CN104072025B - Cold mixing cold-application modified emulsifying asphalt compound and preparation of construction thereof and method - Google Patents
Cold mixing cold-application modified emulsifying asphalt compound and preparation of construction thereof and method Download PDFInfo
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Abstract
本发明属道路铺面材料及其加工制备技术领域,具体涉及一种冷拌冷铺改性乳化沥青混合料及其施工设备与方法。本发明提供的冷拌冷铺改性乳化沥青混合料,包括以下原料:级配碎石,SBS改性乳化沥青,填料,水,添加剂,其不仅可用于道路的预防性养护领域,也可作为道路的结构层,其施工工艺不需要消耗大量的能源,且无废气、烟尘排出,是资源节约型和环境友好型的冷拌冷铺改性乳化沥青混合料。利用本发明提供的冷拌冷铺改性乳化沥青混合料的施工设备及冷拌冷铺改性乳化沥青混合料的施工方法,能够使本发明的改性乳化沥青混合料发挥出更好的效果。
The invention belongs to the technical field of road paving materials and their processing and preparation, and in particular relates to a cold-mixed cold-paved modified emulsified asphalt mixture and construction equipment and methods thereof. The cold-mix and cold-paving modified emulsified asphalt mixture provided by the present invention includes the following raw materials: graded crushed stone, SBS modified emulsified asphalt, filler, water, additives, which can be used not only in the field of preventive maintenance of roads, but also as The construction process of the structural layer of the road does not need to consume a lot of energy, and there is no exhaust gas and smoke discharge. It is a resource-saving and environment-friendly cold-mixed cold-paved modified emulsified asphalt mixture. Utilizing the construction equipment for cold-mixing and cold-paving modified emulsified asphalt mixture provided by the present invention and the construction method for cold-mixing and cold-paving modified emulsified asphalt mixture can make the modified emulsified asphalt mixture of the present invention play a better effect .
Description
技术领域 technical field
本发明属道路铺面材料及其加工制备技术领域,具体涉及一种冷拌冷铺改性乳化沥青混合料及其施工设备与方法。 The invention belongs to the technical field of road paving materials and their processing and preparation, and in particular relates to a cold-mixed cold-paved modified emulsified asphalt mixture and construction equipment and methods thereof.
背景技术 Background technique
目前,道路工程中使用的沥青混合料,根据拌合施工温度可分为热拌沥青混合料、温拌沥青混合料和冷拌沥青混合料三种类型。其中,以热拌沥青混合料应用最为广泛而且路用性能良好,但是要将沥青和矿料从常温加热到160℃左右拌和并且运到施工现场摊铺碾压,不仅需消耗大量的能源,排放大量废气、烟尘,严重影响环境,而且不适于在偏远地区应用。而温拌沥青混合料性能与热拌料相似,其特点在于通过温拌剂可降低混合料的拌和温度20~30℃,但也需将沥青和矿料从常温加热到120℃左右。随着建设资源节约型和环境友好型社会要求的提出,环保理念逐渐深入人心,因此迫切需要能够大面积应用于道路各结构层的环保型冷拌沥青混合料。 At present, the asphalt mixture used in road engineering can be divided into three types according to the mixing construction temperature: hot mix asphalt mixture, warm mix asphalt mixture and cold mix asphalt mixture. Among them, hot-mix asphalt mixture is the most widely used and has good road performance. However, heating the asphalt and mineral materials from room temperature to about 160°C for mixing and transporting them to the construction site for paving and rolling not only consumes a lot of energy but also emits A large amount of exhaust gas and smoke will seriously affect the environment, and it is not suitable for application in remote areas. The performance of warm mix asphalt mixture is similar to that of hot mix. Its characteristic is that the mixing temperature of the mixture can be reduced by 20-30°C through the warm mix agent, but it is also necessary to heat the asphalt and mineral materials from room temperature to about 120°C. With the requirements of building a resource-saving and environment-friendly society, the concept of environmental protection has gradually become popular, so there is an urgent need for environmentally friendly cold-mix asphalt mixtures that can be applied to various structural layers of roads in a large area.
目前,已有的冷拌沥青混合料主要分为溶剂型和乳剂型冷拌沥青混合料两大类。溶剂型冷拌沥青混合料属预拌式冷拌沥青混合料,主要采用各种有机溶剂来稀释加热后的粘稠沥青制备而成。由于其多用于道路坑槽修补,因此也常被称作冷补料。乳剂型冷拌沥青混合料最常见的应用有稀浆混合料,目前大多采用普通乳化沥青与石料、水等通过稀浆封层专用摊铺车现场拌和并直接摊铺到原路面上形成薄层,起到改善和恢复路面表面功能的作用,主要用于道路的预防性养护领域,而不作为道路的结构层。 At present, the existing cold mix asphalt mixture is mainly divided into two categories: solvent type and emulsion type cold mix asphalt mixture. Solvent-type cold-mix asphalt mixture is a ready-mixed cold-mix asphalt mixture, which is mainly prepared by diluting heated viscous asphalt with various organic solvents. Because it is mostly used for repairing road potholes, it is also often called cold patch. The most common application of emulsion-type cold-mix asphalt mixture is slurry mixture. At present, most of them use ordinary emulsified asphalt, stone materials, water, etc. to mix on-site with special paver trucks for slurry seal and spread directly on the original road surface to form a thin layer. , to improve and restore the function of the pavement surface, mainly used in the field of preventive maintenance of the road, not as a structural layer of the road.
申请号为201210198508.8的中国发明专利,公开了一种冷拌相变储热型沥青混合料,该混合料由集料、多孔基相变储热颗粒、填料、水、乳化沥青或改性乳化沥青常温拌合而成,其中,多空基相变储热颗粒是以多孔火岩集料为基体,在真空条件下将有机固-液相变材料吸附在基体孔结构中。方案能够子啊一定程度上降低路面温度,但其制作成本较高,不易控制,主要用于道路的预防性养护领域,而不作为道路的结构层。 The Chinese invention patent with the application number 201210198508.8 discloses a cold-mix phase change heat storage type asphalt mixture, which is composed of aggregates, porous base phase change heat storage particles, fillers, water, emulsified asphalt or modified emulsified asphalt It is mixed at room temperature, wherein the multi-space-based phase change heat storage particles are based on porous igneous rock aggregates, and the organic solid-liquid phase change material is adsorbed in the pore structure of the matrix under vacuum conditions. The scheme can reduce the temperature of the road surface to a certain extent, but its production cost is relatively high, and it is not easy to control. It is mainly used in the field of preventive maintenance of roads, not as a structural layer of roads.
另已申请号为201110282803.7的中国发明专利,公开了一种沥青路面超粘封层及其施工方法,该封层及其施工方法可用于道路坑槽修补,其性能也不能满足用于道路结构层。 Another Chinese invention patent with the application number of 201110282803.7 discloses a super-adhesive sealing layer for asphalt pavement and its construction method. .
发明内容 Contents of the invention
为了克服现有技术的不足,本发明提供一种性能优良的冷拌冷铺改性乳化沥青混合料,其不仅可用于道路的预防性养护领域,也可作为道路的结构层;其施工工艺不需要消耗大量的能源,且无废气、烟尘排出,是资源节约型和环境友好型的冷拌冷铺改性乳化沥青混合料,可用于新建或改建的高等级沥青路面的下面层、水泥路面的下面层、防水联结层或低等级路面的各结构层等。利用本发明提供的冷拌冷铺改性乳化沥青混合料的施工设备及冷拌冷铺改性乳化沥青混合料的施工方法,能够使本发明的改性乳化沥青混合料发挥出更好的效果。 In order to overcome the deficiencies in the prior art, the present invention provides a cold-mixed and cold-paved modified emulsified asphalt mixture with excellent performance, which can not only be used in the field of preventive maintenance of roads, but also can be used as a structural layer of roads; It consumes a lot of energy and has no waste gas and dust discharge. It is a resource-saving and environment-friendly cold-mixed cold-paved modified emulsified asphalt mixture. It can be used for the lower layer of new or reconstructed high-grade asphalt pavement and cement pavement. Underlayer, waterproof joint layer or various structural layers of low-grade pavement, etc. Utilizing the construction equipment for cold-mixing and cold-paving modified emulsified asphalt mixture provided by the present invention and the construction method for cold-mixing and cold-paving modified emulsified asphalt mixture can make the modified emulsified asphalt mixture of the present invention exert better effects .
一种冷拌冷铺改性乳化沥青混合料,其包括以下重量份数的原料:级配碎石100份,SBS改性乳化沥青9-15份,填料0-5份,水0-7份,添加剂0~0.1份。 A cold-mix cold-paving modified emulsified asphalt mixture, which comprises the following raw materials in parts by weight: 100 parts of graded crushed stone, 9-15 parts of SBS modified emulsified asphalt, 0-5 parts of filler, and 0-7 parts of water , 0-0.1 parts of additives.
上述任一方案优选的是,所述冷拌冷铺改性乳化沥青混合料由以下重量份数的原料组成:级配碎石100份,SBS改性乳化沥青9-15份,填料0-5份,水0-7份,添加剂0~0.1份。 Preferably, in any of the above schemes, the cold-mixed cold-paving modified emulsified asphalt mixture is composed of the following raw materials in parts by weight: 100 parts of graded gravel, 9-15 parts of SBS modified emulsified asphalt, 0-5 parts of filler parts, 0-7 parts of water, 0-0.1 parts of additives.
上述任一方案优选的是,所述冷拌冷铺改性乳化沥青混合料包括以下重量份数的原料:级配碎石100份,SBS改性乳化沥青9-12份,填料2-4份,水3-5份,添加剂0.05-0.08份。 Preferably, in any of the above schemes, the cold-mixed cold-paving modified emulsified asphalt mixture includes the following raw materials in parts by weight: 100 parts of graded gravel, 9-12 parts of SBS modified emulsified asphalt, and 2-4 parts of filler , 3-5 parts of water, 0.05-0.08 parts of additives.
上述任一方案优选的是,所述冷拌冷铺改性乳化沥青混合料包括以下重量份数的原料:级配碎石100份,SBS改性乳化沥青10份,填料3份,水4份,添加剂0.06份。 Preferably, in any of the above schemes, the cold-mixed and cold-paved modified emulsified asphalt mixture includes the following raw materials in parts by weight: 100 parts of graded crushed stone, 10 parts of SBS modified emulsified asphalt, 3 parts of filler, and 4 parts of water , 0.06 parts of additives.
上述任一方案优选的是,所述冷拌冷铺改性乳化沥青混合料包括以下重量份数的原料:级配碎石100份,SBS改性乳化沥青9份,填料4份,水5份,添加剂0.07份。 Preferably, in any of the above schemes, the cold-mixed and cold-paved modified emulsified asphalt mixture includes the following raw materials in parts by weight: 100 parts of graded crushed stone, 9 parts of SBS modified emulsified asphalt, 4 parts of filler, and 5 parts of water , 0.07 parts of additives.
上述任一方案优选的是,所述冷拌冷铺改性乳化沥青混合料包括以下重量份数的原料:级配碎石100份,SBS改性乳化沥青10份,填料0.8份,水3份,添加剂0.04份。 Preferably, in any of the above schemes, the cold-mixed and cold-paved modified emulsified asphalt mixture includes the following raw materials in parts by weight: 100 parts of graded crushed stone, 10 parts of SBS modified emulsified asphalt, 0.8 parts of filler, and 3 parts of water , 0.04 parts of additives.
上述任一方案优选的是,所述改性乳化沥青选用慢裂慢凝SBS改性乳化沥青。 Preferably, in any of the above schemes, the modified emulsified asphalt is selected from slow-cracking and slow-setting SBS modified emulsified asphalt.
上述任一方案优选的是,所述SBS改性乳化沥青包括以下重量份数的原料:SBS改性沥青50~65份,五甲基烷基三亚甲基二季铵盐类乳化剂0.5~2份,聚乙二醇类乳化剂0.2~0.8份,烷基酚聚氧乙稀烷类乳化剂0.5~1.5份,流变改性剂0.02~0.1份,增塑剂0.005~0.05份,水30~45份。 Preferably, in any of the above schemes, the SBS modified emulsified asphalt includes the following raw materials in parts by weight: 50-65 parts of SBS modified asphalt, 0.5-2 parts of pentamethylalkyltrimethylene diquaternary ammonium emulsifier , 0.2 to 0.8 parts of polyethylene glycol emulsifier, 0.5 to 1.5 parts of alkylphenol polyoxyethylene emulsifier, 0.02 to 0.1 part of rheology modifier, 0.005 to 0.05 part of plasticizer, 30 to 30 parts of water 45 servings.
上述任一方案优选的是,所述改性乳化沥青由以下重量份数的原料组成:SBS改性沥青50~65份,五甲基烷基三亚甲基二季铵盐类乳化剂0.5~2份,聚乙二醇类乳化剂0.2~0.8份,烷基酚聚氧乙稀烷类乳化剂0.5~1.5份,流变改性剂0.02~0.1份,增塑剂0.005~0.05份,水30~45份。 Preferably in any of the above schemes, the modified emulsified asphalt is composed of the following raw materials in parts by weight: 50-65 parts of SBS modified asphalt, 0.5-2 parts of pentamethyl alkyl trimethylene diquaternary ammonium emulsifier , 0.2 to 0.8 parts of polyethylene glycol emulsifier, 0.5 to 1.5 parts of alkylphenol polyoxyethylene emulsifier, 0.02 to 0.1 part of rheology modifier, 0.005 to 0.05 part of plasticizer, 30 to 30 parts of water 45 servings.
上述任一方案优选的是,所述改性乳化沥青包括以下重量份数的原料组成:SBS改性沥青55~60份,五甲基烷基三亚甲基二季铵盐类乳化剂1~1.5份,聚乙二醇类乳化剂0.4~0.6份,烷基酚聚氧乙稀烷类乳化剂0.8~1份,流变改性剂0.05~0.08份,增塑剂0.01~0.04份,水35~40份。 Preferably, in any of the above schemes, the modified emulsified asphalt comprises the following raw materials in parts by weight: 55 to 60 parts of SBS modified asphalt, 1 to 1.5 parts of pentamethyl alkyl trimethylene diquaternary ammonium emulsifier , 0.4-0.6 parts of polyethylene glycol emulsifier, 0.8-1 part of alkylphenol polyoxyethylene emulsifier, 0.05-0.08 part of rheology modifier, 0.01-0.04 part of plasticizer, 35-35 parts of water 40 servings.
上述任一方案优选的是,所述改性乳化沥青包括以下重量份数的原料组成:SBS改性沥青58份,五甲基烷基三亚甲基二季铵盐类乳化剂1.2份,聚乙二醇类乳化剂0.5份,烷基酚聚氧乙稀烷类乳化剂0.9份,流变改性剂0.06份,增塑剂0.02份,水38份。 Preferably in any of the above schemes, the modified emulsified asphalt comprises the following raw material composition in parts by weight: 58 parts of SBS modified asphalt, 1.2 parts of pentamethyl alkyl trimethylene diquaternary ammonium salt emulsifier, polyethylene glycol 0.5 part of alcohol emulsifier, 0.9 part of alkylphenol polyoxyethylene alkane emulsifier, 0.06 part of rheology modifier, 0.02 part of plasticizer, and 38 parts of water.
