CN107398111A - A kind of rubber belt type filter - Google Patents
A kind of rubber belt type filter Download PDFInfo
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- CN107398111A CN107398111A CN201611107859.8A CN201611107859A CN107398111A CN 107398111 A CN107398111 A CN 107398111A CN 201611107859 A CN201611107859 A CN 201611107859A CN 107398111 A CN107398111 A CN 107398111A
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- filter cloth
- belt
- roller
- filter
- adhesive tape
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/04—Filters with filtering elements which move during the filtering operation with filtering bands or the like supported on cylinders which are impervious for filtering
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/056—Construction of filtering bands or supporting belts, e.g. devices for centering, mounting or sealing the filtering bands or the supporting belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/44—Regenerating the filter material in the filter
- B01D33/46—Regenerating the filter material in the filter by scrapers, brushes nozzles or the like acting on the cake-side of the filtering element
- B01D33/466—Regenerating the filter material in the filter by scrapers, brushes nozzles or the like acting on the cake-side of the filtering element scrapers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/44—Regenerating the filter material in the filter
- B01D33/48—Regenerating the filter material in the filter by flushing, e.g. counter-current air-bumps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/70—Filters with filtering elements which move during the filtering operation having feed or discharge devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/80—Accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/80—Accessories
- B01D33/804—Accessories integrally combined with devices for controlling the filtration
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2201/00—Details relating to filtering apparatus
- B01D2201/20—Pressure-related systems for filters
- B01D2201/202—Systems for applying pressure to filters
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Filtration Of Liquid (AREA)
Abstract
一种橡胶带式过滤机，胶带通过主动辊、从动辊和张紧辊安装在机架上，胶带上方安装有过滤布，过滤布上部布置有滤布压辊，下料斗安装在过滤布左侧上方的位置，过滤布上均布有隔离器，胶带的侧面设置有立辊装置，淋洗斗设定在过滤布上方，升降装置、胶带支承、胶带托辊和磨擦带设置在胶带下部，改向辊、刮料装置设置在胶带支承的右侧；真空盒与胶带通过管路连接，自动排液罐布置在机架侧面，清洗箱布置在胶带右侧；滤布自动纠偏装置布置在机架上，与控制柜连接。本发明的优点：设备与沉淀法制备工艺相结合，实现了工艺连续化、自动化的目标，大幅度提升产品质量和收率，提高设备利用率和生产效率，在沉淀法催化剂制备多方面具有创新性。
A rubber belt filter, the belt is installed on the frame through the driving roller, the driven roller and the tension roller, the filter cloth is installed above the belt, the filter cloth pressure roller is arranged on the upper part of the filter cloth, and the lower hopper is installed on the left side of the filter cloth At the position above the side, the filter cloth is evenly distributed with isolators, the side of the belt is equipped with a vertical roller device, the washing bucket is set above the filter cloth, and the lifting device, belt support, belt roller and friction belt are set at the bottom of the belt. The reversing roller and the scraping device are arranged on the right side of the tape support; the vacuum box and the tape are connected by pipelines, the automatic drain tank is arranged on the side of the frame, the cleaning box is arranged on the right side of the tape; the filter cloth automatic deviation correction device is arranged on the machine On the rack, connected with the control cabinet. The advantages of the present invention: the equipment is combined with the preparation process of the precipitation method, which realizes the goal of continuous and automatic process, greatly improves the product quality and yield, improves the utilization rate of equipment and production efficiency, and has innovations in the preparation of catalysts by the precipitation method sex.
Description
技术领域technical field
本发明涉及化学设备领域，特别涉及了一种橡胶带式过滤机。The invention relates to the field of chemical equipment, in particular to a rubber belt filter.
