CN106943895B - A kind of the flexible bionic bilayer polymer film and preparation method and application of acetone stimuli responsive - Google Patents
A kind of the flexible bionic bilayer polymer film and preparation method and application of acetone stimuli responsive Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及仿生材料技术领域,尤其涉及一种丙酮刺激响应的柔性仿生双层高分子薄膜及制备方法和应用。The invention relates to the technical field of biomimetic materials, in particular to a flexible biomimetic double-layer polymer film responsive to acetone stimulation, and a preparation method and application thereof.
背景技术Background technique
随着对自然生物结构越来越深刻的了解与认识,利用物理及化学合成技巧模拟生物结构的技术也慢慢趋于成熟,大大推动了仿生材料的发展。通过仿生材料研发的器件在工业,电子,军事等领域也得到了很好的应用。尤其是仿生软材料,其未来的应用价值将更加巨大,如柔性电子工业方面。通过模拟生物结构衍生规律制备出新型智能柔性仿生材料,不但从结构上实现仿生性能,并可以通过外界的刺激实现对材料仿生行为的操控,从而及大地拓展了材料的应用领域。With the deepening of understanding and understanding of natural biological structures, the technology of simulating biological structures using physical and chemical synthesis techniques has gradually matured, which has greatly promoted the development of biomimetic materials. Devices developed through biomimetic materials have also been well used in industry, electronics, military and other fields. In particular, bionic soft materials will have even greater application value in the future, such as in the flexible electronics industry. A new type of intelligent flexible biomimetic material is prepared by simulating the derivation law of biological structure, which not only realizes the biomimetic performance from the structure, but also realizes the manipulation of the biomimetic behavior of the material through external stimuli, thus greatly expanding the application field of the material.
目前丙酮敏感的薄膜材料大多数是由无机材料制备而成,如:ZnFe2O4和LaFeO3基于的薄膜(天津大学,2004);ZrO2ZnO半导体材基于的薄膜(传感技术学报,1990(3):59-62); ZnO薄膜(电子元件与材料, 2007,26(5):46-48); SnO2薄膜(Sensor & ActuatorsB Chemical, 2006, 115(1):460-464)等。无机材料制备的丙酮敏感薄膜往往柔韧性差,不适合重复利用,导致其应用范围狭窄,应用寿命缩短。At present, most of the acetone-sensitive thin film materials are prepared from inorganic materials, such as: ZnFe 2 O 4 and LaFeO 3 based thin films (Tianjin University, 2004); ZrO 2 ZnO semiconductor materials based thin films (Journal of Sensing Technology, 1990 (3): 59-62); ZnO thin film (Electronic Components and Materials, 2007, 26(5): 46-48); SnO 2 thin film (Sensor & ActuatorsB Chemical, 2006, 115(1): 460-464), etc. . Acetone-sensitive films prepared from inorganic materials tend to have poor flexibility and are not suitable for reuse, resulting in a narrow application range and shortened application life.
最近,Yuan J等(Qiang Zhao, John W.C. Dunlop, XunlinQiu, Feihe Huang,Zibin Zhang, Jan Heyda,JoachimDzubiella, Markus Antonietti1 &JiayinYuan.Nature Communications, 5:4293,1-8)报道了一种有机聚合物高分子薄膜,此薄膜具有均匀的微孔结构及柔韧性,对丙酮敏感性强。但此薄膜除了对丙酮敏感,对其他溶剂如四氢呋喃,哌啶,吡啶等都具有很强的敏感性,因而对丙酮敏感选择性不好,同时,丙酮驱动的变形过程不具有可控性,产业化技术有待进一步提高。Recently, Yuan J et al. (Qiang Zhao, John W.C. Dunlop, XunlinQiu, Feihe Huang, Zibin Zhang, Jan Heyda, JoachimDzubiella, Markus Antonietti1 &JiayinYuan.Nature Communications, 5:4293,1-8) reported an organic polymer polymer The film has a uniform microporous structure and flexibility, and is highly sensitive to acetone. However, in addition to being sensitive to acetone, this film has strong sensitivity to other solvents such as tetrahydrofuran, piperidine, pyridine, etc., so the sensitivity and selectivity to acetone are not good. At the same time, the deformation process driven by acetone is not controllable. The technology needs to be further improved.
理论分析认为要实现丙酮驱动的薄膜高效可控仿生变形性能, 除了对薄膜仿生结构的精确设计之外,薄膜还要具有非常好的拉伸耐磨性,对丙酮蒸气长时间刺激后仍能保持理想的机械性能, 必须具有可逆的刺激响应行为, 这些是仿生材料实现仿生性能的基本要素,也是拓展其应用的基本条件。因此只有设计合理的仿生结构、深入理解仿生机理、优化材料机械性能, 才能控制动态仿生过程、促进材料的应用步伐。Theoretical analysis shows that in order to realize the high-efficiency and controllable biomimetic deformation performance of acetone-driven films, in addition to the precise design of the biomimetic structure of the film, the film must have very good tensile wear resistance, which can still be maintained after prolonged stimulation by acetone vapor. Ideal mechanical properties must have reversible stimuli-response behaviors, which are the basic elements for biomimetic materials to achieve biomimetic properties and the basic conditions for expanding their applications. Therefore, only by designing a reasonable bionic structure, in-depth understanding of the bionic mechanism, and optimizing the mechanical properties of materials, can the dynamic bionic process be controlled and the pace of application of materials be promoted.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种可批量化制备,实现产业化的一种丙酮刺激响应的柔性仿生双层高分子薄膜及制备方法和应用。The purpose of the present invention is to provide an acetone stimulus-responsive flexible biomimetic double-layer polymer film that can be prepared in batches and realize industrialization, and a preparation method and application thereof.
