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AU623809B2 - High temperature-generating method and application thereof - Google Patents
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AU623809B2 - High temperature-generating method and application thereof - Google Patents

High temperature-generating method and application thereof Download PDF

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Publication number
AU623809B2
AU623809B2 AU64648/90A AU6464890A AU623809B2 AU 623809 B2 AU623809 B2 AU 623809B2 AU 64648/90 A AU64648/90 A AU 64648/90A AU 6464890 A AU6464890 A AU 6464890A AU 623809 B2 AU623809 B2 AU 623809B2
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Australia
Prior art keywords
flame
plasma
generating
ionizing
substance
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Application number
AU64648/90A
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AU6464890A (en
Inventor
Masaichi Kikuchi
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SHIRO SHIRAKAWA
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SHIRO SHIRAKAWA
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Priority claimed from JP2057886A external-priority patent/JPH0350405A/en
Application filed by SHIRO SHIRAKAWA filed Critical SHIRO SHIRAKAWA
Publication of AU6464890A publication Critical patent/AU6464890A/en
Application granted granted Critical
Publication of AU623809B2 publication Critical patent/AU623809B2/en
Anticipated expiration legal-status Critical
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Description

DECLA R ED 5th.. ay Shiro Shirakawa To: THE COMMISSIONER OF PATENTS.
Signature of Applicant or Applicants.
Rdwd. Watern Sons, ~-aer 623809 COMMONWEALTH OF AUSTRALIA PATENTS ACT 1952-69 COMPLETE SPECIFICATION
(ORIGINAL)
Form Class Int. Class Application Number: Lodged: Complete Specification Lodged: Accepted: Published: Priority Related Art: Name of Applicant o Address of Applicant SActual Inventor Address for Service SHIRO SHIRAKAWA 5-22, Hiroo 3-chome, Shibuya-ku, Tokyo, Japan MASAICHI KIKUCHI WATERMARK PATENT TRADEMARK ATTORNEYS.
LOCKED BAG NO. 5, HAWTHORN, VICTORIA 3122, AUSTRALIA Complete Specification for the invention entitled: HIGH TEMPERATURE-GENERATING METHOD AND APPLICATION THEREOF The following statement is a full description of this invention, including the best method of performing it known to us 1.
,mmmmi SKW(ASK) -7879 HIGH TEMPERATURE-GENERATING METHOD AND APPLICATION THEREOF TECHNICAL FIELD The present invention relates to a material having a function of ionizing a combustion flame of a hydrocarbon, and an application thereof. According to the present invention, a high-temperature plasma flame can be generated without using an electric discharge, and 000 thus the present invention can be valuably utilized in 0 00 industrial fields where a high temperature is required, o for example, an incineration of industrial wastes and 0 0o 10 decomposing matter or putrefactions containing a large 0000 quantity of water, and the metallurgical and ceramic 00fields. Furthermnore, it is considered that the flame 0000 000000BACKGROUND ART 00 In industrial fields where a high-temperature 00 0treatment is necessary, a plasma has been heretofore "000 utilized as the high temperature -generating means, and 000.
000 0 20 since the conventional plasmc.-generating method utilizes 0 an electric discharge, it has a basic problem in that a o 0000large amount of electric power is necessary, and 000000further, the method is disadvantageous in that the means 00 for generating the plasma is complicated and expensive.
Alternatively, a method in which a hydrocarbon is burnt by using a catalyst comprising specific metals in combination is known (see, for example, U.S. Patent No. 3,842,015), Japanese Examined Patent Publication No. 61-20764 and Japanese Unexamined Patent Publication No. 63-283751), but this method is directed to the treatment of automobile exhaust gas or factory exhaust gas, and the combustion temperature is 1500 0 C at highest.
-r
I
2 DISCLOSURE OF THE INVENTION Accordingly, a primary object of the present invention is to provide a method and apparatus for generating a plasma at a high efficiency, preferably, without utilising an electric discharge. A secondary object of the present invention is to provide a method and apparatus by which a prompt and efficient incineration of wastes is carried out, as a typical instance of a utilization of a high temperature generated by the abovementioned means.