背景技术Background technique
汽柴油超脱硫等催化剂沉淀法载体制备过程的固液分离设备一般为板框式、离心式、漏斗式或转鼓式过滤机，只能完成零次过滤、铵交换或水洗中的一步工艺，均为间歇式操作，存在流程冗长、自动化程度低、收率不高、质量不稳等问题，过滤机作为主要催化剂工艺设备，一直困扰着催化剂生产行业。现有设备，对催化剂过滤工艺质量和生产效率起到很大的提升作用，但也不能实现零次过滤、铵交换或水洗工艺连续化。The solid-liquid separation equipment in the preparation process of the catalyst precipitation method carrier such as gasoline and diesel ultra-desulfurization is generally a plate-and-frame, centrifugal, funnel or drum filter, which can only complete one-step process of zero-time filtration, ammonium exchange or water washing. They are all intermittent operations, and there are problems such as lengthy process, low degree of automation, low yield, unstable quality, etc. As the main catalyst process equipment, the filter has been plagued by the catalyst production industry. The existing equipment has greatly improved the quality and production efficiency of the catalyst filtration process, but it cannot achieve zero-time filtration, ammonium exchange or continuous water washing processes.
发明内容Contents of the invention
本发明的目的是为了克服上述问题，特提供了一种橡胶带式过滤机。The purpose of the present invention is in order to overcome above-mentioned problem, a kind of rubber belt filter is specially provided.
本发明提供了一种橡胶带式过滤机，其特征在于：所述的橡胶带式过滤机，包括机架，滤布压辊，下料斗，隔离器，立辊装置，胶带，滤液接管，淋洗斗，升降装置，主动辊，过滤布，改向辊，刮料装置，磨擦带，真空盒，胶带支承，自动排液罐，清洗箱，胶带托辊，滤布自动纠偏装置，从动辊，张紧辊；The invention provides a rubber belt filter, which is characterized in that: the rubber belt filter includes a frame, a filter cloth pressure roller, a lower hopper, an isolator, a vertical roller device, an adhesive tape, a filtrate nozzle, a shower Washing bucket, lifting device, driving roller, filter cloth, reversing roller, scraping device, friction belt, vacuum box, belt support, automatic drain tank, cleaning box, belt roller, filter cloth automatic deviation correction device, driven roller , tension roller;
其中：胶带通过主动辊、从动辊和张紧辊安装在机架上，胶带上方安装有过滤布，过滤布上部布置有滤布压辊，下料斗安装在过滤布左侧上方的位置，过滤布上均布有隔离器，胶带的侧面设置有立辊装置，淋洗斗设定在过滤布上方，升降装置、胶带支承、胶带托辊和磨擦带设置在胶带下部，改向辊、刮料装置设置在胶带支承的右侧；真空盒与胶带通过管路连接，自动排液罐布置在机架侧面，清洗箱布置在胶带右侧；滤布自动纠偏装置布置在机架上，与控制柜连接。Among them: the belt is installed on the frame through the driving roller, driven roller and tension roller, the filter cloth is installed above the belt, the filter cloth pressure roller is arranged on the upper part of the filter cloth, and the lower hopper is installed on the upper left side of the filter cloth. The isolator is evenly distributed on the cloth, the vertical roller device is installed on the side of the belt, the washing bucket is set above the filter cloth, the lifting device, belt support, belt roller and friction belt are arranged at the bottom of the belt, the redirecting roller, scraper The device is installed on the right side of the tape support; the vacuum box and the tape are connected by pipelines, the automatic drain tank is arranged on the side of the frame, and the cleaning box is arranged on the right side of the tape; the filter cloth automatic deviation correction device is arranged on the frame, and the control cabinet connect.
所述的橡胶带式过滤机，胶带上带有纵向通孔。The rubber belt filter has longitudinal through holes on the belt.
所述的胶带净过滤段长度为15～20米。所述的过滤布宽度大于胶带宽度。所述的胶带托辊的布置间隔为300～1000毫米。The length of the net filter section of the tape is 15-20 meters. The width of the filter cloth is greater than the width of the adhesive tape. The arrangement interval of the belt rollers is 300-1000 mm.
橡胶带式过滤机，应用于汽柴油超脱硫等催化剂沉淀法载体制备过程的固液分离设备，集合成物料零次过滤、铵交换反应、水洗等工艺连续化操作为一体。The rubber belt filter is a solid-liquid separation equipment used in the preparation process of catalyst precipitation carrier such as super desulfurization of gasoline and diesel. It integrates continuous operations such as zero-time filtration of materials, ammonium exchange reaction, and water washing.