实现本发明目的的具体技术方案是:The concrete technical scheme that realizes the object of the present invention is:
一种丙酮刺激响应的柔性仿生双层高分子薄膜,特点是:该薄膜具有柔性的双层结构,其中一层为微通道阵列结构的活性层,对丙酮刺激响应性极强,可在9KPa的丙酮蒸汽压气氛中产生明显的形变,厚度为20~60 μm;另一层为惰性层对丙酮的刺激无响应,厚度为0.1~10μm;其中,所述活性层为PVDF层;惰性层为PVA 层。A flexible biomimetic double-layer polymer film responsive to acetone stimulation, characterized in that the film has a flexible double-layer structure, one of which is an active layer of a microchannel array structure, which is extremely responsive to acetone stimulation, and can be used at a temperature of 9KPa. Obvious deformation occurs in the acetone vapor pressure atmosphere, and the thickness is 20-60 μm; the other layer is an inert layer that has no response to the stimulation of acetone, and the thickness is 0.1-10 μm; wherein, the active layer is a PVDF layer; the inert layer is PVA Floor.
一种丙酮刺激响应的柔性仿生双层高分子薄膜的制备方法,该方法包括以下步骤:A preparation method of a flexible biomimetic double-layer polymer film responsive to acetone stimulation, the method comprises the following steps:
步骤1:通过微加工方法在硅片上制备出微通道阵列,得到具有微通道的硅片模板;其中,所述微通道阵列为U字形微通道阵列,微通道阵列的各通道相互平行,通道的宽度为0.1~1.2 mm,通道的深度为10~80 μm,通道长度30~70 mm,相邻通道间距为0.1~1.6mm,硅片上整体通道的有效面积不小于3600 mm2;Step 1: Prepare a microchannel array on a silicon wafer by a micromachining method to obtain a silicon wafer template with microchannels; wherein, the microchannel array is a U-shaped microchannel array, and the channels of the microchannel array are parallel to each other, and the channels are parallel to each other. The width of the channel is 0.1 to 1.2 mm, the depth of the channel is 10 to 80 μm, the length of the channel is 30 to 70 mm, the spacing between adjacent channels is 0.1 to 1.6 mm, and the effective area of the overall channel on the silicon wafer is not less than 3600 mm 2 ;
步骤2:制备活性层的PVDF溶液Step 2: Preparation of PVDF Solution for Active Layer
将溶剂置于反应容器中,在磁力搅拌条件下,将 PVDF粉末分散于溶剂中,在70~100℃下加热并不断搅拌直到得到透明溶液;停止加热,待温度冷却到室温后,继续搅拌1~2小时,以除去溶液里的气泡;最后将制得的PVDF溶液封闭待用;其中,所述溶剂为DMF、N-甲基吡咯烷酮(NMP) 二甲基乙酰胺(DMAc)、磷酸三乙酯(TEP) 或二甲基亚砜(DMSO);PVDF溶液浓度为0.1~0.5 g/mL;Put the solvent in the reaction vessel, under the condition of magnetic stirring, disperse the PVDF powder in the solvent, heat at 70~100℃ and keep stirring until a transparent solution is obtained; stop the heating and continue stirring for 1 after the temperature is cooled to room temperature. ~2 hours to remove air bubbles in the solution; finally, the obtained PVDF solution was sealed for use; wherein, the solvent was DMF, N-methylpyrrolidone (NMP) dimethylacetamide (DMAc), triethyl phosphate Ester (TEP) or dimethyl sulfoxide (DMSO); PVDF solution concentration is 0.1-0.5 g/mL;
步骤3:制备惰性层的PVA溶液Step 3: Preparation of the PVA solution for the inert layer
在装有蒸馏水的反应容器中,加入PVA固体,在磁力搅拌条件下,50~90℃加热10~15小时,待冷却后,将冷却液静止24小时,取反应容器中的上层饱和清液待用;In the reaction vessel containing distilled water, add PVA solid, under magnetic stirring condition, heat at 50~90℃ for 10~15 hours, after cooling, let the cooling liquid stand still for 24 hours, take the saturated supernatant liquid in the reaction vessel and wait for use;
步骤4:制备PVDF单层膜Step 4: Preparation of PVDF Monolayer
用丙酮溶剂清洗步骤1得到的具有微通道的硅片模板,并在氮气气氛下干燥;利用匀胶机将已制得的PVDF溶液均匀的旋涂于硅片模板上,匀胶机旋转速度控制在50~100rpm;将硅片模板移入自然对流烘箱,在50~90 ℃下干燥直到溶剂挥发完全;溶剂挥发引发PVDF聚合物链状分子自组装,形成球状聚集的表面结构,得到的PVDF单层薄膜具有微通道阵列、均匀球状结构,球状颗粒直径为5~15 μm, PVDF单层薄膜厚度为20~60 μm;The silicon wafer template with microchannels obtained in step 1 was washed with acetone solvent, and dried under nitrogen atmosphere; the prepared PVDF solution was evenly spin-coated on the silicon wafer template by a glue dispenser, and the rotation speed of the glue dispenser was controlled At 50-100 rpm; move the silicon wafer template into a natural convection oven, and dry at 50-90 °C until the solvent volatilizes completely; the solvent volatilization triggers the self-assembly of PVDF polymer chain molecules, forming a spherical aggregated surface structure, and the obtained PVDF monolayer The film has a microchannel array, a uniform spherical structure, the diameter of the spherical particles is 5-15 μm, and the thickness of the PVDF single-layer film is 20-60 μm;
