CN103472011A - Portable fruit internal-quality detection device using optical detector - Google Patents
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Abstract
本发明公开了一种应用光学检测器的便携式水果内部品质检测装置,该装置具有一箱体结构,机箱侧面设有显示器,机箱内设有单片机,风扇,电源,隔板,水果支撑台以及光学检测器,其中光学检测器完整集成了光源,集光元件,电子元件于一体。撑台正下方放置光学检测器,可直接通过光学检测器检测到水果的近红外光谱。本装置结构简单、体积小、稳定性好、检测方便快捷,以漫反射方式采集光谱,适用于现场快速无损检测。
The invention discloses a portable fruit internal quality detection device using an optical detector. The device has a box structure, a display is arranged on the side of the box, and a single-chip microcomputer, a fan, a power supply, a partition, a fruit support platform and an optical fiber are arranged in the box. The detector, in which the optical detector fully integrates the light source, integrates optical components and electronic components. An optical detector is placed directly under the support platform, and the near-infrared spectrum of the fruit can be detected directly through the optical detector. The device is simple in structure, small in size, good in stability, convenient and fast in detection, and collects spectra in a diffuse reflection manner, and is suitable for rapid non-destructive testing on site.
Description
技术领域 technical field
本发明涉及一种便携式水果内部品质检测装置,尤其涉及一种应用光学检测器的便携式水果内部品质检测装置,属农林产品无损检测技术领域。 The invention relates to a portable fruit internal quality detection device, in particular to a portable fruit internal quality detection device using an optical detector, which belongs to the technical field of non-destructive detection of agricultural and forestry products.
背景技术 Background technique
可溶性固形物(SSC)是指能溶于水的糖、酸、矿物质、维生素等是水果内部品质的重要指标之一,那么如何对其进行准确快速的测定具有重大的意义。就目前而言,破坏性的化学检测方法还是水果内部品质检测的主要方法,但是其制样繁琐、检测时间长、并且需要专业人员操作,这些都很大程度的限制了该方法的使用范围。水果内部品质的近红外检测指在不损坏水果外形的前提下,对水果的糖度、酸度、维生素等参数的测量,具有快速无损、效率高等特点。本发明提供一种应用新型光学检测器的便携式水果内部品质检测装置,该光学检测器包含了蓝宝石窗口、光源、透镜、线性渐变滤光片、检测器等,光源采用双集成真空钨灯,检测器采用128线元非制冷铟镓砷阵列检测器,由USB供电,拥有紧凑的外观,检测迅速,稳定性好,较高的分辨率等技术特色且完全不需要其他移动部件,解决了需现场、在线测试情况下的应用问题。 Soluble solid content (SSC) refers to sugar, acid, minerals, vitamins, etc. that can be dissolved in water. It is one of the important indicators of the internal quality of fruits, so how to measure it accurately and quickly is of great significance. For now, the destructive chemical detection method is still the main method of fruit internal quality detection, but its complicated sample preparation, long detection time, and professional operation are required, which greatly limit the scope of application of this method. The near-infrared detection of the internal quality of fruits refers to the measurement of parameters such as sugar content, acidity, and vitamins of fruits without damaging the appearance of fruits. It has the characteristics of fast, non-destructive, and high efficiency. The invention provides a portable fruit internal quality detection device using a new type of optical detector, the optical detector includes a sapphire window, a light source, a lens, a linear gradient filter, a detector, etc. The detector adopts 128-line element uncooled InGaAs array detector, which is powered by USB. , Application problems in the case of online testing.