本设备主机总体长度23米，净过滤段长度18米，带宽1.2米，过滤面积21.6平方米，变频调速运行；滤布材质采用超细无纺布，滤带为高强优质橡胶，机体框架SUS304不锈钢；真空负压-0.1MPa,操作介质温度100℃以下。主机以外还配备真空泵、真空排液罐、加料斗、气泵及滤布清洗等装置。The overall length of the main unit of this equipment is 23 meters, the net filter section length is 18 meters, the bandwidth is 1.2 meters, and the filter area is 21.6 square meters. Stainless steel; vacuum negative pressure -0.1MPa, operating medium temperature below 100°C. In addition to the main engine, it is also equipped with vacuum pump, vacuum drain tank, feeding hopper, air pump and filter cloth cleaning and other devices.
本设备结合汽柴油超脱硫等催化剂沉淀法载体制备过程实际工艺情况，非标订制18米加长过滤带，增设加料喷斗5个、排液罐4个，设计前部5米为零次过滤段，加料斗进料过滤，产生的零次母液抽入排液罐，根据毒性单独排放到零次母液贮罐，由专业公司处理；中部6米为铵交换反应段，加料斗进料过滤，产生的交换后母液抽入另一个排液罐，铵交换母液分类排放到专业污水站存放或处理；后部7米为水洗段，加料斗进料过滤，产生的废水抽入其它排液罐，大量废水分类排放到专业污水站处理。整个过程过滤滤饼厚度根据质量要求控制在10mm以内，经过上述工艺处理后，合格的滤饼物料从后部出料端排入料槽。This equipment combines the actual process conditions of the carrier preparation process of the catalyst precipitation method such as gasoline and diesel ultra-desulfurization, non-standard custom-made 18-meter-long filter belt, 5 additional feeding nozzles, 4 liquid discharge tanks, and the design of the front 5 meters for zero-time filtration In the feeding hopper section, the feeding hopper is fed and filtered, and the zero-time mother liquor generated is pumped into the liquid discharge tank, and is discharged to the zero-time mother liquor storage tank separately according to toxicity, and is processed by a professional company; the middle 6 meters is the ammonium exchange reaction section, and the feeding hopper is fed and filtered. The mother liquor produced after exchange is pumped into another drainage tank, and the ammonium exchange mother liquor is classified and discharged to a professional sewage station for storage or treatment; the rear 7 meters is the washing section, where the feeding hopper is fed and filtered, and the generated waste water is pumped into other drainage tanks. A large amount of waste water is classified and discharged to professional sewage stations for treatment. The thickness of the filter cake in the whole process is controlled within 10mm according to the quality requirements. After the above process, the qualified filter cake material is discharged into the trough from the rear discharge end.
本发明的优点：Advantages of the present invention:
本发明所述的橡胶带式过滤机，设备与沉淀法制备工艺相结合，非常完美地实现了工艺连续化、自动化的目标，大幅度提升产品质量和收率，提高设备利用率和生产效率，改善了生产车间环境，在沉淀法催化剂制备多方面具有创新性。The rubber belt filter described in the present invention combines the equipment with the preparation process of the precipitation method, which perfectly realizes the goal of process continuity and automation, greatly improves product quality and yield, and improves equipment utilization and production efficiency. The environment of the production workshop has been improved, and it is innovative in many aspects of catalyst preparation by precipitation method.