步骤5:PVDF单层薄膜表面化学改性Step 5: Surface chemical modification of PVDF monolayer film
利用氧等离子清洗仪(Plasma Cleaner PDC-32G-2)在PVDF单层表面引入大量的羟基。具体操作步骤:打开氧等离子清洗仪腔门,把有PVDF薄膜的硅片模板水平放入腔体的中间位置;关闭腔门及进气阀,接着抽真空3~5分钟;打开进气阀,放入空气,打开射频电源开关,使得氧气光辉照射到PVDF薄膜表面,照射10~20分钟后,依次关闭进气阀,射频电源及真空泵;接着再打开进气阀,让空气慢慢进入,直到腔体内压强恢复到大气压后,打开腔门,取出处理后的PVDF单层薄膜;此时,薄膜表面由疏水性变为亲水性,表明薄膜表面引入了大量羟基。引入羟基的作用是和惰性层结构中羟基形成强的氢键作用,以加强双层膜之间的亲和力。所述PVDF单层的氧等离子清洗表面化学改性,所用气体为空气,相对湿度40~70%;Oxygen plasma cleaner (Plasma Cleaner PDC-32G-2) was used to introduce a large number of hydroxyl groups on the surface of PVDF monolayer. Specific operation steps: open the chamber door of the oxygen plasma cleaning instrument, and place the silicon wafer template with PVDF film horizontally in the middle of the chamber; close the chamber door and the intake valve, and then vacuumize for 3 to 5 minutes; open the intake valve, Put in air, turn on the RF power switch, so that the oxygen shines on the surface of the PVDF film. After 10-20 minutes of irradiation, close the air inlet valve, RF power supply and vacuum pump in turn; then open the air inlet valve and let the air enter slowly until After the pressure in the chamber returned to atmospheric pressure, the chamber door was opened, and the treated PVDF monolayer film was taken out; at this time, the surface of the film changed from hydrophobicity to hydrophilicity, indicating that a large number of hydroxyl groups were introduced into the surface of the film. The role of the introduction of hydroxyl groups is to form strong hydrogen bonds with the hydroxyl groups in the inert layer structure to enhance the affinity between the bilayer membranes. The oxygen plasma cleaning surface of the PVDF monolayer is chemically modified, the gas used is air, and the relative humidity is 40-70%;
步骤6:在活性层PVDF薄膜表面引入惰性层Step 6: Introduce an inert layer on the surface of the active layer PVDF film
利用匀胶机将已制备的PVA溶液均匀的旋涂于表面化学改性后的PVDF薄膜表面,旋涂速度控制在 50-100 rpm;旋涂5 min后,将PVA溶液均匀覆盖的PVDF薄膜硅片模板放置于水平无振动的台面上,在25-30 ℃环境中干燥24-48小时,干燥后厚度为0.1~10μm,制得PVDF/PVA双层薄膜即丙酮刺激响应的柔性仿生双层高分子薄膜。The prepared PVA solution was evenly spin-coated on the surface of the chemically modified PVDF film by a spin coater, and the spin-coating speed was controlled at 50-100 rpm; after spin-coating for 5 min, the PVDF film silicon The sheet template was placed on a horizontal non-vibration table, dried at 25-30 °C for 24-48 hours, and the thickness after drying was 0.1-10 μm to obtain a PVDF/PVA bilayer film, that is, a flexible biomimetic bilayer film responsive to acetone stimulation. Molecular Films.
所述惰性层PVA层能够采用聚乙二醇(PEG)层、琼脂糖 (Agarose, 水)层、菊粉层、果胶层或纤维素层替代。The inert layer PVA layer can be replaced by polyethylene glycol (PEG) layer, agarose (Agarose, water) layer, inulin layer, pectin layer or cellulose layer.
上述方法制得的双层薄膜的应用,将制得的双层薄膜切割成不同形状的薄膜器件,通过吸收丙酮蒸汽引发的可逆性卷曲、弯曲、扭曲、缠绕、回旋及滚动,实现柔性器件的可控形变。The application of the double-layer film obtained by the above method is to cut the obtained double-layer film into film devices of different shapes, and realize the flexible device by absorbing the reversible curling, bending, twisting, winding, turning and rolling caused by acetone vapor. Controllable deformation.
与现有技术比较,本发明具有如下突出优点:Compared with the prior art, the present invention has the following outstanding advantages:
本发明特色是开发有别于报道的环境敏感材料, 以价格低廉的高分子为基础,通过MEMS技巧及化学反应设计双层薄膜、并在活性层表面引入微通道结构、制备机械性能优越,仿生变形可控的智能双层高分子薄膜。PVDF和PVA复合层结合紧密,薄膜具有非常优良的柔韧性能及可操作性,对丙酮蒸汽的响应性能极高,因此可进一步设计制备丙酮敏感器件。The present invention is characterized in that it is different from the reported environment-sensitive materials, is based on low-cost polymers, designs a double-layer thin film through MEMS technology and chemical reaction, and introduces a micro-channel structure on the surface of the active layer to prepare superior mechanical properties and bionics. Deformation-controllable smart double-layer polymer film. The PVDF and PVA composite layers are closely combined, and the film has very good flexibility and maneuverability, and has a very high response performance to acetone vapor. Therefore, acetone-sensitive devices can be further designed and prepared.
