CN107214566A - A kind of method of work of five metalworkings with warning function nylon wheel wire drawing machine - Google Patents
A kind of method of work of five metalworkings with warning function nylon wheel wire drawing machine Download PDFInfo
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- CN107214566A CN107214566A CN201710520611.2A CN201710520611A CN107214566A CN 107214566 A CN107214566 A CN 107214566A CN 201710520611 A CN201710520611 A CN 201710520611A CN 107214566 A CN107214566 A CN 107214566A
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- workbench
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B19/00—Single-purpose machines or devices for particular grinding operations not covered by any other main group
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/007—Weight compensation; Temperature compensation; Vibration damping
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/02—Drives or gearings; Equipment therefor for performing a reciprocating movement of carriages or work- tables
- B24B47/04—Drives or gearings; Equipment therefor for performing a reciprocating movement of carriages or work- tables by mechanical gearing only
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
- B24B49/003—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation involving acoustic means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
本发明公开了一种五金加工用带报警功能尼龙轮拉丝机的工作方法,涉及五金加工的技术领域;其借助声纳传感器,在遇到人体时通过电流的变化,电机可以快速停止,同时声光报警器立即发出警报,安全性非常高,保障了工作人员的生命安全;另外通过可旋转的清洗机构及时对尼龙轮和工作台表面进行冲洗,有效防止了其表面污垢的产生,从而极大提高了拉丝机的加工质量以及生产效率,同时整体使用寿命也大大提高;本发明工作方法人员操作简单,拉丝精度和拉丝效率都得到了极大提高,同时安全性好,使用寿命长,保证了拉丝工作长时间高质量地进行。
The invention discloses a working method of a nylon wheel wire drawing machine with an alarm function for hardware processing, and relates to the technical field of hardware processing; by means of a sonar sensor, the motor can be quickly stopped by the change of the current when encountering a human body, and at the same time the sound The light alarm immediately sends out an alarm, which is very safe and ensures the safety of the staff; in addition, the rotatable cleaning mechanism promptly washes the nylon wheel and the surface of the workbench, effectively preventing the generation of dirt on the surface, thus greatly The processing quality and production efficiency of the wire drawing machine are improved, and the overall service life is also greatly improved; the working method of the present invention is easy for personnel to operate, and the drawing accuracy and drawing efficiency are greatly improved. At the same time, the safety is good and the service life is long. The drawing work is carried out with high quality for a long time.
Description
技术领域technical field
本发明涉及五金加工的技术领域,具体是一种五金加工用带报警功能尼龙轮拉丝机的工作方法。The invention relates to the technical field of hardware processing, in particular to a working method of a nylon wheel drawing machine with an alarm function for hardware processing.
背景技术Background technique
拉丝机也叫做拔丝机,是在工业应用中使用很广泛的机械设备,其主要应用于机械制造、五金加工、石油化工、塑料、竹木制品、电线电缆等行业;工件经过拉丝处理后,工件表面纹路呈现清晰的直性发丝纹,工件表面平整、光滑,视觉效果良好,工件富有美感,从而使得工件更高档;特别是经过拉丝再进行氧化处理后,产品更具市场竞争力。Wire drawing machine, also called wire drawing machine, is a widely used mechanical equipment in industrial applications. It is mainly used in machinery manufacturing, metal processing, petrochemical, plastic, bamboo and wood products, wire and cable and other industries; after the workpiece is drawn, the workpiece The surface texture presents a clear straight hairline pattern, the surface of the workpiece is flat and smooth, the visual effect is good, and the workpiece is full of aesthetics, which makes the workpiece more high-grade; especially after wire drawing and oxidation treatment, the product is more competitive in the market.
