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AU718549B2 - Mold for pressing and molded glass substrate for computer me mory by using it - Google Patents
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AU718549B2 - Mold for pressing and molded glass substrate for computer me mory by using it - Google Patents

Mold for pressing and molded glass substrate for computer me mory by using it Download PDF

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Publication number
AU718549B2
AU718549B2 AU64322/96A AU6432296A AU718549B2 AU 718549 B2 AU718549 B2 AU 718549B2 AU 64322/96 A AU64322/96 A AU 64322/96A AU 6432296 A AU6432296 A AU 6432296A AU 718549 B2 AU718549 B2 AU 718549B2
Authority
AU
Australia
Prior art keywords
mold
molded glass
glass plate
computer memory
glass substrate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
AU64322/96A
Other versions
AU6432296A (en
Inventor
Yasuaki Sakamoto
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ZAATEC TECHNOLOGY Inc
Original Assignee
ZAATEC TECHNOLOGY Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Family has litigation
First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=24073252&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=AU718549(B2) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Application filed by ZAATEC TECHNOLOGY Inc filed Critical ZAATEC TECHNOLOGY Inc
Publication of AU6432296A publication Critical patent/AU6432296A/en
Application granted granted Critical
Publication of AU718549B2 publication Critical patent/AU718549B2/en
Assigned to SAATEC ENGINEERING CORPORATION reassignment SAATEC ENGINEERING CORPORATION Alteration of Name(s) in Register under S187 Assignors: SAKAMOTO, YASUAKI
Assigned to ZAATEC TECHNOLOGY INC. reassignment ZAATEC TECHNOLOGY INC. Alteration of Name(s) in Register under S187 Assignors: SAATEC ENGINEERING CORPORATION
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B11/00Pressing molten glass or performed glass reheated to equivalent low viscosity without blowing
    • C03B11/06Construction of plunger or mould
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B11/00Pressing molten glass or performed glass reheated to equivalent low viscosity without blowing
    • C03B11/06Construction of plunger or mould
    • C03B11/08Construction of plunger or mould for making solid articles, e.g. lenses
    • C03B11/084Construction of plunger or mould for making solid articles, e.g. lenses material composition or material properties of press dies therefor
    • C03B11/086Construction of plunger or mould for making solid articles, e.g. lenses material composition or material properties of press dies therefor of coated dies
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B40/00Preventing adhesion between glass and glass or between glass and the means used to shape it, hold it or support it
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/02Pretreatment of the material to be coated
    • C23C16/0254Physical treatment to alter the texture of the surface, e.g. scratching or polishing
    • C23C16/0263Irradiation with laser or particle beam
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/02Pretreatment of the material to be coated
    • C23C16/0272Deposition of sub-layers, e.g. to promote the adhesion of the main coating
    • GPHYSICS
    • G11INFORMATION STORAGE
    • G11BINFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
    • G11B5/00Recording by magnetisation or demagnetisation of a record carrier; Reproducing by magnetic means; Record carriers therefor
    • G11B5/62Record carriers characterised by the selection of the material
    • G11B5/73Base layers, i.e. all non-magnetic layers lying under a lowermost magnetic recording layer, e.g. including any non-magnetic layer in between a first magnetic recording layer and either an underlying substrate or a soft magnetic underlayer
    • G11B5/739Magnetic recording media substrates
    • G11B5/73911Inorganic substrates
    • G11B5/73913Composites or coated substrates
    • GPHYSICS
    • G11INFORMATION STORAGE
    • G11BINFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
