AU676108B2 - Device for processing thermoplastic materials - Google Patents
Device for processing thermoplastic materials Download PDFInfo
- Publication number
- AU676108B2 AU676108B2 AU12669/95A AU1266995A AU676108B2 AU 676108 B2 AU676108 B2 AU 676108B2 AU 12669/95 A AU12669/95 A AU 12669/95A AU 1266995 A AU1266995 A AU 1266995A AU 676108 B2 AU676108 B2 AU 676108B2
- Authority
- AU
- Australia
- Prior art keywords
- screw
- intake opening
- rib
- pockets
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
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- 239000012815 thermoplastic material Substances 0.000 title abstract 2
- 239000000463 material Substances 0.000 claims abstract description 132
- 239000004033 plastic Substances 0.000 claims abstract description 111
- 229920003023 plastic Polymers 0.000 claims abstract description 111
- 238000006073 displacement reaction Methods 0.000 claims description 12
- 230000007423 decrease Effects 0.000 claims description 11
- 239000011888 foil Substances 0.000 claims description 10
- 229920001169 thermoplastic Polymers 0.000 claims description 8
- 239000004416 thermosoftening plastic Substances 0.000 claims description 8
- 230000002093 peripheral effect Effects 0.000 claims description 6
- 230000004323 axial length Effects 0.000 claims description 2
- 241000153282 Theope Species 0.000 claims 1
- 230000009471 action Effects 0.000 description 17
- 230000000694 effects Effects 0.000 description 14
- 230000002349 favourable effect Effects 0.000 description 14
- 230000032258 transport Effects 0.000 description 7
- 230000008901 benefit Effects 0.000 description 6
- 238000010276 construction Methods 0.000 description 6
- 230000003247 decreasing effect Effects 0.000 description 5
- 239000008187 granular material Substances 0.000 description 4
- 238000002156 mixing Methods 0.000 description 4
- 238000007789 sealing Methods 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 3
- 230000001419 dependent effect Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 230000002730 additional effect Effects 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 1
- 240000001973 Ficus microcarpa Species 0.000 description 1
- 102100034742 Rotatin Human genes 0.000 description 1
- 101710200213 Rotatin Proteins 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 239000011796 hollow space material Substances 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000002923 metal particle Substances 0.000 description 1
- 238000002203 pretreatment Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B17/04—Disintegrating plastics, e.g. by milling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/395—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/50—Details of extruders
- B29C48/501—Extruder feed section
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/50—Details of extruders
- B29C48/68—Barrels or cylinders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/50—Details of extruders
- B29C48/68—Barrels or cylinders
- B29C48/685—Barrels or cylinders characterised by their inner surfaces, e.g. having grooves, projections or threads
- B29C48/687—Barrels or cylinders characterised by their inner surfaces, e.g. having grooves, projections or threads having projections with a short length in the barrel direction, e.g. pins
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B17/04—Disintegrating plastics, e.g. by milling
- B29B2017/0424—Specific disintegrating techniques; devices therefor
- B29B2017/048—Cutter-compactors, e.g. of the EREMA type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Environmental & Geological Engineering (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
- Manufacture Of Macromolecular Shaped Articles (AREA)
- Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
- Feeding And Watering For Cattle Raising And Animal Husbandry (AREA)
- Polishing Bodies And Polishing Tools (AREA)
Abstract
A device for plasticising thermoplastic materials has a revolving feed screw (13) for plasticising the plastic materials within a housing (12). The plastic materials to be plasticised are supplied to the feed screw (13) by a feeding device (27) through a feeding hole (10) in the housing (12). The housing (12) of the feed screw (13) is provided on its inner wall with at least two broad pockets (23, 24). These pockets (23, 24) extend in the longitudinal direction of the feed screw (13) and are mutually separated by narrow ribs (25, 26), when compared to the width of the pocket. One pocket (24) is open towards the feeding hole (10), the other pockets (23) are sealed against the feeding hole (10) by at least one rib (25, 26) of the housing (12) of the feed screw (13). In order to improve filling of the feed screw (13), a feeding device (27) for the plastic materials to be processed is associated with the feed screw (13). This feeding device (27) stuffs the plastic materials into the feeding hole (10) of the housing (12) of the feed screw (13) with a component of motion normal to the longitudinal axis of the feed screw (13). The depth of the pocket (24) open towards the feeding hole (10) is at least constant, seen in the direction of rotation of the feed screw (13). Alternatively or in association therewith, one of the ribs (25, 26) may be adjustable, to allow the feeding capacity of the feed screw (13) to be modified according to the plastic materials to be processed.
Description
-1- Apparatus for processing thermoplastic synthetic plastics material The invention relates to an apparatus for processing thermoplastic synthetic plastics material, in particular in form of foils, such as foil rests, sacks, pouches, bags, and the like, comprising an intake opening in the wall of the housing of a screw which at least conveys the synthetic plastics material introduced into the housing, and preferably also plasticises this material, into which intake opening the synthetic plastics material is supplied by means of a supply means, the housing of the screw being provided on its inner wall with wide pockets extending in longitudinal direction of the screw or curved at least over the major part of the axial region of the intake opening and, when seen in a section perpendicularly to the screw axis, surround the screw along circular ring segments and are separated from each other by ribs that are narrower, when compared with the width of the pockets, one of which pockets being open towards the intake opening, whereas another pocket is closed towards the intake opening by a further rib of the housing wall, which rib immediately neighbours the intake opening.
Apparatus for processing thermoplastic synthetic plastics material having such pockets on the inner wall of a screw housing are known (GB-A 1,368,488, DE-A 1,729,198, DE-A 3,401,817). These known apparatus, however, have considerable problems in connection with filling thE screw, in particular if the thermoplastic synthetic plastics material to be processed is in form of sheetings on foils, even if these foils are comminuted. The foil elements, namely, constitute a comparatively loose mass, which is not sufficiently reliable taken along by the screw or even constitutes a bridge in the region of the intake opening of the screw housing. As a consequence thereof, the output of the screw becomes irregular, and there is even the danger of a breakdown of the output, what is of disadvantage in particular at such screws which convey towards
I
-2an extruder head. Further, by economical reasons, there is always the requirement to have the efficiency of the screw as high as possible, at a given outer diameter of the screw. If one tries to meet this requirement by reducing the core diameter of the screw, experience has shown that this is limited by the considerable moment applied to the screw in order to convey the synthetic plastics material taken along by the screw and to plasticize this material so that it can be extruded.
These problems are still increased by the fact that the synthetic plastics material to be processed as a rule is not homogeneous, in particular not over a longer period of time. Synthetic plastics material of the initially described kind is frequently supplied as waste material which should be subjected to a recycling process. Within this, experience has shown that as well the kind of the supplied synthetic plastics material (chemical composition of the synthetic plastics material) as also the shape of the material to be treated varies considerably. Correspondingly, also the efficiency of the conveyance of the screw, that is the amount at which the screw takes along the synthetic plastics material and conveys it away from the intake opening, varies considerably in dependency from the kind of the material to be treated.
Further it must be considered, that by reasons of keeping the rate of utilization of existent plants, an apparatus of the initially described kind should also be able to be utilized for such kinds of synthetic plastics material which are already considerably precondensed or, respectively, are relatively compact, such as agglomerates or granulates. For such kinds of synthetic plastics material there is the danger that the efficiency of conveyance of the screw becomes too great so that the screw, as to say, is overfed. Further, the admissible efficiency of conveyance of the screw can also exceeded by processing synthetic plastics material which requires a high amount of energy in order to be ransferred into the plasticized condition. An efficiency of the screw that is too high, or overfeeding thereof can be noticed by the fact that the driving -3motor of the screw operates in the region of liriting overload current, whereby mechanical elements can be overloaded. In critical cases, this may lead to a rupture of the machine.
