CN106840676A - Shearing and tension and compression dual drive and the visual sliding bearing noise testing testing machine of film shape - Google Patents
Shearing and tension and compression dual drive and the visual sliding bearing noise testing testing machine of film shape Download PDFInfo
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Abstract
本发明涉及个一种剪切与拉压双驱动且膜形可视的滑动轴承噪声测量试验机,在轴与轴承间通过两个独立动力源产生振幅和频率可调的拉压运动,以及转速可调的剪切运动,来实现它们共同作用时的复杂载荷与速度谱下的滑动轴承润滑油膜现象;拉压和旋转传动机构分别带动主轴进行拉压和剪切运动;外置式测量光路机构可实现相关圆弧形可视区域内出现的油膜空穴图像和噪声、位移、拉压力与振动信息的同时采集测量;高精度可调驱动机构由钢丝牵引动支架,确保动支架的位置。本发明可模拟滑动轴承的油膜噪声实验,实现主轴和玻璃槽之间计入剪切的拉压运动,可测得不同拉压振幅、不同拉压频率、不同剪切速度、不同润滑油类型的计入剪切效应的拉压油膜噪声。
The invention relates to a sliding bearing noise measurement and testing machine with shear and tension-compression dual drives and a visible film shape. Two independent power sources generate tension-compression motion with adjustable amplitude and frequency between the shaft and the bearing, and the rotational speed Adjustable shearing motion to realize the lubricating oil film phenomenon of sliding bearings under the complex load and speed spectrum when they act together; the tension-compression and rotation transmission mechanisms drive the main shaft to perform tension-compression and shear motions respectively; the external measuring optical path mechanism can Realize the simultaneous acquisition and measurement of the oil film cavitation image and noise, displacement, tension pressure and vibration information in the relevant arc-shaped visible area; the high-precision adjustable drive mechanism is driven by a steel wire to drive the support to ensure the position of the movable support. The invention can simulate the oil film noise experiment of the sliding bearing, realize the tension-compression movement between the main shaft and the glass tank including the shearing, and can measure different tension-compression amplitudes, different tension-compression frequencies, different shear speeds, and different lubricating oil types. Tension and compression oil film noise including shear effects.
Description
技术领域technical field
本发明涉及一种剪切与拉压双驱动且膜形可视的滑动轴承噪声测量试验机,用于油膜中空穴的形成以及破裂产生噪声的测量。The invention relates to a sliding bearing noise measuring and testing machine with double drives of shearing and tension and compression and with visible film shape, which is used for the measurement of the formation of cavities in oil film and the noise generated by rupture.
背景技术Background technique
动载滑动轴承所承受的力是随时间变化的,滑动轴承中的油膜不仅受到拉压力,而且受到剪切力的作用。动载滑动轴承广泛应用于机械行业的各个领域,如燃气轮机、柴油机等。随着现代工业技术的高速发展,对动载滑动轴承油膜的要求也越来越高。由于综合考虑最小油膜厚度、所能承受的最大拉压力、空穴的动态变化等因素的油膜拉压理论已经成熟,并在向更加接近实际工况的方向发展。但是轴承在工作时由动载的作用,油膜在工作时会产生无规律的噪声,声音很大,令人困扰。为了能如实地探究油膜工作时的实际工况,提高轴承的性能、减小噪声的影响、解决工作人员的困扰,需要开展对油膜噪声测量的实验研究,以验证噪声产生的原因及油膜中空穴的动态变化,从而有助于加深对这一问题的认知和理解,正确分析其影响因素和润滑机理。The force borne by the dynamically loaded sliding bearing changes with time, and the oil film in the sliding bearing is not only subjected to tensile pressure, but also shear force. Dynamically loaded sliding bearings are widely used in various fields of the machinery industry, such as gas turbines, diesel engines, etc. With the rapid development of modern industrial technology, the requirements for the oil film of dynamic sliding bearings are getting higher and higher. The theory of oil film tension and pressure, which comprehensively considers the minimum oil film thickness, the maximum tensile pressure that can be tolerated, and the dynamic changes of cavitation, has matured and is developing closer to the actual working conditions. However, due to the action of dynamic load when the bearing is working, the oil film will produce irregular noise when it is working, which is very loud and disturbing. In order to truly explore the actual working conditions of the oil film, improve the performance of the bearing, reduce the impact of noise, and solve the troubles of the staff, it is necessary to carry out experimental research on the measurement of the oil film noise to verify the cause of the noise and the cavity in the oil film. The dynamic changes of this problem will help to deepen the cognition and understanding of this problem, and correctly analyze its influencing factors and lubrication mechanism.
剪切与拉压双驱动且膜形可视的滑动轴承噪声测量试验的关键是保证主轴和弧形玻璃槽两个轴线的相对位置关系。噪声是因为油膜在一定负压下生成空穴,进而空穴破裂产生的,同时为了使油膜厚度关于轴线对称,所以在试验中必须保证旋转主轴的轴线和弧形玻璃槽的轴线在同一平面上且这个轴线平面垂直于底面。同时为了能够采集油膜相关区域的空穴动态变化,也要保证反光玻璃的轴线位于上述的轴线平面上。目前对动载滑动油膜的压力分布和空穴的动态变化已经做了相当多的研究,而对空穴破裂产生噪声的研究很少,且仅停留在理论阶段,为了清楚的了解噪声产生的机理和油膜实际的工作状态,对计入剪切效应的拉压油膜噪音分析进行试验研究是很有必要的。The key to the noise measurement test of sliding bearings driven by both shear and tension and compression and whose film shape is visible is to ensure the relative positional relationship between the two axes of the main shaft and the arc-shaped glass tank. The noise is caused by the formation of cavities in the oil film under a certain negative pressure, and the rupture of the cavities. At the same time, in order to make the thickness of the oil film symmetrical about the axis, it must be ensured that the axis of the rotating spindle and the axis of the arc-shaped glass groove are on the same plane during the test. And this axis plane is perpendicular to the bottom surface. At the same time, in order to be able to collect the dynamic changes of the holes in the oil film related area, it is also necessary to ensure that the axis of the reflective glass is located on the above-mentioned axis plane. At present, quite a lot of research has been done on the pressure distribution of the dynamic load sliding oil film and the dynamic changes of the cavitation, but there are few researches on the noise generated by the cavitation rupture, and it only stays at the theoretical stage. In order to clearly understand the mechanism of noise generation According to the actual working state of the oil film, it is necessary to conduct experimental research on the noise analysis of the tension and compression oil film taking into account the shear effect.
