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AU703959B2 - Slow release insect repellent formulations and uses - Google Patents
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AU703959B2 - Slow release insect repellent formulations and uses - Google Patents

Slow release insect repellent formulations and uses Download PDF

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Publication number
AU703959B2
AU703959B2 AU15165/95A AU1516595A AU703959B2 AU 703959 B2 AU703959 B2 AU 703959B2 AU 15165/95 A AU15165/95 A AU 15165/95A AU 1516595 A AU1516595 A AU 1516595A AU 703959 B2 AU703959 B2 AU 703959B2
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Prior art keywords
insect
repellent
fabric
powder
composition
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AU15165/95A
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AU1516595A (en
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Nathan M Dry
Raymond J Tucci
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Tucci Associates Inc
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Tucci Associates Inc
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P5/00Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
    • D06P5/02After-treatment
    • D06P5/04After-treatment with organic compounds
    • D06P5/06After-treatment with organic compounds containing nitrogen
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01NPRESERVATION OF BODIES OF HUMANS OR ANIMALS OR PLANTS OR PARTS THEREOF; BIOCIDES, e.g. AS DISINFECTANTS, AS PESTICIDES OR AS HERBICIDES; PEST REPELLANTS OR ATTRACTANTS; PLANT GROWTH REGULATORS
    • A01N25/00Biocides, pest repellants or attractants, or plant growth regulators, characterised by their forms, or by their non-active ingredients or by their methods of application, e.g. seed treatment or sequential application; Substances for reducing the noxious effect of the active ingredients to organisms other than pests
    • A01N25/18Vapour or smoke emitting compositions with delayed or sustained release
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01NPRESERVATION OF BODIES OF HUMANS OR ANIMALS OR PLANTS OR PARTS THEREOF; BIOCIDES, e.g. AS DISINFECTANTS, AS PESTICIDES OR AS HERBICIDES; PEST REPELLANTS OR ATTRACTANTS; PLANT GROWTH REGULATORS
    • A01N25/00Biocides, pest repellants or attractants, or plant growth regulators, characterised by their forms, or by their non-active ingredients or by their methods of application, e.g. seed treatment or sequential application; Substances for reducing the noxious effect of the active ingredients to organisms other than pests
    • A01N25/26Biocides, pest repellants or attractants, or plant growth regulators, characterised by their forms, or by their non-active ingredients or by their methods of application, e.g. seed treatment or sequential application; Substances for reducing the noxious effect of the active ingredients to organisms other than pests in coated particulate form
    • A01N25/28Microcapsules or nanocapsules
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01NPRESERVATION OF BODIES OF HUMANS OR ANIMALS OR PLANTS OR PARTS THEREOF; BIOCIDES, e.g. AS DISINFECTANTS, AS PESTICIDES OR AS HERBICIDES; PEST REPELLANTS OR ATTRACTANTS; PLANT GROWTH REGULATORS
    • A01N25/00Biocides, pest repellants or attractants, or plant growth regulators, characterised by their forms, or by their non-active ingredients or by their methods of application, e.g. seed treatment or sequential application; Substances for reducing the noxious effect of the active ingredients to organisms other than pests
    • A01N25/34Shaped forms, e.g. sheets, not provided for in any other sub-group of this main group
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01NPRESERVATION OF BODIES OF HUMANS OR ANIMALS OR PLANTS OR PARTS THEREOF; BIOCIDES, e.g. AS DISINFECTANTS, AS PESTICIDES OR AS HERBICIDES; PEST REPELLANTS OR ATTRACTANTS; PLANT GROWTH REGULATORS
    • A01N33/00Biocides, pest repellants or attractants, or plant growth regulators containing organic nitrogen compounds
    • A01N33/02Amines; Quaternary ammonium compounds
    • A01N33/06Nitrogen directly attached to an aromatic ring system
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01NPRESERVATION OF BODIES OF HUMANS OR ANIMALS OR PLANTS OR PARTS THEREOF; BIOCIDES, e.g. AS DISINFECTANTS, AS PESTICIDES OR AS HERBICIDES; PEST REPELLANTS OR ATTRACTANTS; PLANT GROWTH REGULATORS
    • A01N37/00Biocides, pest repellants or attractants, or plant growth regulators containing organic compounds containing a carbon atom having three bonds to hetero atoms with at the most two bonds to halogen, e.g. carboxylic acids
    • A01N37/18Biocides, pest repellants or attractants, or plant growth regulators containing organic compounds containing a carbon atom having three bonds to hetero atoms with at the most two bonds to halogen, e.g. carboxylic acids containing the group —CO—N<, e.g. carboxylic acid amides or imides; Thio analogues thereof
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/322Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing nitrogen
    • D06M13/402Amides imides, sulfamic acids
    • D06M13/415Amides of aromatic carboxylic acids; Acylated aromatic amines
