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AU629319B2 - A method of making an optical shield for a laser catheter - Google Patents
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AU629319B2 - A method of making an optical shield for a laser catheter - Google Patents

A method of making an optical shield for a laser catheter Download PDF

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Publication number
AU629319B2
AU629319B2 AU52391/90A AU5239190A AU629319B2 AU 629319 B2 AU629319 B2 AU 629319B2 AU 52391/90 A AU52391/90 A AU 52391/90A AU 5239190 A AU5239190 A AU 5239190A AU 629319 B2 AU629319 B2 AU 629319B2
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Prior art keywords
rod
catheter
tube
optical
lens
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AU5239190A (en
Inventor
Stephen Jack Herman
Laurence Andrew Roth
Edward Lawrence Sinofsky
Carl Richard Turnquist
Jacob Yauman Wong
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CR Bard Inc
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CR Bard Inc
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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B18/00Surgical instruments, devices or methods for transferring non-mechanical forms of energy to or from the body
    • A61B18/18Surgical instruments, devices or methods for transferring non-mechanical forms of energy to or from the body by applying electromagnetic radiation, e.g. microwaves
    • A61B18/20Surgical instruments, devices or methods for transferring non-mechanical forms of energy to or from the body by applying electromagnetic radiation, e.g. microwaves using laser
    • A61B18/22Surgical instruments, devices or methods for transferring non-mechanical forms of energy to or from the body by applying electromagnetic radiation, e.g. microwaves using laser the beam being directed along or through a flexible conduit, e.g. an optical fibre; Couplings or hand-pieces therefor
    • A61B18/24Surgical instruments, devices or methods for transferring non-mechanical forms of energy to or from the body by applying electromagnetic radiation, e.g. microwaves using laser the beam being directed along or through a flexible conduit, e.g. an optical fibre; Couplings or hand-pieces therefor with a catheter
    • A61B18/245Surgical instruments, devices or methods for transferring non-mechanical forms of energy to or from the body by applying electromagnetic radiation, e.g. microwaves using laser the beam being directed along or through a flexible conduit, e.g. an optical fibre; Couplings or hand-pieces therefor with a catheter for removing obstructions in blood vessels or calculi
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/42Coupling light guides with opto-electronic elements
    • G02B6/4296Coupling light guides with opto-electronic elements coupling with sources of high radiant energy, e.g. high power lasers, high temperature light sources
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B90/00Instruments, implements or accessories specially adapted for surgery or diagnosis and not covered by any of the groups A61B1/00 - A61B50/00, e.g. for luxation treatment or for protecting wound edges
    • A61B90/39Markers, e.g. radio-opaque or breast lesions markers

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  • Health & Medical Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Surgery (AREA)
  • Optics & Photonics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Medical Informatics (AREA)
  • Animal Behavior & Ethology (AREA)
  • Nuclear Medicine, Radiotherapy & Molecular Imaging (AREA)
  • Electromagnetism (AREA)
  • Engineering & Computer Science (AREA)
  • Biomedical Technology (AREA)
  • Heart & Thoracic Surgery (AREA)
  • Vascular Medicine (AREA)
  • Molecular Biology (AREA)
  • Otolaryngology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • General Physics & Mathematics (AREA)
  • Laser Surgery Devices (AREA)
  • Radiation-Therapy Devices (AREA)
  • Optical Fibers, Optical Fiber Cores, And Optical Fiber Bundles (AREA)
  • Surgical Instruments (AREA)
  • Instruments For Viewing The Inside Of Hollow Bodies (AREA)

Description

1u; iruz- kWNM1SIONER. OF PATr OA.APLICATO N a member of the firm of DAVIES (~~Lodge~[ ~CjLLISON for and on behalf of the Applicant).
L_ .1Vavies Collison, Melbourne and Canberra.