发明内容Contents of the invention
本发明的目的是为了弥补目前对油膜空穴破裂产生噪声研究只考虑拉压效应而与实际工作情况有差别的不足,提供了一种剪切与拉压双驱动且膜形可视的滑动轴承噪声测量试验机,实现在不同工况条件下计入剪切效应的拉压油膜噪声的测量,其核心是实现在轴与轴承间产生振幅和频率可调的拉压运动和转速可调的剪切运动共同作用下的油膜复杂载荷与速度谱下的滑动轴承润滑油膜现象,并可同时采集相关圆弧形可视区域内出现的油膜空穴图像和噪声、位移、拉压力与振动信息。The purpose of the present invention is to make up for the current research on the noise caused by the cracking of oil film cavitation, which only considers the effect of tension and compression, which is different from the actual working situation. It provides a sliding bearing with dual drives of shearing and tension and compression, and the film shape is visible. The noise measurement testing machine realizes the measurement of the noise of tension and compression oil film under different working conditions including the shear effect. Under the complex load of oil film under the joint action of cutting motion and the phenomenon of lubricating oil film of sliding bearing under the velocity spectrum, it can simultaneously collect the oil film cavitation image and noise, displacement, tension pressure and vibration information that appear in the relevant arc-shaped visible area.
为了达到上述目的,本发明的构思是:In order to achieve the above object, design of the present invention is:
利用激振器机构实现上下的拉压运动,激振器连接过渡杆等机构带动动支架上下运动从而带动主轴进行上下的挤压运动;电机通过同步带带动主动轴旋转,主动轴通过轮胎联轴器与实验主轴相连从而使主轴进行旋转的剪切运动;为了主轴和弧形玻璃槽的位置关系,采用八根钢丝分上下两面牵引动支架,以保证主轴的轴线和弧形玻璃槽的轴线在同一平面上且这个轴线平面垂直于底面,同时也要保证反光镜的轴线在该平面上;为了观察计入剪切效应的拉压油膜的动态变化,底部使用喇叭状的弧形透明玻璃槽,使用高速CCD系统通过安放在反光玻璃正前方进行观察,得到全景深图片。The exciter mechanism is used to realize the up and down tension and compression movement. The exciter is connected to the transition rod and other mechanisms to drive the moving bracket to move up and down so as to drive the main shaft to perform up and down extrusion movement; the motor drives the driving shaft to rotate through the synchronous belt, and the driving shaft is coupled through the tire. The device is connected to the experimental main shaft so that the main shaft performs a shearing motion of rotation; for the positional relationship between the main shaft and the arc-shaped glass tank, eight steel wires are used to pull the support on the upper and lower sides to ensure that the axis of the main shaft and the axis of the arc-shaped glass tank are in the same position. On the same plane and this axis plane is perpendicular to the bottom surface. At the same time, it is also necessary to ensure that the axis of the reflector is on this plane; in order to observe the dynamic changes of the tension and pressure oil film taking into account the shear effect, a trumpet-shaped arc-shaped transparent glass groove is used at the bottom. Use a high-speed CCD system to obtain panoramic depth pictures by placing it directly in front of the reflective glass for observation.
根据上述发明构思,本发明采用如下技术方案:According to above-mentioned inventive conception, the present invention adopts following technical scheme:
一种剪切与拉压双驱动且膜形可视的滑动轴承噪声测量试验机,包括:底板、工作台、静支柱、支撑杆、上板、同步带、实验部分、高速CCD系统、动支架、拉压传动机构、旋转传动机构、高精度可调机构、外置式测量光路机构、电机移动机构;所述工作台放置在地面上,所述底板位于工作台上,四根静支柱通过螺栓连接在底板上,所述上板位于静支柱的上方,每两个静支柱之间通过螺纹连接固定所述支撑杆;所述动支架由钢丝牵引在静支柱上;所述实验部分位于在静支柱围成的空间的内部,实验部分的底部固定在底板上,顶部与动支架相连;所述高速CCD系统通过三脚架固定在地面上;所述旋转传动机构由螺纹连接于底板上,并与实验部分相连;所述拉压传动机构位于动支架的上方,中间通过上板支撑;所述高精度可调机构位于动支架和静支柱之间,分别通过螺纹及钢丝挂钩和动支架及静支柱连接;所述电机移动机构位于工作台底部,通过螺钉连接在工作台上;所述同步带位于电机移动机构和旋转传动机构之间,用于传递电机的旋转运动;所述外置式测量光路机构通过螺钉固定在底板上。A sliding bearing noise measurement and testing machine with dual drives of shear and tension and compression and with visible membrane shape, including: bottom plate, worktable, static pillar, support rod, upper plate, timing belt, experimental part, high-speed CCD system, moving support , tension and pressure transmission mechanism, rotation transmission mechanism, high-precision adjustable mechanism, external measuring optical path mechanism, and motor moving mechanism; the workbench is placed on the ground, the bottom plate is located on the workbench, and the four static pillars are connected by bolts On the bottom plate, the upper plate is positioned above the static pillars, and the support rods are fixed by screw connection between every two static pillars; the movable support is drawn on the static pillars by steel wires; Inside the enclosed space, the bottom of the experimental part is fixed on the base plate, and the top is connected with the moving bracket; the high-speed CCD system is fixed on the ground through a tripod; connected; the tension-compression transmission mechanism is located above the movable support, and is supported by an upper plate in the middle; the high-precision adjustable mechanism is located between the movable support and the static support, and is respectively connected with the dynamic support and the static support through threads and steel wire hooks; The motor moving mechanism is located at the bottom of the workbench, and is connected to the workbench by screws; the synchronous belt is located between the motor moving mechanism and the rotation transmission mechanism, and is used to transmit the rotational movement of the motor; the external measuring optical path mechanism is connected by screws fixed on the bottom plate.
