AU2024201433B2 - Electrolysis device, electrolysis system, and method of operating electrolysis device - Google Patents
Electrolysis device, electrolysis system, and method of operating electrolysis deviceInfo
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- AU2024201433B2 AU2024201433B2 AU2024201433A AU2024201433A AU2024201433B2 AU 2024201433 B2 AU2024201433 B2 AU 2024201433B2 AU 2024201433 A AU2024201433 A AU 2024201433A AU 2024201433 A AU2024201433 A AU 2024201433A AU 2024201433 B2 AU2024201433 B2 AU 2024201433B2
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25B—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
- C25B1/00—Electrolytic production of inorganic compounds or non-metals
- C25B1/01—Products
- C25B1/23—Carbon monoxide or syngas
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25B—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
- C25B15/00—Operating or servicing cells
- C25B15/02—Process control or regulation
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25B—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
- C25B1/00—Electrolytic production of inorganic compounds or non-metals
- C25B1/01—Products
- C25B1/27—Ammonia
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25B—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
- C25B15/00—Operating or servicing cells
- C25B15/08—Supplying or removing reactants or electrolytes; Regeneration of electrolytes
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25B—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
- C25B3/00—Electrolytic production of organic compounds
- C25B3/20—Processes
- C25B3/25—Reduction
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25B—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
- C25B3/00—Electrolytic production of organic compounds
- C25B3/20—Processes
- C25B3/25—Reduction
- C25B3/26—Reduction of carbon dioxide
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25B—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
- C25B9/00—Cells or assemblies of cells; Constructional parts of cells; Assemblies of constructional parts, e.g. electrode-diaphragm assemblies; Process-related cell features
- C25B9/70—Assemblies comprising two or more cells
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25B—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
- C25B9/00—Cells or assemblies of cells; Constructional parts of cells; Assemblies of constructional parts, e.g. electrode-diaphragm assemblies; Process-related cell features
- C25B9/70—Assemblies comprising two or more cells
- C25B9/73—Assemblies comprising two or more cells of the filter-press type
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25B—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
- C25B9/00—Cells or assemblies of cells; Constructional parts of cells; Assemblies of constructional parts, e.g. electrode-diaphragm assemblies; Process-related cell features
- C25B9/70—Assemblies comprising two or more cells
- C25B9/73—Assemblies comprising two or more cells of the filter-press type
- C25B9/77—Assemblies comprising two or more cells of the filter-press type having diaphragms
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- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Inorganic Chemistry (AREA)
- Automation & Control Theory (AREA)
- Electrolytic Production Of Non-Metals, Compounds, Apparatuses Therefor (AREA)
Abstract
45 An electrolysis device includes: a first electrolysis cell to reduce a reducible material and oxidize an oxidizable material; a second electrolysis cell to reduce the reducible material and oxidize the oxidizable material; a first supply source to supply a first fluid containing gas of the reducible material to the cells; a second supply source to supply a 5 second fluid containing liquid of the oxidizable material to the cells; and at least one power supply to supply a first and a second power supply current to the first and the second electrolysis cell respectively. The at least one power supply can set values of the first and second power supply currents so that a current density of current flowing through the second electrolysis cell when reducing the reducible material is higher than a current density of 10 current flowing through the first electrolysis cell when reducing the reducible material.
Description
[0001] Embodiments relate to an electrolysis device and an electrolysis system.
5 [0002] In recent years, renewable energies should be exploited by not only being 2024201433
converted into electric energy as solar power generation but also being converted into
storable and conveyable resources, in view of both an energy problem and an environment
problem. This request has developed research and development of an artificial
photosynthesis technology of generating a chemical substance using sunlight as in
10 photosynthesis by plants. This technology may enable converting renewable energy into
storable fuels, and may enable producing a chemical substance as an industrial raw
material to create valuables.
[0003] Examples of an apparatus, which produces the chemical substance using the
renewable energy of solar power generation, include an electrolysis device
15 (electrochemical reaction device) such as a carbon dioxide electrolysis device having a
cathode and a anode, the cathode reducing carbon dioxide (CO2) generated from a power
station or a waste treatment plant, and the anode oxidizing water (H2O). The cathode can
reduce carbon dioxide to produce a carbon compound such as carbon monoxide (CO), for
example. When the electrolysis device is composed by forming a cell (also referred to as
20 an electrolysis cell), it is considered effective to compose the electrolysis device by
forming a cell similar to a cell of a fuel cell such as Polymer Electric Fuel Cell (PEFC), for
example. The carbon dioxide electrolysis device can directly supply carbon dioxide to a
catalyst layer of the cathode to speedily reduce the carbon dioxide. Further, the carbon
dioxide electrolysis device can have a stack structure, which is formed by stacking
25 electrolysis cells, to prevent an increase of the area of the carbon dioxide electrolysis
device and to efficiently reduce the carbon dioxide.
[0003a] It is desired to address or alleviate one or more disadvantages or limitations of the
prior art, or to at least provide a useful alternative.
Patent Reference
[0004] Reference 1: US 2011/025643 A1
Reference 2: US 7147953 B2
5 Reference 3: JP 2022-42280 A 2024201433
[0005] Reference 4: ACS Energy Lett. 2019, 4, 1770-1777
10 [0006] A problem to be solved by the present invention is to suppress unnecessary
current consumption in an electrolytic reaction of an electrolysis device.
[0007] One or more embodiments of the present invention comprise an electrolysis
device according to an embodiment includes: a first electrolysis cell configured to reduce a
reducible material and to oxidize an oxidizable material; a second electrolysis cell
15 configured to reduce the reducible material and to oxidize the oxidizable material; a first
supply source configured to supply a first fluid to the first electrolysis cell and the second
electrolysis cell, the first fluid containing a gas of the reducible material; a second supply
source configured to supply a second fluid to the first electrolysis cell and the second
electrolysis cell, the second fluid containing a liquid of the oxidizable material; and at least
20 one power supply configured to supply a first power supply current to the first electrolysis
cell and to supply a second power supply current to the second electrolysis cell. The at
least one power supply is configured to set a value of the first power supply current and a
value of the second power supply current so that a current density of current flowing
through the second electrolysis cell when reducing the reducible material is higher than a
25 current density of current flowing through the first electrolysis cell when reducing the
reducible material, wherein: the first electrolysis cell has: a first membrane electrode
assembly having a first cathode, a first anode, and a first diaphragm between the first
cathode and the first anode; a first cathode flow path plate having a first cathode flow path
facing on the first cathode; and a first anode flow path plate having a first anode flow path
facing on the first anode; the second electrolysis cell has: a second membrane electrode
assembly having a second cathode, a second anode, and a second diaphragm between the
second cathode and the second anode; a second cathode flow path plate having a second
cathode flow path facing on the second cathode; and a second anode flow path plate having
5 a second anode flow path facing on the second anode, and the device further comprises: a 2024201433
first cathode current collector electrically connected to the first cathode and the at least one
power supply; a first anode current collector electrically connected to the first anode and
the at least one power supply; a second cathode current collector electrically connected to
the second cathode and the at least one power supply; and a second anode current collector
10 electrically connected to the second anode and the at least one power supply.
[0007a] Further embodiments of the present invention comprise a method of operating an
electrolysis device, the device comprising: a first electrolysis cell configured to reduce a
reducible material and to oxidize an oxidizable material; a second electrolysis cell
configured to reduce the reducible material and to oxidize the oxidizable material; a first
15 supply source configured to supply a first fluid to the first electrolysis cell and the second
electrolysis cell, the first fluid containing a gas of the reducible material; a second supply
source configured to supply a second fluid to the first electrolysis cell and the second
electrolysis cell, the second fluid containing a liquid of the oxidizable material; and at least
one power supply configured to supply a first power supply current to the first electrolysis
20 cell and to supply a second power supply current to the second electrolysis cell, wherein:
the first electrolysis cell has: a first membrane electrode assembly having a first cathode, a
first anode, and a first diaphragm between the first cathode and the first anode; a first
cathode flow path plate having a first cathode flow path facing on the first cathode; and a
first anode flow path plate having a first anode flow path facing on the first anode; the
25 second electrolysis cell has: a second membrane electrode assembly having a second
cathode, a second anode, and a second diaphragm between the second cathode and the
second anode; a second cathode flow path plate having a second cathode flow path facing
on the second cathode; and a second anode flow path plate having a second anode flow
path facing on the second anode, and the device further comprises: a first cathode current
collector electrically connected to the first cathode and the at least one power supply; a
first anode current collector electrically connected to the first anode and the at least one
power supply; a second cathode current collector electrically connected to the second
5 cathode and the at least one power supply; and a second anode current collector electrically 2024201433
connected to the second anode and the at least one power supply, the method comprising:
supplying the first fluid to the first electrolysis cell and the second electrolysis cell, and
supplying the second fluid to the first electrolysis cell and the second electrolysis cell; and
supplying the first power supply current to the first electrolysis cell to reduce the reducible
10 material, and supplying the second power supply current to the second electrolysis cell to
reduce the reducible material, wherein a current density of a current flowing through the
second electrolysis cell when reducing the reducible material is higher than a current
density of a current flowing through the first electrolysis cell when reducing the reducible
material.
15
[0008] One or more embodiments of the present invention are hereinafter described, by
way of example only, with reference to the accompanying drawings in which:
FIG. 1 is a schematic view illustrating a configuration example of an electrolysis
20 device in an embodiment.
FIG. 2 is a perspective schematic view illustrating an example structure of a cell
structure 100.
FIG. 3 is a schematic view illustrating an example structure of a membrane
electrode assembly MEA.
25 FIG. 4 is a schematic view illustrating an example structure of a cathode flow path
plate 14.
FIG. 5 is a schematic view illustrating an example structure of an anode flow path
plate 15.
FIG. 6 is a schematic view illustrating an example structure of a cathode current
collector 16.
FIG. 7 is a schematic view illustrating an example structure of an anode current
collector 17.
5 FIG. 8 is a schematic view illustrating an example structure of an insulating layer 2024201433
18.
FIG. 9 is a schematic view for explaining the flow of a cathode fluid and the flow
of an anode fluid in the cell structure 100.
FIG. 10 is a perspective schematic view illustrating an example structure of the
10 cell structure 100.
FIG. 11 is a schematic view illustrating an appearance in which an impurity and a
reducible material in the cathode fluid flow in series through electrolysis cells 10.
FIG. 12 is a chart illustrating examples of graphs indicating the relation among a
current density flowing through the electrolysis cell 10, a cell voltage, and a Faraday
15 efficiency.
