CN104500284A - Air cleaner element positioning structure for motorcycles - Google Patents
Air cleaner element positioning structure for motorcycles Download PDFInfo
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- CN104500284A CN104500284A CN201410712670.6A CN201410712670A CN104500284A CN 104500284 A CN104500284 A CN 104500284A CN 201410712670 A CN201410712670 A CN 201410712670A CN 104500284 A CN104500284 A CN 104500284A
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- air
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Abstract
Description
技术领域technical field
本发明属于摩托车技术领域,具体地说,特别涉及一种摩托车空气滤清器滤芯定位结构。The invention belongs to the technical field of motorcycles, and in particular relates to a positioning structure for a filter element of a motorcycle air filter.
背景技术Background technique
空气滤清器是摩托车上的重要部件,用于过滤空气,将适量的清洁空气提供给发动机。现有的摩托车空气滤清器通常采用滤芯式一次过滤结构,当摩托车在灰尘较大的环境行驶时,一方面有可能堵塞滤芯,影响发动机的进气效果;另一方面,容易造成过滤不干净,使空气中的灰尘进入化油器及发动机,对化油器和发动机都会造成损伤。The air filter is an important part on your motorcycle that filters the air to deliver the right amount of clean air to the engine. Existing motorcycle air filters usually use a filter-type primary filter structure. When the motorcycle is running in a dusty environment, on the one hand, it may block the filter element and affect the intake effect of the engine; on the other hand, it is easy to cause filter If it is not clean, the dust in the air will enter the carburetor and the engine, causing damage to both the carburetor and the engine.
发明内容Contents of the invention
本发明所要解决的技术问题在于提供一种结构简单、滤清效果好的摩托车空气滤清器滤芯定位结构。The technical problem to be solved by the present invention is to provide a positioning structure for the filter element of the motorcycle air filter with simple structure and good filtering effect.
本发明的技术方案如下:一种摩托车空气滤清器滤芯定位结构,包括上端盖(1)、下端盖(2)、进气管(3)和出气管(4),所述上端盖(1)与下端盖(2)相对扣,组成空气滤清器的外壳,其关键在于:所述外壳的内部具有前后两个空腔,在外壳前空腔上端的前壁设置进气管(3),外壳的后空腔由滤芯(9)分隔成上部的扩容腔室(A)和下部的出气腔室(B),所述滤芯(9)由出气腔室(B)周侧壁的上端支撑,该滤芯(9)位于定位框(11)内,定位框(11)的下端嵌入出气腔室(B)周侧壁上端的适配槽中,所述出气腔室(B)的底壁为前低后高的斜面,该出气腔室(B)的后下方设有出气管(4),所述出气管(4)为圆弧形,出气管(4)的上端将出气腔室(B)的底壁垂直贯通,出气管(4)的下端朝向后方。The technical scheme of the present invention is as follows: a motorcycle air filter element positioning structure, comprising an upper end cover (1), a lower end cover (2), an air intake pipe (3) and an air outlet pipe (4), the upper end cover (1 ) and the lower end cover (2) are relatively buckled to form the shell of the air filter. The key is that the inside of the shell has two cavities, front and rear, and an air intake pipe (3) is arranged on the front wall of the upper end of the front cavity of the shell. The rear cavity of the shell is divided into an upper expansion chamber (A) and a lower air outlet chamber (B) by a filter element (9), the filter element (9) is supported by the upper end of the side wall of the air outlet chamber (B), The filter element (9) is located in the positioning frame (11), the lower end of the positioning frame (11) is embedded in the matching groove at the upper end of the side wall of the air outlet chamber (B), the bottom wall of the air outlet chamber (B) is the front The slope of the low rear height, the rear and lower part of the air outlet chamber (B) is provided with an outlet pipe (4), the outlet pipe (4) is arc-shaped, and the upper end of the outlet pipe (4) connects the outlet chamber (B) The bottom wall of the bottom wall is vertically connected, and the lower end of the air outlet pipe (4) is towards the rear.