The invention has at its object to overcome the described disadvantages and problems and to make the filling of the screw more reliable and independent from the kind of the thermoplastic synthetic plastics material to be treated. Further, the output of the apparatus for a given screw diameter should be kept as great as possible whithout that the driving moment of the screw reaches unadmissable regions. The invention solves this task by the features that starting from an apparatus of an initially described kind the supply means stuffs the synthetic plastics material into the intake opening of the screw with a component of motion directed perpendicularly to the longitudinal axis of the screw, and that at least the rib immediately neighbouring the intake opening is adjustable. Both described features serve for the same purpose, namely to keep taking up of the synthetic plastics material by the screw as optimally as possible. The stuffing action of the supply means ensures that always sufficient material is at disposal in order to sufficiently fill the screw. This, in particular, is of importance if the synthetic plastics material to be treated has the initially described loose condition, for example has the shape of sheeting particles, and, therefore, tends to bridge in front of the intake opening. Such bridges are avoided by the stuffing action of the supply means, Further, however, it is ensured by the sufficient volume of the pockets that the synthetic plaslics mass stuffed by the supply means into the pocket which is open towards the intake opening, is also reliably taken along by the screw and is conveyed by the screw. The wall of this pocket which is constituted by the rib following the pocket, when seen in peripheral direction of the screw, has namely the effect that the synthetic plastics material disposed within this pocket cannot rotate together with the screw and the synthetic plastics material mass being positioned within this pocket is pressed between
@LU
-4the volutions of the screw when engaging the rib which confines this pocket, and therefore, is reliably conveyed by these volutions. The situation is similar at the at least one further pocket, into which, indeed, the synthetic plastics material can escape during rotation of the screw, however, by again supplied synthetic plastics material is always pressed forwardly when seen in conveying direction of the screw), so that the material at the end of the pocket, at the latest, enters again between the volutions of the screw. Therefore, the pockets constitute an additional filling space in the region of the intake opening for the synthetic plastics material which is supplied under pressure and, therefore, is pre-compressed to a certain degree. This has as a consequence that the core diameter of the screw can be made greater as this was possible heretofore. A greater core diameter of the screw, however, means that a greater moment can be applied to the screw, as this was possible heretofore, so that the maximum output per time unit at a given screw diameter can be increased when compared with known embodiments.
The displaceability of at least that rib that closes the neighbouring pocket with respect to the intake opening, ensures the possibility to adjust the efficiency of conveyance of the screw 'o the respective requirements without that the screw itself must be changed, so that no time-consuming replacement of the screw must be made and without that the moment applied to the screw must reach inadmissable regions.
The change of the additional filling space confined by the respective rib, namely, has as a consequence that the ability of the screw to take up material, therefore its efficiency of conveyance, is changed, since the volume of the filling space confined by the respective rib is changed. Each adjustable rib is in its action dependent from the degree of the respective displacement, whereby in a surprising manner there is the possibility to considerably influence the conveyance efficiency of a screw in a simple manner. Thereby, this efficiency can be so controlled that the output of the apparatus which in the most cases conveys the plasticized synthetic plastics material towards an extruder head, can be adjusted to the present maximum driving moment of the screw, in dependency from the respective synthetic plastics material to be treated. Thereby, namely, the additional effect is obtained that in dependency from the degree of displacement a smaller or greater amount of the synthetic plastics material disposed within that pocket which is confined by this rib, is conveyed back into the intake opening, and, therefore, is not taken along by the screw in its direction of conveyance.
In such a manner, the efficiency of conveyance of the screw can be changed in a simple and effective manner and an overload of the screw can be avoided, when keeping the take up volume of the screw constant. With such an apparatus, therefore, the efficiency of the supply at the intake zone can so be controlled that the output of the apparatus is adjusted to the given maximum turning movement applied to the screw. Suitably this is made so that before starting the apparatus, the displaceable ribs are retracted outwardly (with respect to the screw) into the screw housing, and during operation the adjustable ribs are advanced towards the screw to such an extent as this is admissible for the machine or its drive means, respectively. Thereby it is possible to process as well loose synthetic plastics material particles (generally having the shape of flakes or chips) as also already highly pre-condensed synthetic plastics material particles (in the extreme case: granulates) with the same extruder screw efficiently and always keeping the output at the maximum. As already mentioned, the efficiency of conveyance of the screw is increased when the ribs confining the pockets are displaced inwardly, because the ribs avoid that the synthetic plastics material rotates together with the screw and the last rib (that is the rib neighbouring the intake opening) avoids that the synthetic plastics material disposed within this pocket reaches the intake opening again, and this to a degree which is the higher, the more this rib is advanced towards the screw. The retraction of each adjustable rib into the screw 5a housing, to the contrary, means that the efficiency of conveyance of the screw is decreased, because a partial amount of the synthetic plastics material is no more taken along and conveyed by the screw so efficiently, and/or an amount of the synthetic plastics material is supplied back into the intake opening.
It is most favourable, if according to a further embodiment of the invention the depth measured in radial direction of the screw of at least the pocket which is open towards the intake opening, is constant or increases, when seen in direction of revolution of the screw. In such a manner the maximum possible take-up volume of the screw can be utilized, independent from the kind and properties of the synthetic plastics material to be treated and without the danger of an overload of the screw or its drive means, respectively.
Ribs which are adjustable in radial direction of the screw are known (DE-A-3,233,841, DE-A-2,112,306). However, none of these ribs is disposed in the inventive sense, so that the adjustment of these ribs cannot be made effective in the inventive sense, inasmuch within the known apparatus no stuffing action onto the material introduced into the intake opening takes place. Also the two initially described known apparatus cannot operate in the inventive manner, because on the one hand there is no stuffing action of the supply means and on the other hand the ribs cannot be displaced. Further, within some of the known apparatus the volume of the pockets is not sufficiently great because the pockets show a sickle-shaped cross section, the depth thereof decreases in direction of rotation of the screw.
6 the ribs avoid that the synthetic plastics material rotates together with the scre yand the last rib (that is the rib neighbouring the intake opening) avoids that th synthetic plastics material disposed within this pocket reaches the intake opening/gain, and this to a degree which is the higher, the more this rib is advanced tow rds the screw. The retraction of each adjustable rib into the screw housing, 7 the/ontrary, means that the efficiency of conveyance of the screw is decreased, be use a partial amount of the synthetic plastics material is no more taken alon and conveyed by the screw so efficiently, and/or an amount of the synthetic pl tics material is supplied back into the intake opening.
The most favourable embodi nt comprises the two features in combination because in such a manner alwaythe maximum possible take-up volume of the screw can be utilized, independe from the kind and properties of the synthetic plastics material to be treated apd without the danger of an overload of the screw or its drive means, respectivel./ The inii Ily described known apparatus cannot operate in such a manner, because o othe one hand there is no stuffing action of the supply means and on the other and the ribs cannot be displaced. Further, within some of the known apparatus thevolume of the pockets is not sufficiently great because the pockets show a sickle- 2p o css section, the depth thereof decreases in direction of rotatin of the scew.
According to a preferred embodiment of the invention, at least one rib is disposed at the side of the screw opposing the intake opening and constitutes a bearing abutment for the screw in that axial region of the screw that is disposed in the zone of the intake opening, for the purpose to take up the stuffing pressure exerted by the supply means. Thereby, the screw ist securely bearingly supported also within the region of the intake opening. This is of advantage not only in connection with taking up 7 the stuffing pressure of the supply means, but also in case of the intake of rigid foreign matter into the pocket which is open towards the intake opening, because such foreign matter, for example metal particles, stones or the like, considerably load the screw in the region of the intake opening. By these reasons it is suitable that at least one further rib is disposed in that region which opposes the pocket that is open towards the intake opening.
