AU611686B2 - Self-metering gravity fed ink dispensing roller - Google Patents
Self-metering gravity fed ink dispensing roller Download PDFInfo
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- AU611686B2 AU611686B2 AU17371/88A AU1737188A AU611686B2 AU 611686 B2 AU611686 B2 AU 611686B2 AU 17371/88 A AU17371/88 A AU 17371/88A AU 1737188 A AU1737188 A AU 1737188A AU 611686 B2 AU611686 B2 AU 611686B2
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- Prior art keywords
- ink
- dispensing roll
- cavity
- ink dispensing
- impregnable
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- 230000005484 gravity Effects 0.000 title claims description 6
- 239000007788 liquid Substances 0.000 claims description 29
- 239000002245 particle Substances 0.000 claims description 13
- 239000011148 porous material Substances 0.000 claims description 13
- 239000012229 microporous material Substances 0.000 claims description 9
- 239000000049 pigment Substances 0.000 claims description 7
- 239000000758 substrate Substances 0.000 claims description 3
- 235000018734 Sambucus australis Nutrition 0.000 claims 1
- 244000180577 Sambucus australis Species 0.000 claims 1
- 210000002421 cell wall Anatomy 0.000 claims 1
- 239000007787 solid Substances 0.000 claims 1
- 229920005992 thermoplastic resin Polymers 0.000 claims 1
- 239000000976 ink Substances 0.000 description 71
- 150000003839 salts Chemical class 0.000 description 23
- 229920003023 plastic Polymers 0.000 description 19
- 239000004033 plastic Substances 0.000 description 19
- 239000000203 mixture Substances 0.000 description 17
- -1 polyethylene Polymers 0.000 description 14
- 238000012546 transfer Methods 0.000 description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 12
- 238000000034 method Methods 0.000 description 11
- 238000002156 mixing Methods 0.000 description 10
- 239000000463 material Substances 0.000 description 9
- 239000000843 powder Substances 0.000 description 8
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 6
- VWDWKYIASSYTQR-UHFFFAOYSA-N sodium nitrate Chemical compound [Na+].[O-][N+]([O-])=O VWDWKYIASSYTQR-UHFFFAOYSA-N 0.000 description 6
- 238000002386 leaching Methods 0.000 description 4
- 238000002844 melting Methods 0.000 description 4
- 230000008018 melting Effects 0.000 description 4
- 229920000642 polymer Polymers 0.000 description 4
- 239000004698 Polyethylene Substances 0.000 description 3
- 239000004743 Polypropylene Substances 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 229920000573 polyethylene Polymers 0.000 description 3
- 229920001155 polypropylene Polymers 0.000 description 3
- 235000010344 sodium nitrate Nutrition 0.000 description 3
- 239000004317 sodium nitrate Substances 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- 239000001041 dye based ink Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000000227 grinding Methods 0.000 description 2
- 229920001903 high density polyethylene Polymers 0.000 description 2
- 239000004700 high-density polyethylene Substances 0.000 description 2
- 229920000092 linear low density polyethylene Polymers 0.000 description 2
- 239000004707 linear low-density polyethylene Substances 0.000 description 2
- 239000001042 pigment based ink Substances 0.000 description 2
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 2
- 238000005086 pumping Methods 0.000 description 2
- 241000499489 Castor canadensis Species 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- KRHYYFGTRYWZRS-UHFFFAOYSA-M Fluoride anion Chemical compound [F-] KRHYYFGTRYWZRS-UHFFFAOYSA-M 0.000 description 1
- 229920003347 Microthene® Polymers 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- 239000011358 absorbing material Substances 0.000 description 1
- 150000001241 acetals Chemical class 0.000 description 1
- 239000004676 acrylonitrile butadiene styrene Substances 0.000 description 1
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 1
- XECAHXYUAAWDEL-UHFFFAOYSA-N acrylonitrile butadiene styrene Chemical compound C=CC=C.C=CC#N.C=CC1=CC=CC=C1 XECAHXYUAAWDEL-UHFFFAOYSA-N 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000003125 aqueous solvent Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical compound C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 description 1
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 229920002301 cellulose acetate Polymers 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 210000003746 feather Anatomy 0.000 description 1
