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CN106722003B - A kind of production method of fresh-keeping multigrain rice and fresh-preserving multigrain rice - Google Patents
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CN106722003B - A kind of production method of fresh-keeping multigrain rice and fresh-preserving multigrain rice - Google Patents

A kind of production method of fresh-keeping multigrain rice and fresh-preserving multigrain rice Download PDF

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CN106722003B
CN106722003B CN201611082398.3A CN201611082398A CN106722003B CN 106722003 B CN106722003 B CN 106722003B CN 201611082398 A CN201611082398 A CN 201611082398A CN 106722003 B CN106722003 B CN 106722003B
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rice
water
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CN106722003A (en
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卢淑雯
孟庆虹
张志宏
谢学军
王丽群
严松
丁一
崔怡娟
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FOOD PROCESSING INST OF HEILONGJIANG PROV AGRICULTURAL SCIENCES ACADEMY
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23BPRESERVATION OF FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES; CHEMICAL RIPENING OF FRUIT OR VEGETABLES
    • A23B2/00Preservation of foods or foodstuffs, in general
    • A23B2/10Preservation of foods or foodstuffs, in general by treatment with pressure variation, shock, acceleration or shear stress
    • A23B2/103Preservation of foods or foodstuffs, in general by treatment with pressure variation, shock, acceleration or shear stress using sub- or super-atmospheric pressures, or pressure variations transmitted by a liquid or gas
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23BPRESERVATION OF FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES; CHEMICAL RIPENING OF FRUIT OR VEGETABLES
    • A23B2/00Preservation of foods or foodstuffs, in general
    • A23B2/30Preservation of foods or foodstuffs, in general by heating materials in packages which are not progressively transported through the apparatus
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23BPRESERVATION OF FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES; CHEMICAL RIPENING OF FRUIT OR VEGETABLES
    • A23B2/00Preservation of foods or foodstuffs, in general
    • A23B2/70Preservation of foods or foodstuffs, in general by treatment with chemicals
    • A23B2/704Preservation of foods or foodstuffs, in general by treatment with chemicals in the form of gases, e.g. fumigation; Compositions or apparatus therefor
    • A23B2/708Preservation of foods or foodstuffs, in general by treatment with chemicals in the form of gases, e.g. fumigation; Compositions or apparatus therefor in a controlled atmosphere, e.g. partial vacuum, comprising only CO2, N2, O2 or H2O
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00Food compositions, function of food ingredients or processes for food or foodstuffs

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Abstract

本发明提供一种保鲜杂粮饭的生产方法及保鲜杂粮饭,具体加工方法流程为:A、淘米:淘洗后的大米中加入热水;B、微波加热:利用微波将步骤A得到的混合物加热;C、密封:在步骤B得到的混合物中加入蒸/煮后得到的杂粮,补充热杂粮汤汁,充氮气,密封;D:高压灭菌:对密封后的米饭进行水浴高温高压灭菌;步骤A中大米原始质量占步骤C中加入的杂粮原始质量与大米原始质量总和的40%‑98%;所述杂粮为燕麦、荞麦、高粱、大麦仁、小米中的一种或二种以上的混合物。用此方法生产的保鲜米饭饭粒不黏连、风味良好、含有丰富的膳食纤维和维生素、保质期长、食用方便。The invention provides a method for producing fresh-keeping multigrain rice and a fresh-preserving multigrain rice. The specific processing method flow is as follows: A. rice washing: adding hot water to the washed rice; B. microwave heating: using microwaves to heat the mixture obtained in step A Heating; C, sealing: adding the miscellaneous grains obtained after steaming/cooking to the mixture obtained in step B, supplementing the hot miscellaneous grain soup, filling with nitrogen, and sealing; D: autoclaving: sterilizing the sealed rice by high temperature and high pressure in a water bath In step A, the original quality of rice accounts for 40%-98% of the sum of the original quality of miscellaneous grains and the original mass of rice added in step C; Described miscellaneous grains are one or more of oat, buckwheat, sorghum, barley kernel, millet mixture. The fresh-keeping rice produced by this method has no adhesion, good flavor, rich dietary fiber and vitamins, long shelf life and convenient consumption.

Description

Production method of fresh-keeping coarse cereal rice and fresh-keeping coarse cereal rice
Technical Field
The invention relates to the technical field of food processing, in particular to a processing method of rice.