The invention therefore provides in its first aspect a plasma-generating method comprising bringing a combustion flame of a hydrocarbon into contact with a flame-ionizing material formed by molding a composition comprising a magnetic °,,,substance and a substance, the specific electric resistance of which is varied under irradiAtion with radioactive rays, and sintering the molded body in an oxidative atmosphere, said method further comprising applying a magnetic field to the combustion flame.
1 5 In its second aspect the invention provides a plasma-generating apparatus o comprising a flame-generating means for generating a flame by burning a fuel, a flameionizing material arranged at a position at which the flame is brought into contact 'o therewith, said flame-ionizing member being formed by molding a composition 5 ,comprising a magnetic substance and a substance, the specific electric resistance of ,20 which is varied under irradiation with radioactive rays, and sintering the molded body *400 in an oxidative atmosphere, and a magnetic field generating means for applying a magnetic field to the flame.
I i Conveniently, the method and apparatus are used for the incineration of wastes.
BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 through 3 are schematic diagrams illustrating an incinerator utilizing the method of the present invention; Fig. 4 is a schematic diagram illustrating a modification of this incinerator; Fig. 5 and 6 are schematic diagrams illustrating a burner used in the method of the present invention; -I-YW LCI-U~
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16 ,1 -2a- Fig. 7 is a conceptual diagram illustrating a modification of this burner; and Fig. 8 is a conceptual diagram illustrating an electron beam emission tube.
BEST MODE OF CARRYING OUT THE INVENTION The flame-ionizing material of the present invention is provided by sintering in an oxidative 3 5"6,Snce atmosphere a composition comprising a magneticA e R.
4 and, incorporated therein, a substance, the specific electric resistance of which is varied under irradiation with radioactive rays (hereinafter referred to as "optically active substance"). As the optically active substance, there can be mentioned, for example, simple eeyvmer\A- ~ie~fs and compounds such as oxides, sulfides and halides of selenium, cadmium, titanium, lithium, barium subAcce and thallium. As the magnetic/at~ri4l, there can be used ferromagnetic materials (for example, iron, nickel and cobalt, and compounds thereof), paramagnetic 4d materials (for example, manganese, aluminum and tin, and o compounds thereof), and diamagnetic materials (for example, bismuth, phosphorus, copper and calcium, and 15 compounds thereof). The mixing ratio of the magnetic .t to the optically active substance is 5 to %ttt by weight, preferably 8 to 30% by weight.
This composition is generally mixed with a binder, molded into a desirable shape such as a rod or sphere, to 4 20 and sintered. Binders customarily used in the ceramic industry, for example, clay, calcium carbonate, calcium oxide, kaolin and acid clay, can be optionally used.
The amount used of the binder is generally about 1 to about 2 times the amount of the above composition.
Sintering of the molded body is carried out in an oxidative atmosphere in an electric field at a temperature higher than 1500'C, preferably 1800 to 2000 0 C. As the calcination is advanced, the molded body gradually exerts an ionizing function, and it is found that the firing atmosphere is accordingly ionized and the temperature of the firing atmosphere is elevated to a high level. Thus, the above-mentioned material is polarized to some extent only by firing and therefore, can be used as the flame-ionizing material. Nevertheless, preferably the polarization degree is increased by carrying out the polarizing treatment at or after the firing operation. The polarization can be effected even -4at normal temperature by placing the molded body under a high voltage for a considerable time. If a voltage is applied at a high temperature, the polarization equivalent to that at normal temperature can be attained under a lower voltage. The polarization degree is not particularly critical, but preferably the polarization degree is about 5 to about 20 mV.
According to the high temperatare-generating method, which is the first application of the flameionizing material of the present invention, the flame-ionizing material constructed in the aboverol mentioned manner is brought into contact with a Scombustion flame of a hydrocarbon. As the hydrocarbon, there can be used not only usual fuels such as fuel oil, 15 kerosine and alcohols, but also mixtures formed by 0 adding water or coal powder to these fuels for improving the combustion efficiency. No contrivance need be made to the method of the combustion of these hydrocarbons, and oxygen necessary for the combustion is genezally 0 20 supplied in the form of air. The supply of air in an 000o amount larger than the amount necessary for the o a 0 0 combustion is preferable, because the efficiency of the bo 0contact with the ionizing material is increased.