M0000 COM MON WE A L TH O 0F A U S T R A L I A PATENT ACT 1952 COMPLETE SPECIFICATION 6293519
(ORIGINAL)
FOR OFFICE USE CLASS INT. CLASS Application Number: Lodged: Complete Specification Lodged: Accepted: Published: Priority: Related Art-: 0 0000 00
SO
00 00 0 0 50 0
OS
00 00 0 000 0 NAME OF APPLICANT: ADDRESS OF APPLICANT: .50s 0 0000 0.00 0 0 00 0.
.0 0 0 5000 00 00 0 0 So C.R. BARD, INC.
731 Central Avenue, Murray Hill,-New Jersey 07974 UNITED STATES OF AMERICA Stephen Jack HERMAN Edward Lawrence SINOFSKY Jacob Yaurnan WONG Laurence Andrew ROTH Carl Richard TURNQUIST DAVIES COLLISON, Patent Attorneys 1 Little Collins Street, Melbourne, 3000.
NAME(S) OF INVENTOR(S) ADDRESS FOR SERVICE: COMPLETE SPECIFICATION FOR THE INVENTION ENTITLED: "A METHOD OF MAKING AN OPTICAL SHIELD FOR A LASER CATHETER" The following statement is a full description of this invention, including the best method of performing it known to us:-
-I-
ml--- 2 1 A METHOD OF MAKING AN OPTICAL SHIELD FOR 2 A LASER CATHETER 3 4 FIELD OF THE INVENTION 6 7 8 9 11 0*Vs* 12 13 14 15 17 of 16 17 18 19 20 S 21 22 23 24 24 26 27 28 29 31 32 33 34 36 37 38 This invention relates to a method of making an optical shield for a laser catheter.
This invention relates to an (.tical shield which is particularly suited to use in the systems and methods disclosed in co-pending patent application No. 593,787.' According to the present invention there is provided a method of making an optical shield for a laser catheter wherein pieces of light trai.sparent material are bonded together comprising the steps of: forming a rod from one piece of said material, said rod having an outer diameter; polishing one end of the rod; forming a tube having an inner diameter about equal to the outer diameter of the rod; inserting the polished end of the rod into the tube; bonding the rod and tube at the juncture of each to join the two together; removing any excess rod not inserted in the tube; and polishing the portion of the tube and rod at the exposed removed end.
BRIEF DESCRIPTION OF THE DRAWINGS The invention will now be more fully described with reference to the accompanying drawings wherein: FIGURE 1 illustrates generally a chatheter for use with the shield according to the invention; FIGURE 2 is a section taken on line 2-2 in Fig. 1; FIGURE 3 is a diagrammatic illustration of the distal tip of the catheter showing the divergent beam pattern 900322.gcpdat.J-6,54290div. 2 1 3- 1 2 3 4 6 7 8 9 11 12 13 14 15 16 17 18 19 sees 20 21 of a 22 23 24 26 g 27 28 29 30 31 32 33 34 36 37 emitted from the optical housing; FIGURE 3A schematically illustrates the thermal profile of a heat pattern created in an absorbing medium in response to the combined exponentially decaying energy and geometrically expanding beam pattern; FIGURE 3B is a graphic representation comparing energy distribution with a Gaussian energy distribution; FIGURE 4 is an optical-schematic view, greatly enlarged, of an optical system of the invention and its relation to the distal end of the optical fiber; FIGURE 5 is an optical-schematic view similar to that of Fig. 3 illustrating another embodiment of the optical system; FIGURES 6A and 6B are energy distribution plots illustrating substantially uniform energy distribution in the working portion of the energy beam for the system illustrated in Fig. 4; FIGURES 7A and 7B are energy distribution plots illustrating substantially uniform energy distribution at the working portion of the energy beam for the optical system illustrated in Fig. FIGURE 8 is a greatly enlarged sectional side view of the distal end of the catheter including an optical system assembly according to the invention; FIGURE 9 illustrates in further detail, the fiber holder and distal tip of the fiber shown in the assembly of Fig. 8; FIGURE 10 illustrates dimensional details of the fiber optics conductor; FIGURE 11 is a diagrammatic illustration of the distal end of the catheter in a partially stenosed blood vessel; FIGURE 12 is another diagrammatic illustration of the distal end of the catheter in abutment with the stenosis in a fully obstructed blood vessel; and FIGURE 13 is an axial-sectional view of another embodiment of an optical system.