Background
People in many countries around the world like to eat rice, but the rice is difficult to be carried and placed for a long time due to long cooking time, and is difficult to adapt to the needs of modern life rhythm. Therefore, instant rice is gradually regarded as important by people. According to related data, the proportion of staple and non-staple instant food in supermarkets of all developed countries and regions is up to more than 20%, instant rice is one of them, and the sale amount of Japanese instant rice is second to that of instant noodles. From the development trend, the instant rice is developed towards the direction of complete nutrition, reinforcement and excellent packaging. There is a wide potential need in asian and the european and american markets. China is one of the world rice main producing areas, and rice is a staple food loved by people in China. As a novel fast food with strong adaptability, the instant rice not only keeps the living habit of the people in China for eating the rice for a long time, but also has high nutritive value. The meal can be eaten at any time in various environments such as families, schools, business trips, travels, military trainings, navigation and the like, and is convenient to carry. In recent years, China also pays attention to the research of the instant rice, and with the further development of the scientific technology and the national economy of China, the instant rice becomes an indispensable instant food in the daily life of people. The fresh-keeping rice is a cooked rice product which is cooked and properly packaged and has a certain storage time, and is also called wet-process instant rice, the rice product has normal water content, can be put on the market after proper packaging and sterilization treatment, and can be eaten after being properly heated or without being heated after being purchased by consumers. Under the condition that the instant noodles occupy most of the market share of fast food, the demand of the instant fresh-keeping instant rice is increased.
The fresh-keeping rice is not rapidly popularized since being put into the market in China, and the main reasons are as follows: the taste of the existing fresh-keeping rice products in China has obvious defects, and as for a processing method, the fresh-keeping rice adopts an aseptic processing technology, in order to inhibit the growth of harmful microorganisms in the production process, a pH regulator is added to regulate the pH of the rice to about 5, and the rice has obvious sour taste when being eaten, so that some products are made into a rice covered form, and the sour taste of the rice is covered by soup with thick taste; secondly, a mode of combining common cooking and high-temperature sterilization is adopted in the production process, the cooking time of the rice is too long, the rice is excessively contacted with water or water vapor in the cooking process, the taste and the texture of the fresh rice cannot be kept, the rice is bonded into a dough, the rice has a slag feeling during eating, the elasticity and the smooth taste are lacked, the difference between the taste and various parameters of the rice and the traditional cooked rice is huge, and the nutrition is single and the contents of dietary fibers and vitamins are lower. Therefore, how to improve the taste and quality of the fresh-keeping rice to reach or even exceed the taste of the traditional steamed rice, increase the nutrient components of the fresh-keeping rice and enrich the taste of the fresh-keeping rice is always the focus of attention of researchers in the field.
Disclosure of Invention
In order to solve the problems, the invention provides a production method of fresh-keeping coarse cereal rice, which comprises the following specific processing method flows:
rice washing → microwave heating → water adding stirring, sealing → high pressure sterilization → product
The method comprises the following steps:
A. rice washing: adding hot water into the washed rice; B. microwave heating: heating the mixture obtained in the step A by using microwaves; C. sealing: adding coarse cereals obtained after steaming/boiling into the mixture obtained in the step B, supplementing hot coarse cereal soup, filling nitrogen, and sealing; d: and (3) high-pressure sterilization: sterilizing the sealed rice in water bath at high temperature and high pressure; in the step A, the original mass of the rice accounts for 40-98% of the sum of the original mass of the coarse cereals added in the step C and the original mass of the rice; the coarse cereals are one or a mixture of more than two of oat, buckwheat, sorghum, barley kernels and millet.
In a preferable scheme of the invention, the microwave heating in the step B has the microwave power of 3.2-6.5 kw and the time of 30-120 s.
In a preferred embodiment of the present invention, the step a specifically includes: washing rice with cold water and hot water, draining, placing into a container, and adding hot water, wherein the hot water is water with temperature of above 90 deg.C.
In a preferred embodiment of the present invention, the step C specifically includes: adding coarse cereals obtained after steaming/boiling into the mixture obtained in the step B, supplementing hot coarse cereal soup, stirring uniformly, paving rice, filling nitrogen gas and sealing, wherein the rice does not exceed the edge of the container; the hot coarse cereal soup is coarse cereal soup with the temperature of more than 90 ℃.