本发明的技术创新主要体现在完全使用高分子有机材料,通过微加工技术辅助制备具有微通道阵列球形颗粒结构的双层仿生薄膜。 制备的薄膜具有超强的柔韧性及机械强度,并对丙酮的敏感变形可控。本发明结合精密机械加工、微成型和表面化学改性处理等方法可以批量化制备实用的丙酮敏感仿生可控形变双层薄膜,适于产业化。The technical innovation of the present invention is mainly reflected in the complete use of macromolecular organic materials, and the preparation of a double-layer biomimetic film with a spherical particle structure of a micro-channel array through micromachining technology. The prepared film has super flexibility and mechanical strength, and is controllable to the sensitive deformation of acetone. Combining the methods of precision machining, micro-molding, surface chemical modification and the like, the invention can prepare practical acetone-sensitive biomimetic controllable deformation double-layer films in batches, and is suitable for industrialization.
附图说明Description of drawings
图1为本发明实施例制备的丙酮敏感PVDF/PVA双层高分子薄膜的扫描电镜(SEM)图片,显示出PVDF表面球形颗粒状结构;Fig. 1 is the scanning electron microscope (SEM) picture of the acetone-sensitive PVDF/PVA double-layer polymer film prepared in the embodiment of the present invention, showing the spherical granular structure on the PVDF surface;
图2为本发明采用微通道硅片模板实施制备的PVDF/PVA双层薄膜图片,显示出精细的通道阵列结构;2 is a picture of a PVDF/PVA double-layer film prepared by using a microchannel silicon wafer template according to the present invention, showing a fine channel array structure;
图3为本发明实施例测试的丙酮驱动的双层薄膜形变,薄膜的形变规律可以通过薄膜的切割方式调节;切割角θ1 = 90°时,薄膜吸收丙酮蒸汽显示出卷曲变形;切割角θ1 =60°时,薄膜吸收丙酮蒸汽显示出规律的螺旋式收紧变形;切割角θ1 = 30°时,薄膜吸收丙酮蒸汽显示出螺旋式收紧变形,但相邻两圈的间距更大。Fig. 3 is the deformation of the double-layer film driven by the acetone of the embodiment of the invention test, and the deformation law of the film can be adjusted by the cutting mode of the film; When cutting angle θ 1 =90 °, the film absorbs acetone vapor and shows curling deformation; Cutting angle θ When 1 = 60°, the film absorbs acetone vapor and shows a regular spiral tightening deformation; when the cutting angle θ 1 = 30°, the film absorbs acetone vapor and shows a spiral tightening deformation, but the distance between two adjacent circles is larger. .
具体实施方式Detailed ways
下面结合附图及实施例,对本发明进行详细描述。The present invention will be described in detail below with reference to the accompanying drawings and embodiments.
实施例1Example 1
步骤1:采用微加工技术包括氧化、光刻和各向异性湿法腐蚀等方法在硅片上制备出U形微通道阵列的硅片模板;微通道阵列的各通道相互平行,通道的宽度为0.4 mm,通道的深度为20μm,通道长度50 mm,相邻通道间距为0.8 mm,硅片上整体通道的有效面积不小于3600 mm2;Step 1: A silicon wafer template of a U-shaped microchannel array is prepared on a silicon wafer by micromachining techniques including oxidation, photolithography, and anisotropic wet etching; the channels of the microchannel array are parallel to each other, and the width of the channel is 0.4 mm, the depth of the channel is 20 μm, the length of the channel is 50 mm, the spacing between adjacent channels is 0.8 mm, and the effective area of the overall channel on the silicon wafer is not less than 3600 mm 2 ;
步骤2:制备活性层的PVDF溶液Step 2: Preparation of PVDF Solution for Active Layer
量取100 mL DMF(N,N-二甲基甲酰胺)溶剂加入到200 mL的烧杯中,然后在磁力搅拌条件下,将10g PVDF粉末分散于100 mL DMF溶剂中;在90℃下加热并不断搅拌直到得到透明溶液;停止加热,待温度冷却到室温后,继续搅拌1.5小时,以除去溶液里的气泡;最后将制得的PVDF溶液封闭待用;PVDF溶液浓度为0.1g/mL;Measure 100 mL of DMF (N,N-dimethylformamide) solvent into a 200 mL beaker, then under magnetic stirring, disperse 10 g PVDF powder in 100 mL DMF solvent; Stir continuously until a transparent solution is obtained; stop heating, and continue stirring for 1.5 hours after the temperature is cooled to room temperature to remove air bubbles in the solution; finally, the obtained PVDF solution is sealed for use; the concentration of PVDF solution is 0.1g/mL;
步骤3:制备惰性层的PVA溶液Step 3: Preparation of the PVA solution for the inert layer
在装有50 mL蒸馏水的100 mL烧杯中加入10g PVA固体,在磁力搅拌条件下,70℃加热12小时,待冷却后,将冷却液静止24小时,取烧杯中的上层饱和清液待用;10g of PVA solid was added to a 100 mL beaker filled with 50 mL of distilled water, and heated at 70°C for 12 hours under magnetic stirring. After cooling, the cooling liquid was kept at rest for 24 hours, and the supernatant saturated clear liquid in the beaker was taken for use;
步骤4:制备PVDF单层膜Step 4: Preparation of PVDF Monolayer