FIG. 13 is a schematic view illustrating another example of the electrolysis device
in the embodiment.
FIG. 14 is a schematic view illustrating another example of the electrolysis device
in the embodiment.
20 FIG. 15 is a schematic view illustrating another example of the electrolysis device
in the embodiment.
FIG. 16 is a schematic view illustrating another example of the electrolysis device
in the embodiment.
25 DETAILED DESCRIPTION
[0009] Electrolysis devices in embodiments will be explained below with reference to
the drawings. In the embodiments explained below, substantially the same components are
denoted by the same reference signs and the explanation thereof will be partially omitted in
some cases. The drawings are schematic, in which the relationship between the thickness
and planar dimensions, a thickness ratio among the components, and so on may be
different from actual ones.
[0010] In this specification, "connecting" includes not only directly connecting but also
5 indirectly connecting unless otherwise specified. Further, in this specification, 2024201433
"connecting" includes not only physically connecting but also electrically connecting
unless otherwise specified.
[0011] FIG. 1 is a schematic view illustrating a configuration example of an electrolysis
device in an embodiment. FIG. 1 illustrates a configuration example of an electrolysis
10 device 1. The electrolysis device 1 includes an electrolysis cell 10 which performs an
electrolytic reaction, a cathode supply source 20 which supplies cathode a fluid, an anode
supply source 30 which supplies an anode fluid, and a power supply 40 which feeds power
to the electrolysis cell 10. FIG. 1 illustrates an X-axis, a Y-axis, and a Z-axis. The X-axis,
the Y-axis, and the Z-axis vertically cross one another. The Z-axis is along a thickness
15 direction of the electrolysis cell 10. FIG. 1 illustrates a part of an X-Z cross section
including the X-axis and the Z-axis.
[0012] The electrolysis cell 10 has a cathode 11, an anode 12, a diaphragm (separator)
13, a cathode flow path plate 14 having a cathode flow path 140, an anode flow path plate
15 having an anode flow path 150, a cathode current collector 16, and an anode current
20 collector 17. The cathode 11, the anode 12, and the diaphragm 13 may be stacked to form
a membrane electrode assembly MEA. The order of stacking the components of the
electrolysis cell 10 is not limited to that in FIG. 1, but they may be stacked, for example, in
an order reverse to the order illustrated in FIG. 1.
[0013] The electrolysis device 1 has a plurality of the electrolysis cells 10. The
25 electrolysis cells 10 are stacked, for example, with an insulating layer 18 intervening
therebetween to form a cell structure 100 such as a cell stack. FIG. 2 is a perspective
schematic view illustrating an example structure of the cell structure 100. The cell
structure 100 further has an insulating layer 18 between two stacked electrolysis cells 10.
The stacked electrolysis cells 10 may be sandwiched between a pair of supporting plates
and further fastened with bolts or the like. FIG. 1 and FIG. 2 illustrate electrolysis cells
10_1, 10_2, 10_3 as the electrolysis cells 10, but the number of electrolysis cells 10 only
needs to be two or more and is not limited to the number illustrated in FIG. 1 and FIG. 2.
5 [0014] The cathode 11 is an electrode (a reduction electrode) for causing, for example, a 2024201433
reduction reaction of at least one reducible material (at least one substance to be reduced)
to produce a reduction product. The at least one reducible material includes, for example,
carbon dioxide or nitrogen. The cathode 11 is in contact with the diaphragm 13. The
cathode 11 is an electrode (a reduction electrode) for causing a reduction reaction of the
10 reducible material to produce the reduction product. Examples of the reducible material
include carbon dioxide, nitrogen, hydrogen, oxygen, reduction product, and so on.
Examples of the reduction product include carbon compound, ammonia, and so on.
Examples of the carbon compound include carbon monoxide (CO), methane (CH4), ethane
(C2H6), and so on. The reduction reaction at the cathode 11 may include a side reaction of
15 causing a reduction reaction of water to produce hydrogen (H2). Further, the reduction
reaction at the cathode 11 may include a side reaction of causing a reduction reaction of
carbon dioxide and a reduction reaction of oxygen to produce water (H2O).
[0015] The cathode 11 is supplied with the anode fluid and ions from the diaphragm 13
and is supplied with the cathode fluid from the cathode flow path 140. The cathode 11
20 may have a gas diffusion layer and a cathode catalyst layer provided on the gas diffusion
layer. The cathode 11 may further have a porous layer denser than the gas diffusion layer,
between the gas diffusion layer and the cathode catalyst layer. The gas diffusion layer is
arranged adjacent to the cathode flow path 140, and the cathode catalyst layer is arranged
adjacent to the diaphragm 13. The cathode catalyst layer may extend into the gas diffusion
25 layer. The cathode catalyst layer preferably has a catalyst nanoparticle, a catalyst
nanostructure, or the like. The gas diffusion layer is composed of, for example, carbon
paper, carbon cloth, or the like, and may have been subjected to a water repellent
treatment. The porous layer is composed of a porous member smaller in pore size than the
carbon paper or carbon cloth.
[0016] An appropriate water repellent treatment to the gas diffusion layer allows a carbon
dioxide gas to reach the cathode catalyst layer mainly by gas diffusion. The reduction
reaction of the carbon dioxide and the reduction reaction of a carbon compound produced
5 thereby occur near the boundary between the gas diffusion layer and the cathode catalyst 2024201433
layer or near the cathode catalyst layer intruding into the gas diffusion layer.
[0017] The cathode catalyst layer preferably contains a catalyst material (cathode catalyst
material) capable of decreasing an overvoltage of the reduction reaction. Examples of the
material include metals such as gold (Au), silver (Ag), copper (Cu), platinum (Pt),
10 palladium (Pd), nickel (Ni), cobalt (Co), iron (Fe), manganese (Mn), titanium (Ti),
cadmium (Cd), zinc (Zn), indium (In), gallium (Ga), lead (Pb), and tin (Sn), metal
materials such as alloys and intermetallic compounds containing at least one of the metals,
carbon materials such as carbon (C), graphene, CNT (carbon nanotube), fullerene, and
ketjen black, and metal complexes such as a Ru complex and a Re complex. To the
15 cathode catalyst layer, various shapes such as a plate shape, a mesh shape, a wire shape, a
particle shape, a porous shape, a thin film shape, or an island shape can be applied.
[0018] The cathode catalyst material constituting the cathode catalyst layer preferably
has a nanoparticle of the above metal material, a nanostructure of the metal material, a
nanowire of the metal material, or a composite in which the nanoparticle of the metal
20 material is supported by a carbon material such as carbon particle, carbon nanotube, or
graphene. The use of the catalyst nanoparticle, the catalyst nanostructure, a catalyst
nanowire, a catalyst nanosupport structure, or the like, as the cathode catalyst material can
enhance the reaction efficiency of the reduction reaction of carbon dioxide at the cathode
11.
25 [0019] The anode 12 is provided between the diaphragm 13 and the anode flow path 150
and is in contact with them. The anode 12 is an electrode (an oxidization electrode) for
oxidizing water (H2O) in an anode solution contained in the anode fluid to produce oxygen
(O2) and hydrogen ions (H+) or an electrode for oxidizing hydroxide ions (OH−) produced
by the reduction reaction of carbon dioxide at the cathode 11 to produce oxygen and water.
[0020] The anode 12 preferably contains a catalyst material (a anode catalyst material)
capable of decreasing an overvoltage of the oxidation reaction. Examples of the catalyst
material include metals such as platinum (Pt), palladium (Pd), and nickel (Ni), alloys and
5 intermetallic compounds containing those metals, binary metal oxides such as manganese 2024201433
oxide (Mn-O), iridium oxide (Ir-O), nickel oxide (Ni-O), cobalt oxide (Co-O), iron oxide
(Fe-O), tin oxide (Sn-O), indium oxide (In-O), ruthenium oxide (Ru-O), lithium oxide (Li-
O), and lanthanum oxide (La-O), ternary metal oxides such as Ni-Co-O, Ni-Fe-O, La-Co-
O, Ni-La-O, and Sr-Fe-O, quaternary metal oxides such as Pb-Ru-Ir-O and La-Sr-Co-O,
10 and metal complexes such as a Ru complex and a Fe complex.
[0021] The anode 12 includes a base material having a structure capable of moving liquid
and ions between the diaphragm 13 and the anode flow path 150, for example, a porous
structure such as a mesh material, a punched material, a porous member, or a metal fiber
sintered compact. The base material may be composed of a metal such as titanium (Ti),
15 nickel (Ni), or iron (Fe) or a metal material such as an alloy (for example SUS) containing
at least one of the metals, or may be composed of the aforementioned anode catalyst
material. In the case of using an oxide as the anode catalyst material, it is preferable to
bond or stack the anode catalyst material on the surface of the base material composed of
the above metal material to form a catalyst layer. The anode catalyst material preferably
20 has a nanoparticle, a nanostructure, a nanowire, or the like in order to enhance the
oxidation reaction. The nanostructure is a structure obtained by forming nanoscale
irregularities on the surface of the catalyst material. The oxidation catalyst does not always
need to be provided at the anode 12. An oxidation catalyst layer provided other than the
anode 12 may be electrically connected to the anode 12.
25 [0022] The diaphragm 13 is provided between the cathode 11 and the anode 12. The
diaphragm 13 is arranged to separate the cathode 11 and the anode 12 from each other.
The diaphragm 13 includes an ion exchange membrane capable of moving ions between
the cathode 11 and the anode 12 and separating the cathode 11 and the anode 12 from each
other. Examples of the usable ion exchange membrane include a cation exchange
membrane such as Nafion or Flemion, or an anion exchange membrane such as Neosepta,
Selemion, or Sustainion. In the case of assuming the movement of mainly OH− by using
an alkaline solution for the electrolytic solution, the diaphragm 13 is preferably composed
5 of an anion exchange membrane. The ion exchange membrane may be composed using a 2024201433
film using hydrocarbon as a basic structure or a film having an amine group. However,
other than the ion exchange membrane, a salt bridge, a glass filter, a porous polymer
membrane, a porous insulating material, or the like, as long as it is a material capable of
moving ions between the cathode 11 and the anode 12, may be applied to the diaphragm
10 13. However, if passage of gas occurs between the cathode 11 and the anode 12, a circular
reaction due to reoxidation of the reduction product may occur. Therefore, it is preferable
that there is less exchange of gas between the cathode 11 and the anode 12. Therefore, it is
necessary to take care when using a thin film of a porous member as the diaphragm 13.