In a preferable scheme of the invention, in the step A, the weight ratio of the original weight of rice in the system to the weight of water after the hot water is added is 1: 0.5-1: 1.
In a preferable scheme of the invention, in the step C, the ratio of the sum of the original weight of the rice and the added coarse cereals in the system after supplementing the hot coarse cereal soup juice to the sum of the weight of the water and the coarse cereal soup juice is 1: 1.1-1: 1.5.
In a preferred embodiment of the present invention, the method for preparing coarse cereals obtained by steaming/cooking in step C comprises: steaming/boiling coarse cereals with water for 0.5-3h, filtering, discarding filtrate to obtain product, wherein the coarse cereals need to be immersed in water when boiling coarse cereals; the preparation method of the hot coarse cereal soup comprises the following steps: mixing coarse cereals with water at a mass ratio of 1:5-1:15, decocting for 0.5-3.0h, filtering, and removing filter residue to obtain hot coarse cereal soup.
In a preferable scheme of the invention, in the step D, the upper limit of the sterilization pressure is 1.5-2.0 MPa, the sterilization temperature is 113-125 ℃, and the sterilization time is 10-25 min.
In a preferred embodiment of the present invention, the container is made of a PP-EVOH composite material.
The high-pressure sterilization step adopts a water bath sterilization mode for the sealed box in a sterilization kettle, and comprises a water injection step, a temperature rising step, a heat preservation step, a hot water recovery step, a cooling water injection step, a cooling circulation step and a water drainage and exhaust step. In the sealing step, a film sealing machine can be selected, and the film sealing temperature is 150-250 ℃.
The invention also provides the fresh-keeping coarse cereal rice produced by the production method of any one of the fresh-keeping coarse cereal rice.
Advantageous effects
According to the scheme provided by the invention, microorganisms are not inhibited by adjusting pH, and the taste of the rice is not adversely affected, so that the sour taste is not covered by adding seasoning, the original rice fragrance of the rice can be kept, and the eating experience is better; according to the method provided by the invention, the traditional cooking process is not applied in the pre-cooking step of the rice, but the microwave is utilized to ensure that the rice cooking water in the container is boiled (suddenly boiled) violently under the action of the microwave, so that the starch on the surface of each grain of rice can be quickly gelatinized to form a starch gelatinization layer, the starch gelatinization layer can effectively isolate the starch, the starch in the rice is not easy to diffuse to the outside, and the rice is prevented from being adhered in the subsequent process treatment; the method does not use the traditional cooking process in the pre-cooking process, the water molecules in the pre-cooking environment do not move violently, the steam pressure is not high, the pasting layer is prevented from being damaged by the steam due to excessive contact with the steam or water in the starch pasting layer forming process, a more complete and compact pasting layer can be formed, and the internal starch is prevented from diffusing to the outside more effectively; meanwhile, the pre-cooking environment in the pre-cooking step is not high pressure, so the environment temperature of the rice grains is the boiling temperature of water, namely below 100 ℃, the processing time is short, the excessive loss of flavor substances (aldehydes, ketones, alcohols, esters, hydrocarbons and the like) in the rice caused by overhigh temperature or long processing time is avoided, and the good flavor of the rice is effectively maintained. The microwave power used in the pre-ripening step is 3.2-6.5 kw, so that the pre-ripening process can be effectively shortened, and the complete and compact degree reduction of a starch gelatinization layer caused by long-time treatment (long-time contact with water or water vapor) is avoided; in the same way, in the method, the rice washing before the pre-cooking step, the rice cooking water added before the pre-cooking step and the water supplemented after the pre-cooking are all hot water with the temperature of more than 90 ℃, so that the soaking time is greatly shortened, and the starch pasting layer is prevented from being damaged by water vapor and water; the high-temperature and high-pressure sterilization step used in the method has high temperature and short time, and can reduce the release of starch in the rice grains to the outside of the rice grains, thereby reducing the adhesion among the rice grains; the microwave heating and high-temperature high-pressure sterilization are adopted, special equipment is not needed, and the cost is low; nitrogen is filled during sealing, so that the shelf life of the product can be prolonged; the procedure of sterilizing by adopting a sterilizing kettle program is adopted, so that the sterilization is more thorough, the food sanitation is ensured, the quality guarantee period of the product is prolonged, and the product is favorably stored. In addition, the method provided by the invention uses coarse cereals as raw materials, so that the contents of dietary fibers and vitamins in the finished rice are increased. The fresh-keeping instant rice produced by the method has the advantages of low cost, convenience in use, no adhesion and conglomeration among rice grains, no slag feeling, elastic and smooth mouthfeel, complete flavor, rich nutrition, instant eating, no difference between the taste and various parameters of the fresh-keeping instant rice and the traditional boiled rice, and capability of being placed in a microwave oven to be heated for 1-2 min with medium and high fire when hot eating is needed.
