AU741719B2 - ABS moulding compositions produced in an emulsion-free manner and with a very high notched bar impact strength - Google Patents
ABS moulding compositions produced in an emulsion-free manner and with a very high notched bar impact strength Download PDFInfo
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- AU741719B2 AU741719B2 AU60611/98A AU6061198A AU741719B2 AU 741719 B2 AU741719 B2 AU 741719B2 AU 60611/98 A AU60611/98 A AU 60611/98A AU 6061198 A AU6061198 A AU 6061198A AU 741719 B2 AU741719 B2 AU 741719B2
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- 239000000203 mixture Substances 0.000 title claims description 43
- 238000000465 moulding Methods 0.000 title claims description 36
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Natural products C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 46
- 229920001971 elastomer Polymers 0.000 claims description 46
- 239000005060 rubber Substances 0.000 claims description 46
- 229920000642 polymer Polymers 0.000 claims description 38
- 239000000178 monomer Substances 0.000 claims description 26
- 239000002245 particle Substances 0.000 claims description 20
- 239000002904 solvent Substances 0.000 claims description 20
- 229920001577 copolymer Polymers 0.000 claims description 15
- 239000000725 suspension Substances 0.000 claims description 14
- 238000004519 manufacturing process Methods 0.000 claims description 13
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 8
- 125000001931 aliphatic group Chemical group 0.000 claims description 8
- 229920000578 graft copolymer Polymers 0.000 claims description 8
- 150000002825 nitriles Chemical class 0.000 claims description 8
- 229920005992 thermoplastic resin Polymers 0.000 claims description 8
- 238000002156 mixing Methods 0.000 claims description 7
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 claims description 6
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 6
- 150000001875 compounds Chemical class 0.000 claims description 6
- 150000002148 esters Chemical class 0.000 claims description 6
- 229920002554 vinyl polymer Polymers 0.000 claims description 6
- 150000004945 aromatic hydrocarbons Chemical class 0.000 claims description 5
- 150000002576 ketones Chemical class 0.000 claims description 5
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims description 5
- 229930195733 hydrocarbon Natural products 0.000 claims description 4
- 150000002430 hydrocarbons Chemical class 0.000 claims description 4
- 239000003999 initiator Substances 0.000 claims description 4
- 229920002587 poly(1,3-butadiene) polymer Polymers 0.000 claims description 4
- 239000004215 Carbon black (E152) Substances 0.000 claims description 3
- 125000003118 aryl group Chemical group 0.000 claims description 3
- 239000004415 thermoplastic moulding composition Substances 0.000 claims description 2
- 239000000243 solution Substances 0.000 description 19
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 16
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 16
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 14
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 9
- 238000006243 chemical reaction Methods 0.000 description 8
- 229920001897 terpolymer Polymers 0.000 description 8
- YNQLUTRBYVCPMQ-UHFFFAOYSA-N Ethylbenzene Chemical compound CCC1=CC=CC=C1 YNQLUTRBYVCPMQ-UHFFFAOYSA-N 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 5
- 239000003795 chemical substances by application Substances 0.000 description 5
- 238000012545 processing Methods 0.000 description 5
- 150000003254 radicals Chemical class 0.000 description 5
- 239000000839 emulsion Substances 0.000 description 4
- 229920002857 polybutadiene Polymers 0.000 description 4
- HIDBROSJWZYGSZ-UHFFFAOYSA-N 1-phenylpyrrole-2,5-dione Chemical compound O=C1C=CC(=O)N1C1=CC=CC=C1 HIDBROSJWZYGSZ-UHFFFAOYSA-N 0.000 description 3
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- 239000005062 Polybutadiene Substances 0.000 description 3
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 3
- 230000002902 bimodal effect Effects 0.000 description 3
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- OFBQJSOFQDEBGM-UHFFFAOYSA-N n-pentane Natural products CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 3
- 150000002978 peroxides Chemical class 0.000 description 3
- 239000003381 stabilizer Substances 0.000 description 3
- 238000010626 work up procedure Methods 0.000 description 3
- SYBYTAAJFKOIEJ-UHFFFAOYSA-N 3-Methylbutan-2-one Chemical compound CC(C)C(C)=O SYBYTAAJFKOIEJ-UHFFFAOYSA-N 0.000 description 2
- RGSFGYAAUTVSQA-UHFFFAOYSA-N Cyclopentane Chemical compound C1CCCC1 RGSFGYAAUTVSQA-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 2
- -1 N- -substituted maleinimides Chemical class 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 239000003963 antioxidant agent Substances 0.000 description 2
- 235000006708 antioxidants Nutrition 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 2
- HGCIXCUEYOPUTN-UHFFFAOYSA-N cyclohexene Chemical compound C1CCC=CC1 HGCIXCUEYOPUTN-UHFFFAOYSA-N 0.000 description 2
- LYCAIKOWRPUZTN-UHFFFAOYSA-N ethylene glycol Natural products OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 238000001746 injection moulding Methods 0.000 description 2
- PHTQWCKDNZKARW-UHFFFAOYSA-N isoamylol Chemical compound CC(C)CCO PHTQWCKDNZKARW-UHFFFAOYSA-N 0.000 description 2
- ZXEKIIBDNHEJCQ-UHFFFAOYSA-N isobutanol Chemical compound CC(C)CO ZXEKIIBDNHEJCQ-UHFFFAOYSA-N 0.000 description 2
- LVHBHZANLOWSRM-UHFFFAOYSA-N itaconic acid Chemical class OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000002952 polymeric resin Substances 0.000 description 2
- 238000010008 shearing Methods 0.000 description 2
- 229920003002 synthetic resin Polymers 0.000 description 2