所述高速CCD系统包括高速CCD、变焦镜头、冷光源、三脚架;所述三脚架位于地面上,用于支持高速CCD系统;所述高速CCD通过螺纹连接在三脚架顶部,并位于外置式测量光路机构的正前方;所述变焦镜头连接于高速CCD前方,冷光源通过螺钉固定在变焦镜头上。The high-speed CCD system includes a high-speed CCD, a zoom lens, a cold light source, and a tripod; the tripod is located on the ground and is used to support the high-speed CCD system; Directly in front; the zoom lens is connected to the front of the high-speed CCD, and the cold light source is fixed on the zoom lens by screws.
所述实验部分包括:主轴、轴套、一对轴套挡圈、挡油盖、一对位移传感器、弧形玻璃槽、油池支架后、油池支架前、一对角接触球轴承、动支架轴承端盖前、动支架轴承端盖后、唇形密封圈、油池法兰盘前、油池法兰盘后;所述油池支架后和所述油池支架前由螺钉固定在底板上;所述弧形玻璃槽位于油池支架后和油池支架前的上方,方便观察油膜的动态变化,弧形玻璃槽是用于盛放润滑油的;所述挡油盖扣在油池支架后和油池支架前的上方,通过螺钉连接固定,实验时防止润滑油飞溅;所述一对位移传感器通过螺纹连接固定在挡油盖顶部,用于测量拉压运动的振幅;所述主轴位于动支架下部,跟随动支架进行拉压运动;所述一对角接触球轴承位于主轴两端,固定在动支架轴承座和动支架前板内;所述动支架轴承端盖前通过螺纹固定在动支架前板上,所述动支架轴承端盖后通过螺钉固定在动支架轴承座上,通过调整垫片消除角接触球轴承的游隙;所述唇形密封圈位于动支架轴承端盖前内部,用于防止漏油;所述轴套通过锥度配合在主轴上,并保证轴套和主轴的同轴度;所述一对轴套挡圈通过螺纹连接固定在主轴上,对轴套进行轴向固定;所述油池法兰盘前和油池法兰盘后分别通过螺钉连接固定在架油池支架前和油池支架后上,目的是为了箍住橡胶;靠轴套对弧形玻璃槽的上下振动拉压形成拉压油膜;靠主轴的旋转实现对油膜的剪切效应。The experimental part includes: a main shaft, a shaft sleeve, a pair of shaft sleeve retaining rings, an oil retaining cover, a pair of displacement sensors, an arc-shaped glass groove, the back of the oil pool support, the front of the oil pool support, a pair of angular contact ball bearings, a dynamic The front of the bracket bearing end cover, the rear of the moving bracket bearing end cover, the lip seal, the front of the oil pool flange, and the rear of the oil pool flange; the rear of the oil pool bracket and the front of the oil pool bracket are fixed on the bottom plate by screws above; the arc-shaped glass tank is located behind the oil pool support and above the front of the oil pool support, which is convenient for observing the dynamic changes of the oil film. The arc-shaped glass tank is used to hold lubricating oil; The back of the bracket and the top of the front of the oil pool bracket are fixed by screw connections to prevent splashing of lubricating oil during the experiment; the pair of displacement sensors are fixed on the top of the oil retaining cap through threaded connections for measuring the amplitude of tension and compression movement; the main shaft It is located at the lower part of the moving bracket and follows the moving bracket for tension and compression movement; the pair of angular contact ball bearings are located at both ends of the main shaft and fixed in the bearing seat of the moving bracket and the front plate of the moving bracket; the front cover of the moving bracket bearing is fixed by threads On the front plate of the moving bracket, the bearing end cover of the moving bracket is fixed on the bearing seat of the moving bracket through screws, and the clearance of the angular contact ball bearing is eliminated by adjusting the gasket; the lip seal ring is located on the bearing end cover of the moving bracket The front interior is used to prevent oil leakage; the bushing is fitted on the main shaft through a taper to ensure the coaxiality of the bushing and the main shaft; the pair of retaining rings of the bushing are fixed on the main shaft through threaded connection, and the bushing Axially fixed; the front of the oil pool flange and the rear of the oil pool flange are respectively fixed on the front of the frame oil pool bracket and the rear of the oil pool bracket through screw connections, the purpose is to hoop the rubber; rely on the shaft sleeve to align the arc The up and down vibration and tension of the shaped glass tank form the tension and pressure oil film; the shearing effect on the oil film is realized by the rotation of the main shaft.
所述动支架包括:动支架后板、动支架前板、动支架轴承座、一对动支架法兰盘、八个钢丝挂钩、动支架盖板、一对动支架连接板;钢丝挂钩通过螺钉对称连接在动支架后板和动支架前板上,并与钢丝相连;所述动支架连接板位于动支架后板和动支架前板之间,通过销钉进行定位,通过螺钉与动支架后板和动支架前板连接;所述动支架后板和动支架前板通过钢丝挂钩与八根钢丝相连,并通过钢丝承担其重量;所述动支架轴承座通过螺钉连接在动支架后板上,并通过销钉进行定位;所述一对动支架法兰盘位于动支架下部,通过螺钉连接对称安装在动支架轴承座和动支架前板上,起到箍住橡胶的作用;所述动支架盖板位于动支架最上端,通过螺纹连接于动支架后板、动支架前板、动支架连接板,并通过中间的螺纹与拉压传动机构相连,带动动支架机构进行拉压运动。The moving bracket includes: the rear plate of the moving bracket, the front plate of the moving bracket, the bearing seat of the moving bracket, a pair of flanges of the moving bracket, eight steel wire hooks, a cover plate of the moving bracket, and a pair of connecting plates of the moving bracket; Symmetrically connected to the rear plate of the movable support and the front plate of the movable support, and connected to the steel wire; the connecting plate of the movable support is located between the rear plate of the movable support and the front plate of the movable support, and is positioned by pins, and connected to the rear plate of the movable support by screws It is connected with the front plate of the movable support; the rear plate of the movable support and the front plate of the movable support are connected with eight steel wires through steel wire hooks, and the weight is borne by the steel wires; the bearing seat of the movable support is connected to the rear plate of the movable support by screws, and positioning by pins; the pair of moving bracket flanges are located at the lower part of the moving bracket, and are symmetrically installed on the bearing seat of the moving bracket and the front plate of the moving bracket through screw connections to play the role of hooping the rubber; the moving bracket cover The plate is located at the uppermost end of the movable support, and is connected to the rear plate of the movable support, the front plate of the movable support, and the connecting plate of the movable support through threads, and is connected with the tension-compression transmission mechanism through the thread in the middle, so as to drive the dynamic support mechanism to carry out the tension-compression movement.