Drawings
FIG. 1 scanning electron microscope (magnification:. times.1000) of surface microstructure of rice material before microwave pre-cooking treatment;
FIG. 2 is a scanning electron microscope (magnification times 1000) of the surface microstructure of a sample after microwave pre-ripening of a rice raw material;
FIG. 3 scanning electron micrograph (X3000) of surface microstructure of rice sample of comparative example 1;
FIG. 4 scanning electron micrograph (X3000) of surface microstructure of rice sample of comparative example 2;
FIG. 5 scanning electron micrograph (magnification 3000) of surface microstructure of rice sample of example 2;
FIG. 6 scanning electron micrograph (X3000) of surface microstructure of rice sample of example 4;
FIG. 7 scanning electron micrograph (magnification 3000) of surface microstructure of rice sample of example 5.
Detailed Description
Example 1
A. Rice washing: washing rice with cold water and hot water, draining, placing into a container, and adding hot water; B. microwave heating: heating the mixture obtained in the step A by using microwaves; C. sealing: adding coarse cereals obtained after steaming/boiling into the mixture obtained in the step B, supplementing hot coarse cereal soup, stirring uniformly, paving rice, filling nitrogen gas and sealing, wherein the rice does not exceed the edge of the container; d: and (3) high-pressure sterilization: sterilizing the sealed rice in water bath at high temperature and high pressure; the original mass of the rice in the step A accounts for 40% of the sum of the original mass of the coarse cereals added in the step C and the original mass of the rice; the coarse cereals are oats.
And C, filling nitrogen into the rice by using a film sealing machine to seal the film, wherein the temperature of the film sealing machine is 150 ℃.
And D, adopting a water bath sterilization mode for the sealed box in the sterilization kettle, wherein the water bath sterilization mode comprises a water injection step, a temperature rising step, a heat preservation step, a hot water recovery step, a cooling water injection step, a cooling circulation step and a water drainage and exhaust step.
And B, the microwave heating in the step B has the microwave power of 3.2kw and the time of 30 s.
The hot water is water with the temperature of more than 90 ℃.
In the step A, the weight ratio of the original weight of rice in the system to the water after the hot water is added is 1: 0.5.
In the step C, the ratio of the original weight sum of the rice and the added coarse cereals in the system after supplementing the hot coarse cereal soup to the weight sum of the water and the coarse cereal soup is 1: 1.1.
The method for making the coarse cereals obtained after steaming/boiling in the step C comprises the following steps: steaming/boiling coarse cereals with water for 0.5h, filtering, discarding filtrate to obtain product, wherein the coarse cereals need to be immersed in water when boiling coarse cereals; the preparation method of the hot coarse cereal soup comprises the following steps: mixing coarse cereals with water at a mass ratio of 1:5, decocting for 0.5h, filtering, and removing filter residue to obtain hot coarse cereal soup.
In the step D, the upper limit of the sterilization pressure is 1.5MPa, the sterilization temperature is 113 ℃, the sterilization time is 10min, the cooling temperature is 40 ℃, and the cooling time is 5 min.
The container is made of a PP-EVOH composite material.
Example 2
The difference from example 1 is that: and C, the original mass of the rice in the step A accounts for 70% of the total mass of the original mass of the coarse cereals added in the step C and the original mass of the rice.
Example 3
The difference from example 1 is that:
and B, the microwave heating in the step B has the microwave power of 6.5kw and the time of 120 s.
In the step A, the weight ratio of the original weight of rice in the system to the water after the hot water is added is 1:1.
In the step C, the ratio of the original weight sum of the rice and the added coarse cereals in the system after supplementing the hot coarse cereal soup to the weight sum of the water and the coarse cereal soup is 1: 1.5.
