AU692759B2 - Perstraction with chemical reaction - Google Patents
Perstraction with chemical reactionInfo
- Publication number
- AU692759B2 AU692759B2 AU59663/94A AU5966394A AU692759B2 AU 692759 B2 AU692759 B2 AU 692759B2 AU 59663/94 A AU59663/94 A AU 59663/94A AU 5966394 A AU5966394 A AU 5966394A AU 692759 B2 AU692759 B2 AU 692759B2
- Authority
- AU
- Australia
- Prior art keywords
- oxygen
- fluid
- membrane
- process according
- stripper
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
- 238000006243 chemical reaction Methods 0.000 title description 17
- 239000001301 oxygen Substances 0.000 claims description 64
- 229910052760 oxygen Inorganic materials 0.000 claims description 64
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical group [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 63
- 239000012528 membrane Substances 0.000 claims description 49
- 238000000034 method Methods 0.000 claims description 45
- 230000008569 process Effects 0.000 claims description 40
- GEHJYWRUCIMESM-UHFFFAOYSA-L sodium sulfite Chemical compound [Na+].[Na+].[O-]S([O-])=O GEHJYWRUCIMESM-UHFFFAOYSA-L 0.000 claims description 33
- 239000012530 fluid Substances 0.000 claims description 21
- 239000007789 gas Substances 0.000 claims description 19
- 239000003638 chemical reducing agent Substances 0.000 claims description 13
- 235000010265 sodium sulphite Nutrition 0.000 claims description 11
- OAKJQQAXSVQMHS-UHFFFAOYSA-N Hydrazine Chemical compound NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 claims description 8
- 239000003153 chemical reaction reagent Substances 0.000 claims description 7
- 239000000203 mixture Substances 0.000 claims description 7
- -1 permanganate Chemical compound 0.000 claims description 7
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims description 6
- 230000002209 hydrophobic effect Effects 0.000 claims description 6
- TXUICONDJPYNPY-UHFFFAOYSA-N (1,10,13-trimethyl-3-oxo-4,5,6,7,8,9,11,12,14,15,16,17-dodecahydrocyclopenta[a]phenanthren-17-yl) heptanoate Chemical compound C1CC2CC(=O)C=C(C)C2(C)C2C1C1CCC(OC(=O)CCCCCC)C1(C)CC2 TXUICONDJPYNPY-UHFFFAOYSA-N 0.000 claims description 4
- 229910021591 Copper(I) chloride Inorganic materials 0.000 claims description 4
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 claims description 4
- AVXURJPOCDRRFD-UHFFFAOYSA-N Hydroxylamine Chemical compound ON AVXURJPOCDRRFD-UHFFFAOYSA-N 0.000 claims description 4
- DWAQJAXMDSEUJJ-UHFFFAOYSA-M Sodium bisulfite Chemical compound [Na+].OS([O-])=O DWAQJAXMDSEUJJ-UHFFFAOYSA-M 0.000 claims description 4
- 229910021626 Tin(II) chloride Inorganic materials 0.000 claims description 4
- OXBLHERUFWYNTN-UHFFFAOYSA-M copper(I) chloride Chemical compound [Cu]Cl OXBLHERUFWYNTN-UHFFFAOYSA-M 0.000 claims description 4
- WQGWDDDVZFFDIG-UHFFFAOYSA-N pyrogallol Chemical compound OC1=CC=CC(O)=C1O WQGWDDDVZFFDIG-UHFFFAOYSA-N 0.000 claims description 4
- 150000003839 salts Chemical class 0.000 claims description 4
- 239000012279 sodium borohydride Substances 0.000 claims description 4
- 229910000033 sodium borohydride Inorganic materials 0.000 claims description 4
- HRZFUMHJMZEROT-UHFFFAOYSA-L sodium disulfite Chemical compound [Na+].[Na+].[O-]S(=O)S([O-])(=O)=O HRZFUMHJMZEROT-UHFFFAOYSA-L 0.000 claims description 4
- 239000001119 stannous chloride Substances 0.000 claims description 4
- 229940045803 cuprous chloride Drugs 0.000 claims description 3
- 239000007800 oxidant agent Substances 0.000 claims description 3
- 229910004879 Na2S2O5 Inorganic materials 0.000 claims description 2
- 125000000217 alkyl group Chemical group 0.000 claims description 2
- FLLNLJJKHKZKMB-UHFFFAOYSA-N boron;tetramethylazanium Chemical compound [B].C[N+](C)(C)C FLLNLJJKHKZKMB-UHFFFAOYSA-N 0.000 claims description 2
- XEVRDFDBXJMZFG-UHFFFAOYSA-N carbonyl dihydrazine Chemical compound NNC(=O)NN XEVRDFDBXJMZFG-UHFFFAOYSA-N 0.000 claims description 2
- KRVSOGSZCMJSLX-UHFFFAOYSA-L chromic acid Substances O[Cr](O)(=O)=O KRVSOGSZCMJSLX-UHFFFAOYSA-L 0.000 claims description 2
- 229940117975 chromium trioxide Drugs 0.000 claims description 2
- WGLPBDUCMAPZCE-UHFFFAOYSA-N chromium trioxide Inorganic materials O=[Cr](=O)=O WGLPBDUCMAPZCE-UHFFFAOYSA-N 0.000 claims description 2
- JOPOVCBBYLSVDA-UHFFFAOYSA-N chromium(6+) Chemical compound [Cr+6] JOPOVCBBYLSVDA-UHFFFAOYSA-N 0.000 claims description 2
- GAMDZJFZMJECOS-UHFFFAOYSA-N chromium(6+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[Cr+6] GAMDZJFZMJECOS-UHFFFAOYSA-N 0.000 claims description 2
- SOCTUWSJJQCPFX-UHFFFAOYSA-N dichromate(2-) Chemical compound [O-][Cr](=O)(=O)O[Cr]([O-])(=O)=O SOCTUWSJJQCPFX-UHFFFAOYSA-N 0.000 claims description 2
- AWJWCTOOIBYHON-UHFFFAOYSA-N furo[3,4-b]pyrazine-5,7-dione Chemical compound C1=CN=C2C(=O)OC(=O)C2=N1 AWJWCTOOIBYHON-UHFFFAOYSA-N 0.000 claims description 2
- 229940079877 pyrogallol Drugs 0.000 claims description 2
- VFWRGKJLLYDFBY-UHFFFAOYSA-N silver;hydrate Chemical compound O.[Ag].[Ag] VFWRGKJLLYDFBY-UHFFFAOYSA-N 0.000 claims description 2