[0023] The cathode flow path plate 14 has the cathode flow path 140. The cathode flow
15 path 140 faces on the cathode 11. The cathode flow path 140 allows the cathode fluid to be
supplied to the cathode 11 and containing the reducible material to flow therethrough. The
cathode fluid may contain water vapor by humidification. The reduction product is mainly
discharged from the cathode flow path 140 while being contained in the cathode fluid. The
reduction product is different depending on the type of the reduction catalyst or the like.
20 Together with the gas products, vapor or moisture obtained by dew condensation of vapor
contained in the humidified carbon dioxide gas is drained from the cathode flow path 140.
[0024] The reduction product is different also depending on the composition of the
cathode fluid. In the case where the cathode fluid contains a carbon dioxide gas or a
humidified carbon dioxide gas, a carbon monoxide gas and a reduction product such as
25 hydrogen as a by-product are mainly produced. In the case where the cathode fluid
contains a nitrogen gas, a reduction product such as ammonia is mainly produced. In the
case where the cathode fluid contains an impurity gas such as oxygen, oxygen is reduced to
produce water as a reduction product.
[0025] The cathode flow path 140 is provided on the surface of the cathode flow path
plate 14. The cathode flow path plate 14 has a groove (recessed portion) which forms the
cathode flow path 140 on the surface. The cathode flow path plate 14 is preferably formed
using a material low in chemical reactivity and high in conductivity. Examples of the
5 material include metal materials such as Ti and SUS, carbon, and the like. Examples of the 2024201433
material of the flow path plate include a material low in chemical reactivity and having no
conductivity. Examples of the material include insulating resin materials such as an acrylic
resin, polyether ether ketone (PEEK), and a fluorocarbon resin. The cathode flow path
plate 14 has a not-illustrated screw hole for fastening. Further, before and after cathode
10 flow path plates 14, not-illustrated packing may be sandwiched as necessary. The cathode
flow path 140 may be provided in the cathode current collector 16.
[0026] The cathode flow path 140 has an inlet and an outlet, is supplied with the cathode
fluid from the cathode supply source 20 through the inlet, and discharges an unreacted
reducible material and the reduction product through the outlet. The cathode fluid flows
15 through the inside of the cathode flow path 140 in a manner to be in contact with the
cathode 11. The cathode fluid discharged from the cathode flow path 140 may contain the
unreacted reducible material, the reduction product, and so on.
[0027] The cathode flow path 140 may have a land in contact with the cathode 11 for
electrical connection with the cathode 11. The shape of the cathode flow path 140 is not
20 particularly limited, and can be a serpentine structure obtained by folding an elongated
flow path or the like. Thus, it is preferable that the cathode fluid uniformly flows on the
surface of the cathode 11, thereby allowing a uniform reaction to be performed at the
cathode 11.
[0028] The cathode fluid may be supplied in a dry state. In the case where the cathode
25 fluid contains a carbon dioxide gas, a carbon dioxide concentration of the cathode fluid to
be supplied from the cathode supply source 20 to the cathode flow path 140 does not have
to be 100%. It is also possible to use fluid containing the carbon dioxide gas discharged
from various facilities, as the cathode fluid. In this case, the cathode fluid may contain an
impurity gas. Assuming that a first gas contained in the cathode fluid is the carbon dioxide
gas, a second gas is a substance different from carbon dioxide, such as oxygen or nitrogen.
The concentration of the second gas is preferably lower than the concentration of the first
gas and is, for example, 1 ppm or higher and 100000 ppm or lower.
5 [0029] The cathode flow path plate 14 is mainly formed of one member, but may be 2024201433
formed of a plurality of different members and constructed by stacking them. Further, a
surface treatment may be performed partially or entirely on the cathode flow path plate 14
to add a hydrophilic or water repellent function to the cathode flow path plate 14.
[0030] The anode flow path plate 15 has the anode flow path 150. The anode flow path
10 150 faces on the anode 12. The anode flow path 150 allows the anode fluid to be supplied
to the anode 12 to flow therethrough. The anode fluid contains liquid such as the anode
solution.
[0031] The anode solution preferably contains at least water (H2O). For example, in the
case where the reducible material is carbon dioxide, carbon dioxide is supplied from the
15 cathode flow path 140, so that the anode solution may or may not contain carbon dioxide.
[0032] As the anode solution, an aqueous solution (electrolytic solution) containing metal
ions can be used. Examples of the aqueous solution include aqueous solutions containing
phosphate ion (PO42−), borate ion (BO33−), sodium ion (Na+), potassium ion (K+), calcium
ion (Ca2+), lithium ion (Li+), cesium ion (Cs+), magnesium ion (Mg2+), chloride ion (Cl−),
20 hydrogen carbonate ion (HCO3−), and so on. In addition, aqueous solutions containing
lithium hydrogen carbonate (LiHCO3), sodium hydrogen carbonate (NaHCO3), potassium
hydrogen carbonate (KHCO3), cesium hydrogen carbonate (CsHCO3), phosphoric acid,
boric acid, and so on may be used.
[0033] The anode flow path 150 is provided on the surface of the anode flow path plate
25 15. The anode flow path plate 15 is for supplying the anode fluid to the anode 12, and has
a groove (recessed portion) which forms the anode flow path 150 on the surface. The
anode flow path plate 15 is preferably formed using a material low in chemical reactivity
and high in conductivity. Examples of the material include metal materials such as Ti and
SUS, carbon, and so on. The anode flow path 150 may be provided at the anode current
collector 17. Further, examples of the material of the anode flow path plate 15 include a
material low in chemical reactivity and having no conductivity. Examples of the material
include insulating resin materials such as an acrylic resin, polyether ether ketone (PEEK),
5 and a fluorocarbon resin. The anode flow path plate 15 has a not-illustrated screw hole for 2024201433
fastening.
[0034] The anode flow path plate 15 is mainly formed of one member, but may be
formed of a plurality of different members and constructed by stacking them. Further, a
surface treatment may be performed partially or entirely on the anode flow path plate 15 to
10 add a hydrophilic or water repellent function to the anode flow path plate 15.
[0035] The anode flow path 150 has an inlet and an outlet, is supplied with the anode
fluid from the anode supply source 30 through the inlet, and discharges the anode fluid
through the outlet. The anode fluid flows through the inside of the anode flow path 150 in
a manner to be in contact with the anode 12. The anode fluid discharged from the anode
15 flow path 150 may contain an unreacted oxidizable material, an oxidation product, and so
on.
[0036] The anode flow path 150 may have a land in contact with the anode 12 for
electrical connection with the anode 12. The shape of the anode flow path 150 is not
particularly limited, and can be a serpentine structure obtained by folding an elongated
20 flow path or the like. Thus, it is preferable that the anode fluid uniformly flows on the
surface of the anode 12, thereby allowing a uniform reaction to be performed at the anode
12.
[0037] The cathode current collector 16 is electrically connected to the cathode 11. The
cathode current collector 16 is in contact with a surface of the cathode flow path plate 14
25 across the cathode flow path plate 14 from the cathode flow path 140. The cathode current
collector 16 preferably contains a material low in chemical reactivity and high in
conductivity. Examples of the material include metal materials such as Ti and SUS,
carbon, and so on.
[0038] The anode current collector 17 is electrically connected to the anode 12. The
anode current collector 17 is in contact with a surface of the anode flow path plate 15
across the anode flow path plate 15 from the anode flow path 150. The anode current
collector 17 preferably contains a material low in chemical reactivity and high in
5 conductivity. Examples of the material include metal materials such as Ti and SUS, 2024201433
carbon, and so on.
[0039] The insulating layer 18 is provided between two electrolysis cells 10. The
insulating layer 18 is formed using a material such as a material coated with a fluorocarbon
resin such as silicone or polytetrafluoroethylene (PTFE), an insulating resin material such
10 as an acrylic resin, polyether ether ketone (PEEK), or a fluorocarbon resin, or the like. The
electrolysis device 1 may have a plurality of the insulating layers 18.
[0040] The cathode supply source 20 can supply the cathode fluid to, for example, the
electrolysis cell 10. The cathode supply source 20 is connected to the cathode flow path
140 of the electrolysis cell 10_1 via, for example, a pipe.
15 [0041] The anode supply source 30 can supply the anode fluid to, for example, the
electrolysis cell 10. The anode supply source 30 is connected to the anode flow path 150
of the electrolysis cell 10_1 via, for example, a pipe.
[0042] The power supply 40 can supply power supply currents to the electrolysis cells
10, for example. The power supply 40 is electrically connected to the cathode current
20 collectors 16 of the electrolysis cells 10 via at least one wire. The cathode current
collectors 16 may be electrically connected in parallel with one another. The power supply
40 is electrically connected to the anode current collectors 17 of the electrolysis cells 10
via at least one wire. The anode current collectors 17 may be electrically connected in
parallel with one another.
25 [0043] Examples of the power supply 40 are not limited to a normal system power
supply or battery, but examples of the power supply 40 may include a power supply which
supplies power generated with renewable energy of a solar cell, wind power generation, or
the like. The use of the renewable energy is preferable in terms of environment in addition
to the effective utilization of the reducible material. The power supply 40 may further
have a power controller that adjusts an output of the power supply 40 to control the voltage
between the cathode 11 and the anode 12. The power supply 40 may be provided outside
the electrolysis device 1. The power supply 40 controls the current or voltage to be
5 supplied to each electrolysis cell 10 to enable optimally operating the electrolysis cell 10 2024201433
and enhance the reaction efficiency of the reduction reaction of the reducible material at
the cathode 11. Further, the power supply 40 can adjust the current or voltage to be
supplied to each electrolysis cell 10 to enable optimally operating the electrolysis cell 10
and enhance the reaction efficiency of the reduction reaction of the reducible material at
10 the cathode 11. The electrolysis device 1 may have an element for monitoring the current,
the element being provided on connection between the power supply 40 and the
electrolysis cell 10 or connection between the power supply 40 and the cell structure 100,
and examples of the element including a resistor element. This can control the voltage to
enable optimally operating the electrolysis cell 10 and enhance the reaction efficiency of
15 the reduction reaction at the cathode 11.
[0044] The cathode fluid and the anode fluid can be supplied to flow in series or in
parallel through the electrolysis cells 10. In the case of supplying the cathode fluid and the
anode fluid to make them flow in series through the electrolysis cells 10, the electrolysis
cells 10 may be configured such that the cathode flow paths 140 are connected in series
20 and the anode flow paths 150 are connected in series. An example structure of the
components of the electrolysis cell 10 in the case where the cathode flow paths 140 are
connected in series and the anode flow paths 150 are connected in series, will be explained
below.