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/01Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with natural macromolecular compounds or derivatives thereof
    • D06M15/03Polysaccharides or derivatives thereof
    • D06M15/11Starch or derivatives thereof
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/643Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/643Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain
    • D06M15/6436Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain containing amino groups
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M16/00Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M23/00Treatment of fibres, threads, yarns, fabrics or fibrous goods made from such materials, characterised by the process
    • D06M23/08Processes in which the treating agent is applied in powder or granular form
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M23/00Treatment of fibres, threads, yarns, fabrics or fibrous goods made from such materials, characterised by the process
    • D06M23/12Processes in which the treating agent is incorporated in microcapsules
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0056Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the compounding ingredients of the macro-molecular coating
    • D06N3/0059Organic ingredients with special effects, e.g. oil- or water-repellent, antimicrobial, flame-resistant, magnetic, bactericidal, odour-influencing agents; perfumes
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/46General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing natural macromolecular substances or derivatives thereof
    • D06P1/48Derivatives of carbohydrates
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/52General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing synthetic macromolecular substances
    • D06P1/5264Macromolecular compounds obtained otherwise than by reactions involving only unsaturated carbon-to-carbon bonds
    • D06P1/5292Macromolecular compounds obtained otherwise than by reactions involving only unsaturated carbon-to-carbon bonds containing Si-atoms
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P5/00Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
    • D06P5/001Special chemical aspects of printing textile materials
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P5/00Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
    • D06P5/003Transfer printing
    • D06P5/004Transfer printing using subliming dyes

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Textile Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Environmental Sciences (AREA)
  • Plant Pathology (AREA)
  • Pest Control & Pesticides (AREA)
  • Dentistry (AREA)
  • Agronomy & Crop Science (AREA)
  • Zoology (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Toxicology (AREA)
  • Molecular Biology (AREA)
  • Biochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Microbiology (AREA)
  • Agricultural Chemicals And Associated Chemicals (AREA)

Description

coD M5.FEB.1999 17:28 FREEHILLS PATENT RTT 03 92881608 1 N0.231 P.7 SLOW RELEASE INSECT REPELLENT FORMULATIONS AND USES Cross-Reference to Related Application This is a dontinuation-in-part of US Application Serial NO. 08/173,416, filed December 23, 1993 entitled "SLOW RELEASE INSECT-REPELLENT FORMULATIONS AND USES".
Field of the Invention The present invention relates to an irsect-repellent composition made by the method of drying an aqueous compositioh which includes an insect-repellent, 10 silicone and starch, preferably slow-release microcapsular insecticidal formulations comprising the insect repellent N,N'-diethyl-m-toluamide, The invention also relates to woven, non-woven, and knit substrates-that are treated with the formulations of the invention.
Background of the Invention 15 There is universal need for outdoor fabrics suitable for apparel use and providing for long term insect repellency. Although many insect repellents are effective when appli4ed to the skin as a spray or lotion, their effectiveness is known to decline with time. Furthermore, in: order for an insect repellent to be effective, the insect repellent must be applied in a concentrated amount to a small S 20 area of the face, neck, and hands or on selected areas of a wearer's garment.
The effectiveness of insect repellents has been known to improve when such repellents are directly applied to fabrics which are suitable for outdoor use, and various techniques have been suggested for providing sustained release of an insect control agent.
WO 95/17091 PCT/US94/14745 -2- For example, in U.S. Patent No. 4,056,610 to Barber, et al., the invention provides for a microcapsular insecticidal composition comprising a pyrethroid and a biological synergist capable of controlling insects for up to four days.
In U.S. Patent No. 5,198,287 to Samson, the invention provides for a tent fabric coated on the inside with a composition which renders it water repellent, flame retardant and insect repellent using permethrin as the insect repellent. Permethrin is protected against oxygen with a plasticizer. The outside of the tent is coated with a composition which renders it water repellent and flame retardant exclusive of the insect repellent. The insectrepellent composition has an effective life of more than six months.
