CN105682805A - Pre-comminuting device for a ball mill or agitator ball mill, and ball mill with pre-comminuting device - Google Patents
Pre-comminuting device for a ball mill or agitator ball mill, and ball mill with pre-comminuting device Download PDFInfo
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- CN105682805A CN105682805A CN201480055068.8A CN201480055068A CN105682805A CN 105682805 A CN105682805 A CN 105682805A CN 201480055068 A CN201480055068 A CN 201480055068A CN 105682805 A CN105682805 A CN 105682805A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C17/00—Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls
- B02C17/18—Details
- B02C17/183—Feeding or discharging devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C17/00—Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls
- B02C17/16—Mills in which a fixed container houses stirring means tumbling the charge
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C17/00—Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls
- B02C17/18—Details
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C19/00—Other disintegrating devices or methods
- B02C19/08—Pestle and mortar
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C2/00—Crushing or disintegrating by gyratory or cone crushers
- B02C2/10—Crushing or disintegrating by gyratory or cone crushers concentrically moved; Bell crushers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/18—Adding fluid, other than for crushing or disintegrating by fluid energy
- B02C23/38—Adding fluid, other than for crushing or disintegrating by fluid energy in apparatus having multiple crushing or disintegrating zones
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- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Mechanical Engineering (AREA)
- Crushing And Grinding (AREA)
- Crushing And Pulverization Processes (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
Description
技术领域technical field
本发明涉及根据权利要求1前序部分特征所述的适于球磨机或搅拌球磨机的预磨碎装置以及根据权利要求11前序部分特征所述的具有预磨碎装置的球磨机。The invention relates to a pre-grinding device suitable for a ball mill or an agitator ball mill according to the features in the preamble of claim 1 and to a ball mill with a pre-grinding device according to the features in the preamble of claim 11 .
背景技术Background technique
本发明涉及适于球磨机或搅拌球磨机的预磨碎装置和具有预磨碎装置的球磨机。球磨机是适于研磨物料的粗粒的、精细的和极其精细的磨碎或均质化的一种装置。其包括被导致旋转的研磨室,其中研磨物料在研磨室中由研磨体磨碎。球磨机通常包括安装成可水平旋转的大致圆柱形的研磨容器。球磨机通过在端壁之一处的中央开口被填充,在端壁之一处的中央开口即所谓的研磨物料入口。输出取决于设计并且例如经由在球磨机端部处的研磨室壁上的槽进行,其中研磨体被分离装置阻挡。The present invention relates to a pre-grinding device suitable for a ball mill or an agitator ball mill and a ball mill with a pre-grinding device. Ball mill is a device suitable for coarse, fine and extremely fine grinding or homogenization of grinding materials. It comprises a grinding chamber which is caused to rotate, wherein the grinding material is ground by grinding bodies in the grinding chamber. Ball mills generally include a generally cylindrical grinding vessel mounted for horizontal rotation. The ball mill is filled through a central opening at one of the end walls, the so-called grinding stock inlet. The output depends on the design and takes place, for example, via grooves in the grinding chamber wall at the end of the ball mill, wherein the grinding bodies are blocked by the separating device.
球磨机的一种特殊形式是搅拌球磨机。搅拌球磨机包括垂直或水平设置的、通常为大致圆柱形的研磨容器,研磨容器的70%至90%被填充有研磨体。在搅拌球磨机的情况下,研磨室通常安装成固定的、不旋转的。具有合适的搅拌元件的搅拌器提供研磨体的高强度运动。研磨物料悬浮体被连续地泵送通过研磨室。悬浮固体通过研磨体之间的冲击力或剪切力被磨碎或被分散。借助在自研磨机的出口处的合适的分离装置来进行研磨物料和研磨体的分离。A special form of ball mill is the agitator ball mill. Agitator ball mills comprise a vertically or horizontally arranged, generally approximately cylindrical grinding vessel, which is 70% to 90% filled with grinding bodies. In the case of agitator ball mills, the grinding chamber is usually mounted stationary, non-rotating. A stirrer with suitable stirring elements provides high-intensity movement of the grinding bodies. The grinding material suspension is continuously pumped through the grinding chamber. Suspended solids are ground or dispersed by impact or shear forces between the grinding bodies. Separation of ground stock and ground bodies is carried out by means of a suitable separation device at the outlet from the mill.
文献DD217434B1描述了一种垂直设置的搅拌球磨机,其在上部入口区域中包括连接到搅拌轴的预磨碎装置。所述预磨碎装置包括设置成可旋转地固定到搅拌轴的粉碎圆锥体和固定到研磨容器的粉碎环。研磨物料被引入到粉碎圆锥体和粉碎环之间的粉碎间隙内,并由此在研磨物料落入研磨容器之前经过预磨碎,在所述研磨容器中研磨物料通过搅拌轴和研磨体被进一步加工。Document DD217434B1 describes a vertically arranged agitating ball mill comprising, in the upper inlet region, a pre-grinding device connected to the agitating shaft. The pre-grinding device comprises a grinding cone arranged rotatably fixed to the stirring shaft and a grinding ring fixed to the grinding container. The ground material is introduced into the grinding gap between the grinding cone and the grinding ring and is thus pre-ground before it falls into the grinding container, where it is further ground by the stirring shaft and grinding bodies processing.
文献DE102008058585A1公开了一种具有水平设置的研磨室和搅拌轴的搅拌球磨机,其中,所述预磨碎装置设置在研磨物料入口和研磨室之间,所述预磨碎装置包括对研磨室的间隙保护。这因此防止研磨体能够回流并进入到预磨碎装置内。The document DE102008058585A1 discloses a stirring ball mill with a horizontally arranged grinding chamber and a stirring shaft, wherein the pre-grinding device is arranged between the grinding material inlet and the grinding chamber, and the pre-grinding device comprises a gap to the grinding chamber Protect. This thus prevents the grinding bodies from being able to flow back into the pre-grinding device.