附图说明Description of drawings
下面结合附图及实施方式对本发明作进一步详细的说明：Below in conjunction with accompanying drawing and embodiment the present invention is described in further detail:
图1为橡胶带式过滤机主视图；Fig. 1 is the front view of the rubber belt filter;
图2为橡胶带式过滤机侧视图；Fig. 2 is a side view of the rubber belt filter;
图3为橡胶带式过滤机俯视图；Fig. 3 is a top view of the rubber belt filter;
图中，1机架，2滤布压辊，3下料斗，4隔离器，5立辊装置，6胶带，7滤液接管，8淋洗斗，9升降装置，10主动辊，11过滤布，12改向辊，13刮料装置，14磨擦带，15真空盒，16胶带支承，17自动排液罐，18清洗箱，19胶带托辊，20滤布自动纠偏装置，21从动辊，22张紧辊。In the figure, 1 frame, 2 filter cloth pressure roller, 3 lower hopper, 4 isolator, 5 vertical roller device, 6 adhesive tape, 7 filtrate connection, 8 washing bucket, 9 lifting device, 10 driving roller, 11 filter cloth, 12 Reversing roller, 13 Scraping device, 14 Friction belt, 15 Vacuum box, 16 Belt support, 17 Automatic drain tank, 18 Cleaning box, 19 Belt roller, 20 Automatic deviation correction device for filter cloth, 21 Driven roller, 22 Tension roller.
具体实施方式detailed description
实施例1Example 1
本发明提供了一种橡胶带式过滤机，其特征在于：所述的橡胶带式过滤机，包括机架，滤布压辊，下料斗，隔离器，立辊装置，胶带，滤液接管，淋洗斗，升降装置，主动辊，过滤布，改向辊，刮料装置，磨擦带，真空盒，胶带支承，自动排液罐，清洗箱，胶带托辊，滤布自动纠偏装置，从动辊，张紧辊；The invention provides a rubber belt filter, which is characterized in that: the rubber belt filter includes a frame, a filter cloth pressing roller, a lower hopper, an isolator, a vertical roller device, an adhesive tape, a filtrate nozzle, a shower Washing bucket, lifting device, driving roller, filter cloth, reversing roller, scraping device, friction belt, vacuum box, belt support, automatic drain tank, cleaning box, belt roller, filter cloth automatic deviation correction device, driven roller , tension roller;
其中：胶带通过主动辊、从动辊和张紧辊安装在机架上，胶带上方安装有过滤布，过滤布上部布置有滤布压辊，下料斗安装在过滤布左侧上方的位置，过滤布上均布有隔离器，胶带的侧面设置有立辊装置，淋洗斗设定在过滤布上方，升降装置、胶带支承、胶带托辊和磨擦带设置在胶带下部，改向辊、刮料装置设置在胶带支承的右侧；真空盒与胶带通过管路连接，自动排液罐布置在机架侧面，清洗箱布置在胶带右侧；滤布自动纠偏装置布置在机架上，与控制柜连接。Among them: the belt is installed on the frame through the driving roller, driven roller and tension roller, the filter cloth is installed above the belt, the filter cloth pressure roller is arranged on the upper part of the filter cloth, and the lower hopper is installed on the upper left side of the filter cloth. The isolator is evenly distributed on the cloth, the vertical roller device is installed on the side of the belt, the washing bucket is set above the filter cloth, the lifting device, belt support, belt roller and friction belt are arranged at the bottom of the belt, the redirecting roller, scraper The device is installed on the right side of the tape support; the vacuum box and the tape are connected by pipelines, the automatic drain tank is arranged on the side of the frame, and the cleaning box is arranged on the right side of the tape; the filter cloth automatic deviation correction device is arranged on the frame, and the control cabinet connect.
所述的橡胶带式过滤机，胶带上带有纵向通孔。The rubber belt filter has longitudinal through holes on the belt.
所述的胶带净过滤段长度为15米。所述的过滤布宽度大于胶带宽度。所述的胶带托辊的布置间隔为300毫米。The net filter section of the tape has a length of 15 meters. The width of the filter cloth is greater than the width of the adhesive tape. The arrangement interval of the belt rollers is 300 mm.
橡胶带式过滤机，应用于汽柴油超脱硫等催化剂沉淀法载体制备过程的固液分离设备，集合成物料零次过滤、铵交换反应、水洗等工艺连续化操作为一体。The rubber belt filter is a solid-liquid separation equipment used in the preparation process of catalyst precipitation carrier such as super desulfurization of gasoline and diesel. It integrates continuous operations such as zero-time filtration of materials, ammonium exchange reaction, and water washing.