In U.S. Patent No. 4,765,982 to Ronning, the invention relates to compositions, devices and methods for controlling insect activity wherein an insect control agent is self-adhered to a rough-surfaced fiber and provides extended control of insect activity. The microencapsulated insect control agents disclosed in Barber are named as the preferred insecticide for use in Ronning's invention.
Ronning teaches that smooth-surfaced fibers do not act as good sites for adhesion of microencapsulated insect control agents.
In U.S. Patent No. 5,003,635 to Peterson, the invention relates to elongated flexible insect-repellent strips secured to or retained in cavities in various articles of apparel to repel insects from the person wearing such apparel.
WO 95/17091 PCT/US94/14745 -3- In U.S. Patent No. 4,833,006 to McKinney, the invention relates to a coated fabric that is flame resistant and water repellent and includes a polyfunctional isocyanate as an adhesion promoter and binder to adhere the coating to the substrate in a flake proof manner.
In U.S. Patent No. 5,089,298 to McNally, the invention relates to the impregnation of Battle Dress Uniforms (BDUs) used by the U.S. Military with amylopectin fabric wrinkle inhibitor and permethrin insect/arthropod repellent in combination.
In U.S. Patent No. 3,859,121 to Yeadon et al., the invention relates to textiles impregnated with insectrepellent compositions including piperonyl butoxide and pyrethrin, wetting agent, thickener and an agent for preventing migration of the pyrethrin and piperonyl butoxide repellent into foods stored in contact with the textiles and for otherwise retaining the repellent in the textiles.
This invention provides for fabric substrates treated with formulations which comprise an insect repellent such as for example N,N'-diethyl-m-toluamide (DEET) which is known to effectively control a variety of insects. In addition to being an effective insect repellent, DEET is environmentally safe and leaves no harmful residues. DEET has been found to be stable at both reduced and elevated temperatures and under storage conditions. DEET is effective on biting flies, chiggers, deerflies, fleas, leeches, mosquitoes, and ticks. Several factors influence the efficacy of DEET as an insect repellent, such as, for example, extreme environmental conditions, the extent of absorption and elimination, the type of repellent cD915. FEB. 1999 17:28 FREEHILLS PRTENT ATT 03 92881608 NO.231 P.8 4 formulation, and the avidity of the test species. The efficacy of DEET is reduced by increased perspiration rate and the duration of repellent activity is influenced by wash-off, abrasion from the treated surfaceland absorption. Water, from either rainfall or perspiration, decreases the efficacy of DEET.
Summary of the Invention It is a primary object of this invention Ito provide for a slow-release insectrepellent formulation and process of making same comprising and insect-repellent entrapped in a carbohydrate matrix such ithat the insect repellent is slowly released from the matrix. The insect repellerit is comprised in microcapsules with 10 a preferred diameter of from about 0.005 mm:to about 1.800 mm.
S
It is a further object of this invention; to provide for slow-release insectrepellent-formulations and process of making same suitable for treating woven, non-woven and knit substrates.
It is yet another object of this invention to provide for a process for treating a fabric substrate with the insect-repellent formulations of this invention.
So It is yet a further object of this invention to provide for a process for repelling insects with the insect-repellent formulations of this invention.
It is another object of this invention to provide for fabric substrates treated S. with the formulations of this invention with an insect repellency of up to twelve months and a stability comparable to that of consumer apparel.
It is yet another object of this irvention to provide for garments manufactured with the fabric substrates of this invention.
Other objects will appear hereinafter, and include but are not limited to: an insect-repellent composition made by the method of drying an aqueous composition which includes an insect-repellent, silicone and starch; cos915.FEB.1999 17:28 FREEHILLS PATENT ATT 03 92881608 N0.231 P.9 a fabric composition including: a fabric substrate; and an application of an insect-repellent composition, whereini said insect-repellent composition is formed by drying an aqueous composition which includes an insect-repellent, silicone and starch to form a powder; a method of manufacturing a fabric composition including the steps of: providing a fabric substrate; mixing an aqueous dispersion which includes an insect-repellent, silicone and starch; drying said aqueous dispersion to form a powder; and 10 applying said powder of to said fabric substrate.