EP1980323B1描述了具有切割转子的切割系统,切割转子包括在面向外的表面处的转子条,具有切割边缘的转子切割板关于面向外的表面被固定。具有环形基部和定子条的定子环围绕切割转子设置。定子条分别包括具有定子切割板的面向内的定子凹槽。定子切割板分别设置和固定成使得它们分别对置于转子切割板定位。EP1980323B1 describes a cutting system with a cutting rotor comprising rotor bars at an outwardly facing surface, about which a rotor cutting plate with a cutting edge is fixed. A stator ring having an annular base and stator bars is disposed around the cutting rotor. The stator bars each include inwardly facing stator grooves with stator cut plates. The stator cutting plates are respectively arranged and fixed such that they are respectively positioned opposite to the rotor cutting plates.
本发明要解决的问题是改善研磨物料的固体成分的预磨碎,特别是提供一种预磨碎装置,其中粗颗粒和/或杂质的堵塞问题被减少或最小化。The problem to be solved by the present invention is to improve the pre-grinding of the solid constituents of the ground mass, in particular to provide a pre-grinding device in which the clogging problems of coarse particles and/or impurities are reduced or minimized.
上述问题通过包括权利要求1中所述特征的适于球磨机或搅拌球磨机的预磨碎装置以及包括权利要求11中所述特征的具有预磨碎装置的球磨机来解决。更多的有利的实施例由从属权利要求描述。The above-mentioned problems are solved by a pre-grinding device for a ball mill or an agitator ball mill comprising the features of claim 1 and by a ball mill with a pre-grinding device including the features of claim 11 . Further advantageous embodiments are described by the dependent claims.
发明内容Contents of the invention
本发明涉及适于球磨机或搅拌球磨机的预磨碎装置。预磨碎装置在研磨容器中设置于球磨机或搅拌球磨机的研磨物料入口和研磨室之间,并特别是用于执行研磨物料的预磨碎,从而使得进入到研磨室内的研磨物料现在优选仅包括具有预定最大尺寸的成分。预磨碎装置包括构成为固定的第一磨碎器具和可旋转地移动的第二磨碎器具,在第一磨碎器具和第二磨碎器具之间形成磨碎间隙。构成为固定的第一磨碎装置特别是设置在研磨室中的磨碎环。The present invention relates to a pre-grinding device suitable for ball mills or agitator ball mills. The pre-grinding device is arranged in the grinding container between the grinding stock inlet and the grinding chamber of the ball mill or agitator ball mill, and is used in particular to carry out a pre-grinding of the ground stock, so that the ground stock which enters the grinding chamber now preferably only comprises A component with a predetermined maximum size. The pre-grater device comprises a first grater device which is stationary and a second grater device which is rotatably movable, a grating gap being formed between the first grater device and the second grater device. The stationary first grinding device is in particular a grinding ring arranged in the grinding chamber.
根据本发明,构成为固定的第一磨碎器具包括内齿系统。所述第二磨碎器具包括第一子区域和第二子区域。磨碎间隙特别是形成在构成为固定的第一磨碎器具和第二磨碎器具的第一子区域之间。所述第二磨碎器具的第二子区域包括适于研磨物料的引导结构。引导结构特别是用于将经由研磨物料入口进入的研磨物料在所述第二磨碎器具的第一子区域的方向上馈送,并且因此在预磨碎装置的形成于磨碎环和第一子区域之间的磨碎间隙的方向上馈送。According to the invention, the stationary first grater comprises an internal tooth system. The second grater comprises a first subregion and a second subregion. The grating gap is formed in particular between the first subregion of the stationary first and second grating means. The second sub-region of the second grinding device comprises guide structures adapted to grind material. The guide structure serves in particular to feed the grinding material entering via the grinding material inlet in the direction of the first sub-region of the second grinding device and thus in the pre-grinding device formed between the grinding ring and the first sub-region. Feed in the direction of the grinding gap between the zones.
所述第二磨碎器具的第一子区域包括第一外齿系统。第一磨碎器具和第二磨碎器具设置为使得:第二磨碎器具的第一子区域的外齿系统大部分接合到特别是磨碎环的第一磨碎器具的内齿系统,由此形成磨碎间隙。磨碎间隙形成内齿系统和外齿系统之间的最小距离。内齿系统和外齿系统例如可在很大程度上以彼此形状配合的方式构成。然而,齿通过磨碎间隙的最小距离彼此分离,即两个磨碎器具的齿彼此不接触。The first subregion of the second grater comprises a first external toothing system. The first grater and the second grater are arranged in such a way that the external tooth system of the first subregion of the second grater engages mostly to the internal tooth system of the first grater, in particular the grinding ring, by This forms the grinding gap. The grinding gap forms the minimum distance between the internal tooth system and the external tooth system. The internal toothing system and the external toothing system can, for example, be formed largely in a form-fitting manner with one another. However, the teeth are separated from each other by a minimum distance of the grater gap, ie the teeth of the two grater appliances do not touch each other.
根据一个优选的实施例,第二磨碎器具的第二子区域的引导结构由这个子区域的稀疏的外齿系统构成。特别地,第二子区域包括具有第二外齿的第二外齿系统,第二外齿具有第二齿高度和第二齿宽度。第二齿高度和第二齿宽度大于在所述第二磨碎器具的第一子区域中的前述第一外齿的第一齿高度和第一齿宽度。According to a preferred embodiment, the guide structure of the second subregion of the second grater is formed by the sparse external toothing system of this subregion. In particular, the second subregion comprises a second external toothing system with a second external toothing having a second tooth height and a second tooth width. The second tooth height and the second tooth width are greater than the first tooth height and the first tooth width of the aforementioned first outer teeth in the first subregion of the second grater.