用丙酮溶剂清洗步骤1得到的具有U形微通道阵列的硅片模板,并在氮气气氛下干燥;利用匀胶机将已制得的PVDF溶液均匀的旋涂于硅片模板上,匀胶机旋转速度控制在90rpm;将硅片模板移入自然对流烘箱,在50℃下干燥直到溶剂挥发完全;溶剂挥发引发PVDF聚合物链状分子自组装,形成球状聚集的表面结构,得到的PVDF单层薄膜具有均匀球状结构(图1所示),球状颗粒直径为5μm, PVDF单层薄膜厚度40 μm;The silicon wafer template with U-shaped microchannel array obtained in step 1 was washed with acetone solvent, and dried under nitrogen atmosphere; the prepared PVDF solution was evenly spin-coated on the silicon wafer template by a glue dispenser, and the glue dispenser The rotation speed was controlled at 90rpm; the silicon wafer template was moved into a natural convection oven, and dried at 50°C until the solvent evaporated completely; the solvent volatilization triggered the self-assembly of PVDF polymer chain molecules to form a spherical aggregated surface structure, and the obtained PVDF monolayer film It has a uniform spherical structure (shown in Figure 1), the diameter of spherical particles is 5 μm, and the thickness of PVDF single-layer film is 40 μm;
步骤5:PVDF单层薄膜表面化学改性Step 5: Surface chemical modification of PVDF monolayer film
利用氧等离子清洗仪(Plasma Cleaner PDC-32G-2)在PVDF单层表面引入大量的羟基。具体操作步骤:打开氧等离子清洗仪腔门,把制得有PVDF薄膜的硅片模板水平放入腔体的中间位置;关闭腔门及进气阀,接着抽真空3分钟;打开进气阀,放入空气,打开射频电源开关,使得氧气光辉照射到PVDF薄膜表面,照射10分钟后,依次关闭进气阀,射频电源及真空泵;接着再打开进气阀,让空气慢慢进入,直到腔体内压强恢复到大气压后,打开腔门,取出处理后PVDF单层薄膜的硅片模板;此时,薄膜表面由疏水性变为亲水性,表明薄膜表面引入了大量羟基。引入羟基的作用是和惰性层结构中羟基形成强的氢键作用,以加强双层膜之间的亲和力。化学改性所用气体为空气,相对湿度50%。Oxygen plasma cleaner (Plasma Cleaner PDC-32G-2) was used to introduce a large number of hydroxyl groups on the surface of PVDF monolayer. Specific operation steps: open the chamber door of the oxygen plasma cleaning instrument, and place the silicon wafer template with PVDF film in the middle of the chamber horizontally; close the chamber door and the intake valve, and then vacuum for 3 minutes; open the intake valve, Put in air, turn on the RF power switch, so that the oxygen shines on the surface of the PVDF film. After 10 minutes of irradiation, close the air inlet valve, RF power supply and vacuum pump in turn; then open the air inlet valve and let the air slowly enter until the cavity. After the pressure returned to atmospheric pressure, the chamber door was opened, and the silicon wafer template of the PVDF monolayer film after treatment was taken out; at this time, the surface of the film changed from hydrophobicity to hydrophilicity, indicating that a large number of hydroxyl groups were introduced into the surface of the film. The role of the introduction of hydroxyl groups is to form strong hydrogen bonds with the hydroxyl groups in the inert layer structure to enhance the affinity between the bilayer membranes. The gas used for chemical modification is air with a relative humidity of 50%.
步骤6:在活性层PVDF薄膜表面引入惰性层Step 6: Introduce an inert layer on the surface of the active layer PVDF film
利用匀胶机将已制备的PVA溶液均匀的旋涂于表面化学改性后的PVDF薄膜表面,旋涂速度控制在 80 rpm;旋涂5 min后,将PVA溶液均匀覆盖的PVDF薄膜的硅片模板放置于水平无振动的台面上,在30 ℃环境中干燥48小时,干燥后PVA薄膜厚度为5μm,制得PVDF/PVA双层薄膜即丙酮刺激响应的柔性仿生双层高分子薄膜(图2所示)。The prepared PVA solution was evenly spin-coated on the surface of the chemically modified PVDF film by a spin coater, and the spin-coating speed was controlled at 80 rpm; after spin-coating for 5 min, the silicon wafer of the PVDF film was evenly covered by the PVA solution. The template was placed on a horizontal non-vibration table, and dried at 30 °C for 48 hours. After drying, the thickness of the PVA film was 5 μm, and the PVDF/PVA bilayer film, that is, a flexible biomimetic bilayer polymer film responsive to acetone stimulation, was prepared (Fig. 2). shown).
本发明制得薄膜的应用:从模板上抽取PVDF/PVA双层薄膜,并切割成特定形状的柔性仿生双层薄膜器件用于应用测试。本实施例制备的双层薄膜在丙酮蒸汽的驱动下可表现出可逆的卷曲、弯曲、扭曲、缠绕、回旋及滚动机械变形性能(图3所示)。Application of the film prepared by the invention: extracting the PVDF/PVA double-layer film from the template, and cutting it into a flexible biomimetic double-layer film device of a specific shape for application testing. The bilayer film prepared in this example can exhibit reversible mechanical deformation properties of curling, bending, twisting, winding, convolution and rolling under the driving of acetone vapor (shown in Figure 3).