中国专利公开号为CN102866117A公开了一种便携式水果内部质量无损检测装置及方法。该装置中光源采用多个卤钨灯,环形分布光照,装置内设有电风扇可以防止装置内温度过高,虽然解决了温度过高所带来的近红外光谱检测的不稳定性,但是结构复杂,大功率的卤钨灯影响仪器寿命并且会影响检测的稳定性。 Chinese Patent Publication No. CN102866117A discloses a portable fruit internal quality non-destructive testing device and method. The light source in the device adopts a plurality of halogen tungsten lamps, which distribute light in a ring, and an electric fan is installed in the device to prevent the temperature in the device from being too high. Although the instability of the near-infrared spectrum detection caused by the high temperature is solved, the structural Complex, high-power tungsten-halogen lamps affect the life of the instrument and affect the stability of the test.
中国专利公开号CN1648644A公开了一种便携式果品内部品质无损检测装置。该装置采用多个单色LED光源,校正了散射影响,消除了背景成分干扰,不同波长的LED灯交错排列,减少样品的不均性。但是,由于LED灯波长范围有限,并不能较好的得出果品完整的光谱信息,影响了检测的准确性。 Chinese Patent Publication No. CN1648644A discloses a portable non-destructive detection device for internal quality of fruit. The device uses multiple monochromatic LED light sources to correct the effect of scattering and eliminate the interference of background components. LED lights with different wavelengths are arranged in a staggered manner to reduce the unevenness of the sample. However, due to the limited wavelength range of the LED light, the complete spectral information of the fruit cannot be obtained well, which affects the accuracy of the detection. the
考虑到各种检测要求,目前还未见一种轻便型装置能够非常稳定的快速准确检测出水果的内部品质。 Considering various detection requirements, there is no portable device that can detect the internal quality of fruits very stably, quickly and accurately.
发明内容 Contents of the invention
本发明的目的为了克服现有水果内部品质检测装置的不足,提供一种应用光学检测器的便携式水果内部品质检测装置,以实现快速、无损和现场检测。 The object of the present invention is to overcome the shortcomings of existing fruit internal quality detection devices, and provide a portable fruit internal quality detection device using an optical detector to achieve rapid, non-destructive and on-site detection.
实现本发明目的的技术方案为: The technical scheme that realizes the object of the present invention is:
一种应用光学检测器的便携式水果内部品质检测装置,其特征在于,该装置具有一箱体结构,机箱上盖设有皮带拉手、扣锁,机箱外侧壁设有显示器、通风孔,机箱内设有光学检测器、隔板、单片机、电源、开关、风扇、夹具手、水果支撑台以及环形软垫圈;水果支撑台的上部上表面为锥形结构,所述锥形结构的正上方支撑被检测的水果;水果支撑台的内部设有位于被检测水果正下方的60*60mm通孔,用于放置光学检测器,由夹具手进行径向和轴向定位,夹具手通过螺纹连接固定于水果支撑台的内侧;支撑台上设有不透光的环形软垫圈,环形软垫圈可与被检测水果表面紧密接触;水果支撑台的底部通过螺钉连接垂直固定于隔板上;隔板水平固定连接箱体内壁,隔板下方安置电源和单片机,两侧装有风扇;应用基于线性渐变滤光片的光学检测器检测漫反射光谱,该光学检测器包含了蓝宝石窗口片、光源、透镜、线性渐变滤光片、检测器等,光源采用双集成真空钨灯,检测器采用128线元非制冷铟镓砷阵列检测器,由USB供电(在5伏电压是电流小于500毫安),拥有紧凑的外观,检测迅速,稳定性好,较高的分辨率等技术特色且完全不需要其他移动部件,解决了需现场、在线测试情况下的应用问题;采用箱体结构,箱体上方通过扣锁实现开合的箱盖,箱盖顶面上固定设置皮带拉手,便于携带,箱体下方侧壁上开有通风孔,解决热散问题;箱体内侧装有电扇,电扇运行可将热量通过通风孔排出,防止装置内部温度过高。 A portable fruit internal quality detection device using an optical detector, characterized in that the device has a box structure; There are optical detectors, partitions, single-chip microcomputers, power supplies, switches, fans, clamp hands, fruit support platforms and annular soft gaskets; the upper surface of the fruit support platform is a cone-shaped structure, and the support directly above the cone-shaped structure is detected fruit; the inside of the fruit support table is provided with a 60*60mm through hole located directly under the fruit to be detected, which is used to place the optical detector, and the radial and axial positioning is performed by the clamp hand, which is fixed on the fruit support through threaded connection The inner side of the platform; the support platform is provided with an