稀疏的外齿系统特别是具有单个齿(individualteeth)的齿宽度,当在相邻的第一子区域的方向上观察时,齿宽度从第二子区域的自由端开始增加。可替代地和/或另外地,第二外齿的齿高度也可在相邻的第一子区域的方向上降低。齿形状的描述特别涉及所述第二外齿的外表面。A sparse external toothing system has in particular a tooth width of an individual tooth which, when viewed in the direction of the adjacent first subregion, increases from the free end of the second subregion. Alternatively and/or additionally, the tooth height of the second external toothing can also decrease in the direction of the adjacent first subregion. The description of the tooth shape relates in particular to the outer surface of said second outer toothing.
根据本发明的一个实施例,界定第二外齿的外表面的侧面具有弯曲的走向。特别地,两个侧面中的一个侧面具有更显著的曲率,其结果是形成第二外齿的外表面在相邻的第一子区域的方向上的加宽。According to one embodiment of the invention, the side surfaces delimiting the outer surface of the second external toothing have a curved course. In particular, one of the two flanks has a more pronounced curvature, as a result of which a widening of the outer surface of the second outer toothing is formed in the direction of the adjacent first subregion.
根据一个实施例,第二磨碎器具的第一子区域的第一外齿系统在第二子区域的第二外齿系统的外表面上延伸,即第二子区域已经构成所谓的双齿系统,其中稀疏的外齿系统的外表面具有叠加的细密的齿系统。细密的齿系统基本上对应于第二磨碎器具的第一子区域的第一外齿系统。According to one embodiment, the first external tooth system of the first subregion of the second grater extends on the outer surface of the second external tooth system of the second subregion, i.e. the second subregion already constitutes a so-called double tooth system , wherein the outer surface of the sparse external tooth system has a superimposed fine tooth system. The fine tooth system essentially corresponds to the first external tooth system of the first subregion of the second grater.
根据一个特别优选的实施例,可旋转地移动的第二磨碎器具的第二子区域构成为具有截锥体底面和截锥体顶面的截锥形区域。第一子区域可构成为具有圆柱底面的大致圆柱区域。可替代地,所述第一子区域也可构成为截锥形区域。第二子区域的截锥体底面与第一子区域的圆柱底面是大致相同的。具有圆柱底面的大致圆柱区域邻近于截锥形区域的截锥体底面定位。在该实施例中,具有第一外齿的第一外齿系统被分配给大致圆柱区域,所述第一外齿具有第一齿高度和第一齿宽度。第一外齿构成为对应于第一磨碎器具的内齿系统的内齿,特别是对应于磨碎环的内齿系统的内齿。第一磨碎器具和第二磨碎器具设置为使得:圆柱区域的外齿系统大部分接合到第一磨碎器具的内齿系统,由此形成磨碎间隙,其中磨碎间隙形成内齿系统和外齿系统之间的最小距离。According to a particularly preferred embodiment, the second subregion of the second rotatably displaceable grater is designed as a frustoconical region with a frustoconical base and a frustoconical top. The first subregion can be formed as an approximately cylindrical region with a cylindrical base. Alternatively, the first subregion can also be formed as a frustoconical region. The base of the frustum of the second subregion is approximately the same as the base of the cylinder of the first subregion. A substantially cylindrical region having a cylindrical base is positioned adjacent to the frusto-conical base of the frusto-conical region. In this embodiment, a first external toothing system with a first external toothing having a first tooth height and a first tooth width is assigned to the substantially cylindrical region. The first external teeth are designed to correspond to the internal teeth of the internal tooth system of the first grater, in particular to the internal teeth of the internal tooth system of the grater ring. The first grater and the second grater are arranged in such a way that the external tooth system of the cylindrical area largely engages the internal tooth system of the first grater, thereby forming a grating gap, wherein the grating gap forms the internal tooth system Minimum distance to external toothing system.
第二磨碎器具的截锥形区域包括具有第二外齿的第二外齿系统,所述第二外齿在截锥体顶面和截锥体底面之间的外部侧表面的区域内。第二外齿具有第二齿高度和第二齿宽度,其大于在第二磨碎器具的圆柱区域内的第一外齿的第一齿高度和第一齿宽度。此外,可做出如下规定:第二外齿的齿宽度从截锥体顶面在圆柱区域的方向上增加和/或所述第二外齿的齿高度在圆柱区域的方向上减小。特别地,分别界定外齿的外表面的侧面或边缘具有曲率。特别地,侧面中的一个侧面更加显著地弯曲,其结果是产生第二外齿在圆柱区域的方向上的加宽。所述第二磨碎器具的圆柱区域的第一外齿系统优选在第二磨碎器具的截锥形区域的第二外齿系统上延续。The frusto-conical region of the second grater comprises a second external toothing system with second external teeth in the region of the outer side surface between the frusto-conical top surface and the frusto-conical bottom surface. The second external teeth have a second tooth height and a second tooth width which are greater than the first tooth height and the first tooth width of the first external teeth in the cylindrical region of the second grater. Furthermore, provision can be made for the tooth width of the second external toothing to increase from the top of the truncated cone in the direction of the cylindrical region and/or for the tooth height of the second external toothing to decrease in the direction of the cylindrical region. In particular, the sides or edges respectively delimiting the outer surfaces of the outer teeth have a curvature. In particular, one of the flanks is more pronouncedly curved, with the result that a widening of the second external toothing in the direction of the cylindrical region occurs. The first external tooth system of the cylindrical region of the second grater preferably continues on the second external tooth system of the frusto-conical region of the second grater.