- 239000006188 syrup Substances 0.000 description 2
- 235000020357 syrup Nutrition 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 239000010409 thin film Substances 0.000 description 2
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- SBYMUDUGTIKLCR-UHFFFAOYSA-N 2-chloroethenylbenzene Chemical class ClC=CC1=CC=CC=C1 SBYMUDUGTIKLCR-UHFFFAOYSA-N 0.000 description 1
- BWDBEAQIHAEVLV-UHFFFAOYSA-N 6-methylheptan-1-ol Chemical compound CC(C)CCCCCO BWDBEAQIHAEVLV-UHFFFAOYSA-N 0.000 description 1
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 1
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical class S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- GYCMBHHDWRMZGG-UHFFFAOYSA-N Methylacrylonitrile Chemical compound CC(=C)C#N GYCMBHHDWRMZGG-UHFFFAOYSA-N 0.000 description 1
- AMQJEAYHLZJPGS-UHFFFAOYSA-N N-Pentanol Chemical compound CCCCCO AMQJEAYHLZJPGS-UHFFFAOYSA-N 0.000 description 1
- AFCARXCZXQIEQB-UHFFFAOYSA-N N-[3-oxo-3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)propyl]-2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidine-5-carboxamide Chemical compound O=C(CCNC(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F)N1CC2=C(CC1)NN=N2 AFCARXCZXQIEQB-UHFFFAOYSA-N 0.000 description 1
- 239000005662 Paraffin oil Substances 0.000 description 1
- DKGAVHZHDRPRBM-UHFFFAOYSA-N Tert-Butanol Chemical compound CC(C)(C)O DKGAVHZHDRPRBM-UHFFFAOYSA-N 0.000 description 1
- OCKWAZCWKSMKNC-UHFFFAOYSA-N [3-octadecanoyloxy-2,2-bis(octadecanoyloxymethyl)propyl] octadecanoate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCC(COC(=O)CCCCCCCCCCCCCCCCC)(COC(=O)CCCCCCCCCCCCCCCCC)COC(=O)CCCCCCCCCCCCCCCCC OCKWAZCWKSMKNC-UHFFFAOYSA-N 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 1
- 125000005907 alkyl ester group Chemical group 0.000 description 1
- ZIXLDMFVRPABBX-UHFFFAOYSA-N alpha-methylcyclopentanone Natural products CC1CCCC1=O ZIXLDMFVRPABBX-UHFFFAOYSA-N 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 239000001273 butane Substances 0.000 description 1
- KVNRLNFWIYMESJ-UHFFFAOYSA-N butyronitrile Chemical compound CCCC#N KVNRLNFWIYMESJ-UHFFFAOYSA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- HPXRVTGHNJAIIH-UHFFFAOYSA-N cyclohexanol Chemical compound OC1CCCCC1 HPXRVTGHNJAIIH-UHFFFAOYSA-N 0.000 description 1
- BGTOWKSIORTVQH-UHFFFAOYSA-N cyclopentanone Chemical compound O=C1CCCC1 BGTOWKSIORTVQH-UHFFFAOYSA-N 0.000 description 1
- 239000012933 diacyl peroxide Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003995 emulsifying agent Substances 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 230000007717 exclusion Effects 0.000 description 1
- 239000011552 falling film Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 239000001530 fumaric acid Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000005469 granulation Methods 0.000 description 1
- 230000003179 granulation Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- DMEGYFMYUHOHGS-UHFFFAOYSA-N heptamethylene Natural products C1CCCCCC1 DMEGYFMYUHOHGS-UHFFFAOYSA-N 0.000 description 1
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 1
- 238000007373 indentation Methods 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 150000002688 maleic acid derivatives Chemical class 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- YKYONYBAUNKHLG-UHFFFAOYSA-N n-Propyl acetate Natural products CCCOC(C)=O YKYONYBAUNKHLG-UHFFFAOYSA-N 0.000 description 1
- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical compound CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 description 1
- SSDSCDGVMJFTEQ-UHFFFAOYSA-N octadecyl 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CCCCCCCCCCCCCCCCCCOC(=O)CCC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 SSDSCDGVMJFTEQ-UHFFFAOYSA-N 0.000 description 1
- TVMXDCGIABBOFY-UHFFFAOYSA-N octane Chemical compound CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 1
- 150000004978 peroxycarbonates Chemical class 0.000 description 1
- 125000005634 peroxydicarbonate group Chemical group 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 1
- 229920002959 polymer blend Polymers 0.000 description 1
- 239000004926 polymethyl methacrylate Substances 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 1
- FVSKHRXBFJPNKK-UHFFFAOYSA-N propionitrile Chemical compound CCC#N FVSKHRXBFJPNKK-UHFFFAOYSA-N 0.000 description 1
- 229940090181 propyl acetate Drugs 0.000 description 1
- 229920005604 random copolymer Polymers 0.000 description 1
- 239000012744 reinforcing agent Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000011877 solvent mixture Substances 0.000 description 1
- 238000001228 spectrum Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 229920003048 styrene butadiene rubber Polymers 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- NQPDZGIKBAWPEJ-UHFFFAOYSA-N valeric acid Chemical compound CCCCC(O)=O NQPDZGIKBAWPEJ-UHFFFAOYSA-N 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 150000003738 xylenes Chemical class 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L51/00—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
- C08L51/04—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers grafted on to rubbers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F279/00—Macromolecular compounds obtained by polymerising monomers on to polymers of monomers having two or more carbon-to-carbon double bonds as defined in group C08F36/00
- C08F279/02—Macromolecular compounds obtained by polymerising monomers on to polymers of monomers having two or more carbon-to-carbon double bonds as defined in group C08F36/00 on to polymers of conjugated dienes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L55/00—Compositions of homopolymers or copolymers, obtained by polymerisation reactions only involving carbon-to-carbon unsaturated bonds, not provided for in groups C08L23/00 - C08L53/00