Detailed Description of the Preferred Embodiments Oleophilic silicone compounds, heay alcohols (such as for example polyvinyl alcohol, airvol, polyvinyl acetate, lquefied synthetic rubber or acrylic copolymers) and the insect repellent N,N'-diethyl-m-toluamide (DEET) can be 15 together formulated and spray-dried to form microcapsules in powder form. The formulation has novel properties in that the microencapsulated DEET can be timereleased and the rate of release of the DEET can be controlled by varying the amounts of heavy alcohol or plasticisers used in the process. The DEET can time-release over a period of time spanning of from about 24 hours to about 20 several months and is affected by the method of storage of the powder and exposure to light and air. It is believed that the time-release of DEET can be attributed to the entrapment of the DEET in the resulting structure of the capsuleforming compounds and the entrapping effebt of the silicone elastomers, The time-release property of the DEET and the overall stability of the powder can be affected by further coating the microcapsules' with for example a wax compound (bee wax, gelatin or polyethylene glycol and derivatives) for an intermediate coating or with for example a ceramic compound (clay, slip, china or ivory) for a harder coating of a protective layer.
WO 95/17091 PCTIUS94/14745 -6- Other novel properties of the microcapsules and the powder include solubility in water and water-based compounds (such as for example lotions, cremes, latex paints, acrylic-based paints and sealers) as well as its solubility in oil, hydrocarbon solvents and the like. It is to be noted that before formulation, all compounds entering into the formulation including DEET were insoluble in water.
The insect-repellent formulations of the invention can be applied to a wide range of fabric substrates without being limited by the coarseness or smoothness of the fabric substrate. As volatility is one of the functional attributes associated with insect repellency, and a high volatility lowers the long term effectiveness of the insect repellent, this invention provides for an insect-repellent formulation which lowers the volatility of the insect repellent thus prolonging its effectiveness.
Furthermore, the insect-repellent formulations of the invention can be combined with a wide range of fabric treatment formulations. The resulting formulations can be applied to any suitable fabric substrate depending on the intended use of the fabric and the fabric treatment process such as, for example, cottons, knits, polyesters or blends, fiberglass, wovens or non-wovens and heat-sensitive substrates such as acetates and mode-acrylates and nylon.
In order to lower the insect-repellent volatility and control the loss of insect-repellent activity, the formulations can be applied such that multiple layers of super thin laminates are produced and the insect repellent is thus slowly released at each laminate interface as it ruptures.
WO 95/17091 PCT/US94/14745 -7- The slow-release insect-repellent formulation of the invention can be prepared by first formulating the insect repellent N,N'-diethyl-m-toluamide with an oleophilic chemical such as a silicone compound such as for example elastomeric or monomeric silicone, and then by mechanical/ and or chemical entrapment of the resulting compound in a carbohydrate matrix, such as for example a starch compound including but not limited to corn starch, potato starch, technical starch, rice starch and any of the synthetic starches. Silicone, which is immiscible with water, is dissolved with the DEET which is also immiscible with water.
The DEET-silicone solution is mixed into a starch solution with the resulting solution being miscible in water. The DEET molecule is entrapped in the lattice-like structure of the starch molecule which has the effect of lowering the vapor pressure of the insect repellent thus reducing its volatility. The DEET is slowly released from the latticelike structure of the starch molecule with the net effect of the formation of a slow-release insect-repellent formulation.
In a preferred embodiment, the slow-release insect-repellent formulation consists of from about 40% to about 75% starch, and of from about 10% to about 35% N,N'diethyl-m-toluamide, and of from about 15% to about silicone, preferably about 65% starch, about 15% N,N'diethyl-m-toluamide and about 20% silicone on a dry weight basis. Following spray-drying, the slow-release insectrepellent microcapsules have a particle size of from about 0.005 mm to about 1.800 mm.
WO 95/17091 PCTIUS94/14745 -8- The slow-release insect-repellent formulation of the invention is prepared by first dissolving starch in water at its boiling point. The starch solution is cooled to room temperature by further addition of water and the insecticide N,N'-diethyl-m-toluamide and silicone are slurried into the starch solution. Following slurrying, the formulation is spray dried using conventional spray drying equipment such that the slurry produces a fine white powder comprising DEET of from about 8% to about 11% and with a moisture of from about 3% to about total solids of from about 10% to about 15% and little or no odor.