本发明涉及在球磨机或搅拌球磨机的入口区域内、特别是在研磨物料入口和研磨室之间的区域内用于粗粒的成分、特别是坚果的预磨碎的装置。球磨机或搅拌球磨机特别是用于研磨湿的研磨物料,但也可用于干燥的研磨操作。预磨碎装置特别是由两个部分构成,并包括构成为固定的磨碎环和以移动的方式、特别是可旋转的方式设置的磨碎器具。磨碎环包括在内部侧表面的区域中的内齿系统。磨碎器具包括具有第一齿的第一区域和具有第一齿和第二齿的第二区域,第一齿具有第一材料厚度和/或第一材料高度,第一齿具有第一齿的第一材料厚度和/或第一材料高度以及第二齿具有第二齿的第二材料厚度和/或第二材料高度。第一材料厚度和/或第一材料高度优选小于第二材料厚度和/或第二材料高度。特别地,磨碎器具的齿的第一材料厚度和/或第一材料高度对应于磨碎环的内齿的材料厚度和/或材料高度。磨碎器具的第二齿在预磨碎装置的进入区域内所构成的厚度比磨碎器具的第一齿在磨碎或粉碎环的区域中的厚度更厚。The invention relates to a device for pre-grinding coarse-grained ingredients, in particular nuts, in the inlet region of a ball mill or agitator ball mill, in particular in the region between the grinding material inlet and the grinding chamber. Ball mills or agitator ball mills are used in particular for grinding wet ground materials, but can also be used for dry grinding operations. The pre-grater device is in particular composed of two parts and comprises a stationary grinding ring and a movable, in particular rotatable, grater. The grinding ring comprises an internal tooth system in the region of the inner side surface. The grater comprises a first region with a first tooth having a first material thickness and/or a first material height and a second region having a first tooth having a first material thickness and/or a first material height and a second tooth having a The first material thickness and/or first material height and the second tooth have a second material thickness and/or second material height of the second tooth. The first material thickness and/or the first material height are preferably smaller than the second material thickness and/or the second material height. In particular, the first material thickness and/or first material height of the teeth of the grater corresponds to the material thickness and/or material height of the inner teeth of the grater ring. The second teeth of the grater are thicker in the region of the entry of the pre-grater than the thickness of the first teeth of the grater in the region of the grating or comminution ring.
在磨碎器具的第二区域中的稀疏的第二齿还具有渐细的齿形状。特别地,齿形状在截锥形磨碎器具的背离磨碎环的自由端区域的方向上或在构成为截锥体的磨碎器具的顶面的方向上逐渐变细。The sparse second teeth in the second region of the grater also have a tapering tooth shape. In particular, the tooth shape tapers in the direction of the free end region of the truncated-conical grater facing away from the grater ring or in the direction of the top surface of the grater designed as a truncated cone.
作为磨碎器具的更大的第二齿的结果,粗颗粒可被更好地拾取并经过预磨碎。整个预磨碎装置以如下这样的方式构成和设置在研磨物料入口和研磨室之间:尽可能不形成死角(deadspace),以避免粗颗粒和/或杂质被卡住。本发明发现球磨或搅拌球磨机特别适用于生产巧克力浆、巧克力填充物和其它食品。然而,本发明也适用于将被研磨的其它产品,而且也可以用于研磨物料悬浮体,或者具有合适的尺寸的话,也适于在采矿等中的研磨物料的预磨碎。As a result of the larger second teeth of the grinder, coarse particles can be better picked up and pre-grinded. The entire pre-grinding device is constructed and arranged between the grinding stock inlet and the grinding chamber in such a way that as little as possible no dead space is formed in order to avoid coarse particles and/or impurities being stuck. The present inventors have found that ball mills or agitator ball mills are particularly suitable for the production of chocolate mass, chocolate fillings and other food products. However, the invention is also applicable to other products to be ground, and can also be used for suspensions of ground material, or, given suitable dimensions, also for the pre-grinding of ground material in mining or the like.
本发明的新颖之处从而包括细密的齿系统和稀疏的齿系统的组合,特别是与稀疏的齿系统的渐细的齿形状的组合,这产生在粗粒的产品成分的情况下的更好的进入行为,特别是当研磨物料包括不同尺寸的产品成分时。作为稀疏的齿系统的结果,在入口侧上形成更大的齿深度。因此通过根据本发明的预磨碎装置,实现更好的泵送效果和/或湍流,这防止研磨物料或产品粘在入口区域内。The novelty of the present invention thus consists in the combination of a fine tooth system and a sparse tooth system, in particular a tapered tooth shape with a sparse tooth system, which results in a better performance in the case of coarse-grained product ingredients. ingress behavior, especially when the milled material includes product components of different sizes. As a result of the sparse tooth system, a greater tooth depth is formed on the inlet side. A better pumping effect and/or turbulent flow is thus achieved by the pre-grinding device according to the invention, which prevents the grinding stock or product from sticking in the inlet area.
成品第一磨碎器具,特别是设置有内齿系统的磨碎环,布置并固定在球磨机或搅拌球磨机的研磨容器内。磨碎环以如下这样的方式布置:它将球磨机或搅拌球磨机的内部空间分成研磨室和预备室。第二磨碎器具设置并固定到沿着研磨容器的纵向轴线的旋转轴上,由此具有第一外齿的第二磨碎器具的第一子区域设置为使得:第一外齿大部分接合到磨碎环的内齿系统,由此形成磨碎间隙,该磨碎间隙形成最小距离。然后所述第二磨碎器具的第二子区域设置在球磨机或搅拌球磨机的研磨物料入口和第一磨碎器具或研磨室之间的预备室内。The finished first grinding device, in particular a grinding ring provided with an internal tooth system, is arranged and fixed in the grinding container of the ball mill or agitator ball mill. The grinding ring is arranged in such a way that it divides the interior space of the ball mill or agitator ball mill into a grinding chamber and a preparation chamber. The second grater is arranged and fixed to the axis of rotation along the longitudinal axis of the grinding container, whereby the first subregion of the second grater with the first external teeth is arranged such that: the first external teeth mostly engage To the internal tooth system of the grinding ring, thereby forming a grinding gap, which forms a minimum distance. The second subregion of the second grinding device is then arranged in the preparation chamber between the grinding material inlet of the ball mill or agitator ball mill and the first grinding device or grinding chamber.