本设备结合汽柴油超脱硫等催化剂沉淀法载体制备过程实际工艺情况，非标订制18米加长过滤带，增设加料喷斗5个、排液罐4个，设计前部5米为零次过滤段，加料斗进料过滤，产生的零次母液抽入排液罐，根据毒性单独排放到零次母液贮罐，由专业公司处理；中部6米为铵交换反应段，加料斗进料过滤，产生的交换后母液抽入另一个排液罐，铵交换母液分类排放到专业污水站存放或处理；后部7米为水洗段，加料斗进料过滤，产生的废水抽入其它排液罐，大量废水分类排放到专业污水站处理。整个过程过滤滤饼厚度根据质量要求控制在10mm以内，经过上述工艺处理后，合格的滤饼物料从后部出料端排入料槽。This equipment combines the actual process conditions of the carrier preparation process of the catalyst precipitation method such as gasoline and diesel ultra-desulfurization, non-standard custom-made 18-meter-long filter belt, 5 additional feeding nozzles, 4 liquid discharge tanks, and the design of the front 5 meters for zero-time filtration In the feeding hopper section, the feeding hopper is fed and filtered, and the zero-time mother liquor generated is pumped into the liquid discharge tank, and is discharged to the zero-time mother liquor storage tank separately according to toxicity, and is processed by a professional company; the middle 6 meters is the ammonium exchange reaction section, and the feeding hopper is fed and filtered. The mother liquor produced after exchange is pumped into another drainage tank, and the ammonium exchange mother liquor is classified and discharged to a professional sewage station for storage or treatment; the rear 7 meters is the washing section, where the feeding hopper is fed and filtered, and the generated waste water is pumped into other drainage tanks. A large amount of waste water is classified and discharged to professional sewage stations for treatment. The thickness of the filter cake in the whole process is controlled within 10mm according to the quality requirements. After the above process, the qualified filter cake material is discharged into the trough from the rear discharge end.
实施例2Example 2
本发明提供了一种橡胶带式过滤机，其特征在于：所述的橡胶带式过滤机，包括机架，滤布压辊，下料斗，隔离器，立辊装置，胶带，滤液接管，淋洗斗，升降装置，主动辊，过滤布，改向辊，刮料装置，磨擦带，真空盒，胶带支承，自动排液罐，清洗箱，胶带托辊，滤布自动纠偏装置，从动辊，张紧辊；The invention provides a rubber belt filter, which is characterized in that: the rubber belt filter includes a frame, a filter cloth pressing roller, a lower hopper, an isolator, a vertical roller device, an adhesive tape, a filtrate nozzle, a shower Washing bucket, lifting device, driving roller, filter cloth, reversing roller, scraping device, friction belt, vacuum box, belt support, automatic drain tank, cleaning box, belt roller, filter cloth automatic deviation correction device, driven roller , tension roller;
其中：胶带通过主动辊、从动辊和张紧辊安装在机架上，胶带上方安装有过滤布，过滤布上部布置有滤布压辊，下料斗安装在过滤布左侧上方的位置，过滤布上均布有隔离器，胶带的侧面设置有立辊装置，淋洗斗设定在过滤布上方，升降装置、胶带支承、胶带托辊和磨擦带设置在胶带下部，改向辊、刮料装置设置在胶带支承的右侧；真空盒与胶带通过管路连接，自动排液罐布置在机架侧面，清洗箱布置在胶带右侧；滤布自动纠偏装置布置在机架上，与控制柜连接。Among them: the belt is installed on the frame through the driving roller, driven roller and tension roller, the filter cloth is installed above the belt, the filter cloth pressing roller is arranged on the upper part of the filter cloth, and the lower hopper is installed on the upper left side of the filter cloth. The isolator is evenly distributed on the cloth, the vertical roller device is installed on the side of the belt, the washing bucket is set above the filter cloth, the lifting device, belt support, belt roller and friction belt are arranged at the bottom of the belt, the redirecting roller, scraper The device is installed on the right side of the tape support; the vacuum box and the tape are connected by pipelines, the automatic drain tank is arranged on the side of the frame, and the cleaning box is arranged on the right side of the tape; the filter cloth automatic deviation correction device is arranged on the frame, and the control cabinet connect.