The method for making the coarse cereals obtained after steaming/boiling in the step C comprises the following steps: steaming/boiling coarse cereals with water for 3h, filtering, discarding filtrate to obtain product, wherein the coarse cereals need to be immersed in water when boiling the coarse cereals; the preparation method of the hot coarse cereal soup comprises the following steps: mixing coarse cereals with water at a mass ratio of 1:15, decocting for 3.0h, filtering, and removing filter residue to obtain hot coarse cereal soup.
And C, filling nitrogen into the rice by using a film sealing machine to seal the film, wherein the temperature of the film sealing machine is 250 ℃.
In the step D, the upper limit of the sterilization pressure is 2.0MPa, the sterilization temperature is 125 ℃, the sterilization time is 25min, the cooling temperature is 60 ℃, and the cooling time is 10 min.
Example 4
The difference from example 2 is that:
and B, the microwave heating in the step B has the microwave power of 6.5kw and the time of 120 s.
In the step A, the weight ratio of the original weight of rice in the system to the water after the hot water is added is 1:1.
In the step C, the ratio of the original weight sum of the rice and the added coarse cereals in the system after supplementing the hot coarse cereal soup to the weight sum of the water and the coarse cereal soup is 1: 1.5.
The method for making the coarse cereals obtained after steaming/boiling in the step C comprises the following steps: steaming/boiling coarse cereals with water for 3h, filtering, discarding filtrate to obtain product, wherein the coarse cereals need to be immersed in water when boiling the coarse cereals; the preparation method of the hot coarse cereal soup comprises the following steps: mixing coarse cereals with water at a mass ratio of 1:15, decocting for 3.0h, filtering, and removing filter residue to obtain hot coarse cereal soup.
And C, filling nitrogen into the rice by using a film sealing machine to seal the film, wherein the temperature of the film sealing machine is 250 ℃.
In the step D, the upper limit of the sterilization pressure is 2.0MPa, the sterilization temperature is 125 ℃, the sterilization time is 25min, the cooling temperature is 60 ℃, and the cooling time is 10 min.
Example 5
A. Rice washing: washing rice with cold water and hot water, draining, placing into a container, and adding hot water; B. microwave heating: heating the mixture obtained in the step A by using microwaves; C. sealing: adding coarse cereals obtained after steaming/boiling into the mixture obtained in the step B, supplementing hot coarse cereal soup, stirring uniformly, paving rice, filling nitrogen gas and sealing, wherein the rice does not exceed the edge of the container; d: and (3) high-pressure sterilization: sterilizing the sealed rice in water bath at high temperature and high pressure; in the step A, the original mass of the rice accounts for 70% of the sum of the original mass of the coarse cereals added in the step C and the original mass of the rice, and the coarse cereals are oats.
And C, filling nitrogen into the rice by using a film sealing machine to seal the film, wherein the temperature of the film sealing machine is 190 ℃.
And D, adopting a water bath sterilization mode for the sealed box in the sterilization kettle, wherein the water bath sterilization mode comprises a water injection step, a temperature rising step, a heat preservation step, a hot water recovery step, a cooling water injection step, a cooling circulation step and a water drainage and exhaust step.
And B, the microwave heating in the step B has the microwave power of 4.5kw and the time of 60 s.
The hot water is water with the temperature of more than 90 ℃.
In the step A, the weight ratio of the original weight of rice in the system to the water after the hot water is added is 1: 0.75.
In the step C, the ratio of the original weight sum of the rice and the added coarse cereals in the system after supplementing the hot coarse cereal soup to the weight sum of the water and the coarse cereal soup is 1: 1.25.
The method for making the coarse cereals obtained after steaming/boiling in the step C comprises the following steps: steaming/boiling coarse cereals with water for 2h, filtering, discarding filtrate to obtain product, wherein the coarse cereals need to be immersed in water when boiling the coarse cereals; the preparation method of the hot coarse cereal soup comprises the following steps: mixing and boiling coarse cereals and water at a mass ratio of 1:10 for 2h, filtering, and removing filter residues to obtain the hot coarse cereal soup.
In the step D, the upper limit of the sterilization pressure is 1.75MPa, the sterilization temperature is 119 ℃, the sterilization time is 15min, the cooling temperature is 50 ℃, and the cooling time is 7.5 min.
The container is made of a PP-EVOH composite material.
Example 6
The difference from the example 1 is that the original mass of the rice in the step A accounts for 98 percent of the total mass of the original mass of the coarse cereals added in the step C and the original mass of the rice.