构成为固定的第一磨碎器具通常具有外径,其大致对应于研磨容器的内径并且设置并固定在研磨容器内。根据本发明的一个实施例,第二磨碎器具设置并固定到搅拌球磨机的可旋转搅拌轴上。当预磨碎装置在球磨机中被使用时,其自身的驱动器设置成用于所述第二磨碎器具。The first stationary grinder generally has an outer diameter which approximately corresponds to the inner diameter of the grinding container and is arranged and fixed in the grinding container. According to one embodiment of the present invention, the second grinding device is arranged and fixed to the rotatable stirring shaft of the stirring ball mill. When the pre-grinding device is used in a ball mill, its own drive is provided for the second grinder.
通过根据本发明的装置,适于大型磨机、特别是湿式研磨机的研磨物料可在通过辅助研磨器具在研磨室中进一步加工它之前有利地经过预磨碎。作为旋转的磨碎器具的稀疏的齿系统的结果,将研磨物料引入到研磨室内也得到改善,以及至少大部分地防止在研磨物料入口和研磨室之间的预备室内的研磨物料的残留物。By means of the device according to the invention, ground material suitable for large mills, in particular wet mills, can advantageously be pre-ground before it is further processed in the grinding chamber by means of auxiliary grinding means. As a result of the sparse tooth system of the rotating grinder, the introduction of the grinding stock into the grinding chamber is also improved and residues of the grinding stock in the preparation chamber between the grinding stock inlet and the grinding chamber are at least largely prevented.
在磨机的组装过程中根据本发明的预磨碎装置可被直接集成到磨机内。然而,也可随后借助根据本发明的预磨碎装置对磨机进行改造,现有的预磨碎装置在合适时必须被事先拆除。The pre-grinding device according to the invention can be integrated directly into the mill during assembly of the mill. However, it is also possible to subsequently retrofit the mill by means of the pre-shredding device according to the invention, the existing pre-shredding device having to be dismantled beforehand if appropriate.
附图说明Description of drawings
本发明实施例的示例及其优点在下文借助于附图更详细地解释说明。在附图中各个元件相对于彼此的尺寸比例并不总是对应于实际尺寸比例,因为有些形状简化地表示以及其它形状相对于其它元件被放大地表示以便更好地解释说明。Examples of embodiments of the invention and their advantages are explained in more detail below with the aid of the drawings. The dimensional ratios of various elements relative to each other in the drawings do not always correspond to actual dimensional ratios because some shapes are shown simplified and other shapes are shown exaggerated relative to other elements for better explanation.
图1示出具有根据现有技术的垂直设置的研磨容器和搅拌器的搅拌球磨机的示意图。FIG. 1 shows a schematic view of an agitated ball mill with a vertically arranged grinding vessel and an agitator according to the prior art.
图2示出具有根据现有技术的水平布置的研磨容器和搅拌器的搅拌球磨机的示意图。FIG. 2 shows a schematic view of an agitated ball mill with a horizontally arranged grinding vessel and agitator according to the prior art.
图3示出根据本发明的预磨碎装置的第一磨碎器具的多个视图。Figure 3 shows several views of the first grater appliance of the pre-grater device according to the invention.
图4示出根据本发明的预磨碎装置的第二磨碎器具的多个视图。Figure 4 shows several views of the second grater of the pre-grater device according to the invention.
图5示出在第一磨碎器具和第二磨碎器具之间的齿系统的细节。Figure 5 shows a detail of the tooth system between the first grater and the second grater.
图6示出通过根据本发明的预磨碎器具的剖视图。Figure 6 shows a sectional view through a pregrater according to the invention.
具体实施方式detailed description
相同的附图标记用于本发明的相同或作用相同的元件。此外,为了更清楚起见,仅在用于描述的相应附图所需的各个附图中呈现附图标记。所呈现的实施例仅表示示例,以便表明根据本发明的装置或根据本发明的方法可如何构成,但并不代表决定性的限制。The same reference numerals are used for identical or identically acting elements of the invention. Furthermore, for greater clarity, reference signs are only present in the respective figures that are required for the corresponding figure in the description. The presented embodiments represent only examples in order to show how the device according to the invention or the method according to the invention may be structured and do not represent a decisive limitation.
图1示出根据现有技术的具有垂直设置的研磨容器2和搅拌器3的搅拌球磨机1a的示意图。搅拌球磨机1a包括上部研磨物料入口4和下部研磨物料出口5,分离装置6被分配到下部研磨物料出口5。分离装置6将研磨体(未示出)阻挡在研磨容器2中。搅拌球磨机1a还包括连接到搅拌器3的搅拌轴3*的预磨碎装置7。所述预磨碎装置包括设置成被可旋转地固定到搅拌轴3*上的粉碎圆锥体8和被固定到研磨容器2的粉碎环9。研磨物料被引入到粉碎圆锥体8和粉碎环9之间的粉碎间隙S内,并且由此在研磨物料落入研磨容器2之前经过预磨碎,在研磨容器2中所述研磨物料通过搅拌器3和研磨体被进一步加工。研磨产物然后经由研磨物料出口5从搅拌球磨机1a被去除。FIG. 1 shows a schematic diagram of an agitator ball mill 1 a according to the prior art with a vertically arranged grinding vessel 2 and an agitator 3 . The agitator ball mill 1 a comprises an upper grinding stock inlet 4 and a lower grinding stock outlet 5 to which a separating device 6 is assigned. The separating device 6 blocks grinding bodies (not shown) in the grinding container 2 . The agitator ball mill 1 a also includes a pre-grinding device 7 connected to the agitator shaft 3 * of the agitator 3 . The pre-grinding device comprises a crushing cone 8 arranged to be rotatably fixed to the stirring shaft 3 * and a crushing ring 9 fixed to the grinding container 2 . The ground material is introduced into the grinding gap S between the grinding cone 8 and the grinding ring 9 and is thus pre-ground before it falls into the grinding container 2 where it passes through the agitator 3 and the grinding body is further processed. The ground product is then removed from the agitator ball mill 1 a via the ground stock outlet 5 .