[0045] FIG. 3 is a schematic view illustrating an example structure of the membrane
25 electrode assembly MEA. FIG. 3 illustrates an X-Y plane view. The membrane electrode
assembly MEA may be surrounded by a supporting plate 130. The supporting plate 130
has, for example, an opening 130a and an opening 131. The opening 130a is provided
through the supporting plate 130 in a Z-axis direction, and is a space in which the
membrane electrode assembly MEA is arranged. The opening 131 is provided through the
supporting plate 130 in the Z-axis direction, and examples of the opening 131 include a
through hole such as a via. The supporting plate 130 has a plurality of the openings 131.
The openings 131 are provided around the opening 130a. One of the openings 131 allows
5 the cathode fluid to flow therethrough. Another of the openings 131 allows the anode fluid 2024201433
to flow therethrough. FIG. 3 illustrates an opening 131_1 and an opening 131_2 as the
openings 131, but the number of the openings 131 only needs to be two or more and is not
limited to the number illustrated in FIG. 3. The opening 131_1 allows the cathode fluid to
flow therethrough. The opening 131_2 allows the anode fluid to flow therethrough. The
10 supporting plate 130 is preferably formed using an insulating material. The above
configuration is one example, and the openings 131 may be provided in another member
such as the cathode 11 or the anode 12 in place of the supporting plate 130 as long as the
cathode fluid and the anode fluid can pass, without leakage, through a layer including the
membrane electrode assembly MEA.
15 [0046] FIG. 4 is a schematic view illustrating an example structure of the cathode flow
path plate 14. FIG. 4 illustrates an X-Y plane view. The cathode flow path plate 14 has,
for example, the cathode flow path 140 and an opening 141. The cathode flow path 140 is
provided adjacent to the membrane electrode assembly MEA of the cathode flow path plate
14, and may be formed in a serpentine shape along an X-Y plane as illustrated in FIG. 14
20 or may have another shape. The opening 141 is provided through the cathode flow path
plate 14 in the Z-axis direction, and examples of the opening 141 include a through hole
such as a via. The cathode flow path plate 14 has a plurality of the openings 141. One of
the openings 141 allows the cathode fluid to flow therethrough. Another of the openings
141 allows the anode fluid to flow therethrough. FIG. 4 illustrates an opening 141_1, an
25 opening 141_2, and an opening 141_3 as the openings 141, but the number of the openings
141 only needs to be two or more and is not limited to the number illustrated in FIG. 4.
The cathode flow path 140 is connected to the opening 131_1. The opening 141_1 is
provided on a surface of the cathode flow path plate 14, the surface being provided across
the cathode flow path plate 14 from the formation surface of the cathode flow path 140.
The opening 141_1 overlaps with one end of the cathode flow path 140. The opening
141_1 is connected to the cathode flow path 140. The opening 141_2 is connected, for
example, to the opening 131_2. Another end of the cathode flow path 140 overlaps with,
5 for example, the opening 131_1. The opening 141_1 allows the cathode fluid to flow 2024201433
therethrough. The opening 141_2 allows the anode fluid to flow therethrough.
[0047] FIG. 5 is a schematic view illustrating an example structure of the anode flow
path plate 15. FIG. 5 illustrates an X-Y plane view. The anode flow path plate 15 has, for
example, the anode flow path 150 and an opening 151. The anode flow path 150 may be
10 formed in a serpentine shape along an X-Y plane as illustrated in FIG. 5 or may have
another shape. The opening 151 is provided through the anode flow path plate 15 in the Z-
axis direction, and examples of the opening 151 include a through hole such as a via. The
anode flow path plate 15 has a plurality of the openings 151. One of the openings 151
allows the cathode fluid to flow therethrough. Another of the openings 151 allows the
15 anode fluid to flow therethrough. FIG. 5 illustrates an opening 151_1 and an opening
151_2 as the openings 151, but the number of openings 151 only needs to be two or more
and is not limited to the number illustrated in FIG. 5. The opening 151_1 is connected, for
example, to the opening 131_1. The opening 151_2 is provided on a surface of the anode
flow path plate 15, the surface being across the anode flow path plate 15 from the
20 formation surface of the anode flow path 150. The opening 151_2 overlaps with one end
of the anode flow path 150. The opening 151_2 is connected, for example, to the opening
131_2. The opening 151_1 allows the cathode fluid to flow therethrough. The opening
151_2 allows the anode fluid to flow therethrough.
[0048] FIG. 6 is a schematic view illustrating an example structure of the cathode current
25 collector 16. FIG. 6 illustrates an X-Y plane view. The cathode current collector 16 has,
for example, an opening 161. The opening 161 is provided through the cathode current
collector 16 in the Z-axis direction, and examples of the opening 161 include a through
hole such as a via. The cathode current collector 16 has a plurality of the openings 161.
One of the openings 161 allows the cathode fluid to flow therethrough. Another of the
openings 161 allows the anode fluid to flow therethrough. FIG. 6 illustrates an opening
161_1 and an opening 161_2 as the openings 161, but the number of the openings 161 only
needs to be two or more and is not limited to the number illustrated in FIG. 6. The opening
5 161_1 is connected, for example, to the opening 161_1. The opening 161_2 is connected, 2024201433
for example, to the opening 141_2. The opening 161_1 allows the cathode fluid to flow
therethrough. The opening 161_2 allows the anode fluid to flow therethrough.
[0049] FIG. 7 is a schematic view illustrating an example structure of the anode current
collector 17. FIG. 7 illustrates an X-Y plane view. The anode current collector 17 has, for
10 example, an opening 171. The opening 171 is provided through the anode current collector
17 in the Z-axis direction, and examples of the opening 171 include a through hole such as
a via. The anode current collector 17 has a plurality of the openings 171. One of the
openings 171 allows the cathode fluid to flow therethrough. Another of the openings 171
allows the anode fluid to flow therethrough. FIG. 7 illustrates an opening 171_1 and an
15 opening 171_2 as the openings 171, but the number of the openings 171 only needs to be
two or more and is not limited to the number illustrated in FIG. 7. The opening 171_1 is
connected, for example, to the opening 151_1. The opening 171_2 is connected, for
example, to the opening 151_2. The opening 171_1 allows the cathode fluid to flow
therethrough. The opening 171_2 allows the anode fluid to flow therethrough.
20 [0050] FIG. 8 is a schematic view illustrating an example structure of the insulating layer
18. FIG. 8 illustrates an X-Y plane view. The insulating layer 18 has, for example, an
opening 181. The opening 181 is provided through the insulating layer 18 in the Z-axis
direction, examples of the opening 18 include a through hole such as a via. The insulating
layer 18 has a plurality of the openings 181. One of the openings 181 allows the cathode
25 fluid to flow therethrough. Another of the openings 181 allows the anode fluid to flow
therethrough. FIG. 8 illustrates an opening 181_1 and an opening 181_2 as the openings
181, but the number of the openings 181 only needs to be two or more and is not limited to
the number illustrated in FIG. 8. The opening 181_1 is connected, for example, to the
opening 171_1. The opening 181_2 is connected, for example, to the opening 171_2. The
opening 181_1 allows the cathode fluid to flow therethrough. The opening 181_2 allows
the anode fluid to flow therethrough.
[0051] When the electrolysis cells 10 are stacked with the insulating layer 18 intervening
5 therebetween, positions of the openings 131, the openings 141, the openings 151, the 2024201433
openings 161, the openings 171, and the openings 181 may be different between an
electrolysis cell 10_2n−1 (n is a natural number) at an odd stage such as the electrolysis
cell 10_1 and an electrolysis cell 10_2n (n is a natural number) at an even stage such as the
electrolysis cell 10_2. For example, positions of the opening 131_1 and the opening
10 131_2, positions of the opening 141_1 and the opening 141_2, positions of the opening
151_1 and the opening 151_2, positions of the opening 161_1 and the opening 161_2,
positions of the opening 171_1 and the opening 171_2, and positions of the opening 181_1
and the opening 181_2 each may have a symmetrical relationship between the electrolysis
cell 10_2n−1 (n is a natural number) at the odd stage and the electrolysis cell 10_2n (n is a
15 natural number) at the even stage. Further, depending on the shape of the flow path,
positions of the opening 131_1 and the opening 131_2, positions of the opening 141_1 and
the opening 141_2, positions of the opening 151_1 and the opening 151_2, positions of the
opening 161_1 and the opening 161_2, positions of the opening 171_1 and the opening
171_2, and positions of the opening 181_1 and the opening 181_2 each may have an
20 asymmetrical relationship between the electrolysis cell 10_2n−1 (n is a natural number) at
the odd stage and the electrolysis cell 10_2n (n is a natural number) at the even stage. In
the case where packing is provided, the packing may be provided with a plurality of
openings, and through which the cathode fluid and the anode fluid may be allowed to pass.
[0052] The flow of the cathode fluid and the flow of the anode fluid in each electrolysis
25 cell 10 in supplying the cathode fluid and the anode fluid so that they flow in series
through the electrolysis cells 10 will be explained with reference to FIG. 9 and FIG. 10.
FIG. 9 and FIG. 10 are schematic views for explaining the flow of the cathode fluid and
the flow of the anode fluid in the electrolysis cells 10. Arrows of solid lines illustrated in
FIG. 9 and FIG. 10 indicate the flow of the cathode fluid. Arrows of dotted lines in FIG. 9
and FIG. 10 indicate the flow of the anode fluid.
[0053] In the electrolysis cell 10_2n−1 at the odd stage such as the electrolysis cell 10_1
at a first stage, as illustrated in FIG. 9, the cathode fluid passes through the opening 161_1,
5 passes through the opening 141_1, moves from one end to the other end of the cathode 2024201433
flow path 140, passes through the opening 131_1, passes through the opening 151_1,
passes through the opening 171_1, and passes through the opening 181_1, and thereby can
move to the electrolysis cell 10 at a next stage.
[0054] In the electrolysis cell 10_2n−1 at the odd stage, as illustrated in FIG. 9, the anode
10 fluid passes through the opening 161_2, passes through the opening 141_2, passes through
the opening 131_2, moves from one end to the other end of the anode flow path 150,
passes through the opening 151_2, passes through the opening 171_2, and passes through
the opening 181_2, and thereby can move to the electrolysis cell 10 at the next stage.