采用以上技术方案,定位框安装牢固,能够对滤芯周向限位,使滤芯定位可靠。空气在外壳的前空腔中经吸附、旋风分离后,由滤芯再次过滤,最后洁净的空气从出气腔室经出气管流向化油器,从而确保了进入发动机的空气保持洁净,杜绝了化油器和发动机因不洁空气损伤的弊病,大大延长了发动机的使用寿命。同时,经滤芯过滤前的空气已由吸附、旋风分离去除了大部分灰尘和颗粒,流经滤芯的空气含灰尘少、含尘粒度小,不会造成滤芯堵塞,发动机进气的通畅性有保障。出气腔室的底壁为前低后高的斜面,并与圆弧形的出气管相适应,能够确保出气顺畅。By adopting the above technical scheme, the positioning frame is firmly installed, and can limit the circumferential position of the filter element, so that the positioning of the filter element is reliable. The air is absorbed and separated by cyclone in the front cavity of the shell, and then filtered again by the filter element, and finally the clean air flows from the air outlet chamber to the carburetor through the outlet pipe, thus ensuring that the air entering the engine remains clean and prevents carburetion The ills of the engine and the engine are damaged by the dirty air, which greatly prolongs the service life of the engine. At the same time, the air before being filtered by the filter element has already removed most of the dust and particles by adsorption and cyclone separation. The air flowing through the filter element contains less dust and the dust particle size is small, which will not cause the filter element to be blocked, and the smoothness of the engine air intake is guaranteed. . The bottom wall of the air outlet chamber is a slope with a low front and a high rear, and is adapted to the arc-shaped air outlet pipe to ensure smooth air outlet.
所述进气管(3)为前端高后端低的“S”形扁平结构,不仅进风量充足,而且对风流有迂回引导的作用,以避免摩托车高速行驶时进风速度过快而直接冲击前空腔中的分离筒和导气筒,有效防止了分离筒及导气筒发生损坏。The air intake pipe (3) is an "S"-shaped flat structure with a high front end and a low rear end, which not only has sufficient air intake, but also has a circuitous guiding effect on the air flow, so as to avoid the direct impact of the excessive air intake speed when the motorcycle is running at high speed. The separation cylinder and the air guide cylinder in the front cavity effectively prevent the separation cylinder and the air guide cylinder from being damaged.
所述滤芯(9)为矩形平板结构,这样滤芯面积大,过滤效果好,且不容易堵塞;滤芯由泡沫树脂制成,选材方便,加工制作容易,成本低。The filter element (9) has a rectangular plate structure, so that the filter element has a large area, good filtering effect, and is not easy to be blocked; the filter element is made of foam resin, which is convenient for material selection, easy to manufacture, and low in cost.
在所述下端盖(2)的上端沿轮廓设置有一圈凹槽(2a),上端盖(1)底端对应设置的凸棱(1a)嵌入该凹槽(2a)中,并且上端盖(1)与下端盖(2)之间通过多颗螺栓固定。以上结构上下端盖结合紧密,连接既牢固又可靠,并且密封性好,不会从扣合处发生漏气。A circle of grooves (2a) is arranged along the contour on the upper end of the lower end cover (2), and the ribs (1a) correspondingly provided at the bottom end of the upper end cover (1) are embedded in the groove (2a), and the upper end cover (1) ) and the lower end cover (2) are fixed by multiple bolts. The upper and lower end covers of the above structure are tightly combined, the connection is firm and reliable, and the sealing performance is good, and no air leakage will occur from the buckle.
有益效果:本发明结构简单,装配容易,滤芯面积大,过滤效果显著,且不易造成滤芯堵塞,具有设计巧妙、成本低、容易改造等特点,在各种类型的摩托车上均适用。Beneficial effects: the invention has simple structure, easy assembly, large filter element area, remarkable filtering effect, and is not easy to cause filter element clogging.
附图说明Description of drawings
图1为本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.
图2为本发明的结构分解图。Figure 2 is an exploded view of the structure of the present invention.
具体实施方式Detailed ways
下面结合附图和实施例对本发明作进一步说明:Below in conjunction with accompanying drawing and embodiment the present invention will be further described:
如图1、图2所示,空气滤清器的外壳由上端盖1和下端盖2相对扣组成。在下端盖2的上端沿轮廓设置有一圈凹槽2a,上端盖1底端对应设置的凸棱1a嵌入该凹槽2a中,并且上端盖1与下端盖2之间通过多颗螺栓固定。空气滤清器外壳的内部由隔板分隔成前后两个空腔,在外壳的前空腔中设置分离筒5,并在外壳前空腔的底部形成用于存储机油的储液室6,在储液室6上端的侧壁开设有注油口6a,注油口6a由注油盖密封;在储液室6底部的最低处开设有换油口6b,换油口6b由换油盖密封。As shown in Fig. 1 and Fig. 2, the housing of the air filter is composed of an upper end cover 1 and a lower end cover 2 with opposite buckles. On the upper end of the lower end cover 2 is provided a circle of grooves 2a along the contour, and the rib 1a provided correspondingly at the bottom of the upper end cover 1 is embedded in the groove 2a, and the upper end cover 1 and the lower end cover 2 are fixed by a plurality of bolts. The interior of the air filter housing is divided into two cavities, front and rear, by a partition. A separator cylinder 5 is arranged in the front cavity of the housing, and a liquid storage chamber 6 for storing engine oil is formed at the bottom of the front cavity of the housing. The side wall of the upper end of the liquid storage chamber 6 is provided with an oil filling port 6a, which is sealed by an oil filling cap; an oil change port 6b is provided at the bottom of the liquid storage chamber 6, and the oil change port 6b is sealed by an oil change cap.