- C08L55/02—ABS [Acrylonitrile-Butadiene-Styrene] polymers
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Graft Or Block Polymers (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Manufacture Of Macromolecular Shaped Articles (AREA)
- Polymerisation Methods In General (AREA)
Description
Our Ref: 679442 P/00/011 Regulation 3:2
AUSTRALIA
Patents Act 1990
ORIGINAL
COMPLETE SPECIFICATION STANDARD PATENT r Applicant(s): Bayer Aktiengesellschaft D-51368 Leverkusen
GERMANY
Address for Service: Invention Title: DAVIES COLLISON CAVE Patent Trade Mark Attorneys Level 10, 10 Barrack Street SYDNEY NSW 2000 ABS moulding compositions produced in an emulsion-free manner and with a very high notched bar impact strength The following statement is a full description of this invention, including the best method of performing it known to me:- 5020 Le A 32 296 -foreign countries KM/by/S-W6 ABS moulding compositions produced in an emulsion-free manner and with a very high notched bar impact strength ABS moulding compositions have already been used for many years in large amounts as thermoplastic resins for the production of mouldings of all types. The property spectrum of these resins ranges from relatively brittle to very tough.
One particular area of application for ABS moulding compositions is the production of mouldings on which severe demands are made as regards toughness on impact, particularly at low temperatures also, wherein the other properties, such as the modulus of elasticity, surface hardness and dimensional stability when hot should not be adversely affected.
Hitherto, it was only possible to approach property combinations such as these by using special graft rubbers produced by emulsion polymerisation, wherein high toughness values could only be obtained, however, at the cost of reduced values of the modulus of elasticity (due to increasing the total rubber content of the moulding compositions).
Other disadvantages of ABS polymers produced by emulsion polymerisation include the large amount of waste water which is formed during production or work-up, and the inherent yellowish colour imparted to products produced in this manner in their noncoloured state, due to their content of polymerisation processing materials (e.g.
emulsifiers).
The object was therefore to provide graft polymer moulding compositions of the ABS type (hereinafter abbreviated to ABS moulding compositions) having very high toughness values, wherein the production thereof should not be effected by emulsion polymerisation.
As the solution according to the invention which achieves this object, it has been found that ABS moulding compositions with the required properties can be obtained by a combination of particular finely divided ABS polymers having a high rubber content, which are specially Le A 32 296 -2produced by solution polymerisation, with special, coarse particulate, bulk, solution or suspension ABS polymers.
Combinations of ABS polymers with different particle sizes which are produced by bulk or solution polymerisation are known.
Thus, amongst other features, EP-A 412 801 describes the direct production of bimodal bulk ABS polymers by the polymerisation of rubber/monomer solutions in two reactors, whereupon particle sizes of 0.05 to 1.5 pm and 0.7 to 10 gm result; in practice, the rubber content of these ABS polymer resins is 7.4 by weight. Thus high-toughness ABS products cannot be produced by this means.
EP-A 507 117 describes ABS moulding compositions with a bimodal rubber particle size distribution (100-500 nm and 600-10,000 nm).
The rubber contents of the ABS polymer resins used are 17 by weight, and even at a maximum amount of 30 by weight which can be used in the moulding composition, high-toughness ABS moulding compositions cannot be obtained.
ooo 20 Bimodal moulding compositions of the ABS type are also described in US-PS 5 286 792, wherein the bimodality is obtained in one process step. The components with large or small rubber particle sizes can no longer be mixed in a targeted manner by this means; moreover bimodality is only made possible by the additional use of a comonomer which results in possible disadvantages reduced dimensional stability when hot).
The present invention relates to graft polymer moulding compositions of the ABS type, containing A) 30 to 80 parts by weight, preferably 35 to 75 parts by weight, and most preferably 40 to 70 parts by weight, of at least one graft polymer which is produced by solution polymerisation and which has a rubber content of 20 to Le A 32 296 -3by weight, preferably 22.5 to 45 by weight, and most preferably 25 to by weight, and an average particle diameter of the rubber phase of 80 to 600 nm, preferably 150 to 400 nm, and most preferably 200 to 350 nm, B) 5 to 50 parts by weight, preferably 7.5 to 45 parts by weight, and most preferably to 40 parts by weight, of at least one ABS polymer produced by bulk, solution or suspension polymerisation, which has a rubber content of 3 to 18 by weight, preferably 5 to 16.5 by weight, and most preferably 7.5 to 15 by weight, and an average particle diameter of the rubber phase of 700 to 15,000 nm, preferably of 800 to 10,000 nm, and most preferably of 1000 to 5000 nm and
C
C) 5 to 70 parts by weight, preferably 7.5 to 65 parts by weight, and most preferably 15 10 to 60 parts by weight, of at least one rubber-free thermoplastic resin synthesised from vinyl monomer units and produced by bulk, solution or suspension .*.polymerisation.
The production of ABS polymers B) is known. Thus these polymers can be produced by bulk or solution polymerisation methods or by suspension polymerisation (see DE-OS 3 100 785, US-PS 4 012 462, US-PS 4 362 850, EP-OS 67 356, for example).