所述拉压传动机构包括:激振器、激振器座、连接杆、拉压传感器、过渡杆、调整螺母;所述激振器座放置于上板上,并通过螺钉固定;所述激振器位于激振器座上,通过螺钉连接激振器座,并能在一定的输入信号下进行上下拉压运动,改变输入信号的频率从而改变拉压运动的频率,调节功率放大倍数改变拉压运动的振幅;所述连接杆上部通过螺纹连接激振器;所述拉压传感器上部通过螺纹与连接杆的底部连接;所述过渡杆上部通过螺纹与拉压传感器的底部连接;所述调整螺母上部通过螺纹与过渡杆的底部连接,其底部与动支架机构相连,同时调整螺母上下螺纹的旋向不同,从而做到动支架高度的连续可调;通过连接杆、拉压传感器、过渡杆、调整螺母之间的刚性连接,将激振器的上下往复运动一步步传给动支架,实现拉压运动的频率和振幅的连续可调。The tension-compression transmission mechanism includes: an exciter, an exciter seat, a connecting rod, a tension-compression sensor, a transition rod, and an adjustment nut; the exciter seat is placed on the upper plate and fixed by screws; the exciter The vibrator is located on the exciter seat, connected to the exciter seat by screws, and can perform up and down pull-down movement under a certain input signal, change the frequency of the input signal to change the frequency of the pull-press movement, and adjust the power magnification to change the pull-down movement. The amplitude of the pressure movement; the upper part of the connecting rod is connected to the vibrator by threads; the upper part of the tension-compression sensor is connected to the bottom of the connecting rod by threads; the upper part of the transition rod is connected to the bottom of the tension-compression sensor by threads; the adjustment The upper part of the nut is connected to the bottom of the transition rod through threads, and the bottom is connected to the moving bracket mechanism. At the same time, the upper and lower threads of the nut are adjusted in different directions, so that the height of the moving bracket can be continuously adjusted; through the connecting rod, tension and pressure sensor, transition rod 1. Adjust the rigid connection between the nuts, transmit the up and down reciprocating motion of the exciter to the moving bracket step by step, and realize the continuous adjustment of the frequency and amplitude of the tension and compression motion.
所述旋转传动机构包括:主动轴、轮胎联轴器、一对角接触球轴承、主动轴轴承座、一对主动轴轴承端盖、大带轮;所述轮胎联轴器一端与实验主轴通过键连接,另一端与主动轴相连;所述角接触球轴承位于主轴两端,并固定在主动轴轴承座内;所述主动轴轴承座通过螺栓连接底板上;所述一对主动轴轴承端盖通过螺钉对称连接位于主动轴轴承座两侧,通过在端盖和轴承外圈添加调整垫片消除角接触球轴承的游隙;所述大带轮通过键与主动轴的另一端相连,带动旋转传动机构的旋转运动。The rotary transmission mechanism includes: a driving shaft, a tire coupling, a pair of angular contact ball bearings, a driving shaft bearing seat, a pair of driving shaft bearing end covers, and a large pulley; one end of the tire coupling passes through the experimental main shaft The other end is connected with the drive shaft; the angular contact ball bearings are located at both ends of the main shaft and fixed in the drive shaft bearing seat; the drive shaft bearing seat is connected to the bottom plate by bolts; the pair of drive shaft bearing ends The cover is symmetrically connected by screws and located on both sides of the bearing seat of the driving shaft, and the clearance of the angular contact ball bearing is eliminated by adding an adjusting gasket to the end cover and the outer ring of the bearing; the large pulley is connected with the other end of the driving shaft through a key to drive The rotary motion of a rotary drive mechanism.
所述高精度可调机构包括:钢丝、钢丝旋钮、钢丝拉杆;所述钢丝拉杆插在静支柱对应的腰型孔内,能够前后移动一定的距离;所述钢丝一端与钢丝挂钩相连,另一端与钢丝拉杆相连;所述钢丝旋钮通过螺纹连接到钢丝拉杆上,旋转钢丝旋钮通过松紧钢丝牵引动支架从而微调动支架的位置。The high-precision adjustable mechanism includes: a steel wire, a steel wire knob, and a steel wire pull rod; the steel wire pull rod is inserted into the waist-shaped hole corresponding to the static support, and can move forward and backward for a certain distance; one end of the steel wire is connected to the steel wire hook, and the other end It is connected with the steel wire pull rod; the steel wire knob is threadedly connected to the steel wire pull rod, and the rotating steel wire knob pulls the bracket through the elastic steel wire to fine-tune the position of the bracket.
所述外置式测量光路实现油膜各点到高速CCD的距离相等,实现了全景深,包括:反光玻璃、反光玻璃支架;所述反光玻璃支架通过螺纹连接与底板上;所述反光玻璃由反光玻璃支架支撑,呈45o角的开角;所述高速CCD位于反光玻璃开口面的正前方,冷光源照射出来的光平行照射到反光玻璃上,反光玻璃将光沿垂直向上反射,反射到弧形玻璃槽上,于此相反,弧形玻璃槽上的成像沿反方向反射到高速CCD系统;通过张角为45°的反光玻璃,使油膜相关区域各点到反光玻璃的距离与反射后到高速CCD的距离之和相等,实现了油膜相关区域各点到高速CCD的距离相等,呈现出清晰的全景深图像。The external measurement optical path realizes the equal distance from each point of the oil film to the high-speed CCD, and realizes the depth of field, including: reflective glass, reflective glass bracket; the reflective glass bracket is connected to the base plate through threads; Supported by a bracket, it has an opening angle of 45 ° ; the high-speed CCD is located directly in front of the opening of the reflective glass, and the light from the cold light source is irradiated parallel to the reflective glass, and the reflective glass reflects the light vertically upwards to an arc On the glass tank, on the contrary, the image on the curved glass tank is reflected to the high-speed CCD system in the opposite direction; through the reflective glass with an opening angle of 45°, the distance from each point in the oil film related area to the reflective glass is the same as the distance to the high-speed CCD system after reflection. The sum of the distances of the CCDs is equal, so that the distances from each point in the oil film related area to the high-speed CCD are equal, and a clear panoramic depth image is presented.
