controller selected from a first and a second flow rate controller, a first and a second pressure controller, a 5 temperature controller and a power supply, the controller including the first flow rate controller; a gas/liquid separator in the middle of the fourth flow path; a first flowmeter that measures a flow rate of the third fluid; a second flowmeter that measures a flow rate of the fourth fluid; and a control device that measures the sum of the flow rates of the first, third and fourth fluids and controls the controller according to the sum to control a pressure 10 difference between the chambers.

Description

TECHNICAL FIELD
[0001] Embodiments relate to an electrochemical reaction device.
BACKGROUND
5 [0002] In recent years, fossil fuels such as petroleum and coal may be depleted, and
alternately sustainable renewable energy has been increasingly expected. Such energy 2024201352
problems and environmental problems motivate to develop a Power to Chemicals (P2C)
technology to electrochemically reduce carbon dioxide using the renewable energy such as
sunlight or the like to generate a storable chemical energy source. Electrolytic devices
10 with the P2C technology are included in the electrochemical reaction devices such as
carbon dioxide reaction devices, the carbon dioxide reaction devices include for example,
an anode to oxidize water (H2O) to produce oxygen (O2) and a cathode to reduce carbon
dioxide (CO2) to produce a carbon compound. The anode and the cathode of the carbon
dioxide reaction device are connected to a power supply using renewable energy such as
15 solar power generation, hydroelectric power generation, wind power generation,
geothermal power generation, or the like.
[0003] The cathode of the carbon dioxide reaction device is arranged, for example, to be
immersed in water containing dissolved carbon dioxide or to be in contact with carbon
dioxide flowing through a flow path. The cathode obtains reduction potential for carbon
20 dioxide from the power supply derived from renewable energy and thereby reduces carbon
dioxide to produce carbon compounds such as carbon monoxide (CO), formic acid
(HCOOH), methanol (CH3OH), methane (CH4), ethanol (C2H5OH), ethane (C2H6),
ethylene (C2H4), formaldehyde (HCHO), ethylene glycol (C2H6O2), acetic acid
(CH3COOH), and propanol (C3H7OH). The anode is arranged to be in contact with an
25 electrolytic solution containing water and produces oxygen and a hydrogen ion (H +). Such
a carbon dioxide reaction device is required to increase the use efficiency of carbon
dioxide, as well as the use efficiency and the utility value of reduction products of carbon
dioxide.
[0004] It is desired to address or alleviate one or more disadvantages or limitations of the
prior art, or to at least provide a useful alternative, such as by increasing the use efficiency
of carbon dioxide.
5 RELEVANT REFERENCES Patent Reference 2024201352
[0005] Reference 1: JP 2019-506165 A
Reference 2: JP 2018-070936 A
Reference 3: JP 2021-46574 A
10
SUMMARY
[0006] One or more embodiments of the present invention comprise an electrochemical
reaction device comprising: an electrochemical reaction structure that includes: a cathode
having a reduction catalyst that promotes a reduction reaction of reducing carbon dioxide
15 to produce a carbon compound; an anode having an oxidation catalyst that promotes an
oxidation reaction of oxidizing water to produce oxygen; a diaphragm between the cathode
and the anode, a cathode chamber facing on the cathode; and an anode chamber facing on
the anode; a first flow path through which a first fluid flows, the first flow path being
connected to an inlet of the cathode chamber, and the first fluid being supplied to the
20 cathode chamber and containing the carbon dioxide; a second flow path through which a
second fluid flows, the second flow path being connected to an inlet of the anode chamber,
the second fluid being supplied to the anode chamber and containing the water; a third
flow path through which a third fluid flows, the third flow path being connected to an
outlet of the cathode chamber, and the third fluid being discharged from the cathode
25 chamber and containing the carbon compound; a fourth flow path through which a fourth
fluid flows, the fourth flow path being connected to an outlet of the anode chamber, and
the fourth fluid being discharged from the anode chamber and containing the water and the
oxygen; at least one controller selected from the group consisting of a first flow rate
controller, a second flow rate controller, a first pressure controller, a second pressure
controller, a temperature controller and a power supply, the first flow rate controller being
configured to measure and control a flow rate of the first fluid flowing through the first
flow path, the second flow rate controller being configured to measure and control a flow
rate of the second fluid flowing through the second flow path, the first pressure controller
5 being configured to control a pressure of the third flow path, the second pressure controller
being configured to control a pressure of the fourth flow path, the temperature controller 2024201352
being configured to control a temperature of the electrochemical reaction structure, and the
power supply being configured to control a current or a voltage to be supplied to the
electrochemical reaction structure, the at least one controller including the first flow rate
10 controller; a gas/liquid separator provided in the middle of the fourth flow path and
configured to process the fourth fluid to separate a liquid containing the water from the
fourth fluid; a first flowmeter configured to measure a flow rate of the third fluid flowing
through the third flow path; a second flowmeter configured to measure a flow rate of the
processed fourth fluid flowing through the fourth flow path; and a control device
15 connected to the at least one controller, the first flowmeter and the second flowmeter, the
control device being configured to measure a sum of the flow rate of the first fluid flowing
through the first flow path, the flow rate of the third fluid flowing through the third flow
path, and the flow rate of the processed fourth fluid flowing through the fourth flow path,
and being configured to control the at least one controller according to the sum to control a
20 pressure difference between the cathode chamber and the anode chamber.
[0006a] Further embodiments of the present invention comprise an electrochemical
reaction device comprising: an electrochemical reaction structure comprising: a cathode
having a reduction catalyst that promotes a reduction reaction of reducing carbon dioxide
to produce a carbon compound; an anode having an oxidation catalyst that promotes an
25 oxidation reaction of oxidizing water to produce oxygen; a diaphragm between the cathode
and the anode, a cathode chamber facing on the cathode; and an anode chamber facing on
the anode; a first flow path through which a first fluid flows, the first flow path being
connected to an inlet of the cathode chamber, and the first fluid being supplied to the
cathode chamber and containing the carbon dioxide; a second flow path through which a
second fluid flows, the second flow path being connected to an inlet of the anode chamber,
the second fluid being supplied to the anode chamber and containing the water; a third
flow path through which a third fluid flows, the third flow path being connected to an
5 outlet of the cathode chamber, and the third fluid being discharged from the cathode
chamber and containing the carbon compound; a fourth flow path through which a fourth 2024201352
fluid flows, the fourth flow path being connected to an outlet of the anode chamber, and
the fourth fluid being discharged from the anode chamber and containing the water and the
oxygen; at least one controller selected from the group consisting of a first flow rate
10 controller, a second flow rate controller, a first pressure controller, a second pressure
controller, a temperature controller and a power supply, the first flow rate controller being
configured to control a flow rate of the first fluid flowing through the first flow path, the
second flow rate controller being configured to control a flow rate of the second fluid
flowing through the second flow path, the first pressure controller being configured to
15 control a pressure of the third flow path, the second pressure controller being configured to
control a pressure of the fourth flow path, the temperature controller being configured to
control a temperature of the electrochemical reaction structure, the power supply being
configured to control a current or a voltage to be supplied to the electrochemical reaction
structure, and the at least one controller including the first flow rate controller; a gas/liquid
20 separator provided in the middle of the fourth flow path and configured to process the
fourth fluid to separate a liquid containing the water from the fourth fluid; a first flowmeter
configured to measure a flow rate of the third fluid flowing through the third flow path; a
second flowmeter configured to measure a flow rate of the processed fourth fluid flowing
through the fourth flow path; and a control device connected to the at least one controller,
25 the first flowmeter and the second flowmeter, the control device being configured to
measure a sum of the flow rate of the first fluid flowing through the first flow path, the
flow rate of the third fluid flowing through the third flow path, and the flow rate of the
processed fourth fluid flowing through the fourth flow path, and being configured to
control the at least one controller according to the sum to control a pressure difference
between the cathode chamber and the anode chamber, wherein the at least one controller
includes: the first pressure controller; and the second pressure controller, and the control
device is configured to control the first pressure controller according to the sum to control
5 the pressure of the third flow path, and to control the second pressure controller according
to the sum to control the pressure of the fourth flow path, and thus control the pressure 2024201352
difference.
[0006b] Further embodiments of the present invention comprise an electrochemical
reaction device comprising: an electrochemical reaction structure comprising: a cathode
10 having a reduction catalyst that promotes a reduction reaction of reducing carbon dioxide
to produce a carbon compound; an anode having an oxidation catalyst that promotes an
oxidation reaction of oxidizing water to produce oxygen; a diaphragm between the cathode
and the anode, a cathode chamber facing on the cathode; and an anode chamber facing on
the anode; a first flow path through which a first fluid flows, the first flow path being
15 connected to an inlet of the cathode chamber, and the first fluid being supplied to the
cathode chamber and containing the carbon dioxide; a second flow path through which a
second fluid flows, the second flow path being connected to an inlet of the anode chamber,
the second fluid being supplied to the anode chamber and containing the water; a third
flow path through which a third fluid flows, the third flow path being connected to an
20 outlet of the cathode chamber, and the third fluid being discharged from the cathode
chamber and containing the carbon compound; a fourth flow path through which a fourth
fluid flows, the fourth flow path being connected to an outlet of the anode chamber, and
the fourth fluid being discharged from the anode chamber and containing the water and the
oxygen; at least one controller selected from the group consisting of a first flow rate
25 controller, a second flow rate controller, a first pressure controller, a second pressure
controller, a temperature controller and a power supply, the first flow rate controller being
configured to control a flow rate of the first fluid flowing through the first flow path, the
second flow rate controller being configured to control a flow rate of the second fluid
flowing through the second flow path, the first pressure controller being configured to
control a pressure of the third flow path, the second pressure controller being configured to
control a pressure of the fourth flow path, the temperature controller being configured to
control a temperature of the electrochemical reaction structure, the power supply being
5 configured to control a current or a voltage to be supplied to the electrochemical reaction
structure, and the at least one controller including the first flow rate controller; a gas/liquid 2024201352
separator provided in the middle of the fourth flow path and configured to process the
fourth fluid to separate a liquid containing the water from the fourth fluid; a first flowmeter
configured to measure a flow rate of the third fluid flowing through the third flow path; a
10 second flowmeter configured to measure a flow rate of the processed fourth fluid flowing
through the fourth flow path; and a control device connected to the at least one controller,
the first flowmeter and the second flowmeter, the control device being configured to
measure a sum of the flow rate of the first fluid flowing through the first flow path, the
flow rate of the third fluid flowing through the third flow path, and the flow rate of the
15 processed fourth fluid flowing through the fourth flow path, and being configured to
control the at least one controller according to the sum to control a pressure difference
between the cathode chamber and the anode chamber, wherein the control device is
configured to compare a first data indicating the sum with a second data to be stored in the
control device, and is configured to control the at least one controller according to a
20 comparison result to control the pressure difference.
[0006c] Further embodiments of the present invention comprise an electrochemical
reaction device comprising: an electrochemical reaction structure comprising: a cathode
having a reduction catalyst that promotes a reduction reaction of reducing carbon dioxide
to produce a carbon compound; an anode having an oxidation catalyst that promotes an
25 oxidation reaction of oxidizing water to produce oxygen; a diaphragm between the cathode
and the anode, a cathode chamber facing on the cathode; and an anode chamber facing on
the anode; a first flow path through which a first fluid flows, the first flow path being
connected to an inlet of the cathode chamber, and the first fluid being supplied to the
cathode chamber and containing the carbon dioxide; a second flow path through which a
second fluid flows, the second flow path being connected to an inlet of the anode chamber,
the second fluid being supplied to the anode chamber and containing the water; a third
flow path through which a third fluid flows, the third flow path being connected to an
5 outlet of the cathode chamber, and the third fluid being discharged from the cathode
chamber and containing the carbon compound; a fourth flow path through which a fourth 2024201352
fluid flows, the fourth flow path being connected to an outlet of the anode chamber, and
the fourth fluid being discharged from the anode chamber and containing the water and the
oxygen; at least one controller selected from the group consisting of a first flow rate
10 controller, a second flow rate controller, a first pressure controller, a second pressure
controller, a temperature controller and a power supply, the first flow rate controller being
configured to control a flow rate of the first fluid flowing through the first flow path, the