I
By the contact with the ionizing material of the present invention, the combustion flame is ionized to O produce a plasma state, but this state is extinguished I in a relatively short time and the flame revets to usual neutral flame. Application of a magnetic field to the combustion flame is a means effective for stabilizing the plasma state for a time as long as possible, and if this means is adopted, a long-time continuation of a high temperature becomes possible. If a high-frequency magnetic field is used as the magnetic field and is rendered rotational, an increase of the energy can be easily attained. The intensity of the magnetic field is not particularly critical, but from the practical viewpoint, a flux density of at least 10000 G and a 1 I 5 frequency of 20 to 50 MHz are preferably adopted. This is because H20 and CO 2 bonded by the combustion are ionized to prevent a re-bonding thereof. A highfrequency magnetic field as mentioned above is suitable for imparting an energy larger than the bonding energy of H 2 0 and CO 2 A higher magnetic field can be used, but this is not advantageous from the economical viewpoint.
If irradiation with X-ray, a-rays, #-rays, 7-rays, ultraviolet rays, infrared rays and visible rays (preferably, radiations having an energy larger than o0 that of infrared rays) is carried out simultaneously with the above-mentioned application of the magnetic So" field, the flame is more easily ionized and the ionization state is more stabilized. Therefore, this 0 irradiation is preferred.
For bringing the combustion flame into contact with the flame-ionizing material, there is usually adopted a method in which a flame from flame-generating means (an ordinary burner can be used) is caused to impinge against the flame-ionizing material placed in a S.combustion furnace. According to another embodiment, a flame-generating means lined with the flame-ionizing material is used, and the flame is introduced into the 25 furnace while being contracted with the flame-ionizing material.
As apparent from the foregoing description, the apparatus for use in carrying out the high temperaturegenerating method of the present invention should be equipped with a flame-ionizing material and a means for generating a flame by burning a hydrocarbon, and preferably from the industrial viewpoint, the apparatus is further equipped with a magnetism-generating means and with a radioactive ray-irradiation means. The apparatus for use in carrying out the above-mentioned another embodiment comprises a flame-injecting cylinder having the flame-ionizing material arranged on the inner 6 surface. In the apparatus equipped with this flamegenerating means, the arrangement of the flame-ionizing material in the combustion furnace can sometimes be omitted. The flame-ionizing material of the present invention and the high temperature-generating method and apparatus as typical instances of the utilization of the flame-ionizing material have been described. The present invention will now be described while taking an incinerator as an example with reference to the accompanying drawings.
Figure 1 is a conceptual diagram illustrating the o alongitudinal section of an incinerator provided with the flame-ionizing material 15 of the present invention.
The incinerator consists of a cylindrical refractory S 15 furnace 1, in which a plasma chamber 2, a psuedo-plasma 0 0 chamber 3 and a neutral flame chamber 4 are arranged in order from the bottom, and porous fire grate bars 5 and 6 are arranged between adjacent chambers. Namely, the combustion flame is brought into contact with the 0 o 20 flame-ionizing material 15 in the plasma chamber 2 to form a plasma flame, and while the plasma flame rises, a it is converted to a pseudo-plasma flame in the pseudoplasma chamber 3 and almost to a neutral flame in the neutral flame chamber 4. A waste to be incinerated is thrown into the cylindrical refractory furnace 1 from a throwing opening 7 formed at the top of the furnace 1, is dried and burnt by the neutral flame in the neutral flame chamber 4 and is burnt at a higher temperature by the pseudo-plasma flame in the pseudo-plasma. In the plasma chamber 2, the temperature is further elevated and complete combustion is performed. A discharge opening 8 is formed at the furnace bottom to withdraw incineration ash and incombustibles, but if necessary, a screw conveyor can be arranged to withdraw the incineration ash. In Fig. 1, a lift for lifting up the waste to the furnace top and a device for forced exhaustion are omitted.