实施例2Example 2
步骤1:采用微加工技术包括氧化、光刻和各向异性湿法腐蚀等方法在硅片上制备出U形微通道阵列的硅片模板;微通道阵列的各通道相互平行,通道的宽度为0.6 mm,通道的深度为30 μm,通道长度50 mm,相邻通道间距为0.8 mm,硅片上整体通道的有效面积不小于3600 mm2;Step 1: A silicon wafer template of a U-shaped microchannel array is prepared on a silicon wafer by micromachining techniques including oxidation, photolithography, and anisotropic wet etching; the channels of the microchannel array are parallel to each other, and the width of the channel is 0.6 mm, the depth of the channel is 30 μm, the length of the channel is 50 mm, the spacing between adjacent channels is 0.8 mm, and the effective area of the overall channel on the silicon wafer is not less than 3600 mm 2 ;
步骤2:制备活性层的PVDF溶液Step 2: Preparation of PVDF Solution for Active Layer
量取100 mL NMP(N-甲基吡咯烷酮)溶剂加入到200 mL的烧杯中,然后在磁力搅拌条件下,将20g PVDF粉末分散于100 mL NMP溶剂中;在70℃下加热并不断搅拌直到得到透明溶液;停止加热,待温度冷却到室温后,继续搅拌1.5小时,以除去溶液里的气泡;最后将制得的PVDF溶液封闭待用; PVDF溶液浓度为0.2g/mL;Measure 100 mL of NMP (N-methylpyrrolidone) solvent into a 200 mL beaker, and then under magnetic stirring, disperse 20 g PVDF powder in 100 mL of NMP solvent; heat at 70 °C and keep stirring until the obtained Transparent solution; stop heating, and continue stirring for 1.5 hours after the temperature is cooled to room temperature to remove air bubbles in the solution; finally, the obtained PVDF solution is sealed for use; the concentration of PVDF solution is 0.2g/mL;
步骤3:制备惰性层的溶液Step 3: Prepare the solution for the inert layer
在装有100 mL蒸馏水的反应容器中,加入5g琼脂糖固体,在磁力搅拌条件下,90℃加热直到琼脂糖完全溶解,制备出琼脂糖水溶液;待冷却后,将冷却液静止24小时,最后将制得的琼脂糖溶液封闭待用;琼脂糖溶液浓度为0.05g/mL;In a reaction vessel filled with 100 mL of distilled water, add 5 g of solid agarose, and under magnetic stirring, heat at 90 °C until the agarose is completely dissolved to prepare an aqueous solution of agarose; The prepared agarose solution was sealed for use; the concentration of the agarose solution was 0.05g/mL;
步骤4:制备PVDF单层膜Step 4: Preparation of PVDF Monolayer
用丙酮溶剂清洗步骤1得到的具有U形微通道阵列的硅片模板,并在氮气气氛下干燥;利用匀胶机将已制得的PVDF溶液均匀的旋涂于硅片模板上,匀胶机旋转速度控制在90rpm;将硅片模板移入自然对流烘箱,在70℃下干燥直到溶剂挥发完全;溶剂挥发引发PVDF聚合物链状分子自组装,形成球状聚集的表面结构,得到的PVDF单层薄膜具有均匀球状结构,球状颗粒直径为8μm, PVDF单层薄膜厚度50 μm;The silicon wafer template with U-shaped microchannel array obtained in step 1 was washed with acetone solvent, and dried under nitrogen atmosphere; the prepared PVDF solution was evenly spin-coated on the silicon wafer template by a glue dispenser, and the glue dispenser The rotation speed was controlled at 90rpm; the silicon wafer template was moved into a natural convection oven, and dried at 70°C until the solvent evaporated completely; the solvent volatilization triggered the self-assembly of PVDF polymer chain molecules to form a spherical aggregated surface structure, and the obtained PVDF monolayer film It has a uniform spherical structure, the diameter of spherical particles is 8 μm, and the thickness of PVDF single-layer film is 50 μm;
步骤5:PVDF单层薄膜表面化学改性Step 5: Surface chemical modification of PVDF monolayer film
利用氧等离子清洗仪(Plasma Cleaner PDC-32G-2)在PVDF单层表面引入大量的羟基。具体操作步骤:打开氧等离子清洗仪腔门,把制得有PVDF薄膜的硅片模板水平放入腔体的中间位置;关闭腔门及进气阀,接着抽真空3分钟;打开进气阀,放入空气,打开射频电源开关,使得氧气光辉照射到PVDF薄膜表面,照射10分钟后,依次关闭进气阀,射频电源及真空泵;接着再打开进气阀,让空气慢慢进入,直到腔体内压强恢复到大气压后,打开腔门,取出处理后PVDF单层薄膜的硅片模板;此时,薄膜表面由疏水性变为亲水性,表明薄膜表面引入了大量羟基。引入羟基的作用是和惰性层结构中羟基形成强的氢键作用,以加强双层膜之间的亲和力。化学改性所用气体为空气,相对湿度50%。Oxygen plasma cleaner (Plasma Cleaner PDC-32G-2) was used to introduce a large number of hydroxyl groups on the surface of PVDF monolayer. Specific operation steps: open the chamber door of the oxygen plasma cleaning instrument, and place the silicon wafer template with PVDF film in the middle of the chamber horizontally; close the chamber door and the intake valve, and then vacuum for 3 minutes; open the intake valve, Put in air, turn on the RF power switch, so that the oxygen shines on the surface of the PVDF film. After 10 minutes of irradiation, close the air inlet valve, RF power supply and vacuum pump in turn; then open the air inlet valve and let the air slowly enter until the cavity. After the pressure returned to atmospheric pressure, the chamber door was opened, and the silicon wafer template of the PVDF monolayer film after treatment was taken out; at this time, the surface of the film changed from hydrophobicity to hydrophilicity, indicating that a large number of hydroxyl groups were introduced into the surface of the film. The role of the introduction of hydroxyl groups is to form strong hydrogen bonds with the hydroxyl groups in the inert layer structure to enhance the affinity between the bilayer membranes. The gas used for chemical modification is air with a relative humidity of 50%.