second flow rate controller being configured to control a flow rate of the second fluid
flowing through the second flow path, the first pressure controller being configured to
15 control a pressure of the third flow path, the second pressure controller being configured to
control a pressure of the fourth flow path, the temperature controller being configured to
control a temperature of the electrochemical reaction structure, the power supply being
configured to control a current or a voltage to be supplied to the electrochemical reaction
structure, and the at least one controller including the first flow rate controller; a gas/liquid
20 separator provided in the middle of the fourth flow path and configured to process the
fourth fluid to separate a liquid containing the water from the fourth fluid; a first flowmeter
configured to measure a flow rate of the third fluid flowing through the third flow path; a
second flowmeter configured to measure a flow rate of the processed fourth fluid flowing
through the fourth flow path; and a control device connected to the at least one controller,
25 the first flowmeter and the second flowmeter, the control device being configured to
measure a sum of the flow rate of the first fluid flowing through the first flow path, the
flow rate of the third fluid flowing through the third flow path, and the flow rate of the
processed fourth fluid flowing through the fourth flow path, and being configured to
control the at least one controller according to the sum to control a pressure difference
between the cathode chamber and the anode chamber, wherein the control device is
configured to analyze variations in the sum over time, and is configured to control the at
least one controller according to a result of the analyzation to control the pressure
5 difference.
[0006c] Further embodiments of the present invention comprise a method of operating an 2024201352
electrochemical reaction device, the electrochemical reaction device comprising an
electrochemical reaction structure, the electrochemical reaction structure comprising: a
cathode having a reduction catalyst that promotes a reduction reaction of reducing carbon
10 dioxide to produce a carbon compound; an anode having an oxidation catalyst that
promotes an oxidation reaction of oxidizing water to produce oxygen; a diaphragm
between the cathode and the anode, a cathode chamber facing on the cathode; and an anode
chamber facing on the anode; a first flow path through which a first fluid flows, the first
flow path being connected to an inlet of the cathode chamber, and the first fluid being
15 supplied to the cathode chamber and containing the carbon dioxide; a second flow path
through which a second fluid flows, the second flow path being connected to an inlet of the
anode chamber, and the second fluid being supplied to the anode chamber and containing
the water; a third flow path through which a third fluid flows, the third flow path being
connected to an outlet of the cathode chamber, and the third fluid being discharged from
20 the cathode chamber and containing the produced carbon compound; a fourth flow path
through which a fourth fluid flows, the fourth flow path being connected to an outlet of the
anode chamber, and the fourth fluid being discharged from the anode chamber and
containing the water and the produced oxygen; at least one controller selected from the
group consisting of a first flow rate controller, a second flow rate controller, a first pressure
25 controller, a second pressure controller, a temperature controller and a power supply, the
first flow rate controller being configured to measure and control a flow rate of the first
fluid flowing through the first flow path, the second flow rate controller being configured
to measure and control a flow rate of the second fluid flowing through the second flow
path, the first pressure controller being configured to control a pressure of the third flow
path, the second pressure controller being configured to control a pressure of the fourth
flow path, the temperature controller being configured to control a temperature of the
electrochemical reaction structure, the power supply being configured to control a current
5 or a voltage to be supplied to the electrochemical reaction structure, and the at least one
controller including the first flow rate controller; a gas/liquid separator provided in the 2024201352
middle of the fourth flow path and configured to process the fourth fluid to separate a
liquid containing the water from the fourth fluid; a first flowmeter configured to measure a
flow rate of the third fluid flowing through the third flow path; and a second flowmeter
10 configured to measure a flow rate of the processed fourth fluid flowing through the fourth
flow path, the method comprising: supplying the first fluid to the cathode chamber,
supplying the second fluid to the anode chamber, and supplying a current or a voltage to
the electrochemical reaction structure, to reduce the carbon dioxide by the cathode to
produce the carbon compound and to oxidize the water by the anode to produce the
15 oxygen; and measuring the sum of the flow rate of the first fluid flowing through the first
flow path, the flow rate of the third fluid flowing through the third flow path, and the flow
rate of the processed fourth fluid flowing through the fourth flow path and controlling the
at least one controller according to the sum to control a pressure difference between the
cathode chamber and the anode chamber.
20
BRIEF DESCRIPTION OF THE DRAWINGS
[0007] One or more embodiments of the present invention are hereinafter described, by
way of example only, with reference to the accompanying drawings in which:
FIG. 1 is a schematic view illustrating an example configuration of an
25 electrochemical reaction device in an embodiment;
FIG. 2 is a schematic view illustrating another example configuration of the
electrochemical reaction device in the embodiment;
FIG. 3 is a schematic view illustrating another example configuration of the
electrochemical reaction device in the embodiment;
FIG. 4 is a schematic view illustrating another example configuration of the
electrochemical reaction device in the embodiment;
FIG. 5 is a schematic view illustrating another example configuration of the
5 electrochemical reaction device in the embodiment; and
FIG. 6 is a schematic view illustrating another example configuration of the 2024201352
electrochemical reaction device in the embodiment.
DETAILED DESCRIPTION
10 [0008] There will be explained embodiments with reference to the drawings below. In
each of the following embodiments, substantially the same components are denoted by the
same reference numerals and symbols, and explanations thereof may be partly omitted.
The drawings are schematic, and a relation between thickness and planar dimension, a
thickness ratio among parts, and so on may be different from actual ones.
15 [0009] In this specification, "connecting" includes not only directly connecting but also
indirectly connecting in some cases, unless otherwise specified.
[0010] FIG. 1 is a schematic view illustrating an example configuration of an
electrochemical reaction device. FIG. 1 illustrates an example configuration of an
electrochemical reaction device 1. The electrochemical reaction device 1 includes an
20 electrochemical reaction structure 10, a flow path P1, a flow path P2, a flow path P3, a
flow path P4, a flow rate controller 21, a flow rate controller 22, a humidifier 30, a
pressure controller 41, a pressure controller 42, a dehydrator 51, a gas/liquid separator 52,
a flowmeter 61, a flowmeter 62, a power supply 70, and a control device 80.
[0011] The electrochemical reaction structure 10 includes a cathode 11, an anode 12, a
25 diaphragm 13, a flow path plate 14, a flow path plate 15, a current collector 16, and a
current collector 17.
[0012] The cathode 11 is, for example, a reduction electrode for performing a reduction
reaction of at least one reducible material (substance to be reduced). Examples of the at
least one reducible material include carbon dioxide. The cathode 11 can reduce, for
example, carbon dioxide supplied as a gas or carbon dioxide contained in a first
electrolytic solution (cathode solution) to produce a carbon compound. Examples of the
carbon compound include carbon monoxide, formic acid, methanol, methane, ethanol,
5 ethane, ethylene, formaldehyde, ethylene glycol, acetic acid, and propanol. The cathode 11
may perform a side reaction of generating hydrogen through a reduction reaction of water 2024201352
as well as a reduction reaction of carbon dioxide.
[0013] The cathode 11 has a reduction catalyst that promotes a reduction reaction that
reduces carbon dioxide to produce a carbon compound, for example. The reduction
10 catalyst can be formed using a material that reduces the activation energy for reducing
carbon dioxide, for example. In other words, the reduction catalyst can be formed using a
material that lowers the overvoltage when producing a carbon compound by the reduction
reaction of carbon dioxide, for example.
[0014] The cathode 11 can be formed using a metal material or a carbon material, for
15 example. Examples of the metal material include metals such as gold, aluminum, copper,
silver, platinum, palladium, zinc, mercury, indium, nickel, and titanium, alloys containing
these metals, and so on. Examples of the carbon material include graphene, carbon
nanotube (CNT), fullerene, ketjen black, and so on. The cathode 11 is not limited to these
materials, and may be formed using a metal complex such as a Ru complex or a Re
20 complex, or an organic molecule having an imidazole skeleton or a pyridine skeleton, for
example. The cathode 11 may be formed using a mixture of a plurality of materials. The
cathode 11 may have a structure having the reduction catalyst in a thin film shape, a mesh
shape, a particle shape, a wire shape, or the like provided on a conductive substrate, for
example. The type of the carbon compound produced by the reduction reaction also differs
25 depending on the type of reduction catalyst.
[0015] The anode 12 is an oxidation electrode for performing an oxidation reaction of at
least one oxidizable material (substance to be oxidized), for example. Examples of at least
one oxidizable material include water. The anode 12 oxidizes an oxidizable material such
as a substance or ion in a second electrolytic solution (anode solution) to produce oxygen,
for example.
[0016] The anode 12 has an oxidation catalyst that promotes an oxidation reaction that
oxidizes water to produce oxygen, for example. The oxidation catalyst can be formed
5 using a material that reduces the activation energy when oxidizing an oxidizable material,
in other words, a material that lowers the reaction overpotential, for example. Examples of 2024201352
the oxidation reaction at the anode 12 include reactions of oxidizing water to produce
oxygen or hydrogen peroxide water, oxidizing chloride ions (Cl -) to produce chlorine,
oxidizing carbonate ions or hydrogen carbonate ions to produce carbon dioxide, and so on.
10 [0017] Examples of the oxidation catalyst include metal materials. Examples of the
metal material include ruthenium, iridium, platinum, cobalt, nickel, iron, manganese,
tantalum, zirconium, and so on. Further, examples of the metal material include a binary
metal oxide, a ternary metal oxide, a quaternary metal oxide, and so on. Examples of the
binary metal oxide include manganese oxide (Mn-O), iridium oxide (Ir-O), nickel oxide
15 (Ni-O), cobalt oxide (Co-O), iron oxide (Fe-O), tin oxide (Sn-O), indium oxide (In-O),
ruthenium oxide (Ru-O), and so on. Examples of the ternary metal oxide include nickel-
iron oxide (Ni-Fe-O), nickel-cobalt oxide (Ni-Co-O), lanthanum-cobalt oxide (La-Co-O),
nickel-lanthanum oxide (Ni-La-O), strontium-iron oxide (Sr-Fe-O), and so on. Examples
of the quaternary metal oxide include lead-ruthenium-iridium oxide (Pb-Ru-Ir-O),
20 lanthanum-strontium-cobalt oxide (La-Sr-Co-O), and so on. The oxidation catalyst is not
limited to these materials, and may be formed using a metal hydroxide containing a metal
such as cobalt, nickel, iron, or manganese, or a metal complex such as a ruthenium
complex or an iron complex. Further, the oxidation catalyst may be formed by mixing a
plurality of materials.
25 [0018] The anode 12 may be formed using a composite material containing both an
oxidation catalyst and a conductive material. Examples of the conductive material include
carbon materials such as carbon black, activated carbon, fullerene, carbon nanotube,
graphene, ketjen black, and diamond, transparent conductive oxides such as indium tin
oxide (ITO), zinc oxide (ZnO), fluorine-doped tin oxide (FTO), aluminum-doped zinc
oxide (AZO), and antimony-doped tin oxide (ATO), metals such as copper, aluminum,
titanium, nickel, silver, tungsten, cobalt, and gold, alloys each containing at least one of the
metals, and so on. The anode 12 may have a structure having the oxidation catalyst in a
5 thin film shape, a mesh shape, a particle shape, a wire shape, or the like provided on a
conductive substrate, for example. The conductive substrate can be formed using a metal 2024201352
material containing titanium, titanium alloy, or stainless steel, for example.
[0019] The diaphragm 13 is provided between the cathode 11 and the anode 12. The
diaphragm 13 can separate a cathode chamber 140 and an anode chamber 150. The
10 diaphragm 13 can move ions such as hydrogen ions (H+), hydroxide ions (OH-), hydrogen
carbonate ions (HCO3-), and carbonate ions (CO32-). By the diaphragm 13, an
electrochemical reaction cell having a two-chamber structure can be formed. The
diaphragm 13 may be provided in contact with the cathode 11 and the anode 12.
[0020] The diaphragm 13 can be formed using a membrane capable of selectively
15 allowing anions or cations to pass therethrough, for example. This allows the composition
of the second electrolytic solution in contact with the anode 12 to be different from that of
the first electrolytic solution in contact with the cathode 11, and furthermore, differences in
ionic strength, pH, and so on can promote the reduction reaction or the oxidation reaction.
The diaphragm 13 may have a function of permeating part of ions contained in the
20 electrolytic solutions in which the cathode 11 and the anode 12 are immersed therethrough,
namely, a function of blocking one or more kinds of ions contained in the electrolytic
solutions. This can differ the pH or the like between the two electrolytic solutions, for
example. Further, in terms of the blocking of ions, a diaphragm that does not completely
block part of ions but is effective enough to limit the amount of movement by ion species
25 may be used.
[0021] The diaphragm 13 can be formed using an ion exchange membrane such as, for
example, NEOSEPTA (registered trademark) of ASTOM Corporation, Selemion
(registered trademark), Aciplex (registered trademark) of ASAHI GLASS CO., LTD.,
Fumasep (registered trademark), fumapem (registered trademark) of Fumatech GmbH,
Nafion (registered trademark) being fluorocarbon resin made by sulfonating and
polymerizing tetrafluoroethylene of E.I. du Pont de Nemours and Company, lewabrane
(registered trademark) of LANXESS AG, IONSEP (registered trademark) of IONTECH
5 Inc., Mustang (registered trademark) of PALL Corporation, ralex (registered trademark) of
mega Corporation, Gore-Tex (registered trademark) of Gore-Tex Co., Ltd. Sustainion 2024201352
(registered trademark) of DIOXIDE MATERIALS, or PiperION (registered trademark) of