[0055] In the electrolysis cell 10_2n at the even stage such as the electrolysis cell 10_1 at
15 a second stage, as illustrated in FIG. 10, the cathode fluid passes through the opening
161_1, passes through the opening 141_1, moves from one end to the other end of the
cathode flow path 140, passes through the opening 131_1, passes through the opening
151_1, passes through the opening 171_1, and passes through the opening 181_1, and
thereby can move to an electrolysis cell 10 at a next stage.
20 [0056] In the electrolysis cell 10_2n−1 at the odd stage, as illustrated in FIG. 9, the anode
fluid passes through the opening 161_2, passes through the opening 141_2, passes through
the opening 131_2, moves from one end to the other end of the anode flow path 150,
passes through the opening 151_2, passes through the opening 171_2, and passes through
the opening 181_2, and thereby can move to the electrolysis cell 10 at the next stage.
25 [0057] Next, an example method of operating the electrolysis device 1 will be explained.
Here, the case of producing carbon monoxide as the carbon compound will be mainly
explained, but the reduction product of carbon dioxide is not limited to the carbon
compound.
[0058] First, a reaction process in the case of oxidizing mainly water (H2O) to produce
hydrogen ions (H+) will be explained. When the cathode fluid is supplied from the cathode
supply source 20 to the cathode flow path 140, the anode fluid is supplied from the anode
supply source 30 to the anode flow path 150, and current is supplied between the cathode
5 11 and the anode 12 from the power supply 40, an oxidation reaction of water (H2O) 2024201433
occurs at the anode 12 in contact with the anode solution. Specifically, H2O contained in
the anode solution is oxidized to produce oxygen (O2) and hydrogen ions (H+) as expressed
in Formula (1) below.
[0059] 2H2O → 4H+ + O2 + 4e− ... (1)
10 [0060] H+ produced at the anode 12 moves through the electrolytic solution existing in
the anode flow path 150 and the diaphragm 13 and reaches the vicinity of the cathode 11.
Electrons (e−) based on the current supplied from the power supply 40 to the cathode 11
and H+ moved to the vicinity of the cathode 11 cause a reduction reaction of carbon
dioxide. Specifically, carbon dioxide supplied from the cathode flow path 140 to the
15 cathode 11 is reduced to produce carbon monoxide as expressed by Formula (2) below.
Further, hydrogen ions receive electrons to produce hydrogen as in Formula (3) below. In
this event, hydrogen may be produced at the same time with carbon monoxide.
[0061] CO2 + 2H++ 2e− → CO + H2O ... (2)
[0062] 2H+ + 2e− → H2 ... (3)
20 [0063] Next, a reaction process in the case of reducing mainly carbon dioxide (CO2) to
produce hydroxide ions (OH−) will be explained. When current is supplied between the
cathode 11 and the anode 12 from the power supply, water (H2O) and carbon dioxide (CO2)
are reduced to produce carbon monoxide (CO) and hydroxide ions (OH−) near the cathode
11 as expressed by Formula (4) below. Further, water receives electrons as in Formula (5)
25 below to produce hydrogen. In this event, hydrogen may be produced at the same time
with carbon monoxide. The hydroxide ions (OH−) produced by the reactions diffuse in the
vicinity of the anode 12, whereby the hydroxide ions (OH−) are oxidized to produce
oxygen (O2) as in Formula (6) below.
[0064] 2CO2 + 2H2O + 4e− → 2CO + 4OH− ... (4)
[0065] 2H2O + 2e− → H2 + 2OH− ... (5)
[0066] 4OH− → 2H2O + O2 + 4e− ... (6)
[0067] As above, the electrolysis cell 10 is not specialized only for the reduction of
5 carbon dioxide, but can produce, for example, carbon monoxide and hydrogen at 1:2 and 2024201433
also manufacture a reduction product and hydrogen at an arbitrary ratio such as
manufacturing methanol by a chemical reaction thereafter.
[0068] Since hydrogen is a raw material inexpensive and easily available from
electrolysis of water or a fossil fuel, the percentage of hydrogen does not need to be large.
10 In view of these facts, the percentage of carbon monoxide to hydrogen is at least 1 or more,
and preferably 1.5 or more in terms of economy and environment.
[0069] Next, a reaction process in the case of reducing mainly oxygen (O2) to produce
water (H2O) will be explained. When current is supplied between the cathode 11 and the
anode 12 from the power supply, oxygen (O2) is reduced to produce water (H2O) in the
15 vicinity of the cathode 11 as expressed in Formula (7) below. In this event, water may be
produced at the same time with carbon monoxide and hydrogen, but it is considered that
reduction of oxygen mainly proceeds because of the difference in reduction potential.
Water in the electrolytic solution is oxidized to produce oxygen (O2) and protons (H+) as
expressed in Formula (8) below, and protons (H+) required for the reaction in Formula (7)
20 below diffuse from the vicinity of the anode 12. Further, hydrogen peroxide (H2O2) may
be produced as an intermediate product or a product. Conceivable oxygen reduction
reactions are two-electron reduction and four-electron reduction, and can occur in any of
acidic and alkaline environments.
[0070] O2 + 4H+ + 4e− → 2H2O ... (7)
25 [0071] 2H2O → O2 + 4H+ + 4e− ... (8)
[0072] The electrolysis cell 10 is not specialized only for the reduction of carbon dioxide,
but if impurity gases of oxygen and nitrogen are mixed, the electrolysis cell 10 can also
reduce them.
[0073] In the case of a nitrogen electrolysis device, the cathode 11 can reduce nitrogen to
produce ammonia. For the other configuration of the nitrogen electrolysis device, the
configuration of the electrolysis device 1 can be appropriately used. In this case, the
impurity gas of the cathode fluid is not nitrogen.
5 [0074] In the case where the cathode fluid contains gas of the reducible material such as 2024201433
carbon dioxide or nitrogen and gas of an impurity such as oxygen when the cathode fluid is
supplied from the cathode supply source 20 to the cell structure 100 and the electrolysis
cell 10 reduces the reducible material to produce the reduction product, current is
consumed for the reduction of the impurity gas and therefore current is accordingly
10 wastefully consumed. Further, the current for reducing the reducible material accordingly
decreases, the amount of carbon dioxide to be reduced decreases, and the Faraday
efficiency of the reduction product such as the carbon compound and ammonia may
decrease. In the conventional electrolysis device, the cathode fluid, the anode fluid, and
the power supply current are supplied to flow through the cell stack in series, and therefore
15 it is difficult to control the current supply amount of the electrolysis cell at the first stage
where the reduction of the impurity gas mainly occurs. Further, to achieve the high
electrolysis efficiency of the electrolysis device, it is necessary to make the electrolysis
device operable with low power consumption.
[0075] In contrast, the electrolysis device in the embodiment can supply a first power
20 supply current to the electrolysis cells 10 in a first group including the electrolysis cell 10
at the first stage, and supply a second power supply current to the electrolysis cells 10 in a
second group including at least one of the electrolysis cells 10 at the next and subsequent
stages. In the electrolysis device 1 illustrated in FIG. 1, a plurality of the electrolysis cells
10 are connected in parallel to the power supply 40, and thereby current can be
25 independently supplied to each of the electrolysis cells 10. Not limited to this
configuration, the first power supply current may be supplied to the electrolysis cells 10 in
the first group including the electrolysis cells 10 at the first stage to an X stage (X is a
natural number of 2 or more), and the second power supply current may be supplied to the
electrolysis cells 10 in the second group including at least one of the electrolysis cells 10 at
an X+1 and subsequent stages.
[0076] FIG. 11 is a schematic view illustrating an appearance in which an impurity such
as oxygen and a reducible material such as carbon dioxide in the cathode fluid flow in
5 series through the electrolysis cells 10. FIG. 12 is a chart illustrating examples of graphs 2024201433
indicating the relation among a current density flowing through the electrolysis cell 10, a
cell voltage, and a Faraday efficiency. A curve of a solid line illustrated in FIG. 12
indicates the relation between a cell voltage of the electrolysis cell 10 supplied with a
mixed gas containing gas of carbon dioxide and gas of oxygen and a current density of
10 current flowing through the electrolysis cell 10. A curve of a dotted line illustrated in FIG.
12 indicates the relation between a cell voltage of the electrolysis cell 10 supplied with a
single gas of carbon dioxide and a current density of current flowing through the
electrolysis cell 10. A curve of a one-dotted chain line illustrated in FIG. 12 indicates the
relation between a Faraday efficiency of carbon monoxide of the electrolysis cell 10
15 supplied with a single gas of carbon dioxide and a current density of current flowing
through the electrolysis cell 10. A curve of a two-dotted chain line illustrated in FIG. 12
indicates the relation between a Faraday efficiency of carbon monoxide of the electrolysis
cell 10 supplied with a mixed gas containing a carbon dioxide gas and an oxygen gas and a
current density of current flowing through the electrolysis cell 10.
20 [0077] In the case where the current density of current flowing through the electrolysis
cell 10 is low, current is consumed mainly for producing water by the oxygen reduction, so
that the production of carbon monoxide by the reduction of carbon dioxide does not
proceed. On the other hand, in the case where the current density of current flowing
through the electrolysis cell 10 is high, current is consumed mainly for production of
25 carbon monoxide, and the production of carbon monoxide proceeds. This can be
considered because oxygen is preferentially reduced in the vicinity of the inlet of the
cathode flow path 140 of the electrolysis cell 10, the oxygen concentration decreases, and
mainly carbon dioxide is reduced at the middle and subsequent stages in the cathode flow
path 140, resulting in a preferable environment. As illustrated in FIG. 11 and FIG. 12, the
reduction of oxygen is mainly and preferentially performed in a range (range A in FIG. 12)
of a low current density of 100 mA/cm2 or less, current is mainly consumed for the
production of water or the like by the oxygen reduction, so that the production of carbon
5 monoxide by the reduction of carbon dioxide does not proceed. Further, in a range (the 2024201433
range B in FIG. 12) of a high current density of 200 mA/cm2 or more, the reduction of
carbon dioxide is mainly and preferentially performed and current is mainly consumed for
the production of carbon monoxide by the reduction of carbon dioxide.