    • G11B5/00Recording by magnetisation or demagnetisation of a record carrier; Reproducing by magnetic means; Record carriers therefor
    • G11B5/62Record carriers characterised by the selection of the material
    • G11B5/73Base layers, i.e. all non-magnetic layers lying under a lowermost magnetic recording layer, e.g. including any non-magnetic layer in between a first magnetic recording layer and either an underlying substrate or a soft magnetic underlayer
    • G11B5/739Magnetic recording media substrates
    • G11B5/73911Inorganic substrates
    • G11B5/73921Glass or ceramic substrates
    • GPHYSICS
    • G11INFORMATION STORAGE
    • G11BINFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
    • G11B5/00Recording by magnetisation or demagnetisation of a record carrier; Reproducing by magnetic means; Record carriers therefor
    • G11B5/84Processes or apparatus specially adapted for manufacturing record carriers
    • G11B5/8404Processes or apparatus specially adapted for manufacturing record carriers manufacturing base layers
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B2215/00Press-moulding glass
    • C03B2215/02Press-mould materials
    • C03B2215/08Coated press-mould dies
    • C03B2215/14Die top coat materials, e.g. materials for the glass-contacting layers
    • C03B2215/24Carbon, e.g. diamond, graphite, amorphous carbon
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B2215/00Press-moulding glass
    • C03B2215/40Product characteristics
    • C03B2215/44Flat, parallel-faced disc or plate products
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B2215/00Press-moulding glass
    • C03B2215/40Product characteristics
    • C03B2215/45Ring or doughnut disc products or their preforms
    • GPHYSICS
    • G11INFORMATION STORAGE
    • G11BINFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
    • G11B11/00Recording on or reproducing from the same record carrier wherein for these two operations the methods are covered by different main groups of groups G11B3/00 - G11B7/00 or by different subgroups of group G11B9/00; Record carriers therefor
    • G11B11/10Recording on or reproducing from the same record carrier wherein for these two operations the methods are covered by different main groups of groups G11B3/00 - G11B7/00 or by different subgroups of group G11B9/00; Record carriers therefor using recording by magnetic means or other means for magnetisation or demagnetisation of a record carrier, e.g. light induced spin magnetisation; Demagnetisation by thermal or stress means in the presence or not of an orienting magnetic field
    • G11B11/105Recording on or reproducing from the same record carrier wherein for these two operations the methods are covered by different main groups of groups G11B3/00 - G11B7/00 or by different subgroups of group G11B9/00; Record carriers therefor using recording by magnetic means or other means for magnetisation or demagnetisation of a record carrier, e.g. light induced spin magnetisation; Demagnetisation by thermal or stress means in the presence or not of an orienting magnetic field using a beam of light or a magnetic field for recording by change of magnetisation and a beam of light for reproducing, i.e. magneto-optical, e.g. light-induced thermomagnetic recording, spin magnetisation recording, Kerr or Faraday effect reproducing
    • G11B11/10582Record carriers characterised by the selection of the material or by the structure or form
    • GPHYSICS
    • G11INFORMATION STORAGE
    • G11BINFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
    • G11B7/00Recording or reproducing by optical means, e.g. recording using a thermal beam of optical radiation by modifying optical properties or the physical structure, reproducing using an optical beam at lower power by sensing optical properties; Record carriers therefor
    • G11B7/24Record carriers characterised by shape, structure or physical properties, or by the selection of the material
    • G11B7/26Apparatus or processes specially adapted for the manufacture of record carriers