The resultant slow-release insect-repellent formulations of the invention are a non-irritant to the skin or mucous membranes and are nontoxic. As the following embodiments describe, the slow-release insect-repellent formulation of the invention can be formulated for application on fabric substrate in high yields without affecting the functionality, esthetic appearance, hand or feel of the treated substrate and without leaving any residual odor.
In a preferred embodiment, the slow-release insect-repellent formulation can be combined with a cationic softener and applied as a finishing rinse to a fabric substrate that has been already dyed. The slow-release insect-repellent formulation can be combined into a formulation comprising of from about 2% to about 10% on the weight of the fabric (owf) of the slow-release insectrepellent formulation and of from about 2% to about 6% (owf) cationic softener. This formulation can be exhausted onto the fabric substrate under mildly acidic conditions, for example using acetic acid such that the pH is of from about 5.50 to about 6.60 with the slow-release insect-repellent formulation adhering to the cationic sites in dyeing and the cationic softener adhering to the fabric substrate.
WO 95/17091 PCT/US94/14745 -9- In another preferred embodiment, the slow-release insect-repellent formulation composition can be combined in a formulation comprising of from about 90% to about 98% (owf) of a padding formulation and of from about 2% to about 10% (owf) of the slow-release insect-repellent formulation.
In another preferred embodiment, the slow-release insect-repellent formulation can be combined in a formulation comprising of from about 90% to about 98% (owf) of a pigment printing paste formulation and of from about 2% to about 10% (owf) of the slow-release insect-repellent formulation. The slow-release insect-repellent formulation cross-links with the pigment binder during pigment dyeing and printing to link on to the cellulose groups of the fabric substrate.
In another preferred embodiment, the slow-release insect-repellent formulation can be combined in a formulation comprising of from about 90% to about 98% (owf) of water repellent formulation and of from about 2% to about (owf) of the slow-release insect-repellent formulation.
In another preferred embodiment, the slow-release insect-repellent formulation can be used in a final rinse formulation. Fabric substrates after dyeing, pigment padding and printing, with the appropriate formulation which comprises the slow-release insect-repellent formulation of the invention, can be given a resin finish for hand, appearance and dimensional stability. In this particular embodiment, the resin finish acts as a super thin laminate and provides the treated fabric with an insect-repellent finish and more particularly when the resin used is ureaformaldehyde by the cross-linking of the molecular structure of the cotton fiber to the cellulose fiber during resin cmI9S15.FEB.1999 17:29 FREEHILLS PRTENT RTT 03 92881608 lU NO.231 curing conditions, The slow-release insect-repellent formulation is trapped during the reaction of the urea-formaldehyde with the cellulose molecule in the cotton fabric. In a preferred embodiment, substrate fabrics of 100% cotton and a 50/50 polyester/cotton blend can be treated with a iresin finish comprising of from about 2% to about 5% (owf) of the slow-release insect-repellent formulation of the invention and of about 95% to about 98% (oWf) of a resin finish formulation which may be selected from the group consisting of glyoxal resins, urea-formaldehyde resins, acrylic resins, polyvinyl acetates, polyvinyl alcohols, melamine, and fluorocarbon resins.
In another preferred embodiment, the slow-release insect-repellent formulation can be used in heat transfer printing using a wide range of substrate fabrics. In a preferred embodiment, of from about 2% to bout 10% weight/weight of the slow-release insect-repellent fdrmulation can be combined with of from about 2% to about 5% ink dispersion and with from about 85% to about 15 96% extender. The fabric was processed by heat transfer printing, by vaporisation of the dye from the paper to the fabric at the sublimation temperature of the dye. In another embodiment, the ink dispersion can omitted and 100% extender can be used, In both cases, the adhesion of the heat transfer paper to the fabric prevents in the insect repellent from volatilising and escaping 20 resulting in greater durability.
From about 2% to about 10% of the slow-release insect-repellent formulation of Example I can be combined with about 100% extender. The fabric was processed by heat transfer printing, by vaporisation of the dye from the paper to the fabric at the sublimation temperature of the dye.
WO 95/17091 PCT/US94/14745 -11- Example
I
In this example, an insect-repellent formulation can be prepared by mixing into a starch slurry a mixture of silicone about 4% and the insect-repellent
N,N'-
diethyl-m-toluamide about 8% The starch slurry is formed by dissolving about 8% starch into about water at its boiling point. The mixture of insect repellent and silicone is added to the starch mixture after cooling the slurry to room temperature.