步骤6:在活性层PVDF薄膜表面引入惰性层Step 6: Introduce an inert layer on the surface of the active layer PVDF film
利用匀胶机将已制备的琼脂糖溶液均匀的旋涂于表面化学改性后的PVDF薄膜表面,旋涂速度控制在 80 rpm;旋涂5 min后,将琼脂糖溶液均匀覆盖的PVDF薄膜的硅片模板放置于水平无振动的台面上,在30 ℃环境中干燥48小时,干燥后琼脂糖薄膜厚度为10μm,制得PVDF/琼脂糖双层薄膜即丙酮刺激响应的柔性仿生双层高分子薄膜。The prepared agarose solution was evenly spin-coated on the surface of the chemically modified PVDF film by a spinner, and the spin-coating speed was controlled at 80 rpm; The silicon wafer template was placed on a horizontal non-vibration table, and dried at 30 °C for 48 hours. After drying, the thickness of the agarose film was 10 μm, and the PVDF/agarose bilayer film, that is, a flexible biomimetic bilayer polymer responsive to acetone stimulation, was prepared. film.
本发明制得薄膜的应用:从模板上抽取PVDF/琼脂糖双层薄膜,并切割成特定形状的柔性仿生双层薄膜器件用于应用测试。本实施例制备的双层薄膜在丙酮蒸汽的驱动下可表现出可逆的卷曲、弯曲、扭曲、缠绕、回旋及滚动机械变形性能。Application of the film prepared by the invention: extracting the PVDF/agarose bilayer film from the template, and cutting it into a flexible biomimetic bilayer film device of a specific shape for application testing. The bilayer film prepared in this example can exhibit reversible mechanical deformation properties of curling, bending, twisting, winding, convolution and rolling under the driving of acetone vapor.
实施例3Example 3
步骤1:采用微加工技术包括氧化、光刻和各向异性湿法腐蚀等方法在硅片上制备出U形微通道阵列的硅片模板;微通道阵列的各通道相互平行,通道的宽度为0.8 mm,通道的深度为40 μm,通道长度50 mm,相邻通道间距为0.8 mm,硅片上整体通道的有效面积不小于3600 mm2;Step 1: A silicon wafer template of a U-shaped microchannel array is prepared on a silicon wafer by micromachining techniques including oxidation, photolithography, and anisotropic wet etching; the channels of the microchannel array are parallel to each other, and the width of the channel is 0.8 mm, the depth of the channel is 40 μm, the length of the channel is 50 mm, the spacing between adjacent channels is 0.8 mm, and the effective area of the overall channel on the silicon wafer is not less than 3600 mm 2 ;
步骤2:制备活性层的PVDF溶液Step 2: Preparation of PVDF Solution for Active Layer
量取100 mLDMSO(二甲基亚砜)溶剂加入到200 mL的烧杯中,然后在磁力搅拌条件下,将20g PVDF粉末分散于100 mL DMSO溶剂中;在70℃下加热并不断搅拌直到得到透明溶液;停止加热,待温度冷却到室温后,继续搅拌1.5小时,以除去溶液里的气泡;最后将制得的PVDF溶液封闭待用; PVDF溶液浓度为0.2g/mL;Measure 100 mL of DMSO (dimethyl sulfoxide) solvent into a 200 mL beaker, then under magnetic stirring, disperse 20 g PVDF powder in 100 mL of DMSO solvent; heat at 70 °C and keep stirring until transparent solution; stop heating, and continue stirring for 1.5 hours after the temperature is cooled to room temperature to remove air bubbles in the solution; finally, the obtained PVDF solution is sealed for use; the concentration of PVDF solution is 0.2g/mL;
步骤3:制备惰性层的溶液Step 3: Prepare the solution for the inert layer
在装有100 mL蒸馏水的反应容器中,加入20g聚乙二醇固体,在磁力搅拌条件下,50℃加热直到聚乙二醇完全溶解,制备出聚乙二醇水溶液;待冷却后,将冷却液静止24小时,最后将制得的聚乙二醇溶液封闭待用;聚乙二醇溶液浓度为0.2g/mL;In a reaction vessel filled with 100 mL of distilled water, add 20 g of polyethylene glycol solid, and under magnetic stirring, heat at 50 °C until the polyethylene glycol is completely dissolved to prepare an aqueous polyethylene glycol solution; after cooling, the cooling The solution was kept at rest for 24 hours, and finally the obtained polyethylene glycol solution was closed for use; the concentration of the polyethylene glycol solution was 0.2 g/mL;
步骤4:制备PVDF单层膜Step 4: Preparation of PVDF Monolayer