- 238000007429 general method Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 239000011872 intimate mixture Substances 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- RONZAEMNMFQXRA-UHFFFAOYSA-N mirtazapine Chemical compound C1C2=CC=CN=C2N2CCN(C)CC2C2=CC=CC=C21 RONZAEMNMFQXRA-UHFFFAOYSA-N 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 239000002991 molded plastic Substances 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 229920002493 poly(chlorotrifluoroethylene) Polymers 0.000 description 1
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 229920002239 polyacrylonitrile Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 239000005023 polychlorotrifluoroethylene (PCTFE) polymer Substances 0.000 description 1
- 239000004926 polymethyl methacrylate Substances 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 230000003252 repetitive effect Effects 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 229940117958 vinyl acetate Drugs 0.000 description 1
Landscapes
- Impression-Transfer Materials And Handling Thereof (AREA)
Description
COMMONWEALTH OF AUSTRALIA Form PATENTS ACT 1952 COMPLETE SPECIFICATION
(ORIGINAL)
FOR OFFICE USE Class Int. Class Application Number: Lodged: 0Complete Specification--Lodged: 00 Acceptod: 00 friorty:Published: Related Art: Name of Applicant: Address of Applicant: TO BE COMPLETED BY APPLICANT PORELON, INC. and LINCOLN LOG3OTYPE CO., INC.
1480 Gould Boulavard, Cookeville, Tennessee, United States of America; and 2815 Independence Drive, Ft. Wayne, Indiana, United States of America, respectively Actual Inventor: ROB ERT BEA VER CHARLES NUNALLYj JR.
ARTHUR LEE PIEPMEIER Address for Service: SANDERCOCK, SMITH BEADLE 207 Riversdale Road, Box 410) Hawjthorn, Victoria, 3122 Complete Specification for the invtntion entitled: SELF-METERING GRAVITY FED INK DISPENSING ROLLER The following statement is a full description of this invention, including the best method of performing it known to me:c t- L C- Lx- II-- V 1 1 2 3 4 6 7 8 9 11 12 13 14 0 o 15 O0o o 16 000o00 17 o 0 18 19 00 20 00 0 0 21 22 0 0 0 0 0 23 24 0: 26 27 28 29 31 32 33 34 36 37 38 This invention relates to an ink dispensing roll for the transfer of ink in a printing apparatus and more particularly to an ink dispensing roller assembly for the precise metering and transfer of ink for the printing of high quality, optically readable characters such as scannable and verifiable bar codes.
BACKGROUND
The prior art is replete with descriptions of ink dispensing rolls with ink metering features. U.S. Patent 4,458,399 issued July 10, 1984 to Kessler describes the use of a horizontally mounted roll comprised of plurality of coaxially mounted, spaced disks positioned within and press fitted against a perfornted tube about which a sleeve of porous material is fitted The spaced disks defined a plurality of chambers which hold ink and permit the flow of ink through the perforations of the tube and into the sleeve. U.S. Patent 4,399,751 issued August 23, 1983 to Kessler discloses still another ink dispensing roller having a plurality of axially aligned thin discs wherein each disc has a series of circumferential grooves and axial grooves.
The discs are covered by a porous sleeve. Ostensibly, ink flows from the axial grooves to the circumferential grooves and then to the flexible material. Neither U.S. Patent 4,458,399 nor 4,399,751 describe how the printing rolls are charged with ink.
Another US Patent 3,738,269 issued June 12, 1973 to Wagner describes the structure of a horizontal roller having a porous sleeve of ink-absorbing material with one or more reservoirs of ink within the sleeve. The reservoirs being free of vents to the atmosphere are stated to provide uniform inking.
Industries such as those handling unitary objects and consumer products, material handling industries, have been converting to various types of bar codes readable by scanning devices. Scch devices permit the high speed passage of objects to which bar codes are appended, thus facilitating warehousing and inventory control. A major problem, however, has been the inability of prior printing 880714,!gdspe.008,, 2 0 0 0 G d 0 a ooo o devices to print the sharp bar code images on objects as they pass by a printer. Most prior art printers use dye based ink which tend to wick or feather, particularly one corrugated boxes, leaving printed codes very difficult or impossible to read by scanners.