The graft polymer corresponding to component A) is preferably polymerised by a radical mechanism from a monomer mixture comprising D) 90 to 20 parts by weight of an aromatic monoalkenyl compound, E) 10 to 50 parts by weight of an ethylenically unsaturated nitrile, F) 0 to 30 parts by weight of further copolymerisable compounds, in the presence of -4to 50 parts by weight per 100 parts by weight of monomer of a soluble, gel-free butadiene polymer or butadiene/styrene copolymer, and in the presence of to 200 parts by weight of a solvent per 100 parts by weight of monomers E) and F), wherein the solvent is an aliphatic (Ci-Cs) or cycloaliphatic (C 5
-C
6 alcohol, ketone, ether, ester or nitrile (Al) or a mixture of (Al) with an aliphatic (C 4
-C
1 0 cycloaliphatic or aromatic hydrocarbon (A2) in a ratio by weight of A1:A2 from 100:0 to 30:70, and the polymerisation is conducted as far as a polymer content in the total mixture of 30 to 70% by weight, with thorough mixing and optionally with the subsequent metered addition of regulators and initiator, so that the isolated thermoplastic moulding composition contains 20 to 50% by weight of butadiene o.. polymer.
The total rubber content of the moulding compositions according to the invention is preferably 5 to 30 by weight, more preferably 7.5 to 25 by weight, and most preferably 10 to 20 by weight.
Moreover, the proportion of rubber incorporated via ABS polymer A) is preferably to 95 by weight, more preferably 55 to 92.5 by weight, and most preferably 60 to 90 by weight (with respect to the total amount of rubber in the moulding composition in each case).
ABS polymers A) are produced by solution polymerisation using at least one solvent selected from an aliphatic or cycloaliphatic Ci-C 8 alcohol, ketone, ether, ester, nitrile, or a mixture of at least one of said solvents with an aliphatic or cycloaliphatic C 4
-C
1 0 hydrocarbon and/or aromatic hydrocarbon under special conditions of compatibility.
The polymer content of the total mixture here is preferably 30 to 60 by weight, particularly 35 to 50 by weight, the total content of solvent is 25 to 60 by weight, and the balance is unreacted monomers.
Le A 32 296 During the preferred production of component when using solvents or solvent mixtures from group (Al) and optionally from group (A2) in the given ratios by weight of 1:0 to 3:7, it is possible to pass rapidly through a phase inversion whilst achieving satisfactory conversions, despite higher rubber contents, so that a finely dispersed phase of graft rubber is formed.
The production of component A) can be carried out batch-wise, semi-continuously or continuously. In the continuous embodiment, the solution of monomers and rubber in solvents can advantageously be polymerised in a continuously fed, thoroughly mixed, stirred tank reactor, with a steady-state conversion of monomer in the first stage after phase inversion of more than 10 by weight with respect to the sum of monomers, and i radical-initiated polymerisation can be continued in at least one further stage as far as a monomer conversion, with respect to the sum of monomers, of 30 to 70 by weight, with thorough mixing in one or more further continuously operated stirred vessels in cascade, or in a thoroughly mixed graft flow reactor and/or in a combination of both types of reactor. Residual monomers and solvents can be removed by conventional techniques in heat-exchange evaporators, flash evaporators, long-tube .evaporators, thin film or thin layer evaporators, screw-type evaporators) and recycled to the process. It may also be advantageous to conduct continuous polymerisation in three stages, wherein the first stage is operated at a steady-state monomer conversion of less than 10 by weight before phase inversion and the further stages are operated with the conversions described above.
Batch-wise and semi-continuous polymerisation can be conducted in one or more filled or partly filled thoroughly mixed stirred vessels connected in series, with the rubber monomers and the solvent being placed in the vessel and with polymerisation being effected as far as the given monomer conversion of 30 to 70 by weight.
To achieve better mixing throughout and better comminution of the rubber fed in, the polymer syrup can be pumped in circulation, both for the continuous and batch-wise modes of operation, via elements which impart a thorough mixing and shearing effect.
"Loop operations" such as these are state of the art, and may be helpful in order to
I
Le A 32 296 -6adjust the particle size of the rubber. However, it is more advantageous to provide an arrangement of shearing elements between two separate reactors in order to prevent back-mixing, which results in a broadening of the particle size distribution.
The average residence time is 1 to 10 seconds. Polymerisation is advantageously conducted at 60 to 120°C, preferably at the boiling point of the solvent/polymer mixture.
Polymerisation is advantageously conducted at normal pressure, although polymerisation under a slight overpressure up to 6 bar is also possible.
The viscosities of the stirred or transported media are within a range with a maximum of 150 Pa.s.
The graft polymer can be isolated in the known manner by precipitation in solvents, by stripping with water and/or steam, or by evaporative concentration to form a polymer melt, e.g. in flash evaporators, long-tube evaporators, spiral tube evaporators, thin film evaporators, certain thin layer evaporators, falling film evaporators or screw-type evaporators.
Solvents and residual monomers can also be removed in stirred multi-phase evaporators 20 comprising kneading and stripping devices. The use of gas developing and entrainment agents, e.g. steam, is possible in conjunction; however, a very low residual monomer content can also be obtained by simple evaporative concentration methods without the use of entraining agents such as these, despite the high amounts of solvent.