- 239000004289 sodium hydrogen sulphite Substances 0.000 claims description 2
- 235000010267 sodium hydrogen sulphite Nutrition 0.000 claims description 2
- 239000004296 sodium metabisulphite Substances 0.000 claims description 2
- 235000010262 sodium metabisulphite Nutrition 0.000 claims description 2
- 235000011150 stannous chloride Nutrition 0.000 claims description 2
- 230000001590 oxidative effect Effects 0.000 claims 2
- 239000000243 solution Substances 0.000 description 28
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 28
- 229910001868 water Inorganic materials 0.000 description 26
- 238000012546 transfer Methods 0.000 description 17
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 9
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 8
- 229940123973 Oxygen scavenger Drugs 0.000 description 7
- 238000006555 catalytic reaction Methods 0.000 description 7
- 230000000694 effects Effects 0.000 description 7
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 6
- RAHZWNYVWXNFOC-UHFFFAOYSA-N Sulphur dioxide Chemical compound O=S=O RAHZWNYVWXNFOC-UHFFFAOYSA-N 0.000 description 6
- 230000004907 flux Effects 0.000 description 6
- 229910000037 hydrogen sulfide Inorganic materials 0.000 description 6
- 239000007788 liquid Substances 0.000 description 6
- 229920006395 saturated elastomer Polymers 0.000 description 6
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 5
- 238000005259 measurement Methods 0.000 description 5
- GRNVJAJGRSXFFZ-UHFFFAOYSA-N sulfurous acid;hydrate Chemical compound O.OS(O)=O GRNVJAJGRSXFFZ-UHFFFAOYSA-N 0.000 description 5
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 4
- 229920013683 Celanese Polymers 0.000 description 4
- 230000002378 acidificating effect Effects 0.000 description 4
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 description 4
- 239000012510 hollow fiber Substances 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- 229920000544 Gore-Tex Polymers 0.000 description 3
- 239000004743 Polypropylene Substances 0.000 description 3
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
- 238000005260 corrosion Methods 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 3
- 238000000354 decomposition reaction Methods 0.000 description 3
- 238000009792 diffusion process Methods 0.000 description 3
- 239000000835 fiber Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 229920001155 polypropylene Polymers 0.000 description 3
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 3
- 239000004810 polytetrafluoroethylene Substances 0.000 description 3
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 2
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 2
- 229910021529 ammonia Inorganic materials 0.000 description 2
- 229910052794 bromium Inorganic materials 0.000 description 2
- 239000001569 carbon dioxide Substances 0.000 description 2
- 229910002092 carbon dioxide Inorganic materials 0.000 description 2
- 239000003054 catalyst Substances 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 2
- XLJKHNWPARRRJB-UHFFFAOYSA-N cobalt(2+) Chemical compound [Co+2] XLJKHNWPARRRJB-UHFFFAOYSA-N 0.000 description 2
- 238000006392 deoxygenation reaction Methods 0.000 description 2
- 230000001419 dependent effect Effects 0.000 description 2
- 230000008021 deposition Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 229910001882 dioxygen Inorganic materials 0.000 description 2
- 239000012153 distilled water Substances 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 229910000069 nitrogen hydride Inorganic materials 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 238000005086 pumping Methods 0.000 description 2
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 1
- 229910017912 NH2OH Inorganic materials 0.000 description 1
- RSPISYXLHRIGJD-UHFFFAOYSA-N OOOO Chemical group OOOO RSPISYXLHRIGJD-UHFFFAOYSA-N 0.000 description 1
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-N Sulfurous acid Chemical compound OS(O)=O LSNNMFCWUKXFEE-UHFFFAOYSA-N 0.000 description 1
- 239000003929 acidic solution Substances 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 150000001299 aldehydes Chemical class 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- UYJXRRSPUVSSMN-UHFFFAOYSA-P ammonium sulfide Chemical compound [NH4+].[NH4+].[S-2] UYJXRRSPUVSSMN-UHFFFAOYSA-P 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000001311 chemical methods and process Methods 0.000 description 1
- 239000013626 chemical specie Substances 0.000 description 1
- 229910001919 chlorite Inorganic materials 0.000 description 1
- 229910052619 chlorite group Inorganic materials 0.000 description 1
- QBWCMBCROVPCKQ-UHFFFAOYSA-N chlorous acid Chemical compound OCl=O QBWCMBCROVPCKQ-UHFFFAOYSA-N 0.000 description 1
- 150000001868 cobalt Chemical class 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical class [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- GVPFVAHMJGGAJG-UHFFFAOYSA-L cobalt dichloride Chemical compound [Cl-].[Cl-].[Co+2] GVPFVAHMJGGAJG-UHFFFAOYSA-L 0.000 description 1