Substituting pigment-based ink, a superior ink for quality printing even on the most difficult surfaces, has not proven to be viable since such inks are difficult to uniformly meter and transfer. The pigment-based inks having small particles of pigment suspended or emulsified in liquid as opposed to being in solution as in dye based inks, are prone to clog the transfer structure as the structure acts as a filter to the suspended pigment particles. This results in undesirable variations in print quality.
The aforementioned prior art devices also have complex structural requirements, are difficult to operate consistently, and do not provide the concise, continuous and uniform metering of ink, particularly ink of the pigmented type, required by scanning operations.
The microporous material of the type describea and claimed in U.S. Patent No. 4,768,437 is particularly suited to transfer pigmented ink at a constant rate. The material is initially ink impregnated and consistently transfers ink without substantial loss until the ink supply within is essentially depleted. Once depleted, the roll of microporous material is either discarded or impregnated again for subsequent use. At times it is preferable, however, to utilise such a material to its best advantages in continuous and extended use. The ink feed rollers of the prior art as described above lack the ability to provide an extended and precise metering of pigmented ink to the material for the detailed and prolonged printing required in some circumstances to permit reliable and extended printing of fast moving substrates with minimal decrease in impression intensity.
SUMMARY OF THE INVENTION In accordance with the present invention, the ink tbspe.009/porelon.spe 91 1 16 3 1 2 3 4 6 7 8 9 11 12 0 Q 13 0 0 000 14 00 00 S0 00 15 o 16 S17 18 19 0000 20 00000 21 22 0 00 0000 23 24 0 00 0 26 27 28 29 31 32 33 34 36 37 38 dispensing roll comprises a cylindrical wall with a plurality of holes extending there through, a thin cavity generally concentric with the wall. The holes communicate with the cavity which in turn communicate with an ink chargeable reservoir having a volume greater than that of the cavity. Positioned about the cylindrical wall over the holes is an ink impregnable sleeve capable of dispensing ink from an extericr surface and absorbing ink through an interior surface thereof, thereby providing uniform metering of ink from the reservoir through the exterior surface of the ink impregnable sleeve.
Other features and advantages of the invention will be apparent from the following description taken together with the accompanying drawings and appended claims.
BRIEF DESCRIPTION OF THE DRAWING Figure 1 is a side elevation view of an ink dispensing roller assembly constructed in accordance with one embodiment of the present invention.
Figure 2 is a central longitudinal sectional view of the roller assembly shown in Figure 1 along lines 2-2.
Figure 3 is a vertical cross-sectional view of the roller assembly of Figure 1 along lines 3-3.
Figure 4 represents a magnified section of the microporous sleeve material as drawn from a photograph.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS Figures 1 3 illustrate an ink roller assembly which is constructed in accordance with the present invention and which includes a sleeve 12 of flexible and resilient microporous material for the retention and transfer of ink as described below in detail.
Sleeve 12 is mounted about a cylindrical member 14 which maintains sleeve 12 in a tight fitting relationship.
As best seen in Figure 2, a cylindrical wall 16 of member 14 extends above sleeve 12 and forms an ink-holding cavity or reservoir 18 capped by integral cover 20. In the region adjacent sleeve 12, wall 14 is provided with a plurality of radially extending holes 22. For purposes of this invention the diameter of holes 22 is desirably .001 to .500 inches, 880714,!gdspe.008,,
I
4 1 2 3 4 6 7 8 9 11 12 13 14 S 15 Ss 16 17 18 19 S 21 22 23 24 26 27 28 29 31 32 33 34 36 37 38 and preferably .040 to .150 inches.
Positioned internally of wall 16 of member 14 in the region adjacent holes 22, is a second cylindrical member 24 defined by cylindrical walls 25 and integral cover 28 integrally connected to member 14 near the bottom edge by shoulder 23. Members 14 and 24 thus form an annular cavity 26 which is coaxial to sleeve 12 and has a longitudinal length approximately the same as sleeve 12. While the specific radial thickness by number cavity 26 may be as large as suitable for a particular application, it is desirable in most situations for the radial thickness and volume thereof to be as small as possible to facilitate even transfer of ink and minimize remaining ink when the reservoir is deplete.