Solvents of group (Al) are alcohols such as methanol, ethanol, propanol, isopropanol, butanol, isobutanol, tert.-butanol, amyl alcohol, isoamyl alcohol, isooctanol and cyclohexanol; ketones such as acetone, methyl ethyl ketone; methyl isopropyl ketone, cyclopentanone and cyclohexanone; ethers such as tetrahydrofuran, dioxane, ethylene glycol dimethyl, -diethyl, -dipropyl and -diisopropyl esters; esters such as ethyl acetate, propyl acetate, butyl acetate etc., and nitriles such as acetonitrile, propionitrile or butyronitrile. Methyl ethyl ketone and acetone are preferred.
Le A 32 296 -7- Solvents of group (A2) are aliphatic hydrocarbons such as butane, pentane, hexane, heptane, octane or iso-derivatives thereof, cycloaliphatic hydrocarbons such as cyclopentane, cyclohexane, alkyl-cyclopentane and alkyl-cyclohexane, and aromatic hydrocarbons such as benzene, toluene, xylenes and ethylbenzene. Toluene and ethylbenzene are preferred.
Mixtures of acetone and ethylbenzene and of acetone and toluene are particularly preferred.
It is also possible to employ only solvents of group Methyl ethyl ketone is then preferred.
Customary molecular weight regulators can be used for adjusting the molecular weight, such as mercaptans and olefines, e.g. tert.-dodecylmercaptan, ndodecylmercaptan, cyclohexene, terpinols, dimeric ca-methylstyrene, etc., in amounts of 0.05 to 1.0 by weight with respect to the copolymerising monomers.
Suitable initiators for the radical-induced polymerisation are graft-active peroxides which decompose to form radicals, such as peroxycarbonates, peroxydicarbonates, diacyl peroxides, perketals or dialkyl peroxides, and/or azo compounds or mixtures thereof Examples include azodiisobutyric acid dinitrile, azoisobutyric acid alkyl esters, and tert.-butyl perpivalate, peroctoate, perbenzoate and perneodecanoate. These initiators are used in amounts of 0.01 to 1 by weight with respect to monomers 1. to 3.
Customary additives can be added during polymerisation or before work-up, such as the colorants, anti-oxidants, parting agents or stabilisers known to one skilled in the art.
Suitable rubbers for the production of component A) are preferably soluble, gel-free butadiene polymers, such as polybutadienes for example, as well as styrene-butadiene copolymers in random and/or block form with a high 1,2-vinyl fraction of 2 to 40 Le A 32 296 -8preferably 8 to 25 with respect to the double bonds, and with molecular weights of 50,000 to 500,000, including branched and star-shaped polymers with gel contents <1000 ppm.
The aromatic monoalkenyl compounds 1. are preferably styrene, ac-methylstyrene, alkylstyrenes with substituted nuclei, and chlorostyrenes with substituted nuclei The ethylenically unsaturated nitriles are preferably acrylonitrile or meth-acrylonitrile.
Examples of copolymerisable compounds include acrylic esters such as methyl (meth)acrylate, ethyl (meth)acrylate, tert.-butyl (meth)acrylate, esters of fumaric or itaconic acids, maleic derivatives such as maleic anhydride, maleic acid esters, N- -substituted maleinimides such as, advantageously, N-cyclohexyl- or N-phenylmaleinimide or N-alkyl-phenyl-maleinimide, and also acrylic acid, methacrylic acid, 15 fumaric acid, itaconic acid or amides thereof.
ABS polymers A) which are suitable according to the invention have a rubber content of 20 to 50 by weight, preferably 22.5 to 45 by weight, and most preferably 25 to by weight, and their average particle diameters are 80 to 600 nm, preferably 150 to 400 nm, and most preferably 250 to 350 nm.
In addition, ABS polymers A) preferably have a degree of grafting of 0.2 to 1 (see M.
Hoffmann, H. Kr6mer, R. Kuhn in "Polymeranalytik Georg Thieme Verlag Stuttgart 1977) and a gel content of 30 to 50 by weight (measured in methyl ethyl ketone).
The production of ABS polymers B) is known. These polymers can thus be produced by bulk or solution polymerisation methods or by suspension polymerisation (see DE- OS 3 100 785, US-PS 4 012 462, US-PS 4 362 850, EP-A-67 536, for example).
ABS polymers B) which are suitable according to the invention have a rubber content of 3 to 18 by weight, preferably 5 to 16.5 by weight, and most preferably 7.5 to Le A 32 296 -9by weight, and their average particle diameters are 700 to 15,000 nm, preferably 800 to 10,000 nm, and most preferably 1000 to 5000 nm.
Substances which are suitable according to the invention as rubber-free thermoplastic resins C) based on vinyl monomers and which are preferably used are homo-, co- or terpolymers which are produced by the polymerisation of styrene, a-methylstyrene, acrylonitrile, maleic anhydride, N-phenylmaleinimide or methyl methacrylate. Examples of polymers of this type include styrene/acrylonitrile copolymers, styrene/acrylonitrile/methyl methacrylate terpolymers, styrene/methyl methacrylate copolymers, acrylonitrile/methyl methacrylate copolymers, a-methylstyrene/acrylonitrile copolymers, styrene/a-methylstyrene/acrylonitrile terpolymers, amethylstyrene/methyl methacrylate/acrylonitrile terpolymers, styrene/a-methyl- :styrene/methyl methacrylate terpolymers, styrene/maleic anhydride copolymers, styrene/methyl methacrylate/maleic anhydride terpolymers, styrene/acrylonitrile/Nphenylmaleinimide terpolymers, styrene/N-phenylmaleinimide copolymers, and polymethyl methacrylate.