图2示出具有根据现有技术的水平设置的研磨容器2和搅拌器3的另一搅拌球磨机1b的示意图。搅拌球磨机1b包括上部研磨物料入口4和居中设置在研磨容器2相对侧上的研磨物料出口5、被分配到所述研磨物料出口的分离装置6。分离装置6将研磨体M阻挡在研磨容器2中。搅拌球磨机1b还包括连接到搅拌轴3*的预磨碎装置7。所述预磨碎装置包括设置成被可旋转地固定到搅拌器3的搅拌轴3*上的粉碎圆锥体8和被固定到研磨容器2的粉碎环9。研磨物料被引入到粉碎圆锥体8和粉碎环9之间的粉碎间隙S内,并且由此在研磨物料进入研磨容器2之前经过预磨碎,在研磨容器2中所述研磨物料通过搅拌器3和研磨体M被进一步加工。研磨产物然后经由研磨物料出口5从搅拌球磨机1b被去除。预磨碎装置7包括对研磨室2R的间隙保护,所述间隙保护防止研磨体M能够回流并进入预磨碎装置7。FIG. 2 shows a schematic view of another agitator ball mill 1 b with a horizontally arranged grinding vessel 2 and agitator 3 according to the prior art. The agitator ball mill 1b comprises an upper grinding stock inlet 4 and a grinding stock outlet 5 centrally arranged on the opposite side of the grinding vessel 2, a separation device 6 assigned to said grinding stock outlet. The separating device 6 blocks the grinding bodies M in the grinding container 2 . The agitator ball mill 1b also comprises a pre-grinding device 7 connected to the agitator shaft 3*. The pre-grinding device comprises a comminution cone 8 arranged rotatably fixed to the stirring shaft 3 * of the stirrer 3 and a comminution ring 9 fixed to the grinding container 2 . The ground material is introduced into the grinding gap S between the grinding cone 8 and the grinding ring 9 and is thus pre-ground before it enters the grinding container 2 in which it passes through the agitator 3 And grinding body M is further processed. The ground product is then removed from the agitator ball mill 1 b via the ground stock outlet 5 . The pre-grinding device 7 includes a gap protection for the grinding chamber 2R which prevents the grinding bodies M from being able to flow back and enter the pre-grinding device 7 .
根据本发明的预磨碎装置7(具体参见图6)包括构成为固定的第一磨碎器具20(参见图3)和可旋转地移动的第二磨碎器具30(参见图4),在第一磨碎器具20和第二磨碎器具30之间形成磨碎间隙S。特别地,第一磨碎器具20构成为所谓的磨碎环21以及第二磨碎器具30构成为所谓的细长截锥体31。预磨碎装置以如下这样的方式被设置在研磨物料入口4和研磨室2R之间(还参见图1、图2和图6):在面向研磨室2R的一侧上的第二磨碎器具30至少部分地接合到第一磨碎器具20内,由此形成磨碎间隙S,从而研磨物料在进入研磨室2R时必须通过磨碎间隙S,由此它经过预磨碎。The pre-grater device 7 according to the invention (see in particular FIG. 6 ) comprises a stationary first grater 20 (see FIG. 3 ) and a rotatably movable second grater 30 (see FIG. 4 ). A grinding gap S is formed between the first grater 20 and the second grater 30 . In particular, the first grater 20 is designed as a so-called grater ring 21 and the second grater 30 is designed as a so-called elongated truncated cone 31 . The pre-grinding device is arranged between the grinding material inlet 4 and the grinding chamber 2R (see also FIGS. 1 , 2 and 6 ) in such a way that the second grinding means on the side facing the grinding chamber 2R 30 engages at least partially into the first grinding device 20, thereby forming a grinding gap S through which the ground material must pass when entering the grinding chamber 2R, whereby it is pre-ground.
图3示出根据本发明的预磨碎装置的第一磨碎器具20的多个视图,特别地,图3B表示沿根据图3A的截线A-A的剖面。第一磨碎器具20特别是构成为磨碎环21。磨碎环21的内圆周表面24包括所谓的内齿系统,所述内齿系统包括内齿26。Fig. 3 shows several views of the first grater 20 of the pre-grater device according to the invention, in particular Fig. 3B shows a section along the section line A-A according to Fig. 3A. The first grater 20 is designed in particular as a grater ring 21 . The inner circumferential surface 24 of the grinder ring 21 comprises a so-called internal tooth system comprising internal teeth 26 .
图3C示出构成为磨碎环21的第一磨碎器具20的透视图以及图3D示出图3A的细节。特别地,在此可以清楚地看出在内圆周表面24内的内齿系统具有细密的内齿26。FIG. 3C shows a perspective view of the first grater tool 20 embodied as a grater ring 21 , and FIG. 3D shows a detail of FIG. 3A . In particular, it can be clearly seen here that the internal tooth system in the inner circumferential surface 24 has fine internal teeth 26 .
图4示出根据本发明的预磨碎装置的第二磨碎器具30的多个视图,特别地,图4C表示沿根据图4B的截线A-A的剖面。图4D示出图4C的细节。图4E示出在顶面DF上观察的第二磨碎器具30的俯视图。Fig. 4 shows several views of the second grater 30 of the pre-grater device according to the invention, in particular Fig. 4C shows a section along the section line A-A according to Fig. 4B. Figure 4D shows details of Figure 4C. FIG. 4E shows a top view of the second grater 30 viewed on the top face DF.
第二磨碎器具30包括构成为截锥体35的区域和圆柱区域34。构成为截锥体35的区域具有底面GF、顶面DF和外部侧表面AF35。圆柱区域34包括圆柱底面ZF和外部侧表面AF34,圆柱底面ZF具有与截锥体35的底面GF相同的剖面或相同的直径。The second grater 30 comprises a region in the form of a truncated cone 35 and a cylindrical region 34 . The region formed as a frustum 35 has a base GF, a top DF and an outer side surface AF 35 . The cylindrical region 34 comprises a cylindrical base ZF having the same section or the same diameter as the base GF of the frustum 35 and an outer side surface AF 34 .