上述任一方案优选的是,所述改性乳化沥青包括以下重量份数的原料组成:SBS改性沥青56份,五甲基烷基三亚甲基二季铵盐类乳化剂1.4份,聚乙二醇类乳化剂0.4份,烷基酚聚氧乙稀烷类乳化剂1份,流变改性剂0.07份,增塑剂0.03份,水36份。 Preferably in any of the above schemes, the modified emulsified asphalt comprises the following raw materials in parts by weight: 56 parts of SBS modified asphalt, 1.4 parts of pentamethyl alkyl trimethylene diquaternary ammonium salt emulsifier, polyethylene glycol 0.4 part of alcohol emulsifier, 1 part of alkylphenol polyoxyethylene alkane emulsifier, 0.07 part of rheology modifier, 0.03 part of plasticizer, 36 parts of water.
上述任一方案优选的是,所述SBS改性沥青的制备方法为: Any of the above-mentioned schemes is preferably that the preparation method of the SBS modified asphalt is:
(1)将基质沥青AH70加热后,逐渐加入高分子聚合物线型SBS改性剂,控制温度在175℃~180℃采用胶体磨研磨,随后再加入橡胶软化油;所述SBS改性剂占SBS改性沥青的质量百分比为2%~5%,所述橡胶软化油占SBS改性沥青的质量百分比为1%~6%; (1) After heating the base asphalt AH70, gradually add the high molecular polymer linear SBS modifier, control the temperature at 175°C-180°C with a colloid mill, and then add rubber softening oil; the SBS modifier accounts for The mass percentage of the SBS modified asphalt is 2% to 5%, and the mass percentage of the rubber softening oil in the SBS modified asphalt is 1% to 6%;
(2)控制温度在180℃~185℃搅拌2h,降低温度至170℃~175℃后加入稳定剂再搅拌1.5h;所述稳定剂占SBS改性沥青的质量百分比为0.5‰~2.0‰。 (2) Control the temperature at 180°C to 185°C and stir for 2 hours, then lower the temperature to 170°C to 175°C, add a stabilizer and stir for 1.5 hours; the mass percentage of the stabilizer in the SBS modified asphalt is 0.5‰ to 2.0‰.
上述任一方案优选的是,步骤(1)中所述加热是加热到175~180℃。 Preferably, in any of the above schemes, the heating in step (1) is heated to 175-180°C.
上述任一方案优选的是,步骤(1)中所述聚合物线型SBS改性剂为热塑性丁苯橡胶YH-791。 Preferably, in any of the above schemes, the polymer linear SBS modifier in step (1) is thermoplastic styrene-butadiene rubber YH-791.
上述任一方案优选的是,所述流变改性剂为聚氨酯类。 Preferably in any of the above schemes, the rheology modifier is polyurethane.
上述任一方案优选的是,所述增塑剂为邻苯二甲酸二丁酯。 Preferably in any of the above schemes, the plasticizer is dibutyl phthalate.
上述任一方案优选的是,所述SBS改性乳化沥青的制备方法,包括如下步骤: Any of the above-mentioned schemes is preferably that the preparation method of the SBS modified emulsified asphalt comprises the following steps:
(A)将SBS改性沥青加热备用; (A) Heating the SBS modified asphalt for later use;
(B)将增塑剂和流变改性剂分先后顺序加入20-35℃水中分散均匀,随后加入五甲基烷基三亚甲基二季铵盐类乳化剂、聚乙二醇类乳化剂和烷基酚聚氧乙稀烷类乳化剂和适量的水并搅拌均匀,调节温度,制得混合液; (B) Add the plasticizer and the rheology modifier into water at 20-35°C in order to disperse evenly, then add pentamethylalkyltrimethylene diquaternary ammonium salt emulsifier, polyethylene glycol emulsifier and Alkylphenol polyoxyethylene alkane emulsifier and appropriate amount of water are stirred evenly, and the temperature is adjusted to obtain a mixed solution;
(C)向步骤(B)中加入适量的盐酸调节混合液的PH值,制得皂液备用; (C) adding an appropriate amount of hydrochloric acid to the step (B) to adjust the pH value of the mixed solution to prepare soap for later use;
(D)启动乳化设备分先后顺序输入步骤(C)的皂液和步骤(A)中加热的SBS改性沥青,经过胶体磨高速剪切并研磨后,形成褐色SBS改性乳化沥青; (D) Start the emulsification equipment and input the soap solution in step (C) and the heated SBS modified asphalt in step (A) in sequence, and after high-speed shearing and grinding by the colloid mill, brown SBS modified emulsified asphalt is formed;
上述任一方案优选的是,步骤(A)中SBS改性沥青加热至170-175℃。 Preferably, in any of the above schemes, in step (A), the SBS modified asphalt is heated to 170-175°C.
上述任一方案优选的是,步骤(B)中所述调节温度是把温度调节至55-65℃。 Preferably, in any of the above schemes, the temperature adjustment in step (B) is to adjust the temperature to 55-65°C.
上述任一方案优选的是,步骤(C)中所述皂液的PH值为1.5-3.0。 Preferably, in any of the above schemes, the pH value of the soap solution in step (C) is 1.5-3.0.
上述任一方案优选的是,所述级配碎石包括集料和矿粉。 Preferably, in any of the above schemes, the graded crushed stone includes aggregate and mineral powder.
上述任一方案优选的是,所述集料包括粗集料和细集料。 In any of the above schemes, it is preferred that the aggregates include coarse aggregates and fine aggregates.
上述任一方案优选的是,所述的粗集料、细集料选用玄武岩、辉绿岩和/或石灰岩。集料级配参考《公路沥青路面施工技术规范》(JTG F40-2004)规定的密级配沥青混合料矿料级配范围,根据对混合料的性能要求选取合适的合成级配。 Preferably in any of the above schemes, the coarse aggregate and the fine aggregate are selected from basalt, diabase and/or limestone. Aggregate gradation refers to the gradation range of densely graded asphalt mixture specified in "Technical Specifications for Highway Asphalt Pavement Construction" (JTG F40-2004), and selects the appropriate synthetic gradation according to the performance requirements of the mixture.
上述任一方案优选的是,所述矿粉选用石灰石矿粉。 Preferably in any of the above schemes, the mineral powder is selected from limestone mineral powder.
上述任一方案优选的是,所述填料为普通P.O42.5硅酸盐水泥。 Preferably in any of the above schemes, the filler is ordinary P.O42.5 Portland cement.
上述任一方案优选的是,所述水为洁净的饮用水。 Preferably in any of the above schemes, the water is clean drinking water.
上述任一方案优选的是,所述添加剂为脂肪族季胺盐类添加剂。 Preferably in any of the above schemes, the additive is an aliphatic quaternary ammonium salt additive.
一种冷拌冷铺改性乳化沥青混合料的施工设备,包括改进的稀浆封层车和改进的摊铺机;所述改进的稀浆封层车去掉了现有技术中稀浆封层车原有的摊铺箱及尾端的橡胶料斗,所述改进的摊铺机的摊铺箱后内侧与螺旋摊铺器之间设置有挡板,所述挡板长3m-5m,高0.2m-0.5m,厚0.05m-0.15m,使挡板与螺旋摊铺器的距离减少为4 cm -6cm。其目的是防止过多冷拌料堆积破乳,影响摊铺。 A construction equipment for cold mixing and paving modified emulsified asphalt mixture, comprising an improved slurry seal vehicle and an improved paver; the improved slurry seal vehicle removes the slurry seal in the prior art The original paving box of the car and the rubber hopper at the tail end. A baffle is arranged between the rear inner side of the paving box of the improved paver and the spiral paver. The baffle is 3m-5m long and 0.2m high -0.5m, thickness 0.05m-0.15m, so that the distance between the baffle and the spiral paver is reduced to 4 cm -6cm. Its purpose is to prevent too much cold mix from accumulating and demulsifying, which will affect paving.
所述改进的稀浆封层车确保了稀浆封层车与摊铺机对接时,稀浆封层车拌缸居于摊铺机传送带之上,并使两者具有一定的高度差,能够确保拌缸输出的混合料连续通过传送带到达螺旋摊铺器; 所述改进的摊铺机减少了摊铺箱里的存料量,防止混合料过多堆积延迟摊铺箱的出料时间,导致乳化沥青破乳。现有技术中并没有这两种设备组合施工的先例,为满足两种设备协同作业的需要,须对两种设备分别进行改造。 The improved slurry sealing vehicle ensures that when the slurry sealing vehicle is docked with the paver, the mixing cylinder of the slurry sealing vehicle is located on the paver conveyor belt, and the two have a certain height difference, which can ensure The mixture output from the mixing tank passes continuously through the conveyor belt to reach the screw spreader; the improved paver reduces the amount of stock in the spreading box, prevents excessive accumulation of mixed material, delays the discharge time of the spreading box, and causes emulsification Asphalt demulsification. There is no precedent for the combined construction of these two types of equipment in the prior art. In order to meet the needs of the coordinated operation of the two types of equipment, the two types of equipment must be modified separately.
一种冷拌冷铺改性乳化沥青混合料的施工方法,包括以下步骤: A construction method for cold-mixing and paving modified emulsified asphalt mixture, comprising the following steps:
(ⅰ)对改进的稀浆封层车的各种原材料输出系统进行标定,确保拌和设备出料的准确性; (i) Calibrate the various raw material output systems of the improved slurry sealing vehicle to ensure the accuracy of the output of the mixing equipment;
(ⅱ)分别将级配碎石、填料、水、添加剂、SBS改性乳化沥青材料装入步骤(ⅰ)中改进的稀浆封层车,调整改进的稀浆封层车与改进的摊铺机的位置,使改进的稀浆封层车出料口与改进的摊铺机传送带紧密衔接; (ii) Load graded gravel, filler, water, additives, and SBS modified emulsified asphalt materials into the improved slurry seal vehicle in step (i), and adjust the improved slurry seal vehicle and the improved paving The position of the paver machine, so that the improved discharge port of the slurry sealing car is closely connected with the improved conveyor belt of the paver;
(ⅲ)启动改进的稀浆封层车与改进的摊铺机进行冷拌冷铺混合料的拌和与摊铺,根据摊铺厚度和稀浆封层车的出料量选择合适的摊铺速度; (Ⅲ) Start the improved slurry sealing vehicle and the improved paver to mix and pave the cold-mixed cold paving mixture, and select the appropriate paving speed according to the paving thickness and the output of the slurry sealing vehicle ;
(ⅳ)混合料摊铺后进行压实,所述压实分稳压、复压、终压三个阶段; (iv) Compaction is carried out after the mixture is paved, and the compaction is divided into three stages: steady pressure, re-pressure, and final pressure;
(ⅴ)在常温下自然养生3天,养生期间禁止车辆掉头,防止雨水冲淋,破坏混合料表面沥青膜; (ⅴ) Natural health preservation at room temperature for 3 days. During the health preservation period, vehicles are prohibited from turning around to prevent rainwater from washing and destroying the asphalt film on the surface of the mixture;
所述改进的稀浆封层车去掉了现有技术中稀浆封层车原有的摊铺箱及尾端的橡胶料斗,所述改进的摊铺机的摊铺箱后内侧与螺旋摊铺器之间设置有挡板,所述挡板长3m-5m,高0.2m-0.5m,厚0.05m-0.15m,使挡板与螺旋摊铺器的距离减少为4-6cm; The improved slurry sealing vehicle removes the original spreading box and the rubber hopper at the tail end of the slurry sealing vehicle in the prior art, and the rear inner side of the spreading box of the improved paver and the spiral spreader A baffle is arranged between, and the baffle is 3m-5m long, 0.2m-0.5m high, and 0.05m-0.15m thick, so that the distance between the baffle and the spiral spreader is reduced to 4-6cm;
所述级配碎石、填料、水、添加剂、SBS改性乳化沥青的重量份数为:级配碎石100份,填料0-5份,水0-7份,添加剂0~0.1份,SBS改性乳化沥青9-15份。 The parts by weight of the graded crushed stone, filler, water, additive, and SBS modified emulsified asphalt are: 100 parts of graded crushed stone, 0-5 parts of filler, 0-7 part of water, 0-0.1 part of additive, SBS 9-15 parts of modified emulsified asphalt.
上述任一方案优选的是,步骤(ⅲ)中所述摊铺速度为3~12m/min。 Preferably, in any of the above schemes, the paving speed in step (iii) is 3-12m/min.
上述任一方案优选的是,步骤(ⅳ)中所述稳压是在SBS改性乳化沥青未完全破乳前采用6-8T钢轮压路机进行碾压,在碾压时开启高频振动。 Preferably, in any of the above schemes, the pressure stabilization in step (iv) is to use a 6-8T steel wheel roller to carry out rolling before the SBS modified emulsified asphalt is not fully demulsified, and high-frequency vibration is turned on during rolling.
进一步优选的是,所述稳压碾压次数1-2遍。 It is further preferred that the number of times of rolling with constant pressure is 1-2 times.
上述任一方案优选的是,步骤(ⅳ)中所述复压是在摊铺的混合料表面SBS改性乳化沥青恢复到沥青状态后,并且碾压无沥青膜脱落时进行,采用至少25T胶轮压路机进行碾压。 It is preferred for any of the above schemes that the recompression in step (iv) is performed after the SBS modified emulsified asphalt on the surface of the paved mixture returns to the asphalt state, and when the asphalt film does not fall off during rolling, use at least 25T glue Wheel rollers for rolling.
进一步优选的是,所述复压碾压次数2-3遍。 It is further preferred that the times of said re-compression rolling are 2-3 times.
上述任一方案优选的是,步骤(ⅳ)中所述终压是在混合料水分大量蒸发以后,当天或次天高温时进行碾压,采用至少25T的胶轮压路机碾压,以使混合料达到密实状态;所述高温为温度大于25℃。 Preferably, in any of the above schemes, the final pressure in step (ⅳ) is rolled after a large amount of moisture in the mixture has evaporated, and rolled at a high temperature on the same day or the next day, using a rubber-wheeled roller of at least 25T to make the mixture A dense state is reached; the high temperature is greater than 25°C.
进一步优选的是,所述终压碾压次数至少3遍。 It is further preferred that the final pressing times are at least 3 times.
本发明涉及的冷拌冷铺改性乳化沥青混合料是一种新型的乳剂型沥青混合料,采用特制改性乳化沥青与矿料在常温下施工现场拌和、摊铺并碾压成型。其不用像热拌沥青混合料需要对矿料、沥青进行高温加热、高温摊铺于碾压。因而,具有节省能源、便于储运、施工便捷而且施工季节延长、能够利用现有的设备进行生产与施工等突出的优点 。此外,该混合料有良好的柔韧性、低温延展性等特点,同时兼具防水,与上下结构层之间具有良好的连接能力,可以有效防止温度和疲劳应力产生的开裂。 The cold-mix and cold-pavement modified emulsified asphalt mixture involved in the present invention is a new type of emulsion-type asphalt mixture, which is mixed, paved and rolled at the construction site at normal temperature by using specially-made modified emulsified asphalt and mineral materials. It does not require high-temperature heating of mineral materials and asphalt like hot-mix asphalt mixture, high-temperature paving and rolling. Therefore, it has the outstanding advantages of energy saving, convenient storage and transportation, convenient construction and extended construction season, and the ability to use existing equipment for production and construction. In addition, the mixture has the characteristics of good flexibility, low temperature ductility, etc., and is also waterproof, and has good connection ability with the upper and lower structural layers, which can effectively prevent cracking caused by temperature and fatigue stress.