opaque annular soft gasket, which can be in close contact with the surface of the fruit to be detected; the bottom of the fruit support platform is vertically fixed on the partition through screw connections; the partition is horizontally fixed to the connection box Inside the inner wall, the power supply and single-chip microcomputer are placed under the partition, and fans are installed on both sides; the diffuse reflectance spectrum is detected by an optical detector based on a linear gradient filter, which includes a sapphire window, a light source, a lens, and a linear gradient filter. Light sheet, detector, etc., the light source adopts dual integrated vacuum tungsten lamps, the detector adopts 128-line element uncooled InGaAs array detector, powered by USB (the current is less than 500 mA at 5 volts), and has a compact appearance , fast detection, good stability, high resolution and other technical characteristics and no other moving parts are needed at all, which solves the application problem in the case of on-site and online testing; the box structure is adopted, and the upper part of the box is opened by a buckle lock. Closed box cover, belt handle is fixed on the top surface of the box cover, which is easy to carry. There are ventilation holes on the side wall below the box body to solve the problem of heat dissipation; there is an electric fan inside the box body, and the heat can be discharged through the ventilation holes when the fan is running. , to prevent the internal temperature of the device from being too high.
本发明与现有装置相比,具有的有益效果是: Compared with existing devices, the present invention has the beneficial effects of:
(1)本发明的装置所采用的光学检测器是基于线性渐变滤光片的微型系统,完整地集成了光源、集光元件和电子元件等。光源采用双集成真空钨灯,使用寿命在1.8万小时以上,检测器采用128线元非制冷铟镓砷阵列检测器。 (1) The optical detector used in the device of the present invention is a micro-system based on a linear gradient filter, which completely integrates a light source, a light-collecting element, and an electronic element. The light source adopts dual integrated vacuum tungsten lamps, with a service life of more than 18,000 hours, and the detector adopts a 128-line element uncooled InGaAs array detector.
(2)该光学检测器使用线性渐变滤光片直接耦合到线性探测器阵列上,组成一个可以提供光谱信息的传感器,结构简单,无移动部件,稳定性和精度大大提高,可广泛用于各个行业。 (2) The optical detector uses a linear gradient filter to be directly coupled to a linear detector array to form a sensor that can provide spectral information. It has a simple structure, no moving parts, greatly improved stability and accuracy, and can be widely used in various industry.
(3)该光学检测器由USB供电(5V),低功率的真空钨灯既可满足检测要求,简约能源,增加仪器使用寿命。 (3) The optical detector is powered by USB (5V). The low-power vacuum tungsten lamp can meet the detection requirements, save energy and increase the service life of the instrument.
(4)本发明装置装有风扇和通气孔,可避免检测环境温度升高带来的检测精度降低。 (4) The device of the present invention is equipped with a fan and a ventilation hole, which can avoid the decrease of the detection accuracy caused by the increase of the detection environment temperature.
(5)本发明的装置结构紧凑,体积小,便于随身携带,适合现场快速检测,可实现水果内部品质糖度、酸度和维生素C的快速无损检测。 (5) The device of the present invention is compact in structure, small in size, easy to carry around, suitable for rapid on-site detection, and can realize rapid non-destructive detection of sugar content, acidity and vitamin C in fruit internal quality.
本发明适用于水果内部品质糖度、酸度和维生素C的现场快速无损检测。 The present invention is applicable to on-the-spot rapid and non-destructive detection of sugar content, acidity and vitamin C of fruit internal quality.