- 239000013065 commercial product Substances 0.000 description 1
- 238000012790 confirmation Methods 0.000 description 1
- 239000000356 contaminant Substances 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 239000008367 deionised water Substances 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010790 dilution Methods 0.000 description 1
- 239000012895 dilution Substances 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000008246 gaseous mixture Substances 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- IXCSERBJSXMMFS-UHFFFAOYSA-N hydrogen chloride Substances Cl.Cl IXCSERBJSXMMFS-UHFFFAOYSA-N 0.000 description 1
- 229910000041 hydrogen chloride Inorganic materials 0.000 description 1
- CUILPNURFADTPE-UHFFFAOYSA-N hypobromous acid Chemical compound BrO CUILPNURFADTPE-UHFFFAOYSA-N 0.000 description 1
- 230000005764 inhibitory process Effects 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- PNDPGZBMCMUPRI-UHFFFAOYSA-N iodine Chemical compound II PNDPGZBMCMUPRI-UHFFFAOYSA-N 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 239000004310 lactic acid Substances 0.000 description 1
- 235000014655 lactic acid Nutrition 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 150000002926 oxygen Chemical class 0.000 description 1
- 230000002572 peristaltic effect Effects 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 150000003138 primary alcohols Chemical class 0.000 description 1
- 230000002000 scavenging effect Effects 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-L sulfite Chemical compound [O-]S([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-L 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical group 0.000 description 1
- 235000011149 sulphuric acid Nutrition 0.000 description 1
- 239000008399 tap water Substances 0.000 description 1
- 235000020679 tap water Nutrition 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
- 229910001428 transition metal ion Inorganic materials 0.000 description 1
- 229910021642 ultra pure water Inorganic materials 0.000 description 1
- 239000012498 ultrapure water Substances 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
Landscapes
- Pharmaceuticals Containing Other Organic And Inorganic Compounds (AREA)
Description
PERSTRACTION WITH CHEMICAL REACTION
Field of the Invention
This invention relates to a membrane-moderated chemical process for the removal of dissolved oxygen from liquid or gas streams.
Background of the Invention
Boiler/turbine operation in power stations typically involves mechanical deaeration of water at two points; at the exhausted steam condenser using an extraction pump or steam jet ejector, and prior to entering the boiler using a spray or tray-type deaerator. Mechanical deaeration typically reduces dissolved oxygen levels to less than lppm.
However, even trace amounts of dissolved oxygen in boiler feedwater can cause severe oxygen pitting problems in the boiler tanks and hence complete removal is achieved by the addition of an oxygen scavenger at the storage section of the deaerator or at the feedwater storage tank. Indeed, some power stations do not have facilities for mechanical deaeration and rely heavily on chemical dosing.
The preferred oxygen scavenger is sodium sulfite. However, the current use of less effective and/or environmental unfriendly scavengers has resulted from the potential for thermal decomposition of sodium sulphite above 277°C to give hydrogen sulfide and sulfur dioxide. The degree of decomposition depends on pressure, concentration, pH and temperature. In general, direct dosing of water by sodium sulfite is limited to applications where operating pressures do not exceed 10300kPa (1500 psig) and other conditions are suitable.
Even under moderate pressures (up to 10300 kPa) some decomposition products are formed with resulting lowering of the pH of the steam and condensate through hydrogen sulfide and sulfur dioxide evolution. Acidic solutions act as corrosion catalysts. When condensate or water re-use streams are used as boiler feedwater, inhibition of the sulfite- oxygen reaction by chelants, organic contaminants in the feedwater, and other water treatment chemicals may also occur.
In boiler feedwater treatment, protection against corrosion during startup and shutdown and while the boiler system is on standby or in storage is important. These are critical periods since mechanical deaeration is not in operation. Corrosion during these stages occurs as the result of a large amount of cold water (where dissolved oxygen solubility is greatest) contacting the unit.
Cold water storage is normally accomplished using relatively high concentrations of chemicals, with or without forced circulation. However, these cause deposition problems when the unit is brought on line. For example, low pressure units typically use 200 ppm sodium sulfite with the resulting deposition of sulfate salts.