本发明中冷拌冷铺改性乳化沥青混合料主要是采用不同粒径的级配碎石、(改性)乳化沥青、水泥(消石灰)、添加剂、水等,按照设计配比由专用拌和设备配套摊铺设备协同作业进行现场拌和、摊铺,最后碾压形成具有一定厚度的沥青混合料。其与目前其它乳化沥青混合料的区别有: The modified emulsified asphalt mixture for cold mixing and cold paving in the present invention mainly adopts graded gravel with different particle sizes, (modified) emulsified asphalt, cement (slaked lime), additives, water, etc., and is prepared by special mixing equipment according to the designed ratio The supporting paving equipment works together to carry out on-site mixing, paving, and finally rolling to form asphalt mixture with a certain thickness. The differences between it and other emulsified asphalt mixtures are as follows:
①冷拌冷铺改性乳化沥青混合料在整个拌和过程中外加水量较少,在拌和与摊铺过程中,混合料无乳化沥青稀浆出现,混合料呈现类似热拌沥青混合料的粘稠状态。 ① Cold-mixing and cold-paving modified emulsified asphalt mixture requires less water during the entire mixing process. During the mixing and paving process, the mixture does not appear emulsified asphalt slurry, and the mixture presents a viscosity similar to that of hot-mix asphalt mixture. state.
②冷拌冷铺改性乳化沥青混合料中乳化沥青持续破乳时间长,初压前混合料中仍有较少量未破乳的改性乳化沥青,经过碾压使少量的未破乳的乳化沥青起到连续项作用,形成密实结构型沥青混合料。 ②The emulsified asphalt in the cold-mixed and cold-paved modified emulsified asphalt mixture lasts for a long time. There is still a small amount of unbroken modified emulsified asphalt in the mixture before the initial pressure. The emulsified asphalt acts as a continuous item to form a densely structured asphalt mixture.
③冷拌冷铺改性乳化沥青混合料是采用改进后的乳化沥青混合料拌和设备和摊铺设备协同作业进行现场拌和、摊铺,最后经压路机碾压成型的新型沥青混合料。 ③Cold mix and cold pavement modified emulsified asphalt mixture is a new type of asphalt mixture that uses the improved emulsified asphalt mixture mixing equipment and paving equipment to work together to carry out on-site mixing and paving, and finally rolled and formed by road rollers.
④冷拌冷铺改性乳化沥青混合料可根据路面结构的设计要求,摊铺成一定厚度的沥青路面结构层,用于新建或改建的高等级沥青路面的下面层、水泥路面的下面层、防水联结层或低等级路面的各结构层等。 ④Cold-mixing and cold-paving modified emulsified asphalt mixture can be paved into a certain thickness of asphalt pavement structure layer according to the design requirements of the pavement structure, which is used for the lower layer of new or reconstructed high-grade asphalt pavement, the lower layer of cement pavement, Waterproof joint layer or various structural layers of low-grade pavement, etc.
附图说明 Description of drawings
图1是按照本发明中冷拌冷铺改性乳化沥青混合料及其施工设备与方法的一优选实施例的矿料的合成级配曲线图。 Fig. 1 is a synthetic gradation curve diagram of mineral materials according to a preferred embodiment of cold-mixed cold-paved modified emulsified asphalt mixture and its construction equipment and method in the present invention.
具体实施方式 Detailed ways
为了进一步了解本发明,下面结合具体实施例对本发明作更为详细的描述,实施例只对本发明具有示例性作用,而不具有任何限制性的作用;任何本领域技术人员在本发明的基础上作出的非实质性修改,都应属于本发明保护的范围。 In order to further understand the present invention, the present invention will be described in more detail below in conjunction with specific examples, and embodiment only has exemplary effect to the present invention, and does not have any restrictive effect; Anyone skilled in the art on the basis of the present invention All non-substantial modifications made should belong to the protection scope of the present invention.
实施例1 Example 1
本次实体工程的概况是:内蒙古某新建重载高速公路,双向五车道(重载方向3车道,轻载方向2车道),设计时速120公里/小时,水泥混凝土路面面层与水泥稳定碎石基层之间采用冷拌冷铺改性乳化沥青混合料防水联结层。冷拌冷铺改性乳化沥青混合料的成分组成及比例、制备方法如下所述。 The general situation of this physical project is: a new heavy-duty expressway in Inner Mongolia, two-way five-lane (3 lanes in the heavy-duty direction, 2 lanes in the light-load direction), the design speed is 120 km/h, the cement concrete pavement surface layer and cement stabilized gravel The waterproof joint layer of modified emulsified asphalt mixture is adopted between the bases. The composition, ratio and preparation method of cold-mixed cold-paved modified emulsified asphalt mixture are as follows.
根据当地材料供应特点,集料选用玄武岩,矿粉选用石灰石矿粉,水泥选用普通P.O42.5硅酸盐水泥,水选用洁净的饮用水,添加剂选用脂肪族季胺盐类表面活性剂,改性乳化沥青选用慢裂慢凝SBS改性乳化沥青。按照《公路沥青路面施工技术规范》(JTG F40-2004)中的密级配沥青混凝土矿料级配范围,混合料选用AC-10Ⅰ级配,合成级配及级配范围见表1,矿料的合成级配曲线图见图1。 According to the characteristics of local material supply, the aggregate is selected from basalt, the mineral powder is selected from limestone powder, the cement is selected from ordinary P.O42.5 Portland cement, the water is selected from clean drinking water, and the additive is selected from aliphatic quaternary ammonium salt surfactants. The modified emulsified asphalt adopts slow cracking and slow setting SBS modified emulsified asphalt. According to the gradation range of densely graded asphalt concrete mineral aggregates in the "Technical Specifications for Highway Asphalt Pavement Construction" (JTG F40-2004), the mixture is selected from AC-10Ⅰ gradation, and the synthetic gradation and gradation range are shown in Table 1. The synthetic gradation curve is shown in Figure 1.
表1 AC-10Ⅰ型沥青混合料的矿料合成级配 Table 1 Mineral composition gradation of AC-10Ⅰ type asphalt mixture
本次实体工程的冷拌冷铺改性乳化沥青混合料组成为:以级配碎石总质量为100份计,0.8份的水泥、3份的水、0.04份的添加剂、10份的改性乳化沥青。 The composition of the cold-mixed and cold-paved modified emulsified asphalt mixture for this physical project is: based on 100 parts of the total mass of graded crushed stone, 0.8 parts of cement, 3 parts of water, 0.04 parts of additives, and 10 parts of modified emulsified asphalt.
表2 各种材料组成配比 Table 2 Composition ratio of various materials
上述冷拌冷铺改性乳化沥青混合料的制备过程与施工工艺如下步骤: The preparation process and construction process of the above cold-mixed cold-paved modified emulsified asphalt mixture are as follows:
(1)对改进的稀浆封层车控制系统进行标定,分别有级配碎石、水泥、水、添加剂、改性乳化沥青各种材料单位时间的材料输出量,确保设备输出材料的准确性。 (1) Calibrate the improved slurry seal vehicle control system, respectively have the material output per unit time of various materials such as graded gravel, cement, water, additives, and modified emulsified asphalt, to ensure the accuracy of equipment output materials .
(2)分别将级配碎石、水泥、水、添加剂、改性乳化沥青等材料装入稀浆封层车,调整拌和设备与摊铺机对接的位置,使摊铺机传送带与拌和设备的出料口紧密衔接。 (2) Load graded gravel, cement, water, additives, modified emulsified asphalt and other materials into the slurry sealing vehicle, adjust the docking position of the mixing equipment and the paver, so that the paver conveyor belt and the mixing equipment The discharge port is closely connected.
(3)启动稀浆封层车和摊铺机进行冷拌冷铺混合料的拌和与摊铺,摊铺厚度为2cm,摊铺速度取7.5m/min,并根据摊铺时混合料的堆积状态微调摊铺速度。 (3) Start the slurry sealing vehicle and paver to mix and spread the cold-mixed cold-paved mixture. The paving thickness is 2cm, and the paving speed is 7.5m/min. According to the accumulation of the mixture during paving, Status to fine-tune the paving speed.
(4)摊铺后进行混合料的压实并养生,压实分稳压、复压、终压三个阶段。稳压采用8T轻型钢轮压路机在混合料摊铺后立即进行碾压,复压采用25T胶轮压路机在混合料摊铺后1h左右进行复压,终压也采用25T胶轮压路机在混合料摊铺4-6h后进行终压;摊铺碾压后的混合料在常温条件下自然养生3天,养生期间禁止车辆掉头,如下雨需覆盖,以防雨淋。 (4) After paving, compact the mixture and maintain its health. The compaction is divided into three stages: steady pressure, re-pressure and final pressure. The 8T light steel wheel roller is used for pressure stabilization immediately after the mixture is paved, and the 25T rubber wheel roller is used for recompression about 1 hour after the mixture is paved for re-pressure, and the final pressure is also used for the final pressure. The final pressure is carried out after 4-6 hours of paving; the mixture after paving and rolling is naturally cured at room temperature for 3 days. During the curing period, the vehicle is prohibited from turning around, and it needs to be covered in case of rain to prevent rain.
实施例2 Example 2
一种冷拌冷铺改性乳化沥青混合料,其包括以下重量份数的原料: 所述冷拌冷铺改性乳化沥青混合料包括以下重量份数的原料:级配碎石100份,SBS改性乳化沥青11份,填料3份,水4份,添加剂0.06份。 A cold-mix and cold-paved modified emulsified asphalt mixture, which includes the following raw materials in parts by weight: The cold-mixed and cold-paved modified emulsified asphalt mixture includes raw materials in the following parts by weight: 100 parts of graded gravel, SBS 11 parts of modified emulsified asphalt, 3 parts of filler, 4 parts of water, and 0.06 parts of additive.
本实施例中,所述改性乳化沥青选用慢裂慢凝SBS改性乳化沥青。 In this embodiment, the modified emulsified asphalt is selected from slow cracking and setting SBS modified emulsified asphalt.
本实施例中,所述SBS改性乳化沥青包括以下重量份数的原料:SBS改性沥青58份,五甲基烷基三亚甲基二季铵盐类乳化剂1.2份,聚乙二醇类乳化剂0.5份,烷基酚聚氧乙稀烷类乳化剂0.9份,流变改性剂0.06份,增塑剂0.02份,水38份。 In this embodiment, the SBS modified emulsified asphalt includes the following raw materials in parts by weight: 58 parts of SBS modified asphalt, 1.2 parts of pentamethyl alkyl trimethylene diquaternary ammonium salt emulsifier, polyethylene glycol emulsified 0.5 parts of agent, 0.9 parts of alkylphenol polyoxyethylene emulsifier, 0.06 parts of rheology modifier, 0.02 parts of plasticizer, and 38 parts of water.
本实施例中,所述SBS改性沥青的制备方法为: In the present embodiment, the preparation method of described SBS modified asphalt is:
(1)将基质沥青AH70加热后,逐渐加入高分子聚合物线型SBS改性剂,控制温度在177℃采用胶体磨研磨,随后再加入橡胶软化油;所述SBS改性剂占SBS改性沥青的质量百分比为4%,所述橡胶软化油占SBS改性沥青的质量百分比为4%; (1) After heating the base asphalt AH70, gradually add the high molecular polymer linear SBS modifier, control the temperature at 177°C and grind it with a colloid mill, and then add rubber softening oil; the SBS modifier accounts for the SBS modified The mass percentage of asphalt is 4%, and the mass percentage that described rubber softening oil accounts for SBS modified asphalt is 4%;
(2)控制温度在182℃搅拌2h,降低温度至172℃后加入ZY稳定剂再搅拌1.5h;所述稳定剂占SBS改性沥青的质量百分比为1‰。 (2) Control the temperature at 182°C and stir for 2 hours, lower the temperature to 172°C, add ZY stabilizer and stir for 1.5 hours; the mass percentage of the stabilizer in SBS modified asphalt is 1‰.
本实施例中,步骤(1)中所述聚合物线型SBS改性剂为热塑性丁苯橡胶YH-791。 In this embodiment, the polymer linear SBS modifier in step (1) is thermoplastic styrene-butadiene rubber YH-791.
本实施例中,所述流变改性剂为聚氨酯类,所述增塑剂为邻苯二甲酸二丁酯。 In this embodiment, the rheology modifier is polyurethane, and the plasticizer is dibutyl phthalate.
本实施例中,所述SBS改性乳化沥青的制备方法,包括如下步骤: In the present embodiment, the preparation method of described SBS modified emulsified asphalt comprises the following steps:
(A)将SBS改性沥青加热备用; (A) Heating the SBS modified asphalt for later use;
(B)将增塑剂和流变改性剂分先后顺序加入30℃水中分散均匀,随后加入五甲基烷基三亚甲基二季铵盐类乳化剂、聚乙二醇类乳化剂和烷基酚聚氧乙稀烷类乳化剂和适量的水并搅拌均匀,调节温度,制得混合液; (B) Add the plasticizer and the rheology modifier sequentially into 30°C water to disperse evenly, then add pentamethylalkyltrimethylene diquaternary ammonium salt emulsifier, polyethylene glycol emulsifier and alkyl Phenol-polyoxyethylene alkane emulsifier and appropriate amount of water are stirred evenly, and the temperature is adjusted to obtain a mixed solution;
(C)向步骤(B)中加入适量的盐酸调节混合液的PH值,制得皂液备用; (C) adding an appropriate amount of hydrochloric acid to the step (B) to adjust the pH value of the mixed solution to prepare soap for later use;
(D)启动乳化设备分先后顺序输入步骤(C)的皂液和步骤(A)中加热的SBS改性沥青,经过胶体磨高速剪切并研磨后,形成褐色SBS改性乳化沥青; (D) Start the emulsification equipment and input the soap solution in step (C) and the heated SBS modified asphalt in step (A) in sequence, and after high-speed shearing and grinding by the colloid mill, brown SBS modified emulsified asphalt is formed;
本实施例中,步骤(A)中SBS改性沥青加热至172℃。 In this embodiment, the SBS modified asphalt is heated to 172° C. in step (A).
本实施例中,步骤(B)中所述调节温度是把温度调节至60℃。 In this embodiment, the temperature adjustment in step (B) is to adjust the temperature to 60°C.
本实施例中,步骤(C)中所述皂液的PH值为2.0。 In this embodiment, the pH value of the soap solution in step (C) is 2.0.
本实施例中,所述级配碎石包括集料和矿粉,所述集料包括粗集料和细集料。 In this embodiment, the graded crushed stone includes aggregate and mineral powder, and the aggregate includes coarse aggregate and fine aggregate.
本实施例中,所述的粗集料、细集料选用玄武岩。集料级配参考《公路沥青路面施工技术规范》(JTG F40-2004)规定的密级配沥青混合料矿料级配范围,根据对混合料的性能要求选取合适的合成级配。 In this embodiment, the coarse aggregate and fine aggregate are selected from basalt. Aggregate gradation refers to the gradation range of densely graded asphalt mixture specified in "Technical Specifications for Highway Asphalt Pavement Construction" (JTG F40-2004), and selects the appropriate synthetic gradation according to the performance requirements of the mixture.