[0078] Hence, the first power supply current is supplied so that the current flowing
10 through the electrolysis cell 10 at the first stage (electrolysis cell 10_1) has a low current
density. The current density at this time is, for example, 1 mA/cm2 or more and 150
mA/cm2 or less. This allows the reduction of oxygen to be preferentially performed in the
electrolysis cell 10 at the first stage. As a result, almost all of the impurities in the cathode
fluid are reduced in the electrolysis cell 10 at the first stage, so that the composition of the
15 cathode fluid flowing through the electrolysis cells 10 at the next and subsequent stage is
only gas of mainly the reducible material. Here, the area of the electrolysis cell 10 at the
first stage and the area of the electrolysis cell 10 at the next or subsequent stage are the
same, but the areas of the electrolysis cells 10 do not always need to be the same. The area
of the electrolysis cell 10 includes, for example, the area of an overlapping portion of the
20 cathode 11 and the cathode flow path 140, the area of an overlapping portion of the anode
12 and the anode flow path 150, and so on.
[0079] Further, the second power supply current is supplied so that the current flowing
through the electrolysis cells 10 at the next and subsequent stages has a high current
density. The current density at this time is, for example, 150 mA/cm2 or more. The upper
25 limit of the current density is not particularly limited but is, for example, 1000 mA/cm2 or
less. Thus, more reducible material can be reduced at the electrolysis cells 10 at the next
and subsequent stages, and the composition of the cathode fluid to be supplied to the
electrolysis cells 10 at the next and subsequent stages can be composed of almost only gas
of the reducible material, so that the electrolysis cell 10 where the current is consumed for
the reduction of impurities can be limited to the electrolysis cell 10 at the first stage,
thereby making it possible to suppress the unnecessary current consumption in the
electrolytic reaction such as the reduction reaction of impurities. Thus, it is possible to
5 provide the electrolysis device operable with low power consumption. The impurity gas 2024201433
such as oxygen is sometimes supplied also to the electrolysis cells 10 at the second and
subsequent stages. In this case, in the electrolysis device in the embodiment, the power
supply current can be supplied from the power supply 40 so that the current density of the
current flowing through each of the electrolysis cells 10 in the second group including at
10 least one of the electrolysis cells 10 at the next and subsequent stages is higher than the
current density of the current flowing through each of the electrolysis cells 10 in the first
group including the electrolysis cell 10_1 at the first stage and at least one of the
electrolysis cells 10 at the second and subsequent stages. Further, the reduction potential
of a carbon dioxide gas is higher than the reduction potential of an oxygen gas as
15 illustrated in FIG. 12.
[0080] FIG. 13 is a schematic view illustrating another example of the electrolysis device
in the embodiment. FIG. 13 illustrates another configuration example of the electrolysis
device 1. The electrolysis device 1 may share one cathode current collector 16 and one
anode current collector 17 among a plurality of the stacked electrolysis cells 10 as
20 illustrated in FIG. 13. FIG. 13 illustrates an example including an electrolysis cell 10_2
and an electrolysis cell 10_3 between the one cathode current collector 16 and the one
anode current collector 17 in which the anode flow path plate 15 in the electrolysis cell
10_2 is electrically connected to the cathode flow path plate 14 in the electrolysis cell
10_3. The above configuration can decrease the numbers of the cathode current collectors
25 16 and the anode current collectors 17 and thereby can suppress the manufacturing cost
and thickness of the cell structure 100.
[0081] FIG. 14 is a schematic view illustrating another example of the electrolysis device
in the embodiment. FIG. 14 illustrates another configuration example of the electrolysis
device 1. The electrolysis device 1 may have a power supply 41 and a power supply 42 as
illustrated in FIG. 14.
[0082] The power supply 41 is electrically connected to the electrolysis cells 10 in the
first group including the electrolysis cell 10 at the first stage. The power supply 41 can
5 supply the first power supply current to the electrolysis cell 10 at the first stage. For the 2024201433
other explanation of the power supply 41, the explanation of the power supply 40 can be
appropriately used.
[0083] The power supply 42 is electrically connected to the electrolysis cells 10 in the
second group including at least one of the electrolysis cells 10 at stages next and
10 subsequent to the electrolysis cells 10 in the first group. The power supply 42 can supply
the second power supply current to the electrolysis cell 10 at the next and subsequent
stages. For the other explanation of the power supply 42, the explanation of the power
supply 40 can be appropriately used.
[0084] The values of the first power supply current and the second power supply current
15 are adjusted by the power supply 41 and the power supply 42 so that when the area of the
electrolysis cells 10 in the first group and the area of the electrolysis cells 10 in the second
group are the same, the current density of the current flowing through the electrolysis cells
10 in the second group is higher than the current density of the current flowing through the
electrolysis cells 10 in the first group. The above configuration can individually set the
20 first power supply current and the second power supply current, for example, to have
optimum current densities in accordance with the respective cell voltages of the
electrolysis cells 10 in the first group and the electrolysis cells 10 in the second group, and
supply them. In this event, if the prediction of the voltage is difficult, the optimum current
densities can be adjusted by providing a resistor between the electrolysis cells 10 in the
25 first group and the electrolysis cells 10 in the second group or connecting a current monitor
to each of the electrolysis cells 10. The current may be supplied while controlling the cell
voltage of each electrolysis cell 10. The reduction product may be selectively changed by
controlling the voltage or current of the electrolysis cells 10 in the second group. Here, the
area of the electrolysis cells 10 in the first group and the area of the electrolysis cells 10 in
the second group are the same, but the areas of a plurality of electrolysis cells do always
need to be the same. In this case, the values of the current density of the first power supply
current and the current density of the second power supply current are adjusted by the
5 power supply 41 and the power supply 42 so that the current density of current flowing 2024201433
through the electrolysis cells 10 in the second group is higher than the current density of
current flowing through the electrolysis cells 10 in the first group.
[0085] FIG. 15 is a schematic view illustrating another example of the electrolysis device
in the embodiment. FIG. 15 illustrates another configuration example of the electrolysis
10 device 1. As illustrated in FIG. 15, the electrolysis device 1 may have a power supply 41, a
power supply 42, a pipe 19a for separating the electrolysis cells 10 in the first group and
the electrolysis cells 10 in the second group and supplying the cathode fluid from the
electrolysis cells 10 in the first group to the electrolysis cells 10 in the second group, and a
pipe 19b for supplying the anode fluid from the electrolysis cells 10 in the first group to the
15 electrolysis cells 10 in the second group.
[0086] The pipe 19a connects the cathode flow path 140 of the electrolysis cell 10 at the
final stage in the first group and the cathode flow path 140 of the electrolysis cell 10 at the
initial stage in the second group. The pipe 19b connects the anode flow path 150 of the
electrolysis cell 10 at the final stage in the first group and the anode flow path 150 of the
20 electrolysis cell 10 at the initial stage in the second group. The pipe 19a and the pipe 19b
can be formed using, for example, a metal material or an insulating material. The above
configuration can keep a distance between the electrolysis cells 10 in the first group and
the electrolysis cells 10 in the second group. This can efficiently utilize, for example, even
a small installation space.
25 [0087] FIG. 16 is a schematic view illustrating another example of the electrolysis device
in the embodiment. FIG. 16 illustrates another configuration example of the electrolysis
device 1. As illustrated in FIG. 16, the electrolysis device 1 may have a power supply 41
and a power supply 42, supply the cathode fluid from the cathode supply source 20 to flow
in parallel through the electrolysis cells 10, and supply the anode fluid from the anode
supply source 30 to flow in parallel through the stacked electrolysis cells 10. The cathode
flow paths 140 of the electrolysis cells 10 in the first group and the cathode flow paths 140
of the electrolysis cells 10 in the second group may be connected, for example, in parallel.
5 The anode flow paths 150 of the electrolysis cells 10 in the first group and the anode flow 2024201433
paths 150 of the electrolysis cells 10 in the second group may be connected, for example,
in parallel. The above configuration can individually set optimum current and gas
composition and its gas flow rate in accordance with the respective cell voltages of the
electrolysis cells 10 in the first group and the electrolysis cells 10 in the second group, and
10 make them flow. In this event, in the case where the prediction of voltage is difficult, the
optimum current density can be adjusted by providing a resistor between the electrolysis
cells 10 in the first group and the electrolysis cells 10 in the second group or connecting a
current monitor to each of the electrolysis cells 10. The current may be supplied while
controlling the cell voltage of each electrolysis cell 10. The reduction product may be
15 selectively changed by controlling the voltage or current of the electrolysis cells 10 in the
second group.
[0088] When the cathode fluid contains a first gas of the reducible material and a second
gas of an impurity and the second gas is nitrogen, the electrolysis cells 10 in the first group
reduce nitrogen to produce ammonia, and the electrolysis cells 10 in the second group
20 reduce the reducible material such as carbon dioxide to produce a reduction product such
as a carbon compound.
[0089] The cathodes 11 in the electrolysis cells 10 in the first group may have a first
catalyst and the cathodes 11 in the electrolysis cells 10 in the second group may have a
second catalyst. The first catalyst is different from the second catalyst. Examples of the
25 first catalyst include platinum and its alloy. Examples of the second catalyst include gold.
The selection of an optimum catalyst according to a main product for each electrolysis cell
10 can improve the electrolysis efficiency of the electrolysis device.
[0090] The electrolysis device 1 may be employed, for example, for an electrolysis
system. The electrolysis system may further include a control device. The control device
can control, for example, the power supply voltages or the power supply currents from the
power supply 40. Further, the control device can control, for example, the flow rate of the
cathode fluid from the cathode supply source 20. Further, the control device can control,
5 for example, the flow rate of the anode fluid from the anode supply source 30. The control 2024201433
device has, for example, hardware having an arithmetic unit such as a processor. Each
operation may be held as an operating program on a computer-readable recording medium
such as a memory and each operation may be executed by appropriately reading the
operation program stored on the recording medium by the hardware.
10 [0091] The above configuration examples of the electrolysis device 1 can be arbitrarily
combined.
[0092] The configurations of the above-described embodiments are applicable in
combination. Further, parts thereof are replaceable. While certain embodiments of the
present invention have been described above, these embodiments have been presented by
15 way of example only, and are not intended to limit the scope of the invention. Indeed, the
novel embodiments described herein may be embodied in a variety of other forms;
furthermore, various omissions, substitutions, and changes in the form of the embodiments
described herein may be made without departing from the scope of the inventions. The
accompanying claims and their equivalents are intended to cover such forms or
20 modifications as would fall within the scope of the inventions.
[0093] It is to be understood that, if any prior art publication is referred to herein, such
reference does not constitute an admission that the publication forms a part of the common
general knowledge in the art, in Australia or any other country.
[0094] In the claims which follow and in the preceding description of the invention,
25 except where the context requires otherwise due to express language or necessary
implication, the word “comprise” or variations such as “comprises” or “comprising” is
used in an inclusive sense, i.e. to specify the presence of the stated features but not to
preclude the presence or addition of further features in various embodiments of the
invention.