Shoulder 23 serves as the sealed bottom, a liquid tight seal, of cavity 26 which at the upper end thereof opens into and communicates directly with reservoir 16. A hole 30 is defined in cover 28 which may be used to charge reservoir 18 with ink and thereafter suitably sealed.
The internal opening 32 formed by cylindrical member 24 is designed to receive bearing mount 34 and shaft 36 (showp in phantom in Figure 3) for suitable rotation of the ink roller assembly 10 in use.
When used in operation, assembly 10 is charged with ink and, as depicted in Figure 1 and, is mounted vertically with reservoir 18 positioned above. Ink flows by gravity into annular cavity 26 where under gravitational pressure and capillary action the ink moves through holes 22 and pores of sleeve 12 impregnating sleeve 12. As the ink within sleeve 12 is transferred, it is continuously and consistently replaced by the metering action of cavity 26 until the ink in reservoir 18 is exhausted so as to maintain as essentially zero order rate of loss of ink by sleeve 12. To help provide this capability, it is desirable for economic reasons that the volume of cavity 26 be a small fraction of the volume of the reservoir 18.
It should be understood that while the description above is directed toward a preferred embodiment in which 880714,!gdspe.008,, 5 1 2 3 4 6 7 8 9 11 12 13 S 14 16 17 18 19 21 22 23 24 26 27 28 29 31 32 33 34 36 37 38 reservoir 18 is positioned above cavity 26 as would be the application within a printing apparatus, other positioning arrangements may be employed depending upon the particular application. If desired a horizontal arrangement could be employed.
Although Figures 1 through 3 depict an ink roller assembly of the disposable or integral type, the assembly may be advantageously constructed so as to have a separate cylinder with the reservoir which when exhausted can be replaced by another cylinder.
The microporous material comprising sleeve 12 may be prepared by a method including as its initial step mixing from 8 to 50% by weight of a plastic powder with from about 10 to 90% by weight of a water-soluble salt and from about 10 to 50% by weight of a water-soluble, polar organic substance. This mixing preferably takes pldce in the absence of external heating, but under vacuum. The purpose of the mixing is to intimately mix the plastic, watersoluble salt and the polar organic liquid. After the mixture is intimately mixed, it is placed in a mold and heated with any of a variety of heating means to a temperature above the melting temperature of the plastic.
This allows the plastic to melt and form a cohesive structure around the salt and polar organic liquid Following this melting step, the structure is allowed to cool, and then the salt and polar organic substance are leached from the structure, preferably with water. The structure is dried and then impregnated with from about to about 90% by weight of an ink. In the detailed description of this method which follows, amount limitations should be considered approximate.
The first step of the preceding method of forming the microporous material used in the present invention comprises mixing from 8 to 50% by weight of the plastic powder with the water-soluble salt and the water-soluble, polar organic liquid. The plastic powder preferably has an average particle size within the range of from 1 to 80 microns.
Better results are obtained when the plastic used to form 880714,!gdspe.008,, 6 1 2 3 4 6 7 8 9 11 S12 0 0 13 o 0 000. 14 00 0 0 o0 15 16 0 00 o0 0 17 18 19 20 21 0 00 22 0 0 23 24 0 o o 26 27 28 29 31 32 33 34 36 37 38 the structure is impervious to solvents typically used in formulating printing inks. Suitable plastics are the thermoplastic polymers such as polyvinyl chloride, polyvinyldene chloride, polystyrene, acrylonitrilebutadiene-styrene polymers, butadiene-styrene polymers, acrylate polymers and copolymers such as ethylacrylate, butylacrylate, etc., polyvinyldiene fluoride, polyethylene, polypropylene, polyethylene vinyl acetate copolymers, polyamides, nylons, polychlorotrifluoroethylene, polyacrylonitrile, alkyl methacrylate polymers, such as polymethyl methacrylate, etc., cellulose acetate, acetals, polycarbonates, and the like. Preferred polymers include polyethylene, polypropylene, polyethylene-vinylacetate copolymers, and mixtures thereof. Although any grade of polyethylene and polypropylene can be used, it is preferred to use high density polyethylene, linear low density polyethylene, mixtures of high density polyethylene with a polyethylene vinylacetate and mixtures of linear low density polyethylene with polyethylene vinylacetate. The preferred amount of plastic powder usable in the method of the present invention is from about 10 to about 25% by weight, based on the total weight of the initial mixture including plastic powder, water-soluble salt and water-soluble, polar organic liquid.