Example 7
The difference from the example 3 is that the original mass of the rice in the step A accounts for 98% of the total mass of the original mass of the coarse cereals added in the step C and the original mass of the rice.
Example 8
The difference from example 5 is that: the coarse cereals are sorghum.
Example 9
The difference from example 5 is that: the coarse cereals are a mixture of oat, buckwheat, sorghum, barley kernels and millet, and the mass ratio of the oat, the buckwheat, the sorghum, the barley kernels and the millet is 1:1:1: 1.
Comparative example 1
The production process of the common steamed rice comprises the following steps: A. rice washing: adding water into the washed rice; B. soaking: timing from the beginning of rice washing, soaking the rice in water for a certain time; C. and (3) cooking: the steamer is powered on to start steaming the rice, and the cover of the steamer is not opened in the steaming process; d: stewing: and stewing the cooked rice for a certain time. E. Sealing: and (5) filling nitrogen into the rice by using a film sealing machine to seal the film.
In the step A, the weight ratio of the original rice to the water is 1: 1.3.
In the step B, the temperature of water for soaking is about 25 ℃, and the soaking time is 30 min.
In the step C, the cooking time is 40 min.
In the step D, the stewing time is 10 min.
The phenomena of the ordinary steamed rice obtained in the comparative example 1 and the treated fresh-keeping coarse cereal rice obtained in the examples 2, 4 and 5 were observed every 24 hours (the normal rice is also sealed) and after being placed for 1d, 2d, 3d and 6 months, the microbial test was carried out on the ordinary steamed rice and the treated fresh-keeping coarse cereal rice, the total number of colonies, the coliform group bacteria and the mold were mainly used as evaluation indexes of the fresh-keeping effect, the test was repeated for 5 times for each sample, and the average value was obtained. The results are shown in tables 1 to 4. As can be seen from the data in tables 1 to 4, the fresh-keeping rice produced by the production method of the fresh-keeping rice provided by the invention has good fresh-keeping effect and slow microorganism breeding, and can prevent microbial contamination in the long-term storage process.
TABLE 1 microbiological examination of cooked rice after 1d standing
Figure BDA0001167255800000071
TABLE 2 microbiological examination of cooked rice after standing for 2 days
Figure BDA0001167255800000072
TABLE 3 microbiological examination of cooked rice after 3d standing
Figure BDA0001167255800000073
TABLE 4 microbiological examination of cooked rice after 6 months of storage
Figure BDA0001167255800000081
Comparative example 2
The production process of the high-temperature sterilized coarse cereal rice after the pressure cooking comprises the following steps: A. rice washing: adding water into the washed rice; B. soaking: timing from the beginning of rice washing, soaking the rice in water for a certain time; C. pressure cooking: the pressure cooker is connected with a power supply to start cooking rice, and the cooker cover is not required to be opened in the cooking process; D. sealing: filling nitrogen into the rice by using a film sealing machine to seal the film; e: and (3) high-pressure sterilization: the method comprises a water injection step, a temperature rising step, a heat preservation step, a hot water recovery step, a cooling water injection step, a cooling circulation step and a water discharge and exhaust step.
In the step A, the weight ratio of the original rice to the water is 1: 1.3.
In the step B, the temperature of water for soaking is about 25 ℃, and the soaking time is 30 min.
In the step C, the cooking time is 40min, and the pressure is 0.18 MPa.
In the step E, the upper limit of the pressure in the temperature and pressure raising process is 1.8MPa, the sterilization temperature is 119 ℃, the sterilization time is 15min, the cooling temperature is 50 ℃, and the cooling time is 8 min. And (5) sterilizing the sealed box in a water bath in a sterilization kettle.
The cooked rice obtained in examples 2, 4 and 5 and comparative examples 1 and 2 were subjected to sensory integration scoring, and examples 2, 4 and 5 were significantly superior in all of smell, appearance structure and palatability of cooked rice, with example 5 being the best.
TABLE 5 sensory Scoring results for cooked rice
Figure BDA0001167255800000082
The results of a scanning electron microscope (x 1000) performed on the rice raw material and the rice grains subjected to microwave pre-cooking in example 5 are shown in fig. 1-2, and it is obvious from the drawings that the starch on the surface of the rice subjected to microwave pre-cooking is quickly gelatinized to form a starch gelatinized layer, and the starch gelatinized layer can effectively isolate the starch, so that the starch in the rice is not easily diffused to the outside, and the rice is prevented from being adhered in the subsequent process treatment.