本实施例中,所述矿粉选用石灰石矿粉,所述填料为普通P.O42.5硅酸盐水泥,所述水为洁净的饮用水,所述添加剂为脂肪族季胺盐类添加剂。 In this embodiment, the mineral powder is limestone mineral powder, the filler is ordinary P.O42.5 Portland cement, the water is clean drinking water, and the additive is an aliphatic quaternary ammonium salt additive.
一种冷拌冷铺改性乳化沥青混合料的施工设备,包括改进的稀浆封层车和改进的摊铺机;所述改进的稀浆封层车去掉了现有技术中稀浆封层车原有的摊铺箱及尾端的橡胶料斗,所述改进的摊铺机的摊铺箱后内侧与螺旋摊铺器之间设置有挡板,所述挡板长3.5m×高0.45m×厚0.1m,使挡板与螺旋摊铺器的距离减少为4-6cm。 A construction equipment for cold mixing and paving modified emulsified asphalt mixture, comprising an improved slurry seal vehicle and an improved paver; the improved slurry seal vehicle removes the slurry seal in the prior art The original paving box of the car and the rubber hopper at the tail end, and a baffle is arranged between the rear inner side of the paving box of the improved paver and the spiral paver, and the baffle is 3.5m long x 0.45m high The thickness is 0.1m, so that the distance between the baffle and the spiral paver is reduced to 4-6cm.
所述改进的稀浆封层车确保了稀浆封层车与摊铺机对接时,稀浆封层车拌缸居于摊铺机传送带之上,并使两者具有一定的高度差,能够确保拌缸输出的混合料连续通过传送带到达螺旋摊铺器; 所述改进的摊铺机减少了摊铺箱里的存料量,防止混合料过多堆积延迟摊铺箱的出料时间,导致乳化沥青破乳。现有技术中并没有这两种设备组合施工的先例,为满足两种设备协同作业的需要,须对两种设备分别进行改造。 The improved slurry sealing vehicle ensures that when the slurry sealing vehicle is docked with the paver, the mixing cylinder of the slurry sealing vehicle is located on the paver conveyor belt, and the two have a certain height difference, which can ensure The mixture output from the mixing tank passes continuously through the conveyor belt to reach the screw spreader; the improved paver reduces the amount of stock in the spreading box, prevents excessive accumulation of mixed material, delays the discharge time of the spreading box, and causes emulsification Asphalt demulsification. There is no precedent for the combined construction of these two types of equipment in the prior art. In order to meet the needs of the coordinated operation of the two types of equipment, the two types of equipment must be modified separately.
上述冷拌冷铺改性乳化沥青混合料的施工方法,包括以下步骤: The construction method of the above-mentioned cold-mixing and cold-paving modified emulsified asphalt mixture comprises the following steps:
(ⅰ)对改进的稀浆封层车的各种原材料输出系统进行标定,确保拌和设备出料的准确性; (i) Calibrate the various raw material output systems of the improved slurry sealing vehicle to ensure the accuracy of the output of the mixing equipment;
(ⅱ)分别将级配碎石、填料、水、添加剂、SBS改性乳化沥青材料装入步骤(ⅰ)中改进的稀浆封层车,调整改进的稀浆封层车与改进的摊铺机的位置,使改进的稀浆封层车出料口与改进的摊铺机传送带紧密衔接; (ii) Load graded gravel, filler, water, additives, and SBS modified emulsified asphalt materials into the improved slurry seal vehicle in step (i), and adjust the improved slurry seal vehicle and the improved paving The position of the paver machine, so that the improved discharge port of the slurry sealing car is closely connected with the improved conveyor belt of the paver;
(ⅲ)启动改进的稀浆封层车与改进的摊铺机进行冷拌冷铺混合料的拌和与摊铺,根据摊铺厚度和稀浆封层车的出料量选择合适的摊铺速度; (Ⅲ) Start the improved slurry sealing vehicle and the improved paver to mix and pave the cold-mixed cold paving mixture, and select the appropriate paving speed according to the paving thickness and the output of the slurry sealing vehicle ;
(ⅳ)混合料摊铺后进行压实,所述压实分稳压、复压、终压三个阶段; (iv) Compaction is carried out after the mixture is paved, and the compaction is divided into three stages: steady pressure, re-pressure, and final pressure;
(ⅴ)在常温下自然养生3天,养生期间禁止车辆掉头,防止雨水冲淋,破坏混合料表面沥青膜; (ⅴ) Natural health preservation at room temperature for 3 days. During the health preservation period, vehicles are prohibited from turning around to prevent rainwater from washing and destroying the asphalt film on the surface of the mixture;
所述改进的稀浆封层车去掉了现有技术中稀浆封层车原有的摊铺箱及尾端的橡胶料斗,所述改进的摊铺机的摊铺箱后内侧与螺旋摊铺器之间设置有挡板,所述挡板长3.5m×高0.45m×厚0.01m,使挡板与螺旋摊铺器的距离减少为5cm; The improved slurry sealing vehicle removes the original spreading box and the rubber hopper at the tail end of the slurry sealing vehicle in the prior art, and the rear inner side of the spreading box of the improved paver and the spiral spreader A baffle is arranged between, and the baffle is 3.5m long×0.45m high×0.01m thick, so that the distance between the baffle and the spiral spreader is reduced to 5cm;
本实施例中,步骤(ⅲ)中所述摊铺速度为6m/min,步骤(ⅳ)中所述稳压是在SBS改性乳化沥青未完全破乳前采用7T钢轮压路机进行碾压,在碾压时可开启高频振动,所述稳压碾压次数2遍。 In this example, the paving speed in step (iii) is 6m/min, and the pressure stabilization in step (iv) is carried out with a 7T steel wheel roller before the SBS modified emulsified asphalt is completely demulsified. When rolling, high-frequency vibration can be turned on, and the number of times of the stable pressure rolling is 2 times.
本实施例中,步骤(ⅳ)中所述复压是在摊铺的混合料表面SBS改性乳化沥青恢复到沥青状态后,并且碾压无沥青膜脱落时进行,采用25T胶轮压路机进行碾压,所述复压碾压次数2遍。 In this example, the re-pressing described in step (iv) is carried out after the SBS modified emulsified asphalt on the surface of the paved mixture returns to the asphalt state, and when the asphalt film does not fall off after rolling, a 25T rubber-tyred road roller is used for rolling Press, and the number of times of rolling is 2 times.
本实施例中,步骤(ⅳ)中所述终压是在混合料水分大量蒸发以后,进行碾压,采用25T的胶轮压路机碾压,以使混合料达到密实状态,所述终压碾压次数为3遍。 In this embodiment, the final pressure described in step (iv) is rolled after a large amount of moisture in the mixture evaporates, and a 25T rubber-tyred road roller is used for rolling to make the mixture reach a compact state. The number of times is 3 times.
实施例3 Example 3
一种冷拌冷铺改性乳化沥青混合料,其包括以下重量份数的原料:所述冷拌冷铺改性乳化沥青混合料包括以下重量份数的原料:级配碎石100份,SBS改性乳化沥青9份,填料4份,水5份,添加剂0.07份。 A cold-mix and cold-paved modified emulsified asphalt mixture, which includes the following raw materials in parts by weight: the cold-mixed and cold-paved modified emulsified asphalt mixture includes raw materials in the following parts by weight: 100 parts of graded gravel, SBS 9 parts of modified emulsified asphalt, 4 parts of filler, 5 parts of water, and 0.07 parts of additive.
本实施例中,所述改性乳化沥青选用慢裂慢凝SBS改性乳化沥青。 In this embodiment, the modified emulsified asphalt is selected from slow cracking and setting SBS modified emulsified asphalt.
本实施例中,所述SBS改性乳化沥青由以下重量份数的原料组成:SBS改性沥青56份,五甲基烷基三亚甲基二季铵盐类乳化剂1.4份,聚乙二醇类乳化剂0.4份,烷基酚聚氧乙稀烷类乳化剂1份,流变改性剂0.07份,增塑剂0.03份,水36份。 In this embodiment, the SBS modified emulsified asphalt is composed of the following raw materials in parts by weight: 56 parts of SBS modified asphalt, 1.4 parts of pentamethylalkyltrimethylene diquaternary ammonium emulsifier, polyethylene glycol 0.4 parts of emulsifier, 1 part of alkylphenol polyoxyethylene alkane emulsifier, 0.07 parts of rheology modifier, 0.03 parts of plasticizer, and 36 parts of water.
本实施例中,所述SBS改性沥青的制备方法为: In the present embodiment, the preparation method of described SBS modified asphalt is:
(1)将基质沥青AH70加热后,逐渐加入高分子聚合物线型SBS改性剂,控制温度在176℃采用胶体磨研磨,随后再加入橡胶软化油;所述SBS改性剂占SBS改性沥青的质量百分比为3%,所述橡胶软化油占SBS改性沥青的质量百分比为2%; (1) After heating the base asphalt AH70, gradually add the high molecular polymer linear SBS modifier, control the temperature at 176°C and grind it with a colloid mill, and then add rubber softening oil; the SBS modifier accounts for the SBS modified The mass percentage of asphalt is 3%, and the mass percentage that described rubber softening oil accounts for SBS modified asphalt is 2%;
(2)控制温度在184℃搅拌2h,降低温度至174℃后加入ZY稳定剂再搅拌1.5h;所述ZY稳定剂占SBS改性沥青的质量百分比为1.5‰。 (2) Control the temperature at 184°C and stir for 2 hours, then lower the temperature to 174°C, add ZY stabilizer and stir for 1.5 hours; the mass percentage of ZY stabilizer in SBS modified asphalt is 1.5‰.
本实施例中,步骤(1)中所述加热是加热到176℃,所述聚合物线型SBS改性剂为热塑性丁苯橡胶YH-791。 In this embodiment, the heating in step (1) is to 176° C., and the polymer linear SBS modifier is thermoplastic styrene-butadiene rubber YH-791.
本实施例中,所述流变改性剂为聚氨酯类。 In this embodiment, the rheology modifier is polyurethane.
本实施例中,所述增塑剂为邻苯二甲酸二丁酯。 In this embodiment, the plasticizer is dibutyl phthalate.
本实施例中,改性乳化沥青的制备方法,包括如下步骤: In the present embodiment, the preparation method of modified emulsified asphalt comprises the following steps:
(A)将SBS改性沥青加热备用; (A) Heating the SBS modified asphalt for later use;
(B)将增塑剂和流变改性剂分先后顺序加入28℃水中分散均匀,随后加入五甲基烷基三亚甲基二季铵盐类乳化剂、聚乙二醇类乳化剂和烷基酚聚氧乙稀烷类乳化剂和适量的水并搅拌均匀,调节温度,制得混合液; (B) Add plasticizers and rheology modifiers sequentially to 28°C water to disperse evenly, then add pentamethylalkyltrimethylene diquaternary ammonium salt emulsifier, polyethylene glycol emulsifier and alkyl Phenol-polyoxyethylene alkane emulsifier and appropriate amount of water are stirred evenly, and the temperature is adjusted to obtain a mixed solution;
(C)向步骤(B)中加入适量的盐酸调节混合液的PH值,制得皂液备用; (C) adding an appropriate amount of hydrochloric acid to the step (B) to adjust the pH value of the mixed solution to prepare soap for later use;
(D)启动乳化设备分先后顺序输入步骤(C)的皂液和步骤(A)中加热的SBS改性沥青,经过胶体磨高速剪切并研磨后,形成褐色SBS改性乳化沥青; (D) Start the emulsification equipment and input the soap solution in step (C) and the heated SBS modified asphalt in step (A) in sequence, and after high-speed shearing and grinding by the colloid mill, brown SBS modified emulsified asphalt is formed;
本实施例中,步骤(A)中SBS改性沥青加热至173℃。 In this example, the SBS modified asphalt is heated to 173° C. in step (A).
本实施例中,步骤(B)中所述调节温度是把温度调节至58℃。 In this embodiment, the temperature adjustment in step (B) is to adjust the temperature to 58°C.
本实施例中,步骤(C)中所述皂液的PH值为2.5。 In this embodiment, the pH value of the soap solution in step (C) is 2.5.
本实施例中,所述流变改性剂为聚氨酯类,所述增塑剂为邻苯二甲酸二丁酯。 In this embodiment, the rheology modifier is polyurethane, and the plasticizer is dibutyl phthalate.
本实施例中,所述级配碎石包括集料和矿粉,所述集料包括粗集料和细集料。 In this embodiment, the graded crushed stone includes aggregate and mineral powder, and the aggregate includes coarse aggregate and fine aggregate.
本实施例中,所述的粗集料、细集料选用辉绿岩。集料级配参考《公路沥青路面施工技术规范》(JTG F40-2004)规定的密级配沥青混合料矿料级配范围,根据对混合料的性能要求选取合适的合成级配。 In this embodiment, the coarse aggregate and fine aggregate are selected from diabase. Aggregate gradation refers to the gradation range of densely graded asphalt mixture specified in "Technical Specifications for Highway Asphalt Pavement Construction" (JTG F40-2004), and selects the appropriate synthetic gradation according to the performance requirements of the mixture.
本实施例中,所述矿粉选用石灰石矿粉,所述填料为普通P.O42.5硅酸盐水泥,所述水为洁净的饮用水,所述添加剂为脂肪族季胺盐类添加剂。 In this embodiment, the mineral powder is limestone mineral powder, the filler is ordinary P.O42.5 Portland cement, the water is clean drinking water, and the additive is an aliphatic quaternary ammonium salt additive.
一种冷拌冷铺改性乳化沥青混合料的施工设备,包括改进的稀浆封层车和改进的摊铺机;所述改进的稀浆封层车去掉了现有技术中稀浆封层车原有的摊铺箱及尾端的橡胶料斗,所述改进的摊铺机的摊铺箱后内侧与螺旋摊铺器之间设置有挡板,所述挡板长3m、高0.2m、厚0.05m,使挡板与螺旋摊铺器的距离减少为4cm。 A construction equipment for cold mixing and paving modified emulsified asphalt mixture, comprising an improved slurry seal vehicle and an improved paver; the improved slurry seal vehicle removes the slurry seal in the prior art The original paving box of the car and the rubber hopper at the tail end. A baffle is arranged between the rear inner side of the paving box of the improved paver and the spiral paver. The baffle is 3m long, 0.2m high, and thick. 0.05m, so that the distance between the baffle and the spiral paver is reduced to 4cm.
所述改进的稀浆封层车确保了稀浆封层车与摊铺机对接时,稀浆封层车拌缸居于摊铺机传送带之上,并使两者具有一定的高度差,能够确保拌缸输出的混合料连续通过传送带到达螺旋摊铺器; 所述改进的摊铺机减少了摊铺箱里的存料量,防止混合料过多堆积延迟摊铺箱的出料时间,导致乳化沥青破乳。现有技术中并没有这两种设备组合施工的先例,为满足两种设备协同作业的需要,须对两种设备分别进行改造。 The improved slurry sealing vehicle ensures that when the slurry sealing vehicle is docked with the paver, the mixing cylinder of the slurry sealing vehicle is located on the paver conveyor belt, and the two have a certain height difference, which can ensure The mixture output from the mixing tank passes continuously through the conveyor belt to reach the screw spreader; the improved paver reduces the amount of stock in the spreading box, prevents excessive accumulation of mixed material, delays the discharge time of the spreading box, and causes emulsification Asphalt demulsification. There is no precedent for the combined construction of these two types of equipment in the prior art. In order to meet the needs of the coordinated operation of the two types of equipment, the two types of equipment must be modified separately.