第二磨碎器具30至少部分地包括第一外齿36。此外,第二磨碎器具30至少部分地包括第二外齿37。特别地,第二磨碎器具30包括第一圆柱区域34和第二截锥形区域35,第一圆柱区域34具有第一齿36,第二截锥形区域35具有第一齿36和第二齿37,第一齿36具有第一材料厚度和/或第一材料高度,第二齿37具有第二材料厚度和/或第二材料高度,并且其中第一材料厚度和/或第一材料高度小于第二材料厚度和/或第二材料高度。特别地,第二磨碎器具30的细密的外齿36的第一材料厚度和/或第一材料高度至少大部分对应于磨碎环21的内齿26的材料厚度和/或材料高度(也参见图3)。The second grater 30 at least partially includes first external teeth 36 . Furthermore, the second grater 30 at least partially comprises second external teeth 37 . In particular, the second grater 30 comprises a first cylindrical region 34 having first teeth 36 and a second frustoconical region 35 having first teeth 36 and a second frustoconical region 35. Teeth 37, the first tooth 36 has a first material thickness and/or a first material height, the second tooth 37 has a second material thickness and/or a second material height, and wherein the first material thickness and/or the first material height Less than the second material thickness and/or the second material height. In particular, the first material thickness and/or first material height of the fine outer teeth 36 of the second grater 30 corresponds at least largely to the material thickness and/or material height of the inner teeth 26 of the grinding ring 21 (also See Figure 3).
第二磨碎器具30的所谓的稀疏的齿37在预磨碎装置7的进入区域内构成为比第二磨碎器具30的细密的齿36和/或第一磨碎器具20或磨碎环21的细密的内齿26更厚。在第二磨碎器具30的第二区域35中的稀疏的第二齿37还具有渐细的齿形状。特别地,齿形状在第二磨碎器具30的背离磨碎环21的自由端部区域的方向上或在构成为截锥体35的第二磨碎器具30的第二区域的顶面DF的方向上逐渐变细。The so-called sparse teeth 37 of the second grater 30 are formed in the entry region of the pre-grater 7 as finer and finer teeth 36 than the second grater 30 and/or the first grater 20 or the grater ring The fine and dense internal teeth 26 of 21 are thicker. The sparse second teeth 37 in the second region 35 of the second grater 30 also have a tapered tooth shape. In particular, the tooth shape is in the direction of the free end region of the second grater 30 facing away from the grating ring 21 or at the top surface DF of the second region of the second grater 30 formed as a frustum 35 tapered in direction.
根据一个优选的实施例,细密的齿36在稀疏的外齿37的外部侧表面上延伸。作为第二磨碎器具30的更稀疏的第二外齿37的结果,研磨物料的粗颗粒可被更好地拾取并经过预磨碎。整个预磨碎装置以如下这样的方式构成和设置在研磨物料入口4和研磨室2R之间(也参见图2和图6):尽可能不形成死角,以避免粗颗粒和/或杂质由于研磨物料而被卡住。According to a preferred embodiment, the finer teeth 36 extend on the outer side surface of the outer sparser teeth 37 . As a result of the more sparse second outer teeth 37 of the second grinding tool 30 , coarse particles of the grinding stock can be better picked up and pre-ground. The entire pre-grinding device is constructed and arranged between the grinding material inlet 4 and the grinding chamber 2R (see also FIGS. 2 and 6 ) in such a way that no dead space is formed as far as possible, so as to avoid coarse particles and/or impurities due to grinding The material is stuck.
根据本发明的可选实施例,界定稀疏的外齿37的外部侧表面的侧面具有弯曲的走向。特别地,两个侧面中的一个侧面具有更显著的曲率,其结果是形成外齿37在相邻的圆柱子区域34的方向上的加宽。According to an alternative embodiment of the invention, the sides delimiting the outer side surfaces of the sparse outer teeth 37 have a curved course. In particular, one of the two sides has a more pronounced curvature, as a result of which a widening of the external toothing 37 in the direction of the adjacent cylindrical subregion 34 is formed.
图5示出在第一磨碎器具20和第二磨碎器具30之间的齿系统的细节,特别是磨碎环21的细密的内齿26和第二磨碎器具30的圆柱区域34的细密的外齿36的细节。细密的内齿26和细密的外齿36大部分彼此接合,从而形成磨碎间隙S。磨碎间隙S限定磨碎环21的细密的内齿26和第二磨碎器具30的圆柱区域34的细密的外齿36之间的最小距离,从而使得经由磨碎间隙S进入研磨室2R内的研磨物料(参见图1、图2和图6)经过预磨碎。细密的齿系统26、36和稀疏的齿系统37的组合,特别是与稀疏的齿系统37的渐细的齿形状的组合,获得在粗粒的产品成分的情况下的改善的进入行为,特别是当研磨物料包括不同尺寸的产品成分时。此外,更深的齿深度通过稀疏的齿系统37被形成在入口侧上。因此通过根据本发明的预磨碎装置,实现了更好的泵送效果和/或湍流,这防止产品粘在入口区域10内(参见图2和图6)。5 shows details of the tooth system between the first grater 20 and the second grater 30, in particular the fine inner teeth 26 of the grater ring 21 and the cylindrical region 34 of the second grater 30. Detail of fine outer teeth 36 . The fine-grained inner teeth 26 and the fine-grained outer teeth 36 mostly engage with each other, thereby forming a grinding gap S. As shown in FIG. The grinding gap S defines the minimum distance between the fine inner teeth 26 of the grinding ring 21 and the finer outer teeth 36 of the cylindrical region 34 of the second grinding tool 30, so that the grinding gap S into the grinding chamber 2R The grinding material (see Figure 1, Figure 2 and Figure 6) is pre-ground. The combination of the fine tooth system 26, 36 and the sparse tooth system 37, in particular with the tapered tooth shape of the sparse tooth system 37, results in an improved penetration behavior in the case of coarse-grained product components, in particular is when the milling material includes product components of different sizes. Furthermore, a deeper tooth depth is formed on the inlet side by means of a sparse tooth system 37 . A better pumping effect and/or turbulence is thus achieved by means of the pre-grinding device according to the invention, which prevents the product from sticking in the inlet region 10 (see FIGS. 2 and 6 ).