The resultant slurry is spray dried in a spray drying chamber at an inlet temperature of about 230OF using an atomizing force of from about 2400 to about 3200 psig from a cocurrant atomizer. The slurry produces a fine white powder comprising of from about 0.1% to about 25% DEET and with about 5% moisture and about 15% total solids.
Example II From about 2% to about 10% (owf) of the slowrelease insect-repellent formulation of Example I can be combined with about 2% (owf) cationic softener (for example, Alpha Soft GMR from Alpha Chemical) and exhausted on a fabric substrate that has been dyed on a jigg, beck or jet at about 120 0 F, for about fifteen (15) minutes and at a pH of from about 5.50 to about 6.60, adjusted with acetic acid.
Example III From about 2% to about 10% (owf) of the slowrelease insect-repellent formulation of Example I can be combined with a pigment padding formulation of about 0.06% (owf) aqueous ammonia, about 4.78% (owf) padding emulsion (for example, padding emulsion #8908 from BASF), about 2.39% WO 95/17091 PCT/US94/14745 -12- (owf) antimigrant (for example, antimigrant #09-99515 from BASF), about 0.48% (owf) ammonium sulphate, water, and a variable weight percent of a pigment dye depending on the shade. The resulting formulation is padded on to the fabric at from about 85% to about 90% wet pick up, dried at about 275 0 F and cured at about 340 0 F for about thirty seconds.
Example IV From about 2% to about 10% (owf) of the slowrelease insect-repellent formulation of Example I can be combined with a pigment printing formulation of about 4.7% (owf) of a dispersion of an acrylic copolymer in mineral oil (for example, Allied DP3-5205 from Allied Colloids, Inc.), about 10% (owf) white aqueous-based acrylate copolymer emulsion (for example, Allied PB-8A from Allied Colloids, Inc.), about 83.3% (owf) water, and a variable weight percent of a pigment print dye depending on the shade. The resulting formulation is printed onto the fabric in all colors of the pattern and cured at about 340 0 F for about sixty (60) seconds.
Example V From about 2% to about 10% (owf) of the slowrelease insect-repellent formulation of Example I can be combined with a water repellent formulation of about 3.6% (owf) silicone softener (for example, Alpha Chem. SW-1 from Alpha Chem), about 6% (owf) wax emulsion (for example, fluoropolymer wax emulsion PEL-TEK 508, Hydrolabs, Inc.), and about 7.2% (owf) of a glyoxal reactant (for example, REACTEX #7222 from Ivax Industries, Inc.). The resulting formulation is padded onto the fabric at about 85% to about (owf) wet-pickup, dried at about 275 0 F and cured at about 340 0 F for about twenty (20) seconds.
WO 95/17091 PCT/US94/14745 -13- Example VI From about 2% to about 10% (owf) of the slowrelease insect-repellent formulation of Example I can be combined with a resin finishing composition suitable for treating 100% cotton and comprising about 3.6% (owf) cationic softener, about 1.2% (owf) silicone softener, and about 9.6% (owf) glyoxal reactant.
From about 2% to about 10% (owf) of the slowrelease insect-repellent formulation of Example I can also be combined with a resin finishing composition suitable for treating 50/50 polyester/cotton and comprising about 3.6% cationic softener, about 1.2% (owf) silicone softener, and about 2.4% (owf) glyoxal reactant.
The resin finishing formulation can be applied to a fabric substrate that has been dyed, pigment padded, and/or printed as in the above Examples. The resin finish acts as a super thin laminate and provides an additional insect-repellent coating.
With both formulas and fabrics, the chemical mixture is padded on at from about 85% to about 90% wet pickup, dried at about 275 0 F and cured at about 3400 for twenty (20) seconds.
Example VII From about 2% to about 10% of the slowrelease insect-repellent formulation of Example I can be combined with about 2% ink dispersion and about 85% extender. The fabric was processed by heat transfer printing, by vaporization of the dye from the paper to the fabric at the sublimation temperature of the dye.
WO 95/17091 PCT/US94/14745 -14- Example VIII From about 2% to about 10% of the slowrelease insect-repellent formulation of Example I can be combined with about 100% extender. The fabric was processed by heat transfer printing, by vaporization of the dye from the paper to the fabric at the sublimation temperature of the dye.