The results of scanning electron microscopy (x 3000) performed on the surfaces of the rice grains in the cooked rice obtained in examples 2, 4, 5 and comparative examples 1, 2 are shown in fig. 3 to 7, and it can be seen that the mesh-like pores of the fresh-keeping cooked rice of comparative example 2 are very loose, the mesh-like pores of the plain cooked rice of comparative example 1 are also comparatively loose, whereas the rice samples of examples 2, 4, 5 according to the present invention have smaller pores on the surface and a compact structure, of which example 5 is the most preferable; therefore, the method avoids the gelatinization layer from being damaged by water vapor due to excessive contact with water vapor or water in the process of forming the gelatinization layer of the starch, can form a more complete and compact gelatinization layer, and more effectively prevents the internal starch from diffusing to the outside.
TABLE 6 comparison of volatile components of cooked rice
Rice sample Aldehydes% Ketones% Alcohols% Esters% Hydrocarbons% Others%
Comparative example 1 54.82 7.69 5.26 4.17 17.83 10.23
Comparative example 2 44.74 3.64 4.52 3.85 13.66 10.59
Example 2 52.78 5.92 4.96 4.06 15.91 8.34
Example 4 49.87 5.70 4.77 3.81 14.98 8.27
Example 5 51.96 5.69 4.80 3.98 15.87 8.19
The odor components of the cooked rice are analyzed by using a headspace solid phase microextraction and GC-MC combined method, the results are shown in Table 6, and it can be seen that the contents of the volatile components such as aldehydes, ketones, alcohols and the like in the cooked rice of examples 2, 4 and 5 of the invention are obviously higher than those in comparative example 2 and are close to those in comparative example 1. The comparative example 2 shows that some small molecular substances such as alcohols and esters sensitive to heat are lost in the high-pressure processing process, but the pre-cooking environment in the pre-cooking step of the invention is not high pressure, so the environment temperature of the rice grains is the boiling temperature of water, namely below 100 ℃, and the processing time is short, thereby avoiding excessive loss of flavor substances (aldehydes, ketones, alcohols, esters, hydrocarbons and the like) in the cooked rice caused by overhigh temperature or long processing time and effectively maintaining the good flavor of the cooked rice.
TABLE 7 measurement results of physical Properties of cooked rice samples
Figure BDA0001167255800000091
Figure BDA0001167255800000101
Physical property measurement is carried out on the rice grains in the cooked rice by using a physical property instrument, the result is shown in table 7, and the hardness in the physical property measurement result of the cooked rice reflects the hardness of the rice grains; tack is the area of the recorded pattern of probe return away from the rice grain due to the sticking force of the rice grain, reflecting the tack of the rice. Among the characteristic values of the physical property instrument, the adhesiveness is better in correlation with the taste of the cooked rice, and generally, the larger the absolute value of the adhesiveness of the cooked rice is, the better the taste of the cooked rice is. As can be seen from Table 7, the hardness of examples 2, 4, 5 is slightly higher than that of comparative example 1 and lower than that of comparative example 2; the adhesion of examples 2, 4, 5 is close to that of comparative example 1, much higher than that of comparative example 2; the elasticity of examples 2, 4 and 5 is better than that of comparative examples 1 and 2; the chewiness of examples 2, 4, 5 was similar to comparative example 1, much lower than comparative example 2.