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Inorganic Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Metallurgy (AREA)
  • Mechanical Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Toxicology (AREA)
  • Optics & Photonics (AREA)
  • Health & Medical Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Manufacturing Of Magnetic Record Carriers (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Magnetic Record Carriers (AREA)
  • Liquid Crystal (AREA)
  • Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
  • Manufacturing Optical Record Carriers (AREA)

Description

-1- P/00/011 Regulation 3.2
AUSTRALIA
Patents Act 1990
ORIGINAL
COMPLETE SPECIFICATION STANDARD PATENT Invention Title: MOLD FOR PRESSING AND MOLDED GLASS SUBSTRATE FOR COMPUTER MEMORY BY USING IT The following statement is a full description of this invention, including the best method of performing it known to me: GH&CO REF: P24564-A:RPW:RK IA TITLE OF THE INVENTION Mold for pressing and molded glass substrate for computer memory by using it.
BACKGROUND OF THE INVENTION This invention relates to a mold for pressing glass plates for hard disks for computer memory and molded glass substrates for computer memory pressed by using it.
Up to the present, generally hard disks made of aluminum substrate coated with magnetic materials were used. But because many grinding processes are required to obtain a specified surface roughness on the aluminum substrate, production costs are high.
In consideration of the above, it would be advantageous if at least preferred embodiments of this invention provided press molds that are able to obtain a specified surface roughness, and a glass substrate for computer memory devices pressed by the press molds, both at low cost.
BRIEF DESCRIPTION OF THE INVENTION 20 According to the present invention, there is provided a method of manufacturing a molded glass plate substrate for a computer memory, the method comprising the steps of: *o preparing a metallic mold by ion implanting the 0 surface of said mold to a depth of at least 0.5gm thereby 25 to modify said surface and coating the modified surface with a carbon layer of thickness at least 0.1 to 1gm; and molding said glass plate substrate using said mold.
According to this invention, although the metallic mold coated with graphite or amorphous type carbon has required flatness, an ion nitrogen ion) is injected onto the surfaces of the super-hard mold material just before carbon coating, and the surface layer of the mold is modified.
Due to this process, it becomes possible to increase the adhesiveness of the carbon onto the mold and the life Sof the mold can be greatly extended.
Also, the surface is treated so that the roughness reaches 2/1000-8/1000 mm.
Further, according to this invention, glass plates for glass substrates for computer memory are molded by using the metallic mold on which the surface has been modified by injecting ion before coating with carbon of graphite or amorphous diamond types.
The invention will be described below with reference to the exemplary embodiments and the accompanying drawings, in which: Fig. 1 shows a glass substrate for computer memory molded by using a metallic mold according to this invention.
The embodiment of this invention is described in detail as follows. Herein, a metallic mold made of super-hard material, having a surface roughness of more than 8/1000mm is modified in forming Gauss distribution on the surface layer by ion injection such as a Nitrogen atomic ion in advance of coating with graphite or amorphous diamond-type carbon.
Namely, an ion-injected layer is shaped to a depth of at least 0.5 kgm of the ~surface of a super-hard alloy by ion injection, and then carbon coat is provided in a depth 0.1-l m on the ion-injected layer, and the last layer of the surface is flattened so as to keep the roughness in the range of 2/1000-8/1000 mm.
g
L
By applying the metallic mold according to this invention, it becomes possible to mold a glass substrate 1 for computer memory shown in the drawings.
*o In the ion-injection method applying high frequency discharging (105-107Hz) it becomes possible to inject ion to a depth of at least 0.5gm into the surface layer of the metallic mold by keeping ionizing current at 1 OmA, ion irradiation at 1 x 102 ions/cm 2 (100 doses), temperature at 300-500 0 C, and time for 10-40 seconds, and then the metallic mold is coated with an amorphous diamond type of carbon as much as a thickness of 0.1-1 m on the ionized layer.
For example, if pressing about 63mmp glass plate by applying the metallic mold according to this invention, at first the glass plate preshaped in a circular disk is heated to the softening temperature of glass material, then the heated glass plate is charged in the metallic mold heated to the same temperature, and then pressed. After pressing, the pressed 2 _f glass plate is gradually cooled over 15-20 minutes and cooled down to room temperature. Despite repeating 100,000 shots of this operation, peeling off of the carbon coat from the surface of the metallic mold was never seen. The effectiveness of this invention is recognized by the actual results.
The reason that the life of the metallic mold was considerably extended appears to be that the fatigue of the metallic mold is decreased by keeping glass temperature and mold temperature at the same degree, together with the improved peeling off property of the metallic mold owing to the ion radiation.
As described above in detail, in this invention, in advance of carbon coating, the shaped surface of the metallic mold is modified in the surface layer thereof by ion-implantation, then it becomes possible to greatly increase the adhesiveness of carbon coat onto the metallic mold and to extend the life of the metallic mold, and further to eliminate the polishing step of the pressed products owing to the high-graded flatness of the molded glass plates.
After obtaining glass substrate by using the mold S according to this invention, the surface of the glass substrate is coated with magnetic materials.
In the claims which follow and in the preceding description of the invention, except where the context requires otherwise due to express language or necessary implication, the word "comprising" is used in the sense of "including", i.e. the features specified may be associated with further features in various embodiments of the invention.

Claims (3)

1. A method of manufacturing a molded glass plate substrate for a computer memory, the method comprising the steps of: preparing a metallic mold by ion implanting the surface of said mold to a depth of at least 0.5JLm thereby to modify said surface and coating the modified surface with a carbon layer of thickness at least 0.1 to lJm; and molding said glass plate substrate using said mold.
2. A method of manufacturing a molded glass plate substrate for a computer memory substantially as hereinbefore described with reference to the accompanying 15 drawings.
3. A molded glass plate substrate for a computer memory manufactured according to the method of claim 1 or 2. 20 Dated this 1st day of February 2000 YASUAKI SAKAMOTO S: By his Patent Attorneys GRIFFITH HACK
AU64322/96A 1995-08-29 1996-08-28 Mold for pressing and molded glass substrate for computer me mory by using it Ceased AU718549B2 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US52058595A 1995-08-29 1995-08-29
US08/520585 1995-08-29

