AU711229B2

AU711229B2 - Packaging container

Info

Publication number: AU711229B2
Application number: AU39228/97A
Authority: AU
Inventors: Tadakatsu Ikenoya; Kazuya Ono
Original assignee: Tetra Laval Holdings and Finance SA
Current assignee: Tetra Laval Holdings and Finance SA
Priority date: 1994-05-23
Filing date: 1997-09-24
Publication date: 1999-10-07
Anticipated expiration: 2015-05-22
Also published as: AU3922897A

Description

I/UU/U 1 WWI/9 Regulation 3.2(2)

AUSTRALIA

Patents Act 1990

ORIGINAL

COMPLETE SPECIFICATION STANDARD

PATENT

0* Application Number: Lodged: Invention Title: PACKAGING CONTAINER The following statement is a full description of this invention, including the best method of performing it known to us

A

PACKAGING CONTAINER BACKGROUND OF THE INVENTION FIELD OF THE INVENTION: The present invention relates to a packaging container.

DESCRIPTION OF THE RELATED ART: Conventionally, packaging containers used for holding liquid foods such as soft drinks and milk have been manufactured in a manner in which a web-like packaging material is formed into a brick-like shape, for example.

Fig. 1 is a sectional view of a conventional packaging material.

As shown in this drawing, a packaging material 11 is composed of a paper substrate 13, a layer 14 which is the innermost layer when the packaging material 11 is shaped into a package container (hereinafter simply referred to as the "innermost layer"), a layer 15 which is the outermost layer when the packaging material 11 is shaped into a package container (hereinafter simply referred to as the "outermost layer"), a gas barrier layer 16 formed between the paper substrate 13 and the innermost layer 14, and an adhesive layer 27. The paper substrate 13 is made of paperboard or a similar material, and the gas barrier layer 16 is bonded thereto by the adhesive layer 27.

The opposite side edges of the packaging material 11 are overlapped with each other and then joined together by heat fusion in the longitudinal direction to obtain a tubular packaging material. The tubular packaging material is then continuously transferred downward while a liquid food is supplied into it from its top. Then, the tubular material is pressed from both sides thereof and is sealed laterally at predetermined intervals so as to obtain pillow shaped containers, which are then formed into a brick-like shape.

A strip tape 25 is adhered to the sealed portion longitudinally extending along the inner surface of each packaging container (hereinafter referred to as "longitudinal sealing portion") to prevent air from entering the packaging container from a side edge of the packaging material 11 and to prevent liquid food from permeating the paper substrate 13.

Packaging containers, the packaging material 11 of which has the innermost layer 14 made of a polyolefin resin, do not have sufficient ability to maintain the flavors of foods. This is because liquid foods contained in the containers contact the polyolefin resin, which adsorbs flavoring ingredients of the liquid foods over time.

In order to increase the flavor-retaining ability of each container, the polyolefin resin layer may be coated with a non-olefin flavorretaining resin which serves as the innermost layer 14. In this case, the strip tape 25 is made of a non-polyolefin resin which can be easily joined to the above-described flavoring-retaining resin by heat fusion.

The strip tape 25 is adhered to the longitudinal sealing portion using heat and pressure.

When the innermost layer 14 of the web-like package material is made of a flavor-retaining resin, the resin is joined to a polyolefin resin forming the outermost layer 15 when the overlapped side edges of the packaging material 11 are fused and joined in the longitudinal direction. However, since the flavor-retaining resin and the polyolefin resin are difficult to join with each other, only a poor seal can be obtained.

This problem can be solved by joining the flavor-retaining resin and the polyolefin resin by fusion after activating the sealing portion of the surface of the flavor-retaining resin by a corona discharge treatment, an ozone treatment, or a flame treatment, or by joining the flavor-retaining resin and the polyolefin resin by fusion at a high temperature.

However, a sufficient seal cannot be obtained even when the flavorretaining resin is subjected to corona discharge treatment, ozone treatment or flame treatment.

When the flavor-retaining resin and the polyolefin resin are fused at a high temperature to join them together, the manufacturing costs increase due to the necessity of an apparatus for high-temperature fusion.

It is possible to join the flav6r-retaining resin forming the innermost layer 14 and the polyolefin resin forming the outermost layer with an adhesive made of an ethylene vinyl acetate copolymer (EVA), polyethylene chloride, or the like. In this case, however, steps for applying the adhesive to the packaging material 11 and drying it are additionally required, increasing the complexity and costs in the production process and making the work troublesome.

SUMMARY OF THE INVENTION An object of the present invention is to solve the above-described problems of conventional packaging containers and to provide a packaging container which has an enhanced sealing performance and which reduces production costs.