上述冷拌冷铺改性乳化沥青混合料的施工方法,包括以下步骤: The construction method of the above-mentioned cold-mixing and cold-paving modified emulsified asphalt mixture comprises the following steps:
(ⅰ)对改进的稀浆封层车的各种原材料输出系统进行标定,确保拌和设备出料的准确性; (i) Calibrate the various raw material output systems of the improved slurry sealing vehicle to ensure the accuracy of the output of the mixing equipment;
(ⅱ)分别将级配碎石、填料、水、添加剂、SBS改性乳化沥青材料装入步骤(ⅰ)中改进的稀浆封层车,调整改进的稀浆封层车与改进的摊铺机的位置,使改进的稀浆封层车出料口与改进的摊铺机传送带紧密衔接; (ii) Load graded gravel, filler, water, additives, and SBS modified emulsified asphalt materials into the improved slurry seal vehicle in step (i), and adjust the improved slurry seal vehicle and the improved paving The position of the paver machine, so that the improved discharge port of the slurry sealing car is closely connected with the improved conveyor belt of the paver;
(ⅲ)启动改进的稀浆封层车与改进的摊铺机进行冷拌冷铺混合料的拌和与摊铺,根据摊铺厚度和稀浆封层车的出料量选择合适的摊铺速度; (Ⅲ) Start the improved slurry sealing vehicle and the improved paver to mix and pave the cold-mixed cold paving mixture, and select the appropriate paving speed according to the paving thickness and the output of the slurry sealing vehicle ;
(ⅳ)混合料摊铺后进行压实,所述压实分稳压、复压、终压三个阶段; (iv) Compaction is carried out after the mixture is paved, and the compaction is divided into three stages: steady pressure, re-pressure, and final pressure;
(ⅴ)在常温下自然养生3天,养生期间禁止车辆掉头,防止雨水冲淋,破坏混合料表面沥青膜; (ⅴ) Natural health preservation at room temperature for 3 days. During the health preservation period, vehicles are prohibited from turning around to prevent rainwater from washing and destroying the asphalt film on the surface of the mixture;
所述改进的稀浆封层车去掉了现有技术中稀浆封层车原有的摊铺箱及尾端的橡胶料斗,所述改进的摊铺机的摊铺箱后内侧与螺旋摊铺器之间设置有挡板,所述挡板3m、高0.2m、厚0.05m,使挡板与螺旋摊铺器的距离减少为4cm; The improved slurry sealing vehicle removes the original spreading box and the rubber hopper at the tail end of the slurry sealing vehicle in the prior art, and the rear inner side of the spreading box of the improved paver and the spiral spreader A baffle is arranged between, and the baffle is 3m high, 0.2m high, and 0.05m thick, so that the distance between the baffle and the spiral spreader is reduced to 4cm;
本实施例中,步骤(ⅲ)中所述摊铺速度为8m/min,步骤(ⅳ)中所述稳压是在SBS改性乳化沥青未完全破乳前采用6T钢轮压路机进行碾压,在碾压时可开启高频振动,所述稳压碾压次数1遍。 In this example, the paving speed in step (iii) is 8m/min, and the pressure stabilization in step (iv) is carried out with a 6T steel wheel roller before the SBS modified emulsified asphalt is completely demulsified. High-frequency vibration can be turned on during rolling, and the number of times of the stable pressure rolling is 1 time.
本实施例中,步骤(ⅳ)中所述复压是在摊铺的混合料表面SBS改性乳化沥青恢复到沥青状态后,并且碾压无沥青膜脱落时进行,采用25T胶轮压路机进行碾压,所述复压碾压次数3遍。 In this example, the re-pressing described in step (iv) is carried out after the SBS modified emulsified asphalt on the surface of the paved mixture returns to the asphalt state, and when the asphalt film does not fall off after rolling, a 25T rubber-tyred road roller is used for rolling Press, and the number of times of rolling is 3 times.
本实施例中,步骤(ⅳ)中所述终压是在混合料水分大量蒸发以后,当天进行碾压,采用25T的胶轮压路机碾压,以使混合料达到密实状态,所述终压碾压次数为4遍。 In this embodiment, the final pressure in step (ⅳ) is rolled on the same day after a large amount of moisture in the mixture evaporates, and a 25T rubber-tyred road roller is used for rolling to make the mixture reach a compact state. The number of times of pressing is 4 times.
实施例4 Example 4
一种冷拌冷铺改性乳化沥青混合料,其包括以下重量份数的原料: 所述冷拌冷铺改性乳化沥青混合料包括以下重量份数的原料:级配碎石100份,SBS改性乳化沥青12份,填料2份,水6份,添加剂0.05份。 A cold-mix and cold-paved modified emulsified asphalt mixture, which includes the following raw materials in parts by weight: The cold-mixed and cold-paved modified emulsified asphalt mixture includes raw materials in the following parts by weight: 100 parts of graded gravel, SBS 12 parts of modified emulsified asphalt, 2 parts of filler, 6 parts of water, and 0.05 part of additive.
本实施例中,所述改性乳化沥青选用慢裂慢凝SBS改性乳化沥青。 In this embodiment, the modified emulsified asphalt is selected from slow cracking and setting SBS modified emulsified asphalt.
本实施例中,所述SBS改性乳化沥青包括以下重量份数的原料:SBS改性沥青55份,五甲基烷基三亚甲基二季铵盐类乳化剂1份,聚乙二醇类乳化剂0.6份,烷基酚聚氧乙稀烷类乳化剂0.8份,流变改性剂0.05份,增塑剂0.01份,水35份。 In this embodiment, the SBS modified emulsified asphalt includes the following raw materials in parts by weight: 55 parts of SBS modified asphalt, 1 part of pentamethylalkyltrimethylene diquaternary ammonium salt emulsifier, polyethylene glycol emulsified 0.6 parts of agent, 0.8 parts of alkylphenol polyoxyethylene emulsifier, 0.05 parts of rheology modifier, 0.01 part of plasticizer, and 35 parts of water.
本实施例中,所述SBS改性沥青的制备方法为: In the present embodiment, the preparation method of described SBS modified asphalt is:
(1)将基质沥青AH70加热后,逐渐加入高分子聚合物线型SBS改性剂,控制温度在178℃采用胶体磨研磨,随后再加入橡胶软化油;所述SBS改性剂占SBS改性沥青的质量百分比为2%,所述橡胶软化油占SBS改性沥青的质量百分比为5%; (1) After heating the base asphalt AH70, gradually add the high molecular polymer linear SBS modifier, control the temperature at 178°C and grind it with a colloid mill, and then add rubber softening oil; the SBS modifier accounts for the SBS modified The mass percentage of asphalt is 2%, and the mass percentage that described rubber softening oil accounts for SBS modified asphalt is 5%;
(2)控制温度在180℃搅拌2h,降低温度至170℃后加入ZY稳定剂再搅拌1.5h;所述稳定剂占SBS改性沥青的质量百分比为1.8‰。 (2) Control the temperature at 180°C and stir for 2 hours, then lower the temperature to 170°C, add ZY stabilizer and stir for 1.5 hours; the mass percentage of the stabilizer in SBS modified asphalt is 1.8‰.
本实施例中,步骤(1)中所述加热是加热到178℃,步骤(1)中所述聚合物线型SBS改性剂为热塑性丁苯橡胶YH-791。 In this embodiment, the heating in step (1) is to heat to 178° C., and the polymer linear SBS modifier in step (1) is thermoplastic styrene-butadiene rubber YH-791.
本实施例中,所述流变改性剂为聚氨酯类。 In this embodiment, the rheology modifier is polyurethane.
本实施例中,所述增塑剂为邻苯二甲酸二丁酯。 In this embodiment, the plasticizer is dibutyl phthalate.
本实施例中,改性乳化沥青的制备方法,包括如下步骤: In the present embodiment, the preparation method of modified emulsified asphalt comprises the following steps:
(A)将SBS改性沥青加热备用; (A) Heating the SBS modified asphalt for later use;
(B)将增塑剂和流变改性剂分先后顺序加入32℃水中分散均匀,随后加入五甲基烷基三亚甲基二季铵盐类乳化剂、聚乙二醇类乳化剂和烷基酚聚氧乙稀烷类乳化剂和适量的水并搅拌均匀,调节温度,制得混合液; (B) Add the plasticizer and the rheology modifier in 32°C water in sequence to disperse evenly, then add pentamethylalkyltrimethylene diquaternary ammonium salt emulsifier, polyethylene glycol emulsifier and alkyl Phenol-polyoxyethylene alkane emulsifier and appropriate amount of water are stirred evenly, and the temperature is adjusted to obtain a mixed solution;
(C)向步骤(B)中加入适量的盐酸调节混合液的PH值,制得皂液备用; (C) adding an appropriate amount of hydrochloric acid to the step (B) to adjust the pH value of the mixed solution to prepare soap for later use;
(D)启动乳化设备分先后顺序输入步骤(C)的皂液和步骤(A)中加热的SBS改性沥青,经过胶体磨高速剪切并研磨后,形成褐色SBS改性乳化沥青; (D) Start the emulsification equipment and input the soap solution in step (C) and the heated SBS modified asphalt in step (A) in sequence, and after high-speed shearing and grinding by the colloid mill, brown SBS modified emulsified asphalt is formed;
本实施例中,步骤(A)中SBS改性沥青加热至170℃。 In this embodiment, the SBS modified asphalt is heated to 170° C. in step (A).
本实施例中,步骤(B)中所述调节温度是把温度调节至62℃。 In this embodiment, the temperature adjustment in step (B) is to adjust the temperature to 62°C.
本实施例中,步骤(C)中所述皂液的PH值为1.5。 In this embodiment, the pH value of the soap solution in step (C) is 1.5.
本实施例中,所述流变改性剂为聚氨酯类,所述增塑剂为邻苯二甲酸二丁酯。 In this embodiment, the rheology modifier is polyurethane, and the plasticizer is dibutyl phthalate.
本实施例中,所述级配碎石包括集料和矿粉,所述集料包括粗集料和细集料。 In this embodiment, the graded crushed stone includes aggregate and mineral powder, and the aggregate includes coarse aggregate and fine aggregate.
本实施例中,所述的粗集料、细集料选用石灰岩。集料级配参考《公路沥青路面施工技术规范》(JTG F40-2004)规定的密级配沥青混合料矿料级配范围,根据对混合料的性能要求选取合适的合成级配。 In this embodiment, limestone is selected as the coarse aggregate and fine aggregate. Aggregate gradation refers to the gradation range of densely graded asphalt mixture specified in "Technical Specifications for Highway Asphalt Pavement Construction" (JTG F40-2004), and selects the appropriate synthetic gradation according to the performance requirements of the mixture.
本实施例中,所述矿粉选用石灰石矿粉,所述填料为普通P.O42.5硅酸盐水泥,所述水为洁净的饮用水,所述添加剂为脂肪族季胺盐类添加剂。 In this embodiment, the mineral powder is limestone mineral powder, the filler is ordinary P.O42.5 Portland cement, the water is clean drinking water, and the additive is an aliphatic quaternary ammonium salt additive.
一种冷拌冷铺改性乳化沥青混合料的施工设备,包括改进的稀浆封层车和改进的摊铺机;所述改进的稀浆封层车去掉了现有技术中稀浆封层车原有的摊铺箱及尾端的橡胶料斗,所述改进的摊铺机的摊铺箱后内侧与螺旋摊铺器之间设置有挡板,所述挡板长5m,高0.5m,厚0.15m,使挡板与螺旋摊铺器的距离减少为6cm。 A construction equipment for cold mixing and paving modified emulsified asphalt mixture, comprising an improved slurry seal vehicle and an improved paver; the improved slurry seal vehicle removes the slurry seal in the prior art The original paving box of the car and the rubber hopper at the tail end. A baffle is arranged between the rear inner side of the paving box of the improved paver and the spiral paver. The baffle is 5m long, 0.5m high, and thick 0.15m, so that the distance between the baffle and the spiral paver is reduced to 6cm.
所述改进的稀浆封层车确保了稀浆封层车与摊铺机对接时,稀浆封层车拌缸居于摊铺机传送带之上,并使两者具有一定的高度差,能够确保拌缸输出的混合料连续通过传送带到达螺旋摊铺器; 所述改进的摊铺机减少了摊铺箱里的存料量,防止混合料过多堆积延迟摊铺箱的出料时间,导致乳化沥青破乳。现有技术中并没有这两种设备组合施工的先例,为满足两种设备协同作业的需要,须对两种设备分别进行改造。 The improved slurry sealing vehicle ensures that when the slurry sealing vehicle is docked with the paver, the mixing cylinder of the slurry sealing vehicle is located on the paver conveyor belt, and the two have a certain height difference, which can ensure The mixture output from the mixing tank passes continuously through the conveyor belt to reach the screw spreader; the improved paver reduces the amount of stock in the spreading box, prevents excessive accumulation of mixed material, delays the discharge time of the spreading box, and causes emulsification Asphalt demulsification. There is no precedent for the combined construction of these two types of equipment in the prior art. In order to meet the needs of the coordinated operation of the two types of equipment, the two types of equipment must be modified separately.
上述冷拌冷铺改性乳化沥青混合料的施工方法,包括以下步骤: The construction method of the above-mentioned cold-mixing and cold-paving modified emulsified asphalt mixture comprises the following steps:
(ⅰ)对改进的稀浆封层车的各种原材料输出系统进行标定,确保拌和设备出料的准确性; (i) Calibrate the various raw material output systems of the improved slurry sealing vehicle to ensure the accuracy of the output of the mixing equipment;
(ⅱ)分别将级配碎石、填料、水、添加剂、SBS改性乳化沥青材料装入步骤(ⅰ)中改进的稀浆封层车,调整改进的稀浆封层车与改进的摊铺机的位置,使改进的稀浆封层车出料口与改进的摊铺机传送带紧密衔接; (ii) Load graded gravel, filler, water, additives, and SBS modified emulsified asphalt materials into the improved slurry seal vehicle in step (i), and adjust the improved slurry seal vehicle and the improved paving The position of the paver machine, so that the improved discharge port of the slurry sealing car is closely connected with the improved conveyor belt of the paver;
(ⅲ)启动改进的稀浆封层车与改进的摊铺机进行冷拌冷铺混合料的拌和与摊铺,根据摊铺厚度和稀浆封层车的出料量选择合适的摊铺速度; (Ⅲ) Start the improved slurry sealing vehicle and the improved paver to mix and pave the cold-mixed cold paving mixture, and select the appropriate paving speed according to the paving thickness and the output of the slurry sealing vehicle ;
(ⅳ)混合料摊铺后进行压实,所述压实分稳压、复压、终压三个阶段; (iv) Compaction is carried out after the mixture is paved, and the compaction is divided into three stages: steady pressure, re-pressure, and final pressure;
(ⅴ)在常温下自然养生3天,养生期间禁止车辆掉头,防止雨水冲淋,破坏混合料表面沥青膜; (ⅴ) Natural health preservation at room temperature for 3 days. During the health preservation period, vehicles are prohibited from turning around to prevent rainwater from washing and destroying the asphalt film on the surface of the mixture;
所述改进的稀浆封层车去掉了现有技术中稀浆封层车原有的摊铺箱及尾端的橡胶料斗,所述改进的摊铺机的摊铺箱后内侧与螺旋摊铺器之间设置有挡板,所述挡板长5m,高0.5m,厚0.15m,使挡板与螺旋摊铺器的距离减少为6cm; The improved slurry sealing vehicle removes the original spreading box and the rubber hopper at the tail end of the slurry sealing vehicle in the prior art, and the rear inner side of the spreading box of the improved paver and the spiral spreader A baffle is arranged between, and the baffle is 5m long, 0.5m high, and 0.15m thick, so that the distance between the baffle and the spiral spreader is reduced to 6cm;
本实施例中,步骤(ⅲ)中所述摊铺速度为10m/min,步骤(ⅳ)中所述稳压是在SBS改性乳化沥青未完全破乳前采用8T钢轮压路机进行碾压,在碾压时可开启高频振动,所述稳压碾压次数2遍。 In this example, the paving speed in step (ⅳ) is 10m/min, and the pressure stabilization in step (ⅳ) is carried out with an 8T steel wheel roller before the SBS modified emulsified asphalt is completely demulsified. When rolling, high-frequency vibration can be turned on, and the number of times of the stable pressure rolling is 2 times.