所述电机移动机构能够实现对同步带的定期张紧,机构包括:电机移动平台,小带轮,电机;所述电机移到平台通过螺纹连接在工作台底部;所述电机通过螺纹连接电机移动平台上,同时通过调整电机左侧的螺钉使电机横向移动,起到张紧同步带的作用;所述小带轮通过键与电机输出轴相连,通过同步带带动大带轮的旋转运动,实现旋转运动的单独可控。The motor moving mechanism can realize the regular tensioning of the synchronous belt, and the mechanism includes: a motor moving platform, a small pulley, and a motor; the motor moves to the platform and is connected to the bottom of the workbench through threads; the motor moves through a threaded connection to the motor On the platform, at the same time, adjust the screw on the left side of the motor to make the motor move laterally to play the role of tensioning the synchronous belt; the small pulley is connected to the output shaft of the motor through a key, and the synchronous belt drives the rotation of the large pulley to realize Individual controllability of swivel movement.
本发明与现有技术比较,具有显而易见的实质性特点和优点:Compared with the prior art, the present invention has obvious substantive features and advantages:
本发明可模拟动载滑动轴承油膜实验,实验的轴承直径间隙为0.15mm,主轴在进行拉压运动时,能同时进行转速可调的剪切运动,且两种运动相互独立。通过激振器信号的输入功率,可实现0-1mm振幅的连续调节,通过改变激振器的输入信号频率,实现拉压运动在任何频率下进行,通过改变电机的转速,可实现剪切运动在0-700转/分钟下进行,利用高速CCD系统对剪切与拉压双驱动的油膜进行实时拍摄,可以看到计入剪切的拉压油膜内空穴的产生、聚集、破裂的动态过程,同时利用计算机同步触发,使图像能与同一时刻传感器信号对应;可实现主轴和玻璃槽之间计入剪切的拉压运动,可测得不同拉压振幅、不同拉压频率、不同剪切速度、不同润滑油类型(分别模拟了滑动轴承的最小油膜厚度、主轴动载频率、主轴旋转速度、润滑油类型)的计入剪切效应的拉压油膜噪声,容易对其实时控制,增加了测量的可靠性。The invention can simulate the oil film experiment of the dynamic load sliding bearing. The diameter clearance of the bearing in the experiment is 0.15mm. When the main shaft performs the tension and compression movement, it can simultaneously perform the shearing movement with adjustable speed, and the two movements are independent of each other. Through the input power of the exciter signal, the continuous adjustment of the amplitude of 0-1mm can be realized. By changing the frequency of the input signal of the exciter, the tension and compression movement can be carried out at any frequency. By changing the speed of the motor, the shearing movement can be realized. It is carried out at 0-700 rpm, and the high-speed CCD system is used to take real-time pictures of the oil film driven by both shear and tension and compression, and you can see the dynamics of the generation, accumulation, and rupture of holes in the tension and compression oil film that includes shear At the same time, the computer is used to trigger synchronously, so that the image can correspond to the sensor signal at the same time; the tension and compression movement between the spindle and the glass tank can be realized, and different tension and compression amplitudes, different tension and compression frequencies, and different shear can be measured. Shearing speed, different lubricating oil types (respectively simulating the minimum oil film thickness of the sliding bearing, the dynamic load frequency of the main shaft, the main shaft rotation speed, and the lubricating oil type) include the tension and compression oil film noise of the shear effect, which is easy to control in real time and increase the reliability of the measurement.
形成拉压油膜的关键是保证主轴和弧形玻璃槽的位置关系,即主轴的轴线和弧形玻璃槽的轴线在同一平面上且这个轴线平面垂直于底面,同时也要保证反光玻璃的轴线位于上述的轴线平面上,为了达到此目的,动支架通过钢丝牵引确保位置关系,钢丝分为上下两层,每层有等间距的四根牵引,通过调节钢丝的长度来调节动支架的位置,确保动支架在正确的位置和保证主轴和弧形玻璃槽的位置关系。The key to forming the tension and pressure oil film is to ensure the positional relationship between the main shaft and the arc-shaped glass tank, that is, the axis of the main shaft and the axis of the arc-shaped glass tank are on the same plane and the axis plane is perpendicular to the bottom surface. At the same time, it is necessary to ensure that the axis of the reflective glass is located On the above-mentioned axis plane, in order to achieve this purpose, the movable support is drawn by steel wires to ensure the positional relationship. The steel wires are divided into upper and lower layers, and each layer has four traction pieces at equal intervals. Make sure that the movable bracket is in the correct position and ensure the positional relationship between the main shaft and the curved glass trough.
为了实现图像采集图像的全景深,保证主轴实验部分各处图像清晰可见,不会出现虚化现象,设计了专门的反光玻璃,采用45°开口的喇叭状反光镜,使油膜的关键实验部分各点经过反光玻璃反射后的距离一致,解决了全景深的问题,同时实现了100°的大视角。In order to realize the panoramic depth of the image acquisition image and ensure that the images in the experimental part of the main shaft are clearly visible without blurring, a special reflective glass is designed, and a trumpet-shaped reflector with a 45° opening is used to make the key experimental part of the oil film separate from each other. The distances of the points after being reflected by the reflective glass are the same, which solves the problem of the depth of view and realizes a large viewing angle of 100° at the same time.
附图说明Description of drawings
图1为本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.
图2为本发明中实验部分的结构剖视图。Fig. 2 is a structural sectional view of the experimental part in the present invention.
图3为本发明中动支架的结构示意图。Fig. 3 is a schematic structural view of the moving bracket of the present invention.
图4为本发明中电机移动机构的结构剖面图。Fig. 4 is a structural sectional view of the motor moving mechanism in the present invention.