4- iM 900322, gcpdat.016.54290div,3 i 1 -4 DETAILED DESCRIPTION OF THE ILLUSTRATIVE EMBODIMENTS As is shown generally in FIGS. 1 and 2, the 0catheter is formed from an elongate flexible body and, for example, may be extruded from an appropriate plastic material such as Teflon (trade name for polytetrafluoroethylene). The body 10 has a lumen 12 for enclosing a fiber optic light conductor 14. The distal end of the catheter is provided with an optical housing indicated generally at 16 which contains a net-negative optical lens .ff. system. The optical system in the housing receives radiant energy from the distal tip of the fiber S* optic light conductor 14. The radiant energy is emitted from the optical system in a controlled predetermined pattern from an emission aperture 18.
The proximal end of the catheter includes a molded fitting 20 which is secured to the catheter body 10. Projecting from the proximal end of the S* fitting 20 are a pair of flexible tubes 22, 24. The tube 22 is adapted to receive the fiber optic light conductor 14, which extends through the fitting The proximal end of the tube 22 is provided with a connector 26 which is connected to the proximal end of the fiber optic light conductor 14. Connector 26 is adapted to be mounted with respect to the source of radiant energy, such as a laser (illustrated -i 4 DETAILED DESCRIPTION OF THE ILLUSTRATIVE EMBODIMENTS As is shown generally in FIGS. 1 and 2, the *too: catheter is formed from an elongate flexible body and, for example, may be extruded from an appropriate plastic material such as Teflon (trade name for polytetrafluoroethylene). The body 10 has a lumen 12 for enclosing a fiber optic light conductor 14. The distal end of the catheter is provided with an optical housing indicated generally at 16 which contains a net-negative optical lens system. The optical system in the housing receives radiant energy from the distal tip of the fiber optic light conductor 14. The radiant energy is emitted from the optical system in a controlled predetermined pattern from an emission aperture 18.
The proximal end of the catheter includes a molded fitting 20 which is secured to the catheter body 10. Projecting from the proximal end of the S" fitting 20 are a pair of flexible tubes 22, 24. The tube 22 is adapted to receive the fiber optic light conductor 14, which extends through the fitting The proximal end of the tube 22 is provided with a connector 26 which is connected to the proximal end of the fiber optic light conductor 14. Connector 26 is adapted to be mounted with respect to the source of radiant energy, such as a laser (illustrated
L
5 diagrammatically at 27) so that the proximal end of the light conductor 14 may receive the radiant energy and conduct it along its length to the *i optical system 16. The other tube 24 communicates through the fitting 20 with the lumen 12 of the catheter body 10 and preferably is provided with a conventional luer ccnnector 28.
"The catheter body is provided with a plurality of fluid flow apertures 30 near the distal end. The pathway defined between the luer connector 28, tube 24, main catheter body 10 and apertures 30 provide for communication with the distal region of the patient's blood vessel where the distal end of the catheter is located. It provides a passageway for fluids or gases to flow both to and from the distal region of the patient's blood vessel and also provides a means for making pressure measurements.
In accordance with the invention the optical system forms the beam of radiation so that the beam 20 will be unfocused and will expand geometrically for example, at an angle of about 200 to the optical beam axis 0-0, in saline solution as it leaves the emission aperture 18. FIG. 3 illustrates diagrammatically at 32 the peripheral rays of the beam when the beam is emitted into a saline solution, while FIG. 3A illustrates the response of the material to the energy pattern of the beam with i i 6 6SS ee 0* 0 @601 a* 15 200 25 6 6@S 6 6666 15 6 20 respect to propagation distance from the emission aperture 18. From FIG. 3 it will be appreciated that, owing to the geometrical expansion of the beam along the beam axis, the energy density of the emitted beam decreases in a distal direction along the beam axis 0-0, while the cross-sectional area of the beam increases with propagation along the axis.