Within the spirit of the invention, the ribs between the pockets may extend parallely with respect to the axial direction of the screw, what is the most simple construction seen from the standpoint of production. However, within the spirit of the invention it is also possible to provide ribs between the pockets which extend curved in direction of rotation of the screw, preferably with a constant curvature, so that these ribs extend like the twist of a rifle. A particular favourable take-up of the synthetic plastics material by the screw is obtained within the spirit of the invention if the direction of rotation of the screw at the intake opening is directed to the open pocket. In order to ensure a filling space of the pocket that is as great as possible, it is suitable according to a further embodiment of the invention if the pockets extend in axial direction of the screw beyond the axial zone of the intake opening on both sides. Therefore, synthetic plastics material enters '!so the zone before the intake opening of the screw housing, when seen in direction of conveying of the screw, however, this material is always tranported by the conveyance action of the screw in direction towards the extruder head or the like.
In order to enhance that the synthetic plastics material is fed back from the pockets between the volutions of the screw, according to a further embodiment of the invention, the depth of at least one pocket may continuously decrease in direction of conveyance of the screw, preferably to zero. Thereby, the synthetic plastics material disposed within the pockets is by and by taken along again by the screw. However, 8 according to an other embodiment of the invention, the depth of at least one pocket can at first remain constant and can decrease to zero only at the end of the axial length of the pocket.
The pockets that are closed with respect to the intake opening, suitably are of equal width, however, the pocket which is open on its side towards the intake opening, as a rule, has a greater width. The ribs confining the pockets with respect to each ot. ler may be compzatively narrow. Preferably, within the spirit of the invention, there are at least two wide pockets, each one of which extending over an angle of at least 350, when seen from the axis of the screw. Particularly favourable results are obtained if the ratio of the width of the pockets to that of the ribs is 3 to 6, preferably 4 to 5, when measured in peripheral direction of the screw.
The invention is applicable with a particular advantage to such constructions in which the screw is an extruder screw the core diameter thereof increases towards the extruder head. This increase of the inner screw diameter means a condensation of the material and thereby plastizicing thereof. This can be made with a very high output because as already mentioned the filling space at the intake opening is increased by the pockets without that the core diameter of the screw must be unduly reduced.
However, the screw can also be a mere conveyor screw. The direction of the screw, when seen from the intake opening, is of no importance. In the most cases, the screw will be disposed horizontally, however, also an arrangement being different therefrom is possible. Further it is possible to make ;iis direction variable by making the housing of the screw tiltable with respect to the supply means.
Particular favourable results are obtained by an apparatus in which the supply means comprises a receptacle in the bottom region thereof at least one tool is disposed that can be rotated around a vertical axis and is provided with working edges, which tool comminutes the synthetic plastics material introduced into the receptacle and/or mixes it and conveys it through an opening out of the receptacle, which opening is in connection with the intake opening of the screw housing, the opening of the receptacle wall preferably being disposed at least substantially at the level of the tool.
Thereby the most favourable results are obtained if the upstream side of the pocket which is open with respect to the intake opening is disposed at least substantially at the level of the tools or of a rotor disk carrying the tools. Thereby, the centrifugal force component exerted onto the synthetic plastics material is utilized in an optimal manner in the sense of a stuffing action fcr filling the pocket. This centrifugal force component can be assisted by providing the tools with working edges that are backwardly displaced when seen in peripheral direction so that the tools press the synthetic plastics material in the manner of a spatula into the intake opening and therefore also ;nto the pocket, in addition to the action of the centrifugal force. Filling of the screw can be further improved within the spirit of the invention by inclining the bottom of the open pocket in direction to the tools or to a rotor disk carrying the tools. Thereby, a funnellike shape of the intake opening is obtained what enhances taking up of the synthetic plastics material from the receptacle.
A particular favourable embodiment of the invention consists in that the rib confining the pocket which is open with respect to the intake opening, is disposed at that side of the screw that opposes the intake opening. In case of a receptacle of the above described kind serving as a supply means, this rib is disposed at least substantially at the level of the axis of the screw. The pocket being open to the intake opening, therefore, is comparatively broad and extends when measured from the axis of the screw over an aperture angle of about 90 As a rule, it is suitable to make the direction of rotation of the tools at the ;ntake opening in direction of transport of the screw, although the inverse arrangement could be used.
1. il rs~ The most favourable arrangement is to dispose the screw substantially tangential with respect to the wall of the receptacle, however, the screw could also be disposed obliquely or even in direction of the axis of the receptacle. Further, of course also at a supply means of the above described kind, the screw housing could also be swivellably connected to the receptacle.
Such a receptacle, however, is not the only possibility for the supply means. To the contrary, within the spirit of the invention, there are numerous other possibilities for the construction of the supply means. Thus, for example, it is possible to constitute the uipply means by a funnel connected to the intake opening of the screw housing, in which funnel a stuffing screw is disposed. Also in connection with such a supply means, there are the above described possibilities for the direction of the screw housing.
In order to provide for an adjustment effect of the ribs which is as great as possible, it is suitable within the spirit of the invention, to make all or the majority of the ribs displaceable independently from each other. However, it would also be possible to make only the outermost rib displaceable or adjustable, that is that rib that immediately neighbours the intake opening and in its advanced position closes the neighbouring pocket with respect to the intake opening, and to make the other ribs rigid.
Fo. adjustment of the ribs it is suitable if according to the invention each adjustable rib is guided within a longitudinal slot of the housing and is coupled with adjustment means. As a rule, this longitudinal slot extends in the screw housing in axial direction thereof, however also curvings are possible, which, as a rule, have a small degree of the bend and may extend along a helical line. A favourable embodiment consists also in that at least one of the ribs extends obliquely with respect to the longitudinal axis of the screw, the surface of this rib facing the screw being shaped according to the periphery of the screw. For longer ribs (seen in axial direction of the screw) which in the vhole extend along a helical line, the respective rib should be subdivided, when seen over its length, the several portions may be adjustable indipendently from each other. In each case, the longitudinal slot of the housing ensures a reliable guiding of the rib. The adjustment means may, within the spirit of the invention, be constituted by pressure screws and tension screws which are abutted against the housing of the screw. However, also hydraulic adjustment means may be used and it would even be possible to make the hydraulic adjustment dependent from reaching the maximal admissible turning moment of the screw. Suitable control means for this are at disposal. When the adjustment is made by means of screws, it is to be recommended in case of a substantially radial adjustment of the rib with respect to the screw to provide at least two tension screws and at least two pressure screws per rib, always a pair of these screws engaging the rib in the end zone thereof. To dispose the screws at the rib ends avoids a tilting moment for the ribs and enables a particular fine adjustment. By the tension screws, the respective rib is retracted into the screw housing, by the pressure screws it is advanced in direction towards the screw.
In the accompanying drawings, examplative embodiments of the invention are schematically shown. Fig.1 shows a vertical section through a first embodiment of the apparatus. Fig.2 is a horizontal section taken along the line II II of Fig.l. Fig.3 shows in an enlarged scale the screw and the pockets or ribs surrounding it. Fig.4 shows a vertical section through a second embodiment and Fig.5 is a section taken along the line V V of Fig.4. Fig.6 shows a variant to Fig.5. Fig.7 shows a variant to Fig.3. Fig.8 shows a further embodiment in a vertical section and Fig.9 is a section taken along the line IX IX of Fig.8. Fig.lO shows a further embodiment in a vertical section and Fig. 11 is a section taken along the line XI Xi of Fig.10. Fig.12 shows still a further embodiment in a top view, partially in section, and Fig.13 shows a section taken along the line XIII XIII of Fig.12 through a displaceable rib.
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12 The apparatus according to Figs.1 to 3 comprises a receptacle 1 for the treatment of the thermoplastic synthetic plastics material, which as a rule consists of thermoplastic synthetic plastics scrap material of all kind, used or not used, which material may be delivered in form of foils or sheetings or also in a more compact form.