具体实施方式detailed description
本发明的实施例结合附图详述如下:Embodiments of the present invention are described in detail as follows in conjunction with accompanying drawings:
如图1所示,一种剪切与拉压双驱动且膜形可视的滑动轴承噪声测量试验机,包括:底板6、工作台4、静支柱9、支撑杆8、上板10、同步带5、实验部分、高速CCD系统、动支架、拉压传动机构、旋转传动机构、高精度可调机构、外置式测量光路机构、电机移动机构;所述工作台4放置在地面上,所述底板6位于工作台4上,四根静支柱9通过螺栓连接在底板6上,所述上板10位于静支柱9的上方,每两个静支柱9之间通过螺纹连接固定所述支撑杆8;所述动支架由钢丝43牵引在静支柱9上;所述实验部分位于在静支柱9围成的空间的内部,实验部分的底部固定在底板6上,顶部与动支架相连;所述高速CCD系统通过三脚架20固定在地面上;所述旋转传动机构由螺纹连接于底板6上,并与实验部分相连;所述拉压传动机构位于动支架的上方,中间通过上板10支撑;所述高精度可调机构位于动支架和静支柱9之间,分别通过螺纹及钢丝挂钩和动支架及静支柱9连接;所述电机移动机构位于工作台4底部,通过螺钉连接在工作台4上;所述同步带5位于电机移动机构和旋转传动机构之间,用于传递电机3的旋转运动;所述外置式测量光路机构通过螺钉固定在底板6上。As shown in Figure 1, a sliding bearing noise measurement and testing machine with shear and tension-compression dual drives and a visible film shape includes: a bottom plate 6, a workbench 4, a static support 9, a support rod 8, an upper plate 10, a synchronous Belt 5, experimental part, high-speed CCD system, movable support, tension and pressure transmission mechanism, rotation transmission mechanism, high-precision adjustable mechanism, external measuring optical path mechanism, motor moving mechanism; the workbench 4 is placed on the ground, and the The base plate 6 is located on the workbench 4, and four static pillars 9 are connected to the base plate 6 by bolts, the upper plate 10 is located above the static pillars 9, and the support rods 8 are fixed by screw connection between every two static pillars 9 The moving support is drawn on the static support 9 by the steel wire 43; the experimental part is located in the space enclosed by the static support 9, the bottom of the experimental part is fixed on the base plate 6, and the top is connected with the moving support; the high-speed The CCD system is fixed on the ground by a tripod 20; the rotating transmission mechanism is screwed on the base plate 6 and is connected to the experimental part; the tension and compression transmission mechanism is located above the movable support, and is supported by an upper plate 10 in the middle; The high-precision adjustable mechanism is located between the moving support and the static support 9, and is respectively connected with the moving support and the static support 9 through threads and steel wire hooks; the motor moving mechanism is located at the bottom of the workbench 4 and is connected to the workbench 4 by screws; The synchronous belt 5 is located between the motor moving mechanism and the rotating transmission mechanism, and is used to transmit the rotational motion of the motor 3; the external measuring optical path mechanism is fixed on the bottom plate 6 by screws.
如图1所示,所述高速CCD系统包括高速CCD19、变焦镜头18、冷光源17、三脚架20;所述三脚架20位于地面上,用于支持高速CCD系统;所述高速CCD19通过螺纹连接在三脚架20顶部,并位于外置式测量光路机构的正前方;所述变焦镜头18连接于高速CCD19前方,冷光源17通过螺钉固定在变焦镜头18上。As shown in Figure 1, described high-speed CCD system comprises high-speed CCD19, zoom lens 18, cold light source 17, tripod 20; Described tripod 20 is positioned on the ground, is used to support high-speed CCD system; Described high-speed CCD19 is connected on tripod by screw thread 20 top, and is positioned at the direct front of external measuring light path mechanism; Described zoom lens 18 is connected in front of high-speed CCD19, and cold light source 17 is fixed on the zoom lens 18 by screw.
如图2所示,所述实验部分包括:主轴24、轴套29、一对轴套挡圈25、挡油盖37、一对位移传感器36、弧形玻璃槽23、油池支架后21、油池支架前22、一对角接触球轴承40、动支架轴承端盖前41、动支架轴承端盖后47、唇形密封圈42、油池法兰盘前39、油池法兰盘后28;所述油池支架后21和所述油池支架前22由螺钉固定在底板6上;所述弧形玻璃槽23位于油池支架后21和油池支架前22的上方,方便观察油膜的动态变化,弧形玻璃槽23是用于盛放润滑油的;所述挡油盖37扣在油池支架后21和油池支架前22的上方,通过螺钉连接固定,实验时防止润滑油飞溅;所述一对位移传感器36通过螺纹连接固定在挡油盖37顶部,用于测量拉压运动的振幅;所述主轴24位于动支架下部,跟随动支架进行拉压运动;所述一对角接触球轴承40位于主轴24两端,固定在动支架轴承座48和动支架前板38内;所述动支架轴承端盖前41通过螺纹固定在动支架前板38上,所述动支架轴承端盖后47通过螺钉固定在动支架轴承座48上,通过调整垫片消除角接触球轴承40的游隙;所述唇形密封圈42位于动支架轴承端盖前41内部,用于防止漏油;所述轴套29通过锥度配合在主轴24上,并保证轴套29和主轴24的同轴度;所述一对轴套挡圈25通过螺纹连接固定在主轴24上,对轴套29进行轴向固定;所述油池法兰盘前39和油池法兰盘后28分别通过螺钉连接固定在架油池支架前22和油池支架后21上,目的是为了箍住橡胶27;靠轴套29对弧形玻璃槽23的上下振动拉压形成拉压油膜;靠主轴24的旋转实现对油膜的剪切效应。As shown in Figure 2, the experimental part includes: a main shaft 24, a shaft sleeve 29, a pair of shaft sleeve retaining rings 25, an oil retaining cap 37, a pair of displacement sensors 36, an arc-shaped glass groove 23, an oil pool support rear 21, Front 22 of oil sump support, pair of angular contact ball bearings 40, front of movable support bearing end cover 41, rear of movable support bearing end cover 47, lip seal ring 42, front of oil sump flange 39, rear of oil sump flange 28; the rear 21 of the oil sump support and the front 22 of the oil sump support are fixed on the bottom plate 6 by screws; the arc-shaped glass groove 23 is located above the rear 21 of the oil sump support and the front 22 of the oil sump support, which is convenient for observing the oil film The arc-shaped glass tank 23 is used to hold the lubricating oil; the oil retaining cover 37 is buckled on the top of the rear 21 of the oil sump support and the front 22 of the oil sump support, and is fixed by screw connection to prevent the lubricating oil during the experiment. Splash; the pair of displacement sensors 36 are fixed on the top of the oil deflector cap 37 through threaded connections, and are used to measure the amplitude of the tension-compression movement; the main shaft 24 is located at the bottom of the movable bracket, and follows the dynamic bracket to perform tension-compression