[0095] The above embodiments can be summarized in the following clauses.
(Clause 1)
An electrolysis device comprising:
5 a first electrolysis cell configured to reduce a reducible material and to oxidize an 2024201433
oxidizable material;
a second electrolysis cell configured to reduce the reducible material and to
oxidize the oxidizable material;
a first supply source configured to supply a first fluid to the first electrolysis cell
10 and the second electrolysis cell, the first fluid containing a gas of the reducible material;
a second supply source configured to supply a second fluid to the first electrolysis
cell and the second electrolysis cell, the second fluid containing a liquid of the oxidizable
material; and
at least one power supply configured to supply a first power supply current to the
15 first electrolysis cell and to supply a second power supply current to the second electrolysis
cell, wherein
the at least one power supply is configured to set a value of the first power supply
current and a value of the second power supply current so that a current density of current
flowing through the second electrolysis cell when reducing the reducible material is higher
20 than a current density of current flowing through the first electrolysis cell when reducing
the reducible material.
(Clause 2)
The electrolysis device according to clause 1, wherein:
the first electrolysis cell has:
25 a first membrane electrode assembly having a first cathode, a first anode,
and a first diaphragm between the first cathode and the first anode;
a first cathode flow path plate having a first cathode flow path facing on
the first cathode; and
a first anode flow path plate having a first anode flow path facing on the
first anode;
the second electrolysis cell has:
a second membrane electrode assembly having a second cathode, a
5 second anode, and a second diaphragm between the second cathode and the second anode; 2024201433
a second cathode flow path plate having a second cathode flow path
facing on the second cathode; and
a second anode flow path plate having a second anode flow path facing
on the second anode; and
10 the device further comprises:
a first cathode current collector electrically connected to the first cathode and the
at least one power supply;
a first anode current collector electrically connected to the first anode and the at
least one power supply;
15 a second cathode current collector electrically connected to the second cathode
and the at least one power supply; and
a second anode current collector electrically connected to the second anode and
the at least one power supply.
(Clause 3)
20 The device according to clause 2, wherein
the second cathode flow path is connected in series to the first cathode flow path.
(Clause 4)
The device according to clause 2, wherein
the second cathode flow path is connected in parallel to the first cathode flow
25 path.
(Clause 5)
The device according to any one of clause 2 to clause 4, wherein:
the at least one power supply includes a power supply configured to supply the
first power supply current to the first electrolysis cell via the first cathode current collector
and the first anode current collector and supply the second power supply current to the
second electrolysis cell via the second cathode current collector and the second anode
current collector; and
5 the first cathode current collector, the first anode current collector, the second 2024201433
cathode current collector, and the second anode current collector are electrically connected
to the power supply.
(Clause 6)
The device according to any one of clause 2 to clause 4, wherein
10 the at least one power supply includes:
a first power supply configured to supply the first power supply current to the first
electrolysis cell via the first cathode current collector and the first anode current collector;
and
a second power supply configured to supply the second power supply current to
15 the second electrolysis cell via the second cathode current collector and the second anode
current collector.
(Clause 7)
The device according to any one of clause 1 to clause 6, wherein:
the first fluid contains a first gas and a second gas;
20 the first gas is gas of carbon dioxide;
the second gas is gas of a substance different from the carbon dioxide;
the first electrolysis cell and the second electrolysis cell reduce the carbon dioxide
and reduce the substance; and
a reduction potential of the carbon dioxide is higher than a reduction potential of
25 the substance.
(Clause 8)
The device according to clause 7, wherein
the substance is oxygen.
(Clause 9)
The device according to clause 7, wherein
the substance is nitrogen.
(Clause 10)
5 The device according to any of clause 7 to clause 9, wherein 2024201433
a concentration of the second gas of the first fluid is 1 ppm or higher and 100000
ppm or lower.
(Clause 11)
The device according to any one of clause 2 to clause 6, further comprising
10 a third electrolysis cell between the second cathode current collector and the
second anode current collector, wherein
the third electrolysis cell having
a third cathode;
a third anode;
15 a third diaphragm between the third cathode and the third anode;
a third cathode flow path plate having a third cathode flow path facing on
the third cathode; and
a fourth anode flow path plate having a third anode flow path facing on
the third anode; and
20 the third cathode is electrically connected to the second anode, or the third anode
is electrically connected to the second cathode.
(Clause 12)
The device according to any one of clause 2 to clause 7, comprising:
a first pipe configured to connect the first electrolysis cell and the second
25 electrolysis cell, and supply the first fluid from the first cathode flow path to the second
cathode flow path; and
a second pipe configured to connect the first electrolysis cell and the second
electrolysis cell, and supply the second fluid from the first anode flow path to the second
anode flow path.
(Clause 13)
The device according to any one of clause 2 to clause 6 and clause 12, wherein
the first cathode has a first catalyst;
5 the second cathode has a second catalyst; and 2024201433
the first catalyst is different from the second catalyst.
(Clause 14)
The device according to any one of clause 2 to clause 6, clause 12, and clause 13,
wherein:
10 the first fluid contains gas of carbon dioxide;
the first electrolysis cell is configured to reduce carbon dioxide by the first
cathode to produce a carbon compound; and
the second electrolysis cell is configured to reduce the carbon dioxide by the
second cathode to produce the carbon compound.
15 (Clause 15)
The device according to any one of clause 2 to clause 6, clause 12, and clause 13,
wherein
the first fluid contains a gas of nitrogen;
the first electrolysis cell is configured to reduce nitrogen by the first cathode to
20 produce ammonia; and
the second electrolysis cell is configured to reduce the nitrogen by the second
cathode to produce the ammonia.
(Clause 16)
The device according to any one of clause 2 to clause 6 and clause 12 to clause 15,
25 wherein
the first electrolysis cell comprises:
a first membrane electrode assembly having the first cathode, the first
anode, and the first diaphragm;
a first supporting plate surrounding the first membrane electrode
assembly and having a first opening and a second opening;
a first cathode flow path plate having the first cathode flow path
connected to the first opening, a third opening connected to the first cathode flow path, and
5 a fourth opening connected to the second opening; 2024201433
a first anode flow path plate having the first anode flow path connected to
the second opening, a fifth opening connected to the first opening, and a sixth opening
connected to the first anode flow path;
the first cathode current collector having a seventh opening connected to
10 the third opening and an eighth opening connected to the fourth opening; and
the first anode current collector having a ninth opening connected to the
fifth opening and a tenth opening connected to the sixth opening; and
the second electrolysis cell comprises:
a second membrane electrode assembly having the second cathode, the
15 second anode, and the second diaphragm;
a second supporting plate surrounding the second membrane electrode
assembly and having an eleventh opening and a twelfth opening;
a second cathode flow path plate having the second cathode flow path
connected to the eleventh opening, a thirteenth opening connected to the second cathode
20 flow path, and a fourteenth opening connected to the twelfth opening;
a second anode flow path plate having the second anode flow path
connected to the twelfth opening, a fifteenth opening connected to the eleventh opening,
and a sixteenth opening connected to the second anode flow path;
the second cathode current collector having a seventeenth opening
25 connected to the thirteenth opening and an eighteenth opening connected to the fourteenth
opening; and
the second anode current collector having a nineteenth opening connected
to the fifteenth opening and a twentieth opening connected to the sixteenth opening.
(Clause 17)
The device according to clause 16, further comprising
an insulating layer provided between the first electrolysis cell and the second
electrolysis cell and having a twenty-first opening connecting the ninth opening and the
5 fourteenth opening, and a twenty-second opening connecting the tenth opening and the 2024201433
thirteenth opening.
(Clause 18)
An electrolysis system comprising the device according to any one of clause 1 to
clause 17.
10 (Clause 19)
A method of operating an electrolysis device,
the device comprising:
a first electrolysis cell configured to reduce a reducible material and to
oxidize an oxidizable material;
15 a second electrolysis cell configured to reduce the reducible material and
to oxidize the oxidizable material;
a first supply source configured to supply a first fluid to the first
electrolysis cell and the second electrolysis cell, the first fluid containing a gas of the
reducible material;
20 a second supply source configured to supply a second fluid to the first
electrolysis cell and the second electrolysis cell, the second fluid containing a liquid of the
oxidizable material; and
at least one power supply configured to supply a first power supply
current to the first electrolysis cell and to supply a second power supply current to the
25 second electrolysis cell,
the method comprising:
supplying the first fluid to the first electrolysis cell and the second electrolysis
cell, and supplying the second fluid to the first electrolysis cell and the second electrolysis
cell; and
supplying the first power supply current to the first electrolysis cell to reduce the
reducible material, and supplying the second power supply current to the second
electrolysis cell to reduce the reducible material, wherein
5 a current density of a current flowing through the second electrolysis cell when 2024201433
reducing the reducible material is higher than a current density of a current flowing
through the first electrolysis cell when reducing the reducible material.
(Clause 20)
The method according to clause 19, wherein
10 the first fluid contains a gas of carbon dioxide or a gas of nitrogen.
[0096] Throughout this specification and the claims which follow, unless the context
requires otherwise, the word "comprise", and variations such as "comprises" and
"comprising", will be understood to imply the inclusion of a stated integer or step or group
of integers or steps but not the exclusion of any other integer or step or group of integers or
15 steps.
[0097] The reference in this specification to any prior publication (or information derived
from it), or to any matter which is known, is not, and should not be taken as an
acknowledgment or admission or any form of suggestion that that prior publication (or
information derived from it) or known matter forms part of the common general
20 knowledge in the field of endeavour to which this specification relates.