所述的橡胶带式过滤机，胶带上带有纵向通孔。The rubber belt filter has longitudinal through holes on the belt.
所述的胶带净过滤段长度为18米。所述的过滤布宽度大于胶带宽度。所述的胶带托辊的布置间隔为500毫米。The net filter section of the tape has a length of 18 meters. The width of the filter cloth is greater than the width of the adhesive tape. The arrangement interval of the belt rollers is 500 mm.
橡胶带式过滤机，应用于汽柴油超脱硫等催化剂沉淀法载体制备过程的固液分离设备，集合成物料零次过滤、铵交换反应、水洗等工艺连续化操作为一体。The rubber belt filter is a solid-liquid separation equipment used in the preparation process of catalyst precipitation carrier such as super desulfurization of gasoline and diesel. It integrates continuous operations such as zero-time filtration of materials, ammonium exchange reaction, and water washing.
本设备主机总体长度23米，净过滤段长度18米，带宽1.2米，过滤面积21.6平方米，变频调速运行；滤布材质采用超细无纺布，滤带为高强优质橡胶，机体框架SUS304不锈钢；真空负压-0.1MPa,操作介质温度100℃以下。主机以外还配备真空泵、真空排液罐、加料斗、气泵及滤布清洗等装置。The overall length of the main unit of this equipment is 23 meters, the net filter section length is 18 meters, the bandwidth is 1.2 meters, and the filter area is 21.6 square meters. Stainless steel; vacuum negative pressure -0.1MPa, operating medium temperature below 100°C. In addition to the main engine, it is also equipped with vacuum pump, vacuum drain tank, feeding hopper, air pump and filter cloth cleaning and other devices.
本设备结合汽柴油超脱硫等催化剂沉淀法载体制备过程实际工艺情况，非标订制18米加长过滤带，增设加料喷斗5个、排液罐4个，设计前部5米为零次过滤段，加料斗进料过滤，产生的零次母液抽入排液罐，根据毒性单独排放到零次母液贮罐，由专业公司处理；中部6米为铵交换反应段，加料斗进料过滤，产生的交换后母液抽入另一个排液罐，铵交换母液分类排放到专业污水站存放或处理；后部7米为水洗段，加料斗进料过滤，产生的废水抽入其它排液罐，大量废水分类排放到专业污水站处理。整个过程过滤滤饼厚度根据质量要求控制在10mm以内，经过上述工艺处理后，合格的滤饼物料从后部出料端排入料槽。This equipment combines the actual process conditions of the carrier preparation process of the catalyst precipitation method such as gasoline and diesel ultra-desulfurization, non-standard custom-made 18-meter-long filter belt, 5 additional feeding nozzles, 4 liquid discharge tanks, and the design of the front 5 meters for zero-time filtration In the feeding hopper section, the feeding hopper is fed and filtered, and the zero-time mother liquor generated is pumped into the liquid discharge tank, and is discharged to the zero-time mother liquor storage tank separately according to toxicity, and is processed by a professional company; the middle 6 meters is the ammonium exchange reaction section, and the feeding hopper is fed and filtered. The mother liquor produced after exchange is pumped into another drainage tank, and the ammonium exchange mother liquor is classified and discharged to a professional sewage station for storage or treatment; the rear 7 meters is the washing section, where the feeding hopper is fed and filtered, and the generated waste water is pumped into other drainage tanks. A large amount of waste water is classified and discharged to professional sewage stations for treatment. The thickness of the filter cake in the whole process is controlled within 10mm according to the quality requirements. After the above process, the qualified filter cake material is discharged into the trough from the rear discharge end.