7 Figures 2 and 3 are diagrams illustrating in detail the cross-section and longitudinal section of the plasma chamber 2. Three burners 12 and three electromagnetic coils 13 are equidistantly arranged on a furnace wall 11ii, and the burners 12 are disposed so that flames are rotated to the right, and iron cores 14 of the electromagnetic coils 13 are embedded in the furnace wall 11. The flame-ionizing member 15 is arranged in front of each burner 12. In this embodiment, three burners 12 and three flame-ionizing members 15 are arranged Note, only one each of the burner and Q, flame-ionizing member ,,ay be arranged, and the burner O may be directed to the center of the cylinder. The burner 12 may be a commercially available burner of the type where fuel oil or kerosine is used as the fuel and an air/fuel mixture is injected.
Figure 4 shows modification of the incinerator shown in Figs. 1 through 3, an incinerator suitable for the incineration of a waste having a high water content, such as fish entrails or decomposing matter. The principle of this modification is the same as that of the above-mentioned embodiment, but in this modification, a containing cage 21 composed of a heatresistant metal is arranged in the neutral flame chamber to effect dehydration, and many window holes are formed in the containing cage 21 and the lower end portion of a driving shaft 22 is supported on a carbon bearing 23 to rotate the containing cage 21 around the driving shaft 22. The carbon bearing 23 is formed by kneading a 7/3 mixture of graphite/silicon nitride with an alkaline solution and sintering the kneaded mixture -t about 1800 0 C for about 10 hours in an oxygen-free state and is contained in a stainless steel casing.
Entrails and the like are supplied into the containing cage 21, and the containing cage 21 is rotated by a rotating torque applied to the driving shaft 22, whereby the entrails are dehydrated and the 8 decomposed entrails are shaken out from the window holes. Since the entrails are shaken out in proportion to the centrifugal force, the feed rate of the decomposed entrails to the lower stage can be controlled by controlling the rotation number.
Figure 5 is a diagram showing still another embodiment of the contact between the flame-ionizing material and the flame. A combustion flame jetted from a fuel injection nozzle 32 arranged in the interior of a flame injection cylinder 31 having the inner surface lined with the flame-ionizing material is brought into 0 0o contact with the flame-ionizing material and is at least partially ionized. Simultaneously, the flame is irradiated with radioactive rays (X-rays) emitted from a radiation tube (for example, an X-ray tube) 33 arranged 0 in the rear of the fuel injection nozzle 32. Further- 04 ;more, high-frequency magnetic fields are applied to the flame by first electromagnetic coils 34 equidistantly arranged around the flame injection cylinder 31 and second electromagnetic coils 35 arranged in the rear of aoo the fuel injection nozzle 32, whereby the ionization of 0 the flame is promoted and stabilized and a high-energy e, state is maintained.
S: 2 foFigure 6 is a view of the burner of Fig. 5 seen from the injection opening side of the flame injection cylinder 31. This burner can be used as the burner 12 in the embodiment shown in Figs. 1 through 3, and in this case, the arrangement of the flame-ionizing material 15 in the incinerator can be omitted.
Figure 7 shows a modification of the apparatus shown in Fig. 5. A sirocco fan 36 is arranged in the rear of the fuel injection nozzle 32 and radiation tube (for example, an X-ray tube) 33. Since this flamegenerating apparatus is of a small burner type, this can be conveniently used as the burner in the embodiment shown in Fig. 1 or 4.
Figure 8 shows an example of the electron beam- 9 0 09 0 0 0 o o0 o0090 So¢ oooo 0a 5 o0, 0000 01tt 0 00 00 0 0010 090 0909 0 00 S0000 0 g 0 0 00 0 ^0 0 I o h o a t i i i generating apparatus, which comprises a negative electrode 41, a positive electrode 42, a control grid 43, a convergent coil 44 and a deflection coil A voltage of 15 to 30 kV is applied between the negative and positive electrodes to electrify the convergent coil 44 and deflection coil 45, whereby high-speed electron beams are emitted from the front surface. A commercially available Tv Braun tube can be used as this electron beam-generating apparatus. Furthermore, an X-ray emission tube is marketed and is easily available.
When a combustion flame of a hydrocarbon or the like is brought into contact with the flame-ionizing material of the present invention, the flame is ionized to produce a plasma state, and a much higher temperature 15 than the temperature attainable in other case can be realized. If a magnetic field is further applied in this state, the plasma is stably maintained. Accordingly, such a high temperature as 3000 to 4000°C can be attained without utilizing any electric discharge means.