A membrane process for the removal of oxygen from water has been described by M.C. Yang and E. L. Cussler (AlChE J., 2 No.11, pp. 1910-1916, 1986) and by M.S.L. Tai, I. Chua, K. Li, W.J. Ng and W.K. Teo (Proc. "IMSTEC92", Sydney, Australia, pp.306-308, 1992). In that process the water to be deoxygenated is pumped through the lumens of microporous, hydrophobic (non-wettable) hollow fibre membranes with a sweep gas (nitrogen) passing over the outside of the fibres (shell side) or vice versa. Oxygen desorbs from the water (feed) stream, diffuses across the membrane, and is then swept away by the gas stream. Yang and Cussler also employed a vacuum in place of the sweep gas with similar results. This process involves purely the "mechanical" removal of oxygen from the feed stream by the use of a "sweep" gas. No chemical reaction takes place at the membrane/sweep gas interface between the oxygen which has diffused through the membrane and the sweep gas. One disadvantage of this method is that oxygen, once having entered the stripper side of the membrane, must pass along the membrane face and thereby give a smaller oxygen partial pressure gradient than that which could be obtained if the oxygen was eliminated and accordingly the driving force of the oxygen removal is reduced.
Another related membrane process is that described by Z. Qi and E.L. Cussler (AlChE J., 31 No. 9, pp 1548-1553, 1.985) and by M.J. Semmens, D.M. Foster and E.L. Cussler (J. Memb. Sci., 5±, pp 127-140, 1990). In that process aqueous solutions of volatile solutes whose solubility can be enhanced by acid or base-induced ionisation are pumped over one face of a microporous, hydrophobic membrane, or through the lumens of hollow fibre membranes of that type, while a stripping solution containing 0.5 N sulfuric acid or 0.5 N sodium hydroxide contacts the opposite surface. The volatile solute desorbs from the feed stream, diffuses across the membrane, and dissolves in the stripping solution.
The above process is applicable to the removal of acidic and basic solutes only, that is, to solutes which produce H3θ+ and OH" ions respectively when dissolved in water. When the solute dissolves in the stripping solution the position of the equilibrium is pushed "to the right" by acid (basic solutes) or base (acidic solutes), thereby reducing the concentration of the solute in its original form. The partial pressure of that species at the stripper-membrane interface is thus reduced and hence an effective driving force is maintained. The following solutes were used in that work; bromine, hydrogen sulfide,
iodine, sulfur dioxide, ammonia, ammonium sulfide, acetic acid, hydrogen chloride and lactic acid.
The equilibrium reactions discussed above are illustrated below for two acidic solutes, H2S (hydrogen sulfide) and bromine (Br2) which require a basic stripper (NaOH) and for a basic solute, NH3 (ammonia) which requires an acidic stripper (H2SO4).
H2S + H2O HS" + H3O+
Br2 + 2 H2O Br + HOBr + H3O+
NH3 + H2O NH4 + + OH¬
The process is not applicable to oxygen removal since oxygen does not react with water upon dissolution and is otherwise unaffected by the presence of acid or base.
Accordingly investigations have been carried out in an effort to improve the removal of oxygen from liquid and gaseous feed streams.
This invention is relevant to the removal of oxygen from boiler-feed and cooling stream water as treatment can take place in a low temperature, low pressure point in a Power Station such that decomposition products ( with a resulting lowering of pH ) are not formed. Further the invention is advantageous as the water stream does not make direct contact with the stripper so that reaction products eg SOA^' do not contribute to the "total solids content" of the water and hence scaling problems are reduced. The invention is also relevant to the production of ultrapure water for use in the semiconductor, pharmaceuticals and biotechnology industries since very low levels of oxygen can be achieved. This invention is thus applicable to any volatile solute which may be required to be removed from a solution or gas mixture such as the removal of oxygen from mixtures of gases. One such application is as a polishing step in the production of ultrapure nitrogen from air.
Description of the Invention
According to one aspect of the present invention there is provided a process for removing a volatile component from a first fluid containing, the volatile component including the steps of:
(a) contacting one surface of a microporous hydrophobic membrane with the first fluid;
(b) contacting the other surface of the membrane with a second fluid containing a redox reagent with which the volatile component will react, whereby the volatile component moves from the first fluid, passes through the membrane and reacts with the redox reagent of the second fluid
Any gas-permeable hydrophobic membrane (non-wettable by water) in any structural configuration (hollow fibre, flat sheet, spiral wound, tubular, fan shaped etc) may be utilised. Examples include microporous polytetrafluoroethylene membranes such as those sold under the trade name Goretex, or polypropylene membranes such as those sold under the trade marks Celgard and Accurel.
Volatile components are those components which are capable of being oxidised or reduced by a redox reagent of the second fluid and include such components as oxygen, halogens and ozone which can be reduced; primary alcohols, aldehydes, ketones and alkenes which can be oxidised.
According to a preferred form of the invention the first fluid is an aqueous feed stream containing oxygen and the second fluid is a stripping solution containing an appropriate reducing agent for oxygen.
In another form of the invention the first fluid is a gaseous mixture containing oxygen. This process is identical to that described for the deoxygenation of liquids except that the oxygen is already in the gaseous form and therefore does not desorb form a liquid feed stream. That is, elimination of molecular oxygen from the stripper by reaction with a reducing agent causes molecular oxygen at the membrane-stripper interface to dissolve in the stripper and react. This oxygen is in turn replaced by oxygen which leaves the gaseous feed stream and passes through the membrane.