然而,随着科学技术的不断发展,尼龙轮拉丝机在不断改进的同时也存在一定的弊端,比如现有用于五金加工尼龙轮拉丝机的工作方法存在如下缺陷:However, with the continuous development of science and technology, the nylon wheel drawing machine also has certain disadvantages while being continuously improved. For example, the existing working method of the nylon wheel drawing machine for metal processing has the following defects:
1、人员操作复杂,对于需要精细表面处理的五金件来说其拉丝精度还有很大的不足,对于需要大批量表面处理的五金件来说加工效率也非常低;1. The operation of personnel is complicated. For hardware parts that require fine surface treatment, the drawing accuracy is still not enough, and the processing efficiency is also very low for hardware parts that require large quantities of surface treatment;
2、安全性差,无法保障工作人员的生命安全;2. The safety is poor, and the life safety of the staff cannot be guaranteed;
3、经过多次拉拔加工后,其工作台及尼龙轮表面会产生细小尘粒,如不及时清洗则会堆积为一层污垢,从而严重影响了拉丝机后续的工作质量,同时也降低了拉丝机整体的使用寿命。3. After multiple drawing processes, fine dust particles will be produced on the surface of the workbench and nylon wheel. If it is not cleaned in time, it will accumulate into a layer of dirt, which will seriously affect the subsequent working quality of the wire drawing machine, and also reduce the quality of the wire drawing machine. The overall service life of the wire drawing machine.
发明内容Contents of the invention
发明目的:为了克服以上不足,本发明的目的是提供一种五金加工用带报警功能尼龙轮拉丝机的工作方法,该工作方法人员操作简单,拉丝精度和拉丝效率都得到了极大提高,同时安全性好,使用寿命长,保证了拉丝工作长时间高质量地进行。Purpose of the invention: In order to overcome the above deficiencies, the purpose of this invention is to provide a working method of a nylon wheel wire drawing machine with an alarm function for metal processing. It has good safety and long service life, which ensures that the drawing work can be carried out with high quality for a long time.
技术方案:为了实现以上目的,本发明所述的一种五金加工用带报警功能尼龙轮拉丝机的工作方法,包括了机架、工作台、三角带、连接桥和尼龙轮;所述机架内部设有电机,所述电机与机架表面带有的控制面板相连接;所述电机通过三角带带动连接桥旋转,所述连接桥两端分别与两个尼龙轮配合连接;所述机架两侧均设有工作台,工件设在所述工作台正中间位置,且位于尼龙轮正下方;所述机架一侧设有声纳传感器,所述声纳传感器顶部接有声光报警器;所述工作台底部与机架之间设有缓冲垫,所述缓冲垫包括了泡棉板和减震材料层。Technical solution: In order to achieve the above objectives, a working method of a nylon wheel wire drawing machine with an alarm function for hardware processing according to the present invention includes a frame, a workbench, a triangle belt, a connecting bridge and a nylon wheel; the frame There is a motor inside, and the motor is connected with the control panel on the surface of the frame; the motor drives the connecting bridge to rotate through the triangle belt, and the two ends of the connecting bridge are respectively connected with two nylon wheels; the frame There are workbenches on both sides, the workpiece is set in the middle of the workbench, and is located directly under the nylon wheel; a sonar sensor is installed on one side of the frame, and an audible and visual alarm is connected to the top of the sonar sensor ; A buffer pad is provided between the bottom of the workbench and the frame, and the buffer pad includes a foam board and a shock-absorbing material layer.
具体的工作步骤如下:The specific work steps are as follows:
(1)、首先将工件放于工作台正中间位置,左右旋转摇把使工作台的台面处于适当高度;(1) Firstly, place the workpiece in the middle of the workbench, and rotate the handle left and right to make the table top of the workbench at an appropriate height;
(2)、工作人员通过控制面板表面的按钮开启并设定电机的转速;(2) The staff turns on and sets the speed of the motor through the button on the surface of the control panel;
(3)、电机带动三角带旋转,并进一步通过连接桥带动尼龙轮旋转;(3) The motor drives the V-belt to rotate, and further drives the nylon wheel to rotate through the connecting bridge;
(4)、工作人员前后推拉工作台使工件完成拉丝抛光工作。(4) The staff pushes and pulls the workbench back and forth to make the workpiece complete the drawing and polishing work.