movement; the pair of Angular contact ball bearings 40 are located at the two ends of the main shaft 24, and are fixed in the moving bracket bearing seat 48 and the moving bracket front plate 38; the front 41 of the moving bracket bearing end cover is fixed on the moving bracket front plate 38 by threads, and the moving bracket The back 47 of the bearing end cover is fixed on the bearing seat 48 of the moving bracket by screws, and the clearance of the angular contact ball bearing 40 is eliminated by adjusting the gasket; the lip seal 42 is located inside the front 41 of the bearing end cover of the moving bracket to prevent oil leakage; the shaft sleeve 29 is fitted on the main shaft 24 through a taper, and the coaxiality of the shaft sleeve 29 and the main shaft 24 is ensured; the pair of shaft sleeve retaining rings 25 are fixed on the main shaft 24 through threaded connection, and the shaft sleeve 29 for axial fixing; the front 39 of the oil sump flange and the rear 28 of the oil sump flange are respectively fixed on the front 22 of the frame oil sump support and the rear 21 of the oil sump support through screw connection, the purpose is to hoop the rubber 27 ; Rely on the shaft sleeve 29 to vibrate up and down the arc-shaped glass tank 23 to form a tension and pressure oil film; rely on the rotation of the main shaft 24 to realize the shearing effect on the oil film.
如图1和图2所示,所述动支架包括:动支架后板30、动支架前板38、动支架轴承座48、一对动支架法兰盘26、八个钢丝挂钩50、动支架盖板31、一对动支架连接板49;钢丝挂钩50通过螺钉对称连接在动支架后板30和动支架前板38上,并与钢丝43相连;所述动支架连接板49位于动支架后板30和动支架前板38之间,通过销钉进行定位,通过螺钉与动支架后板30和动支架前板38连接;所述动支架后板30和动支架前板38通过钢丝挂钩50与八根钢丝43相连,并通过钢丝43承担其重量;所述动支架轴承座48通过螺钉连接在动支架后板30上,并通过销钉进行定位;所述一对动支架法兰盘26位于动支架下部,通过螺钉连接对称安装在动支架轴承座48和动支架前板38上,起到箍住橡胶27的作用;所述动支架盖板31位于动支架最上端,通过螺纹连接于动支架后板30、动支架前板38、动支架连接板49,并通过中间的螺纹与拉压传动机构相连,带动动支架机构进行拉压运动。As shown in Fig. 1 and Fig. 2, described moving bracket comprises: moving bracket rear plate 30, moving bracket front plate 38, moving bracket bearing seat 48, a pair of moving bracket flanges 26, eight steel wire hooks 50, moving bracket Cover plate 31, a pair of moving bracket connecting plates 49; steel wire hooks 50 are symmetrically connected on the moving bracket rear plate 30 and the moving bracket front plate 38 by screws, and are connected with steel wires 43; the moving bracket connecting plate 49 is located behind the moving bracket Between the plate 30 and the front plate 38 of the moving bracket, positioning is carried out by a pin, and the rear plate 30 of the moving bracket and the front plate 38 of the moving bracket are connected by screws; Eight steel wires 43 are connected, and bear its weight by steel wire 43; Described movable support bearing seat 48 is connected on the movable support rear plate 30 by screw, and is positioned by pin; Said pair of movable support flange 26 is positioned at The lower part of the bracket is symmetrically installed on the bearing seat 48 of the moving bracket and the front plate 38 of the moving bracket through screw connections, and plays the role of hooping the rubber 27; Rear plate 30, movable support front plate 38, movable support connecting plate 49 are connected to each other with tension-compression transmission mechanism through the thread in the middle, and drive dynamic support mechanism to carry out tension-compression movement.
如图1和图2所示,所述拉压传动机构包括:激振器12、激振器座11、连接杆33、拉压传感器34、过渡杆35、调整螺母32;所述激振器座11放置于上板10上,并通过螺钉固定;所述激振器12位于激振器座11上,通过螺钉连接激振器座11,并能在一定的输入信号下进行上下拉压运动,改变输入信号的频率从而改变拉压运动的频率,调节功率放大倍数改变拉压运动的振幅;所述连接杆33上部通过螺纹连接激振器12;所述拉压传感器34上部通过螺纹与连接杆33的底部连接;所述过渡杆35上部通过螺纹与拉压传感器34的底部连接;所述调整螺母32上部通过螺纹与过渡杆35的底部连接,其底部与动支架机构相连,同时调整螺母32上下螺纹的旋向不同,从而做到动支架高度的连续可调;通过连接杆33、拉压传感器34、过渡杆35、调整螺母32之间的刚性连接,将激振器12的上下往复运动一步步传给动支架,实现拉压运动的频率和振幅的连续可调。As shown in Figures 1 and 2, the tension-compression transmission mechanism includes: a vibrator 12, a vibrator seat 11, a connecting rod 33, a tension-compression sensor 34, a transition rod 35, and an adjustment nut 32; the vibrator The seat 11 is placed on the upper plate 10 and fixed by screws; the exciter 12 is located on the exciter seat 11, connected to the exciter seat 11 by screws, and can perform up and down pull-down movement under a certain input signal , change the frequency of the input signal to change the frequency of the tension-compression movement, adjust the power magnification to change the amplitude of the tension-compression movement; the upper part of the connecting rod 33 is threaded to the vibrator 12; the upper part of the tension-compression sensor 34 is connected to the The bottom of the rod 33 is connected; the top of the transition rod 35 is connected with the bottom of the tension and pressure sensor 34 through threads; the top of the adjustment nut 32 is connected with the bottom of the transition rod 35 through threads, and its bottom is connected with the movable support mechanism. The upper and lower threads of 32 have different rotation directions, so that the height of the movable support can be continuously adjusted; through the rigid connection between the connecting rod 33, the tension and pressure sensor 34, the transition rod 35, and the adjustment nut 32, the up and down reciprocation of the exciter 12 The movement is transmitted step by step to the moving bracket, realizing the continuous adjustment of the frequency and amplitude of the tension and compression movement.
