AU685467B2 - Improved fumigation of particulate commodities - Google Patents
Improved fumigation of particulate commodities Download PDFInfo
- Publication number
- AU685467B2 AU685467B2 AU69662/94A AU6966294A AU685467B2 AU 685467 B2 AU685467 B2 AU 685467B2 AU 69662/94 A AU69662/94 A AU 69662/94A AU 6966294 A AU6966294 A AU 6966294A AU 685467 B2 AU685467 B2 AU 685467B2
- Authority
- AU
- Australia
- Prior art keywords
- silo
- commodity
- fumigant
- temperature
- fumigation
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
- 238000003958 fumigation Methods 0.000 title claims description 49
- 239000002316 fumigant Substances 0.000 claims description 75
- 235000013339 cereals Nutrition 0.000 claims description 63
- 239000003570 air Substances 0.000 claims description 40
- 238000000034 method Methods 0.000 claims description 24
- 230000000694 effects Effects 0.000 claims description 22
- XYFCBTPGUUZFHI-UHFFFAOYSA-N Phosphine Chemical compound P XYFCBTPGUUZFHI-UHFFFAOYSA-N 0.000 claims description 18
- 239000012080 ambient air Substances 0.000 claims description 11
- 241000209140 Triticum Species 0.000 claims description 10
- 235000021307 Triticum Nutrition 0.000 claims description 10
- 235000002017 Zea mays subsp mays Nutrition 0.000 claims description 10
- 229910000073 phosphorus hydride Inorganic materials 0.000 claims description 9
- 230000001133 acceleration Effects 0.000 claims description 7
- 241000219793 Trifolium Species 0.000 claims description 6
- 240000008042 Zea mays Species 0.000 claims description 6
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 claims description 6
- 235000005822 corn Nutrition 0.000 claims description 6
- 230000005484 gravity Effects 0.000 claims description 6
- 230000007246 mechanism Effects 0.000 claims description 6
- 238000005086 pumping Methods 0.000 claims description 6
- 241000238631 Hexapoda Species 0.000 claims description 5
- 241000607479 Yersinia pestis Species 0.000 claims description 5
- 238000012545 processing Methods 0.000 claims description 5
- 244000025254 Cannabis sativa Species 0.000 claims description 4
- 240000006240 Linum usitatissimum Species 0.000 claims description 4
- 235000004431 Linum usitatissimum Nutrition 0.000 claims description 4
- 240000007594 Oryza sativa Species 0.000 claims description 4
- 235000007164 Oryza sativa Nutrition 0.000 claims description 4
- 241000482268 Zea mays subsp. mays Species 0.000 claims description 4
- 238000010790 dilution Methods 0.000 claims description 4
- 239000012895 dilution Substances 0.000 claims description 4
- 235000009566 rice Nutrition 0.000 claims description 4
- 244000105624 Arachis hypogaea Species 0.000 claims description 2
- 244000075850 Avena orientalis Species 0.000 claims description 2
- 235000007319 Avena orientalis Nutrition 0.000 claims description 2
- 240000002791 Brassica napus Species 0.000 claims description 2
- 235000004977 Brassica sinapistrum Nutrition 0.000 claims description 2
- 244000020518 Carthamus tinctorius Species 0.000 claims description 2
- 235000003255 Carthamus tinctorius Nutrition 0.000 claims description 2
- 102100028717 Cytosolic 5'-nucleotidase 3A Human genes 0.000 claims description 2
- 241000234642 Festuca Species 0.000 claims description 2
- 241000948258 Gila Species 0.000 claims description 2
- 244000068988 Glycine max Species 0.000 claims description 2
- 235000010469 Glycine max Nutrition 0.000 claims description 2
- 244000020551 Helianthus annuus Species 0.000 claims description 2
- 235000003222 Helianthus annuus Nutrition 0.000 claims description 2
- 240000005979 Hordeum vulgare Species 0.000 claims description 2
- 235000007340 Hordeum vulgare Nutrition 0.000 claims description 2
- 241000522169 Lespedeza Species 0.000 claims description 2
- 244000297531 Lespedeza cuneata Species 0.000 claims description 2
- 241000219745 Lupinus Species 0.000 claims description 2
- 240000004658 Medicago sativa Species 0.000 claims description 2
- 235000017587 Medicago sativa ssp. sativa Nutrition 0.000 claims description 2
- 240000006394 Sorghum bicolor Species 0.000 claims description 2
- 235000011684 Sorghum saccharatum Nutrition 0.000 claims description 2
- 235000005072 Vigna sesquipedalis Nutrition 0.000 claims description 2
- 244000090207 Vigna sesquipedalis Species 0.000 claims description 2
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Chemical compound BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 claims description 2
- 235000004426 flaxseed Nutrition 0.000 claims description 2
- 238000012544 monitoring process Methods 0.000 claims description 2
- 235000021278 navy bean Nutrition 0.000 claims description 2
- 235000020232 peanut Nutrition 0.000 claims description 2
- 101100309320 Danio rerio rxrga gene Proteins 0.000 claims 4
- 101100202237 Danio rerio rxrab gene Proteins 0.000 claims 2
- 101150050070 RXRA gene Proteins 0.000 claims 2
- 239000007789 gas Substances 0.000 description 41
- 230000003068 static effect Effects 0.000 description 5
- 238000011835 investigation Methods 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- 239000012159 carrier gas Substances 0.000 description 3
- 231100000027 toxicology Toxicity 0.000 description 3
- GZUXJHMPEANEGY-UHFFFAOYSA-N bromomethane Chemical compound BrC GZUXJHMPEANEGY-UHFFFAOYSA-N 0.000 description 2
- 239000004464 cereal grain Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 230000002110 toxicologic effect Effects 0.000 description 2
- 238000009530 blood pressure measurement Methods 0.000 description 1
- JJWKPURADFRFRB-UHFFFAOYSA-N carbonyl sulfide Chemical compound O=C=S JJWKPURADFRFRB-UHFFFAOYSA-N 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000001627 detrimental effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229940102396 methyl bromide Drugs 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Landscapes
- Storage Of Harvested Produce (AREA)
- Catching Or Destruction (AREA)
- Agricultural Chemicals And Associated Chemicals (AREA)
Description
,WO 94/28746 PCT/AU94/00324 TITLE: "IMPROVED FUMIGATION OF PARTICULATE COMMODITIES" Technical Field This invention concerns the fumigation of stored particulate commodities that are susceptible to attack and spoilage by insect pests. It is particularly useful in the -ontrolled fumigation of particulate foodstuff (for example, grain) that is stored in a vertical silo which is vented at the top. However, this invention is not limited in its application to foodstuffs, or to commodities stored in silos.