In accordance with a first aspect of the present invention, there is provided a packaging container comprising a packaging material including a paper substrate, an outermost layer, an innermost layers and an intermediate layer formed between said paper substrate and said innermost layer, and having opposite side edges which overlap each other such that said outermost layer and said innermost layer of said packaging material face each other.

There is provided a bending portion formed by projecting said intermediate layer and said innermost layer from one side edge of said packaging material along a longitudinal sealing portion such that said intermediate and innermost layers project from the edges of said paper substrate and said outermost layer.

The bending portion being inserted between the outermost layer and the innermost layer of the packaging material and covering the side edge of the packaging material located inside the packaging container by folding the bending portion and being joined by heat fusion with the outermost layer and the innermost layer. The innermost layer is made of a flavour-retaining resin which retains flavours of food. The outermost layer and the intermediate layer of the packaging material being made of resins which are compatible with each other, and the outermost layer and the innermost layer of the packaging material Spbeing made of resins which are incompatible with each other.

being made of resins which are incompatible with each other.

°S.

Pages 5 and 6 are intentionally blank to 9 to 9 0 9*ea BRIEF DESCRIPTION OF THE DRAWINGS The structures and features of packaging containers according to the present invention will become clear by referring to the accompanying drawings, in which: Fig. 1 is a sectional view of a conventional packaging material; Fig. 2 is a sectional view of a packaging material according to a first embodiment of the present invention; Fig. 3 is a sectional view of a packaging material according to a second embodiment of the present invention; and Fig. 4 is a sectional view of a packaging material according to a third embodiment of the present invention.

DESCRIPTION OF PREFERRED EMBODIMENTS Embodiments of the present invention will nou be described in detail with reference to the accompanying drawings.

Fig. 2 is a sectional vieu of a packaging material according to a first embodiment of the present invention.

As shoun in Fig. 2, a packaging material 11 is composed of a paper substrate 13, an innermost layer 14, an outermost layer 15, a gas barrier layer 16 formed betueen the paper substrate 13 and the innermost layer 14, and an adhesive layer 27. The paper-substrate 13 is made of paperboard or the like, and the gas barrier layer 16 is adhered to the paper substrate 13 by the adhesive layer 27. An ethylene acrylic acid copolymer or the like is used to form the adhesive layer 27. An aluminum foil is used for the gas barrier layer 16.

The innermost layer 14 is formed of a flavor-retaining resin which is coated on the surface of the gas barrier layer 16 which will be located inside the gas barrier layer 16 when the packaging material 11 is formed in a packaging container. The outermost layer 15 is formed of a polyolefin resin which is coated on the surface of the paper substrate 13 which will be located outside the paper substrate 13 when the packaging material 11 is formed in a packaging container. An adhesive layer may be formed between the innermost layer 14 and the gas •barrier layer 16, if necessary.

Examples of the flavor-retaining resin include non-olefin resins such as polyester resins, polyamide resins, polyvinylidene chloride resins, ethylene vinyl alcohol copolymers, polyvinyl chloride resins, epoxy resins, polyurethane resins, polyacrylate resins, polyacrylonitrile resins, and polycarbonate resins. A molten flavorretaining resin is extruded as a film from an unillustrated extruder, and is then superposed on the inner surface of the gas barrier layer16.

A small amount of an additive such as nitrocellulose may be optionally added in the molten flavor-retaining resin. In the present embodiment, a modified polyester is used for the flavor-retaining resin.

Since the liquid food comes into contact with the flavor-retaining resin, the flavor ingredients of the liquid food are not absorbed thereby. As a result, an enhanced flavor retainability can be obtained.

Examples of the polyolefin resin include polyethylene, polypropylene, low-density polyethylene, and linear low-density polyethylene. In the present embodiment, polyethylene is used for the polyolefin resin.

A packaging container for carrying liquid food can be obtained by forming the web-like packaging material 11 into, for example, a bricklike shape. In detail, the opposite side edges of the packaging material 11 are overlapped with each other and are joined by heat fusion in the longitudinal direction to obtain a tubular packaging material.

The obtained tubular material is continuously transferred downward while a liquid food is supplied into it from the top. Then, the tubular material is pressed from both sides thereof and is sealed laterally at predetermined intervals so as to obtain pillow shaped containers, which are then formed into a brick-like shape.

Since the innermost layer 14 is made of a flavor-retaining resin, *it is difficult to join the innermost layer 14 to the outermost layer by heat fusion, in order to join the opposite side edges of the packaging material 11 in the longitudinal direction. Also, it becomes difficult to join opposite surfaces of the innermost layer 14 by heat fusion.