The second ingredient of the mixture is a water-soluble salt. The salt used can be any water-soluble salt which is miscable with the plastic powder to be utilized and the water-soluble, polar organic liquid. Inorganic salts, particularly alkali metal salts, are preferred. Such salts include sodium nitrate, sodium chloride and the like, of which sodium nitrate is preferred. The more water-soluble the salt, the easier it is to remove with the solvent of choice, water. Generally, from about 10 to 90% by weight of the water-soluble salt is used in the initial mixture. The greater the amount of water-soluble salt used, the more open or porous the microporous structure becomes. Generally, it is preferred to use between about 40 and 65% by weight salt, although in certain situations, where a very porous ink roll 880714,!gdspe.008,, 7 1 2 3 4 6 7 8 9 11 12 13 14 a' 15 '0o0, 16 17 18 19 0 0 20 0o00 21 0 a0 22 o 23 24 26 27 28 29 31 32 33 34 36 37 38 is required, up to 90% wt. can be utilized.
The third component is a water-soluble, polar organic liquid. As such liquid, and alcohol such as an alkanediol can be used, preferably one having from 2 to 6 carbon atoms.
The boiling point of the polar organic liquid mist be higher than the melting point of the particular plastic to be used because the polar organic liquid must remain in a liquid state while the plastic is being melted to form the microporous cohesive structure. Suitable alkanedicls include propylene glycol, 1,4-butanediol, 1,6-hepandiol and the like. Generally, from 10 to 50% by weight of the water-soluble liquid is used, and preferably from 20 to 40% by weight, based on the total weight of the initial mixture.
The water-soluble, polar organic liquid improves the processing of the micropporous structure at room temperature. However, the prime reason for using the watersoluble, polar organic liquid is to enhance the flow characteristics of the high density image-producing ink from the microporous structure which is formed. The watersoluble, polar organic liquid coats the salt particles and smooths (round) their rough edges during the molding process to take place. This allows the formation of a microporous structure having a smooth, rounded internal surface which dramatically lowers the internal surface area of the structure. Microporous structures with a high internal surface area act to hold the ink within the structure and the structure may actually filter the pigment out of the ink, a circumstance to be avoided. Thus, proper careful control permits an ease of tailoring appropriate surface characteristics.
The use of the water-soluble, polar organic liquid acts on the molded plastic to form an open-celled structure of interconnected, often spheroidal or ovoid cavities with smooth internal surfaces essentially free of fibrous type projections. This structure has a zero) order ink loss rate rather than a first order ink loss rate, as is typical of other microporous structures. The practical 880714,!gdspe.008,, -7 8 1 3 4 6 7 8 9 11 12 13 14 15 16 S 17 18 19 o a 0 20 21 22 Wa a 23 24 S 26 27 28 29 31 32 33 34 36 37 38 effect of a order ink loss rate is the structure dispenses substantially the same amount of ink upon repetitive contract with a surface over most of its useful life, i.e. the same amount between 2000-3000 impressions as between 8000-9000 impresssions.
A method for making microporous material suitable for use in the invention is as follows. The plastic powder, salt and water-soluble, polar organic liquid are mixed together in any order to form a thick viscous paste. The mixing step is carried out over a period of at least about 10 minutes. This mixing is to be done without application of heat, but preferably under sub-atmospheric vacuum) or ;-uch other conditions so that air is not introduced into the mixture. The thick mixture is then placed in an appropriate mold by pumping, manual transfer or the like.
Suitable molds can include cylindrical pipe shaped molds, bar molds, etc. The plastic is then heated and coded. It becomes firm and hard, and is then removed from the mold.
After molding and cooling, the salt and liquid are leached out. One method of leaching is to place the structure in water and allow it to stand. Depending upon the temperature and the movement of the water, the salt and water-soluble liquid can be leached out of the structure in as little as one hour After the water and soluble liquid and salt are removed, a pliable, microporous structure remains. This structure is then dried and the high density image-producing ink, as described in detail below, is impregnated therein.