Versogen, Inc. The ion exchange membrane may be formed using a membrane having
hydrocarbon as a basic skeleton, for example. An anion exchange membrane may be
10 formed using a membrane having an amine group, for example. In the case where there is
a pH difference between the first electrolytic solution and the second electrolytic solution,
by forming the diaphragm 13 using a bipolar membrane made by stacking a cation
exchange membrane and an anion exchange membrane, the electrolytic solutions can be
used while stably keeping the pHs thereof.
15 [0022] The diaphragm 13 may be formed using materials such as porous membranes of a
silicone resin, fluorine-based resins such as perfluoroalkoxyalkane (PFA),
perfluoroethylene propene copolymer (FEP), polytetrafluoroethylene (PTFE),
ethylene∙tetrafluoroethylene copolymer (ETFE), polyvinylidene fluoride (PVDF),
polychlorotrifluoroethylene (PCTFE), ethylene-chlorotrifluoroethylene copolymer
20 (ECTFE), and polyethersulfone (PES), and ceramics, packing filled with glass filter, agar,
and so on, insulating porous bodies of zeolite, oxide, and so on, for example. In particular,
a hydrophilic porous membrane is preferable as the material for the diaphragm 13 because
it can inhibit clogging due to air bubbles.
[0023] The cathode 11, the anode 12, and the diaphragm 13 are stacked to form an
25 electrochemical reaction cell. The electrochemical reaction structure 10 may include a cell
stack formed by stacking a plurality of electrochemical reaction cells. The presence of the
cell stack increases the amount of carbon dioxide reacted per unit area to increase the
production amount of carbon compounds. The number of stacked electrochemical reaction
cells is preferably 10 or more and 150 or less, for example.
[0024] The flow path plate 14 defines the cathode chamber 140. The cathode chamber
140 is provided on the surface of the flow path plate 14 to face on the cathode 11 and can
define a cathode flow path. The cathode chamber 140 has an inlet for supplying fluid to
5 the cathode chamber 140 and an outlet for discharging the fluid from the cathode chamber
140. The surface shape of the cathode flow path is not limited in particular, but is 2024201352
serpentine, for example.
[0025] The flow path plate 15 defines the anode chamber 150. The anode chamber 150
is provided on the surface of the flow path plate 15 to face on the anode 12, and can define
10 an anode flow path. The anode chamber 150 has an inlet for supplying fluid to the anode
chamber 150 and an outlet for discharging the fluid from the anode chamber 150. The
surface shape of the anode flow path is not limited in particular, but is serpentine, for
example.
[0026] Electrolytic reactions such as an oxidation reaction and a reduction reaction by
15 the electrochemical reaction structure 10 are preferably performed at a temperature of
room temperature (for example, 25°C) or more and 100°C or less, at which the electrolytic
solution does not vaporize. The temperature is preferably 60°C or more and 95°C or less,
and more preferably 60°C or more and 80°C or less. In order to set the temperature to less
than room temperature, a cooling device such as a chiller is required, which may reduce
20 the energy efficiency of an overall system. When the temperature exceeds 100°C, the
water in the electrolytic solution turns into vapor and resistance increases, which may
reduce the electrolysis efficiency.
[0027] The current density of the cathode 11 is not limited in particular, but a higher
current density is preferred in order to increase the amount of reduction products produced
25 per unit area. The current density is preferably 100 mA/cm 2 or more and 1.5 A/cm2 or less,
and further preferably 300 mA/cm2 or more 700 mA/cm2 or less. When the current density
is less than 100 mA/cm2, the amount of reduction products produced per unit area is small,
which requires a large area. When the current density exceeds 1.5 A/cm2, a side reaction of
hydrogen generation increases, leading to a decrease in the concentration of reduction
products.
[0028] In the case where Joule heat also increases by increasing the current density, the
temperature increases above an appropriate temperature, so that a cooling mechanism may
5 be provided in or near the electrochemical reaction structure 10. The cooling mechanism
may be water cooling or air cooling. Even when the temperature of the electrochemical 2024201352
reaction structure 10 is higher than room temperature, the temperature may remain
unchanged as long as it is equal to or less than 100°C.
[0029] The flow path P1 is connected to the inlet of the cathode chamber 140. A cathode
10 supply fluid to be supplied to the cathode chamber 140 can flow through the flow path P1.
The cathode supply fluid contains carbon dioxide. The cathode supply fluid may be a gas
containing gaseous carbon dioxide or the first electrolytic solution containing carbon
dioxide.
[0030] The flow path P1 may be connected to a carbon dioxide supply source. The
15 carbon dioxide supply source may include a carbon dioxide separation and capture device,
and may be connected to the carbon dioxide separation and capture device. A carbon
dioxide gas from the carbon dioxide separation and capture device can be supplied to the
flow path P1, for example, directly or after being stored once. Examples of the carbon
dioxide supply source include facilities having various incinerators or combustion furnaces
20 such as a thermal power plant and a garbage incinerator, facilities having a steel plant and a
blast furnace, and so on. The carbon dioxide supply source is not limited to these facilities,
but may be other factories that generate carbon dioxide.
[0031] The flow path P2 is connected to the inlet of the anode chamber 150. An anode
supply fluid to be supplied to the anode chamber 150 can flow through the flow path P2.
25 The anode supply fluid contains water or the second electrolytic solution. The flow path
P2 may be connected to an anode solution supply source. The anode solution supply
source can supply the second electrolytic solution, which is used for the anode supply
fluid, for example.
[0032] The flow path P3 is connected to the outlet of the cathode chamber 140. A
cathode exhaust fluid to be discharged from the cathode chamber 140 can flow through the
flow path P3. The cathode exhaust fluid contains a carbon compound and hydrogen
produced by the reduction reaction at the cathode 11 and a part of the carbon dioxide gas or
5 a part of the first electrolytic solution contained in the cathode supply fluid.
[0033] The flow path P4 is connected to the outlet of the anode chamber 150. An anode 2024201352
exhaust fluid to be discharged from the anode chamber 150 can flow through the flow path
P4. The anode exhaust fluid contains, for example, gaseous oxygen produced by the
oxidation reaction at the anode 12, carbon dioxide moving from the cathode chamber 140
10 or the electrolytic solution, and water or a part of the second electrolytic solution contained
in the anode supply fluid.
[0034] When a gas containing a reducible material such as carbon dioxide (cathode gas)
is supplied to the cathode chamber 140, the electrochemical reaction structure 10 may
include a second cathode chamber between the cathode 11 and the diaphragm 13 and
15 supply the first electrolytic solution to the second cathode chamber. FIG. 2 is a schematic
view illustrating another example configuration of the electrochemical reaction device in
the embodiment. As illustrated in FIG. 2, the electrochemical reaction device 1 may
further include a flow path plate 18, a cathode chamber 180, a flow path P5, and a flow
path P6.
20 [0035] The flow path plate 18 defines the cathode chamber 180. The cathode chamber
180 is provided on the surface of the flow path plate 18 to face on the cathode 11, and can
define a second cathode flow path. The cathode chamber 180 is arranged across the
cathode 11 from the cathode chamber 140. The cathode chamber 180 has an inlet for
supplying fluid to the cathode chamber 180 and an outlet for discharging the fluid from the
25 cathode chamber 180.
[0036] The flow path P5 is connected to the inlet of the cathode chamber 180. A second
cathode supply fluid to be supplied to the cathode chamber 180 can flow through the flow
path P5. The second cathode supply fluid contains the first electrolytic solution. The first
electrolytic solution may contain carbon dioxide, or does not need to contain carbon
dioxide. The flow path P5 may be connected to a cathode solution supply source. The
cathode solution supply source can supply the first electrolytic solution, which is used for
the second cathode supply fluid, for example. When the first electrolytic solution is the
5 same as the second electrolytic solution, the flow path P5 may be connected to the anode
solution supply source. 2024201352
[0037] The flow path P6 is connected to the outlet of the cathode chamber 180. A second
cathode exhaust fluid to be discharged from the cathode chamber 180 can flow through the
flow path P6. The second cathode exhaust fluid contains a carbon compound and
10 hydrogen produced by the reduction reaction at the cathode 11 and the first electrolytic
solution. The second cathode exhaust fluid may be reused by the gas/liquid separator
separating the second cathode exhaust fluid into a gas component and a liquid component
and then supplying the separated liquid component to the flow path P5 as the first
electrolytic solution. In this case, the electrochemical reaction device 1 may include a flow
15 path and a pump to return the separated liquid component to the flow path P5, the flow
path connecting the flow path P5 and the flow path P6, the pump being provided in the
middle of the flow path.
[0038] The first electrolytic solution preferably has a high absorptance of carbon dioxide.
The carbon dioxide in the first electrolytic solution is not always limited to be dissolved
20 therein, but be in an air bubble state to be mixed in the first electrolytic solution. Examples
of the electrolytic solution containing carbon dioxide include aqueous solutions containing
hydrogencarbonates and carbonates such as lithium hydrogen carbonate (LiHCO 3), sodium
hydrogen carbonate (NaHCO3), potassium hydrogen carbonate (KHCO3), cesium hydrogen
carbonate (CsHCO3), sodium carbonate (Na2CO3), and potassium carbonate (K2CO3),
25 phosphoric acid, boric acid, and so on. The electrolytic solution containing carbon dioxide
may contain alcohols such as methanol or ethanol, or ketones such as acetone, or may be
an alcohol solution or ketone solution. The first electrolytic solution may be an electrolytic
solution containing a carbon dioxide absorbent that lowers the reduction potential for
carbon dioxide, has a high ion conductivity, and absorbs carbon dioxide.
[0039] Examples of the electrolytic solutions such as the first electrolytic solution and
the second electrolytic solution, include a solution containing water, which is, for example,
an aqueous solution containing any electrolyte. The solution is preferred to be an aqueous
5 solution that promotes the oxidation reaction of water. Examples of the aqueous solution
containing the electrolyte include aqueous solutions containing phosphate ion (PO 42‒), 2024201352
borate ion (BO33‒), sodium ion (Na+), potassium ion (K+), calcium ion (Ca2+), lithium ion
(Li+), cesium ion (Cs+), magnesium ion (Mg2+), chloride ion (Cl‒), hydrogen carbonate ion
(HCO3‒), carbonate ion (CO3‒), hydroxide ion (OH‒), and so on.
10 [0040] Examples of the electrolytic solutions include an ionic liquid that is made of salts
of cations such as imidazolium ions or pyridinium ions and anions such as BF 4‒ or PF6‒
and is in a liquid state in a wide temperature range, or an aqueous solution thereof.
Further, examples of other electrolytic solutions include amine solutions such as
ethanolamine, imidazole, and pyridine, and aqueous solutions thereof. Examples of amine
15 include primary amine, secondary amine, tertiary amine, and so on. The electrolytic
solutions may be high in ion conductivity and have properties of absorbing carbon dioxide
and characteristics of reducing the reduction energy.
[0041] Examples of the primary amine include methylamine, ethylamine, propylamine,
butylamine, pentylamine, hexylamine, and so on. Hydrocarbons of the amine may be
20 substituted by alcohol, halogen, and the like. Examples of amine whose hydrocarbons are
substituted include methanolamine, ethanolamine, chloromethylamine, and so on. Further,
an unsaturated bond may exist. These hydrocarbons are also the same in the secondary
amine and the tertiary amine.
[0042] Examples of the secondary amine include dimethylamine, diethylamine,
25 dipropylamine, dibutylamine, dipentylamine, dihexylamine, dimethanolamine,
diethanolamine, dipropanolamine, and so on. The substituted hydrocarbons may be
different. This also applies to the tertiary amine. Examples with different hydrocarbons
include methylethylamine, methylpropylamine, and so on.
[0043] Examples of the tertiary amine include trimethylamine, triethylamine,
tripropylamine, tributylamine, trihexylamine, trimethanolamine, triethanolamine,
tripropanolamine, tributanolamine, trihexanolamine, methyldiethylamine,
methyldipropylamine, and so on.
5 [0044] Examples of the cation of the ionic liquid include 1-ethyl-3-methylimidazolium
ion, 1-methyl-3-propylimidazolium ion, 1-butyl-3-methylimidazole ion, 1-methyl-3- 2024201352
pentylimidazolium ion, 1-hexyl-3-methylimidazolium ion, and so on.
[0045] A second place of the imidazolium ion may be substituted. Examples of the
cation of the imidazolium ion whose second place is substituted include 1-ethyl-2,3-
10 dimethylimidazolium ion, 1,2-dimethyl-3-propylimidazolium ion, 1-butyl-2,3-
dimethylimidazolium ion, 1,2-dimethyl-3-pentylimidazolium ion, 1-hexyl-2,3-
dimethylimidazolium ion, and so on.
[0046] Examples of the pyridinium ion include methylpyridinium, ethylpyridinium,
propylpyridinium, butylpyridinium, pentylpyridinium, hexylpyridinium, and so on. In both
15 of the imidazolium ion and the pyridinium ion, an alkyl group may be substituted, or an
unsaturated bond may exist.
[0047] Examples of the anion include fluoride ion (F‒), chloride ion (Cl‒), bromide ion
(Br‒), iodide ion (I‒), BF4‒, PF6‒, CF3COO‒, CF3SO3‒, NO3‒, SCN‒, (CF3SO2)3C‒,
bis(trifluoromethoxysulfonyl)imide, bis(perfluoroethylsulfonyl)imide, and so on. Dipolar
20 ions in which the cations and the anions of the ionic liquid are coupled by hydrocarbons
may be used. A buffer solution such as a potassium phosphate solution may be supplied to
the anode chamber 150 and the cathode chamber 180.
[0048] The second electrolytic solution contains water as the oxidizable material. It is
possible to change the amount of water or the electrolytic solution components contained
25 in the first and second electrolytic solutions to change the reactivity and then change the
selectivity of a reduced substance or the ratio of produced substances. The first and second
electrolytic solutions may contain redox couples as needed. Examples of the redox couple
include Fe3+/Fe2+, IO3‒/I‒, and so on.
[0049] The flow rate controller 21 is provided in the middle of the flow path P1. The
flow rate controller 21 can control the flow rate of the cathode supply fluid flowing
through the flow path P1, for example. The flow rate controller 21 may include a mass
flow controller, for example. The flow rate controller 21 can control the flow rate of
5 carbon dioxide to be introduced into the cathode chamber 140. The flow rate controller 21
may have a function of controlling the flow rate of the cathode supply fluid based on a 2024201352