Background to the Invention A technique for the effective and efficient fumigation of grain, using low concentrations of phosphine as the fumigant gas, is described in the specification of International patent application No PCT/AU90/00268, which is WIPO Publication No 91/00017. That technique requires the establishment of a slight over-pressure of the fumigant-containing gas in the grain, to the extent that the fumigant-containing gas flows through the grain mass at a constant linear velocity and leaves the top surface of the grain in the silo at a velocity in the range of from 0.5x10' 4 to 2x10" 4 metres per second. The concentration of phosphine in the gas passing through the grain is in the range of from 4 to 200 micrograms per litre.
While that technique works well, further work in connection with its commercial adoption has shown that a problem arises when grain in a vertical silo is being fumigated and the temperature within the silo is different from the ambient air temperature outside the silo. When the
'I
WO 94/28746 PCT/AU94/00324 2 temperature of the grain is greater than the outside ambient air temperature, the density of the air within the silo is less than the density of the air outside, and there is a tendency for the air inside the silo to rise. This phenomenon has been termed the "chimney effect". The difference in density between the air inside the silo and the air outside the silo produces a difference between the pressure gradient with height inside the silo and the pressure gradient with height outside the silo. Hence, in a top vented silo, the air pressure in the grain at the base of the silo will be different from the air pressure outside the silo at the level of the base of the silo.
In this situation, if the bottom of the silo is not completely sealed (in commercial silos, this is usually the case, for even notionally sealed bases contain cracks and crevices which permit the ingress of air), the chimney effect causes an airflow through a top vented silo. This flow of air through the silo will dilute the concentration of fumigant within at least part of the grain mass or other foodstuff stored in the silo, and may prevent effective fumigation of the stored product.
The same chimney effect occurs in other forms of storage structures which are vented at their tops and not completely sealed at their bases. Thus, for convenience, in the remainder of this specification (including the claims), the term "silo" will include within its scope any form of storage structure in which a particulate commodity may be stored.
WO 94/28746 PCT/AU94/00324 3 Disclosure of the Present Invention The prime object of the present invention is to provide a technique which compensates for the chimney effect, and prevents an undesirable dilution of fumigant during the fumigation of the charge of a top vented silo.
This objective is achieved by maintaining (and preferably continuously adjusting) the flow rate of the fumigant-containing gas so that, even when the chimney effect is present, there is sufficient fumigant gas present to ensure continuous fumigation of the stored product. It has been found that the required adjustment of the flow rate depends upon the difference between the temperature of the stored product and the ambient temperature outside the silo. Thus the necessary modification of the flow rate of the fumigant-containing gas to compensate for the chimney effect, by maintaining a small positive pressure of a predetermined concentration of fumigant within the grain mass or other stored product, can be determined from measurements or estimates of the temperatures within and outside the silo.
According to the present invention, a method of effective fumigation of a particulate commodity stored in a silo comprises the steps of providing a supply of a fumigant-containing gas having a fumigant concentration which is effectivu to control insect pests in the sto'ed commodity when applied to the stored commodity for an extended period; and j WO 94/28746 PCT/AU94/00324 4 supplying the fumigant-containing gas to the base of the silo at a rate, Qf, which, if the silo is full, is determined by the relationship gxP, 1 1 RxR, T, T9 where Q, is expressed in m 3 sec'1; g is the acceleration due to gravity (approximately 9.8 m sec' 2 P~ is the atmospheric pressure expressed in Pascals; Ra is the gas constant for air 287 J kg' I
K'
1 Ta is the temperature of the air outside the silo, expressed in K; Tg is the temperature of the commodity within the silo, also in K; R is a resistance factor (in Pascals sec m" 2 which depends upon the nature of the stored commodity in the silo; and A is the horizontal cross-sectional area of the silo, in m 2 Also according to the present invention, apparatus for fumigating a particulate commodity stored in a silo comprises ,means for pumping a fumigant-containing gas into the base of the silo; a first temperature sensing device positioned within the commodity in the silo and having a first output signal indicative of the temperature within the stored commodity; a second temperature sensing device positioned outside the silo and having a second output signal indicative of the ambient temperature outside the silo; processing means adapted to receive said first and second output signals and generate at least one control signal; said at least one control signal being input to control means; said control means being adapted to control the ra it which said gas pumping means pumps the fumigantcontaining gas so that the rate of flow of the fumigantcontaining gas into the silo has a value, Qr, which, if the silo is full, is determined by the relationship gxP 1 1 Q RxR, T where Qf is expressed in m' sec''; g is the acceleration due to gravity (approximately 9.8 m sec'); P, is the atmospheric pressure expressed in Pascals; Ra is the gas constant for air 287 J kg"' T, is the temperature of the air outside the silo, expressed in K; T, is the temperature of the commodity stored within the silo, also in K; R is a resistance factor (in Pascals sec which depends upon the nature of the commodity stored in the silo; and A is the horizontal cross-sectional area of the silo, in m The resistance factor R, as noted above, is dependent on the nature of the commodity stored in the silo and the way in which it has been stored. For loosely packed wheat, the constant R is about 3100, while for closely packed wheat, it has a value of approximately 4000.