本实施例中,步骤(ⅳ)中所述复压是在摊铺的混合料表面SBS改性乳化沥青恢复到沥青状态后,并且碾压无沥青膜脱落时进行,采用25T胶轮压路机进行碾压,所述复压碾压次数2遍。 In this example, the re-pressing described in step (iv) is carried out after the SBS modified emulsified asphalt on the surface of the paved mixture returns to the asphalt state, and when the asphalt film does not fall off after rolling, a 25T rubber-tyred road roller is used for rolling Press, and the number of times of rolling is 2 times.
本实施例中,步骤(ⅳ)中所述终压是在混合料水分大量蒸发以后,次天温度大于25℃时进行碾压,采用25T的胶轮压路机碾压,以使混合料达到密实状态,所述终压碾压次数为5遍。 In this example, the final pressure described in step (iv) is rolled after a large amount of water in the mixture has evaporated, and the next day when the temperature is greater than 25°C, a 25T rubber-tyred road roller is used for rolling to make the mixture reach a compact state , the number of final pressing times is 5 times.
实施例5 Example 5
一种冷拌冷铺改性乳化沥青混合料,其包括以下重量份数的原料: 所述冷拌冷铺改性乳化沥青混合料包括以下重量份数的原料:级配碎石100份,SBS改性乳化沥青13份,填料5份,水2份,添加剂0.08份。 A cold-mix and cold-paved modified emulsified asphalt mixture, which includes the following raw materials in parts by weight: The cold-mixed and cold-paved modified emulsified asphalt mixture includes raw materials in the following parts by weight: 100 parts of graded gravel, SBS 13 parts of modified emulsified asphalt, 5 parts of filler, 2 parts of water, and 0.08 parts of additive.
本实施例中,所述改性乳化沥青选用慢裂慢凝SBS改性乳化沥青。 In this embodiment, the modified emulsified asphalt is selected from slow cracking and setting SBS modified emulsified asphalt.
本实施例中,所述SBS改性乳化沥青包括以下重量份数的原料:SBS改性沥青60份,五甲基烷基三亚甲基二季铵盐类乳化剂1.5份,聚乙二醇类乳化剂0.2份,烷基酚聚氧乙稀烷类乳化剂0.5份,流变改性剂0.08份,增塑剂0.04份,水40份。 In this embodiment, the SBS modified emulsified asphalt includes the following raw materials in parts by weight: 60 parts of SBS modified asphalt, 1.5 parts of pentamethyl alkyl trimethylene diquaternary ammonium salt emulsifier, polyethylene glycol emulsified 0.2 parts of emulsifier, 0.5 parts of alkylphenol polyoxyethylene emulsifier, 0.08 parts of rheology modifier, 0.04 parts of plasticizer, and 40 parts of water.
本实施例中,所述SBS改性沥青的制备方法为: In the present embodiment, the preparation method of described SBS modified asphalt is:
(1)将基质沥青AH70加热后,逐渐加入高分子聚合物线型SBS改性剂,控制温度在175℃℃采用胶体磨研磨,随后再加入橡胶软化油;所述SBS改性剂占SBS改性沥青的质量百分比为5%,所述橡胶软化油占SBS改性沥青的质量百分比为1%; (1) After heating the base asphalt AH70, gradually add the high molecular polymer linear SBS modifier, control the temperature at 175°C and grind it with a colloid mill, and then add rubber softening oil; The mass percentage of permanent asphalt is 5%, and the mass percentage that described rubber softening oil accounts for SBS modified asphalt is 1%;
(2)控制温度在185℃搅拌2h,降低温度至175℃后加入稳定剂再搅拌1.5h;所述稳定剂占SBS改性沥青的质量百分比为0.5‰。 (2) Control the temperature at 185°C and stir for 2 hours, then lower the temperature to 175°C, add a stabilizer and stir for 1.5 hours; the mass percentage of the stabilizer in the SBS modified asphalt is 0.5‰.
本实施例中,步骤(1)中所述加热是加热到175℃。 In this embodiment, the heating in step (1) is heating to 175°C.
本实施例中,步骤(1)中所述聚合物线型SBS改性剂为热塑性丁苯橡胶YH-791。 In this embodiment, the polymer linear SBS modifier in step (1) is thermoplastic styrene-butadiene rubber YH-791.
本实施例中,所述流变改性剂为聚氨酯类。 In this embodiment, the rheology modifier is polyurethane.
本实施例中,所述增塑剂为邻苯二甲酸二丁酯。 In this embodiment, the plasticizer is dibutyl phthalate.
本实施例中,改性乳化沥青的制备方法,包括如下步骤: In the present embodiment, the preparation method of modified emulsified asphalt comprises the following steps:
(A)将SBS改性沥青加热备用; (A) Heating the SBS modified asphalt for later use;
(B)将增塑剂和流变改性剂分先后顺序加入20℃水中分散均匀,随后加入五甲基烷基三亚甲基二季铵盐类乳化剂、聚乙二醇类乳化剂和烷基酚聚氧乙稀烷类乳化剂和适量的水并搅拌均匀,调节温度,制得混合液; (B) Add plasticizers and rheology modifiers sequentially to 20°C water to disperse evenly, then add pentamethylalkyltrimethylene diquaternary ammonium salt emulsifier, polyethylene glycol emulsifier and alkyl Phenol-polyoxyethylene alkane emulsifier and appropriate amount of water are stirred evenly, and the temperature is adjusted to obtain a mixed solution;
(C)向步骤(B)中加入适量的盐酸调节混合液的PH值,制得皂液备用; (C) adding an appropriate amount of hydrochloric acid to the step (B) to adjust the pH value of the mixed solution to prepare soap for later use;
(D)启动乳化设备分先后顺序输入步骤(C)的皂液和步骤(A)中加热的SBS改性沥青,经过胶体磨高速剪切并研磨后,形成褐色SBS改性乳化沥青; (D) Start the emulsification equipment and input the soap solution in step (C) and the heated SBS modified asphalt in step (A) in sequence, and after high-speed shearing and grinding by the colloid mill, brown SBS modified emulsified asphalt is formed;
本实施例中,步骤(A)中SBS改性沥青加热至170℃。 In this embodiment, the SBS modified asphalt is heated to 170° C. in step (A).
本实施例中,步骤(B)中所述调节温度是把温度调节至55℃。 In this embodiment, the temperature adjustment in step (B) is to adjust the temperature to 55°C.
本实施例中,步骤(C)中所述皂液的PH值为3.0。 In this embodiment, the pH value of the soap solution in step (C) is 3.0.
本实施例中,所述流变改性剂为聚氨酯类,所述增塑剂为邻苯二甲酸二丁酯。本实施例中,所述级配碎石包括集料和矿粉,所述集料包括粗集料和细集料。 In this embodiment, the rheology modifier is polyurethane, and the plasticizer is dibutyl phthalate. In this embodiment, the graded crushed stone includes aggregate and mineral powder, and the aggregate includes coarse aggregate and fine aggregate.
本实施例中,所述的粗集料、细集料分别选用玄武岩和辉绿岩。集料级配参考《公路沥青路面施工技术规范》(JTG F40-2004)规定的密级配沥青混合料矿料级配范围,根据对混合料的性能要求选取合适的合成级配。 In this embodiment, the coarse aggregate and fine aggregate are selected from basalt and diabase respectively. Aggregate gradation refers to the gradation range of densely graded asphalt mixture specified in "Technical Specifications for Highway Asphalt Pavement Construction" (JTG F40-2004), and selects the appropriate synthetic gradation according to the performance requirements of the mixture.
本实施例中,所述矿粉选用石灰石矿粉,所述填料为普通P.O42.5硅酸盐水泥,所述水为洁净的饮用水,所述添加剂为脂肪族季胺盐类添加剂。 In this embodiment, the mineral powder is limestone mineral powder, the filler is ordinary P.O42.5 Portland cement, the water is clean drinking water, and the additive is an aliphatic quaternary ammonium salt additive.
一种冷拌冷铺改性乳化沥青混合料的施工设备,包括改进的稀浆封层车和改进的摊铺机;所述改进的稀浆封层车去掉了现有技术中稀浆封层车原有的摊铺箱及尾端的橡胶料斗,所述改进的摊铺机的摊铺箱后内侧与螺旋摊铺器之间设置有挡板,所述挡板长3.5m,高0.3m,厚0.08m,使挡板与螺旋摊铺器的距离减少为4.5cm。 A construction equipment for cold mixing and paving modified emulsified asphalt mixture, comprising an improved slurry seal vehicle and an improved paver; the improved slurry seal vehicle removes the slurry seal in the prior art The original paving box of the car and the rubber hopper at the tail end, a baffle plate is arranged between the rear inner side of the paving box of the improved paver and the spiral spreader, the baffle plate is 3.5m long and 0.3m high, The thickness is 0.08m, so that the distance between the baffle and the spiral paver is reduced to 4.5cm.
所述改进的稀浆封层车确保了稀浆封层车与摊铺机对接时,稀浆封层车拌缸居于摊铺机传送带之上,并使两者具有一定的高度差,能够确保拌缸输出的混合料连续通过传送带到达螺旋摊铺器; 所述改进的摊铺机减少了摊铺箱里的存料量,防止混合料过多堆积延迟摊铺箱的出料时间,导致乳化沥青破乳。现有技术中并没有这两种设备组合施工的先例,为满足两种设备协同作业的需要,须对两种设备分别进行改造。 The improved slurry sealing vehicle ensures that when the slurry sealing vehicle is docked with the paver, the mixing cylinder of the slurry sealing vehicle is located on the paver conveyor belt, and the two have a certain height difference, which can ensure The mixture output from the mixing tank passes continuously through the conveyor belt to reach the screw spreader; the improved paver reduces the amount of stock in the spreading box, prevents excessive accumulation of mixed material, delays the discharge time of the spreading box, and causes emulsification Asphalt demulsification. There is no precedent for the combined construction of these two types of equipment in the prior art. In order to meet the needs of the coordinated operation of the two types of equipment, the two types of equipment must be modified separately.
上述冷拌冷铺改性乳化沥青混合料的施工方法,包括以下步骤: The construction method of the above-mentioned cold-mixing and cold-paving modified emulsified asphalt mixture comprises the following steps:
(ⅰ)对改进的稀浆封层车的各种原材料输出系统进行标定,确保拌和设备出料的准确性; (i) Calibrate the various raw material output systems of the improved slurry sealing vehicle to ensure the accuracy of the output of the mixing equipment;
(ⅱ)分别将级配碎石、填料、水、添加剂、SBS改性乳化沥青材料装入步骤(ⅰ)中改进的稀浆封层车,调整改进的稀浆封层车与改进的摊铺机的位置,使改进的稀浆封层车出料口与改进的摊铺机传送带紧密衔接; (ii) Load graded gravel, filler, water, additives, and SBS modified emulsified asphalt materials into the improved slurry seal vehicle in step (i), and adjust the improved slurry seal vehicle and the improved paving The position of the paver machine, so that the improved discharge port of the slurry sealing car is closely connected with the improved conveyor belt of the paver;
(ⅲ)启动改进的稀浆封层车与改进的摊铺机进行冷拌冷铺混合料的拌和与摊铺,根据摊铺厚度和稀浆封层车的出料量选择合适的摊铺速度; (Ⅲ) Start the improved slurry sealing vehicle and the improved paver to mix and pave the cold-mixed cold paving mixture, and select the appropriate paving speed according to the paving thickness and the output of the slurry sealing vehicle ;
(ⅳ)混合料摊铺后进行压实,所述压实分稳压、复压、终压三个阶段; (iv) Compaction is carried out after the mixture is paved, and the compaction is divided into three stages: steady pressure, re-pressure, and final pressure;
(ⅴ)在常温下自然养生3天,养生期间禁止车辆掉头,防止雨水长时间冲淋,破坏混合料表面沥青膜; (ⅴ) Natural health preservation at room temperature for 3 days. During the health preservation period, vehicles are prohibited from turning around to prevent rainwater from washing for a long time and destroying the asphalt film on the surface of the mixture;
所述改进的稀浆封层车去掉了现有技术中稀浆封层车原有的摊铺箱及尾端的橡胶料斗,所述改进的摊铺机的摊铺箱后内侧与螺旋摊铺器之间设置有挡板,所述挡板长3.5m,高0.3m,厚0.08m,使挡板与螺旋摊铺器的距离减少为4.5cm; The improved slurry sealing vehicle removes the original spreading box and the rubber hopper at the tail end of the slurry sealing vehicle in the prior art, and the rear inner side of the spreading box of the improved paver and the spiral spreader A baffle is arranged between, and the baffle is 3.5m long, 0.3m high, and 0.08m thick, so that the distance between the baffle and the spiral spreader is reduced to 4.5cm;
本实施例中,步骤(ⅲ)中所述摊铺速度为5m/min,步骤(ⅳ)中所述稳压是在SBS改性乳化沥青未完全破乳前采用6T钢轮压路机进行碾压,在碾压时可开启高频振动,所述稳压碾压次数1遍。 In this example, the paving speed in step (iii) is 5m/min, and the pressure stabilization in step (iv) is carried out with a 6T steel wheel roller before the SBS modified emulsified asphalt is completely demulsified. High-frequency vibration can be turned on during rolling, and the number of times of the stable pressure rolling is 1 time.
本实施例中,步骤(ⅳ)中所述复压是在摊铺的混合料表面SBS改性乳化沥青恢复到沥青状态后,并且碾压无沥青膜脱落时进行,采用25T胶轮压路机进行碾压,所述复压碾压次数3遍。 In this example, the re-pressing described in step (iv) is carried out after the SBS modified emulsified asphalt on the surface of the paved mixture returns to the asphalt state, and when the asphalt film does not fall off after rolling, a 25T rubber-tyred road roller is used for rolling Press, and the number of times of rolling is 3 times.
本实施例中,步骤(ⅳ)中所述终压是在混合料水分大量蒸发以后,当天温度高于25℃时进行碾压,采用25T的胶轮压路机碾压,以使混合料达到密实状态,所述终压碾压次数为4遍。 In this example, the final pressure described in step (iv) is to carry out rolling when the temperature of the day is higher than 25°C after a large amount of water in the mixture evaporates, and use a 25T rubber-tyred road roller to make the mixture compact. , the number of final pressing times is 4 times.