control signal from the control device 80. The flow rate controller 21 may, for example,
measure the flow rate of the cathode supply fluid flowing through the flow path P1 and
supply a data signal including data indicating the measured flow rate to the control device
10 80.
[0050] The flow rate controller 22 is provided in the middle of the flow path P2. The
flow rate controller 22 can control the flow rate of the anode supply fluid flowing through
the flow path P2, for example. The flow rate controller 22 may include a mass flow
controller, for example. The flow rate controller 22 can also control the temperature of the
15 electrochemical reaction structure 10 or move the gas generated in the anode chamber 150
to the flow path P4. The flow rate controller 22 may, for example, measure the flow rate of
the anode supply fluid flowing through flow path P2 and supply a data signal including
data indicating the measured flow rate to the control device 80.
[0051] The humidifier 30 is provided so as to precede or follow the flow rate controller
20 21 in the middle of the flow path P1. The humidifier 30 can humidify the carbon dioxide
gas in the cathode supply fluid. Examples of the humidifier 30 include humidifiers such as
a bubbling type humidifier and a hollow fiber membrane type humidifier. As illustrated in
FIG. 1, arranging the humidifier 30 between the flow rate controller 21 and the cathode
chamber 140 makes it possible to supply the cathode supply fluid containing a carbon
25 dioxide gas to the cathode chamber 140 with an accurate supply amount even after
humidification. The electrochemical reaction device in the embodiment does not need to
include the humidifier 30.
[0052] The cathode supply fluid containing the humidified carbon dioxide gas may
contain liquid in the form of mist or fumes. A part of the cathode supply fluid containing
the humidified carbon dioxide gas may consist of liquid water. Further, the water may
contain something that functions as a cathode solution, or may contain carbon dioxide as
the reducible substance.
5 [0053] The pressure controller 41 is provided in the middle of the flow path P3. The
pressure controller 41 can control the pressure in the cathode chamber 140 by controlling 2024201352
the pressure of the flow path P3. The pressure controller 41 may have a function of
controlling the pressure in the cathode chamber 140 based on a control signal from the
control device 80. The pressure controller 41 may have a function of indirectly measuring
10 the pressure in the cathode chamber 140 by measuring the pressure of the flow path P3.
[0054] The pressure controller 42 is provided in the middle of the flow path P4. The
pressure controller 42 can control the pressure in the anode chamber 150 by controlling the
pressure of the flow path P4, for example. The pressure controller 42 may have a function
of controlling the pressure in the anode chamber 150 based on a control signal from the
15 control device 80. The pressure controller 42 may have a function of indirectly measuring
the pressure in the anode chamber 150 by measuring the pressure of the flow path P4.
[0055] The dehydrator 51 is provided so as to follow the pressure controller 41, for
example, in the middle of the flow path P3. The dehydrator 51 can, for example, process
the cathode exhaust fluid to separate water and the first electrolytic solution from the
20 cathode exhaust fluid. The dehydrator 51 may have a function of removing water from
exhaust gas by cooling or the like. The arrangement of the dehydrator 51 preceding the
flowmeter 61 makes it possible to more accurately measure the flow rate of gas containing
carbon compounds in the cathode exhaust fluid discharged from the cathode chamber 140.
[0056] The gas/liquid separator 52 is provided so as to follow the pressure controller 42,
25 for example, in the middle of the flow path P4. The gas/liquid separator 52 can, for
example, process the anode exhaust fluid to separate liquid such as water and the
electrolytic solution from the anode exhaust fluid. The processed anode exhaust fluid
contains, for example, oxygen produced by the oxidation reaction at the anode 12 and
carbon dioxide that has moved from the cathode chamber 140. The arrangement of the
gas/liquid separator 52 preceding the flowmeter 62 makes it possible to more accurately
measure the flow rate of gas such as oxygen or carbon dioxide in the anode exhaust fluid
discharged from the anode chamber 150.
5 [0057] The flowmeter 61 is provided so as to follow the dehydrator 51, for example, in
the middle of the flow path P3. The flowmeter 61 can measure the flow rate of the 2024201352
processed cathode exhaust fluid flowing through the flow path P3, for example. The
flowmeter 61 can measure the total flow rate of gases such as carbon compounds,
hydrogen, and unreacted carbon dioxide in the cathode exhaust fluid.
10 [0058] The flowmeter 62 is provided so as to follow the gas/liquid separator 52, for
example, in the middle of the flow path P4. The flowmeter 62 can measure the flow rate of
the processed anode exhaust fluid flowing through the flow path P4, for example. The
flowmeter 62 can measure the total flow rate of gases such as oxygen and carbon dioxide
in the anode exhaust fluid.
15 [0059] The power supply 70 can supply power to the electrochemical reaction structure
10, for example. The power supply 70 is connected to the current collector 16 and the
current collector 17, for example. The power supply 70 can apply power to the
electrochemical reaction structure 10 to cause an electrolytic reaction such as an oxidation
reaction or a reduction reaction, and is electrically connected to the cathode 11 and the
20 anode 12. The electric energy supplied by the power supply 70 is used to cause a reduction
reaction at the cathode 11 and an oxidation reaction at the anode 12. The power supply 70
and the current collector 16 are connected by wiring and the power supply 70 and the
current collector 17 are connected by wiring, for example. Between the electrochemical
reaction structure 10 and the power supply 70, electric devices such as inverters,
25 converters, and batteries may be installed as needed. The electrochemical reaction
structure 10 may be driven by a constant-voltage system or a constant-current system.
[0060] The power supply 70 may be an ordinary commercial power supply, a battery, or
the like, or may be a power supply that converts renewable energy to electric energy and
supplies it. Examples of such a power supply include a power supply that converts kinetic
energy or potential energy such as wind power, water power, geothermal power, or tidal
power to electric energy, a power supply such as a solar cell including a photoelectric
conversion element that converts light energy to electric energy, a power supply such as a
5 fuel cell or a storage battery that converts chemical energy to electric energy, and a power
supply such as an apparatus that converts vibrational energy such as sound to electric 2024201352
energy. The photoelectric conversion element has a function of performing charge
separation by emitted light energy of sunlight or the like. Examples of the photoelectric
conversion element include a pin-junction solar cell, a pn-junction solar cell, an amorphous
10 silicon solar cell, a multijunction solar cell, a single crystal silicon solar cell, a
polycrystalline silicon solar cell, a dye-sensitized solar cell, an organic thin-film solar cell,
and so on. Further, the photoelectric conversion element may be stacked on at least one of
the cathode 11 and the anode 12 inside the electrochemical reaction structure 10.
[0061] The power supply 70 can control the current or voltage to be supplied to the
15 electrochemical reaction structure 10, for example. The power supply 70 may include a
power controller that controls the current or voltage to be supplied to the electrochemical
reaction structure 10, for example. The power supply 70 may have a function of
controlling the pressure in the cathode chamber 140 or the pressure in the anode chamber
150 by controlling the current or voltage to be supplied to the electrochemical reaction
20 structure 10 based on a control signal from the control device 80.
[0062] FIG. 3 is a schematic view illustrating another example configuration of the
electrochemical reaction device in the embodiment. As illustrated in FIG. 3, the
electrochemical reaction device 1 may further include a flow path P7 and a pump 90. The
flow path P7 connects the gas/liquid separator 52 and the flow path P2 or the anode
25 solution supply source, for example. The pump 90 is provided in the middle of the flow
path P7. The gas/liquid separator 52 separates the anode exhaust fluid into a liquid
component such as the second electrolytic solution and a gas component such as oxygen,
hydrogen, and carbon dioxide and the pump 90 returns the liquid component to the flow
path P2 through the flow path P7, thereby enabling circulation of the anode solution. The
flow paths P1, P2, P3, P4, P5, P6, and P7 can be formed using pipes, for example.
[0063] FIG. 4 is a schematic view illustrating another example configuration of the
electrochemical reaction device in the embodiment. As illustrated in FIG. 4, the
5 electrochemical reaction device 1 may further include a temperature controller 71. The
temperature controller 71 is directly or indirectly connected to the electrochemical reaction 2024201352
structure 10. The temperature controller 71 can measure and control, for example, the
temperature (for example, external temperature) of the electrochemical reaction structure
10. The temperature controller 71 may include a heater capable of heating the
10 electrochemical reaction structure 10 or a cooler capable of cooling the electrochemical
reaction structure 10. The temperature controller 71 may measure at least one of the
temperatures of the cathode chamber 140 and the anode chamber 150 and control these
temperatures. The temperature controller 71 may have a function of controlling the
pressure in the cathode chamber 140 and the pressure in the anode chamber 150 by
15 controlling at least one of the temperature of the electrochemical reaction structure 10, the
temperature of the cathode chamber 140, and the temperature of the anode chamber 150
based on a control signal from the control device 80.
[0064] The control device 80 is connected to at least one of the controllers of the flow
rate controller 21, the flow rate controller 22, the pressure controller 41, the pressure
20 controller 42, the temperature controller 71, and the power supply 70, for example, by a
wired connection or a wireless connection. For example, as illustrated in FIG. 1, the
control device 80 is connected to each of the flow rate controller 21, the flowmeter 61, and
the flowmeter 62 by a wired connection or a wireless connection. The control device 80
can, for example, measure the sum of the flow rate of the cathode supply fluid flowing
25 through the flow path P1, the flow rate of the processed cathode exhaust fluid flowing
through the flow path P3, and the flow rate of the processed anode exhaust fluid flowing
through the flow path P4, and control the operating conditions of the electrochemical
reaction structure 10 according to the measured sum value. The control device 80 may
control a pressure difference (differential pressure) between the cathode chamber 140 and
the anode chamber 150, for example, by controlling at least one of the controllers of the
flow rate controller 21, the flow rate controller 22, the pressure controller 41, the pressure
controller 42, the temperature controller 71, and the power supply 70 according to the
5 measured sum value, for example.
[0065] The control device 80 includes hardware including an arithmetic device such as a 2024201352
processor, for example. Each operation may be stored as an operation program in a
computer-readable recording medium such as a memory, and each operation may be
executed by appropriately reading the operation program stored in the recording medium
10 by hardware.
[0066] FIG. 5 is a schematic view illustrating another example configuration of the
electrochemical reaction device in the embodiment. As illustrated in FIG. 5, the control
device 80 may be further connected to at least one of the pressure controller 41 and the
pressure controller 42 by a wired connection or a wireless connection. The control device
15 80 can, for example, measure the sum of the flow rate of the cathode supply fluid flowing
through the flow path P1, the flow rate of the processed cathode exhaust fluid flowing
through the flow path P3, and the flow rate of the processed anode exhaust fluid flowing
through the flow path P4 and control at least one of the pressure controller 41 and the
pressure controller 42 according to the measured sum value to control the operating
20 conditions of the electrochemical reaction structure 10.
[0067] FIG. 6 is a schematic view illustrating another example configuration of the
electrochemical reaction device in the embodiment. As illustrated in FIG. 6, the control
device 80 may be connected to at least one of the pressure controller 41 and the pressure
controller 42 by a wired connection or a wireless connection, and does not need to be
25 connected to the flow rate controller 22. The control device 80 can, for example, measure
the sum of the flow rate of the cathode supply fluid flowing through the flow path P1, the
flow rate of the processed cathode exhaust fluid flowing through the flow path P3, and the
flow rate of the processed anode exhaust fluid flowing through the flow path P4 and
control at least one of the pressure controller 41 and the pressure controller 42 according to
the measured sum value to control the operating conditions of the electrochemical reaction
structure 10. The configurations illustrated in FIGs. 1, 2, 3, 4, 5, and 6 may be combined
as appropriate.
5 [0068] Next, there is explained an example method of operating the electrochemical
reaction device 1. Here, there is explained the case where carbon dioxide is reduced to 2024201352
produce carbon monoxide mainly and water is oxidized to produce oxygen. When the
cathode supply fluid containing carbon dioxide is supplied to the cathode chamber 140, the
anode supply fluid containing the second electrolytic solution is supplied to the anode
10 chamber 150, and a voltage that is equal to or more than the electrolysis voltage is applied
between the cathode 11 and the anode 12 by supplying power by the power supply 70, the
oxidation reaction of water occurs near the anode 12 in contact with the second electrolytic
solution. As expressed in the following expression (1), an oxidation reaction of water
contained in the second electrolytic solution occurs, electrons are lost, and oxygen and
15 hydrogen ions are produced. Some of the produced hydrogen ions move to the cathode
chamber 140 through the diaphragm 13.
2H2O → 4H+ + O2 + 4e‒ ...(1)
[0069] When the hydrogen ions (H+) produced on the anode 12 side reach the vicinity of
the cathode 11 and at the same time, electrons (e‒) are supplied to the cathode 11 from the
20 power supply 70, the reduction reaction of carbon dioxide occurs. As expressed in the
following expression (2), carbon dioxide is reduced by the hydrogen ions (H +) that have
moved to the vicinity of the cathode 11 and the electrons (e‒) supplied from the power
supply 70 to produce carbon monoxide.
2CO2 + 4H+ + 4e‒ → 2CO + 2H2O ...(2)
25 [0070] The gas component contained in the anode exhaust fluid from the anode chamber