The resistance factor, R, is well-known to agricultural engineers, having been determined experimentally for a number of different cereal grains and other commodities. In fact, one of the present inventors (Dr A J Hunter) has tabulated values of the factor R for a number of seed commodities in Table 2 of his paper entitled "Pressure Difference across an V'l Aerated Seed Bulk for some Common Duct and Storage Cross- I' OIlllIH 6tifi; 4l14,28. 10 l1 107 -6- Sections", which was published in the Journal of Agricultural Engineering Reser)gh, Volume 28, pages 437 to 450, 1983. The relevant data from that Table 2, for commodities other than wheat, are reproduced (also in tabular form) below.
Commodity Moisture R(in Pa s Content Alfalfa 7% 16,318 Barley 12% 1,676 Clover, alsike dry 27,263 Clover, crimson 8% 10,455 Clover, red dry 17,626 *Corn, clean ear 16% 6.19 *Corn, ear, as harvested 20% 128 Corn, shelled 12.4 719 Fescue 11% 4,722 Flax 11% 10,421 Grass seed, brome 10.5% 1,535 Grass seed, rescue 13% 709 Kobe Lespedeza 15.5% 3,167 Lupin seed, blue 7.5% 512 Oats 13% 1,816 *Pea beans 15% 435 Peanuts in shell 4.4% 29.0 Popcorn, shelled, yellow pearl type 12% 1,046 Popcorn, white rice type 14% 1,766 Rice, rough 13% 1,952 Sericea Lespedeza 13% 16,318 Sorghum, grain 13% 2,664 Soybeans 10% 646 Wheat 11% 3,131 Linseed, glenelg 7.9% 14,907 4.
4 0b 9 *r 9 *44* .9 4 9 o 9 9 9...r 9..
9 4r 9 9 *99 900 a 9 9 4* 9 9I 9 9 6A Rapeseed, tower 5.7% Safflower, gila 5.9% Sunflower, commercial crushing 7.9% Approximate value only as insufficient data were 7,097 1,207 1,593 available to enable accurate values of R to be established directly in these cases The currently preferred fumigant for use with stored cereal grains and other particulate foodstuff is phosphine, although the present invention may be used with methyl bromide, carbonyl sulphide or any other suitable gaseous fumigant.
For a better understanding of the present invention, a more detailed description of the controlled fumigation method and examples of its practical implementation will now be provided.
Detailed Description of the Fumigation Method As the present invention has a major application to the 20 fumigation of stored grain, the following description will concentrate on this application of the invention, although it is emphasised that the present invention may be used for the fumigation of any other particulate commodity that is stored in a vertical silo or in any other storage structure in which the chimney effect may occur.
.g.
0* 9 4 9 4 44 ft4 II I WO 94/28746 PCT/AU94/00324 7 Grain stored in a silo is essentially a porous mass. There are continuous air paths from the top of the grain mass to the bottom of the grain mass. If the silo is a top vented (or open topped) vertical silo, the bottom or base of which is completely sealed, the difference between the pressure at the bottom of the grain mass within the silo and the outside atmospheric pressure at the same level, known as the differential static pressure, AP,, is given by the relationship gxhxP. 1 1 AP= R x(L Ra T T, where AP, is in Pascals; g is the acceleration due to gravity (9.8 m sec'2); h is the height of the grain mass in metres; P. is the atmospheric pressure (in Pascals); R a is the gas constant for air 287 J kg 1 T, is the ambient temperature outside (and thus adjacent to the top of) the silo, in K; and T, is the temperature of the grain, also in K.
If the bottom of the silo is completely leaky and air flows freely into the base of the silo, the differential static pressure (inside to outside) would be zero. If the bottom of the silo is partially sealed, the measured differential static pressure, AP 2 at the base of the grain mass will be a value between zero and AP,. The ratio AP 2 /AP, is therefore a measure of how well the bottom of the silo has been sealed.
WO 94/28746 PCT/AU94/00324 8 If the grain temperature is greater than the temperature outside the silo and the bottom of the silo is not completely sealed, the chimney effect will cause air from outside the silo to flow into the base of the silo, to dilute the concentration of fumigant inside the silo. This ingress of air will cause the fumigation of the stored grain to fail, either totally or in part.
More generally, if the sealing of the silo at the top or the bottom is not specified, AP may be taken as the pressure difference between the inside and the outside of the sili, and AP 2 is given by:
AP
2
=IAP-APB
where the pressure differences APT and AP, are defined as pressure differentials, with reference to pressures inside the silo and outside the silo at the same level; APT is measured at the top of the silo; and AP, is measured at the bottom or base of the silo.