In one application of the preceding general method, the powdered plastic, water-soluble, polar organic liquid and water-soluble salt are mixed for from 10 to 45 minutes to form an intimate mixture of the components. The mixing also rounds the sharp edges of the particles during molding.
Mixing can be accomplished by conventional mixing equipment without supplying heat during the mixing step. The resulting material can be easily handled.
After the mixture of plastic, water-soluble liquid and smoothed water-soluble salt particles is formed, it is then transferred by any conventional means to a mold, such as 880714,!gdspe.008,, 9 1 2 3 4 6 7 8 9 11 12 i I 13 14 16 17 18 19 S 20 21 a 4 22 S 23 24 26 27 28 29 31 32 33 34 36 37 38 pumping if the mixture is pumpable, or manual transfer. The mold can be of any desired shape. For forming ink rolls, a mold of 4" outside diameter and 3.5" inside diameter by 12" in length is suitable.
After the mixture is placed in the mold, the mold and mixture are heated by conventional means, for instance, a hot oil bath, microwave radiation or forced air. The exact temperature depends on the components used. The temperature should be above the melting temperature of the plastic but below the boiling point of the water-soluble, polar organic liquid. For typical mixtures, a temperature within the range of from 170 to 200' F maintained for 10 to 40 minutes is suitable.
The mold is then allowed to cool and the resulting structure is removed from the mold. The structure is then placed in a solvent, preferably an aqueous solvent such as water, to leach out the water-soluble, polar organic liquid and the water-soluble salt. Any conventional leaching method may be used. One convenient method is to use warm (120-140' F) water which is agitated. The structure is left for up to 24 hours, although shorter periods can Le used, such as 4 to 8 hours for a structure of smaller size. The water can be changed periodically to decrease the leaching time.
After leaching, the structure is dried by any conventional means, such as a forced air oven. A drying period of 20-24 hours at 120-140" F will typically dry the structure and render it ready for use as a sleeve in an ink dispensing roller assembly. Occasionally, it may further be desirable to grind the outer surface of the structure to adjust the dimensions of the structure to a desired size.
This grinding has no substantial effect on the release rate of the ink from the structure if adjusted. The exterior surface of the structure thus prepared (with or without grinding) lacks a skin which must be removed, or through which the ink must permeate.
The average pore size of microporous material is at least 10 microns, generally in the range of approximately 880714,!gdspe.008,, 10 1 2 3 4 6 7 8 9 11 12 13 14 16 S, 17 18 19 S 20 B 9 0 1 1 o 22 23 24 26 27 28 29 31 32 33 34 36 37 38 to 250 microns. Within the 10-250 micron range, individual pore sizes are seldom more than 50 microns larger or smaller than the average pore size. Pores comprise interconnected cavities or cells, generally of spheroidal or ovoid shape, or of other shapes, which are smooth-walled and rounded.
This configuration is depicted in Figure 4, a drawing rendition of a magnified portion of a surface of sleeve 12.
As will be noted the cavities or pores shown generally as numeral 38 have rounded walls (shown generally as 40) which give the pores 38 a spheroidal or ovoid shape.
Pores smaller than 10 microns are undesirable because particles of pigment in the ink have particle sizes typically up to about 10 microns, and may thus become lodged in a pore and clog it. Inks preferable for use in the invention have an average pigment particle size of less than about 5 microns, particularly less than about 3 microns, for this reason. As referred to herein, pore and particle sizes rexer to the diameter thereof, or to the largest dimension thereof if not spheriodal.
The following example, which is for the purpose of illustration and is not in any way to be construed as limiting, depicts one method of forming the microporous material.
EXAMPLE
To a Ross Interplanatary mixer is added 60.0 pounds of sodium nitrate, particle size 50-150 microns, 15.0 pounds of FE-532 Microthene plastic powder, 10-80 microns, Ethylene/10% vinylacetate copolymer from USI Chemical, and 20.0 pounds of 1,4-butanediol. The above is mixed at low speed under vacuum for 10 minutes. At that time, an additional 5.0 pounds of 1,4-butanediol is added and the mixture is mixed at high speed for 15 minutes under vacuum.
The resulting slurry is removed from the mixer and pumped to an aluminum mold. The mold is a cylinder having a core and end caps.