Field Testing The slow-release insect-repellent formulations of the invention were found to afford the wearer complete protection under all types of weather and infestation conditions. Furthermore, the insect-repellency effectiveness of the fabric substrate treatment was found to span up to a period of about several hours to about twelve (12) months.
To test the stability of the fabric treatment, garments were produced from treated fabric. Fabric substrates which were laundered from ten (10) to fifty launderings continue to exhibit insect-repellent properties.
It is to be noted that the industry standard number of washings for apparel is three five or ten (10) for consumer apparel and fifty (50) washings for military or certain specialty requirements such as, for example, flame retardancy.
To test the effectiveness of the treatment, laboratory size knit and woven fabric samples were processed using the formulations described above. A first batch of the samples were tested for direct insect repellency using fireants and fruit flies as test insects. For several hours WO 95/17091 PCTIUS94/14745 the fireants and fruit flies were directly repelled by the fabric samples. A second batch of the fabric samples were tested by wearers who wore shirts made from the fabric sample. Mosquitoes and blackflies were repelled for at least eleven (11) hours during a fishing trip.
A production trial was initiated on four (4) fabric substrates, knit and woven cotton, poly/cotton and poly/nylon. The fabrics were dyed with the slow-release insect-repellent formulation applied during dyeing or resin finishing as one type of group of fabrics. Another group of knitted and woven fabrics were pad dyed, printed and resin finished with the slow-release insect-repellent formulation applied at the dyeing, printing and resin finishing steps.
Garments such as shirts, hats, and the like were produced from the treated fabric substrates. The garments were tested under conditions encountered during outdoor activities. The garments were found to repel insects under outdoor conditions during activities such as hiking, hunting, and fishing in coastal, piedmont and mountain conditions during day and night wear. The treated garments were compared to untreated counterparts under the same conditions. In one particular field trial, garments were tested on mosquitoes. The mosquitoes would land on exposed skin and promptly bite. By contrast, when the mosquitoes landed on the treated fabric at any location on the garment, they would only remain for about four to about six (6) seconds before taking off.
This invention and many of its attendant advantages will be understood from the foregoing description, and it will be apparent that various modifications and changes can be made without departing from the spirit and scope of the invention or sacrificing all of its material advantages, the process hereinbefore described being merely preferred embodiments.
WO 95/17091 PCTIUS94/14745 -16- For example, the slow-release insect-repellent formulation of the invention can incorporate different insect control agents such as, for example, permethrin and more generally alkylamides and alkylneodecamides. Additionally, the slow-release insect-repellent formulation can be applied on a wide range of fabric substrates including but not limited to textile blends, woven and nonwoven, knits, fibers, leather and synthetic adaptations of leather, flocked fabrics, wood and wood derivatives, plastic and laminates, cable, sheeting, film fiberglass and plexiglass. The slow-release insect-repellent formulation can be also be comprised in moth proofing formulation, packaging material, and paint formulations. Furthermore, with hard covered capsules, a longer-term repellency can e obtained when such capsules are used in the manufacture of commercial finishes such as caulking formulations, paint sealers, wall and floor coverings and the like.
Additionally, the formulations of the invention can have a wide applicability in situations requiring a lower concentration of DEET. As an example, the slow-release insect-repellent formulation can be incorporated with a scent or a fragrance or pheromones or with any other formulations that could be conducive to applications in sporting, farming, or hunting situations. Conversely, higher concentrations of up to from about 20% to about 25% solids of the repellent can be used in caulking compounds.
The present invention may be embodied in other specific forms without departing from its spirit or essential attributes. Accordingly, reference should be made to the appended claims, rather than the foregoing specification, as indicating the scope of the invention.
I915.FEB.1999 17:29 FREEHILLS PRTENT ATT 03 92881608 No.231 P.11 17 It will be understood that the invention disclosed and defined herein extends to all alternative combinations of tv~o or more of the individual features mentioned or evident from the text or drawings. All of these different combinations constitute various alternative aspects of the in~vention, be

Claims (27)

1. An insect-repellent composition made by the method of drying an aqueous composition which includes an insect-repellent, silicone and starch.