Thus the flow of air within a full silo, due to the chimney effect, is given by Qc, where
A
Qo= x IAP,| I-AP,| where A is the cross-sectional area of the silo, in m2; R is the grain resistance factor (which, as noted above, is about 3100 for loose wheat and about 4000 for packed wheat); h is the height of the silo in metres; and Q, is in m 3 sec'.
WO, 94128746~ W CT/AV94/00.124 9 As the difference between tihe ambient temperature and the grain temperature changes, the flow due to the chimney effect will change and the pressure differentials will also change. Thus the flow of the fumigant-containing gas which is necessary to overcome the flow due to the chimney effect and just maintain the required small positive pressure within the grain mass will also change. The modified flow rate, as has been shown, may be determined from measurements of the temperature of the grain and the ambient temperature. To overcome the chimney effect flow, Qc, a fumigant gas flow into the base of the silo at a rate of Qf is needed. This input flow will produce an escape (or grain face) velocity, vf, expressed in m sec" of: gxP, 1 1 RxR g where R, is the gas constant for air, 287 J kg"' K- 1 which is Hence the required flow, Qf, of fumigant-containing gas for a full silo is given by: gxP, 1 1 RxR TaT As noted above, when operating a fumigation stored grain, the base of the silo is rarely sealed. Thus the formulae derived above will be to almost all top vented silos and the flow system for completely applicable rate of a
L
WO 94/2874 PCI/AU94/00324 10 fumigant-containing gas that is required to maintain the efficacy of the fumigation oi the silo charge can be ascertained by the following steps: determine the average temperature of the grain, in
K;
determine the ambient temperature outside the silo, T,, in K; determine the cross-sectional area of the silo in m 2 then determine, using the above formula, the required flow rate Qf.
If the grain is not cooled artificially and the fumigation system is required to run unattended, with a pre-determined steady flow of fumigant-containing gas that is maintained at all times, it will be necessary to obtain an estimate of the minimum outside (ambient) temperature, for the period of unattended fumigation. The maximum chimney effect will occur at this minimum value of T a The maximum value of the flow rate, Qf, of the fumigant-containing gas, which will occur at this value of Ta, will then be calculated. If this maximum value of Qf is adopted for the fumigation system, at no time during the unattended fumigation will the concentration of fumigant fall below the required concentration that has been established from toxicology data.
In some grain storage facilities, the difference between the grain temperature, Tg, and the outside air temperature, may be positive or negative (for example, in geographical areas where the ambient temperature can be WO 94/28746 PCT/AU94/0034 11 expected to exceed the temperature of grain stored in a vertical silo in the area, and in those instances where there is artificial cooling of grain stored in a vertical silo). When T, exceeds Tg, a negative chimney effect will occur in a silo that is not fully sealed at its top and bottom. With a negative chimney effect, the air flow through the silo will be downwards. In this situation, to achieve efficient unattended fumigation of the grain mass, a po4ive value of the flow rate Qf of the fumigant-containing gas, which will compensate for the maximum absolute value of the expected positive and/or negative chimney effects in the silo, is required and should be maintained at all times.
When minimum consumption of the fumigant is required while maintaining effective fumigation, the outside ambient temperature and the temperature of the grain mass should be monitored continuously and the flow rate adjusted, as necessary, to obtain the value of Q, calculated from the observed temperatures T, and Tg.
It should also be noted that when a variable (controlled) flow rate Qf is established for the fumigation of a particulate charge of a vertical silo, and the temperature of the silo charge (the grain mass) fluctuates between a value greater than the ambient temperature outside the silo and a temperature which is lower than the outside ambient temperature, a positive value of Qf should be established at all times.
WO 94128746 PCT/AU94/00324 12 In principle, a net flow rate through the grain mass of zero would not be detrimental to the fumigation of the grain. The required concentration of fumigant that is determined by toxicological considerations would be established in the grain mass before the flow of fumigant-containing gas ceases, and ignoring the adsorption of fumigant by the grain, which is very low would not be reduced.
Continuous control of the flow rate of fumigant-containing gas into a top vented silo can be effected manually (for example, by monitoring the difference between the temperature of the grain in a silo and the ambient air temperature outside the silo, then selecting from a number of pre-set controlled flow rate values the pre-determined flow rate value for the observed temperature difference). Such a manual control system, however, will rarely be the most cost-effective form of continuous control. Continuous control is preferably effected using a control mechanism which is responsive to signals generated by temperature sensors positioned within the grain and outside the silo. If desired, an average value of the grain temperature may be determiied by positioning a number of sensors at different respective locations within the grain mass, and generating (by known means) an input signal for the control mechanism which is proportional to the difference between the average of the output signals of the temperature sensors in the grain and the ambient air temperature outside the silo. The control unit will normally be a programmed microprocessor or programmed mini-computer which generates an output signal
LI_
WO 94128746 PCT/AU94/00324 13 which, in turn, is used to adjust a flow control device, so that the actual flow rate of the fumigant-containing gas is substantially the calculated value of Qf.
It will be appreciated that if the fumigant is added to its carrier gas (usually air) after the required flow rate has been determined, the input of fumigant into the carrier gas has to be varied in parallel with the variations in the flow rate of the carrier gas, to maintain the predetermined concentration of fumigant within the silo, which is based upon toxicological considerations.
A practical full-scale implementation of the present invention will now be described, by way of example only, with reference to the accompanying drawings.