150 is mainly an oxygen gas, as expressed in The expression (1). In the reactions at the
cathode 11 and the anode 12, most of the carbon dioxide contained in the cathode supply
fluid supplied to the cathode chamber 140 is reduced at the cathode 11, but some flows to
the anode 12 side as carbon dioxide or as ions such as carbonate ions (CO32‒) or hydrogen
carbonate ions (HCO3‒). The carbonate ions or the hydrogen carbonate ions that have
moved to the anode 12 side become present as carbon dioxide by a chemical equilibrium
reaction when the pH of the anode solution (second electrolytic solution) becomes, for
5 example, six or less, and some of the carbon dioxide is dissolved in the anode solution.
Such a carbon dioxide gas, which is not fully dissolved in the anode solution, is contained 2024201352
with the oxygen gas in the anode exhaust fluid discharged from the anode chamber 150.
Under general operating conditions of the electrochemical reaction structure 10, the
abundance ratio of the carbon dioxide gas to the oxygen gas in the anode exhaust fluid
10 increases up to, for example, 2: 1 in some cases.
[0071] The electrochemical reaction device in the embodiment can predict the state of
the electrochemical reaction of the electrochemical reaction structure 10 by understanding
the flow rate of the cathode supply fluid flowing through the flow path P1, the flow rate of
the cathode exhaust fluid flowing through the flow path P3 (cathode exhaust fluid
15 processed by the dehydrator 51), and the flow rate of the anode exhaust fluid flowing
through the flow path P4 (anode exhaust fluid processed by the gas/liquid separator 52).
Through the reaction represented by the expression (2), carbon dioxide is consumed at the
cathode 11, but an equal amount of carbon compound (carbon monoxide, here) is
produced. Furthermore, the same amount of carbon dioxide as the amount of carbon
20 compound produced moves toward the anode 12. When the flow rate of the carbon
dioxide gas in the cathode supply fluid flowing through the flow path P1 is assumed to 100
and the current having a theoretical amount necessary to reduce the carbon dioxide gas
whose flow rate is assumed to 50 is supplied from the power supply 70 to the
electrochemical reaction structure 10, the ratios of carbon dioxide, carbon monoxide, and
25 hydrogen in the case of the Faraday efficiency (FE) being 100%, 90%, 70%, and 50% are
as illustrated in Table 1, for example. Data indicating such a relationship are registered
(recorded) in the control device 80 in advance, and the difference between the registered
data and the actual measured data and changes in the operating situation over time are
checked, thereby making it possible to understand the operating status.
[0072] [Table 1]
FE 100% 90% 70% 50% CO2 0 10 30 50 Cathode CO 50 45 35 25 exhaust fluid H2 0 5 15 25 2024201352
Subtotal 50 60 80 100 Anode CO2 50 45 35 25 exhaust O2 25 25 25 25 fluid Subtotal 75 70 60 50 Total 125 130 140 150
[0073] When a hydrogen production reaction, which is a side reaction, proceeds due to
5 catalyst deterioration or a phenomenon such as flooding in which the cathode catalyst is
covered with water or an electrolytic solution, a change in the cathode exhaust fluid occurs
such that the Faraday efficiency illustrated in Table 1 decreases from 100% to 90% or 70%.
When carbon dioxide whose flow rate is assumed to 100 flows through the flow path P3
and the Faraday efficiency decreases, the sum of the flow rate of the processed cathode
10 exhaust fluid flowing through the flow path P3 and the flow rate of the processed anode
exhaust fluid flowing through the flow path P4 increases to 125 when the Faraday
efficiency is 100%, increases to 130 when the Faraday efficiency is 90%, and increases to
140 when the Faraday efficiency is 100%. Thus, for example, by measuring the sum of the
flow rate of the cathode supply fluid flowing through the flow path P1, the flow rate of the
15 processed cathode exhaust fluid flowing through the flow path P3, and the flow rate of the
processed anode exhaust fluid flowing through the flow path P4, the decrease in Faraday
efficiency can be checked. Further, by comparing the actual measured data of the sum
with the registered data in the control device 80, the deterioration over a long-term
operation can be understood.
20 [0074] The decrease in Faraday efficiency due to deterioration over a long-term
operation causes, for example, a failure mode called cross leak in which a gaseous
substance moves to one of the cathode 11 side and the anode 12 side, or to each other.
When a reduction product moves from the cathode 11 side to the anode 12 side, a carbon
compound or hydrogen produced at the cathode 11 is oxidized at the anode 12 and
converted into carbon dioxide or water. When hydrogen is produced, the sum of the flow
5 rate of the processed cathode exhaust fluid flowing through the flow path P3 and the flow
rate of the processed anode exhaust fluid flowing through the flow path P4 decreases 2024201352
because hydrogen molecules are small, the cross leak of hydrogen moving through the
diaphragm 13 increases, and the product is converted from gas into liquid due to
conversion of hydrogen into water at the anode 12. The respective variations in the flow
10 rates of the processed cathode exhaust fluid and the processed anode exhaust fluid when
hydrogen is converted into water are illustrated in Table 2. When the Faraday efficiency
decreases to 90% due to the cross leak, the sum of the flow rate of the processed cathode
exhaust fluid flowing through the flow path P3 and the flow rate of the processed anode
exhaust fluid flowing through the flow path P4 decreases from 130 to 125. This variation
15 can be used to detect the increase or decrease in cross leak during a long-term operation
and control operation.
[0075] [Table 2]
FE 90% 70% 50% CO2 10 30 50 Cathode CO 45 35 25 exhaust fluid H2 0 0 0 Subtotal 55 65 75 Anode CO2 45 35 25 exhaust O2 25 25 25 fluid Subtotal 70 60 50 Total 125 125 125
[0076] For example, when operation is performed with the Faraday efficiency being
20 90%, the flow rate of the processed cathode exhaust fluid flowing through the flow path P3
varies from 60 in Table 1 to 55 in Table 2 over a long-term operation, and when the flow
rate of the processed anode exhaust fluid flowing through the flow path P4 does not vary
from 70 in Table 1 and remains 70 in Table 2, such a variation in the cathode exhaust fluid
as illustrated in Table 2 caused by the occurrence of the cross leak can be detected and the
operating conditions of each component can be controlled based on a control signal from
5 the control device 80.
[0077] A known example of a conventional electrochemical reaction device, detects the 2024201352
total flow rate of fluid discharged from a cathode chamber or an anode chamber and to
control the flow rate of a carbon dioxide gas in fluid supplied to the cathode chamber for
controlling carbon dioxide contained in the fluid discharged from the cathode chamber
10 according to a detection result. However, in order to detect changes in electrolysis
performance such as a cross leak or deterioration caused by a long-term operation of the
electrochemical reaction device, it is necessary to detect variations in the sum of the flow
rate of the cathode supply fluid flowing through the flow path P1, the flow rate of the
processed cathode exhaust fluid flowing through the flow path P3, and the flow rate of the
15 processed anode exhaust fluid flowing through the flow path P4, as in the electrochemical
reaction device in the embodiment.
[0078] The cathode chamber 140 and the anode chamber 150 has an appropriate
balanced pressure therebetween, the appropriate balanced pressure can be set by
controlling the pressures of cathode chamber 140 and the anode chamber 150 using, for
20 example, the pressure controller 41 and the pressure controller 42. When the pressure in
the cathode chamber 140 is low, water or an electrolytic solution may flow into the cathode
11 from the flow path P2. When too much water or electrolytic solution flows into the
cathode 11, flooding occurs and the hydrogen production reaction, which is a side reaction,
proceeds. When the pressure in the cathode chamber 140 is high, water or an electrolytic
25 solution is not sufficiently supplied to the cathode 11, resulting in a problem that ion
diffusion is inhibited. The pressure in the cathode chamber 140 is preferably controlled to
a range of 0 PaG or more and 300 KPaG or less in gauge pressure. The pressure in the
cathode chamber 140 can be controlled by the pressure controller 41, for example. The
pressure in the cathode chamber 140 is more preferably controlled to 50 KPaG or more and
200 KPaG or less in gauge pressure. The pressure in the anode chamber 150 is preferably
controlled to 0 PaG or more and 300 KPaG or less in gauge pressure. The pressure in the
anode chamber 150 can be controlled by the pressure controller 42, for example. The
5 pressure in the anode chamber 150 is more preferably controlled to 0 PaG or more and 200
KPaG or less in gauge pressure. The pressure difference (differential pressure) between 2024201352
the cathode chamber 140 and the anode chamber 150 is preferably controlled to 0 PaG or
more and 150 KPaG or less in gauge pressure. The pressure in the cathode chamber 140 is
preferably higher than that in the anode chamber 150. The control of the pressure
10 difference between the cathode chamber 140 and the anode chamber 150 to the range, can
reduce the hydrogen production reaction, which is a side reaction, for example.
[0079] When the control device 80 detects the occurrence of the cross leak from the
cathode chamber 140 to the anode chamber 150, based on a control signal from the control
device 80, at least one of the controllers of the flow rate controller 21, the flow rate
15 controller 22, the pressure controller 41, the pressure controller 42, the power supply 70,
and the temperature controller 71 is controlled, to thereby control the operating conditions
of the electrochemical reaction structure 10. Further, the control device 80 may compare
first data indicating the measured sum with second data registered in the control device 80
and control at least one of the controllers according to a comparison result, to thereby
20 control the pressure difference. The control device 80 may analyze the variation in the
measured sum over time and control at least one of the controllers according to an analysis
result, to thereby control the pressure difference.
[0080] When the cross leak occurs, for example, the control device 80 controls the flow
rate controller 21 to increase the flow rate of the cathode supply fluid flowing through the
25 flow path P1, thereby making it possible to reduce the hydrogen production reaction.
[0081] When the hydrogen production reaction increases due to temperature rise and the
cross leak occurs, the control device 80 controls the flow rate controller 22 to increase the
flow rate of the anode supply fluid flowing through the flow path P2, thereby making it
possible to reduce increasing the temperature of the electrochemical reaction structure 10
to reduce the hydrogen production reaction.
[0082] When the variation in the pressure of the cathode chamber 140 or the pressure in
the anode chamber 150 causes an increase in water inflow from the anode 12 side to the
5 cathode 11 and the cross leak occurs, the control device 80 controls the pressure controller
41 to control the pressure in the cathode chamber 140 and controls the pressure controller 2024201352
42 to control the pressure in the anode chamber 150, thereby making it possible to reduce
electrolyzing water. Further, the control device 80 controls the power supply 70 to reduce
the value of current or voltage to be supplied to the electrochemical reaction structure 10,
10 thereby making it possible to prevent increasing the temperature of the electrochemical
reaction structure 10 to reduce the hydrogen production reaction.
[0083] When the cross leak occurs, the control device 80 controls the heater of the
temperature controller 71 to reduce the temperature of the electrochemical reaction
structure 10, thereby making it possible to reduce the hydrogen production reaction.
15 [0084] The flow path P3 may be connected to a valuable material production device.
Examples of the valuable material production device include a chemical synthesis device
that produces valuable materials through chemical synthesis using raw materials such as
carbon monoxide, and so on. Examples of the valuable material include methanol
produced by a methanol production device, hydrocarbons produced by a Fischer-Tropsch
20 reactor, synthetic gasoline, light oil, jet fuel, olefin compounds produced by an olefin
production device, and so on. The valuable material production device provided so as to
follow the electrochemical reaction structure 10, can produce valuable materials having a
high added value from the product of the electrochemical reaction structure 10.
[0085] The type of the chemical synthesis device is not particularly limited as long as it
25 is capable of causing a reaction to synthesize another substance from the reduction product
produced at the cathode 11. Examples of the reaction using the reduction product by the
chemical synthesis device, include a chemical reaction, an electrochemical reaction,
biological conversion reactions using products such as algae, enzyme, yeast, and bacteria,
and so on.
[0086] The flow path P3 may be connected to a product separator instead of to the
valuable material production device. The product separator can separate a carbon
compound such as carbon monoxide, which is a product, by separating excess carbon
5 dioxide from the cathode exhaust fluid or removing water from the cathode exhaust fluid.
For example, when the carbon monoxide gas is produced in the electrochemical reaction 2024201352
structure 10 by the expression (2), by using, as a raw material, a mixed gas containing the
produced carbon monoxide gas and a hydrogen gas as a byproduct of the reduction
reaction, methanol can be produced through methanol synthesis, or jet fuel, light oil, or the
10 like can be produced through Fischer-Tropsch synthesis. The present invention is not
limited to this, and the flow path P3 may be connected to a tank that stores gas containing
carbon compounds such as carbon monoxide instead of to the valuable material production
device.
[0087] The reduction product may contain hydrogen obtained by electrolysis of carbon
15 dioxide, carbon monoxide, and water. The concentration of hydrogen can be arbitrarily
controlled depending on uses. In the case where hydrogen is used in the chemical
synthesis device, carbon dioxide may be separated from the cathode exhaust fluid to be
used, in order to use the mixture of carbon monoxide and hydrogen. In the case where
hydrogen is not used, carbon monoxide is only separated from the cathode exhaust fluid.
20 In the case where methanol is produced, by controlling the number of moles of hydrogen to
about twice the number of moles of carbon monoxide, the hydrogen produced at the
cathode 11 can be used as a valuable material. In the meantime, at the cathode 11, the side
reaction of hydrogen can be inhibited depending on the reaction conditions to control the
concentration of hydrogen in the reduction product to a range of 0.1% or more and 5% or
25 less in volume percent. This makes it possible to use the electrochemical reaction device
as a carbon monoxide production device that produces high-concentration carbon
monoxide.
[0088] The configurations in the embodiments are applicable in combination, and parts