The mold forms a part having a 4" outside diameter and a 3.5 inch inside diameter by 12 inches long. The mold is sealed and placed in a hot oil bath at 280' F for 880714,!gdspe.008,, 11 1 2 3 4 6 7 8 9 11 12 13 14 16 17 18 19 0 0 20 0000 21 22 0 00 23 24 S 26 27 28 29 31 32 33 34 36 37 38 minutes. After heating, the mold is removed and placed in water for 15 to 20 minutes to cool. The part is then removed from the mold and placed in agitated warm (120-140' F) water. After 1 hour, the water is changed and the part is left to soak for an added 6 hours. The part is removed from the water and dried in a forced air oven at 120-140' F for 24 hours. After removal from the oven, the part is a soft microporous structuze ready to be inked and mounted about cylinder 14 in a tight fit relationship.
Thus, the positioning of a sleeve of material as described above about the outer cylindrical member 14 and the placement of members 14 and 24 so as to form the thin annular cavity 26 communicating with ink charged reservoir 18 are important to the proper operation of the invention.
Additionally, the volume of the cavity in relationship to the reservoir is important to the controlled metering of ink. The cavity and the juxtaposed reservoir ensures a uniform and constant supply of ink to the sleeve and minimizes variables associated with horizontally positioned reservoirs. The ink supply meters under gravity into the cavity controlled by the radial width/small volume of the cavity, and moves by gravity and capillary action, consistently and uniformly, tnrough the holes in the first member. It is then transferred by the microporous structure of the sleeve to the outer periphery thereof with minimum rate of transfer loss for contact with a transfer substrate in a printing operation. The ink will continue to move in this manner as long as the reservoir contains ink. Because the volume of ink held by the cavity is small compared to the volume of ink contained by the reservoir, the cavity will be uniformly filled and in contact with the micporous ink retaining material until the supply of ink is virtually exhausted.
While a preferred embodiment of the invention has been shown and described, it will be understood that the invention may take on other embodiments without departing from the scope and spirit of the appended claims.
The claims form part of the disclosure of this 880714,!gdspe.008,, 12 1 specification.
000010 0 0 o oco 00 00 0 0 0 0 0 0 000 0 00 0 0 C 0 0 0 0 .4 0 0 t o 0~ 000 0 880714, 1gdspe.OO8~,
Claims (22)
1. An ink dispensing roll, comprising; a support cylindrical wall with a plurality of holes extending therethrough; internal wall means defining a thin cavity generally concentric with said wall, said cavity '-or mTc communicating with said holes and being f=smed to hold ink. reservoir for ink having a greater volume than and in communication with said cavity; and ink impregnable means secured to said cylindrical wall over said holes for dispensing ink from an exterior surface of said ink impregnable means upon contact with an ink receiving surface, and absorbing ink through an interior surface of said ink impregnable means, which ink flows from said reservoir into said cavity and from said cavity through said holes and said interior surface into said ink impregnable means.
2. The ink dispensing roll of claim 1, wherein said S 20 cavity is of annular shape and said reservoir communicates with said cavity at an end portion thereof.
3. The ink dispensing roll of claim 2, wherein said reservoir is generally cylindrical and is coaxial with said cavity. S2
4. The ink dispensing roll of claim 1, 2 or 3, wherein said ink impregnable means comprises a tubular sheath of an ink impregnable, microporous material disposed in close conforming contact with said cylindrical wall.
The ink dispensing roll of claim I4, further comprising an ink disposed in said micropores of said ink impregnable means, said holes, said cavity, and said reservoir.