其中,借助声纳传感器,在遇到人体时通过电流的变化,电机可以快速停止,同时声光报警器立即发出警报,安全性非常高,保障了工作人员的生命安全;另外通过可旋转的清洗机构及时对尼龙轮和工作台表面进行冲洗,有效防止了其表面污垢的产生,从而极大提高了拉丝机的加工质量以及生产效率,同时整体使用寿命也大大提高。Among them, with the help of the sonar sensor, the motor can stop quickly through the change of current when encountering the human body, and the sound and light alarm will immediately send out an alarm, which is very safe and ensures the safety of the staff; in addition, through the rotatable cleaning The mechanism washes the surface of the nylon wheel and the worktable in time, effectively preventing the generation of dirt on the surface, thereby greatly improving the processing quality and production efficiency of the wire drawing machine, and the overall service life is also greatly improved.
本发明工作方法中,通过控制面板控制电机的启动以及转速大小,从而精确控制尼龙轮的转速,人员操作简单,加工精度高,由一台电机控制的两个尼龙轮同时进行拉丝工作,不仅提高了拉丝效率,还保证了左右两个工件拉丝抛光效果的一致性;机架左右两个摇把单独控制两边的工作台上下移动,从而满足机架左右两边尺寸不同的两个工件同时进行拉丝加工,适用范围非常广。In the working method of the present invention, the starting and rotating speed of the motor are controlled by the control panel, so as to accurately control the rotating speed of the nylon wheel, the operation is simple for personnel, and the processing accuracy is high. Two nylon wheels controlled by one motor perform wire drawing at the same time, which not only improves It not only improves the wire drawing efficiency, but also ensures the consistency of the wire drawing and polishing effects of the left and right workpieces; the two crank handles on the left and right of the frame independently control the up and down movement of the worktables on both sides, so that two workpieces with different sizes on the left and right sides of the frame can be simultaneously wire-drawn. , the scope of application is very wide.
本发明方法中工作台通过底部滑轨前后来回移动,工作人员调节方便,进一步提高了工件的拉丝精度。In the method of the invention, the workbench moves back and forth through the bottom slide rail, which is convenient for staff to adjust, and further improves the drawing precision of the workpiece.
本发明方法中工作人员通过清洗机构设有的调节阀控制清洗液的流量,从而可以精确控制清洗液的流量,保证清洗的效果。In the method of the invention, the workers control the flow of the cleaning liquid through the regulating valve provided by the cleaning mechanism, so that the flow of the cleaning liquid can be precisely controlled to ensure the cleaning effect.
有益效果:与现有技术相比,本发明具有以下优点:Beneficial effect: compared with the prior art, the present invention has the following advantages:
1、本发明中所述的一种五金加工用带报警功能尼龙轮拉丝机的工作方法,工作时,借助声纳传感器,在遇到人体时通过电流的变化,电机可以快速停止,同时声光报警器立即发出警报,安全性非常高,保障了工作人员的生命安全;另外通过可旋转的清洗机构及时对尼龙轮和工作台表面进行冲洗,有效防止了其表面污垢的产生,从而极大提高了拉丝机的加工质量以及生产效率,同时整体使用寿命也大大提高。1. The working method of a nylon wheel wire drawing machine with an alarm function for metal processing described in the present invention, when working, with the help of a sonar sensor, the motor can be stopped quickly by the change of the current when encountering a human body, and at the same time the sound and light The alarm immediately sends out an alarm, which is very safe and ensures the safety of the staff; in addition, the nylon wheel and the surface of the workbench are washed in time by the rotatable cleaning mechanism, which effectively prevents the generation of dirt on the surface, thereby greatly improving The processing quality and production efficiency of the wire drawing machine are improved, and the overall service life is also greatly improved.