thereof are also replaceable. While certain embodiments have been described, these
embodiments have been presented by way of example only, and are not intended to limit
the scope of the inventions. Indeed, the novel embodiments described herein may be
embodied in a variety of other forms; furthermore, various omissions, substitutions and
5 changes in the form of the embodiments described herein may be made without departing
from the scope of the inventions. The accompanying claims and their equivalents are 2024201352
intended to cover such forms or modifications as would fall within the scope of the
inventions.
[0089] It is to be understood that, if any prior art publication is referred to herein, such
10 reference does not constitute an admission that the publication forms a part of the common
general knowledge in the art, in Australia or any other country.
[0090] In the claims which follow and in the preceding description of the invention,
except where the context requires otherwise due to express language or necessary
implication, the word “comprise” or variations such as “comprises” or “comprising” is
15 used in an inclusive sense, i.e. to specify the presence of the stated features but not to
preclude the presence or addition of further features in various embodiments of the
invention.
[0091] The embodiments can be summarized into the following clauses.
(Clause 1)
20 An electrochemical reaction device comprising:
an electrochemical reaction structure comprising:
a cathode having a reduction catalyst that promotes a reduction reaction
of reducing carbon dioxide to produce a carbon compound;
an anode having an oxidation catalyst that promotes an oxidation reaction
25 of oxidizing water to produce oxygen;
a diaphragm between the cathode and the anode,
a cathode chamber facing on the cathode; and
an anode chamber facing on the anode;
a first flow path through which a first fluid flows, the first flow path being
connected to an inlet of the cathode chamber, and the first fluid being supplied to the
cathode chamber and containing the carbon dioxide;
a second flow path through which a second fluid flows, the second flow path
5 being connected to an inlet of the anode chamber, the second fluid being supplied to the
anode chamber and containing the water; 2024201352
a third flow path through which a third fluid flows, the third flow path being
connected to an outlet of the cathode chamber, and the third fluid being discharged from
the cathode chamber and containing the carbon compound;
10 a fourth flow path through which a fourth fluid flows, the fourth flow path being
connected to an outlet of the anode chamber, and the fourth fluid being discharged from the
anode chamber and containing the water and the oxygen;
at least one controller selected from the group consisting of a first flow rate
controller, a second flow rate controller, a first pressure controller, a second pressure
15 controller, a temperature controller and a power supply, the first flow rate controller being
configured to control a flow rate of the first fluid flowing through the first flow path, the
second flow rate controller being configured to control a flow rate of the second fluid
flowing through the second flow path, the first pressure controller being configured to
control a pressure of the third flow path, the second pressure controller being configured to
20 control a pressure of the fourth flow path, the temperature controller being configured to
control a temperature of the electrochemical reaction structure, the power supply being
configured to control a current or a voltage to be supplied to the electrochemical reaction
structure, and the at least one controller including the first flow rate controller;
a gas/liquid separator provided in the middle of the fourth flow path and
25 configured to process the fourth fluid to separate a liquid containing the water from the
fourth fluid;
a first flowmeter configured to measure a flow rate of the third fluid flowing
through the third flow path;
a second flowmeter configured to measure a flow rate of the processed fourth
fluid flowing through the fourth flow path; and
a control device connected to the at least one controller, the first flowmeter and
the second flowmeter, the control device being configured to measure a sum of the flow
5 rate of the first fluid flowing through the first flow path, the flow rate of the third fluid
flowing through the third flow path, and the flow rate of the processed fourth fluid flowing 2024201352
through the fourth flow path, and being configured to control the at least one controller
according to the sum to control a pressure difference between the cathode chamber and the
anode chamber.
10 (Clause 2)
The electrochemical reaction device according to clause 1, further comprising:
a humidifier provided in the middle of the first flow path and configured to
humidify carbon dioxide in the first fluid.
(Clause 3)
15 The electrochemical reaction device according to claim 1 or claim 2, further
comprising:
a dehydrator provided in the middle of the third flow path so as to precede the first
flowmeter, and configured to process the third fluid to separate the water from the third
fluid.
20 (Clause 4)
The electrochemical reaction device according to any one of the clause 1 to the
clause 3, wherein
the control device is configured to control the first flow rate controller according
to the sum, and is configured to control the flow rate of the first fluid flowing through the
25 first flow path to control the pressure difference.
(Clause 5)
The electrochemical reaction device according to any one of the clause 1 to the
clause 4, wherein
the at least one controller includes:
the first pressure controller; and
the second pressure controller, and
the control device is configured to control the first pressure controller according to
5 the sum to control the pressure of the third flow path, and to control the second pressure
controller according to the sum to control the pressure of the fourth flow path, and thus 2024201352
control the pressure difference.
(Clause 6)
The electrochemical reaction device according to any one of the clause 1 to the
10 clause 5, wherein
the at least one controller includes the second flow rate controller, and
the control device is configured to control the second flow rate controller
according to the sum, and is configured to control the flow rate of the second fluid flowing
through the second flow path to control the pressure difference.
15 (Clause 7)
The electrochemical reaction device according to any one of the clause 1 to the
clause 6, wherein
the at least one controller includes the temperature controller, and
the control device is configured to control the temperature controller according to
20 the sum, and is configured to control the temperature of the electrochemical reaction
structure to control the pressure difference.
(Clause 8)
The electrochemical reaction device according to the clause 7, wherein
the temperature controller includes a heater configured to heat the electrochemical
25 reaction structure.
(Clause 9)
The electrochemical reaction device according to any one of the clause 1 to the
clause 8, wherein
the at least one controller includes the power supply, and
the control device is configured to control the power supply according to the sum,
and is configured to control the current or the voltage to be supplied to the electrochemical
reaction structure to control the pressure difference.
5 (Clause 10)
The electrochemical reaction device according to any one of the clause 1 to the 2024201352
clause 9, wherein
the control device is configured to compare a first data indicating the sum with a
second data to be stored in the control device, and is configured to control the at least one
10 controller according to a comparison result to control the pressure difference.
(Clause 11)
The electrochemical reaction device according to any one of the clause 1 to the
clause 10, wherein
the control device is configured to analyze variations in the sum over time, and is
15 configured to control the at least one controller according to a result of the analyzation to
control the pressure difference.
(Clause 12)
A method of operating an electrochemical reaction device,
the electrochemical reaction device comprising an electrochemical reaction
20 structure,
the electrochemical reaction structure comprising:
a cathode having a reduction catalyst that promotes a reduction reaction
of reducing carbon dioxide to produce a carbon compound;
an anode having an oxidation catalyst that promotes an oxidation reaction
25 of oxidizing water to produce oxygen;
a diaphragm between the cathode and the anode,
a cathode chamber facing on the cathode; and
an anode chamber facing on the anode;
a first flow path through which a first fluid flows, the first flow path being
connected to an inlet of the cathode chamber, and the first fluid being supplied to the
cathode chamber and containing the carbon dioxide;
a second flow path through which a second fluid flows, the second flow path
5 being connected to an inlet of the anode chamber, and the second fluid being supplied to
the anode chamber and containing the water; 2024201352
a third flow path through which a third fluid flows, the third flow path being
connected to an outlet of the cathode chamber, and the third fluid being discharged from
the cathode chamber and containing the produced carbon compound;
10 a fourth flow path through which a fourth fluid flows, the fourth flow path being
connected to an outlet of the anode chamber, and the fourth fluid being discharged from the
anode chamber and containing the water and the produced oxygen;
at least one controller selected from the group consisting of a first flow rate
controller, a second flow rate controller, a first pressure controller, a second pressure
15 controller, a temperature controller and a power supply, the first flow rate controller being
configured to control a flow rate of the first fluid flowing through the first flow path, the
second flow rate controller being configured to control a flow rate of the second fluid
flowing through the second flow path, the first pressure controller being configured to
control a pressure of the third flow path, the second pressure controller being configured to
20 control a pressure of the fourth flow path, the temperature controller being configured to
control a temperature of the electrochemical reaction structure, the power supply being
configured to control a current or a voltage to be supplied to the electrochemical reaction
structure, and the at least one controller including the first flow rate controller;
a gas/liquid separator provided in the middle of the fourth flow path and
25 configured to process the fourth fluid to separate a liquid containing the water from the
fourth fluid;
a first flowmeter configured to measure a flow rate of the third fluid flowing
through the third flow path; and
a second flowmeter configured to measure a flow rate of the processed fourth
fluid flowing through the fourth flow path,
the method comprising:
supplying the first fluid to the cathode chamber, supplying the second fluid to the
5 anode chamber, and supplying a current or a voltage to the electrochemical reaction
structure, to reduce the carbon dioxide by the cathode to produce the carbon compound and 2024201352
to reduce the water by the anode to produce the oxygen; and
measuring the sum of the flow rate of the first fluid flowing through the first flow
path, the flow rate of the third fluid flowing through the third flow path, and the flow rate
10 of the processed fourth fluid flowing through the fourth flow path and controlling the at
least one controller according to the sum to control a pressure difference between the
cathode chamber and the anode chamber.
(Clause 13)
The method according to the clause 12, wherein
15 a pressure in the cathode chamber is controlled to a range of 0 PaG or more and
300 KPaG or less,
a pressure in the anode chamber is controlled to 0 PaG or more and 300 KPaG or
less,
the pressure difference is controlled to 0 PaG or more and 150 KPaG or less, and
20 the pressure in the cathode chamber is higher than the pressure in the anode
chamber.
(Clause 14)
The method according to clause 12, wherein
the electrochemical reaction device further comprises at least one selected from
25 the group consisting of a humidifier and a dehydrator,
the humidifier is provided in the middle of the flow path and is configured to
humidify carbon dioxide in the first fluid, and
the dehydrator is provided in the middle of the third flow path so as to precede the
first flowmeter and is configured to process the third fluid to separate the water from the
third fluid.
(Clause 15)
The method according to clause 12, wherein
5 the electrochemical reaction device further comprises a control device, and
the control device is configured to control the first flow rate controller according 2024201352
to the sum and is configured to control the flow rate of the first fluid flowing through the
first flow path to control the pressure difference.
(Clause 16)
10 The method according to clause 12, wherein
the electrochemical reaction device further comprises a control device,
the at least one controller includes:
the first pressure controller; and
the second pressure controller, and
15 the control device is configured to control the first pressure controller according to
the sum to control the pressure of the third flow path and controls the second pressure
controller according to the sum to control the pressure of the fourth flow path, and thereby
controls the pressure difference.
(Clause 17)
20 The method according to clause12, wherein
the electrochemical reaction device further comprises a control device,
the at least one controller includes the second flow rate controller, and
the control device is configured to control the second flow rate controller
according to the sum, and is configured to control the flow rate of the second fluid flowing
25 through the second flow path to control the pressure difference.
(Clause 18)
The method according to any one of clause 12 to clause 17, wherein
the electrochemical reaction device further comprises a control device,
the at least one controller includes the temperature controller, and
the control device is configured to control the temperature controller according to
the sum, and is configured to control the temperature of the electrochemical reaction
structure to control the pressure difference.
5 (Clause 19)
The electrochemical reaction device according to any one of clause 12 to clause 2024201352
17, wherein
the electrochemical reaction device further comprises a control device,
the at least one controller includes the power supply, and
10 the control device is configured to control the power supply according to the sum,
and is configured to control the current or the voltage to be supplied to the electrochemical
reaction structure to control the pressure difference.
(Clause 20)
The method according to clause 12, wherein
15 the electrochemical reaction device further includes a control device, and
the control device is configured to compare a first data indicating the sum with a
second data to be stored in the control device, and is configured to control the at least one
controller according to a comparison result to control the pressure difference, or
the control device is configured to analyze variations in the sum over time, and is
20 configured to control the at least one controller according to a result of the analyzation to
control the pressure difference.