The receptacle 1 has a bottom 2 and side walls 3. The synthetic plastics material to be treated is introduced into the receptacle 1 from above by means of a loading means (not shown), if desired after a pre-treatment, for example a cleaning step or a separation step by means of which the material is freed from cores foreign bodies, as stones or metal elements. The synthetic plastics material within the receptacle 1 is treated by at least one rotating tool 4 provided with sharp working edges 5 acting on the synthetic plastics material and suitably being bent. These tools as a rule comminute and/or mix the synthetic plastics material. A comminutation takes place if the synthetic plastics material is introduced into the receptacle in form of bigger elent .It bottles or the like), substantially a mere mixing effect takes place when the synthetic plastics material has been previously already worked up, for example granulate. In the most cases, during this mixing and/or comminutation, the syn tic plastics material is also heated what facilitates to plasticize the synthetic pI tics material later on. The tools 4 are mounted on a rotor disk 6 which is disposd within the region of the bottom 2 and is driven for rotation in direction of the ow 9 (Fig.2) by a motor 8 and a shaft 7 which intersects the bottom 2.
An opening is provided j he side wall 3 of the receptacle 1 which constitutes the intake opening 10 in the wall 11 of the housing 12 of a screw 13. The screw is tdriven for rotation ound its longitudinal axis 15 in direction of the arrow 14 by means of a drive mens (not shown) and conveys the synthetic ,lastics material in direction of the a w 16. If the screw 13 is no mere conveyor screw but an extruder screw, the ytheic plastics mate.ial is plaSticized so that this material can be fed by th seFew4 13- -12 abigger elements (foils, bottles or the like), substantially a mere mixing effect takes place when the synthetic plastics material has been previously already worked up (for example a granulate). In the most cases, during this mixing and/or comminutation, the synthetic plastics material is also heated what facilitates to plasticize the synthetic plastics material later on. The tools 4 are mounted on a rotor disk 6 which is disposed within the region of the bottom 2 and is driven for rotation in direction of the arrow 9 (Fig.2) by a motor 8 and a shaft 7 which intersects the bottom 2.
An opening is provided in the side wall 3 of the receptacle 1 which constitutes the intake opening 10 in the wall 11 of the housing 12 of a screw 13. The screw is driven for rotation around its longitudinal axis 15 in direction of the arrow 14 by means of a drive means (not shown) and conveys the synthetic plastics material in direction of the arrow 16. If the screw 13 is no mere conveyor screw but an extruder screw, the synthetic plastics material is plasticized so that this material can be fed by the screw 13 towards an extruder head (not shown) connected to the housing 12. The volutions 17 of the screw 13 extend, when seen against the arrow 16, beyond the intake opening and merge there into screw threads 18 acting as a sealing, the pitch thereof being directed in the same sense as that of the screw threads. The screw 13 or its housing 12 may be provided with a heating and/or with a cooling means.
The substantially rectangular intake opening 10 is of comparatively large size and extends in axial direction of the screw 13 at least over substantially a half volution of the screw 13. The height of the intake opening 10, measured in axial direction of the receptacle 3, amounts to at least substantially three quarters of the diameter of the screw threads 17. This ensures that the screw can take up great masses of the synthetic plastics material from the reseptacle 1. The housing 12 of the screw 13 is connected laterally substantially tangential to the side wall 3 of the receptacle 1, so that when seen in direction of the axis 15 of the screw 13 the periphery of the screw 13 12bis substantially flush with the inner surface of the side wall 3 of the receptacle 1 (Fig.l).
The wall 11 of the screw housing 12 merges at the lower edge of the intake opening into the transition section 20 between side wall 3 and bottom 2 of the receptacle 1 by a substantially horizontally disposed section 19. The bottom 21 of this horizontal section 21 is substantially disposed at the same level as the top surface 22 of the rotor disk 6.
This ensures the optimal position for the rotor disk, however, deviations therefrom are not too critical as long as they are too great. Preferably, the bottom 21, as Fig.1 shows, is slightly inclined towards the rotor disk 6 or its tools 4, so that the intake opening shows a funnel-like shape.
The receptacle 1 with its rotating tools 4 constitutes a
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towards an extruder head (not shown) connected to the housing 12. The volutions of the screw 13 extend, when seen against the arrow 16, beyond the intake openi and merge there into screw threads 18 acting as a sealing, the pitch ther f being directed opposite to that of the screw threads. The screw 13 or its housin 12 may be provided with a heating and/or with a cooling means.
The substantially rectangular intake opening 10 is of co aratively large size and extends in axial direction of the screw 13 at least over su stantially a half volution of the screw 13. The height of the intake opening 10, mea red in axial direction of the receptacle 3, amounts to at least substantially three uarters of the diameter of the screw threads 17. This ensures that the screw an take up great masses of the synthetic plastics material from the reseptacl 1. The housing 12 of the screw 13 is connected laterally substantially tangential the side wall 3 of the receptacle 1, so that when seen in direction of the axis 15 f the screw 13 the periphery of the screw 13 is substantially flush with the inner rface of the side wall 3 of the receptacle 1 (Fig.1).
The wall 11 of the screw housl 12 merges at the lower edge of the intake opening into the transition section 2 between side wall 3 and bottom 2 of the receptacle 1 by a substantially horizontal disposed section 19. The bottom 21 of this horizontal section 21 is substantially sposed at the same level as the top surface 22 of the rotor disk 6.
This ensures t optimal position for the rotor disk, however, deviations therefrom are not too criti I as long as they are too great. Preferably, the bottom 21, as Fig.1 shows, is sligh inclined towards the rotor disk 6 or its tools 4, so that the intake opening shofs a funnel-like shape.
th its tating t 4 nstitutes a supply means 27 that presses the synthetic plastics material treated by it into the intake opening 10. This action, on the one hand, is created by the centrifugal force of the synthetic plastics material rotated by the rotating tools 4, on the other hand by the spatula-like action of the tools 4. Thereby, a stuffing action is exerted onto the synthetic plastics material in the region of the intake opening 10, the direction of this pressure or the stuffing action is substantially perpendicular to the longitudinal axis of the screw 13. Thereby, on the one hand, it is avoided that bridges of the synthetic plastics material can occur in the region of the intake opening 10, on the other hand, always sufficient synthetic plastics material is pressed in the region of the intake opening 10 beetwen the single volutions of the screw 13, so that the screw is always sufficiently supplied with synthetic plastics material, even if this material has a very loose configuration, for example is formed of flakes, small foil elements or the like. In order to still improve the take-up of the synthetic plastics material which is supplied into the intake opening 10 by the tools 4 which suitably constitute knives, and in order to provide for at least one additional filling space in the region of the intake opening 10, in addition to the spaces confined by the screw threads 17, pockets 23,24 are provided in the inner wall 11 of the screw housing 12. These pockets extend in longitudinal direction of the screw 13 in the region and in the neighbourhood of the intake opening 10 over at least one volution of the screw, in the example shown over about 2.5 screw threads (Fig.2). Each pocket 23,24 is formed by a wide groove in the wall 11 of the housing 12, the width of which, when measured in peripheral direction of the screw 13, remains preferably constant over the length of the pocket. However, the depth of the pockets 23,24, measured in radial direction of the screw 13, decreases in conveyance direction (arrow 16) of the screw 13 continuously, preferably proportionally. However, the construction may also be so that this depth of each pocket 23,24 at first remains constant in direction of transport of the screw 13 and smoothly decreases only towards the end of the respoctive pocket 23,24 neighbouring the outlet opening of the screw housing 12. Thus, the pockets 23,24 have their greatest depth always at the end of the pockets which neighbours the driven end of the screw 13. As Fig.2 shows, this pocket end suitably is flush with the sealing threads 18. At the other end neighbouring the output end of the screw 13, the pockets 23,24 merge smoothly into the cylinder-shaped inner surface of the wall 11. In each cross section of the screw 13, the depth of the pocket, measured in radial direction of the screw 13 remains constant over the width of the pocket (Fig.1l) or increases in direction of rotation (arrow 14) of the screw 13. In the examplative embodiment shown, the greatest pocket depth amounts to about 5 to 10 of the diameter of the screw 13.
The several pockets 23,24 are separated from each other by ribs 25 and a further rib 26 closes the row of pockets 23 at the upper end of the intake opening 10 with respect to the interior of the receptacle. At the lower end of the intake opening 10, the first pocket 24 (counted in direction of rotation of the screw 13), however, is open towards the interior of the receptacle 1, so that there the synthetic plastics material comminuted and/or mixed by the tools 4 is pressed into the pocket 24 when the rotor disk 6 rotates.