To overcome these problems, the packaging container according to the present embodiment employs an outside strip 20 which is disposed between the innermost layer 14 and the outermost layer 15 along the longitudinal sealing portion to prevent the outermost layer 15 from coming into direct contact with the innermost layer 14. Therefore, the opposite side edges of the packaging material 11 are joined to each other via the outside strip To this end, the outside strip 20 is adhered to the packaging material 11 along the longitudinal sealing portion before the packaging material is sterilized using hydrogen peroxide. In this case, infrared rays are irradiated or hot air is jetted to the longitudinal sealing portion of the outermost layer The outside strip 20 is composed of an inside resin layer 21 which is contacted with the outermost layer 15 and is made of a resin compatible with the outermost layer 15, an outside resin layer 23 which is contacted with the innermost layer 14 and is made of a resin compatible with the innermost layer 14, and an adhesive layer 22 for bonding the inside resin layer 21 and the outside resin layer 23.

The inside resin layer 21 is made of a polyolefin resin. Examples of the polyolefin resin include polyethylene, polypropylene, low-density polyethylene, and linear low-density polyethylene. In the present embodiment, low-density polyethylene is used.

o The outside resin layer 23 is made of a non-olefin resin. Examples of the non-olefin resin include polyester resins, polyamide resins, polyvinylidene chloride resins, ethylene vinyl alcohol copolymers, polyvinyl chloride resins, epoxy resins, polyurethane resins, polyacrylate resins, polyacrylonitrile resins, and polycarbonate resins.

In the present embodiment, a modified polyester is used.

As described above, the sealing performance can be improved by interposing the outside strip 20 between the innermost layer 14 and the outermost layer 15 along the longitudinal sealing portion.

Since the packaging material 11 has a web-like shape, the paper substrate 13 is exposed to the liquid food in the packaging container at a side edge. Therefore, a strip tape 25 is adhered to the inner surface of the packaging container along the longitudinal sealing portion to prevent the paper substrate 13 from being exposed to the liquid food.

The strip tape 25 is composed of a layer of a modified polyester, an adhesive layer, a layer of a stretched polyester, an adhesive layer, and a layer of a modified polyester which are superposed in this order from the side facing the innermost layer 14. The layer of a stretched polyester is formed to reinforce the strip tape Next, the results of tests which were performed on packaging containers manufactured in the above-described manner will be described.

In a pressure test, the packaging containers endured a pressure of kgf. In a test for detecting pinholes, no packaging container having a pinhole existed in 1,000 packaging containers examined. Subsequently, a drop test was performed by dropping 50 packaging containers from a height of 270 cm. No packaging container caused leakage of liquid food.

Also, a vibration test was performed by applying a vibration of 12 Hz for 30 minutes to each packaging container while applying a load of O.

g thereto. The generation of a pinhoie or leakage of liquid food was not found in 891 tested packaging containers. The top portion of one packaging container was deformed.

Next, a second embodiment of the present invention will be described.

Fig. 3 is a sectional view of a packaging material according to the second embodiment of the present invention.

As shown in Fig. 3, a packaging material 11 is composed of a paper substrate 13 as a base layer, an innermost layer 14, an outermost layer a gas barrier layer 16 formed between the paper substrate 13 and the innermost layer 14, and an adhesive layer 27 as an intermediate layer.

The paper substrate 13 is made of paperboard or the like, and the gas barrier layer 16 is adhered to the paper substrate 13 by the adhesive layer 27. A resin compatible with the outermost layer 15 is used to form the adhesive layer 27. An aluminum foil is used for the gas barrier layer 16.

The innermost layer 14 is formed of a flavor-retaining resin which is coated on the inner surface of the gas barrier layer 16. The outermost layer 15 is formed of a polyolefin resin which is coated on the outer surface of the paper substrate 13.

A small amount of an additive such as nitrocellulose may be optionally added in the molten flavor-retaining resin. In the present embodiment, polyester is used as the flavor-retaining resin.

Examples of the polyolefin resin include polyethylene, polypropylene, low-density polyethylene, and linear low-density polyethylene. In the present embodiment, polyethylene is used for the polyolefin resin. Therefore, polyethylene is also used for the adhesive layer 27.

The obtained tubular material is continuously transferred downward while a liquid food is supplied into it from the top. Then, the tubular material is pressed from both sides thereof and is sealed laterally at 9* predetermined intervals to obtain pillow shaped containers, which are then formed into a brick-like shape.

Since the innermost layer 14 is made of a flavor-retaining resin, it is difficult to join the innermost layer 14 to the outermost layer by heat fusion in order to join the opposite side edges of the packaging material 11 in the longitudinal direction. Also, it becomes difficult to fuse and join facing surfaces of the innermost layer 14.

To overcome these problems, the packaging container according to the present embodiment employs a structure in which a bending portion 19 integratedly extended from the packaging material 11 is disposed between the innermost layer 14 and the outermost layer 15 at the longitudinal sealing portion to prevent the outermost layer 15 from coming into direct contact with the innermost layer 14. The opposite side edges of the packaging material 11 are joined via the bending portion 19.