实施例6 Example 6
一种冷拌冷铺改性乳化沥青混合料,其包括以下重量份数的原料: 所述冷拌冷铺改性乳化沥青混合料包括以下重量份数的原料:级配碎石100份,SBS改性乳化沥青14份,填料3.5份,水1份,添加剂0.01份。 A cold-mix and cold-paved modified emulsified asphalt mixture, which includes the following raw materials in parts by weight: The cold-mixed and cold-paved modified emulsified asphalt mixture includes raw materials in the following parts by weight: 100 parts of graded gravel, SBS 14 parts of modified emulsified asphalt, 3.5 parts of filler, 1 part of water, and 0.01 part of additive.
本实施例中,所述改性乳化沥青选用慢裂慢凝SBS改性乳化沥青。 In this embodiment, the modified emulsified asphalt is selected from slow cracking and setting SBS modified emulsified asphalt.
本实施例中,所述SBS改性乳化沥青包括以下重量份数的原料:SBS改性沥青50份,五甲基烷基三亚甲基二季铵盐类乳化剂0.5份,聚乙二醇类乳化剂0.8份,烷基酚聚氧乙稀烷类乳化剂1.5份,流变改性剂0.02份,增塑剂0.05份,水30份。 In this embodiment, the SBS modified emulsified asphalt includes the following raw materials in parts by weight: 50 parts of SBS modified asphalt, 0.5 part of pentamethylalkyltrimethylene diquaternary ammonium salt emulsifier, polyethylene glycol emulsified 0.8 parts of agent, 1.5 parts of alkylphenol polyoxyethylene emulsifier, 0.02 parts of rheology modifier, 0.05 parts of plasticizer, and 30 parts of water.
本实施例中,所述SBS改性沥青的制备方法为: In the present embodiment, the preparation method of described SBS modified asphalt is:
(1)将基质沥青AH70加热后,逐渐加入高分子聚合物线型SBS改性剂,控制温度在180℃采用胶体磨研磨,随后再加入橡胶软化油;所述SBS改性剂占SBS改性沥青的质量百分比为5%,所述橡胶软化油占SBS改性沥青的质量百分比为6%; (1) After heating the base asphalt AH70, gradually add the high molecular polymer linear SBS modifier, control the temperature at 180°C and use a colloid mill to grind, and then add rubber softening oil; the SBS modifier accounts for the SBS modified The mass percentage of asphalt is 5%, and the mass percentage that described rubber softening oil accounts for SBS modified asphalt is 6%;
(2)控制温度在181℃搅拌2h,降低温度至171℃后加入稳定剂再搅拌1.5h;所述稳定剂占SBS改性沥青的质量百分比为0.5‰~2.0‰。 (2) Control the temperature at 181°C and stir for 2 hours, lower the temperature to 171°C, add a stabilizer and stir for 1.5 hours; the mass percentage of the stabilizer in the SBS modified asphalt is 0.5‰~2.0‰.
本实施例中,步骤(1)中所述加热是加热到180℃。 In this embodiment, the heating in step (1) is heating to 180°C.
本实施例中,步骤(1)中所述聚合物线型SBS改性剂为热塑性丁苯橡胶YH-791。 In this embodiment, the polymer linear SBS modifier in step (1) is thermoplastic styrene-butadiene rubber YH-791.
本实施例中,所述流变改性剂为聚氨酯类。 In this embodiment, the rheology modifier is polyurethane.
本实施例中,所述增塑剂为邻苯二甲酸二丁酯。 In this embodiment, the plasticizer is dibutyl phthalate.
本实施例中,改性乳化沥青的制备方法,包括如下步骤: In the present embodiment, the preparation method of modified emulsified asphalt comprises the following steps:
(A)将SBS改性沥青加热备用; (A) Heating the SBS modified asphalt for later use;
(B)将增塑剂和流变改性剂分先后顺序加入35℃水中分散均匀,随后加入五甲基烷基三亚甲基二季铵盐类乳化剂、聚乙二醇类乳化剂和烷基酚聚氧乙稀烷类乳化剂和适量的水并搅拌均匀,调节温度,制得混合液; (B) Add the plasticizer and the rheology modifier to 35°C water sequentially and disperse evenly, then add pentamethylalkyltrimethylene diquaternary ammonium salt emulsifier, polyethylene glycol emulsifier and alkyl Phenol-polyoxyethylene alkane emulsifier and appropriate amount of water are stirred evenly, and the temperature is adjusted to obtain a mixed solution;
(C)向步骤(B)中加入适量的盐酸调节混合液的PH值,制得皂液备用; (C) adding an appropriate amount of hydrochloric acid to the step (B) to adjust the pH value of the mixed solution to prepare soap for later use;
(D)启动乳化设备分先后顺序输入步骤(C)的皂液和步骤(A)中加热的SBS改性沥青,经过胶体磨高速剪切并研磨后,形成褐色SBS改性乳化沥青; (D) Start the emulsification equipment and input the soap solution in step (C) and the heated SBS modified asphalt in step (A) in sequence, and after high-speed shearing and grinding by the colloid mill, brown SBS modified emulsified asphalt is formed;
本实施例中,步骤(A)中SBS改性沥青加热至175℃。 In this embodiment, the SBS modified asphalt is heated to 175° C. in step (A).
本实施例中,步骤(B)中所述调节温度是把温度调节至65℃。 In this embodiment, the temperature adjustment in step (B) is to adjust the temperature to 65°C.
本实施例中,步骤(C)中所述皂液的PH值为1.8。 In this embodiment, the pH value of the soap solution in step (C) is 1.8.
本实施例中,所述流变改性剂为聚氨酯类,所述增塑剂为邻苯二甲酸二丁酯。本实施例中,所述级配碎石包括集料和矿粉,所述集料包括粗集料和细集料。 In this embodiment, the rheology modifier is polyurethane, and the plasticizer is dibutyl phthalate. In this embodiment, the graded crushed stone includes aggregate and mineral powder, and the aggregate includes coarse aggregate and fine aggregate.
本实施例中,所述的粗集料、细集料分别选用玄武岩和石灰岩。集料级配参考《公路沥青路面施工技术规范》(JTG F40-2004)规定的密级配沥青混合料矿料级配范围,根据对混合料的性能要求选取合适的合成级配。 In this embodiment, the coarse aggregate and fine aggregate are selected from basalt and limestone respectively. Aggregate gradation refers to the gradation range of densely graded asphalt mixture specified in "Technical Specifications for Highway Asphalt Pavement Construction" (JTG F40-2004), and selects the appropriate synthetic gradation according to the performance requirements of the mixture.
本实施例中,所述矿粉选用石灰石矿粉,所述填料为普通P.O42.5硅酸盐水泥,所述水为洁净的饮用水,所述添加剂为脂肪族季胺盐类添加剂。 In this embodiment, the mineral powder is limestone mineral powder, the filler is ordinary P.O42.5 Portland cement, the water is clean drinking water, and the additive is an aliphatic quaternary ammonium salt additive.
一种冷拌冷铺改性乳化沥青混合料的施工设备,包括改进的稀浆封层车和改进的摊铺机;所述改进的稀浆封层车去掉了现有技术中稀浆封层车原有的摊铺箱及尾端的橡胶料斗,所述改进的摊铺机的摊铺箱后内侧与螺旋摊铺器之间设置有挡板,所述挡板长4.5m,高0.4m,厚0.12m,使挡板与螺旋摊铺器的距离减少为5.5cm。 A construction equipment for cold mixing and paving modified emulsified asphalt mixture, comprising an improved slurry seal vehicle and an improved paver; the improved slurry seal vehicle removes the slurry seal in the prior art The original paving box of the car and the rubber hopper at the tail end, a baffle plate is arranged between the rear inner side of the paving box of the improved paver and the spiral spreader, the baffle plate is 4.5m long and 0.4m high, The thickness is 0.12m, so that the distance between the baffle and the spiral paver is reduced to 5.5cm.
所述改进的稀浆封层车确保了稀浆封层车与摊铺机对接时,稀浆封层车拌缸居于摊铺机传送带之上,并使两者具有一定的高度差,能够确保拌缸输出的混合料连续通过传送带到达螺旋摊铺器; 所述改进的摊铺机减少了摊铺箱里的存料量,防止混合料过多堆积延迟摊铺箱的出料时间,导致乳化沥青破乳。现有技术中并没有这两种设备组合施工的先例,为满足两种设备协同作业的需要,须对两种设备分别进行改造。 The improved slurry sealing vehicle ensures that when the slurry sealing vehicle is docked with the paver, the mixing cylinder of the slurry sealing vehicle is located on the paver conveyor belt, and the two have a certain height difference, which can ensure The mixture output from the mixing tank passes continuously through the conveyor belt to reach the screw spreader; the improved paver reduces the amount of stock in the spreading box, prevents excessive accumulation of mixed material, delays the discharge time of the spreading box, and causes emulsification Asphalt demulsification. There is no precedent for the combined construction of these two types of equipment in the prior art. In order to meet the needs of the coordinated operation of the two types of equipment, the two types of equipment must be modified separately.
上述冷拌冷铺改性乳化沥青混合料的施工方法,包括以下步骤: The construction method of the above-mentioned cold-mixing and cold-paving modified emulsified asphalt mixture comprises the following steps:
(ⅰ)对改进的稀浆封层车的各种原材料输出系统进行标定,确保拌和设备出料的准确性; (i) Calibrate the various raw material output systems of the improved slurry sealing vehicle to ensure the accuracy of the output of the mixing equipment;
(ⅱ)分别将级配碎石、填料、水、添加剂、SBS改性乳化沥青材料装入步骤(ⅰ)中改进的稀浆封层车,调整改进的稀浆封层车与改进的摊铺机的位置,使改进的稀浆封层车出料口与改进的摊铺机传送带紧密衔接; (ii) Load graded gravel, filler, water, additives, and SBS modified emulsified asphalt materials into the improved slurry seal vehicle in step (i), and adjust the improved slurry seal vehicle and the improved paving The position of the paver machine, so that the improved discharge port of the slurry sealing car is closely connected with the improved conveyor belt of the paver;
(ⅲ)启动改进的稀浆封层车与改进的摊铺机进行冷拌冷铺混合料的拌和与摊铺,根据摊铺厚度和稀浆封层车的出料量选择合适的摊铺速度; (Ⅲ) Start the improved slurry sealing vehicle and the improved paver to mix and pave the cold-mixed cold paving mixture, and select the appropriate paving speed according to the paving thickness and the output of the slurry sealing vehicle ;
(ⅳ)混合料摊铺后进行压实,所述压实分稳压、复压、终压三个阶段; (iv) Compaction is carried out after the mixture is paved, and the compaction is divided into three stages: steady pressure, re-pressure, and final pressure;
(ⅴ)在常温下自然养生3天,养生期间禁止车辆掉头,防止雨水冲淋,破坏混合料表面沥青膜; (ⅴ) Natural health preservation at room temperature for 3 days. During the health preservation period, vehicles are prohibited from turning around to prevent rainwater from washing and destroying the asphalt film on the surface of the mixture;
所述改进的稀浆封层车去掉了现有技术中稀浆封层车原有的摊铺箱及尾端的橡胶料斗,所述改进的摊铺机的摊铺箱后内侧与螺旋摊铺器之间设置有挡板,所述挡板长4.5m,高0.4m,厚0.12m,使挡板与螺旋摊铺器的距离减少为5.5cm; The improved slurry sealing vehicle removes the original spreading box and the rubber hopper at the tail end of the slurry sealing vehicle in the prior art, and the rear inner side of the spreading box of the improved paver and the spiral spreader A baffle is arranged between, and the baffle is 4.5m long, 0.4m high, and 0.12m thick, so that the distance between the baffle and the spiral spreader is reduced to 5.5cm;
本实施例中,步骤(ⅲ)中所述摊铺速度为7m/min,步骤(ⅳ)中所述稳压是在SBS改性乳化沥青未完全破乳前采用7T钢轮压路机进行碾压,在碾压时可开启高频振动,所述稳压碾压次数2遍。 In this example, the paving speed in step (iii) is 7m/min, and the pressure stabilization in step (iv) is carried out with a 7T steel wheel roller before the SBS modified emulsified asphalt is completely demulsified. When rolling, high-frequency vibration can be turned on, and the number of times of the stable pressure rolling is 2 times.
本实施例中,步骤(ⅳ)中所述复压是在摊铺的混合料表面SBS改性乳化沥青恢复到沥青状态后,并且碾压无沥青膜脱落时进行,采用25T胶轮压路机进行碾压,所述复压碾压次数2遍。 In this example, the re-pressing described in step (iv) is carried out after the SBS modified emulsified asphalt on the surface of the paved mixture returns to the asphalt state, and when the asphalt film does not fall off after rolling, a 25T rubber-tyred road roller is used for rolling Press, and the number of times of rolling is 2 times.
本实施例中,步骤(ⅳ)中所述终压是在混合料水分大量蒸发以后,次天温度大于25℃时进行碾压,采用25T的胶轮压路机碾压,以使混合料达到密实状态,所述终压碾压次数为5遍。 In this example, the final pressure described in step (iv) is rolled after a large amount of water in the mixture has evaporated, and the next day when the temperature is greater than 25°C, a 25T rubber-tyred road roller is used for rolling to make the mixture reach a compact state , the number of final pressing times is 5 times.
实施例7 Example 7
一种冷拌冷铺改性乳化沥青混合料,其包括以下重量份数的原料: 所述冷拌冷铺改性乳化沥青混合料包括以下重量份数的原料:级配碎石100份,SBS改性乳化沥青15份,填料1份,水7份,添加剂0.1份。 A cold-mix and cold-paved modified emulsified asphalt mixture, which includes the following raw materials in parts by weight: The cold-mixed and cold-paved modified emulsified asphalt mixture includes raw materials in the following parts by weight: 100 parts of graded gravel, SBS 15 parts of modified emulsified asphalt, 1 part of filler, 7 parts of water, and 0.1 part of additive.
本实施例中,所述改性乳化沥青选用慢裂慢凝SBS改性乳化沥青。 In this embodiment, the modified emulsified asphalt is selected from slow cracking and setting SBS modified emulsified asphalt.
本实施例中,所述SBS改性乳化沥青包括以下重量份数的原料:SBS改性沥青65份,五甲基烷基三亚甲基二季铵盐类乳化剂2份,聚乙二醇类乳化剂0.3份,烷基酚聚氧乙稀烷类乳化剂0.6份,流变改性剂0.1份,增塑剂0.05份,水45份。 In this embodiment, the SBS modified emulsified asphalt includes the following raw materials in parts by weight: 65 parts of SBS modified asphalt, 2 parts of pentamethyl alkyl trimethylene diquaternary ammonium salt emulsifier, polyethylene glycol emulsified 0.3 parts of emulsifier, 0.6 parts of alkylphenol polyoxyethylene emulsifier, 0.1 part of rheology modifier, 0.05 part of plasticizer, and 45 parts of water.