如图1、图2所示,分离筒5为上大下小的锥形,并与上端盖1固定为一体,分离筒5的下端位于外壳前空腔的中下部。在分离筒5上端的前壁上开设进风口,该进风口与进气管3的后端连通,进气管3为前端高后端低的“S”形扁平结构,进气管3与上端盖1上端的前壁固定为一体。在分离筒5内设置有导气筒7,该导气筒7的上端与上端盖1的顶壁固定相连,导气筒7的轴心线与分离筒5的轴心线位于一条直线上。在导气筒7内的顶部安装旋流式抽气扇8,旋流式抽气扇8的导线从上端盖1的顶壁引出,且引出处嵌有密封圈,以防止发生漏气。As shown in Fig. 1 and Fig. 2, the separation cylinder 5 is tapered with a large top and a small bottom, and is fixed with the upper end cover 1 as a whole. The lower end of the separation cylinder 5 is located in the middle and lower part of the front cavity of the shell. An air inlet is provided on the front wall of the upper end of the separation cylinder 5, and the air inlet communicates with the rear end of the air inlet pipe 3. The air inlet pipe 3 is an "S" shaped flat structure with a high front end and a low rear end. The front wall is fixed as one. An air guiding cylinder 7 is arranged in the separation cylinder 5, the upper end of the air guiding cylinder 7 is fixedly connected with the top wall of the upper end cover 1, and the axis of the air guiding cylinder 7 and the axis of the separation cylinder 5 are located on a straight line. The top in the air guiding cylinder 7 is equipped with a swirl type exhaust fan 8, and the wire of the swirl type exhaust fan 8 is drawn from the top wall of the upper end cover 1, and a sealing ring is embedded in the lead out to prevent air leakage.
如图1、图2所示,外壳的后空腔由滤芯9分隔成上部的扩容腔室A和下部的出气腔室B,扩容腔室A上部的前端通过引流通道10与导气筒7上端后壁开设的出风口7a连通。滤芯9为矩形平板结构,并采用泡沫树脂制成。滤芯9由出气腔室B周侧壁的上端支撑,该滤芯9位于定位框11内,定位框11的下端嵌入出气腔室B周侧壁上端的适配槽中。出气腔室B的底壁为前低后高的斜面,该出气腔室B的后下方设有出气管4,出气管4为圆弧形,出气管4的上端将出气腔室B的底壁垂直贯通,且出气管4与下端盖2固定为一体,出气管4的下端朝向后方。As shown in Figure 1 and Figure 2, the rear cavity of the shell is divided into an upper expansion chamber A and a lower air outlet chamber B by a filter element 9. The air outlet 7a opened on the wall communicates. The filter element 9 is a rectangular plate structure and is made of foamed resin. The filter element 9 is supported by the upper end of the side wall around the air outlet chamber B, the filter element 9 is located in the positioning frame 11, and the lower end of the positioning frame 11 is embedded in the matching groove at the upper end of the side wall around the air outlet chamber B. The bottom wall of the air outlet chamber B is a slope with a low front and a high rear. An air outlet pipe 4 is arranged on the rear and lower part of the air outlet chamber B. The air outlet pipe 4 is arc-shaped, and the upper end of the air outlet pipe 4 connects the bottom wall of the air outlet chamber B Vertically through, and the air outlet pipe 4 is fixed with the lower end cover 2 as a whole, and the lower end of the air outlet pipe 4 faces rearward.