2、本发明中所述的一种五金加工用带报警功能尼龙轮拉丝机的工作方法,工作时,通过控制面板控制电机的启动以及转速大小,从而精确控制尼龙轮的转速,人员操作简单,加工精度高,由一台电机控制的两个尼龙轮同时进行拉丝工作,不仅提高了拉丝效率,还保证了左右两个工件拉丝抛光效果的一致性。2. The working method of a nylon wheel wire drawing machine with alarm function for metal processing described in the present invention, when working, the start and speed of the motor are controlled through the control panel, so as to accurately control the speed of the nylon wheel, and the operation is simple. The processing precision is high, and two nylon wheels controlled by one motor perform wire drawing at the same time, which not only improves the wire drawing efficiency, but also ensures the consistency of the wire drawing and polishing effects of the left and right workpieces.
3、本发明中所述的一种五金加工用带报警功能尼龙轮拉丝机的工作方法,工作时,机架左右两个摇把单独控制两边的工作台上下移动,从而满足机架左右两边尺寸不同的两个工件同时进行拉丝加工,适用范围非常广;另外工作台通过底部滑轨前后来回移动,工作人员调节方便,进一步提高了工件的拉丝精度。3. The working method of a nylon wheel wire drawing machine with alarm function for metal processing described in the present invention, when working, the two handles on the left and right of the frame independently control the worktables on both sides to move up and down, so as to meet the size of the left and right sides of the frame Two different workpieces are drawn at the same time, and the scope of application is very wide; in addition, the worktable moves back and forth through the bottom slide rail, which is convenient for the staff to adjust, and further improves the drawing accuracy of the workpiece.
4、本发明中所述的一种五金加工用带报警功能尼龙轮拉丝机的工作方法,工作时,通过缓冲垫极大减小了拉丝过程中所产生的噪音,防止了周围人员受到太大的干扰,同时也起到了很好地减震缓冲的作用。4. The working method of a nylon wheel wire drawing machine with alarm function for metal processing described in the present invention, when working, the noise generated during the wire drawing process is greatly reduced through the buffer pad, and the surrounding personnel are prevented from being too loud. interference, but also play a good role in shock absorption and buffering.
附图说明Description of drawings
图1为本发明中拉丝机的整体结构示意图。Fig. 1 is a schematic diagram of the overall structure of a wire drawing machine in the present invention.
图中:机架1、控制面板2、工作台3、电机4、摇把5、三角带6、连接桥7、尼龙轮8、工件9、声吶传感器10、声光报警器11、清洗机构12、缓冲垫31。In the figure: frame 1, control panel 2, workbench 3, motor 4, crank handle 5, V-belt 6, connecting bridge 7, nylon wheel 8, workpiece 9, sonar sensor 10, sound and light alarm 11, cleaning mechanism 12. Cushion pad 31.
具体实施方式detailed description
以下结合具体的实施例对本发明进行详细说明,但同时说明本发明的保护范围并不局限于本实施例的具体范围,基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The present invention will be described in detail below in conjunction with specific embodiments, but at the same time it is explained that the protection scope of the present invention is not limited to the specific scope of this embodiment. All other embodiments obtained below all belong to the protection scope of the present invention.
实施例1Example 1
如图1所示,本实施例的一种五金加工用带报警功能尼龙轮拉丝机的工作方法,具体的工作步骤如下:As shown in Figure 1, a kind of working method of the nylon wheel wire drawing machine with alarm function for hardware processing of the present embodiment, the specific working steps are as follows:
(1)、首先将工件9放于工作台3正中间位置,左右旋转摇把5使工作台3的台面处于适当高度;(1), first place the workpiece 9 in the middle of the workbench 3, and rotate the handle 5 left and right to make the table top of the workbench 3 at an appropriate height;
(2)、工作人员通过控制面板2表面的按钮开启并设定电机4的转速;(2) The staff turns on and sets the speed of the motor 4 through the button on the surface of the control panel 2;
(3)、电机4带动三角带6旋转,并进一步通过连接桥7带动尼龙轮8旋转;(3), the motor 4 drives the V-belt 6 to rotate, and further drives the nylon wheel 8 to rotate through the connecting bridge 7;
(4)、工作人员前后推拉工作台3使工件9完成拉丝抛光工作。(4) The staff pushes and pulls the workbench 3 back and forth to make the workpiece 9 complete the wire drawing and polishing work.