用丙酮溶剂清洗步骤1得到的具有U形微通道阵列的硅片模板,并在氮气气氛下干燥;利用匀胶机将已制得的PVDF溶液均匀的旋涂于硅片模板上,匀胶机旋转速度控制在90rpm;将硅片模板移入自然对流烘箱,在90℃下干燥直到溶剂挥发完全;溶剂挥发引发PVDF聚合物链状分子自组装,形成球状聚集的表面结构,得到的PVDF单层薄膜具有均匀球状结构,球状颗粒直径为15μm, PVDF单层薄膜厚度60 μm;The silicon wafer template with U-shaped microchannel array obtained in step 1 was washed with acetone solvent, and dried under nitrogen atmosphere; the prepared PVDF solution was evenly spin-coated on the silicon wafer template by a glue dispenser, and the glue dispenser The rotation speed was controlled at 90rpm; the silicon wafer template was moved into a natural convection oven, and dried at 90°C until the solvent evaporated completely; the solvent volatilization triggered the self-assembly of PVDF polymer chain molecules to form a spherical aggregated surface structure, and the obtained PVDF monolayer film It has a uniform spherical structure, the diameter of spherical particles is 15 μm, and the thickness of PVDF single-layer film is 60 μm;
步骤5:PVDF单层薄膜表面化学改性Step 5: Surface chemical modification of PVDF monolayer film
利用氧等离子清洗仪(Plasma Cleaner PDC-32G-2)在PVDF单层表面引入大量的羟基。具体操作步骤:打开氧等离子清洗仪腔门,把制得有PVDF薄膜的硅片模板水平放入腔体的中间位置;关闭腔门及进气阀,接着抽真空3分钟;打开进气阀,放入空气,打开射频电源开关,使得氧气光辉照射到PVDF薄膜表面,照射10分钟后,依次关闭进气阀,射频电源及真空泵;接着再打开进气阀,让空气慢慢进入,直到腔体内压强恢复到大气压后,打开腔门,取出处理后PVDF单层薄膜的硅片模板;此时,薄膜表面由疏水性变为亲水性,表明薄膜表面引入了大量羟基。引入羟基的作用是和惰性层结构中羟基形成强的氢键作用,以加强双层膜之间的亲和力。化学改性所用气体为空气,相对湿度50%。Oxygen plasma cleaner (Plasma Cleaner PDC-32G-2) was used to introduce a large number of hydroxyl groups on the surface of PVDF monolayer. Specific operation steps: open the chamber door of the oxygen plasma cleaner, and place the silicon wafer template with PVDF film in the middle of the chamber horizontally; close the chamber door and the intake valve, and then vacuum for 3 minutes; open the intake valve, Put in air, turn on the RF power switch, so that the oxygen shines on the surface of the PVDF film. After 10 minutes of irradiation, close the air inlet valve, RF power supply and vacuum pump in turn; then open the air inlet valve and let the air slowly enter until the cavity. After the pressure returned to atmospheric pressure, the chamber door was opened, and the silicon wafer template of the PVDF monolayer film after treatment was taken out; at this time, the surface of the film changed from hydrophobicity to hydrophilicity, indicating that a large number of hydroxyl groups were introduced into the surface of the film. The role of the introduction of hydroxyl groups is to form strong hydrogen bonds with the hydroxyl groups in the inert layer structure to enhance the affinity between the bilayer membranes. The gas used for chemical modification is air with a relative humidity of 50%.
步骤6:在活性层PVDF薄膜表面引入惰性层Step 6: Introduce an inert layer on the surface of the active layer PVDF film
利用匀胶机将已制备的聚乙二醇溶液均匀的旋涂于表面化学改性后的PVDF薄膜表面,旋涂速度控制在 80 rpm;旋涂5 min后,将聚乙二醇溶液均匀覆盖的PVDF薄膜的硅片模板放置于水平无振动的台面上,在30 ℃环境中干燥48小时,干燥后聚乙二醇薄膜厚度为12μm,制得PVDF/聚乙二醇双层薄膜即丙酮刺激响应的柔性仿生双层高分子薄膜。The prepared polyethylene glycol solution was evenly spin-coated on the surface of the chemically modified PVDF film by a spin coater, and the spin coating speed was controlled at 80 rpm; after spin coating for 5 min, the polyethylene glycol solution was evenly covered The silicon wafer template of the PVDF film was placed on a horizontal non-vibration table, and dried at 30 °C for 48 hours. After drying, the thickness of the polyethylene glycol film was 12 μm, and the PVDF/polyethylene glycol bilayer film was prepared. Responsive flexible biomimetic bilayer polymeric films.
本发明制得薄膜的应用:从模板上抽取PVDF/聚乙二醇双层薄膜,并切割成特定形状的柔性仿生双层薄膜器件用于应用测试。本实施例制备的双层薄膜在丙酮蒸汽的驱动下可表现出可逆的卷曲、弯曲、扭曲、缠绕、回旋及滚动机械变形性能。Application of the film prepared by the invention: extracting the PVDF/polyethylene glycol double-layer film from the template, and cutting it into a flexible biomimetic double-layer film device of a specific shape for application testing. The bilayer film prepared in this example can exhibit reversible mechanical deformation properties of curling, bending, twisting, winding, convolution and rolling under the driving of acetone vapor.
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