2. An insect-repellent composition according to claim 1 wherein starch is modified starch.
3. An insect-repellent composition according to claim 1 or claim 2 wherein said insect-repellent includes N,N'-diethyl-m-tbluamide.
4. A fabric composition including: a fabric substrate; and an application of an insect-repellent composition, wherein Isaid insect-repellent composition is 10 formed by drying an aqueous composition which includes an insect-repellent, silicone and starch to form a powder.
5. A fabric composition according to claiml 4 wherein said starch of said insect- repellent composition is a modified starch.
6, A fabric composition according to clairr 4 or 5 wherein said insect-repellent 15 includes N,N'-diethyl-m-toluamide.
7. A fabric composition according to any one claims 4 to 6 wherein N,N'- diethyl-m-toluamide consists from 1% to 15% (owf),
8, A fabric composition according to any! one of claims 4 to 7 wherein said fabric substrate is selected from the group consisting of woven, non-woven and knit substrates.
9. A fabric composition according to any dne of claims 4 to 8 further including a finishing agent, said finishing agent incidding a finishing resin, a cationic softener and a wax emulsion.
I( cD/9.1 5 .FEB. 1999 17:30 FREEHILLS PATENT RTT 03 92881608 NO.231 P. 13 19 A fabric composition according to claim 9 wherein said finishing resin is selected from the group consisting of glyoxal resins, urea-formaldehyde resins, acrylic resins, polyvinyl acetates, polyvinyl alcohols, melamine, and fluorocarbon resins.
11. A fabric composition according to any lone of claims 4 to 8 wherein at least one finishing agent is added to said powder before application onto said fabric substrate.
12. A fabric composition according to any one of claims 4 to 12 wherein said application of said insect-repellent composition includes the step of adding an 10 effective amount of said powder to a dye bath and dyeing said fabric substrate. 0 1
13. A fabric composition according to claim 12 wherein said application of said insect-repellent composition further includes the step of adding an effective amount of said powder to a print paste and printing on said fabric substrate.
14. A fabric composition according to claim 13 wherein said application further includes the step of adding an effective amount of said powder to a finishing solution, said finishing solution including at least one reactive silicone and applying said finishing solution to said fabric substrate to form said fabric composition.
A method of manufacturing a fabric composition including the steps of: 20 providing a fabric substrate; mixing an aqueous dispersion which includes an insect-repellent, silicone and starch; drying said aqueous dispersion to form a powder; and applying said powder of to said fabric substrate. caOA9115. FEB. 1999 17: 30 FREEHILLS PRTENT RTT 03 92881608 N0.231 P.14
16. A method according to claim 15 further including the step of adding a finishing agent to said powder of step before application of said powder to said fabric substrate.
17. A method according to claim 16 wherein an effective amount of said powder of step is added to a dye bath and said method further includes the step of dyeing said fabric substrate.
18. A method according to claim 15 wherein an effective amount of said powder of step is added to a print paste and said method further comprises the step of printing on said fabric substrate. 10
19. A method according to claim 18 wherein an effective amount of said powder of step is added to a finishing solution, said method further including the step of applying said finishing solution to said fabric substrate to form said fabric composition.
A method according to any one of claims 15 to 19 wherein said starch of said insect-repellent composition is modified starch,
21. A method according to any one of claims 15 to 20 wherein said insect- repellent includes N,N'-diethyl-m-toluamide,
22. A method according to any one of claims 15 to 21 wherein said fabric substrate is selected from the group consisting of woven, non-woven and knit 20 substrates.
23. A method according to any one of claims 16 to 22 wherein said finishing agent includes a finishing agent, a softener and a wax emulsion.
24. A method according to any one of claims 16 to 22 wherein said finishing agent is selected from the group consisting of glyoxal resins, urea-formaldehyde resins, acrylic resins, polyvinyl acetates, polyvinyl alcohols, melamine, and fluorocarbon resins.
CD/995.FREB.19139 17:30 FREEHILLS PATENT RTT 03 92981608 NO. 231 P. 21 An insect-repellent composition according to claim 1, substantially as hereinbefore described, with reference to the! Examples.
26. A fabric composition according to claim 4, substantially as hereinbefore described with reference to the Examples,
27. A method according to claim 15, sub§.tantially as hereinbefore described, with reference to the Examples. Tucci Associate By their Registered Patent Attorneys Freehills Patent Attorneys 15 February 1999
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