Within this, also the above described stuffing action is effective, that means that the synthetic plastics material is pressed in by the centrifugal action of the synthetic plastics material circulating within the receptacle 1 as well as by the spatula-like action of the circulating tools 4. The synthetic plastics material pressed through the intake opening into the interior of the screw housing 12, enters not only the pocket 24 and the spaces between the several threads 17 of the screw 13, but from there fills also the two pockets 23. Since the ribs 25,26 extend in axial direction of the screw 13 and also the pockets 23,24 extend in this direction, the synthetic plastics material positioned within these pockets 23,24 cannot rotate together with the screw 13. However, by the always newly supplied synthetic plastics material and by the rotation of the screw 13, the synthetic plastics material positioned within the pockets 23,24 is advanced, also substantially in direction of the arrow 16, until the pockets 23,24 at their ends merge into the cylindrical shape of the wall 11 of the screw housing 12. During this transport of the synthetic plastics material within th3 pockets 23,24, the synthetic plastics material is by and by pressed between the threads 17 of the screw 13. As soon as this happens, the transport of the material by the screw "13 is in the usual manner, for example towards an extruder head or towards a further screw leading to an extruder head.
However, the construction can also be such that the ribs 25 which are positioned between two pockets 23,24 each, extend twist-like curved in longitudinal direction of the screw housing 12, and this with a curvature which follows the revolution motion of the screw 13 (arrow 14). Up to a certain extent, this may also be the case for the rib 26 positioned at the upper end of the intake opening 10. The inclination of the direction of the ribs relative to the axial direction of the screw 13, however, as a rule is small, in the most cases it does not exceed By such a twist-like configuration of the ribs 25,26 confining the pockets 23,24, the take-up of the synthetic plastics material is enhanced and a cleaning effect ist obtained, because the synthetic plastics material slides along the ribs.
Suitably, the direction of rotation (arrow 9) of the rotor disk 6 is so chosen, that the periphery of the rotor disk 6 moves along the intake opening 10 in direction of transport of the screw 13 (arrow 16). However, also the opposite direction of rotation of the rotor disk 6 is possible, because then the material pressed into the intake opening by the rotor disk 6 or its tools 4, respectively, engages the screw threads 17 running in the opposite direction and thereby is guided in a particular effective manner into the pockets 23,24.
The screw 13 or its housing 12 mat not exactly be positioned tangentially with respect to the receptacle 1. Thus, the screw housing 12, seen from above, may be so positioned that, when seen from above, it intersects the periphery of the rotor disk 6 like a secant, so that the screw 13 is positioned nearer to the circulating tools 4.
The tangential or secant-like positioning of the screw housing 12 with respect to
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the receptacle 1 has the advantage, that the drive means for the screw 13 and the outlet opening of the screw 13, for example an extruder head, can be disposed at the two front ends of the screw 13, so that the synthetic plastics material is conveyed by the screw to the extruder head or the like without any deflection. The direction of the screw 13 is suitably so chosen that the sr.,ew threads 17 at the intake opening 10 run in direction towards tne bottom 21 of that pocket 24 which is open towards the interior of the receptacle 1.
The inventive arrangement is also applicable on receptacles in which more than one circulating tool set is disposed. For example, the receptacle may comprise two star wheels having vertical axes disposed adjacent each other, which star wheels carry the tools 4, the orbits of the tools 4 intersecting each other like the teeth of a gear, however do not hinder each other. It is only of importance that at least one of these tool sets stuffs the treated synthetic plastics material into the intake opening 10 with a direction of transport substantially perpendicular to the axis of the screw 13.
Fig.3 shows that the two pockets 23 which are closed on their sides, are of equal width and each extend over an angle of at least 350, when seen from the axis of the screw 13. It is favourable to provide wide pockets because thereby more precompressed synthetic plastics material, in particular in form of flakes, can be accommodated. The ribs 25,26 however are comparatively narrow, in any case substantially narrower than the pockets. It has been shown that it is suitable to choose the ratio between the width of the pockets, when measured in peripheral direction of the screw, and the width of the ribs by substantially 3 to 6, preferably by 4 to Particularly favourable results have been obtained in the interval of 4.4 to 4.8 for this ratio. The ribs must not have equal width.
Further, it is possible to provide the pockets with a width that decreases in tranport direction of the screw 13 (arrow 16), so that the pocket cross section is decreased not only by the decreasing pocket depth. When seen in a cross section, the pockets 23,24 always surrourl the screw cross section by sections of a circular ring.
For the pocket 24 this holds in that region that neighbours the wedge-shaped intake gap confined by the bottom 21. The width of the lowermos ocket 24 that is open with respect to the intake opening 10, is suitably greater than that of the other pockets 23.
Particularly favourable is an embodiment in which at least one rib 25 is disposed at that side of the screw 13 that opposes the intake opening 10 (Fig.l,3). As it is shown in Fig.l,3, this rib 25 confining the pocket 24 is disposed substantially at the level of the axis of the screw 13. Alternatively thereto, a second rib 25 may disposed mirrorinverted with respect to a lowermost rib 25 with respect to the axis 15 of the screw 13.
Since the ribs 25 engage the periphery of the screw threads 17, a good abutment for the screw 13 is obtained by this rib 25 or by the described pair of ribs, with respect to the stuffing pressure exerted by the introduced synthetic plastics material on the screw 13, which pressure may be relatively high for correspondingly shaped tools 4. A further pressure is exerted onto the screw 13 if a compact foreign body, for example a wooden or metal piece, for example a screw, or a synthetic plastic element that was not sufficiently comminuted, is introduced. If such a foreign body enters the pocket 24, this results in a pressure component acting on the screw 13, which pressure component is directed away from the intake opening 10 and is abutted by the described positioning of the ribs. Thereby, the screw 13 is bearingly supported and reliably abutted also in the region of the intake opening In order to be able to adapt oneself to different kinds of synthetic plastics material to be treated, at least one of the ribs 25,26, in particular the rib 26, is displaceable. For this, the respective rib is guided within a longitudinal slot 30 (Fig.2) of the housing 12 of the screw 13. This longitudinal slot 30 extends in axial direction of the screw 13. The respective rib 25 or 26 is formed by a ledge which fits into the
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19 longitudinal slot 30 and is guided along the side walls thereof, which slot intersects the wall of the housing 12 (Fig.2). Displacement means 31 are provided for displacement of the rib 25 or 26 in the slot 30, the rib 25 or 26 being coupled with these means.
Within the embodiment shown, the displacement means 31 are formed by tension screw bolts 32 and pressure screw bolts 33. The pressure screw bolts 33 engage the outer edge of the ledge of the respective rib 25 or 26 and can be screwed into screw threads of a cover member 34 which tightly closes the opening formed by the longitudinal slot 30, however leaves sufficient space for the movement of the respective rib 25 or 26. The tension screw bolts 32 can be screwed into screw threads of the ledge of the respective rib 25,26 and are abutted with their heads on the cover member 34. In the Figs.1 ant. 2, the ribs 25,26 are shown in their innermost positin:q in which the ribs close the pockets 23,24 against each other and engage the threads of the screw 13 or at least are positioned very close to them. If the pressure screw bolts 33 are screwed back, the respective rib 25 or 26 can be retracted by the tension screw bolts 32 into the hollow space accommodated by the cover member 34. This means that the pockets 23,24 which are confined by the ribs 25, are moir or less brought into connection with each other, what means that the volume of the pocket is increased.
This, however, causes not an increase of the efficiency of the conveyance of the screw 13, but a decrease thereof, because now the respective rib 25 cannot more so effectively press the synthetic plastics material positioned within the pocket 24 or 23, confined by this rib, into the volutions of the screw. The retraction of the rib 26 has as a consequence that the synthetic plastics material positioned within the pocket 23 confined by this rib 26 is partially conveyed back into the intake opening 10, the amount of this synthetic plastics material being conveyed back into the opening being dependent from the distance for which the rib 26 was retracted.