如图1和图2所示,所述旋转传动机构包括:主动轴51、轮胎联轴器44、一对角接触球轴承40、主动轴轴承座45、一对主动轴轴承端盖46、大带轮7;所述轮胎联轴器44一端与实验主轴24通过键连接,另一端与主动轴51相连;所述角接触球轴承40位于主轴24两端,并固定在主动轴轴承座45内;所述主动轴轴承座45通过螺栓连接底板6上;所述一对主动轴轴承端盖46通过螺钉对称连接位于主动轴轴承座45两侧,通过在端盖和轴承外圈添加调整垫片消除角接触球轴承40的游隙;所述大带轮7通过键与主动轴51的另一端相连,带动旋转传动机构的旋转运动。As shown in Figures 1 and 2, the rotary transmission mechanism includes: a driving shaft 51, a tire coupling 44, a pair of angular contact ball bearings 40, a driving shaft bearing seat 45, a pair of driving shaft bearing end covers 46, a large Pulley 7; one end of the tire coupling 44 is connected to the experimental main shaft 24 by a key, and the other end is connected to the driving shaft 51; the angular contact ball bearings 40 are located at both ends of the main shaft 24 and are fixed in the driving shaft bearing seat 45 The drive shaft bearing seat 45 is connected to the bottom plate 6 by bolts; the pair of drive shaft bearing end caps 46 are symmetrically connected by screws and located on both sides of the drive shaft bearing seat 45, and adjusting gaskets are added to the end cap and the outer ring of the bearing The clearance of the angular contact ball bearing 40 is eliminated; the large pulley 7 is connected with the other end of the driving shaft 51 through a key, and drives the rotary motion of the rotary transmission mechanism.
如图1、图2和图3所示,所述高精度可调机构包括:钢丝43、钢丝旋钮13、钢丝拉杆14;所述钢丝拉杆14插在静支柱9对应的腰型孔内,能够前后移动一定的距离;所述钢丝43一端与钢丝挂钩50相连,另一端与钢丝拉杆14相连;所述钢丝旋钮13通过螺纹连接到钢丝拉杆上,旋转钢丝旋钮13通过松紧钢丝43牵引动支架从而微调动支架的位置。As shown in Figure 1, Figure 2 and Figure 3, the high-precision adjustable mechanism includes: steel wire 43, steel wire knob 13, steel wire pull rod 14; the steel wire pull rod 14 is inserted in the waist-shaped hole corresponding to the static support 9, and can Move a certain distance back and forth; one end of the steel wire 43 is connected to the steel wire hook 50, and the other end is connected to the steel wire pull rod 14; the steel wire knob 13 is threadedly connected to the steel wire pull rod, and the rotating steel wire knob 13 is pulled by the elastic steel wire 43 to drive the support so that Fine-tune the position of the stand.
如图1和图2所示,所述外置式测量光路实现油膜各点到高速CCD的距离相等,实现了全景深,包括:反光玻璃15、反光玻璃支架16;所述反光玻璃支架16通过螺纹连接与底板6上;所述反光玻璃15由反光玻璃支架16支撑,呈45o角的开角;所述高速CCD位于反光玻璃15开口面的正前方,冷光源17照射出来的光平行照射到反光玻璃15上,反光玻璃15将光沿垂直向上反射,反射到弧形玻璃槽23上,于此相反,弧形玻璃槽23上的成像沿反方向反射到高速CCD系统;通过张角为45°的反光玻璃15,使油膜相关区域各点到反光玻璃15的距离与反射后到高速CCD19的距离之和相等,实现了油膜相关区域各点到高速CCD19的距离相等,呈现出清晰的全景深图像。As shown in Fig. 1 and Fig. 2, described external measuring optical path realizes that the distances from each point of the oil film to the high-speed CCD are equal, and realizes the depth of field, including: reflective glass 15, reflective glass support 16; Connected to the bottom plate 6; the reflective glass 15 is supported by the reflective glass bracket 16, and has an opening angle of 45 ° ; the high-speed CCD is located directly in front of the opening surface of the reflective glass 15, and the light irradiated by the cold light source 17 is irradiated in parallel to the On the reflective glass 15, the reflective glass 15 reflects the light vertically upwards and is reflected onto the curved glass groove 23. On the contrary, the imaging on the curved glass groove 23 is reflected to the high-speed CCD system along the opposite direction; the opening angle is 45° The reflective glass 15 of ° makes the distance from each point in the oil film related area to the reflective glass 15 equal to the sum of the distances to the high-speed CCD 19 after reflection, realizing the equal distance from each point in the oil film related area to the high-speed CCD 19, and presenting a clear panoramic depth image.
如图1和图4所示,所述电机移动机构能够实现对同步带的定期张紧,机构包括:电机移动平台1,小带轮2,电机3;所述电机移到平台2通过螺纹连接在工作台4底部;所述电机3通过螺纹连接电机移动平台1上,同时通过调整电机3左侧的螺钉使电机横向移动,起到张紧同步带5的作用;所述小带轮2通过键与电机3输出轴相连,通过同步带5带动大带轮7的旋转运动,实现旋转运动的单独可控。As shown in Figures 1 and 4, the motor moving mechanism can realize regular tensioning of the synchronous belt, and the mechanism includes: a motor moving platform 1, a small pulley 2, and a motor 3; the motor moves to the platform 2 through threaded connection At the bottom of the workbench 4; the motor 3 is screwed to the motor moving platform 1, and the motor is moved laterally by adjusting the screw on the left side of the motor 3 to play the role of tensioning the synchronous belt 5; the small pulley 2 passes through The key is connected with the output shaft of the motor 3, and the rotary motion of the large pulley 7 is driven by the synchronous belt 5 to realize the independent controllability of the rotary motion.
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