Brief Description of the Drawings Figure 1 is a schematic diagram of phosphine supply and control equipment installed for use with a top-vented vertical grain silo.
Figure 2 is a representation, in graph form, of data obtained in one example of the use of the arrangement shown in Figure 1.
Detailed Description of the Illustrated Embodiment Full-scale testing of the present invention has been carried out at Wallendbeen, New South Wales, Australia, with a top-ventilated vertical grain silo holding 2,000 tonnes of wheat. The phosphine delivery and control equipment used for this full scale testing is shown in I -1 WO 94/28746 PCT/AU94/00324 14 Figure i. The tests with this equipment began in February 1994 and are continuing to August 1994 (and possibly beyond that date).
In the arrangement shown in Figure 1, three temperature sensors 12 (any required number of temperature sensors could be used) are installed to measure the temperature at different locations within the bulk grain 11 stored in the vertical silo 10, and a single temperature sensor 12A monitors the ambient temperature outside the grain silo.
The output signals from the temperature sensors are input to a programmed microprocessor 13 (a 386 PC made by Australian Computer Technology Pty Ltd is included in the apparatus installed at Wallendbeen, but any other suitable microprocessor could be used). The microprocessor 13 averages the temperature signals from the sensors 12 and determines the difference between that average signal value and the signal from the temperature sensor 12A. From this difference value, the microprocessor 13 calculates a value of the required flow rate, Qf, of the fumigant-containing gas. When the fumigation is initiated, a predetermining value of Qf is established.
The microprocessor 13 also receives signals from a f3ow sensor 23 (for example, an ALNOR thermo-anemometer, Model No GGA-26) which is mounted in a duct 18 leading to the base of the silo 10. The microprocessor compares the actual flow rate with its calculated value of If the actual flow in the duct 18 is greater than the calculated value of Qf, a signal is sent to the controller 14, to cause it to close a valve 21 to reduce the flow of air in the i
CI
WO 94/28746 PCT/AU94/00324 15 duct 18, which is established by an industrial blower The end of the duct 18 which is remote from the blower is adjacent to a distributor plate (which need not be a horizontal distributor plate 25, as shown in Figure 2) at the base of the silo 10. If the actual flow of air through the duct 18 is less than the calculated value of Q, a signal to the controller 14 causes the controller to open the valve 21.
The opening (or closing) of the valve 21 is effected in increments, and is continued until the flow rate in the duct 18 is equal to the calculated value of whereupon the microprocessor signal to the controller 14 is changed to a value which causes the controller 14 to neither open nor close the valve 21.
The microprocessor 13 also receives a signal from a fumigant concentration sensor 22 (for example, a CO cell manufactured by City Technology in the United Kingdom) which measures the concentration of fumigant in the air flowing through the duct 18. The sensor 22 is not in the duct 18, but receives a sample of the fumigant-containing gas flowing through the duct and obtains the fumigant concentration value of the sample by comparison with a calibrant mixture from a cylinder 26. If the fumigant concentration signal from the sensor 22 shows that the fumigant concentration is below (or above) the required value (the required value is stored in the memory of the microprocessor), the microprocessor 13 sends a signal to the controller 16, to cause it to open (or close) the valve 17, which controls the supply of phosphine from a cylinder L L r WO 94/28746 PCT/AU94/00324 16 (or other source of fumigant for example, an on-site generator) to the airflow in the duct 18. The opening (or closing) of the valve 17 is continued until the signal from the fumigant concentration sensor 22 indicates that the air flow through the duct 18 contains the required concentration of the fumigant.
It will be clear to agricultural and chemical engineers that the feed-back loops established by the arrangement illustrated in Figure 1 will be effective to control the settings of the valves 17 and 21 to ensure that at all times when a fumigating gas is blown into the grain mass 11, the concentration of phosphine (or other fumigant) in the gas remains constant as the flow rate of the gas is varied in accordance with the instantaneously calculated value of Q,.
The equipment illustrated in Figure 1 also includes pressure sensors 19 in the grain mass 11. The pressure sensors 19 (which are each model EMA 84 manometers manufactured by TSE Co Pty Ltd of Melbourne, Australia, in the installation at Wallendbeen) play no part in the fumigant control mechanism. They are used for static pressure measurements which independently measure the validity of the formula used to determine and the efficacy of the control mechanisms.
The full-scale testing of the present invention involves a series of investigations, each having three phases. In the first phase of each investigation, the gas flow through the grain mass 11 is controlled in accordance with the derived
M-
I
WO 94128746 PCT/AU94/00324 17 formula for Qa, using the arrangement shown in Figure 1, for a period of up to five days. Subsequently, in the second phase of the investigation, the flow of fumigating gas through the grain silo is established in accordance with the fumigation technique described and claimed in the specification of Australian patent No 640,669 (which is the patent granted on the Australian patent application derived from International patent application No PCT/AU90/00268).
That is, a pre-determined flow of fumigant-containing gas, related to the cross-sectional area of the silo, is established. The second phase is also carried out for a period of up to five days. In the third phase of each investigation, the static pressure characteristics within the grain mass are monitored, using a number of pressure sensors 19, in the absence of a gas flow through the duct 18.
Instead of the control arrangement illustrated in Figure 1, the microprocessor 13 could be programmed to control air flow through a bleed line 24 connected to the duct 18, or to control the setting of a speed control 27 for the blower 15. The second of these two alternative control arrangements, both of which are shown with dashed lines in Figure 1, is not preferred.