This decrease in energy density is in addition to the exponential decay in energy level that is due directly to increasing propagation distance.
In accordance with the present invention, the relatively small diameter region adjacent the emission aperture 18, indicated at W in FIG. 3 and FIG. 3A, is considered to be the working region in which the energy density is sufficient to remove obstructing biological material. From FIG. 3 it will be appreciated that the working region W is comparatively short when the radiation beam is emitted into a low refraction medium such as clear saline solution (not shown). When the beam is emitted into such a medium, the optical system causes the beam to diverge at the aforesaid angle 200) which assures that its effective work.ng power density preferably will not extend more thani a millimeter or two beyond the emission aperture 18.
When the emission aperture is brought close enough to biological material thrombus, plaque, 7 blood) so that the latter is in the working region W, the beam will operate on remove by thermal, ablative, or other action) the biological material that is in the working region.
From the thermal profile shown in FIG. 3A, it 5 will be appreciated that the invention combines an :exponentially decaying energy profile with a geometrically expanding beam pattern, which assures a larger decrease in energy density along the optical axis 0-0 than would be available from a converging or a collimated beam pattern. The thermal profile in an absorbing medium is *000 represented in FIG. 3A by isothermal lines 33, 34 and 35, respectively. The shaded region within the ifirst isothermal line 33 is the thermal response 15 within the working region W. Within that region the energy density, in Joules per cubic centimeter of spatial volume, preferably should exceed 3000 3 J/cm so that the biological material in the "0 working region will be removed (as by ablation, erosion, etc.). Between the first and second isothermal lines 33 and 34, the energy density falls off to a range between 3000 J/cm 3 and 272 J/cm in which the temperature of the biological material will be about 1000 C. Outside the third isotbermal line, the temperature of biological material will be less than 500 C. A temperature of 50° C or above 8 0 a 0e .00 15 *i 0 20 will cause irreversible protein denaturization.
When the temperature is below 50° C, cell trauma typically is insignificant and self reversing.
Within the working region W, the output beam has a substantially uniform energy distribution with respect to displacement from the beam axis 0-0. By way of example, the beam has more than irradiance for radial distances of up to about of the I/e 2 beam radius, as is represented in curve A in FIG. 3B. Examples of such an irradiance profile are illustrated in FIGS. 6 and 7. By contrast if the energy distribution of the beam were non-uniform, such as Gaussian, its 50% irradiance point would be located at 58% of the l/e 2 radius as is represented in Curve B in FIG. 3B.
As has been mentioned above, the axial length of the working region W may vary somewhat, depending on the index of refraction of the medium in the working region saline solution) into which it irradiates before being brought to the biological material. An outer limit for the length W is selected to be at a predetermined value which will reduce the chance of projecting the energy beam in a manner which might risk serious damage to biological material located beyond the target, more than about one to two millimeters away, so as to minimize the chance of damaging an artery, or other blood .if I~~lm 9 06W bI a SO *1 a I. a *0 ,O r a vessel. By way of example, for a 1.0 to millimeter diameter catheter intended to be used in small bore arteries such as coronary arteries, a maximum length for the working region W of the order of 1.5 millimeters appears desirable.
Further in accordance with the invention, it will be understood that in an imaginary plane transverse to the optical axis 0-0 located about mm. in front of the emission aperture 18, the energy density of the emitted beam is substantially uniformly distributed throughout an imaginary circle which is diametrically larger than the catheter The energy density proximal of and within that circle is adequate to remove biological material so as to form a hole through which the catheter can be advanced. For example, pulses from an argon source, delivered at 25 watt/sec., 25% duty cycle, in a beam imm. in diameter, through a saline solution, will remove about 0.25mm depth of non-calcific plaque per pulse, across the beam diameter. When the beam perforates or otherwise passes distally beyond the obstruction and the fluid beyond the hole is transparent saline solution), the density of energy which propagates more than about 1.5 mm.
beyond the obstruction will be too low to vaporize other more distant material, such as the wall of a blood vessel.