实施例3Example 3
本发明提供了一种橡胶带式过滤机，其特征在于：所述的橡胶带式过滤机，包括机架，滤布压辊，下料斗，隔离器，立辊装置，胶带，滤液接管，淋洗斗，升降装置，主动辊，过滤布，改向辊，刮料装置，磨擦带，真空盒，胶带支承，自动排液罐，清洗箱，胶带托辊，滤布自动纠偏装置，从动辊，张紧辊；The invention provides a rubber belt filter, which is characterized in that: the rubber belt filter includes a frame, a filter cloth pressing roller, a lower hopper, an isolator, a vertical roller device, an adhesive tape, a filtrate nozzle, a shower Washing bucket, lifting device, driving roller, filter cloth, reversing roller, scraping device, friction belt, vacuum box, belt support, automatic drain tank, cleaning box, belt roller, filter cloth automatic deviation correction device, driven roller , tension roller;
其中：胶带通过主动辊、从动辊和张紧辊安装在机架上，胶带上方安装有过滤布，过滤布上部布置有滤布压辊，下料斗安装在过滤布左侧上方的位置，过滤布上均布有隔离器，胶带的侧面设置有立辊装置，淋洗斗设定在过滤布上方，升降装置、胶带支承、胶带托辊和磨擦带设置在胶带下部，改向辊、刮料装置设置在胶带支承的右侧；真空盒与胶带通过管路连接，自动排液罐布置在机架侧面，清洗箱布置在胶带右侧；滤布自动纠偏装置布置在机架上，与控制柜连接。Among them: the belt is installed on the frame through the driving roller, driven roller and tension roller, the filter cloth is installed above the belt, the filter cloth pressure roller is arranged on the upper part of the filter cloth, and the lower hopper is installed on the upper left side of the filter cloth. The isolator is evenly distributed on the cloth, the vertical roller device is installed on the side of the belt, the washing bucket is set above the filter cloth, the lifting device, belt support, belt roller and friction belt are arranged at the bottom of the belt, the redirecting roller, scraper The device is installed on the right side of the tape support; the vacuum box and the tape are connected by pipelines, the automatic drain tank is arranged on the side of the frame, and the cleaning box is arranged on the right side of the tape; the filter cloth automatic deviation correction device is arranged on the frame, and the control cabinet connect.
所述的橡胶带式过滤机，胶带上带有纵向通孔。The rubber belt filter has longitudinal through holes on the belt.
所述的胶带净过滤段长度为20米。所述的过滤布宽度大于胶带宽度。所述的胶带托辊的布置间隔为1000毫米。The net filter section of the tape has a length of 20 meters. The width of the filter cloth is greater than the width of the adhesive tape. The arrangement interval of the belt rollers is 1000mm.
橡胶带式过滤机，应用于汽柴油超脱硫等催化剂沉淀法载体制备过程的固液分离设备，集合成物料零次过滤、铵交换反应、水洗等工艺连续化操作为一体。The rubber belt filter is a solid-liquid separation equipment used in the preparation process of catalyst precipitation carrier such as super desulfurization of gasoline and diesel. It integrates continuous operations such as zero-time filtration of materials, ammonium exchange reaction, and water washing.
本设备结合汽柴油超脱硫等催化剂沉淀法载体制备过程实际工艺情况，非标订制20米加长过滤带，增设加料喷斗5个、排液罐4个，设计前部5米为零次过滤段，加料斗进料过滤，产生的零次母液抽入排液罐，根据毒性单独排放到零次母液贮罐，由专业公司处理；中部6米为铵交换反应段，加料斗进料过滤，产生的交换后母液抽入另一个排液罐，铵交换母液分类排放到专业污水站存放或处理；后部7米为水洗段，加料斗进料过滤，产生的废水抽入其它排液罐，大量废水分类排放到专业污水站处理。整个过程过滤滤饼厚度根据质量要求控制在10mm以内，经过上述工艺处理后，合格的滤饼物料从后部出料端排入料槽。This equipment combines the actual process conditions of the carrier preparation process of catalyst precipitation method such as super desulfurization of gasoline and diesel, non-standard custom-made 20-meter-long filter belt, 5 additional feeding nozzles, 4 liquid discharge tanks, and the design of the front 5 meters for zero-time filtration In the feeding hopper section, the feeding hopper is fed and filtered, and the zero-time mother liquor generated is pumped into the liquid discharge tank, and is discharged to the zero-time mother liquor storage tank separately according to toxicity, and is processed by a professional company; the middle 6 meters is the ammonium exchange reaction section, and the feeding hopper is fed and filtered. The mother liquor produced after exchange is pumped into another drainage tank, and the ammonium exchange mother liquor is classified and discharged to a professional sewage station for storage or treatment; the rear 7 meters is the washing section, where the feeding hopper is fed and filtered, and the generated waste water is pumped into other drainage tanks. A large amount of waste water is classified and discharged to professional sewage stations for treatment. The thickness of the filter cake in the whole process is controlled within 10mm according to the quality requirements. After the above process, the qualified filter cake material is discharged into the trough from the rear discharge end.