In such a manner, the effect which is obtained by the stuffing action of the supply means 27 formed by the circulating tools 4 and by the pockets 23,24, can be adjusted at choice. This adjustment is of advantage if the synthetic plastics material to be treated changes with respect to composition, density or power required for plasticizing, or is subject to considerable variations thereof. Any overload of the apparatus can be avoided .hereby. Within this, the procedure suitably is so that the operation of the apparatus is started with ribs 25,26 which are retracted into the housing 12 or into the cover members 34. If it shows within this that the admissible maximum driving moment for the drive of the screw 13 is not reached, the ri1: 25,26 confining the pockets 23,24 are displaced individually or in combination to such an extent in direction towards the screw 13 as this is admissible for the apparatus or its drive means respectively. Thus, the conveyance efficiency of the screw 13 is increased if the ribs 25,26 are moved towards the screw 13, and is decreased if the ribs 23,24 are displaced outwardly.
The ribs 25,26 can also be displaced by means of hydraulic displacement means. Such a hydraulic displacement has the advantage, when compared with a displacement by means of screws, that, if desirrS. "urality or all ribs 25,26 can be displaccox in common. As a rule, however, it is more favourable to make the ribs 25,26 displaceable independently from each other. This holds in particular for the outermost rib (rib 26), since this rib gives the already mentioned additional effect of backconveyance of the taken-up synthetic plastics material into the intake opening 10. If always a sufficient abutment for the screw 13 must be given also within the region of the intake opening 10, then it is suitable to make those ribs 25 rigid which form the abutment within the region of the intake opening 10, and to have only the rib 26 displaceable, which neighbours the intake opening 10. This ensures that the stuffaig pressure exerted by the supply means 27 and also the pressure exerted by a rigid foreign body which was taken-in into the pocket 24, can always reliably be abutted. As i cr 21 already mentioned, a rib pair can be provided instead of one single rib 25 disposed at the level of the axis 15 of the screw 13, one rib of this pair being disposed somewhat below the axis 15, the other somewhat above thereof. If desired, also more than two ribs 25 may be provided, however the width of the pockets 23,24 should not be too small.
Within the embodiment according to Figs.4 and 5, the supply means 27 comprises a funnel 28 connected from above to the intake opening 10, a supply screw 29 being positioned within this funnel. The screw 29 conveys the synthetic plastics material which was introduced into the funnel 28 from above, towards the intake opening 10 and stuffs it into this opening, the direction of this stuffing act-on being substantially perpendicular to the direction of the longitudinal axis of the screw 13. With respect to the adjustment of the ribs 25,26, the embodiment according to Figs.4 and is similar to that of Figs.1 to 3. Within the embodiment according to Figs.4 and however, the ribs 23,24 are longer, when compared with the intake opening 10, and these ribs extend over the entire region of the intake opening 10 as well as over the neighbouring areas, whereas within the embodiment according to Figs1,2 and 3, the ribs 25,26 are only somewhat longer than the greatest dimension of the intake opening which is rectangular in this case.
The variant according to Fig.6 is similar to that of Figs.4 and 5, however, the two ribs 25 or their guide slots 30 in the housing 12, respectively, are not disposed radially with respect to tihe axis of the screw 13, but obliquely, in the embodiment shown substantially tangential with respect to the core of the screw 13, the inclination being directed towards the leaving -ide of the screw 13. This has the advantage that by the obliquely directed walls of the ribs 25 which are engaged by the synthetic plastics material during rotation of the screw 13, the synthetic plastics material is pressed particularly effective into the volutions 17 of the screw 13. Simultaneously, a cleaning 22 effect for the ribs 25 is obtained, so that no dead corners are formed on these ribs in which synthetic plastics material may remain for a longer period and may be thermically damaged thereby. A similar effect is also obtained for the rib 26 within the embodiments according to Figs. 1 to Within the embodiment according to Figs.7, which is similar to that of Figs.1 to 3, a similar effect as described above is obtained by the feature that the front surfaces of the ribs 25,26 facing the screw 13 extend obliquely, so that these front surfaces form a wedge together with the outer periphery with the screw threads 17.
The embodiment according to Figs.8 and 9 differs from that according to Figs.1 to 3 by the feature that the ribs 25,26 confining the pockets 23 or 24 can be shifted along an obliquely disposed plane, for example within T-grooves 36 or guide means having a dove-tail cross section. These T-groovas extend in axial direction of the screw 13. By an axial displacement of the respective rib 25,26, its front surface 35 can be adjusted with respect to the screw 13 in radial direction thereof. The effect is the same as this has been described in connection with the above described embodiments. The adjustment is made by displacement means 31, for example by tension screw bolts 32 and pressure screw bolts 33, as desc.bed abev..
The embodiment according to Figs. and 11 shows similar wedge-formed ribs 25,26 which are guided within T-gr ves 36, however in connection with a supply means 27, the configuration t reof corresponds substantially to that according to Figs.4 to 6. When the ri 25 or 26 are displaced, the ",ke-in behaviour for the synthetic plastics m rial at the intake opening 10 within this embodiment is also changed by the ct that, in addition to the inward or outward movement of the ribs or 26, thes nibs are also axially displaced so that, in particular for the rib 26, the intake openj g 10 is more or less freed. In the position shown, in which the ribs are ,mIDW8e projected, the ib 26, for example, does net extend evor the entire axial-
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X, i e ~23 as described above.
The embodiment according to Figs.lO and 11 shows similar wedge-formed ribs 25,26 which are guided within T-grooves 36, however in connection with a supply means 27, the configuration thereof corresponds substantially to that according to Figs.4 to 6. When the ribs 25 or 26 are displaced, the take-in behaviour for the synthetic plastics material at the intake opening 10 within this embodiment is also changed by the fact that, in addition to the inward or outward movement of the ribs or 26, these ribs are also axially displaced so that, in particular for the rib 26, the intake opening 10 is more or less freed. In the position shown, in which the ribs are completely projected, the rib 26, for example, does not extend over the entire axial region of the intake opening 10, however, it does when the rib 26 is retracted. The effect obtained by the axial shift of the rib 26, therefore, opposes the effect obtained by the radial adjustment of the rib (with respect to the screw 13) or decreases this effect. If the contrary should be obtained, that means, if the two effects should assist each other, then only the direction of the wedge of the rib 26 must be positioned inversely, so that the tip of the wedge of the rib 26 faces the sealing threads 18.
Within the embodiment according to Figs.12 and 13, the general construction of supply means 27 and of the screw 13 is similar to that of Figs.1 to 3. However, at least one of the ribs 25,26 does not extend in axial direction of the screw 13, but obliquely thereto, in the examplative embodiment shown, the inclination amounts to about 300. The front surface 35 (Fig.13) facing the screw 13 of the respective rib 25 or 26 is shaped correspondingly to the periphery of the screw threads 17, so that this front surface 35 everywhere engages the screw threads 17 (the rib displaced in its innermost position) and therefore abuts the screw 13, the ribs 27 being cleaned by the screw threads. The said oblique position of the respective rib is so chosen that, when the screw 13 is rotated, the synthetic plastics material is pressed into the volutions of
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the screw.
Within all embodiments, the opening, through which the treated synthetic plastics material is delivered out of the receptacle 1 by the tools 4, coincides with the intake opening 10 of the screw housing 12. This must not necessariy be so, however, these two openings may also be interconnected by a tube (not shown). As a rule, however, the direct connection is more favourable. In such a tube or also within the intake opening 10, a gate valve may be positioned by which the receptacle 1 can be closed with respect to the screw housing 12, if this is desired.
The screw 13 must not necessarily be horicontally positioned, however, it can be also disposed obliquely with respect to the horicontal direction, or even vertically.
The screw 13 must not be an extruder screw, however, it is possible to construct this screw as a mere conveyor screw which transports the material, if desired by preplasticizing, to a proper plasticizing screw of an extruder.