6. The ink dispensing roll of claim 5, wherein said ink comprises pigment particles suspended in a liquid.
7. The ink dispensing roll of any preceding claim wherein said ink impregnable means comprises a solid polymeric structure having an open-celled network of micropores extending therethrough, said micropores having smooth, rounded walls essentially free of fibrous S 10 t S 2 5 a 30 35 projectic
8. The polymeric thermopla in the ra
9. The appended average s
10. An and trans a having a plurality region ad a member an said seco lowermost a receive a communical ink member a] transferr: surface ir
11. The annular c said firsi
12. The the radia constant t
13. The which the .150 inche
14. The 13 in whi< liquid tig
15. The 14 in whic tbspe.054/ II-~ 14 o o ao a C projections. 8. The ink dispensing roll of claim 7, wherein said polymeric structure consists essentially of a thermoplastic resin, said micropores have an average size in the range of about 10 to 240 microns. 9. The ink dispensing roll of claim 7 or 8, wherein appended to claim 6, wherein said pigment particles of an average size of less than 10 microns. An ink dispensing roll capable of uniformly metering and transferring ink to e surface comprising a substantially vertically positioned first member having a cylindrical wall and a top, said wall having a plurality of holes extending therethrough in a defined region adjacent its lowermost end; a second member positioned inside of said first member and together therewith, defining an annular cavity, said second member being sealed at its lower end to the lowermost end of said first member; a third member defining a reservoir adapted to receive a supply of ink and mounted above and in liquid communication with said annular cavity; and ink impregnable means mounted about said first member along the defined region thereof for uniformly transferring ink from said first member to an exterior surface in contact with said means. 11. The ink dispensing roll of claim 10 in which the annular cavity is aligned substantially coaxially with said first member. 12. The ink dispensing roll of claim 10 or 11 in which the radial width of the annular cavity is substantially constant throughout its length. 13. The ink dispensing roll of claim 10, 11 or 12 in which the diameter of the holes is approximately .040 to .150 inches. 14. The ink dispensing roll of any one of claims 10 to 13 in which said third member is detachably mounted in a liquid tight relationship with said first member. The ink dispensing roll of any one of claims 10 to 14 in which said ink impregnable means is a sleeve having tbspe.054/porelon 91 2 7 i c I r 15 microporous structure.
16. The ink dispensing roll of claim 15 in which the microporous structure of said sleeve has smooth, rounded cell walls.
17. The ink dispensing roll of claim 15 or 16 in which the microporous structure has an average pore size in the range of 10 to 250 microns.
18. The ink dispensing roll of claim 15, 16 or 17 in which the pores comprise interconnected cavities of a spheroidal shape.
19. In a printing apparatus for the printing of optically readable characters on moving substrates, an ink dispensing roll as claimed in any preceding claim.
An ink dispensing roll substantially as hereinbefore described with reference to the accompanying drawings.
21. A printing apparatus including an ink dispensing roll according to any one of claims 1 to
22. The ink dispensing roll of any one of claims 1 to 9, adapted for use in a substantially vertical orientation with said holes near the lowermost end whereby ink flows from said reservoir into said cavity and through said I holes by gravity. DATED this 7 February, 1991 SMITH SHELSTON BEADLE Fellows Institute of Patent Attorneys of Australia Patent Attorneys for the Applicant: PORELON, INC. and LINCOLN LOGOTYPE CO., INC. tbspe.54/porelon 91 2 7 tse 0 tbspe.054/porelon 91 2 7
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US10286687A | 1987-09-30 | 1987-09-30 | |
| US102866 | 1993-08-06 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| AU1737188A AU1737188A (en) | 1989-04-06 |
| AU611686B2 true AU611686B2 (en) | 1991-06-20 |
Family
ID=22292072
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| AU17371/88A Ceased AU611686B2 (en) | 1987-09-30 | 1988-06-03 | Self-metering gravity fed ink dispensing roller |
Country Status (2)
| Country | Link |
|---|---|
| AU (1) | AU611686B2 (en) |
| CA (1) | CA1299441C (en) |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AU551669B2 (en) * | 1980-06-23 | 1986-05-08 | Monarch Marking Systems Inc. | Ink roller |
| US4913050A (en) * | 1987-09-30 | 1990-04-03 | Porelon, Inc. | Self-metering gravity fed ink dispensing roller |
-
1988
- 1988-06-01 CA CA 568276 patent/CA1299441C/en not_active Expired
- 1988-06-03 AU AU17371/88A patent/AU611686B2/en not_active Ceased
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AU551669B2 (en) * | 1980-06-23 | 1986-05-08 | Monarch Marking Systems Inc. | Ink roller |
| US4913050A (en) * | 1987-09-30 | 1990-04-03 | Porelon, Inc. | Self-metering gravity fed ink dispensing roller |
Also Published As
| Publication number | Publication date |
|---|---|
| CA1299441C (en) | 1992-04-28 |
| AU1737188A (en) | 1989-04-06 |
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