A typical set of data, obtained over one period of 24 hours during a first phase of an observation at Wallendbeen, is shown in graphical form in Figure 2. The three traces in Figure 2 show _s WO 9428746 PCT/AU94/00324 18 the average temperature within the grain mass, as measured by the sensors 12 (the trace with values shown by solid squares); (ii) the flow rate through the silo as calculated by the formula for Qj of the present invention (the trace with values shown by solid triangles); and (iii) the actual flow through the silo (the trace with values shown by dots) of air containing a predetermined concentration of phosphine.
These data show clearly the ability of the controlling mechanisms to adjust the flow rate of the fumigant gas in the silo quickly and accurately, and thus demonstrate the suitability of the present invention for use in the fumigation of stored foodstuffs in a top-vented vertical silo in which a chimney effect flow can be expected.
The present invention can also be used in the continuous fumigation of a number of similar silos in a grain storage facility, using a single source of fumigant gas, connected by respective ducts to the ,.Jos. To ensure that the charge of each silo is properly fumigated, temperature sensors are installed in each silo, and the controller of the fumigant-containing gas uses the maximum value of the difference between a grain temperature and the ambient air temperature outside the silos of the facility to determine the value cf the rate of flow, Q, of fumigant-containing gas to the silos. With this arrangement, although one (or more) of the silos may receive the fumigant-Qntaining gas at a higher rate than that which is necessary to compensate for the individual chimney effect (or nhimney effects), I II I WO 94/28746 PCT/AU94/00324 19 none of the silos will experience a dilution of the fumigant concentration in its associated grain mass.
If the ducts to the silos in the storage facility are not completely symmetrical, then each silo will be provided with the arrangement of orifice plate and control valve that is described, for a multi-silo facility, in the specification of International patent application No PCT/AU90/00268 (WIPO Publication No WO 91/00017).
Although exemplary implementations of the present invention have been described above, it should be appreciated that variations in those implementations may be effected without departing from the present inventive concept. For example, the formulae given in the above description for Q, and Q, are correct when the silo is full of the commodity. If the silo is only partially filled with a commodity, the calculated value of Q and Qt needs to be multiplied by a factor where h, is the height of the silo and h, Is the height of the commodity in the silo.
Claims (19)
1. A method of fumigation of a particulate commodity stored in a silo, said method comprising the steps of providing a supply of a fumigant-containing gas having a fumigant concentration which is effective to control insect pests in the stored commodity when applied to th stored commodity for an extended period; and supplying the fumigant-containing gas to the base of the silo at a flow rate, Qf, which is determined, for a full silo, by the relationship Q g 1 1 RxRa, T, Tg where Qf is expressed in m 3 sec"; g is the acceleration due to gravity (approximately 9.8 m sec' 2 P. is the atmospheric pressure expressed in Pascals; R, is the gas constant for air 287 J kg" 1 Ta is the temperature of the air outside the silo, expressed in K; T, is the temperature of the commodity within the silo, also in K; R is a resistance factor (in Pascals sec m 2 which depends upon the nature of the stored commodity in the silo; and A is the horizontal cross-sectional area of the silo, in square metrs; whereby the possible dilution of the fumigant concentration within the commodity, as a result of the chimney effect, is prevented. WO 94/28746 PCT/AU94/00324 21
2. A method of fumigation of a particulate commodity stored in a silo, said method comprising the steps of providing a supply of a fumigant-containing gas having a fumigant concentration which is effective to control insect pests in the stored commodity when applied to the stored commodity for an extended period; ascertaining the maximum value of the difference between the temperature of the commodity within the silo and the ambient air temperature outside the silo which will be experienced for the period of fumigation of the commodity; calculating the flow rate which is the value of Q, which is obtained, using the formula recited in step of claim 1, when said maximum temperature difference is used to determine Q,; and supplying said fumigant-containing gas to the base of the silo at a constant rate of OQ(B,; whereby said method of fumigation may be performed unattended without a possible reduction of the fumigant concentration in said commodity, due to the chimney effect, to a value below the minimum fumigant concentration that is required for effective fumigation of said jommodity.
3. A fumigation method as defined in claim 1, in which the supply of fumigant-containing gas to the base of the silo is effected continuously by a control mechanism which includes a programmed microprocessor or a programmed computer that is responsive to signals corresponding to the instantaneous values of T, and Tg. I- -22-
4. A fumigation method as defined in claim 1 or claim 3, in which there is a predetermined minimum value of said flow rate, which is maintained when the calculated value of Q, is less than said minimum flow rate value.
A method of fumigation of a plurality of silos in a storage facility, each silo in said facility containing a respective particulate commodity, said method comprising the steps of providing a supply of a fumigant-containing gas having a fumigant concentration which is effective to control insect pests in the stored commodity or commodities when applied to the stored commodity or commodities for an extended period; monitoring the temperature, of the commodity in each silo and also the ambient air temperature, T, outside the silos, and determining the maximum value of the difference between the temperature of a stored commodity and said ambient air temperature; and supplying the fumigant-containing gas to the bases of the silos at a flow rate, which is determined by the relationship gxP, 1 1 xA L- Q RxR Ta To a 9 t*0 where QO is expressed in m' sec g is the acceleration due to gra\ity (approximately 9.8 m sec"); P, is the atmospheric pressure expressed i II WO 9428746 PCT/AU94/00324 23 in Pascals; R, is the gas constant for air 287 J kg"' K" 1 T, is the temperature of the air outside the silos, expressed in K; Tg is the temperature of a commodity in a silo which differs most from also in K; R is a resistance factor (in Pascals sec m" 2 which depends upon the nature of the stored commodities in the silos; and A is the sum of the horizontal cross-sectional areas of the silos, in square metres; whereby the possible dilution of the fumigant concentration in any silo in the facility to a value below that required for effective fumigation of the stored commodity, due to the chimney effect, is prevented.