20 20 i c 10
S
0*
S
S. S C 0O 0O S. S SE'S S* 15 o* o o FIGS. 11 and 12 illustrate somewhat diagrammatically the manner in which the catheter is applied to vascular obstructions. As shown in FIG.
11 the blood vessel V has a lumen L which is partially obstructed by a stenosis S. The catheter is advanced through the patient's vascular system to bring the distal tip of the optical system 16 directly against the stenosis S. FIG. 12 illustrates an enlarged detail of the distal tip of the optical system 16 as it is brought to bear against a totally-blocking stenosis S within the lumen L of a blood vessel. In accordance with the invention, radiant energy emitted from the emission aperture 18 at the distal tip of the optical system 16 will ablate or otherwise remove the stenotic material S. As the catheter is advanced through the blood vessel V and as the radiant energy is applied, preferably in pulses of suitable peak power, discrete layers of the stenotic material will be removed so as to ultimately form a tunnel through the stenotic material S. The recanalized lumen formed by the tunnel is suggested diagrammatically in phantom at L' in FIG. 12. The recanalized tunnel L' thus formed is, as mentioned, slightly greater in diameter than the diameter of the catheter 10 to facilitate advancement of the catheter through the blood vessel.
-1111 1 o i 1.- 11 00 Of 5 0 .00. 0 so .00 0 1 fees 15 0000 C C 0005
C
S
C
The condition illustrated in FIG. 11 in which the stenosis does not block completely the lumen L of the blood vessel V, may permit some of the radiant energy to pass through the opening in the stenosis so as to be directed toward a distal portion of the inner surface of the blood vessel wall. While that would not be likely to occur if the region distal of the catheter tip is filled with relatively opaque, radiant energy absorbing fluid, it is contemplated that the system may be used with a saline flushing technique and some of the region of the lumen distal of the catheter tip might be filled with a more clear saline liquid, allowing transmission of the radiant energy. Thus, in some circumstances such as where a distal portion of the blood vessel V is curved, as illustrated in FIG. 11, the present invention minimizes the risk that radiant energy which might impinge on a distal portion of the blood vessel wall will not perforate that wall.
FIGS. 4 and 5 illustrate two embodiments of the optical system 16. As shown in FIG. 4 the light-output end 36 of the fiber optics conductor 14 is coupled to a spherical lens 38, a first plano-concave lens 40 and a second plano-concave lens 42, in succession. The intercomponent spacings and component thicknesses along the optical axis 0-0 12 0 S. S
S
S
S
S*
0
S
of the system are indicated on the figure as dl tc d 6 respectively. Representative design parameters for the optical system of FIG. 4 are stated in Table I, following: Table I. Design Parameters for Optical System Fig. 4 Optical Fiber Component Spacings Thicknesses dl 0.3574mm Numerical Aperture 0.3 off* I so 0
*I
Exit Diameter 0.1 mm S.S.(Substantially Uniform (Distribution Characteristic d 2 1.00mm d 3 1.00mm 3 d 4 1.00mm d 5 1.00mm d 6 1.00mm Total Length 5.3574mm Lens Type 38 Sphere Plano-concave 42 Plano-concave Lens Type 38 Sphere Plano-concave 42 Plano-concave Material BK-7 BK-7 Corning 7740 Thickness d 2 d 4 d6 n(530nm) 1.5200 1.5200 1.477 Radius of Curvature rl 0.5 mm r 2 1.156 mm r 3 0.867 mm i L17171.1Is- -r 13
S
5 ese.
e 0* eS s
S
90:9 so S 5S
S
S
S.
0 *5
S
The operative portion of the radiation from the system shown in FIG. 4 is located within the region W extending about 1.5 mm from the concave surface 44 of the exit lens 42, which for purposes of illustration is shown bounded by a transverse plane indicated by line 46. Shown also in FIG. 4 are ray tracings 50 from the lower half (below the optical axis 0-0 as seen in the figure) of the light output end 36 of fiber optics conductor 14 to the boundary plane 46, for a wavelength of 530 nm. In order to see the entire ray distribution at the boundary plane one can superimpose a mirror image of the traced rays with respect to the optical axis. The aperture stop is fixed at the back surface of the spherical lens 38, for ray-tracing purposes.