Claims (19)

THE CLAIMS DEFINING THE INVENTION ARE AS FOLLOWS:
1. An electrochemical reaction device comprising:
an electrochemical reaction structure comprising:
5 a cathode having a reduction catalyst that promotes a reduction reaction
of reducing carbon dioxide to produce a carbon compound; 2024201352
an anode having an oxidation catalyst that promotes an oxidation reaction
of oxidizing water to produce oxygen;
a diaphragm between the cathode and the anode,
10 a cathode chamber facing on the cathode; and
an anode chamber facing on the anode;
a first flow path through which a first fluid flows, the first flow path being
connected to an inlet of the cathode chamber, and the first fluid being supplied to the
cathode chamber and containing the carbon dioxide;
15 a second flow path through which a second fluid flows, the second flow path
being connected to an inlet of the anode chamber, the second fluid being supplied to the
anode chamber and containing the water;
a third flow path through which a third fluid flows, the third flow path being
connected to an outlet of the cathode chamber, and the third fluid being discharged from
20 the cathode chamber and containing the carbon compound;
a fourth flow path through which a fourth fluid flows, the fourth flow path being
connected to an outlet of the anode chamber, and the fourth fluid being discharged from the
anode chamber and containing the water and the oxygen;
at least one controller selected from the group consisting of a first flow rate
25 controller, a second flow rate controller, a first pressure controller, a second pressure
controller, a temperature controller and a power supply, the first flow rate controller being
configured to measure and control a flow rate of the first fluid flowing through the first
flow path, the second flow rate controller being configured to measure and control a flow
rate of the second fluid flowing through the second flow path, the first pressure controller
being configured to control a pressure of the third flow path, the second pressure controller
being configured to control a pressure of the fourth flow path, the temperature controller
being configured to control a temperature of the electrochemical reaction structure, the
5 power supply being configured to control a current or a voltage to be supplied to the
electrochemical reaction structure, and the at least one controller including the first flow 2024201352
rate controller;
a gas/liquid separator provided in the middle of the fourth flow path and
configured to process the fourth fluid to separate a liquid containing the water from the
10 fourth fluid;
a first flowmeter configured to measure a flow rate of the third fluid flowing
through the third flow path;
a second flowmeter configured to measure a flow rate of the processed fourth
fluid flowing through the fourth flow path; and
15 a control device connected to the at least one controller, the first flowmeter and
the second flowmeter, the control device being configured to measure a sum of the flow
rate of the first fluid flowing through the first flow path, the flow rate of the third fluid
flowing through the third flow path, and the flow rate of the processed fourth fluid flowing
through the fourth flow path, and being configured to control the at least one controller
20 according to the sum to control a pressure difference between the cathode chamber and the
anode chamber.
2. The electrochemical reaction device according to claim 1, further comprising:
a humidifier provided in the middle of the first flow path and configured to
25 humidify carbon dioxide in the first fluid.
3. The electrochemical reaction device according to claim 1 or claim 2, further
comprising:
a dehydrator provided in the middle of the third flow path so as to precede the first
flowmeter, and configured to process the third fluid to separate the water from the third
fluid.
5
4. The electrochemical reaction device according to any one of claim 1 to claim
3, wherein 2024201352
the control device is configured to control the first flow rate controller according
to the sum, and is configured to control the flow rate of the first fluid flowing through the
first flow path to control the pressure difference.
10
5. An electrochemical reaction device comprising:
an electrochemical reaction structure comprising:
a cathode having a reduction catalyst that promotes a reduction reaction
of reducing carbon dioxide to produce a carbon compound;
15 an anode having an oxidation catalyst that promotes an oxidation reaction
of oxidizing water to produce oxygen;
a diaphragm between the cathode and the anode,
a cathode chamber facing on the cathode; and
an anode chamber facing on the anode;
20 a first flow path through which a first fluid flows, the first flow path being
connected to an inlet of the cathode chamber, and the first fluid being supplied to the
cathode chamber and containing the carbon dioxide;
a second flow path through which a second fluid flows, the second flow path
being connected to an inlet of the anode chamber, the second fluid being supplied to the
25 anode chamber and containing the water;
a third flow path through which a third fluid flows, the third flow path being
connected to an outlet of the cathode chamber, and the third fluid being discharged from
the cathode chamber and containing the carbon compound;
a fourth flow path through which a fourth fluid flows, the fourth flow path being
connected to an outlet of the anode chamber, and the fourth fluid being discharged from the
anode chamber and containing the water and the oxygen;
at least one controller selected from the group consisting of a first flow rate
5 controller, a second flow rate controller, a first pressure controller, a second pressure
controller, a temperature controller and a power supply, the first flow rate controller being 2024201352
configured to control a flow rate of the first fluid flowing through the first flow path, the
second flow rate controller being configured to control a flow rate of the second fluid
flowing through the second flow path, the first pressure controller being configured to
10 control a pressure of the third flow path, the second pressure controller being configured to
control a pressure of the fourth flow path, the temperature controller being configured to
control a temperature of the electrochemical reaction structure, the power supply being
configured to control a current or a voltage to be supplied to the electrochemical reaction
structure, and the at least one controller including the first flow rate controller;
15 a gas/liquid separator provided in the middle of the fourth flow path and
configured to process the fourth fluid to separate a liquid containing the water from the
fourth fluid;
a first flowmeter configured to measure a flow rate of the third fluid flowing
through the third flow path;
20 a second flowmeter configured to measure a flow rate of the processed fourth
fluid flowing through the fourth flow path; and
a control device connected to the at least one controller, the first flowmeter and
the second flowmeter, the control device being configured to measure a sum of the flow
rate of the first fluid flowing through the first flow path, the flow rate of the third fluid
25 flowing through the third flow path, and the flow rate of the processed fourth fluid flowing
through the fourth flow path, and being configured to control the at least one controller
according to the sum to control a pressure difference between the cathode chamber and the
anode chamber, wherein the at least one controller includes:
the first pressure controller; and
the second pressure controller, and
the control device is configured to control the first pressure controller
according to the sum to control the pressure of the third flow path, and to control the
5 second pressure controller according to the sum to control the pressure of the fourth flow
path, and thus control the pressure difference. 2024201352
6. The electrochemical reaction device according to any one of claim 1 to claim
5, wherein
10 the at least one controller includes the second flow rate controller, and
the control device is configured to control the second flow rate controller
according to the sum, and is configured to control the flow rate of the second fluid flowing
through the second flow path to control the pressure difference.
15
7. The electrochemical reaction device according to any one of claim 1 to claim
6, wherein
the at least one controller includes the temperature controller, and
the control device is configured to control the temperature controller according to
the sum, and is configured to control the temperature of the electrochemical reaction
20 structure to control the pressure difference.
8. The electrochemical reaction device according to claim 7, wherein
the temperature controller includes a heater configured to heat the electrochemical
reaction structure.
25
9. The electrochemical reaction device according to any one of claim 1 to claim
8, wherein
the at least one controller includes the power supply, and
the control device is configured to control the power supply according to the sum,
and is configured to control the current or the voltage to be supplied to the electrochemical
reaction structure to control the pressure difference.
5 10. An electrochemical reaction device comprising:
an electrochemical reaction structure comprising: 2024201352
a cathode having a reduction catalyst that promotes a reduction reaction
of reducing carbon dioxide to produce a carbon compound;
an anode having an oxidation catalyst that promotes an oxidation reaction
10 of oxidizing water to produce oxygen;
a diaphragm between the cathode and the anode,
a cathode chamber facing on the cathode; and
an anode chamber facing on the anode;
a first flow path through which a first fluid flows, the first flow path being
15 connected to an inlet of the cathode chamber, and the first fluid being supplied to the
cathode chamber and containing the carbon dioxide;
a second flow path through which a second fluid flows, the second flow path
being connected to an inlet of the anode chamber, the second fluid being supplied to the
anode chamber and containing the water;
20 a third flow path through which a third fluid flows, the third flow path being
connected to an outlet of the cathode chamber, and the third fluid being discharged from
the cathode chamber and containing the carbon compound;
a fourth flow path through which a fourth fluid flows, the fourth flow path being
connected to an outlet of the anode chamber, and the fourth fluid being discharged from the
25 anode chamber and containing the water and the oxygen;
at least one controller selected from the group consisting of a first flow rate
controller, a second flow rate controller, a first pressure controller, a second pressure
controller, a temperature controller and a power supply, the first flow rate controller being
configured to control a flow rate of the first fluid flowing through the first flow path, the
second flow rate controller being configured to control a flow rate of the second fluid
flowing through the second flow path, the first pressure controller being configured to
control a pressure of the third flow path, the second pressure controller being configured to
5 control a pressure of the fourth flow path, the temperature controller being configured to
control a temperature of the electrochemical reaction structure, the power supply being 2024201352
configured to control a current or a voltage to be supplied to the electrochemical reaction
structure, and the at least one controller including the first flow rate controller;
a gas/liquid separator provided in the middle of the fourth flow path and
10 configured to process the fourth fluid to separate a liquid containing the water from the
fourth fluid;
a first flowmeter configured to measure a flow rate of the third fluid flowing
through the third flow path;
a second flowmeter configured to measure a flow rate of the processed fourth
15 fluid flowing through the fourth flow path; and
a control device connected to the at least one controller, the first flowmeter and
the second flowmeter, the control device being configured to measure a sum of the flow
rate of the first fluid flowing through the first flow path, the flow rate of the third fluid
flowing through the third flow path, and the flow rate of the processed fourth fluid flowing
20 through the fourth flow path, and being configured to control the at least one controller
according to the sum to control a pressure difference between the cathode chamber and the
anode chamber, wherein
the control device is configured to compare a first data indicating the sum
with a second data to be stored in the control device, and is configured to control the at
25 least one controller according to a comparison result to control the pressure difference.
11. An electrochemical reaction device comprising:
an electrochemical reaction structure comprising:
a cathode having a reduction catalyst that promotes a reduction reaction
of reducing carbon dioxide to produce a carbon compound;
an anode having an oxidation catalyst that promotes an oxidation reaction
of oxidizing water to produce oxygen;
5 a diaphragm between the cathode and the anode,
a cathode chamber facing on the cathode; and 2024201352
an anode chamber facing on the anode;
a first flow path through which a first fluid flows, the first flow path being
connected to an inlet of the cathode chamber, and the first fluid being supplied to the
10 cathode chamber and containing the carbon dioxide;
a second flow path through which a second fluid flows, the second flow path
being connected to an inlet of the anode chamber, the second fluid being supplied to the
anode chamber and containing the water;
a third flow path through which a third fluid flows, the third flow path being
15 connected to an outlet of the cathode chamber, and the third fluid being discharged from
the cathode chamber and containing the carbon compound;
a fourth flow path through which a fourth fluid flows, the fourth flow path being
connected to an outlet of the anode chamber, and the fourth fluid being discharged from the
anode chamber and containing the water and the oxygen;
20 at least one controller selected from the group consisting of a first flow rate
controller, a second flow rate controller, a first pressure controller, a second pressure
controller, a temperature controller and a power supply, the first flow rate controller being
configured to control a flow rate of the first fluid flowing through the first flow path, the
second flow rate controller being configured to control a flow rate of the second fluid
25 flowing through the second flow path, the first pressure controller being configured to
control a pressure of the third flow path, the second pressure controller being configured to
control a pressure of the fourth flow path, the temperature controller being configured to
control a temperature of the electrochemical reaction structure, the power supply being
configured to control a current or a voltage to be supplied to the electrochemical reaction
structure, and the at least one controller including the first flow rate controller;
a gas/liquid separator provided in the middle of the fourth flow path and
configured to process the fourth fluid to separate a liquid containing the water from the
5 fourth fluid;
a first flowmeter configured to measure a flow rate of the third fluid flowing 2024201352
through the third flow path;
a second flowmeter configured to measure a flow rate of the processed fourth
fluid flowing through the fourth flow path; and
10 a control device connected to the at least one controller, the first flowmeter and
the second flowmeter, the control device being configured to measure a sum of the flow
rate of the first fluid flowing through the first flow path, the flow rate of the third fluid
flowing through the third flow path, and the flow rate of the processed fourth fluid flowing
through the fourth flow path, and being configured to control the at least one controller
15 according to the sum to control a pressure difference between the cathode chamber and the
anode chamber, wherein
the control device is configured to analyze variations in the sum over
time, and is configured to control the at least one controller according to a result of the
analyzation to control the pressure difference.
20
12. A method of operating an electrochemical reaction device,
the electrochemical reaction device comprising an electrochemical reaction
structure,
the electrochemical reaction structure comprising:
25 a cathode having a reduction catalyst that promotes a reduction reaction
of reducing carbon dioxide to produce a carbon compound;
an anode having an oxidation catalyst that promotes an oxidation reaction
of oxidizing water to produce oxygen;
a diaphragm between the cathode and the anode,
a cathode chamber facing on the cathode; and
an anode chamber facing on the anode;
a first flow path through which a first fluid flows, the first flow path being
5 connected to an inlet of the cathode chamber, and the first fluid being supplied to the
cathode chamber and containing the carbon dioxide; 2024201352
a second flow path through which a second fluid flows, the second flow path
being connected to an inlet of the anode chamber, and the second fluid being supplied to
the anode chamber and containing the water;
10 a third flow path through which a third fluid flows, the third flow path being
connected to an outlet of the cathode chamber, and the third fluid being discharged from
the cathode chamber and containing the produced carbon compound;
a fourth flow path through which a fourth fluid flows, the fourth flow path being
connected to an outlet of the anode chamber, and the fourth fluid being discharged from the
15 anode chamber and containing the water and the produced oxygen;
at least one controller selected from the group consisting of a first flow rate
controller, a second flow rate controller, a first pressure controller, a second pressure
controller, a temperature controller and a power supply, the first flow rate controller being
configured to measure and control a flow rate of the first fluid flowing through the first
20 flow path, the second flow rate controller being configured to measure and control a flow
rate of the second fluid flowing through the second flow path, the first pressure controller
being configured to control a pressure of the third flow path, the second pressure controller
being configured to control a pressure of the fourth flow path, the temperature controller
being configured to control a temperature of the electrochemical reaction structure, the
25 power supply being configured to control a current or a voltage to be supplied to the
electrochemical reaction structure, and the at least one controller including the first flow
rate controller;
a gas/liquid separator provided in the middle of the fourth flow path and
configured to process the fourth fluid to separate a liquid containing the water from the
fourth fluid;
a first flowmeter configured to measure a flow rate of the third fluid flowing
through the third flow path; and
5 a second flowmeter configured to measure a flow rate of the processed fourth
fluid flowing through the fourth flow path, 2024201352
the method comprising:
supplying the first fluid to the cathode chamber, supplying the second fluid to the
anode chamber, and supplying a current or a voltage to the electrochemical reaction
10 structure, to reduce the carbon dioxide by the cathode to produce the carbon compound and
to oxidize the water by the anode to produce the oxygen; and
measuring the sum of the flow rate of the first fluid flowing through the first flow
path, the flow rate of the third fluid flowing through the third flow path, and the flow rate
of the processed fourth fluid flowing through the fourth flow path and controlling the at
15 least one controller according to the sum to control a pressure difference between the
cathode chamber and the anode chamber.
13. The method according to claim 12, wherein
a pressure in the cathode chamber is controlled to a range of 0 PaG or more and
20 300 KPaG or less,
a pressure in the anode chamber is controlled to 0 PaG or more and 300 KPaG or
less,
the pressure difference is controlled to 0 PaG or more and 150 KPaG or less, and
the pressure in the cathode chamber is higher than the pressure in the anode
25 chamber.
14. The method according to claim 12, wherein
the electrochemical reaction device further comprises at least one selected from
the group consisting of a humidifier and a dehydrator,
the humidifier is provided in the middle of the flow path and is configured to
humidify carbon dioxide in the first fluid, and
the dehydrator is provided in the middle of the third flow path so as to precede the
5 first flowmeter and is configured to process the third fluid to separate the water from the
third fluid. 2024201352
15. The method according to claim 12, wherein
the electrochemical reaction device further comprises a control device, and
10 the control device is configured to control the first flow rate controller according
to the sum and is configured to control the flow rate of the first fluid flowing through the
first flow path to control the pressure difference.
16. The method according to claim 12, wherein
15 the electrochemical reaction device further comprises a control device,
the at least one controller includes:
the first pressure controller; and
the second pressure controller, and
the control device is configured to control the first pressure controller according to
20 the sum to control the pressure of the third flow path and controls the second pressure
controller according to the sum to control the pressure of the fourth flow path, and thereby
controls the pressure difference.
17. The method according to claim 12, wherein
25 the electrochemical reaction device further comprises a control device,
the at least one controller includes the second flow rate controller, and
the control device is configured to control the second flow rate controller
according to the sum, and is configured to control the flow rate of the second fluid flowing
through the second flow path to control the pressure difference.
18. The method according to any one of claim 12 to claim 17, wherein
the electrochemical reaction device further comprises a control device,
5 the at least one controller includes the temperature controller, and
the control device is configured to control the temperature controller according to 2024201352
the sum, and is configured to control the temperature of the electrochemical reaction
structure to control the pressure difference.
10
19. The electrochemical reaction device according to any one of claim 12 to
claim 17, wherein
the electrochemical reaction device further comprises a control device,
the at least one controller includes the power supply, and
the control device is configured to control the power supply according to the sum,
15 and is configured to control the current or the voltage to be supplied to the electrochemical
reaction structure to control the pressure difference.
20. The method according to claim 12, wherein
the electrochemical reaction device further includes a control device, and
20 the control device is configured to compare a first data indicating the sum with a
second data to be stored in the control device, and is configured to control the at least one
controller according to a comparison result to control the pressure difference, or
the control device is configured to analyze variations in the sum over time, and is
configured to control the at least one controller according to a result of the analyzation to
25 control the pressure difference.
AU2024201352A 2023-09-15 2024-02-29 Electrochemical reaction device and method of operating electrochemical reaction device Active AU2024201352B2 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2023149912A JP2025042780A (en) 2023-09-15 2023-09-15 Electrochemical reactor and method for operating the electrochemical reactor
JP2023-149912 2023-09-15