The present invention will now be described in detail with reference to the following examples that by no means limit the scope of the invention.
Examples 1 through 6 sE^bstao. ce.
An optically active substance, a magnetic lmatre-a.l and a binder were mixed at a weight ratio shown in Table 1, and the mixture was molded into a rod and sintered according to customary procedures to obtain +.e Usec \rf flame-ionizing materialXef the present invention.
A flame formed by burning fuel oil as a fuel by a commercially available burner was brought into contact with this flame-ionizing material, and the temperature was measured by an optical pyrometer. The results are shown in Table 1.
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e r a r r Tabe a o o o Table 1 so D a o 0 o a 4 0 o oo O o o a o a r I o .o
D
Components of Flame-Ionizing Material and High Temperature-Generating State Example No.
1 2 3 4 5 6 Composition component parts by component parts by component parts by component parts by component parts by component parts by weight weight weight weight weight weight Optically active TiO 100 TiO 100 SeS 100 Ti0 iOO SnS 100 TiO 100 S2 2 2 2 substance magnetic material Fe 1.5 Fe 1.8 Ni 1.6 Ni 2.5 Ni 4.0 Fe 0.3 Mn 2.5 Al 0.8 Sn 2.2 Mn 6.0 Mn 1.0 Mn 0.4 Na 10.5 Na 10.0 Ca 13.3 Cu 10.0 Na 7.0 Na 5.6 binder calcium 150 clay 50 kaolin 100 calcium 100 clay 100 clay carbonate carbonate calcium 50 calcium 50 calcium carbonate carbonate carbonate voltage* (mV) 5.5 6.5 5.3 6.1 5.0 6.2 4.8 6.0 2.6 3.0 2.8 3.1 attained temper- 2800 2800 2800 1800 2800 1700 2600 1800 ature** time** (minutes) 15 15 15 15 15 for attainment of highest temperature Remarks high temperatrt l same as in same as in highest temperature same as in Exam- long time for stably mainta;ted Example 1 Example 1 rose and dropped pie 4, low arrival at highest unstably durability of temperature flame-icnizing material i c i 11 Note element electrode distance was 1 m and electrode material was nickel comparison (flame-ionizing material was not used), 1600 0 C (60 minutes) Example 7 Medical wastes (fibers such as brndages and adsorbent cotton, rubber articles such as gloves and 0, tubes, glass bottles, metals such as injection needles S 10 and c&ns, and the like) discharged from a medium-scale hospital were thrown into the incinerator shown in Fig. 1, to which the flame-ionizing material of Example 1 was attached, and the incineration test was w° carried out. The results are shown in Table 2. In the comparison, the flame-ionizing material was not used.
4 a0 4 r *rt i 4
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PI o 0 On 0 0o 0 o o 0 0 0 44, 4 0 4 0 0 o 00 00 0 t* 0d 0D 0 0 Table 2 Results of Incineration Test of Medical Wastes Present Example Comparison Amount charged Temperature in vicinity of A Time for arrival at highest temperature Time required for incineration Incineration residue 100 kg 2800 0
C
30 minutes 1 minute (explosive) only cans left in brittle pieces state 400 (ppm) 40 kg 1600 0
C
60 minutes 90 minutes cans retaining original shape, melted viscous materials, large quantity of ash 30 (ppm) Harmful exhaust gas composition C12
CO
NO
x
SO
x -i ~I- C I i 13 0 00 0 0 0 0 0 *f0 00t 00 09 0 0 040 00-0 0 0 So e o 0. 0* 0 0*00 t 0 tt 0- 0. o.
Example 8 About 10 kg of frozen fish entrails were charged in the fnrnace shown in Fig. 4, to which the flame-ionizing materials of Example 2 was attached. In a moment, large quantities of steam and other gases were generated. The entrails were completely burnt with a small amount of ash being left.
INDUSTRIAL APPLICABILITY According to the present invention, a temperature much higher than the temperature attainable by a usual 10 combustion flame (neutral flame) can be obtained by a simple method using a usual fuel without the necessity of the large electric power (electric discharge) required in the conventional plasma-utilizing furnace.
Accordingly, the present invention is very valuable for 15 an incineration and other operations for which a high temperature is necrssary. For example, the present invention can be effectively utilized for an incineration of industrial wastes and decomposing matter having a high water contGnt, and in other industrial fields where a high temperature is necessary, for example, the metallurgical and ceramic industries. Moreover, it is expected that the product of the present invention will be used as an ion-generating source for an ion-propelled engine and as a semiconductor.
0040 0 0.00 0 4 4? 94 0 i t tP~