The ray-tracing method used in development of FIG. 4 was consistent with the assumption that the optical fiber 14 behaves like a uniform energy distribution source, to find out the approximate energy distribution at the boundary plane 46. The upper half of the optical fiber tip 36 (0.05mm in extent) was first divided into 200 point sources.
Five rays from each point source (1,000 total) spanning the numerical aperture of 0.3 were traced through the optical system 20 to the boundar,.plane 46. The distance between the optical axis 0-0 and the outermost dimension (0.75mm from the optical axis) of the fiber optics conductor-lens system at -14the boundary plane was divided into twelve equal compartments to collect the traced rays. The number of rays which landed in each of these twelve compartments, indicative of beam intensity, are *o 5 plotted as histograms in FIGS. 6A and 6B, for the wavelengths 530mm and 330nm, respectively. Assuming °that each ray carries the same amount of energy, the S* histograms in FIGS. 6A and 6B approximate the energy distribution at the boundary plane 46 for the optical system shown in FIG. 4. It can be seen from *see FIG. 6 that this system creates an approximately oooo 1.5mm diameter spot of substantially uniform energy distribution in cross-section, at the boundary plane 46, 1.5 mm from the concave surface 44 of the 15 exit lens 42. FIG. 6A is an energy distribution plot at the boundary plane for light of wavelength equal to 530 nm. The same plot for 330 nm radiant 0• energy is shown in FIG. 6B.
FIG. 5 illustrates another embodiment of the optical system 16, in which the spherical lens 38 is followed by a single bi-concave lens 48. Otherwise the system of FIG. 5 is similar to the system of FIG. 4. Design parameters for the system in FIG. |I are stated in Table II following: 37 tip of the catheter showing the divergent beam pattern 38 900322,gcpdat.016.54290div, 2 j Fe 15 Table II. Design Parameters for Optical System Fig.
S
5
S
F.:s Optical Fiber Numerical Aperture 0.3 Exit Diameter 0.1 mm Substantially Uniform Energy Distribution Characteristic Lens Spacings Thicknesses d I 0.31mm d 1.00mm d3 3.19mm d4 1.00mm 0@ S 50 *5 0 Total Length Lens Tye Material 38 Sphere Bi-7 48 Bi-Concave Corning 7740 Lens Type Thickness 38 Sphere d 2 48 Bi-Concave d 4 5.50 mm n (530 nm) 1.5200 1.477 Radius of Curvature r i 0.5 mm r21 1.092 mm r31 1.158 mm 4 Energy distribution in the boundary plane 46, for the embodiment of FIG. 5 is shown in FIGS. 7A and 7B for wavelengths 530 nm and 330 nm, respectively. The designs of the systems shown FIGS. 4 and 5 will work particularly well for wavelengths of light in the range from 330 nm to 530nm, but are not limited to that range.
~ii 16 0 000e 0* C
S
0b S
S
S.
C. S C 1
C..
C C As can be seen from the dimensions in Tables I and II, the optical system 16 is miniature. The system of FIG. 4 has a total length of 5.36 mm; that of FIG. 5 is 5.50 mm long. Each system including the housing for the lenses is only 1.5 mm in diameter.
FIGS. 8 to 10 inclusive, show an optical assembly 16 which facilitates assembly of the lens components 38, 40 and 42 with the required spatial and positioning precision. A glass tube 51 snugly encloses the optical elements, which are spaced apart in the tube with tubular spacers 52, 54 and 56. A holder 58 for the fiber optics conductor 14 is fitted into one end of the tube 51, followed by the first spacer 52 which holds the spherical lens 38'the required distance from the aperture surface 36 of the fiber optics light conductor 14. The next spacer 54 establishes the spacing between the spherical lens and the intermediate plano-convex lens 40. The last spacer 56 establishes the spacing between the intermediate lens and the exit lens 42.