Publications (2)

Publication Number Publication Date
AU2024201352A1 AU2024201352A1 (en) 2025-04-03
AU2024201352B2 true AU2024201352B2 (en) 2026-01-08

Family

ID=90362333

Family Applications (1)

Application Number Title Priority Date Filing Date
AU2024201352A Active AU2024201352B2 (en) 2023-09-15 2024-02-29 Electrochemical reaction device and method of operating electrochemical reaction device

Country Status (5)

Country Link
US (1) US20250092536A1 (en)
EP (1) EP4524291A3 (en)
JP (1) JP2025042780A (en)
CN (1) CN119640291A (en)
AU (1) AU2024201352B2 (en)

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3795720A1 (en) * 2019-09-17 2021-03-24 Kabushiki Kaisha Toshiba Carbon dioxide electrolytic device and method for electrolyzing carbon dioxide

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
PT3411489T (en) 2016-02-01 2023-08-07 Lanzatech Nz Inc Integrated fermentation and electrolysis process
JP6870956B2 (en) 2016-10-27 2021-05-12 株式会社東芝 Electrochemical reactor
JP7140731B2 (en) * 2019-09-17 2022-09-21 株式会社東芝 Electrochemical reactor and valuables manufacturing system
EP4189143A2 (en) * 2020-08-03 2023-06-07 Twelve Benefit Corporation System and method for carbon dioxide reactor control
JP7316309B2 (en) * 2021-02-26 2023-07-27 本田技研工業株式会社 Carbon dioxide treatment device, carbon dioxide treatment method, and method for producing carbon compound
JP7551585B2 (en) * 2021-09-15 2024-09-17 株式会社東芝 Carbon Dioxide Electrolysis Device

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3795720A1 (en) * 2019-09-17 2021-03-24 Kabushiki Kaisha Toshiba Carbon dioxide electrolytic device and method for electrolyzing carbon dioxide

Also Published As

Publication number Publication date
EP4524291A3 (en) 2025-05-07
EP4524291A2 (en) 2025-03-19
JP2025042780A (en) 2025-03-28
CN119640291A (en) 2025-03-18
US20250092536A1 (en) 2025-03-20
AU2024201352A1 (en) 2025-04-03

Similar Documents

Publication Publication Date Title
US12247304B2 (en) Electrochemical reaction device
EP4060086B1 (en) Carbon dioxide electrolytic device
EP3795718A1 (en) Electrochemical reaction device and valuable material manufacturing system
EP4151772A1 (en) Carbon dioxide electrolytic device, method of electrolyzing carbon dioxide, and valuable material manufacturing system
JP7775169B2 (en) Electrolysis device and method for controlling the electrolysis device
JP7662560B2 (en) Carbon dioxide electrolysis device and method for controlling the carbon dioxide electrolysis device
AU2023201239B2 (en) Electrolysis device and electrolysis method
JP7176073B2 (en) electrochemical reactor
AU2024201352B2 (en) Electrochemical reaction device and method of operating electrochemical reaction device
AU2022224824B2 (en) Carbon dioxide electrolytic device
EP4621100A2 (en) Electrochemical reaction device and method of operating electrochemical reaction device
EP4711500A1 (en) Electrolysis cell, electrolysis device, and method of manufacturing electrolysis cell