When the stripper solution is recirculated back to a stripper supply tank the stripper becomes saturated with the other gases present in the mixture and, unless these gases react with the reducing agent, will then not be removed from the gas feed stream.
A number of preferred types of reducing agents (oxygen scavengers) may be selected for use in this process. Oxygen scavengers which are in common use for boiler and cooling water treatment includes sodium sulfite (Na2SO3), sodium metabisulphite (Na2S2O5), sodium bisulphite (NaHSO3), hydrazine (N2H4.H2O), hydroxylamine (NH2OH) in the form of salts and alkyl derivatives, hydroquinone (CgH4(OH)2) derivatives, and carbohydrazide (NH NHCONHNH2). As an example, the oxygen scavenging action of sodium sulfite is indicated as follows:
2Na SO3(aq) + O2(aq) 2Na2SO4(aq).
Preferably, the oxygen scavenger is non-volatile and does not produce volatile reaction products. Volatility will cause contamination of the feed stream from which the oxygen is being removed. For example, whilst the oxygen scavengers hydrazine and hydroxylamine and their homologs can be used in the process they are less effective than other reducing agents. Other reducing agents which may be used include stannous chloride (SnCl2), cuprous chloride (CuCl), sodium borohydride (NaBH4), tetramethylammonium borohydride ((CH )4NBH4) and pyrogallol (CgHgOs).
Typically large concentrations of the oxygen scavenger may be utilised. Preferably Na2SO3 of 5-15 per cent w/v may be used so that the ratio of the volume of feed fluid to the volume of stripping solution is high.
For example, 500L of stripping solution containing 15 per cent w/v of sodium sulfite (75 kg total) will be sufficient to treat one megalitre of feedwater in a thermal power station, assuming that the initial oxygen content is 8 ppm. When it is considered that most of the feedwater is reused in the system with little reoxygenation, the volume ratio of the two streams is increased greatly; that is, the ratio of water volume to stripper volume is increased.
The preferred types of oxidants for volatile components which are capable of being oxidised include chromium trioxide, dichromate, chromic acid, permanganate, hydrogen peroxide, silver(I) oxide, Mn(VII) or Cr(VI).
In another preferred embodiment of the invention the temperature of the stripping solution may be increased by a few degrees, for example between 3 and 5° C above the feed stream temperature. This may be desirable as water vapour pressure lowered by the downstream chemicals may otherwise cause dilution of the stripping solution by water vapour transport across the membrane.
The temperature range required for the effective removal of oxygen from liquids and gas mixtures using the membrane controlled process is limited by the temperature constraints of the membrane and reductants. The preferred temperature for the operation of the process is, however, between 0°C and 50°C.
The direction of the flow of these streams may be co-current or counter current, depending on the inter-facial pressure gradient requirements dictated by the design of the membrane module.
In the event that the second fluid (stripping solution) also initially includes oxygen the reducing agent completely depletes the stripping solution of oxygen so that the partial pressure of oxygen at the membrane-stripping solution interface is effectively maintained at zero.
This results in the creation of an oxygen partial pressure gradient from the feed stream (upstream) side to the stripping (downstream) side of the membrane with consequent diffusion of oxygen across the membrane. On contacting the stripping solution the oxygen dissolves and reacts with the reducing agent, thereby maintaining a partial pressure gradient. In this way the feed stream is stripped of oxygen.
Description of Drawings and Examples
The invention will now be further illustrated by reference to the drawings and examples in which:
Figure 1 is a schematic diagram of the process and equipment referred to in Example 1.
Figure 2 is a graph of oxygen mass transfer concentration (OMTC) or (Ko) verses feed flow rate for a stripper solution at three different flow rates.
Figure 3 is a graph of OMTC verses feed flowrate for three stripper solutions at constant stripper flow rate.
Figure 4 is a graph of OMTC verses feed flowrate for six stripper solutions at constant flow rate. Figure 5 is a graph of OMTC verses feed Flowrate for an uncatalysed and catalysed stripper solutions at constant flow rates and at three different temperatures.
Figure 6 is a graph of Ko verses feed flow rate of the process described in Example 2.
Examples
The following are specific examples of preferred forms of the invention.
Example 1
In this example the operating conditions under which deoxygenation takes place were varied in order to characterise the process in terms of the various resistances to mass transfer. The conditions which were varied included feed (water) flowrate, stripper flowrate, stripper concentration, and reaction catalysis and temperature. The results of this work are applicable to the particular membrane module used, namely a Hoechst Celanese
Contractor, and may vary for other membranes and modules. The following specifications relate to the Hoechst module. membrane type hollow fiber isotactic polypropylene membrane area 0.4m--- pore diameter 0.05 x 10_orn porosity 30%
The feed stream employed in this example was distilled water saturated with oxygen. Oxygen-saturated feed was used to simulate the process by which oxygen would be extracted from feedwater for boilers dedicated to steam production for process use, that is where no prior mechanical deaeration is employed.