Claims (25)
1. Apparatus for processing thermoplastic synthetic plastics material, in particular in form of foils, such as foil rests, sacks, pouches, bags and the like, comprising an intake opening (10) in the wall (11) of the housing (12) of a screw (13) which at least conveys the synthetic plastics material introduced into the housing (12) and preferably also plasticizes thO, material, into which intake opening (10) the synthetic plastics material is supplied by a supply means the housing (12) of the screw (13) being provided on its inner wall with wide pockets (23, 24) which extend in longitudinal direction of the screw (13) or curved at least over the major part of the axial region of the intake opening (10) and, when seen in a section perpendicularly to the screw axis surround the screw (13) along circular ring segments and are separated from each other by ribs (25) which are narrower, when compared with the width of the pockets (23, 24), one (24) of which pockets (23, 24) being open towards the intake opening (10) whereas an other pocket (23) is closed towards the intake opening (10) by a further rib (26) of the housing wall which rib immediately neighbours the intake opening characterized in that the supply means (27) stuffs the synthetic plastics material into the intake opening (10) of the screw (13) with a component of motion of the material directed perpendicularly to the longitudinal axis of the screw and that at least the rib (26) immediately neighbouring the intake opening (10) is adjustable.
2. Apparatus according to claim 1, characterized in that the depth, measured in radial direction of the screw of at least that pocket which is open towards the intake opening is constant or increases, when seen in direction of revolution of the screw (13). 25a
3. Apparatus according to claim 1 or 2, characterized in that at least one rib is disposed at that side of the screw (13) which opposes the intake opening (10) and constitutes a bearingly abutment for the screw (13) at least in that axial region of the screw (13) which is disposed in the zone of the intake opening for the purpose to take up the stuffing pressure exerted by the supply means (27).
4. Apparatus according to claim 1, 2 or 3, characterized in that between the pockets (23,24) there extend ribs (25) curved in direction of revolution of the screw preferably with a constant curvature. Apparatus according to any of claims 1 to 4, characterized in that the direction of revolution of the screw (13) at the intake opening (10) is directed towards the open pocket (24).
6. Apparatus according to any of claims 1 to 5, characterized in that the pockets (23,24) extend in axial direction of the screw (13) to both sides beyond the 26 screw (13) which is disposed in the zonoof the intake opening for the purpoe to- take up the stuffing pressure exerted by the supply means (27). 4. Apparatus according to claim 1, 2 or 3, characterize that between the pockets (23,24) there extend ribs (25) curved in dir on of revolution of the screw preferably with a constant curvature. Apparatus accordingt any of claims 1 to 4, characterized in that the direction of revoluti f the screw (13) at the intake opening (10) is directed towards the ope cket (24). y cf claims 1 to 5, characterizod in that the pockets-^ (23,24) extend in axial diretion of the screw (13) to both sides beyond-the' region of the intake opening
7. Apparatus according to any of claims 1 to 6, characterized in that the depth of at least one pocket (23,24) continuously decreases in direction of transport of the screw preferably to zero, or that the depth of at least one pocket (23,24) at first remains constant in transport direction of the screw (13) and decreases at the end of the axial length of the pocket (23,24) to zero only.
8. Apparatus according to any of the claims 1 to 7, characterized in that those pockets (23) which are closed with respect to the intake opening are of equal width.
9. Apparatus according to any of claims 1 to 8, characterized in that at least two wide pockets (23,24) are provided, each of which extends over an aperture angle of at least 35°, measuied from the axis of the screw (13). Apparatus according to any of claims 1 to 9, characterized in that, when measured in peripheral direction of the screw the ratio between the width of the pockets (23,24) and the width of the ribs (26) amounts to 3 to 6, preferably 4 to
11. Apparatus according to any of claims 1 to 10, characterized in that that rib 0s 27 which limits the pocket (24) which is open towards the intake opening is disposed at that side of the screw (13) that opposes the intake opening
12. Apparatus according to any of claims 1 to 11, characterized in that the screw (13) is an extruder screw, the core diameter of which increases towards the extruder head.
13. Apparatus according to any of claims 1 to 12, characterized in that the supply means (27) comprises a receptacle in the bottom region of which at least one tool is disposed which is rotatable around a vertical axis and is provided with working edges which tool comminutes and/or mixes and, optionally, heats the synthetic plastics material introduced into the receptacle and presses it into an opening in the side wall of the reseptacle which opening is in communication with the intake opening (10) in the wall (11) of the housing (12) of the screw (13).
14. Apparatus according to claim 13, characterized in that that side of the pocket (24) open towards the intake opening which receives the material, is disposed at least substantially at the level of the tools or, respectively, of a rotor disk carrying the tools Apparatus according to claim 13 or 14, characterized in that the open pocket (24) has a bottom (21) that is inclined in direction towards the tools or towards a rotor disk carrying the tools
16. Apparatus according to any of claims 13 to 15, characterized in that the direction of rotation of the tools at the intake opening (10) is :rection of transport (arrow 16) of the screw (13).
17. Apparatus according to any of claims 13 to 16, characterized in that the screw (13) is disposed at least substantially tangential with respect to the side wall (3) of the receptacle
18. Apparatus according to any of claims 1 to 12, characterized in that the 28 supply means (27) comprises a funnel (28) being in connection with the intake opening in which funnel a stuffing screw for the synthetic plastics material is disposed which is directed towards the intake opening
19. Apparatus according to any of claims 1 to 18, characterized in that that rib (26) which closes the pocket (23) with respect to the intake opening is adjustable. Apparatus according to any of claims 1 to 19, characterized in that the adjustable rib (25,26) can be displaced towards the screw (13) or away from it, respectively.
21. Apparatus according to any of claims 1 to 20, characterized in that at least two ribs (25,26) are adjustable independently from each other.
22. Apparatus according to any of claims 1 to 21, characterized in that each adjustable rib (25,26) is guided within a longitudinal slot (30) of the housing (12) of the screw (13) and is coupled to displacement means (31).
23. Apparatus according to claim 22, characterized in that the displacement means (31) are formed by tension screws (32) and pressure screws (33) which are abuttet on the housing (12) of the screw (13).
24. Apparatus according to claim 23, characterized in that at least two tension screws (32) and at least two pressure screws (33) are provided per rib (25,26), always a pair of these screws engaging the rib (25,26) in the region of its end.
25. Apparatus according to any of claims 1 to 23, characterized in that the adjustable rib (25 or 26) has the form of a wedge and is guided in longitudinal direction of the wedge adjustable within the housing (12) of the screw (13).
26. Apparatus according to any of claims 1 to 25, characterized in that the surfaces (35) facing the screw (13) of at least one rib (25 or 26) are obliquely shaped.
27. Apparatus according to any of claims 1 to 24 and 26, characterized in that at least one of the ribs (25,26) extends obliquely with respect to the longitudinal axis of 29 the screw (13) and is shaped at its surface (35) facing the screw (13) corresponding to the periphery of the screw.
28. Apparatus according to any of claims 1 to 27, characterized in that a rib abutting the screw (13) in the region of the intake opening (10) is disposed at the level of the axis (15) of the screw (13).