Claims (5)
- A kind of 1. rubber belt type filter, it is characterised in that：Described rubber belt type filter, including frame, filter cloth pressure roller, under Hopper, isolator, verticle roll unit, adhesive tape, filtrate adapter, elution bucket, lowering or hoisting gear, drive roll, filter cloth, modified roller, scraper Device, friction tape, vacuum box, adhesive tape supporting, auto liquor drainage tank, cleaning case, belt idler, filter cloth automatic deviation rectifying device are driven Roller, idler roller；Wherein：Adhesive tape is arranged in frame by drive roll, driven voller and idler roller, and filter cloth is provided with above adhesive tape, is filtered Cloth top is disposed with filter cloth pressure roller, and hopper is arranged on the position of top on the left of filter cloth, isolator, glue are evenly equipped with filter cloth The side of band is provided with verticle roll unit, and elution bucket is set in above filter cloth, lowering or hoisting gear, adhesive tape supporting, belt idler and mill Wipe band and be arranged on adhesive tape bottom, modified roller, scraper are arranged on the right side of adhesive tape supporting；Vacuum box is connected with adhesive tape by pipeline Connect, auto liquor drainage tank is arranged in frame side, and cleaning case is arranged on the right side of adhesive tape；Filter cloth automatic deviation rectifying device is arranged in frame On, it is connected with switch board.
- 2. according to the rubber belt type filter described in claim 1, it is characterised in that：Described rubber belt type filter, adhesive tape It is upper to carry longitudinal hole.
- 3. according to the rubber belt type filter described in claim 1, it is characterised in that：Described adhesive tape filters segment length as 15 only ~20 meters.
- 4. according to the rubber belt type filter described in claim 1, it is characterised in that：It is wide that described filter cloth width is more than adhesive tape Degree.
- 5. according to the rubber belt type filter described in claim 1, it is characterised in that：The arrangement interval of described belt idler is 300~1000 millimeters.
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| CN201611107859.8A CN107398111A (en) | 2016-12-06 | 2016-12-06 | A kind of rubber belt type filter |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107982998A (en) * | 2017-12-07 | 2018-05-04 | 核工业烟台同兴实业集团有限公司 | A kind of steel band type vacuum filter |
| CN108159768A (en) * | 2017-12-07 | 2018-06-15 | 核工业烟台同兴实业集团有限公司 | A kind of steel band type vacuum air-dries filter |
| CN108159766A (en) * | 2017-12-07 | 2018-06-15 | 核工业烟台同兴实业集团有限公司 | A kind of steel band type suction press filter |
| CN110237591A (en) * | 2019-06-28 | 2019-09-17 | 广西金秀松源林产有限公司 | A kind of rosin filter |
| CN111214883A (en) * | 2020-03-30 | 2020-06-02 | 江苏新宏大集团有限公司 | Filter machine |
| CN111362185A (en) * | 2020-04-21 | 2020-07-03 | 核工业烟台同兴实业集团有限公司 | Large-scale complete machine hoist and mount belt vacuum filter |
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| CN111214883A (en) * | 2020-03-30 | 2020-06-02 | 江苏新宏大集团有限公司 | Filter machine |
| CN111362185A (en) * | 2020-04-21 | 2020-07-03 | 核工业烟台同兴实业集团有限公司 | Large-scale complete machine hoist and mount belt vacuum filter |
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