Claims (2)

1.一种保鲜杂粮饭的生产方法,其特征在于:由以下步骤构成:1. a production method of fresh-keeping miscellaneous grain rice, is characterized in that: be made up of following steps: A、淘米:淘洗后的大米中加入热水;B、微波加热:利用微波将步骤A得到的混合物加热;C、密封:在步骤B得到的混合物中加入蒸/煮后得到的杂粮,补充热杂粮汤汁,充氮气,密封;D:高压灭菌:对密封后的米饭进行水浴高温高压灭菌;步骤A中大米原始质量占步骤C中加入的杂粮原始质量与大米原始质量总和的40%-98%;所述杂粮为燕麦、荞麦、高粱、大麦仁、小米中的一种或二种以上的混合物;步骤B中所述微波加热的微波功率为3.2~6.5kw,时间为30~120s,利用微波使预熟环境中的水分子激烈地沸腾,使每粒米饭表面淀粉迅速糊化,形成一层淀粉糊化层,使米饭内部淀粉不易扩散到外部,避免后续工艺处理中米饭的黏连;所述步骤A具体为:将米迅速用冷水和热水先后淘洗,沥干后放入容器中,加入热水,所述热水均为温度为90℃以上的水;A, wash rice: add hot water to the rice after the wash; B, microwave heating: utilize microwave to heat the mixture obtained in step A; C, sealing: add the miscellaneous grains obtained after steaming/cooking in the mixture obtained in step B, Supplement the hot miscellaneous grain soup, fill with nitrogen, and seal; D: Autoclave: Sterilize the sealed rice by high temperature and high pressure in a water bath; the original quality of the rice in step A accounts for the sum of the original quality of the miscellaneous grains added in step C and the original quality of the rice 40%-98%; the miscellaneous grains are one or more mixtures of oat, buckwheat, sorghum, barley kernel, and millet; the microwave power of the microwave heating in step B is 3.2-6.5kw, and the time is 30 ~120s, the water molecules in the pre-cooking environment are boiled violently by microwave, so that the starch on the surface of each grain of rice is rapidly gelatinized to form a layer of starch gelatinization, so that the starch inside the rice is not easy to diffuse to the outside, and avoids the subsequent processing of the rice. described step A is specifically: the rice is washed successively with cold water and hot water, drained and put into a container, and hot water is added, and the hot water is water with a temperature of more than 90 ℃; 所述步骤C具体为:在步骤B得到的混合物中加入蒸/煮后得到的杂粮,补充热杂粮汤汁,翻搅均匀并将米铺平,米不超过容器边缘,充氮气,密封;所述热杂粮汤汁为温度为90℃以上的杂粮汤汁;The step C is specifically: adding the miscellaneous grains obtained after steaming/cooking to the mixture obtained in the step B, supplementing the hot miscellaneous grain soup, stirring evenly and spreading the rice, the rice does not exceed the edge of the container, fill with nitrogen, and seal; The hot miscellaneous grain soup is the miscellaneous grain soup with a temperature above 90°C; 所述步骤A中,加入热水后体系中米的原始重量与水的重量比为1:0.5~1:1;In the described step A, the weight ratio of the original weight of the rice to the water in the system after adding the hot water is 1:0.5~1:1; 所述步骤C中,补充热杂粮汤汁后体系中米和加入的杂粮原始重量和与水和杂粮汤汁重量和之比为1:1.1~1:1.5;In the step C, the ratio of the original weight of the rice and the added miscellaneous grains in the system to the weight sum of the water and the miscellaneous grain soup is 1:1.1 to 1:1.5 after supplementing the hot miscellaneous grain soup; 步骤C中所述的蒸/煮后得到的杂粮的制作方法为:将杂粮用水蒸/煮0.5-3h,过滤,弃滤液得到产物,煮杂粮时水需浸没杂粮;所述热杂粮汤汁的制作方法为:将杂粮与水以1:5-1:15的质量比混合煮0.5-3.0h后经过滤,弃滤渣得热杂粮汤汁;The preparation method of the miscellaneous grains obtained after the steaming/cooking described in the step C is as follows: the miscellaneous grains are steamed/boiled with water for 0.5-3h, filtered, and the filtrate is discarded to obtain the product, and the water needs to immerse the miscellaneous grains when cooking the miscellaneous grains; The preparation method is as follows: mixing miscellaneous grains and water at a mass ratio of 1:5-1:15, boiling for 0.5-3.0 hours, filtering, and discarding the filter residue to obtain hot miscellaneous grain soup; 所述步骤D中,灭菌压力上限为1.5~2.0MPa,灭菌温度为113~125℃,灭菌时间10~25min;In the step D, the upper limit of the sterilization pressure is 1.5~2.0MPa, the sterilization temperature is 113~125°C, and the sterilization time is 10~25min; 所述容器由PP-EVOH复合材料制成。The container is made of PP-EVOH composite material. 2.一种按照权利要求1所述保鲜杂粮饭的生产方法生产的保鲜杂粮饭。2. a kind of fresh-keeping miscellaneous grain rice produced according to the production method of the described fresh-keeping miscellaneous grain rice of claim 1.
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