附图说明 Description of drawings
图1是本发明的总体结构示意图; Fig. 1 is the overall structural representation of the present invention;
图2是光学检测器的结构示意图; Fig. 2 is the structural representation of optical detector;
图3是恒流源的电路图; Fig. 3 is the circuit diagram of constant current source;
图4、图5本发明检测水果的可溶性固形物检测模型散点图; Fig. 4, Fig. 5 present invention detects the scatter diagram of the soluble solids detection model of fruit;
图6本发明的工作过程流程图。 Fig. 6 is a flow chart of the working process of the present invention.
附图中图号标记: Figure number marks in the attached drawings:
(1)皮带拉手;(2)扣锁;(3)光学检测器;(4)蓝宝石窗口片;(5)控制与读数仪表;(6)USB接口;(7)检测器;(8)线性渐变滤光片;(9)透镜;(10)光源;(11)螺栓;(12)隔板;(13)电线;(14)单片机;(15)电源;(16)开关;(17)风扇;(18)显示器(19)夹具手(20)通风孔(21)水果支撑台;(22)环形软垫圈。 (1) Belt handle; (2) Buckle lock; (3) Optical detector; (4) Sapphire window; (5) Control and reading instrument; (6) USB interface; (7) Detector; (8) Linear Gradient filter; (9) lens; (10) light source; (11) bolt; (12) partition; (13) wire; (14) microcontroller; (15) power supply; (16) switch; (17) fan ;(18) Display (19) Clamp Hand (20) Air Vent (21) Fruit Support Table; (22) Ring Soft Washer.
具体实施方式: Detailed ways:
本发明实施例一种应用新型光学检测器的便携式水果内部品质检测装置如图1至图2所描述。一种应用新型光学检测器的便携式水果内部品质检测装置,该装置具有一箱体结构,机箱上盖设有皮带拉手(1)、扣锁(2),机箱外侧壁设有显示器(18)、通风孔(20),机箱内设有光学检测器(3)、隔板(12) 、单片机(14)、电源(15)、开关(16)、风扇(17)、夹具手(19)、水果支撑台(21)以及环形软垫圈(22);水果支撑台(21)的上部上表面为锥形结构,所述锥形结构的正上方支撑被检测的水果;水果支撑台(21)的内部设有位于被检测水果正下方的通孔,用于放置光学检测器(3);水果支撑台(21)的底部通过螺钉(11)连接垂直固定于隔板(12)上;隔板(11)水平固定连接箱体内壁,隔板(12)下方安置电源(15)和单片机(14),两侧装有风扇(17)。该光学检测器(3)包含了蓝宝石窗口片(4)、控制与读数仪表(5)、USB接口(6)、检测器(7)、光源(10)、透镜(9)、线性渐变滤光片(8),所述蓝宝石窗口片的下方两侧分别连接光源,两光源之间连有透镜,透镜连接线性渐变滤光片,线性渐变滤光片连接检测器,检测器连接控制与读数仪表,控制与读数仪表连接USB接口,光源采用双集成真空钨灯,检测器采用128线元非制冷铟镓砷阵列检测器,由USB供电。 A portable fruit internal quality detection device using a new type of optical detector in an embodiment of the present invention is described in Figures 1 to 2. A portable fruit internal quality detection device using a new type of optical detector, the device has a box structure, the upper cover of the box is provided with a belt handle (1), a buckle (2), and the outer wall of the box is provided with a display (18), Air vent (20), optical detector (3), clapboard (12), single-chip microcomputer (14), power supply (15), switch (16), fan (17), clamp hand (19), fruit The support platform (21) and the annular soft gasket (22); the upper upper surface of the fruit support platform (21) is a conical structure, and the fruit to be detected is supported directly above the conical structure; the inside of the fruit support platform (21) There is a through hole located directly below the detected fruit for placing the optical detector (3); the bottom of the fruit support table (21) is connected and vertically fixed on the partition (12) by screws (11); the partition (11 ) is horizontally fixedly connected to the inner wall of the box, a power supply (15) and a single-chip microcomputer (14) are placed under the partition (12), and fans (17) are installed on both sides. The optical detector (3) includes a sapphire window (4), a control and reading instrument (5), a USB interface (6), a detector (7), a light source (10), a lens (9), a linear gradient filter (8), the lower two sides of the sapphire window are respectively connected to the light source, a lens is connected between the two light sources, the lens is connected to the linear gradient filter, the linear gradient filter is connected to the detector, and the detector is connected to the control and reading instrument , The control and reading instruments are connected to the USB interface, the light source adopts dual integrated vacuum tungsten lamps, and the detector adopts a 128-line element uncooled InGaAs array detector, powered by USB.