Claims (19)
1. An electrolysis device, comprising:
a first electrolysis cell configured to reduce a reducible material and to oxidize an
5 oxidizable material; 2024201433
a second electrolysis cell configured to reduce the reducible material and to
oxidize the oxidizable material;
a first supply source configured to supply a first fluid to the first electrolysis cell
and the second electrolysis cell, the first fluid containing a gas of the reducible material;
10 a second supply source configured to supply a second fluid to the first electrolysis
cell and the second electrolysis cell, the second fluid containing a liquid of the oxidizable
material; and
at least one power supply configured to supply a first power supply current to the
first electrolysis cell and to supply a second power supply current to the second electrolysis
15 cell, wherein
the at least one power supply is configured to set a value of the first power supply
current and a value of the second power supply current so that a current density of current
flowing through the second electrolysis cell when reducing the reducible material is higher
than a current density of current flowing through the first electrolysis cell when reducing
20 the reducible material, wherein:
the first electrolysis cell has:
a first membrane electrode assembly having a first cathode, a first anode,
and a first diaphragm between the first cathode and the first anode;
a first cathode flow path plate having a first cathode flow path facing on
25 the first cathode; and
a first anode flow path plate having a first anode flow path facing on the
first anode;
the second electrolysis cell has:
a second membrane electrode assembly having a second cathode, a
second anode, and a second diaphragm between the second cathode and the second anode;
a second cathode flow path plate having a second cathode flow path
facing on the second cathode; and
5 a second anode flow path plate having a second anode flow path facing 2024201433
on the second anode, and
the device further comprises:
a first cathode current collector electrically connected to the first cathode and the
at least one power supply;
10 a first anode current collector electrically connected to the first anode and the at
least one power supply;
a second cathode current collector electrically connected to the second cathode
and the at least one power supply; and
a second anode current collector electrically connected to the second anode and
15 the at least one power supply.
2. The device according to claim 1, wherein
the second cathode flow path is connected in series to the first cathode flow path.
20
3. The device according to claim 1, wherein
the second cathode flow path is connected in parallel to the first cathode flow
path.
4. The device according to any one of claim 1 to claim 3, wherein:
25 the at least one power supply includes a power supply configured to supply the
first power supply current to the first electrolysis cell via the first cathode current collector
and the first anode current collector and supply the second power supply current to the
second electrolysis cell via the second cathode current collector and the second anode
current collector; and
the first cathode current collector, the first anode current collector, the second
cathode current collector, and the second anode current collector are electrically connected
5 to the power supply. 2024201433
5. The device according to any one of claim 1 to claim 3, wherein
the at least one power supply includes:
a first power supply configured to supply the first power supply current to the first
10 electrolysis cell via the first cathode current collector and the first anode current collector;
and
a second power supply configured to supply the second power supply current to
the second electrolysis cell via the second cathode current collector and the second anode
current collector.
15
6. The device according to any one of claim 1 to claim 5, wherein:
the first fluid contains a first gas and a second gas;
the first gas is gas of carbon dioxide;
the second gas is gas of a substance different from the carbon dioxide;
20 the first electrolysis cell and the second electrolysis cell reduce the carbon dioxide
and reduce the substance; and
a reduction potential of the carbon dioxide is higher than a reduction potential of
the substance.
25
7. The device according to claim 6, wherein
the substance is oxygen.
8. The device according to claim 6, wherein
the substance is nitrogen.
9. The device according to any one of claim 6 to claim 8, wherein
a concentration of the second gas of the first fluid is 1 ppm or higher and 100000
5 ppm or lower. 2024201433
10. The device according to any one of claim 1 to claim 5, further comprising
a third electrolysis cell between the second cathode current collector and the
second anode current collector, wherein
10 the third electrolysis cell having
a third cathode;
a third anode;
a third diaphragm between the third cathode and the third anode;
a third cathode flow path plate having a third cathode flow path facing on
15 the third cathode; and
a fourth anode flow path plate having a third anode flow path facing on
the third anode; and
the third cathode is electrically connected to the second anode, or the third anode
is electrically connected to the second cathode.
20
11. The device according to any one of claim 1 to claim 6, further comprising:
a first pipe configured to connect the first electrolysis cell and the second
electrolysis cell, and supply the first fluid from the first cathode flow path to the second
cathode flow path; and
25 a second pipe configured to connect the first electrolysis cell and the second
electrolysis cell, and supply the second fluid from the first anode flow path to the second
anode flow path.
12. The device according to any one of claim 1 to claim 5 and claim 11, wherein
the first cathode has a first catalyst;
the second cathode has a second catalyst; and
the first catalyst is different from the second catalyst.
5 2024201433
13. The device according to any one of claim 1 to claim 5 and claim 11, wherein:
the first fluid contains gas of carbon dioxide;
the first electrolysis cell is configured to reduce carbon dioxide by the first
cathode to produce a carbon compound; and
10 the second electrolysis cell is configured to reduce the carbon dioxide by the
second cathode to produce the carbon compound.
14. The device according to any one of claim 1 to claim 5 and claim 11, wherein
the first fluid contains a gas of nitrogen;
15 the first electrolysis cell is configured to reduce nitrogen by the first cathode to
produce ammonia; and
the second electrolysis cell is configured to reduce the nitrogen by the second
cathode to produce the ammonia.
20 15. The device according to any one of claim 1 to claim 5 and claim 11, wherein
the first electrolysis cell comprises:
a first membrane electrode assembly having the first cathode, the first
anode, and the first diaphragm;
a first supporting plate surrounding the first membrane electrode
25 assembly and having a first opening and a second opening;
a first cathode flow path plate having the first cathode flow path
connected to the first opening, a third opening connected to the first cathode flow path, and
a fourth opening connected to the second opening;
a first anode flow path plate having the first anode flow path connected to
the second opening, a fifth opening connected to the first opening, and a sixth opening
connected to the first anode flow path;
the first cathode current collector having a seventh opening connected to
5 the third opening and an eighth opening connected to the fourth opening; and 2024201433
the first anode current collector having a ninth opening connected to the
fifth opening and a tenth opening connected to the sixth opening; and
the second electrolysis cell comprises:
a second membrane electrode assembly having the second cathode, the
10 second anode, and the second diaphragm;
a second supporting plate surrounding the second membrane electrode
assembly and having an eleventh opening and a twelfth opening;
a second cathode flow path plate having the second cathode flow path
connected to the eleventh opening, a thirteenth opening connected to the second cathode
15 flow path, and a fourteenth opening connected to the twelfth opening;
a second anode flow path plate having the second anode flow path
connected to the twelfth opening, a fifteenth opening connected to the eleventh opening,
and a sixteenth opening connected to the second anode flow path;
the second cathode current collector having a seventeenth opening
20 connected to the thirteenth opening and an eighteenth opening connected to the fourteenth
opening; and
the second anode current collector having a nineteenth opening connected
to the fifteenth opening and a twentieth opening connected to the sixteenth opening.
25
16. The device according to claim 15, further comprising
an insulating layer provided between the first electrolysis cell and the second
electrolysis cell and having a twenty-first opening connecting the ninth opening and the
fourteenth opening, and a twenty-second opening connecting the tenth opening and the
thirteenth opening.
17. An electrolysis system comprising the device according to any one of claim 1
5 to claim 16. 2024201433
18. A method of operating an electrolysis device,
the device comprising:
a first electrolysis cell configured to reduce a reducible material and to
10 oxidize an oxidizable material;
a second electrolysis cell configured to reduce the reducible material and
to oxidize the oxidizable material;
a first supply source configured to supply a first fluid to the first
electrolysis cell and the second electrolysis cell, the first fluid containing a gas of the
15 reducible material;
a second supply source configured to supply a second fluid to the first
electrolysis cell and the second electrolysis cell, the second fluid containing a liquid of the
oxidizable material; and
at least one power supply configured to supply a first power supply
20 current to the first electrolysis cell and to supply a second power supply current to the
second electrolysis cell, wherein:
the first electrolysis cell has:
a first membrane electrode assembly having a first cathode, a first anode,
and a first diaphragm between the first cathode and the first anode;
25 a first cathode flow path plate having a first cathode flow path facing on
the first cathode; and
a first anode flow path plate having a first anode flow path facing on the
first anode;
the second electrolysis cell has:
a second membrane electrode assembly having a second cathode, a
second anode, and a second diaphragm between the second cathode and the second anode;
a second cathode flow path plate having a second cathode flow path
5 facing on the second cathode; and 2024201433
a second anode flow path plate having a second anode flow path facing
on the second anode, and
the device further comprises:
a first cathode current collector electrically connected to the first cathode and the
10 at least one power supply;
a first anode current collector electrically connected to the first anode and the at
least one power supply;
a second cathode current collector electrically connected to the second cathode
and the at least one power supply; and
15 a second anode current collector electrically connected to the second anode and
the at least one power supply,
the method comprising:
supplying the first fluid to the first electrolysis cell and the second electrolysis
cell, and supplying the second fluid to the first electrolysis cell and the second electrolysis
20 cell; and
supplying the first power supply current to the first electrolysis cell to reduce the
reducible material, and supplying the second power supply current to the second
electrolysis cell to reduce the reducible material, wherein
a current density of a current flowing through the second electrolysis cell when
25 reducing the reducible material is higher than a current density of a current flowing
through the first electrolysis cell when reducing the reducible material.
19. The method according to claim 18, wherein
the first fluid contains a gas of carbon dioxide or a gas of nitrogen. 2024201433
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2023-151655 | 2023-09-19 | ||
| JP2023151655A JP2025044004A (en) | 2023-09-19 | 2023-09-19 | Electrolysis device, electrolysis system, and method for operating an electrolysis device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| AU2024201433A1 AU2024201433A1 (en) | 2025-04-03 |
| AU2024201433B2 true AU2024201433B2 (en) | 2025-11-20 |
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ID=90363446
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| AU2024201433A Active AU2024201433B2 (en) | 2023-09-19 | 2024-03-05 | Electrolysis device, electrolysis system, and method of operating electrolysis device |
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| Country | Link |
|---|---|
| US (1) | US20250092549A1 (en) |
| EP (1) | EP4527984A3 (en) |
| JP (1) | JP2025044004A (en) |
| CN (1) | CN119663314A (en) |
| AU (1) | AU2024201433B2 (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20160186342A1 (en) * | 2013-09-17 | 2016-06-30 | Kabushiki Kaisha Toshiba | Chemical reaction device |
| US20200002829A1 (en) * | 2018-03-16 | 2020-01-02 | Kabushiki Kaisha Toshiba | Electrolytic cell and electrolytic device for carbon dioxide |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7147953B2 (en) | 2002-06-24 | 2006-12-12 | Delphi Technologies, Inc. | Dual fuel cell stacks connected in series electrically and in parallel for gas flow |
| DE102009036162A1 (en) | 2009-07-28 | 2011-02-03 | E.G.O. Elektro-Gerätebau GmbH | Sensor element means |
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| US20160186342A1 (en) * | 2013-09-17 | 2016-06-30 | Kabushiki Kaisha Toshiba | Chemical reaction device |
| US20200002829A1 (en) * | 2018-03-16 | 2020-01-02 | Kabushiki Kaisha Toshiba | Electrolytic cell and electrolytic device for carbon dioxide |
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| AU2024201433A1 (en) | 2025-04-03 |
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