本实施例中,所述SBS改性沥青的制备方法为: In the present embodiment, the preparation method of described SBS modified asphalt is:
(1)将基质沥青AH70加热后,逐渐加入高分子聚合物线型SBS改性剂,控制温度在179℃采用胶体磨研磨,随后再加入橡胶软化油;所述SBS改性剂占SBS改性沥青的质量百分比为4%,所述橡胶软化油占SBS改性沥青的质量百分比为3%; (1) After heating the base asphalt AH70, gradually add the high molecular polymer linear SBS modifier, control the temperature at 179°C and grind it with a colloid mill, and then add rubber softening oil; the SBS modifier accounts for the SBS modified The mass percentage of asphalt is 4%, and the mass percentage that described rubber softening oil accounts for SBS modified asphalt is 3%;
(2)控制温度在183℃搅拌2h,降低温度至173℃后加入稳定剂再搅拌1.5h;所述稳定剂占SBS改性沥青的质量百分比为2.0‰。 (2) Control the temperature at 183°C and stir for 2 hours, then lower the temperature to 173°C, add a stabilizer and stir for 1.5 hours; the mass percentage of the stabilizer in the SBS modified asphalt is 2.0‰.
本实施例中,步骤(1)中所述加热是加热到179℃。 In this embodiment, the heating in step (1) is heating to 179°C.
本实施例中,步骤(1)中所述聚合物线型SBS改性剂为热塑性丁苯橡胶YH-791。 In this embodiment, the polymer linear SBS modifier in step (1) is thermoplastic styrene-butadiene rubber YH-791.
本实施例中,所述流变改性剂为聚氨酯类。 In this embodiment, the rheology modifier is polyurethane.
本实施例中,所述增塑剂为邻苯二甲酸二丁酯。 In this embodiment, the plasticizer is dibutyl phthalate.
本实施例中,改性乳化沥青的制备方法,包括如下步骤: In the present embodiment, the preparation method of modified emulsified asphalt comprises the following steps:
(A)将SBS改性沥青加热备用; (A) Heating the SBS modified asphalt for later use;
(B)将增塑剂和流变改性剂分先后顺序加入25℃水中分散均匀,随后加入五甲基烷基三亚甲基二季铵盐类乳化剂、聚乙二醇类乳化剂和烷基酚聚氧乙稀烷类乳化剂和适量的水并搅拌均匀,调节温度,制得混合液; (B) Add plasticizers and rheology modifiers sequentially to 25°C water to disperse evenly, then add pentamethylalkyltrimethylene diquaternary ammonium salt emulsifier, polyethylene glycol emulsifier and alkyl Phenol-polyoxyethylene alkane emulsifier and appropriate amount of water are stirred evenly, and the temperature is adjusted to obtain a mixed solution;
(C)向步骤(B)中加入适量的盐酸调节混合液的PH值,制得皂液备用; (C) adding an appropriate amount of hydrochloric acid to the step (B) to adjust the pH value of the mixed solution to prepare soap for later use;
(D)启动乳化设备分先后顺序输入步骤(C)的皂液和步骤(A)中加热的SBS改性沥青,经过胶体磨高速剪切并研磨后,形成褐色SBS改性乳化沥青; (D) Start the emulsification equipment and input the soap solution in step (C) and the heated SBS modified asphalt in step (A) in sequence, and after high-speed shearing and grinding by the colloid mill, brown SBS modified emulsified asphalt is formed;
本实施例中,步骤(A)中SBS改性沥青加热至171℃。 In this embodiment, the SBS modified asphalt is heated to 171° C. in step (A).
本实施例中,步骤(B)中所述调节温度是把温度调节至64℃。 In this embodiment, the temperature adjustment in step (B) is to adjust the temperature to 64°C.
本实施例中,步骤(C)中所述皂液的PH值为2.8。 In this embodiment, the pH value of the soap solution in step (C) is 2.8.
本实施例中,所述流变改性剂为聚氨酯类,所述增塑剂为邻苯二甲酸二丁酯。 In this embodiment, the rheology modifier is polyurethane, and the plasticizer is dibutyl phthalate.
本实施例中,所述级配碎石包括集料和矿粉,所述集料包括粗集料和细集料。 In this embodiment, the graded crushed stone includes aggregate and mineral powder, and the aggregate includes coarse aggregate and fine aggregate.
本实施例中,所述的粗集料、细集料分别选用辉绿岩和石灰岩。集料级配参考《公路沥青路面施工技术规范》(JTG F40-2004)规定的密级配沥青混合料矿料级配范围,根据对混合料的性能要求选取合适的合成级配。 In this embodiment, the coarse aggregate and fine aggregate are selected from diabase and limestone respectively. Aggregate gradation refers to the gradation range of densely graded asphalt mixture specified in "Technical Specifications for Highway Asphalt Pavement Construction" (JTG F40-2004), and selects the appropriate synthetic gradation according to the performance requirements of the mixture.
本实施例中,所述矿粉选用石灰石矿粉,所述填料为普通P.O42.5硅酸盐水泥,所述水为洁净的饮用水,所述添加剂为脂肪族季胺盐类添加剂。 In this embodiment, the mineral powder is limestone mineral powder, the filler is ordinary P.O42.5 Portland cement, the water is clean drinking water, and the additive is an aliphatic quaternary ammonium salt additive.
一种冷拌冷铺改性乳化沥青混合料的施工设备,包括改进的稀浆封层车和改进的摊铺机;所述改进的稀浆封层车去掉了现有技术中稀浆封层车原有的摊铺箱及尾端的橡胶料斗,所述改进的摊铺机的摊铺箱后内侧与螺旋摊铺器之间设置有挡板,所述挡板长3.8m,高0.3m,厚0.14m,使挡板与螺旋摊铺器的距离减少为5cm。 A construction equipment for cold mixing and paving modified emulsified asphalt mixture, comprising an improved slurry seal vehicle and an improved paver; the improved slurry seal vehicle removes the slurry seal in the prior art The original paving box of the car and the rubber hopper at the tail end, a baffle plate is arranged between the rear inner side of the paving box of the improved paver and the spiral spreader, the baffle plate is 3.8m long and 0.3m high, The thickness is 0.14m, so that the distance between the baffle and the spiral paver is reduced to 5cm.
所述改进的稀浆封层车确保了稀浆封层车与摊铺机对接时,稀浆封层车拌缸居于摊铺机传送带之上,并使两者具有一定的高度差,能够确保拌缸输出的混合料连续通过传送带到达螺旋摊铺器; 所述改进的摊铺机减少了摊铺箱里的存料量,防止混合料过多堆积延迟摊铺箱的出料时间,导致乳化沥青破乳。现有技术中并没有这两种设备组合施工的先例,为满足两种设备协同作业的需要,须对两种设备分别进行改造。 The improved slurry sealing vehicle ensures that when the slurry sealing vehicle is docked with the paver, the mixing cylinder of the slurry sealing vehicle is located on the paver conveyor belt, and the two have a certain height difference, which can ensure The mixture output from the mixing tank passes continuously through the conveyor belt to reach the screw spreader; the improved paver reduces the amount of stock in the spreading box, prevents excessive accumulation of mixed material, delays the discharge time of the spreading box, and causes emulsification Asphalt demulsification. There is no precedent for the combined construction of these two types of equipment in the prior art. In order to meet the needs of the coordinated operation of the two types of equipment, the two types of equipment must be modified separately.
上述冷拌冷铺改性乳化沥青混合料的施工方法,包括以下步骤: The construction method of the above-mentioned cold-mixing and cold-paving modified emulsified asphalt mixture comprises the following steps:
(ⅰ)对改进的稀浆封层车的各种原材料输出系统进行标定,确保拌和设备出料的准确性; (i) Calibrate the various raw material output systems of the improved slurry sealing vehicle to ensure the accuracy of the output of the mixing equipment;
(ⅱ)分别将级配碎石、填料、水、添加剂、SBS改性乳化沥青材料装入步骤(ⅰ)中改进的稀浆封层车,调整改进的稀浆封层车与改进的摊铺机的位置,使改进的稀浆封层车出料口与改进的摊铺机传送带紧密衔接; (ii) Load graded gravel, filler, water, additives, and SBS modified emulsified asphalt materials into the improved slurry seal vehicle in step (i), and adjust the improved slurry seal vehicle and the improved paving The position of the paver machine, so that the improved discharge port of the slurry sealing car is closely connected with the improved conveyor belt of the paver;
(ⅲ)启动改进的稀浆封层车与改进的摊铺机进行冷拌冷铺混合料的拌和与摊铺,根据摊铺厚度和稀浆封层车的出料量选择合适的摊铺速度; (Ⅲ) Start the improved slurry sealing vehicle and the improved paver to mix and pave the cold-mixed cold paving mixture, and select the appropriate paving speed according to the paving thickness and the output of the slurry sealing vehicle ;
(ⅳ)混合料摊铺后进行压实,所述压实分稳压、复压、终压三个阶段; (iv) Compaction is carried out after the mixture is paved, and the compaction is divided into three stages: steady pressure, re-pressure, and final pressure;
(ⅴ)在常温下自然养生3天,养生期间禁止车辆掉头,防止雨水长时间冲淋,破坏混合料表面沥青膜; (ⅴ) Natural health preservation at room temperature for 3 days. During the health preservation period, vehicles are prohibited from turning around to prevent rainwater from washing for a long time and destroying the asphalt film on the surface of the mixture;
所述改进的稀浆封层车去掉了现有技术中稀浆封层车原有的摊铺箱及尾端的橡胶料斗,所述改进的摊铺机的摊铺箱后内侧与螺旋摊铺器之间设置有挡板,所述挡板长3.8m,高0.3m,厚0.14m,使挡板与螺旋摊铺器的距离减少为5cm; The improved slurry sealing vehicle removes the original spreading box and the rubber hopper at the tail end of the slurry sealing vehicle in the prior art, and the rear inner side of the spreading box of the improved paver and the spiral spreader A baffle is arranged between, and the baffle is 3.8m long, 0.3m high, and 0.14m thick, so that the distance between the baffle and the spiral spreader is reduced to 5cm;
本实施例中,步骤(ⅲ)中所述摊铺速度为11m/min,步骤(ⅳ)中所述稳压是在SBS改性乳化沥青未完全破乳前采用8T钢轮压路机进行碾压,在碾压时可开启高频振动,所述稳压碾压次数1遍。 In this example, the paving speed in step (ⅳ) is 11 m/min, and the pressure stabilization in step (ⅳ) is carried out with an 8T steel wheel roller before the SBS modified emulsified asphalt is completely demulsified. High-frequency vibration can be turned on during rolling, and the number of times of the stable pressure rolling is 1 time.
本实施例中,步骤(ⅳ)中所述复压是在摊铺的混合料表面SBS改性乳化沥青恢复到沥青状态后,并且碾压无沥青膜脱落时进行,采用25T胶轮压路机进行碾压,所述复压碾压次数3遍。 In this example, the re-pressing described in step (iv) is carried out after the SBS modified emulsified asphalt on the surface of the paved mixture returns to the asphalt state, and when the asphalt film does not fall off after rolling, a 25T rubber-tyred road roller is used for rolling Press, and the number of times of rolling is 3 times.
本实施例中,步骤(ⅳ)中所述终压是在混合料水分大量蒸发以后,在当天进行碾压,采用25T的胶轮压路机碾压,以使混合料达到密实状态,所述终压碾压次数为3遍。 In this embodiment, the final pressure in step (ⅳ) is rolled on the same day after a large amount of water in the mixture evaporates, and a 25T rubber-tyred road roller is used for rolling to make the mixture reach a compact state. The final pressure Rolling frequency is 3 times.
实施例8 Example 8
本实施例与实施例2大致相同,其不同之处为: This embodiment is roughly the same as Embodiment 2, and its difference is:
一种冷拌冷铺改性乳化沥青混合料,其包括以下重量份数的原料: 所述冷拌冷铺改性乳化沥青混合料包括以下重量份数的原料:级配碎石100份,SBS改性乳化沥青12份。 A cold-mix and cold-paved modified emulsified asphalt mixture, which includes the following raw materials in parts by weight: The cold-mixed and cold-paved modified emulsified asphalt mixture includes raw materials in the following parts by weight: 100 parts of graded gravel, SBS 12 parts of modified emulsified asphalt.
实施例9 Example 9
本实施例与实施例2大致相同,其不同之处为: This embodiment is roughly the same as Embodiment 2, and its difference is:
一种冷拌冷铺改性乳化沥青混合料,其包括以下重量份数的原料: 所述冷拌冷铺改性乳化沥青混合料包括以下重量份数的原料:级配碎石100份,SBS改性乳化沥青11份,填料5份。 A cold-mix and cold-paved modified emulsified asphalt mixture, which includes the following raw materials in parts by weight: The cold-mixed and cold-paved modified emulsified asphalt mixture includes raw materials in the following parts by weight: 100 parts of graded gravel, SBS 11 parts of modified emulsified asphalt, 5 parts of filler.
实施例10 Example 10
本实施例与实施例2大致相同,其不同之处为: This embodiment is roughly the same as Embodiment 2, and its difference is:
一种冷拌冷铺改性乳化沥青混合料,其包括以下重量份数的原料: 所述冷拌冷铺改性乳化沥青混合料包括以下重量份数的原料:级配碎石100份,SBS改性乳化沥青15份,填料3份,水4份。 A cold-mix and cold-paved modified emulsified asphalt mixture, which includes the following raw materials in parts by weight: The cold-mixed and cold-paved modified emulsified asphalt mixture includes raw materials in the following parts by weight: 100 parts of graded gravel, SBS Modified emulsified asphalt 15 parts, filler 3 parts, water 4 parts.
实施例11 Example 11
本实施例与实施例2大致相同,其不同之处为: This embodiment is roughly the same as Embodiment 2, and its difference is:
一种冷拌冷铺改性乳化沥青混合料,其包括以下重量份数的原料: 所述冷拌冷铺改性乳化沥青混合料包括以下重量份数的原料:级配碎石100份,SBS改性乳化沥青10份,水4份,添加剂0.1份。 A cold-mix and cold-paved modified emulsified asphalt mixture, which includes the following raw materials in parts by weight: The cold-mixed and cold-paved modified emulsified asphalt mixture includes raw materials in the following parts by weight: 100 parts of graded gravel, SBS Modified emulsified asphalt 10 parts, water 4 parts, additive 0.1 part.
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| CN108301278A (en) * | 2017-01-13 | 2018-07-20 | 中路高科(北京)公路技术有限公司 | A kind of construction method of aqueous high molecular modified emulsifying asphalt concrete road surface |
| CN107935458A (en) * | 2017-11-23 | 2018-04-20 | 北京国创通畅路桥养护有限公司 | Cold mixing cold laid asphaltic concrete and preparation method thereof |
| CN108129073B (en) * | 2017-12-26 | 2020-04-24 | 华南理工大学 | Cold-mixed cold-laid asphalt mixture and cold-mixed cold-laid asphalt mixture wearing layer |
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| CN112143245B (en) * | 2020-09-30 | 2022-02-11 | 四川路环科技有限责任公司 | Water-based cold-mixing cold-paving ultrathin asphalt modifier prepared from wastes |
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| CN115433468B (en) * | 2022-09-29 | 2023-05-02 | 上海龙孚道路养护工程有限公司 | High-viscosity emulsified asphalt cold-paving cover material and preparation method thereof |
| CN116253552A (en) * | 2022-11-29 | 2023-06-13 | 中铁九局集团第三建设有限公司 | Inorganic cold-mixing water permeable asphalt road material and construction method |
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