6. A fumigation method as defined in any preceding claim, in which the or each commodity is grain.
7. A fumigation method as defined in claim 6, in which the grain in the or each silo is loosely packed wheat, and the resistance factor, R, has a value of about -2 3,100 Pascals sec m" 2
8. A fumigation method as defined in claim 6, in which the grain in the or each silo is closely packed wheat, and the resistance factor, R, has a value of about 4,000 Pascals sec m" 2 S)P:I'R1AI)I) FCADD j IVIW 11111)7 -24-
9. A fumigation method as defined in any preceding claim, in which the fumigant in the fumigant-containing gas is phosphine.
10. A fumigation method as defined in any one of claims 1 to in which the or each commodity is a commodity selected from the group consisting of the commodities listed in the following table, which also lists the value of R calculated for said selected commodity: 0 U 00a 0.0.. o a 0005 0 0 0*55 0a55 50 O so 4. 0 abo o a a a 0 0 O o 00 so 0 Commodity Moisture R (in Pa s Content Alfalfa 7% 16,318 Barley 12% 1,676 Clover, alsike dry 27,263 Clover, crimson 8% 10,455 Clover, red dry 17,626 *Corn, clean ear 16% 6.19 *Corn, ear, as harvested 20% 128 Corn, shelled 12.4 719 Fescue 11% 4,722 Flax 11% 10,421 Grass seed, brome 10.5% 1,535 Grass seed, rescue 13% 709 Kobe Lespedeza 15.5% 3,167 Lupin seed, blue 7.5% 512 Oats 13% 1,816 *Pea beans 15% 435 Peanuts in shell 4.4% 29.0 Popcorn, shelled, yellow pearl 12% 1,046 type Popcorn, white rice type 14% 1,766 Rice, rough 13% 1,952 b".S V~" 24A Sericea Lespedeza 13% 16,318 Sorghum, grain 13% 2,664 Soybeans 10% 646 Wheat 11% 3,131 Linseed, glenelg 7.9% 14,907 Rapeseed, tower 5.7% 7,097 Safflower, gila 5.9% 1,207 Sunflower, commercial crushing 7.9% 1,593 Approximate value
11. Apparatus for fumigating a particulate commodity which is stored in a silo, said apparatus comprising: means for pumping a fumigant-containing gas into the base of the silo; first temperature sensing means positioned within the commodity in the silo and having a first output signal indicative of the temperature within the c stored commodity; second temperature sensing means positioned outside the silo and having a second output signal indicative of the ambient air temperature outside a the silo; processing means adapted to receive said first and :second output signals and generate at least one Scontrol signal; said at least one control signal being input to control means; said control means being adapted to control the rate at which I 25 the fumigant-containing gas is pumped by said pumping means so that the rate of flow of the fumigant-containing gas into the silo has a value, OQ, which is determined, for a full silo, by the relationship gxP 1 1 Qf Axj RxR, T, T9 where Q is expressed in m 3 sec' 1 g is the acceleration due to gravity (approximately 9.8 m sec P, is the atmospheric pressure expressed in Pascals; R a is the gas constant for air 287 J kg- 1 K' T a is the temperature of the air outside the silo, expressed in K; T 9 is the temperature of the commodity within the silo, also in K; R is resistance factor (in Pascals sec m"i) which depends upon the nature of the commodity in the silo; and A is the horizontal cross-sectional area of the silo, in m 2
12. Fumigation apparatus as defined in claim 11, in which said control means comprises a first valve in S* ~a duct extending from an air blower to the base of the silo and (ii) a second valve in a line 0: extending from a pressurised source of fumigant gas to said duct; said control means controls said first valve to establish a flow rate of air into said silo in accordance with the calculated value of and I WO 94/28746 PCT/AU94/00324 26 said control means controls said second valve to maintain a predetermined concentration of fumigant in the air flowing through said duct.
13. Apparatus for fumigating a plurality of silos in a storage facility, each of said silos containing a particulate commodity, said apparatus comprising: means for pumping a fumigant-containing gas from a single source into the base of each silo; a respective first temperature sensing means positioned within the commodity in each silo, each of said first temperature sensing means having a respective first output signal indicative of the temperature, Tg, of its associated commodity; second temperature sensing means positioned outside the silos and having a second output signal indicative of the ambient air temperature, T outside the silo; processing means operatively connected to said temperature sensing means and to control means, said processing means being adapted to receive said first output signals and said second output signal and determine the maximum difference between the temperature of a commodity and the ambient air temperature, and to generate a control signal, said control signal being input to said control means; said control means being adapted to control the rate at which said gas pumping means pumps the fumigant-containing gas into the silos so that the rate of flow of the I WO 94/28746 PCT/AU94/00324 27 fumigant-containing gas into the silos has a value, Q, which is calculated using the formula gxP 1 1 xA Ix I RxRa T. T9 where QB is expressed in m 3 sec"; g is the acceleration due to gravity (approximately 9.8 m sec'2); P, is the atmospheric pressure expressed in Pascals; R, is the gas constant for air 287 J kg"' K- 1 T, is the temperature of the air outside the silos, expressed in K; Tg is the temperature of a commodity in a silo which differs most from also in K; R is a resistance factor (in Pascals sec which depends upon the nature of the stored commodities in the silos; and A is the sum of the horizontal cross-sectional areas of the silos, in square metres.