Publications (2)

Publication Number Publication Date
AU6432296A AU6432296A (en) 1997-03-06
AU718549B2 true AU718549B2 (en) 2000-04-13

Family

ID=24073252

Family Applications (1)

Application Number Title Priority Date Filing Date
AU64322/96A Ceased AU718549B2 (en) 1995-08-29 1996-08-28 Mold for pressing and molded glass substrate for computer me mory by using it

Country Status (13)

Country Link
JP (2) JP3275091B2 (en)
KR (1) KR100385257B1 (en)
CN (1) CN1102470C (en)
AU (1) AU718549B2 (en)
CA (1) CA2184206C (en)
DE (1) DE19634974A1 (en)
FR (1) FR2738236B1 (en)
GB (1) GB2304736B (en)
IL (1) IL119144A0 (en)
MY (1) MY115041A (en)
NL (1) NL1003899C2 (en)
SG (1) SG47172A1 (en)
ZA (1) ZA967329B (en)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1124995C (en) * 1997-07-30 2003-10-22 保谷株式会社 Manufacturing method of glass substrate for information recording medium
NL1008105C2 (en) * 1998-01-23 1999-07-26 Axxicon Moulds Eindhoven Bv Injection mold.
JP2002079522A (en) * 2000-06-23 2002-03-19 Hitachi Maxell Ltd Disc substrate molding die and resin molding die
JP4702201B2 (en) * 2006-06-28 2011-06-15 東洋製罐株式会社 Resin processing parts
DE102019216893A1 (en) * 2019-10-31 2021-05-06 Flabeg Deutschland Gmbh Process for forming flat glass into a glass component and forming tool for use in the process

Citations (3)

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Publication number Priority date Publication date Assignee Title
GB2247692A (en) * 1990-09-01 1992-03-11 Atomic Energy Authority Uk Preparing diamond-like carbon coatings involving a foundation layer; apparatus therefor
US5308707A (en) * 1991-10-07 1994-05-03 Nitruvid Treatment process for depositing a layer of carbon in vapour phase on the surface of a metal article and article thus obtained
US5347887A (en) * 1993-03-11 1994-09-20 Microsurgical Techniques, Inc. Composite cutting edge

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JP2572438B2 (en) * 1989-01-30 1997-01-16 ホーヤ株式会社 Manufacturing method of glass press mold
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US5112025A (en) * 1990-02-22 1992-05-12 Tdk Corporation Molds having wear resistant release coatings
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GB2247692A (en) * 1990-09-01 1992-03-11 Atomic Energy Authority Uk Preparing diamond-like carbon coatings involving a foundation layer; apparatus therefor
US5308707A (en) * 1991-10-07 1994-05-03 Nitruvid Treatment process for depositing a layer of carbon in vapour phase on the surface of a metal article and article thus obtained
US5347887A (en) * 1993-03-11 1994-09-20 Microsurgical Techniques, Inc. Composite cutting edge

Also Published As

Publication number Publication date
CA2184206C (en) 2002-10-08
MY115041A (en) 2003-03-31
DE19634974A1 (en) 1997-03-27
SG47172A1 (en) 1998-03-20
JPH09183622A (en) 1997-07-15
JPH09194227A (en) 1997-07-29
ZA967329B (en) 1997-03-04
FR2738236B1 (en) 1999-03-12
FR2738236A1 (en) 1997-03-07
KR970010687A (en) 1997-03-27
GB2304736A (en) 1997-03-26
NL1003899A1 (en) 1997-03-03
GB9618034D0 (en) 1996-10-09
GB2304736B (en) 1999-09-22
CN1147983A (en) 1997-04-23
CA2184206A1 (en) 1997-03-01
NL1003899C2 (en) 1998-02-12
AU6432296A (en) 1997-03-06
IL119144A0 (en) 1996-11-14
CN1102470C (en) 2003-03-05
JP3275091B2 (en) 2002-04-15
JP2909724B2 (en) 1999-06-23
KR100385257B1 (en) 2003-08-09

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FGA Letters patent sealed or granted (standard patent)
PC Assignment registered

Owner name: SAATEC ENGINEERING CORPORATION

Free format text: FORMER OWNER WAS: YASUAKI SAKAMOTO

PC Assignment registered

Owner name: ZAATEC TECHNOLOGY INC.

Free format text: FORMER OWNER WAS: SAATEC ENGINEERING CORPORATION