已经通过参照优选实施例对本发明进行了描述。但是本领域技术人员可设想到对本发明进行修改或改变,而不由此脱离下面的权利要求的保护范围。The invention has been described with reference to the preferred embodiments. However, a person skilled in the art may envisage modifications or changes to the invention without thereby departing from the scope of protection of the following claims.
附图标记列表List of reference signs
1搅拌球磨机1 stirring ball mill
2研磨容器2 grinding containers
2R研磨室2R grinding chamber
3搅拌器3 stirrers
3*搅拌轴3*stirring shaft
4研磨物料入口4 Grinding material inlet
5研磨物料出口5 Grinding material outlet
6分离装置6 separation device
7预磨碎装置7 pre-grinding device
8粉碎圆锥体8 smash cones
9粉碎环9 smash rings
10入口区域10 entrance area
20第一磨碎器具20 first grater
21磨碎环21 grating ring
24内圆周表面24 inner peripheral surface
26内齿26 internal teeth
30第二磨碎器具30 second grater
31细长截锥体31 slender truncated cone
34圆柱体/圆柱区域34 Cylinders/Cylinder Areas
35构成为截锥体的区域35 area constituted as a truncated cone
36细密的外齿36 fine outer teeth
37稀疏的外齿37 sparse outer teeth
AF外部侧表面AF external side surface
d直径d diameter
DF顶面DF top surface
GF底面GF Bottom
M研磨体M grinding body
Q剖面Q profile
S粉碎间隙/磨碎间隙S crushing gap/grinding gap
ZF圆柱体-底面ZF cylinder - bottom surface
Claims (12)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102013111297.8A DE102013111297B4 (en) | 2013-10-14 | 2013-10-14 | Pre-crushing device for a ball mill or stirred ball mill and ball mill with pre-crushing device |
| DE102013111297.8 | 2013-10-14 | ||
| PCT/DE2014/000492 WO2015055161A1 (en) | 2013-10-14 | 2014-10-01 | Pre-comminuting device for a ball mill or agitator ball mill, and ball mill with pre-comminuting device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105682805A true CN105682805A (en) | 2016-06-15 |
| CN105682805B CN105682805B (en) | 2018-11-23 |
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|---|---|---|---|
| CN201480055068.8A Active CN105682805B (en) | 2013-10-14 | 2014-10-01 | Suitable for the pre- grinding mechanism of ball mill or agitating ball mill and the ball mill with pre- grinding mechanism |
Country Status (9)
| Country | Link |
|---|---|
| US (1) | US10471436B2 (en) |
| EP (1) | EP3057710B1 (en) |
| JP (1) | JP6182671B2 (en) |
| CN (1) | CN105682805B (en) |
| BR (1) | BR112016006741B1 (en) |
| DE (1) | DE102013111297B4 (en) |
| PL (1) | PL3057710T3 (en) |
| RU (1) | RU2644015C2 (en) |
| WO (1) | WO2015055161A1 (en) |
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| CN109499698A (en) * | 2017-09-15 | 2019-03-22 | 南京麒麟科学仪器集团有限公司 | Ball-stirring mill fast grinding method |
| CN112844557A (en) * | 2021-02-24 | 2021-05-28 | 迁安市民祥工贸有限公司 | Pre-crushing device for ball mill |
| CN118045671A (en) * | 2022-11-17 | 2024-05-17 | 耐驰精细研磨技术有限公司 | Mixer grinder with thickened basket |
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| CN116060179A (en) | 2018-03-27 | 2023-05-05 | 深圳市饮之源科技有限公司 | Automatic pulverizer |
| DE102018009752B4 (en) | 2018-12-12 | 2025-07-24 | Hugo Nienhaus | Easy-to-handle refining of biochar in a shredding device with high sustainability of utilization in animal feed |
| CN111208124B (en) * | 2020-01-17 | 2022-07-12 | 拱北海关技术中心 | Portable intelligent food heavy metal detector |
| US11517149B2 (en) | 2020-02-25 | 2022-12-06 | Flower Mill LLC | Flower mill assembly |
| CN113856872B (en) * | 2021-10-08 | 2022-09-23 | 江苏一环集团有限公司 | Desulfurization and denitrification catalyst grinding system and grinding method |
| CN115318391B (en) * | 2022-07-26 | 2023-09-19 | 四川瑞驰拓维机械制造有限公司 | A self-priming low energy consumption vertical sand mill |
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Also Published As
| Publication number | Publication date |
|---|---|
| BR112016006741B1 (en) | 2021-07-13 |
| DE102013111297A1 (en) | 2015-04-16 |
| JP6182671B2 (en) | 2017-08-16 |
| DE102013111297B4 (en) | 2025-12-18 |
| US20160199846A1 (en) | 2016-07-14 |
| RU2644015C2 (en) | 2018-02-07 |
| EP3057710B1 (en) | 2018-03-07 |
| BR112016006741A2 (en) | 2017-08-01 |
| JP2016536113A (en) | 2016-11-24 |
| EP3057710A1 (en) | 2016-08-24 |
| WO2015055161A1 (en) | 2015-04-23 |
| US10471436B2 (en) | 2019-11-12 |
| CN105682805B (en) | 2018-11-23 |
| RU2016118667A (en) | 2017-11-21 |
| PL3057710T3 (en) | 2018-08-31 |
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