The bending portion 19 is formed by extending the innermost layer 14, the gas barrier layer 16 and the adhesive layer 27 from one side edge of the packaging material 11 such that they project from the end surfaces of the paper substrate 13 and the outermost layer 15 by a predetermined amount. Therefore, the bending portion 19 has a laminated structure formed by the innermost layer 14, the gas barrier 4* layer 16 and the adhesive layer 27.

Before the packaging material 11 is sterilized with hydrogen peroxide, the bending portion 19 is bent outward and folded, and the adhesive layer 27 and the outermost layer 15 are brought into contact with each other and fused for joining together. In this case, black ink 31 serving as a heat absorbing layer is applied to the outer surface of 0*0* the paper substrate 13 along the longitudinal sealing portion.

Accordingly, when infrared rays are irradiated to the longitudinal sealing portion, the black ink 31 'is locally heated to a high temperature due to the radiant heat, so that the adhesive layer 27 and the outermost layer 15 can be easily fused and joined to each other without causing color changes in the remaining printed surface.

Subsequently, both side edges of the packaging material 11 are fused and joined to each other in the longitudinal direction. Since the bending portion 19 has been folded outward and the adhesive layer 27 has been joined to the outermost layer 15 at the bending portion 19, one lateral end portion of the innermost layer 14 comes into contact with the other lateral end portion of the innermost layer 14, so that an enhanced sealing performance can be obtained.

As described above, the sealing performance can be improved by interposing the bending portion 19 of the packaging container between the innermost layer 14 and the outermost layer 15 along the longitudinal sealing portion.

.i Since the packaging material 11 has a web-like shape, the paper substrate 13 is exposed to the liquid food in the packaging container at a side edge. In the present embodiment, the paper substrate 13 is prevented from being exposed to the liquid food by covering the exposed .0a* side edge with the bending portion 19. Accordingly, it is not necessary to adhere a strip tape to the inner surface of the packaging container along the longitudinal sealing portion. As a result, it is possible to simplify the production process and to reduce costs.

Next, a third embodiment of the present invention will be described.

Fig. 4 is a sectional view of a packaging material according to the third embodiment of the present invention.

As shown in Fig. 4, a packaging material 11 is composed of a paper substrate 13, an innermost layer 14, an outermost layer 15, a gas barrier layer 16 formed between the paper substrate 13 and the innermost layer 14, and an adhesive layer 27. The paper substrate 13 is made of paperboard or the like, and the gas barrier layer 16 is adhered to the 1 1 paper substrate 13 by the adhesive layer 27. An ethylene acrylic acid copolymer or the like is used for forming the adhesive layer 27.

An aluminum foil is used for the gas barrier layer 16.

In the present embodiment, a hot melt layer 30 is disposed between the innermost layer 14 and the outermost layer 15 along the longitudinal sealing portion. Therefore, the both side edges of the packaging material 11 are joined to each other via the hot melt layer The present invention is not limited to the above-described embodiments, and various modifications and variations can be made based on the spirit of the present invention. Therefore, these modifications and variations should not be construed to be excluded from the scope of the present invention.

1 6

Claims

1. A packaging container comprising: a packaging material including a paper substrate, an outermost layer, an innermost layer and an intermediate layer formed between said paper substrate and said innermost layer, and having opposite side edges which overlap each other such that said outermost layer and said innermost layer of said packaging material face each other; and a bending portion formed by projecting said intermediate layer and said innermost layer from one side edge of said packaging material along a longitudinal sealing portion such that said intermediate and innermost layers project from the edges of said paper substrate and said outermost layer, said bending portion being inserted between said outermost layer and said innermost layer of said packaging material and covering the side edge of the packaging material located inside the packaging container by folding said bending portion and being joined by heat fusion with said outermost layer and said innermost layer, v: said innermost layer being made of a flavor-retaining resin which retains flavors of food, 9*= S••"said outermost layer and said intermediate layer of said packaging 9 •"*material being made of resins which are compatible with each other, and said outermost layer and said innermost layer of said packaging material being made of resins which are incompatible with each other. *o

2. A packaging container according to claim 1, in which said innermost layer of said packaging material is made of a non-olefin flavor-retaining resin.

3. A packaging container according to claim 1, in which said outermost layer of said packaging material is made of a polyolefin resin.

4. A packaging container according to claim 1, in which a heat absorbing layer is formed on the outer surface of said paper substrate. DATED this 1st day of July, 1999 TETRA LAVAL HOLDINGS FINANCE S.A. WATERMARK PATENT TRADEMARK ATTORNEYS 290 BURWOOD ROAD HAWTHORN VICTORIA 3122 AUSTRALIA SKP/JMK/MEH DOC 17 AU3922897.WPC ar a a. a. a a. a. a a a.