如图1所示,本发明装置具有一箱结构,箱盖上面有皮带拉手(1),不易脱落,便于携带;箱体上方侧壁有通风孔(20),用于箱体内部的散热。 As shown in Figure 1, the device of the present invention has a box structure with a belt handle (1) on the box cover, which is not easy to fall off and is easy to carry; the side wall above the box has ventilation holes (20) for heat dissipation inside the box.
如图1所示,在箱体内腔容纳有小型集成的光学检测器(3),夹具手(19),水果支撑台(21),风扇(17),电源(15),单片机(14)等。其中光学检测器(3)包含了蓝宝石窗口片(4)、光源(10)、透镜(9)、线性渐变滤光片(8)、检测器(7)等;线性渐变滤光片(8)与检测器(7)直接耦合在一起,组成一个可以提供光谱信息的传感器;正是由于线性渐变滤光片的应用才使得光学检测器结构紧凑,轻便;又因为集成了光源,集光元件,电子元件与一体,所以稳定性比其他光学检测器更好,精度也更高。 As shown in Figure 1, a small integrated optical detector (3), clamp hand (19), fruit support table (21), fan (17), power supply (15), single-chip microcomputer (14), etc. are accommodated in the inner cavity of the box . The optical detector (3) includes a sapphire window (4), a light source (10), a lens (9), a linear gradient filter (8), a detector (7), etc.; a linear gradient filter (8) It is directly coupled with the detector (7) to form a sensor that can provide spectral information; it is the application of the linear gradient filter that makes the optical detector compact and light; and because of the integrated light source and light-collecting elements, The electronic components are integrated, so the stability is better than other optical detectors, and the precision is also higher.
水果支撑台(21)位于箱体的中间,用于支撑被检测的水果;为了使水果与支撑台紧密结合,防止外来光线的干扰,锥形支撑台上端装有橡胶垫圈(22);小型光学检测器(3)通过夹具手(19)固定与水果支撑台内,通过漫反射方式采集光谱信息。 The fruit support platform (21) is located in the middle of the box and is used to support the fruit to be detected; in order to make the fruit and the support platform tightly combined to prevent the interference of external light, a rubber gasket (22) is installed on the upper end of the tapered support platform; a small optical The detector (3) is fixed in the fruit support table by the clamp hand (19), and the spectral information is collected by diffuse reflection.
如图2所示,经过测试,当光源(10)与水平方向呈45度时,检测效果最佳且一个双集成真空钨灯已经足够满足检测精度的要求。 As shown in Figure 2, after testing, when the light source (10) is 45 degrees to the horizontal direction, the detection effect is the best and a double integrated vacuum tungsten lamp is sufficient to meet the detection accuracy requirements. the
如图3是恒流源的电路图。 Figure 3 is the circuit diagram of the constant current source.
如图4、图5为本发明检测水果的可溶性固形物检测模型散点图。 Fig. 4 and Fig. 5 are scatter diagrams of the soluble solids detection model of the detection fruit of the present invention.