To assure that the distal end of the fiber optics conductor 14 is spaced and oriented in a precise position with respect to the optical system 16, its coupling to the optical system 16 includes a high precision holder 58. The fiber optics conductor holder 58 may be made of glass, ceramic or other material capable of being formed to a high L i
I.
-17 degree of precision tolerance. The fiber optics light conductor 14 is prepared as shown in FIG. 9, with the distal part of its buffer sheath 61 *removed. The holder 58 has a precision formed axial bore made up of two sections including an enlarged *diameter proximal segment 60 and a narrow diameter distal segment 63. The bore 60, 63 receives the clad fiber of the light conductor 14. To prepare the optical fiber for attachment to the holder 58, the plastic buffer sheath 61 which typically fee* surrounds and protects the optical fiber is removed 0 0 oo** to an extent such that the projecting portion (see FIG. 9) of the fiber conductor can be extended through the distal small diameter bore 63 in the holder. Care is taken when stripping the buffer sheath 60 so as not to damage the layer of reflective cladding 67 about the core of the conductive fiber 14. The stripped end of the fiber assembly thus is inserted into the holder so that the stripped protruding portion 65 of the fiber extends into the small diameter bore 63 while the proximal portion containing the buffer sheath 61 is contained within the larger diameter portion 60 of the axial bore in the holder 58. The end of the optical fiber which protrudes beyond surface 62 of holder 58 may be finished flush with surface 62 of the holder 58. The foregoing arrangement serves to 18 hold the aperture end 36 of the fiber flush with the distal end surface 62 of holder 58, against which the first tubular spacer 52 abuts. This arrangement establishes precisely the spacing between the aperture end 36 of the light conductor 14 and the spherical lens 28. The rigidity and precision with which the holder 58 can be made also assures precise *alignment and positioning of the fiber along the optical axis of the system. The fiber optics light conductor 14 may be held in the holder 58 with an epoxy cement.
co *The spacers may be made of a thin-wall tubing thin-wall tubing having outer diameter 0.040 inch and wall thickness 0.005 inch) which will not S 15 cause vignetting. For optimum radiopacity performance a radiopaque material such as tantalum is preferred as a spacer material.
The catheter body 10 is fitted over the narrower back end 64 of the holder 58 spaced a short distance from the shoulder 68 between the two parts of the holder. The glass tube 51 is bent over the shoulder 68, as by fusing the end 65 of the glass around the shoulder. A filler 66, which may be made of a plastic, such as Teflon (trademark for polytetrafluoroethylene), fills the annular space between the catheter body 10 and confronting end of the glass tube 51. The outer diameter of the I-v-C -CiI 3 19 entire assembly, from the catheter body 10 to the glass tube 51, is substantially the same, providing a smooth uniform surface the entire length of the catheter, as is indicated in Figure 1.
5 The concave surface 44 of the exit lens component 42 is formed after the asseimbly of the S holder 64, lens components 38, 40, 42 and spacers 52, 54, 56 into the glass tube 51 has been completed. Pyrex brand glass No. 7740 is chosen as the material for the exit lens 42 and the glass tube 51. The exit lens 42 begins as a glass rod 1.5 mm long and 1.0 mm outer diameter with the end which will form the interior after assembly polished flat. When assembled into the glass tube 51, the exit lens 42 is fused to the glass tube, Pyrex brand glass being preferred because it has a lower softening temperature than other suitable optical glass materials. Such other materials can be used for the inner lens components 28 and 30. After fusing, the concave exit lens surface 44 is formed, and the exit end edge 55 of the glass tube is rounded to mate smoothly with the periphery of the concave surface.