The preferred thermoplastic resins C) are styrene/acrylonitrile copolymers, amethylstyrene/acrylonitrile copolymers, styrene/N-phenylmaleinimide copolymers and styrene/acrylonitrile/N-phenylmaleinimide terpolymers.
Polymers of this type are known, and can be produced by radical-induced polymerisation, particularly by bulk, solution or suspension polymerisation. They preferably have average molecular weights M, of 20,000 to 200,000 or limiting viscosities [ii] of 20 to 110 ml/g (measured in dimethylformamide at 25 0
C).
The ABS moulding compositions according to the invention can be obtained by mixing their constituents A, B and C with each other at elevated temperature, particularly at T 100C to 280 0 C, e.g. in kneaders, in cylinder mills or in screw-type machines.
P:\WPDOCS Hj Specs\679442pgs.do~-23/0/01 Additives which are necessary or advisable can be added to the ABS moulding compositions according to the invention, during their production, work-up, further processing and final moulding. Examples include anti-oxidants, UV stabilisers, peroxide destroyers, parting agents, anti-static agents, demoulding agents, flame retardants, pigments, fillers or reinforcing agents (glass fibres, carbon fibres, etc.), and colorants.
The final moulding operation can be effected in commercially available processing units, .i and comprises injection moulding processing, sheet extrusion, optionally with subsequent hot forming, cold forming, extrusion of tubes and sections, and calender processing.
1 Throughout this specification and the claims which follow, unless the context requires otherwise, the word "comprise", and variations such as "comprises" or "comprising", will be understood to imply the inclusion of a stated integer or step or group of integers or steps but not the exclusion of any other integer or step or group of integers or steps.
The reference to any prior art in this specification is not, and should not be taken as, an acknowledgment or any form of suggestion that that prior art forms part of the common general knowledge in Australia.
Le A 32 296 11 Examples In the following examples, the parts quoted are always parts by weight and the percentages quoted are always percentages by weight, unless stated otherwise.
Polymer components ABS polymer Al A solution of 72 parts by weight of a rubber (poly-cis-butadiene-co-block-styrene, 11 by weight styrene, solution viscosity 27.5 mPa.s, 5 solution in styrene) in 257 parts by weight styrene, 120 parts by weight acrylonitrile and 229 parts by weight 2-butanone was placed in a 100 1 reactor fitted with an anchor agitator at 400 to 50 0 C, together with 0.95 parts by weight tert.-dodecylmercaptan, 0.15 parts by weight 2,5-di-tert.-butylphenol and 15 7.6 parts by weight paraffin oil. After heating to 75 oC, a solution of 0.57 parts by weight tert.-butyl perpivalate (60 in a hydrocarbon mixture) and 0.16 parts by weight tert.-butyl .peroctoate in 18 parts by weight 2-butanone was added, and stirring was continued for about 45 minutes until the end of the phase inversion (identifiable by the decrease in torque). The batch was then polymerised to the final conversion, with the addition of 0.19 :O 20 parts by weight tert.-dodecylmercaptan (dissolved in 37 parts by weight 2-butanone), and whilst increasing the temperature (1.5 hours at 84 0 C, 1 hour at 87 0 C, 4.5 hours at 90 0
C),
after which 2 parts by weight p- 2 ,5-di-tert.-butylphenol-propionic acid octyl ester (Irganox 1076, Ciba-Geigy) (dissolved in 11 parts by weight 2-butanone) were added as a stabiliser.
The solids content of the polymerisation syrup after completion of the reaction was 39 by weight. The solution was then concentrated in a ZSK laboratory screw-type evaporation concentrator, up to a final temperature of250 0 C, and was granulated. The granular material contained 25 by weight of rubber, the gel content (measured in acetone) was 33 by weight, and the average particle size of the rubber phase (weight average value) was about 250 nm.
Le A 32 296 12- ABS polymer B 1 An ABS polymer produced by suspension polymerisation, with a rubber content (polybutadiene) of 15 by weight, an acrylonitrile content of the styrene/acrylonitrile copolymer phase of 26 by weight, a gel content (measured in acetone) of 26.5 by weight, and an average particle size of the rubber phase (weight average value) of about 1500 nm.
ABS polymer B 2 An ABS polymer produced by suspension polymerisation, with a rubber content (polybutadiene) of 13.5 by weight, an acrylonitrile content of the styrene/acrylonitrile copolymer phase of 26 by weight, a gel content (measured in acetone) of 27 by weight, and an average particle size of the rubber phase (weight average value) of about 15 8000 nm.
ABS polymer V (comparison material) An ABS polymer produced by emulsion polymerisation, with a rubber content e. .20 (polybutadiene) of 55 by weight, an acrylonitrile content of the styrene/acrylonitrile copolymer phase of 27 by weight, a gel content (measured in acetone) of 89 by weight, and an average particle size of the rubber phase (weight average value) of about 450 nm.
Thermoplastic resin C 1 A styrene/acrylonitrile random copolymer produced by solution polymerisation (styrene/acrylonitrile ratio by weight 72:28) with an average molecular weight Mw of about 85,000 and Mw/M -1 2.
Le A 32 296 -13- Moulding compositions The polymer components described above were mixed in the proportions given in Table 1, in an internal kneader, together with 1 part by weight pentaerythritol tetrastearate, and after granulation were processed by injection moulding to form test bars and to form a flat sheet (for the assessment of the surface).