如图6所示,本发明便携式水果品质检测装置的工作过程,包括下列步骤: As shown in Figure 6, the working process of the portable fruit quality detection device of the present invention comprises the following steps:
1、开启装置; 1. Turn on the device;
2、水果放于支撑台(21),使水果与环形垫圈(22)紧密结合; 2. The fruit is placed on the support platform (21), so that the fruit and the ring gasket (22) are tightly combined;
3、光源(10)发出光线,照射到水果上,漫反射光经过透镜(9)聚焦,然后由线性渐变滤光片(8)分光,再传递给检测器(7)和控制与读数仪表(5),从而使光谱信息转变为数字信息,经过数据线传递给单片机(14); 3. The light source (10) emits light and shines on the fruit. The diffuse reflection light is focused by the lens (9), then split by the linear gradient filter (8), and then transmitted to the detector (7) and the control and reading instrument ( 5), so that the spectral information is converted into digital information, which is transmitted to the single-chip microcomputer (14) through the data line;
4、代入模型,计算出水果内部品质,并将结果显示在显示器(18)上。 4. Substitute into the model, calculate the internal quality of the fruit, and display the result on the monitor (18).
5、水果检测结束后,关上电源(15),确保光学检测器(3)和风扇(17)停止运作,合上装置的箱盖,按上扣锁(2),把检测装置放于合适位置,操作结束。 5. After the fruit inspection is completed, turn off the power supply (15), ensure that the optical detector (3) and the fan (17) stop operating, close the cover of the device, press the buckle lock (2), and put the detection device in a suitable position , the operation ends.
Claims (7)
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| CN105044020A (en) * | 2015-06-08 | 2015-11-11 | 浙江大学 | Portable near-infrared fruit internal quality detection device with adjustable light spots |
| CN105466881A (en) * | 2016-01-14 | 2016-04-06 | 昆明睿意铂科技股份有限公司 | Portable near-infrared spectrum detection system |
| CN105527246A (en) * | 2016-01-14 | 2016-04-27 | 昆明睿意铂科技股份有限公司 | Portable near infrared spectrum detection system |
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| CN105466881A (en) * | 2016-01-14 | 2016-04-06 | 昆明睿意铂科技股份有限公司 | Portable near-infrared spectrum detection system |
| CN105527246A (en) * | 2016-01-14 | 2016-04-27 | 昆明睿意铂科技股份有限公司 | Portable near infrared spectrum detection system |
| CN105651728A (en) * | 2016-01-14 | 2016-06-08 | 昆明睿意铂科技股份有限公司 | Portable near-infrared spectrum detection system |
| CN105651728B (en) * | 2016-01-14 | 2019-06-07 | 昆明睿意铂科技股份有限公司 | A kind of portable near infrared spectrum detection system |
| CN105954205A (en) * | 2016-04-27 | 2016-09-21 | 南京林业大学 | Spectral imaging-based green plum sugar content and acidity fast non-destructive detection device |
| CN105954205B (en) * | 2016-04-27 | 2018-11-13 | 南京林业大学 | Green plum pol based on light spectrum image-forming and acidity Rapid non-destructive testing device |
| CN105928888A (en) * | 2016-04-29 | 2016-09-07 | 合肥华凌股份有限公司 | Refrigerator and food nutrient real-time detection method for refrigerator |
| CN107202761A (en) * | 2017-06-09 | 2017-09-26 | 甘肃萃英大农科技有限公司 | The portable detection equipment and detection method of a kind of quick detection fruit internal quality |
| CN107884296A (en) * | 2017-10-27 | 2018-04-06 | 佛山杰致信息科技有限公司 | A kind of Portable type measurement unit |
| CN107884411A (en) * | 2017-12-12 | 2018-04-06 | 无锡穗邦科技有限公司 | Portable electronic powder plate |
| CN108802036A (en) * | 2018-08-28 | 2018-11-13 | 东莞康耐德智能控制有限公司 | A portable integrated large format detection experiment system platform |
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| CN110320175A (en) * | 2019-07-04 | 2019-10-11 | 中南林业科技大学 | A kind of near-infrared spectrum detection device and control method |
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