In FIG. 13, the optical system illustrated comprises a single net-negative lens element-142 at the exit end 55 of the glass tube 51, separated precisely from the nearer transverse surface 62 of the light conductor holder 58 by a radiopaque spacer 111 20 154. Preferably the lens expands the light beam 14' exiting from the light conductor 14 to a beam 14" exiting from the lens at an angle of about 200 to the optical axis 0-0. The beam power parameters are 5 adjusted so that in the working region W between the concave exit surface 144 and the nearby transverse plane 46 the radiant energy has the required
S.
density, substantially uniformly distributed to perform tissue removal acccording to the invention.
The aperture of the lens opening (44, 144) in the present invention is very close to the full outer diameter of the supporting envelope, namely, the tube 51, so as to provide an expanding beam that is just under the housing diameter close-in to the 15 housing 51, for enabling the housing to be advanced into the hole that is being formed, as well as to maximize the energy that can be delivered through the miniature optical system 16.
*0 From the foregoing it will be appreciated that the invention provides a catheter adapted to transmit and deliver radiant energy of a character adapted to etch or erode biological material, such as a vascular obstruction. The invention may be used with radiant energy in the visible, infra-red, ultra-violet and far-ultraviolet (200nm) ranges. The invention embodies an arrangement for delivering the radiant energy in a I I I I I I -21manner which avoids the risk of perforating the wall of the vessel. It should be understood, however, that the foregoing description of the invention is intended merely to be illustrative thereof and that 5 other modifications and embodiments will be apparent to those skilled in the art without departing from "its spirit.
t Having thus described the invention what we desire to claim and secure by letters patent is: 11 9

Claims (4)

1. A method of making an optical shield for a laser catheter wherein pieces of light transparent material are bonded together comprising the steps of: forming a rod from one piece of said material, said rod having an outer diameter; polishing one end of the rod; forming a tube having an inner diameter about equal to the outer diameter of the rod; inserting the polished end of the rod into the tube; bonding the rod and tube at the juncture of each to join the two together; removing any excess rod not inserted in the tube; and polishing the portion of the tube and rod at the exposed removed end.
2. The method of claim 1 wherein a heat source is used for bonding the said pieces.
3. A method of making an optical shield for a catheter substantially as hereinbefore described reference to the accompanying drawings. laser with
4. An optical shield made in accordance with the method of claim 1, 2 or 3. DATED this 23rd day of March, 1990 C.R. BARD, INC. By its Patent Attorneys DAVIES COLLISON
900322.gcpdat.01654290div 22 I
AU52391/90A 1985-03-06 1990-03-29 A method of making an optical shield for a laser catheter Ceased AU629319B2 (en)

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US70882685A 1985-03-06 1985-03-06
US708826 1985-03-06

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BE (1) BE904358A (en)
CA (1) CA1266304A (en)
DE (1) DE3607437A1 (en)
ES (1) ES8800607A1 (en)
FR (1) FR2587195A1 (en)
GB (3) GB2171913B (en)
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DE4440783C2 (en) * 1993-11-15 2000-06-29 Storz Endoskop Gmbh Schaffhaus Device for cutting tissue
ATE549990T1 (en) * 2008-05-02 2012-04-15 Curve Medical Llc LASER ENERGY DEVICES FOR SOFT TISSUE REMOVAL

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BE904358A (en) 1986-06-30
GB8823620D0 (en) 1988-11-16
ES552701A0 (en) 1987-12-01
IT1188419B (en) 1988-01-14
IT8619634A0 (en) 1986-03-05
GB8912611D0 (en) 1989-07-19
GB2219213A (en) 1989-12-06
GB8605020D0 (en) 1986-04-09
AU5429086A (en) 1986-09-11
DE3607437A1 (en) 1986-10-30
ES8800607A1 (en) 1987-12-01
AU593787B2 (en) 1990-02-22
CA1266304A (en) 1990-02-27
GB2171913B (en) 1990-03-28
IT8619634A1 (en) 1987-09-05
GB2171913A (en) 1986-09-10
JPS61257637A (en) 1986-11-15
GB2219213B (en) 1990-03-28
NL8600590A (en) 1986-10-01
FR2587195A1 (en) 1987-03-20
AU5239190A (en) 1990-08-02

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