A schematic diagram of the process and equipment is shown in Fig. 1. The feedwater was pumped through the tube (lumen) side of the hollow fibers (shown as a single piece of membrane in cross-section in Fig. 1) before entering the base of a small cell where it immediately impinged on the membrane of a dissolved oxygen (DO) meter. The outlet stream was then discarded rather than being recirculated back to the feed reservoir in order that single-pass oxygen removal could be observed. A single pass was all that was required in this example as the purpose was to characterise the process in terms of its various resistances to mass transfer rather than to reduce the dissolved oxygen level to zero. The DO meter was regularly calibrated for zero ppm DO using the sulfite stripper in use at the time.
Sodium sulfite stripper solution was pumped through the shell side of the module with the outlet stream being returned to the stripper tank. In measurements requiring the catalysed sulfite-oxygen reaction an excess of cobalt (II) (as cobalt chloride) over that of a typical commercial product (3 parts Co^+ OOOO parts Na2SO3 by weight) was added to the stripper.
For measurements conducted at elevated temperatures the feedwater was maintained at 30°C and 40°C with stirring for approximately one hour prior to use to allow equilibrium to be established. Failure to observe this procedure results in air bubble formation in the module (supersaturation) and consequent errors in DO measurements. The stripper solution was heated to 30°C and 40°C immediately before taking each set of measurements.
Method
The method used to characterise the invention is described below.
The overall mass transfer coefficient (KQ or OMTC), that is the, oxygen flux (removal) per unit driving force (oxygen concentration difference across the membrane) has four main components.
(a) feed side mass transfer (b) stripper side mass transfer
(c) chemical reaction rate (2SO2"3 + O2 → 2SO2_4)
(d) membrane mass transfer
The method of this example was to determine which of the above resistances to mass transfer limits the process. The approach taken was to study the effects of varying the operating conditions of the process as already indicated.
Results
The following results and conclusions relate to the invention when operated as described above for Example 1.
Effect of feedwater and stripper flowrates on K0 (or OMTC) The variations of KQ with feed flowrate using uncatalyzed 5% Na2SO3 at three stripper flowrates (50,200 and 400 mL/m) at 20°C are shown in Fig. 2. The horizontal trends of the Ko plots indicate that feed flowrate does not limit the process under the operating conditions employed. This is consistent with theoretical calculations which suggest that feed side resistance will not be limiting when KQ is less than 65-70 mg/m2h ppm. Figure 2 also shows that the KQ plots for the three stripper flowrates are not significantly different, suggesting that the operation of the invention is not limited by stripper side resistance.
Effect of stripper concentration on KQ
Figure 3 shows a plot of KQ versus feed flow rate for three different stripper concentrations (5,10 and 15% w/v) at a stripper flowrate of 200mL/m at 20°C. The results show that KQ decreases with increasing stripper concentration over the range of concentrations studied. These results indicate that the operation of the invention is sensitive to stripper concentration, presumably because of reduced solubility and slower diffusion of oxygen in the more concentrated solutions.
Effect of catalysis of the sulfite-oxygen reaction on K0
The variation of KQ with feed flowrate for the three stripper concentrations at 200mL/m at 20°C with and without catalysis is shown in Figure 4. The results show that catalysis has a marked effect on mass transfer, as summarised below.
Na2SO3 average KQ (or OMTC) average Ko(or OMTC) concentration (uncatalysed) (catalysed)
% w/v mg/m2h ppm mg/m2h ppm
5 23.5 47.2
10 14.6 43.6
15 11.4 42.9 Of particular interest is the similarity of the average KQ values for each stripper concentration when the reaction is catalysed. This suggests that the process is not limited significantly by stripper concentration when the reaction is catalysed. This is attributed to a shorter diffusional path for oxygen before colliding with a sulfite ion with appropriate kinetic energy to overcome the now lowered activation energy. The efficiency of the process depends on the magnitude of KQ. This is increased by catalysis. Catalysts which can be used include inorganic salts of cobalt, cobalt complexes, manganous salts, manganous complexes, hydrogen peroxide, chlorite, a variety of transition metal ions (Co2+, Mn2+, Cu2+) and light.
Effect of temperature on K0 The variation of KQ with feed flowrate using uncatalysed and catalysed 10% w/v Na2SO3 stripper at 400mL/m at 20,30 and 40°C (each ± 2°C) is shown in Figure 5. The use of elevated temperatures had a marked influence on KQ, with both the uncatalysed and catalysed values being increased by approximately 100% on raising the temperature from 20 to 40°C. The average KQ values at each temperatures are summarised below.
αvωαgυ Q
Temperature a v ^ •*-*•£*-' -*■ J
(°C) uncatalysed catalysed
(mg/m2h ppm) (mg/m*--h ppm)
20 20.1 33.9
30 22.4 61.0
40 39.2 71.4
The fact that the KQ increased sharply with temperature confirms that the process is limited by reaction rate. There is nothing in the feed side and membrane mass transfer mechanisms that can explain such a sensitivity to temperature. On the other hand, reaction rates are strongly dependent on temperature and are expected to approximately double for each 10° C rise. This suggests that further increases in temperature can result in substantially higher fluxes. The fact that the increase in KQ from 30 to 40°C was only 20% indicates that another resistance, probably feed side mass transfer, is starting to limit the process at high fluxes as predicted on theoretical grounds.