Claims (6)

1. A plasma-generating method comprising bringing a combustion flame of a hydrocarbon into contact with a flame-ionizing material formed by molding a composition comprising a magnetic substance an" a substance, the specific electric resistance of which is varied under irradiation with radioactive rays, and sintering the molded body in an oxidative atmosphere, said method further comprising applying a magnetic field to the combustion flame.
2. The plasma-generating method as claimed in claim 1, wherein the K) hydrocarbon combustion flame is further irradiated with radioactive rays, while bringing the flame into contact with the flame-ionizing material and applying the o o" magnetic field thereto. S: 3. The plasma-generating method as claimed in claim 2, wherein the combustion of the hydrocarbon is carried out by supplying an excess of oxygen to the hydrocarbon. rot 99
4. An incineration method comprising burning wastes by the plasma- generating method as claimed in claim 3. A plasma-generating apparatus comprising a flame-generating means for generating a flame by burning a fuel, a flame-ionizing material arranged at a position at which the flame is brought into contact therewith, said flame-ionizing member being formed by molding a composition comprising a magnetic substance and a substance, the specific electric resistance of which is varied under irradiation with radioactive rays, and sintering the molded body in an oxidative atmosphere, and a magnetic field generating means for applying a magnetic field to the flame.
6. A plasma-generating apparatus as claimed in claim 5, which further comprises a radioactive ray-generating means.
7. A plasma-generating apparatus comprising a cylinder composed of a refractory material, the inner surface of which is lined with a flame-ionizing material formed by molding a composition comprising a magnetic substance and a substance. the specific electric resistance of which is varied under irradiation with radioactive rays, and sintering the molded body in an oxidative atmosphere, and a combustion flame injection nozzle and a magnetic-field generating means, which are arranged in the interior of the cylinder.
8. A plasma-generating apparatus as claimed in claim 7, which further comprises a radioactive ray-generating means arranged in the cylinder. i DATED this 10th day of February, 1992. SHIRO SHIRAKAWA -I t| WATERMARK PATENT TRADEMARK ATTORNEYS THE ATRIUM 290 BURWOOD ROAD HAWTHORN VICTORIA 3122 'AUSTRAUA A Is^"
AU64648/90A 1990-03-12 1990-10-15 High temperature-generating method and application thereof Ceased AU623809B2 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2-57886 1990-03-12
JP2057886A JPH0350405A (en) 1989-04-17 1990-03-12 Flame ionizing member and application thereof

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Publication Number Publication Date
AU6464890A AU6464890A (en) 1991-09-12
AU623809B2 true AU623809B2 (en) 1992-05-21

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CA (1) CA2027623A1 (en)

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3383159A (en) * 1966-02-03 1968-05-14 American Thermocatalytic Corp Combustion elements
US3842015A (en) * 1971-11-20 1974-10-15 Knapsack Ag Aluminate supported catalytic composition as an exhaust gas catalyst
JPS63283751A (en) * 1987-05-18 1988-11-21 Mitsubishi Heavy Ind Ltd Oxidized catalyst of combustible gas

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3383159A (en) * 1966-02-03 1968-05-14 American Thermocatalytic Corp Combustion elements
US3842015A (en) * 1971-11-20 1974-10-15 Knapsack Ag Aluminate supported catalytic composition as an exhaust gas catalyst
JPS63283751A (en) * 1987-05-18 1988-11-21 Mitsubishi Heavy Ind Ltd Oxidized catalyst of combustible gas

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CA2027623A1 (en) 1991-09-13

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