其中,借助声纳传感器10,在遇到人体时通过电流的变化,电机4可以快速停止,同时声光报警器11立即发出警报;另外通过可旋转的清洗机构12及时对尼龙轮8和工作台3表面进行冲洗。Wherein, with the help of the sonar sensor 10, the motor 4 can be stopped quickly by the change of the current when encountering a human body, and the sound and light alarm 11 immediately sends out an alarm; 3 surfaces are rinsed.
本实施例工作方法中工作台3通过底部滑轨前后来回移动。In the working method of the present embodiment, the workbench 3 moves back and forth through the bottom slide rail.
本实施例工作方法中工作人员通过清洗机构12设有的调节阀控制清洗液的流量。In the working method of this embodiment, the staff controls the flow of the cleaning liquid through the regulating valve provided on the cleaning mechanism 12 .
本发明的实施例是为了示例和描述起见而给出的,而并不是无遗漏的或者将本发明限于所公开的形式。很多修改和变化对于本领域的普通技术人员而言是显而易见的。选择和描述实施例是为了更好说明本发明的原理和实际应用,并且使本领域的普通技术人员能够理解本发明从而设计适于特定用途的带有各种修改的各种实施例。The embodiments of the present invention have been presented for purposes of illustration and description, but are not intended to be exhaustive or to limit the invention to the form disclosed. Many modifications and changes will be apparent to those of ordinary skill in the art. The embodiment was chosen and described in order to better explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention and design various embodiments with various modifications as are suited to the particular use.
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710520611.2A CN107214566A (en) | 2017-06-30 | 2017-06-30 | A kind of method of work of five metalworkings with warning function nylon wheel wire drawing machine |
Applications Claiming Priority (1)
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| CN201710520611.2A CN107214566A (en) | 2017-06-30 | 2017-06-30 | A kind of method of work of five metalworkings with warning function nylon wheel wire drawing machine |
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Citations (5)
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| CN202825545U (en) * | 2012-08-06 | 2013-03-27 | 西安堡垒新能源科技有限责任公司 | Automatic grinding control system |
| CN205184487U (en) * | 2015-11-20 | 2016-04-27 | 巨旦纳米科技(昆山)有限公司 | Nylon wheel wire drawing device |
| US20160228962A1 (en) * | 2011-01-24 | 2016-08-11 | Atlas Copco Airpower, N.V. | Method for manufacturing a rotor |
| CN106607753A (en) * | 2017-01-11 | 2017-05-03 | 苏州互友工业设备有限公司 | Wet type grinding equipment for automatic robot |
| CN106734369A (en) * | 2017-03-13 | 2017-05-31 | 佛山科易自动化科技有限公司 | A kind of detection means of stainless steel |
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- 2017-06-30 CN CN201710520611.2A patent/CN107214566A/en active Pending
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20160228962A1 (en) * | 2011-01-24 | 2016-08-11 | Atlas Copco Airpower, N.V. | Method for manufacturing a rotor |
| CN202825545U (en) * | 2012-08-06 | 2013-03-27 | 西安堡垒新能源科技有限责任公司 | Automatic grinding control system |
| CN205184487U (en) * | 2015-11-20 | 2016-04-27 | 巨旦纳米科技(昆山)有限公司 | Nylon wheel wire drawing device |
| CN106607753A (en) * | 2017-01-11 | 2017-05-03 | 苏州互友工业设备有限公司 | Wet type grinding equipment for automatic robot |
| CN106734369A (en) * | 2017-03-13 | 2017-05-31 | 佛山科易自动化科技有限公司 | A kind of detection means of stainless steel |
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