29. Apparatus according to any of claims 1 to 28, characterized in that the depth of at least one pocket (23,24), measured in radial direction of the screw, increases, when seen in direction of rotation of the screw (13). I
Applications Claiming Priority (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AT2577/93 | 1993-12-21 | ||
| AT257793 | 1993-12-21 | ||
| AT2349/94 | 1994-12-16 | ||
| AT234994 | 1994-12-16 | ||
| PCT/AT1994/000199 WO1995017293A1 (en) | 1993-12-21 | 1994-12-20 | Device for processing thermoplastic materials |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| AU1266995A AU1266995A (en) | 1995-07-10 |
| AU676108B2 true AU676108B2 (en) | 1997-02-27 |
Family
ID=25598266
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| AU12669/95A Expired AU676108B2 (en) | 1993-12-21 | 1994-12-20 | Device for processing thermoplastic materials |
Country Status (11)
| Country | Link |
|---|---|
| EP (1) | EP0735945B1 (en) |
| JP (1) | JP2750954B2 (en) |
| KR (1) | KR100207175B1 (en) |
| AT (1) | ATE151010T1 (en) |
| AU (1) | AU676108B2 (en) |
| BR (1) | BR9408385A (en) |
| CA (1) | CA2178197C (en) |
| DE (1) | DE59402323D1 (en) |
| DK (1) | DK0735945T3 (en) |
| ES (1) | ES2102912T3 (en) |
| WO (1) | WO1995017293A1 (en) |
Families Citing this family (22)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AT405726B (en) * | 1995-04-11 | 1999-11-25 | Bacher Helmut | DEVICE FOR PROCESSING THERMOPLASTIC PLASTIC GOODS |
| AT407234B (en) * | 1996-10-14 | 2001-01-25 | Gerold Ing Barth | PROCESSING DEVICE FOR CRUSHING AND CONVEYING THERMOPLASTIC PLASTIC MATERIAL |
| AT408864B (en) * | 1996-11-22 | 2002-03-25 | Poettinger Ohg Alois | Screw press |
| DE19803422A1 (en) * | 1998-01-29 | 1999-08-05 | Remaplan Anlagenbau Gmbh | Method and device for the injection molding of fiber-reinforced plastics |
| EP1075368B1 (en) * | 1998-05-06 | 2002-09-11 | BACHER, Helmut | Device and method for continuously agglomerating plastic material, especially for recycling purposes |
| ATE223792T1 (en) * | 1998-05-06 | 2002-09-15 | Helmut Bacher | DEVICE AND METHOD FOR CONTINUOUS AGGLOMERATING PLASTIC GOODS, IN PARTICULAR FOR RECYCLING PURPOSES |
| AT502846A1 (en) * | 2002-07-18 | 2007-06-15 | Starlinger & Co Gmbh | DEVICE FOR PREPARING PLASTIC WASTE |
| AT503334B1 (en) * | 2003-04-01 | 2010-06-15 | Erema | METHOD AND DEVICE FOR PLASTICIZING PLASTIC MATERIAL |
| GB2478732B (en) | 2010-03-15 | 2014-08-20 | Kraft Foods R & D Inc | Improvements in injection moulding |
| AT511362B1 (en) | 2010-04-14 | 2014-01-15 | Erema | DEVICE FOR PREPARING PLASTIC MATERIAL |
| AT512209B1 (en) * | 2011-10-14 | 2015-02-15 | Erema | DEVICE FOR PREPARING PLASTIC MATERIAL |
| AT512205B1 (en) * | 2011-10-14 | 2015-02-15 | Erema | DEVICE FOR PREPARING PLASTIC MATERIAL |
| AT512222B1 (en) | 2011-10-14 | 2015-02-15 | Erema | DEVICE FOR PREPARING PLASTIC MATERIAL |
| AT512212B1 (en) * | 2011-10-14 | 2015-02-15 | Erema | DEVICE FOR PREPARING PLASTIC MATERIAL |
| AT512145B1 (en) | 2011-10-14 | 2015-02-15 | Erema | DEVICE FOR PREPARING PLASTIC MATERIAL |
| AT512148B1 (en) * | 2011-10-14 | 2015-02-15 | Erema | DEVICE FOR PREPARING PLASTIC MATERIAL |
| AT512146B1 (en) | 2011-10-14 | 2015-02-15 | Erema | DEVICE FOR PREPARING PLASTIC MATERIAL |
| AT512207B1 (en) | 2011-10-14 | 2015-02-15 | Erema | DEVICE FOR PREPARING PLASTIC MATERIAL |
| AT512208B1 (en) * | 2011-10-14 | 2015-02-15 | Erema | DEVICE FOR PREPARING PLASTIC MATERIAL |
| AT512223B1 (en) | 2011-10-14 | 2015-02-15 | Erema | DEVICE FOR PREPARING PLASTIC MATERIAL |
| AT512147B1 (en) * | 2011-10-14 | 2015-02-15 | Erema | DEVICE FOR PREPARING PLASTIC MATERIAL |
| AT512149B1 (en) | 2011-10-14 | 2015-02-15 | Erema | DEVICE FOR PREPARING PLASTIC MATERIAL |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2112306A1 (en) * | 1971-03-15 | 1972-09-21 | Alpine Ag | Feeding short screw extruder - with axial strips in annular gap between screw and barrel |
| DE3233841A1 (en) * | 1981-09-15 | 1983-03-31 | Basf Ag, 6700 Ludwigshafen | Screw extruder for processing thermoplastic and/or thermocurable compositions |
| AU4293993A (en) * | 1992-06-12 | 1994-01-04 | Helmut Bacher | Device for plasticising thermoplastic material |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE917571C (en) * | 1944-08-24 | 1954-09-06 | Dr Richard Hessen | Device for the production of synthetic resin press mixes |
| AT354076B (en) * | 1978-03-02 | 1979-12-27 | Krauss Maffei Austria | DEVICE FOR PROCESSING THERMO-PLASTIC PLASTIC MATERIAL, SUCH AS FILM, HOLLOW BODIES, SPLITTERS OR DGL. |
| DD206646A3 (en) * | 1981-09-10 | 1984-02-01 | Textima Veb K | FEEDING DEVICE FOR PLAST-PROCESSING MACHINES, ESPECIALLY EXTRUDER |
| DE3430254A1 (en) * | 1984-08-17 | 1986-02-27 | Hoechst Ag, 6230 Frankfurt | SNAIL EXTRUDERS |
-
1994
- 1994-12-20 KR KR1019960703312A patent/KR100207175B1/en not_active Expired - Lifetime
- 1994-12-20 BR BR9408385A patent/BR9408385A/en not_active IP Right Cessation
- 1994-12-20 AU AU12669/95A patent/AU676108B2/en not_active Expired
- 1994-12-20 DK DK95903699T patent/DK0735945T3/en active
- 1994-12-20 WO PCT/AT1994/000199 patent/WO1995017293A1/en not_active Ceased
- 1994-12-20 DE DE59402323T patent/DE59402323D1/en not_active Expired - Lifetime
- 1994-12-20 CA CA 2178197 patent/CA2178197C/en not_active Expired - Lifetime
- 1994-12-20 JP JP51704795A patent/JP2750954B2/en not_active Expired - Lifetime
- 1994-12-20 ES ES95903699T patent/ES2102912T3/en not_active Expired - Lifetime
- 1994-12-20 AT AT95903699T patent/ATE151010T1/en active
- 1994-12-20 EP EP19950903699 patent/EP0735945B1/en not_active Expired - Lifetime
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2112306A1 (en) * | 1971-03-15 | 1972-09-21 | Alpine Ag | Feeding short screw extruder - with axial strips in annular gap between screw and barrel |
| DE3233841A1 (en) * | 1981-09-15 | 1983-03-31 | Basf Ag, 6700 Ludwigshafen | Screw extruder for processing thermoplastic and/or thermocurable compositions |
| AU4293993A (en) * | 1992-06-12 | 1994-01-04 | Helmut Bacher | Device for plasticising thermoplastic material |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2750954B2 (en) | 1998-05-18 |
| DE59402323D1 (en) | 1997-05-07 |
| AU1266995A (en) | 1995-07-10 |
| EP0735945A1 (en) | 1996-10-09 |
| WO1995017293A1 (en) | 1995-06-29 |
| ES2102912T3 (en) | 1997-08-01 |
| KR100207175B1 (en) | 1999-07-15 |
| EP0735945B1 (en) | 1997-04-02 |
| JPH09501623A (en) | 1997-02-18 |
| CA2178197C (en) | 1999-08-24 |
| ATE151010T1 (en) | 1997-04-15 |
| DK0735945T3 (en) | 1997-10-13 |
| BR9408385A (en) | 1997-08-19 |
| CA2178197A1 (en) | 1995-06-29 |
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