The following data were determined: the notched bar impact toughness at room temperature (akRT) and at -40 0 C (a&k according to ISO 180 1/A (units: k/m 2 "the indentation hardness HL according to DIN 53 456 (units: N/mm 2 the MVI flow properties according to DIN 53 753 U (units: cm 3 /10 min), and the gloss properties according to DIN 67530 at an angle of reflection of 600 (reflectometer value).
20 It can be seen from the examples that the moulding compositions according to the invention result in excellent toughness values, both at room temperature and at low temperature, with i good values of hardness and flowability being obtained at the same time. The surface gloss could be varied over a wide range, and was centred on the production of mouldings with matt surfaces.
Le A32 296 14 Table 1: Compositions of moulding compositions Data in parts by weight Example Al BI B2 A 9 9* 1 2 3 4 5 6 (comparison) 7 (comparison) 8 (comparison) 43 38.5 33.5 43 38.5 48 Cl. Total rubber content in the moulding composition by weight) 49 12 45.5 12 42.5 12 48 12 43 12 52 12 20 12 9 18.5 (comparison) 11 12 13 14 (comparison) 57.5 50.5 65 72 23 18.5 13.5 21 28 32.5 67.5 (comparison) Le A32 296 15 Table 2: Test data on moulding compositions Example 1 2 3 4 6 (comparison) 7 (comparison) (kJ/m') 21.3 27.4 27.4 21.9 22.4 6.7 ak -40C (ki/in 2 8.9 9.0 9.0 7.8 7.5 6.4 111 108 107 106 98 110 Mxq (cm 3 /1 0 min) 12.3 11.7 14.6 13.5 13.6 8.5 Gloss (reflectometer value) 59 72 76 58 92 t. S.
.5 5 *55* 5*55
S
**5*S
S.
5 5 *5 5*5* (S S S *5 12.0 10.0 14.3 10.4 31.0 (comparison) 9 (comparison) 10 11 12 13 14 (comparison) 7.1 6.1 117 143:. 53.4 52.1 48.1 24.9 16.1 30.1I 28.2 26.4 30.9 14.2 24.1 (comparison)
Claims (5)
1. Graft polymer moulding compositions of the ABS type, containing A) 30 to 80 parts by weight of at least one graft polymer which is produced by solution polymerisation and which has a rubber content of 20 to by weight and an average particle diameter of the rubber phase of to 600 nm, B) 5 to 50 parts by weight of at least one ABS polymer produced by bulk, solution or suspension polymerisation, which has a rubber content of 3 to 18 by weight and an average particle diameter of the rubber phase of 700 to 15,000 nm, v* and C) 5 to 70 parts by weight of at least one rubber-free thermoplastic resin synthesised from vinyl monomer units and produced by bulk, solution or suspension polymerisation.
2. ABS moulding compositions according to claim 1, containing A) 35 to 75 parts by weight of at least one ABS polymer which is produced by solution polymerisation and which has a rubber content of 22.5 to by weight and an average particle diameter of the rubber phase of 150 to 400 nm, B) 7.5 to 45 parts by weight of at least one ABS polymer produced by bulk, solution or suspension polymerisation, which has a rubber content of 5 to
16.5 by weight and an average particle diameter of the rubber phase of 800 to 10,000 nm, Le A 32 296
17- and C) 7.5 to 65 parts by weight of at least one rubber-free thermoplastic resin synthesised from vinyl monomer units and produced by bulk, solution or suspension polymerisation. 3. ABS moulding compositions according to claim 1, containing A) 40 to 70 parts by weight of at least one ABS polymer which is produced by solution polymerisation and which has a rubber content of 25 to by weight and an average particle diameter of the rubber phase of 200 to 350 nm, B) 10 to 40 parts by weight of at least one ABS polymer produced by bulk, solution or suspension polymerisation, which has a rubber content of 7.5 to by weight and an average particle diameter of the rubber phase of 1000 to 5000 nm, and C) 10 to 60 parts by weight of at least one rubber-free thermoplastic resin synthesised from vinyl monomer units and produced by bulk, solution or suspension polymerisation. 4. ABS moulding compositions according to claims 1 to 3, wherein the graft polymer corresponding to component A) is polymerised by a radical mechanism from a monomer mixture comprising D) 90 to 20 parts by weight of an aromatic monoalkenyl compound, E) 10 to 50 parts by weight of an ethylenically unsaturated nitrile,
18- F) 0 to 30 parts by weight of further copolymerisable compounds, in the presence of to 50 parts by weight per 100 parts by weight of monomer of a soluble, gel-free butadiene polymer or butadiene/styrene copolymer, and in the presence of to 200 parts by weight of a solvent per 100 parts by weight of monomers E) and F), wherein the solvent is an aliphatic (Cl-C 8 or cycloaliphatic (C 5 -C 6 alcohol, ketone, ether, ester or nitrile (Al) or a mixture of (Al) with an aliphatic (C 4 Clo), cycloaliphatic or aromatic hydrocarbon (A2) in a ratio by weight of A1:A2 from 100:0 to 30:70, and the polymerisation is conducted as far as a polymer content of the total mixture of 30 to 70% by weight, with thorough mixing and optionally with the subsequent addition of regulators and initiator, so that the isolated thermoplastic moulding composition contains 20 to by weight of the butadiene polymer. 5. ABS moulding compositions according to claims 1 to 4, characterised in that o: component was produced by solution polymerisation using at least one solvent selected from an aliphatic or cycloaliphatic Ci-C 8 alcohol, ketone, ether, ester, nitrile, or a mixture of at least one of said solvents with an aliphatic or cycloaliphatic C 4 -Co 0 hydrocarbon and/or aromatic hydrocarbon. 6. The use of the ABS moulding compositions according to claims 1 to 4 for the production of mouldings. P:\WPDOCS\Hij.Sp-679442PgS.d.23110/OI 18A 7. Moulding compositions substantially as hereinbefore described with reference to the Examples. DATED this 23rd day of October 2001 BAYER AKTIENGESELLSCHAFT' By its Patent Attorneys DAVIES COLLISON CAVE