本发明的工作原理如下:The working principle of the present invention is as follows:
空气由进气管3进入分离筒5内,分离筒5为上大下小的锥形,使进入的空气呈螺旋形向下流动,储液室6内的机油具有粘性,会吸附一部分灰尘;旋流式抽气扇8工作,产生二次旋流,使空气与携带的机油充分混合,从下往上被吸入导气筒7内,在离心力的作用下,空气中的灰尘、颗粒以及携带的机油被甩到导气筒7的内壁,受重力作用滑落到储液室6中。空气从导气筒7上端后壁的出风口7a经引流通道10流向扩容腔室A,体积由小变大,起到释放能量的作用,有效保护滤芯9不被冲击;空气经过滤芯9被再次过滤,最后洁净的空气从出气腔室B经出气管4流向化油器。The air enters the separation cylinder 5 from the air intake pipe 3, and the separation cylinder 5 is in the shape of a cone with a large top and a small bottom, so that the incoming air flows downward in a spiral shape, and the oil in the liquid storage chamber 6 is viscous and will absorb part of the dust; The flow type exhaust fan 8 works to generate a secondary swirl, so that the air is fully mixed with the carried engine oil, and is sucked into the air guide cylinder 7 from bottom to top. Under the action of centrifugal force, the dust, particles in the air and the carried engine oil It is thrown to the inner wall of the air guide cylinder 7, and slides down in the liquid storage chamber 6 under the action of gravity. The air flows from the air outlet 7a on the upper rear wall of the air guide tube 7 to the expansion chamber A through the drainage channel 10, and the volume changes from small to large, which plays the role of releasing energy and effectively protects the filter element 9 from being impacted; the air is filtered again through the filter element 9 , and finally the clean air flows from the outlet chamber B to the carburetor through the outlet pipe 4.
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410712670.6A CN104500284A (en) | 2014-12-01 | 2014-12-01 | Air cleaner element positioning structure for motorcycles |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410712670.6A CN104500284A (en) | 2014-12-01 | 2014-12-01 | Air cleaner element positioning structure for motorcycles |
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| CN104500284A true CN104500284A (en) | 2015-04-08 |
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| CN201410712670.6A Pending CN104500284A (en) | 2014-12-01 | 2014-12-01 | Air cleaner element positioning structure for motorcycles |
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Citations (10)
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|---|---|---|---|---|
| DE1268108B (en) * | 1962-02-17 | 1968-05-16 | Siegfried Handte Dipl Ing | Device for wet cleaning of dusty gases |
| JPH0681733A (en) * | 1992-08-28 | 1994-03-22 | Kubota Corp | Oil tank air cleaner for engine |
| CN2654892Y (en) * | 2003-05-21 | 2004-11-10 | 张志强 | Air filter element |
| CN1834444A (en) * | 2006-04-20 | 2006-09-20 | 朱益民 | Air cleaner |
| CN2924039Y (en) * | 2006-05-25 | 2007-07-18 | 付长庆 | Two-layer-filtering motorcycle air filter |
| CN101457719A (en) * | 2008-12-22 | 2009-06-17 | 张春明 | Oil bath type strength rotational flow air filter for heavy-duty car |
| CN203035406U (en) * | 2013-01-25 | 2013-07-03 | 励彩玲 | Novel air filter used for engine |
| JP2014083478A (en) * | 2012-10-22 | 2014-05-12 | Taisei Corp | Dust collecting equipment |
| JP2014196672A (en) * | 2013-03-29 | 2014-10-16 | 本田技研工業株式会社 | Intake system for vehicular internal combustion engine |
| CN204344319U (en) * | 2014-12-01 | 2015-05-20 | 力帆实业(集团)股份有限公司 | Air cleaner for motorcycle filter core positioning device |
-
2014
- 2014-12-01 CN CN201410712670.6A patent/CN104500284A/en active Pending
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1268108B (en) * | 1962-02-17 | 1968-05-16 | Siegfried Handte Dipl Ing | Device for wet cleaning of dusty gases |
| JPH0681733A (en) * | 1992-08-28 | 1994-03-22 | Kubota Corp | Oil tank air cleaner for engine |
| CN2654892Y (en) * | 2003-05-21 | 2004-11-10 | 张志强 | Air filter element |
| CN1834444A (en) * | 2006-04-20 | 2006-09-20 | 朱益民 | Air cleaner |
| CN2924039Y (en) * | 2006-05-25 | 2007-07-18 | 付长庆 | Two-layer-filtering motorcycle air filter |
| CN101457719A (en) * | 2008-12-22 | 2009-06-17 | 张春明 | Oil bath type strength rotational flow air filter for heavy-duty car |
| JP2014083478A (en) * | 2012-10-22 | 2014-05-12 | Taisei Corp | Dust collecting equipment |
| CN203035406U (en) * | 2013-01-25 | 2013-07-03 | 励彩玲 | Novel air filter used for engine |
| JP2014196672A (en) * | 2013-03-29 | 2014-10-16 | 本田技研工業株式会社 | Intake system for vehicular internal combustion engine |
| CN204344319U (en) * | 2014-12-01 | 2015-05-20 | 力帆实业(集团)股份有限公司 | Air cleaner for motorcycle filter core positioning device |
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Application publication date: 20150408 |