Membrane mass transfer In the absence of an independent measurement of the membrane mass transfer coefficient, the value has been estimated from theory. The most applicable gas permeation theory is Knudsen diffusion. The membrane mass transfer coefficient estimated from this theory is of the order of 10^ mg/m2h ppm, which is several orders of magnitude higher than the measured overall mass transfer coefficients. This strongly suggests that the membrane resistance is insignificant.
Example 1 serves to demonstrate the characteristics of the invention when used in conjunction with a Hoechst Celanese Contactor. These characteristics are summarised below.
(1) Feed side mass transfer resistance is not limiting at low fluxes. Results obtained at elevated temperatures suggest that it may be limiting when the KQ increases to about 70 mg/m2h ppm in accordance with theoretical predictions.
(2) Stripper side mass transfer is not limited by flowrate but is limited by high stripper concentration. However, the latter has an insignificant effect when the sulfite- oxygen reaction is catalysed.
(3) The process is limited by the rate of the sulfite-oxygen reaction. However, KQ can be at least doubled by catalysis.
(4) An approximately 100% increase in KQ can be achieved for both the uncatalyzed and catalysed process by stripping at 40°C rather than at ambient temperature (20° C).
Example 2
This example was intended to confirm the best performance achieved in Example 1, namely a KQ of 70-75 mg/m2h ppm using catalysis at 40°C. In this case however the feedwater DO content was adjusted to about 1 ppm by the addition of a small quantity of Na2SO3 in order to stimulate a process in which prior mechanical deaeration had been effected, for example that in a thermal power station.
A Hoechst Celanese contractor identical to that used in Example 1 and having no previous use was employed in this example. The stripper solution used was 5% w/v Na2SO3. All other experimental details are as given in Example 1.
Results
A plot of KQ versus feed flowrate is shown in Fig. 6. Unlike the data obtained in Example 1 (Fig. 5), KQ shows a definite increase with increasing flowrate before appearing to level out at 80-85 mg/m2h ppm. This value is in reasonable agreement with that obtained in Example 1 and is accepted as confirmation of the former results. Indeed, the small discrepancy between the values may be attributed to the use of different modules with different membrane histories.
In Example 1, KQ remained constant over the range of feed flowrates used and it was therefore concluded that feedside resistance is non-limiting, at least at lower fluxes. In this example however, feedside resistance is indeed limiting at even low fluxes. This observation is attributed to the low DO level of the feedwater. It appears that DO depletion of the feedwater in the module is so rapid due to its low initial level that the amount of oxygen transported across the membrane is dependent on the rate of delivery to the module.
Based on the results discussed in Example 2 the following can be concluded. (1) The best performance achieved in Example 1 has been confirmed in an independent trial.
(2) The invention is equally suited to oxygen removal from saturated and low concentration streams although relatively high feed flowrates are required in the latter case to reduce feed side resistance.
Example 3 In this example the effectiveness of the invention in producing very low levels of oxygen in the feed stream by recirculation through a single Hoechst Celanese Contractor was tested. The latter was identical to those used in Examples 1 and 2 but with a different membrane history.
A sample of lOOOmL of tap water which was saturated with air was pumped through the lumens of the hollow fiber module with recirculation back to the feed reservoir at 23°C. A 5% w/v Na2SO3 solution was pumped through the shell side of the module with recirculation back to the stripper tank. The flowrate of each stream was 1000 mL/m. In this example the water feed was protected from reoxygenation by a blanket of carbon dioxide. The DO meter was placed in the feed tank which was stirred by the returning oxygen- depleted feed.
Results
The following results were obtained.
Pumping time (s) DO content (ppm)
0 7.05
60 0.74
120 0.00
These results demonstrate that very low DO levels can be obtained using the invention. It should be pointed out however that the DO meter used in this work could be read to the nearest 10 parts per billion only and hence a trace amount of oxygen probably remained after 120 seconds.
Example 4
The work described in this example was carried out to demonstrate that the invention is not limited to use in conjunction with the Hoechst membrane and/or module. A sample of 500ml of distilled, deionised water was pumped over one face of a flat sheet Gortex polytetrafluoroethylene (PTFE) membrane (pore diameter 0.2 micron, surface area 0.0155m2) while a stripping solution containing 5 per cent w/v sodium sulfite and 0.08 per
cent w/v sodium hydroxide was pumped over the opposite face. A plate and frame test cell was used for this purpose.
Both streams were recirculated back to their respective feed containers at a rate of 450ml per minute. The distilled water, which had previously been allowed to become saturated with oxygen and carbon dioxide, was protected from further solubilisation of these gases by a blanket of nitrogen gas. The temperatures of the water and stripper solutions were 23° C and 25°C respectively. Using a dissolved oxygen meter and pH meter for monitoring the water stream the following results were obtained.
Pumping time (sec) Dissolved oxygen content
(ppm)
0 9.90
30 2.74 initial pH 5.25
45 0.73
60 0.18 final pH 6.66
75 0.07
90 0.03
100 0.00
These results show that dissolved oxygen can be removed from the said stripping solution rapidly using the Goretex membrane.