14. Fumigation apparatus as defined in claim 11, claim 12 or claim 13, in which said processing means is a programmed microprocessor or a programmed computer. Fumigation apparatus as defined in any one of claims 11 to 14, including means to maintain a predetermined minimum value of said flow rate when the calculated value of QS is less than said minimum flow rate value.
WO 94/28746 PCT/AU94/00324 28
16. A fumigation method as defined in any one of claims 1 to 10, in which the or each silo is only partially filled with a commodity, and the calculated value of Qf is multiplied by a factor f, where f h,/hg, h, is the height of the silo, and hg is the height of the commodity in the silo.
17. Fumigation apparatus as defined in any one of claims 11 to 15, in which the or each silo is only partially filled with a commodity, and the calculated value of Qf is multiplied by a factor f, where f h, is the height of the silo, and hg is the height of the commodity in the silo.
18. A method of fumigation of a particulate commodity stored in a silo, or in a plurality of silos of a storage facility, substantially as hereinbefore described with reference to Figure 1 of the accompanying drawings.
19. Apparatus for use in the fumigation of a particulate commodity stored in a silo, or in a plurality of silos of a storage facility, substantially as hereinbefore described with reference to Figure 1 of the accompanying drawings.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AU69662/94A AU685467B2 (en) | 1993-06-15 | 1994-06-15 | Improved fumigation of particulate commodities |
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AUPL944293 | 1993-06-15 | ||
| AUPL9442 | 1993-06-15 | ||
| AU69662/94A AU685467B2 (en) | 1993-06-15 | 1994-06-15 | Improved fumigation of particulate commodities |
| PCT/AU1994/000324 WO1994028746A1 (en) | 1993-06-15 | 1994-06-15 | Improved fumigation of particulate commodities |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| AU6966294A AU6966294A (en) | 1995-01-03 |
| AU685467B2 true AU685467B2 (en) | 1998-01-22 |
Family
ID=25636016
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| AU69662/94A Ceased AU685467B2 (en) | 1993-06-15 | 1994-06-15 | Improved fumigation of particulate commodities |
Country Status (1)
| Country | Link |
|---|---|
| AU (1) | AU685467B2 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AUPN004494A0 (en) * | 1994-12-14 | 1995-01-12 | Commonwealth Scientific And Industrial Research Organisation | Fumigation of multiple storages with recirculating gaseous fumigant |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AU5858490A (en) * | 1989-06-27 | 1991-01-17 | Commonwealth Scientific And Industrial Research Organisation | Phosphine fumigation method |
-
1994
- 1994-06-15 AU AU69662/94A patent/AU685467B2/en not_active Ceased
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AU5858490A (en) * | 1989-06-27 | 1991-01-17 | Commonwealth Scientific And Industrial Research Organisation | Phosphine fumigation method |
Also Published As
| Publication number | Publication date |
|---|---|
| AU6966294A (en) | 1995-01-03 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US5756046A (en) | Fumigation of particulate commodities | |
| US20230180776A1 (en) | Ripening chamber and method for ripening fruit | |
| US8177883B2 (en) | Container with controlled atmosphere | |
| EP2922769B1 (en) | Improvements in control of gas composition within a container | |
| US8079757B2 (en) | Apparatus, method, and system for measuring water activity and weight | |
| AU2014219516B2 (en) | Method and system for packaging respiring produce | |
| KR101825958B1 (en) | Internal environment control system and method for many CA storages | |
| RU2005112558A (en) | METHOD AND SYSTEM FOR REGULATING PRODUCT DENSITY | |
| RU96101189A (en) | IMPROVED FUMIGATION OF SMALL BULK PRODUCTS | |
| JP2022040088A (en) | Antifungal and antibacterial system and method of chinese medicine by low oxygen gas substitution | |
| AU2016300215A1 (en) | Monitoring state of produce within transport containers | |
| AU685467B2 (en) | Improved fumigation of particulate commodities | |
| Mahajan et al. | Mathematical model for transpiration rate at 100% humidity for designing modified humidity packaging | |
| Rameshbabu et al. | Mortality of Cryptolestes ferrugineus (Stephens) adults and eggs in elevated carbon dioxide and depleted oxygen atmospheres | |
| Hübert et al. | Artificial fruit: Postharvest online monitoring of agricultural food by measuring humidity and temperature | |
| Garcıa-Gimeno et al. | Determination of packaged green asparagus shelf-life | |
| EP1912511A2 (en) | Device for controlling the gas medium inside a container | |
| AU686491B2 (en) | Fumigation of multiple storages with recirculating gaseous fumigant | |
| Timlick et al. | Nitrogen as a major component of a controlled atmosphere to manage stored product insect pests in large vertical storage | |
| IL41776A (en) | Method for preserving perishable materials | |
| Reddy et al. | Estimation of durability of rice grains using sensors and mobile technology | |
| Lin et al. | Assessing CO2-Modified atmosphere fumigation in a concrete maize silo for feasibility, gas distribution, and insect control efficacy | |
| WO2025247523A1 (en) | Industrial process for the sanitization, disinfection and preservation of small fruits | |
| Roberts et al. | SEED STORAGE, LOSS OF VIABILITY, GENETIC DAMAGE, AND | |
| Lu | E FEE ‘) 3 |