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE19715595A DE19715595A1 (en) | 1997-04-15 | 1997-04-15 | ABS molding compounds manufactured without emulsions with very high impact strength |
| DE19715595 | 1997-04-15 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| AU6061198A AU6061198A (en) | 1998-10-22 |
| AU741719B2 true AU741719B2 (en) | 2001-12-06 |
Family
ID=7826505
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| AU60611/98A Ceased AU741719B2 (en) | 1997-04-15 | 1998-04-01 | ABS moulding compositions produced in an emulsion-free manner and with a very high notched bar impact strength |
Country Status (9)
| Country | Link |
|---|---|
| EP (1) | EP0872520B1 (en) |
| JP (1) | JPH10292087A (en) |
| CN (1) | CN1137205C (en) |
| AR (1) | AR012416A1 (en) |
| AU (1) | AU741719B2 (en) |
| BR (1) | BR9801051A (en) |
| CA (1) | CA2234542A1 (en) |
| DE (2) | DE19715595A1 (en) |
| ES (1) | ES2195214T3 (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE10127748A1 (en) * | 2001-06-07 | 2002-12-12 | Bayer Ag | Composite for production of molded parts, film or sheet comprises an ABS component which contains at least one sterically-hindered phenolic antioxidant, plus other components such as metal or other plastics |
| CN102108165B (en) * | 2009-12-23 | 2012-10-10 | 中国石油天然气股份有限公司 | A high-gloss and high-rigidity ABS resin composition |
| CN103059560B (en) * | 2012-12-14 | 2015-03-04 | 上海金山锦湖日丽塑料有限公司 | High performance nylon class alloy resin and preparation method thereof |
| KR102065685B1 (en) | 2016-12-28 | 2020-01-13 | 주식회사 엘지화학 | Thermoplastic resin composition, method for preparing the resin composition and molding product comprising the resin composition |
| CN111004470B (en) * | 2019-12-20 | 2022-08-23 | 上海锦湖日丽塑料有限公司 | High-dimensional stability ABS resin and preparation method thereof |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5210135A (en) * | 1989-08-09 | 1993-05-11 | Bayer Aktiengesellschaft | ABS moulding compounds with improved yield stress |
| US5434218A (en) * | 1991-03-30 | 1995-07-18 | Basf Aktiengesellschaft | ABS molding materials having a bimodal rubber particle size distribution |
| US5696204A (en) * | 1995-03-06 | 1997-12-09 | Bayer Ag | Thermoplastic moulding compositions of the ABS type |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3928494A (en) * | 1973-01-09 | 1975-12-23 | Monsanto Co | Polyblend of two types of ABS graft polymers and a copolymer matrix |
| DE3926273A1 (en) * | 1989-08-09 | 1991-02-14 | Bayer Ag | ABS MOLDS WITH IMPROVED STRETCH TENSION |
| DE19518025A1 (en) * | 1995-05-17 | 1996-11-21 | Bayer Ag | Thermoplastic ABS molding compounds |
-
1997
- 1997-04-15 DE DE19715595A patent/DE19715595A1/en not_active Withdrawn
-
1998
- 1998-04-01 AU AU60611/98A patent/AU741719B2/en not_active Ceased
- 1998-04-02 EP EP98106020A patent/EP0872520B1/en not_active Expired - Lifetime
- 1998-04-02 DE DE59807924T patent/DE59807924D1/en not_active Expired - Fee Related
- 1998-04-02 ES ES98106020T patent/ES2195214T3/en not_active Expired - Lifetime
- 1998-04-09 CA CA002234542A patent/CA2234542A1/en not_active Abandoned
- 1998-04-09 JP JP10112842A patent/JPH10292087A/en active Pending
- 1998-04-14 BR BR9801051-4A patent/BR9801051A/en not_active Application Discontinuation
- 1998-04-14 AR ARP980101702A patent/AR012416A1/en not_active Application Discontinuation
- 1998-04-15 CN CNB981088376A patent/CN1137205C/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5210135A (en) * | 1989-08-09 | 1993-05-11 | Bayer Aktiengesellschaft | ABS moulding compounds with improved yield stress |
| US5434218A (en) * | 1991-03-30 | 1995-07-18 | Basf Aktiengesellschaft | ABS molding materials having a bimodal rubber particle size distribution |
| US5696204A (en) * | 1995-03-06 | 1997-12-09 | Bayer Ag | Thermoplastic moulding compositions of the ABS type |
Also Published As
| Publication number | Publication date |
|---|---|
| AR012416A1 (en) | 2000-10-18 |
| AU6061198A (en) | 1998-10-22 |
| DE19715595A1 (en) | 1998-10-22 |
| EP0872520A1 (en) | 1998-10-21 |
| DE59807924D1 (en) | 2003-05-22 |
| BR9801051A (en) | 1999-12-14 |
| JPH10292087A (en) | 1998-11-04 |
| CN1197816A (en) | 1998-11-04 |
| CN1137205C (en) | 2004-02-04 |
| ES2195214T3 (en) | 2003-12-01 |
| CA2234542A1 (en) | 1998-10-15 |
| EP0872520B1 (en) | 2003-04-16 |
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