Example 5
This example demonstrates the effectiveness of the invention in the removal of oxygen from gas mixtures. The particular application chosen for this experiment was the removal of oxygen from air. Air was pumped through the lumens of a Terumo Capiox 350 hollow fiber module (polypropylene membrane, area 5m2) at various flowrates in the range of 320 to 1160 mL/m. The stripper solution (5% w/v Na2SO3) was pumped through the shell side of the module in concurrent flow. The gas exiting the module was sampled and analysed by a Fisher Gas Partitioner (Model 1200) with a thermal conductivity detector and a column temperature of 45°C. A double headed peristaltic pump was used to cater for both the air and stripper streams and hence the volumetric stripper flowrate relating to each sample is equal to that of air. The experiment was conducted at 21°C.
Results
The following results were obtained.
Air/stripper flowrate oxygen content after
(mL/m) single pass (%)
320 5.8
550 9.5
660 9.9
810 11.8
910 13.5
1050 14.3
1160 14.9 untreated air 20.7
The results demonstrate that the invention is effective in the removal of oxygen from air.
This invention provides a means for removing oxygen from liquids in which it is dissolved or from gas mixtures by transport across a micro porous, hydrophobic membrane to a stripping solution of an appropriate reducing agent such as sodium sulfite. The oxygen is converted to a new chemical species by reaction with the reducing agent so that the partial pressure of oxygen at the membrane-stripper interface is effectively maintained at zero. The resulting steep partial pressure gradient provides a driving force which is capable of reducing the dissolved oxygen content in the feed stream to very low levels.
Claims (10)
1. A process for the removal of a volatile component from a first fluid containing the volatile component including the steps of :
(a) contacting one surface of a microporous hydrophobic membrane with the first fluid;
(b) contacting the other surface of the membrane with a second fluid containing a redox reagent with which the volatile component will react, whereby the volatile component moves from the first fluid, passes through the membrane and reacts with the redox reagent of the second fluid.
2. A process according to claim 1 wherein the redox reagent is a reductant.
3. A process according to claim 2 wherein the reductant is selected from a group including sodium sulfite (Na2SO3), sodium metabisulphite (Na2S2O5), sodium bisulphite (NaHSO3), hydrazine (N2H4.H2O), hydroxylamine (NH OH) in the form of salts and alkyl derivatives, hydroquinone (CgH4(OH)2) derivatives, carbohydrazide (NH2NHCONHNH2), stannous chloride (SnCl2), cuprous chloride
(CuCl), sodium borohydride (NaBH4), tetramethylammonium borohydride ((CH3)4NBH4) and pyrogallol (C6H6O3).
4. A process according to claim 1 wherein the redox reagent is an oxidant.
5. A process according to claim 4 wherein the oxidant is selected from a group including chromium trioxide, dichromate, chromic acid, permanganate, hydrogen peroxide, silver(I) oxide, Mn(VII) or Cr(VI).
6. A process according to claims 2 or 3 wherein the volatile component is oxygen.
7. A process according to any one of the preceding claims wherein the first fluid is a gas mixture.
8. A process according to any one of the preceding claims wherein the temperature of second fluid exceeds that of the first fluid.
9. A process according to any one of the preceding claims wherein the temperature of the second fluid is maintained at or above the first fluid.
10. A process according to any one of the claims substantially as hereinbefore described by reference to the examples.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AU59663/94A AU692759B2 (en) | 1993-01-28 | 1994-01-28 | Perstraction with chemical reaction |
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AUPL7006 | 1993-01-28 | ||
| AUPL700693 | 1993-01-28 | ||
| PCT/AU1994/000038 WO1994016800A1 (en) | 1993-01-28 | 1994-01-28 | Perstraction with chemical reaction |
| AU59663/94A AU692759B2 (en) | 1993-01-28 | 1994-01-28 | Perstraction with chemical reaction |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| AU5966394A AU5966394A (en) | 1994-08-15 |
| AU692759B2 true AU692759B2 (en) | 1998-06-18 |
Family
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| AU59663/94A Ceased AU692759B2 (en) | 1993-01-28 | 1994-01-28 | Perstraction with chemical reaction |
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| Country | Link |
|---|---|
| AU (1) | AU692759B2 (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4729773A (en) * | 1986-03-04 | 1988-03-08 | Erma Inc. | Unit for degassing liquids |
| US4758416A (en) * | 1986-12-30 | 1988-07-19 | Shell Oil Company | Removal of H2 S from gas streams |
| US4929357A (en) * | 1989-08-09 | 1990-05-29 | Exxon Research And Engineering Company | Isocyanurate crosslinked polyurethane membranes and their use for the separation of aromatics from non-aromatics |
-
1994
- 1994-01-28 AU AU59663/94A patent/AU692759B2/en not_active Ceased
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4729773A (en) * | 1986-03-04 | 1988-03-08 | Erma Inc. | Unit for degassing liquids |
| US4758416A (en) * | 1986-12-30 | 1988-07-19 | Shell Oil Company | Removal of H2 S from gas streams |
| US4929357A (en) * | 1989-08-09 | 1990-05-29 | Exxon Research And Engineering Company | Isocyanurate crosslinked polyurethane membranes and their use for the separation of aromatics from non-aromatics |
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|---|---|
| AU5966394A (en) | 1994-08-15 |
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